User Manual
Contents
1. 20 301ADI User Manual 510846 Honeywell 4 07 Specifications Technical Specifications Technical Specifications Power Over Voltage Category Analog inputs Contact Digital inputs Communication protocol Baud rate Recommended wire Dimensions Concentrator weight Pollution degree Operating altitude Enclosure rating 18 36 Vdc 520mA 24Vdc 17 25 Vac 520mA 24Vac Il Sixteen 16 4 20 mA current loop measurement max 28 mA 100 ohms input impedance Eight 8 contact inputs max 30 Vdc Modbus standard RTU over 2 wire multi drop RS 485 9600 bps Up to 2000 ft Two twisted shielded wires 24 AWG 7 99 x 11 02 x 2 76 20 3 x 28 x 7 cm 2 26 Ibs 1 02 kg 2 Up to 9843 feet 3000 M NEMA 4x Indoor Six 6 Knock outs for wiring access Maintenance and Care The 301ADI is a maintenance free concentrator unit If the unit must be cleaned use a soft damp cloth DO NOT use solvents soaps or polishes 510846 301ADI User Manual 21 4 07 Honeywell Annex A 301ADI 420MDBS Technical Bulletin Annex A 301ADI 420MDBS Technical Bulletin Reading Value Scale Formulas When used with the 301ADI and the 420MDBS the 301C menu Scale option within the Tx Info menu allows users to scale their 4 20 mA signal to more practical reading values This menu also allows the system to display values below 4mA for non standard devices that operate on a 0 20 mA range The Scal2. is a consideration limiting honeywell analytics liability No action regardless of form arising out of the transactions under this warranty may be brought by the purchaser more than one year after the cause of actions has occurred 510846 301ADI User Manual 27 4 07 Honeywell
3. to return to the previous menu 510846 301ADI User Manual 19 4 07 Honeywell Specifications Communication Protocol Specifications Communication Protocol The 301ADI communicates with Honeywell 301C controller through Modbus RTU communication protocols The controller continuously polls to read devices connected to it The unit s Modbus address can be changed through the programming interface accessible only when the unit is open Communication cables must be grounded using the shield terminal Use twisted and shielded Belden 9841 24 2 AWG cable to wire the connection The network can be up to 2000 feet 600m per channel The length of a T tap cannot exceed 65 feet 20m and the maximum of 130 feet 40 m for all T taps must be respected LED Indicators The 301ADI has three externally visible LED indicators or lights Each LED communicates a specific function as shown in the table below LED Circuit Number Indication Description Board Color Position LED 1 Power If the light is on unit is powered up D2 green and functional LED 2 Indicates a possible fault on one of Amber Fault the 4 20 mA inputs Typically when D3 nominal current is below 3 mA Light is on when the 301ADI responds to a poll on the Modbus port The LED shows not polls but replies from the unit itself This is D4 useful when selecting an address because it allows troubleshooting the communication setup LED3 Tx Amber Modbus
4. you are done configuring input statuses press ESC to return to the main menu Pressing ESC will not cancel the changes you made ConfigDI Menu Options The steps below show the Cfg DI menu progress for each main menu option MENU Cfg DI ConfigDI En Dis This option lets you configure whether a transmitter is enabled or not or simply to verify its ConfigDI status The screen displays the transmitter En Dis number and whether it is enabled or not Use the Up and Down buttons to scroll through all 8 contact inputs e Use the Enter button to change a contact input s status from Enabled to Disabled D101 depending on status displayed e When you are done configuring input statuses press ESC to return to the main menu Pressing ESC will not cancel the changes you made 18 301ADI User Manual 510846 Honeywell 4 07 Configuration ConfigDI Menu Options ModbsID Menu Options This option lets you set a different Modbus address than the factory set address MENU ModbsID CAUTION The 301ADI Modbus address must be set to 097 for it to be recognized by the 301C controller When you first access the Modbus ID option the screen displays the current address with the first character underlined Use the UP or DOWN buttons to increase or ModbsID decrease the character value 097 When the correct value is displayed press ENTER Continue until all characters are set as desired for the new Modbus address e Press ESC
