User`s Manual ASGW Analyzer Server Gateway Software
Contents
1. Station STN 10 GC1000 STN 42 GC1000 STN 101 ASIU STN 252 PCAS KEKE Mapping MAP 10 1001 MAP 42 1002 MAP 10 1004 MAP 42 1005 MAP 252 11001 MAP 252 11002 MAP 252 11004 MAP 252 11005 MAP 101 31002 Alarm DO ouput DO 10 ALM_LVL1 DO 10 ALM_LVL2 DO 42 ALM_LVL1 192 168 0 10 192 168 0 42 192 168 0 101 192 168 0 252 Mi 11010 11042 11310 11342 30401 12 13 GC1000Mk2 at SiteA GC1000Mkz2 at SiteB ASIU PCAS RUN RUN STOP STOP ID 10 A ch Normal ID 42 A ch Normal ID 10 B ch Normal ID 42 B ch Normal Al value of ASIU DO_12 output for alarm of Stn10 DO_13 output for alarm of Stn10 DO_3 output for alarm of Stn42 Example of mapping file IM 11B06E01 01E 4th Edition Nov 22 2011 00 lt 4 Engineering gt 4 5 SLAVE 1 RETRY 3 77 Station STN 1 GC1000 192 168 1 252 GC1000Mk2 ARCNET STN 2 GC1000 192 168 1 252 GC1000Mk1 ARCNET STN 3 GCIU 192 168 1 252 _ GCIU ARCNET STN 10 GC1000 192 168 1 10 GC1000Mk2 at SiteA STN 42 GC1000 192 168 1 42 GC1000Mk2 at SiteB STN 101 ASIU 192 168 1 101 ASIU STN 247 PCAS 192 168 1 252 PCAS ARCNET Mapping MAP 1 1001 1 RUN MAP 2 1002 d RUN MAP 10 1003 1 RUN MAP 42 1004 1 RUN MAP 1 1011 2 STOP MAP 2 1012 2 STOP MAP 10 1013 2 STOP MAP 42 1014 2 STOP MAP 12. 4 2 5 Diagnosis information T 4 8 4 2 6 Transferring the mapping file by means other than Internet Explorer4 8 4 3 Additional Information cccscceeseeeeeeeeeeneeeeeeeeeeeeeseeeeseeeeseeeeseeenseeeneenenes 4 10 4 3 1 Modification of IP addressing Setting 4 10 4 3 2 Modification of serial port Setting 4 14 4 3 3 Allocating DO information auawa 4 14 5 Diagnostic Window s ssssssssseeesse esse esse sseee serere eenn renee nenen 5 1 5 1 Start up of the diagnostic WINKOW cecceeceeeeeeeseeeeeeeeeeseeeeeeesseeeeeeseeeneeeees 5 1 5 2 Data transfer of the mapping file and error diagnostic 5 2 5 3 Eaa the analyzer communication status and displaying the mapping MCA KAA O HA SIWA KISA WHAT Wa MANKA NISHA SAT EES IM 11B06E01 01E 4th Edition Nov 22 2011 00 5 4 Maintenance Of FCI waiba isika ashushiwa 5 6 6 OPC DA 2 0 Interface geegent 6 1 6 1 System Configuration ccccceseeeeeeeeeeeeeeeeeeeeeeeeeeeseeesneeseeeseeeseeeseeeseeeseeeseeeeees 6 1 6 2 Software Required 2 c ccseecesseeceseeenseeeeseeeeseeeeneneseseeensneeaseeeenseeensnesaseeeasneeene 6 1 6 3 Installation ANd Settings ceceessesseeseeenseeseeeneeesseeseeeseeeseeeseeeseneseeesseeseeeseees 6 1 6 4 Update CA AA AA E 6 1 6 5 List of OPC Data NaMessinicicsacccsincssnactnnnseistecnontsdniesnanteaaenieanaesndndetnendabndnenasieaoes 6 2 7 RNET 7 1 8 Troubleshooting oso cass ca csc cases eed eects ewes eee
3. ene GCBO00 Manual ASGW GCIOOO Marki Analyzer Server Gateway Software IM 11B06E01 01E vigilantplant YOKOGAWA IM 11B06E01 01E f 4th Edition Yokogawa Electric Corporation Introduction Thank you for purchasing the ASGW Analyzer Server Gateway Software ASGW Analyzer Server Gateway is the software to communicate between DCS and the multiple GC8000 or GC1000 Markll which connected in ANABUS Network This manual describes the basic method of operating the ASGW For how to operate GC8000 or GC1000 Markll refer to their corresponding user s manuals Applicatable Readers The description of the installation method assumes that the reader has a basic knowledge of hardware and software that is necessary for installing the ASGW and Windows as well For further details of Windows refer to the respective manuals 0 Contents of the Package The contents of the package are as follows Check the contents of your package e ASGW installation disc e ASGW User s Manual this manual Media No IM 11B06E01 01E 4th Edition Nov 2011 YK IM 11BO6E01 01E 4th Edition Nov 22 2011 00 All Rights Reserved Copyright 2006 Yokogawa Electric Corporation Safety Precautions In order to protect the system controlled by the product and the product itself and ensure safe operation observe the safety precautions described in this user s manual We assume no liability for safety if users fail to observe these instructions when operati
4. 34001 to 35000 n 1 to 1000 Node GV IREG5 n VT_UI2 Modbus Address 35001 to 36000 n 1 to 1000 Node GV IREG6 n VT_UI2 Modbus Address 36001 to 37000 n 1 to 1000 Node GV IREG7 n VT_UI2 Modbus Address 37001 to 38000 n 1 to 1000 Node GV IREG8 n VT_UI2 Modbus Address 38001 to 39000 n 1 to 1000 HREG 40001 to 49000 Read write is possible Writing data onto unmapped areas is ignored Do not write data onto the DSCl mapped address since the DCS may read wrong values until ASGW ASIU reads the next data from devices Unmapped address data is always read as 0 OPC Data Name OPC Data Type Function Remark Node GV HREGO n Modbus Address 40001 to 41000 n 1 to 1000 Node GV HREG1 n VT_UI2 Modbus Address 41001 to 42000 n 1 to 1000 Node GV HREG2 n VT_UI2 Modbus Address 42001 to 43000 n 1 to 1000 Node GV HREG3 n VT_UI2 Modbus Address 43001 to 44000 n 1 to 1000 Node GV HREG4 n VT_UI2 Modbus Address 44001 to 45000 n 1 to 1000 Node GV HREG amp n VT_UI2 Modbus Address 45001 to 46000 n 1 to 1000 Node GV HREG6 n VT_UI2 Modbus Address 46001 to 47000 n 1 to 1000 Node GV HREG7 n VT_UI2 Modbus Address 47001 to 48000 n 1 to 1000 Node GV HREG8 n VT_UI2 Modbus Address 48001 to 49000 n 1 to 1000 A NOTE Although the input relay and input register are read only data they are not write protected in the OPC interface They should be engineered
5. 8 1 8 1 installida aE a eaaa a aaa aaa aTa 8 1 8 2 Diagnostic window Web browser sssecssesseesseessenseesenesenesenensneneneneneneees 8 1 Revision Information esse esse cesse sees sne ennenen eee i IM 11BO06E01 01E 4th Edition Nov 22 2011 00 lt 1 Outline gt 1 1 1 Outline ASGW is software which serves as a gateway in the Ethernet analyzer bus system to enhance communication between the GC8000 GC1000 Markll or ASIU hereafter called analyzer and DCS FCJ is used as its hardware component ASGW controls the Modbus protocol communication between multiple analyzers and DCS and improves engineering efficiency and communication performance ASGW has two type interfaces Modbus TCP Ethernet one port and Modbus RTU serial Modbus mapping is realized with address table and programming is not necessary FCJ is described as ASGW is in this document Engineering Terminal Analyzer Server Gateway Unit d ibes the functi Display of operation and Network management Exchange data with describes te function status of gas chromatograph Auto save the host systems PC PC STARDOM FCJ BES pos RS 232C DUO Ethernet H a H pss Paz Bech rrr hu Interface Unit Kex v Analog output from field devices Interface to contact I O signals STARDOM FCM GC8000 GC8000 GC1000 Markll Process Gas Chromatograph FO1 ai Figure 1 1 Conceptual Diagram of the Ethernet Analyzer Bus Syst
