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Installation Manual for GC8000

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1. E Cable gland as accessories rm 2 g Connection Connection 3 4NPT For ATEX IECEx NEPSI wiring connection M25x1 5 Maintenance space 3 4NPT Connection 25 1 5 590 8 ty Va uud ql sacanear seating iting Cable gland S ccessories c ATEX IECEx NEPSI witing connection G3 or 3IANPT for Ethernet cable 9 o Connector as accessories N P Connection n poc 5 a 1280 3 Required clearance needed for wiring Wiring tb 4 It is recommended to mount at approx 500 mm 1 2 connection 31130 above the floor for easy operation or Hl 3 4NPT 29 28 maintenance 5 The wall construction for mounting has to be designed for 4 times the weight of the analyzer 2 TI 11B08A01 01E Jul 31 2015 00 Type 4 Self standin 1 Overview 33 Unit mm Wiring connection 2 Vent for protective gas instrumental air P Protection system A 1 Protection system B 1 Connection to electronics section 2 580 430 Grounding wiring E 100 Q or less n o Control uni
2. Unit mm g Control unit V Vent for protective gas instrumental air Lo 1 e e e eu T ee e Air outlet for stream switching valve 39 N re 7 20 20 6mm or 1 4 tube M T amp 9 Protective gas instrumental air inlet TZ 1 4 or 1 4 ut pud T e g i91 S 3015 a Inlet outlet for sample gas carrier gases etc He 15 30 6mm 1 4 tube 15 y wo N o S o e e o Isothermal 9 oven H Programmed H temperature LI oven Protective gas instrumental air inlet Large Rc1 2 or 1 2NPT isothermal oven e 20 5 at Analyzer base sampling system GCSMP Unit mm 55 215 Inlet outlet for sample gas standard gas etc F3 Rc1 4 or 1 4NPT Inlet outlet for sample o e gas standard gas etc o 29 1215 Rc1 4 or 1 4NPT S 9 Steam outlet 5 9 or drain lo 1 4 amp 5 Spam outer e or drain e Steam inlet o Rc1 4 or 1 4 Es Rc1 4 or 1 4NPT Steam inlet ot o L Rc1 4 or o o c1 4 or 1 4 ex 8 e se o e ve v i ne g 80 165 80 165 ke For Type 1 For Type 2 Type 4 It depends
3. 5 Operation panel 1 Fo Pressure gauge 1 E x Vent header 1 LLL c connection d Rc1 2 or m L if 1 2NPT x B Standard WW fk isothermal oven J Eh g Fe X SIL a QE Liquid sample J te i 5 valve LSV 1 l d S 5 9 v E isothermal oven E B E E Le n Le E Liquid sample QeOeOs OO I 19 valve LSV 1 2 B Standard ks isothermal oven J lid B d Liquid sample un acf valve LSV 1 id tres Base N dem 1 It depends on specifications 2 Wiring connections are shown in right figures 3 The four outer holes are used for installation The height of M12 screw prepared by user is 25 5 mm from the floor For TIIS wiring connection G3 4 Es 85 435 350 Cable gland as accessories Connection Connection G3 4 te N a 1 B e M12 screw a N Cable gland For TIIS wiring connection 3 4NPT Sealing fitting as accessories for Ethernet cable Connector as accessories 1 38 Cable gland as accessories Connection Connection 3 4NPT FOLATEX IECEx NEPSI wiring connection 25 1 5
4. Accessory kit part number K9800 Remark HG HH EJ EK EE EF HA HB HC HD TIIS FM X FM Y ATEX IECEx CSA X CSA X NEPSI Type 1 Type 2 200V o o o o o 2 100 V 4 o o o o o o o o o P Q P P QIQ R R Q Q P P G Q 3 ANPT P G3 4 M25x1 5 Option ciode KC o o o o No Parts No Quantit Remark 1 Cable B1010EN 2 3 2 3 2 3 2 3 packing adapter 2 Packing 2 3 2 3 2 3 2 3 For B1010EN 3 Manual K9800FG 1 1 1 1 1 1 1 1 For B1010EN 4 Packing 61616616666 For B1009EN 5 Manual K9800GE 1 1 1 1 1 1 1 1 For B1009EN 6 Connector K9402PU 8 9 8 9 3 ANPT 7 Connector K9800FX 2 3 3 ANPT K9407PU 2 3 G3 4 8 O ring Y9118XA 2 3 2 3 9 Sealing L98116Q 1 11 1 11111 1 1 For fitting sealing 10 Nipple K91942U 1 1 1 1 1 1 1 1 fitting 11 Nut K91947U 2 2 2 2 2 2 2 2 12 Manual K9800GF 1 1 1 1 1 1 1 1 13 Hex L9827AT 2 2 2 2 2 2 2 2 wrench L9827AC 2 2 2 2 2 2 2 2 2 2 21212121212 L9827AS 2 2 2 2 2 2 2 2 2 2 2 1 2 2 2 2 21 2 2 14 Fuse A1423EF 2 2 2 2 2 22 2 2 2 2 2 2 2 2 2 2 A1463EF 2 2 2 2 2 2 2 2 2 2 2 22 2 2 2 2 2 2 15 Fuse A1598EF 2 4 2 4 2 4 2 4 2 4
5. 2 Isothermal oven Protective gas instrumental air inlet B Rc1 2 or 1 2NPT Programmed temperature oven Figure 2 7 Left side of isothermal oven large isothermal oven and programmed temperature oven TI 11B08A01 01E Jul 31 2015 00 58 2 Installation Piping and Wiring 2 2 2 FID 2 FID 1 FPD 1 E m 9 i P Isothermal oven 00000209 DICOLDE 00000 Large isothermal oven LA FID FPD vent J K 1 4 tube Vent L M OOOOOOOO00 1 8 tube TCD1 REF 1 TCD2 REF 2 VENT1 VENT2 VENT3 VENT4 VENTS VENT6 TCD1 REF 1 VENTI VENT2 VENT3 VENTA VENTS VENT6 VENT7 VENTS TCD2 REF 2 VENTI VENT2 VENT3 VENTA VENTS VENT6 VENT7 VENT8 VENTI VENT2 VENT3 VENT4 VENTS VENT6 VENT7 VENT8 VENT9 VENT10 TCD1 VENTI REF 1 REF 1 REF 2 VENT2 VENT1 VENT3 REF 2 VENT2 VENT2 VENTA VENT3 VENTS VENT2 VENT4 VENT4 VENT6 VENTS VENT7 VENT4 VENT6 VENT6 VENT8 VENT VENT9 VENT6 VENT8 VENT8 VENT10 Figure 2 8 Left side of isothermal oven and large isothermal oven Inlet outlet for sample gas standard gas etc 1 2 3 4 5
6. 62 2 3 2 Recommended Cables 2 dali eda ede taedia pua 63 2 3 3 Preparing Wiring Depending on Specifications 65 2 3 4 Connecting Power Cable and 73 2 3 5 Connecting Signal Cables 76 Revision Information 89 Yokogawa Electric Corporation TI 11B08A01 01E YOKOGAWA 2 9 32 Nakacho Musashino shi Tokyo 180 8750 Japan Copyright Oct 2011 YK Tel 81 422 52 5617 Fax 81 422 52 6792 7th Edition Jul 2015 YK 2 Notice This Manual provides technical information for installing a GC8000 at site When installing or checking the installation of the GC8000 read the precautions carefully B Regarding This Manual This Manual should be passed on to the end user Readthis manual carefully and fully understand how to operate this product before you start operation All rights reserved No part of this manual may be reproduced in any form without Yokogawa s written permission The contents of this manual are subject to change without prior notice Great effort has been made to ensure that the descriptions in this Manual are correct However if you notice any error or inconsistency please inform Yokogawa Electric Cor
7. OVERRIDE LED Yellow PURGING LED Red PRESSURE LED Green b Door of electronic section POWER LED Yellow i Operating Displa cs R p g play Electronics section Pressurized enclosure Cover of electronic section TIIS FM X CSA X ATEX IECEx NEPSI Door of isothermal oven LED Green of POWER f LED Red of ALARM LED Green of analysis RUN m n e Dp NPOWERALARM RUN 4 p Electronic section Pressurized enclosure In hi E csl FM Y CSA Y Figure 5 Operation N WARNING Donotopen the doors and the covers Refer servicing to propery trained personnel High voltage and high temperature are presented on the inside parts If contacted produce electric shock and burns Before opening the doors and the covers turn off the power under the permission of the administrator and wait for at least 25 minutes with the Protective gas instrumental air supplied Electrostatic charge may cause an explosion hazard Avoid any actions that cause the generation of electrostatic charge such as rubbing with a dry cloth Donotputanything on the surface of the Operating display touch operation panel such as clear protection film This would be a violation for Ex proof cirtification requirements
8. Le i aE Te Rc1 20 7 4 La 1 2NPT D e 3 X 8 Large isothermal oven e v 2 4 S e io H amp Liquid sample oe Os Oe 2 IM valve LSV 1 OXOXOOO ei o A estandard isothermal oven ks i 8 Liquid sample it valve LSV 1 D RI 30 674 80 430 20 1 It depends on specifications 2 Wiring connections are shown in right figures 8 Cable gland as accessories T Connection Connection 3 4NPT lt Maintenance space gt 4 3 4NPT 9 A 8 sA Bm g t Connector S Sealing fitting as accessories as accessories Cable gland for Ethernet cable 5 L 1280 1 3 Required clearance needed for wiring 4 It is recommended to mount at approx 500 mm above the floor for easy operation or maintenance 5 The wall construction for mounting has to be designed for 4 times the weight of the analyzer Z For TIIS wiring connection G3 4 Cable gland as accessories fx Connection Connection G3 4 2 63 4 re STN a S E E N Cable gland Sealing fitting For TIS wiring connection 3 4NPT as accessories for Ethernet cable Connector as accessories Air outlet for stream switching valve 6 mm or 1 4
9. Air outlet for stream switching valve 6 mm or 1 4 tube Control unit qe a Operation panel 1 P uw Pressure gauge 1 Vent header 1 Moles Tor installation L i Bremer woe gzs carier gasss sic connection O00000 FJ 4 010 5 dy Re1 2 b T 12NPT B Ee CI eee isothermal oven Pep 2 A B re iquid m m he LE i Programmed d Protective gas instrumental air inlet E a emperature oven i Rc1 2 or 1 2NPT o i SN D ha q 2 zs _20 l ET 30 674 80 430 190 580 800 View Weight approx 140 kg 1 It depends on specifications 2 Wiring connections are shown in right figures For TIIS wiring connection G3 4 For CSA X wiring connection 3 4NPT Cable gland as accessories Connection 3 4 B8 ay Connection Connection G3 4 G3 4 ay S I Cable gland Sealing fitting For FM Y CSA Y wiring connection 3 4NPT as accessories Connection 3 4NPT for Ethernet cable co For TIIS wiring connection 3 4NPT N Connector as accessories
10. Maintenance space 3 4NPT ET 2 E Y F Byes Connector m J 5 as accessories 5 Sealing fitting Cable gland as accessories X g for Ethernet cable 1280 4 T 4 Required clearance needed for wiring LEY N Unit mm instrumental air Air outlet for stream switching valve 6 mm or 1 4 tube Protective gas instrumental air inlet Rc1 4 or 1 4NPT Inlet outlet for sample gas carrier gases etc 6 mm or 1 4 tube Holes for installation 4 915 3 40 500 T ide gS R i i ka 190 580 x 800 i View A Weight approx 220 kg For FM X CSA X wiring connection 3 4NPT Connection 3 4NPT co N For FM Y CSA Y wiring connection 3 4NPT Connection 3 4NPT Connection M25x1 5 For ATEX IECEx NEPSI wirin connection G3 4 or 3 4NPT o Connector as accessories Connection a Wiring connection bc G3 4 31 30 3 ANPT 29 28 TI 11B08A01 01E Jul 31 2015 00 32 1 Overview Type 4 Wall mounting Unit mm i x Protection system A 1 ar Protection system B 1 Connection to electronics section 2 Wiring connection 2 102 580 102 Vent for protective gas instrumental air Grounding wiring 100 or less
11. Jimm m IE 1 Signal interrupter 9806 1 This is not used for FM Y CSA Y 2 The ground wire is connected to the earth bar 8 The ground wire is connected to the earth terminal on site Figure 2 28 Wiring for serial communication cards TI 11B08A01 01E Jul 31 2015 00 2 Installation Piping and Wiring ES C D Figure 2 29 1 4 24V D 2v1 J 5 3 TxD1 m 4 7xD1 RS 422 5RxD1 PS 6 RxD1 J For 2ch 7 V2 DC 8v2 J 9 TxD2 D2 ds RS 422 11RxD2 EN L 12RxD2 1 Communication converter 3 K9806AS rack mounted type K9806AT desk top type 1 The ground wire is connected to the earth bar 2 The ground wire is connected to the earth terminal on site 8 Two communication converters are required for 2ch 4 a shows cable connection of RS 232C communication Please refer to the following for flow control setting RS control None DR check YES Recommended CD check None If the instrument to be connected accepts NULL modem type connection wiring b is also applicable Example Regular personal computers FA M3 Yokogawa PLC Communication Instrument to Communication Instrument to converter be connected converter be connected ET LEE Sm 1 v Connector Shell Cable connector Cable connector Cable co
12. TI 11B08A01 01E Jul 31 2015 00 8 Introduction This manual describes the installation of the GC8000 Process Gas Chromatograph Please read the following documents before installing and using the GC8000 system B Documents Related to the GC8000 Process Gas Chromatograph User s manuals The product comes with the following user s manuals User s manuals that do not depend upon the specifications of the product GC8000 Process Gas Chromatograph IM 11B08A01 01E Process Gas Chromatograph GC8000 Installation Manual TI 11B08A01 01E this manual General Specifications Model GC8000 Process Gas Chromatograph GS 11B08A01 01E GC8000 Process Gas Chromatograph Basic Operation and Startup IM 11B08A01 61E User s manuals for related products PCAS PC Analyzer Server Software IM 11B06B01 01E ASET Analyzer Server Engineering Terminal Software IM 11B06C01 01E ASGW Analyzer Server Gateway Software IM 11B06E01 01E ASIU Analyzer Server Interface Unit Software IM 11B06F01 01E GOVT Virtual Tech Software IM 11B08C02 01E ANABUS Ethernet System Redundancy Setting Manual TI 11B03A03 14E Operation Data Operation data is supplied with the operation manuals in the delivered package and contains the following application specific information required to use the GC8000 Process Gas Chromatograph Process conditions and measurement range Instrument specifications and operating conditions Standard sampl
13. 10107107 z f Standard isothermal oven amp 1 Standard isothermal oven Standard isothermal oven E Programmed oven CS OSOSCSO O Standard isothermal oven Type 3 Wall mounting Type 4 Wall mounting The self standing type is equipped with a GCSMP excluding Type 3 External sampling systems can be connected as needed Figure 1 1 GC8000 configuration example System configuration The following equipment is used to construct a process gas chromatograph system with the GC8000 analyzer External sample conditioning equipment TI 11B08A01 01E Jul 31 2015 00 1 Overview 25 Personal computer Computer for upper system Analog equipment Analyzer network system The system configuration may differ according to the specifications See the General Specifications for details 1 1 Wiring and Piping Diagram Ethernet communication 10 proe Serial communication RS 422 10 4 Contact output for System alarm 1 4 Y 4 Contact output for Annunciator Analog output 4 to 20mA DC 1 Channel isolation or System isolation up to 32 Power ir Contact output AC or DC up to 20 10 ity RUNS Analog input 4 to 20mA 1 to 5V DC up to 16 10 anbp Contac
14. 4 TI 11B08A01 01E Jul 31 2015 00 11 Precautions Against Electrostatic Damage A IMPORTANT Electrostatic discharge may damage the operation panel Handle them after discharging static electricity When handling cards with IC components mounted on them for maintenance or setting changes take full precautions against electrostatic problems When storing or carrying cards enclose them in a conductive bag or antistatic bag Cards as shipped by Yokogawa are enclosed in a conductive bag or antistatic bag labeled with cautions against electrostatic problems When servicing cards wear a wrist strap grounded via a 1 resistance Connect the wrist strap to a ground terminal When servicing cards on the bench wear a wrist strap and place them on a conductive sheet grounded via a 1 MO resistance Keep easily chargeable plastic materials away from the bench Never touch components mounted on the cards the pattern side connectors pin components etc with bare hands unless using a wrist strap and a conductive sheet Wrist strap Conductive Sheet 1 resistance Wrist strap F01 ai Figure1 Example of wrist strap and conductive sheet Replacing parts Always use parts specified by Yokogawa when replacing parts For replacement see 6 Maintenance in the User s Manual IM 11B08A01 01E Maintenance and Repair Instrument modification or parts
15. F G FM X FM Y b Model and suffix codes With additional code 100 110 115 120 200 220 230 240 Depends on power specifications A to H d Maximum rated power Latest style number f Instrument number g Year of production In A D year h KGC number i T 1 to D4 Depends on temperature class specifications BH CSA CSA X PROCESS GAS CHROMATOGRAPH A WARNING D Ce gt IM GC8000 TYPEX PRESSURIZATION AND EXPLOSIONPROOF LR81741C FORCL I DIV1 F7 GPSB C amp D TEMP CLASS T i TYPE 3R YOKOGAWA Made in Japan FORTYPE X PRESSURIZATION ENCLOSURE SHALL NOT BE OPENED UNLESS THE AREA IS KNOWN TO BE NON HAZARDOUS OR UNLESS ALL DEVICES WITHIN THE ENCLOSURE HAVE BEEN DE ENERGIZED POWER MUST NOT BE RESTORED AFTER ENCLOSURE HAS BEEN OPENED UNTIL ENCLOSURE HAS BEEN PURGED FOR 21 3 MINUTES AT A FLOW RATE OF 0 05m3 MINUTE MIN NEPAS OUVRIR L ENCEINTE OU RETIRER AUCUN COUVERCLE A MOINS QUE L EMPLACEMENT NE SOIT CONSIDERE COMME ETANT NON DANGEREUX OU QUE L ALIMENTATION DE TOUS LES DISPOSITIFS L INTERIEUR DE L ENCEINTE N AIT ETE COUPEE APRES OUVERTURE DE L ENCEINTE EFFECTUER UNE PURGE DE 2143 MINUTES A 0 05m3 MINUTE MIN AVANT DE RETABLIR LE COURANT HOTINTERNAL PARTS CHAUDES PARTIES INTERNES FOR EXPLOSIONPROOF ENCLOSURE OPEN CIRCUIT BEFORE REMOVING COVER OUVRIR LE CIRCUIT AVANT D EN
16. or drain Rc1 4 or 1 4NPT Steam outlet 7 Steam inlet Rc1 4 or 1 4 6 8 8 8 8 6 8 5 1 4 or 1 4 STREAM 1 STREAM 1 B P VENT For type 1 STREAM 2 STREAM 2 B P VENT STREAM 3 STREAM 3 B P VENT STREAM 4 STREAM 4 B P VENT Example of labels STREAM 5 Bip VENT STREAM 5 STREAM 6 SAMPLE VENT 4 STANDARD 1 SAMPLE VENT 2 STANDARD 2 SAMPLE VENT 3 STANDARD 3 CONDENSATE OUT STREAM IN CONDENSATE OUT Figure 2 9 Connecting Piping For connection refer to 1 2 External Dimensions For the user specific connection refer to Operation Data Inlet outlet for sample gas standard gas etc 1 2 3 4 5 Rc1 4 or 1 4NPT Steam outlet 7 or drain For type 2 type 4 Analyzer base sampling unit GCSMP Rc1 4 or 1 4NPT Steam inlet 6 1 4 or 1 4NPT TI 11B08A01 01E Jul 31 2015 00 a b c 2 Installation Piping and Wiring 59 Sample inlet pipes These are pipes to lead samples from process lines or an external sampling system into analyzer STREAMS 1 to 12 or the sample inlet of the pressure control section The analyzer can analyze up to 31 sample streams For more than 31 sample streams an
17. ease KCC REM C YHQ EEN292 IECEx DEK 11 0083X Ex d px IIB H T j Gb YOKOGAWA 4 Yokogawa Electric Corporation 2 9 32 Nakacho Musashino shi Tokyo 180 8750 Made in Japan Maximum inlet pressure to the containment system No containment system 451kPa Maximum flow rate of flammable gas into the containment system Minimum and maximum supply pressure to the pressurized enclosure No containment system 300 cm3 m 350 to 900 kPa in A WARNING DO NOT OPEN WHEN ENERGIZED AFTER DE ENERGIZING DELAY 25 MINUTES BEFORE OPENING POTENTIAL ELECTROSTATIC CHARGING HAZARD SEE INSTRUCTIONS C J In case of Type 2 In case of Type 3 PRESSURIZED ENCLOSURE PRESSURIZED ENCLOSURE Electronic section Isothermal oven 1 Isothermal oven 2 Electronic section Isothermal oven 2 3 into the containment system large standard each of them approx 5 approx approx approx approx Intemolitres volumo 124 000cm 2 47 500cm 131 000 intemal free volume 184 500 cm 3 31 000 Minimum purging flow rate at the 3 mi 3 mi 3 mi Minimum purging flow rate at the 3 mi 3 mi outlet of the pressurized enclosure 0 035 m min 0 035 m min 0 035 m min outlet of the pressurized enclosure 0 035 m min 0 035 m min Minimum purging duration 18 min 8 min 8 min Minimum purging duration 18 min 8 min Mi
