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Sick S3000 Manual - Sensors Incorporated

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1. a a4 in ea D A E Ile de _ ak Suet _ ae _ _4 N 16 7 18 19 15 12 13 5 1 14 6 4 23 2 8 9 10 u 3 GND c2 Te i voc Te Req in P The o ey One S3000 Professional with one S300 Professional in master slave combination Protective field evaluation and switching via EFI using a Flexi Soft safety controller 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 95 Chapter 7 Co nfigu ration Operating Instructions S3000 Configuration Fig 82 Configuration connection Note 7 1 Default delivery status The S3000 is delivered in a safe default status e The device status is Waiting for configuration e Thus the switching outputs OSSDs are deactivated the red LED illuminates e The 7 segment display indicates 4 7 2 Preparation of the configuration How to prepare the configuration gt Make sure that the safety laser scanner has been correctly mounted and that the elec trical connections are correct and in place gt Have the necessary tools at hand To configure the safety laser scanner you need e CDS SICK Configuration amp Diagnostic Software on CD ROM e user manual for CDS on CD ROM e PC notebook with Windows NT 4 2000 Professional ME XP Vista and an serial RS 232 interface PC notebook not included e connection cable for connecting PC and S3000 not included Co
2. c csscccceeseeeceeseeeceeseeceaseeeeseseessaees 27 Configuring protective field and warning TI IC cccccesseeeeeeeeeeeeseeeeeeseeeeeeeeeees 28 Reading protective field and warning field csccccceeeeeeceeseeeseeseeceaseeeeseseeesaees 29 Schematic diagram of contour as reference esssssssseonnrennrenrrnnnrnnnrnnrrnnernnernnernnnne 31 Contour as reference for vertical OPELatiON ccccsceecsseeecseeeesseeeeseeeeseeecseeetaeeseues 32 Contour as reference for horizontal operation cccesecesseeeeeeeeeeseeeeseeeeaeeetaeeeeaes 32 Schematic of operation with restart interloCK ssessesssessnunnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnne 34 TOIEFANCES ON TNE GYNAM IG IN DUIS saren a e 40 Schematic layout of the monitoring case SWITCNING ccccccceeseeeceeseeeeeeseeeeaees 41 S3000 and S300 in combination with a Flexi Soft modular safety CONOC apnea a RS 43 EF CEW ORK TODOLOS issoria aeea ae aE AEAN EEE AEA A 45 Operational status indicators ON the S3000 sassessssssnsnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnne 45 Horizontally mounted stationary application ccccseccsseecseeceeeeeseecaeeeeeeeeeesaeees 48 RISK Of reaching over CANIM xticraies sanaa a a a AEN 51 Mounting methods for the scan PlANe ccccsececeesseeeceeeeecceseeceeseeseaseeeesseeesaees 52 Relationship between resolution and protective field mounting height 53 Unprotected areas for stationary applications
3. cccsseccccsseeceseeeceaseeeeeseeseauseessaeeeeees 65 4 6 WIOUIIEING STEDS ansera 68 4 6 1 PIFECEIMOU MING seerder r r 69 4 6 2 Mounting with mounting Kit 1 0 eeeceeceeeeeeeesesseeseesasseeeeesaaeees 69 4 6 3 Mounting with mounting Kit 2 cc ceeccccseeeeceeeeeeeseeeeeaseeseeeseeesaeeeess 10 4 6 4 Mounting with mounting Kit 3 0 0 0 ce ccccseeeeeceeeeeeeseeeceeseeeeeeseeesaeeeess 71 4 6 5 Mounting with the Heavy Duty mounting bracket ccccceeeeees 12 4 6 6 Adhesive label Important information cccccsecessseeeeseeeeseeesaeeeees 12 4 6 7 Using multiple safety laser scanners S3000 ccccceseeeeeeeeeeees 12 5 Electrical mStal lation srana aa AUAA ARN 74 S SYSE CONNECCION e e ution uaraosesananaameccaiaticwacmtecasetasmcesients 15 STI Pin assignments of the I O MOdUIES cccccseeeeeceeseeeeeeseeeeeeeeees 15 5 2 System pug ASSEMIDLY acea a a 18 5 3 Preassembpled System DIMES ereinen a E E EEEa EE REE 80 5 3 1 Pre assembled system plugs with flying leads sssceeeeseeeees 80 6 Application and CONNECTION CIASAMS scccessecensecensseennsseeesseeenseeenssenesseeesseeenssenessens 82 6 1 SlariOnary Ap llC QllONS sscoss ceswcsuarsovncaesenceantucaaatenspcaucanuedyarssensienssuedaeiecunseensueemacse 82 6 1 1 Applications with one monitored area S3000 Standard 82 6 1 2 Applications with multiple monitored areas S3000 Avance aiar AE TA 83 6 2 WODITEAIDDIICATIONS
4. ssnosnnonnnonnnunnrnnnrnnernnnrnnernnnrnenne 54 Example of mounting with cover PlateS cccsssecsessecssuscssessceesecusvecceuscesessnearecaues 54 FOMO INE TECOS Suvni A a 55 ACCESS Pl OFC CUO esccdasiaisitetnniva vas estancbuncvetuedamaicuetuar N E 56 Safety distance to the hazardous area ccccccsesecceeseceeesseeveceavecuueecesussesassueeseceuss 58 Stopping distante wise ta coandes sarsecncscnnesscceasstanstnoceanacuses aastcancuanstaaai nese mecaueccaisensuneecnaneees 60 Braking distance as a function of the vehicle VelOCItY ccccssececeeseeeeseeeeeeeees 61 8009942 TL59 2010 01 29 Operating Instructions 3000 8009942 TL59 2010 01 29 Annex Chapter 13 Fig 39 Fig 40 Fig 41 Fig 42 Fig 43 Fig 44 Fig 45 Fig 46 Fig 47 Fig 48 Fig 49 Fig 50 Fig 51 Fig 52 Fig 53 Fig 54 Fig 55 Fig 56 Fig 57 Fig 58 Fig 59 Fig 60 Fig 61 Fig 62 Fig 63 Fig 64 Fig 65 Fig 66 Fig 67 Fig 68 Fig 69 Fig 70 Fig 71 Fig 72 Fig 73 Fig 74 Fig 75 Fig 76 Fig 77 Supplement due to lack Of ground CIEALANCE ceecceseeeeeeeeeeeeeeeseeecseeesaeeesaseesens 62 Diagram of ground clearance Of the VENICIE cccsscccsesseeceeseeseeeseeeeeeseeeeaeeeeess 62 Fe OS CUI Y CsI NOL Nicaea incase aE E EE AAE madieseaet 63 WIOUPUINE NEIEN cr A 63 Unprotected areas for mobile APPIICATIONS ceeseeeeseeeeseeecseeeeeseeeeae
5. gt Check whether the contactors are stuck or incorrectly wired and rectify any error gt Additionally when f is displayed Switch off the device and wait at least 3 seconds then switch back on the power supply gt Check the functionality of the control switch The button may be defective or stuck gt Check the wiring of the control switch for short circuit to 24 V gt Check the incremental encoders gt Check the configuration of the incremental encoder inputs with the aid of the CDS gt Check the wiring of the incremental encoder inputs e g for incorrect pin assignments gt Check the incremental encoders gt Check the configuration of the incremental encoder inputs with the aid of the CDS gt Check the incremental encoders gt Check the configuration of the incremental encoder inputs with the aid of the CDS gt Check the velocity thresholds for the maximum velocity configured in the related monitoring cases gt Send the sensor head to the manufacturer for repair gt Send the I O module to the manufacturer for repair gt Send the system plug to the manufacturer for repair gt Check the device connected and the connection gt Check the switching element connected Replace if necessary gt Check the wiring for short circuit to O V gt Check the wiring for short circuit to 24 V gt Check the wiring for short circuit to O V 8009942 TL59 2010 01 29 Ope
6. 16 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions Prod uct description Chapter 3 3000 3 2 3 Monitoring cases Depending on the I O module used see section I O modules on page 24 up to 16 monitoring cases can be defined and selected during operation using static or dynamic control inputs In this way for instance it is possible to monitor vehicles as a function of the velocity Each monitoring case includes e the input conditions the so called control signals that control the activation of the moni toring case e afield set comprising protective field and warning field e if necessary a Simultaneous field set e if necessary a unique follow on case or two alternative follow on cases Fig 4 S3000 with three defined monitoring cases on an AGV Protective field case 2 Protective field case 3 i 3 2 4 Device components The S3000 safety laser scanner comprises three components e the sensor head with the opto electronic acquisition system e the I O module this defines the functionality of the S3000 e the system plug with the configuration memory the system plug contains all electrical connections Fig 5 Sensor head I O module and system plug System plug Sensor head I O module 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 17 3000 Operating Inst