6. Device ID consists of vendor product code and revision number Vendor YOKOGAWA Product ASIU REVISION 1 01 01 example Update rate ASGW accesses analyzers every 100 ms and supports each read and write request sequentially IM 11B06E01 01E 4th Edition Nov 22 2011 00 3 3 lt 3 Functions gt Read and write is individually performed so that it is possible to offer one read request and one write request at the same time Coil 00001 to 09999 setting request Data Address Description Time setting 00001 For all GC8000 or GC1000 Markll connected to ASGW request Time data should be set at the holding registers 40001 to 40004 before request Value turns to 0 after writing To set time to all analyzers or PCAS TSET must be specified as 255 Individual time 0Onnn Time is set for selected GC8000 or GC1000 Markl Time data should be set at the holding registers 40001 to 40004 before request nnn is 100 StnID nnn 101 to 354 Value turns to 0 after writing The setting for ASIU is invalid Mapping area 01001 to 09000 Setting the coil or input relay address of analyzers ASGW only reads the input relay on analyzers and only writes the coil on analyzers Available is the following coils GC8000 Refer to 5 1 Coils command contacts in GS 11B08B02 01E GC8000 Modbus Communication However 00004 Time Setting Request is not avai
7. PSW MAP Ei User stardom O rreret IM 11B06E01 01E 4th Edition Nov 22 2011 00 lt 5 Diagnostic Window gt 5 3 The diagnostic information of the mapping file is displayed by clicking Mapping File check result The content is as follows a Out of range addressing b Duplicated addressing c Invalid combination of mapping This window indicates where and what kind of error occurred then correct the error by modify ing the mapping file based on this information When being included error ASGW is operated by ignoring the line where the error occurs Fia r vew Fatet Tech Hib 2 Dro O BO Px yom O S SR KA IA AL USO Bas te B ASGV addcess BAP configuration file check report at Thu Aug 17 29 12 20 JST 2006 nS record check zer total ZO MAP Linen ace registered rr total O error found rr coral 0 error found IM 11B06E01 01E 4th Edition Nov 22 2011 00 lt 5 Diagnostic Window gt 5 4 5 3 Checking the analyzer communication status and displaying the mapping data The communication status window is displayed when Modbus I F comm status is clicked p T LEA PR LITE Micro Fle KAE Vow Favertee Toae Hib Q O FB Pwo freen O G Z r B p a 166 6 1511 UPDATE The data is updated ID StnID define in the mapping file TYPE GC8000 GC1000 PCAS ASIU defined in the mapping file IP Addr IP address define in the mapping file TASK The status
8. Type Function Remark Node GV DSCI0 n VT_BOOL Modbus Address 10001 to 11000 n 1 to 1000 Node GV DSCI1 n VT_BOOL Modbus Address 11001 to 12000 n 1 to 1000 Node GV DSCI2 n VT_BOOL Modbus Address 12001 to 13000 n 1 to 1000 Node GV DSCI3 n VT_BOOL Modbus Address 13001 to 14000 n 1 to 1000 Node GV DSCI4 n VT_BOOL Modbus Address 14001 to 15000 n 1 to 1000 Node GV DSCI5 n VT_BOOL Modbus Address 15001 to 16000 n 1 to 1000 Node GV DSCI6 n VT_BOOL Modbus Address 16001 to 17000 n 1 to 1000 Node GV DSCI7 n VT_BOOL Modbus Address 17001 to 18000 n 1 to 1000 Node GV DSCI8 n VT_BOOL Modbus Address 18001 to 19000 n 1 to 1000 IM 11B06E01 01E Unmapped address data is 4th Edition Nov 22 2011 00 e IREG 30001 to 39000 Read only Writing through the OPC interface does not cause an error but nothing can be written onto the Modbus area of ASGW ASIU Unmapped address data is always read as 0 lt 6 OPC DA 2 0 Interface gt 6 3 OPC Data Name OPC Data Type Function Remark Node GV IREGO n VT_UI2 Modbus Address 30001 to 31000 n 1 to 1000 Node GV IREG1 n VT_UI2 Modbus Address 31001 to 32000 n 1 to 1000 Node GV IREG2 n VT_UI2 Modbus Address 32001 to 33000 n 1 to 1000 Node GV IREG3 n VT_UI2 Modbus Address 33001 to 34000 n 1 to 1000 Node GV IREG4 n VT_UI2 Modbus Address
9. common to ASGW and ASIU ASGW ASIU s node name designated in the setting file on the STARDOM OPC server is assigned to Node OPC data name example 1 ASGW01 GV IREG2 312 represents the address 32312 of the Modbus data of ASGW01 OPC data name example 2 ASGW01 GV COIL2 1000 represents the address 03000 of the Modbus data of ASGW01 COIL 00001 to 09000 Read write is possible Writing data onto unmapped areas is ignored always read as FALSE OPC Data Name OPC Data Type Function Remark Node GV COILO n VT_BOOL Modbus Address 00001 to 01000 n 1 to 1000 Node GV COIL1 n VT_BOOL Modbus Address 01001 to 02000 n 1 to 1000 Node GV COIL2 n VT_BOOL Modbus Address 02001 to 03000 n 1 to 1000 Node GV COIL3 n VT_BOOL Modbus Address 03001 to 04000 n 1 to 1000 Node GV COIL4 n VT_BOOL Modbus Address 04001 to 05000 n 1 to 1000 Node GV COIL5 n VT_BOOL Modbus Address 05001 to 06000 n 1 to 1000 Node GV COIL6 n VT_BOOL Modbus Address 06001 to 07000 n 1 to 1000 Node GV COIL7 n VT_BOOL Modbus Address 07001 to 08000 n 1 to 1000 Node GV COIL8 n VT_BOOL Modbus Address 08001 to 09000 n 1 to 1000 DSCI 10001 to 19000 Read only Writing through the OPC interface does not cause an error but nothing can be written onto the Modbus area of ASGW ASIU Unmapped address data is always read as FALSE OPC Data Name OPC Data
10. is OK when the communication task is in operation COMM The status is NG when the communication error occurs WRITE The status is NG when it fails the writing but is OK when it successes READ OK Number of success in reading READ NG Number of failure in reading WRITE OK Number of success in writing WRITE NG Number of failure in writing The mapping data window is displayed when Modbus I F mapped data is clicked IM11BO6E01 01E 4th Edition Nov 22 2011 00 lt 5 Diagnostic Window gt Fia dE wew reta Teele Hib O IA Pwo Ertan O S SB Addas UA 92 160 0 154 10001 UPDATE NEXT PREV veer Modbus data 10001 10200 DECIMAL 10000 H H H H 10010 0 0 H 0 D 0 H 0 0 0 L H 0 L D 8 H H H H H H H H H H 6 H H 9 10040 0 0 H 0 D 0 H 0 0 0 10050 H H D 0 e 0 9 0 H 0 L H 0 H 0 D 0 9 0 0 0 0 0 H H a 0 D 0 o H 10080 0 0 H 0 H 0 9 0 0 0 L H H H 0 D 0 H H H H Ee Ee Ls D SEH EES SE Gs Ge Dame We 1 1 H 0 H H H H H H 101108 0 D D D D 0 9 0 D D 10120 0 0 o n 8 0 H 0 0 H 101390 0 0 0 0 H D 0 0 0 10140 H 0 D 0 D 0 H 0 0 0 H 0 D 0 a 0 9 0 DH 0 E H D D H o 0 o D D H H H D H 9 H H H H H 0 0 0 0 D 0 9 0 0 D 0 0 o D a n D 0 0 0 2 MODBUS address 40 data is displayed from the specified address UPDATE NEXT PREV HEX DEC The data is updated It indicate the data of the next address It indicate the data of the previous address Displayed format HEX Hexad
