High Lift - Doco International
Contents
1. i 1 door solutions High Lift Installation Manual door solutions High Lift DOCO door solations Installation Manual door solutions High Lift door solutions MW M8x25 Installation Manual door solutions High Lift DOCO door solutions First use The First use of the Industrial door System has to be carried out by the installer After that the ALL users need to be instructed For more information check the User Manual Handover Handover the following documents to the end user e This manual assembly maintenance and disassembly User manual Service logbook Declaration of Performance DoP Declaration of Conformity DoC only in case of a Power operated door Electric operator optional Mount the operator according the supplier s manual NOTE In case of power failure it should be possible to unlock the door using the emergency release from the operator The door leaf may only in that case be operated with a handle Do not fit a pull cord shoot bolt or lock to an electrically operated door or the shootbolt or lock need to be equipped with a E switch Control unit settings Settings to the control unit should be carried out in accordance with the operator manufacturers manual Please note that our hardware k2. sales doco international co uk For your Residential and Industrial door solutions www doco international com
3. assembly and maintenance of your Industrial Door System this may be supplemented by other manuals for instance the spring break device manual cable break device and operator manual if applicable e The Industrial Door System has been designed in accordance with the latest European standards however you have to check yourself whether this standard corresponds with the local national standard All measurements are in millimeters unless otherwise specified After installation ensure that the CE marking label has been completed and attached Keep this manual in a safe place near to the Industrial door Subject to technical changes without written notice Safety requirements for assembly and first use e This Industrial Door System may only be mounted connected and put into operation and maintained by qualified persons e Make sure that the power is switched off and remains switched off while electrical work is carried out e Never bridge safety devices Adding or leaving out parts can affect the door operation in a negative way and therefore the safety of the installed sectional door This is therefore strongly discouraged Some parts can contain sharp edges use protective gloves All references to the door component handing within this manual is always as viewed from inside looking out Never use the Industrial Door System in case of a visual damage especially cables and safety devices When performing assembly maintenance always w
4. ear at least gloves and safety boots and during drilling cutting wear safety goggles Make sure that you can always perform your work in a stable environment Secure the assembly maintenance site with safety ribbon to keep others at a distance Maintenance must only be performed by a qualified installation company and or qualified persons Make sure there is enough light Only use appropriate tools especially when tensioning the torsion springs Terms and conditions Our general conditions of delivery and payments are applicable on all our offers agreements or subsequent revisions A copy of our terms and conditions are available on request or can be downloaded from our website www doco international com Installation Manual door solutions Guidelines DOCO International had carried out the Product Test of this door Initial Type Testing by the SP institute in Sweden known as Notified Body No 0402 Documents regarding this ITTr can in consultation with DOCO be transferred to the company which produces the door This is necessary to complete the Technical File NOTE CE approved only using the correct DOCO components It is the responsibility of the installation company to ensure that the chosen E operator and panels are according to the product standard EN13241 1 and have carried out the necessary IT Tr If a wicket door is to be installed it is the responsibility of the installation company to ensu
