Manual - Aussie Pumps
Contents
1. 4 Four stroke petrol engines supplied with Aussie Pump products use unleaded gasoline A Pump must be primed before starting Fill pump body with liquid Pump must not be allowed to run without liquid passing through the casing DO NOT run pump either dry or with insufficient water supply Pump supply or delivery lines must not be shut off 4 Do not use the pump in a gaseous or hazardous environment or near combustible material A Do not use the pump in an enclosed area engine exhaust could build up and cause asphyxiation 4 Do not refuel engine while operating Shut engine down before refueling 4 Do not run pump dry Aussie QP Owners Manual To get the best out of your Aussie Q Some engine components will get hot during operation Do not touch engine components while engine is running or immediately after operation For details check engine operator s manual A Do not let children operate the pump 4 Familiarise yourself with the pump s controls with emphasis on how to stop the pump quickly Always refuel in a well ventilated area do not smoke or allow flames or sparks in the refuelling area or where gasoline is stored Do not over fill the fuel tank as spilled fuel can ignite if it comes into contact with hot engine parts or sparks After refueling make sure tank cap is closed properly and is secure Protect your pump from pressure spikes by installing a by pass or pressure relief valve if s2. throttle Strainer plugged Clean strainer Suction hose damaged Replace or repair hose amp clamps Air leak at suction port Check that fittings are tight amp sealed Pump is located too high above P B Move pump closer to water water line Pump does not Debris collecting i take on water ebris collecting in pump ATE T housing Too much distance between Adjust clearance by adding shims or replace impeller and volute impeller Min 010 Max 020 Check condition of mechanical seal amp gaskets between pump end and engine housing Water leaking out weep hole between pump and engine Suction lift or discharge head too high Engine speed too low Increase throttle speed Check hose pipe installation Pump takes in water little or no discharge Suction strainer partially plugged Clean strainer Adjust clearance by adding shims or replace Impeller volute worn p impeller volute l Fittings clamps are not sealed Tighten replace or add clamp Keep extra aucuon hose leaks roperly seals on pump at inlet Hose diameter is too large Use smaller diameter hose or replace hose Discharge hose Pressure too high Check pressure add additional clamp does not stay on l coupling Hose kinked or end blocked Check hose Open pump cover and clean dirt and debris j Impeller jammed or blocked fom inde ouie Impeller does not turn pump is hard impellerand volutebindine Adjust clearance by removing shim from to st
3. Australian Pump Industries Dyou pump end warranty Aussie Fire Pumps High Pressure Ultralites Transfer amp Trash Pumps Revision 5 Nov 2013 l D My gt ha 75 A A k p PS E y p y f a EU a E d l A f A y j a d DN y Wi C y EM y ey dii d Mn c UCM i3 Quality n ISO 9001 amp SAI GLOBAL Aussie Pumps Aussie Pumps Reliable Products Reliable People Australian Pump has developed a reputation for innovation and quality that has lead to a rapid market acceptance both in Australia and throughout the world Aussie Pump products are used in Europe United States throughout South East Asia and the Pacific region Our rapid growth is based on five simple principles Performance A genuine dedication to deliver products that out perform and out feature all others leading to better outcomes for users Quality A relentless drive for quality that delivers lower through life costs and improved ecological outcomes Value A pricing policy that delivers excellent products at fair prices Prompt Delivery A commitment to build and deliver on time After Market Support To provide through life support through well trained professional and motivated distribution team both in Australia and throughout the World TABLE OF CONTENTS SCIRE QR E 3 Start up amp installation details 55 path 3bn te RETE Snax pha Hacu avg a gkx Sep scu dd d Gxrsek i ndr estas bad 4