11. so that they are write protected from the OPC client application Otherwise if ASGW ASIU is connected to DCS the value of input relay or input reg ister that has been accidentally written via the OPC interface may be read by the DCS IM 11BO06E01 01E 4th Edition Nov 22 2011 00 lt 7 ARCNET gt 7 1 7 ARCNET The New ARCNET based bus system enables connection between an ARCNET system and an Ethernet system This realizes addition of Ethernet analyzers to existing ARCNET systems A typical network configuration of analyzer bus is shown in Figure 7 1 The network consists of analyzers Gas chromatograph etc and Analyzer bus sys tems for ARCNET This Analyzer bus systems for ARCNET consist of Gateway unit analyzer server and ARCNET Ethernet Converter Each software PCAS ASET for Analyzer server and Analyzer Server Engineering Terminal should be used ARCNET edition ARC The communication to the analyzer connected to Ethernet is also enabled e Analyzer bus systems for ARCNET should be used so that DCS communicates with analyzer connected to ARCNET e Redundancy for ARCNET is enabled Redundancy for Ethernet can be done by using double Analyzer bus systems for ARCNET e One Analyzer bus systems for ARCNET can communicate with up to 30 sets of analyzers connected to ARCNET In case of communicating with more than 31 sets plural number of Analyzer bus systems for ARCNET s
12. 11001 10001 Normal MAP 2 11002 10001 Normal MAP 10 11003 10001 Normal MAP 42 11004 10001 Normal MAP 1 11011 10002 Error MAP 2 11012 10002 Error MAP 10 11013 10002 Error MAP 42 11014 10002 Error MAP 101 31002 30401 Al value of ASIU Alarm DO ouput DO 10 ALM_LVL1 12 DO_12 output for alarm of Stn10 DO 10 ALM_LVL2 13 DO_13 output for alarm of Stn10 DO 42 ALM_LVL1 3 DO_3 output for alarm of Stn42 Example of mapping file include ARCNET 4 2 2 Loading a mapping file After the installation of ASGW turn on the power and connect the ASGW to PC with Ethernet cable Open the web browser on PC and input the address of ASGW as hitp IP address of ASGW When the diagnostic window of ASGW is displayed click the File folder FTP FTP windows appears and account and password are required Enter the following characters Account stardom Password YOKOGAWA Mapping file ASGW_MAP CSV is displayed on FTP window Move this file to PC IM 11BO6E01 01E 4th Edition Nov 22 2011 00 lt 4 Engineering gt 4 6 4 2 3 Setting This file consists of text characters Editing can be done with Notepad software but MS Excel software is recommended The edited file should be saved with CSV as an extension Each line has meaning in the map file A line beginning with character is interpreted as a mean ingful line And a comment li
13. 192 168 0 1 220 FCX STARDOM FCJ 1 FTP server ready JRS R2 04 12 User 192 168 0 1 none stardom lt Input Account 331 Password required for stardom Password xxxxxxx lt Input Password not displayed 230 User stardom logged in 2 Move to the specified folder ftp gt cd conf users appf ASGW lt Change directory 250 Changed directory to JEROS CONF USERS APPF ASGW 3 Confirm the mapping file ASGW_MAP CSV ftp gt dir lt Confirm directory 200 Port set okay 150 Opening ASCII mode data connection for JEROS CONF USERS APPF ASGW 192 168 0 60 3980 drw rw rw 1 2008 03 09 50 2048 Jun 27 03 09 drw rw rw 1 2005 18 07 58 2048 Aug 11 2005 rw rw rw 1 2008 03 09 52 34250 Jun 27 03 09 ASGW_MAP CSV 226 Transfer complete ftp 200 bytes received in 0 00Seconds 200000 00Kbytes sec 4 Upload load the mapping file ftp gt get ASGW_MAP CSV 200 Port set okay 150 Opening ASCII mode data connection for JEROS CONF USERS APPF ASGW ASGW_MAP CSV 192 168 0 60 3982 34250 bytes 226 Transfer complete ftp 34250 bytes received in 0 19Seconds 183 16Kbytes sec 5 Download Overwrite the mapping file ftp gt put ASGW_MAP CSV 200 Port set okay 150 Opening ASCII mode data connection for JEROS CONF USERS APPF ASGW ASGW_MAP CSV 192 168 0 60 3983 226 Transfer complete ftp 34250 bytes sent in 0 01Seconds 2283 33Kbytes sec 6 Finish the procedure ftp gt quit lt Quit FTP communication 221 By
14. 4 2 Data mapping IM 11BO06E01 01E 4th Edition Nov 22 2011 00 lt 3 Functions gt Holding register 40001 to 49999 Data Address Description Time setting 40001 Setting the clock time value 40002 For data format refer to 5 3 Holding Register set data in GS 11B08B02 40003 01E GC8000 Modbus Communication or GS 11B03G02 02E GC1000 40004 Markll Modbus Communication The data are kept after writing on the analyzer and PCAS Mapping area 41001 to Setting the input register or holding register address of analyzers 49000 ASGW only reads the input register on the analyzer ASGW only writes the holding register on the analyzer The holding registers are as follows GC8000 Refer to 5 3 Holding registers setting data in GS 11B08B02 01E GC8000 Modbus Communication However 40001 40004 Time Setting Request is not available GC1000 Markll Refer to 5 3 Holding Register set data in GS 11B03G02 02E GC1000 Mark Modbus Communication However neither 40001 40004 Time Setting Request nor 41DDD Analysis value is available The other address area is ignored The holding register in PCAS and ASIU can not be set Input register 30001 to 39999 Data Mapping area Address 31001 to 39000 Description Setting the input register address of analyzers ASGW reads the addressed data from analyzers Access to the add
15. ARDOM FCN FCJ Guide IM 34P02Q01 01E 4 1 Installation This section explains the setup of ASGW license registration loading of the application software and initializing of IP address 4 1 1 Preparation Installation of the engineering tool Install the resource configurator software from CD ROM NT203AJ PC11E to PC Resource configurator software is an engineering tool for STARDOM FCN FCJ 9 Installation of the ASGW software Set the ASGW application software CD on PC Uncompress the following compressed file on PC CDRYASGW INSTALL_ASGW ZIP Confirm the following folder is created Uncompressed folder VINSTALL ASGW 4 1 2 Initial setting Loading the license file Download the ASGW license file from the STARDOM license publishing web site Refer to D1 License in STARDOM FCN FCJ Guide IM 34P02Q01 01E about the license IM 11BO06E01 01E 4th Edition Nov 22 2011 00 lt 4 Engineering gt 4 2 0 Setting the system card Set the system compact flash card for FCJ to PC by USB adaptor Run the following batch file Uncompressed folder VINSTALL ASGW nstall ASGW bat This batch file sets the IEC application Java application and system setting file on the system card System setting file includes initial IP address setting The initial IP address can be changed later After writing the system card set on the CPU card of ASGW and turn on the ASGW Initial IP address 192 168 1 151 A NOTE Do not format the s
