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LevelPRO - Installation Guide

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1. Code Relay Output N No relay R Two SPDT relays Code 4 20 mA Output Type L Isolated loop powered 5 Isolated self powered N Non isolated self powered Code Communications 0 No selection A 9734 HHT RS485 cable B 9734 HHT RS485 amp RS232 cable C RS232 RS485 converter E HART communication module L FOUNDATION fieldbus module Code Accessories optional Sm SS tag 0 75 X 2 5 in wired L Lg 55 tag 3 3 X 2 5 in wired R RJ11 modular connector jack D Model 9723 backlit LCD 3 4 in NPT to metric adapter Detector transmitter lengths available in odd increments 3 ft 5 ft etc as a special order Contact Thermo Fisher for details Table 2 Spare parts Part Number Description 3 0702 007 Upgrade kit FOUNDATION fieldbus LevelPRO 88670 1 CPU 886592 Detector board Note If replacing an old style PCB green triangle board use kit 886776 886595 1 150 24 piggyback board Supports isolated self powered current output 886568 1 AC power board no relays 886568 2 power board 2 relays 868568 3 Board with 2 relays no AC power 2 LevelPRO Installation Guide AC power board fuse F1 LittelFuse 313 125 250V 0 125A 1 8A Type T SB Size 3AG Thermo Fisher Scientific Thermo Fisher Scientific Appendix B Specifications Results may vary under different operating conditio
2. O4 1310 3 1 2 0 6 10 1 0526 1300W NO CASN 10 SIHL ITNI 211 2 1 HI9N31 3AUISN3S 4 Erzsi 009 oo se 61 9101 00 c2 9 2 2 7 GGONVALNS WALIN 03 ORIN SN 1NIOd zs 1 1 scc zl 56 soe 5 M fe 0 55 3161 JON IHL Q30N3WWO23 51 MO138 NO 2 001 3 212 30 IN3IBWY 303 3 26 LON ONISNOH ONIAVST 3HnlvM3dW3l SI 0 00 3 212 IN3IBWY 04 Z0S898 0 294 eq jsnu 94 Saujue QOI euj suono2o1 SNOPJOZOH ur 8 6 eq Bujoes jo eui spnb Jo joudsouno Buypunouns Aq ou Pinoys eu suoddA jo ebossod ey jsujobo uji p lo s jsnu
3. 91402 941 1 snopipzoH uoN S310N 868674 Mounting dimensions LevelPRO water cooled Model X sheet 1 of 1 Figure C 10 9740A C 13 LevelPRO Installation Guide Thermo Fisher Scientific Drawings V 2 6911 sve eT 2 r9 241 891 pU l l amez sei 42 19 I 1 l hal 1 I l Y tes Ze er 891 8 98 I I e 88 2 1 MOOLS NIN 9 t l 2 338 5 9 ILON 335 2015 NIN 5 9 t l I BSSHA 40 ro S310H 40 d 13563 30 3 TM 13553 251 9 O30N3AWOO3H 33 VAAOHVH N3LHOIL TIVISNI OL WOOY 131915518 MOTIV HLON31 1708 ANY SS3NXOIHL 5 OL 19 31 L3 OVHH MW WINIA 72 L390VH8 197101 gt HLON31 Q30N3NAOO23H ANAININ 33 VMOMVH 1 ATNO 019 2 JHL 3H0S010N3 N3LHOIL ONY TIVLSNI OL WOON 1 2144 5 MOTIV JO HOV3 S13339V238 ONILNNOW Z OML 3AVH HLON31 1708 ONY SS3N OIHL NOILYINSNI A8 6781 9 ONY WWEIZL JO SHLON3 MO103130 38 OL H19N31 L3 OVHB WNWINIA 71 S3LON Thermo Fisher Scientific Figure C 11 868568 LevelPRO installation arrangement drawing 1 source with
4. 8 35138 3HVMOGHVH JAYS SISSVH2 OL 310NvH QN3 SA332S 3AOW3M SNIMOO3S JINGOW 2INOMIO313 SNISOdX3 YAY SNOILONYLS 85d L NI Figure 39 868709 HART retrofit LevelPRO Thermo Fisher Scientific C 42 LevelPRO Installation Guide Appendix D Replacing the CPU PROM amp HART PROM Note This appendix applies only to gauges that have the HART communication option installed and have CPU software prior to version 5 15 or HART board software prior to 1 17 Pu rpose Software has been released for LevelPRO detectors that have the HART communication option installed This software makes the HART communication and the Thermo Scientific 9734 handheld terminal HHT communication more reliable This software upgrade requires that both the LevelPRO CPU PROM and the HART board PROM be replaced This appendix provides the instructions for doing so Procedure Dueto the difficulty in reaching the HART board it is recommended that the detector be removed from the housing and taken to a clean dry area to perform this procedure Caution If performed in place care needs to be taken to not drop the PROMs or the LevelPRO Once the detector is out of the housing you will see that the CPU board is readily accessible however the HART board is mounted between the chassis plates and is difficult to access Thermo Fisher Scientific LevelPRO Inst
5. pue amp ununouusip Uonipuoo esuaoi 195 uj uolssiwwod p su ol si Jesn ssajun yoq Buiddius y aAowa jou eoJnos y pue 195 sazes ayy ul 1 SALON Figure C 29 868629 Mounting dimensions Model 52068 source housing sheet 1 of 1 Thermo Fisher Scientific C 32 LevelPRO Installation Guide Drawings Cece ONISNOH 13315 TW sanis yo snoa NO 493 NOWSOS 39Nwsv319 94 N3dO NI NAOHS SALLNHS 5310 ONUNNON 91 8 6 xt sz 91 wa xr 2 u3LInHS H 4 C L 2 5911 2 1 9 97 2718 587 081 XVW 1HOI3M LINN ONILNNOW 401 22 901 1 1nO8V 40 dol gt NMOHS SV LON TVOLLH3A HLIM 0311 15 1 ATIVINHON 5 z SNINOISSINWOS NOLLWIGVY S3ZIHOHLOV ATIVOIJIO3dS 3SN32I1S 43Sn JHL SSJINN 38 LON AWW 1108 SNIddIHS ONISNOH LNNOW 1 AVN Sti3Sn Sn 3H1 NI L SALON Model 52078 source housing sheet 1 of 1 Figure 30 868630 Mounting dimensions C 33 L
6. STOH 303 RENI O01S 691 t l 688 21 Z 335 T 3 201 NIN 9 41 sez res B E 13SS3A 13553 304 6 88 12 1 E D 335 B AGIA Sr 1 gi XH 890 8 99 Let 725 9 I 221 ql d I 851 8 50 z 9 S3IOH 30 4 13553 jO TISSI 1 8 H1SN31 Q30N3AWOO3H WNWININ 38VMOHYH N3LH9lL TIVLSNI OL NOON 131013505 MOTIV HION31 1708 ANY SS3N DIHL 5 AG Q3NIWH3L3U 3B OL HL5N31 WNWININ Z 13 0V3B ONILNNOW 1910 gt H19N31 WNWININ 38vAQNVH 1 JNO AINO SYH Z 3 1 JYMSOTONS TIVISNI OL LN3lDIJdnS MOTIV JHL 40 H2V3 SL3 OV38 ONILNNOW Z OML HLON31 L108 SS3NXOIHL 5 AB 9 121 30 SHLSN31 HOlO03130 O3NIAN3L3U 38 OL 1339v238 WIIWININ L S3LON Thermo Fisher Scientific igure 21 868571 LevelPRO installation arrangement drawing 3 sources with 2 detectors sheet 1 of 2 F C 24 LevelPRO Installation Guide Drawings 8012313 S3ovd l13 OvHB 1404405 40123130 gash E JAILISN3S 3AILISN3S
7. 1 9 I iL 1 N 1850 8 50 TYM T3SS3A 6 88 2 1 22015 NIN 9 t i 1 Z ALON 335 5 i 3 T 1 ALON 385 16 NIN 9 uH NV S310H 40 13553 309 3 0V3B ONLLNNOW 1 AINO SVH WWOLS Z 3308019N3 JHL JO QN3 2 3 51370 48 ONILNNOW Z OML 3AVH WWEZBL ONY 121 gt JO SHLON31 N0103130 2 zat Z 13563 jo 9 TYM TISSI 251 9 H19N31 Q3QN3AWO2SS WNWININ 38VAGSVH NALHSIL ONY TIVLSNI OL WOOS IN3IDIJJOS MOTIV HI9N31 1108 ONY SSANMOIHL NOILYINSNI OANINYALSG 38 OL HLON3 13 9V38 WNAINIAN 1910 gt HL9N31 Q30N3AWO23N WNWININ NALHSIL ONY TIVLSNI OL WOO LNJIDIHANS MOTIV HLONAT 1108 SSANMOIHL NOLLYINSNI OSANINYALSG 38 OL HL NJI 1329738 W WININ SILON Figure C 15 868566 LevelPRO installation arrangement drawing 3 sources with 1 detector sheet 1 of 2 Thermo Fisher Scientific C 18 LevelPRO Installation Guide Drawings lL3xovs8 LYOddNsS 532 14 Wgolo3l3d 40103130 V3HV 3JALISN3S NYdS JO 401 S 3ov ld 9 TISHS 13553 3315 319Nv 5 L3 0VH8 303 B 33S 13316 319NY S3ovld JLON 335 5 L3 0VHB V 335 4 NOLLYTNSNI gt NvdS 30 WOLLOH N dS amp 1 m SN
8. a eet cedere ani uta E 3 AC Power Supply Replacement deat retta E 5 WIIS E 6 Related Technical Bulletins nenne F 1 Io INDEX 1 Thermo Fisher Scientific Safety Considerations Warnings Cautions amp Notes AN AN AA Thermo Fisher Scientific Safety Information amp Guidelines his section contains information that must be read and understood by all y persons installing using or maintaining this equipment Failure to follow appropriate safety procedures or inappropriate use of the equipment described in this manual can lead to equipment damage or injury to personnel Any person working with or on the equipment described in this manual is required to evaluate all functions and operations for potential safety hazards before commencing work Appropriate precautions must be taken as necessary to prevent potential damage to equipment or injury to personnel The information in this manual is designed to aid personnel to correctly and safely install operate and or maintain the system described however personnel are still responsible for considering all actions and procedures for potential hazards or conditions that may not have been anticipated in the written procedures If a procedure cannot be performed safely it must not be performed until appropriate actions ca
9. NYdS JO 401 S39V1d 9 TI3HS T3S83 13318 319Nv 8 0 L3M2vH8 3803 8 MJA 33S 13315 a y Ro 304105 N S3ovid 2 519130 304 335 335 31 NOLLYINSNI WN NVdS JO WOLLOH HN gt N l b 1 l aN NvdS L 1 I 1 fF mE N dS 271 amp k a ddl 3ounos lt gt Ng NYdS E L 30Hhnos NvdS 30 dOL Figure C 22 868571 LevelPRO installation arrangement drawing 3 sources with 2 detectors sheet 2 of 2 C 25 LevelPRO Installation Guide Thermo Fisher Scientific Drawings 091 9 19 pu v 091 1 9 3 0 NV38 NOLLISOd 035012 NI NAOHS YALINHSs 13315 TW a NI G3SYON3 1 5 QV31 A 3 319NV MY38 WON Sy ATIVIUON peli N 39V3 ONILNNON No nivaa Sa NOLISOJ N3dO NI NWOHS N3LLOHS sez 1 6 Sanus No otn SONVEVSTO 9 2 1 912 2 18 9 v 1 gt A 912 z 1 8 ONUNNON YaLLNHS 91 via ATIVIHON 30V4 _ E 911 91 6 6911 1 9 No J Nid YaLLNHS q 922 8 2 01
10. via 201 4 002 581 LINN SJIOH 01 JO YILNIO Sz 1no8v SI Wv38 JO dol 2 NWOHS SV LON WOLLYSA 39V3 ONLLNNOW HLM Q3T1VISNI ATIVWSON ONISNOH 324005 1 SALON Figure C 23 865494 Mounting dimensions Model 5205 5205A source housing 100 mCi sheet 1 of 1 Thermo Fisher Scientific C 26 LevelPRO Installation Guide Drawings H 091 t i 9 091 24 9 ATION 230 32 3 SNILNNOF 5 035010 ONISNOH 73315 1 NI NMOHS 3LLNHS NI Q3SvON3 T3IHS sit SONY WON st 912 2 1 8 NOWSOd NI NMOHS H3llnHS wa H bon 2 e 2 1 zz Ob a bo sanus uo 8 1 20 51108 804 JONY 61 ol r9 2 1 2 343 gal 2 1 gt ATTYNYGN ONILNNON TICH ONILNNON 84 8 5 g ert 591 2 1 Laisse 130 201 X3LUNHS NO Nid S3LLNHS N f M 581 92 XVW UNN F 5 Sv LON SATOH NILNNOH 101 40 H31N35 3093 HLA zz 8 2 8 SI 40 dol Q3TIVISNI ATIWWHON ONISNOH 3
11. y SLOWEY PL 31ON 329 NO Wv38 9v L MOOTHSLNI YOLYSIGN NOLLISOd A33 3LON 335 Xz 318 2 MOOTYSLNI YOLISNNOD 31870 YOLYNLOV Figure C 38 867269 Mounting instructions remote manual actuator Models 5205 5208 sheet 2 of 2 C 41 LevelPRO Installation Guide Thermo Fisher Scientific Drawings NOLN LN3IHO TIV1SNI33 3AON3H 5 3405 XZ WoNd3 920 65 SNOIORMISN oeae v3 83813 M3HSVM 905516 5 v3 SMAYOS 0 1551 16 ASSY 318 2 251018 z 1 1 129988 15 5194 L vLZ988 334 z TIVISNISY SACWSY SMJHOS Xr 4 W3ll WONd3 82d NO WONd3 391935 OL 1001 SNISN Ndd NO NOILO3NNOO TIYIS 1 N33AI38 SS3NNVH 318v9 193NNOO SISSVHO OL A18W3SSv 310NVH I34Ow4g8 3lvld LNNOWSY 2 ONY JJOONYIS N33ML38 OL SH3HSVM LIM NI SM3HOS ONISN 1408134 OL LYVH LNNOW 8 5155 2 40 3015 QHVMOL 54400 15 310N 30IS 3150490 NO I13MOv38 11303138 lMVH HUM 31Vld OL 37 0NvH HOWLIVSY v 78 35134 juvMQuvH JAYS ONI
12. 81 133 099 5531 1333 5531 1333 052 5537 318V1 OL 434a ONIMIM S HOS H393Vv1 922 dO 1334 0002 51 H1ON31 318VO ATINO SANIT X90790 ANY 3L0W3H WAS YAWOLSND YOLOANNOO TVNH3LX3 LNOHLIM 318V9 8L ASN 5 IHL OL ONILNNOW YO s n1d qaqvatiHl p dv 02131159302 SSINLNA GASNNN 30018 NYM LV SGNV19 318V9 p AINO ASN aasinoas SV 213 son1d SANH OML SVH 380S019N3 AVIdSIG OL 5 LNO LH9IVH LIS SOINONLOA1S ANY H3AOD ATdWIS MANOS ONIGNNOYD TVN2331NI 55 HO AVIdSIG 31V LON SOINOH1O3713 3GISNI 1 501 TVNH3INI NOLLV TIV LSNI SLN3W32319NI 06 ATIVNYSLNI Q3 LV LOH 38 AV IdSIG ANI SH3LOVHVHO 9L SANIT Z SNIVLNOO AVTdSIG L SALON lay Model 9723 ATEX CSA isp Local remote d ion drawing Installat Figure C 7 867680 sheet 1 of 1 Thermo Fisher Scientific C 10 LevelPRO Installation Guide Drawing
13. lei s c ers 097 58 soc 21 206898 390 07 uo10501su Jad eq 5 J sODUS 002 1540110207 wnug 8 6 pinous punodwoo bujoes jo WINWIUAM 5010 jo Joudsouno uipuno ns 44 jou eu s doa 10 506 2605500 5 j3ajojd oj D uyw snu 241 010 21202 1540119207 SNOpPJOZOH UON I S3L0N Figure 6 9 868672 Mounting dimensions LevelPRO Model 9740A X sheet 1 of 1 Thermo Fisher Scientific C 12 LevelPRO Installation Guide i91 8 2 ON 1421 Zi vOr 6 7300W 5966 8 1 9st NON 1311 11 0 6 7300W 099 8 1 vrt ON 1301 0 0 46 73007 Drawings oses 8 1 zer 136 6 0 6 1300 91 61 148 8 vOvZ6 BOON 26421 91 61 601 144 L VOvL6 1300W 8652 91 1 66 WON 149 9 0946 73004 2022 91 51 98 146 5 0 6 1300W 061 91 61 4 Lir 0 6 1300 91 2 65 136 1300W 9711 8 1 WON 142 YOr 6 73009 131 1 0 6 1300W oon
14. LevelPRO Installation Guide 1 Specifications Approvals CSA C US approved Class Div 1 Groups B C amp D Class Il Div 1 Groups E F amp G Class Ill Div 1 indoor and outdoor CSA ENCL 4 Intertek ATEX approved 112 Ex d IIC 16 IP66 CE Mark Detector transmitter lengths available in odd increments 3 ft 5 ft etc as a special order Contact Thermo Fisher for details Table 4 Outputs Inputs Current outputs Standard 4 20 mA isolated loop powered into 800 ohms field scalable Optional 4 20 mA isolated self powered into 800 ohms field scalable Optional 4 20 mA non isolated self powered into 800 ohms field scalable Serial outputs RS485 half duplex RS232 full duplex Fieldbus A Device Description DD for the LevelPRO is available from the Fieldbus Foundation website The DD is a DD4 that is interpreted by a host implementing DD Services 4 x or higher Contact closure outputs 2X 115 Vac 28 Vdc SPDT at 10 A 230 Vac SPDT at8 Inputs Signal from another LevelPRO detector additional input for gas density compensation or buildup available Dry contact closure Table 5 Mounting Hardware Integrated transmitter detector Integral bolt on bracket Gamma ray source B 2 LevelPRO Installation Guide Integral bolt on bracket Thermo Fisher Scientific Thermo Fisher Scientific Specifications Table 6 Model 9723 local remote displ
