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HA501718U001_01 : Product Manual to support the Parker SSD

1. i ra m ra c lt 2 A z wi a 2 2 b 5 d D 1 8 03003 2 ra x 0 2 u dE B e P x x z S to 3 e A A 3l A 12 05 13 02 13 03 1304 12 01 12 02 12 03 12 04 1001 1003 1401 1403 no 1102 mo no 1206 11002 14104 i gt T 8 USER SUPPLY N o 110 230Vac 24Vdc 2 o 5 gt z 2 _ x us x gt gt gt gt i Lu a 5 c Y ul o x S e o a x W W O W Q a e gt AC30 Versatile Drive Installation 4 1 9 PID CONTROL m a lt 5 o d 2 B 9 5 2 5 d 2 2 2 5 z n 8 z a 2 2 2 2 E 2 3l 3l E E A 1205 1902 1803 t804 t20g 209 t204 t00901 09 0 Mus wol no no 268 wwe wej 2 gt EN Tu 8 USER SUPPLY N A o 110 230Vac 24Vdc d N E x a E 9 E lt z 2 a Q 2 a 5 5 c x Q i od A m ul 2 Q 9 a o AC30 Versatile Dri
2. 1038 Firmware Parameters Device Manager SD Card BOOL NOT OPERATOR 3 02603 1039 Application Parameters Device Manager SD Card BOOL NOT OPERATOR 3 02605 1097 Password in Favourite Parameters Keypad Graphical Keypad BOOL FALSE ALWAYS TECHNICIAN 02721 1098 Password in Local Parameters Keypad Graphical Keypad BOOL FALSE ALWAYS TECHNICIAN 02723 1100 Firmware Version Parameters Device Manager Drive info STRING NOT OPERATOR 02727 1107 Setup Base Modbus Parameters Device Manager Setup Wizard USINT 0 Same as PNO 1006 ALWAYS TECHNICIAN 02741 1109 Stack Pcode Parameters Device Manager Drive info STRING CONFIG OPERATOR 2 02745 1116 Control Module Pcode Parameters Device Manager Drive info STRING CONFIG OPERATOR 2 02759 1121 Comms Option Pcode Parameters Device Manager Drive info STRING CONFIG 2 4 02769 1125 10 Option Pcode Parameters Device Manager Drive info STRING CONFIG OPERATOR 2 4 02777 1129 Comms Option Serial Parameters Device Manager Drive info STRING ALWAYS OPERATOR 4 02785 1134 Option Serial No Parameters Device Manager Drive info STRING CONFIG 2 4 02795 1140 Run Key Action Control Screen USINT 0 0 RUN ALWAYS OPERATOR 2 4 02807 Parameters Keypad Local Control 1 JOG 1141 View Level Setup USINT 1 Same as PNO 945 ALWAYS OPERATOR 02809 Advanced
3. 0417 Main Torque Lim Advanced Setup Motor Control Control amp Type REAL 150 0 0 0 to 300 0 96 ALWAYS TECHNICIAN 01361 Parameters Motor Control Torque Limit 0418 Fast Stop Torque Lim Parameters Motor Control Torque Limit REAL 150 0 0 0 to 300 0 ALWAYS TECHNICIAN 01363 0419 Symmetric Torque Lim Parameters Motor Control Torque Limit BOOL FALSE ALWAYS TECHNICIAN 01365 0420 Actual Pos Torque Lim Advanced Monitor Motor amp Drive REAL 3e 038 to 3e 038 NOT TECHNICIAN 01367 Parameters Motor Control Torque Limit 0421 Actual Neg Torque Lim Same as PNO 420 REAL 3e 038 to 3e 038 NOT TECHNICIAN 01369 0422 VHz Shape Advanced Setup Motor Control Control amp Type USINT 0 0 LINEAR LAW STOPPE TECHNICIAN 4 01371 Parameters Motor Control Fluxing VHz 1 FAN LAW D 2 USER DEFINED 0423 VHz User Freq Parameters Motor Control Fluxing VHz ARRAY O 10 STOPPE ENGINEER 01373 D 0424 VHz User Freq 0 Parameters Motor Control Fluxing VHz REAL 0 0 0 0 to 100 0 96 STOPPE ENGINEER 4 01375 D 0425 VHz User Freq 1 Parameters Motor Control Fluxing VHz REAL 10 0 0 0 to 100 0 STOPPE ENGINEER 4 01377 D 0426 VHz User Freq 2 Parameters Motor Control Fluxing VHz REAL 20 0 0 0 to 100 0 STOPPE ENGINEER 4 01379 D 0427 VHz User Freq 3 Parameters Motor Control Fluxing VHz REAL 30 0 0 0 to 100 0 96 STOPPE ENGINEER 4 0138
4. 1 Leakage Inductance 2 Magnetising Current 3 Rotor Time Constant 0258 Autotune Test Disable Stator Resistance Same as PNO 255 BOOL FALSE ALWAYS TECHNICIAN 4 01043 0259 Autotune Test Disable Leakage Inductance Same as PNO 255 BOOL FALSE ALWAYS TECHNICIAN 4 01045 0260 Autotune Test Disable Magnetising Current Same as PNO 255 BOOL FALSE ALWAYS TECHNICIAN 4 01047 0261 Autotune Test Disable Rotor Time Constant Same as PNO 255 BOOL FALSE ALWAYS TECHNICIAN 4 01049 0274 Autotune Ramp Time Same as PNO 255 TIME 10 000 1 000 to 1000 000 5 ALWAYS TECHNICIAN 4 01075 0305 Current Limit Advanced Setup Motor Control Control amp Type REAL 150 0 0 0 to 300 0 96 ALWAYS TECHNICIAN 01137 Parameters Motor Control Current Limit 0307 Regen Limit Enable Parameters Motor Control Current Limit BOOL TRUE ALWAYS ENGINEER 4 01141 0310 VHz Flying Start Enable Parameters Motor Control Flycatching BOOL FALSE ALWAYS TECHNICIAN 4 01147 0311 VC Flying Start Enable Parameters Motor Control Flycatching BOOL FALSE ALWAYS TECHNICIAN 4 01149 0312 Flying Start Mode Parameters Motor Control Flycatching USINT 0 O ALWAYS ALWAYS TECHNICIAN 4 01151 1 TRIP OR POWER 2 TRIP 0313 Search Mode Parameters Motor Control Flycatching USINT 0 0 BIDIRECTIONAL ALWAYS TECHNICIAN 4 01153 1 UNIDIRECTION 0314 Search Volts Parameters Motor Control Flycatching REA
5. D 39 240 5 0 D 40 MODUS M D 41 Modbus RTU niri cba cxi uas Ce bacs eo ve asas cs D 42 Modbus D 43 Dr D 44 Motor Nameplate D 47 Option Etherriet 5 1 inire mision AE SAAE NEE D 48 Pattern Generator 1 eue ete D 49 j D 50 PMAC 4 D 52 PMAC Motor Data 2 etre D 53 SV D 55 Preset Speeds 21 2111 nnne D 63 Profibus DP V41 ise csiecsscsscvvsnccscnsste stannic costasetesinacnecsinacteceenivnvvecntezinacnvencsae D 65 PROFINET cates D 66 Raise LOWGT e D 67 RIMP D 69 Read ProCeS e D 73 Scale Setpoint cnet er niei abra D 74 SO CGUGMCIING eT D 75 Setup Wizard 2 2 niue c
6. E 1 E Plan Library iieri iint erint aa E 1 Appendix Technical Specifications F 1 Understanding the Product Code eene F 1 Model Number 2i cin toa cuiua censui i ono seta ce guae se ia F 1 Environmental Details eese enne F 2 Earthing Safety Details triente tne theatro nana Re F 3 INTERNAL Cooling Farnis i nonet ecrire tene enhn F 3 Electrical Ratings 400V Build F 4 Input Fuse Ratings 444 4 22 0111111 F 6 Input Fuse Ratings North America and Canada F 6 FRAME D Internal Dynamic Brake Switch 2 F 7 FRAME E Internal Dynamic Brake Switch F 7 FRAME Internal Dynamic Brake F 7 Supply Short Circuit Rating 1 1 ce cena F 8 Analog Inputs Outpults 1 5 1 2 cec ternera detenta Lee F 9 REFERENCE OU TPuUlts urere rne tin rnnt ru pun ca ERE maa F 9 Digital UM OUTS io Ss sess acces ck ote reir tie Eo cie noe deer EE
7. a 2 STO State Transition Diagram The flow chart below shows how the drive responds to STO inputs start and stop commands Out of box state Normal startup state X10 01 low X10 03 low Drive cannot run X10 01 high X10 01 high X10 03 low Drive cannot run X10 03 high X10 01 low X10 03 high Drive cannot run X10 01 low X10 03 low Tx LR E An MD M Fault state Drive cannot run ALL Power must be cycled 2 3 seconds typical 2 3 seconds typical X10 01 high X10 03 high X10 01 high X10 03 high Drive enabled but not running X10 03 low X10 01 low STOP command START command X10 01 high X10 03 high Drive runs X10 03 low X10 01 low AC30 Versatile Drive S SS ee Safe Torque Off 6 15 es SS Transitional state User should avoid remaining in this state UT UTR IAN XLI IBI I ILI One channel operation Two channel operation 6 16 Safe Torque Off STO Trip Annunciation The GKP will display a STO trip message when STO becomes active i e STO prevents the drive from starting thus kkkk TRIPPED kkkk SAFE TORQUE OFF GKP Display This message is displayed immediately if on starting the drive or whilst the drive is running e or both STO user inputs
8. 31V 4F0038 97 4 112 6 1 AC30 Versatile Drive F 6 Technical Specifications Product Code Input Fuse Rating A Product Code Input Fuse Rating A NORMAL DUTY HEAVY DUTY NORMAL DUTY HEAVY DUTY 400 ARIA 80 460 0 4 31V 4D0004 6A 6A 31V 4E0016 20A 16A 31V 4D0005 8A 6A 31V 4E0023 25A 20A 31V 4D0006 10A 8A Frame F 31 400008 10A 8A 31V 4F0032 32A 25A 31V 4D0010 12A 10A 31V 4F0038 40A 32A 31V 4D0012 16A 10A Product Code Input Fuse Rating A Product Code Input Fuse Rating A NORMAL DUTY HEAVY DUTY NORMAL DUTY HEAVY DUTY 400 ARIA 80 460 0 45 6 Frame D Frame E 31V 4D0004 6A 6A 31V 4E0016 20A 15A 31V 4D0005 10A 6A 31V 4E0023 25A 20A 31V 4D0006 10A 10A Frame F 31V 4D0008 10A 10A 31 4 0032 35A 25A 31V 4D0010 10A 10A 31V 4F 0038 40A 35A 31V 4D0012 15A 10A AC30 Versatile Drive Technical Specifications F 7 Product Code Motor Power Brake Switch Peak Brake Brake Switch Continuous Brake Minimum kW hp Peak Current A Dissipation KW hp Continuous Current Dissipation Brake Resistor A kW hp Value 20s maximum 30 duty 400V Build Variant 380 480V 10 45 65Hz DC link brake voltage 765V 31V 4D0004 1 1 1 5 1 5A 1 1 1 5 1 0 75 520 31V 4D0005 1 5 2 2 2A 1 7 2 3 1 4 1 1
9. Heatsink 75 minimum cable entry Isolated forced air flow Natural air flow not fan assisted Figure 4 2 Air Clearance for a Cubicle Mount Product Application Frame D Illustrated AC30 Versatile Drive CUBICLE MOUNTING DETAILS ALL FRAME SIZES N 9 AC30 Versatile Drive Rear view showing fixing holes for cubicle mount Fixing holes Installation 4 3 MOUNTING BRACKETS The brackets can be moved up down by using the alternative holes which are set at 15mm intervals For hole and fixing dimensions see page 4 6 For top and bottom cover removal See page 4 7 4 4 Installation Through Panel Mount DIMENSIONS FOR THROUGH PANEL INSTALLATION Through panel mounting a drive in a cubicle allows you to use a smaller cubicle because much of the heat generated by the drive is dissipated outside the cubicle Ww w1 D D1 M4 Thread js c
10. 44 4 1011111 6 16 Safety Warnings and Limitations eene 6 17 Example User Wirihg rrt naaa aannamen amaaa danaa aa 6 19 Applications that do not require STO function 6 20 Minimum STO 2 6 21 STO Implementation with Safety Control Unit 6 22 SS1 Implementation using Safety Control Unit 6 24 STO Function Checking eere 6 26 Comprehensive 6 27 The following test steps must be 6 28 CDrer c 6 32 Troubleshooting nennen nnns 6 33 Chapter 7 The Graphical Keypad 7 1 eC M 7 2 Mijn M eceesacecncvaneesesuectucteradevececsacuseavandvecresdtucnerszin 7 3 The DISplay AAA AAAA 7 4 Drive Status Summary nennen e itta nna nu sanaan aina 7 4 Soft key action 2 222 2 1111 7 5 PDS i este KA ERRRNRRE 7 5 The Menu System entente nth re bres 7 6 Navigating the Menu S
11. 1 Series 4 5 kg 10 Ibs 286 0 11 26 270 0 10 6 100 0 3 93 80 0 3 15 10 0 0 39 255 0 10 0 6 8 kg 15 lbs 333 0 13 11 320 0 12 6 6 5 0 25 1125 0 4 92 100 0 3 93 12 5 0 49 255 0 10 0 10 0 kg 22 Ibs 383 0 15 07 370 0 14 5 6 5 0 25 150 0 5 90 125 0 4 92 12 5 0 49 255 0 10 0 All dimensions are millimetres inches AC30 Versatile Drive 4 2 Installation MOUNTING THE DRIVE The unit must be mounted vertically on a solid flat vertical surface or mounted inside a suitable cubicle depending upon the required level of EMC compliance refer to Appendix F Technical Specifications VENTILATION The drive gives off heat in normal operation and must therefore be mounted to allow the free flow of air through the ventilation slots and heatsink Maintain minimum clearances for ventilation as given in the tables below to ensure adequate cooling of the drive and that heat generated by other adjacent equipment is not transmitted to the drive Be aware that other equipment may have its own clearance requirements When mounting two or more AC30 units together these clearances are additive Ensure that the mounting surface is normally cool Minimum Air Clearance Frames D E amp F Cubicle Mount Product Application Europe IP2x USA Canada Open Type The drive must be mounted in a suitable cubicle
12. Versatile Drive 26 Environmental RESTRICTION EVALUATION AUTHORISATION AND RESTRICTION OF CHEMICALS REACH The Regulation EC No 1907 2006 of the European Parliament and of the Council of 18 December 2006 concerning the Registration Evaluation Authorization and Restriction of Chemicals REACH entered into force on June 1 2007 Parker agrees with the purpose of REACH which is to ensure a high level of protection of human health and the environment Parker is compliant with all applicable requirements of REACH The registration requirements do not apply to Parker since it is neither a manufacturer nor an importer of preparations into Europe However product article manufacturers or importers into Europe are obligated under Article 33 of REACH to inform recipients of any articles that contain chemicals on the Substances of Very High Concern SVHC candidate list above a 0 1 concentration by weight per article As of 19 December 2011 VSD products manufactured and marketed by Parker do not contain substances on the REACH SVHC candidate list in concentrations greater than 0 1 by weight per article Parker will continue to monitor the developments of the REACH legislation and will communicate with our customers according to the requirement above RESTRICTION OF HAZARDOUS SUBSTANCES RoHS This product is in full compliance with RoHS Directive 2011 65 EU with respect to the following substan
13. 13 MOTOR 14 EXTERNAL TRIP 15 BRAKE SHORT CCT 16 BRAKE RESISTOR 17 BRAKE SWITCH 18 LOCAL CONTROL 19 COMMS BREAK 20 LINE CONTACTOR 21 PHASE FAIL 22 VDC RIPPLE 23 BASE MODBUS BREAK 24 24V OVERLOAD 25 PMAC SPEED ERROR 26 0VERSPEED 27 SAFE TORQUE OFF 28 INTERNAL FAULT 0697 Enable 1 32 Parameters Trips Trips Status DWORD 0000FF7F 0 OVER VOLTAGE 1 UNDER VOLTAGE 2 0VER CURRENT 3 STACK FAULT 4 STACK OVER CURRENT 5 CURRENT LIMIT 6 MOTOR STALL 7 INVERSE TIME 8 I2T 9 LOW SPEED 10 HEATSINK OVERTEMP 11 AMBIENT 12 MOTOR 13 EXTERNAL TRIP 14 SHORT 15 BRAKE RESISTOR 16 BRAKE SWITCH 17 LOCAL CONTROL 18 COMMS BREAK 19 LINE CONTACTOR 20 PHASE FAIL 21 VDC RIPPLE 22 BASE MODBUS BREAK 23 24V OVERLOAD 24 PMAC SPEED ERROR 25 0VERSPEED 26 SAFE TORQUE OFF 27 INTERNAL FAULT ALWAYS TECHNICIAN 01921 0698 Enable 1 32 DVER VOLTAGE Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01923 0699 Enable 1 32 UNDER VOLTAGE Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01925 0700 Enable 1 32 DVER CURRENT Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01927 0701 Enable 1 32 5 FAULT Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01929 0703 Enable 1 32 CURR
14. Panel 75 minimum cable entry Heatsink Control n Isolated Natural air flow forced air flow not fan assisted Figure 4 4 Air Clearance for a Through Panel Mount Product Application Frame D Illustrated AC30 Versatile Drive 4 6 Installation THROUGH PANEL MOUNT CUTOUT DETAILS Frame D 99 79 79 10 1 5 Overall product width Cutout Fixings Suitable fixings or clearance for M4 typical 11 250 262 284 Frame E 124 104 102 10 10 75 297 309 330 Frame F 149 129 127 10 11 347 359 381 Corners of cutout to be sharp H Cutout J Fixing centres K Overall product length Product Overall Footprint Versatile Drive Installation 4 7 THROUGH PANEL MOUNTING DETAILS ALL FRAME SIZES 1 Unscrew and remove mounting brackets gt amp Bottom Cover Removal Information 2 Remove top and bottom covers by inserting screwdriver straight into the slot and push to release the catch then slide off cover 00000 7 00000 _ 0099921 00 00909 00009 aman AC30 Versatile Drive 4 8 Installation Snap out to allow entry to the braking terminals 3 Fit gasket to the dri
15. STO test Comprehensive Check Activity Expected reaction and effect With drive running and motor turning at SPT1 momentarily disconnect terminal MOTOS imine diately 6 X10 01 maximum duration of disconnect 1 second while retaining 24V at Drive must report STO trip immediately 10 05 06 must remain OFF Drive must restart at SPT1 7 Ensure terminals X10 01 and X10 03 are both 24V Try to restart the drive STO trip must clear X10 05 and 06 must remain OFF Channel B Check STO test Comprehensive Check Activity Expected reaction and effect With drive running and motor turning at SPT1 momentarily disconnect terminal Motor Must Immediately coast 8 X10 03 maximum duration of disconnect 1 second while retaining 24V at Drive must report STO trip immediately ern X10 05 and 06 must remain OFF Drive must restart at SPT1 9 Ensure terminals 10 01 10 03 are both 24 Try to restart the drive STO trip must clear X10 05 and 06 must remain OFF AC30 Versatile Drive 6 30 safe Torque Off Channel A Fault Check STO test Comprehensive Check Activity Expected reaction and effect Ensure the drive is running and the motor is turning at SPT1 Motor mustimmedately coas is Fes 10 Di inal X10 01 f imatelv 5 dei 43 ds Drive must report STO trip immediately isconnect termina or approximately 5 seconds
16. AC30 Versatile Drive 11 START The Graphical Keypad 7 3 Only operates when Local start stop control mode is active Control Runs the motor Trip reset Resets any trips and then runs the motor 9 STOP Control Stops the motor when local start stop control mode is active Trip reset Resets any trips Navigation Displays the previous level s menu Edit Aborts the edit leaving the value unchanged Changes the control mode Navigation Displays the next menu level or parameter Changes to edit mode when a parameter is selected Edit Accepts the value of the displayed parameter Long Press greater than 1s Displays information about the selected parameter Navigation Moves up through the list of parameters Edit Increments the value of the displayed parameter LEFT Navigation Moves down through the list of parameters Edit Decrements the value of the displayed parameter Navigation Displays the previous level s menu Edit Selects the digit to be changed RIGHT Navigation Displays the next menu level or parameter Edit Selects the digit to be changed 7 4 The Graphical Keypad The Display The display is divided into three areas The top line shows a summary of the drive status the center region is the main work area and the bottom line is used to indicate the action associated with the soft keys DRIVE STATUS SUMMARY The top line of the display show
17. 4 7 22 B 1 Drive State Machine B 1 402 M B 1 Sequencing State 1 Sequencing daana Andien adnada imis 2 State 3 COMMAND WORD ois 5 STATUS WORD 6 Contents 3 Sj Appendix C 1 Applicable Standards iii oec peii Ennii dE xxix Pe Xy C 1 EUROPEAN nnana 2 EMC Compliance EMC Standards Comparison 0 1 4 11 C 4 Radiate Sa ed dee eae eu ewe C 4 Conducted Emission 5 AC30 EMC Compliance 4 2 20224212 C 6 EMC Installation Guidance nnmnnn C 9 Protective Earth PE 444 121 C 9 mitigating Radiated 222
18. Figure 9 5 Task selection The first page of the PDQ wizard allows you to choose the task you wish to perform Figure 9 5 shows the default selection Setup a New Drive To start this wizard task click on the Next button or the Drive page in the title bar Note No data or settings will be changed in the Drive until the Commission page is reached and download is confirmed by the Engineer AC30 Versatile Drive Setup Wizard 9 9 FIND DRIVE 0 Parker Setup a New Drive Drive E di di AC30 000046001025 AC30 0000460010088 AC30 000D46001030 AC30 000046001025 38 0A 400V 172 18 176 196 1 0 4190 ETB Drive Name 000046001025 Stack 38 0 400V Vo NONE Back B Firmware 1 0 4190 IP Address 172 18 176 196 Option NONE Figure 9 6 Automatic Drive detection The wizard will automatically detect all AC30 Drives that are visible to the PC via it s Ethernet connections This normally takes 10 seconds during which time the user interface will go grey and will not respond to you Once the Drive detection is complete find your Drive in the list and click on it with the mouse Information about the selected Drive will be displayed in the status area at the bottom of the screen Ensure you have selected the correct Drive before continuing Click on the Next button to begin Commissioning this Drive AC30 Versatile Drive 9 10 Setup Wizard Troubleshooting Drive dete
19. 11er ILI Lue reae m ta atre ra 6 3 EN61800 5 2 2007 and 61508 2 4 6 4 Safety Specification eeeeeeeeeeeeeeenennennennnnnnnnnnn 6 5 EMC Specification SR RRRE BEER 6 5 2 Contents User 8 6 6 STO Technical 2 40422 44 6 8 Inputs Specifications inii a coda ccu 6 8 5 6 9 luus p 6 10 STO Input Timing Diagrams eee 6 11 Ideal Operation Esc reus cuc 6 11 Typical Operation eL cede ona e d 6 12 Fault OperatiOn 2 1 ia coti cea conto 6 13 Pulsed Inputs 1 1 2 nori catania ca a cea ra a eia inani 6 14 STO State Transition Diagram eene 6 15 STO Trip Annunciation 44 1224 11 6 15 STO Trip
20. DANGER IF KA1 IS DE ENERGISED DO NOT ACCESS THE MACHINE AS A FAULT MAY BE PRESENT THE USER MUST RESOLVE THE DETECTED FAULT BEFORE USING THE STO FEATURE FAILURE TO DO SO COULD RESULT IN STO NOT BEING ACHIEVABLE AND THUS THE MOTOR MAY ROTATE UNEXPECTEDLY AND COULD RESULT IN INJURY DEATH OR DAMAGE PARKER WILL NOT ACCEPT ANY LIABILITY FOR FAILURE TO DO THIS OR FOR ANY CONSEQUENTIAL LOSS OR DAMAGE Note if either channel of the Safety Demand is requested while the motor is rotating the motor will coast to rest unless external forces act on it AC30 Versatile Drive 6 24 safe Torque Off SS1 IMPLEMENTATION USING SAFETY CONTROL UNIT This Safe Stop 1 SS1 implementation causes the drive to come to rest in a controlled manner and STO is actioned after a time delay determined by the safety delay relay This conforms to SS1 defined in EN61800 5 2 2007 para 4 2 2 3 c The example shows wiring and terminal numbering for a Siemens 3TK2827 but similar products are available from other vendors Use of this Siemens part does not imply it is suitable for the user s application The user must select and assess appropriate equipment m THIS WIRING MUST BE WITHIN THE CONTROL CUBICLE 24VDC DRIVE STOP SAFETY R b2licz2oz DEMAND 12 05 POWER SUPPLY Note On power up the Safety Control Unit outputs are OPEN thus STO is requested of the AC30 This responds by energising 1 if both channels
21. F 10 Digital Outputs 1er oreet o tto sera sins ceca Fas ue ue F 10 USER 24v SUPPLY X13 05 F 11 11 Safety 1 1 Chapter 1 Safety Safety Information Caution CAUTION notes in the manual warn of danger to equipment WARNING NOTES IN THE MANUAL WARN OF DANGER TO PERSONEL Requirements INTENDED USERS This manual is to be made available to all persons who are required to install configure or service equipment described herein or any other associated operation The information given is intended to highlight safety issues and to enable the user to obtain maximum benefit from the equipment Complete the following table for future reference detailing how the unit is to be installed and used INSTALLATION DETAILS Model Number Where installed see product label for your own information Unit used as a 1 Cubicle mounted refer to Component O Relevant Apparatus Unit fitted Certification 1 Through Panel Mounted APPLICATION AREA The equipment described is intended for industrial motor speed control utilising AC induction or AC permanent magnet synchronous machines AC30 Versatile Drive 1 2 Safety PERSONNEL Installation operation and maintenance of the equipment should be carried out by competent personnel A competent person is someone who is technically qualified and familiar with all safety i
22. Page No Control Wiring 422 2 4 1 4 14 Wiring Diagrams iere eet tente terim ennt 4 15 Minimum Connectlons 1 c cce eee eunte nea nna unas nta 4 15 Basic Speed COmtrol vie iunii cicatrix aps IE P2 xEREUDAIRRiRARPARKNR CR 4 16 Presets speeds eredi ia x EX ERE RENE 4 17 Raise Lower METER 4 18 PID COMI 4 19 AUXIELIARY 685 lt lt lt lt lt lt ntn n rni ono na enano 4 19 AUXILLIARY ce 4 20 AUTO MANUAL CONTROL 44222 244412 4 21 Terminal Block WIRE 4 22 Terminal Tightening Torques 2 2 1 4 23 Optional Equipmiaent 1 2 2 2 eria erra rio eoru ao suona nao 4 23 Brake WKN Go m 4 23 Fitting a Remote 1 11 4 24 Getting Started uec 4 25 GKP Setup Wizard cn cc aca ce ra
23. 13 EXTERNAL TRIP 14 BRAKE SHORT 15 BRAKE RESISTOR 16 BRAKE SWITCH 17 LOCAL CONTROL 18 COMMS BREAK 19 LINE CONTACTOR 20 PHASE FAIL 21 VDC RIPPLE 22 BASE MODBUS BREAK 23 24V OVERLOAD 24 PMAC SPEED ERROR 25 0VERSPEED 26 SAFE TORQUE OFF 27 INTERNAL FAULT 0764 Active 1 32 DVER VOLTAGE Same as PNO 763 BOOL NOT OPERATOR 02055 0765 Active 1 32 UNDER VOLTAGE Same as PNO 763 BOOL NOT OPERATOR 02057 0766 Active 1 32 DVER CURRENT Same as PNO 763 BOOL NOT OPERATOR 02059 0767 Active 1 32 STACK FAULT Same as PNO 763 BOOL NOT OPERATOR 02061 0768 Active 1 32 5 OVER CURRENT Same as PNO 763 BOOL NOT OPERATOR 02063 0769 Active 1 32 CURRENT LIMIT Same as PNO 763 BOOL NOT OPERATOR 02065 0770 Active 1 32 MOTOR STALL Same as PNO 763 BOOL NOT OPERATOR 02067 0771 Active 1 32 INVERSE TIME Same as PNO 763 BOOL NOT OPERATOR 02069 0772 Active 1 32 MOTOR 2 Same as PNO 763 BOOL NOT OPERATOR 02071 AC30 Versatile Drive D 1 1 Parameter Reference 0773 Active 1 32 LOW SPEED Same as PNO 763 BOOL NOT OPERATOR 02073 0774 Active 1 32 HEATSINK OVERTEMP Same as PNO 763 BOOL NOT OPERATOR 02075 0775 Active 1 32 OVERTEMP 763 BOOL NOT OPERATOR 02077 0776 Active 1 32 MOTOR OVERTEMP Same as PNO 763 BOOL NOT OPERATOR 02079 0777 Active 1 32 EXTERNAL TRIP
24. 4 25 Ethernet Communications 4 4 2 11 4 26 Chapter 5 Associated Equipment 5 1 Main Points iis ccna case snes scensencesvadsncdicatcesanenscecanieesssandendndcisnduntaetescnichseandecieesens 5 1 Motor Chokes creto eR Ru 5 2 Dynamic Braking Resistors eene 5 3 LIRI guice 5 3 Dynamic Braking Resistors eene enn 5 4 Resistor SelectlOn o nre access ceva seasieaccexs denada Eug gel gena cO na a kx uS 5 4 Circuit Breakers nerit trt rents nba nnn anda 5 6 External EMC Filters rare rone terne urhe ie nnns 5 6 Input Ch keS qe 5 7 Gaskets 5 7 Cabling Bracket for Control amp Main 5 7 Option ERE 5 8 INSTALLATION DETAILS nurse nune abu nn impe atu 5 9 Chapter 6 Safe Torque Off SIL3 PLe 6 1 General 4 422 44444222 0 nnne 6 1 STO Functional Descrtiption 2 2 cecus Pea cone cea ceni ce sue 6 2 Alignment to European Standards 6 3 EN1SO13849 1 2008
25. AC30 Versatile Drive climate control filtration Frame D E F fluid amp gas handling hydraulics HA501718U001 Issue 1 pneumatics process control Product Manual sealing amp shielding Darker ENGINEERING YOUR SUCCESS FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS DESCRIBED HEREIN OR RELATED ITEMS CAN CAUSE DEATH PERSONAL INJURY AND PROPERTY DAMAGE This document and other information from Parker Hannifin Corporation its subsidiaries and authorized distributors provide product or system options for further investigation by users having technical expertise The user through its own analysis and testing is solely responsible for making the final selection of the system and components and assuring that all performance endurance maintenance safety and warning requirements of the application are met The user must analyze all aspects of the application follow applicable industry standards and follow the information concerning the product in the current product catalogue and in any other materials provided from Parker Hannifin Corporation or its subsidiaries or authorized distributors To the extent that Parker Hannifin Corporation or its subsidiaries or authorized distributors provide component or system options based upon data or specifications provided by the user the user is responsible for determining that such data and specifications are suitable and sufficient for
26. Chapter 1 Safety qe 1 1 Requirements erronee etr hte pce aaan iiiaae 1 1 Intended Users 15 1 1 Application AF iini re 1 1 5 RE 1 2 1 2 Chapter 2 Introduction 2 1 About this Manual 2 ern itr nnn anuo anA aaae Enies 2 1 How the Manual is Organised 2 222 11 2 1 Initial Steps 2 2 PC Requirements 2 20 coca aes ce dau ro co ER aea aaeain CE 2 2 Equipment Inspection 44 42 2 2 1222 2 3 Product Coder L 2 3 Packaging and Lifting Details 2 4 Chapter 3 Product Overview 3 1 Product Range nee to DR an ieee 3 1 AC30 Frame D E FF iei 3 1 Control Feat res 1 rior e HERREN 3 2 Functional Overview 11 3 3 Chapter 4 iuis aiio 4 1 Cubicle ERR RERO SN PKKE EAKRRARRAR AERE c 4
27. Use the following DNS server addresses Show icon in notification area when connected Notify me when this connection has limited or nq OK LA AC30 Versatile Drive Ethernet 12 11 Parameter Summary 0919 Ethernet State Type USINT enumerated Base Communications parameter Provides the state of the AC30 Ethernet link Range RW RO Saved Config 0 INITIALISING Driver initialising RO x 2 1 LINK Ethernet not connected to network 2 RESOLVING IP Waiting for an IP address to be set manually 3 RESOLVING DHCP Waiting for a DHCP server to provide an IP address 4 RESOLVING AUTO IP Waiting to Auto IP to provide an IP address 5 RESOLVED IP IP address is set communication is possible 6 STOPPING DHCP AC30 is stopping the DHCP service 7 DUPLICATE IP Another device on the network has the same IP address 8 FAULT Fault detected 0920 MAC Address Type String Base Communications parameter Provides the state of the AC30 Ethernet link Range RW RO Saved Config XX XX XX XX XX XX RO x x AC30 Versatile Drive 1 2 1 2 Ethernet PNO Parameter Descriptions 2 0926 IP Address Type DWORD IP address Base Communications parameter Provides the current IP address of the AC30 Ethernet Range RW RO Saved Config 0 0 0 0 RO x x 255 255 255 255 0927 Subnet Ma
28. indows Internet Explorer provided by Parker Hannifin Corp orth America US USA Parker Parker Hannifin SSD Drives Ge J E hetp wmw parker com portal site PARKER menuitem bc659799d3cF5c6315731910237adicaj vanextoid 37cc1 eeesbSae2 1 OVgnVCM10000048021dacRCRDBWanextfmt EN m 4r gt x lt uve Jef Fie Edt View Favorites Tools Help Links 1 Select 5 We DY Hannifin SSD Drives North America US USA P Feeds deb Prit gt 22 Tools SSD Drives North Americg Click to Search Parker com by Keyword or Part Division Home Products Literature Where to Buy About Us Contact Us gt SSD Drives Division North America gt Support Support Contact Us Customer Toolbox Henn SSD Drives Division North America Sofware Downloads 9225 Forsyth Park Drive USS Field Sales Territory Map Charlotte NC EP Downloads 28273 United States Training sses Returns Policy and Form Tel 704 588 3246 Fax 704 588 3249 Catalogs and Literature Parker s catalogs brochures manuals and safety data sheets are available for viewing and downloading Contact Us Send your inquiry by email or phone and our customer care team will assist you Parker Hannifin Corp 2012 Privacy Policies Safety ParkerStore Site Map http www parker com portalsite PARKER menuitem 338f315e827b2c6315731910237ad
29. 0406 0584 0327 0 446 0 594 0 814 M 15 0 000 0 000 0 000 0 000 0 000 0 000 17 0153 0 205 0190 0 259 0 345 0 472 19 0126 0 176 0 167 0 203 0 257 0 349 21 0 000 0 000 0 000 0 000 0 000 0 000 23 0065 0088 0 130 0 178 0 236 0 32 AC30 Versatile Drive 0 064 0 000 Total RMS Current A THD V 0 085 0 000 rrent A 0 000 0 184 0 000 0 253 0 000 22 Supply Harmonic Analysis Frame E Normal Duty h 2 Assumptions Rsce 120 at 400V where Q4 is the rated rms value of the fundamental voltage of the supply THD V x 100 2 Q transformer The results conform to 61000 3 12 201 1 ESTE E Fundamental Voltage V 400 Three Phase _ Motor Power Typical Motor 8 Efficiency RMS Current A 15 Total RMS Current A 23 046 THO IV Versatile Drive Compliance C 23 Supply Harmonic Analysis Frame F Normal Duty h 2 Assumptions Rsce 120 at 400V where Q is the rated rms value of the fundamental voltage of the supply THD V x 100 2 0 transformer The results conform to 61000 3 12 2011 Fundamental Voltage 400 Three Phase ie Power Motor Harmonic rrent A Total RMS Current A THD V AC30 Versatile Drive 24
30. 1 C 10 Cabling Requirements ciere peer ant ieu nbn C 12 Internal Filter Disconnection C 18 Harmonic Information eeeeeeeneneeeeeeseeeeeenenees C 21 Requirements for North American and Canadian Compliance C 24 North American 2 2 44 C 24 Canadian Compliance 2 22 1 2 5 220a cac c aua c acc snas tac c arraira aia C 25 North American and Canadian Compliance Information C 25 ENVIFOMIMOMTAN 28 Restriction Evaluation Authorisation and Restriction of Chemicals REACH 28 Restriction of Hazardous Substances RoHS C 28 Waste Electrical and Electronic Equipment WEEE C 29 Appendix D Parameter Reference D 1 Parameter Descriptions 420 24 444222 D 1 MT D 2 BACnet P 40 D 4 BAGCnet MSTD 11 5 rna ce etras aaa da coa aa a nana cauaa db Ya ana Co doses D 5 ED D 6 D 7 E c D 8 COMMS cas
31. Enumerated Value Motor Type 0 INDUCTION MOTOR 1 PMAC PERMANENT MAGNET MOTOR 0512 Control Strategy Select control strategy selection parameter Allows the user to select the method of controlling the motor Enumerated Value Motor Type 0 VOLTS HERTZ CONTROL 1 VECTOR CONTROL Functional Description The motor selection is the first step in setting the control mode The selection of control strategy comes next with the permitted settings as follows Induction motors be run in either volts hertz mode or vector mode Permanent magnet motors can only be run in vector control mode AC30 Versatile Drive Parameter Reference D 1 1 ControlNet Advanced Setup Communications Option ControlNet Parameters Option Comms Comms ControlNet Refer to ControlNet Technical Manual HA501936U001 AC30 Versatile Drive D 1 2 Parameter Reference Current Limit Parameters Motor Control Current Limit Designed for all Motor Control Modes This function allows you to set the maximum level of motor rated current as a of the user set Motor Current which is allowed to flow before current limit action occurs If the measured motor current exceeds the current limit value with a motoring load the motor speed is reduced to shed the excess load If the measured motor current exceeds the current limit value with a regenerating load the motor speed is increased up to a maximum of 100 Speed in RPM Scale Setpoint The maxim
32. 31 0 541 585 000 parker nl parker com NO Norway Asker Tel 47 66 75 34 00 parker norway parker com NZ New Zealand Mt Wellington Tel 64 9 574 1744 PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland parker com PT Portugal Leca da Palmeira Tel 351 22 999 7360 parker portugal parker com RO Romania Bucharest Tel 40 21 252 1382 parker romania parker com RU Russia Moscow Tel 7 495 645 2156 parker russia parker com SE Sweden Spanga Tel 46 0 8 59 79 50 00 parker sweden parker com SG Singapore Tel 65 6887 6300 SK Slovakia Banska Bystrica Tel 421 484 162 252 parker slovakia parker com SL Slovenia Novo Mesto Tel 386 7 337 6650 parker slovenia parker com TH Thailand Bangkok Tel 662 717 8140 TR Turkey Istanbul Tel 90 216 4997081 parker turkey parker com TW Taiwan Taipei Tel 886 2 2298 8987 UA Ukraine Kiev Tel 380 44 494 2731 parker ukraine parker com UK United Kingdom Warwick Tel 44 0 1926 317 878 parker uk parker com US USA Cleveland Tel 1 216 896 3000 VE Venezuela Caracas Tel 58 212 238 5422 ZA South Africa Kempton Park Tel 27 0 11 961 0700 parker southafrica parker com European Product Information Centre Free phone 00 800 27 27 5374 from AT BE CH CZ DE EE ES FI FR IE IL IS IT LU MT NL NO PT SE SK UK Parker Hannifin Manufacuring Limited Automation Group SSD Drives Europe New Court
33. Click Install to begin the installation If you want to review or change any of your installation settings click Back Click Cancel to AC30 Versatile Drive Setup Wizard 9 5 InstallShield Wizard Completed v the following program to install on this computer The InstallShield Wizard has successfully installed ParkerDriveQuicktool Click Finish to exit the wizard Program name ParkerDriveQuicktool Verified publisher parker hannifin manufacturing limited File origin Hard drive on this computer V Show details Change when these notifications appear Figure 9 2 InstallShield Follow the steps of the InstallShield Wizard STARTING THE WIZARD AC30 Versatile Drive 9 6 Setup Wizard Default Programs li Desktop Gadget Gallery Internet Explorer Windows Anytime Upgrade K Windows Fax and Scan Windows Update 4 Back Search programs and files p Figure 9 3 Start the Wizard AC30 Versatile Drive Setup Wizard 9 7 Parker Drive Quicktool Figure 9 4 Desktop shortcut Once the InstallShield completes run the PDQ from the Start menu as shown or from the desktop shortcut as shown in Figure 9 4 AC30 Versatile Drive 9 8 Setup Wizard TASK SELECTION Choose Task Drive Application Motor Motor Control inputiOutput Communications Commission Monitor Select a task Setup a New Drive Setup a connected Drive with a new configuration
34. Leakage current Less than 0 1mA ON state Maximum output current 150mA Overcurrent protection Included Resistance between output terminals Less than 60 WARNING WIRED CONNECTIONS TO TERMINALS X10 01 X10 03 X10 05 AND X10 06 MUST BE LESS THAN 25 METRES IN LENGTH AND REMAIN WITHIN THE CUBICLE OR DRIVE ENCLOSURE PARKER IS NOT LIABLE FOR ANY CONSEQUENCES IF EITHER CONDITION IS NOT MET AC30 Versatile Drive 6 10 safe Torque Off TRUTH TABLE STO Input A STO Input B STO Status Output Overview Drive Function X10 01 X10 03 X10 05 X10 06 Drive cannot start or supply power to its motor STO trip reported STO Active OV OV ON This is the intended safe state of the product with correct dual channel operation Drive cannot start or supply power to its motor STO trip reported If either of these conditions persists for more than 24V OV 3 0 seconds the maximum fault detection time the STO Abnormal one function will lock into a fault state The drive cannot start until channel the fault is rectified all power is removed and reapplied both OFF operation mains and any auxiliary 24V dc power detection This is single channel operation and thus deemed not as oV 24N intended for category 3 PLe SIL3 structure implementation STO Inactive 24V 24V Drive is enabled to run under software control The drive can OFF supply power to its motor Drive Don t care Don t care Drive cannot start or supply
35. Local Network without a DHCP Server Devices on the network either e Use fixed addresses in which case the parameters 0929 DHCP and 0930 Auto IP must be set to FALSE see the section Manually Setting the IP Address or e Use link local addresses in which case the parameter 0930 Auto IP must be set to TRUE see the section Automatically Assigning an IP Address using Auto IP AC30 Versatile Drive 12 6 Ethernet Web HTTP Server The AC30 has a built in web server To access the web server the parameter 0944 Web Access must be set to LIMITED or FULL To access the AC30 drive enter the IP address into a web browser The following browsers are suitable e Internet Explorer 8 or above recommended e Mozilla Firefox 13 or above e Google Chrome 19 or above WEB PAGES A number of built in web pages can be accessed from the AC30 Home Page The home page displays a summary of the drive Parameters Page The parameters page provides access to the AC30 drive parameters similar to the GKP This page may only be access when the parameter 0944 Web Access is set to FULL The view level of the parameters may be modified using the parameter 0945 Web View Level Parameters may be modified from this web page If a parameter is successfully modified and supports save it will be saved Some parameters may only be modified when in configuration mode in which case the parameter number will be highlighted green Some parameters may only be
36. 30 0 115 105 AC30 Versatile Drive 6 AC30 EMC COMPLIANCE 4 2 Conducted emissions oc 29 S0 y Cable Requirements Category C1 Table 14 Product supplied as a component a suitable external filter is required When fitted with the specified external filter amp EMC filter kit refer to C17 18 Maximum cable length 5 m Refer to C 9 for the use of a suitable external filter with the required characteristics Refer to C 9 for the use of a suitable external filter with the required characteristics Category C2 Table 14 Product supplied as a component a suitable external filter is required When fitted with an EMC filter kit internal filter clamping bracket and ferrite refer to C 17 Maximum cable length 10 m When fitted with an EMC filter kit internal filter clamping bracket and ferrite refer to C 17 Maximum cable length 10 m When fitted with an EMC filter kit internal filter clamping bracket and ferrite refer to C 17 Maximum cable length 10 m When fitted with the specified external filter amp EMC filter kit refer to C17 18 Maximum cable length 25 m When fitted with the specified external filter amp EMC filter kit refer to C17 18 Maximum cable length 25 m Category C3 Category C1 Where lt 100 Table 17 Table 15 Product supplied as a component a suitable external filter is required When fitted wit
37. Application Minimum Speed Function availability depends on macro selected The minimum speed function is used to determine how the AC30 will follow a reference There are two modes 1906 Minimum Speed Value Specifies the minimum output value 1907 Minimum Speed Mode There are two modes of operation Enumerated Value 0 PROP WITH MINIMUM 1 LINEAR Functional Description There are two operating modes for the MINIMUM SPEED function PROP WITH MINIMUM proportional with minimum In this mode the MINIMUM SPEED function behaves like a simple clamp The Minimum Speed Value has the valid range 100 to 100 and the output is always greater than or equal to the Minimum Speed Value input 0 100 LINEAR S In this mode the MINIMUM SPEED function first clamps the input to zero then rescales the input such that the output goes linearly between minimum and 100 for an input that goes from 0 to 10096 max 300 00 2 x min 100 Note the constraints min gt 0 input gt 0 o input max 100 0 100 200 Versatile Drive Parameter Reference D 41 Modbus Advanced Setup Communications Base Modbus Parameters Base Comms Modbus Refer to Appendix A Modbus TCP AC30 Versatile Drive D 42 Parameter Reference Modbus RTU Advanced Monitor Communications Option Parameters Option Comms Modbus RTU Refer to Modbus RTU Technical Manual HA501839U001 AC30 Versatile Driv
38. Frame Filter Dimensions ies 312 Versatile Drive Compliance C 17 SPECIFICATIONS VOLTAGE 500Vac FREQUENCY 50 60Hz CURRENT 50A 40 TEMPERATURE 25 TO 100 C LEAKAGE CURRENT 114mA 500V 50Hz HUMIDITY 9096 RH NON CONDENSING VIBRATION 10 200Hz 1 8G ELECTRIC STRENGTH 2500Vac 1min POWER DISSIPATION 16W MASS 3 7kg TERMINALS 50sqmm TERMINAL BLOCK EARTH TERMINALS M8 STUD FLANGE MOUNTING 4x M6 RoHS 2002 95 EC Compliant C 18 Compliance INTERNAL FILTER DISCONNECTION Disconnection of the EMC filter invalidates the CE EMC Declaration the product becomes a component for incorporation and the conformity of the complete equipment or installation becomes the responsibility of the installer Frame D To access the filter disconnect the top and bottom covers as these need to be removed then the VCM module refer to Chapter 4 for removal information Remove the highlighted screws shown below After removing the VCM Module unscrew the two highlighted screws to After removing top and bottom covers disconnect the EMC filter unscrew and remove the VCM module AC30 Versatile Drive Compliance C 19 Frame E To access the filter disconnect
39. Minimum value for Ramp Spd Output 1265 Ref Max Speed Clamp Maximum value for Ramp Spd Output 1266 Ref Speed Trim The trim is added to the ramp output to form the Ramp Spd Output unconditionally in remote mode In local mode it is added is the Ref trim Local parameter is set to TRUE 1267 Ref trim Local When TRUE the trim is added to the ramp output in local mode When FALSE the trim is not added to the ramp output in local mode Functional Description AC30 Versatile Drive Parameter Reference D 89 Stabilisation Parameters Motor Control Stabilisation Designed for VOLTS Hz motor Control Mode 0364 Stabilisation Enable Enable Disable stabilisation Functional Description Enabling this function reduces the problem of unstable running in induction motors This can be experienced at approximately half full speed and under low load conditions AC30 Versatile Drive D 90 Parameter Reference Stack Inv Time Parameters Motor Control Stack Inv Time The purpose of the inverse time is to automatically reduce the drive current limit in response to prolonged overload conditions For a short time given by Stack Short Overl d Sec the drive is able to provide the Stack Short Overl d 96 For a long time given by Stack Long Overl d Sec the drive is able to provide the Stack Long Overl d 96 These 2 protections work in parallel the output limit current is the maximum value if the current limit is not yet
40. TECHNICIAN 4 01481 0478 PM SVC Start Cur Parameters Motor Control PMAC SVC REAL 10 0 0 0 to 200 0 ALWAYS TECHNICIAN 4 01483 0479 PM SVC Start Speed Parameters Motor Control PMAC SVC REAL 5 0 to 200 ALWAYS TECHNICIAN 4 01485 0484 Seq Stop Method VHz Advanced Setup Motor Control Control amp Type USINT 0 0 DISABLED VOLTAGE ALWAYS TECHNICIAN 4 01495 Parameters Motor Control Ramp 1 RAMP 2 STOP RAMP 3 DC INJECTION 0485 Ramp Type Parameters Motor Control Ramp USINT 0 0 LINEAR ALWAYS TECHNICIAN 01497 1 S RAMP 0486 Accel Time Same as PNO 484 TIME 10 000 0 000 to 3000 000 5 ALWAYS TECHNICIAN 01499 0487 Decel Time Same as PNO 484 TIME 10 000 0 000 to 3000 000 5 ALWAYS TECHNICIAN 01501 0488 Symmetric Mode Parameters Motor Control Ramp BOOL FALSE ALWAYS TECHNICIAN 01503 0489 Symmetric Time Parameters Motor Control Ramp TIME 10 000 0 000 to 3000 000 5 ALWAYS TECHNICIAN 01505 0490 Sramp Continuous Parameters Motor Control Ramp BOOL FALSE ALWAYS TECHNICIAN 01507 0491 Sramp Acceleration Parameters Motor Control Ramp REAL 10 0 0 0 to 100 0 96 s 2 ALWAYS OPERATOR 01509 0492 Sramp Deceleration Parameters Motor Control Ramp REAL 10 0 0 0 to 100 0 Is 2__ ALWAYS TECHNICIAN 01511 0493 Sramp Jerk 1 Parameters Motor Control Ramp REAL 10 0 0 0 to 100 0 ls 3 ALWAYS TECHNICIAN 01513 0494 Sramp Jerk 2 Parameters Motor Control Ramp REAL 10 0 0 0 to 100 0 Is 3__ ALWAYS TECHNICIAN 01515 0495 Sr
41. This parameter saves the choice of whether to show the Modbus parameters for the base Ethernet port in the Setup Wizard When FALSE the base Modbus parameters are not shown Functional Description The operation of the Setup Wizard is described in Chapter 9 AC30 Versatile Drive D 78 Parameter Reference Skip Frequencies Advanced Setup Application Skip Frequencies Function availability depends on macro selected This function is used to prevent the Drive operating at frequencies that cause mechanical resonance in the load 1908 Band 1 The width of skip band 1 in Hz 1909 Frequency 1 The centre frequency of skip band 1 in Hz 1910 Band 2 The width of skip band 2 in Hz 1911 Frequency 2 The centre frequency of skip band 2 in Hz 1912 Band3 The width of skip band 3 in Hz 1913 Frequency 3 The centre frequency of skip band 3 in Hz 1914 Band 4 The width of skip band 4 in Hz 1915 Frequency 4 The centre frequency of skip band 4 in Hz Functional Description Four programmable skip frequencies are available to avoid resonances within the mechanical system Enter the value of frequency that causes the resonance using a Frequency parameter and then program the width of the skip band using its Band parameter The Drive will then avoid sustained operation within the forbidden band as shown in the diagram The skip frequencies are symmetrical and thus work in forward and reverse Setting a Frequency to 0 disable