16. Label rmation IOM E Ei Geier DI 192 168 0 1 Device ES VO Category Scale Low Limit Scale High Lim rv AAO S cPUM oi DI DO C DevLabelVar Ctr m CE Eind Find Next Data Setting Tool Paste Select Channel 17 shown in 2 which is the first DO value of Device Label Then right click and choose Paste from the context menu H Resource Configurator 192 168 0 1 E Eile Edit View Tools Window Help Se 68 AL SIR mol 16 L ype ontact een Shanel Siena Type _ Davis Tabal CPUM SI 1006 E DM SI LD 07 ry AAO SI LD 09 zin DI DO SI LD_09 ControlApplication SI Dm Project SI 1D11 amp DevLabelVar SI 1D12 SI 1D13 SI 1D14 SI 1D15 SI Dip ES Q Cr 50 L so Y Copy Ctrl C SO a D20 Ctrl 50 Q_D21 Eind Ctrl F so Q_D_22 Find Next 50 Q_D23 so ap 24 Data Setting Tool 50 Q_D 25 S50 Q_D26 0 Q_D27 z SO Q_D 28 N l so Q_D29 gt Fallback Action HOLD so Q_D 30 50 Q_D31 so Q_D32 Download Send the replaced values of Device Label to ASGW by File Download IM 11B06E01 01E 4th Edition Nov 22 2011 00 lt 5 Diagnostic Window gt 5 1 5 Diagnostic Window The following maintenance and various type of diagnostic can be executed by the diag nostic window 1 The transfer of the mapping file and error diagnostic 2 The communication status check of GC8000 GC1000 MarklI A
17. SIU and display of the mapping data 3 The maintenance of FCJ 5 1 Start up of the diagnostic window Enter http IP address on web browser Ex http 192 168 0 151 3 hetp 192 168 0 151 Mac rait internet Explerer provided by YOKOGAWA Electric Corporation Fle Cde vew frt Iech wg O gt si a poison Zc tete O G sst E hetpryff 192 140 0 150 TT YOKOGAWA IM 11B06E01 01E 4th Edition Nov 22 2011 00 5 2 lt 5 Diagnostic Window gt 5 2 Data transfer of the mapping file and error diagnostic FTP window is displayed when Mapping File file folder ftp is clicked Enter the following account and password Account stardom Password YOKOGAWA Mapping file ASGW_MAP CSV is displayed on FTP window The renewal of the Mapping file is executed by overwriting this file x Either the server does not allow anonymous logis or the enai address was not Cu ried PIP server 002 160 0 15 User nae EET TFoeerd After you log omy you Can add e rv to your Pren trs and return to pr FTP does mot encrypt or encode passwords or before sending then tothe server aael Eaa web Folders abra reien Leam more abot uang Web Foitws T Tung on anammashi Ci Save password Cien Cema P fip 192 168 0 151 cont usera APPF ASGW Microsoft Intermet Explorar provided by YOKOG BR Fie gde waw Petar Toe k Ej kA 2 E Search T ain T x lie el a 1 L
18. TCP Client is not in Check the license of Mod Modbus status window operation bus wE Re install has to be executed after ASGW_MAP CSV file is deleted IM 11B06E01 01E 4th Edition Nov 22 2011 00 Revision Information Title ASGW Analyzer Server Gateway Software Manual No IM 11BO6E01 01E Aug 2006 1st Edition Newly published Jan 2007 2nd Edition 4 2 3 Addition of the value in range Addition of 6 OPC DA 2 0 Interface Jun 2011 3rd Edition Added the upgraded specifications P 1 1 modified chapter 1 P 3 1 to 3 4 modified item 3 2 to 3 4 P 4 3 added 5 6 P 4 4 changed Example of mapping file P 4 5 added Example of mapping file include ARCNET P 4 6 added NOTE and TSET StnID P 4 7 added TIP and Specifying DO output P 4 8 added item 4 2 6 P 4 14 added TIP and item 4 3 3 P 6 1 added item 6 4 P 6 2 modified item 6 5 and Chapter 7 Corrected Licecse Codes P 2 1 and GS number P 3 4 Nov 2011 4th Edition Revised for GC8000 IM 11BO06E01 01E 4th Edition Nov 22 2011 00
19. check ADDR_CHK ON MAP zzzz zzzz Check target MAP zzzz zzzz Check target IM 11B06E01 01E 4th Edition Nov 22 2011 00 lt 4 Engineering gt 4 8 4 2 4 Transfer to ASGW Open the FTP window on PC that is shown in 4 2 2 Move the modified mapping file to FTP window Restart ASGW after over writing is complete 4 2 5 Diagnosis information After re starting the ASGW Open the diagnostic window of ASGW When check result is clicked the diagnosis information window appears The contents are as follows a Out of range addressing b Duplicated addressing c Invalid combination of mapping Modify the setting file according to the error that is shown in this window If the file includes errors ASGW ignores the error occurred line on the file 4 2 6 Transferring the mapping file by means other than Internet Explorer A Restriction on functions with IE7 or later e http 192 168 0 17 PUD REO RY RL A0 0 ANTH D Oss OO WidG PELA BY ve AIS DCS Gigi GE EE EE mr IR M Modbus TCP AA Mous TIS Ope i a E lt By ethernet T YOKOGAWA Z Sao As an alternative enter FTP commands in the Command Prompt window to transfer the mapping file IM 11B06E01 01E 4th Edition Nov 22 2011 00 lt 4 Engineering gt 4 9 B Uploading downloading the mapping file with FTP commands 1 Login to ASGW C MyWork gt ftp 192 168 0 151 lt Start FTP communication Connected to
20. e see you later C MyWork gt lt Close Command prompt IM 11BO06E01 01E 4th Edition Nov 22 2011 00 4 3 4 3 1 lt 4 Engineering gt 4 10 Additional Information This chapter explains how to change the IP address of ASIU ASGW and the property of serial port The tool software that is shown below needs to be installed on PC CD ROM Code Item NT203AJ PC11E Resource configurator Modification of IP addressing setting E Preparation of PC Connect the PC on which resource configurator software is installed to ASIU ASGW with Ethernet E Starting the ASIU ASGW on the IP address setting mode There are two methods of starting the ASIU ASGW on the IP address setting mode One is use of web browser on PC the other is use of switches on CPU module Select one depending on the location of ASIU ASGW During the IP address setting mode LEDs on CPU module of ASIU ASGW are indicated as fol lows HRDY Flashing quickly RDY Flashing slowly CTRL Not lit To release this mode press the RESET button or turn off the power Method of use the switch on CPU module of ASIU ASGW 1 Turn on ASIU ASGW or press RESET button 2 ASIU ASGW starts and during the HRDY and RDY LED are flashing rapidly about for two seconds press SHUTDOWN button once 3 ASIU ASGW starts on IP address setting mode IM 11BO06E01 01E 4th Edition Nov 22 2011 00 lt 4 Engineering gt 4 11 Met
21. eces of alarm information addresses 10001 and 10002 of GC1000 which can be read through the Modbus I F two statuses are created ALM_LVL1 and ALM_LVL2 Either of these statuses can be mapped to the DO terminal of ASGW At the start up of ASGW both ALM_LVL1 and ALM_LVL2 are OFF GC1000 GC1000 Address 10002 ON Address 10002 OFF GC1000 ALM_LVL1 keep the last value ALM_LVL1 OFF Address 10001 ON ALM_LVL2 keep the last value ALM_LVL2 OFF GC1000 ALM_LVL1 ON ALM_LVL1 OFF Address 10001 OFF ALM_LVL2 OFF ALM_LVL2 ON Format DO StnID KeyWord DO number DO The keyword for defining the mapping A line starting with DO is recognized as the line for defining the alarm output at the DO terminal StnID StnID of an analyzer which monitors alarms defined in STN KeyWord Either ALM_LVL1 or ALM_LVL2 is specified DO number The DO number of ASGW from which alarms are output 1 to 16 Definition example DO 3 ALM_LVL1 12 0 Definition of Address Checking Function Address checking function for the coil and holding register to all analyzers is overrode Format HADDR_CHK OFF Set ON valid OFF invalid Default setting is ON valid The setting for MAP is valid only after ADDR_CHk is defined Example MAP XXX XXXX Check target MAP xxxx XXXX Check target ADDR CHK OFF MAP yyyy yyyy Exempt from check MAP yyyy yyyy Exempt from
