"user manual"
Contents
1. NAVAS zy 00010 loss AA CA CA AA FLAS dmg Frame F X gaara E Soo N Ve Frame E 240V 30 37kW 40 50HP 1 S L2 T L3 1 2 2 3 IC 3 mn EUR 480V 55 75 75 100 TPH V 7 7 J DC UT VT2 WT3 Si pi po P2 DC UT WT3 Terminal 1 Description R L1 S L2 T L3 3 Phase Input U T1 To Motor U T1 Switch any two motor E leads to change forward Vm To Motor V T2 m XG i W T3 To Motor W T3 P2 P1 DC Bus Inductor Connection Drives are shipped with a jumper between Terminals P2 and P1 Remove this jumper only when a DC Bus Inductor will be connected Drive will not power up without a jumper or inductor connected DC DC DC Bus Connection Frame C Drives P2 DC DC Bus Connection Frame D and Frame E Drives BR BR Not Used Safety Ground 1 Important Terminal screws may become loose during shipment Ensure that all terminal screws are tightened to the recommended torque before applying power to the drive 17 For further information visit www abpowerflex com or www ab com support abdrives Installation Considerations Control Wiring The control logic is 24V and can be set for eith2. Drive Ratings Single Motor Output Current Frame kW HP 40 C Size Catalog Number 2 2 3 0 4 8 23C D6POA103NNCANN 4 0 5 0 7 6A 23C D8P7A103NNCANN 5 5 7 5 11A C 23C D012A103NNCANN 7 5 10 14 23C D017A103NNCANN 11 15 21A 23C D022A103NNCANN 15 20 27A C 23C D030A103NNCANN 18 5 25 34A D 23C D038A103NNCANN 22 30 40A D 23C D045A103NNCANN 30 40 52A D 23C D060A103NNCANN 37 50 65A 23C D072A103NNCANN 45 60 23C D088A103NNCANN 55 75 96A E 23C D105A103NNCANN 75 100 124A E 23C D142A103NNCANN For further information visit www abpowerflex com or www ab com support abdrives Product Selection Guide Factory Installed Options Internal Communication Adapters Description Catalog Code Position 12 DeviceNet D EtherNet IP E PROFIBUS DP P Note RS485 communications are integral to all ratings For further information visit www abpowerflex com or www ab com support abdrives Integrated Architecture Superior gt Value Added Complete Services amp Global Automation Expertise Supply amp Local Capabilities World Class Products TM The Allen Bradley PowerFlex family of AC drives provides a single source solution for virtually any drive application requirement ranging from 0 2 to 3 000 kW 0 25 to 4 000 hp Significant commonality across multiple platforms including networks operator interface programming and hardware make PowerF
3. 234 9 9 25 204 9 77770008 8 07 629 IIIIIII 599995995 III gt j 370 0 14 57 287 5 11 32 74 8 137 5 5 41 294 55 0 2 17 22 0 c 0 87 8 _ 228 5 O 4 2 9 00 199 0 7 83 0 j 169 0 00000 6 65 gt 500001 sk 2 Y OI 370 0 14 57 TT 0 33 lt 335 0 13 19 T 0 33 KOJE 605 5 23 84 567 4 22 34 Frame 425 0 16 73 381 0 15 00 13 0 0 51 850 0 33 46 69 381 0 Frame 15 00 gt For further information visit www abpowerflex com or www ab com support abdrives J 2592 1021 264 0 10 39 lt 165 8 6 53 IIIIIIIII C o i 280 0 11 02 gt 29 Specifications Flang
4. 1 UL Type 1 22C D170A103 110 150 208 F 1 UL Type 1 22C D208A103 P30 NEMA 1 UL Type 1 can be achieved for panel mount drives with top cover and optional conduit box kit installed Field installed conversion kit specified under User Installed Options O Drive terminals are sized according to UL Depending on operating ambient and wire used some local or national codes may require a larger wire size than what the power terminals can accept Multiple conductors 90 C wire and or lugs may be required Refer to the PowerFlex 400 User Manual for details on terminal block wire ranges 11and 15 kW 15 and 20 HP Frame C flange mount drives require external DC series bus inductor For further information visit www abpowerflex com or www ab com support abdrives Product Selection Guide User Installed Options IP30 NEMA 1 UL Type 1 Conversion Kit Description Drive Frame Catalog Number IP30 NEMA 1 UL Type 1 Kit 22 JBAC Description Field installed kit Converts drive to IP30 NEMA 1 UL Type 1 enclosure Includes conduit box with mounting screws and plastic top panel IP30 NEMA 1 UL Type 1 Kit with Communication Option 22 JBCC Description Field installed kit Converts drive to IP30 NEMA 1 UL Type 1 enclosure Includes communication option conduit box with mounting screws and plastic top panel Human Interface Module Option Kits and Accessories Description Catalog
5. Analog Input 1 2 Relay N O Analog Common 1 Pot must be 2 Relay Common Analog Output 1 AO1 1 10k ohm 2 Relay N C 2 Watt Min Analog Output 2 2 Analog Input 2 Al2 Analog Common 2 30V DC w L J O 24V 50mA f b Non inductive RS485 Shield AO1 AO2 Alt ne 10V 20MA 10V 20MA 10V 20MA 10V 20MA RS485 E E J 81 ae 55 18 For further information visit www abpowerflex com or www ab com support abdrives Installation Considerations Control I O Terminal Designations For further information visit www abpowerflex com or www ab com support abdrives No Signal Default Description Param 01 otop Coast Factory installed jumper or a normally closed input must be present for the drive to start P036 Function Loss Program with P036 Start Source 02 Start Run FWD _ HAND Mode Command comes from Integral Keypad AUTO Mode I O Terminal 02 is active P036 P037 Program with P036 Start Source 03 Direction Run REV Rev Disabled To enable reverse operation program with A166 Reverse Disable P036 P037 Program with P036 Start Source A166 04 Digital Common For digi
6. 5 Proportional Integral Differential Control Loop 6 Product Selection Guide Catalog Number Explanation 8 PowerFlex 400 Standard Drives 9 User Installed Options 10 Installation Considerations Power Wiring 16 Power Terminal 17 Venir WITH wees 18 specifications Drive Specifications 21 Parameter 51 24 Approximate DimensionSs 28 PowerFlex 400 Packaged Product Packaged Product Overview DOSE MONON 33 Main Input Disconnect 33 3 Contactor Full Feature Bypass with Disconnect 33 3 Contactor Basic Bypass with Disconnect 33 Product Selection Guide Catalog Number Explanation 34 PowerFlex 400 Packaged Drives 35 PowerFlex 400 Packaged Drives 36 For further information visit www abpowerflex com or www ab com support abdrives Product Overview Packaging IP20 NEMA Type 1 For conventional mounting inside or outside a control cabinet in a 45 C 113 F ambient Flange Type Frame C ratings through 15 kW 20 HP 380 480V AC and 7 5 kW 10 HP 200 240V AC allow f
7. For further information visit www abpowerflex com or www ab com support abdrives e Catalog B C D E F Number 22 RFD036 272 10 71 161 6 34 60 2 36 258 10 16 7 5 0 30 22 RFD050 312 12 28 190 7 48 79 3 11 298 11 73 13 5 0 53 22 RFD070 312 12 28 190 7 48 79 3 11 298 11 73 13 5 0 53 22 RFD100 312 12 28 190 7 48 79 3 11 298 11 73 13 5 0 53 22 RFD150 312 12 28 224 8 82 112 4 41 298 11 73 19 5 0 77 22 RFD180 312 12 28 224 8 82 112 4 41 298 11 73 27 1 06 Catalog Numbers 22 RFD330 235 0 9 25 40 0 65 0 65 0 1 57 _ 68 0 256 256 157 2 68 55 0 9 25 0 0 0 72 2 17 0 98 2 56 1 18 0 0 72 10 5 2 56 Packaged Product Overview Human Interface Module HIM Dimensions NEMA Type 1 Bezel Dimensions are in millimeters and inches NEMA Type 4X 12 Remote Panel Mount Small HIM Catalog Number 22 HIM B1 Dimensions are in millimeters and inches Catalog Number 22 HIM C2S 0 44 gt e 250 M 93 0 J 93 0 98 3 66 252 66 s E oe 180 180 0 7 09 7 08 F 2 0m 2m 5 gt B L 2 Y
8. Drive Bypass enable relay is provided for remote shut down 33 For further information visit www abpowerflex com or www ab com support abdrives Product Selection Guide Catalog Number Explanation Position Number 1 3 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 23C 038 1 0 3 N N B A N N LR a b G d e f g h i J k I m n a 2 i Drive Rating Code Rating Code Type 460V 60Hz Input N Reserved 23C PowerFlex 400 Code Frame 6PO 4 8 2 2 3 0 C j b 010 7 6 4 0 5 0 Voltage Rating 012 59079 S Code Description Ph sun 19 10 A Main Input Disconnect 3 2 E B 3 Contactor Full Feature Bypass 3 030 27 C with Disconnect 038 34 D 3 Contactor Basic Bypass with 045 D Disconnect c1 060 D Rating 072 E k 208V 60Hz Input 088 E Control Code kW Hp 105 E 012 TE 75 100 Code Description A Single Motor 017 170 156 90 125 024 208 180 110 150 033 Packaged amp ratings may differ from stand I 049 D alone drive ratings Packaged drives sized per Code Rating 065 D motor amps N Reserved 075 D 090 D d m 120 114 30 40 E Enclosure Rating 145 143 37 50 E Code Enclosure N Reserved Packaged amp ratings may differ from stand A NEMA Type 1 alone drive ratings Packaged drives sized per NEC motor amps n E Options HIM Code Description Code Interface Module LR 3 Inp