18. TI 11B08A01 01E Jul 31 2015 00 22 FM Y CSA Y Power on 1 Protective gas instrumental air is supplied to the protective gas instrumental air inlet 2 The pressure value is checked if it is indicated the specified one at the pressure gauge 3 Wait for 21 3 minutes to keep the protective gas instrumental air supplied 4 Power is supplied to the electronics section of the control unit 5 5 Check if the Elec Press Down error is not outputted When this alarm is outputted stop the supply of power In this case the procedure starts automatically described in A Electronics section control unit oven unit 1 to 3 in Low pressure in the pressurized enclosure 6 When the internal pressure in the oven unit 1 to 3 exceeds 392 Pa purging to the oven unit begins 7 After 9 2 5 minutes the purging power is applied to the electronics section of the oven unit Then the hydrogen limiting unit the heater and detector in the oven are ready for operation Power off 1 The operation and the supply of sample to be measured are stopped 2 The detector is turned off In case of FID FID with methanizer and FPD the detector should be Frame out with stopping the supply of make up gas combustion gas and combustion air Then wait for over 4 hours 3 Each heater of the isothermal oven or programmed temperature oven LSV and FPD is turned off 4 Waituntil the oven temperature drops to near roo
19. 8 a 24 IUE 5 1280 3 Required clearance needed for wiring 4 It is recommended to mount at approx 250 mm above the floor for easy operation or maintenance 5 The wall construction for mounting has to be designed for 4 times the weight of the analyzer 4 N Air outlet for stream switching valve 6 mm or 1 4 tube Protective gas instrumental air inlet Rc1 4 or 1 4NPT Inlet outlet for sample gas carrier gases etc 6 mm or 1 4 tube 580 800 View A Weight approx 200 kg For FM X CSA X wiring connection 3 4NPT Connection 3 4NPT For FM Y CSA Y wiring connection 3 4NPT Connection 3 4NPT r For ATEX IECEx NEPSI wiring connection M25x1 5 Connection M25x1 5 r For ATEX IECEx NEPSI wiring connection 63 4 or 3 4NPT Connector as accessories Connection Wiring connection bc G3 4 31 30 3 4NPT 29 28 TI 11B08A01 01E Jul 31 2015 00 1 Overview 31 Type 3 Self standing Protection system A 1 Protection system B 1 Connection to electronics section 2 100 or less Wiring connection 2 Vent for protective gas Control unit
20. TI 11B08A01 01E Jul 31 2015 00 48 1 Overview Text Remarks P NEPSI Model and suffix codes With additional code 100 110 115 120 200 220 230 240 Depends on power specifications A to H Maximum rated power 40 45 50 T1 T2 40 C T3 45 C T4 50 C Latest style number Instrument number Year of production In A D year KGC number T 1 to T4 Depends on temperature class specifications TI 11B08A01 01E Jul 31 2015 00 1 Overview 49 m TIIS In case of Type 1 PROCESS GAS CHROMATOGRAPH PRESSURIZED ENCLOSURE 183 5 818 MODEL ELECTRIC PART ISOTHERMAL OVEN L SUFFIX a EAE A INTERNAL FREE VOLUME APPROX 4 APPROX RROBA 9107 500cm 347 500cm ENCLOSURE OVERPRESSURE 490 490 AIR SUPPLY REQUIRED SOOMERE 50l min 50l min MAXIMUM ENCLOSURE OVERPRESSURE 980Pa 980Pa REAZOREEN YOKOGAWA Made in Japan A WARNING Wait 25 minutes or more after power disconnection before opening the door and the cover of electronic section with administrator s permission BBO 54 0 N BRUT SRS 6 C TERENE 255 LI CI 5f12 CF C only for KC In case of Type 3 In case of Type 2 PRESSURIZED ENCLOSURE AEBRICHS STA ELECTRIC PART ISOTHERMAL OV
21. tube Protective gas instrumental air inlet Rc1 4 or 1 4NPT Inlet outlet for sample gas carrier gases etc 6 mm or 1 4 tube 580 800 View A Weight approx 155 kg For FM X CSA X wiring connection 3 4NPT Connection 3 4NPT co N f For FM Y CSA Y wiring connection 3 4NPT Connection 3 4NPT For ATEX IECEx NEPSI wiring connection M25x1 5 Connection M25x1 5 f For ATEX IECEx NEPSI wiring connection G3 4 or 3 4NPT o Connector as accessories Connection a a Wiring connection bic G3 4 31 30 S3 ANPT 29 28 TI 11B08A01 01E Jul 31 2015 00 1 Overview 29 Type 2 Self standing Protection system B 1 only 100 V Vent header 1 I connection Qe Os Os O O 1 2 74 1 2NPT c8 UNE A 375 Liquid sample valve LSV 1 Liquid sample 580 Protection system A 1 Connection to electronics section 2 ce 100 or less Control unit Operation panel 1 Pressure gauge 1 Large isothermal oven 016 0 0 0 0 valve LSV 1 o WW 5 Standard isothermal oven ia B d P Inlet outlet for sample gas DU Cep standard gas and others nil Rc1 4 or 1 4 5
22. 2 4 2 4 2 4 2 4 UPS00 16 Label K9191NK 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 For pressure gauge 17 Ferrite A1179MN 1 2 1 2 1 2 1 2 1 2 core 18 Key B1018H 4 6 416 4 6 4 6 4 6 4 6 4 6 4 6 4 6 or or or or or or or or or or or or or or or 618161816181 6 8 6 8 6 8 6 8 6 8 6 8 TI 11B08A01 01E Jul 31 2015 00 2 Installation Piping and Wiring 53 1 2 13 14 T e TIL 1 AB AHHH ABT H HW lo000 dis EOL 46 7 8 10 17 Figure 2 2 Accessory kit Note Table 2 2 Item Parts number Quantity Remark Coil over wrench for LSV L9827EA 1 Seal kit for LSV K9402VG number of LSV Rulon Seal kit for LSV K9402VH number of LSV Teflon Ferrule J9218VU 1 set For capillary column Ferrule J9218VT 1 set For megabore column Cutter J9218VV 1 For megabore or capillary column User s manual CD 1 IM 11B08A01 51E Operation data 1 5 Installation Use anchor bolts to secure the self standing type analyzer on the floor Use nuts and bolts to secure the wall mounted type analyzer on the wall The wall construction has to be designed for four times the weight of the analyzer For the hole for installation refer to 1 2 External Dimensions 2 1 2 Installing Auxiliary Hardware 1
23. 36 85 a Hp Connector a e as accessories 8 Sealing fitting Cable gland as accessories g for Ethernet cable Air outlet for stream switching valve 6 mm or 1 4 tube Inlet outlet for sample gas carrier gases etc 6 mm or 1 4 tube Protective gas instrumental air inlet Rc1 2 or 1 2NPT Holes for insta 4 915 3 500 lation El B it 1 190 580 a 800 View A Weight approx 170 kg For CSA X wiring connection 3 4NPT Connection 3 4 For FM Y CSA Y wiring connection 3 4NPT Connection 3 4NPT For ATEX IECEx NEPSI wiring connection M25x1 5 Connection M25x1 5 For ATEX IECEx NEPSI wiring connection G3 4 or 3 4NPT Connector as accessories Wiring connection bc G3 4 31 30 3 4NPT 29 28 TI 11B08A01 01E Jul 31 2015 00 34 1 Overview Piping connection of control unit isothermal oven large isothermal oven and programmed temperature oven
24. 56 57 May 2014 6th Edition Type 4 is added Pages 7 14 15 19 21 22 24 25 to 30 32 33 34 38 39 43 45 47 49 52 56 57 58 63 75 76 79 80 Dec 2013 5th Edition NEPSI certification is added Pages 6 7 9 13 16 17 20 21 23 26 to 31 37 43 47 56 62 67 68 Protection film cover for wiring is added Correction of errors Pages 9 16 18 20 25 32 33 45 49 52 55 Sep 2013 4th Edition Add Cautions Pages 9 10 20 33 43 45 67 68 69 76 79 Description change of Safety Standard and EMC standard Page 37 Jun 2013 3rd Edition CSA certification is added Correction of errors Pages 7 11 13 14 15 16 17 19 20 21 24 25 to 30 33 36 38 39 40 41 43 45 54 56 58 59 66 69 70 72 73 74 75 76 77 78 Mar 2012 2nd Edition ATEX IECEx certification is added Correction of errors Pages 6 7 8 9 11 12 13 15 18 19 21 24 to 29 32 35 to 39 42 51 55 56 61 62 Oct 2011 1st Edition Newly published Yokogawa Electric Corporation 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN Homepage http Awww yokogawa com TI 11B08A01 01E Jul 31 2015 00
25. 800 View A Weight approx 190 kg For FM X CSA X wiring connection 3 4NPT Connection 3 4NPT For FM Y CSA Y wiring connection 3 4NPT Connector as accessories compliance of the GC8000 A Maintenance space 590 400 1280 5 Required clearance needed for wiring Cable gland as accessories g Connection Connection 3 4NPT Connector as accessories m 8 Cable gland Sealing fitting as accessories for Ethernet cable Connection 3 4NPT r For ATEX IECEx NEPSI wiring connection M25x1 5 Connection M25x1 5 f For ATEX IECEx NEPSI wirin 1 connection 63 4 or 3 4NPT Connector as accessories Connection a TI 11B08A01 01E Wiring connection bc G3 4 31 30 S3 ANPT 29 28 Jul 31 2015 00 30 1 Overview Type 3 Wall mounting Protection system B 1 Protection system A 1 Connection to electronics section 2 102 102 Grounding wiring 100 or less Control unit pa Operation panel 1 Pressure gauge 1 E Hol
26. Connector 2 Electronic section Pressurized enclosure 1 Any of the six connection ports of the electronics section can be equally used 2 A plug is attached to connector 2 Remove and keep it for future use 3 Connector 1 is not attached at shipment One of the three types of connector 2 is attached at shipment is inscribed on the 3 4NPT connector and on the G3 4 connector No inscription on the M25x1 5 connector Figure 2 15 Wiring in ATEX IECEx or NEPSI specification TI 11B08A01 01E Jul 31 2015 00 2 Installation Piping and Wiring 69 Connection port for the protection system Remove the attached plug and perform wiring For the 3 ANPT or G3 4 connection port use the connectors in the accessory kit Connection port for the electronics section Six connection ports are provided in the electronics section Use convenient ones Remove the attached plug of the connector and perform wiring B TIIS For TIIS explosionproof wiring connections use cable packing adapters or sealing fittings for Ethernet cable Connection port of the protection system Connection port of the electronics section 1 Sealing fitting en Accessory kit Connector 4 2 Cable packing adapter Nut Gasket Protection system Cable packing adapter a Flameproof en
27. E Hydrogen gas for combustion H2 F Make up gas MAKE UP G Air for combustion BURNER AIR H Air output ATM 1 ATM 2 J FID vent FID 1 FID 2 K FPD vent FPD 1 L TCD vent TCD1 REF 1 TCD2 REF 2 M Vent VENT 1 to VENT 10 Analyzer base sampling system GCSMP 1 Sample inlet STREAM 1 to STREAM 12 2 Standard gas inlet STANDARD 1 to STANDARD 3 3 Sample bypass vent STREAM 1 B P VENT to STREAM 12 B P VENT TI 11B08A01 01E Jul 31 2015 00 2 Installation Piping and Wiring 57 4 Sample vent SAMPLE VENT 1 to SAMPLE VENT 3 5 Condensate drain CONDENSATE OUT 6 Steam STEAM IN 7 Steam drain STEAM OUT Vent for protective gas instrumental air open to the atmosphere Air outlet for stream swiching valve A 6mm or 1 4 tube AIR OUT 1 mE o AROUT3 AROUT o AIR OUT 5 Control unit ARGUS AIR OUT 7 AIR OUT 8 Figure 2 6 Right side of control unit Protective gas instrumental air inlet B Rc1 4 or 1 4NPT Inlet outlet for sample gas carrier gases etc 6mm or 1 4 tube PURGE AIR SAMPLETIN o H SAMPLE 1 OUT SAMPLE 2 IN SAMPLE 2IN o SAMPLE 2 OUT Large isothermal oven CARRIER 1 CARRIER 2 2 g MAKE UP BURNER AIR BURNERAR 5 ATM 1
28. N CAUTION The oven is extremely hot after turning off the power immediately Keep the protection gas instrumental air supplied for more than an hour after turning off the power Keep hands away from the oven components TI 11B08A01 01E Jul 31 2015 00 21 FM X CSA X ATEX IECEx NEPSI TIIS Power on 1 Power is supplied to the protection system flameproof enclosure 2 Protective gas instrumental air is supplied to the protective gas instrumental air inlet 3 When the internal pressure in the electronics section which is the control unit and oven unit 1 to 3 exceeds 392 Pa purging to each electronics section begins 4 After 21 3 minutes purging power is applied to the electronics section of the control unit On the other hand it does not be applied to the electronics section of the oven unit 1 to 3 the heater and detector in the oven yet 5 When the internal pressure in the oven unit 1 to 3 exceeds 392 Pa purging to each oven unit begins independently 6 Afterthe purging time as follows power is applied to the electronics section of the oven unit Then the hydrogen limiting unit the heater and detector in the oven are ready for operation The purging time depends on the flameproof certifications TIIS FM CSA 9 2 5 minutes IECEx NEPSI 11 3 minutes Power off 1 The operation and supply of sample to be measured are stopped 2 The detector is turned off In cas
29. para 10 TO Category of internal release No containment system Limited release Minimum flow rate of protective gas rm m KGC at inlet of the pressurized enclosure _ 04 m min 0 94 Maximum inlet pressure to the containment system 451kPa containment system Maximum flow rate of flammable gas into the containment system 300 m min No containment system Minimum and maximum supply Pressure to the pressurized enclosure 350 to 900 P4 GYJ13 1125X Ex d px Gb YOKOGAWA Tokyo 180 8750 Made in Japan A WARNING DO NOT OPEN WHEN ENERGIZED AFTER DE ENERGIZING DELAY 25 MINUTES BEFORE OPENING POTENTIAL ELECTROSTATIC CHARGING HAZARD SEE INSTRUCTIONS O PROCESS PROCESS GAS CHROMATOGRAPH A WARNING GAS CHROMATOGRAPH A WARNING GC8000 GC8000 FOR TYPE X PRESSURIZATION ENCLOSURE SHALL NOT BE OPENED UNLESS THE AREA IS KNOWN ENCLOSURE SHALL NOT BE OPENED UNLESS THE AREA IS KNOWN TO BE NONHAZARDOUS OR UNLESS ALL DEVICES WITHIN HAVE TO BE NONHAZARDOUS OR UNLESS ALL DEVICES WITHIN HAVE BEEN DE ENERGIZED BEEN DE ENERGIZED POWER SHALL NOT BE RESTORED AFTER ENCLOSURE HAS BEEN POWER SHALL NOT BE RESTORED AFTER ENCLOSURE HAS BEEN OPENED UNTIL ENCLOSURE HAS BEEN PURGED FOR 21 3 MINUTES vac OPENED UNTIL ENCLOSURE HAS BEEN PURGED
30. AIl 0 75 66Y MKKDSN 1 mm Less than 23 0 mm AI 1 6RD Approx 6 mm 1 5 mm Less than 23 4 mm Al 1 5 6BK 0 5 mm Less than 22 5 mm 0 5 10WH FKC 0 75 mm Less than 22 8 mm Al 0 75 10GY Approx 10mm 1mm Less than 23 0 mm Al 1 1080 pprox 1 5 mm Less than 23 4 mm AI 1 5 10BK Contact Phoenix Contact Ltd for details Preparing Wiring Depending on Specifications Perform wiring carefully because the connection of wiring varies depending on the GC8000 explosionproof specifications A IMPORTANT Cables should be arranged in an orderly manner in the protection system Otherwise they may damage the parts e g relay 2 3 3 FM N WARNING PE All wiring shall comply with National Electric Code ANSI NFP A 70 and Local Electric Codes na hazardous area use conduits for wiring in the explosionproof enclosure or to electronics sections N CAUTION Theunused electrical connection ports should be closed with an appropriate flameproof certified plug Analyzers have pressurized enclosures The cable end should be sealed in order to apply pressure to the pressurized enclosure Otherwise power does not supplied to the electronics section In the FM Y all wiring must be connected to the electronics section since the protection system is not provided Six connection ports are provided in the electronics section Use convenient ones Remove the attached plug of the connector and p
31. Ex d px IIB H2 T1 Gb programmed temperature oven 320 C max isothermal oven 225 C max liquid sample valve 250 C max Ex d px II B H2 T2 Gb programmed temperature oven 225 C max isothermal oven 225 C max liquid sample valve 225 C max Ex d px II B H2 Gb programmed temperature oven 145 C max isothermal oven 145 C max liquid sample valve 145 C max TI 11B08A01 01E Jul 31 2015 00 14 Ex d px II B T4 Gb programmed temperature oven 95 max isothermal oven 95 max liquid sample valve 95 max The suffix X placed after the certificate number indicates that this product is subject to special conditions for safe use The values of the flamepaths are different from the standard values given in GB 3836 2 2010 Repair of the equipment is only allowed when done by the manufacturer or authorized representative When used in hazardous location electrostatic discharge should be avoided The minimum overpressure of both electronic section and ovens is 392 Pa The purging time for electronic section is 18 minutes The purging time for ovens is 8 minutes GC8000 T TIIS TIIS The Technology Institution of Industrial Safety Ex pd II B H2 T1 programmed temperature oven 320 C max isothermal oven 225 C max liquid sample valve 250 C max Ex pd II B H2 T2 programmed temperature oven 225 C max isothermal oven 225 C max liquid sample valve 225 max E
32. FOR 21 3 MINUTES ENLXE vac AT SPECIFIED PRESSURE INDICATED BY THE PRESSURE GAUGE LABELED EL BOX IN THE PRESSURE AND FLOW CONTROL SECTION kW 50 60Hz FOR EXPLOSIONPROOOF ENCLOSURE kW _ 50 60Hz Ams TEMP SEAL ALL CONDUITS WITHIN 18 INCHES Ame TEMPI INSTALL IN ACCORDANCE WITH THE INSTALLATION MANUAL 10 TO 50 C x OPEN CIRCUIT BEFORE REMOVING COVER 10 TO 50 C TI 11B08A01 01E mee INSTALL IN ACCORDANCE WITH THE INSTALLATION MANUAL KGC TI 11808A01 01E TYPEX PRESSURIZATION AND EXPLOSIONPROOF Paeon APPROVED el ELL DVT APPROVED GPS B TEMP CLASS T TEMP CLASS T ENCLOSURE NEMA 3R ENCLOSURE NEMA 3R YOKOGAWA YOKOGAWA Made in Japan Made in Japan IECEx PRESSURIZED ENCLOSURE PRESSURIZED ENCLOSURE YOKOGAWA Yokogawa Electric Corporation 29332 Nakacho Musashino shi Tokyo 180 8750 Made in Japan DO NOT OPEN WHEN ENERGIZED AFTER DE ENERGIZING DELAY 25 MINUTES BEFORE OPENING POTENTIAL ELECTROSTATIC CHARGING HAZARD PROCESS Electronic section Isothermal oven 1 PROCESS Electronic section Isothermal oven 1 GAS CHROMATOGRAPH m GAS CHROMATOGRAPH m m GC8000 Internal free volume 199 500 em om GC8000 Internal free volume 107800 cm 29500 ems Minimum purging rate at
33. H d Maximum rated power e Latest style number f Instrument number g Year of production In A D year h KGC number i T 1 to T Depends on temperature class specifications TI 11B08A01 01E Jul 31 2015 00 43 1 Overview B ATEX PRESSURIZED ENCLOSURE In case of Type 1 PROCESS Electronic section Isothermal oven 1 GAS CHROMATOGRAPH apprex appre GC8000 Internal free volume 107 500cm 1 47 500 cm SUFFIX DIEI EE inimum purging flow rate at the 3 ml A b outlet of the pressurized enclosure 0 035 m min 0 035 m min Minimum purging duration 18 min 8 min Minimum overpressure of pressurized enclosure 392Pa 392 Pa Maximum overpressure of pressurized enclosure 3 000 Pa 3 000 Pa Maximum leakage flow rate 0 1m2 min 0 1m min from pressurized enclosure STYLE LAKO Category of internal release No containment system Limited release Minimum flow rate of protective gas i 3 mi 3 mi h KGC i at inlet of the pressurized enclosure 0 04 m min 0 04 m min Maximum inlet pressure to the n containment system No containment system 451kPa 0344 2G fl te of fl bl aximum flow rate of flammable 9 containment system 300 cm 3 min into the containment system KCC REM YHQ EEN292 Minimum and maximum supply pressure to the pressurized enclosure IG DEKRA 11 238 X Ex
