Comat BoxX User Manual 25 Pages - Woertz-USA
Contents
1. Connection of power supply according for AC types Fig 2 5 and DC types Fig 2 6 AGIO mt le I QO0000E Fig 2 5 AC power supply Fig 2 6 DC power supply Comat BoxX Hardware User s Manual 1 2004 E Chapter 2 Installation and wiring of Comat BoxX 2 2 2 Connecting Comat BoxX input The inputs to Comat BoxX can be either digital such as on off switches photoelectric damper sunshine switch etc or analogue inputs such as pressure level element temperature humidity flow etc The specific requirements are as follows a AF 1OMR A AF 1OMR D AF 1OMT GD AF 20MR D AF 20MT GD AF 20MR A Switch status Proximity switch type with direct input Switching of incandescent lamps gt 80VAC gt ISVDC Typical 3mA 2 lines 3 lines 4 lines Lamps with a power consumption of max 1000W may be connected directly to the output terminals of the Comat BoxxX Lamps with higher power consumption have to be switched over an additional relay Comat BoxX Hardware User s Manual 1 2004 E Chapter 2 Installation and wiring of Comat BoxX AN Note 1 AF 10MR D AF 10MT GD AF 20MR D and AF 20MT GD can all receive analogue inputs through all input interfaces 11 16 or 11 112 They are automatically set to analogue or digital input An analogue signal is recognised when the input terminal is connected to the AN function block It is important to set analogue inputs first when using SCADA softw2. N AC DC 2 Requirements for the electronic transistor output The maximum switch current should not exceed 2A when the switch is ON Q 1 The connection is as the shown below Z Fig 2 10 Transistor output Q0 00 00 eT Q ea pve 3 Abi A Note Output Q must be on the same potential as input I Comat BoxX Hardware User s Manual 1 2004 E J cre A S Chapter 3 a p oga Technical data Chapter III Technical data 3 1 General data 3 1 1 Ambient conditions Description Standard Specification Ambient temperature working With display 25 55 C Without display 0 55 C Ambient mw transport Ooo S 70 C mw Relative humidity ae 68 2 30 5 ae No condensation Atmospheric pressure i 795 1080hPa Comat BoxX Hardware User s Manual 1 2004 E Chapter 3 Technical data 3 1 2 Mechanical data Standard Specification IEC 529 IP 20 terminals IP 30 electronics Vibration IEC 68 2 10 57Hz constant amplitude 0 15mm 57 150Hz constant acceleration 2g IEC 68 2 27 18 shocks half waves 15g 22ms Height of fall IEC 68 2 31 Device Height of fall 50mm IEC 68 2 32 Device packed into box 1m Dimensions Dimensions over all Type AF 10 AF MUL B 71mm T 58mm H 90mm Typ AF 20 B 126mm T 58mm H 90mm See dimension drawing a ABS Acrylnitril Butadien Styren Terminals VDE0609 Power supply inputs outputs Screw terminals with wire protection 2 8mm
3. Q4 respectively Q1 Q8 In which indicates ON 1 e status 1 indicates OFF status 1 e O 1 BA ee SA O Hau 12 26 58 Fig 4 2 Status Display Frame 4 2 Confirm password Pressing and simultaneously at the Status Display Frame as shown in Fig 4 2 the user can enter into the Confirm Password Frame as shown in Fig 4 3 It is required by Comat BoxX to input the password value before the access is permitted Password must contain 4 digits The cursor stays at a high digit of the password where you can change the digit value 0 9 with and keys when you initially press or keys the password value is 0 Then by using YA and W keys to change the password input position and input the password values of the remaining digits If a proper password is selected it will enter the Edition Frame shown in Fig 4 4 If the password is incorrect consecutively three times the Status Display Frame as shown in Fig 4 2 will reappear Verify Users Password XXXX AN Note The Ex works password is 0001 Fig 4 3 Comat BoxX Hardware User s Manual 1 2004 E Chapter 4 Operations of the keys on the LCD display 4 3 Function Entering the edition frame as shown in Fig 4 4 the user may use CYA and W keys to move the arrow gt on the left Press key to select the functions with the following 4 options for selection Editor Make a new program New Prg Insert Functi