42. X10 02 STO Common X13 02 DIGIN 1 X10 03 STO B Input X13 03 DIGIN 2 X10 04 STO Common X13 04 DIGIN 3 X10 05 STO Status A X13 05 24V AUX input X10 06 STO Status B X13 06 OV AUX input X11 01 ANIN 01 10V 0 10V 0 20mA 4 20mA X14 01 BOT Relay 01 contact A X11 02 ANIN 02 10V 0 10V X14 02 Relay 01 contact B X11 03 ANOUT 01 10V 0 10V X14 03 Relay 02 contact A X11 04 ANOUT 02 0 10V 0 20mA 4 20mA X14 04 Relay 02 contact B X11 05 10V reference X11 06 10V reference X12 01 LH DIGIN 04 DIGOUT 01 X12 02 DIGIN 05 DIGOUT 02 X12 03 DIGIN 06 DIGOUT 03 X12 04 DIGIN 07 DIGOUT 04 X12 05 User 24V output X12 06 OV AC30 Versatile Drive Installation 4 15 Wiring Diagrams MINIMUM CONNECTIONS lt i 2 i 5 Y 5 gt 2 2 lt I amp p e 1205 1300 1903 13041 1204 1001 toa 1401 1403 1105 11101 11102 11106 1103 11104 12 06 10 02 14102 14 04 gt 8 gt gt 5 7 5 z T SPEED SETPOINT AC30 Versatile Drive 4 1 6 Installation BASIC SPEED CONTROL USER SU
43. must exceed 3 seconds 40 55 and 06 must remain OFF The STO function has latched in hardware to disable the drive Drive coals Silt i 11 Drive must continue to report STO trip Re apply 24V to terminal X10 01 and then try to restart drive X10 05 and 06 must remain OFF 12 Remove and re apply all power to the drive 10 05 and 06 must be OFF Drive must start at SPT1 1 TY O Sare atop rt X10 05 and 06 must remain OFF Channel B Fault Check STO test Comprehensive Check Activity Expected reaction and effect Ensure the drive is running and the motor is turning at SPT1 Minor coast to rest 14 Drive must report STO trip immediately Disconnect terminal X10 03 for approximately 5 seconds must exceed 3 seconds 10 05 and 06 must remain OFF The STO function has latched in hardware to disable the drive Drive 15 i Drive must continue to report STO trip Re apply 24V to terminal X10 03 and then try to restart drive X10 05 and 06 must remain OFF 16 Remove and re apply all power to the drive 10 05 and 06 must be OFF Drive must start at SPT1 u Tae reste dived SPT X10 05 06 must remain OFF Drive must decelerate to rest 1 sete aie X10 05 and 06 must remain OFF AC30 Versatile Drive Safe Torque Off 6 31 User Output Check STO test Comprehensive Check Activity Expected reaction and effect 19 Remove connections to X10 01 and X10 03 within 1 second of each other X10 05
44. 0 0 to 1000 0 Hz ALWAYS TECHNICIAN 5 04355 1915 Frequency 4 Advanced Setup Application Skip Frequencies REAL 0 0 0 0 to 1000 0 Hz ALWAYS TECHNICIAN 5 04357 1916 Preset Speed 0 Advanced Setup Application Preset Speeds REAL 0 0 100 0 to 100 0 ALWAYS TECHNICIAN 5 04359 1917 Preset Speed 1 Advanced Setup Application Preset Speeds REAL 0 0 100 0 to 100 0 ALWAYS TECHNICIAN 5 04361 1918 Preset Speed 2 Advanced Setup Application Preset Speeds REAL 0 0 100 0 to 100 0 ALWAYS TECHNICIAN 5 04363 1919 Preset Speed 3 Advanced Setup Application Preset Speeds REAL 0 0 100 0 to 100 0 ALWAYS TECHNICIAN 5 04365 1920 Preset Speed 4 Advanced Setup Application Preset Speeds REAL 0 0 100 0 to 100 0 ALWAYS TECHNICIAN 5 04367 1921 Preset Speed 5 Advanced Setup Application Preset Speeds REAL 0 0 100 0 to 100 0 ALWAYS TECHNICIAN 5 04369 1922 Preset Speed 6 Advanced Setup Application Preset Speeds REAL 0 0 100 0 to 100 0 ALWAYS TECHNICIAN 5 04371 1923 Preset Speed 7 Advanced Setup Application Preset Speeds REAL 0 0 100 0 to 100 0 ALWAYS TECHNICIAN 5 04373 1924 Selected Preset Advanced Monitor Application Preset Speeds USINT 0to7 NEVER TECHNICIAN 5 04375 AC30 Versatile Drive D 1 22 Parameter Reference 1925 Preset Speed Output Advanced Monitor Application Preset Speeds REAL 100 0 to 100 0 NEVER _ TECHNICIA
45. 01 STO A Input OV or not connected drive will not run STO is active on channel B 24V drive is enabled to run if X10 01 is also 24V This input is optically isolated from all other AC30 terminals except X10 01 X10 02 and X10 04 Signal return for STO A Input and STO B Input Connected internally to X10 04 STO X10 02 This terminal or X10 02 must be connected to earth at one common point in the drive system X10 03 STO B Input Together with X10 06 this terminal forms an isolated solid state relay output This output is ON equivalent to closed relay contacts when the STO circuit is in the safe state i e the drive will not cause its motor to produce torque X10 05 STO Status A 1 However this output should be used primarily as an indication In the unlikely event of a fault in the STO circuit this output could turn on erroneously to give a false indication of the STO status It must not be used as a guarantee that the motor will not produce torque The solid state relay is protected by a self resetting fuse Together with X10 05 this terminal forms an isolated solid state relay AUG PTO Gee output See the description for X10 05 Do not connect both X10 02 and X10 4 to earth otherwise an earth loop could be created AC30 Versatile Drive Safe Torque Off 6 7 Examples of wiring to X10 05 and X10 06 Active high output Active low output 24VDC 24VDC LOAD X12
46. 1 2 ENGINEER 0946 Web Password Parameters Base Comms Web Server STRING ALWAYS ENGINEER 02419 0961 Drive Name Advanced Setup Environment STRING ALWAYS TECHNICIAN 02449 Parameters Device Manager Drive info 0977 Control Module Serial Parameters Device Manager Drive info STRING CONFIG OPERATOR 2 02481 0982 Startup Page Advanced Setup Environment USINT 0 0 DEFAULT ALWAYS TECHNICIAN 02491 Parameters Keypad Graphical Keypad 1 LOCAL 2 FAVOURITES 3 MONITOR 0983 Display Timeout Same as PNO 982 TIME 0 000 0 000 to 86400 000 ALWAYS TECHNICIAN 02493 0988 Target State Parameters Device Manager Device State USINT 3 3 PREOPERATIONAL ALWAYS OPERATOR 2 02503 T OPERATIONAL 0989 Actual State Parameters Device Manager Device State USINT O INITIALISING NOT OPERATOR 02505 1 INITIALISED 2 PREPARING PREOP 3 PREOPERATIONAL 4 PREPARING OP 5 FAILED TO READY 6 READY FOR OP T OPERATIONAL 8 FAULTED 9 FATAL ERROR RECOVER 0990 Application FE State Parameters Device Manager Device State USINT Same as PNO 989 NOT OPERATOR 02507 0991 Base IO FE State Parameters Device Manager Device State USINT Same as PNO 989 NOT OPERATOR 02509 0992 Basic Drive FE State Parameters Device Manager Device State USINT Same as PNO 989 NOT OPERATOR 02511 0993 Ethernet FE State Parameters Device Manager Device State USINT Same as PNO 989 NOT OPERATOR 02513 0994 Keypad FE State Parameters Device Manager Device State USINT Same
47. 1 5 355 31V 4D0006 2 2 3 2 9 2 3 3 2 1 5 2 260 31V 4D0008 4 3A 3 3 4 5 2 2 3 177 31V 4D0010 5 9A 4 5 3 9 130 31V 4D0012 5 5 7 5 7 8A 6 7 5 5 2 Product Code Motor Power Brake Switch Peak Brake Brake Switch Continuous Brake Minimum kW hp Peak Current A Dissipation kW hp Continuous Current Dissipation Brake Resistor A kW hp Value Q 20s maximum 30 duty 400V Build Variant 380 480V 10 45 65Hz DC link brake voltage 765V 31V 4E0016 7 5 10 10 8A 8 25 11 25 7 2 5 5 7 5 1 4 0023 11 15 14 11 25 15 9 8 7 5 10 Product Code Motor Power Brake Switch Peak Brake Brake Switch Continuous Brake Minimum kW hp Peak Current A Dissipation kW hp Continuous Current Dissipation Brake Resistor A kW hp Value Q 20s maximum 30 duty 400V Build Variant 380 480V 10 45 65Hz DC link brake voltage 765V 31V 4F0032 15 20 21 5A 16 5 22 5 14 4 11 15 35 31V 4F0038 18 25 29 4A 22 5 30 19 6 15 20 26 AC30 Versatile Drive F 8 Technical Specifications SUPPLY SHORT CIRCUIT RATING Products may be used on 50kA supplies provided an additional supply inductor is fitted see table below for further information 380 480V E MIEL LLL D 1 1kW CO470653 RL 00401 3 0 4 D 1 5kW CO353011 RL 00801 1 5 8 D 2 2kW CO353011 RL 00801 1 5 8 D 3Kw CO353011 RL 00801 1 5 8 D 4kW C0353011 RL 00801 1 5 8 D 5 5kW C0470638 RL 01201 1 25 12 E 7 5kW C0353012 R
48. 10 NFPA AC30 Versatile Drive Adjustable speed electrical power drive systems Part 3 EMC requirements and specific test methods Adjustable speed electrical power drive systems Part 5 1 Safety requirements Electrical thermal and energy Adjustable speed electrical power drive systems Part 5 2 Safety requirements Functional Safety of machinery Safety related parts of control systems Part 1 General principles for design Safety of machinery Electrical equipment of machines Part 1 General requirements Electromagnetic Compatibility EMC Part 3 2 Limits Limits for harmonic current emissions equipment input current up to and including 16A per phase Electromagnetic compatibility EMC Part 6 2 General standards Immunity for industrial environments Electromagnetic compatibility EMC Part 6 3 General standards Emission standard for residential commercial and light industrial environments Electromagnetic compatibility EMC Part 6 4 General standards Emission standard for residential commercial and light industrial environments Electromagnetic compatibility EMC Part 3 12 Limits Limits for harmonic currents produced by equipment connected to public low voltage systems with input currents gt 16A and lt 75 per phase Standard for Safety Power Conversion Equipment third edition Industrial Control Equipment National Electrical Code National Fire Pro
49. 230Vac 24Vdc Si 5 gt o a 5 2 22 r2 7 oa o oa a gt AC30 Versatile Drive 4 22 Installation TERMINAL BLOCK WIRE RANGE Wire sizes for Europe should be chosen with respect to the operating conditions and your local National Electrical Safety Installation Requirements Local wiring regulations always take precedence For North American UL wire sizes refer to Appendix C Compliance Requirements for UL Compliance 31V 4D0004 31 400005 31 400006 31 400008 0 229 2 5 mm 31V 4D0010 31V 4D0012 31V 4E0016 31V 4E0023 0 05 6 mm 0 229 2 5 mm 31V 4F0032 i i 229 2 2 31 4 0038 1 10 mm 16 mm 0 229 2 5 mm The larger wire size can be used provided a crimp is fitted to the wire Note Earth connections are for M4 ring crimps AC30 Versatile Drive TERMINAL TIGHTENING TORQUES 0 56 0 8Nm 0 56 0 8Nm 1 35Nm OPTIONAL EQUIPMENT Refer to Chapter 5 Associated Equipment BRAKE WIRING Refer to Chapter 5 Associated Equipment on wiring details AC30 Versatile Drive 0 56 0 8Nm 5 7 Ib in 0 56 0 8Nm 5 7 Ib in 1 35Nm 12 0 56 0 8 5 7 Ib in 0 56 0 8 5 7 Ib in 1 35Nm 12 Ib in Installation 4 23 1 8Nm 16 1 8Nm 16 1 8Nm 16 4 24 Installation Fitting a Remo
50. 895 USINT Same as PNO 696 NOT OPERATOR 1 02323 0899 Recent Trips 3 Same as PNO 895 USINT Same as PNO 696 NOT OPERATOR 1 02325 0900 Recent Trips 4 Same as PNO 895 USINT Same as PNO 696 NOT OPERATOR 1 02327 0901 Recent Trips 5 Same as PNO 895 USINT Same as PNO 696 NOT OPERATOR 1 02329 0902 Recent Trips 6 Same as PNO 895 USINT Same as PNO 696 NOT OPERATOR 1 02331 0903 Recent Trips 7 Same as PNO 895 USINT Same as PNO 696 NOT OPERATOR 1 02333 0904 Recent Trips 8 Same as PNO 895 USINT Same as PNO 696 NOT OPERATOR 1 02335 0905 Recent Trips 9 Same as PNO 895 USINT Same as PNO 696 NOT OPERATOR 1 02337 0906 Stall Limit Type Parameters Trips Stall Trip USINT 0 0 TORQUE ALWAYS TECHNICIAN 02339 1 CURRENT 2 TORQUE OR CURRENT 0907 Stall Time Parameters Trips Stall Trip TIME 120 000 0 100 to 2000 000 S ALWAYS TECHNICIAN 02341 0908 Stall Cur amp Torq Level Parameters Trips Stall Trip REAL 100 0 50 0 to 150 0 ALWAYS TECHNICIAN 02343 0909 Stall Torque Active Parameters Trips Stall Trip BOOL NOT TECHNICIAN 02345 0910 Stall Current Active Parameters Trips Stall Trip BOOL NOT TECHNICIAN 02347 0911 Stall Speed Feedback Parameters Trips Stall Trip REAL 3 038 to 3e 038 NOT ENGINEER 02349 0912 VDC Ripple Filter TC Parameters Trips VDC Ripple TIME 1 000 0 100 to 100 000 5 ALWAYS ENGINEER 02351 0913 Max VDC Ripple Parameters Trips VDC Ripple REAL 0 to 500 V NOT ENGINEER 02353 0914 VDC Ripple Trip Delay Pa
51. 9 STATE TRANSITIONS State transitions are caused by internal events in the Drive or external commands via the Control Word The transition numbers below relate to those on the Sequence Diagram AC30 Versatile Drive 4 Sequencing Logic Transition 0 No Power to NOT READY TO SWITCH ON Power has been applied to the control electronics of the drive Transition 1 NOT READY TO SWITCH ON to SWITCH ON DISABLED Automatic transition when initialisation has been completed and application has been loaded Transition 2 SWITCH ON DISABLED to READY TO SWITCH ON Shutdown command received from control device or local signal Transition 3 READY TO SWITCH ON to SWITCHED ON Switch On command received from control device or local signal Transition 4 SWITCHED ON to OPERATION ENABLED Enable Operation Run Forward Run Reverse or Jog command received from control device or local signal Transition 5 OPERATION ENABLED to SWITCHED ON Disable Operation Stop command received from control device or local signal and Disabling Stopping function completed Transition 6 SWITCHED ON to READY TO SWITCH ON Shutdown command received from control device or local signal Transition 7 READY TO SWITCH ON to SWITCH ON DISABLED Quick Stop or Disable Voltage command received from control device or local signal Transition 8 OPERATION ENABLED to READY TO SWITCH ON Shutdown command received from control device or local signal and Shutdown function co
52. Active 1 32 Warnings 1 32 RTA Code RTA Data 77 Application 77 Motor amp Drive Actual Speed RPM DC Link Voltage Actual Speed Hz Actual Speed Percent DC Link Volt Filtered Actual Torque Actual Field Current Motor Current Percent Motor Current Motor Terminal Volts Actual Neg Torque Lim Actual Pos Torque Lim Heatsink Temperature CM Temperature 1005 1141 961 1142 944 462 463 983 982 383 393 395 696 895 926 696 763 829 998 999 8 6 Menu Organisation Inputs and Outputs Digout Value Digin Value Anout 01 Value Anout 02 Value Anin 01 Value Anin 02 Value Anin 11 Value Anin 12 Value Anin 13 Value 77 Communications Base Ethernet Ethernet State MAC Address IP Address Subnet Mask Gateway Address 77 Base Modbus Open Connections Process Active 77 Option Comms Fitted BACnet IP State Profibus State EtherNet IP State Modbus TCP State Modbus RTU State 228 EtherCAT State PROFINET State PROFINET Device Name CANopen State ControlNet State DeviceNet State CANopen Actual Baud DeviceNet Actual Baud Comms Supervised Comms Event Active Option MAC Address Option IP Address Option Subnet Mask Option Gateway Option DHCP Enabled Comms Module Version Comms Module Serial Comms Diagnostic Comms Diagnostic Code Comms Exception Comms Net Exception Energy Meter Energy kWHr Power kW Power HP Reactive Power Power Factor 383 380 381 385 AC30 Versatile Drive Setu
53. Both classes 3C3 and 3C4 for hydrogen sulphide gas H2S at a gas concentration of 25ppm for 1200 hours b Both classes 3C1 rural and 3C2 urban for all nine defined substances as defined in table 4 Classes 3C1 and 3C2 are valid for both storage and transportation purposes Note Product was tested and validated with a hydrogen sulphide gas supply of 25ppm for a continuous period of 1200 hours and validated throughout the test period without failure Vibration Test of EN60068 2 6 10Hz lt f lt 57Hz sinusoidal 0 075mm amplitude 57Hz f 150Hz sinusoidal 19 10 sweep cycles per axis on each of three mutually perpendicular axis Safety Overvoltage Category Pollution Degree North America Canada Overvoltage Category III numeral defining an impulse withstand level Pollution Degree II non conductive pollution except for temporary condensation for control electronics Pollution Degree III dirty air rating for through panel mounted parts Complies with the requirements of UL508C as an open type drive AC30 Versatile Drive Technical Specifications F 3 Earthing Permanent earthing is mandatory on all units e Use a copper protective earth conductor 10mm minimum cross section or install a second conductor in parallel with the protective conductor to a separate protective earth terminal e conductor itself must meet local requirements for a protective earth conductor Input Sup
54. Command Word Monitor read only Control Word updated from the active source 0661 Status Word This is the DS402 Status Word 0678 Sequencing State Drive DS402 Sequencing State 0679 Switch On Timeout Time allowed for line contactor to close when entering the Switched On state from Switched Off state If this time is non zero a Line Contactor trip will occur if the DC Link Voltage remains low until the timeout expires If the timeout is set to zero an Under Voltage trip will occur immediately 0680 App Reference Reference from terminals via the application 0681 Comms Reference Reference from Fieldbus AC30 Versatile Drive D 76 Parameter Reference 0682 Reference Monitor read only Reference updated from the active source This will either be the value of the Local Reference App Reference terminals or Comms Reference depending on which source is currently selected AC30 Versatile Drive Parameter Reference D 77 Setup Wizard Advanced Setup Wizard Parameters Device Manager Setup Wizard These parameters configure the operation of the Setup Wizard 1005 Language Identifies the currently selected language The languages supported are 0 English 1 French 2 German 3 Spanish 4 Italian 1006 Run Setup Changing this parameter to TRUE will cause the GKP to re start the Setup Wizard This parameter is automatically reset to FALSE on exiting the Setup Wizard 1011 Setup Base Modbus
55. DC medium DC Medium Mission Time 20 years 20 years Note all values quoted in this table are valid only when the two STO user inputs are driven independently This is as required by EN ISO 13849 1 category 3 See the Alignment to European Standards section in this chapter for the required architecture which must be used throughout the machine design relevant to the drive under consideration EMC Specification In addition to the mandatory requirements of EN61800 the STO functionality has been subjected to testing for immunity at higher levels In particular the STO function only has been tested for radiated immunity according to EN62061 2005 Annex E up to 2 7GHz which includes frequencies used by mobile telephones and walkie talkies 1 EN 15013849 limits MTTFd to 100 years AC30 Versatile Drive 6 6 Safe Torque Off User Connections The STO terminals are on a 6 way terminal block X10 This is mounted on the AC30 control housing Terminal designations are Terminal Number Terminal Name Description OV or not connected drive will not run STO is active on channel A 24V drive is enabled to run if X10 03 is also 24V This input is optically isolated from all other AC30 terminals except X10 02 X10 03 and X10 04 Signal return for STO A Input and STO B Input Connected internally to X10 02 STO Common X10 04 This terminal or X10 04 must be connected to earth at one common point in the drive system X10
56. EC 00 EtherCAT HA501938U001 7003 BP 00 BACnet IP HA501939U001 7003 BN 00 BACnet MSTP HA501940U001 7003 RS 00 Modbus RTU HA501839U001 7003 IM 00 Modbus TCP HA501937U001 7003 CC 00 CC LINK HA501941U001 D 74 Parameter Reference Scale Setpoint Parameters Motor Control Scale Setpoint This function defines 100 speed in RPM 0464 100 Speed in RPM Maximum rpm set by the user Functional Description The Drive is commanded to run the motor at a certain speed which is derived from various sources such as comms analog inputs commands from the keypad etc All these speed commands are expressed as a percentage The percentage is referenced to this parameter So for example if this parameter is set to 3000 rpm and the user commands 100 speed then the motor should turn at 3000rpm This parameter also represents the maximum speed available since apart from a small allowance for process trims the speed commands are not allowed to exceed 100 AC30 Versatile Drive Parameter Reference D 75 Sequencing Parameters Motor Control Sequencing These parameters allow the user of the AC30 to monitor the status and affect the behaviour of the DS402 drive state machine as described in detail in Appendix B 0591 Local Local GKP Control and or Reference 0592 Local Reference Local Reference from GKP 0610 App Cmd Word Control Word from Application Terminals 0627 Comms Word Control Word from Fieldbus 0644
57. ENABLE STARTUP parameter It selects the speed setpoint at which the speed control is switched from an open loop mode to a closed loop mode during the startup procedure used for starting motors with a high inertia and or friction load The percentage value is a percentage of the maximum application speed MAX SPEED of the REFERENCE functions In open loop mode the system is not controlled in speed mode It must only be used to start the motor under heavy conditions or to transitorily reach the zero speed or crossing the zero speed setpoint It is not intended to be used to control accurately a motion Up and Down Motion Positive speed AC30 Versatile Drive D 60 Parameter Reference Speed input 1 Speed setpoint 2 Startup speed 9 0 75 Startup speed gt Current setpoint 3 Startup current Sa Torque ON gt Open Loop y Closed loop 4E p 1 User speed setpoint 2 Internal speed setpoint 3 Internal current setpoint 4 ramps are generated based on ramp parameters 5 startup procedure a current is smoothly installed into the motor Negative Speed AC30 Versatile Drive Parameter Reference D 61 Speed input 1 0 75 Startup speed Startup speed Torque ON gt Open Loop FREE Ll l Closed loop 4 4 1 User speed setpoint 2 Internal speed se
58. Fault Finding 10 5 HEXADECIMAL REPRESENTATION OF TRIPS Each trip has a unique eight digit hexadecimal number number as shown in the tables below This number is referred to as the trip mask The trip masks are used in the Enable Active and Warnings parameters in the Trips module 1 OVER VOLTAGE 00000001 16 BRAKE RESISTOR 00008000 2 UNDER VOLTAGE 00000002 17 BRAKE SWITCH 00010000 OVER CURRENT 00000004 18 LOCAL CONTROL 00020000 72 4 STACK FAULT 00000008 19 COMMS BREAK 00040000 5 STACK OVER CURRENT 000000101 20 LINE CONTACTOR 00080000 6 CURRENT LIMIT 00000020 21 PHASE FAIL 00100000 7 MOTOR STALL 00000040 22 VDC RIPPLE 00200000 Y 8 INVERSE TIME 00000080 23 BASE MODBUS BREAK 00400000 v 9 MOTOR I2T 00000100 24 24 OVERLOAD 00800000 10 LOW SPEED 00000200 25 SPEED ERROR _ 01000000 Y 11 HEATSINK OVERTEMP 00000400 26 OVERSPEED 02000000 Y 12 AMBIENT OVERTEMP 00000800 27 SAFE TORQUE OFF 04000000 13 MOTOR OVERTEMP 00001000 14 EXTERNAL TRIP 00002000 y 15 BRAKE SHORT CCT 00004000 Y AC30 Versatile Drive 10 6 Trips amp Fault Finding Fault Finding Drive will not power up Fuse blown Check supply details fit correct fuse Check Product Code against Model No Faulty cabling Check all connections are correct secure Check cable continuity Dr
59. LOCAL CONTROL Keypad has been disconnected from drive whilst drive is running in Local Control e accidentally disconnected from drive AC30 Versatile Drive 10 4 Trips amp Fault Finding COMMS BREAK Lost communications e COMMS TIMEOUT parameter set too short e Master device failed e Wiring broken e Incorrect Comms setup 20 LINE CONTACTOR DC Link failed to reach the undervoltage trip level within the contactor feedback time e The Line contactor failed to connect e Missing 3 phose line supply 21 PHASE FAIL e Not yet implemented reserved for large frame 22 VDC RIPPLE The DC link ripple voltage is too high e Check for a missing input phase e Repetetive start stop or forward reverse action 23 BASE MODBUS BREAK 24 24V OVERLOAD 24V rail is low e Output overload due to excess current being drawn from the 24 terminal 25 SPEED ERROR for PMAC motor When using the Start feature in Sensorless Vector Control the real speed hasn t reached OVERSPEED the speed setpoint after 5 seconds to move from open to closed loop control or to move from closed to open loop Overspeed e gt 150 base speed when in Sensorless Vector mode SAFE TORQUE OFF Attempt to start the motor with the Sate Torque Off active e Check the STO wiring It will usually be necessary to power the drive off and on to completely clear this event AC30 Versatile Drive Trips amp
60. Once programmed the RTC trim affects the operation of the RTC both in battery backed up mode and normal running mode AC30 Versatile Drive Parameter Reference D 31 Graphical Keypad Advanced Setup Environment Parameters Keypad Graphical Keypad 1141 View Level The view level may be used as a convenient method to hide menus and parameters not currently required The view levels are 0 Operator only the Control Screen Favourites Setup and Monitor menus are visible 1 Technician the Advanced Setup and Advanced Monitor menus are visible in addition to the above 2 Engineer the Parameters menu is visible in addition to the above 982 Startup Page On power up the GKP briefly displays the drive name rating and software version After a short timeout the display automatically changes to the menu defined here 0 Default 1 Control Screen 2 Favourites 3 Monitor When Startup Page is set to Default the first menu will be e The Control Screen menu if the drive is in local sequencing mode otherwise e The Favourites menu if the Favourites menu is not empty otherwise e The Monitor menu 983 Display Timeout When the GKP is idle no keys pressed for a period longer than the Display Timeout the display will automatically revert to the menu defined in the Startup Page parameter Setting the Display Timeout to zero defeats this feature 1142 GKP Password Defines the password to be entered to al
61. Preset Speed 1 gt Ss Preset Speed 2 gt Preset Speed 3 Preset Speed Output Preset Speed 4 Preset Speed 5 b Preset Speed 6 y Preset Speed 7 AC30 Versatile Drive Parameter Reference D 65 Profibus DP V1 Parameters Option Comms Profibus DP V1 Refer to Profibus DP V1 Technical Manual HA501837U001 AC30 Versatile Drive D 66 Parameter Reference PROFINET IO Advanced Monitor Communications Option Parameters Option Comms Profinet IO Refer to Profinet IO Technical Manual HA501838U001 AC30 Versatile Drive Parameter Reference D 67 Raise Lower Advanced Setup Application Raise Lower Advanced Monitor Application Raise Lower Appears when the Raise Lower macro is selected The Raise Lower function acts as an internal motorised potentiometer MOP used as a reference source 1901 Ramp Time Rate of change of the Output Defined as the time to change from 0 00 to 100 0096 Note that the raise and lower rates are always the same 1902 Reset Value The value Output is set to when the Reset Input is TRUE 1903 Maximum Value The maximum value to which Output will ramp down to 1904 Minimum value The minimum value to which Output will ramp down to Reset Input This is connected to a Digital Input as part of the selected Macro When TRUE forces Output to track Reset Value Raise Input This is conn
62. Requirements for North American and Canadian Compliance NORTH AMERICAN COMPLIANCE This product is certified under the US governments Occupational Safety and Health Administration s OHSA Nationally Recognised Testing Laboratory NRTL program An NRTL is a private third party organisation accredited by OSHA to test and certify products to national standards for compliance with North American requirements GB Xp Intertek This product has been approved by Underwriters Laboratories Inc UL and Intertek Testing and Inspection Services Intertek ETL to American Standard UL508C Standard for Safety Power Conversion Equipment AC30 Versatile Drive Compliance C 25 CANADIAN COMPLIANCE This product has been approved by Underwriters Laboratories Inc UL and Intertek Testing and Inspection Services Intertek ETL to Canadian Standard CSA 22 2 No 14 Standard for Industrial Control Equipment NORTH AMERICAN AND CANADIAN COMPLIANCE INFORMATION Motor Base Frequency PMAC and Induction motor modes are identical Drive Switching Frequency Maximum Output Frequency KHz Hz 4 500 8 1000 12 1500 16 1500 Drive Protection Branch Circuit Protection It is recommended that UL Listed non renewable cartridge fuses JDDZ or UL Listed renewable cartridge fuses JDRX are installed upstream of the drive Refer to Appendix F Technical Specifications Power Details for recommended fuse ratings
63. Spd Loop Settings USINT 1 0 LOW ALWAYS TECHNICIAN 4 03023 1 MEDIUM 2 HIGH 1251 CANopen Actual Baud Same as PNO 211 USINT Same as PNO 213 NOT OPERATOR 4 03029 1253 Local Rem Key Active Parameters Keypad Local Control BOOL TRUE ALWAYS TECHNICIAN 03033 1255 Local Dir Key Active Parameters Keypad Local Control BOOL TRUE ALWAYS TECHNICIAN 03037 1257 Seq Stop Method SVC Same as PNO 484 USINT 0 0 DISABLED VOLTAGE ALWAYS TECHNICIAN 4 03041 1 RAMP 2 STOP RAMP 1258 Stack Serial No Parameters Device Manager Drive info STRING CONFIG OPERATOR 2 03043 1264 Ref Min Speed Clamp Parameters Motor Control Speed Ref REAL 110 00 110 00 to 0 00 ALWAYS OPERATOR 03055 1265 Ref Max Speed Clamp Parameters Motor Control Speed Ref REAL 110 00 0 00 to 110 00 ALWAYS 03057 1266 Ref Speed Trim Parameters Motor Control Speed Ref REAL 0 00 300 00 to 300 00 ALWAYS OPERATOR 03059 1267 Ref Trim Local Parameters Motor Control Speed Ref BOOL FALSE ALWAYS OPERATOR 03061 1268 Random Pattern PMAC Parameters Motor Control Pattern Generator BOOL FALSE ALWAYS ENGINEER 4 03063 1900 Selected Application USINT 0 0 BASIC SPEED CONTROL ALWAYS TECHNICIAN 04341 enum 1 AUTO MANUAL CONTROL 2 SPEED RAISE LOWER 3 SPEED PRESETS 4 PROCESS PID 5 AUXILLARY COMMS 1901 Ramp Time Advanced Setup Application Raise Lower TIME 10 0 0 0 to 600 0 5 ALWAYS TECHNICIAN 5 04329 1902 Reset Value Advanced Setup Appli
64. TRUE to obtain an IP address from a DHCP server Range RW RO Saved Config FALSE RW TRUE 0930 Auto IP Type BOOL Default TRUE Base Communications parameter DHCP enable Set to TRUE to obtain an IP address using Auto IP Range RW RO Saved Config FALSE RW Y x TRUE AC30 Versatile Drive Ethernet 1 2 1 5 PNO Parameter Descriptions 0932 DHCP To Auto IP Type TIME Default 45 seconds Base Communications parameter This is the time taken between attempting to get an IP address from a DHCP server and then attempting to get an IP address using Auto IP Both DHCP and Auto IP must be enabled Range RW RO Saved Config 30 seconds RW 7 x 300 seconds 0933 User IP Address Type DWORD IP address Default 0 0 0 0 Base Communications parameter The preferred fixed IP address of the AC30 Ethernet Both DHCP and Auto IP must be disabled Range RW RO Saved Config 0 0 0 0 RW di 255 255 255 255 0934 User Subnet Mask DWORD IP address Default 0 0 0 0 Base Communications parameter The preferred fixed subnet mask of the AC30 Ethernet Both DHCP and Auto IP must be disabled Range RW RO Saved Config AC30 Versatile Drive 12 16 Ethernet 0935 User Gateway Address DWORD IP address Default 0 0 0 0 Base Communications parameter The preferred fixed gateway address of the AC3
65. Versatile Drive Trips amp Fault Finding 10 3 9 MOTOR I2T Only for PMAC Motor A prolonged load condition exceeding the motor rated current has caused the trip The estimated motor load has reached a value of 105 10 LOW SPEED The motor is drawing too much current gt 100 at zero output frequency e FIXED BOOST level set too high 11 OVERTEMP Drive heatsink temperature too high e The ambient air temperature is too high e Poor ventilation or spacing between drives 12 AMBIENT OVERTEMP Processor temperature too high MOTOR OVERTEMP e The ambient temperature in the drive is too high The motor temperature is too high required Option card e Excessive load e Motor voltage rating incorrect e FIXED BOOST level set too high e Prolonged operation of the motor at low speed without forced cooling e Break in motor thermistor connection EXTERNAL TRIP The external trip input is high e Check configuration to identify the source of the signal non standard configuration 15 BRAKE SHORT CCT External dynamic brake resistor has been overloaded e The external dynamic brake has developed a short circuit e Wiring fault 16 BRAKE RESISTOR External dynamic brake resistor has been overloaded e Trying to decelerate a large inertia too quickly or too often 17 BRAKE SWITCH Internal dynamic braking switch has been overloaded e Trying to decelerate a large inertia too quickly or too often 18
66. allows you to configure the Drive PWM Pulse Width Modulator operation 0412 Stack Frequency This parameter selects the PWM switching frequency of the output power stack The higher the switching frequency the lower the level of motor audible noise However this is only achieved at the expense of increased drive losses and reduced stack current rating Max value is Control Mode dependant 12 kHz for PMAC SVC 14kHz for IM SVC 16 kHz for V Hz 0413 Random Pattern This parameter selects between random pattern quiet motor noise or the more conventional fixed carrier PWM strategies When TRUE random pattern is enabled 0414 Deflux Delay Sets the minimum allowed delay between disabling and then re enabling PWM production i e stopping and starting the drive Functional Description The Drive provides a unique quiet pattern PWM strategy in order to reduce audible motor noise The user is able to select between the quiet pattern or the more conventional fixed carrier frequency method With the quiet pattern strategy selected RANDOM PATTERN enabled audible motor noise is reduced to a dull hiss In addition the user is able to select the PWM carrier frequency This is the main switching frequency of the power output stage of the Drive A high setting of carrier frequency e g 6kHz reduces audible motor noise but only at the expense of higher Drive losses and smooth motor rotation at low output frequencies A low setting of carri
67. are closed Note that the connection timeout on the AC30 is 10 seconds The parameter 1241 Open Connections indicates the number of open connections to the AC30 Modbus TCP server TRIP If enabled a break in the Modbus communications can be used to generate a trip The 0943 Process Active parameter is used to generate the trip If this parameter transitions from TRUE to FALSE then a trip will event will be generated To enable the base communications Modbus trip the parameter 0942 Modbus Trip Enable must be set to TRUE and the BASE MODBUS BREAK bit set in the parameter 0697 Enable 1 32 The parameter 0941 Modbus Timeout must be set to a value other than zero For information on enabling trips see Chapter 10 Trips amp Fault Finding AC30 Versatile Drive Modbus 7 Parameter Summary The following parameters are relevant to the Modbus TCP 0939 Maximum Connections Type USINT Default 0 Base Communications Modbus TCP parameter Sets the maximum number of Modbus clients allowed If set to zero then no connections will be allowed Range RW RO Saved Config 0 v v x 3 0940 High Word First Type BOOL Default FALSO Base Communications Modbus TCP parameter If set to TRUE the most significant word of a 32 bit parameter will be mapped to the first register and the least significant word to the next register Range RW RO Saved Config FALSE TRUE v v x 0941 Modbus Timeout Type TIME Def
68. as PNO 989 NOT OPERATOR 02515 AC30 Versatile Drive Parameter Reference D 1 1 9 0995 Comms Option FE State Parameters Device Manager Device State USINT Same as PNO 989 NOT OPERATOR 02517 0996 IO Option FE State Parameters Device Manager Device State USINT 0 Same as PNO 989 ALWAYS OPERATOR 2 02519 0997 Config Fault Area Parameters Device Manager Device State USINT 0 NOT OPERATOR 02521 1 POWER STACK 2 OPTION IO 3 OPTION COMMS 4 APPLICATION 5 MOTOR CONTROL 6 KEYPAD 7 BASE COMMS 8 BASE IO 0998 RTA Code Advanced Monitor Trips UINT 0 to 65535 NOT OPERATOR 4 02523 Parameters Device Manager Device State 0999 RTA Data Same as PNO 998 DWORD NOT OPERATOR 4 02525 1001 Save All Parameters Parameters Device Manager Device Commands BOOL FALSE ALWAYS OPERATOR 2 02529 1002 Update Firmware Update Firmware BOOL FALSE STOPPE OPERATOR 2 4 02531 Parameters Device Manager Device Commands D 1004 Thermistor Trip Level Parameters Option IO General Purpose IO REAL 1000 0 to 4500 Ohms ALWAYS TECHNICIAN 4 02535 1005 Language Advanced Setup Environment USINT 0 0 ENGLISH ALWAYS TECHNICIAN 02537 Parameters Device Manager Setup Wizard 1 FRANCAIS 2 DEUTSCH 3 ESPANOL 4 ITALIANO 1006 Run Setup Setup USINT 1 0 NO ALWAYS TECHNICIAN 02539 Parameters Device Manager S
69. becomes active during any test power to the motor must be seen by the user to be quenched instantaneously Note the drive should respond in less than 10 milliseconds All STO checks should be performed after the AC30 has been commissioned for speed control AC30 Versatile Drive Safe Torque Off 6 27 Comprehensive Check A comprehensive check of the STO function ensures the overall integrity of the STO functionality It proves the independent operation of each channel individually including during the normal dual channel operation the STO user feedback operation and the essential single fault detection It must always be performed e During factory test e During commissioning activities After repair or replacement of the AC30 After any hardware or software design changes which may affect the AC30 concerned e After each intervention into the system and control wiring e At defined maintenance intervals as determined by the machine builder and or user risk assessments and associated verification assessments e fthe machine has been idle for more than a period of time determined by the machinery builder and user risk assessments The check must be made by suitably qualified professional personnel following all necessary safety precautions They must be fully conversant with all equipment concerned NOTE In the following text where it is required that all power is removed So remove power and wait 5 minutes The performanc
70. curve 0491 Sramp Acceleration Sets the acceleration rate in units of percent per second i e if the full speed of the machine is 1 25m s then the acceleration will be 1 25 x 75 00 0 9375m s 0492 Sramp Deceleration This functions in the same way as SRAMP ACCEL above 0493 Sramp Jerk 1 Rate of change of acceleration for the first segment of the curve in units of percent per second i e if the full speed of the machine is 1 25m s then the jerk will be 1 25 x 50 00 0 625m s 0494 Sramp Jerk 2 Rate of change of acceleration in units of percent per second for segment 2 0495 Sramp Jerk 3 Rate of change of acceleration in units of percent per second for segment 3 0496 Sramp Jerk 4 Rate of change of acceleration in units of percent per second for segment 4 0497 Ramp Hold When TRUE the output of the ramp is held at its last value 0498 Ramping Active Set TRUE when ramping 0499 Ramp Spd Setpoint Input Input speed setpoint to the ramp AC30 Versatile Drive Parameter Reference D 71 0500 Ramp Speed Output Output speed 0501 Jog Setpoint The setpoint is the target reference that the Drive will ramp to 0502 Jog Acceleration Time The time that the Drive will take to ramp the jog setpoint from 0 00 to 100 0095 0503 Jog Deceleration Time The time that the Drive will take to ramp the jog setpoint from 100 00 to 0 00 0504 Stop Mode Ramp Time Rate at which the demand is ramped
71. ene e nat elle D 0012 5 5 7 5 E 0016 SON E 0023 11 15 F 0032 15 20 F F 0038 N B N E F 0 4 2 5 0000 F 2 Technical Specifications Operating Temperature NORMAL DUTY HEAVY DUTY Operating temperature is defined as the surrounding air temperature of the drive when the drive and other equipment adjacent to it is operating at worst case conditions 0 C to 40 C derate up to a maximum of 50 C 0 C to 45 C derate up to a maximum of 50 C Output power is derated linearly at 2 per degree centigrade for temperature exceeding the maximum rating for the drive Storage Temperature 25 C to 55 C Shipping Temperature 25 C to 70 C Product Enclosure Rating IP20 remainder of surfaces Europe UL c UL Open Type North America Canada Cubicle Mounted IP20 UL c UL Open Type North America Canada Through panel Mounted IP20 UL c UL Open Type North America Canada Altitude Humidity If greater than 1000m above sea level derate by 1 per 100m to a maximum of 2000m Maximum 85 relative humidity at 40 C non condensing Atmosphere Non flammable non corrosive and dust free Climatic Conditions Class 3k3 as defined by EN60721 3 3 Chemically Active Substances For the standard product which inherently includes our optimal level of conformal coating compliance with EN6027 1 3 3 is as follows a
72. if you hold them down This is an easy way to c HINT Remember that because the Menu and Parameter lists are looped Q step through and view a menu s contents P With the parameter you want to change selected press the center OK key to change to Edit mode In this mode the arrow keys now perform different functions of e Change a selection i e TRUE FALSE using the UP and ha DOWN keys Last menu c e Change a value as follows o The UP and DOWN keys increment decrement the selected digit The LEFT and RIGHT keys move the digit selection selected digit is indicated by the cursor CHANGING A PARAMETER VALUE The UP and DOWN keys will repeat if you hold them down When changing a value if the abort icon 2 is shown over Soft Key 1 pressing this key will abort the edit leaving the value unchanged To accept the edited value press the center OK key AC30 Versatile Drive The Graphical Keypad 7 7 Trips and other Information displays An information message will be displayed when the unit is tripped To clear the message from the display press Soft key 1 To reset the trip allowing the drive to respond to a start command press the STOP key See Chapter 10 Trips amp Fault Finding AC30 Versatile Drive 7 8 The Graphical Keypad AC30 Versatile Drive Menu Organ
73. is 175 If the values of the array elements are 12345 and abc Note This is an example parameter 0175 whole array 00877 2 T 12345 00878 4 3 0176 1 element 00879 2 T 12345 00880 4 3 0177 fragment 00881 1234 00882 0178 fragment 00883 5 00884 0179 2 element 00885 b a abc 00886 null 0180 fragment 00887 abc 00888 0181 fragment 00889 ea 00890 To access the first element of the array over Modbus then parameter number 0177 register 00881 would be used To access the second element then parameter number 0180 register 00887 would be used AC30 Versatile Drive Modbus TCP 5 Supported Modbus Functions Four Modbus functions are supported READ HOLDING REGISTERS 3 This function allows multiple Input registers to be read Up to 125 registers may be read As the Holding registers and Input registers map to the same AC30 parameters this will return the same values as the Read Input Registers function READ INPUT REGISTERS 4 This function allows multiple Holding registers to be read Up to 125 registers may be read As the Holding registers and Input registers map to the same AC30 parameters this will return the same values as the Read Holding Registers function WRITE SINGLE REGISTER 6 This function allows a single Holding register to be written to Note that this fun
74. it will occupy the first register e Unused register locations will read zero writing to that location will have no effect e The word order of 32 bit parameters is determined by the AC30 parameter 0940 High Word First AC30 Versatile Drive 2 Modbus TCP ARRAYS Some parameters have multiple elements and are classified as parameter arrays A parameter array has a parameter number that represents the whole of the array but also has parameter numbers that represent each element of the array An example is given below Array Example A parameter array called My Array has 4 elements Parameter Number Parameter My Array 152 Whole array 153 index 0 154 index 1 155 index 2 156 index 3 If the parameter number of the whole array is 152 then the parameter number of the element index 0 of the array will be 153 the parameter number of the element index 1 will be 154 etc Note String array parameters access their elements via parameter numbers that are calculated in a different way see Strings Accessing the parameter arrays via the parameter number that represents the whole array is not recommended This will access only the first four bytes 2 registers of the array The array should rather be accessed via its elements AC30 Versatile Drive Modbus TCP 3 STRINGS Strings parameters have a parameter number that represents the whole string This parameter number is mapped to two registers so limits ac
75. link connections even when screened armored e Relays and contactors even when suppressed Emissions from individual components tend to be additive To reduce the emissions e The equipment must be mounted in a metal cubicle Refer to EMC Compliance Table on page C 6 cubicle should be as free of openings as is practical Vent systems suitable for EMC applications are available from cubicle vendors and should be used Radiated magnetic and electric fields inside the cubicle will be high and any components fitted inside must be sufficiently immune All cable entry and exits power control and communication should use screened cable Earth screen at both ends connecting to the motor frame and cubicle e Use of screened armored cable between VSD cubicle and motor containing the motor protective earth PE connection is most important If shielded cable is not available lay unshielded motor cables in a metal conduit which will act as a shield The conduit must be continuous with a direct electrical contact to the VSD and motor housing If links are necessary use braid with a minimum cross sectional area of 10mm AC30 Versatile Drive Compliance C 11 e Use 360 screen terminations uan p ZN p Figure C 1 360 Degree Screened Connection Motor Some hazardous area installations may preclude direct earthing at both ends of the screen in this case earth end via a 1uF 50V
76. of STO safety function caused by multiple failures must be understood and accepted by the user The user must undertake a risk analysis and specify suitable components that when connected together meet the risk assessment requirements Mean Time To Failure dangerous MTTFd of each STO channel must be 2 30 years Common Cause Failure CCF score must be 2 65 according to Annex F of the standard Performance Level PL e Average probability of dangerous failure per hour must be lt 10 61800 5 2 2007 AND EN61508 Adjustable speed electrical power drive systems and Functional safety of electrical electronic programmable electronic safety related systems STO aligns to the following aspects of this standard e Safety Integrity Level SIL Probability of dangerous random hardware failures per hour must be lt 107 Subsystems type A according to EN61508 2 2001 para 7 4 3 1 2 Hardware Fault Tolerance 1 Safe Failure Fraction SFF must be gt 90 AC30 Versatile Drive Safe Torque Off 6 5 Safety Specification As assessed to EN 15013849 1 and EN61800 5 2 the AC30 has the following related safety values Criterion Requirement Value achieved For type A subsystems HFT 1 SIL3 SFF 99 SFF gt 60 SIL3 107 gt PFH gt 10 2 3 x 10 PLe Category 3 PFH lt 4 29 x 10 PFH 2 3 x 10 PLe 30 years lt MTTFd lt 100 years MTTFd 100 years PLe