34. Top view of the protection system Protection film cover without the cover for wiring e tA 006 AOOO Secu oc Power supply for electric circuit and heater Front view Power supply for heater Ferrite core provided for Contact for annunciator ATEX IECEx 1 NEPSI or TIIS KC NO COM NC i Position when the cable 31211 exceeds 13 6 Contact for system alarm 1 LJ L L HEATER ELECTRIC HEATER Grounding is possible from any CIRCUIT one of the three terminals Figure 2 21 N CAUTION Use heat resistant cables with maximum allowable temperature of 80 or above TI 11B08A01 01E Jul 31 2015 00 2 Installation Piping and Wiring 75 Power supply line of the electronics section A B without the protection system Power supply for electric circuit and heater OO L N eG ELECTRIC HEATER CIRCUIT Power supply for electric circuit and heater Power supply for heater L N L N OOO L N ok 1 ue ELECTRIC HEATER HEATER Grounding is possible from any one of the three terminals CIRCUIT Figure 2 22 CAUTION Use heat resistant cables with maximum allowable temperature of 80 or above Grounding K N CAUTION Use independent grounding with a grounding resistance of 100 ohms or less Connect the ea
35. a curved pit or cramped space Stranded cables provide better contact with crimp on terminal with less aging over time Secure the cables so they do not weight on the terminals Fasten the terminal screws securely B Signal Cable Termination N CAUTION Usecrimp on terminal with insulated covering Wire crimp on terminal with the dedicated tool The tool must be suitable for the size of wires Use crimp on terminal for all signal cables The specifications of the crimp on terminal are determined by the nominal cross sectional area of the power cable For the protection system use MKKDSN series terminals from Phoenix Contact Ltd and FKC series terminals from the same company for the contact output line D G analog input line E contact input line F serial communication line H analog output line J and explosionproof status line L of the electronics section For the Ethernet line L M use twisted pair cables of CAT 5 or CAT 5E or multi mode optical fiber of 50 125 um or 62 5 125 um For these wiring connections use Al series crimp on terminal from Phoenix Contact Ltd There are four types of crimp on terminal for respective wire diameters see Table 2 5 Peel off the cover of wire by 6 mm for MKKDSN series terminals and 10 mm for FKC series terminals maker recommended values N CAUTION Parts such as the signal line relay terminal relay and power supply to be connected to the contact
36. annunciator D NO Figure 2 24 TI 11B08A01 01E Jul 31 2015 00 B Ethernet twisted pair M L N CAUTION M cable 2 Installation Piping and Wiring 79 Required maximum allowable temperature of the cables depends on the temperature class ofthe instrument and the actual ambient temperature Use cables with maximum allowable temperature shown in the table below Temperature Class Ambient temp T1 T2 Up to 30 C Up to 35 Maximum allowable T4 temperature of cable Up to 40 C 31 to 36 36 to 40 C 41 to 45 C 37 to 43 C 41 to 45 C 46 to 50 C 44 to 50 C 46 to 50 C Connect the twisted pair cable of the RJ 45 connector to the CPU card The CPU card is labeled CTRL CPU 4 Signal interrupter K9806AA rack mounted type K9806AB desk top type Connected to the operation panel 1 This is not used for FM Y CSA Y 2 The ground wire is connected to the earth bar Figure 2 25 Ethernet twisted pair cable The external I O cutoff output power cutoff signal L is also wired The shield is grounded at the earth bar shown in Figure 2 24 Remove the cover on the upper right of the electronics section and perform wiring TI 11B08A01 01E Jul 31 2015 00 80 2 Installation Piping and Wiring Ethernet optical fiber N CAUTION N cable Required maximum allowable temperature of t
37. clear of exhaust stream A 17 6 ERBCPOESRUCRBV SoP E SOT 7 V WAPI A CAUTION HIGH TEMPERATURE Do not touch the oven and parts inside oven as temperature inside the oven is hot even after power off Allow one hour for cool down with purge air Right side Back Read the instruction manual thoroughly before use override function Override function manual 1 Ensure that the surrounding gas atmosphere is well below the lower explosive limit or comletely safe the area is safe and non hazard by using gas detector then remove the cover of flameproof enclosure 2 When the illuminance sensor detects light and pressing the override switch G the power is supplied to electric circuit isothermal oven and programmed temperature oven even if the internal pressure dropped below the specified ATEX EC Ex NEPSI minimum value N WARNING 3 When the cover is replaced to safety device again this function turns off automatically ay ars itera ressu LED Green After de energizing Ls delay 25 minutes before opening A N 5F4 SAIL EE PRAET TREE TEM Z A 24 FIBEEOASRISEIR PHSUSTEAMCHBREFIRRRBU FILS CB LE HESHOAN ERUALTCESU 2 8 VOSA L CANS FAT v T FR C REOBRNAED BAAR iat AAP CERNE NET 3 EBSORT LARICAN ERVUAITSE BMMICA N S4 ICRU ES 4 SLED SIE PLEDGE AELED ORE 2271 Seme
38. communication Note 2 zi J Analog output 0 5 to 1 5 mm max For FKC Required 32 points max Cable length 1 km max Note 3 K Grounding 5 5 mm or more M4 Not Grounding resistance of screw required 100 ohms max crimp on terminal L External I O cutoff 0 75 to 1 5 mm max For FKC Required output Power Cable length 1 km max Note cutoff signal Twisted pair cable M Ethernet shielded CAT 5 CAT 5E RJ45 Required NA twisted pair cable 50 morless use N Ethernet fiber For 1300 nm Outdoor SC sealing optic cable type fitting multi mode of 50 125 um or 62 5 125 um Note 1 Use double isolation cables for the contact output line AC Double isolate either contact output line AC or DC if they are mixed Note 2 Twisted pair cable is recommended Note 3 Use MKKDSN series terminals manufactured by Phoenix Contact Ltd for the protection system and FKC series terminals manufactured by Phoenix Contact Ltd for the electric circuit except for the power or Ethernet line For these wiring connections use Al series crimp on terminals manufactured by the same company Four types of crimp on terminals are used according to the wire diameters see Table 2 5 TI 11B08A01 01E Jul 31 2015 00 2 Installation Piping and Wiring Table 2 5 Crimp on terminals Terminal Series Cable Core Cable O D Terminal Type Peel off length 0 75 mm Less than 22 8 mm
39. d px IIB H T Gb 350 to 900 kPa A WARNING YOKOGAWA Yokogawa Electric Corporation 2 9 32 Nakacho Musashino shi Tokyo 180 8750 Made in Japan DO NOT OPEN WHEN ENERGIZED AFTER DE ENERGIZING DELAY 25 MINUTES BEFORE OPENING POTENTIAL ELECTROSTATIC CHARGING HAZARD SEE INSTRUCTIONS In case of Type 2 In case of Type 3 PRESSURIZED ENCLOSURE PRESSURIZED ENCLOSURE Electronic section garge tandard Electronic section rrr iit Internal free volume 124 000 em 2 47 500 31 000 cm Internal free volume 134 500 cm 9 31 000 cm outlet of the pressurized enclosure 0 035 m min 0 035 m min 0038 outlet of ine pressurized enclosure 0035 m min 0 085 mi Minimum purging duration 18 min 8 min 8 min Minimum purging duration 18 min 8 min Minimum oermesswe ot een ma eezrs ME ee 292 Mamun eiue soc e arooopa maxmun ovemresawe ot 0 1m min 0 1m min 0 1 0 1m min 0 1m min Category of internal release No containment system Limited release Limited release Category of internal release No containment system Limited release fou sats of protective sasl 0 04m min 0 04 m min Miu fow rate of protective aas y m min 0 04 m min un Liquid to the No containment system 4
40. for Class Division 1 Group B C and D Described as CSA X hereafter Type X and Y pressurization for Class Division 1 Group B C amp D Described as CSA Y hereafter T1 programmed temperature oven 320 C max isothermal oven 225 C max liquid sample valve 250 C max T2 programmed temperature oven 225 C max isothermal oven 225 C max liquid sample valve 225 C max T3 programmed temperature oven 145 C max isothermal oven 145 C max liquid sample valve 145 C max T4 programmed temperature oven 95 max isothermal oven 95 C max liquid sample valve 95 max GC8000 A ATEX ATEX Group II Category 2G DEKRA 11ATEX0238 X Ex d px IIB H2 T1 Gb programmed temperature oven 320 C max isothermal oven 225 C max liquid sample valve 250 C max Ex d px II B H2 T2 Gb programmed temperature oven 225 C max isothermal oven 225 C max liquid sample valve 225 C max Ex d px II B H2 Gb programmed temperature oven 145 C max isothermal oven 145 C max liquid sample valve 145 C max TI 11B08A01 01E Jul 31 2015 00 13 Ex d px II B T4 Gb programmed temperature oven 95 C max isothermal oven 95 max liquid sample valve 95 max The symbol used to denote specific conditions of use The symbol is used to provide a means of identifying that essential information for the installation use and maintenance of the equipment is contained wit
41. from the accessory kit Lock nut Identification mark Body Figure 2 17 Procedure for mounting a cable packing adapter for a protection system The cable packing adapters comply with the Technical Standard of the Ministry of Health Labour and Welfare Japan Table 2 6 Size of double deck packing for the protection system Connection Applicable Identification mark Recommended port screw cable O D torque for the gland N m 28 0to 99 0 SFFP209 08 0 to 29 0 17 29 0 to 210 0 SFFP2010 29 0 to 210 0 25 210 0 to 211 0 SFFP2011 210 0 to 211 0 20 G3 4 211 0 to 212 0 SFFP2012 211 0 to 212 0 20 212 0 to 213 0 SFFP2013 212 0 to 213 0 20 213 0 to 214 0 SFFP2014 213 0 to 214 0 25 214 0 to 215 0 SFFP2015 214 0 to 215 0 20 215 0 to 216 0 SFFP2016 215 0 to 216 0 20 When a cable O D falls under two categories try both and choose the more suitable one Connecting cables to the electronics section Six connection ports are provided in the electronics section Use convenient ones The cable packing adapters G3 4 and plates for sealing are mounted as standard Remove the plate before using the port for wiring and keep it for future use Do not remove the plate for the unused connection port TI 11B08A01 01E Jul 31 2015 00 2 Installation Piping and Wiring 71 N CAUTION The minimum packing for 29 0 to 210 0 is attached to the cable packing adapters at shipment Ch
42. in mind because the sample vent is usually open to the atmosphere When the sample vent is connected to the flare stack please consider the pressure and the flow rate of the stack Steam drain pipe This is used to drain the condensate of the steam for heating the sample Connect the piping from the steam trap of the analyzer and also from the condensate drain piping port CONDENSATE OUT if provided to the drain pit on the down grade Pipes for external valves These are used for piping between the analyzer valve actuating pneumatic outlet and the external sampling system to actuate the stream valves and atmospheric balance valves provided in the external sampling system Connect the piping properly according to the piping diagram Use stainless steel of O D 6 mm or 1 4 inch Wiring See 1 1 Wiring and Piping Diagram for wiring Note that the specifications determines the number of the protection system which results in different wiring Table 2 3 Number of protection system TIIS T 1 2 1 2 2 FM X F CSA X C 1 2 1 2 2 ATEX A 1 2 1 2 2 IECEx E 1 2 1 2 2 NEPSI P 1 2 1 2 2 y Suffix codes TI 11B08A01 01E Jul 31 2015 00 62 2 Installation Piping and Wiring N WARNING In case of TIIS certified wiring the attached cable packing adapters or sealing fitting must be used Otherwise it does not comply with TIIS regulation N CAUTION 2 3 1 Lay the signal wir
43. input output shall comply with IEC 61010 or CSA 61010 Connect wiring after securing protective grounding External I O cutoff output power cutoff signal L Wiring for the cutoff signal must be performed in case the explosionproof requirements are not satisfied The shield is grounded at the earth bar see Figure 2 24 Remove the cover on the upper right of the electronics section and perform wiring TI 11B08A01 01E Jul 31 2015 00 78 2 Installation Piping and Wiring B Contact output for system alarm 1 C and contact output for annunciator D The wiring locations differ depending on whether the protection system is provided or not Wiring to protection system A Perform wiring to the terminals shown in Figure 2 21 The MKKDSN series terminals from Phoenix Contact Ltd are used For these wiring connections use Al series crimp on terminals from the same company Check if the crimp on terminals meet wire diameters in Table 2 5 Wiring to the electronics section without the protection system Perform wiring to the electronics section of the control unit see Figure 2 24 FKC series terminals from Phoenix Contact Ltd are used For these wiring connections use series crimp on terminals from the same company Check if the crimp on terminals meet wire diameters in Table 2 5 CPU card 1 NC 4 2 COM Contact for system alarm 1 C 3 INO 4 NC 4 5 6 COM Contact for
44. is only for ATEX IECEx and NEPSI e Specification of safety system EL Protection system Oven safety unit Install in accordance with the specification of GC8000 Threshold Pressure value Flow rate of protection 35 L min gas Purging time Safety Type of preteen 1 hardware Fault Tolerance 2 SIL Safety Integrity Level 3 This interval is the longest period to maintain explosion proof function and does not mean that the system is under warranty during the interval e Installation and wiring works The safety system is built in GC8000 Installation and wiring into GC8000 are completed before shipping Do not use for other than GC8000 Donotchange connection of cables and harnesses e Action in Emergency Relays and SSRs in safety system will be in safe state contact opens when de energized In emergency stop supply of power to GC8000 immediately and contact your nearest Yokogawa representative In a normal situation follow the procedure of e Operation for shutdown or GC8000 may be damaged e Regular proof test In order to maintain the safety function proof test at least once while test period below is necessary Contact your nearest Yokogawa representative If proof test is not performed for longer than test interval GC8000 cannot be used as explosion proof equipment ci Protection system Oven safety unit Test interval e Replacement In following case stop suppl
45. on specifications Some specifications do not have these connections TI 11B08A01 01E Jul 31 2015 00 1 Overview 35 Communication converter Signal interrupter disconnecter Rack mounted type Converter for RS 422 RS 232C K9806AS Signal interrupter for Ethernet twisted pair cable 9806 Signal interrupter for RS 422 output analog input K9806AE 92 15 15 Unit mm 2 holes for M4 screw N i2 The number and the location of the terminals depend on its part number Weight approx 500 9 Signalinterrupter for contact output AC K9806AN Signal interrupter for contact output DC K9806AJ 92 15 20 Unit mm 2 holes for M4 screw 160 The number and the location of the terminals depend on its part number Ed 3L p a 40 K9806AN Protective earth Weight approx 500 g Note Rack mounted type should be installed vertically The space between the converters the signal interrupters with mark should be kept more than 10 mm The wall construction for mounting has to be designed for 4 times the weight of the product TI 11B08A01 01E Jul 31 2015 00 36 1 Overview Desk top type Converter for RS 422 RS 232C K9806AT Signal interrupter for Ethernet twisted pair cable K9806AB 135 90 The number and the location of the terminals depend on its part number
46. outlet for sample gas a standard gas and others e Rc1 4 or 1 4NPT 9 or o ie e e Analyzer base sampling eo unit GCSMP or base e p 4 55 a e e 46 Steam drain outlet 1 k 2 3 4 gt It depends on specifications Wiring connections are shown in right figures For TIIS wiring connec Rc1 4 or 1 4NPT Steam inlet 1 Rc1 4 or 1 4NPT ion G3 4 The four outer holes are used for installation The height of M12 screw prepared by user is 25 5 mm from the floor M12 screw B N Z4 The empty compartment base placed gland as accessories Connection Connection G3 4 For TIIS wiring connec Sealing fitting as accessories for Ethernet cable ion 3 ANPT by Yokogawa to create a Self standing GC8000 A does not impair the compliance of the GC8000 A Maintenance space 590 400 430 4 20 1100 pO 1280 5 Required clearance needed for wiring Connector as accessories Cable gland as accessories Connection Connection 3 4NPT 125 36 t pu onnector N S as accessories Sealing fitting Cable gland as accessories 4 for Ethernet cable o Air outlet for stream switching valve 1 6 mm or 1 4 tube Prote
47. replacement by any person other than an authorized representative of Yokogawa Electric Corporation is prohibited TI 11B08A01 01E Jul 31 2015 00 12 B CAUTIONS WHEN USING EXPLOSION PROTECTED INSTRUMENTS The GC8000 is designed to protect against explosion When the analyzer is used in a hazardous area observe the following precautions Since the applicable standard differs depending on the specifications of the analyzer to be used check the specifications of your analyzer Type of explosion protection To assure explosion protection the GC8000 has a pressurized and flameproof enclosure meeting the following standards flameproof enclosure is not provided in FM Y CSA Y GC8000 F FM X GC8000 G FM Y Type X pressurization and Explosionproof for Class Division 1 Group B C and D Described as FM X hereafter Type X and Y pressurization for Class Division 1 Group B C amp D Described as FM Y hereafter T1 programmed temperature oven 320 C max isothermal oven 225 C max liquid sample valve 250 C max T2 programmed temperature oven 225 C max isothermal oven 225 C max liquid sample valve 225 C max T3 programmed temperature oven 145 C max isothermal oven 145 C max liquid sample valve 145 C max T4 programmed temperature oven 95 max isothermal oven 95 C max liquid sample valve 95 max GC8000 C CSA X GC8000 D CSA Y gt Type X pressurization and Explosionproof