15. e 1 Jasn epeueo uj uorssitutuo5 si J sn ssejun yoq Buiddiys you nq 3mos junou pue Jasn sejejs peyun S310N Figure C 27 866891 Mounting dimensions Model 5210 source housing 10 Cs 137 Ci Co 60 sheet 1 of 1 Thermo Fisher Scientific C 30 LevelPRO Installation Guide Drawings se 97 evz L 330 035019 NI NMOHS YILLNHS 713316 NI Q3SvON3 Gi3IHS 0997 ATIYOILH3A ATIVAHON 3073 9NIINnOR NO s1108 304 3oNvev310 v9 z 1 z WON 09 91 1 N3dO bor NMOHS W3llnHs 61 701 2 SNIN S31OH SNLLNNOW 91 via B S Xr OTWOILYSA H31LOHS 30 4 SNILNNOW 230 3901 YaLINHS NO Mv3B A 796 abus 591 2 9 91 9 tl 1 Buiddius y aounos 94 0 2 581 09 LINN F jou Jesn uonipuoo siu noui S310H 01 JO M0739 pue uonipuoo 1 si su ol e Jesn epeued ul y 7 UOISSILULUOD
16. LevelPRO Continuous Gamma Level System Installation Guide P N 717760 Revision H 2011 Thermo Fisher Scientific Inc All rights reserved HART is a registered trademark of the HART Communication Foundation FOUNDATION fieldbus and Fieldbus Foundation are registered trademarks of Fieldbus Foundation FOUNDATION National Instruments is a registered trademark of National Instruments Corporation All other trademarks are the property of Thermo Fisher Scientific Inc and its subsidiaries Thermo Fisher Scientific Inc Thermo Fisher makes every effort to ensure the accuracy and completeness of this manual However we cannot be responsible for errors omissions or any loss of data as the result of errors or omissions Thermo Fisher reserves the right to make changes to the manual or improvements to the product at any time without notice The material in this manual is proprietary and cannot be reproduced in any form without expressed written consent from Thermo Fisher This page intentionally left blank Thermo Fisher Scientific Revision History Revision Level Date Comments 1 0 03 1999 Initial release 2 0 08 2001 Revised per ECO 7570 A 02 2006 Revised per ECO 5101 B 10 2007 Revised per ECO 6000 C 08 2008 Revised per ECO 6540 D 06 2009 Revised per ECO 6940 E 04 2010 Revised per ECO 7323 F 07 2010 Revised per ECO 7430 G 09 2010 Revised per ECO 7508
17. Source Detector The gauge is comprised of a source housing that contains the radioisotope source and the detector transmitter that contains the scintillation detector Configurations and electronics Sources are available in a fan beam or strip source configuration For most fan beams the beam angle spreads at a 45 angle in the vertical dimensions A 30 beam angle spread is available with model 5210 and 60 beam angle spreads are available with models 5205B 5206B 5207B and 5208B Strips sources emit radiation evenly along the length of the vessel from the source and measure the radiation level reaching the detector after passing through the vessel walls and the process material The scintillation detector is available in lengths ranging from 1 to 12 feet in 2 foot increments For a tall or narrow tank multiple sources and or detectors might be required Contact Thermo Fisher The specific source detector configuration depends on the application Three possible configurations are illustrated below Single fan source Two fan sources Strip source and and one detector and two detectors one detector Figure 3 1 Guidelines Warning Do not install the system in any hazardous area other than those approved Refer to the equipment tag for the specific approvals applicable to the configuration of your instrument A Warning Do not apply power to the instrument in any hazardous area unless the safety ground is properly wired ins
18. pesuaoi s 195 ssojun Buiddius NANOHS SV LON 591 2 1 9 MOLM3A 3074 SNINOON y jou 21 05 y imi Q3TWISNI ATIVAHON 3084005 Z ayesoun Jasn sejejs ul 1 SALON 868628 Mounting dimensions Model 5205B source housing sheet 1 of 1 28 Figure C 31 LevelPRO Installation Guide Thermo Fisher Scientific Drawings 440 NolLISOd 77 035070 NI NMOHS ATTWOILYBA t of SL108 SNLLN ON 3304 r9 2 1 z 5 1331S Tv NI G35v9N3 073 5 Ind 52 ATIV ILN3A SNILNNON 56 WON y P 2 1 GNO NOILISOd Nada NI gt NMOHS YILLNHS 54 61 w e NT Wv38 JO 282 g L 11 sess S310H INILNNON 91 8 5 xe H3linHs 91 91 6 440 3301 H311nHS Nid H3llnIHS ert 9 9 rec 8 9 587 06 1H9I34 SLINN JOL H31N39 MOT38 zi 2 1 1no8v 51 30 401 s NMOHS SY LON WOWYSA 3093 INILNAOW ka Q3TW1SNI ATIVWHON SNISNOH 393 nOS Buiddius ay 1 au jou Jasn uonipuoo 514
19. 24Vdc 2096 24Ndc 0 5A J12 PIN 1 MEASURED J12 C1 NOTES AND WIRING REQUIREMENTS FOR J10 USE 28 16 AWG WIRE THE DEFAULT CONFIGURATION USED FOR THE 4 20mA IS AS AN ISOLATED LOOP POWERED CONFIGURATION THE USER APPLIES A 24Vdc INPUT TO J10 PIN 7 THE USER S AMPMETER OR OTHER CURRENT MONITORING DEVICE CONNECTS AS FOLLOWS TO J10 PIN 6 OF THE GAUGE TO THE RETURN OF THE USER S 24Vde SUPPLY THE 4 20mA CAN BE RE CONFIGURED AS A NON ISOLATED SYSTEM POWERED OUTPUT MOVING THE JUMPER ON J7 OF THE CPU BOARD FROM PINS 4AND 5 TO PINS 3 AND 4 IN THIS CONFIGURATION J10 PIN 6 IS IOUT AND J10 PIN 9 IS IOUT THE 4 20mA CAN BE RE CONFIGURED AS AN ISOLATED SYSTEM POWERED OUTPUT BY INSTALLING A PIGGY BACK BOARD TN P N 886585 TO THE J7 CONNECTOR ON THE CPU BOARD IN THIS CONFIGURATION J10 PIN 6 IS IOUT AND J10 PIN 8 IS IOUT MAX VOLTAGE MAX CURRENT TAUXQNPUT w _ AUX NPUT 2 CASCADE OUT CMOS PULSES SEE DRAWING NO 868529 CASCADE IN CMOS PULSES SEE DRAWING NO 868529 124V LOOP POWER N paw zm IF SELF POWERED SEE NOTE LooP PowERED DEFAULT _ NON ISOLATED SYSTEM POWERED C ISOLATED SYSTEM POWERED Figure C 2 868503 Installation wiring LevelPRO Model 9740A X sheet 2 of 3 Thermo Fisher Scientific LevelPRO Installation Guide 6 5 Drawings REQUIREMENTS FOR FOUNDATION RENE
20. 328005 5 0 TWNOISNSNIC 04 ONISNOH 224005 JO SONIMVAC TYNGIAIGNI 335 L SALON Thermo Fisher Scientific Figure 35 866764 Interlock option for Models 5205 5208 source housings sheet 1 of 1 C 38 LevelPRO Installation Guide Drawings NOLLVINSOJNI IWNOILIGGY Od OMG ONILNNOW 424005 33S HOLYNLOY NOLON 310N 335 5 5 SWAGd LdN 2 1 ch SONVYVSIO B L 2 335 140d 31BvlSnrdv OHL 3WW34 LdN 8 1 860 ON N3QNIAO YANI LIM 585588 4311 5 324005 JO 39v4 NILNNOW SONVEVSTO B L 1 Ganddns s3Wolsno 1SnvHx3 SMA yaa AVM Y MOI T9338 TANYA HO GION310S E 2 SION 335 L 31ON 338 i 4 HOLYNLOY HOS 0 OL SSN 378 374 310H SNIM201 YALLNHS NO 5 3980S My38 30 10 SQNYH 4337 Fe Nou nva ara SLO INOD 1045 OQAGZL VS QVAGZL WSL HOLIMS SOIVOIONI NOIIISOd gt ONILVH3dO 5 SIHVA MOTI NIV NOUMH3dO HALINHS AINO SMOTJ JurisS3Hd
21. together to act as a single detector contact closure Switch 2 is dedicated to performing the cascading function Refer to drawings 868503 and 868529 Current Outp Ut Following are the configurations available for the 4 20 mA current output e Isolated loop powered default Non isolated self powered e Isolated self powered output requires optional piggyback board p n 886595 The isolated loop powered or non isolated self powered configurations can drive an 800 ohm maximum load over the full current output range The isolated self powered current output can drive a maximum load of 1000 ohms The current output is programmable between 3 8 and 20 5 mA The fault low condition for the current output is 3 6 mA or less and the fault high condition is 20 8 mA or greater Thermo Fisher Scientific LevelPRO Installation Guide 4 9 Wiring Current Output Isolated Loop Powered Configuration Non Isolated Self Powered Configuration Isolated Self Powered Configuration 4 10 LevelPRO Installation Guide The default current output configuration is isolated loop powered With this configuration the 4 20 mA loop is supplied the customer s PLC DCS A jumper is placed across pins 4 and 5 of the J7 connector on the CPU board J10 6 and J10 7 are for the 4 20 mA output connections 72 8 GAUGE USER S 24 Vdc J10 PIN7 24v 4 5 POWER SUPPLY J10PIN6 HOUT ee USER S LOAD 19 914 700 OHMS MA
22. 1000 mCi sheet 1 of 1 Thermo Fisher Scientific C 36 LevelPRO Installation Guide Drawings saxa 9 eZ ge HiSN31 L 7 NN 2 SAVL 9NI L417 OM 164 VW LHOISM LINN 16 Z 32WNVwN370 9NDIHON wvag t HLOIM 2021 ABLLAHS HUM GALNNOW dv3H 328006 1 BLON Figure 34 860483 Mounting dimensions Model 5196 strip source 3 ft 1000 mCi sheet 1 of 1 C 37 LevelPRO Installation Guide Thermo Fisher Scientific Drawings ONY dvo 40530 WAU 3201 40 304 soz r 3001831NI avi 1 QJMIQO3H 3ONVSV312 oues SS 8 1 dod GAY Z 271 XONddv S3LON 335 AI MOQ IM3INI 340N3H Lq NO SI N3HM 30 LNO SONVH 4337 EE Nou nvo 8029 2029 B 5 9025 5025 2 78350 G3TW1SNI 01313 ATIVAYON SI 55 3001 7049989 335 SW3ISAS A3 IHON OML ONIGMIONI 519130 803 731545 A3 JIONIS SI NMOHS MOOTYSINI 30 NOILYTIVISNI NOJ MOTY OL GaddV l G3TN38G 38d SI
23. 3 6 Ranee 3 6 Bottom of 3 6 APES GUT Ce Housing s dos Mere 3 9 Fan Beam Source Guidelines ie feriti tor t vC e tede iue 3 9 Stip Source HHES dos uad 3 10 3 10 Multiple Detectors Source Housings eee 3 11 Chapter 4 ee re eee 4 1 e chu d aiaiai 4 1 Preparation aa bass Sas 4 1 Wiring Drawings 4 2 GeneralProced wie suene a qud ie etc evade 4 2 he CPU Boird aa s nu A Ns aan 4 3 System 4 4 Thermo Fisher Scientific LevelPRO Installation Guide Contents viii Chapter 5 Appendix A Appendix B Appendix C Appendix D Appendix E Appendix F LevelPRO Installation Guide Power etapas e 4 5 DG Uu o 4 5 Optional AC Power a a asas qana tt eas 4 6 Rea P 4 6 Seral Communications facta a deas S a 4 7 RS485 4 7 Initial Setup for Party Line Communications 4 7 155232 WIPE GS casa
24. 6 91 96 LON 8 4 62216 SLNN 3dld l L 92667 21872 9 5 0 9 1 TWAOWSY 3201 5 0515 5 1 Nid 28 16 Y X Ol MIYOS WLIW 133HS 0 19 4040 MO 333v HNODI GSLYOO TANIA L 188588 80 5025 2578 LOY ASSY L ALO Nid SDAN 253 Wall ISM sivd 255980 8025 155980 1025 7055980 cs 5 5980 5025 H38INDIN 1300 SONIMYHG SNIMOTIO4 JHL 235 ONLLNNOW 324005 404 ONILNDOW 324005 72 5 4 15 51108 SNLLNNOW x 91 8 L108 8 5 NOLLOAPONd 1108 0 3AVH GINCHS S490 TH31NI 3SIHL 80 ANONLNAY 18181 XOS 4907 471 1 4 5 TI31SVO 10951 vd oHngsNaauo 391440 S3TvS 1 201 NOISIAIG SWALSAS M3MOd NMOYS C1NOD 3 11 T13ON319 WHLNAD 66 82 MOOTHSLNI 5 00 8 5 009 8 YOINSdNS L S490 TH31NI ONIMOTIOS JHL 1d322V STONVH HOLYNLOY ONIAOW 330438 SON 1N313G Tind OL SUNS 38 SOVONA ATHSdOud GINOHS ANY SNOILISOd 440 SHL NI 38 5 5 BOLYNLOY 30 YOSHD HOLO3NNOO 3 401235 OL QOY 3i2O TH31NI NO Nid M
25. 9734 handheld terminal HHT as well as the DATA and connections An RJ11 phone jack connector is also provided for the RS485 port at J4 on the CPU board The HHT can be connected directly to the RJ11 connector in safe areas Both ports provide independent access to the measurement readings and software functions They are always active and can be used to display measurements The setup menus however may only be accessed by one port at a time Connecting the serial COM port on a PC to the RS485 port on the gauge requires the RS485 RS232 converter p n OTO515D 1 Connect J3 12 DATA and J3 11 DATA to the corresponding connections on the RS485 RS232 converter 2 Connect the converter to the PC using the supplied DB9 serial cable 3 Refer to drawings 868519 and 868503 for additional details To communicate with multiple gauges via RS485 party line each unit must be assigned a unique unit identification number so it can be addressed individually All gauges are assigned unit number zero by default To assign a unique unit number to each gauge you must be able to communicate with each one individually Disconnect each gauge from the party line in turn and communicate with the disconnected gauge directly Alternately you can remove power from all gauges except one and assign a unit number to the powered gauge If you have trouble using another device on the RS485 chain verify that it is properly te
26. GIVEN ABOVE ARE IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED AND Thermo Fisher HEREBY DISCLAIMS ALL OTHER WARRANTIES INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR PURPOSE Thermo Fisher Scientific Thermo Fisher Scientific Appendix A Ordering Information A complete LevelPRO system consists of one to four integrated detector transmitter any number of sources as applicable to the application and a type of communication Table 1 System ordering information Code Model LPRO LevelPRO integrated continuous nuclear gamma level system Code Detector Transmitter Enclosure Type 5 Carbon steel detector housing W Water cooled jacketed steel detector housing Code First Detector Transmitter Length 01 1 ft detector 02 2 ft detector 03 3 ft detector 04 4 ft detector 06 6 ft detector 08 8 ft detector 10 10 ft detector 12 12 ft detector Code Second Detector Transmitter Length optional XX XX ft detector same lengths available as first detector transmitter Code Third Detector Transmitter Length optional XX XX ft detector same lengths available as first detector transmitter Code Fourth Detector Transmitter Length optional XX XX ft detector same lengths available as first detector transmitter Code Input Power A 115 Vac B 24 C 230 Vac LevelPRO Installation Guide 1 Ordering Information
