User manual - Libra Energy
Contents
1. Note Cables must transit from one panel to the next through the dedicated cable outlets olot through the central protection pad 1 2 2 PASSING THE CABLES SE Int gration nstalation phases 6 0 PASSING THE CABLES 2 Panels should be connected horizontally when installed in portrait format The panel can be installed upright or inverted ELECTRICALLY EARTHING THE PANELS he photo voltaic panel should be earthed through the dedicated hole in alloy frame of the photo voltaic panel BLOCK DIAGRAM FOR SINGLE STRING WIRING Good wiring practice is to limit the INDUCED loop lengths Int gration nstalation onases 7 0 8 MOUNTING THE PHOTO VOLTAIC PANELS 1 Mount the panels in pairs using the dual clamps Install the EPDM seal supplied with the screw ana the washer under the clamp so that the assembly is waterproof when tightened see page 1 1 Mount the single clamps through the lateral skirts aligned with the dual clamps already installed Use tapping screws with washers Install the EPDM seal supplied with the screw and the washer under the clamp so that the assembly is waterproof when tightened see page 71 The clamps MUST be mounted on a batten or purlin Depending on the battens and their spacing on which the clamps being mounted space the clamps as evenly as possible in relation to the size of the mounting plate The clamp should be mounted b2. Ridge 8 16 1 06 joiner plate to ensure that the roofing is waterproof joiner overlapping it by at least 100 mm Apply two vertical beads Mount the ridge edge joiners and the lateral edge joiner using of PU adhesive to ensure that the the mounting hook plates 1 which should be screwed onto roofing is waterproof a strip or a lath Apply 2 seals of PU adhesive between the ridge junction on each side and the central ridge GSE nstalation phases 8 2 nt gratior 5 UNIVERSAL RIDGE ANGLE Recommended installation as a function of the various panel thicknesses Note new universal ridge angle forms a by overlapping the central edge Joiner No specific recommendation for installing on panels 35 mm thick Follow the instructions below to install the new angle edge joiner on photo voltaic panels 40 45 and 50 mm thick DHILLING only when installing panels 40 45 and 50 mm thick Drill an 8 mm hole in the angle and the first lateral edge Joiner After drilling the two holes 1 insert the screw with a washer 2 2 Screw and washer 3 EPDM washer or packing shim seal Under these two elements install EPDM washer screw it onto the screw which will provide 5 mm packing install the angle on a panel of 40 mm install 1 shim 45 mm install 2 shims 50 mm install shims Int gration nstalation phases 8 3 UNIVERSAL CENTRAL EDGE JOINER
3. Corner bead Use the pop rivets supplied with the kit and mount the comer bead on the central edge joiner Each hole corresponds to a panel thickness The first hole is used when installing the central edge joiner with panels 50 mm thick the second hole for 45 mm panels the third hole 40 mm panels and the last hole for 35 mm panels Corner bead front view IMPORTANT Ridge angle The angle edge joiner provides the junction with the central edge joiner overlapping it by at least 100 mm Apply two vertical beads of PU adhesive to ensure that the roofing is waterproof Int gration nstalation onases 8 4 5 MINIMUM ROOF SLOPE FOR INSTALLING RIDGE EDGE JOINERS AS A FUNCTION OF THE THICKNESS OF THE PV PANELS SLOPE OF RIDGE EDGE JOINER MUST BE LESS THAN 2 Ridge edge joiner Sensor height SENSOR THICKNESS PENTE DE TOIT MINIMUM 31 A batten of X mm may be installed Sensor height N OMA 3 mm 6 A This information is only a guide Care should be taken to ensure that all roofing regulatory requirements Int gration nstalation phases 9 0 INSTALLING THE PRECOMPRESSED SEAL sie 207 207 11 1 the precompressed seal over the entire height of the lateral skirts up to covering the waterproofing strip bottom of installation 11 2 Unroll the precompressed seal over