22. ecimal DEC Decimal IM 11B06E01 01E 5 5 4th Edition Nov 22 2011 00 lt 5 Diagnostic Window gt 5 6 5 4 Maintenance of FCJ FCJ Maintenance window is displayed when Maintenance maintenance menu is clicked It is available to start up the FCJ on IP address setting mode or change the setting of serial port on Maintenance mode Refer to STARDOM FCN FCJ Guide IM 34P02Q01 01E for more detail 3 hitp 192 168 0 151 Microsoft Internet Explorer provided by YOKOGAWA Electric Corporation D Daa O 1 AO Am kos O O SS Address hetp 7192 160 0 158 sw Eaa wis STARDOM FCX Maintenance Page Host name FCX IP Address 192 168 0 151 Subnet Mask 255 255 255 0 MAC Address 00 00 64 82 a2 ce TYPE STARDOM FC 1 NFJT100 S10083U H22 F10 HW Serial No C2FK19081H SysCard Serial No CHSLOO1S OS Revision RL8001 BulldNo 21 BootROM Revision R180 01 BuildNo 21 JEROS Revision JRS R2 04 12 Main Memory TOTAL 134115328 byte SRAM TOTAL 1048576 byte Flash Memory TOTAL 31950848 byte Flash Memory FREE 19935232 byte Date and Time 200608 18 11 53 48 Timezone JST 540 Starus Online Maintenance Menu IM 11B06E01 01E 4th Edition Nov 22 2011 00 6 6 1 6 2 6 3 6 4 lt 6 OPC DA 2 0 Interface gt 6 1 OPC DA 2 0 Interface This chapter explains the OPC DA 2 0 interface of ASGW and ASIU Adding an OPC server of STARDOM to the system allows ASGW ASIU to have
23. em IM 11B06E01 01E 4th Edition Nov 22 2011 00 lt 2 Configuration gt 2 1 2 Configuration This chapter explains the configuration of the hardware and software of STARDOM FCJ required for ASGW Refer to the General Specifications of STARDOM for details of each item 2 1 Hardware configuration The following type FCJ is required for the ASGW Model Name Item Remarks NFJT100 S10 FCJ 2 2 Software configuration ASGW Model Suffix Code Option Code Description Software Package Standard English Japanese Always N Always N ASGW requires the license and software shown below License Code Item Remarks NT711AJ LMO5E FCN FCJ basic software for Required for each ASGW single CPU including Java NT8035J LW11A Modbus communication portfo Required for each ASGW lio license The following software is required as an engineering tool CD ROM Code Item Remarks NT203AJ PC11E Resource configurator Loading a license for installation Modification of IP address IM 11B06E01 01E 4th Edition Nov 22 2011 00 3 3 1 3 2 lt 3 Functions gt 3 1 Functions ASGW has the following functions 1 Interface to DCS through Modbus RTU Slave or Modbus TCP Server 2 Read and write data for multi analyzers GC1000 Markll ASIU 3 Mapping analyzer data to ASGW Modbus data area 4 Alarm info
24. et Subnet mask 235 255 253 0 Belp Gateway R lt lt L 8 Time Zone STi i S402 T Restart in Maintenance Mode IM 11B06E01 01E 4th Edition Nov 22 2011 00 lt 4 Engineering gt 4 14 A TIP IP address of ASGW in the redundant network must be set up from 192 168 0 1 to 192 168 0 126 4 3 2 Modification of serial port setting In the case of using the Modbus RTU as external interface of ASIU ASGW this operation is required ASGW has two communication ports and both initial setting data are as follows Baudrate DataBitLength StopBitLength Parity After ASIU ASGW mode is changed to maintenance mode the communication port is set with the maintenance window on web browser Refer to the guide of STARDOM FCN FCJ IM 34P02Q01 01E about the method of modifica tion Setting parameters are COM1 Port Setting File or COM2 Port Setting File 4 3 3 Allocating DO information Allocate the device label of ASGW to the DO terminal before outputting DO information of the ASGW application to the terminal The device label of ASGW is the default factory setting 1 Confirming the current state of the ASGW application Confirm that the ASGW application has been successfully downloaded After connecting by using Resource Configurator click the ControlApplication DevLabelVar Then confirm that the value of I O Category is O_Sts and the value of Device Label is Q_D_17 to Q_D_32 as shown in the followin
25. g figure IM 11BO6E01 01E 4th Edition Nov 22 2011 00 lt 4 Engineering gt 4 15 Resource Contmuratar 197 168 01 Z Eile gda Ven Tools Widow Heb Se 6B cp A je SO 228 Lego configurato Daana 1 562 PADAN 0 0 17 Ke Loop D 19 bog p Se EA Fw E Fw E Fw E 0 028 Sew E 70 027 70 028 Sab 70 00 Kahn F002 geggeegeeeeaszedh 2 Confirming the current device Check that the settings of ASGW remain as the defaults which means the setting values of ASGW are equal to those of the ASGW application Click IOM to display DI DO Then confirm that the values of Signal Type and Device Label corresponding to Channel 17 to 32 are SO and Q_D_17 to Q_D_32 respectively If the values of Device Label Q_D_xx in both 1 and 2 are the same the procedures de scribed in 3 can be skipped IM 11B06E01 01E 4th Edition Nov 22 2011 00 lt 4 Engineering gt 4 16 3 Allocating DO information if the above values are not the same If the values in 1 and 2 are not the same the values of Device Label in DI DO must be set to those shown in DevLabelVar Copy all values of Device Label in DevLabelVar and paste them to the corresponding values of Device Label in DI DO Copy Select the values of Device Label shown in 1 Then right click on the selected area and choose Copy from the context menu 9 Resource Configurator 192 168 0 1 File Edit View Tools Window Help ma al zZeleleleele evice
26. hod of use web browser on PC 1 Connect ASGW communication entering URL as follows on Web browser URL http FCJ s IP address MNT Connect to 192 168 1 151 A FCX User name E Password Cl Remember my password User Account stardom Password YOKOGAWA 2 Click the Maintenance Menu F STARDOM FCX Maintenance Papp FCX 192 168 1 151 Microsoft internet Explorer provided by YOKOGAWA Electr fo TP fle gde yaw Tete Tas He Q a PEA zeg ZC raet C C3 Aa Es 2 es El np HISz 166 1 1515401 Eo we STARDOM FCX Maintenance Page Host wame FCX TP Address 192 168 1 151 Subnet Mask 255 255 255 0 MAC Address 0000648278 le TYPE STARDOM FCJ 1 NFJT100 100S1U H11 F01 WW Serial No 17CD02489B SysCard Serial No CD1660001 OS Revision R1 79 01 BuildNo 3 BoutROM Revision R1 79 01 BuildNo 3 JEROS Revision JRS R2 04 11 Main Meman TOTAL 134115328 byte SRAM TOTAL 524283 byte Flash Memory TOTAL 31950843 byte Flash Memory FREE 20359168 byte Date and Time 2005 10 21 13 35 15 Timezone JST 540 Status Online Maintenance Menu lowe ere IM 11B06E01 01E 4th Edition Nov 22 2011 00 lt 4 Engineering gt 4 12 3 Click the Reboot p FEX Maintenance Papa FCX 192 168 1154 Micresall Intarant Explorer provided by YOMOGAWA Fleetric Corpor d l fhe L t y Fota jok HE O CH 2 BG Pe frma