5. ectrical operator according the manual of the electrical operator 3 Release the bolts in the cable drums and remove the steel cables from the cable drums Be careful for any remaining tension in the cables check if the cables are slack 4 Remove the power unit Do this by first removing the coupler and then carefully sliding both shaft halves out of the bearing plates Be aware that components may slide along the shaft 5 Remove the panel sections from top to bottom Achieve this by removing the roller holders and centre hinges 6 Remove the horizontal trackset 7 Remove the vertical trackset Installation Manual door solutions Disposal All parts of this Industrial Door System can be easily disposed of Please consult your local authorities on this matter Maintenance In accordance with EU standards Industrial door systems should be maintained and checked regularly from the first time of use based on the indicated service by the installer Maintenance needs to be recorded written Maintenance should be only carried out by an qualified industrial door company installer Warnings e Brackets and other components which are attached to Torsion Springs and Cables are under extreme tension Tensioned springs carry a high tension always be very careful and make sure the tensioning bar 12025 well maintained and use the right side of the bar depends on used spring plug e When checking the industrial doo
6. g manual handling as there is a big risk of damage Installation Manual door solutions Notes High Lift A 14023 B M8x17 414020 L 16 150002 L 25 14017 L 35 2X 12025 door solutions a C DIN 985 13Nm 13 15 Nm M8x10 35Nm H 235201 35Nm M10x25 235200 235203 g p 9 p 10 13 15 16 17 Installation Manual door solutions High Lift 515149 Installation Manual door solutions High Lift 545149 Installation Manual door solutions High Lift DOCO door solations 3 4 5 4 565 T 5 T 3 End bearing plate Support bearing plate Drum Spring Spring break device Coupler Spring Offset mm 1 2 3 4 5 6 T 13301 14002 13026 or 86 235210 120102 13025 13026 27 or 25449 or 299540 41 13013 25449 25448 or 299540 41 299560 113302 14002 13026 or 111 13025 13026 27 u 13014 113303 14002 13026 or 13015 13303 14002 13026 or 235213 130105 13025 13026 27 235217 1 25 25449 25448 299540 41 299560 Black or Blue color code 25449 25448 or 299540 41 299560 25549 1 25 13016 or 13516 1 257 299560 Drums with 2 or 0 5 safety wrap Spring Right Red color code 25049 or 275001 or 25042 depends of drum cable outside Spring Left only if doo
7. g break devices in accordance with separate manual 31 Check the position of the ratched wheel 3 2 Check the function of the catcher 3 3 Check the bolt and screws connection of the SBD 4 Check the Cable Brack Device in accordance with the seperate manual 4 1 Check the function of the Cable Break Device 4 2 Check position of the knife of the Cable Break Device 4 3 Check the position of the hinge pin Check the balance of the door and adjust if needed check the manual operation Check the hinges on breaking and wear and tear Check the Pulley system if present for damages or wear and tear Check or test the fixations of the springs to the spring plugs Check the rollers or damages or wear and tear and free moving space 0 Check the closing forces of the main closing edge Only if Electrical Operation an Not Deadman function 1 Check the suspension from the horizontal track to the ceiling 11 1 Check the suspension profiles on breaking or damages 11 2 Check the bolt and nut connection 12 Check side seals Top seal and Bottom Seal on damage or wear and tear 13 Check the panels on damage wear and tear 14 Lubricate torsion springs bearings of rollers running parts of the track and bearing on the shaft O ONO High Lift DOCO door solations Every 24 months or every 15000 door cycles By Installer 1 Check the cables and the end connections from the cable on damages or wear and tear 2 Check the cable connection points on bottom brac
8. its have been CE approved for use with the operators specified in our ITTr report Should a different operator be chosen then the installer must carry out a peak force analysis in accordance with EN 12445 and EN 12453 Disassembly Disassembly should be only carried out by an qualified industrial door company installer The door should be disassembled in the reverse sequence to the assembly manual Warnings e Brackets and other components which are attached to Torsion Springs and Cables are under extreme tension Tensioned springs carry high tension always be very careful and make sure the tensioning bar 12025 are well maintained and use the right side of the bar depends on used spring plug e When checking the industrial door system always disconnected the electrical main power supply and make sure that it is blocked against re engaging without you knowing it Procedure 1 Release tension of the torsion springs a Insert the 15 tensioning bar into the tensioning head b Keep a good grip on the 1 tensioning bar and carefully undo the bolts on the tensioning head and transfer the spring tension Now place the 2 tensioning bar in the next hole of the spring plug and carefully release the spring The spring is released from top to bottom d Again fit the 1 tensioning bar to the spring plug and release e Repeat steps 3 4 until the spring is released f Repeat steps 1 4 for the other spring Springs 2 Remove the el