7. 2 ERLNECIWOIK LOPOlOSICS urana n ENN 44 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 3 List of contents Operating Instructions 3000 3 8 FACTO COS and OU CES usann ale ar eae a a ata teal tnd 45 3 8 1 LEDS GNnG f SCEIMEN MOIS DAY castciitrncndsvitinws Seine iisvereces ai 45 3 8 2 CUTOUTS ashes ace at ine nda acess nda an e satmasiadsa sansa caacanseneadantanceaeimemaseuanceeeai 46 4 installation ANG INOUNTING vic iesness cecsdcactscevecscccadcacstiecedscasadcccasecncnscdccautceceduusavecccheecteckssavens 47 4 1 Stationary application in horizontal operation cee eceeeseeeeseeeeseeseeeeeeeseeeeeeeees 48 4 1 1 Protective field SIZC cccscccsseseccsseccsusccsessceesecuuecesessusasecuareceussesensas 49 4 1 2 Measures to protect areas not covered by the S3000 54 4 2 Stationary vertical operation for ACCESS PLOTECTION ccceseeeeseeeteeeeeeseeeeeeeees 55 4 2 1 Sale GISLANCE cccinesiatancnacicsenncseeieatedia A eee aLantmcsaetes 56 4 3 Stationary vertical operation for hazardous point protection ccceeeeeeeeeees 57 4 3 1 Sale GISLANCE sssr O O 57 4 4 MODIIG applications sion E N esas 59 4 4 1 ProtectUve ned leng iee E edu tacevauent 60 4 4 2 Protecive Held WIGUA aa a a E En aa EE 63 4 4 3 HEENCOLNE SCAN DaN esri na 63 4 4 4 Methods of preventing unprotected ALEAS cceececeeseeeeesseeeneeeeees 64 4 5 Timing for monitoring CASE SWITCNING
8. Professional Professional CMS Remote 12 3 3 Mounting kits Mounting kit Description 1 Mounting bracket for direct mounting at the rear on wall or machine No adjustment facility 2 Bracket only in conjunction with mounting kit 1 Mounting at the rear on wall or machine Longitudinal and cross wise adjustment possible 3 Bracket only in conjunction with mounting kit 1 and 2 Mounting at the rear or below on wall floor or machine Longitudinal and cross wise adjustment possible Heavy Duty Mounting bracket Heavy Duty version with mounting bracket protective cover steel painted for floor mounting height adjustment possible SICK AG Industrial Safety Systems Germany All rights reserved Chapter 12 Part number 2034999 2022972 2026747 Part number 2026801 2026802 2022827 2030915 2026803 Part number 2015623 2015624 2015625 1087514 133 Chapter 12 Ordering information Operating Instructions 3000 12 3 4 System plug Tab 33 Part numbers System plug Description Suitable for Part number system plugs SXOA AOOOOB _ Without cable for on site assembly one M20 cable gland and one M13 blanking plug SXOA AOOOOD_ Without cable for on site assembly cable outlet at the rear one M20 cable gland and one M13 blanking plug SXOA BO905B Pre assembled 5 m cable length 9 cores one M20 cable gland and one M13 blanking plug SXOA BO905G_ Pre assembled
9. cing the timing for the switching Note 8009942 TL59 2010 01 29 Installation and mounting Chapter 4 The following figure shows an example for a gantry robot that is protected using two moni toring cases The gantry robot moves to the right On the left hand side the dangerous movement is monitored by a monitoring case When the gantry robot arrives at the point tuy switch ing must have already been performed due to the advancing of the switching necessary so that at time ty the right monitoring case is active For the movement to the left that is for the switching to the monitoring case the same applies How far you must advance the timing for the switching depends on e the input delay your switching method requires to provide the input condition for case switching See section Input delay on page 39 e whether you switch external OSSDs via EFI e whether you use external control inputs e g on another S3000 Calculation of the timing for the switching gt Calculate the timing for the switching using the following formula turvz tevz texovz tstvz Where turyvz Timing advance for the switching tez Input delay for the control inputs texovz Delay due to external OSSDs over EFI 20 ms tswz Delay due to external control inputs over EFI 0 5 x basic response time SICK AG Industrial Safety Systems Germany All rights reserved 67 Chapter 4 Installation and mou
10. E Mail admin sicksgp com sg Suomi Phone 358 9 25 15 800 E Mail sick sick fi Sverige Phone 46 10 110 10 00 E Mail info sick se Taiwan Phone 886 2 2375 6288 E Mail sales sick com tw Turkiye Phone 90 216 587 74 00 E Mail info sick com tr United Arab Emirates Phone 971 4 8865 878 E Mail info sick ae USA Canada Me xico Phone 1 952 941 6780 1 800 325 7425 tollfree E Mail info sickusa com More representatives and agencies in all major industrial nations at www sick com SICK Sensor Intelligence
11. Manager Production Note You can obtain the complete EC declaration of conformity via the SICK homepage on the Internet at www sick com 138 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Annex Operating Instructions 3000 13 2 Manufacturer s checklist SICK Chapter 13 Checklist for the manufacturer installer for installing electro sensitive protective equipment ESPE Details about the points listed below must be present at least during initial commissioning they are however dependent on the respective application the specifications of which are to be controlled by the manufacturer installer This checklist should be retained and kept with the machine documentation to serve as reference during recurring tests Have the safety rules and regulations been observed in compliance with the directives standards applicable to the machine Are the applied directives and standards listed in the declaration of conformity Does the protective device comply with the required PL SILCL and PFHd according to EN ISO 13849 1 EN 62061 and the type according to EN 61 496 1 Is the access to the hazardous area hazardous point only possible through the protective field of the ESPE Have appropriate measures been taken to prevent mechanical protection or monitor unprotected presence in the hazardous area when protecting a hazardous area hazardous point and have these been
12. Outside with scratch resistant coating System plug ESD protected Dimensions S3000 Height 185 mm Width 155 mm Depth 160 mm Total weight Functional data Protective field of the sensor head with 4 0 m scanning range at 120 ms response time At 30 mm resolutionw 2 80 m At 40 mm resolution 3 80 m At 50 mm resolution 4 00 m At 70 mm resolution 4 00 m At 150 mm resolution 4 00 m Protective field of the sensor head with 4 0 m scanning range at 60 ms response time At 30 mm resolution 1 90 m At 40 mm resolution 2 60 m At 50 mm resolution 3 30 m At 70 mm resolution 4 00 m At 150 mm resolution 4 00 m Protective field of the sensor head with 5 5 m scanning range at 120 ms response time At 30 mm resolution 2 80 m At 40 mm resolution 3 80 m At 50 mm resolution 4 80 m At 70 mm resolution 5 50 m At 150 mm resolution 5 50 m 12 Without projection of cable glands with system plug mounted 13 Radial distance to the safety laser scanner SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions Technical specifications Chapter 11 3000 Minimum Typical Maximum Protective field of the sensor head with 5 5 m scanning range at 60 ms response time At 30 mm resolution 1 90 m At 40 mm resolution 2 60 m At 50 mm resolution 3 30 m At 70 mm resolution 4 70 m At 150 mm resolution 5 50 m Protective field of the sensor
13. S30A 4011CA S3000 Advanced with short range sensor head 1028935 S30A 6011CA S3000 Advanced with medium range sensor head 1023547 S30A 7011CA S3000 Advanced with long range sensor head 1023891 S30A 4011DA S3000 Professional with short range sensor head 1028936 S30A 6011DA S3000 Professional with medium range sensor head 1019600 S30A 7011DA S3000 Professional with long range sensor head 1023892 S30A 4011DB S3000 Professional CMS with short range sensor head 1028939 S30A 6011DB S3000 Professional CMS with medium range sensor 1026401 head S30A 7011DB S3000 Professional CMS with long range sensor head 1026402 S30A 4011EA S3000 Remote with short range sensor head 1028938 S30A 6011EA S3000 Remote with medium range sensor head 1023548 S30A 7011EA S3000 Remote with long range sensor head 1023893 132 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Tab 30 Part numbers sensor heads Tab 31 Part numbers I O modules Tab 32 Part numbers mounting kit 8009942 TL59 2010 01 29 Part Short range Medium range Long range 12 3 2 I O modules Ordering information 12 3 Accessories spare parts 12 3 1 Sensor heads Description Sensor head with up to 4 m scanning range Sensor head with up to 5 5 m scanning range Sensor head with up to 7 m scanning range 1 0 module Standard Advanced