77. operation of the dynamic braking feature 0251 Brake Resistance The value of the dynamic braking load resistance 0252 Brake Rated Power The power that the load resistance may continually dissipate 0253 Brake Overrating Multiplier that may be applied to Brake Power for power overloads lasting no more than 1 second 0254 Braking Active A read only parameter indicating the state of the brake switch Functional Description When enabled the Braking feature monitors the internal dc link voltage every milli second and sets the state of the brake switch accordingly The Braking feature provides a control signal that is used by the Slew Rate limit feature This causes the setpoint to be temporarily frozen whenever the brake is operating because the dc link voltage exceeds the internal comparison level This allows the stop rate to be automatically tuned to the characteristics of the load motor Drive and brake resistor The Braking feature operates even when the motor output is not enabled This allows the function to continually monitor the energy dumped into the braking resistor and the energy dissipated across the brake switch With this information the Drive is able to deduce the loading on the brake resistor Optional trips may be enabled should the switch or resistor be loaded beyond its capabilities The Brake Resistor and Brake Switch trips are disabled by default To enable these trips refer to Trips Status page D 96 Whe
78. ramped down If already ramped down the current limit is dur to the long overload When the maximum overload value is reached the inverse time current limit is ramped down The rate at which the inverse time current limit is ramped to the Stack Aiming Point is defined by Inverse Time Down Rate When the overload condition disappears the inverse time current limit is ramped up The rate at which the inverse time current limit is ramped to the maximum value is defined by nverse Time Up Rate Are all referring to drive stack ratings 0343 100 Stack Current Stack rating in rms amps corresponding to 10096 stack current 0344 Stack Long Overl d Overload value in 96 of the stack amps for long overload condition 0345 Stack Long Overl d Sec Maximum duration under long overload condition typically 60s 0346 Stack Short Overl d Overload value in 96 of the stack amps for short overload condition 0347 Stack Short Overl d Sec Maximum duration under short overload condition typically 3s 0348 Stack Aiming Point Current in where the power stack can undertake the load current permanently 0349 Stack Inv Time Output Actual output current limit as a of the stack current AC30 Versatile Drive Parameter Reference D 91 0350 Inverse Time Up Rate Ramp value to ramp up current when overload current disappears 0351 Inverse Time Down Rate Ramp value to reach the aiming point under prolonged overload conditio
79. screw as shown below 3 off General Purpose I O GPIO All other options as Squeeze moulding listed on page A 1 as shown to remove AC30 Versatile Drive Safe Torque Off 6 1 chapter 6 Safe Torque Off SIL3 PLe General Information THIS EQUIPMENT IF USED INCORRECTLY IS POTENTIALLY DANGEROUS THEREFORE UNDER NO CIRCUMSTANCES SHOULD IT BE USED BEFORE THESE INSTRUCTIONS HAVE BEEN READ AND UNDERSTOOD BY THE END USER WHO SHOULD BE APPROPRIATELY QUALIFIED TO OPERATE THE EQUIPMENT This section provides general information about Safe Torque Off STO Two safety functions can be implemented with the AC30 STO and Safe Stop 1 SS1 In order to meet all aspects of STO and SS1 an external safety control unit should be used To implement Safe Stop 1 551 the external safety control unit causes the drive to decelerate to rest Once at rest it invokes STO in the AC30 Please refer to EN61800 5 2 2007 para 4 2 2 3 for the formal definitions It is the user s responsibility to 1 Risk assess the machine 2 Design implement and assess an appropriate solution for each application to meet all relevant safety requirements Note STO is an electronic inhibit intended for use during normal operation of the machine It is not intended for use during machine maintenance repair replacement or other similar activities For these activities recognised electrical power isolation devices and lock o
80. settings 12 10 Parameter 12 11 Appendix A Modbus A 1 Introducti Oi 1 Modbus Register Mapping eene 1 gt 4 225 2 3 Supported Modbus 5 Read Holding Registers 3 2 22 A 5 Read Input Registers 84 22 A 5 Write Single Register 86 2 2 4 2 2 4 5 Write Multiple Registers 816 2 1 A 5 Modbus Exception Codes eese A 6 ILLEGAL FUNCTION 01 intuenti aunt inna utorrent necat A 6 Illegal Data Address 02 222 2 2 2 A 6 Illegal Data Value 03 eii tt A 6 Process Active and Lost Communications Trip A 6 Process Active Da cade passu A 6 D rmee A 6 Parameter nennen nenne nennen 7 Appendix Sequencing
81. the AUX TORQUE DMD parameter Functional Description The speed error speed demand minus speed feedback is calculated and processed via a proportional integral controller The output of the PI controller is a torque demand which is passed directly to the torque control feature When the drive is in SENSORLESS VEC mode the speed feedback is calculated from the voltages and currents flowing in the motor and the motor model AC30 Versatile Drive Parameter Reference D 87 Torque Demand Isolate l Direct input Direct Ip gt Low pass filter i nm Limits Torque pened Low pass filter po 3 gt Demand PI conto A A Speed Feedback Low pass filter Int Preset g 8 Int defeat Auxtorque 0 output demand Speed error orque Limi Total speed demand Ve Torque Limit Ve Torque Limit 5 AC30 Versatile Drive D 88 Parameter Reference Speed Ref Parameters Motor control Speed Ref This function holds all the parameters concerning the generation of the setpoint reference reference ramp speed trim setpoint reverse etc 1264 Ref Min Speed Clamp
82. the inverse time motor protection AC30 Versatile Drive Parameter Reference D 45 This value is compared to the Stack Inv Time current limit output to provide the internal limit to the current limit module 0338 Motor I2T TC Only available for PMAC motor Time constant of the motor define in the PMAC Motor Data module 0339 Actual Motor I2T Output Only available for PMAC motor Level of motor load in percent 0340 Motor I2T Active Only available for PMAC motor Level of motor load as reached 10596 0341 Motor I2T Warning Only available for PMAC motor Level of motor load as reached 9596 0342 Motor I2T Enable Output information Motor I2T protection is active overload is higher than 10596 Functional Description E Motor Current Limit Motor current limit Current Feedback In Motor IxT motor I T Limit Profile E AC30 Versatile Drive D 46 Parameter Reference PMAC motor gt Rms Current Feedback In Motor Motor load estimation N Motor load Trip information AC30 Versatile Drive Parameter Reference D 47 Motor Nameplate Advanced Setup Motor Motor Nameplate Parameters Motor Control Motor Nameplate Only available id VHz control selected in Control Mode In this function you enter the details of the motor under control and any available motor nameplate information Refer to In
83. the top and bottom covers as these need to be removed refer to Chapter 4 for removal information Remove the highlighted screws shown below The screw should only be removed once the supply has been disconnected and the residual energy has been discharged The product should never be powered or operated without the covers the EMC filter disconnect will become live once the screw is removed AC30 Versatile Drive 20 Frame F To access the filter disconnect the top and bottom covers as these need to be removed refer to Chapter 4 for removal information Remove the soem l highlighted screws shown below The screw should only be removed once the supply has been disconnected and the residual energy has been discharged The product should never be powered or operated without the covers the EMC filter disconnect will become live once the screw is removed AC30 Versatile Drive Harmonic Information Supply Harmonic Analysis Frame D Normal Duty Compliance C 21 Assumptions Rsce 120 at 400V where Q is the rated rms value of the fundamental voltage of the supply THD V x 100 transformer The results conform to 61000 3 2 2006 A2 2009 Fundamental Voltage V Drive Type Three Phase eae Power pT ME Motor e ET Harmonic No No RMS Current A L1 pues pres poa L3 900 0200 0000 0 001 0201 0 001 M 0009 000 000 0900 0900 0000 11
84. to Actual Torque in the Feedbacks function A value of 100 PMAC Rated Torque 0559 PMAC Motor Poles Set the number of motor poles e g for a 4 poles motor enter 4 0560 Back Const Set the motor s Back EMF line to line rms value Ke Volts rms per 1000 rpm 0561 Winding Resistance Set the motor s resistance line to line at 25 C This parameter is used within the current loop 0562 PMAC Winding Inductance Set the motor s inductance line to line at maximum current This parameter is used within the current loop and is related to the overall proportional gain 0563 PMAC Torque AC30 Versatile Drive D 54 Parameter Reference Torque constant Kt Nm A rms This parameter is used to compute the current demand given a torque demand Current demand Torque demand KT In order to have correct feedbacks the following equation MUST be true PERM TORQUE KT PERM CURRENT On a motor the ratio between the BACK EMF and the is always around 60 BACK EMF Volts rms 1000rpm 60 KT Npm Arms 0564 Motor Inertia Rotor inertia of motor on the datasheet 0565 Thermal Time Const Copper Thermal Time constant s If not known set to 300s This parameter is used for the motor thermal protection I2T motor function It represents the time needed to reach 63 of the rated load of the motor if 100 of the rated current is applied to the motor typi
85. voltage drop compensation This correctly fluxes the motor under load conditions at low output frequencies thereby increasing available motor torque Auto Boost can be set in addition to Fixed Boost The value of the Auto Boost parameter determines level of additional volts supplied to the motor for 100 load Setting the value of auto boost too high can cause the Drive to enter current limit If this occurs the Drive will be unable to ramp up in speed Reducing the value of auto boost will eliminate this problem 0450 Acceleration Boost Additional amount of fixed boost when the drive is accelerating 0451 Energy Saving Enable Enable Disable energy saving mode to minimize energy consumption 0423 VHz User Freq 11 Array of user defined frequency for V f control 0435 VHz User Volts 11 Array of VHz User Volts for V f control AC30 Versatile Drive 26 Parameter Reference Functional Description BASE FREQUENCY AUTO BOOST LOAD FILTER MEASURED x lt gt VIF SHAPE ENERGY SAVING DRIVE LINEAR LAW FREQUENCY SL 52 DEMANDED VOLTS O FAN LAW ACCELERTN BOOST BASE VOLTS FIXED BOOST USER DEFINED VIF Shape The function allows the user to parameterise the Drive s conventional V F motor fluxing scheme Three V F shapes are available LINEAR LAW FAN LAW and USER DEFINED Linear Law V F shape should be used in applications requiring constant motor torque though out the s
86. 0 be monitored using the following parameters 0926 Address 0927 Subnet Mask 0928 Gateway Address found in menu Parameters Base Comms Ethernet The state of the Ethernet may be monitored using the parameter 0919 Ethernet State and from the Ethernet icon the status bar The IP address may be used to access the AC30 via a web browser For more information on customizing and troubleshooting the AC30 Ethernet see Chapter 12 Ethernet Information on using the Modbus TCP server can be found in Appendix A Modbus TCP AC30 Versatile Drive 4 28 Installation AC30 Versatile Drive chapters ASSOCiated Equipment MAIN POINTS Connect the associated equipment in the following order fuses Circuit Breaker AC30 Versatile Drive optional Associated Equipment 5 1 DB Resistor Note In a different place on Frame D O ol Frame E Illustrated Q Q Note In a different Earth place on Frame D O Earth 9 Earth Stud gt l AC Motor Chokes Only on long cable runs gt 50m C 5 2 Associated Equipment AC Motor Chokes The maximum rate of rise of Volts dv dt present o
87. 0 0 to 100 0 STOPPE ENGINEER 4 01407 D 0441 VHz User Volts 5 Parameters Motor Control Fluxing VHz REAL 50 0 0 0 to 100 0 STOPPE ENGINEER 4 01409 D 0442 VHz User Volts 6 Parameters Motor Control Fluxing VHz REAL 60 0 0 0 to 100 0 STOPPE ENGINEER 4 01411 D 0443 VHz User Volts 7 Parameters Motor Control Fluxing VHz REAL 70 0 0 0 to 100 0 STOPPE ENGINEER 4 01413 D 0444 VHz User Volts 8 Parameters Motor Control Fluxing VHz REAL 80 0 0 0 to 100 0 STOPPE ENGINEER 4 01415 D 0445 VHz User Volts 9 Parameters Motor Control Fluxing VHz REAL 90 0 0 0 to 100 0 STOPPE ENGINEER 4 01417 D 0446 VHz User Volts 10 Parameters Motor Control Fluxing VHz REAL 100 0 0 0 to 100 0 STOPPE ENGINEER 4 01419 AC30 Versatile Drive D 1 1 0 Parameter Reference 0447 Fixed Boost Same as PNO 422 REAL 0 0 0 0 to 5 0 ALWAYS TECHNICIAN 4 01421 0448 Auto Boost Parameters Motor Control Fluxing VHz REAL 0 0 0 0 to 25 0 ALWAYS TECHNICIAN 4 01423 0450 Acceleration Boost Parameters Motor Control Fluxing VHz REAL 0 0 0 0 to 25 0 ALWAYS TECHNICIAN 4 01427 0451 Energy Saving Enable Parameters Motor Control Fluxing VHz BOOL FALSE ALWAYS TECHNICIAN 4 01429 0455 Rated Motor Current Advanced Setup Motor Control Motor Nameplate REAL 1 00 0 00 to 10000 00 A
88. 0 Ethernet Both DHCP and Auto IP must be disabled Range RW RO Saved Config 0 0 0 0 RW i 255 255 255 255 0936 Settings Lock Type BOOL Default FALSE If set to TRUE prevents the IP settings being modified from an Ethernet configuration tool Range RW RO Saved Config 0944 Web Access Type USINT enumerated Default RESTRICTED Base Communications parameter Enables access to the AC30 web server Range RW RO Saved Config 0 DISABLED a web browser is prevented from accessing the AC30 web server RW x 1 LIMITED a web browser may access a limited set of pages on the AC30 web server 2 FULL a web browser has full access to the pages on the AC30 web server however authentication may be required if a password has been set AC30 Versatile Drive Ethernet 12 17 0945 Web View Level Type USINT enumerated Default 3 TECHNICIAN Base Communications parameter Sets the view level when accessing parameters via the web server Range RW RO Saved Config 0 OPERATOR 1 TECHNICIAN 2 ENGINEER RW Y x 0946 Web Password Type String Default none Base Communications parameter Sets the password for access to restricted AC30 web pages such as the Parameters Page Range RW RO Saved Config Password parameter will display when set RW AC30 Versatile Drive 1 2 1 8 Ethernet AC3
89. 0 Versatile Drive Modbus TCP 1 Appendix A Mod bus TC Introduction The AC30 built in Ethernet includes a Modbus TCP server The Modbus registers are mapped to the AC30 parameters Up to 3 simultaneous connections to Modbus clients are possible TCP port 502 is used Making a connection to the Ethernet and setting an IP address on the AC30 is described in Chapter 12 Ethernet If the Modbus TCP is used as part of a process control it is recommended a dedicated network be used with fixed IP addresses for the AC30 drives To allow Modbus TCP connections to the AC30 the parameter 0939 Maximum Connections must be set to a value greater than zero Modbus Register Mapping The AC30 parameters are mapped to the Holding Registers and Input Registers There is no mapping to Coils or Discrete Inputs 00001 00528 00001 00528 Reserved area Do not write into this register range 00529 onwards 00529 onwards Mapped to AC30 parameter values Each parameter number is mapped onto two consecutive Modbus registers regardless of the parameter data type The relationship between the Holding Register or Input Register is given as Register number parameter number 1 2 529 e fthe parameter has a data type that uses one byte then it will occupy the low byte of the first register and the high byte will be zero i e the register will not be sign extended e Ifthe parameter has a data type that uses two bytes then
90. 0 to 4294967 295 S NOT ENGINEER 02567 1021 Elapsed Time Parameters Device Manager Tasks ARRAY O 2 NOT ENGINEER 02569 1022 Elapsed Time 0 Parameters Device Manager Tasks UINT 0 to 65535 us NOT ENGINEER 02571 1023 Elapsed Time 1 Parameters Device Manager Tasks UINT 0 to 65535 us NOT ENGINEER 02573 1024 Elapsed Time 2 Parameters Device Manager Tasks UINT 0 to 65535 us NOT ENGINEER 02575 1025 Elapsed Time Max Parameters Device Manager Tasks ARRAY O 2 NOT ENGINEER 02577 1026 Elapsed Time Max 0 Parameters Device Manager Tasks UINT 0 to 65535 us NOT ENGINEER 02579 1027 Elapsed Time Max 1 Parameters Device Manager Tasks UINT 0 to 65535 us NOT ENGINEER 02581 1028 Elapsed Time Max 2 Parameters Device Manager Tasks UINT 0 to 65535 us NOT ENGINEER 02583 1029 Overrun Count Parameters Device Manager Tasks ARRAY O 2 NOT ENGINEER 02585 1030 Overrun Count 0 Parameters Device Manager Tasks UINT 0 to 65535 NOT ENGINEER 02587 1031 Overrun Count 1 Parameters Device Manager Tasks UINT 0 to 65535 NOT ENGINEER 02589 1032 Overrun Count 2 Parameters Device Manager Tasks UINT 0 to 65535 NOT ENGINEER 02591 1033 Card State Parameters Device Manager SD Card USINT 0 NO CARD NOT OPERATOR 3 02593 1 INITIALISING 2 READY 3 CARD FAULT 1034 Card Name Parameters Device Manager SD Card STRING NOT OPERATOR 3 02595 AC30 Versatile Drive D 1 20 Parameter Reference
91. 01683 making sure the fan is correct way up 3 Replace the fan guard and tighten the screws to 1 3Nm le Dri AC30 Versatile Drive Eram Frame E Frame F 11 2 Routine Maintenance amp Repair DC LINK CAPACITORS For preventative maintenance the DC link capacitors must be replaced every 10 years operation or when the drive trips on DC link ripple under normal operating conditions The unit must be returned to your local Parker sales office for replacement Repair There are no user serviceable components Only Parker trained personnel are permitted to repair this product to maintain certifications reliability and quality levels SAVING YOUR APPLICATION DATA In the event of a repair application data will be saved whenever possible However we advise you to backup your application settings before returning the unit RETURNING THE UNIT TO PARKER Please have the following information available e The model and serial number see the unit s rating label e Detailed information on the nature of the fault as well as a full description of the application and history This is important to ensure Parker can diagnose to root cause before return Contact your nearest please contact your local Parker Service Center to arrange return of the item and to be given a Authorisation To Return ATR number Use this as a r
92. 05 X10 06 X12 05 X10 06 X10 05 X12 06 X10 05 X12 06 The load is energised and X10 05 is high when STO is in the The load is energised and X10 06 is low when STO is in the intended intended safe STO state safe STO state The examples show the use of the 24V supply provided on X12 05 24V and X12 06 OV as source of power to a load Alternatively an external 24V supply could be used Note f a drive is powered from 24V only i e 24V is applied to terminals 12 05 or X12 06 and the phase power is off the STO user output will still reflect the status of the two STO user inputs AC30 Versatile Drive 6 8 safe Torque Off STO Technical Specification INPUTS SPECIFICATION STO A Input and STO B Input comply with IEC61131 2 Note inputs do not have hysteresis Recommended input voltage for low level OV to 5V Recommended input voltage for high level 21 6V to 26 4V Typical input threshold voltage 10 5V Indeterminate input range 5V to 15V Function is undefined Absolute maximum input voltage 30V to 30V Typical input current 24V 9mA Fault detection time 2 3sec typical 1 6sec will not generate a fault gt 3 0sec will generate a fault A fault is defined in this context as STO A Input and STO Input being sensed opposite logic states AC30 Versatile Drive Safe Torque Off 6 9 OUTPUT SPECIFICATION OFF state Maximum applied voltage 30V X10 06 relative to X10 05
93. 1 D 0428 VHz User Freq 4 Parameters Motor Control Fluxing VHz REAL 40 0 0 0 to 100 0 96 STOPPE ENGINEER 4 01383 D 0429 VHz User Freq 5 Parameters Motor Control Fluxing VHz REAL 50 0 0 0 to 100 0 96 STOPPE ENGINEER 4 01385 D 0430 VHz User Freq 6 Parameters Motor Control Fluxing VHz REAL 60 0 0 0 to 100 0 96 STOPPE ENGINEER 4 01387 D 0431 VHz User Freq 7 Parameters Motor Control Fluxing VHz REAL 70 0 0 0 to 100 0 96 STOPPE ENGINEER 4 01389 D 0432 VHz User Freq 8 Parameters Motor Control Fluxing VHz REAL 80 0 0 0 to 100 0 STOPPE ENGINEER 4 01391 D 0433 VHz User Freq 9 Parameters Motor Control Fluxing VHz REAL 90 0 0 0 to 100 0 STOPPE ENGINEER 4 01393 D 0434 VHz User Freq 10 Parameters Motor Control Fluxing VHz REAL 100 0 0 0 to 100 0 STOPPE ENGINEER 4 01395 D 0435 VHz User Volts Parameters Motor Control Fluxing VHz ARRAY O 10 STOPPE ENGINEER 01397 D 0436 VHz User Volts 0 Parameters Motor Control Fluxing VHz REAL 0 0 0 0 to 100 0 96 STOPPE ENGINEER 4 01399 D 0437 VHz User Volts 1 Parameters Motor Control Fluxing VHz REAL 10 0 0 0 to 100 0 STOPPE ENGINEER 4 01401 D 0438 VHz User Volts 2 Parameters Motor Control Fluxing VHz REAL 20 0 0 0 to 100 0 STOPPE ENGINEER 4 01403 D 0439 VHz User Volts 3 Parameters Motor Control Fluxing VHz REAL 30 0 0 0 to 100 0 STOPPE ENGINEER 4 01405 D 0440 VHz User Volts 4 Parameters Motor Control Fluxing VHz REAL 40 0
94. 1 Dimensions for CUBICLE Mount Installation 4 1 Mounting the 4 2 4 2 We ntilatiOm 4 2 Cubicle Mounting Details all frame 2 4 3 Mounting Brackets cerro riae eren nianu 4 3 Through Panel Mount eene nnne nnn 4 3 Through Panel Mount eese nnne nnn 4 4 Dimensions for Through Panel Installation 4 4 Mounting the Drive 1 111i oeeceteiceec ioter eta 4 5 CLIENTI SS 4 5 Through Panel MOUNT Cutout 4 6 Through Panel Mounting Details all frame sizes 4 7 Cabling Bracket for Control amp Main 4 9 Electrical 44 46 22 2 4 10 Wiring Instructions ihrer erii cene ei iiec e 4 10 Power Wiring Connectlons erint ione ro nota ornat aa Ene Fo aua saec 4 11 Control Module Cover Remowval eene 4 12 Control Module nnn 4 13 Contents 1
95. 1 IP55 5RN 200L06 A7 5RN 200L06 A7 5RN 200L06 A7 5RN 200L06 A7 5RN 200L06 A7 5RN 200L06 A8 5RN 200L06 A8 5RN 200106 AS 5RN 200L06 A8 SRN 200L06 A8 SRN 200L08 B7 5RN 200L08 B7 5RN 200L08 B7 SRN 200L08 B7 SRN 200108 B7 SDN 2nni R7 Drive Name 0 000046001025 Stack 38 0A400V Back a Firmware 1 0 4190 IP Address 172 18 176 196 Option NONE Figure 9 8 Motor selection from database Motor data may either be selected form the built in motor database or entered by the engineer as a custom motor The Motor page has two options at the top of the page that need to be selected AC30 Versatile Drive 9 12 Setup Wizard Get Motor data from Database User Figure 9 9 Motor data selection Database is selected by default and the screen will show the motor database selector Motor type Induction motor Permanent magnet motor Figure 9 10 Motor type selection Induction Motor is selected by default This selection will filter the motor database to the selected type It also displays only the appropriate User settings if a custom motor is required Motor database At the left hand side is a list of manufacturers whose motors are in the database Select the appropriate manufacturer from the list If your motors manufacturer is not shown in the list then you will need to provide custom User data instead Once the manufacturer is selected the
96. 100 0 00000 to 100 00000 kgm2 ALWAYS TECHNICIAN 4 01655 0565 PM Therm Time Cnst Same as PNO 555 TIME 62 000 0 000 to 10000 000 5 ALWAYS TECHNICIAN 4 01657 0568 Magnetising Current Advanced Setup Motor Control Induction Motor REAL 1 00 0 00 to 10000 00 A ALWAYS 4 01663 Data Parameters Motor Control Induction Motor Data 0569 Rotor Time Constant Same as PNO 568 TIME 0 100 0 005 to 100 000 5 ALWAYS ENGINEER 4 01665 0570 Leakage Inductance Same as PNO 568 REAL 1 000 0 000 to 1000 000 mH ALWAYS ENGINEER 4 01667 AC30 Versatile Drive D 1 1 2 Parameter Reference 0571 Stator Resistance Same as PNO 568 REAL 0 00 0 00 to 100 00 Ohms ALWAYS ENGINEER 4 01669 0572 Mutual Inductance Same as PNO 568 REAL 100 00 0 00 to 10000 00 mH ALWAYS ENGINEER 4 01671 0591 Local Parameters Motor Control Sequencing BOOL FALSE ALWAYS TECHNICIAN 1 01709 0592 Local Reference Control Screen REAL 0 00 0 00 to 100 00 ALWAYS OPERATOR 4 01711 Parameters Motor Control Sequencing 0610 App Control Word Parameters Motor Control Sequencing WORD 0000 0 SWITCH ALWAYS ENGINEER 2 01747 1 ENABLE VOLTAGE 2 NOT QUICK STOP 3 ENABLE OPERATION 7 RESET TRIP 9 USE JOG REFERENCE 11 REVERSE DIRECTION 12 AUTO INITIALISE 14 REMOTE CONTROL 15 REMOTE REFERENCE 0611 App Control Word SWITCH Parameters Motor Co
97. 1ca vgnextoid 093c 1 eeesbSae21 0 qn CM10000048021 Local intranet 100 3 VE 11 31 Pcsso Inbox IBM Miu OSI AC30 Versatile Drive E 2 Library Which then brings up the E Plan page Go 52 32 http www parker com portaljsite PARKER menuitem 338F315e827b2c6315731910237ad1 ca vanextoid c2dd724fe7 a5e2 1 0Van CM10000048021 dacRCRD amp vgnext 20 2OFmt def auitvgnextfmt EN amp productcategory partlistavgnextdiv Search lel 1 File Edt View Favorites Tools Help Links QuConvet Select w k 2 0 bd Search Division Parker Hannifin SSD Drives Division Europe Click to Search Parker com by Keyword or Part Division Home Products Support 1 Literature Where to Buy 1 AboutUs Contactus Home gt SSD Drives Division Europe EPLAN MACROS Parker SSD Europe offera number of P8 EPLAN macros to help support our range of AC and DC drives and related accessories please contact us for further details or assistance EPLAN Macro Download ZIP EPLAN Macro Download ZIP EPLAN Macro Download ZIP AC890PX Series EPLAN Macro Download ZIP EPLAN Macro Download ZIP AC30 Versatile Drive Appendix F Understanding the Product Code MODEL NUMBER Technical Specifications F 1 The unit is fully identified using
98. 30 UNIT SHOULD CEASE IMMEDIATELY AND THE UNIT SHOULD BE RETURNED TO A PARKER AUTHORIZED REPAIR CENTRE FOR INVESTIGATION AND REPAIR FAILURE TO DO SO COULD RESULT IN INJURY DEATH OR DAMAGE FURTHER OPERATION OF THE AC30 WITHOUT RESOLVING THIS FAILURE IS ENTIRELY AT THE USER S OWN RISK SEE SAFETY CATEGORY DEFINITIONS AND LIMITATIONS REFER TO EN ISO 13849 1 2008 AC30 Versatile Drive 6 14 Safe Torque Off PULSED INPUTS Some safety equipment e g safety PLCs regularly pulse the two STO inputs independently in order to detect a short circuit between them This is commonly known as OSSD Output Signal Switch Device The AC30 STO inputs are immune to such pulses when they are less than 2ms in width The product will not react to such pulses and therefore will not inadvertently invoke the STO function 24V Channel A X10 01 OV 24V Channel X10 03 772 212 OV 1 I ON Output 10 05 X10 06 i i i OFF STATE MEME MH E gt lt 2 8 21191 typ 6ms States i 1 Both inputs are low Drive is tripped and STO prevents the drive from starting User output is ON This is the safe torque off state of the drive 2 Both inputs are high but regularly pulse low independently External equipment can thus detect a short circuit between the two STO user inputs Each input must remain low for 6ms typical before the AC30 reacts to it AC30 Versatile Drive
99. 30V due to STO symptom persists return the AC30 for repair Any other message Off Both E andae Faulty hardware Return for repair Immediately return the AC30 for repair Don t care Don t care Both 5V Faulty hardware Drives starts See the DANGER box below unexpectedly 7 STO not invoked by Use STO according to instructions elsewhere in PH x Rd the user this chapter Drive fails Immediately return the AC30 for repair comprehensive or Don t care Don t care Don t care Faulty hardware The table above is only a guide It may not be a comprehensive list of all possible symptoms relating to STO Parker will not accept responsibility for any consequences arising from its incompleteness or inaccuracy Important note e There are no user serviceable parts the AC30 drive Refer to the Safety Warnings and Limitations section on page 6 17 of this chapter Continuity through X10 05 and X10 06 Measure X10 01 and X10 03 relative to X10 02 or X10 04 AC30 Versatile Drive 6 34 safe Torque Off DANGER IF ANY FAULTY OPERATION OF THE STO FUNCTION IS OBSERVED OR SUSPECTED OPERATION OF THE AC30 SHOULD CEASE IMMEDIATELY AND THE UNIT SHOULD BE RETURNED TO PARKER FOR INVESTIGATION AND REPAIR FAILURE TO DO SO COULD RESULT IN INJURY DEATH OR DAMAGE FURTHER OPERATION OF THE AC30 WITHOUT RESOLVING THIS FAILURE IS ENTIRELY AT THE USER S OWN RISK SEE SAFETY CATEGORY DEFINITIONS AND LIMITATIONS RE
100. 5 2o ria tara tiun tir nin aan n nuin nain 9 5 Task selection eere onere ees 9 7 lp 9 8 TL REEE 9 10 KIJDIeWpl 9 11 SETUP THE DRIVE 2 2 42 9 13 KIAUDoM 9 14 Setup COMMUNICATIONS 242422 422 2 22 1 9 16 9 16 COMMISSION THE DRIME sarsies ransa aaa aeaa eaaa Ta 9 17 MONITOR THE DRIVE 5 tana irn nun nouo naa nana 9 18 Chapter 10 Trips amp Fault Finding 10 1 Trips and Fault 10 1 What Happens when a Trip Occurs eese 10 1 Resetting a Trip Condltion erre nei I 10 1 Using the Keypad to Manage Trips 10 2 Hexadecimal Representation of 10 5 Fault Finding cierran etant nunt nai hannah 10 6 Chapter 11 Routine Maintenance amp Repair 11 1 Routine Maintenance 4441 80 2 1222121 11 1 Preventative Maintenance 4 4 422 1 11 1 FAN Gasseltl
101. 5 000 RMS Symmetrical Amperes 480V maximum Field Wiring Temperature Rating Use minimum 75 C Copper conductors Listed Accessories Options e Control Module AC30 Series Graphical Key pad GKP Profibus DP V1 PROFINET IO Modbus RTU DeviceNet CANopen EtherNet IP General Purpose I O GPIO x 3 Earth bracket kit for C2 filtering Recommended Wire Sizes North American wire sizes AWG are based on NEC NFPA 70 for ampacities of thermoplastic insulated 75 copper conductors AC30 Versatile Drive Compliance C 27 The wire sizes allow for an ampacity of 125 of the rated input and output amperes for motor branch circuit conductors as specified in NEC NFPA 70 FRAME D Terminal acceptance range 30 10 AWG Model Number Power Input AWG Power Output AWG Brake Output DC AWG 400V Build Variant 460 480V 10 91V4D004 4 1 4 1 31V 4D0006 14 Ee CE Qenqec c w c cs P rr nmn 31V 4D000 swap o FRAME E Terminal acceptance range 30 10 AWG Model Number Power Input AWG Power Output AWG Brake Output DC AWG 400V Build Variant 460 480V 10 NORMAL DUTY HEAVY DUTY FRAME F Terminal acceptance range 18 6 AWG Model Number Power Input AWG Power Output AWG Brake Output DC AWG 400V Build Variant 460 480V 10 1 gt S O
102. 79 Parameters Option Comms EtherNet IP 0227 ENet Consuming Inst Same as PNO 226 WORD 0096 CONFIG TECHNICIAN 4 00981 0228 Modbus RTU State Advanced Monitor Communications Option USINT Same as PNO 46 NOT OPERATOR 4 00983 Parameters Option Comms Modbus RTU 0229 Modbus Device Address Advanced Setup Communications Option USINT 1 1 to 247 CONFIG TECHNICIAN 4 00985 Parameters Option Comms Modbus 0230 Modbus RTU Baud Rate Same as PNO 229 USINT 4 0 1200 BPS CONFIG TECHNICIAN 4 00987 1 2400 BPS 2 4800 BPS 3 9600 BPS 4 19200 BPS 5 38400 BPS 6 57600 BPS 7 76800 BPS 8 115200 BPS 0231 Parity And Stop Bits Same as PNO 229 USINT 0 1 STOP CONFIG TECHNICIAN 4 00989 1 0DD 1 STOP 2 NONE 2 STOP 3 NONE 1 STOP 0232 High Word First RTU Same as PNO 229 BOOL FALSE CONFIG TECHNICIAN 4 00991 0233 Modbus RTU Timeout Same as PNO 229 TIME 3 000 0 000 to 65 000 5 CONFIG 4 00993 0234 Modbus TCP State Advanced Monitor Communications Option USINT Same as PNO 46 NOT OPERATOR 4 00995 Parameters Option Comms Modbus TCP 0235 High Word First TCP Advanced Setup Communications Option BOOL FALSE CONFIG TECHNICIAN 4 00997 Parameters Option Comms Modbus TCP 0236 Modbus TCP Timeout Same as PNO 235 TIME 3 000 0 000 to 65 000 5 CONFIG TECHNICIAN 4 00999 0237 Profibus State Advanced Monitor Communications Option USINT Same as PNO 46 NOT OPERATOR 4 01001 Parameters Option Comms Profib
103. 843 Warnings 1 32 EXTERNAL TRIP Same as PNO 763 BOOL NOT OPERATOR 02213 0844 Warnings 1 32 BRAKE SHORT Same as PNO 763 BOOL NOT OPERATOR 02215 0845 Warnings 1 32 BRAKE RESISTOR Same as PNO 763 BOOL NOT OPERATOR 02217 0846 Warnings 1 32 BRAKE SWITCH Same as PNO 763 BOOL NOT OPERATOR 02219 0847 Warnings 1 32 LOCAL CONTROL Same as PNO 763 BOOL NOT OPERATOR 02221 0848 Warnings 1 32 5 BREAK Same as 763 BOOL NOT OPERATOR 02223 0849 Warnings 1 32 LINE CONTACTOR Same as PNO 763 BOOL NOT OPERATOR 02225 0850 Warnings 1 32 PHASE FAIL Same as PNO 763 BOOL NOT OPERATOR 02227 0851 Warnings 1 32 VDC RIPPLE Same as PNO 763 BOOL NOT OPERATOR 02229 0852 Warnings 1 32 BASE MODBUS BREAK Same as PNO 763 BOOL NOT OPERATOR 02231 0853 Warnings 1 32 24V OVERLOAD Same as PNO 763 BOOL NOT OPERATOR 02233 0854 Warnings 1 32 PMAC SPEED ERROR Same as PNO 763 BOOL NOT OPERATOR 02235 0855 Warnings 1 32 DVERSPEED Same as 763 BOOL NOT OPERATOR 02237 0856 Warnings 1 32 SAFE TORQUE OFF Same as PNO 763 BOOL NOT OPERATOR 02239 0857 Warnings 1 32 INTERNAL FAULT Same as PNO 763 BOOL NOT OPERATOR 02241 0895 Recent Trips Monitor ARRAY O0 9 NOT OPERATOR 02317 History 0896 Recent Trips 0 Same as PNO 895 USINT Same as PNO 696 NOT OPERATOR 1 02319 0897 Recent Trips 1 Same as PNO 895 USINT Same as PNO 696 NOT OPERATOR 1 02321 0898 Recent Trips 2 Same as PNO
104. BRAKE RESISTOR 16 BRAKE SWITCH 17 LOCAL CONTROL 18 COMMS BREAK 19 LINE CONTACTOR 20 PHASE FAIL 21 VDC RIPPLE 22 BASE MODBUS BREAK 23 24V OVERLOAD 24 PMAC SPEED ERROR 25 0VERSPEED 26 SAFE TORQUE OFF 27 INTERNAL FAULT 0830 Warnings 1 32 OVER VOLTAGE Same as PNO 763 BOOL NOT OPERATOR 02187 0831 Warnings 1 32 UNDER VOLTAGE Same as PNO 763 BOOL NOT OPERATOR 02189 0832 Warnings 1 32 OVER CURRENT Same as PNO 763 BOOL NOT OPERATOR 02191 0833 Warnings 1 32 STACK FAULT Same as PNO 763 BOOL NOT OPERATOR 02193 0834 Warnings 1 32 STACK OVER CURRENT Same as PNO 763 BOOL NOT OPERATOR 02195 0835 Warnings 1 32 CURRENT LIMIT Same as PNO 763 BOOL NOT OPERATOR 02197 0836 Warnings 1 32 MOTOR STALL Same as PNO 763 BOOL NOT OPERATOR 02199 0837 Warnings 1 32 INVERSE TIME Same as PNO 763 BOOL NOT OPERATOR 02201 0838 Warnings 1 32 MOTOR 12 Same as PNO 763 BOOL NOT OPERATOR 02203 0839 Warnings 1 32 LOW SPEED Same as PNO 763 BOOL NOT OPERATOR 02205 AC30 Versatile Drive Parameter Reference D 1 1 T 0840 Warnings 1 32 HEATSINK OVERTEMP Same as PNO 763 BOOL NOT OPERATOR 02207 0841 Warnings 1 32 OVERTEMP Same as PNO 763 BOOL NOT OPERATOR 02209 0842 Warnings 1 32 MOTOR OVERTEMP Same as PNO 763 BOOL NOT OPERATOR 02211 0
105. CIAN 01955 0715 Enable 1 32 LOCAL CONTROL Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01957 0716 Enable 1 32 COMMS BREAK Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01959 0717 Enable 1 32 LINE CONTACTOR Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01961 0718 Enable 1 32 PHASE FAIL Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01963 0719 Enable 1 32 VDC RIPPLE Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01965 0720 Enable 1 32 BASE MODBUS BREAK Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01967 0721 Enable 1 32 24V OVERLOAD Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01969 0722 Enable 1 32 PMAC SPEED ERROR Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01971 0723 Enable 1 32 DOVERSPEED Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01973 0724 Enable 1 32 SAFE TORQUE OFF Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01975 0725 Enable 1 32 INTERNAL FAULT Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01977 0763 Active 1 32 Advanced Monitor Trips DWORD 0 OVER VOLTAGE NOT OPERATOR 02053 Parameters Trips Trips Status 1 UNDER VOLTAGE 2 0VER CURRENT 3 STACK FAULT 4 STACK OVER CURRENT 5 CURRENT LIMIT 6 MOTOR STALL 7 INVERSE TIME 8 MOTOR 2 9 LOW SPEED 10 HEATSINK OVERTEMP 11 AMBIENT 12 MOTOR
106. Choose Task Drive Application Motor Motor Control Input Output Communications Commission Monitor View Basic Advanced Autotune Monitor Adjust Local Reference 10 Range 0 100 Local Reference from OP Station DC Link Voltage Actual Speed RPM Actual Speed Hz Drive 000046001025 Stack 38 0A 400V 1 0 NONE Back EL Firmware 1 0 4190 IP Address 172 18 176 196 Option NONE Figure 9 16 Monitor the Drive and fine tune The final page of the Wizard allows the Engineer to Monitor Autotune and if necessary fine tune the Drive There are three modes of display in the Monitor screen 1 Basic In this view a predefined list of Drive parameters are monitored and adjustment of the most common parameters is enabled This simple screen should be suitable for most Engineers needs 2 Autotune In this view the Engineer can setup the Drive for Autotuning and monitor it as the autotune runs As the Autotune can involve rotation of the motor shaft the Autotune must be started from the local GKP the Drive cannot be started remotely from the tool 3 Advanced Every parameter of the Drive can be monitored and adjusted in this mode AC30 Versatile Drive Trips amp Fault Finding 10 1 Chapter 10 Trips amp Fault Finding Trips and Fault Finding WHAT HAPPENS WHEN A TRIP OCCURS When trip occurs the drive s
107. Computer USB2 E gt Organize v Share with New folder 2 X Favorites Desktop Downloads Date modified Type d ISSetupPrerequisites 14 09 2012 16 28 File folder setup 18 09 2012 10 31 ij Recent Places Application Libraries ES Documents 2 Music Pictures B Videos 8 Homegroup 2 items Figure 9 1 Install application Launch the installer setup exe from the provided CD or download the latest version from http parker com ssd pdq AC30 Versatile Drive 9 4 Setup Wizard Welcome to the InstallShield Wizard for ParkerDriveQuicktool The InstallShield R Wizard will install ParkerDriveQuicktool on your computer To continue dick Next WARNING This program is protected by copyright law and international treaties License Agreement Please read the following license agreement carefully END USER LICENSE AGREEMENT FOR Parker Drive Quicktool IMPORTANT PLEASE READ THE TERMS AND CONDITIONS OF THIS LICENSE AGREEMENT CAREFULLY BEFORE CONTINUING WITH THIS PROGRAM INSTALL PARKER HANNIFIN MANUFACTURING Ltd End User License Agreement EULA is a legal agreement between you either an individual or a single entity and PARKER HANNIFIN 9 I accept the terms in the license agreement I do not accept the terms in the license agreement InstallShield Ready to Install the Program The wizard is ready to begin installation
108. D 82 Parameter Reference Slip Compensation Parameters Motor Control Slip Compensation Designed for VOLTS Hz motor Control Mode The slip compensation function allows the Drive to maintain motor speed in the presence of load disturbances 0354 Slip Compensatn Enable Enable Disable slip compensation 0356 SLP Motoring Limit Maximum compensated speed in motor control 0357 SLP Regen Limit Maximum compensated speed in regen mode Functional Description Based on the rated speed the no load speed and the rated load of the motor the Slip Compensation feature adjusts the demand frequency to compensate for any speed reduction resulting from the load AC30 Versatile Drive Parameter Reference D 83 Spd Direct Input Parameters Motor Control Spd Direct Input 0528 Direct Input Selection The direct input to the speed loop is an analog input which is sampled synchronously with the speed loop This ensures that the speed loop always has the most up to date value of the input allowing it to respond faster Either of the two analog inputs can be selected as the direct input If NONE is selected the input is set to zero When not in use it should be disabled by selecting NONE Enumerated Value Direct Select 0 NONE 1 ANIN1 2 ANIN2 0529 Direct Input Ratio The Direct Input is multiplied by this parameter 0530 Direct Input Pos Limit This limits the upper value of the Direct Input 0531 Direct Input Neg Limit This
109. ECHNICIAN 4 01565 0520 Spd Loop Fbk Filt TC Parameters Motor Control Spd Loop Settings REAL 0 0 0 0 to 15 0 ms ALWAYS TECHNICIAN 4 01567 0521 Spd Loop Aux Parameters Motor Control Spd Loop Settings REAL 0 00 300 00 to 300 00 ALWAYS TECHNICIAN 4 01569 0523 Spd Loop Adapt Thres Parameters Motor Control Spd Loop Settings REAL 0 00 0 00 to 10 00 ALWAYS TECHNICIAN 4 01573 0524 Spd Loop Adapt Pgain Parameters Motor Control Spd Loop Settings REAL 20 00 0 00 to 300 00 ALWAYS TECHNICIAN 4 01575 0525 Sod Demand Pos Lim Parameters Motor Control Spd Loop Settings REAL 110 00 110 00 to 110 00 ALWAYS TECHNICIAN 4 01577 0526 Sod Demand Neg Lim Parameters Motor Control Spd Loop Settings REAL 110 00 110 00 to 110 00 ALWAYS TECHNICIAN 4 01579 0527 Sel Ctrl Only Parameters Motor Control Spd Loop Settings BOOL FALSE ALWAYS TECHNICIAN 4 01581 0528 Direct Input Select Parameters Motor Control Spd Direct Input USINT 0 0 ALWAYS TECHNICIAN 4 01583 1 1 2 2 0529 Direct Input Ratio Parameters Motor Control Spd Direct Input REAL 1 0000 10 0000 to 10 0000 ALWAYS TECHNICIAN 4 01585 0530 Direct Input Pos Lim Parameters Motor Control Spd Direct Input REAL 110 00 110 00 to 110 00 ALWAYS TECHNICIAN 4 01587 0531 Direct Input Neg Lim Parameters Motor Control Spd Direct Input REAL 110 00 110 00 to 110 00 ALWAYS TECHNICIAN 4 01589 0533 Total Sod De
110. ENT LIMIT Parameters BOOL TRUE ALWAYS TECHNICIAN 01933 0704 Enable 1 32 MOTOR STALL Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01935 0705 Enable 1 32 INVERSE TIME Parameters Trips Trips Status BOOL FALSE ALWAYS TECHNICIAN 01937 AC30 Versatile Drive Parameter Reference D 1 1 5 0706 Enable 1 32 MOTOR 2 Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01939 0707 Enable 1 32 LOW SPEED Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01941 0708 Enable 1 32 HEATSINK OVERTEMP Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01943 0709 Enable 1 32 OVERTEMP Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01945 0710 Enable 1 32 MOTOR OVERTEMP Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01947 0711 Enable 1 32 EXTERNAL Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01949 0712 Enable 1 32 BRAKE SHORT Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01951 0713 Enable 1 32 RESISTOR Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNICIAN 01953 0714 Enable 1 32 SWITCH Parameters Trips Trips Status BOOL TRUE ALWAYS TECHNI
111. FALSE to TRUE at anytime will cause the Energy kWHr parameter to be reset to zero AC30 Versatile Drive Parameter Reference D 1 T EtherCAT Advanced Monitor Communications Option EtherCAT Parameters Option Comms Comms EtherCAT Refer to EtherCAT Technical Manual HA501938U001 AC30 Versatile Drive D 18 Parameter Reference Ethernet Advanced Monitor Communications Option Ethernet Parameters Option Comms Comms Ethernet Refer to Chapter 12 Ethernet AC30 Versatile Drive Parameter Reference D 1 9 EtherNet IP Advanced Monitor Communications Option Ethernet IP Parameters Option Comms Comms Ethernet IP Refer to EtherNet IP Technical Manual HA501842U001 AC30 Versatile Drive D 20 Parameter Reference Event Advanced Monitor Communications Option Event Parameters Option Comms Event Refer to any of the following Technical Manuals 7003 PB 00 Profibus DP V1 5018370001 7003 00 PROFINET IO HA501838U001 7003 DN 00 DeviceNet HA501840U001 7003 CN 00 ControlNet HA501936U001 7003 CB 00 CANopen HA501841U001 7003 IP 00 EtherNet IP HA501842U001 7003 EC 00 EtherCAT 5019380001 7003 00 BACnet IP HA501939U001 7003 BN 00 BACnet MSTP HA501940U001 7003 RS 00 Modbus RTU HA501839U001 7003 IM 00 Modbus TCP HA501937U001 7003 CC 00 CC LINK HA501941U001 AC30 Versatile Drive Parameter Reference D 21 Feedbacks Commissioning All Parameters Motor Control
112. FER TO EN ISO 13849 1 2008 AC30 Versatile Drive The Graphical Keypad 7 1 The Graphical Keypad AC30 Versatile Drive The AC30 is fitted with a Graphical Keypad referred to throughout as GKP It provides for local control of the drive monitoring and complete access for application programming Insert the Keypad into the front of the drive replacing the blank cover or if supplied separately to be used remotely up to 3 meters away use the mounting kit with connection lead see Chapter 4 for full details For remote installation refer to page 4 14 Fitting a Remote GKP 7 2 The Graphical Keypad Overview e The top line of the display is used to show the drive status ACSO BBEDSSRE 1 2 9H 46 central region of the display shows the selected parameters or navigation menu CHRHGESET S857 Rug 2812 11 17 43 e bottom line of the display indicates the action associated with the soft keys LR e actions of the soft keys are context dependent e The central navigation and editing keys are referred to as UP DOWN LEFT RIGHT and OK e Start green and Stop red keys are used to start and stop the motor when the drive is in local control mode AC30 Versatile Drive Keypad The nine keys of the Graphical Keypad are divided into three groups These are the Start and Stop keys the soft keys and the central navigation and editing keys
113. Feedbacks The Feedbacks feature allows you to view speed feedback and motor current related diagnostics 0390 Duty Selection When selected selects Heavy Duty allowing higher continuous ratings with less overload capability typically 150 60s Quadratic Torque operation is especially suited to fan or pump applications When not selected selects Normal Duty duty typically 110 60s are related to the Drive stack ratings 0392 DC Link Voltage This shows the voltage across the dc link capacitors 0393 Actual Speed RPM This parameter changes according to the Control Mode e In Sensorless Vec mode the parameter shows the calculated mechanical speed of the motor shaft in revolutions per minute In Volts Hz mode the parameter shows motor synchronous speed in rpm 0394 Actual Speed Hz This parameter changes according to the Control Mode In Sensorless Vec mode the parameter shows the calculated mechanical speed of the motor shaft in revolutions per second In Volts Hz mode the parameter shows the motor synchronous speed in revolutions per second 0395 Actual Speed Percent This parameter changes according to the Control Mode In Sensorless Vec mode the parameter shows the calculated mechanical speed of the motor shaft as percentage of the user maximum speed setting Max Speed in the Reference function In Volts Hz mode the parameter shows the electrical drive output frequency as a percentage of the user maxim
