Manual for BL-Series - Mountz Torque Tools
Contents
1. torque analyzer in Peak Mode with a rotary transducer between the power tool and the actual application This is the best way to test since you are using the actual joint as the test station You will see the actual torque applied to the fastener Caution Variances in tool performance may occur do to the addition of the rotary transducer 2 Simulated Method Always use a quality joint rate simulator run down adapter with a torque analyzer when testing power tools in a simulated application Use Joint rate and Breakaway methods to obtain most accurate torque readings in a simulated rundown Service Mountz Inc features an experienced calibration and repair staff Our trained technicians can calibrate and repair most any tool Mountz provides rapid service with quality that you can trust as we offer three state of the art calibration lab and repair facilities that can calibrate up to 20 000 Ibtf ft With over 40 years of experience Mountz s in depth knowledge of torque is reflected in our tool s craftsmanship and our ability to pro vide solutions to both common and uncommon torque applications We per form calibrations in accordance with ANSI NCSL Z540 Mountz is dedicated solely to the manufacturing marketing and servicing of high quality torque Mountz Service Locations tools Eastern Service Center 19051 Underwood Rd Foley AL 36535 Phone 251 943 4125 Fax 251 943 4979 Tool Service amp Repair Capability Torque Wrenc2. d in the Mountz catalog for appropriate BL driver model If you have any questions regarding the appropriate transformer set up contact Mountz Customer Service Department 3 Operate under safe conditions Do not place in operation where such objects as hair strings clothing etc can become tangled in the rotating bit 4 Keep away from moisture Never use in high humid moist or damp environment Torque Reference Charts The torque is externally adjusted within the range of the driver by a simple twist of the torque adjustment nut The charts are used to determine the torque of a specific tool and torque spring combination at a given setting Figures below for each chart indicate scale setting Color of Springs K Black S Silver Y Yellow BL2000 BL5000 BL7000 BL7000HT Ibf in Ibf in Ibf in 2 t t 30 30 Ibf in Torque Rang 10 29 29 20 20 6 30 154 t TL Torque Range 5 7 48 Torque Range 0 17 0 8 12345678 E220 4 5 5 Torque Scale Torque Scale Torque Scale Torque Scale Torque Scale Cc 2345678 23456789 123456789 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com mountz the torque tool specialists BL Series Operation Instructions Testing Power Tools 1 Application Method Use a
3. ed button Select the appropriate speed for your application 6 Turn driver on and check for proper rotation FOR clockwise REV counterclockwise 7 When in Lever Start mode squeeze the lever to apply torque When in Push to Start mode place light downward pressure on the nose of the driver The driver will automatically stop when the preset torque has been reached 8 To remove the screw turn the FOR REV switch to REV 9 Dia A Dia B Torque Adjustment Scale Two Start System The BL 5000 and BL 7000 features a two way start system switchable between Lever Start and Push to Start Switching BL 5000 to push to start mode 1 Rotate the hex head screw and detach 2 Detach switch lever 3 Set the start switch to PUSH position Use the screwdriver without attaching Switch Lever the hex head screw and switch lever Switching BL 7000 to push to start mode 1 Rotate the hex head screw and detach J 2 Detach switch lever his 3 Reattach the switch lever upside down Hex Head Screw a Switch Lever Switch Lever upside down Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com mountz the torque tool specialists BL Series Operation Instructions CARE 1 The BL Series screwdrivers are a precision torque control instrument and should be handled with care at all times 2 Only use the transformers liste
4. hes Click Dial Beam Cam Over amp Break Over Torque Screwdrivers Dial Micrometer Preset amp Adjustable Torque Analyzers Sensors All brands Western Service Center 1080 N 11th Street Air Tools All brands San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 Electric Screwdrivers All brands Impact Wrenches Drills Pulse Tools Grinders Percussive Tools Air Screwdrivers Nutrunners DC Controlled Nutrunners Torque Multipliers All brands R q p Mexico Service Center Mountz Mexico SA de CV Chihuahua Av Cristobal Colon 15343 Col Paseos de Chihuahua Chihuahua Chih Mexico CP 31125 Phone 614 481 0023 Fax 614 481 0053 www etorque com Download a Service Form and include a copy when you send the tools in to be serviced Page 14 Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com