4. duplication of all or part of the contents of this manual is permitted without prior consent 2 Our company reserves the right to make changes in design for improvement without notification 3 In the event that something is missing or there are discrepancies in this manual then please contact us and we will endeavour to incorporate your comments in the next revision This issue replaces all previous issues Availability errors and specifications subject to change without notice Comat BoxX Hardware User s Manual 1 2004 E Safety guide Safety guide This manual contains the precautions necessary to ensure your personal safety ands for the protection of the product and the connected equipment These precautions are highlighted with a triangle WARNING symbol in this manual and are marked according to the danger levels as follows l Danger This indicates that if appropriate precautions are not taken serious incidents of personal injuries or death or loss damage to property may occur Caution This indicates that if appropriate precaution are not taken then injuries or losses of properties will take place Warning Only qualified personnel are allowed to debug and operate this equipment The qualified personnel are those who carry out commissioning grounding according to the current safety practices and standards Note A A A Reminds you to pay particular attentions to the important information re
5. size the device it is suitable for fitting inside machines and installation is quite simple 1 Use a standard DIN rail for installation of Comat BoxX as shown in Fig 2 1 2 Use the screw holes on Comat BoxX for installation onto a flat surface Fig 2 1 Use standard DIN rail for installation The LCD board of Comat BoxX is removable Gently lever open with a screwdriver and the LCD can easily be unplugged Fig 2 2 Remove LCD board correctly AN Caution Do not remove the LCD board with power on otherwise the device will be damaged or endanger personal safety Comat BoxX Hardware User s Manual 1 2004 E Chapter 2 Installation and wiring of Comat BoxX 2 1 2 Dimensions Fig 2 4 AF 20 Series installation dimensions Unit mm Comat BoxX Hardware User s Manual 1 2004 E Chapter 2 Installation and wiring of Comat BoxX 2 2 Wiring of Comat BoxX Use a screwdriver with a tip width of 3mm for wiring of Comat BoxX The cross section of the wires are determined according to the following ratings 1 x 2 5 mm or 2 x 1 5 mm 2 2 1 Connection of power supply 1 AC Types Current consumption AF 10MR A 110 230VAC 50 60Hz 26mA at 230VAC AF 20MR A 110 230VAC 50 60Hz 50mA at 230VAC 2 DC Types AF 10MR D 12 24VDC AF 10MT GD 12 24VDC AF 20MR D 12 24VDC AF 20MT GD 12 24VDC A Note Min tension for AF 10 10 0V Min tension for AF 20 10 5V 3
6. to Comat BoxX 1 1 Structure of Comat BoxX The Comat BoxX intelligent controller is a new type of programmable controller As it is programmed by means of function blocks It is simpler and easier to learn the programming of Comat BoxX than conventional PLC programming ladder diagram and instruction In the design concept of the products of the Comat BoxX series the PLC is combined with a writer where the program can be written directly with the functions keys on the LCD front panel The product is very compact and lightweight despite the many functions including local and remote communication networking and monitoring Also there are telephone control voice prompting and automatic dial functions by adding the AF MUL voice block At present the Comat BoxX is widely used in various industries in the agricultural and the home automation market and can be used almost anywhere Comat BoxX Hardware User s Manual 1 2004 E Chapter 1 Brief introduction to Comat BoxX Input of AC power Input terminal Communication interface Operating keys Output terminal Output of relays or electronic transistor oo pi SY a LCD display panel nee n o ooo l tel poaoood f Fig 1 1 Fig 1 2 6 Comat BoxX Hardware User s Manual 1 2004 E Chapter 1 Brief introduction to Comat BoxxX 1 2 Specifications and models AF 10MT GD 6DC or analog inputs 4 transistor PNP AF 20MT GD 12DC or analog inputs 8 transis
7. using the programming software Quick II Programming for Comat BoxX can be completed with either of the two methods As shown in the following figure the operation LCD board is a simple man machine interface and the program editing operation will be completed through the 8 keys on the right L L ESC OK gt 1 wma al The following rules shall be observed for programming operation on this panel 1 When the cursor appears as an under line _ it may be moved Move the cursor along the lines with gt 4 W and AY keys Press key to confirm selection of the input output connection or the function block Press key to exit the programming input 2 When the cursor appears as gt the input output or function block may be selected Select the input output or function block with CY and amp keys Press key to confirm the selection Press key to return to the previous step V7 OO OOOGOOOS J Comat BoxX Hardware User s Manual 1 2004 E Chapter 4 f Operations of the keys on the LCD display a n Bw Bg 4 1 Display of Comat BoxX status Connect the power line of Comat BoxX with the method as described in Chapter II After power is on LCD displays a frame which is the Switch on Frame As shown in Fig of Comat BoxX 4 2 10 points type The upper line I contains the status values of inputs I1 I6 respectively I1 112 The lower line Q contains the status values of outputs Q1