27. L llation amp wiring sheet 1 of 1 Insta RS485 i igure 4 868519 F C 7 LevelPRO Installation Guide Thermo Fisher Scientific Drawings 3390913 eir ano 5 in 4 3avosvo 0ir andino 3259 01 078 G p u Y0193130 eir ZMS l ano 8259 01 t Nu 39580 24 3 13 ir ZMS lt 01 30 25 2 s oir 193130 0S898 ON 1 MO1O313Q0 OL 38 OL SQ33N LNdLNO NO NOILVOINQWWOO 58754 22254 SV HONS 9NIMIM ANY 580193130 M3HlO 40 NOIlIVM3dO S1OMINOO 1 M019313Q v 7204898 SYOLOSISG TIY OL Q3193NNOO 38 LSAW GND AL34VS 7204898 ONIMVHG 540123130 11 OL 38 LSNW Y3MOd 2 OV 40193130 3MOW 2 3Qvosvo OL 3HL SMOHS 13 L S31ON Figure 5 868529 Multiple detectors cascade wiring Models 9742 4 6 sheet 1 of 1 Thermo Fisher Scientific C 8 LevelPRO Installation Guide Drawings NOILVYSIA Y30NN 5001 N3AOO IN3A33d Ol SMGHOS 145 M3AOO 32 4 AQOS SLOVINOD 39NVT1J M3A09 JHL AJIM3A J3MOd 9NIAlddV 30438 78 JONVNALNIVA NOLLVTIVISNI NIYNG 3
28. White 7 Orange 2 Black 8 Purple 3 Blue 9 Red 4 Brown 10 Pink 5 Green 11 6 12 Yellow Thermo Fisher Scientific LevelPRO Installation Guide E 7 CE EMC Protection Installation Procedure Wiring Figure 9 Detector wires Note Any wires that are not used should be taped off to avoid shorting out the detector It is recommended that you do NOT cut the unused wires as you may need them in the future Note The above figure shows the wires running into the enclosure Actual connections are not shown as they will vary The figure is for reference only Due to the voltage limitations of the individual terminals the RS485 the 9723 local display the RTD input and the contact closure inputs can be on any of the 12 terminals The RS232 can be on terminals 5 through 12 and the 4 20 mA current output and input must be on terminals 9 through 12 Note If the FOUNDATION fieldbus option has been selected the fieldbus output must be run on terminals 1 and 2 of J3 and 4 for the fieldbus to operate properly 8 LevelPRO Installation Guide Thermo Fisher Scientific Thermo Fisher Scientific Appendix F Related Technical Bulletins This appendix lists the technical bulletins related to this product that are available as of the latest release date of this document For the most current bulletins please go to thermoscientific com Enter the product name LevelPRO as the search term and click the Resou
29. bracket assembly to the detector housing Make sure the flat mounting plate for the EMC board housing is on the same side of the detector housing that has the conduit fitting that is perpendicular to the mounting tabs of the detector housing 2 Remove the lid of the detector housing and run the EMC protection board wires through the conduit fitting on the housing 3 Apply the thread sealant supplied with the kit to the fitting threads of the EMC assembly Caution The thread sealant used must be the same as what is supplied with the kit A Thermo Fisher Scientific LevelPRO Installation Guide E 3 CE EMC Protection Installation Procedure Installation 4 Using the appropriate tool screw the EMC assembly onto the detector housing approximately six to seven rotations see note until the connection is tight and the mounting holes of the EMC board housing align with the holes in the mounting plate of the bracket assembly Be sure to rotate the wires that are inserted into the detector housing as the EMC assembly is rotated to keep from damaging the wires Note In order to maintain area protection a minimum engagement of five threads is required A 5 Due to variances in components extra nuts and washers have been included in the kit to use as spacers between the EMC board enclosure and the mounting plate When the EMC assembly conduit fitting is threaded into the detector housing so that the connection is secure use the extra nuts and
30. eee _ FIELD BUS TERMINATIONS USE 28 16 AWG WIRES TWISTED SHIELDED PAIR CABLE MUST BE USED ACCORDING THE SOFTWARE CAN BE CONFIGURED TO EXECUTE A COMMAND FOUNDATION FIELD BUS SPECIFICATION OR OTHER FUNCTION UPON A USER PROVIDED CONTACT OPENING CLOSING SEE MANUAL LER T _ FOUNDATION FIELD BUS POSITIVE SIGNAL USER S CONTACT CLOSURE INPUTS FIELD eus POSITIVE SIGNAL pu N GNO GROUND DESIGNATION MAX VOLTAGE ON MULTIPLE DETECTOR CONFIGURATIONS SEE DRAWING NO 868529 NOTE CONTACT CLOSURE INPUTS 2 PIN 3 AND 4 IS DEDICATED TO PERFORM A CASCADING FUNCTION NOTES amp WIRING REQUIREMENTS FOR AC INPUT POWER amp RELAYS OPTIONS FOR AC POWERYRELAYS PWA NOTE E3 1 COM 1918 INC 5N 0 NOTE E2 pee L AC POWER AC POWER 2 RELAYS NO RELAYS 2 RELAYS E Bi 230 115V 230V E1 115 230 VAC SELECTOR SWITCH ON AC POWER BOARD FUSE 250V 0 125A 1 8A SB SIZE 3AG 50 60 Hz 12 VA USE 18 12 AWG WIRE FOR L HOT and N NEUTRAL RELAY CONTACT RATING Use 10 AWG WIRE FOR INTERNAL SAFETY GROUND FORM C SPDT ISOLATED 8A 220 VAC N TO J7 PIN 1 USE 28 12 AWG WIRE L HOT TO J17 PIN 2 SOFTWARE CAN BE GROUND TO INTERNAL SAFETY GROUND LUG J18 PIN 1 OSE N Jt8 PiN2 A caution NC J48 PIN3 SEE MANUAL RELAY 1 APPLYING 230VAC WITH SELECTOR cou SWITCH IN THE 115 POSITION WILL DAMAGE J18 PIN
31. powered in the same manner as the master either AC or DC The lowest gauge in the line must be wired with its CASCADE OUT to the CASCADE IN of the gauge directly above it Each gauge in the cascade is wired in this manner CASCADE OUT to the CASCADE IN of the next unit up to the master gauge The master has only a CASCADE IN Each gauge takes the count rate coming into it on the CASCADE IN line from the detector immediately below it adds the value to its own internal count rate and then outputs the total on the CASCADE OUT line to the detector immediately above in the cascade Refer to drawings 868503 and 868529 in the drawing appendix for the wiring requirements Additional information on cascade mode wiring can be found in Technical Bulletin TB 0416 019 There is an auxiliary connection on connector J10 for applications requiring an outside 4 20 mA signal be input into the LevelPRO and used as a form of compensation adjustment vapor density pressure etc The outside 4 20 mA signal should be wired so that the positive connection of the loop is connected at J10 pin 1 and the negative side connected to J10 pin 2 The special equation is then utilized to incorporate this input into the LevelPRO program Refer to the LevelPRO user guide for information on special equations LevelPRO Installation Guide 4 11 This page intentionally left blank Getting Help Thermo Fisher Scientific Chapter 5 Service amp Support The tr
32. source provides the higher DC voltage The maximum length of the cable that can be used to supply power varies depending on the wire gauge Refer to the wiring drawing 868503 for cable information and other wiring details with applicable codes such as the NEC National Electric Code ANSI NFPA 70 specifications or the Canadian Electrical Code Part 1 For intrinsically safe systems refer to ANSI ISA RP 12 6 Warning All wiring must be done by qualified individuals in accordance Note To meet the requirements of CSA 1010 1 an external switch or circuit breaker must be installed to allow the power source to be disconnected from the gauge In addition protective bonding grounding must always be provided even if DC power is used DC Power 112 on the CPU board is the connector for the DC source voltage wiring Refer to the wiring drawing 868503 and to the table below for connections Table 4 1 DC power connections Power Supply J12 on CPU Board Positive J12 2 Negative J12 1 Note To meet the requirements of CSA 1010 1 the input DC terminals must be supplied from a SELV Safety Extra Low Voltage source Thermo Fisher Scientific LevelPRO Installation Guide 4 5 Wiring Power Supply Optional AC Power Ifthe optional AC power board is installed the gauge may be operated using 115 or 230 Vac The AC selector switch is shown in the figure below Caution Applying 230 Vac with the selector switch in
33. the range over which the process level can be measured of the proposed installation meets the requirements of your application The top and bottom of the measurement range depend on the source type fan or strip the detector length and the position of the source relative to the detector s sensitive length Sensitive length refers to the part of the detector that senses radiation Note The sensitive length of the detector is approximately the length from the upper mounting bolt to the lower mounting bolt A For a source with a fan beam the top of the range is at the top of the sensitive length of the detector or at the center of the source housing whichever is lower For a strip source the top of the range is at the top of the sensitive length of the detector or at the top of the active length of the source whichever is lower For a source with a fan beam the bottom of range is the point where a line drawn from the source to the detector centerline at the bottom end of the detector s sensitive length intersects the inner vessel wall nearest the detector This is illustrated in Figure 3 5 Note If the vertical beam width of the source does not fully illuminate the sensitive length of the detector the bottom of the range is the point at which the lower limit of the source beam intersects the inner vessel wall A Thermo Fisher Scientific Thermo Fisher Scientific Hardware Installation Detector Transmitter For a strip source t
34. the 115 Vac position will damage the equipment J9 on the CPU board is the connector for the AC power supply and J17 on the AC power supply is the wiring connector Refer to the wiring drawing 868503 and to the figure below Fuse J17 AC input power wiring AC selector switch Cable connection to J9 on CPU board Figure 4 2 AC power supply board Caution For reliable operation and to maintain safety approval the F1 fuse on the AC power board must only be replaced with an approved fuse Warning Remove all power from the unit before making any connections Electrocution can result if power is present Relays The AC power supply option can be purchased with two relays Relay contacts are Form C SPDT isolated 8 A 220 Vac The relays can be configured to open or close on events or faults or with level measurement Refer to the LevelPRO user manual for instructions Refer to the wiring drawing 868503 and the label inside the transmitter cover for wiring details 4 6 LevelPRO Installation Guide Thermo Fisher Scientific Serial Communications RS485 Wiring Initial Setup for Party Line Communications Thermo Fisher Scientific Wiring Serial Communications The gauge provides one RS232 single drop and one RS485 multi drop serial interface Screw terminal connectors for both ports are located at J3 on the CPU board The RS485 connector includes the 8 Vdc required to power the Thermo Scientific
35. 1 detector sheet 1 of 2 14 LevelPRO Installation Guide Drawings S3ovld c 13342VN8 LYOddNS 40133 38 80123130 S3ovid 2 73315 57138 L330vu8 8 MJA 335 13315 5302 14 Z 335 511130 L34OVHBH 4 V MJA 335 4 NOLLYINSNI TI3HS HSS3A eee A N dS JO 1108 3ALLISN3S E I I I I I I I I I I I I Z AN a N 2 8 a 22 7 N dS 40 301 N dS 30 dol Figure C 12 868568 LevelPRO installation arrangement drawing 1 source with 1 detector sheet 2 of 2 C 15 LevelPRO Installation Guide Thermo Fisher Scientific Drawings 8 srr w e dAL 891 sazz s91 21 9 TIVM T3SS3A eae 2 1 gt l 3 m Z 3LON 335 MOOLS NIA 9 1 ESSA 40 S310H 30 4 2794 Ve 713553 40 2 TIVA TASSI 9 HLONS d30N3AWOO3H WONINIA 38VAOHYH NALHSLL ONY TIVLSNI OL WOO INGIOIJJnS MOTIV 19 1108 ONY SSANMOIHL NOLLYINSNI AB Q3NIMH3L3Q 3B OL HLON3 13 0YHB WNAININ Z 13 0VHB ONILNNOW 197101 gt HI9N31 Q3QN3
36. 28006 Z Bulddiys 921105 y jou ABW sasn siu pue Bumiuued asusa BABY epeue pasusa SI asn ssejun Burddius JOU eounos ey JUNOW pue 1esn sejejs pajun euju 1 SILON C 27 LevelPRO Installation Guide 865504 Mounting dimensions Model 5206 source housing 500 mCi sheet 1 of 1 Figure C 24 Thermo Fisher Scientific Drawings 061 8 2 9 sc 8 2 z Y 002 8 1 7 5019 pp i Lp ie SONY NON p NI NMOHS 5 y HY E led 0 89 581 061 UNN tr STIOH dOl 30 2 31N3O0 Buiddius jou HUM N3A3 SI 20 dOl kew sasn uoripuoo sx pue 5ununouusip amp umiuued NMOHS SV LON aney sasn epeueO ul uoissitutuo5 MWOUN3A 32 3 SNILNNON 0j pasusol s J sn ssejun Buiddius jou 5 Z Buisnou eounos pue avun J sn saes paun 24 ul 1 SALON Mo
37. 3 4 3 8 determining measurable range 3 6 3 7 3 6 3 7 drawings 1 41 guidelines for 3 2 3 3 determining measurable range 3 6 3 7 determining source beam alignment 3 5 3 6 mounting the source housing 3 8 3 10 hardware 3 1 3 11 in hazardous locations 3 4 multiple detectors source housings 3 11 planning 3 3 determining measurable range 3 6 3 7 determining source beam alignment 3 5 3 6 for source housing mounting 3 8 3 10 safety 3 1 3 2 3 4 shutter actuator 3 10 source housing 3 8 3 10 system power requirements 3 3 INDEX 2 LevelPRO Installation Guide system wiring 4 1 4 11 J jumper settings CPU configuration 4 4 L licensing 3 1 3 9 M Model 9734 See handheld terminal HHT mounting See installing or installation 0 ordering information 1 2 OSHA 2 2 outputs A 2 4 20 mA current 4 1 4 9 B 2 contact closure B 2 party line communications 4 7 power A 1 supply wiring 4 5 4 6 system requirements 3 3 radiation beam See source receiving the instrument See handling the instrument relay option 4 1 4 6 A 2 RS232 serial port wiring and connections 4 7 4 8 RS485 serial port installation drawing C 1 party line setup 4 7 wiring and connections 4 7 4 8 5 safety 3 1 3 2 3 4 4 1 4 2 4 5 4 6 sensitive length of detector 3 6 3 7 shipping the instrument See handling the instrument Thermo Fisher Scientific Index s
