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L14 - Drive Programming with the New PowerFlex® 520

1. Forward Co At Ref C Z The numeric box performs a dual purpose It displays the drive feedback but can also be used to enter information After you click the Enter button the value is stored but not displayed Once the motor is spinning the value will be updated 3 Type a value between 0 Hz and 60 Hz and press the Enter Kl button on the keypad to confirm The faceplate will technically allow a higher value to be entered but the drive will limit to 60 Hz in any case 4 Click the Start button in the PF525 faceplate The drive will start turning the motor at the commanded speed You can see the speed feedback changing in the numeric box on the faceplate 5 After making the motor come to reference speed click the Stop button in the PF525 faceplate 55 of 84 6 Press the Faults button The Faults faceplate will come up It may look different than the screenshot below since it will display the last fault PF525 ARGO Q Last Fault Drive Communications Loss Fault C If a fault condition exists the Faults icon flashes red This faceplate determines the fault information from the drive and displays the fault type code and description When there is no active fault the display shows the last fault condition recorded 7 On the demo box push in the red Safe Off button to generate a fault on the drive This will generate a F059 Safety
2. port 0 PowerAlex 525 1P 110W SOHP he Downloading parameter 81 I Close window when complete 46 of 84 9 If you see this Data Out of Range message Click the Blue button Downloading i O x F WIN7 VM AB ETHIP 11192 168 1 20 a EEE I Ii Data Value Out of Range MER A From Message DPT 81 00 3 122 9 A Close window when complete and Click Ignore DPI Error Detected x Data Value Out of Range From Message DPI 81 00 3 122 9 T Downloading FS WIN7 VMIAB_ETHIP 1 192 168 1 20 P 9 ill Data Value Out of Range I aper From Message DPI 81 00 3 157 9 7 Close window when complete and Click Ignore DPI Error Detected Data Value Out of Range From Message DPI 81 OD 3 157 9 You may hear the drive reset which is normal After the download is complete the Module Properties page will be back in focus on the Drive tab 47 of 84 11 Click the OK button to close the Module Properties window DE Module Properties Local 0 PowerFlex 525 EENET 2 3 Z ioj xj General Connection Module Infa Port Configuration Drive PowerFlex 525 Disconnected VIMT vkIAB ETHIP 14192 168 130 t U zZz BB Downoad Upload ADC Compare Parameters Properties Wizards Manual ba TP TITOV SQHP O PowerFlex 525 Status Offline Cancel Apply Help 12 Click on Communcations in the menu bar and sele
3. Speed Control Speed Control speed Reference Speed Reference 2 Speed Reference 3 Speed Reference Drive Fot Internal frequency command from the potentiometer on the integral keypad EtherNet IP EtherNet lP BootP DHCP Enable En Rate Cig Auto detect v EM Comm Flt Actn Faut EN Idle Fit Actr Faut IP Address 192 168 1 20 Subnet Mask 255 255 255 0 30 of 84 Digital Inputs changes required Digital Inputs Stop Mode Ramp CF v Preset Frege 0 0 00 Hz 1 5 00 Hz Start Source Keypad 2 10 00 Hz Start Source 2 Din TimBk f 3 20 00 Hz Start Source 3 EtheNevIP 4 30 00 Hz 5 E 7 40 00 Hz Stop 50 00 Hz 60 00 Hz DiglnTermBlk 07 3wire Start v DiglnTermBlk 03 wire Dir Common DiglTermelk 05 EA DiglnTermBIk 06 Preset Freg gt DiglnTemelk 07 Spd Stt2 gt DiglnT ermB lk 08 Joa Forward Mote For terminal block start control Start source and at least 1 of TermBlk 0203 must be set to 2 wire or Swine control The drive will not obey start command if TermBlk 02 and TermBlk 03 are set to an invalid configuration 60 00 Hz 9 60 00 Hz 10 60 00 Hz 11 60 00 Hz 12 60 00 Hz 13 60 00 Hz 14 760 00 Hz EEE EEK EEK 15 60 00 Hz Relay Outputs changes required Relay Outputs Relay 1 M O Functions Motor unning Level On Time OFF Time Relay 2 M C Function Level On Time OFF
4. Tasks 1 68 MainTask BS PO1 Machine or Program Tags ROL PowerUP Ei ROS _ Monitor ROS Control 2 08 PO2 Application 2 68 P03 PF753 Drive 18 PO4 PF755 Drive 76 of 84 DMAT Device Status Rungs 13 14 15 16 17 18 MODULE STATUS NOP ALL MODULES ABORTED Module Aborted Module Aborted PF753 Drive Aborted PF755 Drive Aborted All_Modules_Aborted Module Ready for Module Ready for Use Use PF753 Drive Ready PF755_Drive Ready All Modules Ready ALL MODULES RESET Module Reset Module Reset PF753 Drive Reset PF755 Drive Reset All Modules Reset ALL MODULES OK Module OK NOT Module OK NOT Faulted Faulted PF753 Drive OK PF755 Die OK All Modules OK ANY MODULE SAFE LIMITED SPEED REQUEST PF753_Drive SLSReq Any Module SLSReg Safe Limited Speed PF755 Drive SLSReq 77 of 84 DMAT Application Status Rungs APPLICATION STATUS 19 NOP ALL APPLICATIONS READY Application Ready for Use Application Ready All Applications Ready 20 ALL APPLICATIONS RESET Application Reset Application Reset All Applications Reset 21 ALL APPLICATIONS RUNNING Application Running Application Running All Applications Running ALL APPLICATIONS STOPPED Application Stopped Application Stopped All Applications Stopped 23 ALL APPLICATIONS OK Application OK NOT Faulted Application OK All Applications OK 24 Fe End 78 of 84 Application Modules The application modules cont
5. In addition the machine module provides a high level interface with the HMI accepting commands like Start Stop and Clear Faults It provides status info to the HMI terminal like current state of the machine for example RUNNING versus STOPPED Machine States By default the machine program module operate based on the below overall state diagram 72 of 84 Machine State Diagram The machine can go from any state in the shaded box to STOPPING i ae IDLE START a RESETTING _ STARTING RUNNING enabled STOP The machine can qo from any state in the solid box to Aborting Vv b T ra N STOPPED E ____ CLEARING ABORTED disabled hl a gt eg N Transitional State Permanent State Machine Command a We Ja The machine module uses the Transitional States to move between Permanent States Typically the machine only remains on a Transitional State for brief period of time If the machine module detects an error during a Transitional State or if the application or device modules fail to transition within an allotted time 10 seconds by default the machine module issues an ABORT command The fail safe transition timer makes sure the overall machine does not become stuck in a Transitional State It also helps to provide diagnostic information to determine which module is not transitioning properly You can fully customize the state machine letting you change t
6. Initiates the application RESET sequence which prepares the RESET application and or devices to run Use this for the coordinated reset of multiple modules Initiates the application RUN sequence Customize the RUN 1 START sequence to fit the needs of your application Ignored Halts the application RUN sequence if active and initiates the STOP STOP sequence The STOP sequence attempts to stop and Halts the device module RESET sequence disable all active drives 1 By default these commands are ignored by the module However you can change the relationship of each module to best fit the needs of the application Initiates the device module RESET sequence which prepares the device module to run 74 of 84 Machine Control Module Tags The machine control data type UDT_MachCtrl comprises the overall machine control and status including the state machine The user defined data type consists of these components Description Wachine Mode Operator MANUAL Mode Program AUTO Mode Machine Commands Mack Mach Machine Comm p 9 Mack Machine Commar dicates Current bv State 1 State ve State ne State ae State ve State State ine State Ine State cates Current Mi cates Current M ine State h h h
7. Name Value Units k Internal value e Default Min Max a 5 DC Bus Voltage 1200 CF Ma bo ss pb bm o wos o o e e b 12 comasouce 1 um bb nemne oe onoo 0 a werwe a ce Ce a maw e ce ek b bp h a e i so mew ce eoo e eo OE a mes Show 5 Click the Show All a button to return to viewing all of the PowerFlex 525 drive parameters 19 of 84 6 To make viewing and editing parameters even simpler you can enter a word or abbreviation into the filter value entry box For example type Motor into the Filter Value entry box Notice that it filters and only shows the parameters that have the word motor in their parameter names Parameters PowerFlex 525 1 Port 0 OA Parameters Group Filter value Show fan Parameters Nan Defaults Motor a lt Name Value Units Internal value Default Min Max 31 Motor MP yolks 230 y 230 230 35 250 rv a moon ies h s e w o a mwena am s mere rm FT ooo o o o o a mawe oo w o o om es ae moroa oa e o o o o ja Motorouseet fetere ml eoe oo eooo C a e a T 99 mor ew om o ow bw es s mom e o m o o o e w mo e o m o o ms E oe Try some other examples such as Dig Speed or 10 and see the results Remember to clear delete the entry field when finished 20 of 84 7 Under the Group dropdown selection box you can scroll through the different drive parameter groups AppView groups and the CustomView
8. 3 Press the Stop O button to clear the fault from the drive 4 Using the lessons from the first exercise change parameter P033 Motor OL Current to 5 0 or another value if you desire 5 Reconnect the Ethernet cable to the drive This will reinitiate communication between the drive and the controller which starts with verifying the configuration signature Notice that the PowerFlex 525 drive will get a F048 Parameters Defaulted fault on the LCD Keypad display after a few seconds This is normal and the first step of the Automatic Device Configuration process The drive is now being configured 6 Go back to the I O Configuration tree in Logix Designer you will notice a Yellow triangle next to the PowerFlex 525 drive PF525_Drive Click once on the drive to highlight select it You will notice that the drive s connection status is ina Configuring state eg VO Configuration 9 Pointlo ER 0 1769 L18ERM BB1B PF525 Lab ADC 9 Embedded O l 1 Embedded Discrete IO ae 3 Module Defined Tags PF525_Driver oo PF525 Drive O Salg Module Fault 66 of 84 7 Minimize Logix Designer so that the HMI is visible On the Startup screen of the HMI there is a multistate indicator which shows the connection status of the PowerFlex 525 drive PF525 Drive Connection Status State Diagram It will take about a minute for the PowerFlex 525 drive to be configured 8 Wait until the ADC
9. Disabled CE Disabled Disabled 4 Accel Time 1 42 Decel Time 1 Display as Tag Membe 52 Average kWh Cost 70 Opto Outi Level 71 Opto Outi LevelF 73 Opto Out Level 74 Opto Out LevelF DANGER Unexpected hazardous 77 Relay Outi Level when improperly using software to config 78 RelayOutl LevelF 82 Relay Out Level Parameter names selected for the 83 RelayOut2 LevelF member names in the dive Moduld 88 Analog Out Sel necessary Datalink parameters in 4 90 Anlg Out Setpt el data transfer between controller and dry 101 Sleep Level ameters An CN Tl Click on the X in the upper right hand corner to close the Module Definition window and then close the Module Properties window 41 of 84 Taking Advantage of Having the Drive in the Controller Organizer When your application requires more than one drive you can save time with Studio 5000 for configuration Within the Controller Organizer you can duplicate the PowerFlex 525 drive on the Ethernet network as many times as needed by using the Copy and Paste features All of the node information is copied including the drive parameter settings All you need to do is change the IP address and give the device a unique name Integrated Drive Profiles are not only easy to use they also allow larger systems to be designed faster 1 Create the contextual menu by right clicking on the device and select Copy 3 6 YO Config
10. The Download window will appear 64 of 84 11 When the confirmation window appears click the Download button again x i Download offline project PF525 Lab ADC to the controller i Download Project Documentation and Extended Properties Connected Controller Mame PFS525 Lab Type 1769 L1SERM A CompactLogix 5370 Controller Path AB ETHIP 11192 165 1 10 Serial Number 60244824 Security Mo Protection aA The controller is in Remote Run mode The mode will be changed to Remote Program prior to download a DANGER This controller is the system time master Servo axes in synchronized controllers in this chassis or other chassis may be turned off a DANGER The controller image stored in nonvolatile memory might be out of date Following the download Failure to update the contents of nonvolatile memory could result in running old logic Following power up or corrupt memory condition amp DANGER Unexpected hazardous motion of machinery may occur Some devices maintain independent configuration settings that are not loaded to the device during the download of the controller verify these devices drives network devices 3rd party products have been properly loaded before placing the controller into run mode Failure to load proper configuration could result in misaligned data and unexpected equipment operation Cancel Help If you reach this step in the lab but do not end up completing the entire
11. The machine module monitors the current state of the overall machine and based on the state and or requests from the HMI terminal broadcasts out commands to both the application and device modules The individual modules perform a predefined task based on the command Some of the commands may be ignored depending on the module type HMI Application Controller Logic PanelView Plus Terminal Machine Status Machine Module i Machine Application Commands Status Machine Faceplate Device Faceplates Operator Commands Application Modules Device Device Commands Status Modulels Device Each of the modules are defined as individual programs in the Logix Project E Poi Machine R Program Tags f ROO_Main B RO PowerUP gi ROZ Monitor RO3 Control OG POZ Application Program Taos ROO Main Application Module Bi RO PowerUP a ROZ Monitor 3 RO3 Control Sj R04 Reset R10 ApplicationCode 3 P03 PowerFlex IA Program Tags ROO Main Device Modules ROT PowerUP Machine Module Monitor and Control Routines 3 OG po4 K300 Og pos_sercos G3 PO6_CIPMotion Each program contains all of the necessary logic to interact with the other configured modules This interface between each of the modules is accomplished via the Monitor and Control routines located in each of the programs The machine commands and corresponding module status is routed through the Monitor and Control rou