14. eisian eo en a a 92 SICK AG Industrial Safety Systems Germany All rights reserved 143 Chapter 13 144 Annex Operating Instructions Fig 78 Fig 79 Fig 80 Fig 81 Fig 82 Fig 83 Fig 84 Fig 85 Fig 86 Fig 87 Fig 88 Fig 89 Fig 90 Fig 91 Fig 92 Fig 93 Fig 94 Fig 95 Fig 96 SICK AG Industrial Safety Systems Germany All rights reserved 3000 Connection diagram for protective field switching between two S3000 winrstaticand GY Nam ICI NOULS tassusacesete ces cue dl inert ecient aE 93 Connection diagram protective field switching between an S3000 and an S300 with Static ANd dynamic INDUS cccceseeeceseeeeceeeeeeceaseeeccseeeeauseseeaseesseaees 94 Connection diagram protective field switching between two S3000 using aFlexi Solt sale V controller senser a cuseraenetences 95 Connection diagram protective field switching between S3000 and S300 using a Flexi Softsafety controler sersa E 95 cConigcurat lon COnNectoNes irae e e E e E E E E 96 Removing the fixing screws for the front screen cccscccceeseeeeeeeeeeeeeseseeeeeeeees 103 INSCTHNE Tne TUDDER SCAN neisiet 103 Depth for pressing in TNE Seal ccsesecsesusceeseeesecuessecueseccsuscusassnensecuasecusussasansees 104 Diagram of scanning ranges for various reflectances ccccceseeeeeeseeeeseeeeeees 114 RESEL pUe FEGUINEIMICIIES sanin asaanauameuasameacnasgoastens ONEA AaS 115 D
15. initialise its use or who are in charge of servicing and maintaining the device 1 3 Scope This document is an original document These operating instructions are only applicable to the S3000 safety laser scanner with one of the following entries on the type label in the field Operating Instructions e 8009791 e 8009791 AE OA34 e 8009791 AE N517 e 8009791 AE PA46 e 8009791 AE N702 e 8009791 AE TL59 This document is part of SICK part number 8009791 operating instructions S3000 Safety Laser Scanner in all available languages For the configuration and diagnostics of these devices you require CDS SICK Configuration amp Diagnostic Software version 3 6 1 or higher To check the version of the software on the menu select Module info SICK AG Industrial Safety Systems Germany All rights reserved T Chapter 1 Note AGV ANSI AWG CDS EDM EFI ESD ESPE FPLC OSSD RIA About this document Operating Instructions S3000 1 4 Depth of information These operating instructions contain information on the S3000 safety laser scanner e installation and mounting e fault error diagnosis and e electrical installation troubleshooting e commissioning and configuration e part numbers e care and maintenance e accessories e conformity and approval Planning and using protective devices such as the S3000 also requires specific technical skills that are not detailed in this documentation General inform
16. leave the inputs disconnected see chapter 5 1 1 Pin assignments of the I O modules on page 75 You can configure the type of restart in the CDS 3 5 8 Multiple sampling When multiple sampling is set an object must be scanned several times before the S3000 deactivates its OSSDs In this way you can reduce the probability that for instance welding sparks dust or slow flying insects can cause the system to stop With a multiple sampling configuration of e g 3 an object must be scanned three times in succession before the S3000 switches off the OSSDs The total response time is increased by the multiple sampling With a multiple sampling greater than 2 note that you must add a supplement to the basic response time see chapter 11 2 OSSD response times on page 115 On the S3000 a multiple sampling of 2 is the minimum setting You can set the multiple sampling up to 16 with the aid of the CDS The response time resulting from your setting is displayed in the CDS Recommended multiple sampling Application 2 times Stationary under clean ambient conditions 3 times Vertical applications 4 times Mobile 8 times Stationary under dusty ambient conditions Using multiple sampling you can increase the availability of a plant You can configure the multiple sampling in the CDS for each monitoring case vertical applications SICK AG Industrial Safety Systems Germany All rights reserve
17. then you must choose a suitable form of contact duplication 3 5 5 External device monitoring EDM The EDM function monitors the contact elements activated by both the OSSDs e g contactors The machine is only allowed to start if both contactors are in the de energised state on reset that is they are deactivated The S3000 monitors the contactors after every interruption of the protective field and before the restart of the machine The EDM can therefore detect if one of the contacts on the contactor has fused for instance You can configure the external device monitoring in the CDS e f no internal restart interlock is configured then the system locks completely lock out the error message IG appears in the 7 segment display e If an internal restart interlock is configured then the S3000 deactivates its OSSDs the adjacent LED illuminates the error message amp appears in the segment display with the flashing LED the S3000 signals that the control switch for restarting or reset ting the restart must be operated e You will find examples on the connection of the external device monitoring in chapter 6 4 Connection diagrams on page 88 e f you do not use the external device monitoring function leave the inputs disconnected see chapter 5 1 1 Pin assignments of the I O modules on page 75 SICK AG Industrial Safety Systems Germany All rights reserved 33 Chapter 3 Fig 22
18. 1 of n sampling n0n0nnnnso0nunonoennrenennnnennnnnnnnnnrenennnnnennnnrnnnnnrennnnnee 39 Figures from experience for the necessary input delay cccssseeeeesseeeeeeeeees 39 Advantages and disadvantages of mounting MEtNOdS ccceeseeeeseeeeeeeeeeeeetees 52 Size of the unprotected ALEAS cccscssssevecsesecceusccseseeeucesuecesesscsesenuesecceressessaeesenes 54 UAProtected a Ca Santau a a a 64 Pin assignments of the I O moduleS cccccscceceeseeeceeeeceeeseeceeseeeceaseeseeuseessaueesess 15 USEING Cane entries SUD OIG sit oe ccustteviuscl a e a Aa A E T9 Recommended wire Cross Secti OnS s ssssssasssrnnsnerrnnnnrnnannnnnnnnnnennnnnnnnnnnnnnnann nenna 19 Pin assignment pre assembled system plug ccccecceseceesseeeeeeeseseeseeeeeseeeesaeeesees 81 segment display during and after the power up Sequence on initial COMMISSIONE aedes ned colada ule atid ee aul E 97 LED indication after the power UP SEQUENCE ccceecceseeeeseeeteeeeseseeeeeeesseeetaneetens 97 segment display during and after the power up sequence on re COMMISSIONINE enen a 100 LED indication after the power UP SEQUENCE cccseceeseeeeseeeeseeetaeeetaneeeeaeeesaeees 101 Operational status indicators during operation csccecseseeeeeeseeeeeeseeeseseeeeees 107 LEGNON MESSAE C Siina 108 Error displays on the 7 segment display cccesccceeeeeeeseeeeeeseeeeeeesaeeeseeeessaeees 109 Supplements fo
19. 6 3000 6 4 9 Protective field switching with a Flexi Soft safety controller Fig 80 Connection diagram protective field switching between two S3000 using a Flexi Soft safety controller GND cl DI 24 VDC Reset EDM B1 B2 l l 14 15 8 mz S3000 21 22 23 8 9 10 u 3 4 7 Nes lee te Te ovpc om Req ee ic Ta jem Tos E Simplified representation E E OS E EE EA E n 12 14 15 16 l a FX3 XTIO a a r l l l l l l l l l l l l l l oe 24 GND cl DI 24 VDC EFLA EFLB BI B2 Reset EDM eg ee ig A A ee aa 16 1 14 15 Ww s3000 r l l i li li l l l l 20 21 22 23 2 8 9 10 u 3 4 inn Te he Te i voc ie Req ie T i i i Two S3000 Professional with one S300 Professional in master slave combination Protective field evaluation and switching via EFI using a Flexi Soft safety controller Fig 81 Connection diagram protective field switching between S3000 and S300 using a Flexi Soft safety C D ee Zee _ Tah 5 i B toes iene a Ison E __ ounces penso aav yen controller l 2 5 Niy 18 7 8 19 13 9 10 2 22 amp 300 w 2 FE 20 14 15 16 u 12 23 24 3 4 ee Je T Tel eneleade Me le b Wk le ovDC FE GND Waming field Reset requied standby mode RxD RxD TxD 1D OSSD1 OSSD2 Simplified representation