114. ICIAN 4 00645 0060 Read 4 Same as PNO 55 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00647 0061 Read Mapping 5 Same as PNO 55 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00649 0062 Read 6 Same as PNO 55 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00651 0063 Read 7 Same as PNO 55 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00653 0064 Read Mapping 8 Same as PNO 55 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00655 0065 Read Mapping 9 Same as PNO 55 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00657 0066 Read Mapping 10 Same as PNO 55 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00659 0067 Read Mapping 11 Same as PNO 55 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00661 0068 Read Mapping 12 Same as PNO 55 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00663 0069 Read Mapping 13 Same as PNO 55 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00665 0070 Read Mapping 14 Same as PNO 55 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00667 0071 Read Mapping 15 Same as PNO 55 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00669 0120 Write Mapping Advanced Setup Communications Option ARRAY O 15 CONFIG TECHNICIAN 00767 Parameters Option Comms Write Process 0121 Write Mapping O Same as PNO 120 UINT 0661 0000 to 1269 CONFIG TECHNICIAN 4 00769 0122 Write Mapping 1 Same as PNO 120 UINT 0395 0000 to 1269 CONFIG TECHNICIAN 4 00771 0123 Write Mapping 2 Same as PNO 120
115. In order to help attenuate high frequency noise on the PID output a first order output filter has been provided This parameter determines the output filter time constant 1932 Output Pos Limit The maximum positive excursion limit of the PID output 1933 Output Neg Limit The maximum negative excursion limit of the PID output 1934 Output Scaling The overall scaling factor which is applied after the positive and negative limit clamps 1935 PID Output PID output monitor 1936 PID Error PID error monitor This is Setpoint Feedback Functional Description PIDERROR KSETPOINT NEGATB D TIME CONST KOUTPUT POS KOUTPUT SCALING sign change 100 0096 I i Kp 1 sTi 1 sTd SETPOINT Pd sTi 1 sTf PID OUTPUT X 100 00 T ENABLE KOUTPUT NEG LIMIT T FEEDBACK oe INTEGRAL DEFEA sign change FEEDBACK NEGATE AC30 Versatile Drive D 52 Parameter Reference PMAC Flycatching Parameters Motor Control PMAC Flycatching This block performs a directional speed search It allows the Drive to seamlessly catch a spinning motor before controlling the motor to the desired setpoint This is especially useful for large inertia fan loads where drafts in building air ducts can cause a fan to windmill 0689 PMAC Flycatching Enable Enable the flycatching for PMAC moto
116. L 01801 0 8 18 E 11kW C0353013 RL 02501 0 5 25 F 15kW C0535014 RL 03501 0 4 35 F 18kW C0353014 RL 03501 0 4 35 AC30 Versatile Drive Versatile Drive ANALOG INPUTS OUTPUTS AIN1 X11 01 AIN2 X11 02 AOUT1 X11 03 AOUT2 X11 04 conforming to EN61131 2 Range selected by parameter 0001 from 0 to 10V 10V to 10V 0 to 20mA 4 to 20mA Range selected by parameter 0002 from 0 to 10V 10V to 10V Absolute maximum input current 25mA in current mode AIN1 only Absolute maximum input voltage 24V dc in voltage mode Technical Specifications F 9 AOUT1 Range selected by parameter 0003 from 0 to 10V 10V to 10V AOUT2 Range selected by parameter 0004 from 0 to 10V 0 to 20mA 4 to 20 Maximum rated output current in voltage mode 10mA with short circuit protection Input impedance Voltage range 22kQ Current range 120R Load impedance Voltage range gt 1 Current range lt 6000 11 bits 1 in 2048 Current range 12 bits 1 in 4096 Voltage range 11 bits 1 in 2048 Better than 1 Better than 1 175 REFERENCE OUTPUTS 10VREF X11 05 10V and 10V ims Better than 0 5 lt 10mA Indefinite F 10 Technical Specifications DIGITAL INPUTS DIN1 X13 02 DIN3 X13 04 DIO1 X12 01 DIO4 12 04 conforming to EN61131 2 24V DIN1 DIN2 DIN3 DIO1 DIO2 DIO2 DIO4 0 5V dc OFF 15 24V dc ON 19V
117. L 9 0 0 0 to 100 0 ALWAYS TECHNICIAN 4 01155 0315 Search Boost Parameters Motor Control Flycatching REAL 40 0 0 0 to 50 0 ALWAYS TECHNICIAN 4 01157 0316 Search Time Parameters Motor Control Flycatching TIME 3 000 0 100 to 60 000 5 ALWAYS TECHNICIAN 4 01159 0317 Min Search Speed Parameters Motor Control Flycatching REAL 5 0 to 500 Hz ALWAYS TECHNICIAN 4 01161 0318 Flying Reflux Time Parameters Motor Control Flycatching TIME 2 000 0 100 to 10 000 5 ALWAYS TECHNICIAN 4 01163 0324 DC Inj Deflux Time Parameters Motor Control Inj Braking TIME 0 500 0 100 to 20 000 5 ALWAYS TECHNICIAN 4 01175 0325 DC Inj Frequency Parameters Motor Control Inj Braking REAL 9 1 to 500 Hz ALWAYS TECHNICIAN 4 01177 0326 DC Inj Current Limit Parameters Motor Control Inj Braking REAL 100 0 50 0 to 150 0 ALWAYS TECHNICIAN 4 01179 0327 DC Pulse Time Parameters Motor Control Inj Braking TIME 2 000 0 000 to 100 000 S ALWAYS TECHNICIAN 4 01181 0328 Final DC Pulse Time Parameters Motor Control Inj Braking TIME 1 000 0 000 to 10 000 5 ALWAYS TECHNICIAN 4 01183 0329 DC Current Level Parameters Motor Control Inj Braking REAL 3 0 0 0 to 25 0 ALWAYS TECHNICIAN 4 01185 0330 DC Inj Timeout Parameters Motor Control Inj Braking TIME 90 000 0 000 to 600 000 5 ALWAYS TECHNICIAN 4 01187 0331 DC Inj Base Volts Parameters Motor Control Inj Braking REAL 100 00 0 00 to 115 47 ALWAYS TECHNICIAN 4 01189 0332 100 Mot C
118. N 5 04377 1926 Setpoint Negate Advanced Setup Application PID BOOL TRUE ALWAYS TECHNICIAN 5 04379 1927 Feedback Negate Advanced Setup Application PID BOOL TRUE ALWAYS TECHNICIAN 5 04381 1928 Proportional Gain Advanced Setup Application PID REAL 1 0 ALWAYS TECHNICIAN 5 04383 1929 Integral Advanced Setup Application PID TIME 1 00 0 01 to 100 00 5 ALWAYS TECHNICIAN 5 04385 1930 Derivative Advanced Setup Application PID TIME 0 000 0 000 to 10 000 S ALWAYS TECHNICIAN 5 04387 1931 Output Filter TC Advanced Setup Application PID TIME 0 100 0 000 to 10 000 5 ALWAYS TECHNICIAN 5 04389 1932 Output Pos Limit Advanced Setup Application PID REAL 100 00 0 00 to 105 00 ALWAYS TECHNICIAN 5 04391 1933 Output Neg Limit Advanced Setup Application PID REAL 100 00 105 00 to 0 00 ALWAYS TECHNICIAN 5 04393 1934 Output Scaling Advanced Setup Application PID REAL 1 000 10 000 to 10 000 ALWAYS TECHNICIAN 5 04395 1935 PID Output Advanced Monitor Application PID REAL 150 00 to 105 00 NEVER 5 04397 1936 PID Error Advanced Monitor Application PID REAL 150 00 to 105 00 NEVER _ TECHNICIAN 5 04399 AC30 Versatile Drive E Plan Library E 1 Appendix E E Plan Library E Plan Library For information on the E Plan library go to www eplan co uk web site To obtain layout diagrams from our E Plan Library go to www parker ssd and then click on Support
119. O 5 BOOL NOT OPERATOR 00547 0011 Digin Value Digin 06 Same as PNO 5 BOOL NOT OPERATOR 00549 0012 Digin Value Digin 07 Same as PNO 5 BOOL NOT OPERATOR 00551 0013 Digin Value STO Inactive Same as PNO 5 BOOL NOT OPERATOR 00553 0014 Digin Value Digin 11 Same as PNO 5 BOOL NOT OPERATOR 00555 0015 Digin Value Digin 12 Same as PNO 5 BOOL NOT OPERATOR 00557 0016 Digin Value Digin 13 Same as PNO 5 BOOL NOT OPERATOR 00559 0017 Digin Value Digin 14 Same as PNO 5 BOOL NOT OPERATOR 00561 0022 Digout Value Same as PNO 5 WORD 0000 0 Digout 01 ALWAYS OPERATOR 2 00571 1 Digout 02 2 Digout 03 3 Digout 04 4 Relay 01 5 Relay 02 8 Digout 11 9 Digout 12 10 Digout 13 11 Digout 14 14 Relay 11 15 Relay 12 0023 Digout Value Digout 01 Same as PNO 5 BOOL FALSE ALWAYS OPERATOR 2 00573 0024 Digout Value Digout 02 Same as PNO 5 BOOL FALSE ALWAYS OPERATOR 2 00575 0025 Digout Value Digout 03 Same as PNO 5 BOOL FALSE ALWAYS OPERATOR 2 00577 0026 Digout Value Digout 04 Same as PNO 5 BOOL FALSE ALWAYS OPERATOR 2 00579 0027 Digout Value Relay 01 Same as PNO 5 BOOL FALSE ALWAYS OPERATOR 2 00581 0028 Digout Value Relay 02 Same as PNO 5 BOOL FALSE ALWAYS OPERATOR 2 00583 0031 Digout Value Digout 11 Same as PNO 5 BOOL FALSE ALWAYS OPERATOR 2 00589 0032 Digout Value Digout 12 Same as PNO 5 BOOL FALSE ALWAYS OPERATOR 2 00591 0033 Digout Value Digout 13 Same as PNO 5 BOOL FALSE ALWAYS OPERATOR 2 00593 0034 Digout V
120. ON undefined state OFF ov absolute maximum input voltage 30V dc 5V Typically 10V 3 3 10 24V DIGITAL OUTPUTS DIO1 X12 01 DIO4 X12 04 conforming to EN61131 2 24V minimum 21V 140mA The total current available is 140mA either individually or as the sum of all digital outputs and User 24V Supply Indefinite AC30 Versatile Drive Technical Specifications F 11 USER 24V SUPPLY X13 05 24V minimum 21V 140mA The total current available is 140mA either individually or as the sum of all digital outputs and User 24V Supply Indefinite RELAYS RL1 X14 01 X14 02 RL2 X14 03 X14 04 These are volt free relay contacts 250V or 30V dc Protection against inductive or capacitive loads must be provided externally 3A resistive load AC30 Versatile Drive F 12 Technical Specifications AC30 Versatile Drive Parker Worldwide AE UAE Dubai Tel 971 4 8127100 parker me parker com AR Argentina Buenos Aires Tel 54 3327 44 4129 AT Austria Wiener Neustadt Tel 43 0 2622 23501 0 parker austria parker com AT Eastern Europe Wiener Neustadt Tel 43 0 2622 23501 900 parker easteurope parker com AU Australia Castle Hill Tel 61 0 2 9634 7777 AZ Azerbaijan Baku Tel 994 50 2233 458 parker azerbaijan parker com BE LU Belgium Nivelles Tel 32 0 67 280 900 parker belgium parker com BR B
121. P NOT ENGINEER 00619 1 NW INIT 2 WAIT PROCESS 3 IDLE 4 PROCESS ACTIVE 5 ERROR 6 RESERVED 7 EXCEPTION 8 NONE 0047 Comms Supervised Same as PNO 45 BOOL NOT OPERATOR 4 00621 0048 Comms Trip Enable Same as PNO 44 BOOL TRUE ALWAYS TECHNICIAN 4 00623 0049 Comms Module Version Same as PNO 45 DWORD NOT TECHNICIAN 00625 0050 Comms Module Serial Same as PNO 45 DWORD NOT TECHNICIAN 00627 0051 Comms Diagnostic Same as PNO 45 USINT 0 NOT OPERATOR 00629 1 HARDWARE MISMATCH 2 INVALID CONFIGURATION 3 MAPPING FAILED 4 EXCEPTION 5 UNSUPPORTED OPTION 0052 Comms Diagnostic Code Same as PNO 45 DWORD NOT OPERATOR 00631 0053 Comms Exception Same as PNO 45 BYTE NOT TECHNICIAN 4 00633 0054 Comms Net Exception Same as PNO 45 BYTE NOT TECHNICIAN 4 00635 0055 Read Mapping Advanced Setup Communications Option ARRAY O 15 CONFIG TECHNICIAN 00637 Parameters Option Comms Read Process AC30 Versatile Drive D 1 04 Parameter Reference 0056 Read 0 Same as PNO 55 UINT 0627 0000 to 1269 CONFIG TECHNICIAN 4 00639 0057 Read Mapping 1 Same as PNO 55 UINT 0681 0000 to 1269 CONFIG TECHNICIAN 4 00641 0058 Read Mapping 2 Same as PNO 55 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00643 0059 Read Mapping 3 Same as PNO 55 UINT 0000 0000 to 1269 CONFIG TECHN
122. PPLY 110 230Vac 24 4 a a EE lt lt E s 2 2 5 5 Z E 9 to 5 2 gt oO 5 D n 2 9 gt gt S fe e a e z z x 2 a 2 I O O A 12005 13 02 13 03 13 04 12 01 12 02 12 03 12104 10 01 10 03 14101 14103 1105 1 1106 11103 1104 1206 10 02 14102 14 04 7 2 gt N A 5 x OQ he 2 2 z J a tr E lt i 2 gt gt m z a a z a z D 4 a m c i b e gt Versatile Drive Installation 4 1 7 PRESETS SPEEDS USER SUPPLY 110 230Vac 24Vde I i S ONINNNY 8 TANNVHO OLS S V TANNVHO OLS 13S3M 1 tases amp S NOWIAOO OLS 5 dOLS LON 5 dOLS LSVOO LON S 1 HOLON 10971968 Q33ds 13933d 5 E zz aaaas Z LOATAS Q33ds 14S3ud 2 amp 5 IP s e e gt LOATAS 9345 135904 s j 8 NNA S p 1NIOd 3S 2 Ave S E 434 AOL AC30 Versatile Drive 4 1 8 Installation RAISE LOWER TRIM
123. PUTS ARE DRIVEN INDEPENDENTLY THEY MUST NOT BOTH BE DRIVEN FROM A COMMON SOURCE OTHERWISE THE SINGLE FAULT DETECTION WILL BE COMPLETELY INOPERATIVE USE OF THE PRODUCT IN THIS COMMON SOURCE CONDITION INVALIDATES THE STO PRODUCT SPECIFICATION AND IS ENTIRELY AT THE USER S OWN RISK AC30 Versatile Drive Safe Torque Off 6 3 Alignment to European Standards 15013849 1 2008 Safety of machinery Safety related parts of control systems STO aligns internally to the following aspects of this standard e Architecture according to Category 3 Solid lines represent the STO control paths Dashed lines represent reasonably practicable fault detection Key I1 I2 user terminal L1 L2 logic O1 O2 methods of enabling or disabling output power devices imxy interconnecting means m monitoring cross monitoring e Category 3 general requirements are A single failure and any consequential failures will not lead to loss of the STO safety function Failure of more than one component can lead to the loss of the STO safety function AC30 Versatile Drive 6 4 safe Torque Off Most but not all single component failures will be detected Diagnostic Coverage DC is required to be at least 60 i e the minimum required for low diagnostic coverage Detected component failures will result in the STO function being applied without intervention from the user The risk associated with the loss
124. Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01851 0663 Status Word SWITCHED Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01853 0664 Status Word OPERATION ENABLED Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01855 0665 Status Word FAULTED Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01857 0666 Status Word VOLTAGE ENABLED Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01859 0667 Status Word QUICK STOP DISABLED Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01861 0668 Status Word SWITCH ON DISABLED Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01863 0670 Status Word CONTROL FROM Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01867 0671 Status Word REFERENCE FROM NET Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01869 0675 Status Word JOG OPERATION Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01877 0676 Status Word REVERSE OPERATION Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01879 0677 Status Word STOPPING Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01881 0678 Sequencing State Parameters Motor Control Sequencing USINT 0 NOT READY TO SWITCH ON NOT TECHNICIAN 01883 1 SWITCH ON DISABLED 2 READY SWITCH 3 SWITCHED ENABLED 5 QUICKSTOP ACTIVE 6 FAULT REACTION ACTIVE 7 FAULTED 0679 Switch On Timeout Parameters Motor Control Sequ
125. Parameters Motor Control Stack Inv Time REAL 3e 038 to 3e 038 NOT TECHNICIAN 01219 0347 Short Overload Time Parameters Motor Control Stack Inv Time TIME 0 000 to 4294967 295 s NOT TECHNICIAN 01221 0348 Inv Time Aiming Point Parameters Motor Contr tack Inv Time REAL 3e 038 to 3e 038 01223 0349 Inv Time Output Parameters Motor Control Stack Inv Time REAL 0 to 500 96 NOT TECHNICIAN 01225 0350 Inv Time Up Rate Parameters Motor Control Stack Inv Time TIME 5 000 0 000 to 120 000 5 STOPPE ENGINEER 01227 D 0351 Inv Time Down Rate Parameters Motor Control Stack Inv Time TIME 5 000 0 000 to 120 000 s STOPPE ENGINEER 01229 D 0352 Inv Time Warning Parameters Motor Control Stack Inv Time BOOL NOT TECHNICIAN 01231 0353 Inv Time Active Parameters Motor Control Stack Inv Time BOOL NOT TECHNICIAN 01233 0354 Slip Compensatn Enable Parameters Motor Control Slip Compensation BOOL TRUE ALWAYS TECHNICIAN 4 01235 AC30 Versatile Drive D 1 08 Parameter Reference 0356 SLP Motoring Limit Parameters Motor Control Slip Compensation REAL 150 0 to 600 RPM ALWAYS TECHNICIAN 4 01239 0357 SLP Regen Limit Parameters Motor Control Slip Compensation REAL 150 0 to 600 RPM ALWAYS TECHNICIAN 4 01241 0360 Slew Rate Enable Parameters Moto
126. Pcode The product code string that may be used to order an equivalent Communications Option 1129 Comms Option Serial The serial number of the fitted Communications Option 1125 10 Option Pcode The product code string that may be used to order an equivalent IO Option 1134 10 Option Serial No The serial number of the fitted IO Option AC30 Versatile Drive D 1 6 Parameter Reference Energy Meter Advanced Monitor Energy Meter Parameters Motor Control Energy Meter This feature measures the electrical energy used by the motor 0380 Power kW This diagnostic shows the power being delivered to the load in kilowatts 0381 Power HP This diagnostic shows the power being delivered to the load in horsepower 0382 Reactive Power This diagnostic shows the reactive power being delivered to the load in kilo volt amperes reactive 0383 Energy kWHr This diagnostic shows the total energy consumed by the load in kilowatt hours 0385 Power Factor This diagnostic shows the power factor estimate between 0 and 1 0386 Power Factor Angle Est This diagnostic shows the power factor angle estimate 0389 Reset Energy Meter When Reset Energy Meter is set to TRUE the Energy kWHr parameter is reset to zero automatically when the maximum value is reached When Reset Energy Meter is set to FALSE the Energy kWHr parameter is held at the maximum value when the maximum value has been reached Changing this from
127. REOP 3 SAFE OPERATIONAL 4 0216 CNet Producing Inst Same as PNO 215 WORD 0064 CONFIG TECHNICIAN 4 00959 0217 CNet Consuming Inst Same as PNO 215 WORD 0096 CONFIG TECHNICIAN 4 00961 0218 DeviceNet State Advanced Monitor Communications Option USINT Same as PNO 214 NOT OPERATOR 4 00963 Parameters Option Comms DeviceNet 0219 DeviceNet MAC ID Advanced Setup Communications Option USINT 0 0 to 63 CONFIG TECHNICIAN 4 00965 Parameters Option Comms DeviceNet 0220 DeviceNet Baud Rate Same as PNO 219 USINT 3 0 125 KBPS CONFIG TECHNICIAN 4 00967 1 250 KBPS 2 500 KBPS 3 AUTO 0221 DeviceNet Actual Baud Same as PNO 218 USINT Same as PNO 220 NOT OPERATOR 4 00969 0222 DNet Producing Inst Same as PNO 219 WORD 0064 CONFIG TECHNICIAN 4 00971 0223 DNet Consuming Inst Same as PNO 219 WORD 0096 CONFIG TECHNICIAN 4 00973 0224 EtherCAT State Advanced Monitor Communications Option USINT 0 SETUP NOT OPERATOR 4 00975 Parameters Option Comms EtherCAT 1 NW INIT AC30 Versatile Drive D 1 06 Parameter Reference 5 ERROR 6 RESERVED 7 EXCEPTION 8 NONE 0225 EtherNet IP State Advanced Monitor Communications Option USINT Same as PNO 214 NOT OPERATOR 4 00977 Parameters Option Comms EtherNet IP 0226 ENet Producing Inst Advanced Setup Communications Option WORD 0064 CONFIG TECHNICIAN 4 009
128. STOPPE TECHNICIAN 4 01437 Parameters Motor Control Motor Nameplate D 0456 Base Voltage Same as PNO 455 REAL 400 00 0 00 to 1000 00 V STOPPE TECHNICIAN 4 01439 D 0457 Base Frequency Same as PNO 455 REAL 50 00 0 00 to 1000 00 Hz STOPPE TECHNICIAN 4 01441 D 0458 Motor Poles Same as PNO 455 INT 4 2to 1000 STOPPE TECHNICIAN 4 01443 D 0459 Nameplate Speed Same as PNO 455 REAL 1420 00 0 00 to 30000 00 RPM STOPPE TECHNICIAN 4 01445 D 0460 Motor Power Same as PNO 455 REAL 2 20 0 00 to 3000 00 kW STOPPE TECHNICIAN 4 01447 D 0461 Power Factor Same as PNO 455 REAL 0 79 0 00 to 1 00 STOPPE TECHNICIAN 4 01449 D 0464 100 Speed in RPM Advanced Setup Motor Control Control amp Type REAL 1500 0 0 0 to 20000 0 RPM ALWAYS TECHNICIAN 01455 Parameters Motor Control Scale Setpoint 0467 PM SVC Auto Values Parameters Motor Control PMAC SVC BOOL TRUE ALWAYS TECHNICIAN 4 01461 0468 PM SVC LPF Speed Hz Parameters Motor Control PMAC SVC REAL 60 00 0 00 to 10000 00 Hz ALWAYS TECHNICIAN 4 01463 0469 PM SVC P Gain Parameters Motor Control PMAC SVC REAL 1 00 0 00 to 10000 00 ALWAYS TECHNICIAN 4 01465 0470 PM SVC I Gain Hz Parameters Motor Control PMAC SVC REAL 20 00 0 00 to 10000 00 Hz ALWAYS TECHNICIAN 4 01467 0476 PM SVC Open Loop Strt Parameters Motor Control PMAC SVC BOOL TRUE ALWAYS TECHNICIAN 4 01479 0477 PM SVC Start Time Parameters Motor Control PMAC SVC TIME 0 500 0 000 to 1000 000 5 ALWAYS
129. Same as PNO 763 BOOL NOT OPERATOR 02081 0778 Active 1 32 BRAKE SHORT 763 BOOL NOT OPERATOR 02083 0779 Active 1 32 BRAKE RESISTOR Same as PNO 763 BOOL NOT OPERATOR 02085 0780 Active 1 32 BRAKE SWITCH 763 BOOL NOT OPERATOR 02087 0781 Active 1 32 LOCAL CONTROL Same as PNO 763 BOOL NOT OPERATOR 02089 0782 Active 1 32 COMMS BREAK Same as PNO 763 BOOL NOT OPERATOR 02091 0783 Active 1 32 LINE CONTACTOR Same as PNO 763 BOOL NOT OPERATOR 02093 0784 Active 1 32 PHASE FAIL Same as PNO 763 BOOL NOT OPERATOR 02095 0785 Active 1 32 VDC RIPPLE Same as PNO 763 BOOL NOT OPERATOR 02097 0786 Active 1 32 BASE MODBUS BREAK Same as PNO 763 BOOL NOT OPERATOR 02099 0787 Active 1 32 24V OVERLOAD Same as PNO 763 BOOL NOT OPERATOR 02101 0788 Active 1 32 PMAC SPEED ERROR Same as PNO 763 BOOL NOT OPERATOR 02103 0789 Active 1 32 OVERSPEED Same as PNO 763 BOOL NOT OPERATOR 02105 0790 Active 1 32 SAFE TORQUE OFF Same as PNO 763 BOOL NOT OPERATOR 02107 0791 Active 1 32 INTERNAL FAULT Same as PNO 763 BOOL NOT OPERATOR 02109 0829 Warnings 1 32 Same as PNO 763 DWORD 0 0VER VOLTAGE NOT OPERATOR 02185 1 UNDER VOLTAGE 2 0VER CURRENT 3 STACK FAULT 4 STACK OVER CURRENT 5 CURRENT LIMIT 6 MOTOR STALL 7 INVERSE TIME 8 2 9 LOW SPEED 10 HEATSINK 11 AMBIENT 12 MOTOR 13 EXTERNAL TRIP 14 BRAKE SHORT CCT 15
130. Setup Environment Parameters Keypad Graphical Keypad 1142 GKP Password Same as PNO 982 WORD 0000 ALWAYS TECHNICIAN 02811 1143 Version Parameters Keypad Graphical Keypad WORD NOT OPERATOR 02813 1178 IO Option Type Advanced Setup Inputs and Outputs USINT 0 0 CONFIG TECHNICIAN 02883 Parameters Option 1 1 Option Common 1 GENERAL PURPOSE 2 THERMISTOR 3 RTC AND THERMISTOR 1179 Actual IO Option Parameters Option IO IO Option Common USINT Same as PNO 1178 NOT OPERATOR 02885 1180 IO Option Status Parameters Option IO IO Option Common USINT 0 OK NOT OPERATOR 02887 1 OPTION NOT FITTED 2 TYPE MISMATCH 3 TYPE UNKNOWN 4 HARDWARE FAULT 1181 Anin 11 Value Advanced Monitor Inputs and Outputs REAL 100 00 to 100 00 96 NOT OPERATOR 4 02889 Parameters Option IO General Purpose IO 1182 Anin 12 Value Same as PNO 1181 REAL 100 00 to 100 00 NOT OPERATOR 4 02891 1183 Anin 13 Value Same as PNO 1181 REAL 100 00 to 100 00 NOT OPERATOR 4 02893 1184 Thermistor Type Advanced Setup Inputs and Outputs USINT 1 O NTC ALWAYS OPERATOR 4 02895 Parameters Option IO General Purpose IO 1 PTC 2 KTY 1185 Thermistor Resistance Parameters Option Purpose IO REAL 0 to 4500 Ohms OPERATOR 4 02897 1186 Time and Date Parameters Device Manager Real Time Clock DT 0 to 2147483647 NOT OPERATOR 02899 1187 RTC Trim Parameters Option IO General Purpose IO SINT 0 40 to 40 ALWAYS ENGINEER 24 02901 1188 F
131. Setup Wizard For complete details go to Chapter 9 Setup Wizards AC30 Versatile Drive 4 26 Installation ETHERNET COMMUNICATIONS The AC30 comes with built in Ethernet providing communications with the PDQI a Modbus TCP server and a web server Connecting the Ethernet Cable See Chapter 12 Ethernet for full cable information Diagram showing how to insert the Ethernet cable Disconnecting the Ethernet Cable To remove the cable first remove the GKP and then insert a screwdriver to release the catch on the Ethernet clip Setting the IP Address The AC30 Ethernet requires an IP address to participate in communications The factory default is set so that an IP address is selected automatically depending on the network on which it is connected It may obtain an IP address using DHCP or Auto IP DHCP If the network has a DHCP Dynamic Host Communications Protocol server then the AC30 will obtain an address from this Auto IP If the network has no DHCP server or if connecting the AC30 directly to a PC then after a timeout period the IP address will be chosen randomly by the AC30 from the link local address range 169 254 Note that when connecting the AC30 directly to a PC it may take 1 2 minutes for the PC to obtain a link local address Manual The IP address may be fixed if required The DHCP and Auto IP must both be disabled AC30 Versatile Drive Installation 4 27 The current address of the AC3
132. Solid State Motor Overload Protection This product provides Class 10 motor overload protection The maximum internal overload protection level current limit is 180 for 3 seconds in addition Heavy Duty mode is 150 for 60 seconds and Normal Duty mode is 110 for 60s in Refer to Appendix D Programming Current Limit for user current limit adjustment information An external motor overload protective device must be provided by the installer where the motor has a full load Ampere rating of less than 50 of the drive output rating or when the Disable Stall trip STLL is set to True 1 or when the Stall time parameter is increased above 480 seconds refer to Appendix D Programming Stall Trip Motor over temperature sensing is not provided by the product unless the external temperature sensor is connected to the motor thermistor input on the GPIO option When the GPIO option is not fitted an external motor over temperature device is required AC30 Versatile Drive 26 Solid State Short Circuit Protection These devices are provided with integral Solid State Short Circuit output Protection Branch circuit protection must be provided in accordance with the latest edition of the National Electrical Code NEC NFPA 70 The following drives are suitable for use on a circuit capable of delivering not more than Frame D 5 000 RMS Symmetrical Amperes 480V maximum Frame E 5 000 RMS Symmetrical Amperes 480V maximum Frame F
133. UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00773 0124 Write Mapping 3 Same as PNO 120 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00775 0125 Write Mapping 4 Same as PNO 120 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00777 0126 Write Mapping 5 Same as PNO 120 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00779 0127 Write Mapping 6 Same as PNO 120 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00781 0128 Write Mapping 7 Same as PNO 120 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00783 0129 Write Mapping 8 Same as PNO 120 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00785 0130 Write Mapping 9 Same as PNO 120 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00787 0131 Write 10 Same as PNO 120 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00789 0132 Write Mapping 11 Same as PNO 120 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00791 0133 Write Mapping 12 Same as PNO 120 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00793 0134 Write Mapping 13 Same as PNO 120 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00795 0135 Write Mapping 14 Same as PNO 120 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00797 0136 Write Mapping 15 Same as PNO 120 UINT 0000 0000 to 1269 CONFIG TECHNICIAN 4 00799 0185 Comms Event Code Parameters Option Comms Event BYTE 00 ALWAYS ENGINEER 24 00897 0186 Comms Event Active Advanced Monitor Communications Option BOOL NOT OPERATOR 4 00899 Parameters Option Comms Event 0187 Comms Even
134. X10 01 or X10 03 is low when the user attempts to start the drive or e One or both STO user inputs X10 01 or X10 03 goes low while the drive is running or e The AC30 drive has detected a fault in the STO circuit Note an out of box AC30 drive will report this trip if the drive as supplied has no connections to X10 when it is first started Appropriate connections must be made to X10 to prevent this trip from occurring as described elsewhere in this chapter The user must decide if STO is to be permanently inactive or to make use of the STO feature If the STO feature is not required see the Applications that do not require STO function section on page 6 20 STO is inserted into the trips history buffer see Chapter 10 Trips amp Fault Finding if STO is active when the drive is commanded to start or if STO becomes active while the drive is running indicating an abnormal condition The trips history buffer is not updated if STO becomes active while the drive is not running Note The normal method of operation is for STO to become active while the drive is not running and the motor is stationary Appropriate application specific risk assessment is necessary when STO is activated on rotating motors moving loads or when external forces such as gravitation or inertial loads act on the motor AC30 Versatile Drive Versatile Drive Safe Torque Off 6 17 Safety Warnings and Limitations Only competent personnel are pe
135. a four block alphanumeric code which records how the drive was calibrated and its various settings when dispatched from the factory This can also be referred to as the Product Code Typical example 31V 4D0004 BF 2S0000 as shown in the example below This shows the product is an AC30 drive Frame 21 standard suitable for fan and pump industry rated at 400 480 Volts supply variable torque current with brake switch fitted and Category C2 EMC filter with GKP fitted with standard conformal coating and no special options AC30 Versatile Drive Family IP Rating Industry Supply voltage Rating Data Brake Switch EMC filter GKP Conformal Coating Special Option AC30 Versatile Drive IP Rating IP21 SD IP Rating IP54 SD IP Rating Cold Plate SD IP Rating IP21 CD IP Rating IP54 CD IP Rating Cold Plate CD Industry General Industry Hydraulics Industry Refridgeration 400 480V Normal Duty 400V 3 phase supply kW hp Ti 15 1 5 2 2 2 3 3 4 5 7 5 10 EE 15 20 18 25 Not Fitted Brake switch fitted None Category C3 Category C2 Not Fitted Blank Fitted GKP Fitted Standard 3C3 Enhanced None Product Coding Scheme DIOCK 1 DIOCK 4 DIOCK 4 3 1 v 2 70004 8 F 2 570000 3 1 2 3 4 5 6 V F R 4 Heavy Duty Frame kW hp Size 0 75 1 D D 0004 1 1 1 5 D D 0005 1 5 2 D D 0006 20 3 D 0008 3 D D 0010 WO Ser clio a
136. a percentage of the output range Range Mapping 10 10V 100 gives 10V 100 gives 10V 0 10V 096 gives OV 10096 gives 10V AC30 Versatile Drive Parameter Reference D 39 Local Control Parameters Keypad Local Control These parameters configure the use of the GKP keys for local start stop control of the drive 1140 Run Key Action Defines the use of the green start key in local mode 0 RUN 1 JOG When RUN is selected pressing the green Start key will start the drive using Local Reference as the active setpoint To stop the drive press the RED Stop key When JOG is selected pressing the green Start key will start the drive running using the Jog Setpoint as the active setpoint The drive will stop when the key is released 1253 Local Rem Key Active Enables the L R soft key function This is used to change between Local and Remote sequencing modes from the GKP 1255 Dir Key Active Enables the ability to change the direction from the GKP when running in local sequencing mode When FALSE the direction will always be positive 1239 Run Key Active Enables the green Start key function when in local sequencing mode When FALSE the Start key is ignored for both RUN and JOG modes 1240 Local Direction Used to change the direction the motor will rotate when in local sequencing mode 0 Forwards 1 Reverse AC30 Versatile Drive D 40 Parameter Reference Minimum Speed Advanced Setup
137. ac capacitor and the other as normal e Keep unshielded cable as short as possible inside the cubicle Always maintain the integrity of the shield If the cable is interrupted to insert contactors etc re connect the screen using the shortest possible route Some motor gland boxes and conduit glands are made of plastic if this is the case then braid must be connected between the screen and the chassis In addition at the motor end ensure that the screen is electrically connected to the motor frame since some terminal boxes are insulated from the frame by gasket paint e Keep the length of screen stripped back as short as possible when making screen connections AC30 Versatile Drive 1 2 CABLING REQUIREMENTS Refer to Recommended Wire Size page C 26 for calculating wire sizes Cable Routing signal control cable sensitive motor output filter fuse or suitable circuit breaker RCD no recommended Figure C 2 Cabling Requirements Cables are considered to be electrically sensitive clean or noisy You should already have planned your cable routes with respect to segregating these cables for EMC compliance Use the shortest possible motor cable lengths When connecting multiple motors to a single VSD use a star junction point for motor cable connections Use a metal box with entry and exit cable glands to maintain shield integrity Keep electrically noisy and sensitive cables apart Kee
138. all applications and reasonably foreseeable uses of the components or systems The above disclaimer is being specifically brought to the user s attention and is in addition to and not in substitution to the Exclusions and Limitations on Liability which are set out in the terms and conditions of sale AC30 User s Manual Frames D E amp F HA501718U001 Issue 1 Compatible with Software Version 1 x onwards 2012 Parker Hannifin Manufacturing Limited All rights strictly reserved No part of this document may be stored in a retrieval system or transmitted in any for or by any means to persons not employed by a Parker Hannifin Manufacturing Limited company without written permission from Parker Hannifin Manufacturing Ltd Although evry efford has been taken to ensure the accuracy of this document it may be necessary without notice to make amendments or corect omissions Parker Hannifin Manufacturing Limited cannot accept responsibility for damage injury or expenses resulting thereform WARRANTY The general terms and conditions of sale of goods and or services of Parker Hannifin Europe S rl Luxembourg Switzerland Branch Etoy apply to this contract unless otherwise agreed The terms and conditions are available on our website www parker com termsandconditons switzerland Parker Hannifin Manufacturing Limited reserved the right to change the content and product specification without notice CONTENTS
139. alue Digout 14 Same as PNO 5 BOOL FALSE ALWAYS OPERATOR 2 00595 AC30 Versatile Drive Parameter Reference D 1 03 a 0037 Digout Value Relay 11 Same as PNO 5 BOOL FALSE ALWAYS OPERATOR 2 00601 0038 Digout Value Relay 12 Same as PNO 5 BOOL FALSE ALWAYS OPERATOR 2 00603 0039 01 Value Same as PNO 5 REAL 100 0 to 100 0 NOT OPERATOR 00605 0040 01 Break Parameters Inputs And Outputs lO Values BOOL NOT OPERATOR 4 00607 0041 Anin 02 Value Same as PNO 5 REAL 100 0 to 100 0 NOT OPERATOR 00609 0042 Anout 01 Value Same as PNO 5 REAL 0 00 100 00 to 100 00 ALWAYS OPERATOR 2 00611 0043 Anout 02 Value Same as PNO 5 REAL 0 00 0 00 to 100 00 ALWAYS OPERATOR 2 00613 0044 Comms Required Advanced Setup Communications Option USINT 1 1 NONE CONFIG TECHNICIAN 00615 Parameters Option Comms Comms 2 BACNET IP 3 BACNET MSTP 4 CANOPEN 5 CC LINK 6 CONTROLNET 7 DEVICENET 8 ETHERCAT 9 ETHERNET IP 10 MODBUS RTU 11 MODBUS TCP 12 PROFIBUS DPV1 13 PROFINET 0045 Comms Fitted Advanced Monitor Communications Option USINT 0 UNKNOWN NOT OPERATOR 00617 Parameters Option Comms Comms 1 NONE 2 BACNET IP 3 BACNET MSTP 4 CANOPEN 5 CC LINK 6 CONTROLNET 7 DEVICENET 8 ETHERCAT 9 ETHERNET IP 10 MODBUS RTU 11 MODBUS TCP 12 PROFIBUS DPV1 13 PROFINET IO 0046 Comms State Parameters Option Comms Comms USINT 0 SETU
140. amp Jerk 3 Parameters Motor Control Ramp REAL 10 0 0 0 to 100 0 5 3 ALWAYS TECHNICIAN 01517 0496 Sramp Jerk 4 Parameters Motor Control Ramp REAL 10 0 0 0 to 100 0 ls 3 ALWAYS TECHNICIAN 01519 0497 Ramp Hold Parameters Motor Control Ramp BOOL FALSE ALWAYS TECHNICIAN 01521 0498 Ramping Active Parameters Motor Control Ramp BOOL NOT TECHNICIAN 01523 0499 Ramp Spd Setpoint Input Parameters Motor Control Ramp REAL 3e 038 to 3e 038 NOT TECHNICIAN 01525 0500 Ramp Speed Output Parameters Motor Control Ramp REAL 3 038 to 3e 038 NOT TECHNICIAN 01527 0501 Jog Setpoint Parameters Motor Control Ramp REAL 10 0 0 0 to 100 0 ALWAYS TECHNICIAN 01529 0502 Jog Acceleration Time Parameters Motor Control Ramp TIME 1 000 0 000 to 3000 000 s ALWAYS TECHNICIAN 01531 0503 Jog Deceleration Time Parameters Motor Control Ramp TIME 1 000 0 000 to 3000 000 S ALWAYS TECHNICIAN 01533 0504 Stop Mode Ramp Time Same as PNO 484 TIME 10 000 0 000 to 600 000 5 ALWAYS TECHNICIAN 01535 0505 Zero Speed Threshold Parameters Motor Control Ramp REAL 0 1 0 0 to 100 0 ALWAYS TECHNICIAN 01537 0506 Zero Speed Stop Delay Parameters Motor Control Ramp TIME 0 500 0 000 to 30 000 S ALWAYS TECHNICIAN 01539 AC30 Versatile Drive Parameter Reference D 1 1 1 Quick St
141. ance C 7 Radiated Emissions Profile EN61800 3 Limits for electromagnetic radiation disturbance in the frequency band 30 MHz to 1 000 MHz 30 f 230 30 40 230 f 1 000 37 47 NOTE Measurement distance 10 m For category C1 if the field strength measurement at 10 m cannot be made because of high ambient noise levels or for other reasons measurement may be made at 3 m If the 3 m distance is used the measurement result obtained shall be normalised to 10 m by subtracting 10 dB from the result In this case care should be taken to avoid near field effects particularly when the PDS is not of an appropriately small size and at frequencies near 30 MHz When multiple drives are used 3dB attenuation per drive needs to be added AC30 Versatile Drive C 8 Compliance Conducted Emissions Profile Unfiltered Product Frame D dB 140 bacs TBLI7 AV Frame F 140 Y 120 ios 100 80 60 40 20 TBLI7 AV 10 0 30 0 MHz Frame E dBuv CE 140 TBL17 TBLI7_AV MHz AC30 Versatile Drive Compliance C 9 EMC Installation Guidance PROTECTIVE EARTH PE CONNECTIONS Local wiring regulations take precedence and may require the protective earth connection of the motor to be connected locally i e not as specified in these instructions This will not cause shielding problems becaus
142. and 06 must be ON Drive must not start while run command is given Try to restart the drive 20 Drive must report STO trip immediately Wait for at least 10 seconds with the run command active then remove it 10 05 and 06 must remain 21 Reconnect X10 01 and X10 03 to 24V 10 05 and 06 must turn OFF immediately STO trip must clear 22 Try to restart the drive at SPT1 The drive must restart at SPT1 Stop the drive 23 Drive must stop Test is complete The tests specified above are the minimum set further test steps may be required depending on the application for example a controlled stop should be verified in a SS1 application AC30 Versatile Drive 6 32 Safe Torque Off REGULAR CHECK A comprehensive check must take precedence if it coincides with a regular check A regular check is intended only to demonstrate the STO is functional It will not always detect the loss of a single channel It is therefore important for the user and or machinery builder to determine the frequency of the comprehensive checks based on their knowledge and application of the machine The following tests should be performed STO test Regular Check Activity Expected reaction and effect 1 Ensure that no harm can come to personnel or equipment if the motor turns 2 Apply 24V DC to terminals X10 01 and X10 03 No error must be present in the drive system 10 05 and 06 must be OFF 3 Apply pow
143. anisms not shown on this drawing DANGER IF KA1 IS DE ENERGISED DO NOT ACCESS THE MACHINE AS A FAULT MAY BE PRESENT THE USER MUST RESOLVE THE DETECTED FAULT BEFORE RELYING FURTHER ON THE STO FEATURE FAILURE TO DO SO COULD RESULT IN STO NOT BEING ACHIEVABLE AND THUS THE MOTOR MAY ROTATE UNEXPECTEDLY AND COULD RESULT IN INJURY DEATH OR DAMAGE PARKER WILL NOT ACCEPT ANY LIABILITY FOR FAILURE TO DO THIS OR FOR ANY CONSEQUENTIAL LOSS OR DAMAGE Note if either of the delayed OFF output contacts in the Safety Control Unit open while the motor is rotating the motor will coast to rest unless external forces act on it AC30 Versatile Drive 6 26 Safe Torque Off STO Function Checking Two levels of checking are required a comprehensive check and a regular check The user machine builder must determine the frequency of these checks based on their knowledge use of the machine appropriate standards and any legal requirements DANGER ALL TESTS MUST PASS IF ANY TEST FAILS IT MUST BE INVESTIGATED AND RECTIFIED BEFORE ATTEMPTING TO PUT THE EQUIPMENT INTO SERVICE FURTHER OPERATION OF THE AC30 WITHOUT RESOLVING THIS FAILURE IS ENTIRELY AT THE USER S OWN RISK FAILURE TO DO SO COULD RESULT IN INJURY DEATH OR DAMAGE PARKER WILL NOT ACCEPT ANY LIABILITY FOR FAILURE TO DO THIS OR FOR ANY CONSEQUENTIAL LOSS OR DAMAGE SEE SAFETY CATEGORY DEFINITIONS AND LIMITATIONS REFER TO EN ISO 13849 1 2008 When STO
144. are active and healthy KA1 is used as a self check for the reset cycle of the Safety Control Unit If a reset cannot be achieved due to KA1 being de energised a fault may be present and must be resolved by the user before relying on the STO function See Fault Operation on page 6 13 AC30 Versatile Drive Safe Torque Off 6 25 To start the drive Ensure the Safety Demand switch is reset contacts closed Press the RESET button to ensure the Safety Control Unit is reset its contacts to the AC30 should close making the STO function inactive The AC30 STO output should then turn OFF Then press the DRIVE START button To perform operational stop non STO Press the DRIVE STOP button Wait for the motor to come to rest To invoke 551 Operate the Safety Demand switch contacts open This should cause the Safety Control Unit to open its instantaneous output shown here as a single channel This causes the drive to decelerate to rest using its own software which is not safety critical in this instance Note the drive s block diagram must be configured to provide this ramp to rest functionality After a time delay set in the Safety Control Unit the pair of delayed OFF output contacts open together This time delay must be set longer than the worst case time for the motor to come to rest In response the drive will confirm by energising KA1 via X10 05 that STO has been invoked The user may wish require that this is verified by mech
145. asing this parameter will reduce the risk of tripping 0317 Min Search Speed The lowest search speed before the speed search phase of the flycatching sequence is considered to have failed AC30 Versatile Drive Parameter Reference D 29 0318 Flying Reflux Time The rate of rise of volts from the search level to the working level after a successful speed search Refluxing the motor too quickly can cause the Drive to trip on either overvoltage or overcurrent In either case increasing this parameter will reduce the risk of tripping Functional Description The flycatching function enables the drive to be restarted smoothly into a spinning motor It applies small search voltages to the motor whilst ramping the Drive frequency from maximum speed to zero When the motor load goes from motoring to regenerating the speed search has succeeded and is terminated If the search frequency falls below the minimum search speed the speed search has failed and the Drive will ramp to the speed setpoint from zero The flycatching sequence can be triggered by different starting conditions ALWAYS All starts after controlled or uncontrolled stop or after a power up TRIP or POWER UP After uncontrolled stop i e trip or coast or after a power up TRIP After uncontrolled stop i e trip or coast The type of speed sequence may be Bi directional or Unidirectional Bi directional Initially the search is performed in the direction of the
146. ate to the parameter of interest Press and hold the OK key until the Attributes screen is shown hold for about 2s then this appears and press the Add to Favourites soft key Local Control Monitor Commissioning 98 56 L Parameter PHO Description Example this is shown here Press this soft key to add to Favourites OK key To remove a parameter from the Favourites menu Using the GKP navigate to the parameter of interest in the Favourites menu Press and hold the OK key until the Attributes screen is shown hold for about 2s Press the Remove from Favourites soft key W Parameter PHO Description Example LR this is shown here Press this soft key to remove from Favourites AC30 Versatile Drive Menu Organisation UPDATE FIRMWARE This menu shown when a firmware upgrade is available on the inserted SD card SETUP The minimum set of parameters to enable drive configuration when in OPERATOR view level ADVANCED SETUP Additional parameters that may require modification once the Setup Wizard is complete This menu is hidden when in OPERATOR view level MONITOR This menu contains those parameters commonly used to verify the correct operation of the drive and the process ADVANCED MONITOR Additional parameters that may be required to configure the AC30 to more specialised applications This menu is hi
147. ault 3 0 seconds Base Communications Modbus TCP parameter Sets the process active timeout Range RW RO Saved Config 0 65 0 seconds AC30 Versatile Drive A 8 Modbus TCP 0942 Modbus Trip Enable Type BOOL Default FALSE Base Communications Modbus TCP parameter Set TRUE to enable the Modbus Trip The parameter Modbus Timeout must be set to a value other than zero Range RW RO Saved Config FALSE 4 Y x TRUE 1241 Open Connections Type USINT Base Communications Modbus TCP parameter Indicates the number of open connections to the AC30 Modbus TCP server Range RW RO Saved Config I e dx 0943 Process Active Type BOOL Base Communications Modbus TCP parameter Indicates that a Modbus request addressed to this node has been received within the period set by the parameter Modbus Timeout or if no timeout is specified this parameter will stay active after the first received Modbus request Range RW RO Saved Config AC30 Versatile Drive Sequencing Logic B 1 Appendix Oequencing Logic Drive State Machine DS402 The sequencing of the AC30 is based on the 05402 DriveCOM IEC 61800 7 standard as used by most industrial fieldbusses This allows it to be easily controlled and monitored by a PLC using the standards Control Word and Status Word SEQUENCING STATE The sequencing state of the unit is indicated by an enumerated value given by the 0678 Se
148. automatically depending on the network First an attempt will be made to obtain an IP address from a DHCP server if connected If after a timeout period a DHCP server is not available then a link local address will be obtained using Auto IP Note If an Auto IP address is used and subsequently a DHCP server becomes available no further request will be made to the DHCP server until either the Ethernet cable is disconnected and reconnected or the AC30 is power cycled AC30 Versatile Drive 12 4 Ethernet Typical Wiring Configurations Point to Point Connection o gt TL When connecting a PC directly to an drive either e Both sides use local link addresses 169 254 recommended or e Both sides set with a fixed IP address each must be different and on the same subnet When using local link addresses the parameter 0930 Auto IP must be set to TRUE see the section Automatically Assigning an IP Address using Auto IP Normally the PC is already configured to allow for an Automatic Private IP address However if problems are encountered check the PC s network settings see the section 12 10 Note It may take the PC up to 2 minutes to obtain an Automatic private IP address when the Ethernet cable is plugged in AC30 Versatile Drive Ethernet 1 2 5 Local Network with a DHCP Server For the AC30 the parameter 0929 DHCP must be set to TRUE see the section Automatically Assigning an IP Address using DHCP