5. Analog Digital Input Converter 301ADI User Manual ERP 510846 4 07 Notices and Trademarks Copyright 2006 by Honeywell International Inc Release 510846 April 2007 While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Other brand or product names are trademarks of their respective owners Honeywell Analytics 4005 Matte Blvd Unit G Brossard Quebec J4Y 2P4 510846 301ADI User Manual iii 4 07 Honeywell Contacts World Wide Web The following Honeywell Websites may be of interest to our customers Honeywell Organization WWW Address URL Honeywell Analytics http www honeywellanalytics com Corporate http www honeywell com International http content honeywell com global Telephone Contact us by telephone at the numbers listed below Organization Phone Number 1 800 563 2967 1 450 619 2450 Fax 1 888 967 9938 United States Honeywell Analytics and Canada International Inc Honeywell Asia Pacific Inc Hong Kong Honeywell Pace Brussels Belgium Honeywell International Inc Sunrise Florida U
6. Powered Device Passive 4 20mA l 1 configuration or amp E Loop Powered Device 510846 301ADI User Manual 15 4 07 Honeywell Wiring Details 301ADI Wall Mount Installation Wiring Instructions 1 Disconnect power supply before proceeding to connect any wiring 2 Connect the communication wires from the controller s 301C RS 485 port into communication terminals A and B J1 3 Connect the transmitter wires to the analog inputs J2 J4 in SIG and VDC OUT 4 Connect the contact device to the digital inputs J5 When all connections are complete you can proceed to the configuration of the unit 16 301ADI User Manual 510846 Honeywell 4 07 Configuration Accessing the Menus Configuration Accessing the Menus The 301ADI is equipped with a 2 x 8 character LCD display screen within its housing that allows you to configure the settings for the 16 analog inputs and the 8 digital inputs Use the keypad arrows Up Down Esc Enter provided on the PCB to scroll through programming options When you open the 301ADI housing to access the display screen the LCD screen displays only the product name and the Modbus address This is displayed whenever the screen is idle The programming function is password protected you must log a password to access this function The default password is VA e Press Enter once to display the password screen When the passw
7. Product This limited warranty does not cover consumable items such as batteries or items subject to wear or periodic replacement including lamps fuses valves vanes sensor elements cartridges or filter elements Warranty Limitation and Exclusion Honeywell Analytics will have no further obligation under this limited warranty All warranty obligations of Honeywell Analytics are extinguishable if the Product has been subject to abuse misuse negligence or accident or if the Purchaser fails to perform any of the duties set forth in this limited warranty or if the Product has not been operated in accordance with instructions or if the Product serial number has been removed or altered 510846 4 07 301ADI User Manual 26 Honeywell Limited Warranty Disclaimer of Unstated Warranties The warranty printed above is the only warranty applicable to this purchase All other warranties express or implied including but not limited to the implied warranties of merchantability or fitness for a particular purpose are hereby disclaimed Limitation of Liability It is understood and agreed that Honeywell Analytics liability whether in contract in tort under any warranty in negligence or otherwise shall not exceed the amount of the purchase price paid by the purchaser for the product and under no circumstances shall Honeywell Analytics be liable for special indirect or consequential damages The price stated for the product
