user`s manual for e-series
Contents
1. IN CO ae RE OLEO Error Bookmark not defined 10 Trouble remowval ee nennen nnn ee ee ee ee ee ee ee Error Bookmark not defined USER S MANUAL FOR E SERIES 1 Introduction A wind turbine generator system produces electricity by the rotating of blades The function of the controller is to rectify and stabilize the output power and protect the generator under severe conditions The E series wind generator could be applied solely or used with solar in a hybrid application as the controller also has a connection for solar panels 2 Where to use This E series generator could be both applied for home use and factory use which is available for on gird and off grid While on gird by matching on grid inverter and off gird by matching batteries and off grid inverter Not available for below 1 No loading 2 Directly connecting with consumption USER S MANUAL FOR E SERIES 3 Parameter USER S MANUAL FOR E SERIES 4 How To Install The Vind Turbine 4 1 Site Selection This wind turbine generator system should be installed at least 50m away from homes structures or areas where people animals or things might be gathered It is best to avoid trees or buildings nearby as it might affect the wind speed or wind direction It is absolutely forbidden to install the wind turbine generator on soft land uneven ground or areas where the ground can be easily influenced or compromised by climate At the sam2. 50A 25A 50A 20A T5 A 30A OUTPUT CURRENT OVER 30v 60v 60v 150v 60v 150v eme m ME CONTROL E b PROTECTION DUMP LOAD DUMP LOAD DUMP SHORT CIRCUIT SHORT CIRCUIT SHORT CIRCUIT USER S MANUAL FOR E SERIES 8 6 Environment for using controller T pe supply The power supply should be separated from each other Reguirement Working 35 to 50 C environment Storage 40C to 90C 9 Maintenance Maintenance plan Check blades look for cracks or abnormal bends If you locate any damage caused by storms or weather replace the blades as using damaged or unbalanced blades will compromise the efficiency and lifetime of windmill Replace lubricant 3 Check to see if nuts and bolts have remained tight on mill and tower Check electric power cables for corrosion and damage If you detect any abnormal corrosion replace cables 5 Please repaint the tower if the painting failed by reason of climate To check if every control system working well Please check the electrolyte level of the T battery And please add if not enough by following the instruction USER S MANUAL FOR E SERIES 10 Trouble removal 1 Why the Electrical equipment failure after connecting with the system O Please check the remaining power the battery and the electrical equipment would not work if the power is not enough If the power is enough please check if the connection between battery
3. the generator battery and inverter out USER S MANUAL FOR E SERIES 7 2 ON GRID Picture as below wind turbine o Cx on grid inverter grid K 1 gu controller p clectric appliance Every model of E series could be applied for on grid system with the permission of local government and on gird inverter and on grid controller should be purchased by your own part N Please turn off the main supply before connection USER S MANUAL FOR E SERIES 8 Instruction for controller 8 1 Interface The interface uses a 485 model to connect with the controller which is applied with customized KNN LCD to display the data of voltage current power and wind speed Wish a built in 4M chips it could store thousands of historical data With an buzzer it would alarm you when the wind speed and voltage overrun 8 2 Software for PC 1 Use the software for intelligent controller by starting from double clicking which could display the running status of generator and set the brake in the controller 2 Operation for software Automatic Brake Monitoring System DER Monitor Configuration Interface History Communication Search Language kes MEI ij Interface parameter configuration Interface time 2011 6 29 10 12 ES Computer time Power storage interval 1 mins History storage interval 2 mins Fan series 8 Battery 2 blocks Regular time 2011 Bird AD Ede EX
4. for every apex and then tighten the screw as below Blade s Center Line Note LI L2 L3 with tolerance 5mm Tighten the screw after finding balance USER S MANUAL FOR E SERIES 4 Assemble the nose cone with the hardware provided os 5 Connect the tail vain to the generator with the bolts provided USER S MANUAL FOR E SERIES 6 Connect the cable from the tower to the controller PLEASE NOT if you are using a battery array then a controller should be first be connected with the batteries 5 How to install tower 5 1 Foundation sizing Please install the generator on a day with little to no wind Create the foundation in an open area that you selected Side base Rear base Center base Front base Side base USER S MANUAL FOR E SERIES 1 2KW 3KW 5KW Guy cable Guy cable Guy cable Guy cable tower tower tower tower Center foundation m 0 6 0 6 0 8 0 6 0 6 0 8 0 9 0 9 1 2 Edge foundation m 0 5 0 5 0 7 0 6 0 6 0 7 0 8 0 8 0 9 5 2 The Foundation Dig the foundation according to size as specified Put the anchor in the foundation then assemble the plate as shown below For generators below 2kw there are only two pins needed to fit into the foundation For systems above 3kw there needs to be three screws towards the front side USER S MANUAL FOR E SERIES Pour the concrete after preparing the base foundation as shown below Put the anchor into the base foundatio