9. 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Rockwell Automation SA NV Vorstlaan Boulevard du Souverain 36 BP 3A B 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Rockwell Automation BruhlstraBe 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 1774 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 351 6723 Fax 65 355 1733 U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support drives ra rockwell com Online www ab com support abdrives Publication 22C TD001B EN P February 2005 Supersedes 22C TD001A EN P June 2004 Copyright amp 2005 Rockwell Automation All rights reserved Printed in USA
10. E III gt ili i IIIIIIIII 4 M J II X Allen Bradley Technical Data PowerFlex 400 Adjustable Frequency AC Drives for Fan amp Pump Applications Allen Bradley poer ROCKWELL PE _ _ SOFTWARE gt 7 EU Product Description Providing users with easy installation in mechanical fan and pump systems the Allen Bradley PowerFlex 400 AC drive offers a wide range of built in features allowing for seamless building system integration Available in power ratings of 3 0 150HP 480VAC and 3 0 50HP 240V AC the PowerFlex 400 is designed to meet global OEM contractor and end user demands for flexibility space savings and ease of use The PowerFlex 400 is a cost effective solution for speed control in variable torque fan and pump applications Table of Contents Description Page PowerFlex 400 Standard Product Product Overview X 3 D 3 Operator Keypad and Programming 3 4 PC Programming Software 4 Application Features Configurable Keypad Hand Off Auto Functions 5 Connectivity to Building Fire and Life Safety Systems
11. 7 5 15 0 20 0 D 11 0 15 0 18 5 25 0 18 5 25 0 30 0 40 0 15 0 20 0 22 0 30 0 22 0 30 0 E 30 0 40 0 37 0 50 0 55 0 75 0 37 0 50 0 45 0 60 0 75 0 100 0 F 90 0 125 0 110 0 150 0 Panel Mount Drive 130 0 5 1 180 0 7 1 gt a 107 0 4 21 28 5 III 66 0 2 60 12 6 p Frame C D I L 28 For further information visit www abpowerflex com or www ab com support abdrives lt Specifications K 240 2 9 46 130 2 5 13 55 2 2 17 315 2 12 41
12. 7 N 67 67 2 64 2 64 lt 236 236 I 154 154 6 06 6 06 P 948 P 0 19 0 19 1 3 03 3 03 1 1 0 75 Y Y 0 75 Y y 23 5 23 5 0 93 0 93 32 For further information visit www abpowerflex com or www ab com support abdrives Packaged Product Overview Description The Packaged Product program allows users to create Disconnect and Contactor Bypass packages based on their specific needs and requirements A limited factory installed option set is offered to optimize package configurations while providing a versatile and cost effective solution All configurations feature wall mount NEMA 1 packaging Main Input Disconnect e Door interlocked main input disconnect EJ e lass J input line fuses e 100 000 AIC rating for direct connection to high capacity power distribution lines 3 Contactor Full Feature Bypass with Disconnect e Door interlocked main input disconnect e lass J input line fuses e 3 contactor manual bypass with Drive Drive Test Bypass modes e Bypass control and status display with indicating LEDs e Class 20 motor overload protection in bypass circuit e Selector switch for Hand Off Auto e Remote start capability when in bypass mode 3 Contactor Basic Bypass with Disconnect e Door interlocked main input disconnect e 3contactor manual bypass with Drive Off Drive Test Bypass modes e User powered 24V AC
13. At Frequency MotorRunning Hand Active Motor Overld Ramp Reg MotorRunning Above Freq Above Cur Above DC Volt Above Anlg 2 Above PF Ang Anlg In Loss ParamControl Retries Exst NonRec Fault Reverse Logic In 1 Logic In 2 Aux Motor T061 Relay Out2 Level 0 0 to 9999 9 0 0 T063 Relay 2 On Time 0 0 to 600 0 Secs 0 0 Secs T064 Relay 2 Off Time 0 0 to 600 0 Secs 0 0 Secs T065 Opto Out Sel 18 settings Ready Fault At Frequency MotorRunning Hand Active Motor Overld Ramp Reg At Frequency Above Freq Above Cur Above DC Volt Above 2 Above PF Ang Anlg In Loss ParamControl Retries Exst NonRec Fault Reverse Logic In 1 Logic In 2 T066 Opto Out Level 0 0 to 9999 0 0 T068 Opto Out Logic 2 settings NO Normally Open NC Normally Closed NO Normally Open T069 Analog In 1 Sel 6 settings Current Mode 0 20 mA Current Mode 4 20 mA Voltage Mode Unipolar 0 10 Voltage Mode Current Mode Square Root 0 20 mA Current Mode Square Root 4 20 mA Voltage Mode Square Root Unipolar 0 10V T070 Analog In 1 Lo 0 0 to 100 0 0 0 T071 Analog In 1 Hi 0 0 to 100 0 100 0 T072 Analog In 1 Loss 7 settings Disabled Fault Stop Zero Ref Min Freq Ref Max Freq Ref Int Freq Ref Disabled For further information visit www abpowerflex com or www ab com support abdrives Specifications Parameter Parameter Name Description Factory Default Number 1073 Analog In 2 Sel 8 settings Current Mode 0 20 m
14. Proportional Integral Differential control loop The PID loop is used to maintain a process variable such as pressure or flow at a desired set point The PID loop works by subtracting the PID teedback from a reference and generating an error value The PID loop reacts to the error based on the PID gains and outputs a frequency to try to reduce the error value to zero PID Reference Desired Static Pressure s A 4 4 PID Feedback Pressure Transducer Signal JU JC 2 g JU JC JC n JU JU JC J L JU JU Jt o MT Outside Air Alon gt Damper Cooling ZZ ZZ Dampers Ob MERE 7 Supply Fan Recirculation Damper Return Fan Exhaust Air Damper ae a 9 Reference Output Frequency from Supply VFD PID Feedback Pressure Transducer Signal Damper Control The PowerFlex 400 allows damper control logic to be imbedded within the drive reducing cost associated with external control hardware and software A system Run command can be wired directly into one of the drive inputs Relay outputs can be used to energize the damper to either open or close A damper limit switch can be wired back to the drive providing indication that the damper Is in the proper position and t
15. 22 RF034 CS 11 15 49 22 RFD070 15 20 65 22 RFD100 18 5 25 75 22 RFD100 22 30 90 22 RFD150 30 40 120 22 RFD150 37 50 145 22 RFD180 380 480V 50 60 Hz Three Phase PowerFlex 400 Ratings Catalog Number kW HP Amps 2 2 3 0 6 0 22 RF018 CS 4 0 5 0 10 5 22 RF018 CS 5 5 7 5 12 22 RF018 CS 7 5 10 17 22 RF018 CS 11 15 22 22 RF026 CS 15 20 30 22 RFD036 18 5 25 38 22 RFD050 22 30 45 5 22 RFD050 30 40 60 22 RFD070 37 50 72 22 RFD100 45 60 88 22 RFD100 55 75 105 22 RFD150 75 100 142 22 RFD180 90 125 170 Consult Factory 110 150 208 Consult Factory 14 For further information visit www abpowerflex com or www ab com support abdrives Installation Considerations Isolation Transformers Loose 208V AC 3 Phase 60 Hz Secondary PowerFlex 400 Ratings IP32 NEMA Type 3R Isolation Transformer Catalog Number kW HP Amps kVA 208 Volt Primary 2 2 3 0 12 5 0 1321 3TW005 XX 4 0 5 0 17 5 7 5 1321 3TW007 XX 5 5 7 5 24 11 1321 3TW01 1 XX 7 5 10 33 14 1321 3TW014 XX 11 15 49 20 1321 3TW020 XX 15 20 65 27 1321 3TW027 XX 18 5 25 75 34 1321 3TW034 XX 230V AC 3 Phase 60 Hz Secondary PowerFlex 400 Ratings IP32 NEMA Type 3R Isolation Transformer Catalog Number kW HP Amps kVA 230 Volt Primary 460 Volt Primary 575 Volt Primary 2 2 3 0 12 5 0 1321 3TW005 AA 1321 3TW005 BA 1321 3TW005 CA 3 7 5 0 17 5 7 5
16. C20 splitter Cable Description RJ45 one to two port splitter cable AK U0 RJ45 SC1 Terminating Resistors Description RJ45 120 Ohm resistors 2 pieces AK UO RJ45 TRT Terminal Block Description RJ45 two position terminal block 5 pieces AK U0 RJ45 TB2P DeviceNet Communication Adapter 22 COMM D Note Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives Ordered Separately EtherNet IP Communication Adapter 22 COMM E Note Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives Ordered Separately PROFIBUS DP Communication Adapter 22 COMM P Note Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives Ordered Separately External DSI Communications Kit Description External mounting kit for 22 COMM D E and P 22 XCOMM DC BASE External Comms Power Supply Description Optional 100 240V ac Power Supply for External DSI Communications Kit 22 XCOMM AC PS1 Communication Adapter Cover 22C CCC 0 Description Houses the Communication Adapter for Frame C drives Note This cover adds 25 mm 0 98 in to the overall depth of the drive and is only required for Frame C PowerFlex 400 drives Serial Flash Firmware Kit AK U9 FLSH1 Description Use a PC to update drive firmware 0 If NEMA 1 IP30 is required must also order 22 JBCC Frame C drives only For further information visit www abpowerflex com