12. 6 Drive Status 7 Fault 1 Code 3 Fault 2 Code 9 Fault 3 Code 10 Process Display 11 Process Fract 12 Control Source 13 Contrl In Status 14 Dig In Status 15 Output RPM 16 Output Speed 17 Output Power 18 Power Saved 19 Elapsed Run Time x Cancel 4 Find the following parameters in the list and add them to ABC s Group moe Once the parameters have been added click the OK button to download this CustomView group to the drive You can also select highlight multiple parameters then click the Add gt button This makes adding parameters go a lot faster 23 of 84 5 Notice how the parameter entries from above are all now in the ABC s Group CustomView for easy viewing and editing of the parameters Parameters PowerFlex 525_1 Port 0 Parameters Group Filter value Show ABC s Group Non Defaults Edit Group mm Mame Value Units Internal value Default Min Max 30 Language English vr 1 English 1 15 fe onere je o o e e fo aee O feo mo ee fo OoOo me Er Er Close the Parameters PowerFlex 525 1 window by clicking the X in the top right corner of the window PowerFlex 525 Drive Start Up Wizard pt t 1 Click on the Wizards izards button The Available Wizards selection box will appear 2 Select the PowerFlex 525 Startup Wizard from the list and click the Select button to l
13. ADC exercise please notify an instructor as you leave so that the controller may be reset for the next session 12 When prompted to confirm switching the controller back to Remove Run click the Yes button Logix Designer q x A Done downloading Change controller mode back to Remote Run Yes Mo 13 Automatic Device Configuration ADC may cause the transition to run to be longer If the following window appears click the OK button to acknowledge the delay Logik Designer iy X The controller acknowledged your request For a transition to Run mode but it has not completed the transition wo Continue to the next section to see ADC in action 65 of 84 Demonstrating Automatic Device Configuration In this section you will generate a configuration mismatch by changing a parameter on the drive and then reconnecting it This will cause the ADC feature to activate and restore the drive to its programmed configuration 1 Wait for the drive to be configured from the previous download That will be indicated in Logix Designer by the following transition Rem Run OG E Run Made ee Rem Run OG E Run Made eee b E Controller OK b E Controller OF T E Energy St T F orage OK all Ener I 1 0 Not Responding Mo Forces Mo Edits Ma Forces Mo Edits 2 Unplug one of the Ethernet cables between the controller and the drive This will generate a fault on the drive
14. Open fault sit OE PFS25 FWDI REVI on PG O Last Falt Safety Open Faut CLR Faults 8 Press the Help button for more information about the fault Q The Help screen displays the fault descriptions and actions 56 of 84 9 Press the arrows to switch between screens PF525 PFS25 7 Fault Description aag uuaa M Fault Action Check safety input signals If not Both of the safety inputs Safety 1 using safety verify and tighten safety 2 are not enabled jumper for VO terminals 51 52 and Configure with t 105 Safety Open En G pr You can clear faults from the Startup screen or if in Operator mode from the Fault display The Alarm History screen logs fault information from all of the devices 10 When you are finished pull out the red Safe Off button and press the Clear Faults button on the Startup screen to clear the fault in the drive and the state machine Clear Faults 11 Press the Configuration button p From the Configuration screen you can enter display names and units as required for your application PFS25 PFS25 a ad Q EAEG Q PF525 Device Hame Out Curr Value 2 Name Hz Speed Units Amps value 2 Units Spd Fdbk Value 1 Name units Value 3 Name Hz Value 1 Units units Value 3 Units units Value 4 Units p lt Some of the labels are used on the Equipment Status faceplate 57 of 84 12 Press the Trend button The Trend s
15. Time 31 of 84 Opto Outputs MotorAunning 7 po At Frequency T Analog Outputs 11 After stepping through the previous pages to the Pending Changes page you can review a summary of the planned programming changes you have made to the PowerFlex 525 drive P PowerFlex 525 Startup Wizard 17 of 17 v EF Welcome v Reset Parameters v Language v Motor Control vE Motor Data v Ez Feedback v Stop Brake Mode v Ez Direction Test vE AutoTune vE Ramp Rates Speed Limits vE Speed Control v Eg EtherNet IP v Ez Digital Inputs vE Relay Outputs v EZ Opto Outputs vE Analog Outputs Wizard Step Reset Parameters Parameters were reset veg Make sure all the pages have the check mark v to the left of the page name icon Click the Finish gt gt button to accept pending changes 32 of 84 12 The main PowerFlex 525 drive window will be present Click the Reset button for all of the new parameter settings to take effect Some settings require a drive reset to be implemented Y Reset A window will appear confirming that you would like to reset the device x You are about to reset the device Are you sure you Want to do A this There may be a short time delay for the device to reset and communications to resume x lt Click the OK button You will hear the PowerFlex 525 drive cycle power and the HIM Keypad display
16. be executed 12 Let the system run for about one minute to see the full cycle of the ladder logic Once satisfied press the Stop button You can verify that the drive has the correct parameter now loaded for P033 Motor OL Current through the HIM or the Add On Profile using techniques you learned earlier this lab Reset the System To disable Automatic Device Configuration you can either reverse the steps of the previous section or more easily download a new program to the controller that does not have ADC enabled 1 Close the PF525 Lab _ADC project file You don t need to save changes 2 Open the PF525 Lab project file from the previous lab exercise 3 Download the PF525 Lab project to the controller and put it back into Remote Run mode when prompted This concludes the lab exercises Additional information about the Drives and Motion Accelerator Toolkit has been included for your reading as the next appendix if you are interested in it 68 of 84 Appendix Overview of the DMAT The Drives and Motion Accelerator Toolkit DVD publication IASIMP SP017 was developed around a modular concept Modularity lets you decide which components to incorporate into your machine providing greater flexibility and a custom fit The preconfigured logic is specifically designed around this modular concept and consists of three main logic module types Logic Module Overview Machine O The machine module contains t
17. h e b b m e fwe e e b b wm Y o fwe h hm b b wm 10 mene ooo be e u met em b bhe bw be 2 fmo ps hs pb me O is emmae foomo z a fomo o o bone oomo o tene pa is omen oo 16 fums a e o o o o EEE The PowerFlex 525 drive Add On Profile has a time saving feature with Connected Components Workbench software that will show the non default parameters This makes it easy for users to view which parameters were changed from their default setting This button only updates the set of parameters shown based on the upload When a parameter changes from defaults after clicking the button it won t be added to the list until the view is refreshed 18 of 84 3 Make sure All Parameters is selected within the Group dropdown selection box and then click the Show Non Defaults button as shown below Parameters PowerFlex 525_1 Port 0 Parameters Group Filter value Show al Parameters Non Defaults progress window showing the upload will appear Updating all Items i loj x Updating all Items c 7 Close window when complete 4 Once the upload has completed you will see the parameters window update to just show only the non default parameters Take a look you will notice that the parameters you changed in Lab 1 appear in this list Parameters PowerFlex 525_1 Port 0 Parameters Group Filter value Show All Parameters All a
18. need to change and all of the drive parameters for that application are all in one convenient location 1 Within the Group dropdown selection box select the AppView parameter group for Conveyor Scroll through these application specific parameters Parameters FowerFlex 525 1 Port 0 Parameters Group Filter value Show Conveyor Non Defaults 2 Mame Value Units Internal value Default Min Max EE EE O a o e e len cuon E O ma eee amr D a erea 40 Autotune Ready Idle E Ready Idle D ae sms feet O ee S 4 2 The PowerFlex 525 drive has a CustomView parameter group which is an application set that can be customized specifically for your application You can add up to 100 parameters and save the new CustomView group Select Custom Group from the Group dropdown selection box and click on the Edit Group button Parameters PowerFlex 525 1 Port 0 Parameters Group Filter Value Show Custom Group Non Defaults Edit Group Name Value Units Internal value 22 of 84 3 The Edit Custom Group window will appear Here you will be able to select and add parameters into a nameable custom group In this example type in ABC s Group in the Group Name box highlighted below PE Filter Value Group Name Group ABC s Group All Parameters i Parameters i Output Freq 2 Commanded Freq 3 Output Current Output Voltage 5 DC Bus Voltage
19. process has completed This will be indicated by the drive s connection status switching from Configuring to Running Once this occurs continue to the next step 5 Yo Configuration J E Pointlo BD 0 1769 L18ERM BB1B PF525 Lab ADC J E Embedded J70 he 1 Embedded Discrete IO Expansion VO 0 Modules PF525 Drive Connection Status re 13 Module Defined Tags PF525 Drive l PF525 Drive O Description Status Module Fault State Diagram ADC will automatically reset power cycle the drive as part of the configuration process This is done because some parameters require a reset before they take effect If a drive is being replaced with an out of the box drive you will typically see one or more resets during the ADC process 9 Ifthe machine is currently in the ABORTED state press the Clear Faults button Machine Status Machine Status i FAULTED Clear gt ok Ready Power Up j Faults j I Ready Safe Speed State ABORTED Safe Speed State STOPPED After a few moments the state machine should transition to the STOPPED state 10 Press the Program Operator button until Program is displayed Program mode AUTO is now the active control mode Machine Control mm EE 67 of 84 11 Press the Start button The system begins operating according to the Studio 5000 Logix Designer program The same logic from the previous section will
20. products In that exercise you will see how to save time and money during system development operation and maintenance If you have extra time learn about the new Automatic Device Configuration ADC feature for PowerFlex 750 Series and PowerFlex 525 drives in Studio 5000 Tools amp Prerequisites Software programs required e Studio 5000 Logix Designer v23 00 00 e PowerFlex 525 Add On Profile v1 04 33 e Connected Components Workbench v6 01 00 e RSLinx Classic v3 61 00 e FactoryTalk View Studio v7 00 e RSLinx Enterprise v5 60 08 e Wizards v3 12 11 Hardware devices required e PowerFlex 525 Demo Box 12P019A o CompactLogix 5370 Controller 1769 L18ERM BB1B v23 012 o PowerFlex 525 AC Drive 25B V2P5N104 v2 003 e Ethernet patch cables Files required e PF525 Lab ACD e PF525 Lab ADC ACD e PF525 Lab mer Lab files are located within the C Lab Files L14 Basic Drive Programming folder 5 of 84 Network Setup PC 192 168 1 1 Li 1192 168 1 20 6 of 84 Ethernet Connections L18ERM Port 1 front L18ERM Port 2 rear ETAP Port 1 front ETAP Port 2 rear PF525 About the Demo Box Safety Relay ETAP Controller Drive I O Controller I O Demo Box Power Input Voltage Drive Safe Stop Selector Power Button PowerFlex 525 Drive Quadrature Encoder Induction Motor 7 of 84 Exercise 1 Using the HIM Keypad and Display In t
21. 000 Logix Designer so that the HMI screen on the desktop can be seen 2 If the warning screen is displayed click the blue OK button to load the Startup screen 3 The Startup screen should now be displayed though some of the indicators will be in a different state Toggles the machine between Program AUTO and Operator MANUAL moder indicators provide Inia abaut th Machine Status Machine Control i i E everall machine DS on Program Stort status gt Remi _ SafeSpeed State STOPPED Stop Launches the gt PF525 Indicates the current While in Program When visible clears Faceplate screens state of the machine mode the Start and any faults detected by provides status info Refer to tha state Stop function controls the machine and allows manual diagram the machine control ee Exits the runtime aunches the Launches the Alarm History ee window and closes logs fault info Equipment Status the application metas i shako screen displays key axis values Launches the State Diagram i screen provides an overview of the state machine includes wN current amp previous state State Alarm Equipment Exit Diagram History Status The Startup screen provides machine status and control plus it allows navigation to all other screens Take a moment to familiarize yourself with the Startup screen before moving on to the next section 51 of 84 Faceplate Operation The Startup screen display provides machin
22. 25 Drive The Module Properties window will appear 62 of 84 4 Click on the tab labeled Drive EE Module Properties Local 0 PowerFlex 525 EENET 2 3 e oj x General Connection Module Info Port Configuration Drive Type PowerFlex 525 EENET PowerFlex 525 via Embedded Ethernet Vendor Allen Bradley Parent Local M Ethernet Address Name Private Network 192 168 1 20 4 Description a C IP Address zl Host Name M Module Definition Series Change Revision 23 Electronic Keying Compatible Module Connection Parameters via Datalinks Mode Velocity The Drive tab will appear The drive AOP requires deliberate action to enable ADG This helps ensure that ADC is fully understood prior to turning it on Module Properties Local 0 PowerFlex 525 EENET 2 3 ojx General Connection Module Info Fort Configuration Drive PowerFlex 525 Disconnected i t 2 OE Download Upload ADC Compare Parameters Properties Wizards Manual vil PORTE PowerFiez wo og BETIE TP 110 50HP O PowerFlex 525 Status Offline Cancel Apply Help The drive AOP also has an ADC icon on the Drive tab that shows if ADC is enabled green arrow or disabled gray arrow for that drive 5 Click on the ADC button Ail ADC This will open the Automatic Device Configuration setup window 63 of 84 6 The picture below shows how to ena