8. x 4 4mm for max 1 x 4mm flex With end spice M3 slotted head screw Screwdriver No 1 0 5Nm Special terminals AF MUL miniature D Sub 9 pi for RS 232 a ee Fixation DIN 50022 Top hat rail DIN TS 35 or screw fixing T peitimst sin Weight AF MUL 210g AF IOMR 245g AF 10MT 210g AF 20MR 380 AF 20MT 320g Total weight complete version with LCD Comat BoxX Hardware User s Manual 1 2004 E Chapter 3 en Technical data 3 2 Electrical data 3 2 1 Electromagnetic compatibility Static discharge ESD EN 61000 4 2 8kV air 6kV contact Electromagnetic Field Emission EN 55022 99 Electromagnetic Field EN 61000 4 8 Inductive field strength 3A m ok A EN 61000 4 3 Surge EN 61000 4 5 AC 110 240V Level 3 2kV Burst EN 61000 4 4 AC 110 240V Level 3 2kV 3 2 2 Power supply Description Specification Type AF 10MT GD AF 10MR A AF 20MT GD AF 20MR A AF 10MR D AF MUL AF 20MR D Main voltage nominal AC 110 240V DC 24V Main voltage working range AC 85V 250V AF 10 DC 10 0V 30V AF 20 DC 10 5V 30V AF MUL DC 18V 30V Frequency range 50 60Hz 47 63Hz Function reserve time clock 100hrs 100hrs Power consumption AF 10 5VA 3W 20 45mA 3W 100 166mA with operating panel AF 20 8VA SW 33 72mA 5W 166 277mA AF MUL 4VA L 5W 16 36mA Comat BoxxX Hardware User s Manual 1 2004 E Chapter 3 Technical data 3 3 Inputs 3 3 1 Digital inputs Description Specification Type AC110
9. 240V DC24V Input voltage 0 signal inactive 0 40V AC lt SV DC 1 signal active 80 250V AC gt 15V DC 0 25mA 230V AC 3mA 24V DC Delay time change from to 0 50ms typical change from 0 to 1 50ms typical 3 3 2 Analog inputs Resolution Equivalent to software 0 1V steps Analog input used as digital input Input voltage 0 signal inactive 0 8V DC 1 signal active 12 60V DC Comat BoxX Hardware User s Manual 1 2004 E Chapter 3 en Technical data 3 4 Outputs 3 4 1 Relay outputs Output type Relay u 4xa 8xa Life mechanical cycles 10 x 10 electrical 2x10 8A 250V ACI 3 4 2 Transistor outputs Total current device Forward resistance voltage drop 0 30 U I A x 0 30 Leakage current lt 100uA Switching frequency 10Hz DC1 load Insulation Not galvanically separated Surge voltage limitation Integrated Upeak lt 80V Comat BoxX Hardware User s Manual 1 2004 E Chapter 3 Technical data 3 5 Voice unit AF MUL CCITT DTMF Max 98 record blocks with a total of max 8min Terminals 1 2 R 12009 1mW Comat BoxX Hardware User s Manual 1 2004 E Chapter 4 Operations of the keys on the LCD display Chapter IV Operations of the keys on the LCD display There are two methods of programming the Comat BoxX one 1s to complete editing of the function diagram directly by the LCD board using the keys whilst the other is to do the same on the computer
10. are 2 The analogue input requires OV 10V voltage signals and is divided equally in 0 1V increment steps When programming all the block parameters related to analogue are based on the minimum precision of class 1 3 All inputs over 10 0V are recognised as digital inputs 4 Digital inputs Change of status from 0 to 1 Triggering time min 50ms Change of status from 1 to 0 Triggering time min 50ms Connection of the units comat Box m amp Fig 2 7 Fig 2 8 AC types DC types with analog inputs Comat BoxX Hardware User s Manual 1 2004 E Chapter 2 m P Ba Installation and wiring of Comat BoxX 2 2 3 Connecting of Comat BoxX output The AF 1IOMR A AF 1OMR D AF 20MR A AF 20MR D all have relay outputs The contacts are isolated from the power supply and inputs The AF 10 MT GD PNP AF 20 MT GD PNP are transistor output types provided with short circuit and overloading protection It is necessary to have a separate power supply for the load 1 Requirement for the relay output Various loads such as lamps fluorescent tubes motors contactors etc can be connected to the outputs of Comat BoxxX The max ON output current that can be supplied by the Comat BoxX controller is 8A for resistive load The connection is shown as follows TYPE AF 10MR A AC110 240V Fig 2 9 Relay output Cr LIQ Lar REL QO SIGI L AC DC