17. FLA 0 0 to 10 0 Hz 2 0 Hz A176 DC Brake Time 0 0 to 99 9 Secs 0 0 Secs A177 DC Brake Level 0 0 to Drive Rated Amps x 1 5 Drive Rated Amps x 0 05 A178 DC Brk Time Strt 0 0 to 99 9 Secs 0 0 Secs A179 Current Limit 1 0 0 to Drive Rated Amps x 1 5 Drive Rated Amps x 1 1 A180 Current Limit 2 A181 Motor OL Select 3 settings No Derate Min Derate Max Derate No Derate A182 Drive OL Mode 4 settings Disable Reduce CLim Reduce PWM Both PWM 1st Both PWM 1st A183 SW Current Trip 0 0 to Drive Rated Amps x 1 8 0 0 A184 Load Loss Level 0 0 to Drive Rated Amps 0 0 A185 Load Loss Time 0 to 9999 Secs 0 Secs A186 Stall Fault Time 6 settings 60 Seconds 120 Seconds 240 Seconds 360 Seconds 480 Seconds Fit Disabled 60 Seconds A187 Bus Reg Mode 2 settings Disabled Enabled Enabled A188 Skip Frequency 1 0 to 320 Hz 0Hz A189 Skip Freq Band 1 0 0 to 30 0 Hz 0 0 Hz A190 Skip Frequency 2 0 to 320 Hz 1Hz A191 Skip Freq Band 2 0 0 to 30 0 Hz 0 0 Hz A192 Skip Frequency 3 0 to 320 Hz 1Hz A193 Skip Freq Band 3 0 0 to 30 0 Hz 0 0 Hz A194 Compensation 4 settings Disabled Electrical Mechanical Both Electrical A195 Reset Meters 3 settings Ready Idle Reset MWh Reset Time Ready Idle A196 Testpoint Sel 1024 to 65535 1024 A197 Fault Clear 3 settings Ready Idle Reset Fault Clear Buffer Ready Idle A198 Program Lock 4 settings Unlocked Locked All parameters Locked Edit via network Locked P035 amp A170 only Unlocked A199 Motor NP Poles 2 to 40 4 Aux Relay
18. Group 1 Class A Marked for all applicable European Directives C EMC Directive 89 336 EN 61800 3 EN 50081 1 EN 50082 2 Low Voltage Directive 73 23 EEC EN 50178 EN 60204 The drive is also designed to meet the appropriate portions of the following specifications NFPA 70 US National Electrical Code NEMA ICS 3 1 Safety standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems IEC 146 International Electrical Code Protection Bus Overvoltage Trip 200 240V AC Input 405V DC bus voltage equivalent to 290V AC incoming line 380 460V AC Input 810V DC bus voltage equivalent to 575V AC incoming line Bus Undervoltage Trip 200 240V AC Input 210V DC bus voltage 380 480V AC Input 390V DC bus voltage equivalent to 150V AC incoming line equivalent to 275V AC incoming line _ Power Ride Thru 100 milliseconds Logic Control Ride Thru 0 5 seconds minimum 2 seconds typical Electronic Motor Overload Protection 124 protection 110 for 60 seconds Provides Class 10 protection Overcurrent 200 hardware limit 300 instantaneous fault Ground Fault Trip Phase to ground on drive output Short Circuit Trip Phase to phase on drive output Environment Altitude 1000 m 3300 ft max without derating Above 1000 m 3300 ft derate 3 for every 305 m 1000 ft Maximum Surrounding Air Temperature without
19. Length Recommendations Consult the appropriate User Manual lt Class 10 Overload Protection Provided by the PowerFlex drive Cy lt Motor See publication MOTORS CA001 For further information visit www abpowerflex com or www ab com support abdrives Installation Considerations Power Terminal Block Terminal Block Specifications Name Frame Description Wire Size Range Recommended ue Torque Maximum Minimum Power Terminal Block C All power terminals 8 4 mm 8 AWG 1 3 mm 16 AWG 3 7 N m 33 Ib in D All power terminals 33 6 mm 2 AWG 8 4 mm 8 AWG 5 1 N m 45 Ib in 480V All power terminals 33 6 mm 2 AWG 3 5 12 AWG 5 6 N m 49 5 Ib in 37 45 kW 50 60 E 240V All power terminals 107 2 mm 4 0 AWG 153 5 mm2 1 0 AWG 1195 N m 173 Ib in 30 37 kW 40 50 480V 55 75 kW 75 100 HP F All power terminals 152 5 300 185 0 mm 3 0 AWG 119 5 N m 173 Ib in I O Terminal Block 8 L Signal and control connections 1 3 mm 16 AWG 0 13 mm 26 AWG 0 5 0 8 N m 4 4 7 Ib in Maximum minimum sizes that the terminal block will accept these are not recommendations If national or local codes require sizes outside this range lugs may be used Frame C Frame E 480V 37 45kW 50 60HP
20. Number Remote Human Interface Module HIM Panel Mount 22 25 Description LCD Display Remote Panel Mount Digital Speed Control CopyCat capable IP66 NEMA Type 4 12 indoor use only Includes 2 0 meter cable ae HIM display and keypad are different than PowerFlex 400 integral keypad See the PowerFlex 400 User Manual or details Remote Human Interface Module HIM Handheld 22 HIM A3 Description LCD Display Remote Handheld Digital Speed Control Full Numeric Keypad CopyCat capable IP30 NEMA Type 1 Includes 1 0 meter cable Panel Mount with optional Bezel Kit UE HIM display and keypad are different than PowerFlex 400 integral keypad See the PowerFlex 400 User Manual or details Bezel Kit 22 HIM P1 Description Panel Mount for LCD Display Remote Handheld unit IP30 NEMA Type 1 DSI HIM Cable Description DS HIM to RJ45 cable 1 0 Meter 3 3 Feet 22 HIM H10 2 9 Meter 9 51 Feet 22 HIM H30 PC Programming Software Item Description Catalog Number DriveTools SP Software Windows based software package that provides an intuitive means for monitoring or configuring Allen Bradley 9303 4DTEO1ENE drives and communications adapters online and offline Compatibility Windows 98 ME NT 4 0 Service Pack 3 or later 2000 and XP DriveExplorer Software Windows based software package that provides an intuitive means for monitoring or configuring Allen Bradley 9306 4EXP01ENE drives and communication
21. Optional Programmable Form A Drive Frames D E amp F Only Specification Resistive Rating 3 0A at 30V DC 3 0A at 125V 3 0A at 240V AC Inductive Rating 0 5A at 30V DC 0 5A at 125V 0 5A at 240V AC Opto Quantity 1 Programmable Specification 30V DC 50mA Non inductive Analog Quantity 2 Non Isolated 0 10V or 4 20mA Specification Resolution 10 bit 0 to 10V DC Analog 1k ohm minimum 4 20mA Analog 525 ohm maximum Keypad Display Integral 2 line by 16 character LCD with 5 LED Indicators Languages English Francais Espanol Italiano Deutsch Portugu s Nederlands Communication Type Serial RS485 Supported Drive Serial Interface 051 Protocols Modbus RTU Standard Metasys N2 Supported DeviceNet Protocols EtherNet IP Optional PROFIBUS DP Software Windows Based Optional Pocket PC Windows Mobile 2003 For further information visit www abpowerflex com or www ab com support abdrives 23 Specifications Parameter List Parameter Parameter Name Description Factory Default Number Basic Display Group b001 Output Freq Output frequency present at T1 T2 amp T3 U V amp W Read Only b002 Commanded Freq Value of the active frequency command Read Only b003 Output Current Output current present at T1 T2 amp T3 U V amp W Read Only b004 Output Voltage Output voltage present at T1 T2 amp T3 U V amp W Read Only b005 DC Bus Voltage Present DC bus voltage
22. level Read Only b006 Drive Status Present operating condition of the drive Read Only b007 Fault 1 Code A code that represents a drive fault Read Only b008 Process Display The output frequency scaled by parameter A160 Process Factor Read Only b010 Output Power Output power present at T1 T2 amp T3 U V amp W Read Only b011 Elapsed MWh Elapsed time since the last A195 Reset Meters Read Only b012 Elapsed Run Time Accumulated time that the drive has output power since the last A195 Reset Meters Read Only b013 Torque Current Displays the torque portion of the output current Read Only b014 Drive Temp Present operating temperature of the drive power section Read Only b015 Elapsed kWh 0 0 to 100 0 kWh Read Only Basic Program Group P031 Motor NP Volts 20 to drive rated volts Based on Drive Rating P032 Motor NP Hertz 15 to 320 Hz 60 Hz P033 Motor OL Current 0 0 Amps to Drive Rated Amps x 2 in units of 0 1 Amps Based on Drive Rating P034 Minimum Freq 0 0 to 320 0 Hz 0 0 Hz P035 Maximum Freq 0 0 to 320 Hz 60 Hz P036 Start Source 7 settings Keypad 3 Wire 2 Wire 2 Wire Level Sensitive 2 Wire High Speed Comm Port 2 Wire Level Sensitive with Enable 2 Wire Level Sensitive P037 Stop Mode 8 settings Ramp Clear Fault Coast Clear Fault DC Brake Clear Fault DC Brake w Shutoff Clear Fault Ramp Coast DC Brake DC Brake w Shutoff Coast CF Clear Fault P038 Speed Reference 6 settings