20. 8009942 TL59 2010 01 29 Operating Instructions Ordering information 3000 12 3 12 Miscellaneous Tab 41 Part numbers Part Description miscellaneous Front screen Spare parts set for front screen with replacement seal and screws Plastic cleaner Plastic cleaner and care product anti static 1 litre Lens cloth Cloth for cleaning the front screen Power supply 2 1 A Power supply 24 V DC 2 1 A 100 240 V AC 50 W Power supply 3 9A_ Power supply 24 V DC 3 9 A 120 240 V AC 95 W Quatech interface Serial PC interface card with two RS 422 card interfaces up to 500 kBaud LS7Ob Scan finder 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved Chapter 12 Part number 2027180 5600006 4003353 1028789 1028790 6022515 6020756 137 Chapter 13 An nex Operating Instructions 3000 Annex 13 1 EC Declaration of conformity SICK EC Declaration of conformity Ident No 9068273 0541 The undersigned representing the following manufacturer SICK AG Industrial Safety Systems Sebastian Kneipp Strake 1 79183 Waldkirch Deutschland herewith declares that the product is in conformity with the provisions of the following EC directive s including all applicable amendments and that the standards and or technical specifications referenced overleaf have been applied ppa Dr Plasberg i V Knobloch Manager Research and Development
21. All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Fig 58 Screw terminal strip on the system plug Note Tab 14 Pin assignments of the I O modules 8009942 TL59 2010 01 29 Electrical installation Chapter 5 5 1 System connection All inputs and output connections for the S3000 are located on the system connector This comprises of a 30 pin screw terminal connector and is located in the system plug The system connection pin assignments vary depending on the S3000 variant e f the cable gland is missing or not tightened or if fixing screws are missing or not tightened on the system plug the IP 65 enclosure rating is not met e All inputs and outputs for the S3000 are to be used only in the context specified e f you want to operate two scanners in a group communication via EFI then the same earthing method must be used for both scanners Pin assignments of the I O modules 24V DC Supply voltage 3000 OV DC Supply voltage 3000 ES OSSD1 Output signal switching device Px x Professional x x Standard I00cC OSSD2 Output signal switching device px x RESET Input reset px x E Input external device monitoring ESENE Application diagnostic output error contamination or connection for a jumper for slave addressing eC h e wr ommon namne i e e o x in master slave operation a device can be defined as a slave using a jumper between pin 7 and pin 10 Thi
22. B11 20 e Safety requirements for Industrial Robots and Robot Systems ANSI RIA R15 06 e Safety Standard for guided industrial vehicles and automated functions of named industrial vehicles ANSI B56 5 To some extent these standards require the protective device to have the safety level Control reliable The S3000 safety laser scanner meets this requirement Please request our brochure on this subject Safe Machines with opto electronic protective devices SICK AG Industrial Safety Systems Germany All rights reserved 13 Chapter 3 Prod uct description Operating Instructions 3000 Product description This chapter provides information on the special features and properties of the S3000 safety laser scanner It describes the structure and the operating principle of the device in particular the different operating modes gt Please read this chapter before mounting installing and commissioning the device 3 1 Special features sensor heads with scanning ranges up to 4 m 5 5 mor 7 m 190 scanning angle up to 8 protective fields and warning fields dependent on the I O module the contour of the surrounding can be monitored contour change e g the opening of a door to the outside integrated external device monitoring EDM integrated restart interlock restart interlock delay for which parameters can be set status display with LEDs and 7 segment display various O modules for different appli
23. Fig 36 Fig 37 Fig 38 SICK AG Industrial Safety Systems Germany All rights reserved S3000 Part numbers SDL CONNECIINE CaDleS iei e el ieumeaties 136 Part numbers MISCCNANCOUSSsccs cs case tatvetccdeckesbiecvntadeecbesieetiadecuaprbieaedadtecnubeeeds 137 List of illustrations Principle of operation time of flight measurement by the S3O0O0 08 15 Principle of operation of the S3OO0O light PUISES eeeesseeeeseeeeeeeeseeeeeeaees 15 Protective field and warning Teld aenn e a a E aun una aA 16 S3000 with three defined monitoring cases on an AGV cccceseeeceeseeeeeeseeesaees 17 Sensor head I O Module ANd system plug cccesseccceeseeeecseeeceeseeceaseeeeseeeeseess 17 Hazardous area protection with ONE monitored area ccceecceeesseeeeeeeeeeseeeeeeeeeees 18 Hazardous area protection with multiple monitored ALES sccsseeseeeeeeeeeeees 19 IALEKIOMDROTECUON R E EEE E E E ET E E E 20 Protecing NaZal QOUS DOIN Sasana a 21 ACCESS DrOLEC HON seai ra a a a ara 21 Velocity dependent protective field switching ccccssececseseeceeeseeceseeseeeseeesaees 22 COMMISION Protectio uek a a NT 22 Measurement application contour measurement sasessessesseenennunnnnnnnrnrnnrnernenene 23 Protective field ranges of the sensor headS nnsnsnnonnnnrnnrnrnnrnrnnrnrnnnrrnnneennnnne 24 Avana plel 7 Ou VOCUICS naina a a 24 Radii of protective field and warning field
24. S is lt 500 mm then use the determined value as the safety distance gt If the result S gt 500 mm you may be able to reduce the safety distance using the follow ing calculation S 1600 x Ty Ts 8 x d 14 mm mm gt If the new value S is gt 500 mm then use the newly calculated value as the minimum safety distance gt If the new value S is lt 500 mm then use 500 mm as the minimum safety distance Response time of the S3000 The response time Ts of the S3000 depends on e the resolution used e the multiple sampling used e the transmission speed to external OSSDs over EFI See chapter 11 2 OSSD response times on page 115 4 4 Mobile applications If the dangerous state is produced by a vehicle e g AGV or fork lift the hazardous area that is produced by the movement of the vehicle is protected by the S3000 e The S3000 may only be used to protect vehicles powered by electric motor e Due to the movement of the S3000 in a mobile application a resolution of 70 mm is sufficient for the detection of people In the following calculations only take into account the velocity of the vehicle not the speed of the person walking This is based on the assumption that the person will recognise the danger and stand still If the application is to protect vehicles from collisions then you may need to make differ ent assumptions These are very specific and can therefore not be described within this manua
25. Schematic of operation with restart interlock 34 A WARNING Product description Operating Instructions 3000 3 5 6 Application diagnostic output The S3000 has an application diagnostic output that can be configured For the application diagnostic output you configure in the CDS e whether it is deactivated e whether a signal is only output when the front screen is contaminated e whether a signal is only output on errors e whether a signal is output both for front screen contamination and on errors 3 5 7 Restart Restart interlock The dangerous state of a machine or a vehicle is interrupted as soon as there is an object in the protective field and is not enabled again O even if there is no longer an object in the protective field The OSSDs are only enabled again when the operator oper ates the control switch for restarting or resetting The restart interlock can be implemented in two different ways e with the internal restart interlock of the S3000 The outputs on the S3000 are enabled after the connected control switch is operated e with the restart interlock of the machine controller The S3000 has no effect on the restart Place the control switch for restart or reset outside the hazardous area in a place where it can clearly be seen from the hazardous area Place the control switch for restart or reset outside the hazardous area such that it cannot be operated by a person in the hazardous are
26. T e a DN A aAA SSSA So OZTA LES EREEEREEEED 7 0 SET TELE ERERERERED sO LEUE TUUUBBERERED 6 40 EEE Contours on the floor and the side walls as reference 21 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Chapter 3 Fig 11 Velocity dependent protective field switching Fig 12 Collision protection Product description Operating Instructions 3000 3 3 2 Mobile applications The S3000 can be used both on manually controlled vehicles e g fork lift trucks and also on automated guided vehicles AGV or trolleys Velocity dependent protective field switching You can use the S3000 on vehicles e g to protect the route of a vehicle through a factory building If there is a person or an obstacle in the hazardous area the S3000 ensures that the vehicle reduces speed and stops if necessary Protective field case 1 Protective field case 2 Protective field case 3 Several user defined monitoring cases are used to monitor the hazardous areas differently at varying velocities You can acquire the velocity of the vehicle using incremental encoders and using this information dynamically adapt field sets of varying size to the vehicle velocity see section Incremental encoder specification on page 77 3 3 3 Other applications not for personnel protection Along with safety related