4. GSE s MOUNTING Olates 12 nt gration INSTALLING THE CLAMPS a Ji n tig 2 The clamps are only mounted on the mounting plate rim 19 2 Mount the clamp 3 using the stainless self tapping screw 1 supplied complete with grey EPDM washer Do not use steel screws It is essential to install the black EPDM seal 2 supplied under the clamp between the mounting plate and the clamp The rims are only drilled to mount the clamps no other holes are drilled A screw diameter 5 5 mm supplied in the kit should be screwed in at 1800 Y T 1 TT with a loading of kg Result should be as shown DTU 40 35 270 40 36 c Insufficient correct Too much 8 MOUNTING THE RIMS 2 Clamps per rim 2 Clamps per rim ORIENTATION Panel mounting plates should preferably be installed from right to left but can also be installed from left to right of the practical guide issued by the French authorities to ensure safety and the proper operation of the photo 1 e The photo voltaic field rating must meet the requirements of standard NF C 15 100 of ETU guide C15 712 voltaic system Int gration nstaling mounting pates 1 4 5 NOTE Care should be taken to ensure that the mounting plates overlap properly for the interlocking system to be waterproof Mounting the clamps ouperimposition and locking toge
5. gration nstaling mounting plates 1 0 ESSENTIAL POINTS TO OBSERVE WHEN INSTALLING MOUNTING PLATES AND CLAMPS MAX SPACING BETWEEN RAFTER CENTRES 600 mm MINIMUM BATTEN THICKNESS MAX SPACING BETWEEN BATTEN CENTRES 350 mm 15 mm for rafter centres spacing 400 mm MAX SPACING BETWEEN PURLIN CENTRES 500 mm 27 mm for rafter centres spacing GOO mm EXPANSION Expansion computing Expansion coefficient of 201 0 75 to 1 25 x 10 4 I 1 00 10 4 22010 Delta Temp rature 20 80 60 00 C 13 mm Delta Temp rature 20 20 40 00 C Expansion value 8 00 mm Coefficient dilatation du bois O 5 x 10 4 1 Oo 10 47 IS 2 00 Delta Temp rature 20 80 l 60 00 C Valeur de dilatation 6 5 mm Delta Temp rature 20 8 208 222222222 22222211022 0 40 00 C Valeur de dilatation d 4 00 mm in the rim at the clamp mounting points and also at the points where the mounting plate is screwed to the structure using the 5 5 mm diameter screws supplied 1 The difference in expansion between the mounting plate material and wood necessitates drilling an 8 mm hole GSE Installing mounting plates 1 DRILL AN 8 mm HOLE In the rim to mount a the clamps At the plate mounting points INSTALLING THE MOUNTING PLATES Attach the mounting plate at 6 points in the recesses in the studs and in the central protection points shown by red dots
6. GSE INTEGRATION INSTALLATION MANUAL For photo voltaic systems partially covering the roof WWW GSEINTEGRATION COM int gration Contents STEP BY STEP Presentation of system p 4 Contents 0 5 GSE Integration mounting plates 0 6 7 0 8 11800 5 O p 9 16 2 20 00 2022 2 2 UR ee ett 0212 2121 141515 1131 0 112 22022 EUH t 2 22 27 3 GON 9 gt 2 0 34 ES con E 1 p 38 37 GSE Presentation of system GSE INTEGRATION SYSTEM he GSE Integration system is used to install modules on all types of roofing in partial coverage channel tiles mechanical flat slates on new buildings or buildings being renovated he system may be installed in portrait format or in landscape format with a specific mounting plate for each format on both small installations less than 3 kWp and large roofs several hundred KWp The GSE Integration system may be installed on wood or metal structures and mounted on battens or lathing It can also be mounted directly on common rafters and can be installed on slopes between 15 and 50 he GSE Integration system is guaranteed for 10 years providing the installation recommendations given below are respected The system does not require much maintenance exce
7. L TOLERANCES 1640 80 992 987 993 1600 1680 1640 80 1001 996 1002 1600 1680 1580 1620 808 803 809 1540 1620 1575 1615 1082 1077 1083 1535 1615 1575 1615 1046 1041 1047 1535 1615 1575 1615 1069 1064 1070 1535 1615 Graduated overlapping zone Height tolerance q Width tolerance LANDSCAPE FORMAT PANELS PANEL TOLERANCES 1640 992 1032 1635 1641 952 1032 1675 992 1032 1670 1676 952 1032 Graduated overlapping zone Height tolerance lt Width tolerance GSE 1 0 int gration The under roof screen must be approved for roofing classified or pending technical approval and classified W as per standard EN13859 1 The under roof screen must be installed in compliance with French building regulations CSTB 3651 2 PREPARATION OF ROOFING Calculate the area of your photo voltaic field Height of field Height of field Landscape Portrait 1 Remove the roofing elements over the area computed above 2 Remove one extra row of tiles on the right and on the left two rows for slates or flat tiles 3 Then remove the roofing elements over the height computed above 4 Remove one more row of tiles at the top two rows for slates or flat tiles Photo voltai field Photo voltaic field computed above computed above 2 F 4 slate roof 2 more rows removed tile roof 1 more row removed INSTALLING