23. Attentions help you identify a hazard avoid a hazard e recognize the consequence gt SSL Labels may be located on or inside the drive to alert people that dangerous voltage may be present gt r ms ETT may be located on or inside the drive to alert people that surfaces may be dangerous temperatures gt Drive Programming with the New PowerFlex 520 Series AC Drive Contents PETE YOBO OM anega e N seid vita disc lado ute Ciena auile dine Wie wtenimtadiaelsladavutadinclladte a ayes 5 PPAR UIE HMI AL psc th ttn stg NN tal etait 5 G6 og ao o10 10 fol oe een ee rece E a a a R 5 NetWOK SAP aa a N 6 About the Demo BOX sasvarrm veeesee GAAR SEN 7 Exercise 1 Using the HIM Keypad and Display sxiciicsscrsteeccliiiees oes eesdeee at eteeiee Whee eet 8 ae EN EE aae NOEN ia 8 Reser Dive DLP vvs 12 Configuring DING PAN ae 14 Exercise 2 Utilizing EtherNet IP and Connected Components Workbench Software 000008 15 EMENTOR a 15 Exploring Drive Parameters through Standard Parameter GroupingS c ccccccccccsscsssssssssessecsecsecsscessessesseseecaessscessessesesaesaesatees 18 Exploring Drive Parameters with AppView and CustomView Groupings ccccscsscssscsccsssscsscssssssessesseseecssceseesseseseesaesatees 22 POWErFIEX525 DINE Start Up MZ cttasan esac ccciradla lec arinat animes a redtnastisaliatalgd ated acy aslaliscsestashaduauiuss aea era a 24 Exercise 3 PowerFlex 525 Dri
24. Dest PF753_Drive_FP Set_SpeedProg 50 PF755 Drive FP Omd FyrdProg PF755 Drive FP Cmd RevProg blove Source 50 Dest PF755 Drive _FP Set_SpeedProg 50 Move Source 10 Dest RunSEG 0 0 START DRIVE QU PF755 Drive FP Cmd StartProg PF755 Drive FPOmd StartProq Equal HL ae sala PF753 Drive FP Sts DriveStatus Active PF755 Drive FP Ste DriveStatus Active ov Source B 10 E J oe op Dest RunsEe 0 T DYYELL Time 10 sec al oy TON 4 Equal Move Timer Gn Delay EN Source 4 RunSEG 0 Source 10000 Timer DwelTimer 0 Preset 10000 DN 3 Source 20 Dest DyelTimer 0 PRE Accum T 10000 Dv ellTimer 0 CN ov Move Source 30 Dest RunSEQ o o 80 of 84 Device Modules Device modules contain all of the logic to control the essential functions required by the device For this DMAT example we are using the PowerFlex 753 755 HMI faceplate and AOI instruction which has preprogrammed start stop speed reference Accel and Decel times This logic reduces the programming effort required by most applications providing more time for the proprietary logic needed for the application Typically the device module consists of a physical drive but could also consist of a virtual or feedback only axis Device modules can also consist of multiple devices for example a drive and perhaps a feedback device for example a sensor Device Module Tags The application and individual device modules intera
25. L14 Drive Programming with the New PowerFlex 520 Series AC Drive For Classroom Use Only LISTEN abst Rockwell amp Allen Bradley Rockwell Software Automation Important User Information This documentation whether illustrative printed online or electronic hereinafter Documentation is intended for use only as a learning aid when using Rockwell Automation approved demonstration hardware software and firmware The Documentation should only be used as a learning tool by qualified professionals The variety of uses for the hardware software and firmware hereinafter Products described in this Documentation mandates that those responsible for the application and use of those Products must satisfy themselves that all necessary steps have been taken to ensure that each application and actual use meets all performance and safety requirements including any applicable laws regulations codes and standards in addition to any applicable technical documents In no event will Rockwell Automation Inc or any of its affiliate or subsidiary companies hereinafter Rockwell Automation be responsible or liable for any indirect or consequential damages resulting from the use or application of the Products described in this Documentation Rockwell Automation does not assume responsibility or liability for damages of any kind based on the alleged use of or reliance on this Documentation No patent liability is a
26. P Dual Port EtherNet IP Adapter User Manual 61 of 84 Exploring the Setup of Automatic Device Configuration ADC 1 From the File menu select Open to select an existing project a Logix Designer File Edit View Search Logic Communications Tools E Mew Ctrl M Ga Open Ctrl 0 Close 2 Select the PF525 Lab ACD file and click the Open button Open Project x O U 7 5 3 7 IK J Computer Local Disk C1 Lab Files L14 Basic Drive Programming Organize New folder a E Tr Favorites ene Date modified Type Size Nl Desktop g PF525 Lab ACD 92512014 5 31 PM Logix Designer Project 4 143 KB JE Downloads PFS525 Lab ADC ACD 9 25 2014 5 16 PM Logix Designer Project 3 810 KB C E Recent Places Libraries E Documents a Music l Pictures E videos 8 Computer a Local Disk Cs ti Network File name PF525 Lab ADC ACD Logix Designer acd 5ks Zi Lab files are located within the C Lab Files L14 Basic Drive Programming folder 3 Inthe Controller Organizer scroll down to the I O Configuration section shown in the graphic below Open the Module Properties window for the drive by double clicking on the PowerFlex 525 EENET PF525 Drive 170 Configuration PointIO RN 0 1769 L1SERM BB1B PFS25 Lab ADC Embedded 1 0 l 1 Embedded Discrete 10 J Expansion IO 0 Modules t 3 1 5ERM BE16 P aD F il PowerFlex 525 EENET PFS
27. Reset all parameters but retain the custom parameter group to defaults The drive may make a noise as it resets to defaults and then will display the F048 Params Defaulted fault on the HIM After you see the following indicator on the Startup Wizard continue by clicking the Next gt button Parameters Reset Yes Cancel lt Back Finish gt gt 6 Make sure English is selected in the Language dropdown selection box and Click the Next gt button to proceed to the next page i PowerFlex 525 Startup Wizard 3 of 17 x Wizard Step Language WEI Welcome wE Reset Parameters w Ez Language Motor Control Motor Data Feedback Stop Brake Mode This parameter changes the language setting in the drive only not the language in this wizard Direction Test AutoTune Ramp Rates 7 Speed Limits Speed Control Ether etelP Digital Inputs Relay Outputs Opto Outputs Analog Outputs Pending Changes Please select the desired language setting for this drive Cancel lt Back Finish gt gt 26 of 84 7 On the next three pages verify and if needed modify the parameters according to the following screenshots At the end of each page remember to click the Next gt button to proceed to the next page Motor Control Page Motor Data Page changes required Feedback Page Stop Brake Mode Page Disab
28. S amp Diesboted Decimal BOOL Modue amp boed MN PEPE Diivetotve Decimal BODL Maule Active Enabled Running TN PF755 Drive Reset Decimal BOOL Moule Reset ooo Merss Drive OK Decimal BOL Module OK NOT Fauted FPFPES Drive Reay Decimal BOOL Maule Ready forse A Pers DivesLSReq Decimal BODL Module Safe Limited Speed Request a BPF7SSDiveNeme STRING Motul Name a Application Module Status PowerFlex 753 PowerFlex 755 __ Name sj Epican TASH L Application OK Decimal BOOL Application OK NOT Fauted L ApplicationResdy gt Decimal BODL Application Ready for Use Application eset Decimal BOOL Application Reset Application Running Decimal BOOL Applic Running ApplicationStopped Decimal BOOL Application Stopped Application Name STRING The status bits are set in the Monitor routine of the corresponding modules These status bits are vital to the machine module as they are used to determine the overall status of the machine They help the machine transition between states or detect a fault and respond accordingly All of the module status information is summarized in the Monitor routine of the machine module For this Drives and Motion Accelerator Toolkit DMAT application example the rungs are found in the RO2 Monitor routine of the P01 Machine program Controller Organizer By Controller PowerHOTT DMAT Lab Reve i Controller Tags Controller Fault Handler Power Up Handler
29. a J 1 7 Press Enter to view the value of the parameter Or Press Esc to return to the parameter list i 3 Press Esc to enter the parameter group list The parameter group letter will flash i hul 8 Press Enter or Sel to enter Program Mode and edit the value The right digit will flash and the oo word Program on the LOD display will light up jajo sar 9 Press the Up Arrow or Down Arrow to change gr the parameter value q D a 7 11 of 84 10 Ifdesired press Sel to move from digit to digit or bit to bit The digit or bit that you can change set will flash 11 Press Esc to cancel a change and exit Program Mode N ZN Or Esc or Y Press Enter to save a change and exit Program Mode v The digit will stop flashing and the word Program on the LCD display will turn off 12 Press Esc to return to the parameter list Continue to press Esc to back out of the i programming menu N V If pressing Esc does not change the display then b001 Output Freg is displayed Press Enter or Sel to enter the group list again Reset Drive to Defaults This is the beginning of the hands on portion of the lab 1 Make sure DI1 is in the Left position 2 Make sure the CompactLogix controller is NOT in Run Mode If the RUN LED on the controller is lit move the switch to PROG bottom down position then REM position middle Allen Bradley CompactLogix L18ERM is
30. ain all of the application specific code This is where a majority of the customizing is expected to occur and is essentially a programming space where you spend a significant portion of your efforts to develop proprietary logic specific to your application In this example application code is shown within the R10_ApplicationCode routine of the P02 Application program Controller Organizer Sie Controller FowerHOTT DMAT Lab Rev Controller Tags Controller Faulk Handler bE Power Up Handler ee Tasks ere MainTask LOR PO1 Machine 2S PO Application Program Tags ROD Main ROL PowerUP POWERFLEX 753 and 755 RUN FORWARD REVERSE The following application example demonstrates how to control a PowerFlex drive using sequencers While the Machine is STARTING f RUNNING the drive vill be operated as follows 1 Set Direction PAD Speed Reference 50 Hz 2 Start drive run at speed 10 sec 3 Stop drive remain stopped 3 sec 4 Set Direction REY Speed Reference 32 Hz 5 Start drive run at speed 10 sec 6 Stop drive remain stopped 5 sec T Repeat The Run Sequence is continuously repeated until the Stop Sequence is initiated by a Machine ABORT or STOP command MOF 79 of 84 1 MOF SET DIRECTION amp SPEED REFERENCE 11 Set Direction YD 2 Set Speed Reference 50 Hz Gu PF753 Drive FROmd FywdProg PF755 Drive FrP Cmd RevProg 2 Equal Source EE ov Source B 1 dn Source 50
31. all of the other routines in the program ROT PowerUP Initializes parameters following power up or controller first scan Summarizes the status for the device module for example OK Ready Reset RO Monitor Detects module faults for example Failed to RESET Failed to CLEAR Module Not Ready Contains the faceplate add on instruction AOI for the HMI terminal faceplate oa R03 Control sne r commands and initiates the corresponding sequences for example RESET and ABORT or CIP Motion Contains the RESET sequence logic used to prepare the application to run BOA Reset Abort Contains the ABORT sequence which ensures that the drives contained within the module are stopped a ies and disabled The ABORT sequence can also make sure that other devices are placed into a desired State R10_EnableDisable Contains the enable disable clear faults logic for the drives gt Contains the Operator or Manual mode logic for the drive This logic is initiated via requests made from RUI OperatorMode drive faceplate located on the HMI terminal Machine Module The machine module contains the high level control for the entire machine The machine module was built around a simple state machine that you can customize to fit most applications The machine module broadcasts out commands and receives feedback information from each of the application and device modules Based on the feedback information the machine will react accordingly
32. ame Date modified Type Size BD Desktop PF525 Lab ACD 9 25 2014 5 31 PM Bb Downloads Recent Places Logix Designer Project E PF525_Lab_ADC ACD 9 25 2014 5 16 PM Logix Designer Project 3 810 KB Libraries Documents a Music f Pictures F videos 8 computer B Local Disk C tu Network File name PF525 Lab ACD Logix Designer acd 15k 15x cet V3 Lab files are located within the C Lab Files L14 Drive Basic Programming folder The file will be opened in the Logix Designer software after a few moments 35 of 84 4 Inthe Controller Organizer scroll down to the I O Configuration section shown in the graphic below Open the Module Properties window for the drive by double clicking on the PowerFlex 525 EENET PF525 Drive H S NO Configuration E PointIO Bl 0 1769 L18ERM BBIB PF525_Lab 2 4 Embedded 1 9 don Lil 1 Embedded Discrete 10 1 Expansion I O 0 Modules PowerFlex 525 EENET PFS25 Drive The Module Properties window will appear 5 Click on the tab labeled Drive EE Module Properties Local 0 PowerFlex 525 EENET 2 3 f i oj x General Connection Module Info Port Configuration Drive 9 Type PowerFlex 525 EENET PowerFlex 525 via Embedded Ethernet Vendor Allen Bradley Parent Local Ethernet Address Name Private Network 192 168 1 20 a Description a IP Address p Host Name Mod
33. are no usable controls in this group Drag an item onto this text to add it to the toolbox V Show page on startup E Error List E Output Ready You may need to maximize the software to make viewing easier 3 There are many features in the Connected Components Workbench software Mainly we will be using the software to go online with the PowerFlex 525 drive Click the next to Discover within the Device Toolbox Device Toolbox Discover E Catalog 4 Click the Browse Connections button to launch the RSWho connection browser Device Toolbox gt Discover Browse Connections 16 of 84 5 The lab s preconfigured RSLinx driver will appear Click on the to expand the topic AB_ETH 1 Ethernet Click to highlight the 192 168 1 20 PowerFlex 525 1P 110V SOHP device ox W Autobrowse Hefresh Workstation vIN7 YM E Be Linx Gateways Ethernet Eb Gi AB _ETHIP 1 Ethernet 6 Press the OK button to initiate the connection process For a quick moment you might see a connection status window ox WIN7 VM AB ETHIP 11192 168 1 20 V Close window when complete Otherwise once the connection process is complete you will see the following main screen with a green highlighted Connected for the PowerFlex 525 drive within the Connected Components Workbench software Project5 Connected Components Workbench Standard Edition Admini