27. a a a A E ae eee rece sen au 84 6 2 1 Vehicle monitoring for unidirectional travel 93000 Standald ersa a a 84 6 2 2 Velocity dependent vehicle monitoring for unidirectional travel S3000 Professional cccssessssesesssseccesscesessusesensersususseseneas 85 6 2 3 Vehicle monitoring with determination of the surrounding contour and reflector detection S3000 Professional CMS 85 6 2 4 Velocity dependent vehicle monitoring for bi directional travel S3000 Professional with S3000 Remote sa ssssseonnnnnnnnnennne 86 6 2 5 Vehicle monitoring with four safety laser scanners and the Flexi Soft modular safety CONTIOIlEL ccccesececeeseeeeeseeeseseeesaeeeess 87 6 3 ADPIICATIONS WITH SENS CONTO lornsat ae cate a ER N A 87 6 3 1 Complex system enhancements series UELOO eeeeeeeseeneeee ees 88 6 3 2 Bus interfaces UE1TOOO Series cssessscessecssecssessceesecussecessssesensas 88 6 4 COMMECIIONSAIA SPAIN S scsisaed Fu cede tonto eho da and ada aa ha deca eae vatde SR 88 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 8009942 TL59 2010 01 29 List of contents 10 11 12 6 4 1 Restart interlock and external device monitoring cccceeeeeee ee 89 6 4 2 Restart interlock and external device monitoring with UE1O SCS are IE AE AA I A ENEI E oceania EE E curse ete 90 6 4 3 Protective field switching with two static iIN
28. and mounting on page 47 gt Connect the S3000 system plug If you have replaced the I O module for the same I O module variant after power up the S3000 automatically reads the saved configuration from the system plug See chapter 8 3 Re commissioning on page 100 If you have replaced the I O module with a different I O module variant e g Standard with Advanced you must perform initial commissioning See chapter 8 1 Initial com missioning on page 97 106 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Diagnostics Chapter 10 Diagnostics A WARNING Tab 22 Operational status indicators during operation 8009942 TL59 2010 01 29 This chapter describes how to identify and remedy errors and malfunctions during the operation of the safety laser scanner 10 1 In the event of faults or errors Cease operation if the cause of the malfunction has not been clearly identified Stop the machine the system or the vehicle if you cannot clearly identify or allocate the error and if you cannot safely remedy the malfunction 10 2 SICK Support If you cannot remedy an error with the help of the information provided in this chapter please contact your local SICK representative Make a note of the telephone number of your SICK subsidiary so that you or other users have this number easily at hand You will find the telephone numb
29. and warning field Protective field A Check the protective field suggested The safety laser scanner cannot calculate the safety distance necessary for your appli WARNING cation Calculate the safety distance based on the descriptions in chapter 4 Installation and mounting on page 47 Prior to commissioning the machine or vehicle check the configuration of the protective fields using the instructions in chapter 8 Commissioning on page 97 and using the checklist on page 139 3 5 2 Resolution basic response time and scanning range With the CDS you can configure the S3000 for the required application First set the resolution for application Possible resolutions are e 30 mm hand detection with smaller safety distance e 40 mm hand detection with larger safety distance e 50 mm leg detection with smaller protective field size e 0 mm leg detection with larger protective field size e 150 mm body detection Note For mobile applications a resolution of only 70 mm is required for leg detection as a lower resolution is sufficient for the detection of a human leg due to the movement of the vehicle The maximum protective field range depends on the resolution selected and the basic response time for application depends on the maximum protective field range The following tables show the values that can be configured gt Radial distance to the safety laser scanner 8009942 TL59 2010 01 29 SICK AG Industri
30. connected to a higher level device S3000 series UE100 switching amplifier or series UE1000 bus node In this case the S3000 is the slave e t is possible to connect up to four safety laser scanners to a safety controller Flexi Soft one safety laser scanner in each pair is the master the other the slave See also 3 7 further unten When the S3000 is switched on in a configured master slave system the following message appears briefly on the 7 segment display see section 8 3 on page 100 e H for host on the S3000 master e L for guest on the S3000 slave 3 6 1 Addressing the slave To unambiguously differentiate between the master device and slave device in a master slave system it is possible to define a S3000 as a Slave For this purpose a jumper is wired between the connection terminals 7 ERR and 10 A1 See section 5 1 1 Pin assignments of the I O modules on page 75 Connect this connection terminal only for a slave device that is connected to a master over EFI and that as a result uses the master s control inputs and its application diagnostic output 3 6 2 Control inputs In a master slave system the control signals for monitoring case switching are applied to the inputs on the master The slave is connected to the master via EFl and receives from the master the input information for monitoring case switching You can only connect the input signals to one safety laser scanner Distributed connection of the in
31. display of the LJ L 4Hz segment display or carry outa diagnostics with the aid of the CDS gt If necessary switch the device off and back on again At the Res_Req output Reset required gt Operate the control TT 111 Hz switch for restarting or resetting 10 4 Errors displayed by the 7 segment display This section explains the meaning of the error displays on the 7 segment display and how to respond to the messages You will find a description of the positions and symbols on the S3000 in section 3 8 Indicators and outputs on page 45 The lock out operational status In case of certain faults or an erroneous configuration the system can go into the lock out status The 7 segment display on the safety laser scanner then indicates l4F 9 8 lel lal lE Il 1 al L lal E or lu To place the device back in operation proceed as follows gt Rectify the cause of the fault as per Tab 24 gt Switch off the power supply for the S3000 wait at least 3 seconds and then switch back on the power supply Or gt Restart the safety laser scanner with the aid of the CDS 108 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Tab 24 Error displays on the Display segment display EAEE E orae 8009942 TL59 2010 01 29 Diagnostics Possible cause Power up cycle all segments are acti
32. e g to a machine or vehicle control The monitoring cases that have been configured in the safety laser scanners can be switched with the aid of the programmed logic blocks in the safety controller Flexi Soft Monitoring case switching is however also still possible at the local inputs if e g incremental encoders are used The incremental encoders must always be connected to the master Signals from the safety controller Flexi Soft can then not be processed in this arrangement For this reason the simultaneous combination of local inputs on the safety laser scanners and inputs on the safety controller is not possible 3 7 1 Addressing the slave To be able to unambiguously differentiate between the master device and the slave device in a master slave system you must define one safety laser scanner on each EFI string as the slave For this purpose a jumper is wired between the connection terminals 7 ERR and 10 A1 see section 5 1 1 Pin assignments of the I O modules on page 75 The safety controller Flexi Soft can then unambiguously identify all safety laser scanners involved and distribute and retrieve information using bit assignment See also Technical Description EFI Enhanced Function Interface SICK part no 8012621 3 7 2 EFI network topologies To connect two safety laser scanners to one of the EFI strings on a safety controller Flexi Soft there are two possibilities Series connection The two safety la