8. THE WATERPROOFING STRIP 2 2 Apply the roll of waterproofing strip preferably self adhesive on the strips or batten 2 3 Fold backthe upper edge of the waterproofing strip around 2 cm 2 4 Fold back the right and left ends in the same way 2 5 Firmly press the waterproofing strip onto the first row of tiles pressing it down smoothly and carefully ensure that you don t create any water trap zones 2 6 Installation on channel tiles requires waterproofing strip 45 to 56 wide standard width 28 INSTALLING THE FIRST ROW OF MOUNTING PLATES 3 1 Using the chalk liner mark a line on the waterproofing strip parallel to the battens and 15 to 20 cm below the top edge of the waterproofing strip 3 2 Position the first mounting plate in the bottom right hand corner of the uncovered area aligned with the chalk liner mark Install the mounting plate 1 9 Mounting recommendations on pages 9 to 13 GSE _ nstalation phases 3 0 INSTALLING THE FIRST ROW OF MOUNTING PLATES Place the second mounting plate next to the first one taking care to plug the rims together properly Proceed in the same way for the remaining mounting plates 111 11 ____ 1 4 INSTALLATION THE FOLLOWING ROWS MOUNTING PLATES RE SES Install the second row of mounting plates from right to left The top mountin
9. etween 1 5 minimum and 1 3 maximum from the edge of the panel 8 MOUNTING THE PHOTO VOLTAIC PANELS 2 The number of clamps required depends the climatic zone of the installation For zones with stronger winds a strengthener should be incorporated for each clamp this case 4 reinforced clamps are sufficient specify when ordering INSTALLING THE TOP EDGE JOINERS The roof ridge edge joiner cannot be installed if the ridge interferes with the installation or if there is reverse slope due to panel thickness and a shallow slope on the roof see recommendation on page 26 In this case the ridge edge joiner should be replaced by a waterproofing strip see recommendation on page 21 HEPLACING THE RIDGE EDGE JOINER BY A WATERPROOFING STRIP Install the precompressed seal a When installing the precompressed seal on the lateral edge joiners Int gration nstalation 8 INSTALLING THE TOP EDGE JOINERS Mount the corner bead at the correct height see page 22 then position the central edge joiner Position the angle edge joiner so that one side overlaps the central edge joiner and the other side overlaps the lateral skirts vertically by at least 100 mm Roof ridge angle Join the two edge joiners using the Hidge joiner roofing plate 400 mm wide over the two mounting plates Apply two The angle edge joiner provides vertical beads of PU adhesive on each side of the
10. g plate should just overlap the lower mounting plate until in J contact with the dedicated stops GSE nstalation phases 4 0 nt gratior INSTALLING LATERAL WATERPROOFING SKIRTS Position the lateral waterproofing skirts overlapping the rims on the right and left edges of the integration system Install a self tapping screw on the join between two skirts Screw it through the mounting plate rims into a batten or puriin Mount the skirt onto the batten using hook plates 1 he skirts plug into each other 1 Open the lateral clip over 10 to 15 lower skirt 2 Plug in the upper skirt Mount skirt on the rim while maintaining pressure 4 Fold the clip Upper skirt plugs onto the lower skirt Open the lateral clio over 10 to 15 cm Position and install the upper skirt and clip and close the clip Adjacent lateral skirts should overlap by 15 cm installation 4 7 INSTALLING THE PRECOMPRESSED SEAL PLACE THE PRECOMPRESSED SEAL ON THE LATERAL 22 EDGE JOINERS UNTIL THE p a fl WATERPROOFING STRIP IS ENTIRELY he precompressed seal should be placed as close as possible to the edge joiner clip Int gration GSE nstalation phases 5 0 INSTALLING THE PHOTO VOLTAIC PANELS Place the first row of panels on the mounting plates The panel is installed on the 2 upper studs 8 PASSING THE CABLES 1