23. 0 09 125 22C D010N103 4 0 5 0 105 1105 1340 528 10 9 113 20 140M D8E C16 1100 16 185 22C D012N103 5 5 7 5 LZ 12 340 528 11 9 142 20 140M D8E C16 100 C23 199 22C D017N103 7 5 10 17 17 340 528 153 18 4 25 140M D8E C20 100 C23 243 22C D022N103 11 15 22 22 340 526 192 23 30 140M F8E C32 100 C30 326 22C D030N103 15 20 30 2 340 528 258 31 40 140M F8E C32 100 C37 433 22C D038A103 18 5 25 38 38 340 528 33 3 140 50 140M F8E C45 100 C60 489 22C D045A103 22 30 455 45 5 340 528 39 1 147 60 140 CMN 6300 100 C60 519 22C D060A103 30 40 60 54 340 528 53 3 164 80 140 CMN 9000 100 C85 703 22C D072A103 3 50 72 72 340 528 60 7 173 100 140 CMN 9000 100 85 800 22C D088A103 45 60 88 88 340 528 749 190 125 100 0110 1122 22C D105A103 55 75 105 105 340 528 89 107 150 100 0140 1278 22C D142A103 15 100 142 128 340 528 1248 150 200 100 0180 1550 22C D170A103 90 125 170 170 340 528 142 170 250 100 0250 1900 22C D208A103 110 150 208 208 340 528 167 200 250 100 0250 2300 Refer to the Bulletin 140M Motor Protectors Selection Guide publication 140M SG001 to determine the frame and breaking capacity required for your application For further information visit www abpowerflex com or www ab com support abdrives Specifications Category Specification Agency Listed to UL508C and CAN CSA 22 2 Certification MA Listed to UL508C for plenums C Certified to AS NZS 1997
24. 012N103 22C B012F103 3 7 5 0 17 5A C IP20 UL Open Type 22C B017N103 22C B017F103 5 5 7 5 24 IP20 UL Open Type 22C B024N103 22C B024F103 7 5 10 IP20 UL Open Type 22C B033N103 22C B033F 103 11 15 49A D 1 UL Type 1 22 049 103 15 20 65A D 1 UL Type 1 22C B065A103 18 5 25 75 D 1 UL Type 1 22C B075A103 22 30 90A D IP30 NEMA 1 UL Type 1 22C B090A103 30 40 120A E 1 UL Type 1 22C B120A103 37 50 145A E 1 UL Type 1 22C B145A103 380 480V AC Three Phase Drives Drive Ratings Catalog Number Output Frame kW HP Current O Size Rating Panel Mount Flange Mount 2 2 3 0 6 0 C IP20 UL Open Type 22C D6P0N103 22C D6POF103 4 0 5 0 10 5 C IP20 UL Open Type 0 22C D010N103 22C D010F103 5 5 7 5 12A C IP20 UL Open Type 22C D012N103 22 0012 103 7 5 10 17 IP20 UL Open Type 22C D017N103 22 0017 103 11 15 22 IP20 UL Open Type 22C D022N103 22C D022F103 8 15 20 30A C IP20 UL Open Type 0 22C D030N103 22C D030F103 18 5 25 38A D 1 UL Type 1 22C D038A103 22 30 45 5A D 1 UL Type 1 22C D045A103 30 40 60A D 1 UL Type 1 22C D060A103 37 50 72A E IP30 NEMA 1 UL Type 1 22C D072A103 45 60 88A E 1 UL Type 1 22C D088A103 55 75 105A E 1 UL Type 1 22C D105A103 75 100 142A E 1 UL Type 1 22C D142A103 90 125 170 F
25. 1 3R55 A 1321 3RA55 A 18 5 25 75 1321 3R80 A 1321 3RA80 A 22 30 90 1321 3R80 A 1321 3RA80 A 30 40 120 1321 3R100 A 1321 3RA100 A 37 50 145 1321 3R130 A 1321 3RA130 A 5 Impedance 2 2 3 0 12 1321 3R12 B 1321 3RA12 B 3 7 5 17 5 1321 3R18 B 1321 3RA18 B 5 5 7 5 24 1321 3R25 B 1321 3RA25 B 7 5 10 33 1321 3R35 B 1321 3RA35 B 11 15 49 1321 3R45 B 1321 3RA45 B 15 20 65 1321 3R55 B 1321 3RA55 B 18 5 25 75 1321 3R80 B 1321 3RA80 B 22 30 90 1321 3R80 B 1321 3RA80 B 30 40 120 1321 3R100 B 1321 3RA100 B 37 50 145 1321 3R130 B 1321 3RA130 B 12 For further information visit www abpowerflex com or www ab com support abdrives Installation Considerations 480V 60 Hz Three Phase PowerFlex 400 Ratings Catalog Number kW HP Amps IP00 Open Style IP11 Nema Type 1 3 Impedance 2 2 3 0 6 0 1321 3R8 C 1321 3RA8 C 4 0 5 0 10 5 1321 3R12 B 1321 3RA12 B 5 5 7 5 12 1321 3R12 B 1321 3RA12 B 7 5 10 17 1321 3R18 B 1321 3RA18 B 11 15 22 1321 3R25 B 1321 3RA25 B 15 20 30 1321 3R35 B 1321 3RA35 B 18 5 25 38 1321 3R35 B 1321 3RA35 B 22 30 45 5 1321 3R45 B 1321 3RA45 B 30 40 60 1321 3R55 B 1321 3RA55 B 37 50 72 1321 3R80 B 1321 3RA80 B 45 60 88 1321 3R80 B 1321 3RA80 B 55 75 105 1321 3R100 B 1321 3RA100 B 75 100 142 1321 3R130 B 1321 3RA130 B 90 125 170 1321 3R160 B 1321 3RA160 B 110 150 208 1321 3
26. 1321 3TW007 AA 1321 3TW007 BA 1321 3TW007 CA 5 5 7 5 24 11 1321 3TW011 AA 1321 3TW011 BA 1321 3TW011 CA 7 5 10 33 14 1321 3TW014 AA 1321 3TW014 BA 1321 3TW014 CA 11 15 49 20 1321 3TW020 AA 1321 3TW020 BA 1321 3TW020 CA 15 20 65 27 1321 3TW027 AA 1321 3TW027 BA 1321 3TW027 CA 18 5 25 75 34 1321 3TW034 AA 1321 3TW034 BA 1321 3TW034 CA 22 30 90 40 1321 3TW040 AA 1321 3TW040 BA 1321 3TW040 CA 30 40 120 51 1321 3TW051 AA 1321 3TW051 BA 1321 3TW051 CA 37 50 145 63 1321 3TH063 AA 1321 3TH063 BA 460V AC 3 Phase 60 Hz Secondary PowerFlex 400 Drive Ratings IP32 NEMA Type 3R Isolation Transformer Catalog Number kW HP Amps kVA 230 Volt Primary 460 Volt Primary 575 Volt Primary 2 2 3 0 6 0 5 0 1321 3TW005 AB 1321 3TW005 BB 1321 3TW005 CB 4 0 5 0 8 7 7 5 1321 3TW007 AB 1321 3TW007 BB 1321 3TW007 CB 5 5 7 5 12 11 1321 3TW011 AB 1321 3TW011 BB 1321 3TW011 CB 7 5 10 17 14 1321 3TW014 AB 1321 3TW014 BB 1321 3TW014 CB 11 15 22 20 1321 3TW020 AB 1321 3TW020 BB 1321 3TW020 CB 15 20 30 27 1321 3TW027 AB 1321 3TW027 BB 1321 3TW027 CB 18 5 25 38 34 1321 3TW034 AB 1321 3TW034 BB 1321 3TW034 CB 22 30 45 5 40 1321 3TW040 AB 1321 3TW040 BB 1321 3TW040 CB 30 40 60 51 1321 3TW051 AB 1321 3TW051 BB 1321 3TW051 CB 37 50 72 63 1321 3TH063 AB 1321 3TH063 BB 45 60 88 75 1321 3TH075 AB 1321 3TH075 BB 55 75 105 93 1321 3TH093 AB 1321 3TH093 BB 75 100 142 118 1321 3TH118 AB 1321 3TH118 BB 90 125 170
27. 145 1321 3TH145 AB 1321 3TH145 BB 110 150 208 175 1321 3TH175 AB 1321 3TH175 BB For further information visit www abpowerflex com or www ab com support abdrives Installation Considerations Power Wiring PowerFlex 400 drives have the following built in protective features to help simplify installation e Ground fault protection while starting and running ensures reliable operation e Electronic motor overload protection increases motor life e 6kV transient protection provides increased robustness for 380 480V system voltages There are many other factors that must be considered for optimal performance in any given application The block diagram below highlights the primary installation considerations Consult the PowerFlex 400 User Manual Publication 22C UM001 available online at www ab com manuals dr for detailed recommendations on input power conditioning CE conformance EMC filtering FCC Compliance reflected wave protection motor cable types and motor cable distances Block Diagram Branch Circuit Protective Devices See Specifications on page 21 Input Power Conditioning See Input and Output Line Reactors on page 12 EE Line EMC Filter See page 14 Integral Keypad Power Terminal Block Inside Cover Reflected Wave Protection Consult the appropriate User Manual Motor Cable Type and
28. A Current Mode 4 20 mA Voltage Mode Unipolar 0 10V Voltage Mode Voltage Mode Bipolar 10 to 10V Current Mode Square Root 0 20 mA Current Mode Square Root 4 20 mA Voltage Mode Square Root Unipolar 0 10V Voltage Mode Square Root Bipolar 10 to 10V T074 Analog In 2 Lo 0 0 to 100 0 0 096 T075 Analog In 2 Hi 0 0 to 100 096 100 096 T076 Analog In 2 Loss 7 settings Disabled Fault Stop Zero Ref Min Freq Ref Max Freq Ref Int Freq Ref Disabled T077 Sleep Wake Sel 4 settings Disabled Analog In 1 Analog In 2 Commanded Freq Disabled T078 Sleep Level 0 0 to 100 096 10 096 1079 Sleep Time 0 0 to 600 0 Secs 0 0 Secs T080 Wake Level 0 0 to 100 0 15 0 T081 Wake Time 0 0 to 600 0 Secs 0 0 Secs T082 Analog Out Sel 21 settings OutFreq 0 10 OutCurr 0 10 OutTorq 0 10 OutVolt 0 10 OutPowr 0 10 Setpnt 0 10 TstData 0 10 OutFreq 0 20 OutCurr 0 20 OutTorq 0 20 OutVolt 0 20 OutPowr 0 20 Setpnt 0 20 TstData 0 20 OutFreq 4 20 OutCurr 4 20 OutTorq 4 20 OutVolt 4 20 OutPowr 4 20 Setpnt 4 20 TstData 4 20 OutFreq 0 10 T083 Analog Outi High 0 0 to 800 100 T084 Analog Out1 Setpt 0 0 to 100 0 0 0 T085 Analog Out2 Sel 21 settings OutFreq 0 10 OutCurr 0 10 OutTorq 0 10 OutVolt 0 10 OutPowr 0 10 Setpnt 0 10 TstData 0 10 OutFreq 0 20 OutCurr 0 20 OutTorq 0 20 OutVolt 0 20 OutPowr 0 20 Setpnt 0 20 TstData 0 20 OutFreq 4 20 OutCurr 4 20 OutTorq 4 20 OutVolt 4 20 OutPow
29. BANN 460V AC Main Input Disconnect Drive Ratings Single Motor Output Current Frame kW HP 40 C Size Catalog Number 2 2 3 0 4 8A C 23C D6P0A103NNAANN 4 0 5 0 7 6A 23C D8P7A103NNAANN 5 5 7 5 11 23C D012A103NNAANN 75 10 14A 23C D017A103NNAANN 11 15 21 23C D022A103NNAANN 15 20 27A C 23C D030A103NNAANN 18 5 25 34A D 23C D038A103NNAANN 22 30 40A D 23C D045A103NNAANN 30 40 52A D 23C D060A103NNAANN 37 50 65A E 23C D072A103NNAANN 45 60 77 23C D088A103NNAANN 55 75 96A E 23C D105A103NNAANN 75 100 124A E 23C D142A103NNAANN 90 125 156A F 23C D170A103NNAANN 110 150 180A F 23C D208A103NNAANN 460V AC 3 Contactor Full Feature Bypass with Disconnect Drive Ratings Single Motor Output Current Frame kW HP 40 C Size Catalog Number 2 2 3 0 4 8A C 23C D6P0A103NNBANN 4 0 5 0 7 6A 23C D8P7A103NNBANN 5 5 7 5 11A C 23C D012A103NNBANN 7 5 10 14 23C D017A103NNBANN 11 15 21A C 23C D022A103NNBANN 15 20 27 23C D030A103NNBANN 18 5 25 34A D 23C D038A103NNBANN 22 30 40A D 23C D045A103NNBANN 30 40 52A D 23C D060A103NNBANN 37 50 65A E 23C D072A103NNBANN 45 60 23C D088A103NNBANN 55 75 96A 23C D105A103NNBANN 75 100 124A E 23C D142A103NNBANN 90 125 156 F 23C D170A103NNBANN 110 150 180 F 23C D208A103NNBANN 460V AC 3 Contactor Basic Bypass with Disconnect