8. S A Asia Pacific 852 23 31 9133 Europe 32 2 728 2711 Latin America 954 845 2600 Sales Informations Contact us at sales vulcaininc com 510846 301ADI User Manual v 4 07 Honeywell Symbol Definitions The following table lists the symbols used in this document to denote certain conditions Symbol Definition ATTENTION Identifies information that requires special consideration TIP Identifies advice or hints for the user often in terms of performing a task REFERENCE _ INTERNAL Identifies an additional source of information within the bookset Ea y Indicates a situation which if not avoided may result in equipment or work data on the system being damaged or lost or may result in the inability to properly operate the process CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices A CAUTION Symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death WARNING symbol on the equipment refers the CAUTION user to the product manual for additional information The symbol appears next to required information in the manual 510846 301ADI User Manual vii 4 07 Honeyw
9. e menu option is composed of two screens that let you set specific data for your scale conversion Min Max scaling factor and Units of measurement 1 Tx Info D 001 Scale 1 1 Tx Info 001 3 Scale 2 Max 00250 Min 00000 gt Factor 00001 Units ppm The basic Engineering Unit conversion formula for standard 4 20 mA devices is loop current 4 mA x range maximum range minimum range minimum 20 mA 4 mA x specified factor specified factor Here are two examples of the scale conversion formula Example 1 12 mA 4 mA x 1000 ppm O ppm 0 ppm 20 mA 4 mA x 1 1 Example 1 result 500 ppm Example 2 12 mA 4 mA x 500 C 200 C 200 C 20 mA 4 mA x 10 10 Example 2 result 15 0 C Note In the example 2 the range is multiplied by a factor of 10 which allows you to obtain a range of 50 0 C to 20 0 C with a precision of one decimal point Engineering units represent the following measurement types ppm C F and RH 510846 301ADI User Manual 23 4 07 Honeywell Annex A 301ADI 420MDBS Technical Bulletin There is also a basic Raw Unit conversion formula for non standard 0 20 mA devices Loop current x range maximum range minimum range minimum 28 mA 0 mA x specified factor specified factor In this formula there is no 4 mA offset which enable the controller to read devices that do not adhere to the 4 20 mA standard N
10. ell Contents SAFETY INSTRUCTIONS i rnunnrnnnnnnnnvennnnnnnnenernnnnnnnnneenen 11 INTRODUCTION dissens 12 Receiving and Verification rrrrrrnvrrrrnvvnrrnvrnrvnvrnnvrnvnnnvrrannenvrerersanerrrnnnn 12 INSTALLATION cours 13 Installation Guidelines rrrrnnrrrrrnrrnrrrnrrrvnnrrnnrnrrnnrrnersrsnnrrnesrsnnrrnesesnn 13 Wall Mount Installation 42444444444nnennnnnnnnnnnnnnnnnnnnnnnnnnnn 14 Mounting Instructions_ uusssnenersennensnnnnnnnnnnn nennen ernennen nennen nme nn 14 WIRING DETAILS 301ADI ennnnnnnnnnnnvnnnnnnnennnnnnnnevennennnn 15 Wiring Instructions lt 22 sickadits a ai fest 16 CONFIGURATION nnunnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnner 17 Accessing the Menus mrnrnnvnnnennvnnvnnnnnranvennennsnnennnnnrnnrennennsnrennnnnrnner 17 CfgAl Menu Options c occcococccncncccnnoncnonnnccnnnccno non cnrannn nn n carac carr rca 18 ConfigDI Menu Options occinccccinociconoccccnnncnnnnncnnannc aran c canon carr rca 18 SPECIFICATIONS 2 2 2 ea 20 Communication Protocol ooooooccccnonoccnccononnnnnccnnnnnnncnnnnnncnccnanonnnnccnnnnnos 20 EED Indie tors Hr nn aktet 20 Technical Specifications 242044440044nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 21 Maintenance and Care cccccccccssscesseeeeeeeeeeeceeeceneeessaeessseeessneeeseneees 21 510846 301ADI User Manual ix 4 07 Honeywell ANNEX Assia 23 301ADI 420MDBS Technical Bulletin scenerne 23 Reading Val
11. losed in the housing serves as a programming interface The unit has 3 LED indicators 16 loop inputs that read 4 20mA signals and 8 contact inputs that read contact or relay signals Receiving and Verification Before proceeding to the installation instructions you must first verify the equipment and any components Please make certain that no equipment or component is missing that all items match those listed on the order form or packing slip and that none of the equipment is damaged 12 301ADI User Manual 510846 Honeywell 4 07 Installation Installation Guidelines Installation The 301ADI must be installed according to the following installation instructions to ensure proper functioning of the unit Note Failure to respect the installation instructions