5. mountz the torque tool specialists BL Series Operation Instructions Rev 2 11 3 08 BL 2000 and BL 3000 Models Operating the Tool 1 Attach cord to the BL Driver Make sure notch in plug lines up with the notch on the socket Tighten knurled ground ring Attach cord to a transformer Transformer required to operate the tool Make sure notch in plug lines up with the notch on the socket Tighten knurled ground ring 2 Select a bit Retract the bit collar Insert the bit and release the retracted collar To avoid damaging fasteners make sure the proper bit is suitable for the head of the fastener 3 The torque limit is determined by the tension of the coil spring housed in the torque adjustment nut The tighter the coil spring is wound the higher the torque limit is raised See Charts on page 3 to determine the appropriate torque adjustment setting 4 For BL 3000 Rotate the torque adjustment nut to set the torque limit Turn clockwise to increase torque and counter clockwise to decrease torque The scale adjacent to the Torque Adjustment Nut is a reference guide The torque output from the driver can change depending on various fastening factors like friction type of joint and the type material being used like a washer For BL 2000 The screwdriver has a Double Nut System nut fixing ring and BL 2000 torque adjusting nut to avoid loosening from shock or vibration to the screwdriver See Dia A At first keep the nu
6. otch in plug lines up with the notch on the socket Tighten knurled ground ring Attach cord to a transformer Transformer required to operate the tool Make sure notch in plug lines up with the notch on the socket Tighten knurled ground ring 2 Select a bit Retract the bit collar Slide the bit collar forward and insert the bit into bit socket of the screwdriver and release the bit sleeve Dia A To avoid damaging fasteners make sure the proper bit is suitable for the head of the fastener 3 The torque limit is determined by the tension of the coil spring housed in the torque adjustment nut The tighter the coil spring is wound the higher the torque limit is raised See Charts on page 3 to determine the appropriate torque adjustment setting 4 Rotate the torque adjustment nut to set the torque limit Torque is adjusted on the side of the driver Dia B Using the 5mm hex key that was provided with driver insert into the rubber hole to access Torque Adjustment Nut Turn clockwise to increase torque and counter clockwise to decrease torque The Torque Adjustment Scale adjacent to the Torque Adjustment Nut is a reference guide The torque output from the driver can change depending on various fastening factors like friction type of joint and the type material being used like a washer 5 Plug in transformer and check power indicator If it is not on check fuse in the transformer Transformers Standard transformers feature a HIGH amp LOW spe
7. t fixing ring to fit the scale at which if you want to adjust Then turn the torque adjusting nut toward the nut fixing ring Lastly to avoid the loosening of the torque adjusting nut fasten 3 Joint Ring a f 4 BL 3000 Dia B for BL 3000 strongly the nut fixing ring by holding the torque adjustment nut 5 Plug in transformer and check power indicator If it is not on check fuse in the transformer Transformers Standard transformers feature a HIGH amp LOW speed button Select the appropriate speed for your application 6 Turn driver on and check for proper rotation FOR clockwise REV counterclockwise 7 To apply torque squeeze the lever Push to Start mode of BL 3000 place light downward pressure on the nose of Adjusting Bolt the driver The driver will automatically stop when the preset N adjusting torque has been reached 8 To remove the screw turn the FOR REV switch to REV Dia A Note The BL 3000 features a two way start system switchable between Lever Start and Push to Start BL 3000 Two Start System 1 Use tweezers to switch lever between Lever Start mode and Push to Start mode Corporate Headquarters 1080 North 11th Street San Jose CA 95112 Phone 408 292 2214 Fax 408 292 2733 www etorque com mountz the torque tool specialists BL Series Operation Instructions BL 5000 and BL 7000 Models Operating the Tool 1 Attach cord to the BL Driver Make sure n
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