38. 4 THE EQUIPMENT 9 5 J18 PIN RELAY 2 IF THE USER SUPPLIES BOTH AC and DC POWER TO THE GAUGE THE GAUGE WILL FUNCTION PROPERLY Figure C 3 868503 Installation wiring LevelPRO Model 9740A X sheet 3 of 3 C 6 LevelPRO Installation Guide Thermo Fisher Scientific Drawings viyos 335 1 ON 87 SION Bit N 9 AYP 131 15 NNOO LLP HI018 N d Java 2 MO 14083 Wad WINES Od OL N d M3LH3ANOO 58754 YSHSI4 OWH3HL 920029 N d AIddNS H3MOd OL H3ld3ANOO YOLOANNOD 318VAOW33 62654 OL SBP SH IvNOILdO OND 473 5 IWANYA 335 SNOLLVOINDIWAOO 390nv9 ONIGYVOSY 5117130 404 SI 540151534 JO TWLOL v 580151534 LLYM v L WHO 051 HLIM NMGHS Sv HOv3 G3IVNIAH3L 38 01 55018 SNOLVOINDIAWOO SLIOA OL SI 5518 SNOILVOINDNWOO NO WNAWIXYA 7318 14302 Il 5519 1 d3S GSLOANNOS 38 150 4 213 SMOISISJH SIYM JId INA Tv NIAHL 43d AINO 14399 OL G3N9I1S3Q 34v 540078 TVNIAH3L 111534 AYA Sv LIOA 8 FHL 13 OL LdWALLY YO WALSAS IHL S39nvo 33HLD JHL NO TVNIAH3L 10A 8 JHL Ol SNOLLO3NNOO 3XvN LON OQ SNLVLS SNOILYOINNANGS WALS
39. 4 3 configurations 3 2 determining sensitive length 3 6 3 7 installation 3 4 3 8 installation drawings 1 41 display installation drawing C 1 local remote display 4 1 DOT See Department of Transportation E electrostatic discharge ESD 2 1 2 2 ESD See electrostatic discharge F fan beam 3 2 alignment 3 5 3 6 determining primary beam width 3 5 determining the measureable range 3 6 3 7 installation guidelines 3 9 FOUNDATION fieldbus A 2 B 2 B 3 wiring 4 9 H handheld terminal HHT 3 3 4 1 4 8 handling the instrument 2 1 2 2 hardware installation 3 1 3 11 HART 4 8 C 3 hazardous locations 3 4 HHT See handheld terminal See inputs outputs LevelPRO Installation Guide INDEX 1 Index inputs auxiliary current 4 1 4 11 contact closure 4 1 4 9 specification B 2 installation commissioning 3 1 detector transmitter 3 4 3 8 drawings 1 41 guidelines 3 2 3 3 for determining measurable range 3 6 3 7 for determining source beam alignment 3 5 3 6 for mounting the source housing 3 8 3 10 hardware 3 1 3 11 hazardous locations 3 4 multiple detectors source housings 3 11 planning 3 3 determining measurable range 3 6 3 7 determining source beam alignment 3 5 3 6 safety 3 1 3 2 3 4 shutter actuator 3 10 source housing 3 8 3 10 3 8 3 10 system power requirements 3 3 system wiring 4 14 11 installing commissioning 3 1 detector transmitter
40. 40438 340 LSNW N3MOd 1V91819313 ONINNVM 74 SLNONId 304 ONIMIM T3A31 W31SAS MANOS IVNH31X3 331 rasis 8 S v OL 33438 AvidSId 1INn 39nv9 SM3MOS 135 LIND 39nv9 JHL NI 0340235 38 OL S33IM 318V9 0391415 IND SLNN YSHLO ATIVNN31X3 03095 38 NVO 3AO8V i18Vl 3HIM 39nv9 39NV1 YO HION3T NV 318VO 8L Q3GlAOMd NO MOLO3NNOO JHL 3Sn OL SUNN 39nv9 310W3M 3WOS 404 N3QMO NI 9 9MVvL 1334 0000 5531 91 13341 0001 5531 9MV8L 1334 099 NVHL 5531 S9MvOZ 1334 00 5531 9 20 1334 060 NVHL 5531 SM3MOS 135 3 002 318Vl Ol 334389 N3MOd S 304 39nv9 393v1 MO 900 40 1334 0002 57 H19N31 318V9 AINO SANIT 49010 VIVO 310W3N 78 WaS LINGNOD ANY 3l1ddIN YAWOLSND 30103NNOO TVN2 31X3 ANOHLIM 318 2 8L ASN 5 JHL OL ONILNNOW 1 201 V ONISNOH IHL JO 81 NIHIIM Q3T1VISNI 38 1SnW 5 1 35 LINGNOD Qq3sino3N SV O13 sonTd S3lddIiN LINGNOD OL 33WOlSno OML SVH 3NDSO1ON3 AVldSIQ S 7110 I1H9IVMIS SOINOMIOTI3 1109 3AOW3HM AINIS MANOS JVNN3INI 55122 MO AVIdSIG 31VlOM OL SOINOMIO3T3 3BfSO
41. AS JHL 9NILO344V LNOHLIA 0341530 Sv 440 ONY NO AYA S39nv9 TIV 440 SI 51704 8 JHL SNIA Tddns JHL N3HM 1507 38 SNOLLVOINQIWAAOO Sv 3SN NI SI WALSAS SJAL 1v TIM HOIHM 39099 v Ol G3193NNOO2 38 dINOHS 3S3HL ANY SLIOA 8 5 OL NMOHS Sv 5341 SYINOJY STYNINASL ql3H GdNVH 40151823 ILON 335 venae 335 TINTON WOO 1nO Ag N WoWIXYW ze NI 3MV SLINA TIY a3naans s3Woisno DJ ES s3Hsl3 OW3HL 2 esee d 3LON 335 3inaoW woo 8 ALON 335 1 8 310N 335 RR OZI E 40151534 NOIL NIWH3L 2010 Ag t AEN 4 ALON 335 Vy ALISVIO 304 NMOHS SLINN OMY 1 1334 000t SHLSN31 OMY 91 1334 000Z gt SH19N31 OMY 81 1334 O0 IPSHL9NG1 OZ 1334 008 gt 5 19 31 OMY ZZ 1334 00S gt SH19N31 0446 NOQ138 G13IHS M 54194 OML YO 31972 viva SV 3WVS 1334 OOf gt HLONT ANNOYS SLIOA 8 1334 O00 H19N31 31875 W WDVN 0921 9 N d 1578 N3ad138 dT3IHS M 319NIS 318 2 viva 9 31lS3990nS 76 STVNINYSL QT3H Q NYH SH3iLHJANOO 22 54 OL lt 8 54 40 2 ANY 38 NYO SLINN 43193935 1 SLINM ZE OL dN 31VQDWOOOv NYI WALSAS
42. AWOO3S WNWININ 38YAQNYH 1 ATNO SvH WWOLg Z JHL JYNSOTONS NALHSIL TIVLSNI OL WOOM IN3IDI4d0S MOTIV JHL 40 QN3 H2V3 5 ONILNNOW Z HLON31 1708 ONY SS3NXOIHL 5 AH 1 9 121 gt SHLON31 M0103130 38 OL HL9N31 1339v38 WNAININ L SJLON Thermo Fisher Scientific Figure C 13 868569 LevelPRO installation arrangement drawing 2 sources with 1 detector sheet 1 of 2 C 16 LevelPRO Installation Guide Drawings TI3HS 148834 S3ovld 13315 319NY SIWL30 1339VH8 NOJ 335 13318 642 14 2 335 5 L3 OVHH 404 V 335 Gngvordv 31 NOLYTNSNI N dS JO WOLLOA FIN 530vd 2 E l332vHBH LYOddNsS 80103130 mI MI 95 2 1 3ALLISN3S It 11 1 11 E NvdS 2 1 E 9NISnOH 398nos MI 11 _ 1 NvdS JO NvdS 30 dOL 3401093130 C 17 LevelPRO Installation Guide Figure C 14 868569 LevelPRO installation arrangement drawing 2 sources with 1 detector sheet 2 of 2 Thermo Fisher Scientific Drawings 8 MIA V sr w e CRT J T gA1 e s 8 9 101 ly wall 9 Bzz 591
43. H 12 2011 Revised per ECO 7875 LevelPRO Installation Guide This page intentionally left blank Contents Safety Information amp Guidelines ix Safety Considerations nnee teas ix Warnings Cautions ix Chapter 1 Product VerView mtn 1 1 Required 1 1 Chapter 2 Handling amp Storage trc 2 1 2 1 Unpacking Inspection amp Storage 2 2 Packing Shipping Transporting amp Receiving 2 2 Chapter 3 Hardware 3 1 Vc T aa aaa 3 1 Source Detector Configurations 3 2 Guideliness a 3 2 3 3 System Power Requirements 3 3 Protective Earth Grounding 3 3 Safety Disconnecting Means Requirements 3 4 Detector Transmitter tcr qi 3 4 Alione na enn 3 5 Measurable Range iride cresce
44. IMOVNE ONILNNOW Z OML 3AVH HL9N31 1709 SS3NXOIHL NOILVTTISNI AB 1 9 121 gt 30 SHLON31 0193130 O3NIAN3L3U 38 OL L3MOVYE L S3LON Thermo Fisher Scientific Figure 19 868570 LevelPRO installation arrangement drawing 2 sources with 3 detectors sheet 1 of 2 C 22 LevelPRO Installation Guide Drawings 539 1 9 1 LHOddns 40193130 5 35 3ALLISN3S gt 5 35 N dS 30 901 NvdS 30 TIHS T3SS3A S3ovid v 73315 319Nv S IVL3O L349VN8 404 B 325 13315 319Nv S30Vld 9 5 130 1330W38 404 335 335 Gnavondav 4 NOILYINSNI N dS 20 WOlLOG 1 11 E 11 11 E 11 11 IN 11 NvdS 2 1 T gt v a Az m T d 7 7 NvdS 2 1 NJ SNISNOH 328005 x Figure C 20 868570 LevelPRO installation arrangement drawing 2 sources with 3 detectors sheet 2 of 2 C 23 LevelPRO Installation Guide Thermo Fisher Scientific Drawings
45. IVH TIVLSNI LON NOLLOGSIO 430 3H1 NI 3 1GNYH 30405 IHL NO JYNSSIYd LH NS 7887 OL SLNN 30 NOLLISOd LSNPOY NOILLISOd 330 IHL NI 31GNVH YOLYNLOY 31O0W3M N311fIHS JJYNOS HLOS SGISLNO JHL NO SH3HSVM HLIM H3HSYM 2 01 ONIHSNE G3OY3HHI HOVLLY OY OO TH31NI NO OLO3NNOO YOLISNNOD 318 2 318 2 JO LYSSNI S3HONI ZL SI 3 18V2 JO 5 ONIG WNIWININ 5 405 WLIW 133HS 01 54112 HO 37970 3Wolsna2 SATOH G3 TlHG YNO SNISO 31v 1d 9NLILNDON OL SOLVOLLOY HOVLLY SNLNDON YOLYNLOY SILON Figure C 37 867269 Mounting instructions remote manual actuator Models 5205 5208 sheet 1 of 2 Thermo Fisher Scientific C 40 LevelPRO Installation Guide Drawings MAIA 3015 5 5 LON 3GISNI ONISNOH 30193NNOO 318v2 11130 33s SVL TVAOWSY 3201 5 1708 5 201 5 5 27870 W3HSVM 2 330 OVL NOLLISOd MAIA LNOtid 1 eus YAWOLSND Ag 03119905 qv MGHYH ONILNNOW NMOHS SY 31OH SNILNDON XF wid MAIA 5 3ONVHY31O 5 SONJ 5 P
46. Observe the following when installing setting up servicing troubleshooting or repairing the instrument 1 Use an antistatic bag Most instrument subassemblies are shipped in a special antistatic bag When not installed keep the assembly in the bag as often as possible 2 Remove ESD sensitive subassemblies only under the following conditions a When designated static free workstation or when the bag is grounded at a field site b After the conductive area of the container has been neutralized c After making firm contact with an antistatic mat and or firmly gripping a grounded individual 3 Personnel handling ESD sensitive devices should be neutralized to a static free workstation by means of a grounding wrist strap that is connected to the station or to a good grounding point at the field site 4 Do not allow clothing to make contact with ESD sensitive devices LevelPRO Installation Guide 2 1 Handling amp Storage Unpacking Inspection amp Storage 5 Avoid touching edge connectors and components 6 Avoid partially connecting ESD sensitive devices These devices especially the power supply connector can be damaged by floating leads 7 Ground test equipment 8 Avoid static charges during troubleshooting Unpacking Inspection amp Storage Note Inspection adjustment installation and maintenance of the instrument must be performed by experienced personnel only 1 Upon receipt in
47. SINN 39unos WY 38 NvdS lt iva 5 323fl0S S 7 1 4 NYdS M 9NIShOH NvdS 40 301 Figure 16 868566 LevelPRO installation arrangement drawing 3 sources with 1 detector sheet 2 of 2 C 19 LevelPRO Installation Guide Thermo Fisher Scientific Drawings 8 sry 1 9 61 8 5 9 01 291 6 88 2 1 2 015 9 t t 2 310N 335 I TYM 13553 S310H 30 4 L3 OvVMB ONILNNON 1 AINO SvH WWOL9 3M0SO01ON3 30 Z OML 3AVH 6281 6121 JO SHLON3 3O109313Q 6 88 2 1 2015 9 7 1 V M3I 691 5 8S1 8 5 3 c94 E T3SS3A 30 13553 o 261 HL9N31 N31H9lL TIVISNI OL WOON 1 31214305 MOTIV 19 31 1108 SS3NDOIHL NOILVTInSNI AB G3NIN33130 38 OL HION31 1339V38 WNANININ 191011 HLONST G30N3A4WO23S WAWININ 38vMQNVH N31H9lL TIVISNI OL WOO 1 31214305 MOTIV HL9N31 1108 ONY SSSNHOIKL NOLLWINSNI AB O3NIWM3130 38 OL HION3 L330V38 WNWININ SALON Thermo Fisher Scientific igure C 17 868567 LevelPRO installation a
48. T9N3 3QISNI Q31V901 M3MOS NIANNOY TVN2331NI 1 NOLLVTIVISNI 04 SIN3AW3SONI 06 NI ATIVNH3INI Q31V10N 38 NVO 19510 Yad SYSLOVYVHO OlM3AQN VHd V 9L SANIT Z SNIVINOO 9510 71 SALON C 9 LevelPRO Installation Guide Installation drawing Local remote display Model 9723 867627 Figure C 6 CSA sheet 1 of 1 Thermo Fisher Scientific Drawings ALIMOHLNY NOILVOIdILUAD OL SNOLLV2IJIGON ON 091311399 AA3 10S ANNOYS WNYALXA NOLLVHSIA SNIN3SOO1 H3AOO OL SM3HOS 135 NALHOLL AGO SLOVINOO 39NV 14 JHL LVH L ASINSA YSMOd SONIA 1ddV 3HOd38 8 SONVNALNIVW NOLLVTIVLSNI ONINNG ONY 390439 440 LSNW YAMOd WOINLOATA 9NINHVM Z SILNONId L SNIHIM 13437 WALSAS 39012 JHL OL 88488 9 9 S328 135 390 V9 JHL NI Q336093S 38 OL S3HIM 318v9 415 1 9 H3HLO ATIVNH3IX3 38 3AO8V 318V1 Yad 3HIM YO HLON31 318VO 81 NO HOLO3NNOO FHL ASN OL SLNN ALOWSY AWOS HOJ H3QOHONI 9 SMWVYL L334 0002 NVH1 6531 9 1333 0001 NVHL 5537
49. X J7 of CPU Figure 4 3 4 20 mA loop powered configuration With the non isolated self powered configuration power for the 4 20 mA loop is supplied by the gauge but it is not isolated from the gauge circuitry A jumper is placed across pins 3 and 4 of the J7 connector on the CPU board J10 6 and J10 9 for the 4 20 mA output connections N GAUGE J10 PIN 6 IOUT USER S LOAD 700 OHMS MAX 19091 J7 of CPU J10 PIN 9 IOUT Figure 4 4 4 20 mA non isolated self powered configuration With the isolated self powered configuration power for the 4 20 mA loop is supplied by the gauge and the output is isolated from the gauge circuitry The isolated piggyback board p n 886595 1 must be installed on the CPU see Figure 4 5 This puts the 4 20 mA output on connections J10 6 and 10 8 No jumpers are used for this configuration 55859 REY 30 Figure 4 5 Isolated piggyback board Thermo Fisher Scientific Cascade Mode Wiring Auxiliary Input Thermo Fisher Scientific Wiring Wiring Cascade Mode Wiring For applications requiring a detector length greater than twelve feet multiple units can be wired together to act as one continuous detector In this situation the highest or top gauge in the line or cascade is the master All wiring for the serial ports relays etc is done in the master unit Remaining units are slave units All slaves must be
50. YW TWAYON ONISN OL 330 ONY 330 Ol WONJ SONOO3S Z OL JO 9NLVH3dO HSLLNHS M03 15 S1OMINOO MO Aad sOlvIn238 ISN YO AMO 12 38 ISDN ISd 052 3MhsS3Hd XVW ISd OSL OL S 3HnSS3Hd ONLVH3dO Z SNOLLISOd 330 S3HInD3H NOLLVH3dO H3LILTIHS 3HL NOLLVH3HO TVIINVA YO QION31OS 3Hll3 3ITIVA v 35 83114416 YAWO1SND NOLLO3NNOO d31S3959nS L SALON Figure 36 866664 Models 5205 5208 pneumatic actuator and position switch sheet 1 of 1 C 39 LevelPRO Installation Guide Thermo Fisher Scientific Drawings MalA LNOH3 SVL TWAOWSY 3901 SAOW3Y LON OG 1108 SNiddlHS 207 5 291 SIHL 3onvo SNINOISSIINNOS NOLLVICWS SNIZISOHLnV 2442345 AINO WSINYHO3IN BOLWNLIY SNISWINVG OL HOLYNLIW 31035 380338 B3LL HS SH30 10H 328005 NON 38 157 1108 9NIddiHS0 201 9NiddlHS ANvIMOdWI 1 73GON 5 NO 5 01 6 S3HONI I SI SNIGVY WNWININ 271970 OL 301587 YOLVNLOV JHL JHL SNILNNOW N3HM 3938nOS M0738 GALNNOW SY NMOHS SI HOLVDLLOV NOLLONYLSNI 335 z 221716 94