5. AL FOR E SERIES 3 Besides aiming the steel wire for the front of the base the ends of all other steel wires need to connect with the base You could fix all wires after the installation of the tower as below 4 Put the tower on a yolk with a height of Im to 1 5m as shown below USER S MANUAL FOR E SERIES 3 Generator installation In the manual for generator part You could erect the tower with a winch tractor and crane Please note when using a winch and tractor there needs to be a yolk for IKW and 2KW Pay attention to the tension of each steel wire in the process of erecting to ensure they remain balanced 4 5KW Install the bolts to the three holes at the bottom of the tower after the erecting of the tower 5 To check the length of 4 pieces of steel wire and affix the and leave a proper radian for the steel wire 3KW 5KW You need to take the subsidiary pole away and release the steel wire after installation 5 4 Lay down the tower When laying down the tower there must be no wind at that time and you will need a yoke similar to one needed for installing 1 Break the connection to stop the generator which could be checked in the user s manual 2 USING A CRANE The harness should be tied to the generator by professional people And then release the screw and steel wire to lay down the generator slowly to the yoke 3 USING A TRACTOR OR WINCH First release the ste
6. Computer time Regular operation ON OFF Password 1234 Language Chinese C English LOGO 5 Show C Hide 5 Interface Version S53 Ed yw Enter PC mode Welcome Interface shows above clicking entering principal computer mode before setting the configuration USER S MANUAL FOR E SERIES 8 3 Instruction for controller Summary Brake The brake system would act to stop the generator for protection when the wind speed voltage temperature overrun Dump loader The dump loading system would act when the voltage overrun which could release the electricity Shutdown dump load and then brake 2 Parameter setting Upper limit for voltage brake When the voltage is over this value the dumploaderl 2 would act and then the brake after that the dump loader 1 2 would stop action Lower limit for voltage brake When the voltage is below this value for a while the brake would stop action Upper limit for wind speed When the wind speed is over this value the dumploaderl 2 would act and then the brake after that the dump loader 1 2 would stop action Lower limit for wind speed When the wind speed is below this value for a while the brake would stop action The protection time before brake tl The acting time of dump loader before brake The protection time after brake t2 The acting time of dump loader after brake Brake duration The acting time for b
7. USERS MANUAL FOR E SERIES refer to E 1000 E 2000 and E 3000 USER S MANUAL FOR E SERIES Warnings e Specifications are subject to alternations without notice e t is required to comply with the local law regulations and get all permissions needed from local government before installing e You must install and dismantle your wind turbine on a day with no wind e Please make sure the construction for WIGS mechanical and electronic facilities should be done by professionals Color or figuration of pictures might be varied against physical goods e It is forbidden to leave the wind turbine generator working under unloaded state such as without connecting with batteries e The safety signs involving the manual are as followed Danger Improper operation might lead to hurt people badly N Attention Improper operation might lead to damage products or hurt People USER S MANUAL FOR E SERIES Contents aca 3 AR Ts TO T Ee 3 5 Model barametel osse DO ee ER ke Certa aux pH YS Uo be ede rite AP 4 4 How to install the generator essssssssseseeeeeeeeeee nennen enne 5 a How to install guy cable cent iso idus o aia bti pri ee ei 10 6 Battery eon did EO ese d tit Ore Rr EMPTORE 18 guae celi EE Tm 20 8 Operation for controller ee ee ee ee ee ee ee ee ee HH 21
8. and inverter is correct 2 Why cannot charge the battery O To check if the blades rotate and the generator would not work if the wind speed is so low or so high If the rotating of blade is Ok please disconnect the battery and inverter from the generator and then check the output of generator by voltmeter If the output is OK please check the battery follow the instruction to see if the battery damaged If the voltmeter is zero please check if it s the problem of generator s cable 9 Why the blade do not move or move slowly with a normal wind speed O The rotating of blade would be abnormal if the output line is short circuited And please check the generator s cable with disconnecting the battery and inverter from the generator 4 If we could extend the using of electrical equipment by adding the capacity of battery O It would be a waste of battery and do harm to the battery if add the capacity of battery without professional suggestion because it would put the battery always in the state of lacking power Please contact with our engineer by e mail or mobile if you can not solve the problem Color may be different from physical products of picture Please give a kind understanding if the manual has been modi f ied without prior notification Two year warranty will be offered from the date of purchasing
9. e series regular shut down USER S MANUAL FOR E SERIES Parameter setting Capacity E b E H Power Upper limit for dump loading voltage 1 SET Capacity E ERE 24 Power Lower limit for dump loading voltage 1 Capacity q H Power Upper limit for dump loading voltage 2 Capacity R Power Lower limit for dump loading voltage Het Braking duration Minutes Power Capacity TE Power Lower limit for wind speed m s Capacity IG USER S MANUAL FOR E SERIES Time storage for language series ni Capacity iie Dae Di Capacity EF Capacity 1 v Capacity E Capacity FH om Capacity Hdt ru Capacity IE rs LH Capacity ELDER BENE Year setting Day setting Time setting PALER ZU E Battery setting 1 Piece 12V full The storage interval for generating capacity The storage interval for historical data Language CH Chinese EN English The resetting for capacity N No resetting Y resetting USER S MANUAL FOR E SERIES Regular shut down Capacity n Im code P Power Timing open and shut as Power Timing year Capacity arcu De Power Timing day cms aey ower Timing time 8 5 technical parameter PARAMETER E 1000W E 2000W E E300W WTG RATED 1000w 2000w 3000w E PV REATED CUSTOMIZE CUSTOMIZE CUSTOMIZE BATTERY 24v A8v 48v 120v 48v 120v Meme mm MEN PV 50 50 50A CHARGING CURRENT WIG MAX