27. hould be used Operation and display of Network monitoring Gas Chromatograph Automatic data storage Gateway Software PC PC STARDOM FCJ ASET ARC PCAS ARC ASGW lantas RS 232C pcs ec DIO LAN Ethernet Analyzer bus system for ARCNET GC1000 Markll ARCNET waa waa wai m P m LS RS LS SS LS SS GCIU GCIU GC1000 Marklil GC1000 GC1000 Analyzer pH analyzer Oxygen analyzer etc Fo701 ai Figure 7 1 Typical System configuration IM 11B06E01 01E 4th Edition Nov 22 2011 00 lt 8 Troubleshooting gt 8 1 8 8 1 8 2 Troubleshooting Install Phenomena Fail to copy the data into the system disk when installing Cause Invalid of attribution of the property of JEROS AP folder Countermeasure Un click Enable to archive the folder at the archive attribution of JEROS_AP folder Diagnostic window Web browser be opened but the check window of the mapping file does not come up operation The file copying is not suc cess Phenomina Cause Countermeasure Diagnostic window can not No HTML file Re install 1 be opened The copy of the file is not created Diagnostic window can Java application is not in Re install 1 No setting of Java is in Check the license of Java No license of Modbus is installed operation No license of Java is installed TASK is not OK on the Modbus
28. ings may be partially emphasized simplified or omitted for the convenience of de scription Some screen images depicted in the user s manual may have different display positions or character types e g the upper lower case Also note that some of the images contained in this user s manual are display examples IM 11BO6E01 01E 4th Edition Nov 22 2011 00 Copyright and Trademark Notices E All Rights Reserved The copyrights of the programs and on line manual contained in the CD ROM are reserved The on line manual is protected by the PDF security from modification however it can be output via a printer Printing out the on line manual is only allowed for the purpose of using the product When using the printed information of the on line manual check if the version is the most recent one by referring to the CD ROM s version No part of the on line manual may be transferred sold distributed including delivery via a com mercial PC network or the like or registered or recorded on video tapes E Trademark Acknowledgments e Microsoft Windows and Windows NT are either registered trademarks or trademarks of Microsoft Corporation in the United States and or other countries e Ethernet is a registered trademark of XEROX Corporation e Java is a registered trademark of Sun Microsystems Inc e Modbus is a registered trademark of Schneider Electric SA e All other company and product names mentioned in this user s manua
29. l are trademarks or registered trademarks of their respective companies e We do not use TM or mark to indicate those trademarks or registered trademarks in this user s manual IM 11BO06E01 01E 4th Edition Nov 22 2011 00 ASGW Toc 1 Analyzer Server Gateway Software IM 11B06E01 01E 4th Edition CONTENTS TO nse Te ON E i Safety S I eT li Documentation Conventions sss sese sssssseessssees esse esse eees nenen nenen iii Copyright and Trademark Notces sss sss esse sss sesssseess sne ennenen nenen iv 1 ST dT AA AA AA WAA 1 1 2 Configuration E 2 1 2 1 Hardware configuration c cceccceseeeeseeeeseeeeseeeeseeeeeeeeeneneenseeeeseeeeseeeseeeenees 2 1 2 2 Software CONFIQUIATION 2 ccsecceeeeeeseeeeeeeeeeeeeeeeneeneeeenseeeeseeeeeaeeeneneeneeeeeeeeenee 2 1 3 FUNCIONS aa asi 3 1 3 1 Interface t DCS ua ee aaa aaas aaaea aasaran 3 1 3 2 Address Mappi e aa a a 3 1 3 3 Alarm TONAL OND aise ties sais tekken seek tind ev sstx52 restes tseba Eed 3 2 3 4 Modbus interface table cccecceseeeeseeeeseeeeseeeeseeeeeeeeeeeeeeeseeseseeeesaeeeseeeenaes 3 2 4 EngiNeeriNg TT 4 1 4 1 WSCA ACOs csesctcssebe H 4 1 4 1 1 Preparation sic cctsctanacdasdeadcdaatenactandeeaddaaleaadlancesacdaateaacdesthaacdaahiancdaataines 4 1 4 1 2 Initial ue ET 4 1 4 2 Data Mapping sisside aerer aaa EENS EECH 4 4 4 2 1 Bir Le EE 4 4 4 2 2 Loading a Mapping D UE 4 5 4 2 3 DOUING T 4 6 4 2 4 Transter to AS GW EE 4 8
30. lable GC1000 Markll Refer to 5 1 Coil command contact in GS 11B03G02 02E GC1000 Mall Modbus Communication However 00004 Time Setting Request is not available ASIU 00101 to00116 On command for DO01 to DO16 00201 to 00216 Off command for DO01 to DO16 Setting the other address is ignored This value turn to 0 after writing x StnlD is the identification number of an analyzer StnID is related to an IP address in the mapping file see 4 2 Data mapping Input relay 10001 to 19999 Data In operation Address 10xxx Description The value indicates 1 when the analyzer and PCAS is communicating XXX is StnID of the analyzer xxx 001 to 254 Communication error 10yyy The value indicates 1 when there is an error in communication with ana lyzers and PCAS Input relay or inout register needs to be defined yyy is 300 Stn ID yyy 301 to 554 Write error 10zzz The value indicates 1 when there is an error in writing data to analyzers and PCAS it returns to 0 when the next writing successfully finishes zzz is 600 Stn ID zzz 601 to 854 Mapping area 11001 to 19000 Setting the input relay address of analyzers and PCAS ASGW reads the addressed data from analyzers and PCAS StnID is the identification number of an analyzer StnID is related to an IP address in the mapping file see
31. n 5 fa Aides B tep ff 192 148 4101 MAT rtre hen FCX Maintenance Menu Hosmame FOX IP Address 192 168 1151 System Operatiun Reboot Set Date and Time Save Retain Data Display Log File Display Resource Configuration Display CPU Status Download the Backup Tools Top Page 4 Select the Reboot IP Address Setting Mode and press OK p FEX Maintenance Papa CH 192 168 1154 Micresall Infarant Explorer provided by YOMOGAWA Electric Corpor Ha L Ve trar Jace W O O BBG Pree frman A S Miwa AE tep ff 192 146 1 151590 pe TREDOT NTM Reboot FCX Hostname FCK TP Address 192 168 1 151 Martenace Menu 1 Select mode O Reboct Onke Mode Rebooe Maintenance Mode Reboot IP Addes Setting Mode rln Te access duo_actonient n onkne mode the user names and corresponding passwords are required CS ASIU ASGW restarts on IP address setting mode IM 11B06E01 01E 4th Edition Nov 22 2011 00 lt 4 Engineering gt E Setting IP address 4 13 Start the resource configurator software on PC and wait for a message A new controller is con nected pe kR Ven Iren Se P SLAG A kalala JRA Fin ware nev contedlles as connected MAC D0 O0 d4 82 92 10 r Le Awa E KK AL K TH 5I IP address Subnet mask Gateway and Time zone parameters are set on this dialogue window Reboot the ASIU ASGW after the setting del ST se