4. Easy service data M e 5 Rugs el tiafejeimin c E omo 6 Warranty ec m m 7 Keep this owner s manual handy so you can refer to it at any time The Aussie Pump Owner s manual is considered a permanent part of the pump and should remain with it if resold The information and specifications included in this publication were valid at the time of printing however Australian Pump Industries reserves the right to discontinue or change the specifications or design any time without notice and without incurring any obligation NOTE Electric start units are supplied with either an Absorbed Glass Mat gel battery or a dry battery i e without electrolyte as per Australian legislation Dry batteries must be filled with a suitable acid water solution and then charged before use Consult your nearest battery specialist Due care must be taken when handling batteries eye face amp skin protection must be used 2 Aussie QP Owners Manual Aussie Pumps SAFETY ALERT Pump these important warning notices need to observed Before starting the pump read Pump Operators manual Please note that this pump manual does not include full operation or maintenance instructions for the engine Refer to the engine manufacturers manual supplied A No oil is supplied with the engine Oil must be added in accordance with the engine manufacturer s instructions Relevant to four stroke engines only
5. art behind impeller Defective engine See Engine Owners Manual Engine Troubleshooting refer to engine manufacturer s manual 6 Aussie QP Owners Manual Aussie Pumps AUSSIE S FREE EXTENDED WARRANTY Aussie QP 5 year warranty Australian Pump warrants all Aussie QP self priming centrifugal pumps whether used for domestic or commercial applications to be free of faulty workmanship or material for a period of 5 years from the date of supply to the end user Aussie will replace or repair at our discretion any faulty pump free of charge subject to the following conditions Engine Warranty Warranty for engines fitted to Aussie Pump products is the responsibility of the engine manufacturer or his representative and subject to their terms and conditions and operating instructions included with the product The Aussie Pump 5 year warranty naturally does not cover the following 1 Normal wear and tear misuse improper installation negligent handling failure to follow operating instructions or to carry out maintenance 2 Pumping of chemicals salt or corrosive fluids 3 Unauthorised repair or attempted repair i e not authorised by Australian Pump 4 Shipping or transit damage 5 Use of non genuine parts The warranty is valid only for the original consumer purchaser and non transferable Note This warranty is limited to the cost of the product and does not include third party costs including pump in
6. d by warranty even if a pressure relief valve has been fitted EMERGENCY USE ONLY low oil cut out on Honda engines can be disabled by disconnecting the yellow wire that leads to the starter NOTE engine warranty may be affected Aussie Fire Pumps Download the Aussie Fire Ready Survival Plan for instructions on setting up and using Aussie fire pumps WWW aussiepumps com au Aussie QP Owners Manual Aussie Pumps EASY SERVICE DATA Cavitation Your pump is cavitating if knocking noises and vibrations can be heard when it is operating If you continue to operate your pump when it is cavitating it will be damaged How to avoid cavitation E Minimise the number of valves and bends in suction line Suction length should be as short as possible Suction pipe should be at least the same diameter as the pump inlet connection Use long radius bends Do not allow air into the suction line Ensure adequate submergence at least 5 3 times the suction hose diameter Handy service hints 1 To maximize pump life drain pump after use and flush out with clean fresh water 2 Read engine manufacturers owner s manual thoroughly and service as recommended 3 Store pump in a dry safe location when not in use 4 If storing for long periods drain fuel from engine and tank 5 Viton seals are available for pumping a wide range of liquids These include diesel fuel and some agricultural chemical produc
7. ler will be able to assist you with any questions you may have alternatively you are welcome to contact our customer service department on 02 8865 3500 Name of Dealer purchased from Phone Aussie QP Owners Manual 7 RELIABLE PRODUCTS RELIABLE PEOPLE Transfer pumps Move water fast Trash pumps Dirty water solutions Aussie Pumps Australian Pump Industries Pty Ltd 7 Gladstone Road Castle Hill NSW 2154 Ph 02 8865 3500 Fax 02 9894 4240 WWW aussiepumps com au
8. stallers plumbers etc unless expressly authorised by Australian Pump Industries in writing Need Assistance Warranty Claims When claiming warranty consumers must give evidence to the local Aussie Pump Service Station of date of purchase model and serial number of the product and the claimant s name address and telephone number To claim warranty you will need to provide the following data 1 Written confirmation of your claim 2 Proof of purchase 3 Where necessary full installation data including installation design drawings where appropriate Costs generated by a service call from an authorised Aussie Pump Service Agent will incur a travel removal and re installation fee if the Service Agent is required to judge warranty issues In the event that the product is not readily accessible for inspection warranty service will be denied or suspended pending availability of the whole item Our goods come with guarantees that cannot be excluded under the Australian Consumer Law You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure The benefits under the Aussie Pump warranty are in addition to other rights under Australian Consumer Law Your local Aussie Pump Gold dea