11. comat BoxxX Hardware User s Manual oppooo Doooocoo A T F 10MR A fACTIO 240V Comat AG Bernstrasse 4 CH 3076 Worb www comat ch info comat ch Tel 41 0 31 838 55 77 Fax 41 0 31 838 55 99 BaHw BoxX 1 2004 E Preface Preface Thank you for purchasing the Comat BoxX series intelligent controller from our company Whilst you may have a good knowledge and understanding of these products you are re quested to take some time to read this manual before operation This will allow you to utilise the more advantageous benefits of the product The Comat BoxX series intelligent controller uses function blocks for programming and a liquid crystal display is provided for manual programming In the past the control function of a PLC required large sections of program and instruction sets whereas the Comat BoxX series uses function blocks When several function blocks are linked together in a specific way then relatively complicated control functions can be implemented so that the programming can be simplified The Comat BoxX series intelligent controller can be used very extensively for automation of mechanical equipment flow control building management systems and many other fields This manual will describe in detail the functional characteristics and operating method of the Comat BoxX series controller Note 1 Copyright of this manual and patent of the device are the property of Comat AG No reproduction or
12. d real time supervision and control over the MODEM 8 Comat BoxxX Hardware User s Manual 1 2004 E Chapter 1 Brief introduction to Comat BoxxX 8 Security cipher code function Comat BoxX is provided with a safety access code for the programs written by you You can set your own cipher code before you write programs The programs can be modified only after the correct access code is entered 9 Telephone function Comat BoxX is equipped with telephone and voice function blocks It is possible to access Comat BoxX directly through the normal telephone line Comat BoxX can dial out automatically so as to implement notice or alarm functions Moreover Comat BoxX can also receive the signals transmitted from a remote location through the telephone line or a cell phone in order to control connected devices or machines A Note It is necessary to configure AF MUL multi functional voice block for the implementation of telephone and voice function 10 Voice function If connected to the AF MUL Voice unit Comat BoxX is able to broadcast alarms or messages either over auxiliary speakers or a telephone line This unique feature offers many additional possibilities for the automation and control industry Comat BoxX Hardware User s Manual 1 2004 E 9 Chapter 2 Installation and wiring of Comat BoxX Chapter II Installation and wiring of Comat BoxxX 2 1 Installation 2 1 1 Installation method Due to the compact
13. e programming software By using QUICK II the program can be edited directly on the LCD panel or on a PC The program is loaded and written into the memory of Comat BoxX QUICK II is a very friendly man machine programming interface It cannot only edit the function diagrams but it also can run and analyse the written program It provides an off line testing function to the user to avoid inconveniences for on line testing QUICK II will not only guide you to implement or edit the control programs but also performs real time monitoring for field environment and operation conditions of Comat BoxxX Real time clock function Comat BoxX intelligent controllers have an instant real time clock function and can execute timed operations according to various schedules You can set as many as up to 127 different time intervals which makes the Comat BoxX most suitable for systems which require time control Digital and Analogue inputs In addition to receiving switching inputs Digital Comat BoxX can also process analogue inputs This allows to monitor and control temperature humidity pressure flow level etc The values can be transmitted to a remote to PC for data supervision Remote programming supervision and control of data through a MODEM To implement programming write and modify programs from a distant location it is only necessary to connect Comat BoxX over a MODEM with a telephone line It is also possible to perform data acquisition an