provided by Honeywell may result in improper functioning of the unit for which Honeywell will not be held responsible or liable in any way Installation Guidelines The 301ADI converter is designed for installation in general purpose areas Installation personnel should be qualified technicians Local electrical code and safety standards must be observed throughout the installation The following is a list of guidelines that will help ensure that the unit functions properly and that it is not exposed to conditions that might affect its performance e Locate unit in easily accessible areas to facilitate access for service e Avoid installing unit in locations
12. mage below is the 301ADI PCB Pass the wires up through the knock outs provided at the bottom of the unit m m Contact J5 Ja gt e e 7 BEE ven 5 5 4 at o a O G cor 8 af 5 gt 3 2 Contact 2 2 1 JP2 ISHDN 02 7 D c2 i p O i Q dk ig ENTER Co Ms JP 4p J4 Modbus TCP IP 223282399 g 1 se BLL APPR 1 3145678 9 10 11 12 13 4 bs 1 Analog Inputs Up to 16 analog inputs E la V IN E A COMMUNICATION H Passive 4 20mA 20 24 previous B Communication Wire Gauge HSI configuration or p 2 24 AWG Belden 9841 Loop Powered Device Twisted and shielded cable 2000 feet 600 m per channel _ Always respect minimum T tap 65 feet 20 m T tap Ey Passive 4 20mA voltage requirements at device 130 font 40 m total E 9 i configuration ar Loop Powered Device Passive 4 20mA SI js Passive 4 20mA configuration or H 9 configuration or Loop Powered Device I gt Loop Powered Device Passive 4 20mA f configuration or amp E Loop
13. ord screen is first displayed it shows AA as the password with the cursor under the first letter Use the Up or Down arrow buttons to change characters When the first letter is correct press Enter to move to the second letter e Press Enter once more to validate the password Once the password has been validated the screen displays Menu ConfigAl the first of three 3 main menu options Use the Up and Down buttons to scroll 9 through the options and Enter to select the desired one e Press the UP button once to move from the Config Al screen to the Config DI screen press DOWN to return to the previous screen e Press the UP button again to move to the Modbs sere e Pressing ENTER at any screen opens a sub menu that allows you to either enable or disable an input or to change the Modbus address 510846 301ADI User Manual 17 4 07 Honeywell Configuration CfgAl Menu Options CfgAl Menu Options The steps below show the Cfg Al menu progress for each main menu option ConfigAl En Dis This option lets you configure whether a transmitter is enabled or not or simply to verify its ConfigAl status The screen displays the transmitter En Dis number and whether it is enabled or not Use the Up and Down buttons to scroll through all 16 analog inputs or transmitters Use the Enter button to change a transmitter s status from Enabled to Disabled depending on A101 status displayed Enabled When
14. ote that in this mode no fault will be generated for signal readings below 3 mA for 301ADI or below 1 mA for 420MDBS Raw units represent the following measurement types mA mV V and no units The mA range for the 301ADI is 28 mA to O however the range for the 420MDBS is 25 mA 0 mA Special notes for 301ADI and for 301C firmware version 2 301C Event menu Measurement units other than PPM for all 4 20 inputs identified as Al will be displayed as however the selected value will be correct and the even will function normally as shown in the menu samples below 3 Events 001 gt 1 Tx Info 097 3 Tx097 Scale 2 gt 25 0 gt Factor 00001 Units mA It is not possible to program an event using a negative value with this version of the firmware 24 301ADI User Manual 510846 Honeywell 4 07 Limited Warranty Limited Warranty Limited Warranty Honeywell Analytics Inc warrants to the original purchaser and or ultimate customer Purchaser of Vulcain products Product that if any part thereof proves to be defective in material or workmanship within twelve 12 months such defective part will be repaired or replaced free of charge at Honeywell Analytics discretion if shipped prepaid to Honeywell Analytics at 4005 Matte Blvd Unit G Brossard Quebec J4Y 2P4 in a package equal to or in the original container The Product will be returned freight prepaid and repaired or replaced if it is de