11. ng Mount the clamps The equipotential connection must be maintained GSE Assistance nt gration B TRAINING Training courses are held on the first Monday of every month 76380 Canteleu Specific training may be provided if requested oy a sufficient number of persons For any question please contact your sales manager and or distributor TECHNICAL DEPARTMENT ASSISTANCE DEPARTMENT TECHNICAL ASSISTANCE IS AVAILABLE MONDAY TO FRIDAY 8 am to 6 pm SOLUTION ENERGIE POLE TECHNIQUE 16 QUAI GUSTAVE FLAUBERT 76380 CANTELEU T l 02 32 10 77 60 Mail technique gseintegration com bo int gration Contact 5 GSE INTEGRATION SE Integration Your distributor 7 Le e Tari le es 9 FN p poem m m p GROUPE SOLUTION ENERGIE GSE INTEGRATION is GROUPE SOLUTION ENERGIE patented development programme www segroup fr GROUPE SOLUTION ENERGIE 155 159 rue du Docteur Bauer 93400 SAINT OUEN T l 33 0 1 70 32 08 00 Fax 33 0 1 70 32 08 01 email contact segroup fr
12. pt for regular cleaning of the solar panels GSE Integration Us ti Contents of kit tegration ASSEMBLY ACCESSORIES B ASSEMBLY B EDGE JOINERS MOUNTING PLATES WATERPROOFING ACCESSORIES 20 6 roof angle joiners 12 stainless umbrella screw 15 waterproofing strip 1 stainless umbrella screw 7 roof crest joiner 13 portrait format 16 roll of precompressea 2 neoprene seal 8 pop rivet mounting plate seal strip 3 double clamps 9 lateral edge joiner 14 landscape format 17 under roof screen mounting plate 4 single clamps 10 junction joiner 5 hook plates 11 seal int gration Mounting pate 1 0 PHOTO VOLTAIC PANELS LANDSCAPE FORMAT otop receiving upper otop receiving upper mounting plate Fhoto voltaic panel mounting plate mounting plate and guide PE Mounting point gt on structure Cable outlet Photo voltaic panel Photo voltaic panel raised mounting plate mounting plates and guide Viounting plate 1 nt gratior PHOTO VOLTAIC PANELS PORTRAIT FORMAT Photo voltaic panel Stop receiving upper mounting plate and guide nt mounting plate Cable outlet Mounting point on structure Photo voltaic panel raised 2 mounting plates Photo voltaic panel mounting plate and guide GSE 1005 required tor installation EVA 148 PERCUSSION SCREWDRIVER eras Int
13. the entire width of the ridge edge joiners 11 3 The edges of the two seals form a butt join no overlapping Precompressed seal GSE nstalation phases 9 1 FINISHING THE PHOTO VOLTAIC FIELD 12 1 Install the additional rows of tiles or slates that were initially removed in the lateral zone and at the top 12 2 Cut the tiles if necessary 1 Hodie 1 E a d l ic op 211 2 1 1 11111 O O O 71117 ii j The precompressed seal must cover the flashing Strip Int gration 8 INSPECTION voltaic system Such elements blown out using compressed blower Do not use solvent clean the 1 It is important to check once per year whether any leaves or other elements have penetrated under the photo mounting plates which are in polypropylene It recommended that you offer your customers a maintenance contract which would include an annual Inspection of generation electrical system panels panel mounting plates mountings precompressed seals waterproofing strip REPLACING A MODULE 1 Remove the clamps from the panel to be replaced 2 Disconnect the earthing connection and disconnect it from the string 3 Remove the panel being replaced and position the new panel 4 Connect the new panel to earth and to the stri
14. ther of the photo voltaic panel mounting plates View of 4 mounting plates locked together int gration nstaling mounting pates 1 0 8 ADJUSTING GSE INTEGRATION PLATES GSE Integration plates are adjustable in the direction of the slope as a function of panel size In order to facilitate the adjustment of the GSE Integration panels graduations are marked on the overlapping zone PORTRAIT FORMAT PANEL Example The plate 1640 80 mm 1992 mm 2 accepts a panel of Height from 1640 to 1680 mm Width 992 mm Graduated overlapping zone LANDSCAPE FORMAT PANEL La plaque L1640 Example The plate L1640 mm x 92 1032 mm accepts a panel of Width 1640 and Height from 992 to 1032 mm Graduated overlapping zone Please refer to sizes table Int gration nstaling mounting pates 1 0 8 ADJUSTMENT EXAMPLE PORTRAIT FORMAT PANEL H1640 80mm X L992mm For a panel of H1650 the plate should be positioned 10 mm to the rear For a panel of H1660 20 mm to the rear Graduated overlapping zone 8 LANDSCAPE FORMAT PANEL L1640mm X H992 1032mm For a panel of H1002 the plate should be positioned 10 mm to the rear For a panel of H1012 20 mm to the rear Graduated overlapping zone Int gration ACoeotaoe tolerance per mode ACCEPTABLE TOLERANCES FOR PHOTO VOLTAIC PANELS ON OUR GSE INTEGRATION PLATES PORTRAIT FORMAT PANELS PANE
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