34. aunch the PowerFlex 525 Startup Wizard PL z 2 a Available Wizards J miu KO PowerFles 525 Startup Wizard B 24 Applicaton Wizards I PowerFles 525 Velocity StepLogic Setup Wizard PowerFles 525 Position StepLogic Setup Wizard EN Diagnostic Wizards DPIOS Tech Support Wizard Data Logging Wizard A After a moment the Welcome screeen for the PowerFlex 525 Startup Wizard will appear 24 of 84 3 Click the Next gt button to proceed with exploring the startup wizard s PowerFlex 525 Startup Wizard 1 of 17 l x Wizard Step Welcome v Ez Welcome Reset Parameters Language Motor Control Motor Data Feedback Stop Brake Mode Direction Test The PowerFlex 525 Startup Wizard assists in setting commonly used drive parameters It is recommended that the wizard steps be performed sequentially AutoTune pap DO Ramp Rates Speed Limits fi Speed Control fi l Tip Hovering the cursor over an icon Q or text box on a wizard page will display EtherNet IP PRET EEL additional information as a tip message Digital Inputs Relay Outputs Powerfiax ms Opto Outputs Analog Outputs Pending Changes Wizard Revision 3 12 11 Cancel Finish gt gt 4 Below is the Reset Parameters page Here you have a few different options Reset all settings to factory defaults but retain the custom parameter group i Reset all settings to factory defaults including the cu
35. ble or disable ADC for the PowerFlex 525 drive and its peripherals if applicable Click the check box that his highlighted below to enable ADC Automatic Device Configuration Port 0 x Automatic Device Configuration ADC supports the automatic download of configuration data upon the Logis controller establishing network connection to large devices such as a PowerFles 520 Senes dive and its penpherals M Enable Automatic Device Configuration IT Fail Drive Connection on Peripheral Error 0 PowerFlex 525 7 Click the Apply button in the Automatic Device Configuration window and close the window In order for setting changes to take effect you must click the Apply button before closing the window with the X at the top corner 8 Click the OK button to close the Module Properties window 9 Click on Communcations in the menu bar and select Who Active The Who Active window will appear 10 Verify that the node labeled 192 168 1 10 1769 L18ERM LOGIX5318ERM via the AB ETH 1 Ethernet driver is selected and click the Download button Who Active D x M Autobrowse Hefesh workstation WIN7 YM H 25 Linx Gateways Ethernet la AB ETHIP 1 Ethernet Upload aj 192 168 1 10 1769 L18ERM BB1B LOGIX5316ERM 1769 LISERN pe AI 192 168 1 20 PowerFlex 525 PowerFlex 525 1P 110 SOHP cow i 192 166 1 3 1783 ETAP 1783 ETAP A Update Firmware Close Help
36. creen lets you view Speed Feedback and any other pens are setup up PFS25 ar AG BO 45 30 Next 15 Pen T Pause 6 31 35 PM 6 33 35 PM OSpd Fdbk OutCurr units Y 13 Press the Trend Configuration button The Trend Configuration button is only visible from the Trend screen PFS25 Q Actual Max Min SpdFdbk 00 60 0 Out Curr 00 1 0 units 0 0 1 0 The Trend Configuration screen lets you adjust the trend scales 14 When you have finished exploring the PowerFlex 525 drive faceplate close it by pressing the X in the top right corner of the faceplate 58 of 84 The Alarm History Faceplate The Alarm History faceplate provides a summary of current and past alarms for all of the configured devices or drives configured in the application The faceplate receives fault information directly from each of the device modules and applies a timestamp based on the order in which it was received 1 Press the Alarm History button on the Startup screen to open the faceplate Alarm History The Alarm History faceplate can be an effective diagnostic tool for troubleshooting helping machine operators pinpoint root cause for problems quickly Alarm History Ack Silence Alarm Alarms A 42 Print Status sv y va 2 When you are done with the Alarm History faceplate close it by pressing the Close button on the bottom of the screen 59 of 84 The Equipment Sta
37. ct Who Active Logik Designer PF525 Lab 1769 L18ERM BBLB 23 12 File Edit Window Help View Search Logic Tools Communications Who Active ala th AB_ETHIP 1 192 168 1 10 gt For Go Online IT Ener Upload BETTE ae alr lt 4 ri M Pel isl 17 Dogs 5 Favorites Add On J Select Recent Patti Ho Forces Mo Edits The Who Active window will appear 48 of 84 13 Verify that the node labeled 192 168 1 10 1769 L18ERM LOGIX5318ERM via the AB ETHIP 1 Ethernet driver is selected and click the Download button Who Active i JD x M Autobrowse Refresh Upload A 192 168 1 20 PowerFlex 525 PowerFlex 525 1P 1104 SOHP H fl 192 168 1 3 1783 ETAF 1783 ETAP A Update Firmware Close Help The Download window will appear 14 When the confirmation window appears click the Download button again x i Download offline project PF525 Lab to the controller i Download Project Documentation and Extended Properties Connected Controller Name PF525 Lab Type 1769 LISERMA CompactLogix 5370 Controller Path AB ETHIP 11192 165 1 10 Serial Number 60244824 Security No Protection DANGER This controller is the system time master Servo axes in synchronized controllers in this chassis or other chassis may be turned off AS DANGER The controller image stored in nonvolatile memory might be out of date Followin
38. ct with each other via device specific control tags that include both command and status information The control tags consist of these data types Device Tags Device Classifications Covered Products Data Type PowerFlex 4 class drives for example 4 40 40P Product specific add on defined AO data type EN PowerFlex 7 class drives Prlex XXX AI for example 70EC 700VC PowerFlex 750 Series drives Where XXX refers to the specific PowerFlex drive for example 753 755 Kinetix 300 drives Kinetix 300 User defined type UDT_K300_Ctrl Kinetix 2000 SERCOS Physical axis a User defined type UDT_ServoC tr Kinetix 7000 SERCOS Feedback only axis Applicable SERCOS drives User defined type UDT Servoltri CIP Motion physical axis aoa a User defined type UDT_ServoCtrl Sr feedback only Applicable CIP Motion drives User defined type UDT_ServoCtrl Virtual axis N A User defined type UDT_ServoCtrl All of the data types listed above can be modified to fit specific needs of your application However modifications to the data types could have an impact on the device module and or other preprogrammed logic especially during import of additional device modules For example the UDT ServoCtrl data type that is used by the integrated motion drives CIP Motion and Sercos interface based drives consists of these tags 81 of 84 CIP Motion UDT_ServoCirl Tag Listing Data Type UDT SeryoCmd Nare Servo C
39. ddition to storing the configuration data in the controller the controller manages the communications to the drive with convenient tag based addressing Double click on the Controller Tags icon under the Controller PF525_Lab folder Controler Organizer 9 43 Controller PF525 Lab fo be controller Tags Controller Fault Handler a Fower Up Handler The Monitor Tags window will appear 5 Find the tag for PF525 Drive I and expand it by clicking on the next to the name It may help to change the width of the Name and Value columns to view the tag names and values more easily Scope ERIFF525_Lab Show fa Tags vj v Name sale E a DO E PF525 DiwelReay 1 Deca BOL PF525 Drivel Active Decimal BOL PFS25 Drive LCommandDi Decimal BOL PF525 Drivel Actus Decimal BODE PF525 Drivel Accelerating Decimal BOL O PFS25 Drivel Decelersting Decimal BOL ooo o o PREZ Drivel Fauted Decimal BOL O PF525 DrivelAtReference Decimal BOL O PF525 Drivel Comment Decimal BOL EPF525 Drivel CommbogicCnt Decimal BOL PF525 DrivelPamsLocked Decimal BOL O PF525 Drivel Digintactive Decimal BOL OOO PF525 Drivel Diginatctive Decimal BOL S PF525 Drivel Diginatctive Decimal BOL O PFB25 Drivel Digindtctive Decimal BOL OOO Bee y op E H PF525_Drive l QutputCurrent Decimal INT Descriptive tag names have been created for the configured drive based on the
40. ded 1 0 Ei l 1 Embedded Discrete 10 13 Expansion IO 0 Modules Er Ethernet Fe gel 1769 L1SERM BBLE PFS25 Lab P PowerFlex 525 EENET PF525 Drive The Module Properties window will appear 45 of 84 4 Click on the Drive tab EN Module Properties Local 0 PowerFlex 525 EENET 2 3 oO x General Connection Module Info Port Configuration Type PowerFlex 525 EENET PowerFlex 525 via Embedded Ethernet Vendor Allen Bradley Parent Local Ethernet Address Name PF525 Drive Private Network 192 1681 204 Description A IP ddress l Host Name Module Definition Series Change Revision 23 Electronic Keying Compatible Module Connection Parameters via Datalinks Mode Velocity 5 Click the Download button Download The Connection Browser window will appear 6 Expand the AB ETH 1 Ethernet driver and select the 192 168 1 20 PowerFlex 525 node lol x V Autobrowse Refresh E 5 Linx Gateways Ethernet is A AB _ETHIP 1 Ethernet Cancel Click the OK button 7 You will be asked to confirm with the window shown below Click the button to Download Entire Device Download WIN7 VMIAB ETHIP 19192 168 1 20 Download the entire device 8 Fora brief moment you will see a downloading progress bar while the parameter settings are being sent to the drive WIN7 VM AB ETHIP 1V192 168 1 20 LL
41. e control as well as the main navigation screen to launch all other faceplates or screens that provide additional equipment control status and alarm history This display can be configured to suit your machine or system needs Machine Control Program AUTOMATIC mode refers to the automatic function or automatic sequencing for the machine Operator MANUAL mode allows for some manual operations like start stop forward reverse jog etc The machine status indicators provide a summation view of all the devices for the entire machine The Program Operator selector button lets you toggle between the two modes The Clear Faults button attempts to clear faults on all devices The condition that caused the fault must be corrected before the clear is successful The State Diagram faceplate can be accessed by pressing the State Diagram button While in Program mode the state diagram illustrates the machine operational model e eee ee RESETTING be IDLE fe STARTING i i START sil wettest ee ee Ke RESET me m e m m STOPPED f The states with a dashed outline indicate a transitional state while the solid line indicates an end state Depending on your current machine state use the following commands to transition between states ABORTED Press Clear Faults ABORTED gt CLEARING gt STOPPED STOPPED Press Start STOPPED gt RESETTING gt IDLE gt STARTNG gt RUNNING RUNNING Press S
42. e ee eA ESE You must download configuration to the drive to ensure that the controller click Web Update to download the dove and communication module configurations are consistent with each database from the web if drive is offline other Create Database Web Update Match Drive Cancel Hep Within the Module Definition window you can perform the following actions Select the Drive Rating set the Revision of the drive firmware and set the Electronic Keying Create database files from the online drive or download database files from the web 5 Configure the input and output datalinks The Module Definition window provides the ability to configure up to four words of Input Data and four words of Output Data to be passed through the embedded Ethernet connection By default drive status and control information will be communicated Status Information The DriveStatus word contains the drive status bit information such as Ready Fault and At Reference The OutputFreq word contains the speed feedback information which shows the actual operating frequency Hz of the drive Control Information The LogicCommand word contains the drive command bit information such as Stop Start Forward Reverse and Clear Faults The FreqCommand word contains the commanded reference value for the drive to run Datalinks Datalinks are pointers to drive parameters Instead of offering fixed I O assemblies
43. e to Remote Run Mo 17 Verify that the DI1 selector switch is in the left hand position _ PF525 DRIVE START DR FWD REV e a Continue to the next section of the lab 50 of 84 About Drives and Motion Accelerator Toolkit DMAT Publication IASIMP QS019 is a quick start guide that provides step by step instructions for using the Drives and Motion Accelerator Toolkit to help you design install operate and maintain a drive system Included are selection tools layout and wiring drawings and pre configured logic and HMI files to assist you in creating an Integrated Architecture solution for your application requirements All the supporting files are included on the Drives and Motion Accelerator Toolkit DMAT DVD publication IASIMP SP017 The DVD provides drive selection tools CAD drawings for panel layout and wiring basic status control and diagnostic logic files FactoryTalk View ME and SE faceplates and more With these tools and the built in best practices design the system designer is free to focus on the design of their machine control and not on design overhead tasks You can also download these same supporting files from the Rockwell Automation Integrated Architecture Tools website http Mwww ab com go iatools on the Beyond Getting Started tab In this section the FactoryTalk View project has already been made You will explore the runtime application Switch to the HMI Application 1 Minimize Studio 5