9. ket or cable break device and Cable drum 3 Check the spring break devices in accordance with separate manual 3 1Check the position of the ratched wheel 3 2 Check the function of the catcher 3 3 Check the bolt and screws connection of the SBD 4 Check the Cable Brack Device in accordance with the seperate manual 4 1 Check the function of the Cable Break Device 4 2 Check position of the knife of the Cable Break Device 4 3 Check the position of the hinge pin Check the balance of the door and adjust if needed check the manual operation Check the hinges on breaking and wear and tear Check the Pulley system if present for damages or wear and tear Check or test the fixations of the springs to the spring plugs Check the rollers or damages or wear and tear and free moving space 0 Check the closing forces of the main closing edge Only if Electrical Operation an Not Deadman function 1 Check the suspension from the horizontal track to the ceiling 11 1 Check the suspension profiles on breaking or damages 11 2 Check the bolt and nut connection 12 Check the shaft on damages and wear and tear 13 Check the connection of the trackset 14 Check and re fix the bolt of the coupler 15 Check side seals Top seal and Bottom Seal on damage or wear and tear 16 Check the panels on damage wear and tear 17 Lubricate torsion springs bearings of rollers running parts of the track and bearing on the shaft O ONO C Replacements of Parts Only use Original DOCO spare
10. mum rivet size 5mm every 650 mm max between below connections Rivets need to fixed in accordance with the instructions manual of the rivet equipment Vertical Trackset connection between Vertical Angle 290030 series and Track 22000 series Horizontal Trackset connection between Curve 215090 series and C track 220016 series Connection between vertical angle 290030 series and connection brackets 235300 235307 Use 1 rivet as above between track and connection bracket and 2 rivets as above spread out between Vertical angle and connection bracket More information see Technical Production Book High Lift DOCO door solations Panel assembly The panels need to be assembled according the Industrial Panel Assembly Manual System Overview and build in requirements See Industrial Track Systems document for system drawings build in requirements and required free running space of the industrial door Application Range This hardware set has been developed for commercial use Maximum width 8500 mm Maximum height 6500 HL mm Maximum door leaf area 48m Weight door leaf maximum 660 kg Maximum temperature range outside 20 C until 50 C Relative humidity 5 90 Big differences in temperature between the inside and outside can cause deflection in the panel sections bi metal effect In particular dark colored panels are susceptible to this problem and should be avoided Care should be taken durin
11. ojolge door solutions Installation Manual High Lift Installation Manual Contents Symbols General warnings Safety requirements for assembly and first use Terms and conditions Guidelines Fixing material to the construction Trackset Assembly Panel Assembly System overview and build in requirements Application range Notes Assembly First use Handover Electric operator optional Control unit settings Disassembly Warnings Procedure Disposal Maintenance Warnings Replacement of Parts Supplier door solutions 33 33 33 33 33 33 33 34 34 34 35 35 High Lift DOCO door solations Symbols A Danger Sign Important safety instructions lt Hand Sign Operation by hand Information Sign Indication Sign Hint or Clue 4 Chain Hoist Sign Operation by Chain Hoist co Book Sign Additional manual Operator Sign Operation by Electric Operator Eye Sign Look to Check DPD Sign Door Processing Document General warnings This manual has been prepared for use by qualified persons and therefore not by trainees or do it yourselfers The persons how assembly disassembly maintain or put the door system into operation need to careful read understand and follow this manual To avoid severe personal injury carefully read and observe all indications and warnings in this manual e This manual describes the assembly dis