48. the x Minimum purging flow rate at the m P outlet of the pressurized enclosure 035 m min 0 035 m min outlet of the pressurized enclosure 0 035 m min 9 025 mt rin Minimum purging duration 18 min 8 min Minimum purging duration 18 min B min Minimum overpressure of Minimum overpressure of pressurized enclosure 2 pressurized enclosure 392 Pa 392 Pa VACS overpressure of SU VAC anmum overpressure of pressurized enclosure 3 000 e000 Pa pressurized enclosure 3 000 Pa 3 000 Pa kW So 80Hz kW 50 60Hz laximum leakage flow rate un m faximum leakage flow rate from pressurized enclosure Qmm 0 tmm from pressurized enclosure o 1m min 10 TO 10 TO c Category of internal release No containment system Limited release Category of internal release No containment system Limited release Minimum flow rate of protective gas o 0a VUE Minimum flow rate of protective gas a at inlet of the pressurized enclosure 004 1 Sanas KGC at inlet of the pressurized enclosure 2 04 m min 9 04 m min Maximum inlet pressure to the Maximum inlet pressure to the C NIE No containment system 451 Maxim Inlet press No containment system 451 0344 2 O Maximum flow rate of flammable gas Maximum flow rate of flammable gas ER o Maximum flow rate of flammable gas containment system 300 cm min Maximum flow rate of flammable 28 No containmen
49. to the venting lines For the details see Figure 2 5 Wrench Unscrew using the upper spanner while gripping the vent stack with the lower spanner Vent stack Figure 2 3 Unscrewing the vent stack TI 11B08A01 01E Jul 31 2015 00 50A SGP STPG m 15A SPG STPG Vent stack Qe OOOO 8 Vent header Both ends are Rc1 2 or 1 2NPT 2 Installation Piping and Wiring 15A SPG STPG Drain ID 10mm or more Drain tank J 50A Water 4 seal pot Using a drain Using a water tank seal pot With Vent stack Figure 2 4 Example of vent stack installation Without Vent Stack With Vent Stack Vent stack X Orain tank Drain for water Vent stack Header Drain for water Note 1 The drain tank is used only for FID FPD Note 2 For FID FPD incline the piping so that drain water will not accumulate in it Figure 2 5 Example of vent stack construction TI 11B08A01 01E 55 Jul 31 2015 00 56 2 2 2 2 1 2 Installation Piping and Wiring Piping IMPORTANT Donot remove the blind plugs at the analyzer piping connections until starting piping work to prevent deterioration of the columns On the condition that carrier gas does not be supplied after the blind plugs taken out or during out of operation the column has the
50. 00 cm min 300 cm min 935 No containment system 300 cm min proseure to tho pressurized enclosure IOE SODA prossiro to the pressurized enclosure 380 0900 KP In case of Type 4 1 Approx 110 000 cm with EPC PRESSURIZED ENCLOSURE 3 wi 2 Approx 129 000 cm with EPC Electronic section Isothermal oven 2 iki ya 2 3 ui 3 Approx 142 000 cm with EPC approx approx m approx m 4 Approx 120 500 cm with EPC ini i Minimum purging flow rate at the x 5 outlet of the pressurized enclosure 0 035 m3 min 0 035 m min 0 035 m min Minimum purging duration 18 min 8 min 8 min Minimum overpressure of pressurized enclosure 92Pa 392Pa 392 Maximum overpressure of pressurized enclosure 3 000 Pa 3 000 Pa 2 000Pa Maximum leakage flow rate 3 mi 3 mi from pressurized enclosure 0 1m3 min 0 1 m3 min 0 1 m min Category of internal release No containment system Limited release Limited release Minimum flow rate of protective gas 3 mi 3 mi 3 mi at inlet of the pressurized enclosure 0 04 m min 0 04 m min 0 04 m min Maximum inlet pressure to the containment system No containment system 451 451kPa Maximum flow rate of flammable gas No containment system 300 cm min 300 cm min into the containment system E Minimum maximum supply pressure to the pressurized enclosure 350 to 900 kPa
51. 00 kPa GYJ13 1125X Ex d px IIB H2 T Gb YOKOGAWA 4 Tokyo 180 8750 Made in Japan A WARNING DO NOT OPEN WHEN ENERGIZED AFTER DE ENERGIZING DELAY 25 MINUTES BEFORE OPENING POTENTIAL ELECTROSTATIC CHARGING HAZARD SEE INSTRUCTIONS In case of Type 2 In case of Type 3 PRESSURIZED ENCLOSURE PRESSURIZED ENCLOSURE Electronic section ride even sin oven 2 Electronic section leen oven 259 interna tree volume E oem 2 SPEC ems intemal tree volume dius 9 E Mima pacing rte tthe 0 088 m m 0035 m min imam pursing rte atthe 0 095 mmn 0 085 m min Minimum purging duration 18 min 8 min 8 min Minimum purging duration 18 min 8 min Mom meruere ot aozpa o ees 7 392Pa Maximum overmresewe of aooopa Maximum overpressure ot a o00pa 3 000Pa e 0 1m min 0 1m min 0 1m min re D PUER d OCIO S 0 1m min 0 1 Category internal release No containment system Limited release Limited release Category of internal release No containment system Limited release bara fate of protectie asl 0 04 m min ininum ow rate ot protective sas mmn 0 04 m min pedis siete to the No containment system 451 kPa 451kPa OAE tothe No containment system 451kPa MEAN ERE E EIN 925 wo containment system 3
52. 015 00 2 Installation Piping and Wiring 67 N CAUTION Theunused electrical connection ports should be closed with an appropriate flameproof certified plug Analyzers have pressurized enclosures The cable end should be sealed in order to apply pressure to the pressurized enclosure Otherwise power does not supplied to the electronics section In the CSA Y all wiring must be connected to the electronics section since the protection system is not provided Six connection ports are provided in the electronics section Use convenient ones Remove the attached plug of the connector and perform wiring Connection port of the protection system 3 3 ANPT F Connection port of the electronics section 1 9 16 inch Plug 2 3 ANPT Connector Gasket Plate NONHAZARDOUS NONHAZARDOUS LOCATION LOCATION Nut EQUIPMENT EQUIPMENT li NON HAZARDOUS Detail ofA _ LOCATIONS HAZARDOUS LOCATIONS BJ N 1 Any of the six connection ports of the T electronics section can be equally used Sealing Fitting 2 A plug is attached to connector Remove and keep it for future use 1 3 In the CSA Y the protection system is not provided 50 cm maximum Conduit b J as close as possible Protection system 3 Lt not more than 50 cm Fla
53. 220 x 1095 230 10 240 10 d Latest style number e Instrument number f Year of production In A D year g KGC number h T 1 to T 4 Depends on temperature class specifications TI 11B08A01 01E Jul 31 2015 00 50 2 2 1 2 1 1 1 2 2 Installation Piping and Wiring Installation Piping and Wiring If the process gas chromatograph is installed in a hazardous area do the wiring according to the applicable explosionproof requirements Installation Refer to 1 1 Wiring and Piping Diagram Installing the Analyzer Two types of analyzer are available self standing and wall mounted Install the chromatograph according to the procedure for each type Installation site The following conditions must be met a Satisfying specified environmental conditions atmospheric gases even if it is a hazardous area No vibration Not subject to rainfall or direct sunlight No corrosive gas and little dust Environmental temperature 10 to 50 C humidity 95 RH or less Altitude of installation site Max 2000 m above sea level Installation category based on IEC 61010 II See NOTE Pollution degree based on IEC 61010 2 See NOTE b Swe S I amon i Q 2 NOTE The Installation category indicates the regulation for withstanding impulse voltage It is also called the Overvoltage category II applies to electrical equipment Poll
54. 51kPa 451kPa Mirum qud to the No containment system 451kPa areata 935 No containment system cm3 min 300 cm min Inte thereon 928 No containment system 300 cm min cp IC UM to 900 kPa NM 50 to 900 kPa In case of Type 4 4 3 un 1 Approx 110 000 with EPC PRESSURIZED ENCLOSURE 2 Approx 129 000 cm with EPC Programmed Electronic section Isothermal oven 2 temperature oven 3 Approx 142 000 cm with EPC approx appro approx Internal free volume 4 Approx 120 500 cm with EPC 118000 om 31000 11 000 Minimum purging flow rate at the S7 E ayes outlet of the pressurized enclosure 0 035 m min 0 035 m min 0 035 m min Minimum purging duration 18 min 8 min 8 min Minimum overpressure of pressurized enclosure 392 332P 392Pa Maximum overpressure of pressurized enclosure 3 000 Pa 3 000 2 000Pa Maximum leakage flow rate 3 mi 3 mi ro from pressurized enclosure 0 1 0 1m3 min 0 1m min Category of internal release No containment system Limited release Limited release Minimum flow rate of protective gas x 2 at inlet of the pressurized enclosure 0 04 m min 0 04 m2 min 0 04 m3 min Maximum inlet pressure to the s containment system No containment system 451kPa 451kPa Maximum flow rate of flammable gas into the containment system No containm
55. 8A01 01E Jul 31 2015 00 84 2 Installation Piping and Wiring The shield is grounded at the earth bar in Figure 2 24 Remove the cover on the upper right of the electronics section and perform wiring Contact output AC Code 8 G L Signal interrupter 1 9806 1V1 4 2V1 J 11 NO 4 12 COM 13 14 NO 7 15 COM 16 17 NO 4 18 COM 19 20 NO J 21 COM 22 23 NO J 24 COM rs pa eM cee Pe ae ba ie Hee ee 2 1 This is not used for FM Y CSA Y 2 The ground wire is connected to the earth bar 3 The ground wire is connected to the earth terminal on site 4 The protection ground is connected to Class D ground less than 100 of grounding resistance which is nearest to signal interrupter Figure 2 32 Wiring for a contact output card The contact output card is labeled DO The external I O cutoff output power cutoff signal L is also wired The shield is grounded at the earth bar in Figure 2 24 Remove the cover on the upper right of the electronics section and perform wiring TI 11B08A01 01E Jul 31 2015 00 2 Installation Piping and Wiring 85 Contact output DC Code 7 L Signal interrupter 1 K9806AJ 1V1 4 2V1 4 11 NC 4 12 COM 13 NO 14 NC 4 15 COM 16 NO 17 NC 4 18
56. COM 19 NO 20 NC 4 21 COM 22 NO 23 NC 74 24 COM 25 NO 1 This is not used for FM Y CSA Y 2 The ground wire is connected to the earth bar 3 The ground wire is connected to the earth terminal on site Figure 2 33 Wiring for a contact output card The contact output card is labeled DO The external I O cutoff output power cutoff signal L is also wired The shield is grounded at the earth bar in Figure 2 24 Remove the cover on the upper right of the electronics section and perform wiring TI 11B08A01 01E Jul 31 2015 00 66 2 Installation Piping and Wiring Contact input Code A F 1 pq l 3 9 DI2 4 4 fl 7 2 DI3 Db Ie ib D14 ds O 8 hu 9 10 d d i Ij 11 o5 12 4 13 ble 44 4 15 7 DI7 16 17 og 18 1 The ground wire is connected to the earth bar Figure 2 34 Wiring for a contact input card The contact input card is labeled DI TI 11B08A01 01E Jul 31 2015 00 Contact input output 1V1 4 2V1 11 NO J 12 COM 13 14 NO J 15 COM 16 17 NO J 18 COM 19 21 22 23 24 25 87 2 Installation Piping and Wiring AC Code 6 F G L Signal interrupter 1 K9806AN 1 24V DC DO1 wan A U Sas U DO2 DO3 u 26 1 This is not used for FM Y CSA Y 2 The ground wire is connected to t
57. Cylinders The following conditions must be met a Located near the analyzer or the external sampling system b Not subject to rainfall or direct sunlight c Ambient temperature to 40 C d The place should be well ventilated so that leaking gases if any do not accumulate Comply with regulations for high pressure gases 2 Other items a Dehumidifier Provide a dehumidifier between the carrier gas cylinders and the analyzer as near the analyzer as possible TI 11B08A01 01E Jul 31 2015 01 54 2 Installation Piping and Wiring b Sample gas pressure regulator Provide sample gas pressure regulators between the sampling point and the analyzer or the external sampling system as near the sampling point as possible c Vent stack Drain tank Without Vent Stack Provide a header with a diameter of about 5 cm near the analyzer to connect the venting lines Extend the vent stack outside the house using a pipe with 1 5 cm diameter Make provisions to prevent rain from getting in the top end of the vent stack See Figure 2 4 With Vent Stack Connect the top end of the vent stack to the section for exhaust Extend the vent stack outside the house using a pipe with 1 5 cm diameter Make provisions to prevent rain from getting in the top end of the vent stack When using a TCD detector plug the lower end of the vent stack When using a FID or FPD detector provide a drain tank with a diameter of about 5 cm near the analyzer
58. E MOINS vac RATE OF 0 05m3 MINUTE MIN QUELEMPLACEMENT ME SOT CONSIDERE COMME ETANT NON NEPAS OUVRIR L ENCEINTE OU RETIRER AUCUN COUVERCLE A MOINS DANGEREUX OU QUE LALIMENTATION DE TOUS LES DISPOSITIF S T QUE L EMPLACEMENT NE SOIT CONSIDERE COMME ETANT NON kW 50 60Hz AUINTERIEUR DE LENCEINTE ETE COUPEE KW 50 60Hz N ERAT CeCe NEFUNGEDEZ ce DANGEREUX OU QUE LALIMENTATION DE TOUS LES DISPOSITIFS AME TEMP MINUTES A 0 05m MINUTE MIN AVANT DE RETABLIR LE COURANT x ALINTEREUR DE L ENCEINTE NAIT ETE COUPEE 10T0 50 C 10TO 50 C APRES OUVERTURE DE L ENCEINTE EFFECTUER UNE PURGE DE 2143 Succes MINUTES 0 05mP MINUTE MIN AVANT DE RETABLIR LE COURANT CHAUDES PARTIES INTERNES Kt KGC GC HOT INTERNAL PARTS rex TYPEX AND CHAUDES PARTIES INTERNES Ro PRESSURIZATION FOR EXPLOSIONPROOF ENCLOSURE g Ro TYPEY Mo PRESSURIZATION lexPLosionPRooF OPEN CIRCUIT BEFORE REMOVING COVER FOREL T DIVI Lrerate amp 3 OUVRIR LE CIRCUIT AVANT D ENLEVER LE COUVERCLE GPS C amp D INSTALL IN ACCORDANCE WITH THE INSTALLATION MANUAL TI 11808A01 01E TEMP CLASS T ASEAL SHALL BE INSTALLED WITHIN 50cm OF THE ENCLOSURE TEMP CLASS T ENCLOSURE TYPE 3R UNSCELLEMENT DOIT ETRE INSTALL A MOINS DE 50cm DU BOITIER ENCLOSURE TYPE 3R YOKOGAWA YOKOGAWA Mein m dash INSTALL IN ACCORDANCE WITH THE INSTALLATION MANUAL TI 11808A01 01E
59. EN L ISOTHERMAL OVEN BRE CA inte INTERNAL FREE VOLUME BOAR 2 7124 000 547 500cm 531 000cm ENCLOSURE OVERPRESSURE EE unnomERR MAXIMUM ENCLOSURE DVERPRESSURE 980Pa 980Pa 980Pa REAZOBEED 490Pa 1 Approx 110 000 cm with EPC 2 Approx 129 000 cm with EPC 3 Approx 142 000 cm with EPC 4 Approx 120 500 cm with EPC PRESSURIZED ENCLOSURE 1283 53818 ISOTHERMAL OVEN x 3 EACH OF THEM 1857 0 APPROX 931 000cm ELECTRIC PART APPROX 3 9134 500cm INTERNAL FREE VOLUME BROWSE ENCLOSURE OVERPRESSURE amp 490 490 AIR SUPPLY REQUIRED MAXIMUM ENCLOSURE OVERPRESSURE REAAOREEN 50 min 50 min 980Pa 980Pa In case of Type 4 PRESSURIZED ENCLOSURE 1883 5 18 ELECTRIC PART ISOTHERMAL OVEN eames mn pos APPROX 4 APPROX APPROX 7118 000 31 000cm 11 000cm INTERNAL FREE VOLUME BROWSE ENCLOSURE OVERPRESSURE 490 490 490 AIR SUPPLY REQUIRED 50 50 MAXIMUM ENCLOSURE QVERPRESSURE 980Pa 980Pa 980Pa REHAZORBED No Text Remarks a T TIIS b Model and suffix codes With additional code 100 10 110 10 115 10 120 10 Depends on power specifications A to H 200 10
60. H A WARNING TYPE X PRESSURIZATION EXPLOSIONPROOF FOR CL I DIV 1 GPS B C amp D APPROVED TEMP CLASS T i ENCLOSURE NEMA 3R FOR TYPE X PRESSURIZATION ENCLOSURE SHALL NOT BE OPENED UNLESS THE AREA IS KNOWN TO BE NONHAZARDOUS OR UNLESS ALL DEVICES WITHIN HAVE BEEN DE ENERGIZED POWER SHALL NOT BE RESTORED AFTER ENCLOSURE HAS BEEN OPENED UNTIL ENCLOSURE HAS BEEN PURGED FOR 21 3 MINUTES FOR EXPLOSIONPROOOF ENCLOSURE SEAL ALL CONDUITS WITHIN 18 INCHES OPEN CIRCUIT BEFORE REMOVING COVER INSTALL IN ACCORDANCE WITH THE INSTALLATION MANUAL TI 11B08A01 O1E YOKOGAWA Made in Japan PROCESS GAS CHROMATOGRAPH Ko gt MM GC8000 TYPE X AND TYPE Y PRESSURIZATION FOR CLI DIV1 GPS B C amp D TEMP CLASS T i ENCLOSURE NEMA 3R APPROVED WARNING ENCLOSURE SHALL NOT BE OPENED UNLESS THE AREA IS KNOWN TO BE NONHAZARDOUS OR UNLESS ALL DEVICES WITHIN HAVE BEEN DE ENERGIZED POWER SHALL NOT BE RESTORED AFTER ENCLOSURE HAS BEEN OPENED UNTIL ENCLOSURE HAS BEEN PURGED FOR 21 3 MINUTES AT SPECIFIED PRESSURE INDICATED BY THE PRESSURE GAUGE LABELED EL BOX IN THE PRESSURE AND FLOW CONTROL SECTION INSTALL IN ACCORDANCE WITH THE INSTALLATION MANUAL TI 11B08A01 01E YOKOGAWA 4 Made in Japan TI 11B08A01 01E Jul 31 2015 00 1 Overview 41 No Text Remarks gt 2
61. LEVER LE COUVERCLE ASEAL SHALL BE INSTALLED WITHIN 50cm OF THE ENCLOSURE UN SCELLEMENT DOIT ETRE INSTALL A MOINS DE 50cm DU BOITIER INSTALL IN ACCORDANCE WITH THE INSTALLATION MANUAL TI 11B08A01 01E TI 11B08A01 01E Jul 31 2015 00 42 1 Overview CSA Y PROCESS IN GAS CHROMATOGRAPH WARNING ENCLOSURE SHALL NOT BE OPENED UNLESS THE AREA IS KNOWN TO BE NON HAZARDOUS OR UNLESS ALL DEVICES WITHIN THE ENCLOSURE HAVE BEEN DE ENERGIZED POWER MUST NOT BE RESTORED AFTER ENCLOSURE HAS BEEN OPENED UNTIL ENCLOSURE HAS BEEN PURGED FOR 21 3 MINUTES AT A FLOW RATE OF 0 05m3 MINUTE MIN NE PAS OUVRIR L ENCEINTE OU RETIRER AUCUN COUVERCLE A MOINS QUE L EMPLACEMENT NE SOIT CONSIDERE COMME ETANT NON DANGEREUX OU QUE l ALIMENTATION DE TOUS LES DISPOSITIFS A LINTERIEUR DE L ENCEINTE N AIT ETE COUPEE APRES OUVERTURE DE L ENCEINTE EFFECTUER UNE PURGE DE 2143 MINUTES A 0 05m3 MINUTE MIN AVANT DE RETABLIR LE COURANT KGC INTERNAL PARTS TYPE X AND CHAUDES PARTIES INTERNES s PRESSURIZATION LR81741C FORCL I DiV1 F GPSB C amp D INSTALL IN ACCORDANCE WITH THE INSTALLATION MANUAL TI 11808A01 01E TEMP CLASS T i ENCLOSURE TYPE 3R YOKOGAWA Made in Japan No Text Remarks a C D CSA X CSA Y b Model and suffix codes With additional code c 100 110 115 120 200 220 230 240 Depends on power specifications A to
62. TIIS regulation Usethe wiring to the pressurized enclosure whose allowable temperature is more than 80 IMPORTANT Cables should be arranged in an orderly manner in the protection system Otherwise they may damage other parts e g relay Maintenance and inspection Before opening the doors or the covers for maintenance and inspection be sure to turn off the power and wait for at least 25 minutes After completing inspections close the door or cover tightly check that the specified explosionproof performance is ensured and then turn on the power The parts to be checked are described in 6 Maintenance in the User s Manual IM 11B08A01 01E If any of the following damage occurs contact a Yokogawa sales representative or the Yokogawa sales division The screws securing the Protection System explosionproof construction are damaged The exterior of the enclosures is damaged e Packings are cracked or deformed Override function The analyzer with FM Y CSA Y does not have this function N WARNING When the override function is used use a gas detector to check that the concentration of explosive gases in the ambient atmosphere is less than the allowable limit In this analyzer if the pressure of the pressurized enclosure electronics section drops below a specified level while the power is on the protection system is activated to stop power supply Therefore if the door of the electronics section i