44. ery useful functions as listed below Creates device database from online drive to add new revisions and configurations Reset device data to factory defaults Print If you forget each button s purpose hold your cursor over them and they will display a tooltip with their function 37 of 84 7 Click on the Communications tab Properties Port 0 x setup Conmuricatons foetsie Inporspen 21 l The adapter must be reset before the address settings will actually PEN change fe Manually configure IP settings C Obtain IP settings automatically using BOOTP Obtain IF settings automatically using DHEP IF Address 192 768 1 20 Subnet Mask 255 256 255 Gateway Address o o0 d0 0 On this tab you can configure the Ethernet communication settings for the drive This includes setting a static IP address or configuring the drive for BOOTP or DHCP 8 Click on the Import Export tab Properties Port 0 x Setup Communication Detailsf Import Export l al Import Import an entre node s configuration or only the configuration for this port peripheral Export Export this node s configuration to specified location From this tab you can import or export the drive configuration file Using the USB port on the removable control module of the PowerFlex 525 drive lets you download the configuration to a drive that does not have main power applied This can save
45. follows 1 Set Direction FWD Speed Reference 50 Hz 2 Start drive run at speed 10 sec 3 Stop drive remain stopped 3 sec 4 Set Direction REW Speed Reference 32 Hz 5 Start drive run at speed 10 sec B Stop drive remain stopped 5 sec T Repeat The Run Sequence is continuously repeated until the Stop Sequence is initiated by Machine ABORT or STOP command 4 Let the system run for about one minute to see the full cycle of the ladder logic Once satisfied press the Stop button 53 of 84 5 After the system stops press the Program Operator button until it displays Operator Machine Control The machine must be stopped before you can switch control modes When in Operator MANUAL mode you can individually control each axis from its corresponding faceplate Continue to the next section Using the PowerFlex 525 Drive Faceplate 1 Press the PF525 button from the Startup screen PFS25 The faceplate will appear PFS25 Fault e Configuration Trend Reverse San Forward OI At Ref C4 0 Hz Stop Operator The PowerFlex 525 faceplate provides status information fault information and trending data The faceplate also includes the ability to manually control the drive 54 of 84 2 Click on the outlined numeric entry to display keypad to change the speed reference of the drive PF525 Actwe Co Faut CO Ready
46. g the download Failure to update the contents of nonvolatile memory could result in running old logic Following power Up of corrupt memory condition abs DANGER Unexpected hazardous motion of machinery may occur Some devices maintain independent configuration settings that are nok loaded to the device during the download of the controller verify these devices drives network devices 3rd party products have been properly loaded before placing the controller into run mode Failure to load proper configuration could result in misaligned data and unexpected equipment operation Cancel Help You will see a progress bar Downloading Compiling routine HIT Operator Mode of program POS_PFS25 Module EE 49 of 84 15 Put the controller in Run mode One way to do this is by clicking on the mode drop down arrow and select Run Mode Logix Designer PF525_Lab 1769 L18ERM BB1B 23 12 File Edit View Search Logic Communications Tools Window asa S Heel ol CO Program Mode Path q Rem Prog No Forces Go Offline I Mo Edits Upload Kl ME Controller Organizer Download Clear Faulks pe Ungroup Sao add on Inst Go To Faults l 13 AlarmHiz a ga Connect Controller Properties 16 When prompted to confirm switching the controller mode to Remote Run click the Yes button Logix Designer x A Change controller mod
47. group Parameters PowerFlex 525_1 Parameters Group All Parameters All Parameters Parameters Basic Display Basic Program Terminals Communications Logic Advanced Display Advanced Program Fault Diagnostic Conveyor Mixer AppV iew Compressor Centrifugal Pump Blower Fan Extruder Positioning Textile Fiber Reserved Custom Group show Maon Defaults CustomV iew 8 Select Basic Program from the Group dropdown menu and explore the parameters shown below Parameters PowerFlesc 525_1 Port 0 Parameters Group Filter value Show Basic Program v han Defaults lt Mame l value Units i Internal value i Default i Min Max 31 Motor NP volts 230 a E Je moon ps Asi a S Je framerate e do o o w e e e pme O pee OO e pee 0 l s fm me 3 bee pb h OE ME tev fer sentret foer lp mem fe 4 These are the most simplistic parameters that are needed to start up commission a PowerFlex 525 drive Take some time to explore some of the other parameter groupings such as Terminals Communications and Advanced Program for more startup and commissioning parameters 21 of 84 Exploring Drive Parameters with AppView and CustomView Groupings The PowerFlex 525 drive has several AppView groupings that are tailored for a specific application to make the drive startup and commissioning simpler This reduces guesswork about which parameters you
48. guration ADC with the PowerFlex 525 AC drive About Automatic Device Configuration ADC Automatic Device Configuration ADC is a feature in Version 20 of RSLogix 5000 software and Version 21 or higher in Logix Designer software that supports the automatic download of configuration data whenever the Logix controller establishes an EtherNet IP network connection to a PowerFlex 525 drive and its associated peripherals ADC is available when the PowerFlex 525 drive is connected using the embedded EtherNet IP adapter or EtherNet IP DLR adapter to a compatible controller ADC is available when the PowerFlex 523 is connected using the EtherNet IP DLR adapter to a compatible controller The project file and controller contain the configuration settings for any PowerFlex drives in the project When the project is downloaded to the controller these settings are also transferred and reside in the controller s memory ADC automates the process of downloading the configuration to the drive and saves you time It is particularly beneficial in a drive replacement situation where maintenance personal may not have access to laptops or workstations This feature is currently available for the following PowerFlex drives PowerFlex 525 via Embedded Ethernet EENET and Dual Port Ethernet E2P PowerFlex 523 via Dual Port Ethernet E2P PowerFlex 755 Version 4 001 and up via Embedded Ethernet EENET and Dual Port Ethernet ENETR PowerFlex 753 ver
49. gure the Module Definition Module Properties Local 0 PowerFlex 525 EENET 2 3 O x Connection Module Info Port Configuration Drive Type PowerFles 525 EENET Powerless 525 via Embedded Ethernet Vendor Allen Bradley Parent Local Ethernet Address Mame PF525_Drive Private Network 1952 168 1 2044 Description A IP Address l l i E Host Name Module Definition Series Change Revision 23 Electronic Keping Compatible Module Connection Parameters via Datalink Mode Velocity 39 of 84 12 Within the Module Definition section of the General tab click the Change button to open the Module Definition window z pie Raing Output Dat 1P110v 5S0HP DaveSiat LogicCommand Revision m Freglommand 2 13 Network Reference ls Used pr Output Current Disabled kd Electronic Keying Disabled Disabled Compatible Module Disabled Disabled Disabled Disabled Display as Tag Members Mode Select Velocity DANGER Unexpected hazardous motion of machinery may occur when A improperly using software to configure a drive Parameter names selected for the Input and Output Data appear as member names in the dive Module Defined Data Types and defines necessary Datalink parameters in the RSLogm 5000 project Actual data If the revision of your drive is nat listed transfer between controller and drive is determined by Datalink parameters ome e
50. h hine hine hine hine hine hine Last r r r r r r r r r r r d d d d dicates Current I d d d d d Displays Current State Displays ABORT Status Machine OK NOT Faulted hm Machine Ready for Use Name 8 4 Style Data Type E Machine UT Macht GMachineMode 1 UDT MachMode Machine Mode OPERATOR Decimal BOOL Machine Mode PROGRAM Decimal BOOL EMachinelmd 1 UDT Machi HMachine Cmd ABORT Decimal BOOL Machine Cmd CLEAR Decimal BOOL Machine Cmd RESET Decimal BOOL Machine Cmd START Decimal BOOL Machine Cmd STOP Decimal BOOL EiMachineState o Machine State ABORTED Decimal BOOL Machine State ABORTING Decimal BOOL _ Machine State CLEARING Decimal BOOL _ Machine State IDLE Decimal BOOL Machine State RESETTING Decimal BOOL Machine State RUNNING Decimal BOOL _ Machine State STARTING Decimal BOOL _ Machine State STOPPED Decimal BOOL Machine State S TOPPING Decimal Boo Machine PreState 1 UDT Mach tate Machine StateDisply o _ HMachine AbotStatus Decimal MachingOK Decimal Machine Reay Decimal Machine SLSStatus Decimal Machine Tags Tag Group Function Machine in Safe Limited Speed Machine Mode Machine Commands Current Machine Status Previous Machine cates Previous or Last Machine State 4 Status 4 Machi
51. he high level control for the entire machine The machine module was built around a simple state machine that you can customize to fit most applications The machine module broadcasts out commands and receives feedback information from each of the application and device modules Based on the feedback information the machine will react accordingly o In addition the machine module provides a high level interface with the HMI accepting commands like Start Stop and Clear Faults It provides status info to the HMI terminal like current state of the machine for example RUNNING versus STOPPED Application o The application modules contain all of the application specific code This is where a majority of the customizing is expected to occur and is essentially a programming space where you spend a significant portion of your efforts to develop proprietary logic specific to your application Device o Device modules contain all of the logic to control the essential functions required by the device This logic reduces the programming effort required by most applications providing more time for the proprietary logic needed for the application o Typically the device module consists of a physical drive but could also consist of a virtual or feedback only axis Device modules can also consist of multiple devices for example a drive and perhaps a feedback device for example a sensor 69 of 84 Machine Application Device Module Relationship
52. he relationship between states and the state names and add or remove states if needed Refer to the Drives and Motion Accelerator Toolkit DMAT Quick Start publication iasimp q5019 en p pdf Appendix B for information on how to customize the state machine 73 of 84 Default Machine States State Type Description Broadcasts the ABORT command until confirmation that all of the application and device modules are aborted The ABORTING state is triggered based on feedback from the modules Default ABORT conditions that place the machine in the ABORTTING state include e Power up detected for example controller first scan ABORTING EER Modules not ready while the machine is in STARTING and or RUNNING states Modules detected a fault condition Modules failed to RESET Modules failed to START Modules failed to STOP Modules failed to CLEAR All application and device modules are aborted for example stopped and disabled Typically this ABORTED state indicates a fault condition Broadcasts the CLEAR command until confirmation that all of the application and device modules are CLEARING Transitional ok for example all active drive and or modules have been cleared within the allotted time ransitiona Otherwise an ABORT condition is generated Once all of the modules are ok the machine is placed into the STOPPED state sj Broadcasts the RESET command until confirmation that all of the application and device modules are RESETTING reset
53. his section you will perform the following Review key information about the HIM keypad and display of the PowerFlex 525 drive Reset the PowerFlex 525 drive to defaults Configure several parameters Information The PowerFlex 525 drive is easy to configure with flexibility in programming options to meet your application One of these options is the Liquid Crystal Display LCD Human Interface Module HIM Some of its key features are as follows Improved visibility Increased resolution Descriptive scrolling text Three adjustable speeds Full alphanumeric characters with 5 digits and 16 segments Supports multiple languages English French Spanish Italian German Portuguese Polish Turkish Czech 8 of 84 Display and Control Keys Parameter Group and Description Basic Display Commonly viewed drive operating conditions Basic Program Commonly used programmable functions Terminal Blocks Programmable terminal functions Communications Programmable communication functions Logic Programmable logic functions Advanced Display Advanced drive operating conditions Advanced Program Remaining programmable functions Fault and Diagnostic Consists of list of codes for specific fault conditions Network Network functions that are shown only when a comm card is used Modified Functions from the other qroups with values changed from default AppView and CustomView Functions from
54. ic Communications Tools Window Help Ctrl M Gi i r Chrl o Click No when prompted to save changes to the project x A Project file PF525_Lab ACD has been changed Save the changes Yes Cancel 44 of 84 Downloading the Project 1 Open the PF525_Lab project Click the Open icon illustrated below File Edit View Search Logic Communications Tools Window Help aek a H eg 3 No Controller ml 1 RUN rv Path 28 ETHIP IMIS No Forces P Ok No Edits a i a See Redundancy LE a EY Favorites 2 Select the PF525 Lab ACD file and click the Open button Open Project Computer Local Disk C Lab Files L14 Basic Drive Programming Search L14 Basic Drive Progr Organize w New folder Er UY Favorites SIEM Date modified Type Size BE Desktop PF525 Lab amp cD of25 2014 5 31 PM Logix Designer Project 4 143 KB J Downloads ap PFS25_Lab_A4DC 4cb ol25 2014 5 16 PM Logix Designer Project 3 810 KB Recent Places Libraries E Documents a Music l Pictures E videos ul Computer a Local Disk C Ciu Network File name PF525 Lab aCD Logix Designer acd 5k lax T Cancel Zi 3 Open the drive Module Properties window by double clicking on the PowerFlex 525 EENET PF525 Drive node in the I O Configuration folder A S ID Configuration E S PointIO dn gel 0 1769 L15ERM BB1E PFS525 Lab Embed