30. Card Group R221 Relay Out3 Sel 19 settings Ready Fault At Frequency MotorRunning Hand Active Motor Overld Ramp Reg Ready Fault R224 Relay Out4 Sel Above Freq Above Cur Above DC Volt Above 2 Above PF Ang Anlg In Loss ParamControl R297 Relay Out5 Sel Retries Exst NonRec Fault Reverse Logic In 1 Logic In 2 Aux Motor R230 Relay Out6 Sel R233 Relay Out7 Sel R236 Relay Out8 Sel R222 Relay Out3 Level 0 0 to 9999 0 0 R225 Relay Out4 Level R228 Relay Out5 Level R231 Relay Out6 Level R234 Relay Out7 Level R237 Relay Out8 Level R239 Aux Motor Mode 2 settings Disabled Enabled Disabled R240 Aux Motor Qty 6 settings 1 Aux Mtr 2 Aux Mtr 3 Aux Mtr 1 Mtr Swap 2 Mtr Swap 3 Mtr Swap 1 Aux Mtr R241 Aux 1 Start Freq 0 0 to 320 0 Hz 50 0 Hz R244 Aux 2 Start Freq R247 Aux 3 Start Freq R242 Aux 1 Stop Freq 0 0 to 320 0 Hz 25 0 Hz R245 Aux 2 Stop Freq R248 Aux 3 Stop Freq R243 Aux 1 Ref Add 0 0 to 100 0 0 0 R246 Aux 2 Ref Add R249 Aux 3 Ref Add R250 Aux Start Delay 0 0 to 999 9 Secs 5 0 Secs R251 Aux Stop Delay 0 0 to 999 9 Secs 3 0 Secs R252 Aux Prog Delay 0 00 to 60 00 Secs 0 50 Secs R253 Aux AutoSwap Tme 0 0 to 999 9 Hr 0 0 Hr R254 Aux AutoSwap Lvl 0 0 to 100 096 50 096 26 For further information visit www abpowerflex com or www ab com support abdrives Specifications Parameter Parameter Name Description Factory Default N
31. Drive Keypad Internal Freq Analog Input 1 Analog Input 2 Preset Freq Analog In1 Communications Port P039 Accel Time 1 0 00 to 600 00 seconds 20 00 Secs P040 Decel Time 1 0 00 to 600 00 seconds 20 00 Secs P041 Reset To Defalts Used to reset drive to factory default settings Ready Idle P042 Auto Mode 4 settings No Function Hnd Off Auto Local Remote Auto Manual Hnd Off Auto Terminal Block Group T051 Digital In1 Sel 29 settings Not Used Purge Auto Mode Local Comm Port PID Disable PID Hold PID Reset Purge T052 Digital In2 Sel Preset Freq Aux Fault Clear Fault RampStop Clear Fault CoastStop Clear Fault DCInjStop Local T053 Digital In3 Sel Clear Fault Anlg1 InCtrl Anig2 InCtrl MOP Up MOP Down Acc amp Dec 2 Current Lmt2 Force Clear Fault T054 Digital In4 Sel DC Mtr l lock 1 Mtr l lock 2 Mtr I lock 3 Mtr I lock 4 Reverse Logic In 1 Logic In 2 Comm Port Damper Input T055 Relay Out1 Sel 19 settings Ready Fault At Frequency MotorRunning Hand Active Motor Overld Ramp Reg Ready Fault Above Freq Above Cur Above DCVolt Above Anlg 2 Above PF Ang Anlg In Loss ParamControl Retries Exst NonRec Fault Reverse Logic In 1 Logic In 2 Aux Motor T056 Relay Out1 Level 0 0 to 9999 0 0 T058 Relay 1 On Time 0 0 to 600 0 Secs 0 0 Secs T059 Relay 1 Off Time 0 0 to 600 0 Secs 0 0 Secs T060 Relay Out2 Sel 19 settings Ready Fault
32. R200 B 1321 3RA200 B 5 Impedance 2 2 3 0 6 0 1321 3R8 D 1321 3RA8 D 4 0 5 0 10 5 1321 3R12 C 1321 3RA12 B 55 7 5 12 1321 3R12 C 1321 3RA12 C 7 5 10 17 1321 3R18 C 1321 3RA18 C 11 15 22 1321 3R25 C 1321 3RA25 C 15 20 30 1321 3R35 C 1321 3RA35 C 18 5 25 38 1321 3R35 C 1321 3RA35 C 22 30 45 5 1321 3R45 C 1321 3RA45 C 30 40 60 1321 3R55 C 1321 3RA55 C 37 50 72 1321 3R80 C 1321 3RA80 C 45 60 88 1321 3R80 C 1321 3RA80 C 55 75 105 1321 3R100 C 1321 3RA100 C 75 100 142 1321 3R130 C 1321 3RA130 C 90 125 170 1321 3R160 C 1321 3RA160 C 110 150 208 1321 3R200 C 1321 3RA200 C DC Series Bus Inductors Loose 200 240V 60 Hz Three Phase PowerFlex 400 Ratings Catalog Number kw HP Amps Inductance mH IP00 Open Style 2 2 3 0 12 0 92 1321 DC12 1 37 5 0 17 5 0 63 1321 DC18 1 5 5 7 5 24 0 85 1321 DC32 1 75 10 33 0 75 1321 40 1 200 240V 60 Hz Three Phase PowerFlex 400 Ratings Catalog Number kw HP Amps Inductance mH IP00 Open Style 2 2 3 0 6 0 3 68 1321 DC9 2 4 0 5 0 10 5 2 1 1321 DC12 2 5 5 7 5 12 3 75 1321 DC18 4 7 5 10 17 1 75 1321 DC25 4 11 15 22 2 68 1321 DC32 2 15 20 30 2 00 1321 DC40 4 For further information visit www abpowerflex com or www ab com support abdrives Installation Considerations EMC Filters Loose 200 240V 50 60 Hz Three Phase PowerFlex 400 Ratings Catalog Number kW HP Amps 2 2 3 0 12 22 RF034 CS 3 7 5 0 17 5 22 RF034 CS 5 5 7 5 24 22 RF034 CS 7 5 10 33
33. Sel T054 A152 Maximum Load 4 20mA 525 ohm 10 5V 0 10V z 1k ohm 10mA 16 Analog Output 2 OutCurr 0 10 Default analog output is 0 10V T082 T084 For a current mA value set AO2 DIP Switch to 20mA Program with 085 Analog Out2 Sel T085 T086 Maximum Load 4 20mA 525 ohm 10 5V T087 0 10V z 1k ohm 10mA 17 Analog Input 2 0 10V Optically isolated external 0 10V unipolar 10V bipolar 0 20mA or 4 20mA input supply or T073 T074 potentiometer wiper Default input is 0 10V T075 T076 For current mA input set Al2 DIP Switch to 20mA Program with T073 Analog In 2 Sel Input Impedance 100k ohm Voltage Mode 250 ohm Current Mode 18 Analog Common 2 For Analog Input 2 Electronically isolated from digital I O and opto output With Analog Input 2 provides one fully isolated analog input channel 19 Opto Output At Frequency Program with T065 Opto Out Sell T065 T066 T068 20 RS485 DSI Shield Terminal connected to Safety Ground PE when using the RS485 DSI Communication Port Refer to the PowerFlex 400 User Manual publication 22C UMO01 for Important information regarding Stop commands and the Digital Inx Sel Purge option No Signal Default Description Param H1 1 Relay N O Ready Fault Normally open contact for No 1 output relay T055 R2 1 Relay Common Common for output relay R3 1 Relay N C Ready Fault Normally closed contact for No 1 output relay T055 R4 2 Relay N O Motor Running Normal
34. derating IP20 Open Type IP30 NEMA Type 1 UL Type 1 10 to 50 degrees 14 to 122 degrees F 10 to 45 degrees 14 to 113 degrees F Cooling Method Fan All drive ratings Storage Temperature 40 to 85 degrees C 40 to 185 degrees F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity 0 to 95 non condensing Shock operating 15G peak for 11ms duration 1 0 ms Vibration operating 1G peak 5 to 2000 Hz Seismic Rating Meets the seismic requirements of the 2003 International Building Code as specified by AC 156 Electrical Voltage Tolerance 200 240V 10 380 480V 10 Frequency Tolerance 48 63 Hz Input Phases Three phase input provides full rating Single phase operation provides 5096 rated current Displacement Power Factor 0 98 across entire speed range Efficiency 97 5 at rated amps nominal line voltage Transistor Type Isolated Gate Bipolar IGBT Internal DC Bus Choke 200 240V AC Input 11 37 kW 15 50 HP Panel Mount 380 480V AC Input 11 110 kW 15 150 HP Panel Mount Control Method Sinusoidal PWM Volts Hertz Carrier Frequency Frames C and D 2 10 kHz Drive ra
35. e Mount Drive 300 11 81 164 gt lt gt 5 0 31 6 46 307 5 230 6 9 08 32 12 8 153 8 6 06 76 9 3 03 ppm Frame C Flange Mount EMC Line Filters Dimensions are in millimeters and inches Catalog Numbers 22 RF018 CS 22 RF026 CS 22 RF034 CS 30 For further information visit www abpowerflex com or www ab com support abdrives Specifications Catalog Numbers 22 RFD036 22 RFD050 22 RFD070 22 RFD100 22 RFD150 22 RFD180 ow
36. er Sink or Source control via a DIP switch setting Control terminal screws are sized for a conventional blade screw driver I O Terminals 1 2 and are semi programmable and dedicated for Stop Start Reverse and SW Enable inputs These I 0 Terminals can be programmed for 2 or 3 Wire operation to meet application requirements I O Terminals 5 6 7 and 8 are fully programmable and provide added flexibility Programmable functions include Local Control Second Accel Decel Clear Fault Preset Frequencies RS485 Control Auxiliary Fault and Purge Speed can be controlled via 2 analog inputs Both inputs can be configured for either voltage or current and can be used for applications such as PID Voltage input can be programmed for bipolar operation The drive is shipped with a jumper installed between 1 0 Terminals 01 and 11 This jumper can be removed when using I O Terminal 01 as a Stop or Enable input Typical Typical SRC Wiring Wiring 7 1 of 7 Digital Input Circuits 0 NM Z Start Run FWD mi MN RA i Z Z Direction Run REV o Digital Common Digital Input 1 Digital Input 2 ae Digital Input 3 pet Digital Input 4 mer Digital Common Opto Common 1 Relay N O 1 Relay Common 24V DC Source 1 Relay N C Earth Referenced 10V DC Source Frames D amp E