32. ne does not begin with character A NOTE Comment lines must not include the character otherwise ASGW may not work properly SLAVE n This n is the Slave ID when DCS accesses to ASGW with Modbus interface and commonly uses on the 2 communication ports Range is 1 to 247 RETRY m This m is the number of retry times when a write error occurs Range is 1 to 32767 TOUT t This t is character time out in the communication between DCS and Modbus RTU Adjust the value depending on communication speed Unit is ms millisecond and range is 10 to 5000 KEEP_BIT t This specifies the holding time of the variable data bits This t is the time sec to hold This function can be used on Rev 1 01 04 or later of ASGW The default value is 5 sec and range is 0 to 3276 TCP_TIMEOUT t This specifies time out value of Modbus TCP This t is the time out value sec This function can be used on Rev 1 01 03 or later of ASGW The default value is 30 sec and range is 1 to 100 TSET StnID Writing in address 00001 of the coil in the Modbus address table carries out time setting in all devices that have a time setting function If StnID is set to 255 in the TSET line time setting is carried out for all devices if StnID is set to any number from 1 to 254 the setting is effec tive only for a specified device 0 Specifying analyzers and PCASs Up to 31 analyzers and PCASs can be specified to be connected A unique StnID number m
33. ng the product Modification of the product is strictly prohibited B Notes on Handling User s Manuals Please hand over the user s manuals to your end users so that they can keep the user s manuals on hand for convenient reference Please read the information thoroughly before using the product The purpose of these user s manuals is not to warrant that the product is well suited to any particular purpose but rather to describe the functional details of the product No part of the user s manuals may be transferred or reproduced without prior written con sent from YOKOGAWA YOKOGAWVA reserves the right to make improvements in the user s manuals and product at any time without notice or obligation If you have any questions or you find mistakes or omissions in the user s manuals please contact our sales representative or your local distributor B Warning and Disclaimer The product is provided on an as is basis YOKOGAWA shall have neither liability nor respon sibility to any person or entity with respect to any direct or indirect loss or damage arising from using the product or any defect of the product that YOKOGAWA can not predict in advance E Notes on Software YOKOGAWA makes no warranties either expressed or implied with respect to the soft ware s merchantability or suitability for any particular purpose except as specified in the terms of warranty It is strictly prohibited to reproduce the prod
34. on This shows that ASGW is accessing the analyzers or PCAS Aalyzer Server specified in the map ping file Communication failure This shows that a time out error is occurring in communicating with an analyzer Network line or analyzer failure may cause the error For analyzers connected to PCAS communication error is indicated by both communication statuses between ASGW and PCAS or analyzers and PCAS Write failure It shows that a write error occurs on analyzer The failure is reset when the next writing succeeds PCAS for ARCNET PCAS ARC has multiple virtual analyzer tables each of which ASGW ac cesses Alarm information is created for each analyzer not for the entire PCAS ARC Modbus interface table ASGW has the function of Modbus RTU Slave This system covers the following function code and number of data with Modbus communication Modbus interface table Function Function BIT WORD Maximum data by access in one Code communication packet Read coil status 1 0x01 BIT 2000 bits Read input relay status 2 0x02 BIT 2000 bits Read holding registers 3 0x03 WORD 125 words Read input registers 4 0x04 WORD 125 words Write coil 5 0x05 BIT 1 bit Write single register 6 0x06 WORD 1 word Loopback test 8 0x08 WORD 1 word Write multiple coils 15 OxOF BIT 800 bits Write multiple registers 16 0x10 WORD 100 words Read devise ID 43 0x2B ASCII string E
35. ress not listed or mapped Access to the address that is not shown on the table or not mapped does not generate an error However the value of data is uncertain DCS can not write to the coil or holding register of ASGW that is not defined in the table above However with setting 4ADDR_CHK OFF after mentioned DCS can write to thecoil or holding register of ASGW Retry to writing When an error occurs in writing to the coil or holding register of analyzers and PCAS ASGW tries to write the specified number of times The number of retry times can be specified on the setting file Character time out Value of character time out for communication between DCS and Modbus RTU can be set ac cording to communication speed The value of mean time of each characters is set on the setting file Holding time of Data renewal bits The variable data bits such as Data renewal Renewal of Calibration Coefficient and Alarm Status Change and be held for a constant time for DCS reading Holding time can be specified The unit is second TCP time out Value of time out for Modbus TCP communication The unit is second 1 second or more is rec ommended IM 11B06E01 01E 4th Edition Nov 22 2011 00 lt 4 Engineering gt 4 1 4 Engineering ASGW requires the engineering at installation modification and address mapping The install procedure of FCJ is referred to STARDOM FCN FCJ Software Installation IM 34P02Q91 01E and ST
36. rmation Interface to DCS ASGW has 2 functions as an interface to DCS e Modbus TCP Server e Modbus RTU Slave 2 serial ports 7 Itrequires Rev 1 01 04 or later for ASGW and Rev 1 80 or for Stardom OS Modbus RTU uses two RS 232C communication ports Both ports have the same functions Two communication ports can be used at the same time Modbus RTU can be used with Modbus TCP at the same time Max number of Client When Modbus TCP Server is used up to 4 clients DCS can be connected at the same time When the multiple clients request the same command the last requested command is accepted Address mapping ASGW assembles the data from multiple analyzers and sends it to the DCS Max number of analyzers connectable 31 Function Available address for mapping Available points GC1000 address area Coil 01001 to 09000 8000 Coil Input relay Input relay 11001 to 19000 8000 Input relay Holding register 41001 to 49000 8000 Input register Holding register Input register 31001 to 39000 8000 Input register When the data address of analyzers is the coil or holding register it is only possible to write to the specific address Refer to the Modbus interface table in section 3 4 IM 11BO06E01 01E 4th Edition Nov 22 2011 00 lt 3 Functions gt 3 2 3 3 3 4 Alarm information The conditions of communication with analyzers are mapped as alarm information to the input relay In operati