55. ich makes sure that the drives contained within the module are stopped and disabled The ABORT sequence also makes sure that other devices are placed into a desired state PowerFlex 71 of 84 Dispatch routine calls all of the other routines in the program ROT PowerUP Initializes parameters following power up or controller first scan Summarizes the status for the device module for example OK Ready Reset RO2 Monitor Detects module faults for example Failed to RESET Failed to CLEAR Module Not Ready Contains the faceplate add on instruction AOI for the HMI terminal faceplate RO Control Receives machine commands and initiates the corresponding sequences for example RESET and ABORT 5 sequences Contains the RESET sequence logic used to prepare the application to run ROA Reset Abort Contains the ABORT sequence which makes sure that the drives contained within the module are ae stopped and disabled The ABORT sequence also makes sure that other devices are placed into desired state ROG Messaging Contains all of the explicit messaging logic required for the Kinetix 300 drive R10_EnableDisable Contains the enable disable clear faults logic for the Kinetix 300 drive Kinetix 300 Contains the Operator or manual mode logic for the Kinetix 300 drive This logic is initiated via requests RT_OperatorMode made from drive faceplate located on the HMI terminal ROO Main Dispatch routine calls
56. ive Default is active Controlled by parameters P046 P048 and P050 Start Source x and A544 Reverse Disable T Start Used to start the drive Default is active Controlled by parameters P046 P048 and P050 Start Source x O Stop Used to stop the drive or clear a fault 2 This key is always active Controlled by parameter P045 Stop Mode Potentiometer Used to control speed of drive Default is active Controlled by parameters P047 P049 and P051 Speed Referencer 10 of 84 Viewing and Editing Parameters The following is an example of basic integral keypad and display functions This example provides basic navigation instructions and illustrates how to program a parameter Just read through the following Sep Rey Brample Display 1 When power is applied the last user selected Basic Display Group parameter number is briefly displayed with flashing characters The display then defaults to that parameters current value Example shows the value of b001 Output Freq with the drive stopped 2 Press Esc to display the Basic Display Group parameter number shown on power up The N Ly f 4 parameter number will flash s Ese Y ERRENTE CLA 5 Press Enter or Sel to enter a group The right digit of the last viewed parameter in that grou AN 1 will fash a iii a OF sa ka H LJ 4 LE 6 Press the Up Arrow or Down Arrow to scroll AT ud through the parameter list lt a 78 7 gt
57. l requests for example RO3 Control Start Stop Clear Faults pushbuttons Contains the state machine logic ROQ Main Dispatch routine calls all of the other routines in the program ROT Powerlp Initializes parameters following power up or controller first scan Summarizes the status for the application module for example OK Ready Running ROZ Monitor Stopped Detects module faults for example Failed to RESET Failed to RUN Machine RO Monitor Application RO3 Control Receives machine commands and initiates the corresponding sequences for example RESET RUN and STOP sequences Contains the RESET sequence logic used to prepare the application to run ror Typical location for the application specific logic bee Contains the RUN and STOP sequences ROO_Main Dispatch routine calls all of the other routines in the program ROT PowerUP Initializes parameters following power up or controller first scan Summarizes the status for the device module for example OK Ready Reset Ro Monitor Detects module faults for example Failed to RESET Failed to CLEAR Module Not ne Ready Contains the faceplate add on instruction AO for the HMI terminal faceplate RO3 Control Receives machine commands and initiates the corresponding sequences for example E RESET and ABORT sequences Contains place holder for application specific reset logic if required RO4 Reset Abort Contains the ABORT sequence wh
58. l rights reserved 84 of 84
59. ld have an external safe method of stopping the motor nearby when using this feature wE Motor Control wE Motor Data Ensure that Motor Data is correct before proceeding with this page AutoTune causes some parameters in the EJ Feedback drive to change immediately EJ Stop Brake Mode wE Direction Test Running AutoT une allows the drive to sample the motor characteristics and properly set its IR Voltage Drop and Flux iE AutoT une Current Ref Only use Rotate Tune when the motor is uncoupled from the load Othenvise use Static Tune Only one Ramp Rates Speed Limits tune is needed Speed Control Etherhet IF Test Completed Unknown Digital Inputs Relay Outputs Rotate Tune Test Completed Unknown Opto Outputs Analog Outputs Pending Changes Close lt Back Mest gt Finish gt gt E Once finished you will see the Test Completed Yes result a Test Completed yes Proceed onto the next page by clicking the Next gt button 29 of 84 10 On the next several pages verify and if needed modify the parameters according to the following screenshots At the end of each page remember to click the Next gt button to proceed to the next page Ramp Rates Speed Limits Ramp Rates Speed Limits ham Freq 60 OC He Min Freg 0 00 Hz gt I I Acceleration Deceleration Defined 10 00 Secs Defined 10 00 Secs Actual Secs Actual Secs W Enable reverse operation
60. led Ramp CF ow 27 of 84 8 The next page is for the Direction Test If desired you may skip the Direction Test by clicking the Next gt button and move onto the next numbered step in this manual To continue with the Direction Test follow the steps below AP PowerFlex 525 Startup Wizard 8 of 17 i X wend ee Direction Test vE Welcome VE Reset Parameters Danger This test will cause the motor to rotate Misuse may result in death injury or damage to equipment You gj acs Y should have an external safe method of stopping the motor nearby when using this feature v EJ Motor Control vE Motor Data PER ee Ensure that Motor Data is corect before proceeding with this page Direction Test causes some parameters in the v Feedback drive to change immediately When you leave this page the device will be stopped v Stop Brake Mode v Ez Direction Test AutoT une When you leave this page the drive will be stopped Ramp Rates Speed Limits Speed Control Set the Jog Reference to a positive value and JOG the drive The motor should rotate in the forward direction Verify that the EtherNet IP direction of rotation is correct Digital Ins will be set to NotUsed during the test Digital Inputs Relay Outputs Opto Outputs Analog Outputs Reference Pending Changes 4 yp 0 Hz Faulted Jog Reference ee cD 0 00 Hz Is the direction of motor rotation correct for the application C Ye
61. module definition The Drive Status bits BOOLs are clearly defined as well as the OutputFreq and OutputCurrent defined as one of the Input Datalinks Note that the proper data types are automatically used for every tag 43 of 84 6 Now expand the PF525_Drive O tag to view the output tag names Scope ERPF525 Lab Show fa Tags e v _ Name sje E PF525 Dive fana ABPowerFlenb25v EENET Drive O 0 H PFS25 Diive O LogicCommand 240000 Do00 0000 0000 Bin MM pPrs sDivesep p Dem BOL prrs sDivebster 1 p Dem BOL SPRG25 DrveDog 1 p Dem BOL SPFG26 Drive DCleaFauts p Dem BOL SPFG26 Drive Foward 1 Decimal BOL O SPFG25 Drive Reverse 1 Decimal BOL O SPFB26 DiveliForcskeypade Decimal BOL OO PRS25DiveOiMOPincrement Decimal BOL SPFS25 DriveDAcceRatet 0 Decimal BOOL SPFG265 Drive AcceRate 0 Decimal BOOL SPFS265 DriveD DeceRatel 0 Decimal BOOL SPFG26 DriveD DeceRate2 0 Decimal BOOL PrszsDiveliFegse 0 Decimal BOOL Dem BOL pPrse5DivelFegseta op Decimal BOL OOO FF525 Drive MOPDecrement p Decimal BOE H PFS25 Drive FreqCommand Decimal IM Descriptive tag names have been created for the drive again The Logic Command bits BOOLs are clearly defined as well as the FreqCommand value for applying a reference to the drive The proper data types are automatically used for every tag 7 Close the Studio 5000 Logix Designer project Edit View Search Log
62. ne State Display Machine Status Additional modes can be added to the machine By default the modes included are OPERATOR or manual mode e PROGRAM or auto mode Machine mode Machine commands Current machine state given time Previous machine state Machine state display Machine status Device and Application Status Rungs and Logix Indicates miscellaneous machine status information Broadcast machine commands that direct all of the dependent modules for example application and device modules Indicates the current state of the overall machine Only one state can set at even Indicates the previous machine state Used primarily by the application and device modules to determine Transitional State faults string tag that can be used to indicate the current machine state The device and application status rungs provide feedback information to the machine module and consist of these components 75 of 84 Device Module Status __ Name zala L EHPF753 Dive UT ModaeStaus O OOo F PF753 DriveAbotesd Decimal BOOL Maule Aborted MN Pra DriveActve Decimal BOOL Module Active Enabled Running PF753_ Drive Reset PF753 Diive DK BOL PF753 Drive Ready 0 PF753 Drive SLSReq PF753 Drive Name TRING Module Name PF753 Drive AB PowerFlen763 1 PF753 Diive D AB PowerFlen763 Oo mo a i oo I a F om 1 PF753 Drive FP FFlex 753 20C0 PF755_ Drive UOT ModuleStatus PF
63. oSpeedTole REAL Float Valve Used to Indicate Zero Speed UDT_ServoCtrl Tag Tag Group Function The command tags initiate preprogrammed logic in the device module The command tags can be set latch OTL in either the device and or application module and the device module will perform the requested action The device module also dears the command bit unlatch OTU Commands For example if the Enable bit is latched the corresponding device module executes a Motion Servo On M50 instruction and unlatches the Enable bit The Status tags are updated by the device module and contain commonly used information that can be referenced by both the device and Status application modules Motion instructions Miscellaneous data placeholders For example if the ON status bit is set the application or device module knows that the drive is fully enabled Placeholders for Motion Instructions This provides one central group of Motion Instructions that can be used by both the application and device module Placeholders for commonly used data for the application and device modules The data placeholder tags are set by default in the PowerUP routine located in the device module The user defined type for the Kinetix 300 drives and the add on defined data type for the PowerFlex drives serve similar function as the UDT_ServoCtrl data type however their layouts differ Refer to the specific data types for more information 82 of 84 Device Module Control L
64. ogic In this example the RO3_Control routine for the P03 PF753 Drive device module initiates and or clears the Reset and Abort sequences It is the same for the R03 Control routine for the P04 PF755 Drive device module CLEAR Machine Commands Mach Cir Cmd CLEAR Drive FP 5Sts Drivestatus Faulted lt Machine Cmd CLEAR gt lt PF753 Drive FP 5Sts DriveStatus Faulted gt Drive FP Cmd ClearFaults lt PF753 Drive FP Cmd ClearFaults gt Module OK NOT Faulted Module OK lt PF 53_Drive OK gt LL Fill File Source 0 Dest AbortSEQ 0 Length 4 ABORT Module OK NOT Machine Commands Faulted Mach Cir Cmd ABORT Module OK lt Machine Cmd ABORT gt lt PF 53_Drive OK gt ONS 0 6 LL 8 c pe ONS Fill File Source 0 ug Ha Dest ResetSEQ 0 Module OK one 3 lt PF753 Drive DK gt ONS 0 7 I ONS Move Source Dest AbortSEG 0 0 End 83 of 84 Notes www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication CE DM253 EN P Oct 2014 Copyright 2014 Rockwell Automation Inc Al
65. ommands Enable BOOL Enable Sania Commands Disable BOOL Disable Savo ClearFaults BOOL Eh Status UDT_ServoStatus Servo Status ConfigComplcte BOOL Decimal Corfiguration Complete nfigStaie DINT Decimal Axis Configuration State Status Homed 8001 Decimal Servo Homed Status K BOOL Decimal Servo OK NOT Fauted ON BOOL Decimal Fower Structure Active and Servo Control Enabled Domar JORN Decimal Serre in Operator Marual Mode Program 1600 Decimal Servo in Program Auto Mode Decimal Servo Ready far Use Decimal SafeDff Status Indeater SOROR Ee Decimal Servo Stationary y Stopped fk SLSReq BOOL Decimal Servo Safe Lined Speed Request MI 7 UDT Mohanlnstruetions Motion Instructions E _ MASF MOTION INSTRUCTION Motion Axis Shutdown Reset Motion Instructions Motion Axis Faut Reset pE 7 M R MOTION INE INSTRUCTION i i Disarm Registration iz h Data TUDT_ ServoD aa pag Data Direction DINTIB Decimal Direction Placeholder GeaRatio REALA Float Gear Ratio Placaholder 5 REAL Fs Paa Miscellaneous Data Placeholders aes JRAS Float JogDecel Placeholder ogr DINT B Decimal Jog Direction Placeholder JogSpd REAL G Float Jog Speed Placeholder M Move ccel REAL Float MAM Accel Placeholder MoveDecel REAL S Float MAM Decel Flaceholder Mower ONTE Decimal MAM Direction Placeholder MoveSpd REALS Float MAM Speed Placeholder Ze
66. perating system Drives can be flash updated from RSLogix 5000 and Studio 5000 Logix Designer software Having a single repository of drive configuration data in the controller project file reduces downtime by speeding drive replacement Integrated Drive Profiles are Add On Profiles independent of particular releases of RSLogix 5000 and Studio 5000 Logix Designer software Many are backward compatible to work with previous versions of the programming software as well helping to prevent obsolescence of the controller when newer drives are available 34 of 84 Exploring the Add On Profile for the PowerFlex 525 Drive 1 Start the program Double click the Studio 5000 software icon on the desktop You will see the following splash screen Studio 5000 Create Open Explore New Project Help From Import Sample Project Release Notes From Sample Project From Upload About Recent Projects J PF525 Lab J PF525 Lab ADC F Logix Project Settings 2 Apre configured Studio 5000 Logix Designer software project has already been created for your convenience From the splash screen click Existing Project under the Open column 3 Select the PF525 Lab ACD file and click the Open button Open Project x ET DE Computer Local Disk C Lab Files L14 Basic Drive Programming v Search L14 Basic Drive Progr 2 Organize v New folder z v Fil WY Favorites N