37. hat it is safe for the drive to run at commanded speed B Damper Position Command Powerflex System Run Command Damper Limit Switch Re ofl Outside Air WX um ES Supply Fan For further information visit www abpowerflex com or www ab com support abdrives Product Selection Guide Auxiliary Motor Control The PowerFlex 400 has a built in Auxiliary Motor Control feature This feature allows operation of up to three 3 line started motors in addition to the motor controlled directly by the PowerFlex 400 drive System output can vary from 0 auxiliary motors off and drive controlled motor at zero speed to 400 3 auxiliary motors and drive controlled motor at full speed When Auxiliary Motor Control is enabled the internal PID controller in the PowerFlex 400 uses a reference and feedback signal to adjust the speed of the drive controlled motor such that the feedback signal follows the reference signal When demand exceeds the first motors capacity the PowerFlex 400 Auxiliary Motor Control automatically starts an auxiliary motor The speed of the drive controlled motor is reduced to account for the auxiliary motors additional output to the system If demand continues to increase the PowerFlex Auxiliary Motor Control starts additional motors using the Same process When demand decreases an auxiliary motor is stopped and the PowerFlex Auxiliary Moto
38. ing capability In grid and dialog based parameter editing Immediate visual indication of drive and communication status when viewing online drive Integrated HTML Help architecture DriveTools For further information visit www abpowerflex com or www ab com support abdrives 1 Application Features Configurable Keypad Hand Off Auto Functions Parameter P042 Auto Mode defines the operating configuration of the control keys Hand Off Auto Configuration Hand Mode Start command and speed reference come from the integral keypad Auto key switches control from Hand mode to Auto mode in a bumpless transfer as long as there is an active run command e D ex Auto Mode Start command is defined by P036 Start Source keypad terminal block comm port and speed reference is defined by P038 Speed Reference analog inputs preset frequency T comm port Start Hand key switches control and speed reference to the integral keypad in a bumpless transfer Allen Bradley Local Remote Configuration Local Mode Start command and speed reference come from the integral keypad Auto key stops the drive and the drive switches to Remote mode Remote Mode Start command is defined by P036 Start Source and speed reference is defined by P038 Speed Reference Auto key stops the drive and the drive switches to Local mode Auto Manual Configuration Manual command is defined b
39. lex drives easy to start up operate and maintain Multi lingual programming operator interface text and voltage sensitive defaults in PowerFlex drives will help global OEMs and end users save time and money during set up integration and maintenance of virtually any automation system Rockwell Automation supports drive users whenever and wherever needed providing drive specialists and manufacturing expertise for unmatched service and support around the globe In fact one of every five Rockwell Automation employees is in the field with users every day Rockwell Automation also offers a full spectrum of value added services and expertise to help simplify maintenance and enhance productivity Rockwell Automation is committed to helping its customers meet ever changing demands PowerFlex drives illustrate our commitment to user productivity through timely delivery of world class products and continued backward compatibility to minimize life cycle costs Count on Rockwell Automation to be your Complete Automation partner now and in the future For further information on PowerFlex drives visit our web site at www abpowerflex com PowerFlex DriveExplorer and DriveTools SP are trademarks of Rockwell Automation Trademarks not belonging to Rockwell Automation are property of their respective companies www rockwellautomation com Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel
40. ly open contact for No 2 output relay T060 R5 2 Relay Common Common for output relay R6 2 Relay N C Motor Running Normally closed contact for No 2 output relay T060 Selection DIP Switches 0 10V Sets analog output to either voltage or current Analog Input Al1 amp Al2 Settings must match amp T069 Analog In 1 Sel Analog Output AO1 amp AO2 Al2 amp T073 Analog In 2 Sel AO1 amp T082 Analog Out1 Sel AO2 amp T085 Analog Out2 Sel Sink Source DIP Switch Source SRC Inputs can be wired as Sink SNK or Source SRC via DIP Switch setting Specifications User Installed Relay Board Terminal Designations No Signal Default Description Param 3A 3 Relay N O Ready Fault Normally open contact for Number 3 Output Relay R221 3B 3 Relay Common _ Common for Number 3 Output Relay 4A 4 Relay N O Ready Fault Normally open contact for Number 4 Output Relay R224 4B 4 Relay Common Common for Number 4 Output Relay 5A 5 Relay N O Ready Fault Normally open contact for Number 5 Output Relay R227 5B 5 Relay Common _ Common for Number 5 Output Relay 6A 6 Relay N O Ready Fault Normally open contact for Number 6 Output Relay R230 6B 6 Relay Common _ Common for Number 6 Output Relay 7 Relay Ready Fault Normally open contact for Number 7 Output Relay R233 7B 7 Relay Common Common for Number 7 Output Relay 8A 8 Relay N O Ready Fault Normally open contact fo
41. mm Port Analog In 1 A154 PID Prop Gain 0 00 to 99 99 0 01 A155 PID Integ Time 0 0 to 999 9 Secs 2 0 Secs A156 PID Diff Rate 0 00 to 99 99 1 Secs 0 00 1 Secs A157 PID Setpoint 0 0 to 100 096 0 096 A158 PID Deadband 0 0 to 10 096 0 096 A159 PID Preload 0 0 to 320 0 Hz 0 0 Hz A160 Process Factor 0 1 to 999 9 30 0 A163 Auto Rstrt Tries 0 to 9 0 A164 Auto Rstrt Delay 0 0 to 160 0 Secs 1 0 Secs A165 Start At PowerUp 2 settings Disabled Enabled Disabled For further information visit www abpowerflex com or www ab com support abdrives Specifications Parameter Parameter Name Description Factory Default Number A166 Reverse Disable 2 settings Rev Enabled Rev Disabled Rev Disabled A167 Flying Start En 2 settings Disabled Enabled Disabled A168 PWM Frequency 2 0 to 10 0 kHz Frame C and D drives 20 to 8 0 kHz Frame E drives 4 0 kHz A169 PWM Mode 2 settings Space Vector 2 Phase 2 Phase A170 Boost Select 16 settings Custom V Hz 30 0 VT 35 0 VT 40 0 VT 45 0 VT 0 0 no IR 0 0 2 5 5 0 7 5 10 0 45 0 VT 12 5 15 0 17 5 20 0 Kepco Curve A171 Start Boost 0 0 to 25 096 2 596 A172 Break Voltage 0 0 to 100 0 25 0 A173 Break Frequency 0 0 TO 320 0 Hz 15 0 Hz A174 Maximum Voltage 20 to Drive Rated Volts Drive Rated Volts A175 Slip Hertz
42. or mounting heatsink through back of an enclosure thus removing a large portion of the heat inside a cabinet The backside is rated IP66 and UL NEMA Type 4X 12 for both indoor and outdoor use Installation flexibility is enhanced by the UL Plenum rating allowing for direct mounting in an air handling system I O Three 3 semi programmable and four 4 fully programmable digital inputs provide application versatility Two 2 programmable form C relay outputs and one 1 opto output can be used to indicate various drive or motor conditions Two 2 analog outputs are DIP Switch selectable for either voltage 0 10V or current 0 20 mA These scalable 10 bit outputs are suitable for metering or as a speed reference for another drive Two 2 analog inputs one unipolar and one bipolar are DIP switch selectable for either voltage or current One input is isolated from the rest of the drive 1 0 Six 6 programmable form A relay outputs are available via user installed Auxiliary Relay Board Frame D E amp F only Operator Keypad and Programming Integral keypad features 2 line 16 character LCD display LED indicators provide system configuration and fault status Configurable Hand ff Auto function buttons Digital increase decrease speed control Parameter names are displayed as text Parameters are grouped into files based upon function making programming fast and easy For further information visit www abpowe