149. avourites Parameters Keypad Graphical Keypad ARRAY O 19 ALWAYS OPERATOR 02903 1189 Favourites O Parameters Keypad Graphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02905 1190 Favourites 1 Parameters Keypad Graphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02907 1191 Favourites 2 Parameters Keypad Graphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02909 1192 Favourites 3 Parameters Keypad Graphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02911 1193 Favourites 4 Parameters Keypad Graphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02913 1194 Favourites 5 Parameters Keypad Graphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02915 1195 Favourites 6 Parameters Keypad Graphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02917 1196 Favourites 7 Parameters Keypad Graphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02919 1197 Favourites 8 Parameters Keypad Graphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02921 1198 Favourites 9 Parameters Keypad Graphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02923 1199 Favourites 10 Parameters Keypad Graphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02925 1200 Favourites 11 Parameters Keypad Graphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02927 1201 Favourites 12 Parameters Keypad Graphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02929 1202 Favourites 13 Parameters Keypad G
150. b then click on LAN settings Make sure the Proxy server checkbox is cleared alternatively click on Advanced and add the IP address of the AC30 to the Exceptions list Contact your network administrator before making any changes to your browser settings Security F Privacy Content Connections Programs Advanced Dial up and Virtual Private Network settings esteem ere amen Setup Choose Settings if you need to configure proxy server for a connection 9 Never dial a connection enever a network connection is not present Always dial my default connection Local Area Network LAN settings LAN Settings do not apply to dial up connections Choose Settings above for dial up settings LAN settings Local Area Network LAN Settings m C a AC30 Versatile Drive eS Automatic configuration Automatic configuration may override manual settings To ensure the use of manual settings disable automatic configuration F Automatically detect settings Use automatic configuration script Proxy server pian proxy server for These settings will not apply to idc009w01 20 80 Bypass proxy server for local addresses Coc Cem 1 2 8 Ethernet Troubleshooting The following parameters are useful for monitorin
151. cal time constant of a first order low pass filter AC30 Versatile Drive Parameter Reference D 55 PMAC SVC Parameters Motor Control PMAC SVC Parameters related to the SVC Control mode of a PMAC Motor 0467 SVC Auto Values Selection of pre calculated values When selected do some pre calculation of the following PMAC SVC parameters PMAC SVC LPF Speed Hz PMAC SVC P Gain PMAC SVC Gain Hz 0468 SVC LPF Speed Hz Set the Low Pass Filter frequency of the estimated speed 0469 PMAC SVC P Gain Set the Proportional gain of the PI corrector used for extracting speed and position 0470 PMAC SVC I Gain Hz Set the Integral frequency of the corrector used for extracting speed and position 0476 SVC Open Loop Strt This parameter is used to enable disable a specific startup procedure when the motor drive is switched ON starting rotation This is mainly used where applications need to start the motor with a high inertia and or friction load and the standard start is ineffective This parameter is also used to work in up down motion where we need to go down to zero speed or crossing the zero speed point Start the motor with a high friction load The default value is FALSE and a standard start is considered appropriate for most applications when we only need to run the motor at a constant speed When set TRUE the following procedure is applied each time the motor is switched on and befo
152. cation Raise Lower REAL 0 0 500 0 to 500 0 ALWAYS TECHNICIAN 5 04331 1903 Maximum Value Advanced Setup Application Raise Lower REAL 100 0 500 0 to 500 0 ALWAYS TECHNICIAN 5 04333 1904 Minimum Value Advanced Setup Application Raise Lower REAL 0 0 500 0 to 500 0 ALWAYS TECHNICIAN 5 04335 1905 Raise Lower Output Advanced Monitor Application Raise Lower REAL 0 0 500 0 to 500 0 NEVER _ TECHNICIAN 1 5 04337 1906 Minimum Speed Value Advanced Setup Application Minimum Speed REAL 0 0 100 0 to 100 0 ALWAYS TECHNICIAN 5 04339 1907 Minimum Speed Mode Advanced Setup Application Minimum Speed USINT 0 0 PROP WITH MINIMUM ALWAYS TECHNICIAN 5 04341 enum 1 LINEAR 1908 Band 1 Advanced Setup Application Skip Frequencies REAL 0 0 0 0 to 1000 0 Hz ALWAYS TECHNICIAN 5 04343 1909 Frequency 1 Advanced Setup Application Skip Frequencies REAL 0 0 0 0 to 1000 0 Hz ALWAYS TECHNICIAN 5 04345 1910 Band 2 Advanced Setup Application Skip Frequencies REAL 0 0 0 0 to 1000 0 Hz ALWAYS TECHNICIAN 5 04347 1911 Frequency 2 Advanced Setup Application Skip Frequencies REAL 0 0 0 0 to 1000 0 Hz ALWAYS TECHNICIAN 5 04349 1912 Band 3 Advanced Setup Application Skip Frequencies REAL 0 0 0 0 to 1000 0 Hz ALWAYS TECHNICIAN 5 04351 1913 Frequency 3 Advanced Setup Application Skip Frequencies REAL 0 0 0 0 to 1000 0 Hz ALWAYS TECHNICIAN 5 04353 1914 Band 4 Advanced Setup Application Skip Frequencies REAL 0 0
153. ces 1 2 3 4 5 6 Lead Pb Mercury Hg Cadmium Cd Hexavalent chromium Cr Polybrominated biphenyls PBB Polybrominated diphenyl ethers PBDE 2 Dae YH wH AC30 Versatile Drive Compliance C 29 WASTE ELECTRICAL AND ELECTRONIC EQUIPMENT WEEE Waste Electrical and Electronic Equipment must not be disposed of with domestic waste It must be separately collected according to local legislation and applicable laws Parker Hannifin Company together with local distributors and in accordance with EU directive 2002 96 EC undertakes to withdraw and dispose of its products fully respecting environmental considerations For more information about how to recycle your Parker supplied waste equipment please contact your local Parker Service Centre Packaging During transport our products are protected by suitable packaging This is entirely environmentally compatible and should be taken for central disposal as secondary raw material AC30 Versatile Drive 30 AC31 FRAME D E AND F VERSATILE DRIVES EMC Directive In accordance with the EC Directive Low Voltage Directive Machinery Directive 2004 108 EC We Parker Hannifin Manufacturing Limited address as below declare under our sole responsibility that the above Electronic Products when installed and operated with reference to the instructions in the Product Manual provided with each piece of equipmen
154. ces are Enumerated Value Stopping Mode 0 RUN RAMP 1 VOLTAGE DISABLED COAST 2 DC INJECTION only Volts Hz control mode 3 STOP RAMP When RUN RAMP is selected the Drive will decelerate using the reference ramp deceleration time provided it is non zero When VOLTAGE DISABLED COAST is selected the motor will free wheel When DC INJECTION is selected the motor is stopped by applying current When STOP RAMP is selected the motor will decelerate in STOP TIME 0485 Ramp Type Select the ramp type Enumerated Value Ramp Type 0 LINEAR 1 5 0486 Linear Accel Time The time that the Drive will take to ramp the setpoint from 0 00 to 100 00 0487 Linear Decel Time The time that the Drive will take to ramp the setpoint from 100 00 to 0 00 0488 Linear Symmetric Mode Select whether to use the ACCEL TIME and DECEL TIME pair of ramp rates or to use the SYMETRIC RATE parameter to define the ramp rate for the Drive AC30 Versatile Drive D 70 Parameter Reference 0489 Linear Symmetric Time The time that the Drive will take to ramp from 0 00 to 100 00 and from 100 00 to 0 00 when SYMETRIC MODE is TRUE 0490 Sramp Continuous When TRUE and S ramp is selected in RAMP TYPE forces a smooth transition if the speed setpoint is changed when ramping The curve is controlled by the SRAMP ACCEL and SRAMP JERK 1 to SRAMP JERK 4 parameters When FALSE there is an immediate transition from the old curve to the new
155. cess to the first four characters Additional contiguous parameter numbers are set aside so that the whole string can be accessed one additional parameter number for each four characters The strings are packed into the registers low byte first String Example A string parameter called My String has a string length of 12 characters plus the null terminator This will have one parameter number allocated for the whole string in this example 161 and 3 further parameter numbers for the string fragments 162 164 If the value of the string is 0123456789 0161 whole string 00849 T 0 01234567 89AB 00850 0162 Fragment 00851 0123 00852 0163 fragment 00853 4567 00854 0164 fragment 00855 89AB 00856 Note This is an example parameter As each AC30 parameter maps to two registers if the registers that represent the whole string is accessed then only the first four characters will appear To access the whole string over Modbus use the registers that map to the parameter number of the whole array plus one in this example 0162 register 00851 A multiple read or write of registers will then provide access to the whole string AC30 Versatile Drive A 4 Modbus TCP String Array Example A string array parameter called My String Array has 2 elements of string length 5 characters plus the null terminator each In this example the parameter number of the whole array
156. ch section corresponds to a functional component of the drive If not required any section may be skipped Application selection Selection of the specific Macro and associated parameters Motor Data Selection of the motor type control mode and setting the motor control and process control parameters Analog input and output Configuration of the ranges for the analog inputs and outputs Also selects the thermistor type if an IO option is fitted Fieldbus options This section is only shown if a communications option is fitted Set the value of the parameters specific to the fitted communications option On board Ethernet Configuration of the on board Ethernet option AC30 Versatile Drive 9 2 Setup Wizard Autotune parameters Autotune enable and autotune mode To run the autotune process complete the wizard then run the drive The default setting for all parameters depends on earlier answers and on the physical configuration of the drive All data entered is automatically saved without the need for any additional commands Finalising Setup Once the Setup Wizard has been run to completion the feature is automatically disabled Re starting the drive will not cause the Setup Wizard to be run again If it is desired to re run the Setup Wizard this can be achieved as detailed above in Starting the Setup Wizard AC30 Versatile Drive Setup Wizard 9 3 Parker Drive Quicktool PDQ PC Software INSTALLATION Vey ew gt
157. cing BOOL FALSE ALWAYS TECHNICIAN 2 01783 0629 Comms Control Word ENABLE VOLTAGE Parameters Motor Control Sequencing BOOL FALSE ALWAYS TECHNICIAN 2 01785 0630 Comms Control Word NOT QUICK STOP Parameters Motor Control Sequencing BOOL FALSE ALWAYS TECHNICIAN 2 01787 0631 Comms Control Word ENABLE OPERATION Parameters Motor Control Sequencing BOOL FALSE ALWAYS TECHNICIAN 2 01789 0635 Comms Control Word RESET TRIP Parameters Motor Control Sequencing BOOL FALSE ALWAYS TECHNICIAN 2 01797 0637 Comms Control Word USE JOG REFERENCE _ Parameters Motor Control Sequencing BOOL FALSE ALWAYS TECHNICIAN 2 01801 0639 Comms Control Word REVERSE DIRECTION Parameters Motor Control Sequencing BOOL FALSE ALWAYS TECHNICIAN 2 01805 0640 Comms Control Word AUTO INITIALISE Parameters Motor Control Sequencing BOOL FALSE ALWAYS TECHNICIAN 2 01807 0642 Comms Control Word REMOTE CONTROL Parameters Motor Control Sequencing BOOL FALSE ALWAYS TECHNICIAN 2 01811 0643 Comms Control Word REMOTE REFERENCE _ Parameters Motor Control Sequencing BOOL FALSE ALWAYS TECHNICIAN 2 01813 0644 Control Word Parameters Motor Control Sequencing WORD 0 SWITCH NOT TECHNICIAN 01815 1 ENABLE VOLTAGE 2 NOT QUICK STOP 3 ENABLE OPERATION 7 RESET TRIP 9 USE JOG REFERENCE 11 REVERSE DIRECTION 12 AUTO INITIALISE 14 CONTROL 15 REMOTE REFERENCE 0645 Control Word SWITCH ON Parameters Motor Control Sequenci
158. cted the value will be taken from 0627 App Control Word This will normally be written to by the loaded application which is responsible for routing the control signals from Digital Input terminals If LOCAL is selected the value will be taken from 0610 Local Control Word This is written to by the GKP SwenOn Enable Ramp Output 0 to set ramp output to zero 6 Enable Ramp input Otosetrampmputozmo 8 eo 4 1 4 4 AC30 Versatile Drive 6 Sequencing Logic STATUS WORD The Status Word provides the detailed status of the sequencer Regardless of the source of the Control Word this is always available as 0611 Status Word o Ready ToSwith On Drie iniialised and notin Configuration mode OOOO O E OC s fesoa 78 s siron E A LLL Dh EE mL LC Ds sm _ 77 AC30 Versatile Drive Compliance C 1 Appendix C Compliance This Chapter outlines the compliance requirements and product certifications Attention hot DANGER Caution Earth Ground surfaces Risk of electric shock Refer to documentation Protective Conductor Terminal APPLICABLE STANDARDS EN 61800 3 2004 EN 61800 5 1 2007 EN 61800 5 2 2007 EN ISO 13849 1 2008 BS EN 60204 1 2006 BS EN 61000 3 2 2006 BS EN 61000 6 2 2007 BS EN 61000 6 3 2007 BS EN 61000 6 4 2007 IEC 61000 3 12 2011 UL508C CSA 22 2 No 14
159. ction Problem Possible cause Solution Drive not found Drive not connected to the same physical Ethernet Connect Drive and PC to the same network or directly to network as the PC each other Drive found but no Another person has their PC connected to the Drive Disconnect the other PC information displayed SELECT MACRO a Parker Setup a New Drive Application Choose Task Drive Application Motor Macro Basic Speed Contro Mon itor Motor Contro input Output ICommunications Commission Skip Frequencies Minimum Speed Maximum Value Minimum Value ELS Drive Name 000046001025 Stack 38 0A 400V yo NONE Back 1 Firmware 1 0 4190 Address 172 18 176 196 Option NONE Figure 9 7 Macro selection AC30 Versatile Drive Setup Wizard 9 11 Select the desired Application Macro from the drop down list Adjust any parameters that are needed for your specific application SELECT MOTOR Parker Setup a New Drive Motor Get Motor data from Motor type Database Induction motor User Permanent magnet motor Manufacturer Model Parker 5RN 200L06 A6 Power 30 kW Speed 975 RPM Baldor 5RN 200L06 A6 SRN 200106 A6 HP Power factor 0 80 TEC 5RN 200106 A6 Toshiba 5RN 200L06 A6 415 V Poles 6 WEG 5RN 200106 A6 Toshiba 5RN 200L06 A7 Current 61 A Info
160. ction may only be used on registers that map to 1 byte or 2 byte AC30 parameters An attempt to write to a register that maps to a 4 byte parameter will have no effect on the parameter WRITE MULTIPLE REGISTERS 16 This function allows a contiguous block of Holding registers to be written to Up to 120 registers may be written Note that when writing to registers that map to 4 byte AC30 parameters both registers must be written to Writing to one half of a 4 byte parameter will have no effect on the parameter AC30 Versatile Drive A 6 Modbus TCP Modbus Exception Codes Three Modbus exception codes are supported ILLEGAL FUNCTION 01 The Modbus function is not supported by the slave ILLEGAL DATA ADDRESS 02 If the register data address contained in the Modbus request maps to an AC30 parameter that is outside the range of parameter numbers then this exception will occur ILLEGAL DATA VALUE 03 If the number of bytes or words contained in the Modbus request field is out of range then this exception will occur Process Active and Lost Communications Trip PROCESS ACTIVE FLAG The Process Active flag is represented by the AC30 parameter 0943 Process Active This parameter changes to TRUE on the first valid Modbus request If the parameter 0941 Modbus Timeout is set to a non zero value then the Process Active parameter will subsequently change to FALSE if a Modbus request is not received within the timeout period or if all connections
161. dden when in OPERATOR view level PARAMETERS A complete collection of all the parameters in the AC30 This menu is intended for expert use AC30 Versatile Drive 8 4 Menu Organisation Parameter Map The following table shows the parameters as they appear in order on the Web page and GKP Also shown is the Parameter Number PNO This is a unique refrerence for each parameter For more details about each parameter refer to Appendix D 77 Control Screen Local Reference Actual Speed Percent Local Direction Run Key Action Favourites T Update Firmware Update Firmware Setup View Level Run Setup 71 Advanced Setup 71 Application 71 Motor Control 77 Control amp Type Motor Type Control Strategy 10096 Speed in RPM Decel Time Accel Time Current Limit Main Torque Lim Seq Stop Method SVC Seq Stop Method VHz Stop Mode Ramp Time VHz Shape Fixed Boost Duty Selection 77 Motor Nameplate Base Frequency Rated Motor Current Motor Poles Base Voltage Nameplate Speed Power Factor Motor Power 592 395 1240 1140 1002 1141 1006 Induction Motor Data Magnetising Current Rotor Time Constant Stator Resistance Leakage Inductance Mutual Inductance Motor Data PMAC PM Max Speed PM Max Current PM Rated Current PM Rated Torque PM Motor Poles PM Back EMF KE PM Winding Res PM Winding Induc PM Torque Const KT PM Motor Inertia PM Therm Time Cnst 77 Autotune Autotune Enable Autotune Mode Autotune Test Disable Auto
162. discharged at the switching frequency Producing increased conducted emissions that degrade the performance of the EMC filter due to saturation Causing RCDs Residual Current Devices to trip due to increased high frequency earth current Producing increased heating inside the EMC ac supply filter from the increased conducted emissions These effects can be overcome by adding chokes or output filters at the output of the VSD AN WARNING Ensure that all wiring is electrically isolated and cannot be made live unintentionally by other personnel The drive is suitable for use with IT and TN supplies when fitted with an internal ac supply EMC filter When used a IT supply the filter efficiency is reduced resulting in only achieving Category C2 limits EMC Motor Output Filter This can help the drive achieve EMC and filter thermal requirements It also ensures longer motor life by reducing the high voltage slew rate and overvoltage stresses Mount the filter as close to the VSD as possible Output Contactors Output contactors can be used although we recommend that this type of operation is limited to emergency use only or in a system where the drive can be inhibited before closing or opening this contactor AC30 Versatile Drive 1 4 EMC Filter Kit Frame D LA501935U001 Frame E LA501935U002 Frame F LA501935U003 soss H AC30 Versatile Drive Compliance C 15 External AC S
163. drive operation The user must do a risk assessment to ensure that all safety requirements are met The user must select and assess appropriate equipment 24VDC To run the drive Ensure the STO Request contacts are closed Press the DRIVE START button To perform operational not STO stop Press the DRIVE STOP button Wait for the motor to come to rest To invoke STO Press the DRIVE STOP button Wait for the motor to come to rest 15 0 REQUEST wu Jem Open the STO Request contacts simultaneously The contacts must remain open for the entire duration that STO is required they must not be momentary action switches The drive will confirm via X10 05 that STO has been invoked by the lamp being ON If the lamp is OFF do not access the machine as a fault may be present Note if the STO Request contacts open while the motor is rotating the motor will coast to rest unless external forces act on Note all wiring shown is within the control cubicle it AC30 Versatile Drive 6 22 Safe Torque Off STO IMPLEMENTATION WITH SAFETY CONTROL UNIT This example improves on the previous one by showing the resetting from a STO stop The example shows wiring and terminal numbering for a Siemens 3TK2827 but similar products are available from other vendors Use of this Siemens part does not imply it is suitable for the user s application The user must select and assess appropriate e
164. duction Motor Data parameters which are determined by the Auto Tune features for example the Magnetising Current Stator Resistance Leakage Inductance Mutual Inductance and Rotor time Constant for model parameter The Motor Load parameters determines the allowed level of motor overload This can be especially useful when operating with motors smaller than the drive rating Note Do not attempt to control motors whose rated current is less than 25 of the drive rated current Poor motor control or Autotune problems may occur if you do 0455 Rated Motor Current Rated motor current on the name plate 0456 Base Voltage The rated motor voltage on the name plate 0457 Base Frequency The base motor frequency on the name plate 0458 Motor Poles Motor poles on the nameplate 0459 Nameplate Speed Rated motor speed on the name plate 0460 Motor Power Motor power rating 0461 Power Factor Motor power factor on the name plate AC30 Versatile Drive D 48 Parameter Reference Option Ethernet Advanced Monitor Communications Option Parameters Option Comms Option Ethernet Refer to the following Technical Manuals 7003 PN 00 PROFINET IO HA501838U001 7003 IP 00 EtherNet IP HA501842U001 7003 BP 00 BACnet IP HA501939U001 7003 IM 00 Modbus TCP HA501937U001 AC30 Versatile Drive Parameter Reference D 49 Pattern Generator Parameters Motor Control Pattern Generator The pattern generator function
165. e 5 cece trails wea Sentio a axe 11 1 DC Link CapacifOrs ue cea ruere ra ena uua ne nane acu annu aca a 11 2 Q 11 2 Saving Your Application 2 2 11 2 Returning the Unit to 4222 1111 11 2 Chapter 12 Ethernet eeeeeeeeeee eene 12 1 LILEK Lo trei m 12 1 Connecting to a Network eene 12 1 Recommended 1 12 1 5 nnno 12 1 Setting the Address 2 4 2 1 12 2 Typical Wiring Configurations 12 4 Web HTTP S rV6t neret trennt 12 6 Web or To T ERNEUT 12 6 Troubleshooting the Web Server c ccs s eccceeeseeeeeeeeeeeseeeesenseeeees 12 7 Troubleshooting 1 11cieene tienne tinere kann tinere 12 8 Flashing icon An IP Address is set but there is no communication 12 9 Link Detection 2 ihe riri eni nr ttti nin inmane hires 12 9 Changing the PC Ethernet
166. e 0517 Speed Loop Int Defeat When TRUE the integral term does not operate 0518 Speed Loop Int Preset The integral term will be preset to this value when the drive starts 0519 Spd Loop Filt TC The speed demand is filtered to reduce ripple The filter is first order with time constant equal to the value of this parameter 0520 Spd Loop Fbk Filt TC The speed feedback is filtered to reduce ripple The filter is first order with time constant equal to the value of this parameter 0521 Spd Loop Aux When the drive is operating in speed control mode the value of this parameter is added on to the torque demand produced by the speed loop PI When the drive is operating in torque control mode i e torque demand isolate is TRUE the speed loop PI does not operate and the torque demand becomes the sum of this parameter plus the DIRECT INPUT if selected 0523 Spd Loop Adapt Thres If the speed demand is less than the adaptive threshold the speed loop proportional gain is the adaptive p gain 0524 Spd Loop Adapt Pgain Proportional gain used if speed demand adaptive threshold 0525 Spd Demand Pos Lim This sets the upper limit of the speed demand 0526 Spd Demand Neg Lim This sets the lower limit of the speed demand 0527 Sel Torq Ctrl Only Selects between Speed Control mode and Torque Control mode When TRUE Torque Control mode the torque demand output from the speed loop feature is the sum of the Direct Input plus
167. e Parameter Reference D 43 Modbus TCP Advanced Setup Communications Option Parameters Option Comms Modbus TCP Refer to Appendix A Modbus TCP AC30 Versatile Drive 44 Parameter Reference Motor Load Parameters Motor Control Motor Load Motor Protection function of the motor type For an an IxT protection is used and provides a current reduction if the max overload level is reached The max overload level is calculated based on a 150 for 60s For a PMAC motor the motor load is calculated using the rated motor current and the thermal time constant 2 parameters of the PMAC motor module The Thermal time constant is used as the contant time of a simple 15 order low pass filter Are all related to rated motor current 0332 100 Motor Current Motor current in Amps rms corresponding to 10096 0333 Motor Inv Time Overl d Only available for IM motor Overload of the motor inverse time protection 0334 Motor Inv Time Delay Only available for IM motor Overload time of the motor inverse time protection from cold state 0335 Motor Inv Time Warning Only available for IM motor Output information Becomes TRUE when the overload is 5 of the maximum value before reducing the current 0336 Motor Inv Time Active Only available for IM motor Output information Becomes TRUE when overload reaches 100 of the overload limit 0337 Motor Inv Time Output Only available for IM motor Actual output limit of
168. e of the individual test steps of the STO function should be logged WARNING DURING THIS TEST THE SAFETY FUNCTION MUST NOT BE RELIED ON BECAUSE AT TIMES ONLY ONE CHANNEL WILL BE ACTIVATED AND THEREFORE THE INTENDED SAFETY FUNCTION MAY NOT BE AVAILABLE ALSO STO WILL BE ACTIVATED WHILE THE MOTOR IS ROTATING WHICH IS NOT THE NORMAL OPERATION THEREFORE THE USER MUST ENSURE IT IS SAFE TO DO THIS TEST BY USING AN APPROPRIATE RISK ASSESSMENT AND TAKING ANY ADDITIONAL RISK REDUCTION MEASURES AC30 Versatile Drive 6 28 Safe Torque Off THE FOLLOWING TEST STEPS MUST BE PERFORMED Initial Check STO test Comprehensive Check Activity Expected reaction and effect 1 Ensure that no harm can come to personnel or equipment if the motor turns 2 Apply 24V DC to terminals X10 01 and X10 03 No error must be present in the drive system 10 05 and 06 must be OFF No error must be present in the drive system 3 Switch on power to the drive Configure the drive and associated equipment if necessary so that it can be started and stopped and a speed setpoint provided X10 05 and O6 must be OFF Try to start the drive with a non zero setpoint This setpoint value will be referred to Drive must start and motor must turn at SPT1 SPT1 for brevity in these tests Leave this set throughout all tests 10 05 and 06 must be OFF AC30 Versatile Drive Channel A Check Safe Torque Off 6 29
169. e of the relatively high RF impedance of the local earth connection Earthing A star point earthing policy separates noisy and clean earths Four separate earth bus bars three are insulated from the mounting panel connect to a single earth point star point near the incoming safety earth from the main supply Flexible large cross section cable is used to ensure low HF impedance Bus bars are arranged so that connection to the single earth point is as short as possible 1 0V Signal Grounding The OV signal ground is required to be separately earthed for multiple products these terminals should be connected together at a single local earthing point 2 Control Signal and Encoder Cables Control signal and encoder cables all analogue inputs and communications require screening with the screen connected only at the VSD end However if high frequency noise is still a problem earth the screen at non VSD end via a 0 1uF capacitor Connect the screen at the VSD end to the VSD protective earth point and not to the control board terminals 3 Clean Earth Busbar insulated from the mounting panel Used as a reference point for all signal and control cabling This may be further subdivided into an analog and a digital reference busbar each separately connected to the star earthing point The digital reference is also used for any 24V control 4 Dirty Earth Busbar insulated from the mounting panel Used for all
170. eatures AC30 Versatile Drive Functional Overview AC30 Versatile Drive Product Overview 3 3 SIME EAD These components could be omitted from a common DC link drive or an AFE unit LINK customer accessible 1 48 MONS Precharge Control DC DB Input Ite rectifier DC L1 Filter eS ae DB L2 K X6 ike A DB L3 e e e e Filter d Earth DC PWM NS a le Ce eee gt OE DB control stack LINK customer accessible temperature DC POWER CONTROL 2 34 3 1 ISOLATION E a SMPS EEPROM gt Precharge serviceable amp testable Main cooling Fan s 24V Switched fan supply fp Control Module Block Diagram for Frames D E F 3 4 Product Overview AC30 Versatile Drive Installation 4 1 Chapter 4 Installation Cubicle Mount DIMENSIONS FOR CUBICLE MOUNT INSTALLATION
171. ected to a Digital Input as part of the selected Macro When TRUE causes Output to ramp up Lower Input This is connected to a Digital Input as part of the selected Macro When TRUE causes Output to ramp down 1905 Raise Lower Output The ramp output monitor Output is preserved during the power down of the Drive AC30 Versatile Drive D 68 Parameter Reference Functional Description The table below describes how Output is controlled by Raise Input Lower Input and Reset Input Reset Raise Input Raise Output TRUE Any Any Output tracks Reset Value FALSE TRUE FALSE Output ramps up to Maximum Value at Ramp Time FALSE FALSE TRUE Output ramps down to Minimum Value at Ramp Time FALSE FALSE FALSE Output not changed FALSE TRUE TRUE Output not changed f Output is greater than Maximum Value the Output will ramp down to Maximum Value at Ramp Time If Output is less than Minimum Value the Output will ramp up to Minimum Value at Ramp Time IMPORTANT f Maximum Value is less than or equal to Minimum Value then Output is set to Maximum Value AC30 Versatile Drive Parameter Reference D 69 Ramp Parameters Motor Control Ramp This function forms part of the reference generation It provides the facility to control the rate at which the Drive will respond to a changing setpoint demand 0484 Seq Stop Method Selects stopping mode that the controller will use once the run command has been removed The choi
172. eed Output when Selected Preset equals 2 1919 Preset Speed 3 Preset Speed Output when Selected Preset equals 3 1920 Preset Speed 4 Preset Speed Output when Selected Preset equals 4 1921 Preset Speed 5 Preset Speed Output when Selected Preset equals 5 1922 Preset Speed 6 Preset Speed Output when Selected Preset equals 6 1923 Preset Speed 7 Preset Speed Output when Selected Preset equals 7 1924 Selected Preset Monitor showing selected preset number 1925 Preset Speed Output Monitor showing selected preset value AC30 Versatile Drive D 64 Parameter Reference Select 0 This is connected to a Digital Input as part of the selected macro It provides bit 0 of the Selected Preset number Select 1 This is connected to a Digital Input as part of the selected macro It provides bit 1 of the Selected Preset number Select 2 This is connected to a Digital Input as part of the selected macro It provides bit 2 of the Selected Preset number Functional Description Select 2 Select 1 Select 0 Selected Preset Select 0 gt 5 gt Selected t FALSE FALSE FALSE Preset Speed 0 MEM Selected Preset elec FALSE FALSE TRUE Preset Speed 1 FALSE TRUE FALSE Preset Speed 2 FALSE FALSE FALSE Preset Speed 3 TRUE FALSE TRUE Preset Speed 4 i TRUE TRUE FALSE Preset Speed 5 Preset Speed 0 TRUE FALSE FALSE Preset Speed 6 b TRUE FALSE FALSE Preset Speed 7
173. eference on all paperwork you return with the faulty item Pack and despatch the item in the original packing materials or at least an anti static enclosure Do not allow packaging chips to enter the unit Please include the fault information described above AC30 Versatile Drive Ethernet 1 2 1 Chapter 12 Ethernet Introduction Communications to the AC30 is via an Ethernet port on the Control Module This allows access to e The PDQ Parker Drive Quicktool the pc programming tool see Appendix D Programming e The Modbus TCP server see Appendix A Modbus TCP e The HTTP server see section below The Ethernet port operates at 10 100 MHz half full duplex Internet Protocol version 4 IPv4 is supported Connection is recommended via an Ethernet switch Connecting to a Network Insert the Ethernet cable as shown below To remove the cable first remove the GKP and then insert a screwdriver to release the catch on the Ethernet clip Ethernet LEDs Meaning Activity H H Link RECOMMENDED CABLE We recommend using CAT5e screened or CAT6 screened STATUS MONITORING The MAC address of the Ethernet port is fixed at the factory and can be read using the parameter AC30 Versatile Drive 1 2 2 Ethernet 0945 MAC Address The current IP settings of the AC30 can be monitored using the following parameters 0926 IP Address 0927 Subnet Mask 0928 Gateway Address The state of the Ethernet can be monitored using the pa
174. el is used by the Vector control modes You MUST perform an autotune before operating the Drive in either of the Vector control modes 0255 Autotune Enable Puts the autotune module into a state where it will carry out the autotune when the drive is started 0256 Autotune Mode Selects whether the autotune is carried out on a rotating motor or whether it just calculates from nameplate data not the preferred method Enumerated Value Mode 0 STATIONARY determine motor parameters 1 ROTATING determine motor parameters 0257 Autotune Test Disable Allows selected tests to be disabled default all tests are carried out Each test can be individually disabled by setting to TRUE Enumerated Value Test 0 STATOR RES 1 LEAKAGE IND 3 MAG CURRENT 4 ROTOR TIME CONST Functional Description IMPORTANT You MUST carry out an Autotune if you intend to use the drive in either of the two vector control modes If you are using it in Volts Hz control an Autotune is not necessary Autotune can only be initiated from the stopped condition When the test is complete the stack is disabled and ENABLE is set to FALSE Note Refer to the Chapter 9 Setup Wizard for details on how to perform an Autotune AC30 Versatile Drive Parameter Reference D 3 Standard Autotune The Standard Autotune feature only works for induction motors not PMAC motors Parameter Description Note MAG CURRENT Magnetising curren
175. ence D 97 Voltage Control Parameters Motor Control Voltage Control Designed for VOLTS Hz motor Control Mode This function allows the motor output volts to be controlled in the presence of dc link voltage variations This is achieved by controlling the level of PWM modulation as a function of measured dc link volts The dc link volts may vary either due to supply variations or regenerative braking by the motor Three control modes are available None Fixed and Automatic 0371 Terminal Voltage Mode Selection of voltage control mode 0374 Motor Base Volts Scale of the output voltage AC30 Versatile Drive D 98 Parameter Reference Web Server Parameters Base Comms Web Server Advanced Setup Environment Advanced Setup Communications Base Ethernet Refer to Chapter 12 Ethernet AC30 Versatile Drive Parameter Reference D 99 Write Process Advanced Setup Communications Option Parameters Option Comms Write Process Refer to the following Technical Manuals 7003 PB 00 Profibus DP V1 5018370001 7003 PN 00 PROFINET IO HA501838U001 7003 DN 00 DeviceNet HA501840U001 7003 CN 00 ControlNet HA501936U001 7003 CB 00 CANopen HA501841U001 7003 IP 00 EtherNet IP HA501842U001 7003 EC 00 EtherCAT HA501938U001 7003 RS 00 Modbus RTU HA501839U001 7003 IM 00 Modbus TCP HA501937U001 7003 CC 00 CC LINK HA501941U001 AC30 Versatile Drive D 1 00 Parameter Reference Parameter Tab
176. encing TIME 0 000 0 000 to 100 000 5 ALWAYS TECHNICIAN 01885 0680 App Reference Parameters Motor Control Sequencing REAL 0 00 110 00 to 110 00 ALWAYS TECHNICIAN 01887 0681 Comms Reference Parameters Motor Control Sequencing REAL 0 00 110 00 to 110 00 ALWAYS TECHNICIAN 01889 0682 Reference Parameters Motor Control Sequencing REAL 110 00 to 110 00 NOT OPERATOR 01891 0689 Flycatching Enable Parameters Motor Control PMAC Flycatching BOOL FALSE ALWAYS TECHNICIAN 4 01905 0690 PM Fly Search Mode Parameters Motor Control PMAC Flycatching USINT 0 Same as PNO 312 ALWAYS TECHNICIAN 4 01907 0691 PM Fly Search Time Parameters Motor Control PMAC Flycatching TIME 0 200 0 100 to 60 000 s ALWAYS TECHNICIAN 4 01909 0692 PM Fly Load Level Parameters Motor Control PMAC Flycatching REAL 5 0 50 0 to 50 0 ALWAYS TECHNICIAN 4 01911 0693 PM Fly Active Parameters Motor Control PMAC Flycatching BOOL NOT TECHNICIAN 4 01913 0694 PM Fly Setpoint Parameters Motor Control PMAC Flycatching REAL 3e 038 to 3e 038 Hz NOT TECHNICIAN 4 01915 0696 First Trip Monitor USINT 0 OPERATOR 01919 Advanced Monitor Trips 1 0VER VOLTAGE Parameters Trips Trips Status 2 UNDER VOLTAGE 3 0VER CURRENT 4 STACK FAULT 5 STACK OVER CURRENT 6 CURRENT LIMIT AC30 Versatile Drive D 1 14 Parameter Reference 7 MOTOR STALL 8 INVERSE TIME 9 I2T 10 LOW SPEED 11 HEATSINK OVERTEMP 12 AMBIENT
177. eo 20060000 Figure 5 1 External Braking Resistor AC30 Versatile Drive 5 4 Associated Equipment IMPORTANT Dynamic Braking Resistors These resistor sets are designed for stopping the system at rated power They are rated for 10 seconds in a 100 seconds duty cycle See Appendix F for Minimum Brake Resistor value for each individual drive size RESISTOR SELECTION These small metal clad resistors should be mounted on a heatsink back panel and covered to prevent injury from burning There are four resistor values available The resistor can dissipate 10 x power rating for 5s but the D continuous rating should not be exceeded under repetitive loading 13 flying leads I 4 L1 500W 500 335 316 295 13 17 5 3 60 30 200W 500 165 146 125 13 17 5 3 60 30 Dimensions are in millimetres CZ467717 200 100 1 4 CZ463068 200 56 1 9 CZ467716 500 56 3 0 CZ388396 500 36 3 7 AC30 Versatile Drive Associated Equipment 5 5 Calculation Brake resistor assemblies must be rated to absorb both peak braking power during deceleration and the average power over the complete cycle 0 0055 x J x n n5 Peak braking power P k IC W J total inertia kgm2 n4 initial speed rpm A braki p 2 verage orax ng power tay t tb n9 final speed rpm th braking time s tc cycle time s Obtain information on the peak p
178. er frequency e g 3kHz reduces Drive losses but increases audible motor noise AC30 Versatile Drive D 50 Parameter Reference PID Advanced Setup Application PID Advanced Monitor Application PID This function allows the AC30 to be used in applications requiring a trim to the reference depending on feedback from an external measurement device Typically this will be used for process control i e pressure or flow Setpoint This is connected to an Analog Input as part of the selected macro Feedback This is connected to an Analog Input as part of the selected macro Enable This is connected to a Digital Input as part of the selected macro It globally resets the PID output and integral term when FALSE Enable must be TRUE for the PID to operate Integral Defeat This may be connected to a Digital Input as part of the selected macro It resets the p integral term when FALSE Enable must be TRUE for the PID to operate 1926 Setpoint Negate Changes the sign of the Setpoint input 1927 Feedback Negate Changes the sign of the Negate input 1928 Proportional Gain This is the true proportional gain of the PID controller When set to zero the PID Output is zero 1929 Integral TC The integral time constant of the PID controller 1930 Derivative TC The derivative time constant of the PID controller AC30 Versatile Drive Parameter Reference D 51 1931 Output Filter TC
179. er to the drive No error must be present in the drive system Try to start the drive with a non zero setpoint This setpoint value will be The drive Should start and the motor should turn at SPT1 4 referred to as SPT1 for brevity in these tests Leave this set throughout all tests 10 05 and 06 must remain OFF 5 Disconnect X10 01 and X10 03 within 1 second of each other and leave Drive must stop immediately and report STO trip disconnected for approximately 5 seconds must exceed 3 seconds X10 05 and 06 must be STO trip indication must remain 6 Re apply 24V to X10 01 and X10 03 oe 2 e X10 05 and 06 must turn OFF STO trip indication should clear 7 Try to restart drive Drive must restart at SPT1 Stop the drive 8 Drive must stop Test is complete AC30 Versatile Drive Safe Torque Off 6 33 Troubleshooting 5 A Examine ymptom GKP display User User inputs 5 Probable cause Remedy output A When safe to do so connect X10 01 and On Both lt 15V STO is invoked X10 03 to 24V 10 Remove all power from drive and re apply If Both gt 15V and lt Fault latch might have symptom persists immediately return the AC30 Drive won t start when Off 30V tripped for repair given a start command See the DANGER box below Any other trip message e g off Both gt 15V and lt Drive is tripped but not Reset the trip and remove its cause If overvoltage
180. esses ceeasaucdeivcesscesacesecezescey siaaa D 77 Skip Frequencies usc cirea nisu ia vira ania cece ku o ri ra o v v c v vi v a i D 78 T mt 0 81 Slip D 82 Spd Direct Input D 83 Spd Loop DiaQnoOstie 1 2 ecc D 84 Spd LOGp SONGS on D 85 rnc D 88 MEETS D 89 Stack Inv Time riore careret ricca caasa cd roe oa ava oo sedan o D 90 cir mE D 92 Sag m M Page No feme Ern D 93 D 95 TAPS SUAS 6 ics evade wis ede se wasvcusd casedeaeveswsuas desided sustains D 96 Voltage asinina iania 0 97 WED ISCIVEN D 98 Write PrOCOSS i c0cccscsscis ssa secssccetetesea nanain 99 Parameter nnne nennen D 100 Appendix E E Plan Library
181. eters Option IO IO Option Common 1178 10 Option Type Defines the type of IO option required by the configuration 0 NONE 1 GENERAL PURPOSE 2 THERMISTOR 3 RTC AND THERMISTOR 1179 Actual IO Option Indicates the type of IO option that is currently fitted 0 NONE 1 GENERAL PURPOSE 2 THERMISTOR 3 RTC AND THERMISTOR 1180 10 Option Status Indicates the status of the IO option 0 OK 1 OPTION NOT FITTED 2 TYPE MISMATCH 3 TYPE UNKNOWN 4 HARDWARE FAULT Functional Description This parameter is used to set and verify the IO Option configuration If the status parameter is not OK then the drive will not enter the Operational state Status Description OK The configuration is valid The status will always be OK if no IO option is required even if one is fitted Alternatively if the IO option fitted is working correctly and supports the required functionality then the status will be OK For example if the required type is THERMISTOR and the actual type is GENERAL PURPOSE then the status will be OK as the General Purpose option supports the thermistor functionality OPTION NOT FITTED An option was required and none was detected TYPE MISMATCH The fitted option does not support the required features TYPE UNKNOWN The firmware in the drive does not recognise the fitted option HARDWARE FAULT The fitted option is not working as expected AC30 Versatile Drive Parameter Reference D 37 10 Values Advanced Monitor I
182. etup Wizard 1 YES 1007 Setup Motor Parameters Device Manager Setup Wizard USINT 0 Same as PNO 1006 ALWAYS TECHNICIAN 02541 1008 Setup Application Parameters Device Manager Setup Wizard USINT 0 Same as PNO 1006 ALWAYS TECHNICIAN 02543 1009 Setup Input Output Parameters Device Manager Setup Wizard USINT 0 Same as PNO 1006 ALWAYS TECHNICIAN 02545 1010 Setup Fieldbus Parameters Device Manager Setup Wizard USINT 0 Same as 1006 ALWAYS TECHNICIAN 4 02547 1011 Setup Base Ethernet Parameters Device Manager Setup Wizard USINT 0 Same as PNO 1006 ALWAYS TECHNICIAN 02549 1012 Reset Task Timers Parameters Device Manager Tasks BOOL FALSE ALWAYS ENGINEER 2 02551 1013 Actual Period Parameters Device Manager Tasks 0 2 ENGINEER 02553 1014 Actual 0 Parameters Device Manager Tasks TIME 0 000 to 4294967 295 5 NOT ENGINEER 02555 1015 Actual Period 1 Parameters Device Manager Tasks TIME 0 000 to 4294967 295 5 ENGINEER 02557 1016 Actual Period 2 Parameters Device Manager Tasks TIME 0 000 to 4294967 295 5 NOT ENGINEER 02559 1017 Max Period Parameters Device Manager Tasks 0 2 ENGINEER 02561 1018 Max Period 0 Parameters Device Manager Tasks TIME 0 000 to 4294967 295 5 NOT ENGINEER 02563 1019 Period 1 Parameters Device Manager Tasks TIME 0 000 to 4294967 295 5 ENGINEER 02565 1020 Max Period 2 Parameters Device Manager Tasks TIME 0 00
183. evice nor a movable device and when used in the first environment is intended to be installed and commissioned only by a professional Note A professional is a person or an organisation having necessary skills in installing and or commissioning power drive systems including their EMC aspects Category C3 PDS of rated voltage less then 1000V intended for use in the second environment and not intended for use in the first environment Category C4 PDS of rated voltage equal to or above 1000V or rated current equal to or above 400A or intended for use in complex systems in the second environment First Environment Environment that include domestic premises it also includes establishments directly connected without transformers to a low voltage power supply network which supplies buildings used for domestic purposes Note Houses apartments commercial premises or offices in a residential building are examples of first environment locations Second Environment Environment that includes all establishments other than those directly connected to a low voltage power supply network which supplies buildings used for domestic purposes Note Industrial areas technical areas of any building fed from a dedicated transformer are examples of second environment locations AC30 Versatile Drive 4 EMC Standards Comparison The standards are concerned with two types of emission Radiated Those in the band 30MHZ 1000MHz wh