9. ts For details of compatibility see your local Aussie Gold Distributor NOTE Fire damaged Viton elastomers emit a dangerous acid that can cause serious health effects 6 Aussie Quik Prime pumps are specifically designed to pump water Pumping other liquids may shorten life and impact on warranty See above clause 7 Pumping water containing solids will prematurely wear pump components and may impact warranty 8 Ensure that the correct size strainer is installed on the suction hose at all times even on trash pumps 9 Trash pumps do not attempt to pump liquid that contains more than 2596 solid material 10 QP602 only Check the mech seal oil chamber sight glass before use and top up with oil viscosity ISO 32 if required Max oil capacity 250cc 300 cc Service Installation hints Hydrostatic Shock Prevent hydrostatic shock by using thick planking either side of the hose where it crosses roadways Strainer Placement Place strainer on bed of rocks or inside an old bucket Alternatively use a pontoon or float to keep pump strainer clear of debris Aussie QP Owners Manual 5 Aussie Pumps TROUBLESHOOTING Practically all breakdowns can be prevented by proper handling and maintenance inspections but in the event of an issue check the Troubleshooting information shown below PUMP TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION aa priming water in the Addere Engine speed too low Increase
10. udden shut off of the water flow is likely to occur If your pump is supplied with an Absorbed Glass Mat dry cell battery gel battery the battery must be recharged using a Trickle Charge battery charger Contact a battery specialist for further assistance Do not pump hydrocarbons with this pump For maximum performance efficiency and life operate the pump at the best 85 of total pump efficiency point head Aussie Pumps START UP amp INSTALLATION When installing an Aussie self priming pump always remember that the closer the pump is placed to the source of supply the better the performance will be To ensure maximum capacity select a site that will permit the shortest and most direct suction piping and smallest vertical lift Set the pump on firm and level foundations with good drainage Connecting the Suction Hose Use commercially available hose hose connector and hose bands The suction hose must be of reinforced non collapsible construction suction hose length should not be longer than necessary as the longer the suction hose the less delivery performance of the pump Self priming time is also proportional to suction hose length Strainer should always be used on the end of the suction hose to keep solids out of the pump Check carefully to make sure there are no air leaks in the suction line and that the rubber gaskets are in good condition Connecting the Discharge Hose Use a commerciall
11. y available hose hose connector and hose bands A large diameter hose is most efficient Long small diameter hoses will increase friction loss and reduce pump performance and adversely affect performance Priming Remove the priming cap at the top of the delivery port Fill pump body with water and refit priming cap tightly Open gate valve on delivery line if fitted turn on engine and run at full speed during priming Allow up to 3 minutes to prime Never attempt to operate pump without priming first Extended dry operation will destroy pump seal If unit has been run dry stop the engine immediately allow the pump to cool before adding priming water Hydraulic Shock If the water flow is suddenly terminated by closing a valve without stopping the pump first it can cause hydraulic shock This can travel back to the pump causing serious damage To prevent pump damage install a by pass or safety relief valve Aussie Safety Relief Valve Fits to priming port suitable for high pressure pumps 8 BAR suits Fire Chief 3 amp 4 SX pumps s code Q078908 3408 10 BAR suits twin impeller s code Q078908 3410 pumps Pressure relief valves are recommended for high pressure pumps However they offer limited protection from hydrostatic shock It is the responsibility of the installer to ensure that a suitable valve is used according to the application A pump damaged by a pressure spike is not covere
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