43. or software Integral RS485 communications can be used for programming from a PC It can also be used in a multi drop network configuration A serial converter module provides connectivity to any controller with a DF1 port PC Programming Software le Actions gt Edi Explore Dg i Devices 5 Node 1 PowerFlex 400 0 101 Language English 1 0 2 0 PowerFlex 400 2301 7 SHP 1 0 102 Comm Format RTU 8 N 1 Parameters 1 0 103 Comm Data Rate 9600 D 1 0 104 Comm Node Addr 100 gt 1 0 105 Comm Loss Action Fault Edda 1 0 106 Comm Loss Time 5 0 Sec Terminal Block 1 0 107 Comm Write Mode Save Communications ___bistSelection Advanced WAA Custom Vie Compare R For Help press F1 Local DSI Through the use of a Serial Converter Module and DriveExplorer or DriveTools SP software programming can be greatly simplified DriveExplorer Software View and modify drive and adapter parameters in a method similar to the file management capability of Microsoft Windows Explorer Operate the drive via an on screen Control Bar which is a tool that allows you to start stop and change the speed reference of the drive Save restore and print parameter information Compare current parameters with factory defaults or previously saved parameter values Edit upload and download parameters DriveTools SP Software Online and offline programm
44. or www ab com support abdrives Installation Considerations Input and Output Line Reactors Loose 208V 60 Hz Three Phase PowerFlex 400 Ratings Catalog Number kW HP Amps IP00 Open Style IP11 Nema Type 1 3 Impedance 2 2 3 0 12 1321 3R12 A 1321 3RA12 A 3 7 5 0 17 5 1321 3R18 A 1321 3RA18 A 5 5 7 5 24 1321 3R25 A 1321 3RA25 A 7 5 10 33 1321 3R35 A 1321 3RA35 A 11 15 49 1321 3R45 A 1321 3RA45 A 15 20 65 1321 3R55 A 1321 3RA55 A 18 5 25 75 1321 3R80 A 1321 3RA80 A 22 30 90 1321 3R80 A 1321 3RA80 A 30 40 120 1321 3R100 A 1321 3RA100 A 37 50 145 1321 3R130 A 1321 3RA130 A 5 Impedance 2 2 3 0 12 1321 3R12 B 1321 3RA12 B 3 7 5 17 5 1321 3R18 B 1321 3RA18 B 55 7 5 24 1321 3R25 B 1321 3RA25 B 7 5 10 33 1321 3R35 B 1321 3RA35 B 11 15 49 1321 3R45 B 1321 3RA45 B 15 20 65 1321 3R55 B 1321 3RA55 B 18 5 25 75 1321 3R80 B 1321 3RA80 B 22 30 90 1321 3R80 B 1321 3RA80 B 30 40 120 1321 3R100 B 1321 3RA100 B 37 50 145 1321 3R130 B 1321 3RA130 B 240V 60 Hz Three Phase PowerFlex 400 Ratings Catalog Number kW HP Amps IP00 Open Style IP11 Nema Type 1 3 Impedance 2 2 3 0 12 1321 3R12 A 1321 3RA12 A 3 7 5 0 17 5 1321 3R18 A 1321 3RA18 A 5 5 7 5 24 1321 3R25 A 1321 3RA25 A 7 5 10 33 1321 3R35 A 1321 3RA35 A 11 15 49 1321 3R45 A 1321 3RA45 A 15 20 65 132
45. r 4 20 Setpnt 4 20 TstData 4 20 OutCurr 0 10 T086 Analog Out2 High 0 0 to 80096 10096 T087 Analog Out2 Setpt 0 0 to 100 0 0 096 Communications Group C101 Language 7 settings English Francais Espanol Italiano Deutsch Portugues Nederlands English C102 Comm Format 7 settings RTU 8 N 1 RTU 8 E 1 RTU 8 O 1 RTU 8 N 2 RTU 8 E 2 RTU 8 O 2 MetaSys N2 RTU 8 N 1 C103 Comm Data Rate 6 settings 1200 2400 4800 9600 19 2K 38 4K 9600 C104 Comm Node Addr 1 to 247 100 C105 Comm Loss Action 6 settings Fault Coast Stop Stop Continu Last Run Preset 0 Kypd Inc Dec Fault C106 Comm Loss Time 01 to 60 0 Secs 5 0 Secs C107 Comm Write Mode 2 settings Save RAM Only Save Advanced Program Group 141 Purge Frequency 0 0 to 320 0 Hz 5 0 Hz A142 Internal Freq 0 00 to 320 00 Hz 60 00 Hz A143 Preset Freq 0 0 0 to 320 0 Hz 0 0 Hz A144 Preset Freq 1 5 0 Hz A145 Preset Freq 2 10 0 Hz A146 Preset Freq 3 20 0 Hz A147 Accel Time 2 0 00 to 600 00 Secs 30 00 Secs A148 Decel Time 2 0 01 to 600 00 Secs 30 00 Secs A149 S Curve 0 to 100 A150 PID Trim Hi 0 0 to 320 0 Hz 60 0 Hz A151 PID Trim Lo 0 0 to 320 0 Hz 0 0 Hz A152 PID Ref Sel 9 settings PID Disabled PID Setpoint Analog In 1 Analog In 2 Comm Port Setpnt Trim A IN PID Disabled 1 Trim A In 2 Trim Comm Trim A153 PID Feedback Sel 3 settings Analog In 1 Analog In 2 Co
46. r Control increases the speed of the drive controlled motor to account for lost system output A Motor Interlock input identities motors that are out of service and causes them to skipped over to the next available motor An AutoSwap function also can be used which allows equal wear to be placed on each motor by periodically swapping the drive controlled and auxiliary motors Each motor in the system will over time be connected to the PowerFlex 400 drive and also directly to the AC line During an AutoSwap the motor directly connected to the PowerFlex 400 drive is stopped and the contactor is opened The contactor of the next motor that will be controlled by the PowerFlex 400 drive is opened if running across the AC line A contactor is closed connecting this motor directly to the PowerFlex 400 drive and is started An additional motor is line started if required One External Motor One External Motor without AutoSwap with AutoSwap Three Phase Power Three Phase Power Flo PID Reference d PID Reference PID Feedback A PID Feedback e PowerFiex PowerFlex 00 00 MD te Z M2D O O wet Ju M2L MD ML MD ML For further information visit www abpowerflex com or w
47. r Number 8 Output Relay R236 8B 8 Relay Common _ Common for Number 8 Output Relay 20 For further information visit www abpowerflex com or www ab com support abdrives Specifications Drive Specifications Drive Ratings Catalog Number Output Ratings Input Ratings Branch Circuit Protection Estimated Power Dissipation kW HP Amps Voltage Amps Fuses 140M Motor Contactors IP20 Open Watts 45 C 50 C Range Protectors 0 200 240V AC 3 Phase Input 0 230V 3 Phase Output 22C B012N103 2 2 3 0 12 12 180 265 6 5 15 5 20 140M F8E C16 100 C23 170 22C B017N103 3 7 5 0 175 1175 180 265 8 8 21 30 140M F8E C25 100 C37 210 22C B024N103 5 5 7 5 24 24 180 265 10 9 26 1 35 140M F8E C32 100 C37 298 22C B033N103 7 5 10 33 33 180 265 144 346 45 140M F8E C45 100 C45 365 22C B049A103 11 15 49 49 180 265 21 3 51 70 140 CMN 6300 100 C60 488 22C B065A103 15 20 65 65 180 265 28 3 68 90 140 CMN 9000 100 C85 650 22C B075A103 18 5 25 75 75 180 265 325 178 100 140 CMN 9000 100 095 734 22C B090A103 22 30 90 81 180 265 38 3 192 125 100 0110 718 22C B120A103 30 40 120 120 180 265 51 6 124 175 100 D180 1055 22C B145A103 3 50 145 130 180 265 62 4 1150 200 100 0180 1200 380 480V AC 3 Phase Input 0 460 3 Phase Output 22C D6P0N103 2 2 3 0 6 6 340 528 6 3 7 5 10 140M D8E C10 110
48. rflex com or www ab com support abdrives M a a a I r _ gs z m C a sa Te TE TS b 5 9 e e o ACC A z l _ _ 23 _____ 914 vr III 01 e e 9d SH d eH cH LH 0 6 8b ZL 9L SE cb Function Loss Run FWD Software Enable L0V Digital Common Digital Input 1 Purge Digital Input 2 Local Digital Input 3 Clear Fault Digital Input 4 Comm Port LIV Digital Common Opto Common 24VDC 10VDC Analog Input 1 ev CE M VINOc AOL VINOc AOL AOL VINOc AOL JHS ANS B Analog Common 1 Analog Output 1 Frequency 0 10V Analog Output 2 Output Current 0 10V Analog Input 2 Analog Common 2 Opto Output At Frequency RJ 45 Shield 1 Relay N O Ready Fault 1 Relay Common 1 Relay N C 2 Relay N O Motor Running 2 Relay Common 2 Relay N C 2 1 Allen Bradley Product Overview Communications e Supports Drive Serial Interface DSI communication modules DeviceNet EtherNet IP and PROFIBUS DP and accessories Embedded Modbus RTU and Metasys N2 protocols are parameter selectable and require no additional hardware
49. s adapters online and offline Compatibility Windows 98 ME NT 4 0 Service Pack or later 2000 and See www ab com drive for support devices Spare Parts Description PowerFlex 400 Fan Replacement Kit Description 1 Fan 3 10 HP 200 240V AC and 3 10 HP 380 480V AC Catalog Number SK U1 FAN1 C1 PowerFlex 400 Fan Replacement Kit Description 1 Fan 15 20 HP 380 480V AC Other Options Description Auxiliary Relay Board Description Field installed kit Expands drive output capabilities 10 For further information visit www abpowerflex com or www ab com support abdrives SK U1 FAN1 C2 Catalog Number AK U9 RLB1 Product Selection Guide Communication Option Kits Description Catalog No serial Converter Module RS485 to RS232 22 SCM 232 Description Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive software Includes DSI to RS232 serial converter 1203 SFC serial cable 22 RJ45CBL C20 cable and DriveExplorer Lite CD serial Cable 1203 SFC Description 2 0 meter serial cable with a locking low profile connector to connect to the serial converter and a 9 pin sub miniature D female connector to connect a computer Null Cable Converter 1203 SNM Description For use when connecting the serial converter to DriveExplorer on a handheld PC DSI Cable Description 2 0 meter RJ45 to RJ45 cable male to male connectors 22 RJ45CBL