184. ff procedures should be used The AC30 STO function is a factory fitted and factory tested feature See the section Safety Warnings and Limitations on page 6 17 AC30 Versatile Drive 6 2 Safe Torque Off STO FUNCTIONAL DESCRIPTION STO is a means of preventing an AC30 drive from delivering rotational force to its connected electric motor Please refer to EN61800 5 2 2007 para 4 2 2 2 for the formal definition To ensure a high degree of safety two independent STO control channels are implemented in hardware The STO circuit in the AC30 is designed such that a fault in one control channel will not affect the other channel s ability to prevent the drive from starting i e the STO function of the AC30 drive is tolerant to any single fault It may not be tolerant to an accumulation of faults This is in keeping with its declared safety ratings STO always overrides any attempt to start the drive If one or both STO control inputs is requesting the STO function the drive will not start even if for example the drive s software malfunctions and tries to cause the motor to turn The STO function is implemented in hardware it overrides all software activities The only software involvement is to report STO status to the user via a Graphical Keypad GKP serial communications link or user terminal as defined by the drive configuration WARNING THE DECLARED SIL PL CAPABILITY OF THIS STO PRODUCT CAN BE ACHIEVED ONLY WHEN THE TWO STO USER IN
185. g Current A fictional current in the induction motor defined as rotor flux magnetising inductance usually given the title imr 0569 Rotor Time Constant Induction Motor rotor time constant 0570 Leakage Inductance Induction motor leakage inductance Displayed as star or delta equivalent value according to Per Phase Parameters setting 0571 Stator Resistance Induction motor stator resistance Displayed as star or delta equivalent value according to Per Phase Parameters setting 0572 Mutual Inductance Induction motor mutual inductance Displayed as star or delta equivalent value according to Per Phase Parameters setting AC30 Versatile Drive 34 Parameter Reference Inj Braking Parameters Motor Control Inj Braking Designed for VOLTS Hz Motor Control Mode The injection braking feature provides a method of stopping spinning induction motors without returning the kinetic energy of the motor and load back in to the dc link of the Drive This is achieved by running the motor highly inefficiently so that all the energy stored in the load is dissipated in the motor Thus high inertia loads can be stopped without the need for an external dynamic braking resistor 0324 DC Inj Deflux Time Motor defluxed duration before starting injection braking 0325 DC Inj Frequency Max frequency applied to the motor 0326 DC Inj Current Limit Motor current value 0327 DC Pulse Time Duration of dc pulse for motor speed below 20
186. g the IP settings 0929 IP Address 0928 Subnet Mask 0931 Gateway Address The state of the Ethernet can be monitored using the parameter 944 Ethernet State normal operation is when the state is RESOLVED IP and from the icon wg FLASHING ICON amp Normally once the AC30 is connected to a network the GKP Ethernet icon will flash for a short period as the IP address is being resolved and then will become a solid icon indicating an IP address has been set If the icon continues to flash for more than 1 2 minutes this can indicate a problem Check the parameter 0919 Ethernet State Resolving IP The AC30 is waiting for a valid IP address to be set manually using the parameters 0933 User IP Address 0934 User Subnet Mask 0935 User Gateway Address Note that the IP address must be set to a non zero value RESOLVING DHCP The AC30 is waiting for a DHCP server to provide an IP address If there is no DHCP server detected on the network then the Ethernet will stay in this state If there is no DHCP server the IP address may be obtained using Auto IP or set manually DUPLICATE IP Another device on the network with the same IP address has been detected This will cause communication issues The Duplicate IP warning will clear after approximately 1 minute once the offending device has been removed or the IP address changed AC30 Versatile Drive Ethernet 1 2 9 AN IP ADDRESS IS SET BUT THERE IS NO COMMUNICATION If there
187. h 1 n 2 4 H H1 Series Through panel hole Typical Panel mounting detail Typical Panel Figure 4 3 Mechanical Dimensions for Through Panel AC30 Drive Frame D Illustrated All dimensions are millimetres inches AC30 Versatile Drive Installation 4 5 MOUNTING THE DRIVE The unit must be mounted vertically on a solid flat vertical surface or mounted inside a suitable cubicle depending upon the required level of EMC compliance refer to Appendix F Technical Specifications VENTILATION The drive gives off heat in normal operation and must therefore be mounted to allow the free flow of air through the ventilation slots and heatsink Maintain minimum clearances for ventilation as given in the tables below to ensure adequate cooling of the drive and that heat generated by other adjacent equipment is not transmitted to the drive Be aware that other equipment may have its own clearance requirements When mounting two or more AC30 units together these clearances are additive Ensure that the mounting surface is normally cool Through Panel Mount Product Application Frames D E amp F Europe IP2x USA Canada Open Type The drive can be mounted in a suitable cubicle
188. h an internal filter Maximum cable length 50 m When fitted with an internal filter Maximum cable length 50 m When fitted with an internal filter Maximum cable length 25 m 50m with EMC filter kit Refer to C 17 When mounted inside a cubicle with the required attenuation between 30 1000MHz at 25dB Category C2 Category C3 Power Supply Motor Cable External Filter to Drive Brake Resistor Signal Control Table 15 Table 18 Cable Type When mounted inside a cubicle with the required attenuation between 30 1000MHz at 15dB No specific enclosure required Unscreened No specific enclosure required No specific enclosure required No specific enclosure required Segregation From all other wiring clean Length Limit Cable Type Unlimited Screened Armoured Segregation From all other wiring noisy Screen to Earth Both ends Output Choke Cable Type 300 meters maximum Screened Armoured Segregation From all other wiring noisy Length Limit 0 3 meters Screen to Earth Cable Type Both ends Screened Armoured Segregation From all other wiring noisy Length Limit 25 meters Screen to Earth Cable Type Both ends Screened Segregation From all other wiring sensitive Length Limit 25 meters Screen to Earth 16kHz will require extra filtering Drive end only AC30 Versatile Drive Compli
189. he next step Pressing Soft key 1 moves back a step Pressing the UP and DOWN keys modifies the selected value Setup Wizard Stages The first option presented is Set Factory Defaults Changing this parameter to TRUE then pressing OK resets all parameters back to the default value determined by the AC30 s hardware configuration If this choice is left FALSE the setup wizard starts with all parameters with their previously set values Accepting each choice without change by pressing OK will result in no change to the drive s configuration The next option is to select the Language that is to be used to present information on the GKP and the web page when enabled The rest of the Setup Wizard consists of a several sections Each section corresponds to a functional component of the drive for example e Application selection Motor Data Analog input and output ranges Fieldbus options On board Ethernet Auto tune If not required any section may be skipped The default setting for all parameters depends on earlier answers and on the physical configuration of the drive All data entered is automatically saved without the need for any additional commands Finalising Setup Once the Setup Wizard has been run to completion the feature is automatically disabled Re starting the drive will not cause the Setup Wizard to be run again If it is desired to re run the Setup Wizard this can be achieved as detailed above in Starting the
190. hen double click on Internet Protocol TCP IP Windows XP or Internet Protocol Version 4 TCP IPv4 Windows 7 To use a fixed IP address make sure Use the following 1 address under the General tab is chosen and enter the required IP address subnet mask and default gateway To use DHCP or Auto IP make sure Obtain IP address automatically under the General tab is chosen and under the Alternate Configuration tab that Automatic private IP address is chosen l Local Area Connection Properties General Advanced Internet Protocol TCP IP Properties Connect using 1 General i Hg Intel R 82566MM Gigabit Network Femmie Coniouretion Internet Protocol TCP IP Properties You can get settings assigned automatically if your network this capability Otherwise you need to ask your network admin the appropriate settings General Altemate Configuration This connection uses the following items 44 SIMATIC Industrial Ethemet 150 Network Monitor Driver Gi Intemet Protocol TCP IP Use the following IP address Automatic private IP address User configured If this computer is used on more than one network enter the altemate settings below C Eum Description Transmission Control Protocol Intemet Protocol wide area network protocol that provides commu Obtain DNS server address automatically across diverse interconnected networks
191. hich is the minimum fault detection time required to generate a fault 3 0 seconds is the maximum These tolerable time differences are normally caused by switches or relays they should be kept as short as possible AC30 Versatile Drive Safe Torque Off 6 13 FAULT OPERATION A fault is always detected when X10 01 and X10 03 are in opposite states for more than 3 0 seconds 24V Channel A X10 01 OV Channel B X10 03 24y jf Output X10 05 X10 06 OV ON STATE OFF 1 003 ot 4 I 1 3 05 States 1 Both inputs are low Drive is tripped and STO prevents the drive from starting User output is ON This is the safe torque off state of the drive 3 One input is high and the other input is low Drive is tripped and STO prevents the drive from starting In this example this state persists for more than 3 0 seconds being the maximum fault detection time after which time the STO logic transitions to state 4 without further changes in input state The AC30 has detected a fault or single channel operation 4 The fault state one input high the other input low has persisted for longer than 3 0 seconds being the maximum fault detection time The STO hardware logic locks into state 4 The drive is tripped and the STO function prevents the drive from starting User output is OFF To exit from state 4 the drive must be powered off all power removed including any auxiliary 24Vdc and back on DANGER OPERATION OF THE AC
192. i cece santi crudus un so ed Saa aO SER D 9 Control Modbe eerie reote eaae ento store erede dis D 10 pii D 11 GUMS DIMM eps D 12 Device Commands iiti enini ti cranii oe tana De Rx sana ee adiad idana iaa D 13 p D 14 DIXI eem D 15 Energy Meter een inniti runi natia orc da cnini da nan ced iR D 16 e D 17 ull P D 18 4 Contents AGING TIES aj eme M P D 19 m D 20 D 21 FIUXING 4 S D 24 orum MM D 28 General Purpose Q 1 cc rni osea nre exi siena D 30 2 2 12 2 asina D 31 Induction Motor Data renti nuntiare D 33 inj Brakirig tartara cuti nee tu iie nania D 34 COMP GUNG cm D 35 IO Option ca bae D 36 NOVAS ives D 37 Local COMI
193. ich radiate into the environment Conducted Those in the band 150kHz 30MHz which are injected into the supply RADIATED The standards have common roots CISPR 11 amp CISPR14 so there is some commonality in the test levels applied in different environments Relationship Between Standards 30 230MHZ 30dB uV m Category C1 Table 15 Equivalent N A 230 1000MHz 37dB uV m 30 230MHZ 40dB uV m Category C2 Table 15 N A Equivalent 230 1000MHz 47dB uV m 30 230MHZ 50dB uV m Category C3 Table 18 These limits have no relationships with the generic standards 230 1000MHz 60dB uV m Adjusted for 10m AC30 Versatile Drive CONDUCTED EMISSION Compliance C 5 The various standards have common roots CISPR 11 amp CISPR14 so there is some commonality in the test levels applied in different standards and environments Relationship Between Standards 0 15 0 5 66 56 decreasing with log decreasing with log Category C1 of frequency to of frequency to Table 14 Equivalent N A 56 46 0 5 5 0 56 46 5 0 30 0 60 50 Cat C2 0 15 0 5 79 66 PEDI N A Equivalent 0 5 5 0 73 60 5 0 30 0 73 60 0 15 0 5 100 90 0 5 5 0 86 76 lt 100 s s decreasing with log decreasing with log Category C3 These limits have no relationships with the of frequency to of frequency to Table 17 generic standards 70 60 0 15 0 5 130 120 2100A 0 5 5 0 125 115 5 0
194. ickly DECEL TIME time too short The brake resistor is open circuit UNDER VOLTAGE DC link low trip e Supply is too low power down OVER CURRENT The motor current being drawn from the drive is too high Trying to accelerate a large inertia load too quickly ACCEL TIME time too short Trying to decelerate a large inertia load too quickly DECEL TIME time too short Application of shock load to motor Short circuit between motor phases Short circuit between motor phase and earth Motor output cables too long or too many parallel motors connected to the drive FIXED BOOST level set too high STACK FAULT STACK OVER CURRENT CURRENT LIMIT Stack self protection e Instantaneous overcurrent detected by the power stack Refer to OVERCURRENT in this table e Fleeting over voltage event Refer to OVER VOLTAGE in this table The motor current exceeded the capabilities of the power stack e Instantaneous overcurrent detected by the power stack Refer to OVERCURRENT in this table V Hz mode only If the current exceeds 200 of stack rated current for a period of 1 second the drive will trip This is caused by shock loads MOTOR STALL The motor has stalled not rotating Drive in current limit gt 200 seconds e Motor loading too great e FIXED BOOST level set too high INVERSE TIME A prolonged overload condition exceeding the Inverse Time allowance has caused the trip e Remove the overload condition AC30
195. inal Tightening Torques table page 4 23 pd Ferrite core option L2 N06 e 6 to meet C2 EMC Standard BS Cable Clamps Circuit Filter Breaker optional Mains in Motor Terminals Terminals AC Motor Chokes Only on long cable runs gt 50m Note Cable clamps and earthing brackets are only supplied with a C2 EMC Filter kit page 4 12 for part numbers see page C 11 for motor termination details 4 12 Installation Control Module Cover Removal To gain access to the control wiring first remove the control module cover as follows 1 First remove the GKP by pulling from the top down and remove 2 Undo the screw and slide the control module cover down slightly then remove m SS 2 90 Versatile Drive Installation 4 1 3 Control Module Removal WARNING Isolate supply before plugging unplugging control unit to power stack To remove the control module follow steps 1 and 2 from previous page then unscrew captive screw and remove as shown below Slide assembly upwards and lift off pull away from power stack AC30 Versatile Drive 4 1 4 Installation CONTROL WIRING CONNECTIONS X10 01 STO A Input X13 01 LH OV
196. ing tool The General control features below are not user selectable when the unit is controlled using the analog and digital inputs and outputs General Output Frequency Selectable 0 500Hz Switching Frequency 4 16 kHz Voltage Boost 0 25 Motor Control Modes Induction motor VHz or Sensorless Vector Control with autotune PMAC motor Sensorless Vector Control Skip Frequencies Skip frequencies with adjustable skip band width Preset Speeds User selectable preset speeds Stopping Modes Ramp coast dc injection fast stop S Ramp and Linear Ramp Symmetric or asymmetric ramp up and down rates Raise Lower Programmable MOP function Jog Programmable jog speed Diagnostics Full diagnostic and monitoring facilities Protection Trip Conditions Output short line to line and line to earth Overcurrent gt 220 Stall Heatsink overtemperature Motor Thermistor overtemperature using optional GPIO Overvoltage and undervoltage Current Limit Adjustable 110 ND or 150 HD 180 shock load limit HD Inverse Time Dual Rating Normal duty 110 overload for 60s Heavy duty 150 overload for 60s Inputs Outputs Analog Inputs 2 inputs configurable voltage or current Analog Outputs 2 configurable outputs voltage or current Digital Inputs 3 configurable 24V dc inputs Digital I O 4 configurable 24V dc open collector outputs digital inputs Relay Outputs 2 configurable relay output Table 3 1 Control F
197. ion of lethal toxic fumes Save the packaging in case of return Improper packaging can result in transit damage Use safe and suitable lifting procedure when moving the unit Never lift the unit by its terminal connections Prepare a clear flat surface to receive the drive before attempting to move it Do not damage any terminal connections when putting the unit down AC30 Versatile Drive Product Overview 3 1 Chapter 3 Product Overview Ee Removable Fan Cassette Product Range be removed for cleaning and replacement see Fan Cassette Chapter 11 AC30 FRAME D E F NET 0 D 6 p Top Terminal Cover SD Card Drive configuration storage and Removable Mounting Feet application cloning p Integrated Ethernet ee i Drive programming monitoring and 7 an Modbus TCP IP COMMS sl Power Stack GPIO General Purpose I O Option A range of field fittable I O Options Graphical Keypad GKP Integrated quick start guide and multi language support Control Module Control Module Cover Figure 3 1 Bottom Terminal Cover Fieldbus Option A range of field fittable communications and I O options Illustrated Frame D AC30 Versatile Drive 3 2 Product Overview Control Features The drive is fully featured when controlled using the optional Keypad or a suitable pc programm
198. is an IP address set but there are problems communicating with other devices say a PC then the IP address may not match the subnet on which it is connected The range of the IP address permitted on a network depends upon the particular network Normally if the IP address is obtained automatically then the settings will be correct for the network The administrator of a network should be aware of what IP settings are required LINK DETECTION When the AC30 Ethernet is connected to a network or other device the Ethernet Link LED will be on and the Ethernet Activity LED will be flickering When first connected the AC30 will attempt to determine the speed and duplex of the Ethernet link This is done using a method call auto negotiation Some older devices or hubs do not support auto negotiation in which case the AC30 will use parallel detection As parallel detection will only provide the link speed the AC30 will default to half duplex AC30 Versatile Drive 12 10 Ethernet CHANGING THE PC ETHERNET SETTINGS Normally the PC Ethernet adapter is set to obtain an IP address automatically either from a DHCP server or using an automatic private IP address Auto IP The adapter settings may be checked modified as follows For Windows XP under Control Panel gt Network Connections For Windows 7 under Control Panel gt Network And Sharing Center gt Change adapter settings Right click on the required network adapter and choose Properties t
199. isation 8 1 Chapters Menu Organisation Menu Map The Menu System consists of a series of menus and sub menus organised into a tree structure Navigate around the tree on the GKP using the UP DOWN LEFT and RIGHT keys Individual parameters may be present in the menu tree at more than one location Parameters and or menus that are not required are automatically hidden on the GKP and web page MENU MAP SUMMARY 77 Control Screen 71 Favourites 71 Update Firmware Setup 77 Advanced Setup 71 Application 77 Motor Control Control amp Type 77 Motor Nameplate Induction Motor Data 77 Motor Data PMAC 77 Autotune 77 Communications Base Ethernet 77 Base Modbus 77 Option 71 Environment 77 Monitor 77 Advanced Monitor Trips 77 Application 77 Motor amp Drive Inputs and Outputs 77 Communications Base Ethernet 77 Base Modbus 77 Option Energy Meter 71 Parameters The Parameters menu is intended for expert use only see Appendix D AC30 Versatile Drive 8 2 Menu Organisation Menu Descriptions CONTROL SCREEN In local sequencing mode the Control Screen menu shows the Local Setpoint matching speed feedback and configuration of the action of the Run key and direction When the AC30 is not in local sequencing mode this menu shows the operating speed FAVOURITES The Favourites menu contains up to 20 parameters selected for ease of access To add a parameter to the Favourites menu Using the GKP navig
200. it This parameter sets the symmetric limit on the maximum allowed motor torque 0418 Fast Stop Torque Limit This parameter sets the torque limit used during a Fast Stop 0419 Symmetric Torque Limit When TRUE the NEG TORQUE LIM is forced to reflect the POS TORQUE LIM parameter 0420 Actual Pos Torque Limit This diagnostic indicates the final actual positive torque limit including any current limit or inverse time current limit action 0421 Actual Neg Torque Limit This diagnostic indicates the final actual negative torque limit including any current limit or inverse time current limit action AC30 Versatile Drive D 94 Parameter Reference Functional Description Values in 96 as a of motor rated torque Positive Torque limit O P li Actual Pos Torque Limit Negative Torque Limit os torque lim Symmetric Torque limit T Actual Neg Torque Limit Neg Torque Internal torque limit Main Torque limit lim AC30 Versatile Drive Parameter Reference D 95 Trips History Monitor Parameters Trips Trips History 0895 Recent Trips 10 The Recent Trips array is a record of the last 10 faults that caused the drive to disable the stack Each entry has the same format as the First Trip parameter Error Bookmark not defined The most recent fault is the first entry in the array Recent Trips 0 Functional Description This function provides a view of the ten most recent trips that caused the Drive to stop Ever
201. itored time delay according to EN60204 1 2006 faulty operation of the drive must be allowed for If a fault in the drive system occurs during the active braking phase the load may coast to a stop or might even actively accelerate until expiration of the defined time delay It is not the remit of this document to specify these measures This is for the user to assess When the AC30 detects either an internal STO fault or an external single channel user fault the user must immediately fully resolve the fault The user must ensure dual channel operation has been fully restored before attempting to use the AC30 STO safety feature FAILURE TO DO SO COULD RESULT IN STO NOT BEING ACHIEVABLE AND THUS THE MOTOR MAY ROTATE UNEXPECTEDLY AND COULD RESULT IN INJURY DEATH OR DAMAGE FURTHER OPERATION OF THE AC30 WITHOUT RESOLVING THIS FAILURE IS ENTIRELY AT THE USER S OWN RISK SEE SAFETY CATEGORY DEFINITIONS AND LIMITATIONS REFER TO EN ISO 13849 DANGER 1 2008 It is the user s responsibility to ensure that their overall control implementation recovers safely from supply loss or dips In all instances it is the user s responsibility formally to perform suitable risk assessments and invoke and fully validate the necessary risk reduction measures after having thoroughly understood the application the drive product and its features Of special relevance is to assess the risk of the two STO user inputs shorting together AC30 Versati
202. ive fuse keeps blowing Faulty cabling or connections wrong Check for problem and rectify before replacing with correct fuse Faulty drive Contact Parker Cannot obtain power on state Incorrect or no supply available Check supply details Motor will not run at switch on Motor jammed Stop the drive and clear the jam Safe Torque Off circuit active Check the STO connections then power the drive off and on to clear any latched STO fault Motor runs and stops Motor becomes jammed Stop the drive and clear the jam Open circuit speed reference Check terminal potentiometer AC30 Versatile Drive Routine Maintenance amp Repair 11 1 Chapter 11 Routine Maintenance amp Repair Routine Maintenance Periodically inspect the drive for build up of dust or obstructions that may affect ventilation of the unit Remove this using dry air Preventative Maintenance FAN CASSETTE The power stack cooling fan is designed to be field replaceable by a competent person For preventative maintenance replace the fan cassette every 5 years operation or whenever the drive trips on heatsink overtemperature under normal operation Spare fan cassettes are available to order from your local Parker sales office Fan Cassette Removal Instructions 1 Remove the two retaining screws lift off fan guard 2 Lift out the fan s and then disconnect wiring before replacing with the new fan s assembly Frame D LA501683 Frame E LA501684 Frame F LA5
203. l Installation Also refer to Appendix C Compliance WIRING INSTRUCTIONS IMPORTANT The control board OV must be connected to protective earth outside of the product to meet EMC and safety requirements Note You still operate the drive Local mode if necessary with any Application selected Power Wiring Connections Protective Earth PE Connections The unit must be permanently earthed according to EN 61800 5 1 see below Protect the incoming mains supply using a suitable fuse or circuit breaker circuit breaker types RCD ELCB GFCI are not recommended IMPORTANT The drive is only suitable for earth referenced supplies TN when fitted with an internal filter External filters are available for use on TN and IT non earth referenced supplies For installations to EN 61800 5 1 in Europe e for permanent earthing two individual incoming protective earth conductors lt 10mm cross section or one conductor gt 10mm7 cross section are required Each earth conductor must be suitable for the fault current according to EN 60204 Refer to Appendix C Compliance EMC Installation Options AC30 Versatile Drive Installation 4 11 POWER WIRING CONNECTIONS AC30 Versatile Drive Feed the power supply and motor cables into the drive under the cable clamps using the correct cable entries and connect to the power terminals Tighten all terminals to the correct tightening torque refer to the Term
204. le This table is a complete list of all the parameters in the AC30 PNO The parameter number a unique identifier for this parameter Name The parameter s name as it appears on the GKP and web page Path The navigation path s to this parameter on the GKP and web page Type data type of the parameter BOOL A Boolean quantity representing FALSE or TRUE A zero value is FALSE SINT A signed integer with a maximum range of 128 to 127 INT A signed integer with a maximum range of 32768 to 32767 DINT A signed integer with a maximum range of 2147483648 to 2147483647 USINT An unsigned integer with a maximum range or 0 to 255 UINT An unsigned integer with a maximum range or 0 to 65535 UDINT An unsigned integer with a maximum range or 0 to 4294967295 REAL A 32 bit floating point conforming to IEEE 754 TIME A duration with a resolution of 1 ms and a maximum range of 0 000s to 4294967 295s about 50 days DATE Date with a maximum range of 1 Jan 1970 to 2037 TIME OF DAY Time of day DATE AND TIME Date and time of day with a maximum range of 1 Jan 1970 to 2037 STRING String BYTE Bit string length 8 WORD Bit string length 16 DWORD Bit string length 32 1 Some parameters of type USINT use discrete integer values to enumerate given states For example PNO 0001 the analog input hardware configuration may be set to 0 1 2 or 3 corresponding to the supported ranges Such
205. le Drive Safe Torque Off 6 19 EXAMPLE USER WIRING WARNING THE WIRING EXAMPLES SHOWN IN THIS SECTION ARE FOR ILLUSTRATION ONLY THEY ARE NOT TO BE CONSIDERED FINAL DESIGNS NOR AS AN ATTEMPT TO CREATE A DESIGN FOR SPECIFIC SOLUTIONS THE USER INSTALLER IS RESPONSIBLE FOR DESIGNING A SUITABLE SYSTEM TO MEET ALL REQUIREMENTS OF THE APPLICATION INCLUDING ASSESSING AND VALIDATING IT PARKER WILL NOT ACCEPT ANY LIABILITY FOR FAILURE TO DO THIS OR FOR ANY CONSEQUENTIAL LOSS OR DAMAGE AC30 Versatile Drive 6 20 safe Torque Off APPLICATIONS THAT DO NOT REQUIRE STO FUNCTION 24VDC DRIVE p START STO inputs X10 01 and X10 03 must be connected to 24VDC with respect to terminals X10 02 or X10 04 STO Status output on X10 05 and X10 06 2 xtaro x12085 may be left disconnected All wiring shown is within the control cubicle Here the STO inputs X10 01 and X10 03 have been set to the inactive state tied to 24V Drive control is performed solely through software with no inherent safety function The drive is controlled with its own start and stop pushbuttons Note Only X10 02 or X10 4 must be earthed i e they should not both be earthed otherwise it is possible to create an earth loop AC30 Versatile Drive Safe Torque Off 6 21 MINIMUM STO IMPLEMENTATION This example shows the minimum connections required To reset from STO requires that STO Request contacts are closed to permit normal
206. limits the lower value of the Direct Input Functional Description The Drive is commanded to run the motor at a certain speed which is derived from various sources such as comms analog inputs commands from the keypad etc Most of these are derived from sources which respond relatively slowly eg every 1ms For processes which require a faster response the direct input is provided This is an analog input which is sampled synchronously with the speed loop as described above It is added on to the other sources of speed command to give a total speed command AC30 Versatile Drive D 84 Parameter Reference Spd Loop Diagnostics Parameters Motor Control Spd Loop Diagnostics Refer to the diagram in Spd Loop Settings function 0533 Total Spd Demand RPM This diagnostic shows the final values of the speed demand in rpm obtained after summing all sources This is the value which is presented to the speed loop 0534 Total Spd Demand This diagnostic shows the final values of the speed demand as a of MAX SPEED obtained after summing all sources This is the value which is presented to the speed loop 0535 Speed Loop Error This diagnostic shows the error between the total speed demand and the speed feedback 0536 Speed PI Output This diagnostic shows the torque demand due to the speed loop PI output not including any feedforward terms AC30 Versatile Drive Parameter Reference D 85 Spd Loop Settings Paramete
207. list of motor models will be displayed The model list is sorted by the manufacturers part number Select your motor from the list The motors data and image will then be displayed so you can ensure you have the correct one selected AC30 Versatile Drive Setup Wizard 9 13 mum Setup a New Drive Motor Choose Task Drive Application Motor Motor Control Input Output Communications Commission Monitor Get Motor data from Motor type Database Induction motor User Permanent magnet motor Basic Drive Name 000046001025 Stack 38 0A 400V Vo NONE 3 Firmware 1 0 4190 IP Address 172 18 176 196 Option NONE Figure 9 11 Custom Motor configuration Custom motor Custom motor data is entered in this page The page is split into two parts On the top are Basic motor parameters and below are more advanced ones Nominal defaults will have been set dependin on the size of AC30 Drive being configured The Engineer should adjust these default values with data from the motor nameplate or technical specification AC30 Versatile Drive 0 14 Setup Wizard SETUP THE DRIVE CONTROL r Back 1 Firmware 1 0 4190 IP Address 172 18 176 196 Option NONE El x Parker Setup a New Drive Motor Control o Choose a Task Drive Application Motor Motor Control Input Output Communications Commission Control Stra
208. low modification to parameters using the GKP This password does not affect access via the web page A value of 0000 the default value inhibits the password feature Entering a value other than 0000 causes the GKP to prompt for the password before proceeding to the parameter edit mode Once a password has been entered the GKP remains unlocked To re lock the password return to the top of the menu tree then AC30 Versatile Drive D 32 Parameter Reference press the Soft Key 1 1097 Password in Favourite When the GKP Password is active this parameter may be used to selectively defeat the password feature in the Favourites menu By default this parameter is FALSE meaning that the password is ignored when modifying Favourites parameters 1098 Password in Local When the GKP Password is active this parameter may be used to selectively defeat the password feature in the Control Screen menu By default this parameter is FALSE meaning that the password is ignored when modifying the Local Setpoint and other related parameters 1143 Version Indicates the firmware version of the attached GKP 1188 Favourites 20 An array of tag numbers that defines the contents of the Favourites menu AC30 Versatile Drive Parameter Reference D 33 Induction Motor Data Advanced Setup Motor Induction Motor Data Parameters Motor Control Induction Motor Data Only available if IM MOTOR selected in Control Mode 0568 Magnetisin
209. mand RPM Parameters Motor Control Spd Loop Diagnostics REAL 3 4 038 to 3 4e 038 RPM NOT TECHNICIAN 4 01593 0534 Total Spd Demand Parameters Motor Control Spd Loop Diagnostics REAL 3 4 038 to 3 4e 038 TECHNICIAN 4 01595 0535 Speed Loop Error Parameters Motor Control Spd Loop Diagnostics REAL 3 4 038 to 3 4e 038 NOT TECHNICIAN 4 01597 0536 Speed Output Parameters Motor Control Spd Loop Diagnostics REAL 3 4 038 to 3 4e 038 NOT TECHNICIAN 4 01599 0555 PM Max Speed Advanced Setup Motor Control Motor Data PMAC REAL 3000 0 to 30000 RPM ALWAYS TECHNICIAN 4 01637 Parameters Motor Control PMAC Motor Data 0556 PM Max Current Same as PNO 555 REAL 4 50 0 00 to 5000 00 A ALWAYS TECHNICIAN 4 01639 0557 PM Rated Current Same as PNO 555 REAL 4 50 0 00 to 5000 00 A ALWAYS TECHNICIAN 4 01641 0558 PM Rated Torque Same as PNO 555 REAL 4 50 0 00 to 30000 00 Nm ALWAYS TECHNICIAN 4 01643 0559 PM Motor Poles Same as PNO 555 UINT 10 0 to 400 ALWAYS TECHNICIAN 4 01645 0560 PM Back EMF KE Same as PNO 555 REAL 60 0 0 0 to 30000 0 V ALWAYS TECHNICIAN 4 01647 0561 PM Winding Res Same as PNO 555 REAL 6 580 0 000 to 50 000 Ohms ALWAYS TECHNICIAN 4 01649 0562 PM Winding Induc Same as PNO 555 REAL 20 00 0 00 to 1000 00 mH ALWAYS TECHNICIAN 4 01651 0563 PM Torque Const KT Same as PNO 555 REAL 1 00 0 00 to 10000 00 Nm A ALWAYS TECHNICIAN 4 01653 0564 PM Motor Inertia Same as PNO 555 REAL 0 00
210. meters Motor Control Feedbacks REAL 038 to 3e 038 NOT TECHNICIAN 3 01335 0405 Motor Terminal Volts Same as PNO 392 REAL 3e 038 to 3e 038 V NOT TECHNICIAN 01337 0406 CM Temperature Same as PNO 392 REAL 3e 038 to 3e 038 ENGINEER 01339 0407 Heatsink Temperature Same as PNO 392 REAL 3e 038 to 3e 038 ENGINEER 01341 0408 Elec Rotor Speed Parameters Motor Control Feedbacks REAL 3e 038 to 3e 038 Hz NOT OPERATOR 01343 0409 Heatsink OT Trip Parameters Motor Control Feedbacks REAL 0 0 to 200 0 01345 0410 Heatsink OT Warning Parameters Motor Control Feedbacks REAL 0 0 to 200 0 01347 0411 Heatsink Hot Warning Parameters Motor Contr eedbacks REAL 0 0 to 200 0 01349 0412 Stack Frequency Parameters Motor Control Pattern Generator REAL 4 00 2 00 to 16 00 kHz STOPPE ENGINEER 01351 D 0413 Random Pattern IM Parameters Motor Control Pattern Generator BOOL TRUE STOPPE ENGINEER 4 01353 D 0414 Deflux Delay Parameters Motor Control Pattern Generator TIME 1 000 0 000 to 10 000 s STOPPE ENGINEER 01355 D 0415 Positive Torque Lim Parameters Motor Control Torque Limit REAL 150 0 300 0 to 300 0 ALWAYS TECHNICIAN 01357 0416 Negative Torque Lim Parameters Motor Control Torque Limit REAL 150 0 300 0 to 300 0 ALWAYS TECHNICIAN 01359 AC30 Versatile Drive Parameter Reference D 1 09
211. modified when the drive is stopped in which case the parameter number will be highlighted red It is recommended to use the refresh button provided on the page rather than on the browser itself to view the latest parameter values Passwords Page The passwords page provides a means of restricting access to the web pages using Basic Authenticate This page may only be access when the parameter 0944 Web Access is set to FULL If the web access password is set then access to the Parameters Page and Password Page will be restricted The factory default has the password cleared providing unrestricted access The username is fixed to ac30 Note 1 Basic Authenticate is a very low level of defense against unauthorized access It is the responsibility of the system administrator to assess the network security and provide adequate protection Note 2 The username and password are case sensitive Note 3 If passwords are lost they may only be cleared by a return to factory defaults of all the parameters AC30 Versatile Drive TROUBLESHOOTING THE WEB SERVER Troubleshooting of the Ethernet in general is described in the section Troubleshooting below Ethernet 12 7 If the AC30 web page still cannot be accessed then this may be due to the browser s proxy server settings especially if the has been used on a corporate network To check the settings access the Internet Options dialog from within the browser and click the Connections ta
212. motor Control Mode This function allows user parameterisation of the conventional volts hertz fluxing strategy of the Drive This is achieved though three flexible Volts to frequency templates Starting torque performance can also be tailored through the Fixed Boost Accelrtn Boost and Auto Boost parameters 0422 VHz Shape Type of volts to frequency template to flux the motor The choices for this parameter are Enumerated Value V F Shape 0 LINEAR LAW This gives a constant flux characteristic up to the Base Frequency see Motor Nameplate function 1 FAN LAW This gives a quadratic flux characteristic up to the Base Frequency This matches the load requirement for fan and most pump applications 2 USER DEFINED This gives a user defined flux characteristic up to the Base Frequency CONSTANT CONSTANT OUTPUT VOLTS TORQUE POWER RANGE 1000 MANGE field weakening LINEAR QUADRATIC LAW FREQUENCY B BASE FREQUENCY VIF SHAPE 0447 Fixed Boost This parameter allows for no load stator resistance voltage drop compensation This correctly fluxes the motor under no load conditions at low output frequencies thereby increasing available motor torque Fixed boost can be set in addition to auto boost and acceleration boost AC30 Versatile Drive Parameter Reference D 25 100 BOOST 10 0 f BASE FREQUENCY 0448 Auto Boost This parameter allows for load dependent stator resistance
213. mp 4 Startup speed ee fee ee ee Ce Current setpoint 3 Startup current Torque ON me t Open Loop rm A Closed loop Le b L 1 User speed setpoint 2 Internal speed setpoint 3 Internal current setpoint 4 ramps are generated based on ramp parameters 5 startup procedure a current is smoothly installed into the motor 6 startup procedure the motor is rotated for one electrical turn AC30 Versatile Drive Parameter Reference D 59 0477 PMAC SVC Start Time This parameter is used in conjunction with the ENABLE STARTUP parameter It selects the duration of Step 1 in the startup procedure used for starting motors with a high inertia and or friction load the time for the current ramping The value is dependent upon the motor inertia load inertia 0478 SVC Start Cur This parameter is used in conjunction with the ENABLE STARTUP parameter It selects the current level during the startup procedure used for starting motors with a high inertia and or friction load The percentage value is a percentage of the nominal motor current 10 of the PMAC MOTOR functions This value cannot be higher than 150 of the drive rating The default value of 10 is considered appropriate for most applications with light load very low friction and low acceleration 0479 PMAC SVC Start Speed This parameter is used in conjunction with the
214. mpleted Transition 9 OPERATION ENABLED to SWITCH ON DISABLED Disable Voltage command received from control device or local signal Transition 10 SWITCHED ON to SWITCH ON DISABLED Disable Voltage or Quick Stop command received from control device or local signal Transition 11 OPERATION ENABLED to QUICK STOP ACTIVE Quick Stop command received from control device or local signal Transition 12 OPERATION ENABLED to QUICK STOP ACTIVE Automatic transition when the Quick Stop function is completed or Disable Voltage command received Transition 13 any state to FAULT REACTION ACTIVE Fault Trip occurred Transition 14 FAULT REACTION ACTIVE to FAULT Automatic transition when Fault Reaction function completed or Disable Voltage command received Transition 15 FAULT to SWITCH ON DISABLED Fault Reset command received from control device or local signal and there are no fault currently exists AC30 Versatile Drive Sequencing Logic B 5 COMMAND WORD The commands that request a change in sequencer state are received via the Control Word The current value is given by 0644 Control Word This is a read only parameter which is updated from a source depending on the selected sequencing control channel The sources available are COMMS APP and LOCAL If COMMS is selected the value will be taken from 0627 Comms Control Word This will normally be written to over either the Fieldbus interface or built in Ethernet Modbus TCP If APP is sele
215. n 0352 Stack Inv Time Warning The protection starts to integrate overload conditions 0353 Stack Inv Time Active The drive protection is limiting the output current Functional Description Stack Short overload Feedback Amps Move to Stack 96 Stack Inv Time Ouptput arbitration Stack Long overload Convert to Motor 96 1 Motor Load Only for IM Motor Min m Inv Time in Motor 96 Motor overload 0 gt Convert to Motor 96 gt 150 60s Stack Short Overload is using 18096 of the Heavy Duty rating for 3s Stack Long Overload is using the overload mode selected in the Duty Selection parameter Inv Time in Motor is used to limit the current It is one of the input of the Current Limit Function features AC30 Versatile Drive D 92 Parameter Reference Stall Trip Parameters Trips Stall Trip The function protects the motor from damage that may be caused by continuous operation beyond specification 0906 Stall Limit Type Enumerated Value Stall Limit Type FALSE TORQUE TRUE CURRENT 0907 Stall Time The time after which a stall condition will cause a trip 0908 Stall Cur amp Torq Level The level of the trip condition 0909 Stall Torque Active TRUE if tripped under torque trip operation 0910 Stall Current Active TRUE is tripped under current trip operation 0911 Stall Speed Feedback A copy of the
216. n Motor Data D 33 Web Server D 98 Macro D 39 Braking D 34 Tl Option Comms T Skip Frequencies D 78 Motor Load D 44 7 7 BACnet IP D 4 Minimum Speed D 40 Motor Nameplate D 47 1CANopen D 7 Preset Speeds D 63 Pattern Generator D 49 77 Comms D 8 Raise Lower D 67 PMAC Flycatching D 52 ControlNet D 11 PID D 50 1 Motor Data D 53 T DeviceNet D 14 Device Manager PMAC SVC D 55 7 EtherCAT D 17 77 Device Commands D 13 T Ramp D 69 EtherNet IP D 19 Device State D 14 71 Scale Setpoint D 74 T Event D 20 Drive info D 14 Sequencing D 75 77 Modbus RTU D 42 SD Card D 74 Slew Rate D 81 77 Modbus TCP D 43 Setup Assistant D 77 Slip Compensation D 82 Option Ethernet D 48 Wi Tasks D 93 Spd Direct Input D 83 Profibus D 63 T Spd Loop Diagnosis D 84 Read Process D 73 T Spd Loop Settings D 85 Write Process D 99 T Stabilisation D 88 T1 Profinet IO D 66 T Stack Inv Time D 90 For details about parameter limits and other attributes refer to the Parameter Table at the end of this appendix The Parameter Number PNO provided next to each parameter description may be used to quickly find an entry in the Parameter Table at the end of this Appendix by clicking on the link AC30 Versatile Drive D 2 Parameter Reference Autotune Advanced Setup Motor Autotune Parameters Motor Control Autotune The autotune is an automatic test sequence performed by the Drive to identify motor model parameters The motor mod
217. n above the soft key indicates the control mode that will be selected if the key is pressed Local mode will be selected ill Remote terminal mode will be selected _ oft Key 1 Control from a communications master will be selected Au LEDS The Graphical Display has two light emitting diodes one illuminates the green start key and one illuminates the red stop key Each LED may be independently off on or flashing Start key LED Stop key LED Description OFF Flashing Stopping OFF ON Stopped Flashing OFF Running with zero reference Flashing Flashing The drive is not in its OPERATIONAL state ON OFF Running AC30 Versatile Drive 7 6 The Graphical Keypad The Menu System The Menu System can be thought of as a map which is navigated using the direction keys e Use the left and right keys to navigate through the menu levels C e Use the and down keys to scroll through the Menu a gt di Parameter lists Welcome screen First menu Menus can contain other menus at a lower level in the tree structure d 1 parameters or a mixture of both The keys can be used as above to select a parameter A parameter has a selection ie TRUE FALSE or a value displayed below the parameter name Second menu 4 the UP key can quickly move you to the last Menu or Parameter in the loop The keys will repeat
218. n of the drive This depends on the number of motor poles The maximum angle is Rotary motors 360 number of poles Linear motors 180 electrically It is the user s responsibility to assess validate and safeguard as necessary against this potential hazard If external forces can act on the motor and or load to cause it to move additional measures must be taken by the user to restrain it for example a mechanical brake Examples of external forces are suspended loads effect of gravity and other web tensioning devices The AC30 STO feature does not provide or guarantee any galvanic isolation in accordance with EN 60204 1 2006 A1 2009 Section 5 5 This means that the entire system must be isolated from the mains power supply with a suitable electrical isolation device before any drive or motor maintenance or replacement procedures are attempted Note that even after the power has been isolated dangerous electrical voltages may still be present in the AC30 drive Safe discharge times and details are specified in Chapter 1 Safety of this manual The STO function must not be used for electrical isolation of the AC30 drive and power Whenever any personnel require to work on the drive associated motor or other power items they must always use recognised and suitable electrical isolation devices Terminal X10 02 or X10 04 must be connected to earth at one common point in the drive system For multi drive systems this can be a shared earth poi