67. r Connected Components Workbench software sjuje elm ja EET Le Tia a mm Ll You will see the following splash screen while the software loads which may take a few moments Connected Components Workbench Release 6 01 Rockwell Allen Bradley Rockwell Sofiware Automation LE WAP LS EY OOO Powered by Visual Studio 15 of 84 2 The main screen for the Connected Components Workbench software is shown below I Si Connected Components Workbench Standard Edition Administrator File Edit View Tools Communications Window Help PODe id aalo e lA ER JENA HE l al Tt uk amp ode h a oh y BO s Application Language z Project Organizer Device Toolbox Name h a0 ZE amp Discover Ha Project Creation Choose a device from the Device ILT i eee Toolbox using Discover or by Decor Suggest 77 Tostartthe project choose a device from the Device Toolbox using Discover or by dragging it from the Catalog dragging it from the Catalog i po Catalog to Project Organizer Alternatively double click on a device to add it to Project Organizer Sr i E a Controllers G d Drives a Safety How DoI E P Motor Control Access help contents manuals and online support from Help menu For more information visit CCW i Getting Started E P Graphic Terminals Cole Alt FL KX About Connected Components Workbench Toolbox 4 General There
68. s FORCE 7 Eg unk 1 EF LINK 2 12 of 84 3 Press the Stop AZ button to clear the fault from the drive N Esc 4 Press the Esc V button until you see zero speed on the keypad display 5 Press the Select button and use the Up 7 or Down lt I gt arrows Until you see the Basic Program group on the HIM display PIT apl Jor sel 6 Press the Enter or Sel button Sv to enter the Basic Program group The right digit of the last viewed parameter in that group will flash a 7 Use the Up et or Down Lv arrows until you see P053 If you wait one 1 second you will notice that the HIM display scrolls with P053 Reset to Defaults L gt Note Rather than pressing the Up and Down arrows to scroll through many FN parameters in numerical order you can also press Sel button to move from digit to digit or bit to bit The digit or bit that you can change will flash 8 Once P053 is displayed Press the Enter ae button You will see 0 Ready ldle scroll across the display Press the Up r or Down v gt arrows until you see 2 Factory Reset 13 of 84 9 Press the Enter Vv button to confirm The drive will fault with a scrolling message of F048 Parameters Defaulted The picture below shows this O 10 Press the Stop button to clear the fault from the drive Configuring Drive Parameters 1 Take
69. s C No Test Status Unknown Encoder Speed 0 Cancel lt Back Next gt Finish gt gt 7 Press the Stop button to Clear Faults if the drive is faulted The button is shown below Press and hold the Jog button to run the Direction Test The button is shown below Jog Note If the following window appears click the Yes button Speed Reference gt The Speed Reference is currently not set to the comm port To use the reference velocity From this wizard page the Speed Reference parameter 471 must be set to 3 Do you want it changed If the motor rotation is in the correct direction click on the Yes radio button la the direction of motor rotation corect for the application fr ver C Ho af Test Passed Proceed to the next test by clicking the Next gt button 28 of 84 9 The next page is for the AutoTune If desired you may skip the AutoTune by clicking the Next gt button and move onto the next numbered step in this manual To continue with the AutoTune follow the steps below Click on the Rotate Tune button highlighted below to initiate the AutoTune Test It may take up to a minute to complete after pressing the button r PowerFlex 525 Startup Wizard 9 of 17 X Wizard Step v EE Welcome AutoTune w Reset Parameters Danger This test will cause the motor to rotate Misuse may result in death injury or damage to equipment WE Language Y You shou
70. sansasees 66 3 of 84 RET SES EE rt E ER ER ENN ee 68 ApPendiIS Overview othe DMA EE poloucdetie 69 Machine Application Device Module Relationship ccccccssssssssscssssrssssssssessessesecsesseseesaesaessesesseseeseeseesaesausaeseseesersersansansasees 70 Mod le RUE OVEIVICW iranere a A N 11 Mac IMIG MOQUE ansaa oaee E AE A 12 ME EL 12 Machine stale Diagana eenaa EE NN ES eee ee 73 DE UME QUANG S ee 74 Diaul NET ala 221010 1113 EEE EEE ERE EE EE 74 Machine Control MOE ET 15 Melde 0 EG RE ERE ERE EE EE 15 Device and Application Status Rungs and Logix sccscsccecsecsessssssssessesscsssessesssessesseseesessssessaesansaeseesessesesseesaesansausenseseesarsansansaneaeas 15 PAP DIC ALON MOGUC SG 719 Devico Module COMMON LOGIC EEE EEE dap lmacaceadaindensostcai a steatedaetaaet 83 NORS EA 84 4 of 84 Before You Begin Please review the following information before starting this lab About this lab Learn the basics of drive programming using the new PowerFlex 525 compact AC drive Attendees will configure these drives using the Human Interface Module HIM Connected Components Workbench software and Studio 5000 Logix Designer software You will also try out AppView a new feature that provides specific parameter groups for popular applications The third lab exercise shows how Premier Integration enhances the use of PowerFlex AC drives with ControlLogix and CompactLogix controllers and other Allen Bradley
71. sion 7 001 and up via Dual Port Ethernet ENETR ADC can also work in tandem with Firmware Supervisor When Firmware Supervisor is set up and enabled in the project and if the respective ControlFLASH firmware kit is installed on the computer when the project is downloaded the drive and peripherals will be automatically brought to appropriate firmware revision if needed This further reduces the need for maintenance personal to access laptops and workstations while replacing drives The controller project owns the configuration of the drive ADC will be triggered any time the controller detects a configuration signature mismatch when establishing an EtherNet IP network I O connection The use of other configuration tools such as a HIM or Connected Components Workbench software should be minimized and restricted to monitor only operation Any configuration changes made by these tools will Cause a configuration signature mismatch the next time the Logix controller connects to the device and ADC will write over any changes made by the other tool s Any drive configuration changes should be made with the drive Add On Profile This exercise will help teach you how to set up ADC for a drive For more information in regards to the PowerFlex 525 drive and Automatic Device Configuration ADC refer to the PowerFlex 525 Embedded EtherNet IP Adapter User Manual There is also information about Automatic Device Configuration ADC in the PowerFlex 25 COMM E2
72. ssumed by Rockwell Automation with respect to use of information circuits equipment or software described in the Documentation Except as specifically agreed in writing as part of a maintenance or support contract equipment users are responsible for e properly using calibrating operating monitoring and maintaining all Products consistent with all Rockwell Automation or third party provided instructions warnings recommendations and documentation e ensuring that only properly trained personnel use operate and maintain the Products at all times e staying informed of all Product updates and alerts and implementing all updates and fixes and e All other factors affecting the Products that are outside of the direct control of Rockwell Automation Reproduction of the contents of the Documentation in whole or in part without written permission of Rockwell Automation is prohibited Throughout this manual we use the following notes to make you aware of safety considerations Identifies information about practices or circumstances that can cause an explosion in a hazardous environment which may lead to personal injury or death property damage or economic loss m A ULIULI identifies information that is critical for successful application and understanding of the product ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss
73. stom parameter group Reset only the Power Parameters s PowerFlex 525 Startup Wizard 2 of 17 x wizard Step Reset Parameters v E3 Welcome v Ez Reset Parameters Language Clicking a Reset button will cause parameters to be changed immediately set to defaults Motor Control Motor Data a Reset the parameters when using a drive that may have unwanted parameters set This will reset the drive to default Feedback values based on the input supply selected and provides a known starting point all parameters at default settings for future Stop Brake Mode edits If you want to keep the existing parameter settings then this step can be skipped by clicking Nexb Direction Test AutoT une Ramp Rates Speed Limits Speed Control Reset all settings to factory defaults but retain the custom parameter group EtherNet IP Digital Inputs Reset Relay Outputs Octo ules Reset all settings to factory defaults including the custom parameter group pto Outputs Analog Outputs Reset Pending Changes Reset only the Power Parameters Reset Parameters Reset Unknown Cancel lt Back Next gt Finish gt gt pr Click the Reset button for the first option Reset all settings to factory defaults but retain the custom parameter group 25 of 84 5 When the Confirmation window appears verify that you made the correct choice and click the Yes button x
74. strator x File Edit View Debug Tools Communications Window Help Br EET Mi Er SEN JFR JED a Fe he E HH TT ut amp a ote h 4 Oh 3 2 s Application Language 2 Project Organizer Device Toolbox rF ex 52 1 X gemma 5 oe i n n sann som SAD EEE aa a x KKA KERER A nR an as AR Name Project5 oun Connected PowerFlex 525 1 Disconnect Browse Connections VIN7 VM AB ETHIP 19192 168 1 20 9 Manual Help PowerFizx EG TA 1P 110V 50HP Series A 2 003 Status Stopped Feedback 0 00 Hz 0 PowerFlex 525 Catalog WR Error List E Output Ready 17 of 84 Exploring Drive Parameters through Standard Parameter Groupings 1 Some useful tools for the PowerFlex 525 drive are included in the Connected Components Workbench software as shown below t 3 i A E 6 amp 9 Download Upload Compare Parameters Properties Wizards ControlBar Faults Reset Manual Help Take some time to explore them E 2 Click on the Parameters Parameters icon to view the PowerFlex 525 drive parameters as seen below Parameters PowerFlex 525 1 Port 0 Parameters Group Filter Value Show Jal Parameters v Non Defaults mm Name Value Units t Internal value Default Min i Max b 1 Cutput Freg 0 00 0 00 0 00 TE gt a 3 lowmcmm om hp pb b ba ko omes po bo eo b o S octuevotege f e em e presas oe z o em mk 7 m
75. the other qroups organized for specific applications DODD ET RP ee Oo z AppView Dedicated sets of parameters grouped together for the following applications Conveyor Mixer Compressor Centrifugal Pump Blower Extruder Positioning Textile Fiber CustomView Parameter Groups can be customized specifically for your application Add up to 100 parameters Save new CustomView groups for easy copy and paste 9 of 84 Control and Navigation Keys Display Description ENET Adapter is not connected to the network Steady Adapter is connected to the network and drive is controlled through Ethernet Hashing Adapter is connected to the network but drive is not controlled through Ethemet LINK Adapter is not connected to the network Adapter is connected to the network but not transmitting data Adapter is connected to the network and transmitting data LED Description FAULT Hashing Red Indicates drive is faulted Name Desciption tee Up Arrow Scroll through user selectable display parameters or groups KG NK Dh Down Arrow Increment values Back one step in programming menu Cancel a change to a parameter value and exit Program Mode Select Advance one step in programming menu Select a digit when viewing parameter value Enter Advance one step in programming menu Save a change to a parameter value i Name Description E Reverse Used to reverse direction of the dr
76. time and reduce the personal protective equipment requirements for programming many similar drives The PF5 file format is not compatible with DriveExplorer or DriveExecutive and the PowerFlex 525 is not compatible with DNO or CSF files 38 of 84 9 Click on the X in the upper right hand corner to close the Properties window Setup Communications Details Import Export e g l 10 Click on the Parameters button This should look familiar just like the Connected Components Workbench software Just as you did earlier in the lab you can go online with the drive view and modify parameters with the Parameter AppView and CustomView groups EE Parameters Parameters Port 0 x Parameters k Group Filter Value Show All Parameters v Non Defaults H Name Value Units Internal Value Default 1 Output Freq 0 00 Hz i pe Commanded Freg 0 00 i a ommacmem oS 2 o ooo o o e pwes omme sfo omme 7 ee op pb pe pb f e facs p J b po pb hm ao fasce po bo bo boo o n Pesna pm b hmm o va Continsiaws oomoo l omme pr 4 D nse foomoooooo oomoo 0 15 oa Oo 16 Duna Speed OD w w a ae Sy EG 24000 100 0 Click on the X in the upper right hand corner to close the Parameters window 11 Back in the Module Properties screen click on the General tab The General tab is used to set the drive Name Ethernet Address and confi
77. tines This lets the modules operate independently in a modular structure 70 of 84 Module Routine Overview Each module is broken down into routines that contain logic for a specific function Each module contains a monitor and control routine that provides a common interface between the machine and the application device modules Each of the routines main functions are listed below 8 Poi Machine SB P02 Application ER P03_PowerFlex SB p04 K300 58 POS SERCOS and CIPMotion Y Program Tags Program Tags Program Tags A Program Tags Program Tags A ROO Main A ROQ Man 8 ROO Main ROO Main A ROD Main B RO1_Powerup BE RO1 PowerUP 201 PowerUP 5 ROL_PowerUP B ROL PowerUP E ro2 Montor E 202 Monitor B 202_Monitor B r02 Monitor B 202 Monitor B Roa Control B 203 Control E 203 Control RO3 Control E 203 Control B Ro4 Reset B Ro4 Reset Abort no Reset Abort ro Reset Abort B R10_ApplicationCode B r06 Messaging B R10_EnableDisable_FaultClear B R10_EnableDisable B R11_OperatorMode B R11_OperatorMode Logic Module Type Function ROO Main Dispatch routine calls all of the other routines In the program ROT Powerlp Initializes parameters following power up or controller first scan Summarizes the status from all of the dependent modules for example application and device modules Detects Abort and or Stop conditions Provides machine status information to HMI terminal Provides main interface with HMI termina