10. e time the distance between generator and battery should be also considered shorter distances will have lower losses and higher efficiency It is suggested that you use a larger gauge cable for applications requiring long distances 4 2 Assembly and Connection Note First connect the controller to the battery and then to the generator 7 O C O O O IO OIO O l i n f JD I p 7 O p D J 5 J d E E a ET 1 i i wind turbine battery 10 pv grid 3 Instruction for connection on wind systems above 5kw die 3 H lo ol R1 E E Ro Note RI to R5 is the connector for the dump loader USER S MANUAL FOR E SERIES 4 3 Diagram for generator Blade EE Tail vane Axis pin Press plate Tail rod Spacer and nut Bolt m A AE Generator USER S MANUAL FOR E SERIES 4 4 Assembly of The Generator 1 Connect the cable to the bottom of generator as shown and then feed the cable through the center of your tower 2 Connect the generator with the pole with basic bolts and nuts provided USER S MANUAL FOR E SERIES 3 Blades 1 The flange has already been assembled on the motor shaft before delivery 2 Please note the concave part of blades should face the wind and tight the blade with flap by screw Balance is very important and do not tight the screw before assembling all blades For finding balance please make a same distance
11. el wire of the basement and then connect the steel wire to tractor or winch according to the installing manner by reversing it Finally lay down the tower on the yoke slowly USER S MANUAL FOR E SERIES 6 Battery Configuration All Batteries should be placed in a dry building with a constant temperature By calculating the output of the wind generator you could decide the number of the batteries and the proper connections series and parallel Then design a cage or use a pre manufactured rack for placing the batteries controller and inverter as neatly as possible To avoid electromagnetic interference after connect the battery please smear the end of wire with grease or anti corrosion material The connecting wire between battery and controller should be no less than 3M You could check the parameter for choosing the battery Series connecting is to connect the anode of one battery to the cathode of another battery as below Parallel connecting is to connect the battery anode with anode cathode with cathode as below Please follow all maintenance and instructions provided with the battery USER S MANUAL FOR E SERIES 1 Wiring diagram 7 1 OFF GRID Picture as below wind turbinc electrical appliance inverter controller un battery Please make sure that the output voltage voltage of battery and the input voltage of battery should be same Do not misconnect the end of battery which would burn
12. n and check the distance between the hook and the center and then pour the concrete as shown below 1KWEEIKWELE LE A MT zi For the 2kw 5kw you need two guy cables for proper installation as shown below To keep the tension balanced between each cable the height of the base need to be same with the base of the tower otherwise the tower will be unbalanced USER S MANUAL FOR E SERIES 5 3 Assemble the tower ikW 2KW Put the tower into the base and insert the pins into the designated hole then screwing the pin shaft nut as shown below EE DIS EA ed ik USER S MANUAL FOR E SERIES Connect the 4 pieces of steel wire to the end of the subsidiary pole and then connect the steel wire which corresponds to the U shape hooks The steel which corresponds to the front of the base needs to connect with the chain block as shown below USER S MANUAL FOR E SERIES Erect the subsidiary pole and fix the steel wire to the edge as shown below Aim the pin hole of tower to the base and insert the pin with grease USER S MANUAL FOR E SERIES Connect each section of the tower using the bolts provided as shown below Connect the steel wire after connecting to the tower as shown below For safety you could twine the tower with the steel cable before fixing the wire to the fixture There needs to be 2 fixtures for each steel wire and 10 20 cm need to be left at the end of the wire USER S MANU
13. raking USER S MANUAL FOR E SERIES 8 4 Interface Screen for interface 1 Parameter Parameter Voltage Current of generator Current of solar panel Wind speed Rotating speed Temperature Power Generating capacity Dump loader 1 Dump loader 2 Dump loader 3 Brake Over temperature Communications Utility abnormal abnormal HEHE Switch Monitoring Setting Option Instruction Voltage of Battery The current for generating power by wind turbine The current for generating power by solar panel Wind speed Rotating speed of wind turbine The inner temperature of wind turbine Instantaneous generation power Cumulative generating S state for dump loader 1 state for dump loader 2 state for dump loader 3 The state for brake Signal of over temperature has been detected Warning NE LAN failure Warning for utility USER S MANUAL FOR E SERIES 2 Standard Keys The interface is very easy to use and there are a total of six buttons on it Switch Manual switch machine Monitoring To check the simulated data Setting To save the configuration by a long press of setting Shifting Option A Revising parameter WV Revising parameter Os Menu Power On Reset i Display properly state SET gt 3s option gt 3s gt 3s Enter the state of Enter to set the parameter time storage for Enter the state of languag
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