219. n the motor terminals of the drive can be as high as 10 000V us This can be reduced by adding a motor choke in series with the motor Installations with long cable runs may suffer from nuisance overcurrent trips refer to Appendix C Compliance Cabling Requirements for maximum cable lengths An output choke may be fitted in the drive output to limit parasitic capacitive current to earth Screened cable has a higher parasitic capacitance to earth and may cause problems in shorter runs Contact Parker for recommended choke values 075 75 CO055931 2 Versatile Drive Associated Equipment 5 3 Dynamic Braking Resistors We can supply suitable braking resistors found on the following pages Alternatively you can use the calculation on page 5 5 to help you select alternative resistors IMPORTANT We recommend using a thermal overload switch to protect the braking circuit Refer to page 5 4 The AC30 unit must be fitted with external braking resistors if braking is required XCJDB Resistor WIRING DETAILS WARNING Do not apply external voltage sources mains supply or otherwise to any of the braking terminals DB DB This can lead to damage to the drive and installation and risk to personnel 5oeoooo
220. n using braking the brake resistor information must be entered and these two trips enabled AC30 Versatile Drive Parameter Reference D 7 CANopen Parameters Option Comms CANopen Refer to CANopen Technical Manual HA501841U001 AC30 Versatile Drive D 8 Parameter Reference CC Link Parameters Option Comms Comms CC Link AdvancesSetup Communications Option CC Link Refer to CC Link Technical Manual HA501941U001 AC30 Versatile Drive Parameter Reference D 9 Comms Parameters Option Comms Comms AdvancesSetup Communications Option Comms Refer to any of the following Technical Manuals AC30 Versatile Drive 7003 PB 00 Profibus DP V1 HA501837U001 7003 PN 00 PROFINET IO HA501838U001 7003 DN 00 DeviceNet HA501840U001 7003 CN 00 ControlNet HA501936U001 7003 CB 00 CANopen HA501841U001 7003 IP 00 EtherNet IP HA501842U001 7003 EC 00 EtherCAT HA501938U001 7003 BP 00 BACnet IP HA501939U001 7003 BN 00 BACnet MSTP HA501940U001 7003 RS 00 Modbus RTU HA501839U001 7003 IM 00 Modbus TCP HA501937U001 7003 CC 00 CC LINK HA501941U001 D 1 0 Parameter Reference Control Mode Advanced Setup Motor Control Type ControlMode Parameters Motor Control Control Mode Control Mode The control mode block provides the means for selecting the type of motor and the desired method of controlling the motor 0511 Motor Type Motor type selection parameter Allows the user to select the type of motor
221. net DWORD NOT ENGINEER 1 02389 0932 DHCP To Auto IP Same as PNO 929 TIME 45 000 30 000 to 300 000 ALWAYS TECHNICIAN 4 02391 0933 User IP Address Same as PNO 929 DWORD 000 000 000 00 ALWAYS TECHNICIAN 4 02393 0 0934 User Subnet Mask Same as PNO 929 DWORD 000 000 000 00 ALWAYS TECHNICIAN 4 02395 0 0935 User Gateway Address Same as PNO 929 DWORD 000 000 000 00 ALWAYS TECHNICIAN 4 02397 0 0936 Settings Lock Parameters Base Comms Ethernet BOOL FALSE ALWAYS ENGINEER 1 02399 0937 Ethernet Diagnostic Parameters Base Comms Ethernet DWORD NOT ENGINEER 02401 0938 Free Packets Parameters Base Comms Ethernet UDINT 0 to 4294967295 NOT ENGINEER 02403 0939 Maximum Connections Advanced Setup Communications Base Modbus USINT 0 Oto 3 ALWAYS TECHNICIAN 02405 Parameters Base Comms Modbus 0940 High Word First Same as PNO 939 BOOL FALSE ALWAYS TECHNICIAN 02407 0941 Modbus Timeout Same as PNO 939 TIME 3 000 0 000 to 65 000 ALWAYS TECHNICIAN 02409 0942 Modbus Trip Enable Same as PNO 939 BOOL TRUE ALWAYS TECHNICIAN 02411 0943 Process Active Advanced Monitor Communications Base Modbus BOOL NOT OPERATOR 02413 Parameters Base Comms Modbus 0944 Web Access Advanced Setup Communications Base Ethernet USINT 1 0 DISABLED ALWAYS TECHNICIAN 02415 Advanced Setup Environment 1 LIMITED Parameters Base Comms Web Server 2 FULL 0945 Web View Level Parameters Base Comms Web Server USINT 1 0 OPERATOR ALWAYS OPERATOR 02417
222. nformation and established safety practices with the installation process operation and maintenance of this equipment and with all the hazards involved DANGER WARNING Caution Earth Ground Risk of electric shock Hot surfaces Refer to Protective Conductor documentation Terminal HAZARDS DANGER Ignoring the following may result in injury 1 This equipment can endanger life by exposure to rotating 5 For measurements use only a meter to IEC 61010 CAT III or machinery and high voltages higher Always begin using the highest range 2 The equipment must be permanently earthed due to the high Cs Neer I OS UES Te earth leakage current and the drive motor must be connected to 6 Allow at least 5 minutes for the drive s capacitors to discharge to an appropriate safety earth safe voltage levels lt 50V Use the specified meter capable of measuring to 1000V dc amp rms to confirm that less than 50V is present between all power terminals and between power terminals and earth 3 Ensure all incoming supplies are isolated before working on the equipment Be aware that there may be more than one supply connection to the drive Unless otherwise stated this product must NOT be dismantled In the event of a fault the drive must be returned Refer to Routine Maintenance and Repair 4 There may still be dangerous voltages present at power terminals motor output supply input phases DC bus and
223. ng BOOL NOT TECHNICIAN 01817 0646 Control Word ENABLE VOLTAGE Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01819 AC30 Versatile Drive Parameter Reference D 1 1 3 0647 Control Word NOT QUICK STOP Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01821 0648 Control Word ENABLE OPERATION Parameters Motor Control Sequencin BOOL NOT TECHNICIAN 01823 0652 Control Word RESET TRIP Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01831 0654 Control Word USE JOG REFERENCE Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01835 0656 Control Word REVERSE DIRECTION Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01839 0657 Control Word AUTO INITIALISE Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01841 0659 Control Word REMOTE CONTROL Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01845 0660 Control Word REMOTE REFERENCE Parameters Motor Control Sequencing BOOL NOT TECHNICIAN 01847 0661 Status Word Parameters Motor Control Sequencing WORD TO SWITCH NOT TECHNICIAN 01849 1 SWITCHED ON 2 0PERATION ENABLED 3 FAULTED 4 VOLTAGE ENABLED 5 QUICK STOP DISABLED 6 SWITCH ON DISABLED 8 CONTROL FROM NET 9 REFERENCE FROM NET 13 JOG OPERATION 14 REVERSE OPERATION 15 STOPPING 0662 Status Word READY TO SWITCH ON
224. nging this parameter to TRUE will start the firmware update procedure Following a firmware update it is advisable to re run the Setup Wizard D 77 1001 Save All Parameters When a parameter is modified via the GKP or via the built in web page the parameter value is saved automatically When a parameter is modified via another source for example via the Modbus TCP IP communications protocol the value will not be saved automatically In this case a save may be instigated by changing this parameter from FALSE to TRUE AC30 Versatile Drive D 14 Parameter Reference DeviceNet Advanced Setup Communications Option DeviceNet Parameters Option Comms Comms DeviceNet Refer to DeviceNet Technical Manual HA501840U001 AC30 Versatile Drive Parameter Reference D 1 5 Drive info Advanced Setup Environment Parameters Device Manager Drive info 0961 Drive Name A string value that may be used to identify this drive in a system 1100 Firmware Version The version of the firmware running in the Control Module 1109 Stack Pcode The product code string that may be used to order an equivalent Power Stack 1258 Stack Serial No The serial number of the Power Control Card part of the Power Stack assembly 1116 Control Module Pcode The product code string that may be used to order an equivalent Control Module excluding options 977 Control Module Serial The serial number of the Control Module 1121 Comms Option
225. nputs and Outputs Parameters Inputs and Outputs IO Values These parameters present the Input and Output values in a form suitable for processing by the application 0005 Value Presents all the digital inputs to the drive as a 16 bit word The bits within the word may be accessed individually or the entire word may be accessed as a group Bit Signal name Terminal Comment PNO for individual bit access 0 Digital Input 01 X13 2 0006 1 Digital Input 02 X13 3 0007 2 Digital Input O3 X13 4 0008 3 Digital Input 04 X12 1 Common terminal with digital output 1 0009 4 Digital Input 05 X122 Common terminal with digital output 2 0010 5 Digital Input 06 X12 3 Common terminal with digital output 3 0011 6 Digital Input 07 X12 4 Common terminal with digital output 4 0012 7 STO Not Active X10 0013 8 Digital Input 11 GPIO option 0014 9 Digital Input 12 GPIO option 0015 10 Digital Input 13 GPIO option 0016 11 Digital Input 14 GPIO option 0017 12 Digital Input 15 GPIO option 0018 13 Digital Input 16 GPIO option 0019 0022 Digout Value Presents all the digital outputs from the drive as a 16 bit word The bits within the word may be accessed individually or the entire word may be accessed as a group Bit Signal Name Terminal Comment PNO for individual bit access 0 Digital Output 01 X12 1 Common terminal with digital input 4 0023 1 Digital Output 02 X12 2 Common terminal with digital input 5 0024 2 Digital Output 03 X12 3 Common te
226. nt The STO user output serial communications or GKP messages relating to accessing or viewing any safety monitoring statuses are for information only and should not be relied on They are not part of the drive module safety system and its associated PL SIL declared ratings Any customer use of these must be appropriately risk assessed in accordance with the relevant standards or regulations The STO safety function must be tested regularly The frequency should be determined by the machinery builder An initial minimum frequency of once per week is suggested Refer to page 6 26 and following pages 6 18 Safe Torque Off When using an external safety control unit with adjustable time delay for example when implementing an SS1 function the time delay must be protected to prevent unauthorized adjustment The adjustable time delay on the safety control unit must be set to a value greater than the duration of the braking ramp controlled by the AC30 with maximum load inertia and from maximum speed Any external forces must also be considered e g effects due to gravity When implementing a SS1 function with the AC30 the user is responsible for ensuring the drive s configuration will allow a controlled braking ramp to be initiated by the external safety device This is particularly important when using serial link communications for normal control of the drive During the active braking phase of SS1 or Stop category 1 controlled stop with safely mon
227. ntrol Sequencing BOOL FALSE ALWAYS ENGINEER 2 01749 0612 App Control Word ENABLE VOLTAGE Parameters Motor Control Sequencing BOOL FALSE ALWAYS ENGINEER 2 01751 0613 App Control Word NOT QUICK STOP Parameters Motor Control Sequencing BOOL FALSE ALWAYS 2 01753 0614 App Control Word ENABLE OPERATION Parameters Motor Control Sequencing BOOL FALSE ALWAYS ENGINEER 2 01755 0618 App Control Word RESET TRIP Parameters Motor Control Sequencing BOOL FALSE ALWAYS ENGINEER 2 01763 0620 App Control Word USE JOG REFERENCE Parameters Motor Control Sequencing BOOL FALSE ALWAYS ENGINEER 2 01767 0622 App Control Word REVERSE DIRECTION Parameters Motor Control Sequencing BOOL FALSE ALWAYS ENGINEER 2 01771 0623 App Control Word AUTO INITIALISE Parameters Motor Control Sequencing BOOL FALSE ALWAYS 2 01773 0625 App Control Word REMOTE CONTROL Parameters Motor Control Sequencing BOOL FALSE ALWAYS 2 01777 0626 App Control Word REMOTE REFERENCE Parameters Motor Control Sequencing BOOL FALSE ALWAYS ENGINEER 2 01779 0627 Comms Control Word Parameters Motor Control Sequencing WORD 0000 0 SWITCH ALWAYS TECHNICIAN 2 01781 1 ENABLE VOLTAGE 2 NOT QUICK STOP 3 ENABLE OPERATION 7 RESET TRIP 9 USE JOG REFERENCE 11 REVERSE DIRECTION 12 AUTO INITIALISE 14 REMOTE CONTROL 15 REMOTE REFERENCE 0628 Comms Control Word SWITCH ON Parameters Motor Control Sequen
228. of base speed 0328 Final DC Pulse Time Duration of the final dc holding pulse 0329 DC Current Level Level of dc pulse applied 0330 DC Inj Timeout Maximum time in the low frequency injection braking state 0331 DC Inj Base Volts Maximum volts applied at base speed AC30 Versatile Drive Parameter Reference D 35 Configure Advanced Setup Inputs and Outputs Parameters Inputs And Outputs IO Configure These parameters are used to configure the input signal processing 0001 01 Type Analog input 1 is associated with terminal X11 1 The signal processing electronics for analog input 1 supports four input ranges 0 10 10V 1 0 10V 2 0 20MA 3 4 20 0002 02 Type Analog input 2 is associated with terminal X1 1 2 The signal processing electronics for analog input 2 supports two input ranges 0 10 10V 1 0 10V 0003 01 Analog output 1 is associated with terminal 11 3 The signal processing electronics for analog output 1 supports two output ranges 0 10 10V 1 0 10V 0004 02 Type Analog output 1 is associated with terminal X11 4 The signal processing electronics for analog output 2 supports three output ranges 1 0 10V 2 0 20MA 3 4 20 Functional Description The values associated with each terminal are shown in the IO Values parameter D 37 AC30 Versatile Drive D 36 Parameter Reference 10 Option Common Param
229. onfig Enable Same as PNO 199 BOOL TRUE CONFIG 4 00941 0208 BACnet IP State Advanced Monitor Communications Option USINT Same as PNO 46 NOT OPERATOR 4 00943 Parameters Option Comms BACnet IP 0209 BACnet IP Device ID Advanced Setup Communications Option UDINT 0 0 to 4194302 CONFIG TECHNICIAN 4 00945 Parameters Option Comms BACnet IP 0210 BACnet IP Timeout Same as PNO 209 TIME 3 000 0 000 to 65 000 5 CONFIG TECHNICIAN 4 00947 0211 CANopen State Advanced Monitor Communications Option USINT O SETUP NOT OPERATOR 4 00949 Parameters Option Comms CANopen 1 NW INIT 2 PRE OPERATIONAL 3 STOP 4 OPERATIONAL 5 BUS OFF 6 RESERVED T EXCEPTION 8 NONE 0212 CANopen Node Address Advanced Setup Communications Option USINT 1 1 to 127 CONFIG TECHNICIAN 4 00951 Parameters Option Comms CANopen 0213 CANopen Baud Rate Same as PNO 212 USINT 9 0 10 KBPS CONFIG TECHNICIAN 4 00953 1 20 KBPS 2 50 KBPS 3 100 KBPS 4 125 KBPS 5 250 KBPS 6 500 KBPS 7 800 KBPS 8 1000 KBPS 9 AUTO 0214 ControlNet State Advanced Monitor Communications Option USINT O SETUP NOT OPERATOR 4 00955 Parameters Option Comms ControlNet 1 NW INIT 2 WAITING TO CONNECT 3 CONNECTION IDLE 4 CONNECTION ACTIVE 5 ERROR 6 RESERVED 7 EXCEPTION 8 NONE 0215 ControlNet MAC ID Advanced Setup Communications Option USINT 0 to 255 CONFIG TECHNICIAN 4 00957 Parameters Option Comms ControlNet 2 INIT OR P
230. op Time Limit 0 000 to 3000 000 s ALWAYS TECHNICIAN 01541 0508 Quick Stop Time TIME 0 100 0 000 to 600 000 5 ALWAYS TECHNICIAN 01543 0509 Final Stop Rate Parameters Motor Control Ramp REAL 1200 1 to 4800 Hz s ALWAYS TECHNICIAN 01545 0511 Motor Type Advanced Setup Motor Control Control amp Type USINT 0 0 INDUCTION MOTOR ALWAYS TECHNICIAN 01549 Parameters Motor Control Control Mode 1 PMAC MOTOR 0512 Control Strategy Same as PNO 511 USINT 0 0 VOLTS HERTZ CONTROL ALWAYS TECHNICIAN 4 01551 1 VECTOR CONTROL 0513 Generic Encoder Option Parameters Motor Control Control Mode USINT 1 0 ALWAYS ENGINEER 4 01553 1 ESTIMATOR 2 GPIO ENCODER 3 SLOT 1 4 SLOT 2 0514 Control Level Parameters Motor Control Control Mode USINT 1 0 POSITION LOOP ALWAYS 4 01555 1 SPEED LOOP 2 TORQUE LOOP 3 CURRENT LOOP 4 VOLTAGE LOOP 0515 Speed Loop Pgain Parameters Motor Control Spd Loop Settings REAL 20 00 0 00 to 3000 00 ALWAYS TECHNICIAN 4 01557 0516 Speed Loop Time Parameters Motor Control Spd Loop Settings TIME 0 100 0 001 to 1 500 s ALWAYS TECHNICIAN 4 01559 0517 Speed Loop Int Defeat Parameters Motor Control Spd Loop Settings BOOL FALSE ALWAYS TECHNICIAN 4 01561 0518 Speed Loop Int Preset Parameters Motor Control Spd Loop Settings REAL 0 3 038 to 3e 038 ALWAYS TECHNICIAN 4 01563 0519 Spd Loop Filt TC Parameters Motor Control Spd Loop Settings REAL 0 0 0 0 to 15 0 ms ALWAYS T
231. ould be independent but electrically in parallel When installed in accordance with this manual the product will comply with the electromagnet compatibility directive 2004 108 EC The following information is provided to maximise the Electro Magnetic Compatibility EMC of VSDs and systems in their intended operating environment by minimising their emissions and maximising their immunity AC30 Versatile Drive Compliance C 3 Machinery Directive When installed in accordance with this manual the product will comply with the machinery directive 2006 42 EC This product is classified under category 21 of annex IV as logic units to ensure safety functions All instructions warnings and safety information can be found in Chapter 6 This product is a component to be incorporated into machinery and may not be operated alone The complete machinery or installation using this equipment may only be put into service when all safety considerations of the Directive are fully implemented Particular reference should be made to EN60204 1 Safety of Machinery Electrical Equipment of Machines EMC COMPLIANCE WARNING In a domestic environment this product may cause radio interference in which case supplementary mitigation measures may be required Definitions Category C1 PDS of rated voltage less than 1000V intended for use in the first environment Category C2 PDS of rated voltage less then 1000V which is neither a plug in d
232. ower rating and the average power rating of the resistors from the resistor manufacturer If this information is not available a large safety margin must be incorporated to ensure that the resistors are not overloaded By connecting these resistors in series and in parallel the braking capacity can be selected for the application IMPORTANT minimum resistance of the combination and maximum dc link voltage must be as specified in Appendix F Technical Specifications Internal Dynamic Brake Switch 120 chassis mounted 100 R free air 80 of Rated Power 60 40 20 0 0 25 50 75 100 125 150 175 200 Ambient Temp C Figure 5 2 Braking Resistor Derating Graph Metal Clad Resistors AC30 Versatile Drive 5 6 Associated Equipment Circuit Breakers We do not recommend the use of circuit breakers e g RCD ELCB but where their use is mandatory they should e Operate correctly with dc and ac protective earth currents i e type RCDs as in Amendment 2 of IEC755 e Have adjustable trip amplitude and time characteristics to prevent nuisance tripping on switch on When the ac supply is switched on a pulse of current flows to earth to charge the internal external ac supply EMC filter s internal capacitors which are connected between phase and earth This has been minimised in Parker SSD Drives filters but may still trip out any circuit breaker in the earth system In addition high frequency and dc component
233. p Wizard 9 1 Chapter 9 Setup Wizard GKP Setup Wizard Purpose of the Setup Wizard The purpose of the setup wizard is to configure the drive in as clear and concise manner First familiarize yourself with Chapter 7 Graphical Keypad for the keypad functions Starting the Setup Wizard The Setup Wizard is automatically invoked when the drive is reset to factory default settings The setup wizard may be invoked at any other time by changing the parameter Run Setup to YES you will find this under the Setup menu Running the Setup Wizard At each point in the wizard pressing the OK key selects the displayed value and moves on to the next step Pressing Soft key 1 moves back a step Pressing the UP and DOWN keys modifies the selected value Setup Wizard Stages The first option presented is Set Factory Defaults Changing this parameter to TRUE then pressing OK resets all parameters back to the default value determined by the AC30 s hardware configuration If this choice is left FALSE the mem setup wizard starts with all parameters with their previously set values Accepting each choice without change by Set Factory Defaults pressing OK will result in no change to the drive s configuration UP DOWN to Change OK to Select The next option is to select the Language that is to be used to present information on the GKP and the web page 0 06 when enabled The rest of the Setup Wizard consists of several sections Ea
234. p electrically noisy and sensitive parallel cable runs to a minimum Separate parallel cable runs by at least 0 25 metres For runs longer than 10 meters separation should be increased proportionally For example if the parallel runs were 50m then the separation would be 50 10 x 0 25m 1 25m Sensitive cables should cross noisy cables at 90 Never run sensitive cables close or parallel to the motor dc link and braking chopper circuit for any distance Never run supply dc link or motor cables in the same bundle as the signal control and feedback cables even if they are screened Ensure EMC filter input and output cables are separately routed and do not couple across the filter AC30 Versatile Drive Compliance C 13 Increasing Motor Cable Length Because cable capacitance and hence conducted emissions increase with motor cable length conformance to EMC limits is only guaranteed with the specified AC supply filter option up to a maximum cable length as specified in the Cabling Requirements for EMC Compliance C 15 This maximum cable length can be improved using the specified external input or output filters Screened armored cable has significant capacitance between the conductors and screen which increases linearly with cable length typically 200pF m but varies with cable type and current rating Long cable lengths may have the following undesirable effects Tripping on overcurrent as the cable capacitance is charged and
235. parameters have the available selections shown in the Range column 2 Some Bit string parameters have the individual bits within the word assigned independently to separate functionality For example PNO 0005 presents the state of all digital inputs in one 16 bit word The bits may be individually accessed on the GKP and webpage by expanding the parameter Each individual feature may be accessed as a Boolean via any fieldbus communications link by referencing the dedicated PNO Default The default value of the parameter Range The minimum and maximum values for this parameter This column is also used to detail the available selection for enumerated integer types and named bits in bit string data types Units The units text displayed which this parameter value AC30 Versatile Drive Parameter Reference D 1 01 WQ write qualifier ALWAYS The parameter is an input CONFIG The parameter may only be written when the drive is not in the OPERATIONAL state NOT The parameter is an output View Indicates when the parameter is visible on the GKP or the Web page Parameters that are not relevant to the current drive s configuration may be hidden regardless of the View level OPERATOR The parameter is always visible TECHNICIAN parameter is visible when the view level is set to OPERATOR or TECHNICIAN ENGINEER The parameter is visible when the view level is set to OPERATOR TECHNICIAN or ENGINEER Mbus The Modbus register numbe
236. peed range e g machine tools or hoists AC30 Versatile Drive Parameter Reference D 27 Fan Law V F shape provides extra energy savings for fan or pump applications User Defined V F shape provides a method for the user to define any profile 10 user definable x y points are provided Liner interpolation is used between each point The drive also assumes the following points 0 0 and 100 100 though these may be overridden For example USER FREQ 1 0 USER VOLTAGE 1 5 takes precedence over 0 0 For any of these V F shapes the Base Frequency parameter in the Motor Nameplate function which is the value of Drive output frequency at which maximum output volts is provided can be set by the user Boost Parameters Correct no load motor fluxing at low Drive output frequencies be achieved by setting the Fixed Boost parameter Correct motor fluxing under load conditions is achieved by setting the Auto Boost parameter The motor is correctly fluxed when the Actual Field Current diagnostic in the Feedbacks function reads 100 0 Additional Fixed Boost can be applied during acceleration by setting the Accelertn Boost parameter This can be useful for starting heavy high stiction loads Saving Energy An Energy Saving mode is provided which when enabled under low load conditions in the steady state attempts to reduce the output voltage so that minimum energy is used AC30 Versatile Drive D 28 Parame
237. ply Details Drives without filters are suitable for earth TN or non earth referenced IT supplies TN and IT The drive is only suitable for earth referenced supplies TN when fitted with an internal filter External filters are available for use on TN and IT non earth referenced supplies Prospective Short Circuit Refer to the appropriate Electrical Ratings table Current PSCC Earth Leakage Current gt 10mA all models Product Fan Ratings FRAME D All models 1 off 27 cfm 45m hr FRAME E All models 1 off 33 cfm 5b6m hr All models 2 off 27 cfm 45m hr AC30 Versatile Drive Technical Specifications Product Code Motor Power Output Current Input Current Estimated Switching Frequency kHz Output Current A A Efficiency nominal maximum Derate kHz Normal Duty Output Overload Motoring 110 for 60s 31V 4D0004 31V 4D0005 31V 4D0006 31V 4D0008 31V 4D0010 31V 4D0012 31V 4D0004 31V 4D0005 31V 4D0006 31V 4D0008 31V 4D0010 31V 4D0012 AC30 Versatile Drive Technical Specifications F 5 Product Code Motor Power Output Current Input Current Estimated Switching Frequency kHz Output Current A A Efficiency nominal maximum Derate kHz Normal Duty Output Overload Motoring 110 for 60s 31V 4E0016 31V 4E0023
238. power earths i e protective earth connection It is also used as a reference for any 110 or 220V control used and for the control transformer screen 5 Metal Work Earth Busbar The back panel is used as this earth busbar and should provide earthing points for all parts of the cubicle including panels and doors This busbar is also used for power screened cables which terminate near to 10cm or directly into a VSD such as motor cables braking choppers and their resistors or between VSDs refer to the appropriate product manual to identify these Use U clips to clamp the screened cables to the back panel to ensure optimum HF connection 6 Signal Control Screen Earth Busbar insulated from the mounting panel Used for signal control screened cables which do not go directly to the VSD Place this busbar as close as possible to the point of cable entry U clamp the screened cables to the busbar to ensure an optimum HF connection AC30 Versatile Drive 10 MITIGATING RADIATED EMISSIONS Equipment Placement Do not place magnetic electric field sensitive equipment within 0 25 meters of the following parts of the VSD system e Variable Speed Drive VSD output filters e Input or output chokes transformers e The cable between VSD and motor even when screened armored e Connections to external braking chopper and resistor even when screened armored e AC DC brushed motors due to commutation e DC
239. power stage is immediately disabled causing the motor and load to coast to a stop The trip is latched until action is taken to reset it This ensures that trips due to transient conditions are captured and the drive is disabled even when the original cause of the trip is no longer present Keypad Indications If a trip condition is detected the activated alarm is displayed on the GKP display RESETTING A TRIP CONDITION All trips must be reset before the drive can be re enabled A trip can only be reset once the trip condition is no longer active i e a trip due to a heatsink over temperature will not reset until the temperature is below the trip level You can reset the trip as follows Press the 9 STOP key to reset the trip and clear the alarm from the display In remote terminal sequencing mode create a 0 to 1 transition on the RESET TRIP bit bit 7 in the App Control Word parameter In remote communications sequencing mode create a 0 to 1 transition on the RESET TRIP bit bit 7 in the Comms Control Word parameter AC30 Versatile Drive 10 2 Trips amp Fault Finding USING THE KEYPAD TO MANAGE TRIPS Trip Messages If the drive trips then the display immediately shows a message indicating the reason for the trip The possible trip messages are given in the table below OVER VOLTAGE The drive internal link voltage is too high e The supply voltage is too high e Trying to decelerate a large inertia load too qu
240. power to its motor OFF unpowered AC30 Versatile Drive Safe Torque Off 6 11 STO Input Timing Diagrams IDEAL OPERATION In ideal operation both inputs X10 01 and X10 03 should change state simultaneously reflecting true dual channel operation as intended 24V Channel A X10 01 OV 24 10 03 anne ov N Output X10 05 x10 06 0 77 STATE 1 2 1 States 1 Both inputs are low Drive is tripped and STO prevents the drive from starting User output is ON This is the safe torque off state of the drive 2 Both inputs are high Drive is able to run under software control User output is OFF AC30 Versatile Drive 6 12 Safe Torque Off TYPICAL OPERATION In typical operation there can be a small time difference between changes of state on X10 01 and X10 03 due to different delays in the operation of two sets of relay contacts 24V 7 Channel X10 01 ov Channel B X10 03 ov ON Output X10 05 10 06 STATE ido B States 1 Both inputs are low Drive is tripped and STO prevents the drive from starting User output is ON This is the safe torque off state of the drive 2 Both inputs are high Drive is able to run under software control User output is OFF 3 Oneinputis high and the other input is low Drive is tripped and cannot start due to STO action User output is OFF Normal operation allows this state to persist for up to 1 6 seconds w
241. pter 2 Introduction About this Manual NOTE _ Donot attempt to control motors whose rated current is less than 25 of the drive rated current Poor motor control or Autotune problems may occur if you do This manual is intended for use by the installer user and programmer of the AC30 drive It assumes a reasonable level of understanding in these three disciplines NOTE Please read all Safety information before proceeding with the installation and operation of this unit It is important that you pass this manual on to any new user of this unit HOW THE MANUAL IS ORGANISED This Engineering Reference manual is organised into chapters indicated by the numbering on the edge of each page If the manual is to be printed it is designed so that it should be printed double sided using the short edge for binding Information for all AC30 units is included frames D E amp F Parker Hannifin Manufacturing Limited is referred to as Parker throughout the manual The manual is more detailed than the relevant QuickStart manual and so is of use to the unfamiliar as well as the high end user AC30 Versatile Drive 2 2 Introduction INITIAL STEPS Use the manual to help you plan the following Installation Know your requirements e certification requirements CE UL CUL conformance e conformance with local installation requirements e supply and cabling requirements Operation Know your operator howis it to be operated local and or remo
242. quencing State parameter NOT READY TO SWITCH ON Not ready to switch on The drive is initialising or being configured SWITCH ON DISABLED The Drive will not accept a switch on command READY TO SWITCH ON The Drive will accept a switch on command The Drive will accept an Operation Enable Run or Jog command 3 SWITCHED ON Power stage of the Drive is ready to operate Voltage has not yet been applied to the motor terminals Normal operational state of the drive This state includes Running Jogging OPERATIONAL ENABLED Stopping Disabling Operation and Shutting Down Switching Off Voltage applied to the motor terminals QUICK STOP ACTIVE Emergency stop Fast stop is active FAULT REACTION ACTIVE The Drive is processing a trip event FAULTED The Drive is tripped awaiting trip reset AC30 Versatile Drive 2 Sequencing Logic SEQUENCING DIAGRAM No Power 0 NOT READY TO SWITCH ON SWITCH ON DISABLED OPERATION ENABLED 11 From all states 13 FAULT REACTION ACTIVE 14 FAULTED QUICK STOP ACTIVE AC30 Versatile Drive Sequencing Logic B 3 The OPERATION ENABLED state is the normal operation state of the Drive In this state the Reference Ramp is active generating a Speed Demand Sub states and allowed transitions are shown below Note the RUNNING sub state also includes JOGGING T 4 5 RUNNING STOPPING DISABLE OPERATION SHUTTING DOWN SWITCH OFF
243. quipment gt THIS WIRING MUST WITHIN THE CONTROL CUBICLE 24VDC SAFETY 7 DEMAND DRIVE E START a SAFETY CONTROL UNIT Kon pren Note On power up the safety control unit outputs are OPEN thus the STO state is requested of the AC30 The latter responds by energising KA1 if both channels are active and healthy KA1 is used as a self check for the reset cycle of the safety control unit If a reset cannot be achieved due to KA1 being de energised a fault may be present and must be resolved by the user before relying on the STO function See Fault Operation on page 6 13 AC30 Versatile Drive Safe Torque Off 6 23 To start the drive Ensure the Safety Demand switch is reset contacts closed Press the RESET button to ensure the Safety Control Unit is reset its contacts to the AC30 should close making the STO function inactive The AC30 STO output should then turn OFF Then press the DRIVE START button To perform operational stop non STO Press the DRIVE STOP button Wait for the motor to come to rest To invoke STO Press the DRIVE STOP button Wait for the motor to come to rest Operate the Safety Demand switch contacts open that causes the safety control unit to open its output contacts together In response the drive will confirm by energising KA1 via X10 05 that STO has been invoked The user may wish require that this is verified by mechanisms not shown on this drawing
244. r 0690 Fly Search Model PMAC Flycatching sequence can be triggered by different starting conditions ALWAYS All starts after controlled or uncontrolled stop or after a power up TRIP or POWER UP After uncontrolled stop i e trip or coast or after a power up TRIP After uncontrolled stop i e trip or coast 0691 Fly Search Time PMAC Fly Search Time to catch the right speed 0692 PMAC Fly Load Level PMAC Fly Load Level during fly catching 0693 PMAC Fly Active Diagnostic to show if the pmac fly catching is active or inactive 0694 PMAC Fly Setpoint PMAC Fly Setpoint Functional Description The flycatching function enables the drive to be restarted smoothly into a spinning motor AC30 Versatile Drive Parameter Reference D 53 PMAC Motor Data Advanced Setup Motor MotorData PMAC Parameters Motor Control PMAC Motor Data Only available if PMAC Motor selected in Control Mode The PMAC Motor Data contains the parameters needed to run and control of a PMAC motor A PMAC motor is a Permanent Magnet AC Motor with sinusoidal back EMF 0555 Max Speed Set the motor s maximum speed in rpm 0556 Max Current Set the motor s maximum current Amps rms 0557 Rated Current Set the motor s rated current Amps rms Refer to Motor Current Percent in the Feedbacks function A value of 100 PMAC rated Current 0558 PMAC Rated Torque Set the motor s rated torque Refer
245. r Control Slew Rate BOOL TRUE ALWAYS TECHNICIAN 01247 0361 Slew Rate Accel Limit Parameters Motor Control Slew Rate REAL 500 1 to 1200 Hz s ALWAYS TECHNICIAN 01249 0362 Slew Rate Decel Limit Parameters Motor Control Slew Rate REAL 500 1 to 1200 Hz s ALWAYS TECHNICIAN 01251 0364 Stabilisation Enable Parameters Motor Control Stabilisation BOOL TRUE ALWAYS TECHNICIAN 4 01255 0371 Terminal Voltage Mode Parameters Motor Control Voltage Control USINT 0 0 ALWAYS TECHNICIAN 4 01269 1 FIXED 2 AUTOMATIC 0374 Motor Base Volts Parameters Motor Control Voltage Control REAL 100 00 0 00 to 115 47 ALWAYS TECHNICIAN 4 01275 0380 Power kW Advanced Monitor Energy Meter REAL 3 4e 038 to 3 4e 038 kw NOT TECHNICIAN 01287 Parameters Motor Control Energy Meter 0381 Power HP Same as PNO 380 REAL 3 4e 038 to 3 4e 038 HP NOT TECHNICIAN 01289 0382 Reactive Power Same as PNO 380 REAL 3 4e 038 to 3 4e 038 01291 0383 Energy kKWHr Monitor REAL 3 4e 038 to 3 4e 038 kWHr NOT TECHNICIAN 01293 Advanced Monitor Energy Meter Parameters Motor Control Energy Meter 0385 Power Factor Same as PNO 380 REAL 3 4e 038 to 3 4e 038 NOT TECHNICIAN 01297 0386 Power Factor Angle Est Parameters Motor Control Energy Meter REAL 3 4e 038 to 3 4e 038 deg NOT TECHNICIAN 01299 0389 Reset Energy Meter Parameters Motor Control Energy Meter BOOL FALSE ALWAYS TECHNICIAN 2 01305 0390 Duty Selection Ad
246. r corresponding the this PNO Notes 1 The parameter is automatically saved before power down 2 Input parameter is not saved 3 Output parameter is saved 4 Parameter is hidden depending on the drive configuration 5 Parameter availability depends on the application selected AC30 Versatile Drive D 1 02 Parameter Reference 0001 Anin 01 Advanced Setup Inputs and Outputs USINT 0 0 10 10V ALWAYS OPERATOR 00529 Parameters Inputs And Outputs lO Configure 1 0 10V 2 0 20MA 3 4 20MA 0002 Anin 02 1 USINT 0 0 10 10V ALWAYS OPERATOR 00531 1 0 10V 0003 Anout 01 Type Same as PNO 1 USINT 0 Same as PNO 2 ALWAYS OPERATOR 00533 0004 Anout 02 Type Same as PNO 1 USINT 1 1 0 10V ALWAYS OPERATOR 00535 2 0 20MA 3 4 20MA 0005 Digin Value Advanced Monitor Inputs and Outputs WORD 0 Digin 01 NOT OPERATOR 00537 Parameters Inputs And Outputs lO Values 1 Digin 02 2 Digin 03 3 Digin 04 4 Digin 05 5 Digin 06 6 Digin 07 7 STO Inactive 8 Digin 11 9 Digin 12 10 Digin 13 11 Digin 14 0006 Digin Value Digin 01 Same as PNO 5 BOOL NOT OPERATOR 00539 0007 Digin Value Digin 02 Same as PNO 5 BOOL NOT OPERATOR 00541 0008 Digin Value Digin 03 Same as PNO 5 BOOL NOT OPERATOR 00543 0009 Digin Value Digin 04 Same as PNO 5 BOOL NOT OPERATOR 00545 0010 Digin Value Digin 05 Same as PN
247. rameter 0919 Ethernet State and from the Ethernet icon 8 on the status bar Setting the IP Address To enable communications over the Ethernet an IP address must be set The IP address may be set e Manually to a fixed address e Automatically by a DHCP server connected on the network e Automatically by the AC30 to a link local address using Auto IP also known as Automatic Private IP Addressing The parameters 0929 DHCP and 0930 Auto IP are used to determine how the IP address is set The factory default of these parameters is TRUE The parameter 0936 Setting Lock when set to TRUE prevents a configuration tool from modifying the IP settings Manually Setting the IP Address 0929 DHCP FALSE 0930 Auto IP FALSE 0933 User IP Address Preferred IP Address 0934 User Subnet Mask Preferred Subnet Mask 0935 User Gateway Address Preferred Gateway Address To set the IP address manually both the DHCP and Auto IP must be disabled The IP address subnet mask and gateway address will be set from the values in the parameters 0933 User IP Address 0934 User Subnet Mask 0935 User Gateway Address If the network does not have a gateway to another network then the gateway address may be set to 0 0 0 0 AC30 Versatile Drive Ethernet 1 2 3 Automatically Assigning an IP Address using DHCP 0929 DHCP TRUE 0930 Auto IP FALSE If the network on which the AC30 is connected has a DHCP Dynamic Host Config
248. rameters Trips VDC Ripple TIME 0 000 to 300 000 5 ENGINEER 02355 0915 VDC Ripple Trip Hyst Parameters Trips VDC Ripple REAL 10 0 to 50 V ALWAYS ENGINEER 02357 0916 VDC Ripple Sample Parameters Trips VDC Ripple TIME 0 009 0 001 to 0 100 5 ALWAYS ENGINEER 02359 0917 VDC Ripple Level Parameters Trips VDC Ripple REAL 3e 038 to 3e 038 V NOT ENGINEER 02361 0918 Filtered VDC Ripple Parameters Trips VDC Ripple REAL 3e 038 to 3e 038 V NOT ENGINEER 02363 0919 Ethernet State Advanced Monitor Communications Base Ethernet USINT O INITIALISING NOT OPERATOR 02365 Parameters Base Comms Ethernet 1 NO LINK 2 RESOLVING IP 3 RESOLVING DHCP 4 RESOLVING AUTO 5 RESOLVED IP 6 STOPPING DHCP 7 DUPLICATE IP 8 FAULT 0920 MAC Address Same as PNO 919 STRING NOT OPERATOR 02367 0926 IP Address Monitor DWORD NOT OPERATOR 02379 AC30 Versatile Drive D 1 1 8 Parameter Reference Advanced Monitor Communications Base Ethernet Parameters Base Comms Ethernet 0927 Subnet Mask Same as PNO 919 DWORD NOT OPERATOR 02381 0928 Gateway Address Same as PNO 919 DWORD NOT OPERATOR 02383 0929 DHCP Advanced Setup Communications Base Ethernet BOOL TRUE ALWAYS TECHNICIAN 02385 Parameters Base Comms Ethernet 0930 Auto IP Same as PNO 929 BOOL TRUE ALWAYS TECHNICIAN 02387 0931 Last Auto IP Address Parameters Base Comms Ether
249. raphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02931 1203 Favourites 14 Parameters Keypad Graphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02933 1204 Favourites 15 Parameters Keypad Graphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02935 AC30 Versatile Drive Parameter Reference D 1 21 1205 Favourites 16 Parameters Keypad Graphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02937 1206 Favourites 17 Paramete eypad Graphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02939 1207 Favourites 18 Parameters Keypad Graphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02941 1208 Favourites 19 Parameters Keypad Graphical Keypad UINT 0000 0000 to 1269 ALWAYS OPERATOR 02943 1239 Local Run Key Active Parameters Keypad Local Control BOOL TRUE ALWAYS TECHNICIAN 03005 1240 Local Direction Same as PNO 1140 USINT 0 0 FORWARD ALWAYS OPERATOR 1 4 03007 1 REVERSE 1241 Open Connections Same as PNO 943 USINT 0 to 255 NOT OPERATOR 03009 1246 Speed Loop Auto Set Parameters Motor Control Spd Loop Settings BOOL TRUE ALWAYS TECHNICIAN 4 03019 1247 Ratio Load Mot Inert Parameters Motor Control Spd Loop Settings REAL 1 0 0 1 to 100 0 ALWAYS TECHNICIAN 4 03021 1248 Speed Loop Bandwidth Parameters Motor Control
250. razil Cachoeirinha RS Tel 55 51 3470 9144 BY Belarus Minsk Tel 375 17 209 9399 parker belarus parker com CA Canada Milton Ontario Tel 1 905 693 3000 CH Switzerland Etoy Tel 41 0 21 821 87 00 parker switzerland parker com CL Chile Santiago Tel 56 2 623 1216 CN China Shanghai Tel 86 21 2899 5000 CZ Czech Republic Klecany Tel 420 284 083 111 parker czechrepublic parker com DE Germany Kaarst Tel 49 0 2131 4016 0 parker germany parker com DK Denmark Ballerup Tel 45 43 56 04 00 parker denmark parker com ES Spain Madrid Tel 34 902 330 001 parker spain parker com Finland Vantaa Tel 358 0 20 753 2500 parker finland parker com FR France Contamine s Arve Tel 33 0 4 50 25 80 25 parker france parker com GR Greece Athens Tel 30 210 933 6450 parker greece parker com HK Hong Kong Tel 852 2428 8008 HU Hungary Budapest Tel 36 1 220 4155 parker hungary parker com IE Ireland Dublin Tel 353 0 1 466 6370 parker ireland parker com IN India Mumbai Tel 91 22 6513 7081 85 IT Italy Corsico MI Tel 39 02 45 19 21 parker italy parker com JP Japan Tokyo Tel 81 0 3 6408 3901 KR South Korea Seoul Tel 82 2 559 0400 KZ Kazakhstan Almaty Tel 7 7272 505 800 parker easteurope parker com MX Mexico Apodaca Tel 52 81 8156 6000 MY Malaysia Shah Alam Tel 60 3 7849 0800 NL The Netherlands Oldenzaal Tel
251. re closing the speed loop based on the external speed setpoint The drive must be used in speed loop mode When the drive is switched ON the system is placed in open loop control Step 1 AC30 Versatile Drive D 56 Parameter Reference For a time equal to the STARTUP TIME parameter the current is ramped to the CURRENT STARTUP value The sign is dependent upon the speed loop setpoint A normal value is between 0 5 to 1s Step 2 Once this turn is made the position is ramped in such a way as to follow the speed setpoint generated based on the configuration ramp etc until the STARTUP SPEED value is reached The speed loop is then closed The ramp value must be kept low to insure the motor follows the speed setpoint For a positive speed setpoint when the drive is switched ON AC30 Versatile Drive Parameter Reference D 57 Speed input 1 Ramp 4 Startup speed Torque ON m gt Open Loop gt Closed loop gt 1 User speed setpoint 2 Internal speed setpoint 3 Internal current setpoint 4 ramps are generated based on ramp parameters 5 startup procedure a current is smoothly installed into the motor 6 startup procedure the motor is rotated for one electrical turn For a negative speed setpoint when the drive is switched ON AC30 Versatile Drive D 58 Parameter Reference Speed input 1 Speed setpoint 2 Ra
252. recautions when handling installing and servicing this product WARNING Control Unit Removal Fitting EMC This is a product of the restricted sales distribution class according to IEC 61800 3 It is designated as professional equipment as defined in EN61000 3 2 Permission of the supply authority shall be obtained before connection to the low voltage supply Isolate supply before plugging or unplugging control unit to the power stack 1 4 Safety APPLICATION RISK e The specifications processes and circuitry described herein are for guidance only and may need to be adapted to the user s specific application We can not guarantee the suitability of the equipment described in this Manual for individual applications RISK ASSESSMENT Under fault conditions power loss or unintended operating conditions the drive may not operate as intended In particular e Stored energy might not discharge to safe e motor s direction of rotation might not be controlled levels as quickly as suggested and can still be present even though the drive appears to e The motor speed might not be controlled be switched off e The motor might be energised A drive is a component within a drive system that may influence its operation or effects under a fault condition Consideration must be given to e Stored energy e Supply disconnects e Sequencing logic e Unintended operation AC30 Versatile Drive Introduction 2 1 Cha