37. sing the resource configurator Immediately after the initial installation the device label is not related to the I O terminal The DO output definition is matched to the default factory setting of the device label of the system card If none of the default settings are changed this procedure is not needed Downloading settings Download the five settings above to ASGW Resource configurator File Download After finishing reboot ASGW Use the ping command from the PC to confirm that the IP ad dress has been set correctly Setting the serial port In the case of Modbus RTU the communication parameters should be adjusted to a con nected device Refer to 4 3 2 Modification of serial port setting IM 11BO06E01 01E 4th Edition Nov 22 2011 00 lt 4 Engineering gt 4 2 4 2 1 Data mapping Preparation The IP addresses of analyzers and mapping data of the Modbus address of analyzers onto the address of ASGW are defined in the ASGW_MAP CSV file Mapping operation is complete when the file is transferred to ASGW with FTP and the ASGW is rebooted ASGW checks the file at start up Information of error diagnosis is confirmed with Web browser At the installation on ASGW a sample file is setted Mapping operation is realized with modifica tion of the sample file The mapping file does not depend on ASGW so that the composition of mapped file is available in advance without ASGW SLAVE 1 RETRY 3
38. the OPC in terface There is no need to add any special settings to the ASGW ASIU application Map ping Modbus data of ASIU to ASGW allows ASIU data to be read and written by accessing ASGW through the OPC interface System Configuration OPC Server PC Ethernet ASGW ASIU GC8000 GC1000 Markll anv i Software Required ASGW do not require additional software to be installed for OPC The STARDOM software listed below is required for a PC on which an OPC server is to be installed Model Item Remark NT781AJ FCN FCJ OPC Server for Windows NT783AJ Redundant Network Function License Required only for redundant network for FCN FCJ OPC Server Installation and Settings For installation and settings of the OPC server and the duplexed package refer to their respec tive user s manuals or online help Update rate Data for the OPC interface is updated every second Therefore a delay of about one second may occur when the OPC client reads the latest data from analyzers A TIP Separating OPC data from Modbus data causes hogging of the CPU To avoid this the OPC data update rate is set to 1 second while the Modbus communication is updated every 200 ms IM 11B06E01 01E 4th Edition Nov 22 2011 00 lt 6 OPC DA 2 0 Interface gt 6 2 6 5 List of OPC Data Names The table below shows a list of ASGW ASIU s data names that can be accessed via STARDOM OPC DA2 0 server Data names are
39. uct except for the purpose of backup Store the CD ROM the original medium in a safe place It is strictly prohibited to perform any reverse engineering operation such as reverse compi lation or reverse assembling on the product No part of the product may be transferred converted or sublet for use by any third party without prior written consent from YOKOGAWA IM 11BO06E01 01E 4th Edition Nov 22 2011 00 iii Documentation Conventions B Symbol Marks Throughout this user s manual you will find several different types of symbols are used to identify different sections of text This section describes these icons AN note Identifies important information required to understand operations or functions A TIP Identifies additional information aX SEE ALSO Identifies a source to be referred to Indicates text describing the action to be taken when a message or indication is displayed during an operation E Keyboard Inscriptions Keyboard operations are indicated in this manual as shown in the following example Inscription example Shift F1 Meaning Indicates that the operator must press the F1 key while pressing the Shift key E Menu Inscriptions Menu operations are indicated in this manual as shown in the following example Inscription example Click on Connect in the System menu Meaning Click on the System menu then click on the Connect command E Drawing Conventions Some draw
40. ust be allocated to each analyzer and PCAS This StniD is key data on Modbus interface Format STN StnID StnType IP Address STN Key word The line start from STN is recognized as one for specifying analyzers StnID ID number of analyzer 1 254 StnType Type GC8000 GC1000 ASIU GCIU PCAS IP_Address IP address of analyzer Example STN 3 GC1000 192 168 0 1 IM 11BO06E01 01E 4th Edition Nov 22 2011 00 lt 4 Engineering gt 4 7 A TIP The maximum number of ASGW connections applies to PCAS When ASGW has already been connected to two PCASs it can accept up to 29 analyzers 0 Definition of Mapping The Modbus address of an analyzer is mapped to ASGW Refer to 3 4 Modbus interface tables for available mapping conditions Format MAP StnID ASGW Address Target Address MAP Key word The line start from MAP is recognized as one for definition of mapping STN needs to be defined firstly MAP defined before HSTN is defined complains StnID StnID of the analyzer defined in STN ASGW Address Modbus address of ASGW Target Address Modbus address of the target analyzer Example MAP 3 11001 10001 The order of line is not restricted and blank line is ignored 0 Specifying DO output The alarm status of analyzers is output from the DO terminal of ASGW Up to 16 points can be specified Based on two pi
41. ystem compact flash card The card becomes invalid and new one is required 9 Initializing with resource configurator The method of initial setting operation with resource configurator is described on the instruction manual of FCJ The work flow is described in this chapter However refer to the instruction manual for details of each operation 1 Setting the IP address Refer to 4 3 1 Modification of IP address 2 Downloading the license file Download the license file that is loaded from the STARDOM web site to ASGW with the resource configurator Refer to on line help of resource configurator IM 11BO06E01 01E 4th Edition Nov 22 2011 00 3 lt 4 Engineering gt 4 3 To enable Java select General tab and click Use Java program Poneurce Configurete L FD P RT Setting the network Specify the Ethernet connection for ASGW if it is single or duplex Ethernet of ASGW has dual or single type and dual type has duplex and separated mode After completing the above 3 items download the information by File Download Reboot the ASGW by pressing Reset button or Web browser After starting ASGW confirm that the IP address is correct by ping command of PC Allocating applications to the DO terminal only when DO function is used When the DO setting is used to output alarm information to the DO terminal the DO vari able called device label in the ASGW application must be mapped to the I O terminal by u
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