33. head with 7 m scanning range at 120 ms response time At 30 mm resolution 2 80 m At 40 mm resolution 3 80 m At 50 mm resolution 4 80 m At 70 mm resolution 7 00 m At 150 mm resolution 7 00 m Protective field of the sensor head with 7 m scanning range at 60 ms response time At 30 mm resolution 1 90 m At 40 mm resolution 2 60 m At 50 mm resolution 3 30 m At 70 mm resolution 4 70 m At 150 mm resolution 7 00 m Scan angle 190 5 to 185 Reflectivity 1 8 Several 1000 Reflectors Resolution 30 40 50 70 150 mm Angular resolution 0 50 0 25 Protective field supplement generally 100 mm necessary Supplement for retroreflectors in scan plane 200 mm at a distance of less than 1m to the protective field boundary Measurement error for measured data output up to 5 5 m and 1 8 reflectivity Systematic error 5 mm Statistical incl systematic errors at 1 c 24 mm at 2 43 mm at 3 o 62 mm at 4 o 80 mm at 5 o 99 mm Evenness of the scan field at 5 5 m 70 mm Evenness of the scan field at 7 m 88 mm 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 121 Chapter 11 122 Technical specifications Operating Instructions 3000 Minimum Typical Maximum Distance from mirror axis of rotation zero 93 mm point on the X and Y axis to the rear of the device Distance between centre of the scan plane 63
34. ms later a further voltage test 3 Then the S3000 performs a shut down test and a voltage test alternately at an interval of 120 ms Fig 89 Fig 90 and Fig 91 show the pulse durations for the individual tests SICK AG Industrial Safety Systems Germany All rights reserved 117 Chapter 11 Technical specifications Operating Instructions 3000 Fig 90 Shut down test Fig 91 Voltage test 118 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions Technical specifications Chapter 11 3000 11 4 Data sheet Tab 26 Data sheet S3000 Minimum Typical Maximum General data Laser protection class Laser class 1 according to IEC 60 825 1 as well as CDRH 21 CFR 1040 10 and 1040 11 excluded are deviations due to Laser Notice No 50 dated 24 06 2007 Enclosure rating IP 65 EN 60529 Protection class II EN 50 178 Type Type 3 EN 61496 1 Safety integrity level SIL2 IEC 61508 SILCL2 EN 62061 Category Category 3 EN ISO 13 849 1 Performance Level PLd EN ISO 13849 PFHd mean probability of a dangerous failure 76 7 x 10 per hour 20 years EN ISO 13849 Operating temperature range 10 C ee Ee Storage temperature range 25 C 70 C max 24 h Humidity taking into account the operating EN 61496 1 section 5 1 2 and 5 4 2 temperature range as well as CLC
35. of the S3000 depends on e the resolution used e the multiple sampling used e the transmission speed to external OSSDs over EFI See chapter 11 2 OSSD response times on page 115 Supplement Zp for measurement error related to reflection Avoid mounting retroreflectors at a distance of less than one meter from the boundary of the protective field With retroreflectors positioned at a distance of less than 1 m from the boundary of the protective field a supplement Zr of 200 mm must be added to the protective field SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Fig 29 Risk of reaching over mm A WARNING 8009942 TL59 2010 01 29 Installation and mounting Chapter 4 Supplement C for protection against reaching over With a protective field installed horizontally there is a risk that people may reach over the protective field and in this way reach the hazardous area before the S3000 shuts down the dangerous state For this reason the calculation of the safety distance must take into account a supplement to prevent persons from finding themselves in a hazardous situa tion by reaching over the protective field see EN ISO 13857 table 1 before the S3000 triggers The necessary supplement for the safety distance is dependent on the height of the scan plane for the protective field At low heights the supplement is larger t
36. secured against removal Are additional mechanical protective measures fitted and secured against manipulation which prevent reaching under over or around the ESPE Has the maximum stopping and or run down time of the machine been measured specified and documented at the machine and or in the machine documentation Has the ESPE been mounted such that the required safety distance from the nearest hazardous point has been achieved Are the ESPE devices correctly mounted and secured against manipulation after adjustment Are the required protective measures against electric shock in effect protection class Is the control switch for resetting the protective device ESPE or restarting the machine present and correctly installed Are the outputs of the ESPE OSSDs AS Interface Safety at Work integrated in compliance with the required PL SILCL according to EN ISO 13 849 EN 62061 and does the integration comply with the circuit diagrams Has the protective function been checked in compliance with the test notes of this documentation Are the given protective functions effective at every setting of the operating mode selector switch Are the switching elements activated by the ESPE e g contactors valves monitored Is the ESPE effective over the entire period of the dangerous state Once initiated will a dangerous state be stopped when switching the ESPE on or off and when changing the operating mode or when switching to another prot
37. signal is present that corresponds to a configured monitoring case If display 4 does not go off gt Check the cabling gt Check the configuration of the system using the CDS SICK Configuration amp Diagnostic Software Re transfer the corrected configuration to the S3000 gt The display goes off automatically once the configuration has been successfully transferred If display 5 does not go off gt Check the configuration of the system using the CDS SICK Configuration amp Diagnostic Software Re transfer the corrected configuration to the S3000 109 Chapter 10 Diagnostics Operating Instructions 3000 Display Remedying the error or JAk 110 EDM error EDM Error in control switch for restarting or resetting Velocity tolerance exceeded The difference between the velocities measured by the incremental encoders is too large Direction of movement output by the incre mental encoders is different Maximum frequency at input C exceeded The monitored maximum velocity has been exceeded Sensor head faulty I O module faulty Configuration memory in the system plug faulty A second device connected via EFI has a malfunction Overcurrent on OSSD connection 1 Short circuit to 24 V at OSSD connection 1 Short circuit to O V at OSSD connection 1 SICK AG Industrial Safety Systems Germany All rights reserved
38. the following note is required Caution use of controls adjustments or performance of procedures other than those herein Specified may result in hazardous radiation exposure During the mounting installation and usage of the S3000 observe the standards and directives applicable in your country You will find an overview of the most important regulations in section 2 6 Applicable directives and standards on page 13 The national international rules and regulations apply to the installation commissioning use and periodic technical inspections of the S3000 safety laser scanner in particular Machinery Directive 2006 42 EC Work Equipment Directive 89 655 EEC the work safety regulations safety rules other relevant health and safety regulations Manufacturers and users of the machine on which the S3000 is used are responsible for obtaining and observing all applicable safety regulations and rules e The notes in particular the test notes see chapter 8 Commissioning on page 97 in these operating instructions e g on use Mounting installation or integration into the machine controller must be observed 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 11 Chapter 2 12 Note On safety Operating Instructions S3000 Changes to the configuration of the devices can degrade the protective function After every change to the configuration you must therefore ch