12. parts Maintenance should be only carried out by qualified industrial door company installer After Spring Break See instructions separate manual or download the manual www doco international com 1 Replace the springs and the Spring Break Device 2 Check the shaft on damages and replace if necessary After Cable Break See instructions separate manual or download the manual www doco international com 1 Replace cable with connection 2 Replace the complete Cable Break Device 3 Check tracks and service or replace the tracks Supplier DOCO International b v Nusterweg 96 6136 KV Sittard P O Box 427 6130 AK Sittard The Netherlands Tel 31 0 464200666 Fax 31 0 46452894 www doco international com ojolge door solutions DOCO International B V Nusterweg 96 6136 KV Sittard The Netherlands Phone 31 464200666 Fax 31 464526894 info doco international com DOCO International Southern Europe S L U Avenida Generalitat 55 Can Met Sidru 08530 La Garriga Barcelona Spain Phone 34 938612825 Fax 34 938716592 ventas doco international com DOCO International Central Europe S R O Haj 352 798 12 Kralice na Hane Czech Republic Phone 420 582360100 Fax 420 582360300 info doco international com A company of the SOMMER Group DOCO International Ltd Unit B3 Elvington Industrial Estate Elvington York YO41 4AR United Kingdom Phone 44 1904607869 Fax 44 1904607299
13. r gt 225kg Installation Manual door solutions High Lift DOCO door solations Installation Manual door solutions High Lift Panel assembly Paneele montage Panneaux montage Panel montanje Pannelli montaggio Montaz na Panel Montaz Panelu Paneel montage Max 600 kg 12 1 12 6 system door solutions 25450 25454 Max 660 kg system Max 450 kg system Installation Manual door solutions High Lift DOCO door solations Installation Manual door solutions DH HL lt 3000 DH HL gt 3000 lt 5000 DH HL gt 5000 High Lift Set 1 0 1000 L 40x40x2 5 0 1300 50x50x3 1301 2500 1 50 50 3 Se L mm Pimm Set 0 EE SE SS l max 166 kg max 295 kg max 463 kg max 660 kg door solutions Installation Manual door solutions High Lift DOCO door solations Installation Manual door solutions High Lift v solutions doo ub DUX NW Installation Manual v solutions doo 1 LS RLF LIBRA LIN T LIBRA r CE T L2 1 mi id LE p I AY da fi m oe sr 1 1114 A QAUM
14. r system always disconned the electrial main power supply and make sure that it is blocked against re engaging without you knowing it Directly after installation By Installer Lubricate the running part of the tracks advice PTFE Lubricate bearings and the shaft of the rollers advice PTFE Lubricate pins of the hinges from intermediate and side hinges advice PTFE Lubricate the bearing of the shaft advice PTFE Lubricate sealing rubbers advice special rubber grease or vasaline RAN After 3 months By Installer 1 Check balancing system Re tensioning springs relaxation springs 2 Complete visual inspection Every 6 months By User Check side seals Top seal and Bottom Seal on damage or wear and tear Lubricate the running part of the tracks advice PTFE Lubricate bearings and the shaft of the rollers advice PTFE Lubricate pins of the hinges from intermediate and side hinges advice PTFE spray Lubricate sealing rubbers advice special rubber grease or vasaline Clean the panels advice shampoo for car cleaning with water do not use aggressive detergents Wax the panels advice car wax Remove dirt from the door and surroundings Every 12 months every 7500 door cycles By Installer 1 Check the cables and the end connections from the cable on damages or wear and tear 2 Check the cable connection points on bottom bracket or cable break device and Cable drum 3 Check the sprin
15. re that the complete door conforms to the product standard EN13241 1 and have carried out the necessary ITT Fixing material to the construction It is the responsibility of the installation company to make sure that the building structure is safe strong enough to accept the door and its fixings The installer is also responsible for using the correct fixing materials on the right foundation stone concrete steel wood In the image section there will be therefore no specification included The necessary fixings to ensure the Industrial Door System to the building and or ceiling are not included Doorweight for roofload 510 N m Using doorblads between 7 14 kg m Trackset assembly When you received a trackset kit you can skip this section When you build your own trackset follow next construction guideline Drilling Use 8 bolt 14010 or 14023 and nuts 14022 or 14013 every 650 mm max between below connections predrill 8 5mm Vertical Trackset connection between Vertical Angle 290030 series and Track 22000 series Horizontal Trackset connection between Curve 215091 series and C track 220016 series Connection between vertical angle 290030 series and connection brackets 235300 235307 Use 1 M8 bolts nuts as above between track and connection bracket and 1 M8 bolts nuts as above spread out between Vertical angle and connection bracket co More information see Technical Production Book Riveting A Mini
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