63. Technical Process Gas Chromatograph GC 9000 Information GC8000 Installation Manual TI 11B08A01 01E procu S Contents ed MEME REM ME E 2 ates etd 6 InttodH CUI 8 1 spl 24 1 1 Wiring and Piping Diagram eere 25 1 2 External Dimensions necesse eene nennen nnne nnne nnne nennen nnne nns 26 1 3 Auxiliary Hardware eeeeeeeeeeeeeeeeeene enne nnne nnnnnnnn nnne nnn nennen 37 1 4 Gases Required for nnana 37 1 5 Conformance eene nennen nennen 39 1 6 Data Plate e 40 2 Installation Piping and 50 2 1 ACO Msc c 50 2 1 1 Installing the Analyzer 50 2 1 2 Installing Auxiliary Hardware enn 53 2 2 PIPING e 56 2 2 1 Types of Piping and Installation eeese 56 2 2 2 Connecting PIPING atraer aa 58 2 3 WIIG 61 2 3 1 Types of Wiring and
64. Weight approx 500 g Note Desk top type should be installed horizontally TI 11B08A01 01E Jul 31 2015 00 1 3 1 2 3 4 5 6 7 8 1 4 1 1 Overview 37 Auxiliary Hardware Cylinders carrier gas standard gases etc These cylinders are filled with a carrier gas or standard gas The maximum filling pressure is limited to 15 MPa considering the strength of the cylinders Regulator for cylinder This valve reduces a cylinder pressure to a safe degree to facilitate handling The valve is directly mounted to the cylinder Stop valve This valve shuts down the lines for the sample gas instrument gas and so on It is operated manually Dehumidifier Any moisture in the carrier gas affects the columns Therefore if the carrier gas contains moisture over 10 ppm it is recommended to use a desiccant such as a molecular sieve to prevent deterioration of the columns Vent stacks These are pipes to discharge sample bypass vent sample vent backflush vent foreflush vent detector vent measurement gas vent and others to the atmosphere collectively Direct the exhaust gas to an area where the gas sufficiently disperses and diffuses before discharging Regulator for sample This valve reduces the sample pressure to a specified degree To vaporize a liquid sample use a regulator with a steam heated vaporizer Pipings The pipes for the sample inlet carrier gas inlet standard gas inlet
65. air for valve driving air for FID FPD FID FPD hydrogen steam sampling bypass and various vents are provided Joints The joints are used to connect pipes Gases Required for Operation The following gases are required for the analyzer Sample gas The gas to be analyzed from the process line TI 11B08A01 01E Jul 31 2015 00 38 2 3 4 5 1 Overview Carrier gas Prepare a gas oylinder for the carrier gas Keep spare cylinders at hand too If two different carrier gases are used two gas cylinders are needed The gas must satisfy the following conditions Gas with higher purity may be required depending on the specifications See the delivery specifications for details Purity Measuring range from 0 to 50 ppm or more 99 99 minimum Moisture 10 ppm or less organic components 5 ppm or less Measuring range from 0 to less than 50 ppm 99 999 minimum Moisture 5 ppm or less organic components 0 1 ppm or less Standard gas This gas is used for calibration Prepare a gas cylinder including measurement component Since up to three different standard gases can be used for automatic calibration prepare gas cylinders suitable for calibration FID FPD combustion hydrogen gas Hydrogen gas is necessary when either FID or FPD is used as a detector Prepare pure hydrogen gas in a cylinder and keep spare cylinders at hand The gas must satisfy the following conditions Gas with higher purity may be re
66. alve 145 C max Ex d px II B T4 Gb programmed temperature oven 95 max isothermal oven 95 max liquid sample valve 95 max The symbol X used to denote specific conditions of use The symbol X is used to provide a means of identifying that essential information for the installation use and maintenance of the equipment is contained within the certificate Warning in the label refers you to read the instruction manual for an avoidance of static risk The threaded type and size of the flameproof enclosure is only uses M25x1 5 That is the reason why no indication on the flameproof enclosure On the other hand the threaded adapter has the indication of its own type and size The gap between flameproof joints is different from the standard values of the flameproof standard The joint dimensions of the flameproof enclosure differ from the minimum or maximum values asa mentioned in the Ex d standard Since the modification is not allowed this manual gives out no detailed information The instrument modification or parts replacement by any person other than authorized representative of Yokogawa Electric Corporation is prohibited and will void the flameproof certifications All externally powered input signals into the pressurized enclosure shall be isolated by external relays controlled by the Ex px protection system Ex px safety device GC8000 P NEPSI gt NEPSI certified GYJ13 1125X
67. ange it to an appropriate packing for the cable O D See Table 2 7 Hex socket set screw Hex key wrench Cable packing adapter Hex socket set screw Gasket Case of electronics section Pressurized enclosure Nut Connection threads Plate This plate is included with shipment Please keep the removed the plate Guide ring Double deck packing Replace it with an appropriate one from the accessory kit Identification mark To the connection port of the electronics section Body Figure 2 18 Procedure for mounting a cable packing adapter for the electronics section The cable packing adapters comply with the Technical Standard of the Ministry of Health Labour and Welfare Japan Table 2 7 Double deck packing size for electronics section Connection Applicable Identification mark Recommended port screw cable O D torque for the gland N m 29 0 to 210 0 SCFP2010 29 0 to 210 0 25 210 0 to 211 0 SCFP2011 210 0 to 211 0 20 211 0 to 212 0 SCFP2012 211 0 to 212 0 20 G3 4 212 0 to 213 0 SCFP2013 212 0 to 213 0 20 213 0 to 214 0 SCFP2014 213 0 to 214 0 25 214 0to 215 0 SCFP2015 214 0 to 215 0 20 215 0 to 216 0 SCFP2016 215 0 to 216 0 20 When a cable O D falls under two categories try both and choose the more suitable one For Ethernet cable use sealing fittings in the accessories kit for the connection port see Figure 2 19 Remove the
68. are attached to the product for safety Read each description Label D is applicable only to TIIS explosion protection Label G is for ATEX IECEx and NEPSI A GE e T e m o nu ILI REN 00 100 000 e ma o Mim INED BORER QONAN 16 0 0 0 0 m Wit numi o Left side niu WEUUFUUUTTT Front AN WARNING Hot surfaces mE EELT F N CAUTION Use heat resistant cables with maximum allowable temperature of 80 C or above for pressurized enclosure A ERE AES OPNS BEIGE BUCLLEDOOEBRT 5 7 A WARNING High Temperature oven exhaust air Keep hands electrical cables gas lines chart paper and other items safely
69. attached cable packing adapter and mount the sealing fitting back in place Six connection ports are provided in the electronics section Use convenient ones TI 11B08A01 01E Jul 31 2015 00 72 2 Installation Piping and Wiring Insulated wires Unit mm O ring Close up plug Hex key wrench width across flats 10 mm Sealing compound Sealing dam E 5 Body n Nut O ring Gasket Close up plug N Case of electronics section l Pressurized enclosure Body Nipple connection threads Thread type and size G3 4 Nut Nipple Provided by user To the connection port of the electronics section Figure 2 19 Mounting procedure for sealing fitting accessory N CAUTION The cable end should be sealed in order to apply pressure to the electronics section Otherwise power does not be supplied to the electronics section For the 3 ANPT connection port use the connectors in the accessory kit to all of the connections AN TIP Refer to USERS GUIDELINES for Electrical Installations for Explosive Gas Atmospheres in General Industry for more details TI 11B08A01 01E Jul 31 2015 00 T3 2 Installation Piping and Wiring 2 3 4 Connecting Power Cable and Grounding CAUTION Wire the power supply cable keeping the distance of 1 cm or more from other signal wires The power supply cable shall comply with UL or CSA Dowiring after securing protecti
70. closure Accessory kit 3 Nipple Detail of A Electronic section Pressurized enclosure 1 Any of the six connection ports of the electronics section can be equally used 2 To mount the sealing fitting remove the cable packing adapter from one of the six connection ports of the electronics section 3 To use the protection system remove the plug from its connection port and mount the cable packing adapter 4 A connector 3 ANPT can be mounted on any of the connection ports Figure 2 16 Wiring in TIIS specification Connecting cables to the protection system Remove the attached plug and mount the cable packing adapter G3 4 in the accessory kit on the connection port Use the connector in the accessory kit for the cable packing adapter S ANPT TI 11B08A01 01E Jul 31 2015 00 70 2 Installation Piping and Wiring N CAUTION The minimum packing for 28 0 to 29 0 is attached to the cable packing adapters at shipment Change it to an appropriate packing for the cable O D See Table 2 6 Hex socket set screw Hex key wrench Hex socket set screw Flameproof packing adapter Lock nut Cable Protection system Flameproof enclosure Connection threads Coupling Gland Guide ring Double deck packing Replace it with an appropriate one
71. conditions For details consult Yokogawa Optimal sampling systems will be offered For air purge piping use stainless steel pipe of 1 2 inch or more Power and contact output for system alarm 1 or annunciator are connected to control unit in case of FM Y CSA Y type Dehumidifier can be optionally provided by Yokogawa Other wiring cables piping and installation materials should be supplied by the user Circuit breaker 30 AT or less shall be suitable for the item of the power supply described in the specification and located near the analyzer Drain tank is needed only for GCs using FID FPD This is not used for GCs using TCD Fix venting pipes properly so that the load of the venting pipes does not apply to the assembling vents of this analyzer The number of streams including one for calibration standard sample is as follows in case of using GCSMP Type 1 Maximum of 7 Type 2 4 Maximum of 4 Signal interrupters disconnecters are required depending on the specification Air pressure set value of the regulator is depended on the source air temperature and need to tune the setting value TI 11B08A01 01E Jul 31 2015 00 26 1 Overview 1 2 Type 1 Wall mounting Protection system 1 102 580 External Dimensions Connection to electronics section 2 102 Grounding wiring 100 or less AA Cont
72. ctive gas instrumental air inlet Rc1 4 or 1 4NPT Inlet outlet for sample gas carrier gases etc 6 mm or 1 4 tube Holes for installation 4 915 3 40 500 _ 8 o 1 2 Sx LH H 190 580 ei N 800 View A Weight approx 140 kg For FM X CSA X wiring connection 3 4NPT Connection 3 4NPT For FM Y CSA Y wiring connection 3 4NPT Connection 3 4NPT f For ATEX IECEx NEPSI wiring connection M25x1 5 Connection M25x1 5 5 e il LU For ATEX IECEx NEPSI wiring connection G3 4 or 3 4NPT Connector as accessories Wiring connection G3 4 31 3 4NPT 29 TI 11B08A01 01E Jul 31 2015 00 28 1 Overview Type 2 Wall mounting Protection system A 1 Protection system B 1 Connection to electronics section 2 Unit mm Wiring connection 2 74 Vent for protective gas instrumental air only 100 V 102 580 102 Grounding wiring 100 Q or less Ih kA Control unit EN 1 Operation panel 1 e Pressure gauge 1 m Holes for installation 1 Vent header 1 1 74 9105 connection
73. e for calibration Column system and column Miscellaneous data Chromatogram base line repeatability etc Analyzer flow diagram and installation Parts composition table General connection diagram Sampling system diagram when supplied by Yokogawa TI 11B08A01 01E Jul 31 2015 00 B General Precautions N WARNING u M H MR M HM In order to analyze gases process gas chromatographs use various kinds of process gases and utility gases Since these gases are typically combustible combustion sustaining toxic odorous resolvable polymerizing or corrosive refer to the Safety Information in our approval drawings and others to ensure safety thoroughly before using them N WARNING The GC8000 weighs about 100 to 220 kg Unpack it near the installation site Use a transportation machine to move it Handle it carefully to prevent it from falling Forlifting and carrying equipment use two brackets at which GC8000 is fixed to the crate made of wood etc Use wall mounting brackets or their equivalent unpainted brackets are attached to self standing type for transportation Upto two protection system may be included each of which weighs approximately 7 kg are installed on top of the GC8000 Therefore the center of gravity is higher than the center of the analyzer body N CAUTION Sincethe GC8000 is a precision instrument take care when handling
74. e of FID FID with methanizer and FPD the detector should be Frame out with stopping the supply of make up gas combustion gas and combustion air Then wait for over 4 hours 3 Each heater of the isothermal oven or programmed temperature oven LSV and FPD is turned off 4 Waituntil the oven temperature drops to near room temperature Usually it takes over one hour 5 The supply of power to the protection system is stopped 6 Afterthe oven temperature drops the supply of the protective gas instrumental air is stopped A IMPORTANT In case of emergency stop the supply of power immediately In this case it may damage to the analyzer Low pressure in the pressureized enclosure A Electronics section control unit oven unit 1 to 3 1 When the internal pressure in the electronics section falls below 392 Pa the protection system immediately shuts off the power supply to the control unit and oven unit 1 to 3 2 When the internal pressure described above returns to normal the procedure starts automatically from item 4 in Power on B Eachisothermal oven or programmed temperature oven in the oven unit 1 to 3 1 When any of internal pressure in the oven falls below 392 Pa the control unit immediately shuts off the power supply to the electronics section of the relevant oven 2 When the internal pressure in the oven returns to normal the procedure starts automatically at item 6 in Power on
75. ent system 300 cm min 300 cm min Minimum and maximum supply pressure to the pressurized enclosure salto 200 kre TI 11B08A01 01E Jul 31 2015 00 44 1 Overview Text Remarks a A b Model and suffix codes With additional code 100 110 115 120 200 220 230 240 Depends on power specifications A to H d Maximum rated power e 40 45 50 T1 T2 40 C T3 45 C T4 50 f Latest style number f g Instrument number h Year of production In A D year i KGC number j T 1 to D4 Depends on temperature class specifications TI 11B08A01 01E Jul 31 2015 00 IECEx 45 1 Overview PROCESS GAS CHROMATOGRAPH MODEL a PRESSURIZED ENCLOSURE Electronic section Isothermal oven 1 In case of Type 1 Internal free volume approx m 107 500 1 47 500 cm Minimum purging flow rate at the outlet of the pressurized enclosure Minimum purging duration 0 035 m min 0 035 m min Minimum overpressure of pressurized enclosure Maximum overpressure of pressurized enclosure Maximum leakage flow rate from pressurized enclosure 0 1m3 min 0 1m3 min Category of internal release Minimum flow rate of protective gas at inlet of the pressurized enclosure No containment system 0 04 m3 min Limited rel 0 04 m3 min
76. erform wiring TI 11B08A01 01E Jul 31 2015 00 66 2 Installation Piping and Wiring Connection port of the protection system 3 3 ANPT F Connection port of the electronics section 1 uec 9 16 inch Ah Plug 2 ES WY 3 ANPT Connector T Gasket n Plate NONHAZARDOUS NONHAZARDOUS LOCATION LOCATION E Nut EQUIPMENT EQUIPMENT NON HAZARDOUS Detail of A _ _ 4 LOCATIONS HAZARDOUS LOCATIONS 18 inches 457mm maximum Protection system 3 Flameproof enclosure 7X PM Pio iii 2 ow Sealing Fitting A Conduit d 1 Any of the six connection ports of the electronics section can be equally used 2 A plug is attached to connector Remove and keep it for future use 3 In the FM Y the protection system is not provided as close as possible not more than 18 inches 457 mm a Electronic section E Pressurized enclosure et f E tH Ig Figure 2 13 Wiring in FM specification E CSA N WARNING All wiring shall comply with Canadian Electric Code C22 1 and Local Electric Codes na hazardous area use conduits for wiring in the explosionproof enclosure or to electronics sections TI 11B08A01 01E Jul 31 2
77. es for installation Vent header 1 I 49105 connection QeOsO O O 1 2 L E 1 2NPT 2 BE 6 B o E x 1 Standard isothermal oven Liquid sample OsOsOsOsO oj valve LSV 1 E 2 2 E 8 vt B i Standard isothermal oven 7 no re Liquid sample K valve LSV 1 T 2 E Standard isothermal oven SE E E o a Liquid sample valve LSV 1 amp 30 674 80 gt 1 It depends on specifications 2 Wiring connections are shown in right figures Unit mm Wiring connection 2 K Vent for protective gas instrumental air 2nd 4 7 i fon Fol DES e TIE Pol Le hr B iei bp A Tf Pe 430 20 For TIIS wiring connection 63 4 Cable gland as accessories Connection Connection G3 4 Cable gland N Sealing fitting as accessories for Ethernet cable For TIIS wiring connection 3 4NPT Connector as accessories V gland as accessories Connection Connection 3 4NPT lt Maintenance space gt 3 4NPT D 590 g 400 o h T S Sealing fitting as 7 land as accessories ave gian for Ethernet cable