50. tal inputs Tied to I O Terminal 09 Electronically isolated with digital inputs from analog I O and opto output 05 Digital Input 1 Purge Program with T051 Digital In1 Sel T051 06 Digital Input 2 Local Program with T052 Digital In2 Sel T052 07 Digital Input 3 Clear Fault Program with T053 Digital In3 Sel T053 08 Digital Input 4 Comm Port Program with T054 Digital In4 Sel T054 09 Digital Common For digital inputs Tied to I O Terminal 04 Electronically isolated with digital inputs from analog I O and opto output 10 Opto Common For opto coupled outputs Electronically isolated with opto output from analog I O and digital inputs 11 24V DC Drive supplied power for digital inputs Referenced to Digital Common Max Output 100mA 12 10V DC Drive supplied power for 0 10V external potentiometer P038 Referenced to Analog Common Max Output 15mA 13 Analog Input 1 0 10V External 0 10V unipolar 0 20mA or 4 20mA input supply or potentiometer wiper Default input T069 T070 Is 0 10V T071 T072 For current mA input set DIP Switch to 20mA Program with T069 Analog In 1 Sel Input Impedance 100k ohm Voltage Mode 250 ohm Current Mode 14 Analog Common 1 Common for Analog Input 1 and Analog Output 1 and 2 Electrically isolated from digital I O and opto output 15 Analog Output 1 OutFreq 0 10 Default analog output is 0 10V P038 T051 For current mA value set AO1 DIP Switch to 20mA Program with T082 Analog Out1
51. ting based on 4 kHz Frames E and F 2 8 kHz Drive rating based on 4 kHz Frequency Accuracy Digital Input Within 0 05 of set output frequency Analog Input Within 0 596 of maximum output frequency 10 Bit resolution Analog Output 2 of full scale 10 Bit resolution Speed Regulation Open Loop with Slip 1 of base speed across a 60 1 speed range Compensation Output Frequency 0 320 Hz programmable Stop Modes Multiple programmable stop modes including Ramp Coast DC Brake Ramp to Hold and S Curve Accel Decel Two independently programmable accel and decel times Each time may be programmed from 0 600 seconds in 0 1 second increments Intermittent Overload 11096 Overload capability for up to 1 minute Electronic Motor Overload Protection Class 10 protection with speed sensitive response 22 For further information visit www abpowerflex com or www ab com support abdrives Specifications Category Specification Control Inputs Digital Quantity 3 Semi programmable 4 Programmable Type Source Mode SRC 18 24V ON 0 6V OFF Sink Mode SNK 0 6V ON 18 24V OFF Analog Quantity 1 Isolated 10 to 10V or 4 20mA 1 Non isolated 0 to 10V or 4 20mA Specification Resolution 10 bit 0 to 10V DC Analog 100k ohm input impedance 4 20mA Analog 250 ohm input impedance External Pot 1 10k ohm 2 Watt minimum Control Outputs Relay Quantity 2 Programmable Form C 6
52. umber Advanced Display Group d301 Control Source 0 to 99 Read Only d302 Contrl In Status 0 to 1 Read Only d303 Comm Status 0to 1111 Read Only d304 PID Setpnt Displ 0 0 to 100 096 0 096 d305 Analog In 1 0 0 to 120 096 0 096 d306 Analog In 2 d307 Fault 1 Code 0 to 122 Read Only d308 Fault 2 Code d309 Fault 3 Code d310 Fault 1 Time hr 0 to 9999 Hr Read Only 0311 Fault 1 Time min 0 0 to 60 0 Min Read Only d312 Fault 2 Time hr 0 to 9999 Hr Read Only d313 Fault 2 Time min 0 0 to 60 0 Min Read Only d314 Fault 3 Time hr 0 to 9999 Hr Read Only d315 Fault 3 Time min 0 0 to 60 0 Min Read Only d316 Elapsed Time hr 0 to 32767 Read Only d317 Elapsed Time min 0 0 to 60 0 Min Read Only d318 Output Powr Fctr 0 0 to 180 0 deg Read Only d319 Testpoint Data 0 to FFFF Read Only d320 Control SW Ver 1 00 to 99 99 Read Only d321 Drive Type Used by Rockwell Automation Field service personnel d322 Output Speed 0 0 to 100 096 Read Only d323 Output RPM 0 to 24000 RPM Read Only d324 Fault Frequency 0 00 to 320 00 Hz Read Only d325 Fault Current 0 0 to Drive Rated Amps x 2 Read Only d326 Fault Bus Volts to 820 VDC Read Only d327 Status Fault 0 to 1 Read Only For further information visit www abpowerflex com or www ab com support abdrives Approximate Dimensions Ratings are in kW and HP Specifications Frame 240V AC 3 Phase 480V AC 3 Phase C 2 2 3 0 5 5 7 5 2 2 3 0 7 5 10 0 3 7 5 0 7 5 10 0 4 0 5 0 11 0 15 0 5 5
53. ut Line Fixed Keypad 3 Input Line Reactor only available as integral part of enclosure with Frame C f Package Code A and B drives Emission Class Code Rating 0 Not Filtered g Version Code Version 3 RS485 D DeviceNet Adapter E EtherNet IP Adapter P PROFIBUS DP Adapter 34 For further information visit www abpowerflex com or www ab com support abdrives Product Selection Guide PowerFlex 400 Packaged Drives 208V AC Main Input Disconnect Drive Ratings Single Motor Output Current Frame kW HP 40 C Size Catalog Number 2 2 3 0 12A 23C X012A103NNAANN 37 5 0 16 8 C 23C X017A103NNAANN 5 5 7 5 24A C 23C X024A103NNAANN 7 5 10 30 8A C 23C X033A103NNAANN 11 15 46 2A D 23C X049A103NNAANN 15 20 64A D 23C X065A103NNAANN 18 5 25 75 D 23C X075A103NNAANN 22 30 88A D 23C X090A103NNAANN 30 40 114A E 23C X120A103NNAANN 37 50 143A E 23C X145A103NNAANN 208V AC 3 Contactor Full Feature Bypass with Disconnect Drive Ratings Single Motor Output Current Frame kW HP 40 C Size Catalog Number 2 2 3 0 12A 23C X012A103NNBANN 3 7 5 0 16 8A 23C X017A103NNBANN 5 5 7 5 24 23C X024A103NNBANN 7 5 10 30 8A 23C X033A103NNBANN 11 15 46 2A D 23C X049A103NNBANN 15 20 64A D 23C X065A103NNBANN 18 5 25 75A D 23C X075A103NNBANN 22 30 88A D 23C X090A103NNBANN 30 40 114A E 23C X120A103NNBANN 37 50 143A E 23C X145A103NN
54. ww ab com support abdrives Product Selection Guide Catalog Number Explanation Position Number 1 3 4 5 6 8 9 10 11 12 22 D 038 A 1 0 3 a b C d e f g a c1 d Drive Rating Enclosure Code Type 200 240V Input Code Enclosure 22C PowerFlex 400 Code N Panel Mount IP20 UL Open Type 012 12 2 2 3 0 A Panel Mount IP30 NEMA 1 UL b 017 17 5 3 7 5 0 Type 1 Voltage Rating 024 24 5 5 7 5 F Flange Mount P na Open Type D Frame C drives only available with IP20 UL 3 Open Type enclosure Field installed 3 065 65 15 20 conversion kit available to achieve IP30 NEMA 075 75 1 UL Type 1 rating 090 Frame D E and F drives only available with 120 IP30 NEMA 1 UL Type 1 enclosure 145 ti Frame C drives only C2 id HIM Rating 380 480V Input Code Module Code 1 Fixed Keypad 660 010 f 012 Emission Class 017 Code Rating 022 0 Not Filtered 030 038 045 g 060 Version 072 Code Version 088 3 RS485 105 142 170 208 For further information visit www abpowerflex com or www ab com support abdrives Product Selection Guide PowerFlex 400 Standard Drives 200 240V AC Three Phase Drives Drive Ratings Catalog Number Output Frame kW HP Current Size Rating Panel Mount Flange Mount 2 2 3 0 12A IP20 UL Open Type 22C B
55. y P036 Start Source and the speed reference comes from the integral keypad Auto key toggles frequency control to Auto mode in a bumpless transfer Auto Mode Start command is defined by P036 Start Source and speed reference is defined by P038 Speed Reference Auto key switches frequency control to the integral keypad in a bumpless transfer Connectivity to Building Fire and Life Safety Systems Purge The PowerFlex 400 drive has an input which can be wired to a fire control panel or other fire life safety systems allowing control of the drive to be overridden A purge input will start the drive at a programmable purge speed regardless of the selected start source Purge can occur and is operational at any time whether the drive is running or stopped A purge command will take precedence over a stop command from the comm port network and over a SW Enable command from the terminal block Fire Freeze Stats The PowerFlex 400 drive can be tied into fire alarm systems or interlocked with cooling coils via a Function Loss input on the drive Upon opening of the input the drive will immediately coast to a stop if running and issue a fault The drive will only be allowed to restart once the alarm state is cleared and the drive fault is reset For further information visit www abpowerflex com or www ab com support abdrives Application Features Proportional Integral Differential Control Loop The PowerFlex 400 has a built in PID
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