51. allation Guide D 1 Replacing the CPU PROM amp HART PROM Procedure are I Figure 0 1 Location of CPU PROM Caution It is strongly recommended that you use a PROM extraction tool to remove the PROM from its socket These can usually be purchased from the local electronics supply store Failure to use the proper tool can result in damage to the PROM socket necessitating replacement of the board Figure D 2 Prom extraction tool D 2 LevelPRO Installation Guide Thermo Fisher Scientific Thermo Fisher Scientific Replacing the CPU PROM amp HART PROM Procedure If you do not have an extraction tool a small bladed screwdriver or curved tip tweezers can be used in critical situations As seen in Figure D 3 two corners of the PROM socket have slots for the extraction tool These slots can be used to extract the PROM using a small bladed screwdriver or curved tip tweezers reference Figures 0 4 and D 5 Pry up on each of the two extraction corners a little at a time going back and forth to extract the PROM evenly out of the socket Caution Be very careful not to crack or otherwise damage the socket EXTRAGTION Cw TAR 4 0 TT t ore EXTRACTION SLOT 5950085 R60 11 1 TIC T 5452 48 R58 a p R59 CT Figure D 4 LevelPRO Installation Guide D 3 Re
52. as practical with no structural material mounting tabs brackets etc between the beam area and the vessel If your source housing includes a pneumatic shutter actuator refer to drawing 866664 for installation details Thermo Fisher Scientific Multiple Detectors Source Housings Thermo Fisher Scientific Hardware Installation Multiple Detectors Source Housings Certain applications may require the use of multiple detectors and or multiple source housings to span the desired measurable range If multiple detectors are used the uppermost unit should be mounted so that the top of its sensitive length is even with the top of the measurable range The remaining units should be mounted so that the top of each detector s sensitive length is aligned with or slightly overlaps the bottom of the sensitive length of the detector mounted just above it If more than one source housing is required the top source housing should be installed with the top of its beam even with the top of the desired measurable range The other source housings should be spaced evenly along the vertical dimension of the vessel For example if the range of interest is 12 feet and three fan beam sources are used the source housings should be spaced four feet apart The installation arrangement drawings provide mounting dimensions for several configurations refer to drawings 868566 through 868571 When mounting two or more pairs of strip sources and de
53. ay Display 2 line X 16 character backlit LCD Qualifications CSA C US Class Groups C and D Class Il Groups E F Class Ill 4 Enclosure ATEX II 2G Ex d IIC T6 Tamb 40 C to 60 C EN60079 0 2006 and EN60079 1 2007 Power Display powered from electronics Installation site Table 7 Programming Maximum separation from electronics 300 ft 91 4 m Fieldbus host such as National Instruments NI FBUS Configurator Provides the interface between the LevelPRO and other devices on a FOUNDATION fieldbus network Emerson 375 475 Field Communicator For gauge configuration and calibration Communicates with any LevelPRO via the current loop BEL202FSK standard Thermo Scientific Model 9734 HHT For gauge configuration and calibration Communicates with any LevelPRO via RS485 connector Provides upload download of gauge configuration to from PC via RS232 interface Comm PC interface software For interfacing with up to 32 LevelPRO units over RS485 RS485 RS232 converter provided LevelPRO Installation Guide 3 This page intentionally left blank Appendix Drawings Note Information presented in this chapter has been regenerated from original drawings Every effort is made to maintain document accuracy However in order to enhance legibility the documents may have been restructured and some information may have been intentionally exclu
54. d via a cable to J6 on the CPU board Communication with the gauge is via the 275 or 375 Field Communicator from Emerson Electric Co Refer to the Leve PRO HART operation manual p n 717817 for detailed instructions Note HART communication protocol allows you to configure and calibrate the gauge in most applications however due to limitations of the protocol the complete range of functions is only available when using the Thermo Scientific Model 9734 handheld terminal and the RS485 port A 4 8 LevelPRO Installation Guide Thermo Fisher Scientific Wiring Foundation Fieldbus Communications FOUND ATION With FOUNDATION fieldbus the gauge provides users with access to control or program parameters via a host system The fieldbus connector is Fieldbus accessible from the faceplate of the LevelPRO and the only connections Communications required for operation are to the H1 bus Refer to the LevelPRO with FOUNDATION fieldbus application guide for specific wiring instructions Contact Closure The contact closure inputs are dry contact inputs between ground and Switch 1 and ground and Switch 2 at J13 on the CPU board The gauge nputs can be configured via software settings to execute a command or other function upon a user provided contact opening or closing Refer to the LevelPRO user manual for instructions on assigning commands to the contact closure inputs When operating in cascade mode where multiple units are wired
55. ded Therefore the drawings within this manual may not be exact duplicates of the original drawings Note Drawings in this manual are included for reference only and may not be the current version Contact the factory if you need a copy of the latest revision Table C 1 Wiring Drawing Rev Description Page 868503 F Installation wiring LevelPRO Model 9740A X 3 sheets C 4 868519 B RS485 installation amp wiring 1 sheet C 7 868529 A Multiple detectors cascade wiring Models 9742 4 6 1 sheet C 8 867627 D Installation drawing Local remote display Model 9723 6 3 CSA 1 sheet 867680 Installation drawing Local remote display Model 9723 10 ATEX CSA 1 sheet Table C 2 Mechanical Drawing Rev Description Page 868502 C Installation layout LevelPRO Model 9740 1 sheet C 11 868672 C Mounting dimensions LevelPRO Model 9740A X 1 sheet 6 12 868674 D Mounting dimensions LevelPRO water cooled Model 9740A 13 X 1 sheet 868568 B LevelPRO installation arrangement drawing 1 source with 1 C 14 detector 2 sheets 868569 B LevelPRO installation arrangement drawing 2 sources with 1 C 16 detector 2 sheets Thermo Fisher Scientific LevelPRO Installation Guide C 1 Drawings Drawing Rev Description Page 868566 B LevelPRO installation arrangement drawing 3 sources with 18 1
56. del 5207 source housing 2000 mCi sheet 1 of 1 Figure C 25 865514 Mounting dimensions Thermo Fisher Scientific C 28 LevelPRO Installation Guide Drawings NOTES 1 Inthe United States user may uncrate and mount the source housing but may not remove the shipping bolt unless user is licensed to commission the gauge In Canada user must have a license condition permitting mounting dismounting and without this condition user may not remove the source from the shipping crate L1 16 1 4 413 10 1 2 270 J 1 4 210 2 SOURCE HOUSING NORMALLY INSTALLED WITH MOUNTING FACE VERTICAL NOT AS SHOWN 3 OF BEAM IS ABOUT 1 4 6 ABOVE CENTER OF TOP MOUNTING HOLES 4 UNIT WEIGHT 200 LBS 91 KG 6 1 2 165 EYE 25 D SHIELD ENCASED IN Model 5208 source housing 8000 mCi sheet 1 of 1 Figure C 26 865524 Mounting dimensions C 29 LevelPRO Installation Guide Thermo Fisher Scientific Drawings si du 01 9X OSE 581 0 1H9I3M LINN F S3JOH ONILNNON 401 30 331N32 22 SI Wv38 20 01 NMOHS SV LON 3073 9NIINDON HIM 5 ATIVNYON 32 005 Z poe 9 5 c __ vee Buiddiys jou uogipuoo SILY jnouy pue Buqunowsip Buried uogipuco
57. detector 2 sheets 868567 B LevelPRO installation arrangement drawing 2 sources with C 20 2 detectors 2 sheets 868570 LevelPRO installation arrangement drawing 2 sources with 0 22 3 detectors 2 sheets 8685 1 B LevelPRO installation arrangement drawing 3 sources with 24 2 detectors 2 sheets Table 3 Source housings Drawing Rev Description Page 865494 C Mounting dimensions Model 5205 5205A source housing C 26 100 mCi 1 sheet 865504 C Mounting dimensions Model 5206 source housing 500 mCi 27 1 sheet 865514 C Mounting dimensions Model 5207 source housing 2000 mCi 28 1 sheet 865524 D Mounting dimensions Model 5208 source housing 8000 mCi 29 1 sheet 866891 Mounting dimensions Model 5210 source housing 10 Ci C 30 Cs 137 3 Ci Co 60 1 sheet 868628 C Mounting dimensions Model 52058 source housing 1 sheet C 31 868629 C Mounting dimensions Model 5206B source housing 1 sheet C 32 868630 C Mounting dimensions Model 52078 source housing 1 sheet C 33 868631 C Mounting dimensions Model 52088 source housing 1 sheet 0 34 860463 B Mounting dimensions Model 5194 strip source 1 ft 500 mCi 35 1 sheet 860473 C Mounting dimensions Model 5195 strip source 2 ft 1000 C 36 mCi 1 sheet 860483 C Mounting dimensions Model 5196 strip s
58. e supplied to the gauge at the same time The gauge will draw power from whichever input source provides the higher DC source voltage The LevelPRO enclosure provides internal safety ground and external safety ground lugs reference drawing 868503 for Safety Protective Earth Grounding The external safety ground lug is used to connect the unit to Earth Ground The internal safety ground lug is used to connect the AC power input ground line LevelPRO Installation Guide 3 3 Hardware Installation Detector Transmitter Safety Asa permanently connected equipment the LevelPRO gauge requires a switch or circuit breaker as the means for disconnection The customer Disconnectin 9 needs to prepare the switch or circuit breaker according to the following Means requirements Requirements 1 Aswitch or circuit breaker must be included in the building installation 2 It must be in close proximity to the equipment LevelPRO and within easy reach of the operator 3 It must be marked as the disconnecting device for this equipment LevelPRO Detector Transmitter Warning Do not install the system in any hazardous area other than those approved Refer to the equipment tag for the specific approvals applicable to the configuration of your instrument A Warning Do not apply power to the instrument in any hazardous area unless the safety ground is properly wired inside the instrument and the cover is properly installed A Warning For haza
59. ea and the vessel 4 The mounting should ensure accurate beam alignment with the detector and provide for easy left right angular adjustment The top of the beam should be even with the top of the measurable range Thermo Fisher Scientific LevelPRO Installation Guide 3 9 Hardware Installation The Source Housing Strip Source Guidelines Shutter Actuator 3 10 LevelPRO Installation Guide Note the following if using a strip source 1 Refer to the source housing drawings to determine the position of the active length of the strip source and other mounting dimensions 2 Secure the housing with the 1 2 inch 12 mm bolts and lock washers six places The housing mounting face allows clearance for bolts or studs extending up to 2 1 4 inches 57 mm from the mounting surface 3 For best results the measurable range should be less than the active length of the strip source s Position the strip source so that the bottom of the active length of the source is even with the minimum level to be measured If the measurable range must be greater than the active length of the strip source position the top of the active length of the source so that it is even with the maximum level to be measured 4 The mounting surface should be vertical The mounting should ensure accurate beam alignment with the detector and provide for easy left right angular adjustment 5 Install the source housing with its mounting face as close to the vessel
60. evelPRO Installation Guide Thermo Fisher Scientific Drawings 6217011 1 IWS 9 46 581 SIZ 1H9I3M LINN 9 801 30 331N32 se 8 1 51 2 NMOHS SV LON 32 3 ONLLNNOW Q3TIVISNI ATIVWHON 5 328005 1 5310 Figure 31 868631 Mounting dimensions Model 52088 source housing sheet 1 of 1 Thermo Fisher Scientific 34 LevelPRO Installation Guide Drawings said v En H19N31 87 91 3 zos t l is 4 ny aa D gt 78 8158 XV LHOISM LINN 2 591 ONI LIT 19 2 SINVAWATI IMAAOM WAWINIW t NOILYIQAYY GALNNOW LSAW 324006 1 BLON Figure C 32 860463 Mounting dimensions Model 5194 strip source 1 ft 500 mCi sheet 1 of 1 C 35 LevelPRO Installation Guide Thermo Fisher Scientific Drawings 921 87 008 LH I3AA LINN saxa 9 190 908 elt HIDNA Wwy3d 019 2 DNI 13 1 Ds 2 2 12 9NDIBON WOVNINIA b ss NOlAVIQVO 24 J MP ABLLAHS HUM GALNNOW 1584 dyah 22105 1 310N Figure C 33 860473 Mounting dimensions Model 5195 strip source 2 ft