78. external sampling system is employed which has a stream switching function In this case one sample inlet pipe is used to lead multiple samples into the analyzer When providing more than one pipe see the Operation Data so that the specified sample can flow into the analyzer from the designated inlet port STREAM and No are marked at the piping port Use stainless steel of O D 6 mm or 1 4 inch with any oil cleaned off Standard sample inlet pipes These are pipes between the outlets of pressure regulators for standard gas cylinders and STANDARD 1 to 3 ports of the analyzer When different standard gases are used provide separate pipes for each gas to lead them into the analyzer Use stainless steel of O D 6 mm or 1 4 inch with any oil cleaned off Carrier gas inlet pipes These are pipes to introduce the carrier gas to the analyzer between the outlets of carrier gas cylinder pressure regulators and CARRIER IN ports of the analyzer When two different carrier gases are used provide separate pipes for each gas to lead them into the analyzer The following is recommended By arranging the two gas cylinders in this way there is no contamination of air To GC8000 Spare Figure 2 10 Confirm that the insides of the pipes and pipe fittings are not contaminated Confirm that the piping connections are done with no leakage N WARNING The following explosionproof requirements must be satisfied for hydrogen gas Noleaka
79. ge Supply hydrogen gas to the analyzer at 500 20 kPa TI 11B08A01 01E Jul 31 2015 00 60 d e f 2 Installation Piping and Wiring If the carrier gas contains moisture with a dew point of 60 C or above it is recommended that a desiccant such as a molecular sieve be used to remove moisture to prevent deterioration of the columns Use stainless steel of O D 6 mm or 1 4 inch with any oil cleaned off A CAUTION Do not use solvents containing impurities such as non volatile components to clean the inside ofthe pipes They will contaminate the inside of the pipes and prevent correct analysis If it is necessary to use a solvent for cleaning use highly pure acetone Instrument air pipe These are the pipes for supplying air to the analyzer for actuating sampling and backflush valves and for purging the inside of the electronics section and the ovens An air pressure of 350 to 900 kPa 500 to 900 kPa for FPD is required Use general instrument air as the source and do the piping to the analyzer PURGE AIR port A pressure regulator should be installed in between Use stainless steel pipe of O D 1 2 inch or more with any oil cleaned off Vortex tube cooling device for FPD Regulator for vortex tube Figure 2 11 Pressure and flow control section of the large isothermal oven Air pressure set value of the regulator is depended on the source air temperature and need to tune the setting value Piping combus
80. he cables depends on the temperature class ofthe instrument and the actual ambient temperature Use cables with maximum allowable temperature shown in the table below Temperature Class T1 T2 T4 emperature of cable Up to 30 C Up to 35 Up to 40 C 31 to 36 C 36 to 40 41 to 45 C 37 to 43 41 to 45 46 to 50 C 44 to 50 C 46 to 50 C Ambient temp Connect an optical fiber to the media converter shown in Figure 2 26 Media converter for SC fiber optics RJ 45 twisted pair if needed example MOXA made P N IMC 101 M SC For dual Figure 2 26 Ethernet optical fiber TI 11B08A01 01E Jul 31 2015 00 2 Installation Piping and Wiring 81 B Wiring to slots 1 to 5 Perform wiring to slots 1 to 5 for each card N CAUTION After the card is removed return it to its original position There is a label on the card Figure 2 27 FKC series terminals from Phoenix Contact Ltd are used For these wiring connections use series crimp on terminals from the same company Check if the crimp on terminals meet wire diameters in Table 2 5 Serial communication 1ch Code C and serial communication 2ch Code D H L 1 1V1 4 24V DC 2V1 3 TxD1 4 TxD1 5 RxD1 6 RxD1 4 Forzgch 7 V2 8 V2 9 TxD2 4 10TxD2 11RxD2 a 12RxD2 7 4 2 2 RS 422 W W W W W W W W W W W ES
81. he earth bar 3 The ground wire is connected to the earth terminal on site 4 The protection ground is connected to Class D ground less than 100 of grounding resistance which is nearest to signal interrupter Figure 2 35 Wiring for a contact input output card The contact input output card is labeled DIO The external I O cutoff output power cutoff signal L is also wired The shield is grounded at the earth bar in Figure 2 24 Remove the cover on the upper right of the electronics section and perform wiring TI 11B08A01 01E Jul 31 2015 00 88 2 Installation Piping and Wiring Contact input output DC Code 5 F G L Signal interrupter 1 K9806AJ COM COM 1 This is not used for FM Y CSA Y 2 The ground wire is connected to the earth bar 3 The ground wire is connected to the earth terminal on site Figure 2 36 Wiring for a contact input output card The contact input output card is labeled DIO The external I O cutoff output power cutoff signal L is also wired The shield is grounded at the earth bar in Figure 2 24 Remove the cover on the upper right of the electronics section and perform wiring TI 11B08A01 01E Jul 31 2015 00 89 Revision Information Title Process Gas Chromatograph GC8000 Installation Manual Manual number TI 11B08A01 01E Jul 2015 7th Edition Delete SHDSL Pages 36 80 Corrections Pages 8 9 14 16 20 to 22 26 to 34 38 39
82. hin the certificate Warning in the label refers you to read the instruction manual for an avoidance of static risk The threaded type and size of the flameproof enclosure is only uses M25x1 5 That is the reason why no indication on the flameproof enclosure On the other hand the threaded adapter has the indication of its own type and size The gap between flameproof joints is different from the standard values of the flameproof standard The joint dimensions of the flameproof enclosure differ from the minimum or maximum values asa mentioned in the Ex d standard Since the modification is not allowed this manual gives out no detailed information The instrument modification or parts replacement by any person other than authorized representative of Yokogawa Electric Corporation is prohibited and will void the flameproof certifications All externally powered input signals into the pressurized enclosure shall be isolated by external relays controlled by the Ex px protection system Ex px safety device GC8000 E IECEx gt IECEx certified IECEx 11 0083X Ex d px II B H2 T1 Gb programmed temperature oven 320 C max isothermal oven 225 C max liquid sample valve 250 C max Ex d px II B H2 T2 Gb programmed temperature oven 225 C max isothermal oven 225 C max liquid sample valve 225 C max Ex d px II B H2 Gb programmed temperature oven 145 C max isothermal oven 145 C max liquid sample v
83. i prodotti ATEX contrassegnati con Ex sono disponibili in inglese tedesco e francese Se si desidera ricevere i manuali operativi di prodotti Ex in lingua locale mettersi in contatto con l ufficio Yokogawa pi vicino o con un rappresentante a gt Todos los manuales de instrucciones para los productos antiexplosivos de ATEX estan disponibles en ingl s aleman y franc s Si desea solicitar las instrucciones de estos articulos antiexplosivos en su idioma local debera ponerse en contacto con la oficina o el representante de Yokogawa m s cercano Alle handleidingen voor producten die te maken hebben met ATEX explosiebeveiliging Ex zijn verkrijgbaar in het Engels Duits en Frans Neem indien u aanwijzingen op het gebied van explosiebeveiliging nodig hebt in uw eigen taal contact op met de dichtstbijzijnde vestiging van Yokogawa of met een vertegenwoordiger Kaikkien ATEX Ex tyyppisten tuotteiden k ytt hjeet ovat saatavilla englannin saksan ja ranskankielisina Mik li tarvitsette Ex tyyppisten tuotteiden ohjeita omalla paikallisella kielell nnne ottakaa yhteytt l himp n Yokogawa toimistoon tai edustajaan Todos os manuais de instru es referentes aos produtos Ex da ATEX est o dispon veis em Ingl s Alem o e Franc s Se necessitar de instru es na sua l ngua relacionadas com produtos Ex dever entrar em contacto com a delega o mais pr xima ou com um representante da Yok
84. ing and electrical wiring in separate conduit pipes or ducts Use independent grounding with a grounding resistance of 100 ohms or less Types of Wiring and Locations The following types of wiring are required for the GC8000 The wiring required varies with the specifications Tm D 5 N Protection system A Protection system B Electric circuit and heater power Heater power Contact output for system alarm 1 Contact output for annunciator Analog input 4 to 20 mA Contact input Operation start stop mode selection request etc Contact output Communication wiring RS 422 and analyzer bus Analog output 4 to 20 mA Analog hold output Grounding External I O cutoff output Power cutoff signal Ethernet twisted pair cable Ethernet optic fiber cable B A EFGH ABCDEFGH JLMN JLMN Control unit T With protection system Without protection system Protection system B is equipped in some specifications Figure 2 12 Cable connection locations TI 11B08A01 01E Jul 31 2015 00 2 3 2 Recommended Cables CAUTION C to L cables 2 Installation Piping and Wiring 63 Use heat resistant cables with maximum allowable temperature of 80 or higher M and N cables Required maximum allowable temperature of the cables depends on the temperature class ofthe instrument and the actual ambient temperat
85. ispose the batteries This is an explanation about the new EU Battery Directive DIRECTIVE 2006 66 EC This directive is only valid in the EU Batteries are included in this product except for TIIS Batteries incorporated into this product cannot be removed by yourself Dispose them together with this product When you dispose this product in the EU contact your local Yokogawa Europe B V office Do not dispose them as domestic household waste Battery type Poly carbon monofluoride Lithium battery A Notice The symbol see above means they shall be sorted out and collected as ordained in ANNEX II in DIRECTIVE 2006 66 EC How to dispose the Desktop type Communication converter K9806AT or Signal interrupter K9606AB Waste Electrical and Electronic Equipment WEEE Directive 2002 96 EC This directive is only valid in the EU This product complies with the WEEE Directive 2002 96 EC marking requirement The affixed product label see below indicates that you must not discard this electrical electronic product in domestic household waste Product Category With reference to the equipment types in the WEEE directive Annex 1 this product is classified as a Monitoring and Control instrumentation product Do not dispose in domestic household waste To return unwanted products contact your local Yokogawa Europe B V office E e Labeling The following label is placed on the top side of the product
86. it to avoid impact The GC8000 is designed for use under specified environment over voltage category pollution degree ambient temperature flowrate and pressure of sample and utility gas and specification of electric power It is out of warranty against occured result in case when exceed these specs Usethe GC8000 within the range of your purchase specifications Yokogawa assumes no responsibility for problems resulting from use by the customer outside the purchase specifications If the GC8000 needs to be modified or repaired please contact your nearest Yokogawa representative Yokogawa assumes no responsibility for results where the customer or any third party has attempted to modify or repair this product Forcleaning of analyzer do not use any abrasives or organic solvent CAUTION This instrument is a Class A product for EMC standard Emission and is designed for use in an industrial environment Please use this instrument in an industrial environment only Complying with EMC Standard for ATEX IECEx NEPSI and TIIS KC EN61326 1 Class A Emission EN61326 1 EN61326 2 3 Immunity Korea Electromagnetic Conformity Standard TI 11B08A01 01E Jul 31 2015 00 10 A IMPORTANT Read the attached instruction manual before operating the GC8000 The instruments must be installed and operated according to the installation manual instruction manual approval drawings and operation data How to d
87. lied to the electronics section This LED is ON in the normal condition If the internal pressure becomes low it turns off PURGING ON when purging the electronics section After purging it turns off When power is supplied and PRESSURE LED is on this LED turns ON and purging begins After the electronics section is purged for 21 3 min the LED turns off and power is supplied to the electronics section The LED is OFF in the normal condition after purging If purging ends incompletely the status of purging is reset and purging begins again OVERRIDE ON when the override function is activated Isothermal oven programmed temperature oven If the internal pressure in the oven becomes low the following alarms appear on the operation panel Top isothermal oven Alarm for low internal pressure No 112 OVEN1 PRESS DOWN Middle isothermal oven or programmed temperature oven Alarm for low internal pressure No 113 OVEN2 PRESS DOWN Bottom isothermal oven Alarm for low internal pressure No 114 OVEN3 PRESS DOWN Alarms are displayed on the ASET PC software for the specification without the operation panel on GC8000 TI 11B08A01 01E Jul 31 2015 00 20 Protection system Light sensor Override switch LABEL Explosionproof Cover Flameproof enclosure OVERRIDE POWER SWITC PRESSURE CP NN a PURGING fo mA 3 OVERRIDE e oi Le Status Display
88. m temperature Usually it takes over one hour 5 The supply of power to the protection system is stopped 6 Afterthe oven temperature drops the supply of the protective gas instrumental air is stopped A IMPORTANT In case of emergency stop the supply of power immediately In this case it may damage to the analyzer lt Low pressure in the pressureized enclosure A Electronics section control unit oven unit 1 to 3 When the internal pressure in the electronics section falls below 392 Pa the following function is activated The power supply is not shut off automatically It should be done manually The alarm is outputted from the contact output The pressure low alarm is indicated on the operation panel The ALARM LED is turned on B Each isothermal oven or programmed temperature oven in the oven unit 1 to 3 When the internal pressure in any of the ovens falls below 392 Pa the control unit immediately shuts off the power supply to the heater and detector in the respective ovens The function as follows is also activated at the same time The alarm is outputted from the contact output The pressure low alarm is indicated on the operation panel The ALARM LED is turned on When the internal pressure in the oven returns to normal the procedure starts automatically from item 7 in Power on TI 11B08A01 01E Jul 31 2015 00 23 Safety Instructions This content described as follows
89. meproof enclosure Electronic section Pressurized enclosure Figure 2 14 Wiring in CSA specification TI 11B08A01 01E Jul 31 2015 00 68 2 Installation Piping and Wiring B ATEX IECEx NEPSI N WARNING All wiring shall comply with Local Electric Codes and Requirements nahazardous area use appropriate flameproof certified parts for connecting cables All externally powered input signals into the pressurized enclosure shall be isolated by external relays controlled by the Ex px protection system Ex px safety device CAUTION Theunused electrical connection ports should be closed with an appropriate flameproof certified plug The blind plug shall not be used with an adapter Analyzers have pressurized enclosures The cable end should be sealed in order to apply pressure to the pressurized enclosure Otherwise power does not supplied to the electronics section Connection port of the protection system c M25x1 5 Connection port of the electronics section 1 m 3 E E O10 BY NS M s 8 S S Plug 2 M25x1 5 3 4NPT G3 4 Connector 2 Lp Gasket i Plate Protection system Flameproof enclosure Detail of A Connector Nut
90. n cre A BER EIE PIEEZ URICZzEO CU BRAR RULE REAZOKBERS ABSLUAROMMICMNAUITCKE TI 11B08A01 01E Jul 31 2015 00 F TIS NEPSI PROCESS GAS CHROMATOGRAPH PRESSURIZED ENCLOSURE 1037 SRR Expd I B H T Ex PROOF GC8000 ELECTRIC PART ISOTHERMAL OVEN L Bi INTERNAL FREE VOLUME APPROX APPROX BHOKBA 38107 500cm 947 500cm ENCLOSURE OVERPRESSURE VAC IBRHOBEE 50 60Hz AIR SUPPLY REQUIRED 50 10 TO 80 C ERHONEEE Vmin MAXIMUM ENCLOSURE KGT OVERPRESSURE 980Pa HRORSEH A WARNING Wait 25 minutes or more after power disconnection before opening the door and the cover of electronic section with administrator s permission YOKOGAWA Made in Japan AES KTELUAN EMITSMIS CR RGM 5AUHEBLTHSF TFE N PROCESS GAS CHROMATOGRAPH PRESSURIZED ENCLOSURE Electronic section Isothermal oven 1 lee approx approx GC8000 Internal free volume 107 800 em 47 500 cm Minimum purging flow rate at the outlet of the pressurized enclosure 0 935 m mln 0 089 m min Minimum purging duration 18 min 8 min Minimum overpressure of Bara dira pressurized enclosure Tee laximum overpressure o pressurized enclosure Sacara S ooo Pa KW 50 60Hz rimum leakage flow rate from pressurized enclosure
91. navodila za ATEX Ex sorodni pridelki so pri roki v angli ini nem ini ter franco amp ini Ee so Ex sorodna navodila potrebna v va em tukejnjem jeziku kontaktirajte va najblisi Yokogawa office ili predstaunika QU Az ATEX Ex miszerek g pk nyveit angol n met s francia nyelven adjuk ki Amennyiben helyi nyelven k rik az Ex eszk z k le r sait k rj k keress k fel a legk zelebbi Yokogawa irod t vagy k pviseletet or ATEX ce c Yokogawa Toate manualele de instructiuni pentru produsele ATEX Ex sunt in limba engleza germana si franceza In cazul in care doriti instructiunile in limba locala trebuie sa contactati cel mai apropiat birou sau reprezentant Yokogawa 2 Il manwali kollha ta 1 istruzzjonijiet g al prodotti niarbuta ma ATEX Ex huma disponibbli bl Ingli bil ermani u bil Fran i Jekk tkun te tie struzzjonijiet marbuta ma Ex fil lingwa lokali tieg ek g andek tikkuntattja lill eqreb rappre entan jew uffi ju ta Yokogawa TI 11B08A01 01E Jul 31 2015 00 Labeling Labels
92. nimum overpressure of Minimum overpressure of pressurized enclosure 392 392 392 pressurized enclosure 392 392 Maximum overpressure of Maximum overpressure of pressurized enclosure 3 000 Pa 3 000 Pa 3 000 Pa pressurized enclosure 3 000 Pa 3 000 Pa Maximum leakage flow rate 3 mi 3 mi Maximum leakage flow rate 3 mi Sal from pressurized enclosure 0 1m min 0 1 m min 0 1m min from pressurized enclosure 0 1 m min D 1m min Category of internal release No containment system Limited release Limited release Category of internal release No containment system Limited release Minimum flow rate of protective gas 3 mii Minimum flow rate of protective gas 3 mi S at inlet of the pressurized enclosure 0 04 m min 0 04 m min 0 04 m min at inlet of the pressurized enclosure 0 04 m min 0 04 m min Maximum inlet pressure to the Maximum inlet pressure to the containment system No containment system 451kPa 451kPa containment system No containment system 451kPa Maximum flow rate of flammable gas No containment system cm3 min 300 cm min Maximum flow rate of flammable gas No containment system 300 cm min into the containment system Minimum and maximum supply pressure to the pressurized enclosure 350 to 900 kPa Minimum and maximum supply pressure to the pressurized enclosure 350 to 900 kPa 1 Approx 110 000 cm with EPC 2 Approx 129 000 cm with EPC 3 App