253. rminal with digital input 6 0025 3 Digital Output 04 X12 4 Common terminal with digital input 7 0026 4 Relay 01 X14 1 amp 2 0027 5 Relay 02 14 3 4 0028 AC30 Versatile Drive D 38 Parameter Reference 8 Digital Output 11 GPIO option 0031 9 Digital Output 12 GPIO option 0032 10 Digital Output 13 GPIO option 0033 11 Digital Output 14 GPIO option 0034 12 Digital Output 15 GPIO option 0035 13 Digital Output 16 GPIO option 0036 14 Relay 11 GPIO option 0037 15 Relay 12 GPIO option 0038 0039 1 Value The value returned by the signal processing electronics For unipolar ranges all except 10 10V the value is expressed as a percentage of the hardware range For the 10 10V range the full range signal is expressed as 100 to 100 0040 Anin 1 Break When the input range is set to 4 20mA a break is defined as an input signal less than 3mA Otherwise this parameter is set to FALSE 0041 Anin 2 Value The value returned by the signal processing electronics For the 0 10V range the value is expressed as a percentage of the hardware range 0 to 100 For the 10 10V range the full range signal is expressed as 100 to 100 0042 Anout 1 Value The desired output value expressed as a percentage of the output range Range Mapping 0 10V 0 gives OV 100 gives 10V 0 20MA 096 gives 10096 gives 20mA 4 20MA 096 gives 4mA 10096 gives 20mA 0043 Anout 2 Value The desired output value expressed as
254. rmitted to install the STO function and commission it They must disseminate and make available all appropriate instructions and documentation to all personnel who may come into contact with or operate the STO and provide suitable training on the AC30 to ensure it is operated in the correct manner and to avoid damage injury or loss of life The AC30 STO function is a factory fitted and factory tested feature Repairs to AC30 STO featured product are to be carried out only by Parker authorized repair centres Any unauthorised attempt to repair or disassemble the product will render any warranty null and void and STO integrity could be impaired PARKER WILL NOT ACCEPT ANY LIABILITY FOR FAILURE TO OBEY THESE INSTRUCTIONS OR FOR ANY CONSEQUENTIAL INJURY DEATH LOSS OR DAMAGE It is important that the AC30 product environment including all aspects of its CE conformance and IP etc specified elsewhere in this manual is maintained to ensure the safety integrity of the STO function Should synchronous motors be operated in the field weakening range operation of the STO function may lead to overspeed and destructive overvoltages as well as explosions in the drive Therefore the STO function must NEVER be used with synchronous drives in the field weakening range The user must ensure this condition is prevented When using synchronous permanent magnet motors shaft movement over a small angle is possible if two faults occur simultaneously in the power sectio
255. rs Motor Control Spd Loop Setings This function block controls the speed of the motor by comparing the actual speed to the demanded speed and applying more or less torque in response to the error 1246 Speed Loop Auto Set Only for PMAC Motor TRUE Allows to automatically calculate speed loop control parameters Speed Loop P Gain and Speed Loop Time To do a correct estimation Speed Loop mot Inert should be correctly filled in FALSE no automatic calculation 1247 Speed Loop mot Inert Only for PMAC Motor Enter the correct inertia ratio between the load and the motor For a no load condition a value of 0 1 should be used This is used to automatically estimate the correct Speed Loop P Gain and Speed Loop Time 1248 Speed Loop Bandwidth Only for PMAC Motor When Speed Loop Auto Set is TRUE allows to select the speed loop bandwidth level Low provides a low speed loop bandwidth Medium provides a medium speed loop bandwidth High provides a high speed loop bandwidth 0515 Speed Loop P Gain Sets the proportional gain of the loop Speed error revolutions per second x proportional gain torque percent 0516 Speed Loop Time This is the integral time constant of the speed loop A speed error which causes the proportional term to produce a torque demand T will cause the integral term to also ramp up to a torque demand T after a time equal to speed int time AC30 Versatile Drive D 86 Parameter Referenc
256. s a summary of the drive status This is divided into four regions Each region is dedicated to a particular status indication as shown Left side Right side Run stop and direction or trip Ethernet Control source The individual status conditions are indicated pictorially Run Stop and Direction Running in the positive direction Running in the negative direction Stopped ready to run in the positive direction Stopped ready to run in the negative direction Trip Drive tripped indication flashing Ethernet IP Address missing indication flashing IP Address configured Control source Start stop control from the keypad Start stop control from the terminals Start stop control from a communications master Versatile Drive The Graphical Keypad 7 5 SOFT KEY ACTION INDICATION The use of Soft Key 1 and Soft Key 2 is indicated on the bottom line of the display by the icon shown above the key Soft Key 1 Soft key 1 is used as return or abort Return Abort x When navigating around the menu tree the return function navigates to the previous level In this case the return is the opposite of the OK key When changing a parameter value the Abort key discards any modifications and leaves the parameter unchanged Soft Key 2 Soft key 2 is used to select the source for stop start control The icon show
257. s of earth leakage currents will flow under normal operating conditions Under certain fault conditions larger dc protective earth currents may flow The protective function of some circuit breakers cannot be guaranteed under such operating conditions WARNING Circuit breakers used with VSDs and other similar equipment are not suitable for personnel protection Use another means to provide personal safety Refer to EN50178 VDE0160 EN60204 1 External EMC Filters Refer to Appendix C Compliance Filters for complete information Frame D amp 500 IT TN CO501894 Frame F 500V IT TN CO501895 AC30 Versatile Drive Associated Equipment 5 Input Chokes For further information refer to Appendix F Technical Specifications Supply Short Circuit Rating Gaskets Gaskets can be purchased from Parker using the following part numbers Frame D BO501911U001 Frame E BO501911U002 Frame F BO501911U003 For installation information see Chapter 4 Installation Cabling Bracket for Control amp Main Cable Part numbers for the cabling brackets are Frame D LA501935U001 Frame E LA501935U002 Frame F LA501935U003 For further information see Chapter 4 Installation AC30 Versatile Drive 5 8 Associated Equipment Option Cards There are a range of Option Cards that may come factory fitted to the AC30 or are available for customer fitting Refer to the Technical Man
258. s the corresponding band Setting a Band to 0 causes the value of Band 1 to be used for this band AC30 Versatile Drive Parameter Reference D 79 Drive Frequency d Frequency 1 Frequency 2 Setpoint The behaviour of this function is illustrated below Drive Frequency Skip band Skip Frequency Setpoint AC30 Versatile Drive D 80 Parameter Reference Drive Frequency Frequency 1 Frequency 2 Setpoint AC30 Versatile Drive Parameter Reference D 81 Slew Rate Parameters Motor Control Slew Rate This function prevents over current and over voltage faults occurring due to a rapidly changing setpoint 0360 Slew Rate Enable Enable Disable slew rate limit 0361 Slew Rate Accel Limit Maximum rate at which the setpoint can be chaged away from zero 0362 Slew Rate Decel Limit Maximum rate at which the setpoint can be changed towards zero Functional Description The Slew Rate limit obtains the setpoint from the output of the application correctly scaled by the Reference feature The rate of change limits are applied and the setpoint is then passed on for further processing When the braking feature determines that the internal dc link voltage is too high it issues a Hold signal This causes the Slew Rate limit function to hold the setpoint at its current value This typically lasts for only 1ms time for the excess energy to be dumped into the dynamic braking resistor AC30 Versatile Drive
259. sk Type DWORD IP address Base Communications parameter Provides the current subnet mask of the AC30 Ethernet Range RW RO Saved Config 0 0 0 0 RO x 255 255 255 255 0928 Gateway Addess Type DWORD IP address Base Communications parameter Provides the current gateway address of the AC30 Ethernet Range RW RO Saved Config 0 0 0 0 RO x x 255 255 255 255 AC30 Versatile Drive Ethernet 1 2 1 3 PNO Parameter Descriptions _____________________________________________________ 0931 Last Auto IP Address Type DWORD IP address Base Communications parameter Provides the last Auto IP IP address used Range RW RO Saved Config 0 0 0 0 RO x x 255 255 255 255 0937 Ethernet Diagnostic Type DWORD Base Communications parameter Diagnostic for the AC30 Ethernet Range RW RO Saved Config 0000 0000h RO x x FFFF FFFFh 1269 DHCP State Type DWORD Base Communications parameter Diagnostic for the AC30 DHCP client Range RW RO Saved Config 0000 0000h RO x x FFFF FFFFh AC30 Versatile Drive 1 2 1 4 Ethernet PNO Parameter Descriptions 2 0938 Free Packets Type UDINT Base Communications parameter Diagnostic for the AC30 Ethernet Range RW RO Saved Config 0 RO x UDINT max 0929 DHCP Type BOOL Default TRUE Base Communications parameter DHCP enable Set to
260. speed Feedback in Hz Functional Description If Stall Limit Type is set to TORQUE and the estimated load exceeds the active TORQUE LIMIT for a time greater than STALL TIME then the stall trip will become active If the Stall Limit Type is set to CURRENT and the measured current exceeds the active Current Limit for a time greater than STALL TIME then the stall trip will become active AC30 Versatile Drive Parameter Reference D 93 Torque Limit Parameters Motor Control Torque Limit This function allows you to set the maximum level of motor rated torque which is allowed before torque limit action occurs If the estimated motor torque is greater than the ACTUAL POS LIM value the motor speed is controlled to maintain the torque at this level A similar situation occurs if the estimated motor torque is less than the ACTUAL NEG LIM value The torque limit function has separate positive and negative torque limits In addition a symmetric main torque limit is also provided The lowest positive and negative torque limits including any current limit or inverse time current limit action is indicated in the ACTUAL POS LIM and ACTUAL NEG LIM diagnostic These are the final limits used to limit motor torque 0415 Positive Torque Limit This parameter sets the maximum allowed level of positive motor torque 0416 Negative Torque Limit This parameter sets the maximum allowed level of negative motor torque 0417 Main Torque Lim
261. speed setpoint If the drive fails to identify the motor speed in this direction a second speed search is performed in the reverse direction Unidirectional The search is performed only in the direction of the speed setpoint AC30 Versatile Drive D 30 Parameter Reference General Purpose Advanced Monitor Inputs and Outputs Parameters Option Purpose IO The General Purpose IO parameters configure the use of the three IO Options D 36 1181 11 Value A percentage value in the range 100 to 100 corresponding to an input voltage in the range 10V to 10V 1182 12 Value A percentage value in the range 100 to 100 corresponding to an input voltage in the range 10V to 10V 1183 13 Value A percentage value in the range 100 to 100 corresponding to an input voltage in the range 10V to 10V 1184 Thermistor Type Defines the thermistor type This is used when generating the MOTOR OVERTEMP trip 0 NTC Negative Temperature Co efficient 1 Positive Temperature Co efficient 2 KTY 1185 Thermistor Resistance Defines the resistance corresponding to the MOTOR OVERTEMP trip level 1187 RTC Trim A trim value that may be used to speed up or slow down the Real Time Clock on the IO option A positive trim value will cause the RTC to run faster an negative value causes the RTC to run slower Refer to the AC30 General Purpose I O Option manual for more details
262. t is in accordance with the relevant clauses from the following standards EN 61800 3 2004 Note Filtered versions In accordance with the EC Directive 2006 95 EC We Parker Hannifin Manufacturing Limited address as below declare under our sole responsibility that the above Electronic Products when installed and operated with reference to the instructions in the Product Manual provided with each piece of equipment is in accordance with the following standard EN 61800 5 1 2007 In accordance with the EC Directive 2006 42 EC We Parker Hannifin Manufacturing Limited address as below declare under our sole responsibility that the above Electronic Products when installed and operated with reference to the instructions in the Product Manual provided with each piece of equipment is in accordance with the following standards EMC DECLARATION EN 61800 5 2 2007 Safe Torque Off STO EN ISO 13849 1 2008 PLe SIL3 Low Voltage and MACHINERY DIRECTIVES We Parker Hannifin Manufacturing Limited address as below declare under our sole responsibility that the above Electronic Products when installed and operated with reference to the instructions in the Product Manual provided with each piece of equipment is in accordance with the relevant clauses from the following standards BSEN61800 3 2004 Notes i Non filtered versions ii This is provided to aid justification for EMC Compliance when the uni
263. t Not measured by Stationary Autotune STATOR RES Per phase stator resistance LEAKAGE INDUC Per phase stator leakage inductance MUTUAL INDUC Per phase mutual inductance ROTOR TIME CONST Rotor time constant This will be identified while the motor is spinning while measuring the magnestising current If stationary autotune is selected it will be identified from magnetising current and motor nameplate rpm Stationary autotune sequence does not rotate the motor and requires the correct value of MAG CURRENT to be entered Rotating autotune sequence rotates the motor up to the user programmed MAX SPEED Scale Setpoint function in order to identify these parameters AC30 Versatile Drive D 4 Parameter Reference BACnet IP Advanced Setup Communications Option BACnet Parameters Option Comms Comms BACnet IP Refer to BACnet IP Technical Manual HA501939U001 AC30 Versatile Drive Parameter Reference D 5 BACnet MSTP Advanced Setup Communications Option BACnet MSTP Parameters Option Comms Comms BACnet MSTP Refer to BACnet MSTP Technical Manual HA501940U001 AC30 Versatile Drive D 6 Parameter Reference Braking Parameters Motor Control Braking The braking function controls the rate at which energy from a regenerating motor is dumped into a resistive load This dumping prevents the dc link voltage reaching levels which would cause an Overvoltage trip 0249 Braking Enable Enables
264. t Se Parameters Option Comms Event BOOL FALSE ALWAYS ENGINEER 24 00901 0188 Comms Event Clear Parameters Option Comms Event BOOL FALSE ALWAYS ENGINEER 2 4 00903 0189 Option MAC Address Advanced Monitor Communications Option STRING NOT TECHNICIAN 4 00905 Parameters Option Comms Option Ethernet 0195 Option IP Address Same as PNO 189 DWORD NOT OPERATOR 4 00917 0196 Option Subnet Mask Same as PNO 189 DWORD NOT OPERATOR 4 00919 0197 Option Gateway Same as PNO 189 DWORD NOT OPERATOR 4 00921 0198 Option DHCP Enabled Same as PNO 189 BOOL NOT TECHNICIAN 4 00923 0199 Address Assignment Advanced Setup Communications Option USINT 0 O FIXED CONFIG TECHNICIAN 4 00925 Parameters Option Comms Option Ethernet 1 EXTERNAL 2 DHCP 0200 Fixed IP Address Same as PNO 199 DWORD 000 000 000 00 CONFIG TECHNICIAN 4 00927 0 0201 Fixed Subnet Mask Same as PNO 199 DWORD 000 000 000 00 CONFIG TECHNICIAN 4 00929 0 0202 Fixed Gateway Address Same as PNO 199 DWORD 000 000 000 00 CONFIG TECHNICIAN 4 00931 0 0203 Option Web Enable Same as PNO 199 BOOL TRUE CONFIG TECHNICIAN 4 00933 0204 Web Parameters Enable Same as PNO 199 BOOL TRUE CONFIG TECHNICIAN 4 00935 AC30 Versatile Drive Parameter Reference D 1 05 0205 Option FTP Enable Same as PNO 199 BOOL TRUE CONFIG ENGINEER 4 00937 0206 Option FTP Admin Mode Same as PNO 199 BOOL TRUE CONFIG ENGINEER_ 4 00939 0207 IPC
265. t in Modbus can be setup from the Built in Modbus dropdown If an optional Fieldbus is fitted it can be configured from the Option Fieldbus dropdown AC30 Versatile Drive Setup Wizard 9 17 COMMISSION THE DRIVE lll att Setup a New Drive Commission Choose Task Drive Application Motor Motor Control Input Output Communications Step 1 Step2 Step 3 Optional but recommended Drive Name Program Drive Save Author Fd Project name Description Version Save CAN EDS file View changes a Drive Name 000046001025 Stack 38 0A 400V yo NONE m di L Firmware 1 0 4190 IP Address 172 18 176 196 Option NONE Figure 9 15 Programming the Drive The Commission page is used to commission the Drive with the Selected macro and motor settings chosen during the Wizard There are three steps that are performed to finalise the Commisioning of the Drive 1 Enter the Drives name in the left of the screen 2 Program Drive This step writes your settings to the Drive and overwrites any existing configuration in the Drive 3 Save This is an optional step but highly recommended You may save all your settings into a project file on your PC for later use After these three steps the Drive is ready to use AC30 Versatile Drive 0 18 Setup Wizard MONITOR THE DRIVE a E Setup a New Drive Monitor
266. t is used as a component The above Electronic Products are components to be incorporated into machinery and may not be operated alone The complete machinery or installation using this equipment may only be put into service when all safety considerations of the Directive 2006 42 EC are fully implemented Particular reference should be made to EN60204 1 Safety of Machinery Electrical Equipment of Machines All instructions warnings and safety information of the Product Manual must be implemented M fe Dr Martin Payn Division Quality Assurance amp Compliance Manager Parker Hannifin Manufacturing Limited Automation Group SSD Drives Europe NEW COURTWICK LANE LITTLEHAMPTON WEST SUSSEX BN17 7RZ TELEPHONE 44 0 1903 737000 FAX 44 0 1903 737100 Registered Number 4806503 England Registered Office 55 Maylands Avenue Hemel Hempstead Herts HP2 4SJ AC30 Versatile Drive Compliance C 31 AC31 FRAME D E AND F VERSATILE DRIVES Restriction of Hazardous Substances RoHS We Parker Hannifin Manufacturing Limited address as below declare under our sole responsibility that the above Electronic Products comply with the RoHS substance restrictions in EC Directive 2011 65 EU Products are produced in accordance with the relevant clauses of the harmonized standard EN50581 2012 Technical documentation for the evaluation of electrical and electronic products with respect to restriction of hazardous subs
267. tances Dr Martin Division Quality Assurance amp Compliance Manager Parker Hannifin Manufacturing Limited Automation Group SSD Drives Europe NEW COURTWICK LANE LITTLEHAMPTON WEST SUSSEX BN17 7RZ TELEPHONE 44 0 1903 737000 FAX 44 0 1903 737100 Registered Number 4806503 England Registered Office 55 Maylands Avenue Hemel Hempstead Herts HP2 4SJ AC30 Versatile Drive 32 Versatile Drive Parameter Reference D 1 Appendix Parameter Reference Parameter Descriptions The parameter descriptions in this section are arranged alphabetically however they are also listed below by Category Expert view level must be selected to see all the parameters listed under the All Parameters menu Page Page Page 77 Motor Control Stimulus D 92 Trips T Autotune D 2 Torque Limit D 93 T Stall Trip D 92 Braking D 6 Voltage Control D 97 Trip Inputs D 94 77 Control Mode D 10 Inputs And Outputs Trips History D 95 77 Cur Lim VHz D 11 T Configure D 35 Trips Status D 96 Current Limit D 12 1 Values D 37 Trace Current Loop D 13 Option IO Fast Trace Config D 20 Energy Meter D 16 General Purpose IO D 30 Fast Trace Status D 21 1 Feedbacks D 21 7710 Option Common D 36 Keypad Fluxing VHz D 24 Base Comms Graphical Keypad D 31 1 Flycatching D 28 Ethernet D 18 Local Control D 39 IM Flux D 32 Modbus D 41 T Application Inductio
268. te e what level of user is going to operate the unit e decide on the best menu level for the Keypad where supplied Programming Parker Drive Quicktool pc programming tool Know your application e Install the Parker Drive Quicktool PDQ can be downloaded from www parker com ssd pdq e Connect your pc to your Drive via Ethernet e Commission your Drive with the Parker Drive Quicktool wizard e Goto Appendix D Parameter Reference for more information PC REQUIREMENTS Minimum system requirements e 1GB RAM e 1GHz Pentium e 1GB free Hard Disk space e 1024x768 screen resolution Operating Systems e Windows XP e Windows Vista 32 bit e Windows 7 32 amp 64 bit AC30 Versatile Drive Introduction 2 3 Equipment Inspection Check for signs of transit damage Check the product code on the rating label conforms to your requirement If the unit is not being installed immediately store the unit in a well ventilated place away from high temperatures humidity dust or metal particles Storage and Shipping Temperatures Storage Temperature 25 C to 55 C Shipping Temperature 25 C to 70 C Refer to Appendix F Technical Specification for understanding the product code Example Block 1 Block 2 Block 3 Block 4 PRODUCT CODE 400V 3 phase suppl AC30 Versatile Drive 2 4 Introduction Packaging and Lifting Details Caution The packaging is combustible Igniting it may lead to the generat
269. te GKP When fitting the GKP remotely to either a cubicle or panel mount it must be fitted to a flat surface Maximum cable length lt 3 meters gt If ordered separately the kit comprises and connecting lead part number 7001 00 00 gt If ordered and supplied with the drive the connection lead is not supplied Cut out details GKP Reverse side The yellow dotted line is the cutout detail to allow remote fitting the connection lead also shows screw hole details Use M3 x 10 self tapping screws Connection lead RS232 REM OP STA with a Steward 28A2025 OAO connector All measurements in millimeter 111 Gasket Reverse side of the GKP AC30 Versatile Drive Installation 4 25 Getting Started GKP SETUP WIZARD Purpose of the Setup Wizard The purpose of the setup wizard is to configure the drive in as clear and concise manner First familiarize yourself with Chapter 7 Graphical Keypad for the keypad functions Set Factory Defaults Starting the Setup Wizard The Setup Wizard is automatically invoked when the drive is reset to factory default settings The setup wizard may UP DOWN to Change be invoked at any other time by changing the parameter Run Setup to YES you will find this in the Setup menu 90 06 Running the Setup Wizard At each point in the wizard pressing the OK key selects the displayed value and moves on to t
270. tection Agency Part 70 2 EUROPEAN COMPLIANCE CE MARKING 6 The CE marking is placed upon the product by Parker Hannifin Manufacturing Ltd to facilitate its free movement within the European Economic Area EEA The CE marking provides a presumption of conformity to all applicable directives Harmonized standards are used to demonstrate compliance with the essential requirements laid down in those relevant directives It must be remembered that there is no guarantee that combinations of compliant components will result in a compliant system This means that compliance to harmonised standards will have to be demonstrated for the system as a whole to ensure compliance with the directive Local wiring regulations always take precedence Where there are any conflicts between regulatory standards for example earthing requirements for electromagnetic compatibility safety shall always take precedence Low Voltage Directive EMC Directive When installed in accordance with this manual the product will comply with the low voltage directive 2006 95 EC Protective Earth PE Connections Only one protective earth conductor is permitted at each protective earth terminal contacting point The product requires a protective earth conductor cross section of at least 10mm where this is not possible a second protective earth terminal provided on the VSD Variable Speed Drive shall be used The second conductor sh
271. tegy VOLTS HERTZ CONTROL Advanced Drive Name AC30 000D46001025 Stack 38 0A 400V yo NONE Next Figure 9 12 Drive Control setup The Control page allows configuration of the Drive control The basic control parameters are shown on the left hand side Expand the Advanced dropdown to see more advanced parameters The exact parameters show will depend on the motor type previously selected AC30 Versatile Drive Setup Wizard 9 15 SETUP I O Setup New Drive Input Output Choose Task Drive Application Motor Motor Control Communications Commission Monitor Anin 01 Type v VO Option Anin 02 Type Anout 01 Type Anout 02 Type 0 10V Drive Name AC30 000D46001025 Stack 38 0A 400V yo NONE Firmware 1 0 4190 IP Address 172 18 176 196 Option NONE Figure 9 13 Drive I O setup On this screen the mode of the programmable I O can be changed If an I O option card is fitted it can be configured in the I O Option drop down AC30 Versatile Drive 0 16 Setup Wizard SETUP COMMUNICATIONS Setup a New Drive Communications wonms LIMITED Option Fieldbus y Built in Modbus Drive Name AC30 000046001025 Stack 38 0A 400V O NONE 3 Firmware 1 0 4190 IP Address 172 18 176 196 Option NONE Figure 9 14 Drive Communications setup The built in web browser can be enabled Disabled from this screen If required the buil
272. ter Reference Flycatching Parameters Motor Control Flycatching This feature performs a directional speed search It allows the Drive to seamlessly catch a spinning motor before controlling the motor to the desired setpoint This is especially useful for large inertia fan loads where drafts in building air ducts can cause a fan to windmill 0310 VHz Flying Start Enable Enable flycatching in V Hz control mode when TRUE 0311 VC Flying Start Enable Enable flycatching in Vector control mode when TRUE 0312 Flying Start Mode Mode of operation V Hz control 0313 Search Mode The type of speed search carried out by the flycatching sequence Enumerated Value Search Mode 0 BIDIRECTIONAL 1 UNIDIRECTIONAL 0314 Search Volts The percentage level of the search volts applied to the motor during the speed search phase of the flycatching sequence Increasing this parameter improves the accuracy of the discovered motor speed but increases the braking influence of the speed search on the rotating motor 0315 Search Boost The level of search boost applied to the motor during the speed search phase of the flycatching sequence 0316 Search Time The search rate during the speed search phase of the flycatching sequence Performing the flycatching speed search too quickly can cause the drive to inaccurately identify the motor speed Refluxing at an inaccurate motor speed can cause the drive to trip on overvoltage If this occurs incre
273. the brake where fitted when the motor is at standstill or is stopped AC30 Versatile Drive Never perform high voltage resistance checks on the wiring without first disconnecting the drive from the circuit being tested Whilst ensuring ventilation is sufficient provide guarding and or additional safety systems to prevent injury or damage to equipment When replacing a drive in an application and before returning to use it is essential that all user defined parameters for the product s operation are correctly installed Safety 1 3 WARNING Ignoring the following may result in injury or damage to equipment SAFETY Where there is conflict between EMC and Safety requirements personnel safety shall always take precedence All control and signal terminals SELV i e protected by double insulation Ensure all external wiring is rated for the highest system voltage Thermal sensors contained within the motor must have at least basic insulation All exposed metalwork in the Inverter is protected by basic insulation and bonded to a safety earth RCDs are not recommended for use with this product but where their use is mandatory only Type B RCDs should be used AC30 Versatile Drive In a domestic environment this product may cause radio interference in which case supplementary mitigation measures may be required This equipment contains electrostatic discharge ESD sensitive parts Observe static control p
274. to zero after the ramp has been quenched 0505 Zero Speed Threshold Hold for zero speed detection used by stop sequences 0506 Zero Speed Stop Delay Sets the time at which the Drive holds zero speed before quenching after a normal stop or a jog stop This may be particularly useful if a mechanical brake requires time to operate at zero speed or for jogging a machine to position 0507 Quick Stop Time Limit Maximum time that the Drive will try to Fast Stop before quenching 0508 Quick Stop Time Rate at which the Speed Demand is ramped to zero see Reference function 0509 Final Stop Rate Rate at which any internally generated setpoint trims are removed For example the trim due to the slip compensation in Volts Hz control mode AC30 Versatile Drive D 72 Parameter Reference Functional Description The ramp output takes the form shown below 60 Acceleration Deceleration 50 40 Jerk 1 Acceleration Velocity Versatile Drive Parameter Reference D 73 Read Process Advanced Setup Communications Option Parameters Option Comms Read Process Refer to any of the following Technical Manuals AC30 Versatile Drive 7003 PB 00 Profibus DP V1 HA501837U001 7003 PN 00 PROFINET IO HA501838U001 7003 DN 00 DeviceNet HA501840U001 7003 CN 00 ControlNet HA501936U001 7003 CB 00 CANopen HA501841U001 7003 IP 00 EtherNet IP HA501842U001 7003
275. tpoint 3 Internal current setpoint 4 ramps are generated based on ramp parameters 5 startup procedure a current is smoothly installed into the motor AC30 Versatile Drive D 62 Parameter Reference Crossing zero speed Speed input 1 Speed setpoint 2 Startup speed 0 75 Startup speed 0 75 Startup speed LU Startup speed Current setpoint 3 Startup current Startup current Torque ON m l t t t t 1 gt l i Open Loop FE l Closed loop e a 1 User speed setpoint 2 Internal speed setpoint 3 Internal current setpoint 4 ramps are generated based on ramp parameters 5 startup procedure a current is smoothly installed into the motor 6 zero crossing for the speed input the current must be inverted into the motor AC30 Versatile Drive Parameter Reference D 63 Preset Speeds Advanced Setup Application Preset Speeds Advanced Monitor Application Preset Speeds This function is available when the Presets macro is selected The Presets function selects 1 of 8 values to be used as a reference 1916 Preset Speed 0 Preset Speed Output when Selected Preset equals 0 1917 Preset Speed 1 Preset Speed Output when Selected Preset equals 1 1918 Preset Speed 2 Preset Sp
276. tune Ramp Time O Anin 01 Type Anin 02 Type Anout 01 Type Anout 02 Type IO Option Type Thermistor Type Communications 71 Base Ethernet DHCP Auto IP User IP Address User Subnet Mask User Gateway Address 568 571 570 572 555 557 558 559 560 561 562 565 AC30 Versatile Drive Versatile Drive DHCP To Auto IP Web Access Base Modbus Maximum Connections High Word First Modbus Timeout Modbus Trip Enable 77 Option Comms Required BACnet IP Device ID BACnet IP Timeout CANopen Node Address CANopen Baud Rate ControlNet MAC ID DeviceNet MAC ID DeviceNet Baud Rate Modbus Device Address Modbus RTU Baud Rate Parity And Stop Bits High Word First RTU Modbus RTU Timeout High Word First TCP Profibus Node Address Modbus TCP Timeout Address Assignment Fixed IP Address Fixed Subnet Mask Fixed Gateway Address Option Web Enable Web Parameters Enable Option FTP Enable Option FTP Admin Mode IPConfig Enable Comms Trip Enable DNet Producing Inst DNet Consuming Inst CNet Producing Inst CNet Consuming Inst ENet Producing Inst ENet Consuming Inst Read Mapping 16 Write Mapping 16 Menu Organisation 8 5 77 Environment Language View Level Drive Name GKP Password Web Access RTC Time to Set Set RTC Display Timeout Startup Page 77 Monitor Energy kWHr Actual Speed RPM Actual Speed Percent First Trip Recent Trips 10 IP Address 77 Advanced Monitor Trips First Trip
277. ual supplied with each Option Card for detailed instructions 7004 01 00 General Purpose I O Option referred to as GPIO HA501836U001 Digital Inputs or Outputs Analogue Inputs Motor Thermistor Input Volt free Relay Outputs Real Time Clock 7004 02 00 GPIO Motor Thermistor Input HA501836U001 7004 03 00 GPIO Motor Thermistor plus Real Time Clock HA501836U001 7003 PB 00 Profibus DP V1 HA501837U001 7003 PN 00 PROFINET IO HA501838U001 7003 DN 00 DeviceNet HA501840U001 7003 CN 00 ControlNet HA501936U001 7003 CB 00 CANopen HA501841U001 7003 IP 00 EtherNet IP HA501842U001 7003 EC 00 EtherCAT HA501938U001 7003 BP 00 BACnet IP HA501939U001 7003 BN 00 BACnet MSTP HA501940U001 7003 RS 00 Modbus RTU HA501839U001 7003 IM 00 Modbus TCP HA501937U001 7003 CC 00 CC LINK HA501941U001 AC30 Versatile Drive INSTALLATION DETAILS Control Terminal Cover product manual for safety information AC30 Versatile Drive LUM Associated Equipment 5 9 Control Terminal Cover Removal First remove the GKP by pulling from the top down and remove Undo the screw and slide the control terminal cover down then remove HAZARDOUS VOLTAGES may be present on GPIO module motor thermistor user relays please refer to the option technical manual or main 5 10 Associated Equipment Click the Option into place and tighten the retaining
278. um speed setting Max Speed in the Reference function AC30 Versatile Drive D 22 Parameter Reference 0398 Iq Current in the torque axis Vector Control 0399 Actual Torque Calculated torque based on the lq current 0400 Actual Field Current Calculated field based on the Id current 0401 Motor Current Percent This diagnostic shows the level of rms line current being drawn from the drive as a percentage of the rated current of the relevant motor definition 0402 Motor Current This diagnostic shows the level of rms line current in Amps being drawn from the Drive 0403 100 Stack Current Amps This diagnostic indicates the stack rating in Amps This reduces as a function of pwm switching frequency 0404 Stack Current Stack current percentage 0405 Motor Terminal Volts Volts between motor phases in Vrms 0406 Processor Temperature Ambient temperature of Control Module 0407 Heatsink Temperature This diagnostic displays the power stack heatsink temperature in Centigrade 0408 Electrical Rotor Speed Electrical rotor speed in electrical Hz 0409 Heatsink OT Trip Heatsink Overtemp Trip Level 0410 Heatsink OT Warning Heatsink Overtemp Warning level AC30 Versatile Drive Parameter Reference D 23 0411 Heatsink Hot Warning Heatsink Hot Warning Level AC30 Versatile Drive 24 Parameter Reference Fluxing VHz Parameters Motor Control Fluxing VHz Designed for VOLTS Hz
279. um value of current limit for a particular motor is limited by the AC30 current rating If a motor of larger rating than the AC30 is connected then the current limit max value is limited by the AC30 current rating If a motor of lower rating than the AC30 is connected then the current limit max value is limited to 300 if compatible with the AC30 current rating for an IM motor and to the ratio PMAC Max Current to PMAC Rated Current for a PMAC motor are always expressed as of the user set Motor Current rated current of PMAC or IM Motor 0305 Current Limit This parameter sets the level of motor current as a of Motor Current refer to the relevant MOTOR definition PMAC or IM function at which the Drive begins to take current limit action 0307 Regen Limit Enable This parameter enables or disables regenerative current limit action Note that this parameter only works in open loop VOLTS Hz motor control mode Functional Description Internal limit output of the Stack Inv Time module reduction as a function of electrical Current limit low speed lt 3Hz and as function of heatsink temperature minimum Current Limit Output Internal limit AC30 Versatile Drive Parameter Reference D 1 3 Device Commands Update Firmware Parameters Device Manager Device Commands 1002 Update Firmware This parameter is only visible when an SD card with a firmware update file is inserted into the drive Cha
280. upply EMC Filter WARNING External filters are available for use with TN and IT supplies When used a supply the filter performance reduces from category C1 to Category C2 Please check for suitability on following page for External AC Supply RFI Filters Do not touch filter terminals or cabling for at least 3 minutes after removing the ac supply Mount the filter as close as possible to the drive External Filters for Frame D E amp F They are suitable for wall or cubicle mount but the filter must be fitted with the appropriate gland box when wall mounted Frame D amp E 500V IT TN CO501894 10mm 6 Stud 272 x 74 x 161mm 258 x 60mm 2 7kg Frame F 500V IT TN CO501895 50mm M8 Stud 312 x 93 x 190mm 298 x 79mm 3 7kg AC30 Versatile Drive 16 Frame D amp Filter Dimensions SPECIFICATIONS VOLTAGE 500Vac FREQUENCY 50 60Hz CURRENT 36A 40 C TEMPERATURE 25 TO 100 C 240 LEAKAGE CURRENT 42 500V 50Hz HUMIDITY 90 RH NON CONDENSING VIBRATION 10 200Hz 1 8G ELECTRIC STRENGTH 2250 1 POWER DISSIPATION 16W MASS 2 7kg TERMINALS 10sqmm TERMINAL BLOCK EARTH TERMINALS M6 STUD FLANGE MOUNTING 4x M6 RoHS p 272 AC30 Versatile Drive
281. uration Protocol server then the IP address may be assigned by this server The DHCP must be enabled The AC30 will then request an IP address subnet mask and gateway address from the DHCP server Note The IP address is requested by the AC30 each time the drive is powered up or when the Ethernet cable is plugged in There is no guarantee that the DHCP server will provide the same IP address each time Automatically Assigning IP Address using Auto IP Parameter 0 0929 FALSE 0930 Auto IP TRUE The AC30 may assign itself a link local address automatically using Auto IP This would be used where an automatic address is required but where no DHCP server is available such as a small local network or when connecting an AC30 drive directly to a PC point to point The Auto IP must be enabled AC30 will choose an IP address randomly from the link local range 169 254 The AC30 checks that no other Ethernet device on the network is using the address before allocating it The AC30 will store this IP address in parameter 0931 Last Auto IP Address and attempt to use it next time Auto IP is used The gateway address is fixed to 0 0 0 0 Using Both DHCP and Auto IP 0929 DHCP TRUE 0930 Auto IP TRUE The timeout in seconds before DHCP 0932 DHCP To Auto IP gives up and an IP address is obtained using Auto IP If both the DHCP and Auto IP are enabled then an IP address will be obtained
282. urrent Parameters Motor Control Motor Load REAL 3e 038 to 3e 038 NOT TECHNICIAN 01191 0333 Mot Inv Time Overl d Parameters Motor Control Motor Load REAL 3e 038 to 3e 038 NOT TECHNICIAN 4 01193 0334 Mot Inv Time Delay Parameters Motor Control Motor Load TIME 0 000 to 4294967 295 5 NOT TECHNICIAN 4 01195 0335 Mot Inv Time Warning Parameters Motor Control Motor Load BOOL NOT TECHNICIAN 4 01197 0336 Mot Inv Time Active Parameters Motor Control Motor Load BOOL NOT TECHNICIAN 4 01199 0337 Mot Inv Time Output Parameters Motor Control Motor Load REAL 3e 038 to 3e 038 NOT TECHNICIAN 4 01201 0338 Mot I2T TC Parameters Motor Control Motor Load TIME 0 000 to 4294967 295 s NOT TECHNICIAN 4 01203 0339 Actual Mot I2T Output Parameters Motor Control Motor Load REAL 3e 038 to 3e 038 NOT TECHNICIAN 4 01205 0340 Mot I2T Active Parameters Motor Control Motor Load BOOL NOT OPERATOR 4 01207 0341 Mot I2T Warning Parameters Motor Control Motor Load BOOL NOT TECHNICIAN 4 01209 0342 Mot I2T Enable Parameters Motor Control Motor Load BOOL NOT TECHNICIAN 4 01211 0343 10096 Stk Current Parameters Motor Control Stack Inv Time REAL 0 0 to 1000 0 A NOT TECHNICIAN 01213 0344 Long Overload Level Parameters Motor Control Stack Inv Time REAL 3e 038 to 3e 038 NOT TECHNICIAN 01215 0345 Long Overload Time Parameters Motor Control Stack Inv Time TIME 0 000 to 4294967 295 s NOT TECHNICIAN 01217 0346 Short Overload Level
283. us 0238 Profibus Node Address Advanced Setup Communications Option USINT 0 to 126 CONFIG TECHNICIAN 4 01003 Parameters Option Comms Profibus 0239 PROFINET State Advanced Monitor Communications Option USINT 0 SETUP NOT OPERATOR 4 01005 Parameters Option Comms PROFINET IO 1 NW INIT 2 WAITING TO CONNECT 3 STOP MODE 4 CONNECTED 5 ERROR 6 RESERVED 7 EXCEPTION 8 NONE 0240 PROFINET Device Name Same as PNO 239 STRING NOT OPERATOR 4 01007 0249 Braking Enable Parameters Motor Control Braking BOOL TRUE ALWAYS TECHNICIAN 01025 0251 Brake Resistance Parameters Motor Control Braking REAL 100 00 0 01 to 300 00 Ohms ALWAYS TECHNICIAN 01029 0252 Brake Rated Power Parameters Motor Control Braking REAL 0 10 0 10 to 510 00 kW ALWAYS TECHNICIAN 01031 0253 Brake Overrating Parameters Motor Control Braking REAL 25 00 1 00 to 40 00 ALWAYS ENGINEER 01033 0254 Braking Active Parameters Motor Control Braking BOOL NOT TECHNICIAN 01035 0255 Autotune Enable Advanced Setup Motor Control Autotune BOOL FALSE ALWAYS TECHNICIAN 2 4 01037 Parameters Motor Control Autotune 0256 Autotune Mode Same as PNO 255 USINT 1 O STATIONARY ALWAYS TECHNICIAN 4 01039 1 ROTATING 0257 Autotune Test Disable Same as PNO 255 WORD 0000 0 Stator Resistance ALWAYS TECHNICIAN 4 01041 AC30 Versatile Drive Parameter Reference D 1 07
284. vanced Setup Motor Control Control amp Type USINT 1 0 DUTY STOPPE TECHNICIAN 01307 Parameters Motor Control Feedbacks 1 NORMAL DUTY D 0392 DC Link Voltage Advanced Monitor Motor amp Drive REAL 3e 038 to 3e 038 V NOT TECHNICIAN 01311 Parameters Motor Control Feedbacks 0393 Actual Speed RPM Monitor REAL 3 4e 038 to 3 4e 038 RPM TECHNICIAN 01313 Advanced Monitor Motor amp Drive Parameters Motor Control Feedbacks 0394 Actual Speed Hz Same as PNO 392 REAL 3 4e 038 to 3 4e 038 Hz NOT TECHNICIAN 01315 0395 Actual Speed Percent Control Screen REAL 3 4 038 to 3 4e 038 NOT OPERATOR 01317 Monitor Advanced Monitor Motor amp Drive Parameters Motor Control Feedbacks 0396 DC Link Volt Filtered Same as PNO 392 REAL 3e 038 to 3e 038 V NOT TECHNICIAN 01319 0397 id Parameters Motor Control Feedbacks REAL 3e 038 to 3e 038 NOT ENGINEER 01321 0398 iq Parameters Motor Control Feedbacks REAL 3 038 to 3e 038 NOT ENGINEER 01323 0399 Actual Torque Same as PNO 392 REAL 3e 038 to 3e 038 NOT TECHNICIAN 01325 0400 Actual Field Current Same as PNO 392 REAL 3e 038 to 3e 038 NOT TECHNICIAN 01327 0401 Motor Current Percent Same as PNO 392 REAL 3e 038 to 3e 038 NOT TECHNICIAN 01329 0402 Motor Current Same as PNO 392 REAL 3e 038 to 3e 038 A NOT TECHNICIAN 01331 0403 100 Stack Current A Parameters Motor Control Feedbacks REAL 3e 038 to 3e 038 A NOT TECHNICIAN 01333 0404 Stack Current Para
285. ve 4 20 Installation AUXILLIARY COMMS A A E lt P LE m 0 x 5 5 5 2 x 5 a 3 5 Fo 2 L 2 A 2 I o 12 05 43 02 13 03 13 04 12 01 12 02 12 03 12 04 10 01 10 03 14 03 1105 11 01 11 02 11 06 11103 11 04 12 06 10 02 14102 14 04 z i gt R R 6 MCA COR USER SUPPLY N A x xX 110 230 24Vde 4 gt 2 gt gt 2 S Q c t lt gt gt n e gt c gt 0 ke Ww EZ a 2 72 oa o c e O ha S N 2 gt Versatile Drive AUTO MANUAL CONTROL Installation 4 21 lt m Lr T 5 n 2 5 2 5 n E 2 2 X lt 0 e a 2 o 5 0 5 E P g T 2 2 2 2 to a 3 3 1205 1302 13 03 1304 1201 1202 1203 1204 1001 10 03 1401 1403 105 2 o 0 2 102 T 5 2 E 21 ale 9 WELL x USER SUPPLY J o CE VT 110
286. ve so that an air tight seal will be Upper Terminal made between the drive and the panel Cover Gaskets can be purchased from Parker using the following part numbers Frame D BO501911U001 Frame E 5019110002 s Frame F BO501911U003 Front Gasket oOugOlOuO0 soo te CS ES 1 OC c 4 Tighten the screws the top and bottom in place as GKP Control Unit Terminal Cover Cover Front Lower OR 4 Lower Terminal Cover shown to 1 3Nm Atthis stage you can wire the power cables see page 4 11 AC30 Versatile Drive Installation 4 9 Cabling Bracket for Control amp Main Cable With the bottom cover off you can screw the cabling brackets in place if required The cabling brackets are standard with C2 filtering products and can be obtained from Parker using the following part numbers The part numbers for the cabling brackets are Frame D 145019350001 Frame E LA501935U002 Frame F LA501935U003 s T E Control cable wiring bracket Main cable wiring bracket AC30 Versatile Drive 4 1 0 Installation Electrica
287. wick Lane Littlehampton West Sussex BN17 7RZ Office 44 0 1903 737000 Fax 44 0 1903 737100 www parker com ssd
288. y time a new trip occurs this is entered as TRIP 1 NEWEST and the other recorded trips are moved down If more than ten trips have occurred since the drive was configured then only the ten most recent trips will be available for inspection These parameters are preserved through a power failure AC30 Versatile Drive D 96 Parameter Reference Trips Status Parameters Trips Trips Status 0697 Enable 1 32 A 32 bit word that can be used to enable or disable individual trips Refer to Chapter 10 Trips and Fault Finding for details of the value corresponding to each trip 0763 Active 1 32 A 32 bit word that indicates which trip sources are active For example the HEATSINK OVERTEMP may remain true for some time after the initial fault is reported The Active value shows active trip sources even if the corresponding trip is not enabled in Enabled 1 32 Refer to Chapter 10 Trips and Fault Finding for details of the value corresponding to each trip 0829 Warnings 1 32 A 32 bit word that indicates trip sources that are close to a fault condition For example the heat sink fault monitoring firmware reports a HEATSINK OVERTEMP warning when the heat sink temperature gets close to the heat sink fault level The Warnings value is not affected by the trip enable mask Enabled 1 32 Refer to Chapter 10 Trips and Fault Finding for details of the value corresponding to each trip AC30 Versatile Drive Parameter Refer
289. ystem 7 6 Changing a Parameter 04024442122 1 7 6 Trips and other Information displays 7 7 Chapter 8 Menu 8 1 Men festennanecanesdcees 8 1 Menu Map Summary 8 1 Menu Descriptions 4 04 4 4 8 2 Control SGe in 8 2 Favourites 8 2 Update FIFImnWare ruere nere cave tue eave tue nnn cave tata caveats eave tate 8 3 E E M 8 3 Advanced eo EROGO KE 8 3 MONTON MET ce 8 3 Advanced Monitor secscisscssece ci exes 8 3 ai Lez DLL CT E MR 8 3 Parameter ra cu EE bea a ERR 8 4 Chapter 9 Setup Wizard eeeeeeee 9 1 GKP Setup Wizard cete ABRE ERR 9 1 Parker Drive Quicktool PDQ PC Software 9 3 cilc 9 3 STARTING THE WIZARD

HA501718U001_01 : Product Manual to support the Parker SSD

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