61. fan beam source 3 8 LevelPRO Installation Guide Thermo Fisher Scientific Hardware Installation The Source Housing The Source Housing Warning In the United States you may uncrate and mount the source housing but you may not remove the shipping bolt unless you are licensed to commission the gauge In Canada you must have a license condition permitting mounting dismounting and without this condition users may not remove the source from the shipping crate A Warning Use proper lifting procedures to avoid injury The scintillation detector can be used with either a fan beam source or a strip source Normally the scintillation detector is mounted so that the top of the detector s sensitive length is even with the top of the fan beam or even with the top of the active length of the strip source Fan Beam Source Note the following if using a source with a fan beam Guidelines 1 The vertical angle of the fan beam is typically 45 This means that the beam s vertical range is equal to the horizontal distance between the detector and the source In special cases the angle may be 30 or 60 Contact Thermo Fisher for guidance 2 Mount the source housing so that the top of the fan beam is aligned with the top of the sensitive length of the detector 3 Install the source housing with its mounting face as close to the process vessel as practical with no structural material mounting tabs brackets etc between the beam ar
62. h gently down on the PROM until it snaps into place in the socket If becomes misaligned or is hard to push stop and start over Once it snaps into the socket it is installed After installing the detector you will need to erase memory configure the gauge and calibrate as described in the main body of this manual LevelPRO Installation Guide 0 5 This page intentionally left blank Thermo Fisher Scientific Purpose Procedure Appendix E CE EMC Protection Installation Procedure To eliminate the possibility of unwanted electromagnetic signals either going from Thermo Scientific equipment into the customer s equipment or from the customer s equipment into the Thermo Scientific equipment and for protection from high voltage spikes caused by lightning an EMC protection system has been developed for the Thermo Scientific LevelPRO gauges This procedure provides the necessary information and instruction to perform installation of the EMC protection system properly The EMC protection kit comes in four configurations e DC power without FOUNDATION fieldbus p n 886792 e DC power with FOUNDATION fieldbus p n 886793 see note at end of procedure e AC power without FOUNDATION fieldbus p n 886794 e AC power with FOUNDATION fieldbus p n 886795 see note at end of procedure The installation is the same for all four kits except for the addition of the new AC power supply board As shown in Figure E 1 and Figure E 2 be
63. he bottom of the range is at the bottom of the detector s sensitive length or at the bottom of the active length of the source whichever is higher In Figure 3 5 the top of the source beam center of the source housing is aligned with the top of the sensitive length of the detector Thus the top of the measurable range is defined by the horizontal line drawn from the top of the sensitive length of the detector to the center of the source housing The bottom of the range BR measured from the top of the measurable range is provided by the formula BR BD PD X BD SD or equivalently BR BD X 1 PD SD where BD distance from top of range to the bottom of the sensitive length of the detector in Figure 3 5 BD sensitive length of detector PD distance from the center of the detector to the inner vessel wall SD distance from the center of the detector to the center of the source LevelPRO Installation Guide 3 7 Hardware Installation Detector Transmitter Scintillation detector Fan beam source 17 3 439 mm Top of detector s sensitive length Center of source housing Distance from top of range to bottom of detector BD Bottom of range Bottom of detector s 3 1 79 mm sensitive length Process vessel walls Process to detector PD Source to detector SD Bottom of range BR BD PD x BD SD Figure 3 5 Scintillation detector with
64. hutter actuator 3 10 installation guideliens 3 10 source aligning the beam 3 5 3 6 U determining primary beam width 3 5 fan beam 3 2 3 9 mounting the source housing 3 3 3 8 3 10 W drawings 1 3 C 2 strip source 3 10 unpacking See handling the instrument wiring 4 1 4 11 specifications B 1 B 3 auxiliary current input 4 11 storage See handling the instrument cascade mode Mt communications 4 7 4 8 drawings 4 2 C 1 power supply 4 5 4 6 storing See handling the instrument strip source 3 2 aligning the beam 3 5 3 6 determining primary beam width 3 5 Thermo Fisher Scientific LevelPRO Installation Guide INDEX 3 This page intentionally left blank Thermo Fisher Scientific 81 Wyman Street Box 9046 Waltham Massachusetts 02454 9046 United States www thermofisher com
65. ide the instrument and the cover is properly installed A Instrument approvals are listed in Appendix B 3 2 LevelPRO Installation Guide Thermo Fisher Scientific General System Power Requirements Protective Earth Thermo Fisher Scientific Grounding Hardware Installation Guidelines Review the following guidelines when planning gauge installation 1 Correct power source is available See Power Requirements later in this chapter 2 You will need to supply the necessary brackets and hardware required for mounting the gauge to the vessel 3 Operating temperature range 40 C to 60 C 40 F to 140 F 4 There should be enough clearance to install and service the source housing and the detector Refer to the appropriate dimensional drawings in the drawing appendix 5 Position the source housing so the radioactive source identification tag is visible Mount it so the tag is upright 6 The gauge should not be mounted where process overflow or other material can collect in the beam path The source housing shutter mechanism must be kept free of debris 7 Ifthe handheld terminal will be used for configuration the connection must be located in a safe area Ensure the correct power source is available One of the following input power sources is required 24 Vdc 20 or 115 230 Vac 15 50 60 Hz requires optional AC power board The maximum power requirement is 12 VA Both DC and AC power may b
66. ing dimensions refer to drawing 868672 or 868674 for water cooled units A variety of source housings are used with the scintillation detector depending on the requirements of the application Refer to the appropriate drawing for your source Warning The instrument is a nuclear device regulated by federal and or state authorities You are responsible for knowing and following the pertinent safety and regulatory requirements Refer to the Gamma Radiation Safety Guide p n 717904 for a summary of these requirements A Warning Moving or removing an installed source housing or any assembly that includes a source housing requires a person who is specifically licensed to install and commission Thermo Scientific source housings A In the United States your general license permits you to own and install all of the instrument s components including the source housing However you may not commission the instrument remove the lock and open the source housing shutter for the first time without a specific license authorizing radiation commissioning of the instrument In Canada you are only allowed to remove the instrument from the shipping container if your CNSC license has a condition authorizing mounting dismounting of devices For assistance obtaining a license and or commissioning decommissioning the instrument contact hermo Fisher Scientific LevelPRO Installation Guide 3 1 Hardware Installation Source Detector Configurations
67. installed Warning For hazardous location installations the cable entries must be sealed per the installation layout drawing 868502 LevelPRO Installation Guide 4 1 Wiring General Procedure the enclosure must be sealed with a compound to protect against the passage of gas or vapors The sealing compound should not be affected by the surrounding atmosphere or liquids The sealing compound must have a thickness of at least 5 8 inch 16 mm 7 Warning For non hazardous location installations the cable entries into Warning If metal conduit is used the conduit must be grounded Warning Connect the AC wiring earth ground to the internal safety ground terminal as shown in the wiring diagram Refer to Optional AC Power later in this chapter to change the AC supply voltage Wiring Drawings The installation layout drawing 868502 provides general guidance for routing the cables to the unit The installation wiring drawing 868503 shows the function of each connector pin on the CPU board and optional AC power relay board In addition the drawing shows cable requirements for connecting the sensor to the transmitter power requirements and grounding locations The label on the top of the detector transmitter chassis also shows connector pin information for wiring the power boards including the relay contacts the contact closure inputs and the current output Drawing 868519 provides additional
68. instructions for wiring the RS485 and RS232 serial port connectors General Follow this general procedure to access the detector electronics for wiring Procedure 1 Ensure all source housing shutters are in the OFF position 2 Ensure all power to the gauge is turned off 3 Remove the housing access cover by loosening the screw on the cover retaining bracket and sliding the bracket off of the housing cover Unscrew the housing access cover Two lugs on the top of the cover aid with removal 4 2 LevelPRO Installation Guide Thermo Fisher Scientific Wiring The CPU Board 4 Remove the cable conduit plugs from the hole s that will be used As shown in the installation layout drawing 868502 lay one conduit for the DC power input and signal cables and a second conduit for the AC power input and relays if applicable Route the cables into the detector housing and connect input power and signal wires as shown in the wiring drawing 868503 5 The ground line of the AC input power needs to be connected to the internal safety ground lug of the LevelPRO housing 6 When DC input power is used it is imperative that an Earth Ground be connected to either the internal or external safety ground lug of the LevelPRO housing 7 Pull each cable through the correct conduit fitting and into the enclosure Leave approximately 6 inches 150 mm for strain relief Secure the conduit making sure it is completely sealed 8 Continue through
69. l 9740 sheet 1 of 3 Thermo Fisher Scientific C 4 LevelPRO Installation Guide GENERAL WIRING REQUIREMENTS 1 INSTALLATION SHOULD ACCORDANCE WITH RP12 6 AND THE NEC ANSI NFPA 70 OR CANADA ACCORDING TO THE APPLICABLE REQUIREMENTS OF THE CANADIAN ELECTRICAL CODE PART 1 ALL WIRING REQUIRES A MINIMUM INSULATION RATING OF 85 C MOST OF THE WIRING IS OPTIONAL WITH THE EXCEPTION THAT AT LEAST ONE OF THE FOLLOWING INPUT POWER OPTIONS MUST BE APPLIED 24vDC 20 B 115 OR 230 VAC REQUIRES AN OPTIONAL SHIELDED CABLES MUST BE USED FOR ALL WIRING TO THE CPU PROCESSOR BOARD REFER TO DRAWING NO 868529 PRIOR TO WIRING A MULTIPLE DETECTOR SYSTEM CONFIGURATION NON HAZARDOUS LOCATIONS THE CABLE ENTRIES INTO THE ENCLOSURE MUST BE SEALED WITHA COMPOUND TO PROTECT AGAINST THE PASSAGE OF GAS OR VAPORS THE COMPOUND SHOULD NOT BE AFFECTED BY SURROUNDING ATMOSPHERE OR LIQUIDS THE MINIMUM THICKNESS OF THE SEALING COMPOUND SHOULD BE 5 8 IN 16mm HAZARDOUS LOCATIONS THE CABLE ENTRIES INTO THE ENCLOSURE MUST BE SEALED PER THE INSTALLATION LAYOUT DRAWING DRAWING NO 868502 Drawings NOTES AND WIRING REQUIREMENTS FOR J12 USE 24 16 AWG WIRE NO CONNECTION IS REQUIRED IF AC POWER OPTION IS PROVIDED IF THE USER SUPPLIES BOTH AC AND DC POWER TO THE GAUGE THE GAUGE WILL DRAW POWER FROM THE INPUT WHICH PROVIDES THE HIGHER DC VOLTAGE LEVEL DC POWER SUPPLY USER S J12 PIN 2
70. l user entered parameters are erased and reset to factory Caution Placing a jumper across pins 1 and 8 on the 11 connector erases A defaults A If you are going to erase memory by placing a jumper across pins 1 and 8 first remove power from the detector transmitter Note the location of the jumpers on the J11 connector Place a jumper across pins 1 and 8 apply power and leave power on for approximately 30 seconds to erase memory Remove power and restore the configuration jumpers to their original settings Connector for optional 9723 display 5V test point J12 DC input power wiring 7 10 4 20 mA output wiring 48V test point lt E for 9734 HHT power J4 phone jack for 9734 HHT safe area use only J3 RS232 RS485 wiring J11 configuration J7 4 20 mA connector jumpers J13 contact closure input wiring J9 optional AC power J6 serial connector for HART board supply connector J2 scintillation detector interface board connector Figure 4 1 Connectors and jumpers on the CPU board 4 4 LevelPRO Installation Guide Thermo Fisher Scientific Wiring Power Supply Power Supply The system is designed to operate on 24 Vdc If the optional AC power board is installed the system can also operate on 115 or 230 Vac 15 50 60 Hz The maximum input power requirement is 12 VA If both AC and DC power are supplied to the detector the detector will draw power from whichever