14. lated to the products disposal of products or the specific part of documents Only when this product is transported stored and installed in a proper way and operated and maintained according to the recommendations can it implement the functions and properly reliably AN Note 1 Itis prohibited to plug in or pull out the AF C232 and LCD board when Comat BoxX machine is powered The default of Comat BoxX password is 0001 3 The default of Comat BoxX address is 000 No 4 The outputs of the function blocks can not be connected together Comat BoxX Hardware User s Manual 1 2004 E oe Table of contents Table of contents CHAPTER hace pecece veut c aiii ET A eE EEA EA EAEE DENT 5 Brief introduction to Comat BOXX vssessaccessssacsssscscscscccsuseevsssciasssesssesssdcascsocsssesesssucdesssatescesesssesosceeveeeassss 5 HI Sno o COn BO ea a E E E E A EENE AEE ENS 5 PE e EE E O E A A A ne 7 L3 Foams OL COMMA BOXX nisser orreri Nn E E E E 8 CHAPTER II ccccccecceeceeceeeeneeneenseneeneeneeesessensensenscneaeonecaeenenaecaseassaesaesaeseesaesaeseeeas 10 Installation and wiring of Comat BOXX cisssasccsssessescesensacsanssseacansveessnceswaciessesacessscnetsanseveaseseoesisanssenens 10 a Mame 0611 o NT ve ee 10 2A Wiis CaO A TNS ON O ee E E EE EE E EEEE ERER 10 Dice DIENOS E ps E EE EEEE E vee EEEE EEE E E ese E EEEE 11 22 Wima ol Comal BOKA sananne NENEN E NEEE E ENER A ENAERE ES 12 2 2 1 Connection OF power s pplysssse
15. on Blocks Insert FB Delete Function Blocks Delete FB Clear the program Clear Prg FAB Rom Read program Rom gt FAB Edit program Modify address FAB Addr Reset Modem Modem Sets Setup RTC real time clock date and password RUN Start running program gt Editor FAB Rom Set RUN Fig 4 4 Comat BoxxX Hardware User s Manual 1 2004 E Ei ONE DPTR B R Chapter 4 Operations of the keys on the LCD display 4 4 Set password date and time The SET Frame is shown in Fig 4 21 The password the date and the real time clock can be set via this SET Frame Before you can enter or modify your program you must type in a password The Ex Work password is 0001 With lt SET gt you can generate your own password 10 49 04 Set Real Time Clock hour minute second 2000 06 21 Day SU 5678 Fig 4 5 Set Password Frame AN Note The password preset by the manufacture is 0001 Comat BoxX Hardware User s Manual 1 2004 E
16. sasssaensai sr EERE EARS 12 2 2 2 C onnecine Comat BOXX INPUT espranhe EE E E EREEREER 13 2 2 5 Connecting of Comat BOXX OutpUt se ccscscsincacionsvevcnonsedachauedexueesosuesvasbereieibetedhonteeavteseaeeredeoe 15 CHAPTER Ukec E ee ee es 16 Techical Oat isar E A E EEE EE A A E E 16 eE E Aa E E E E A TENER E E A A TENER E E E A TEE E T OE 16 311 Ambient conditions gsxasane concteacsacesadssecqasgsotesbie baee pene E E EEEE sede bose EEE EERE E E REEE R 16 OZ Moe Mami all Oia eier aE EEEE EE AA EE TE 17 BD PE e T eE E ENSS 18 3 2 1 Electromagnetic compatibility sassis enn n EE AE EE E 18 De PON SUD ONY a A ose AEE E AE E EE 18 E 1 TA E II AA VOEE E O 19 o D S E EE 19 Ae ANO IP eaa E EEE E E E 19 ET EE E E I TE A EEE E IE E A EE N E T 20 AI R O EA T A T TS 20 A2 Transistor OPU S aaar E R a aaaea 20 Dis ONS TA MU a E E EE E T EE E E EE EEES 21 ORAP TER IV rr E lees 22 Operations of the keys on the LCD display ssssceccocssssssccecossssesececcssssseccccesososssseccccosssssseesossssssssseo 22 4 1 Display of Comat BoxX status 1 cesecnscisscsasesdnesuistaasestoes sndastdasesisesduetsishardeshsesgsnenstdasedasetdnatastadnedie 23 di2 Confr ASS W OE oirn i E E E wee tee 23 a T e O ee E E E A E A T 24 44 Set password date and Me serssririiiiieirieirerriesrsiri riss iisi sns ittini AEAEE EEEE E REEERE 25 4 Comat BoxX Hardware User s Manual 1 2004 E a Sam OS a m Chapter 1 Brief introduction to Comat BoxX Chapter I Brief introduction
17. tor PNP AF MUL 110 230VAC Voice and Remote Unit AF MUL 12 24VDC Voice and Remote Unit Poemen mem oS AF USB Interface cable AF AUD Audio cable for AF MUL AF ATL WAV cable for AF MUL Comat BoxX Hardware User s Manual 1 2004 E Chapter 1 en T Brief introduction to Comat BoxX 1 3 Features of Comat BoxX L Removable programming panel with Liquid Crystal Display There is an operating panel with LCD display on the front of the Comat BoxX see note below The program can be edited with the operating keys on the LCD panel This panel can be removed for security purposes and be replaced with a cover CAP AN Note The LCD panel can be plugged in or removed only after the power has been turned off Exquisite and compact design Comat BoxX is an excellent choice to control your systems Its performance and compact design offers you great opportunities of economical control solutions Type AF 10 90 x 71 x 58mm Type AF 20 90 x 126 x 58mm Large storage capacity Control functions of Comat BoxX can be implemented with simple function blocks available in a library The 20 pre defined functions make programming easy and fast The linking of function blocks allows relatively complex control programs A Comat BoxX has up to 127 function blocks for program storage A downloaded program into the EPROM can not be lost and does not require battery backup Quick II programming software QUICK II is a free of charg
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