78. top RUNNING gt STOPPING gt STOPPED The machine is placed into the ABORTED state whenever a drive fault condition and or a state transition error has been detected The machine is also placed into the ABORTED state on Power Up or during first scan i e Program to Run Mode of the controller Refer to the Alarm History faceplate to determine the cause for the ABORTED condition If you opened the State Diagram faceplate close it by pressing the X in the top right corner 52 of 84 Run the Machine Follow these steps to start and stop the system while in Program mode 1 If the machine is currently in the ABORTED state press the Clear Faults button Machine Status Machine Status i FAULTED Powerit li Clear lia 1 ok p Ready Faults Ready Safe Speed State ABORTED Safe Speed State STOPPED After a few moments the state machine should transition to the STOPPED state 2 Press the Program Operator button until Program is displayed Program mode AUTO is now the active control mode Machine Control Program 3 Press the Start button The system begins operating according to the Studio 5000 Logix Designer program The description from the ladder logic program is shown here POWERFLEX RUM FORWARD REVERSE The following application example demonstrates how to control PoverFlex drive using Sequencers While the Machine is STARTING RUNNINGS the drive vill be operated as
79. tus Faceplate The Equipment Status faceplate lets you quickly load and configure a summary display of preconfigured status and diagnostic displays faceplates The Equipment Status faceplate works in conjunction with individual device faceplates and provides a single summary display of all the devices that may be configured for an application 1 Press the Equipment Status button on the Startup screen to open the faceplate Equipment Status You can configure up to nine device faceplates to run with the Equipment Status screen and each device faceplate can be launched directly from it by clicking on the device name Equipment Status x Device State Value 1 Value 2 Value 3 Value 4 6 34 14 PM Wednesday April 03 2013 2 When you are done with the Equipment Status faceplate close it by pressing the X in the top right corner 3 Switch back to Studio 5000 software From the File menu select Close to exit the current project a Logix Designer PF525 Lab 1769 L19ERM BBLB 23 12 Edit View Search Logic Communications Tools Window hem Ctrl M G Open Ctrl 0 Save Save OS Ctrl 5 4 lf you are prompted to save the changes to the program click the No button Logix Designer p xX A Project file PF525_Lab ACD has been changed Save the changes Yes Ho Cancel If time permits continue to the next lab section 60 of 84 Bonus Lab Exercise Automatic Device Confi
80. ule Definition Series Change Revision 23 Electronic Keying Compatible Module Connection Parameters via Datalinks Mode Velocity The Add On Profile for the PowerFlex 525 drive in the Logix Designer software provides a common look and feel to the Connected Components Workbench software This provides the same ability to upload download view and compare drive parameters as well as access the Wizards One additional feature in Logix Designer is for setting up Automatic Device Configuration ADC the drive EN Module Properties Local 0 PowerFlex 525 EENET 2 3 General Connection Module Info Port Configuration Drive PowerFlex 525 Disconnected tisk z I Download Upload ADC Compare Parameters Properties Wizards Manual ED Powerfiex gt fica ro Te IP110V 50HP 0 PowerFlex 525 Status Offline Cancel 36 of 84 6 Click on the Properties button Properties This opens the Properties window to the Setup tab which shows some basic drive information including Configuration Revision Device Language and Electronic Keying Properties Port 0 i x Setup Communications Details Import Export e rl Configuration firo S0HP o Revision je xf i j x Fart 0 PowerFles 525 gt User Text Device Language Engis o Electronic Keping Compatible Module Apply The buttons in the top right corner of the window have v
81. uration 3 6 Pointlo CR 0 1769 L18ERM BB1B PF525 Lab 3 Embedded I O 1 Embedded Discrete JO CI Expansion I O 0 Modules See Ethernet E 1769 L18ERM BB1B PF525 Lab 3 New Module Discover Modules EA Copy Ctrl C Paste Ctrl V Delete Del Cross Reference Ctrl E Properties Alt Enter Print gt 2 Select the Ethernet network and right click to show the network menu Select Paste from the list 5 8 1 0 Configuration PointlO vo FE 0 1769 L18ERM BB1B PF525 Lab SM Embedded IO Expansion VO 0 Modules re ia 1764 Fj Mew Module 2 Al Pow Discover Modules Ctrl Properties Alt Enter Print 42 of 84 3 The new drive will appear It will not have a valid IP address but the name will be an incremented value of the original drive A E 10 Configuration zl E Pointo ED 0 1769 L18ERM BBIB PF525_Lab 43 Embedded To 2 1 Embedded Discrete 10 I Expansion 10 0 Modules ds Ethernet ai Hise SE onal PFSZ5_ sg SFT So5 EENET 35 Er IP Address 7 7 Where do you think the drive configuration data gets stored The drive configuration data for each node is actually stored in your Logix Designer project It also resides in the controller after the project is downloaded This provides a convenient local resource for a node s configuration settings if the drive needs replacing Just connect to the controller open the drive s AOP and download the configuration 4 In a
82. ve Add On Profile with Drives and Motion Accelerator Toolkit 34 About Integrated Drive Profiles and Premier Integration ccccccsscsscssssssscsessscsecsscsscsssessesseseecescessessesseseesaesaecassaseeseeseesaesaesateass 34 Exploring the Add On Profile for the PowerFlex 525 DIive ccccssssssssssssssssssssssssssssessersseseesaeseeseseseeseeseesaesausaeseseesersersansansasees 35 Taking Advantage of Having the Drive in the Controller Organizer c cccccscsccccsscsscssessssssececsecescescessessesseseesaesasseseesseseesansateates 42 DONG WG RTOC vea E 45 About Drives and Motion Accelerator Toolkit DMAT cccccsssssssssssssesssessssssessssceesaseessesesessssessesesacsesaeeesaseesesaseesaseesaseesassnseten 91 SWiteh tothe HMIAppliCatiOn paaske beaccsaasendunidadeadeciiiedtsesialencusuosantetindtitadandastacdsdanceaaacestaniadncedualstaduaduadse 51 Faceplate NE 52 Bonus Lab Exercise Automatic Device Configuration ADC with the PowerFlex 525 AC drive 61 About Automatic Device Configuration ADC sisscoes snesesaussencanestdsascamnaneaeaandeascamiantrraddnaseapaniteineanananbiadd name a 61 Exploring the Setup of Automatic Device Configuration ADC ccccccsesssscscsscsscsssssssssessessecsscsscessesseseesaeseesassasseseeseesaesatsatees 62 Demonstrating Automatic Device Configuration ccccccecssssssssssssssssssssesssrsssssesaesscseseesesssesaesaesaesecseseeseesaesaesausassesersersensan
83. what you have learned about the keypad operation from the Reset Drive to Defaults section to make the following Communication group parameter changes 128 EN Addr Sel 1 Parameters C129 EN IP Addr Cfg 1 192 C130 EN IP Addr Cfg 2 168 C131 EN IP Addr Cfg 3 1 132 EN IP Addr Cfg 4 20 133 EN Subnet Cfg 1 255 134 EN Subnet Cfg 2 255 135 EN Subnet Cfg 3 255 2 In order for communication settings to take effect cycle power to the drive by using the Drive Power selector switch located in the bottom left corner of the demo box Turn the switch to the OFF position and then after the display of the drive goes dark back to the ON position DRIVE POWER OFF ON Continue on to the next exercise 14 of 84 Exercise 2 Utilizing EtherNet IP and Connected Components Workbench Software Connected Components Workbench programming and configuration software supports the Micro800 controllers as well as the PowerFlex 4 class drives and PanelView Component graphic terminals for your small machine applications In this section you will perform the following Connect to the PowerFlex 525 drive through the embedded EtherNet IP via Connected Components Workbench software Explore the different parameter groupings as well as the AppView Create a CustomView Explore the Startup Wizard Connecting to the Drive 1 Goto the computer s desktop and double click the shortcut fo
84. where what you see is what you get our drive I O assembly is dynamic and gives the programmer the ability to pick and choose the desired parameters to communicate as network I O 40 of 84 13 To configure the datalinks you would select the parameters from the dropdown selection list No parameters need to be added for this lab but take some time to scroll through the available parameters that can be assigned as Input and Output Datalinks Module Definition ee Dnve Rating 1P 110V 50HF Revision f i E Electronic Keying Compatible Module O InputData Output Data LogicCommand DriveStat ry FreqLommand Output Current a 0 Disabled 1 Output Freg CS 2 Commanded Freg 3 Output Current Output Voltage s 5 DC Bus Voltage 6 Drive Status If the revision of your drive is not listed f 7 Fault I Code ition of machinery may occur when Ba drive 10 Process Display 11 Process Fract ut and Output Data appear as efined Data Types and defines RSLogm 5000 project Actual data 14 Dig In Status s determined by Datalink parameters AE we Mk Module Definition gt T gia OP a mala a a re Rating 1P 110v 50HF Revision 1 i 3 Electronic Keying Compatible Module If the revision of your drive Is not listed S LogicCommand DrrveStat ar FreqCommand Network Reference ls Used Output Current Disabled
85. will turn off and on before scrolling the drive information 13 The reset happens quickly You may see the following screen appear If it does click the OK button Reset Pending E X Please wait a short time For the device to reset and communications to resume PowerFlex 525 m Disconnect Connecter PowerFlex BS el atin VIN7 VMIAB ETHIP 14192 168 1 20 aie E O 0 6 Download Upload Compare Parameters Properties Wizards ControlBar Faults Reset Manual Help 14 Exit the Connected Components Workbench software You may be prompted to upload parameters from the drive or to save the project Select the No button for each Continue on to the next exercise 33 of 84 Exercise 3 PowerFlex 525 Drive Add On Profile with Drives and Motion Accelerator Toolkit This section will provide a preview of the PowerFlex 525 Drive Add On Profile as well as the Drives and Motion Accelerator Toolkit Add On Instructions and Faceplates for the PowerFlex 525 drive About Integrated Drive Profiles and Premier Integration Integrated Drive Profiles are designed to save system development time and to make systems easier to maintain Testing of skilled engineers configuring drives in a timed side by side comparison Integrated Drive Profiles in RSLogix 5000 and Studio 5000 Logix Designer software can reduce drive system development time by as much as 70 compared to traditional configuration This is achieved b
86. within the allotted time Otherwise an ABORT condition is generated IDLE DER All application and device modules are reset or ready to run for example enabled or homed Typically this state that the machine is ready to run and awaits a START command Broadcasts the RESET command until confirmation that all of the application modules are running STARTING Transitional within the allotted time Otherwise an ABORT condition is generated RUNNING All application modules are running si Broadcasts the STOP command until confirmation that all of the application modules are stopped STOPPING within the allotted time Otherwise an ABORT condition is generated STOPPED All application modules are stopped and all modules application and or device are ready Default Machine Commands Machine Command Application Module Response Device Module Response Halts the device module RESET sequence if active and EF ee initiates the device module ABORT sequence The ABORT Halts the application RUN sequence if active and initiates the sequence makes sure the drives contained within the STOP sequence The STOP sequence attempts to stop and module are stopped and disabled disable all active drives The ABORT sequence can also be used to make sure other devices are placed into a desired state vr Attempts to clear any active faults that exist in either the CLEAR Attempts to clear any active faults that exist in the modules module and or drive
87. y Providing one software tool to configure the entire controller and drive system Configuring both controller and drive network connections from a single location eliminating I O mismatch errors Allowing the dynamic selection of drive parameters transmitted as network I O communicating only what is needed for the application Auto generating descriptive tag names eliminating the need to enter individual tag descriptions Auto generating respective tag data types eliminating the need to convert from one data type to another Saving all drive configurations in the project file and in the controller providing a single source of drive configuration data Providing Copy amp Paste capability when creating additional duplicate drives reduces errors in configuration with systems containing multiple identical drives Using the same easy to use drive configuration Wizards in the Connected Components Workbench DriveTools SP and DriveExplorer software packages Systems using the Integrated Drive Profiles in RSLogix 5000 and Studio 5000 Logix Designer software are also easier to maintain Drive diagnostics faults alarms and event information is integral to RSLogix 5000 and Studio 5000 Logix Designer software Drive Tech Support Wizard can be run from RSLogix 5000 and Studio 5000 Logix Designer software to collect all pertinent information about a drive its peripherals various software components and PC o

L14 - Drive Programming with the New PowerFlex® 520

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L14 - Drive Programming with the New PowerFlex&reg; 520

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L14 - Drive Programming with the New PowerFlex® 520