93. nnector Cable connector D sub 9 holes socket F D sub 9 pins D sub 9 holes socket F D sub 9 pins Fixing screw inch Fixing screw inch a b Wiring for serial communication cards The serial communication card is labeled The external I O cutoff output power cutoff signal L is also wired The shield is grounded at the earth bar in Figure 2 24 Remove the cover on the upper right of the electronics section and perform wiring TI 11B08A01 01E Jul 31 2015 00 2 Installation Piping and Wiring 83 Analog output system isolation Code 1 and analog output channel isolation Code 2 J WD 8m m m m mmm 11 12 13 14 15 16 17 18 memmmmmm ml 1 The ground wire is connected to the earth bar Figure 2 30 Wiring for an analog output card The analog output card is labeled Analog input voltage Code 3 and analog input current Code 4 E L 2V1 11 12 13 14 15 16 17 18 1V1 4 1_ 2 Signal interrupter K9806AE AI3 Al4 1 This is not used for FM Y CSA Y 2 The ground wire is connected to the earth bar 3 The ground wire is connected to the earth terminal on site Figure 2 31 Wiring for an analog input card The analog input card is labeled Al The external I O cutoff output power cutoff signal L is also wired TI 11B0
94. o o t4 are Analyzer base sampling 51 2 unit GCSMP or base 5 f 2 Steam drain outlet 1 1 It depends on specifications 2 Wiring connections are shown in right figures 3 The four outer holes are used for installation The height of M12 screw prepared by user is 25 5 mm from the floor 1 M12 screw B 4 N 2 GC8000 A does not impair the The empty compartment base placed by Yokogawa to create a Self standing Rc1 4 or 1 4 430 Unit mm Wiring connection 2 ee Vent for protective gas instrumental air 2050 Steam inlet 1 Rc1 4 or 1 4NPT For TIIS wiring connection G3 4 Cable gland as accessories Connection Connection G3 4 Cable gland D Sealing fitting as accessories for Ethernet cable For TIIS wiring connection 3 4NPT Air outlet for stream switching valve 1 6 mm or 1 4 tube Protective gas instrumental air inlet Rc1 4 or 1 4NPT Inlet outlet for sample gas carrier gases etc 6 mm or 1 4 tube Holes for installation 4 915 3 500 4 ox LI J 190 580 qi
95. ogawa Tous les manuels d instruction des produits ATEX Ex sont disponibles en langue anglaise allemande et frangaise Si vous n cessitez des instructions relatives aux produits Ex dans votre langue veuillez bien contacter votre repr sentant Yokogawa le plus proche 2 Alle Betriebsanleitungen f r ATEX Ex bezogene Produkte stehen in den Sprachen Englisch Deutsch und Franz sisch zur Verf gung Sollten Sie die Betriebsanleitungen f r Ex Produkte in Ihrer Landessprache ben tigen setzen Sie sich bitte mit Ihrem rtlichen Yokogawa Vertreter in Verbindung Cs Alla instruktionsb cker f r ATEX Ex explosionss kra produkter ar tillg ngliga pa engelska tyska och franska Om Ni beh ver instruktioner for dessa explosionssakra produkter pa annat sprak skall Ni kontakta narmaste Yokogawakontor eller representant eyyerpi ra Aevrovpyytas rov mrpot vrov ATEX Ex ota kat Le Tov Ex ETLKOLVOV OTE TO T mot oTepo ypageio Yokogawa TNS TI 11B08A01 01E Jul 31 2015 00 CO V etky n vody na obsluhu pre pr stroje s ATEX Ex s k dispoz cii v jazyku anglickom nemeckom a franc zskom V pr pade potreby n vodu pre Ex pr stroje vo Va om n rodnom jazyku skontaktujte
96. os RE CURRERE RR ON c m ee c UE n c p E NE so at cacao All wiring shall comply with Canadian Electric Code CSA C22 1 and Local Electric Codes nahazardous area use conduits for wiring in the protection system or to electronics sections N CAUTION Theunused electrical connection ports should be closed with an appropriate flameproof certified plug Analyzers have pressurized enclosures The cable end should be sealed in order to maintain pressure to the pressurized enclosure Otherwise power is not supplied to the electronics section lt IECEx NEPSI N WARNING All wiring shall comply with Local Electric Codes and Requirements nahazardous area use appropriate flameproof certified parts for connecting cables All externally powered input signals into the pressurized enclosure shall be isolated by external relays controlled by the Ex px protection system Ex px safety device N CAUTION Theunused electrical connection ports should be closed with an appropriate flameproof certified plug Analyzers have pressurized enclosures The cable end should be sealed in order to maintain pressure to the pressurized enclosure Otherwise power is not supplied to the electronics section TI 11B08A01 01E Jul 31 2015 00 18 TIIS A WARNING Incase of TIIS certified wiring the attached cable packing adapters or sealing fitting must be used Otherwise it does not comply with
97. pe TI 11B08A01 01E Jul 31 2015 00 15 Opening closing the door The control unit and the oven unit large isothermal oven standard isothermal oven programmed temperature oven have a door fastener with a lock Lock the door when operating these devices The same key is used for all the door fasteners Do not lose it Confirm that the lever cannot be lifted up after locking Lever Door Key Accessory kit Right side view Figure3 Door fastener Electronics section The electronics section of the control unit and the oven unit large isothermal oven standard isothermal oven programmed temperature oven is a pressurized enclosure Use a hex wrench an accessory to open close the cover of the electronic chamber Precautions for protection system The analyzer with FM Y CSA Y does not have the protection system WARNING When the cover of the protection system is uninstalled use a gas detector to check that the concentration of explosive gases in the ambient atmosphere is less than the allowable limit The protection system is a flameproof enclosure When handling the screws on the cover of the protection system note the following to avoid damaging the screws since they cannot be repaired Usea hex wrench option to tighten loosen the hexagon socketset screw The cover should be placed in a clean plastic bag or on a clean space to prevent i
98. pening Carrier gas cylinder Standard gas a 1600 cylinder Analyzer Piping and wiring e E ae Drain pipe Window tollet in 1 outlet natural light Standard gas cylinder Rear Floor plan A Figure 2 1 Example of analyzer house 3 Unpacking N WARNING The GC8000 weighs about 100 to 220 kg Unpack it near the installation site Use a transportation machine to move it Handle it carefully to prevent it from falling Forlifting and carrying equipment use two brackets at which GC8000 is fixed to the crate made of wood etc Use wall mounting brackets or their equivalent unpainted brackets are attached to self standing type for transportation Upto two protection system may be included each of which weighs approximately 7 kg are installed on top of the GC8000 Therefore the center of gravity is higher than the center of the analyzer body 4 Checking equipment Check that the equipment has not been damaged during transportation Contact Yokogawa if any damage is found Keep the packing such as crates TI 11B08A01 01E Jul 31 2015 00 2 Installation Piping and Wiring Model and Suffix Codes Check that the model and suffix codes on the data plate on the left side of the GC8000 match those on the order sheet Refer to 1 6 Data Plate Accessories Check the accessories listed in Table 2 1 and Table 2 2 Table 2 1 Accessory kit
99. pm or less organic components 0 1 ppm or less Steam Steam is required to steam heat a sample Prepare a steam source that can apply the pressure listed in Operation Data Conformance Standards Safety Standard and EMC Standard are showned in the following list Ex Certification MS code Safety Standard EMC standard TIIS GC8000 T GC8000 T EN 61010 1 EN 61326 1 Class A Table 2 For use in IKC EN 61010 2 030 industrial locations ATEX 1 GC8000 A EN 61326 2 3 IECEx GC8000 E Korea Electromagnetic Conformity Standard NEPSI 2 GC8000 P RCM C Tick Mark FM GC8000 F FM 3810 2005 GC8000 G ANSI ISA 61010 1 2004 82 02 01 ANSI ISA 82 02 02 1996 IEC 61010 2 031 CSA GC8000 C CSA C22 2 No 61010 1 04 GC8000 D 1 Analyzer base sampling unit GCSMP or base placed under GC8000 A is not covered by the EU DoC nor the EC Type examination Certificate The empty compartment base placed by Yokogawa to create a Self standing GC8000 A does not impair the compliance of the GC8000 A 2 The design is based on the safety and EMC standard though the mark of CE KC and RCM C Tick is not indicated CAUTION This instrument is a Class A product and is designed for use in an industrial environment Please use this instrument in an industrial environment only TI 11B08A01 01E Jul 31 2015 00 FM e 1 Overview Data Plate FM X PROCESS GAS CHROMATOGRAP
100. poration B Regarding Protection Safety and Prohibition Against Unauthorized Modification Forthe protection and safe use of the product and the system controlled by it be sure to follow the safety instructions described in this manual Safety is not guaranteed if you do not follow these instructions The following safety symbol marks are used on the product concerned or in this Manual A WARNING AWARNING sign denotes a hazard It calls attention to a procedure practice condition or the like which if not correctly performed or adhered to could result in injury or death of personnel A CAUTION ACAUTION sign denotes a hazard It calls attention to a procedure practice condition or the like which if not correctly performed or adhered to could result in damage to or destruction of part or all of the product A IMPORTANT Indicates that operating the hardware or software in this manner may damage it or lead to system failure AN NOTE Draws attention to information essential for understanding the operation and features A TIP Gives information that complements the present topic CN See Also Gives reference locations for further information on the topic TI 11B08A01 01E Jul 31 2015 00 QD Protective ground terminal In order to provide protection against electrical shock in case of a fault This symbol indicates that the terminal must be connected to ground prior to operation of equipment Function gro
101. pros m miestnu kancel riu firmy Yokogawa V echny u ivatelsk p ru ky pro v robky na n se vztahuje nev bu n schv len ATEX Ex jsou dostupn v angli tin n m in a francouz tin Po adujete li pokyny t kaj c se v robk s nev bu n m schv len m ve va em lok ln m jazyku kontaktujte pros m va i nejbli reprezenta n kancel Yokogawa Visos gamini ATEX kategorijos Eksploatavimo instrukcijos teikiami angl vokie ie ir pranc z kalbomis Nor dami gauti prietais Ex dokumentacij kitomis kalbomis susisiekite su artimiausiu bendrov s Yokogawa biuru arba atstovu E Visas ATEX Ex kategorijas izstradajumu Lieto anas instrukcijas tiek pieg d tas angiu vacu un fran u valod s Ja Ex ieri u dokument ciju cit valoda Jums ir j sazin s ar firmas Jokogava Yokogawa tuv ko ofisu vai parstavi ED K ik ATEX Ex toodete kasutamisjuhendid on esitatud inglise saksa ja prantsuse keeles Ex seadmete muukeelse dokumentatsiooni saamiseks p rduge l hima Iokagava Yokogawa kontori v i esindaja poole Wszystkie instrukcje obs ugi dla urz dze w wykonaniu przeciwwybuchowym Ex zgodnych z wymaganiami ATEX dost pne s w jezyku angielskim niemieckim i francuskim Je eli wymagana jest instrukcja obs ugi w Pa stwa lokalnym j zyku prosimy o kontakt z najbli szym biurem Yokogawy Vsi predpisi in
102. quired depending on the specifications See the delivery specifications for details Purity Measuring range from 0 to 50 ppm or more 99 99 minimum Moisture 10 ppm or less organic components 5 ppm or less Measuring range from 0 to less than 50 ppm 99 999 minimum Moisture 5 ppm or less organic components 0 1 ppm or less Instrument air This air is used for valve actuation and purging Pressure 350 to 900 kPa 500 to 900 kPa with FPD 350 to 900 kPa Programmed temperature oven without cooler 500 to 900 kPa Programmed temperature oven with cooler Maximum flowrate Type 1 140 L min Type 1 with FPD 440 L min Type 2 210 L min Type 2 with FPD 510 L min Type 3 280 L min Type 4 Dependon the specification 210 L min or more Without cooler and immediate cooling function 600 L min or more Without cooler with immediate cooling function 510 L min or more With cooler without immediate cooling function 510 L min or more With cooler and immediate cooling function Oil 5 ppm or less Cleanliness Must be free from dust corrosive elements and toxic elements TI 11B08A01 01E Jul 31 2015 00 6 7 1 5 1 Overview 39 FID FPD combustion air This air is used to burn hydrogen gas in an FID or FPD The air must satisfy the following conditions Purity Measuring range from 0 to 50 ppm or more moisture 10 ppm or less organic components 5 ppm or less Measuring range from to less than 50 ppm moisture 5 p
103. risk of deterioration In these condition fix the the blind plugs at each vent with carrier gas enclosed e Use anti corrosion material for the pipes and pipe fittings Never use pipes with too large a diameter for the sample inlet piping for reducing dead time However use a little larger pipe for the exhaust line so as not to apply back pressure to the venting lines Use pipes and pipe fittings free from interior contamination such as grease oil or other substances The contamination damage the analyzer Before connecting the pipes completely air purge their interiors Carefully connect the pipes so that there is no leakage from the pipe connections such as the joints Use filters or other appropriate pipe fittings to prevent dust moisture or other foreign matter from getting into the analyzer Types of Piping and Installation The types of piping are shown below Note that the types of piping and quantities of individual pipes required vary with the specifications such as the analyzer type and detector type TCD FID or FPD See the flow sheets in the Operation Data for implementing piping Control unit A Air output for stream valve 1 to 8 AIR OUT 1 to AIR OUT 8 Isothermal oven large isothermal oven programmed temperature oven B Protective gas instrumental air inlet PURGE AIR C Inlet outlet of sample gas SAMPLE 1 IN SAMPLE 2 IN SAMPLE 1 OUT SAMPLE 2 OUT D Carrier gas CARRIER 1 CARRIER 2
104. rol unit S Operation panel 1 1 Vent header Holes for installation ent header 1 connection lOe OOOO hA 4 010 5 Re1 2 1 2NPT 2 e o B D Liquid sample Hu A E 5 valve LSV 1 e 30 674 80 me gt It depends on specifications 2 Wiring connections are shown in right figures lt Maintenance space gt 590 430 20 1100 H 1280 Large isothermal oven Unit mm Wiring connection 2 74 Vent for protective gas instrumental air 1131 Air outlet for stream switching valve 6 mm or 1 4 tube Protective gas instrumental air inlet Rc1 4 or 1 4NPT Inlet outlet for sample gas carrier gases etc 430 For TIIS wiring connection G3 4 For TIIS wiring connection 3 4NPT Cable gland as accessories Connection Connection G3 4 1 N a m Es Cable gland 3 Required clearance needed for wiring 4 It is recommended to mount at approx 800 mm above the floor for easy operation or maintenance 5 The wall construction for mounting has to be designed for 4 times the weight of the analyzer Sealing fitting as accessories for Ethernet cable Connector as accessories Cable gland as accessorie
105. rox 142 000 cm with EPC 4 Approx 120 500 cm with EPC In case of Type 4 PRESSURIZED ENCLOSURE Pi d Electronic section Isothermal oven 2 teneram oven approx Internab free volume 118 000 31000 cm 11000 Minimum purging flow rate at the 3 mn ry S T outlet of the pressurized enclosure 0 035 m min 0 035 m3 min 0 035 m3 min Minimum purging duration 18 min 8 min 8 min Minimum overpressure of pressurized enclosure 982 Pa 392 Pa 392 Maximum overpressure of pressurized enclosure 3 000 Pa 3 000 Pa 2 000Pa Maximum leakage flow rate 3 mi 3 mi Spi from pressurized enclosure 0 1m min 0 1 m min 0 1m min Category of internal release No containment system Limited release Limited release Minimum flow rate of protective gas 3 mi aT at inlet of the pressurized enclosure 0 04 m min 0 04 m min 0 04 m min ayetem re tothe No containment systen 451 kPa 451kPa Maximum flow rate of flammable gas No containment syst 300 cm mii 300 cm mii into the contalnment system containment system cm min cm min Minimum and maximum supply pressure to the pressurized enclosure 350 to 900 kPa TI 11B08A01 01E Jul 31 2015 00 46 1 Overview Text Remarks a E IECEx b Model and suffix codes With additional code 100 110 115 120 200 220 230 240 Depends on power
106. rth terminal to the upper right of the control unit as shown in Figure 2 23 TI 11B08A01 01E Jul 31 2015 00 76 2 Installation Piping and Wiring Screw for Ground D OsOsOsO 1 le Figure 2 23 Earth terminal for the GC8000 2 3 5 Connecting Signal Cables N CAUTION C to L cables Use heat resistant cables with maximum allowable temperature of 80 or higher M and N cables Required maximum allowable temperature of the cables depends on the temperature class ofthe instrument and the actual ambient temperature Use cables with maximum allowable temperature shown in the table below Temperature Class T1 T2 T4 emperature of cable Up to 30 C Up to 35 Up to 40 C 31 to 36 C 36 to 40 41 to 45 C 37 to 43 C 41 to 45 46 to 50 C 44 to 50 C 46 to 50 C Ambient temp N CAUTION Be sure to keep the power and signal cables apart Avoid placing them in parallel TI 11B08A01 01E Jul 31 2015 00 2 Installation Piping and Wiring 77 AN NOTE For analog input use twisted pair cables with a common shield a twist pitch of 50 mm or less to avoid induction noise Use twisted pair cables for digital signals as well Stranded cables are superior to single conductor cables in the following respects Stranded cables are more flexible and easy to lay in