71. low the DC kit comes with the following An explosion proof housing for the EMC protection board e The EMC protection board installed in explosion proof housing e The EMC protection board to detector wires terminated at the EMC protection board bracket assembly to attach the EMC board housing assembly to the detector housing LevelPRO Installation Guide E 1 Protection Installation Procedure Procedure E 2 LevelPRO Installation Guide The EMC protection board wires are run through the connection fittings at the factory so that the cable gland between the EMC board housing and the detector housing could be factory sealed There are 14 wires in total two for DC power and 12 for input output or communication wiring EMC protection board installed in explosion proof housing EMC protection board to detector wires Factory sealed cable gland Figure E 1 protection board assembly Figure E 2 Bracket assembly Thermo Fisher Scientific CE EMC Protection Installation Procedure Installation Installation Reference Figure E 3 for the steps that follow Detector housing with lid removed Run wires through detector housing conduit hole that is perpendicular to housing mounting tabs Use thread sealant here EMC protection board housing Mounting tabs Flat mounting plate Figure E 3 Mounting bracket installed and wiring run through proper conduit in detector housing Mount the
72. n be taken to ensure the safety of the equipment and personnel The procedures in this manual are not designed to replace or supersede required or common sense safety practices All safety warnings listed in any documentation applicable to equipment and parts used in or with the system described in this manual must be read and understood prior to working on or with any part of the system Failure to correctly perform the instructions and procedures in this manual or other documents pertaining to this system can result in equipment malfunction equipment damage and or injury to personnel Warnings cautions and notes are used throughout this manual to alert users to potential hazards or important information Failure to heed the warnings and cautions in this manual can lead to injury or equipment damage Warning Warnings notify users of procedures practices conditions etc which may result in injury or death if not carefully observed or followed The triangular icon displayed with a warning varies depending on the type of hazard general electrical radiation LevelPRO Installation Guide ix Safety Information amp Guidelines Warnings Cautions amp Notes Caution Cautions notify users of operating procedures practices conditions etc which may result in equipment damage if not carefully observed or followed Note Notes emphasize important or essential information or a statement of company policy regarding an operating p
73. n mounting the source housing be sure to include a means of aiming the beam several degrees left or right so the source beam can be aligned with the detector The exact mounting method will vary depending on the application Align the center of the source beam path as closely as possible with the centerline of the detector housing The source beam is narrow horizontally and the radiation is uniform only in the primary center part of the beam The shielding in the source housing attenuates the radiation in the secondary part of the beam The sensitive area of the detector is the center 2 7 8 inches 73 mm across the width of the detector s housing This area should lie entirely within the primary beam Primary beam Secondary beam Top View Figure 3 3 To determine the primary beam width you will need the included angle of the beam For example the included angle is typically 12 In this case the primary beam width will be 1 foot wide 5 feet away from the source At 10 feet away from the source the beam width will be 2 feet wide and so on This is illustrated in the figure below LevelPRO Installation Guide 3 5 Hardware Installation Detector Transmitter Measurable Range Top of Range Bottom of Range 3 6 LevelPRO Installation Guide 12 included angle Source i ft 2 ft a 10 ft Figure 3 4 Determining primary beam width Before beginning the installation verify that the measurable range
74. ns Table 1 Performance specifications System performance 0 5 of span typical Table 2 Gamma ray source Source type Cs 137 or Co 60 both stainless steel doubly encapsulated Size 10 10 000 mCi Cs 137 or 1 000 2 000 mCi Co 60 source size dependent upon application Source housing Carbon steel lead filled polyurethane painted stainless steel also available Two position shutter locks in OFF closed position 30 45 and 60 beam angle source housings available beam angle is dependent upon application Table B 3 Integrated transmitter detector System architecture Multiprocessor based electronics provides uninterrupted output during data entry and system interrogation Surface mount technology provides high degree of reliability All user data is doubly stored in non volatile memory with no battery backup required Detection type PVT plastic scintillator with wide dynamic range PVT resists shock and moisture damage Detector lengths Standard detector lengths in 2 ft increments up to 12 ft Multiple detectors can be wired together for large measurement spans Power 115 230 10 50 60 Hz 24 available Surge protected 9 35 Vde Operating temperature 40 C to 60 C 40 F to 140 F ambient Enclosure construction Carbon steel polyurethane painted Optional water cooled detector for higher temperature applications
75. or to require Buyer to return such products to Thermo Fisher plant In the event Thermo Fisher requests return of its products Buyer shall ship with transportation charges paid by the Buyer to Thermo Fisher plant Shipment of repaired or replacement goods from Thermo Fisher plant shall be F O B Thermo Fisher plant A quotation of proposed work will be sent to the customer Thermo Fisher shall be liable only to replace or repair at its option free of charge products which are found by Thermo Fisher to be defective in material or workmanship and which are reported to Thermo Fisher within the warranty period as provided above This right to replacement shall be Buyer s exclusive remedy against Thermo Fisher Thermo Fisher shall not be liable for labor charges or other losses or damages of any kind or description including but not limited to incidental special or consequential damages caused by defective products This warranty shall be void if recommendations provided by Thermo Fisher or its Sales Representatives are not followed concerning methods of operation usage and storage or exposure to harsh conditions Materials and or products furnished to Thermo Fisher by other suppliers shall carry no warranty except such suppliers warranties as to materials and workmanship Thermo Fisher disclaims all warranties expressed or implied with respect to such products EXCEPT AS OTHERWISE AGREED TO IN WRITING BY Thermo Fisher THE WARRANTIES
76. oubleshooting section in the LevelPRO user guide provides several troubleshooting procedures that may help you resolve the issue you are having It also provides a list of values that are important to record if you need to contain Thermo Fisher Scientific Technical Support You can contact Thermo Fisher Scientific at the locations below 1410 Gillingham Lane Sugar Land TX 77478 USA Tel 1 713 272 0404 Fax 1 713 272 2272 14 Gormley Industrial Avenue Gormley Ontario LOH 160 CANADA Tel 1 905 888 8808 Fax 1 905 888 8828 lon Path Road Three Winsford Cheshire CW7 3GA UNITED KINGDOM Tel 44 0 1606 548700 Fax 44 0 1606 548711 Unit 702 715 7 F Tower West Yonghe Plaza No 28 Andingmen East Street Beijing 100007 CHINA Tel 86 10 8419 3588 Fax 86 10 8419 3580 A 101 1CC Trade Tower Senapati Bapat Road Pune 411 016 Maharashtra INDIA Tel 91 20 6626 7000 Fax 91 20 6626 7001 On the Web www thermoscientific com LevelPRO Installation Guide 5 1 Service amp Support Warranty Warranty 5 2 LevelPRO Installation Guide Thermo Scientific products are warranted to be free from defects in material and workmanship at the time of shipment and for one year thereafter Any claimed defects in Thermo Scientific products must be reported within the warranty period Thermo Fisher Scientific Inc Thermo Fisher shall have the right to inspect such products at Buyer s plant
77. ource 3 ft 1000 C 37 mCi 1 sheet C 2 LevelPRO Installation Guide Thermo Fisher Scientific Thermo Fisher Scientific Drawings Table 4 Source housing options Drawing Rev Description Page 866764 Interlock option for Models 5205 5208 source housings 1 C 38 sheet 866664 B Pneumatic actuator and position switch for Models 5205 5208 39 1 sheet 867269 B Mounting instructions Remote manual actuator for Models C 40 Table C 5 Other Drawing Rev Description 5205 5208 2 sheets Page 868709 C HART retrofit LevelPRO 1 sheet 6 42 LevelPRO Installation Guide C 3 SAVTSY TYNOLLdO mman SLNIWIYINOJY SNISIM 9 YIMOd OV 33S OV TWNOLLGO W3LSAS OL q3l1ddV SI H3MOd N3HM SI 031 SLNSWSYINOSY 335 3405012 LOVINOO OMY 91 82 SLd30OV YOLOSNNOO Ef 2 33S TVNIWH3 L 34 5 ATTIVO I OL 98758 335 98758 pf OL G3193NNOO ALLOSUIC 38 TVNIWH3L 2 SNOGHVZVH NON OVE 3NOHd vf SLNSWSYINDSY 9NIHIM 017 33S ow aoao SLNSWSYINDIY ONIYIM 2 7 33S LNdNI 20 229298 339 AV1dSIG SNITZ TWNOLLO 55 Figure C 1 868503 Installation wiring LevelPRO Mode
78. placing the CPU PROM amp HART PROM Procedure D 4 LevelPRO Installation Guide US Figure 0 5 Once the old PROM is extracted align the new PROM on the socket so that the beveled corner of the PROM shown in Figure D 3 matches the beveled corner of the socket Push gently down on the PROM until it snaps into place in the socket If becomes misaligned or is hard to push stop and start over Once it snaps into the socket it is installed Note The 595026 PROM goes on the CPU board and the 595021 PROM goes on the HART board While no damage will occur if the PROMS are accidently switched the gauge will not work As can be seen in Figure D 6 the HART board is located in the middle of the LevelPRO chassis It is held in place with three plastic screws At this point you have two options For the first option you can remove the three screws using a small 90 screwdriver and remove the board from the middle of the chassis to change the PROM For the second option you can use a tool such as the curved tip tweezers to remove the PROM from the board while the board is still mounted Thermo Fisher Scientific Thermo Fisher Scientific Replacing the CPU PROM amp HART PROM Procedure Figure D 6 BEVELED CORNER EXTRACTION 4 SLOTS Figure 0 7 Once the old PROM is removed align the new one on the socket so that the beveled corner of the PROM shown in Figure D 7 matches the beveled corner of the socket Pus
79. rces tab Table 1 Technical bulletins TB Title TB 0416 008 Installing the FOUNDATION Fieldbus Option on the Thermo Scientific LevelPRO Gauge TB 0416 012 Replacing the CPU PROM and HART PROM on the Thermo Scientific LevelPRO Gauge TB 0416 019 Programming Considerations when Cascading Thermo Scientific LevelPRO Gauges LevelPRO Installation Guide F 1 This page intentionally left blank Index 4 4 20 mA current output 4 1 A 2 configuration 4 9 4 10 specification B 2 A AC power option 3 3 4 2 wiring 4 5 4 6 auxiliary current input 4 1 4 11 C Canadian Nuclear Safety Commission CNSC 2 2 3 1 Canadian Standards Association CSA 4 5 cascade mode 4 9 4 11 wiring drawing C 1 CNSC See Canadian Nuclear Safety Commission commissioning 3 1 3 9 communications A 2 FOUNDATION fieldbus 4 9 A 2 B 2 B 3 handheld terminal HHT 4 7 HART protocol 4 8 A 2 5232 serial port wiring and connections 4 7 4 8 RS485 serial port wiring and connections 4 7 4 8 wiring and connections 4 7 4 8 contact closure input 4 1 4 9 contact closure output specification B 2 contact information 5 1 CPU board jumper settings 4 4 erasing system memory 4 4 CSA See Canadian Standards Association D DC power 3 3 4 3 Thermo Fisher Scientific wiring 4 5 4 6 Department of Transportation 2 2 detector See detector transmitter detector transmitter accessing detector electronics 4 2