39. the middle of the vehicle If this is not the case then you must define the protective field asymmetrically The CDS represents the fields as they appear in the top view on the scanner Ensure that there are supplements on the right and left of the vehicle 4 4 3 Height of the scan plane Mount the 3000 such that the scan plane is at a maximum height of 200 mm Any body lying flat on the floor will be reliably detected Tilting the protective field which will result in objects with a diameter of 200 mm not being detected is not allowed We re commend aligning the scan plane at 150 mm Protective field length set Max 272 mm SICK AG Industrial Safety Systems Germany All rights reserved 63 Chapter 4 Fig 43 Unprotected areas for mobile applications Tab 13 Unprotected areas A WARNING Installation and mounting Operating Instructions S3000 4 4 4 Methods of preventing unprotected areas When the S3000 is mounted on a plane surface there are areas in front of the mounting surface that are not covered by the safety laser scanner T I These unprotected areas become larger if you mount the S3000 using mounting kits Mounting method Size of the unprotected areas Direct mounting 109 mm With mounting kit 1 112 mm With mounting kit 1 and 2 127 mm With mounting kit 1 2 and 3 142 mm Secure the unprotected areas If the vehicle is accelerated to a maximum vel
40. the voltage range between U and O V 19 In the case of a fault the O V cable is open circuit the leakage current flows through the OSSD cable as a maximum The downstream controller must detect this status as LOW An FPLC fail safe programmable logic controller must detect this status The maximum rated load inductance is higher with lower switching sequence L Hy 20 IL 400 mA IL 500 mA 0 gt 1 s O 10 20 3 0 40 0 Make sure to limit the individual line core resistance to the downstream controller to this value to ensure that a short circuit between the outputs is safely detected Also note EN 60 204 1 When active the outputs are tested cyclically brief LOW When selecting the downstream controllers make sure that the test pulses do not result in deactivation 22 124 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 8009942 TL59 2010 01 29 Technical specifications Chapter 11 Minimum Typical Maximum Incremental encoders that can be evaluated Type Enclosure rating Supply voltage Outputs required on the incremental encoders Pulse frequency Number of pulses per cm Cable length screened Two channel rotary encoder with 90 phase offset IP 54 zay ae Push pull 100 kHz 50 10 m Configuration and diagnostics interface Communication protoc
41. used both statically and dynamically for incremental encoders A means by which the electro sensitive protective equipment ESPE monitors the state of control devices which are external to the ESPE Protective field and warning field form a pair the so called field set Defines the functionality of the S3000 Five I O modules Standard Advanced Professional Professional CMS and Remote are available A component that produces electrical pulses in proportion to a movement For these pulses various physical parameters can be derived e g velocity distance etc Two S3000 that are configured to form a master slave system using an EFI connection with the aid of the CDS The control signals for monitoring case switching are applied to the inputs on the master The slave is connected to the master via EFl and receives from the master the input information for local monitoring case switching A field set if necessary a simultaneous field set is allocated to a monitoring case Monitoring case switching is performed using the control inputs In this way the S3000 can be adapted to the operating mode of the machine or plant that it monitors The OSSD output is the switching output on the S3000 This is a semiconductor output and is periodically tested for correct function The S3000 has two OSSD outputs that operate in parallel for safety reasons these must be evaluated using two channels The protective field secures the hazardous area
42. while the S3000 monitors the restarting of the machine Fig 8 Interior protection 20 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Chapter 3 Product description Operating Instructions 3000 Hazardous point protection vertical protection The S3000 can also be used vertically Mounting in this way requires less space on the machine or plant Hazardous point protection is necessary if the operator is near the dangerous state of the machine Hand protection must be realised to protect the hazardous point Fig 9 Protecting hazardous points S t O G CC Eo SS Sw gq ao 3 Z Le S S O O Access protection vertical protection You can also use the S3000 vertically for access protection Access protection can be used when the access to the machine can be defined by physical means With access pro tection the S3000 detects the entry of a person Fig 10 Access protection Vaaa Vaa TTT L7 KKAAKAKAAAAAAAAAAAA RNY ZINA HAAN 6a on AYA RE ISS Vf EAA YOO N AN ENN NASI A AN AN NAN AKAN AN 42S NEE aua SS DALLA NAN a e
43. who have read them As a rule these are specialist personnel from the ESPE manufacturer or also those persons who have been appropriately trained at the ESPE manufacturer are primarily involved in checking ESPE and are allocated the task by the organisation operating the ESPE 2 2 Device applications The S3000 safety laser scanner is used to protect persons and plant It is intended to be used to monitor hazardous areas indoors The S3000 is not intended for outdoor use The S3000 cannot provide protection from flying parts or from emitted radiation The S3000 is only intended for use in industrial environments When used in residential areas it can cause radio interferences The device is a Type 3 ESPE as defined by EN 61496 1 and CLC TS 61496 2 and is therefore allowed for use with controls in category 3 PL qd according to EN ISO 13 849 1 and SIL2 according to IEC 61508 The S3000 is suitable for e hazardous area protection e hazardous point protection e access protection e vehicle protection Depending on the application other protective devices and measures may be required in addition to the safety laser scanner PL ecan be achieved using additional devices e g by using special actuators and a safety controller Flexi Soft However an exact analysis of the performance levels by a safety specialist with the aid of the SISTEMA software is always necessary SICK AG Industrial Safety Systems Germany All righ
44. with Static inputs Note Application and connection diagra ms Operating Instructions 3000 6 4 6 Protective field switching between two S3000 with static inputs 3000 Advanced with S3000 Advanced in master slave conjunction with relays con tactors operating mode without restart interlock with external device monitoring pro tective field switching by means of control input A In A and control input B In B on separate OSSD pairs Simultaneous monitoring If you use two S3000 Advanced or two S3000 Professional in one application then you can only connect the input signals to one safety laser scanner Distributed connection of the input signals to two safety laser scanners is not possible 92 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Fig 78 Connection diagram for protective field switching between two S3000 with static and dynamic inputs Note 8009942 TL59 2010 01 29 Application and connection diagrams Chapter 6 6 4 7 Protective field switching between two S3000 with static and dynamic inputs S3000 Professional and Remote in master slave conjunction with relays contactors operating mode without restart interlock with external device monitoring direction of travel dependent dynamic protective field switching by means of B1 and B2 as well as Static protective field switching by means of the control inputs A In A and B I