107. s Connection Connection 3 4NP 8 Connector 8 as accessories Cable gland 5 B L L N Sealing fitting as accessories for Ethernet cable 6 mm or 1 4 tube 580 800 View A Weight approx 100 kg For FM X CSA X wiring connection 3 4NPT Connection 3 4NPT For FM Y CSA Y wiring connection 3 4NPT Connection 3 4NPT For ATEX IECEx NEPSI wirin ForATEX IECEx NEPSI wiring connection M25x1 5 Connection M25x1 5 connection G3 4 or 3 4NPT Connector as accessories Wiring b connection G3 4 31 3 4NPT 29 TI 11B08A01 01E Jul 31 2015 00 1 Overview 27 Type 1 Self standing Protection system 1 Connection to electronics section 2 Unit mm Wiring connection 2 Vent for protective gas instrumental air 430 Grounding wiring 100 Q or less lt i do Ww J Control unit pa Operation panel 1 le Pressure gauge 1 4 es ee Vent header 1 y LLLI 4 connection l 1 2 7 1 2NPT a 4 2 Large isothermal oven A PR La D m i o o Liquid sample 7 gt valve est Inlet
108. s inadvertently opened for maintenance while the power is on the protection system is activated to cut off the power The override function forcibly disables this function This function allows operators to open the door or cover of the pressurized enclosure while the power is still on This function is activated by opening the cover of the protection system and pressing the override Switch while the light sensor is detecting more than 100 Ix of light The function becomes invalid automatically when the cover of the protection system is closed TI 11B08A01 01E Jul 31 2015 00 19 Checking the pressure in the pressurized enclosure The LED Green of POWER is turned ON and the LED Red of ALARM is turned OFF when the pressure is in the normal condition See Figure 5 The pressurized enclosure is divided into Electronics section Isothermal oven and programmed temperature oven How to check the pressure in each enclosure is as follows Electronics section N WARNING When the cover of the protection system is uninstalled use a gas detector to check that the concentration of explosive gases in the ambient atmosphere is less than the allowable limit The status of the protection system can be checked with the LEDs as shown in Figure 5 The meaning of each LED is written on the status display POWER ON when power is supplied to the protection system PRESSURE ON when the specified internal pressure is app
109. specifications A to H d Maximum rated power e 40 45 50 T1 T2 40 C T3 45 C T4 50 f Latest style number f g Instrument number h Year of production In A D year i KGC number j T 1 to D4 Depends on temperature class specifications TI 11B08A01 01E Jul 31 2015 00 47 1 Overview NEPSI PRESSURIZED ENCLOSURE In case of Type 1 PROCESS GAS CHROMATOGRAPH Electronic section Isothermal oven 1 approx approx D eo gt 4 GCS000 Internal free volume 107 500cm 1 47 500 SUREIX Minimum purging flo te at the inimum purgin w rate a CEN 5 outlet of the pressurized enclosure 0 035 m min 0 035 m min Minimum purging duration 18 min 8 min Minimum overpressure of pressurized enclosure 392 392 Maximum overpressure of pressurized enclosure 3 000 Pa 3 000 Pa Maximum leakage flow rate 0 1m3 min 0 1m3 min from pressurized enclosure Category of internal release No containment system Limited release Minimum flow rate of protective gas 3 i 3 i at inlet of the pressurized enclosure 0 04 m min 0 04 m min Maximum inlet pressure to the containment system No containment system 451kPa Maximum flow rate of flammable gas No containment system 300 cm min into the containment system Minimum and maximum supply pressure to the pressurized enclosure 350 to 9
110. t aa 5 EN Operation panel 1 e Pressure gauge 1 BD 1 Pod Vent header 1 connection d 79 Rc1 2 or el b b T 9 TENET X gt Standard b isothermal oven en o E 4 zo e r S L Liquid sample a T valve LSV 1 Programmed gr E temperature oven i Inlet outlet for sample gas standard gas and others 1 d EES Rc1 4 or 1 4NPT n s o gr i Analyzer base sampling 5 2 unit GCSMP or base 5 4 d oo 2 Steam drain outlet 1 Rc1 4 or 1 4NPT Steam inlet 1 1 2 It depends on specifications Wiring connections are shown in right figures Rc1 4 or 1 4NPT For TIIS wiring connection G3 4 8 The four outer holes are used for installation The height of M12 screw prepared by user is 25 5 mm from the floor M12 screw 2555 Z4 4 The empty compartment base placed Cable gland as accessories a ig Connection Connection G3 4 Su G3 4 85 Ba N Ba S Sealing fitting as accessories for Ethernet cable For TIIS wiring connection 3 4NPT by Yokogawa to create a Self standing GC8000 A does not impair the compliance of the GC8000 A Maintenance space 400 430 20 1100 1280 5 Required clearance needed for wiring Connector as accessories Cable gland as accessories Connection Connection 3 4NPT
111. t from contamination Before installing the cover confirm that the body and screws are not contaminated If they are make sure to clean them Since the screws are coated with MOLYKOTE do not lubricate them Wheninstalling the cover tighten the screws by hand never use tools TI 11B08A01 01E Jul 31 2015 00 16 Hex key wrench Accessory kit Protection film cover for wiring Hex socket set screw Threads P Turn in this direction to remove V Turn in this direction to replace Body css Figure 4 Opening closing the cover of the protection system Precautions for hydrogen gas When using hydrogen gas as the carrier gas the FID or FPD combustion gas install the analyzer in a location equipped with a ventilator or where there is sufficient ventilation to ensure safety Check for leaks regularly to make sure there are no gas leaks from the pipe joints Supply hydrogen gas to this analyzer at 500 20 kPa to meet the explosionproof requirements Protection gas instrumental air pipe This is the pipe for supplying air to the analyzer for purging pressurized enclosures An air pressure of 350 to 900 kPa 500 to 900 kPa for FPD is required Use general instrument air as the source and connect the piping to the analyzer PURGE AIR port A pressure regulator should be installed in between Ins
112. t input 5V DC 20mA DC or more up to 32 1 057 BU 50A Vent line SGP STPG 1 8 inch 316SS pipes Grounding resistance 1000 or less for standard 1 4 inch teflon tube 15A for FID FPD e Air output for Stream switching valve oh 350 kPa up to 8 K Vent stack LO O OOO OJJ f up 5 Dehumidifier 8 Vent header Both ends Rc1 2 1 2NPT 50A Combustion air for FID FPD SGP STPG f n 1 400 to 700 kPa sample hir output for Ru Sa a 4 gt Atmospheric balance 15A SPG STPG valve 350 kPa Vent stack 115A SPG STPG Instrument air Drain 2 10mm 350 to 900kPa onmere 11 500 to 900 kPa for FPD RE P4 Calibration standard 7 i sample Drain tank J p Sample 9 8 50 5 Water gt lt seal 8 _ L 1 Combustion gas 1 2 3 4 6 7 8 9 10 11 E Make up gas for FID FPD Usingadrain Using awater Analyzer base 2 tank seal pot sampling unit Without Vent stack With Vent stack Depends on specifications The specification determines the number of Explosion proof enclosures No enclosures is needed for FM Y CSA Y type If an analyzer base sampling unit is provided most applications require no external sampling equipment In addition optimum sampling systems are prepared depending on various
113. t system 300 cm3 min Minimum and maximum supply KCC REM Minimum and maximum supply YHQ EEN292 pressure to the pressurized enclosure 95019900 C YHQ EEN292 pressure to the pressurized enclosure 950 to 900 kPa DEKRA 238 X IECEx DEK 11 0083X Ex d px IIB H T Gb A WARNING Ex d px IBtH2T Gb A WARNING YOKOGAWA Yokogawa Electric Corporation 2 9 32 Nakacho Musashino shi Tokyo 180 8750 DO NOT OPEN WHEN ENERGIZED AFTER DE ENERGIZING DELAY 25 MINUTES BEFORE OPENING POTENTIAL ELECTROSTATIC CHARGING HAZARD C SEE INSTRUCTIONS SEE INSTRUCTIONS PROCESS A PROCESS A GAS CHROMATOGRAPH WARNING GAS CHROMATOGRAPH WARNING GC8000 GC8000 FOR X PRESSURIZATION ENCLOSURE SHALL NOT BE OPENED UNLESS THE AREA IS KNOWNTO ENCLOSURE SHALL NOT BE OPENED UNLESS THE AREA IS KNOWN TO BE NON HAZARDOUS OR UNLESS ALL DEVICES WITHIN THE ENCLOSURE BE NON HAZARDOUS OR UNLESS ALL DEVICES WITHIN THE ENCLOSURE HAVE BEEN DE ENERGIZED POWER MUST NOT BE RESTORED AFTER HAVE BEEN DE ENERGIZED ENCLOSURE HAS BEEN OPENED UNTIL ENCLOSURE HAS BEEN PURGED POWER MUST NOT BE RESTORED AFTER ENCLOSURE HAS BEEN OPENED FOR 2123 MINUTES AT A FLOW RATE OF 0 05m3 MINUTE MIN UNTIL ENCLOSURE HAS BEEN PURGED FOR 21 3 MINUTES AT A FLOW fer vac MSPS OUVRRLENCENTE OU REDRER AUCUN COUVERCL
114. tallation site and environment The analyzer specifications allow it to be used in hazardous areas as defined by DIV1 GPS B C amp D T1 T2 4 FM CSA or Zone 1 IIB H2T1 T2 T4 ATEX IECEx NEPSI TIIS However never install the analyzer in an area where dense explosive gas exists for a long time For the class of hazardous areas For FM refer to Article 500 of the National Electrical Code NEC For CSA refer to Section 18 of CSA C22 1 Canadian Electrical Code CEC For ATEX or IECEx see IEC EN 60079 10 1 For NEPSI see GB 3836 14 For TIIS explosion protection refer to Article 1 15 to 17 ofthe Constructional Requirements for Electrical Equipment for Explosive Atmospheres Japanese only Wiring works FM N WARNING SS SSS S pomo uoa sese que eeuo ce mque suom uso ul c eec s umo SS SS All wiring shall comply with National Electric Code ANSI NFPA 70 and Local Electric Codes na hazardous area use conduits for wiring in the protection system or to electronics sections TI 11B08A01 01E Jul 31 2015 00 1 N CAUTION The unused electrical connection ports should be closed with an appropriate flameproof certified plug Analyzers have pressurized enclosures The cable end should be sealed in order to maintain pressure to the pressurized enclosure Otherwise power is not supplied to the electronics section CSA N WARNING i
115. tion air for FID FPD The FID FPD air must not contain impurities that have an adverse effect on the analyzed results Use an air supply meeting the above condition and do the piping between this supply and the analyzer BURNER AIR port Use stainless steel of O D 6 mm or 1 4 inch with any oil cleaned off Piping combustion hydrogen gas for FID FPD Connect the piping between the outlet of the pressure regulator of a hydrogen gas cylinder and the analyzer BURNER FUEL port Supply it at 500 20 kPa to meet the explosionproof requirements Use stainless steel of O D 6 mm or 1 4 inch with any oil cleaned off TI 11B08A01 01E Jul 31 2015 00 2 Installation Piping and Wiring 61 g Steam pipe This is necessary for heating the sample with steam Connect the piping between a steam supply that can provide the required pressure see Operation Data and the analyzer STEAM IN port h Venting pipes i i 2 3 These are used for backflush venting foreflush venting detector venting etc With a vent header the piping is provided Without a vent stack install piping to the vent stack Use large pipes for venting to minimize pressure losses Connect venting pipes of 1 4 inch for FID FPD or 1 8 inch for others to about a 2 inch header When ejector suction is used in the sample outlet system connect the venting pipes to the downstream of the vent header with a pipe of I D 10 mm or more N CAUTION Please keep safety
116. und terminal In order to provide protection against noise This symbol indicates that the terminal must be connected to ground prior to operation of equipment If protection safety circuits are to be used for the product or the system controlled by it they should be installed outside of the product When you replace parts or consumables of the product use those specified by us Donot modify the product B Exemption from Responsibility Yokogawa Electric Corporation does not make any warranties regarding the product except for those mentioned in the WARRANTY that is provided separately e Yokogawa Electric Corporation assumes no liability to any party for any loss or damage direct or indirect caused by the use or any unpredictable defect of the product TI 11B08A01 01E Jul 31 2015 00 4 B ATEX Documentation The procedure is only applicable to the countries in European Union All instruction manuals for ATEX Ex related products are available in English German and French Should you require Ex related instructions in your local language you are to contact your nearest Yokogawa office or representative Alle brugervejledninger for produkter relateret til ATEX Ex er tilg ngelige engelsk tysk og fransk Skulle De nske yderligere oplysninger om h ndtering af Ex produkter p eget sprog kan De rette henvendelse herom til den n rmeste Yokogawa afdeling eller forhandler Q gt Tutti i manuali operativi d
117. ure Use cables with maximum allowable temperature shown in the table below Temperature Class T1 T2 Up to 30 Up to 35 C Maximum allowable T4 temperature of cable Up to 40 C 31 to 36 36 to 40 C 41 to 45 C Ambient temp 37 to 43 C 41 to 45 C 46 to 50 C 44 to 50 C 46 to 50 C TI 11B08A01 01E Jul 31 2015 00 64 2 Installation Piping and Wiring Table 2 4 Wiring Cable Cable Wiring Cable Condition Terminal Cable Connections Inlet O D Shield for TIIS Protection system A M4 Not y A Electric circuit and 3 5 to 5 5 mm max screw required 2 heater power crimp on T 3 A tight 2 28 0 to ie HERE PW 1 25 to 5 5 mm max terminal g B left 1 16 0 mm C Contact output for 0 75 to 1 5 mm max For Required o system alarm 1 Cable length 1 km max MKKDSN s D Contact output for Note 3 annunciator Without protection M4 Not system screw required A Electric circuit and 3 5 to 5 5 mm max crimp on heater power terminal B Heater power 1 25 to 5 5 mm max Without protection 0 75 to 1 5 mm max For FKC Required System Cable length 1 km max Note 3 C Contact output for system alarm 1 D Contact output for annunciator E Analog input 16 points max F Contact input m 29 0 to 32 points max 16 0 mm Contact output a 6 Note 1 2 Junction 20 points max 2 box as H Serial needed
118. ution degree describes the degree to which a solid liquid or gas which degrades dielectric strength is adhering 2 applies to a normal indoor atmosphere Analyzer house If the analyzer is installed outdoors it should be constructed so as to protect it from rain and direct sunlight and to facilitate inspection and maintenance Figure 2 1 shows an example of an analyzer house The house should be designed to provide space for standard gas cylinders because the effects ofthe ambient temperature on standard gas can be better controlled indoors than outdoors It is also desirable for maintenance that the house accommodates an external sampling system if any except when leakage of toxic or flammable standard gas is to be avoided indoors The floor area shown in Figure 2 1 is the minimum requirement for the house Allow as much area as possible for the house taking into consideration the types of items to be accommodated and the space required for maintenance For the maintenance space refer to 1 2 External Dimensions Provide ventilation openings in the upper portion near the ceiling and lower portion near the floor of a side wall of the house Also provide a window and electric lights Carrier gas cylinders should be protected from exposure to direct sunlight and rainfall by placing them under the eaves of the house TI 11B08A01 01E Jul 31 2015 00 2 Installation Piping and Wiring 51 Unit mm Ventilation o
119. ve grounding Use crimp on terminals for all power cables and grounding see Figure 2 20 Use crimp on terminals suitable for the cable core see Table 2 8 Insulation covering inside diameter d Hole diameter a Lug m Lug length c diameter b Figure 2 20 Crimp on terminal Table 2 8 Size of crimp on terminal Hole Outside Insulation cross Screw diameter a diameter b Length c covering inside Applicable sectional area mm mm mm mm diameter d mm terminal 55mm 4 4to5 98orless 251029 B odess MOT 2 0 mm 4 4 8 7orless approx 21 5 8 orless quud 1 25 mm 4 4 8 7orless approx 21 5 8 orless P 2 Japan Co Ltd JST JST Co Ltd Power supply line to the protection system A B The power supply to protection system A is used for both heater power and electric circuit power The power supply or protection system B is used only for heater power Connect the attached ferrite core for ATEX IECEx or NEPSI Grounding must be wired Please do not forget to put protection film cover after wiring is finished TI 11B08A01 01E Jul 31 2015 00 74 2 Installation Piping and Wiring Power supply for heater Power supply for electric circuit and heater Contact output for system alarm 1 Contact output for annunciator o9 Q
120. x pd II B H2 T3 programmed temperature oven 145 C max isothermal oven 145 C max liquid sample valve 145 C max Ex pd II B H2 4 programmed temperature oven 95 max isothermal oven 95 max liquid sample valve 95 max Analyzer component names Cable entry Protection system B Conduit entry Flameproof enclosure 1 Protection system A Cover of safety system Flameproof enclosure 1 Electronics section Purged and pressurized L Vent for protective gas enclosure 2 instrumental air Name Door of Covers of late electronics section t electronics section p Control ho unit Protective gas instrumental air inlet p Oven safety unit Wid RN i l Door of Covers of pressure and Mj isothermal oven flow control section or programmed 1 Non purged and Oven l 11 temperature non pressurized enclosure oven door l li l li Isothermal oven L or programmed temperature oven Purged and pressurized enclosure 2 Note Replace the following term for FM CSA explosionproof models 1 Protection system A or B explosionproof enclosure 2 X pressurization enclosure or Type Y pressurization enclosure Figure2 Analyzer component names for explosionproof ty
121. y of power to GC8000 immediately and replace the safety system Safety function does not work correctly Safety system is used over replacement interval Replacement is needed even if all safety functions work correctly Contact your nearest Yokogawa representative Protection system Oven safety unit Replacement interval TI 11B08A01 01E Jul 31 2015 00 24 1 Overview 1 Overview This document is an excerpted version of the GC8000 User s Manual for the customer s convenience See also Operation Data for installation work and operation Three types of GC8000 are available Type 1 to 4 And each type has a wall mounting version and a self standing version Protection system _ Protection system mm Control unit i mm Control unit CD er GeO Ore 10 00 00 _ 10 00 00 Large isothermal oven E f Large isothermal oven z Mi Standard isothermal oven Type 1 Wall mounting Type 2 Wall mounting Protection system Explosion proof enclosure n Control unit Control unit cer O O

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