80. rdous location installations the cable entries must be sealed per the installation layout drawing 868502 A Warning For non hazardous location installations the enclosure cable entries must be sealed with a compound to protect against the passage of gas or vapors The sealing compound should not be affected by the surrounding atmosphere or liquids The sealing compound must have a thickness of at least 5 8 inch 16 mm A Warning Use proper lifting procedures during installation to avoid injury Refer to drawings 868672 or 868674 water cooled units for weights and dimensions of the detector housing A gt gt PP 3 4 LevelPRO Installation Guide Thermo Fisher Scientific Thermo Fisher Scientific Alignment Hardware Installation Detector Transmitter Refer to drawings 868502 and 868672 868674 for water cooled units for mounting dimensions of the detector transmitter The source housing and detector are normally installed across the diameter of the vessel If mechanisms internal to the process vessel would interrupt the radiation beam you can move the installation slightly off center Contact Thermo Fisher if the angle between the source and detector will be less than 130 as illustrated below Correct Incorrect alignment alignment D Angle lt 130 25 Top View Figure 3 2 It is important to mount the source housing securely since any movement or change in alignment can affect the gauge s calibration Whe
81. rminated for its position on the chain To terminate a device connect a 120 ohm resistor between its RS485 data terminals Never terminate more than the first and last device in the chain LevelPRO Installation Guide 4 7 Wiring HART Communications RS232 Wiring The serial port on a PC COM1 or COM2 can be connected directly to the RS232 port on the gauge This requires five wires ground transmit TX receive RX request to send RTS and clear to send CTS The connections between the RS232 port J3 on the CPU board and the PC serial port are summarized in the table below for standard DB9 and DB25 PC serial port connectors Table 4 1 J3 on CPU Board PC Serial Port DB9 PC Serial Port DB25 Connector Connector J3 2 RX Pin Pin 2 J3 3 TX Pin 2 Pin J3 4 RTS Pin 8 Pin 5 J3 5 CTS Pin 7 Pin 4 J3 6 GND Pin 5 Pin 7 Using Serial communicate with the gauge from a PC requires that the PC be Communications r unninga terminal emulation software The default communication settings for the gauge s RS485 and RS232 ports and for the HHT are 7 data bits Even parity 1 stop bit 9600 baud Refer to the LevelPRO user guide for additional details about setting up and using serial communications H ART The HART communication protocol is supported over the 4 20 mA current output with the HART interface board The HART interface Communications board is an optional daughter board that is wire
82. rocedure practice condition etc x LevelPRO Installation Guide Thermo Fisher Scientific Required Documentation Thermo Fisher Scientific Chapter 1 Product Overview Refer to the LevelPRO user guide for descriptions of instrument functions and features In addition to this guide the following documents must be read and understood by all persons installing using or maintaining this equipment LevelPRO user guide p n 717778 LevelPRO HART operation guide p n 717817 if using HART Model 9734 HHT user guide p n 717797 if using the HHT Gamma Radiation Safety Guide p n 717904 LevelPRO with FOUNDATION Fieldbus Application Guide p n 717915 if FOUNDATION fieldbus option is installed LevelPRO Installation Guide 1 1 This page intentionally left blank ESD Procedures Thermo Fisher Scientific Chapter 2 Handling amp Storage This chapter addresses procedures for handling electrostatic discharge ESD sensitive equipment as well as procedures for unpacking inspecting and storing of the system Caution This system is an ESD sensitive instrument Use proper ESD protective equipment and procedures Failure to comply with ESD procedures can result in circuit damage A The instrument contains electronic components that can be damaged from discharges of static electricity Do not touch the circuit board components Ordinarily handling the circuit boards by their edges will not damage the circuits
83. rrangement drawing 2 sources with 2 detectors sheet 1 of 2 F C 20 LevelPRO Installation Guide Drawings 5 13553 S3ovld 13315 51 130 13 0VH8 8 MIA 335 13315 S3ov d 310N 335 S1VL30 1332V38 MJA 335 18 2 31 5 40 WOLLOS NYdS 2 1 ONISNOH 328005 NYdS 2 1 NvdS 30 01 21 LevelPRO Installation Guide Figure 18 868567 LevelPRO installation arrangement drawing 2 sources with 2 detectors sheet 2 of 2 Thermo Fisher Scientific Drawings MJA srr ii 891 8 94 891 8 9 6 81 2 1 STOH 404 33S f 588 2 1 lt 22015 NIA 2 9 9 1 3 335 15 NIA 9 682 1 res S 89 ic TIVA T3SS3A 2941 5 13553 303 TIVA 13553 S310H 30 3 135634 40 9 HL9N31 030N3AWOO3H WNWININ 3HYMONYH NALHOIL TIVISNI OL WOO3 1 214405 MOTIV H19N31 SS3N5OIHL 5 AB Q3NIWN3L3O0 38 OL HLONST 13 WNAININ Z 13x40V3B ONILNNOW 19101 HL9N31 Q30N3AWOO3H AWNAININ 3HVAQNYH 1 AINO 3 1 SYNSOTONS N3LHBIL TIVLSNI OL NOOH IN3IDIJJnS MOTIV JHL 30 H2V3 SL
84. s 0S898 WVYOVIG 3SN OV X V0v46 13000 s WNOILdO IWNSIS QNV H3MOd L Ill SSV1O 9 4 A 11 SSV1O q 2 I SSVTO W43NvSO SNOILVDO1 SNOGHVZVH SQHVONVIS W901 ALVIddOUddv HO SLNAWAYINDAY WSO HO JAN ONIMIM H3MOd OV s SH3H LO Ad 5 9SNIHIM STV3S LINANOO r I3NNOS3d GATIVLSNI LSNW LNAWdINOA ONISNOH 40 197 8 NIHLIM G3TIV1SNI 38 LSNW S 1v3s LINGNOD 2 S318VO AINO SNIAHMHVO HONOYHL GALNOY 38 LSNW NOILYOOT SNOQYYZYH AIG I SSY1O SHL 9NIAV31S318VO L SALON Figure 8 868502 Installation layout LevelPRO Model 9740A X sheet 1 of 1 11 LevelPRO Installation Guide Thermo Fisher Scientific Drawings L4 vores 130 01 6 O 126 6 139 avons Bon Lu vovce Boon O 139 8 _____ dan 1NOd WAAL LE 5 6 BOA ______ 23 v vorz6 79004 ree os st ree o s wc 6051 91 2 LK O NO 35 10N avid 61 Lan 752 001 Wi T
85. s arenas iat dut hPa 4 8 Using Serial Communications epa rato lada ttai 4 8 HART dudes aede ved 4 8 FOUNDATION Fieldbus Communications cess 4 9 Contact THDUES q a Au pense ui ced 4 9 ugrene Output 4 9 Isolated Loop Powered Configuration 4 10 Non Isolated Self Powered Configuration 4 10 Isolated Self Powered Configuration 4 10 Cascade Mode 4 11 Auxiliary Input Wiring ida 4 11 Service amp Support net 5 1 Getune uq 5 1 bcn E 5 2 Ordering Information A 1 Mh III 1 neem C 1 Replacing the CPU PROM amp HART D 1 Purpose D 1 su ee bet Susa Se qe D 1 CE EMC Protection Installation Procedure E 1 din MM E 1 Procedure na usu As Cafe E 1
86. spect the instrument for damage that may have occurred while in transit If there is evidence of rough handling or damage file a damage claim with the transportation company immediately Notify Thermo Fisher Scientific and or your sales representative as soon as possible 2 Carefully inspect the packing material prior to discarding it to ensure that all equipment and instruction paperwork has been removed 3 Use the original packing material and container for storage if necessary 4 If storing the instrument the storage environment should be protected free from extremes of temperatures and high humidity and fall within the environmental constraints listed in the specifications Pa ki n g 2 8 h i p p i n g All personnel involved in the packing shipping or receiving of hazardous material must trained in accordance with the United States Department Transporting amp of Transportation DOT and OSHA hazardous materials regulations or in Receiving accordance with the Canadian Nuclear Safety Commission CNSC regulations 2 2 LevelPRO Installation Guide Thermo Fisher Scientific Thermo Fisher Scientific Licensing A Chapter 3 Hardware Installation Read the Gamma Radiation Safety Guide p n 717904 PRIOR TO installing the equipment Note Copies of the drawings referenced in this manual are provided in Appendix For detector transmitter housing layout details refer to drawing 868502 For mount
87. tectors on a small diameter tank adjacent pairs of source housings and detectors may be rotated by 90 if necessary The source housing and detector for each source detector pair at the same height must still be mounted on opposite sides of the tank 180 After mounting the uppermost source detector pair the position of the source housing and detector in the next lower pair may be rotated by 90 and so on LevelPRO Installation Guide 3 11 This page intentionally left blank Overview Preparation Thermo Fisher Scientific gt gt Chapter 4 Wiring Wiring should be performed in the following order 1 Power to the gauge 2 Remote computer terminal or HHT to the gauge via the serial communication ports 3 Optional wiring 4 20 mA current output b Relay contacts c Contact closure inputs d Remote display Auxiliary 4 20 mA current input f Wiring to cascade multiple units Review the following carefully prior to connecting any wiring Warning Remove all power from the unit before making any connections Electrocution can result if power is present Warning All wiring must be done by qualified individuals in accordance with applicable codes such as the NEC National Electric Code ANSI NFPA 70 specifications or the Canadian Electrical Code Part 1 Warning Do not apply power to the unit in any hazardous area unless the safety ground is properly wired inside the unit and the cover is properly
88. the remaining sections in this chapter for wiring instructions specific to the power supply serial and HART communications etc 9 When the wiring is complete replace the detector housing cover and secure the cover retaining bracket 10 While the mounting hardware of the LevelPRO housing may provide an adequate earth ground it is recommended that a true earth ground always be connected to the external safety ground lug of the housing The CPU Board The CPU board is the system s main board The gauge is shipped from the factory with all CPU jumpers configured properly for your system configuration Should you need to replace the CPU board note the jumper settings for connectors J7 current output configuration and J11 system configuration before replacing the board After installing the new board verify that the jumpers are set properly for your system configuration Figure 4 1 shows the location of connectors and jumpers Thermo Fisher Scientific LevelPRO Installation Guide 4 3 Wiring The CPU Board System J11 on the CPU board is the connector for system configuration jumpers Configuration Move the jumper at pins 5 and to pins 4 and 5 to enable the CPU to recognize optional relays mounted on the power supply board Later units will be shipped with the jumper already at pins 4 and 5 even if the relay option is not purchased Move the jumper to pins 1 and 8 of the J11 connector to erase system memory system memory Al
89. tific CE EMC Protection Installation Procedure Wiring The connections shown in Figure 8 are listed below e The connections on the J4 connector are to be wired to the detector e The connections on the J3 connector are to be wired to the customer s system Jl is for incoming 24 Vdc power 2 is for the filtered 24 Vdc power to go to the detector if the detector is DC powered J5 must be connected to Earth Ground Warning Do not exceed the voltage limitations of the individual connections or damage will occur to the EMC protection board Note There must be less than 1 ohm resistance from the J5 terminal to true earth ground The J2 connector has been wired at the factory with two 18 gauge wires which should only be used only for a 24 Vdc output if the detector is DC powered The RED wire is for positive side of the 24 Vdc input and the BLACK wire is for the negative side of the 24 Vdc output The J4 connector has been wired at the factory with twelve 22 gauge wires which should be used only for signal wiring such as RS232 RS485 4 20 mA current output and 9723 local display Connections 1 through 4 limited to 9 Vdc connections 5 through 8 are limited to 20 Vdc and connections 9 through 12 are limited to 36 Vdc The wiring color code for the factory installed signal cable is as follows Table E 1 Wiring color code for connector J4 Terminal Color Terminal Color 1
90. washers to fill in any gap that may still exist and tighten the mounting bolts A completed installation on the LevelPRO housing is shown below ient e S Figure 4 Completed installation E 4 LevelPRO Installation Guide Thermo Fisher Scientific CE EMC Protection Installation Procedure AC Power Supply Replacement AC Power if this is an AC kit it will include a new AC power supply that must be Supply installed on the detector To do this Replacement 1 Remove the detector assembly from the housing unplug the cable at the bottom of the PCB going to the CPU board and remove the four screws holding the power supply to the detector chassis shown in Figure 5 2 Install the new power supply p n 886783 onto the detector chassis using the four screws removed earlier shown in Figure 6 3 Install the detector back into the housing n SCREWS 2 79 Figure 5 left amp Figure 6 right Thermo Fisher Scientific LevelPRO Installation Guide E 5 CE EMC Protection Installation Procedure Wiring Wiring Remove the screw on cover from the EMC protection board housing to expose the EMC board Figure 7 Remove the two mounting screws and the EMC board will lift out of the housing Mounting screws J4 Wires to gauge J3 Wires to customer j e 9 LJ 9 2 Figure 8 EMC protection board 6 LevelPRO Installation Guide Thermo Fisher Scien

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