15. termined by Honeywell Analytics that the part failed due to defective materials or workmanship The repair or replacement of any such defective part shall be Honeywell Analytics sole and exclusive responsibility and liability under this limited warranty Re Stocking Policy The following re stocking fees will apply when customers return products for credit e 15 re stocking fee will be applied if the product is returned within 1 month following the shipping date e 30 re stockingfee will be applied if the product is returned within 3 months following the shipping date A full credit less re stocking fee will only be issued if the product is in perfect working condition If repairs are required on the returned product the cost of these repairs will be deducted from the credit to be issued No credits will be issued beyond the three month period 510846 301ADI User Manual 25 4 07 Honeywell Limited Warranty Exclusions a If Gas sensors are part of the Product the gas sensor is covered by a twelve 12 month limited warranty of the manufacturer If gas sensors are covered by this limited warranty the gas sensor is subject to inspection by Honeywell Analytics for extended exposure to excessive gas concentrations if a claim by the Purchaser is made under this limited warranty Should such inspection indicate that the gas sensor has been expended rather than failed prematurely this limited warranty shall not apply to the
16. ue Scale Formulas mrrrrnenrnnnvnnnvrnnnvnnnvrnenrnnnvnrenrnerrnnennnennn 23 LIMITED WARRANTY seere EL 25 Limited Warranty 22 ai SH 25 Re Stocking Poli y 2 22 dines 2er 25 ExCl usions 4222 23 Hi eed en 26 Warranty Limitation and Exclusion ursussesssnenesennnennnnnnrnnnnenennnnen nenn 26 Disclaimer of Unstated Warranties_ nusnrsnnnersnnnennennnen nennen nnnnennnnnn era 27 Limitation of Liability sais 27 x 301ADI User Manual 510846 Honeywell 4 07 Safety Instructions Safety Instructions To ensure safety this equipment must be serviced by qualified Honeywell personnel or certified service technicians only Read and understand the user manual completely before operating or servicing the equipment e Substituting components may severely impair product safety e Perform regular equipment inspections and keep an inspection log Contact Honeywell immediately if the unit is damaged or is missing parts Do not use the product if any components parts are damaged Do not expose the unit to electrical shocks or to prolonged severe mechanical shock e Do not disconnect or replace any parts unless the power has been shut off or unless the area has been certified non hazardous 510846 301ADI User Manual 11 4 07 Honeywell Introduction Introduction The 301ADI is a microprocessor based converter unit for use with Honeywell control units such as the 301C The 301ADI LCD display screen enc
17. where it could be subject to vibrations e Avoid installing the unit close to sources of electromagnetic interference e Avoid installing the unit in areas subject to significant temperature swings e Verify local governmental requirements and existing regulations that might affect the choice of location Make sure to disconnect power from the unit before A proceeding to any physical wiring 510846 301ADI User Manual 13 4 07 Honeywell Installation Wall Mount Installation Wall Mount Installation The converter should be mounted on a wall where there is minimum vibration away from heat and with sufficient ventilation room around the unit Its location should be within easy reach of operating personnel 301ADI Honeywell E FI Ft 16 4 cm 603 8 T EET Analog Digital Input Converter 301ADI Y Em 26 8 cm 10 9 16 Mounting Instructions 1 Select installation location 2 Measure and mark mounting holes as shown 3 Pre drill or prepare as required by mounting surface drywall plugs etc 4 Position unit and align mounting holes with markings and install necessary screws Note Remember to remove knock outs before mounting the unit 14 301ADI User Manual 510846 Honeywell 4 07 Wiring Details 301ADI Wall Mount Installation Wiring Details 301ADI The i
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