45. with 9 unscreened cores 5 10 or 20 m long cable outlet on the top e SXOA B1305B SXOA B1310B and SXOA B1320B for S3000 Advanced with 13 unscreened cores 5 10 or 20 m long cable outlet on the top e SXOA B1305D and SXOA B1310D for S3000 Professional with static and dynamic inputs with 13 unscreened cores 5or 10 m long with 3 M12 cable entries for incremental encoders cable outlet on the top e SXOA B1705B SXOA B1710B and SXOA B1720B for S3000 Professional mit static inputs with 17 unscreened cores 5 10 or 20 m long cable outlet on the top SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Tab 17 Pin assignment pre assembled system plug Note 8009942 TL59 2010 01 29 Electrical installation Chapter 5 SX0A B0905B SX0A B0910B SX0A B0920B SX0A B1305B SX0A B1310B SX0A B1320B SX0A B1305D SX0A B1310D SX0A B1705B os oy po X X X X r e we x 1o n 2 fa o wien 3 ia a 19 Diermed co wntereey 2 _ conce 0 wem 23 pza we J Number of top mounted cable glands cable entries to the rear sealed with blanking plugs i a ma ES EA Es ar Ea Ea Ea rs Ea Ea Disconnect all cores from the system plug that are not necessary for the related application In this way you will prevent possible interference SICK AG Industrial Safety Systems Germany All righ
46. 00 baud 125 kbaud 250 kbaud 500 kbaud a ae Yes 2 V 0 2 V 250 mA 29 V 29 V 115 Q 120 Q Twisted pairs with copper braid screen 80 Q 100 Q 115 Q m Yes Twisted pairs with copper braid screen cable diameter lt 6 8 mm 1 x 2 x 0 22 mm 8009942 TL59 2010 01 29 Operating Instructions Technical specifications Chapter 11 3000 11 5 EFI status information and control commands If devices are connected together via EFI EFI status information and control commands are exchanged Tab 27 and Tab 28 shows the status information that can be retrieved and the possible control commands for the S3000 Note The information in square brackets reflects the names used in the CDS and in the Flexi Soft Designer Tab 27 Status information Status information Meaning effect of the S3000 Data from the S3000 1 OSSD on OSSD e Logical 1 if the internal OSSD of the S3000 is Switched on green e Logical O if the OSSD of the S3000 is switched off red Warning field unoccupied WF LED e Logical 1 if the warning field for the is S3000 unoccupied Contamination Weak e Logical 1 on contamination of the front screen Reset required Res_ Req e Logical 1 if reset required Reset button pressed Res Pressed e Logical 1 if the reset button is pressed on the I O error I O Error e Logical O if there is no error on the S3000 SS e Logical 1 if there is an error on the S3000 Control input A1 In A1 e
47. 111111 FILS ALIS NNNNNNNNNNNNNNNNN Z H GIGTAAAET TAA STATI TIT TATI ISIS IT 32 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 A WARNING Q oc Ns D m in Notes 8009942 TL59 2010 01 29 Product description Chapter 3 3 5 4 Internal or external OSSDs On a system with two safety laser scanners S3000 or on an S3000 that is connected to a switching amplifier or a bus node series UE1OO or UELOOO you can define which output is switched by the protective field or the protective fields e Internal OSSDs Defines that the protective field or the protective fields switch the OSSDs on S3000 e External OSSDs The S3000 transmits the status of the field sets protective field warning field over the EFl The OSSDs on another device connected via the EFI have switched 3000 connected The OSSDs on the second S3000 are switched Switching amplifier connected UE100 series The OSSDs on the switching device are switched Bus node connected UE1000 series Using the bus node the information is passed to an FPLC that must shutdown the dangerous state Only connect the OSSDs to a single subsequent switching element Each output signal switching device OSSD is only allowed to be connected to one switch ing element e g relay or contactor If several switching elements are required
48. 3 Accessories spare parts on page 133 Notes The front screen on the S3000 is an optical part that must not be contaminated or scratched e The front screen is only allowed to be replaced by specialist personnel in a dust and dirt free environment e Never replace the front screen during operation as dust particles could enter the device e t is imperative that you avoid contamination of the inside of the front screen e g with fingerprints 102 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions Care and maintenance Chapter 9 3000 e Do not use any additional sealant for sealing the front screen e g silicon as the vapours produced may damage the optics e Mount the front screen as per the following instructions to ensure that the housing is sealed to IP 65 Replacement of the front screen gt Disconnect the system plug and remove the S3000 gt Take the S3000 to a clean place office repair shop or similar gt First clean the outside of the S3000 This prevents foreign bodies entering the device when it is opened gt Undo the fixing screws to for the front screen Fig 83 Removing the fixing screws for the front screen gt Now remove the old front screen and the old rubber seal gt Remove any dirt from the seal groove and the mating face on the sensor head For this purpose if possible use a plastic cleaner that does
49. 300 mm No external effects due to Larger supplement C Inclination of the scanner plane dazzle crawling beneath low Hp amp Hs not possible Scanner high Hs gt 300 mm Lower protective field Danger of crawling Inclination of the scanner plane supplement C beneath at the front and low Hp amp Hs side Scanner low Hs lt 300 mm Lower protective field Danger of crawling Inclination of the scanner plane supplement C beneath at the front high Hp gt Hs external effect due to dazzle possible Hp Detection height Hs Scanner mounting height 52 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Fig 31 Relationship between resolution and protective field mounting height A WARNING 8009942 TL59 2010 01 29 Installation and mounting Chapter 4 Height of the scan plane at 70 mm resolution Due to the radial sampling of the protective field the optical resolution will be lower the further away you get from the scanner If you choose a resolution of 70 mm in the CDS for hazardous area protection a human leg may in certain circumstances not be detected The reason in this case would be that the beams miss the ankle on the left and right If you mount the S3000 higher the scan plane is at fibula height and the leg is also detec ted with an object resolution of 70 mm Prevent the possibility of crawling beneath th
50. 5 m cable length 9 cores cable outlet at rear one M20 cable gland and one M13 blanking plug SXOA BO910B_ Pre assembled 10 m cable length 9 cores one M20 cable gland and one M13 blanking plug 2023797 Description Part number SXOA BO920B Pre assembled 20 m cable length 9 cores one M20 cable gland and one M13 blanking plug SXOA B1305B_ Pre assembled 5 m cable length 13 cores one M20 cable gland and one M13 blanking plug SXOA B1310B Pre assembled 10 m cable length 13 cores one M20 cable gland and one M13 blanking plug SXOA B1320B Pre assembled 20 m cable length 13 cores one M20 cable gland and one M13 blanking plug SXOA B1705B_ Pre assembled 5 m cable length 17 cores one M20 cable gland and one M13 blanking plug SXOA B1710B Pre assembled 10 m cable length 17 cores one M20 cable gland and one M13 blanking plug SXOA B1720B Pre assembled 20 m cable length 17 cores one M20 cable gland and one M13 blanking plug SXOA B1305D Pre assembled 5 m cable length 13 cores one M20 cable gland three M12 blanking plugs 2 EMC proof cable glands SXOA B1310D Pre assembled 10 m cable length 13 cores one M20 cable gland three M12 blanking plugs 2 EMC proof cable glands 12 3 5 Service cable Tab 34 Part numbers Part service cables Service cable 2 m Connection cable between the serial interface of 6021195 the PC and the configuration interface M8 x 4 pin D Sub 9 pin approx 2
51. 59 2010 01 29 Operating Instructions 3000 Fig 34 Form of the recess Important Notes 8009942 TL59 2010 01 29 Installation and mounting Chapter 4 Mounting in a recess gt Design the recess to be sufficiently deep enough that it completely covers the area not protected by the safety laser scanner Fig 33 and such that standing in an unscanned area is not possible gt Prevent crawling beneath the recess by limiting the height of the recess such that nobody can crawl beneath 4 2 Stationary vertical operation for access protection Access protection can be used when the access to the machine can be defined by physical means For access protection the S3000 detects the entry of an entire body e To ensure adequate access protection a response time of lt 90 ms and a resolution of 150 mm or finer is required e To protect the protective device against inadvertent adjustment or manipulation you must use the contour of the surrounding area as a reference for the S3000 see chap ter 3 5 3 Using the contour as a reference on page 31 SICK AG Industrial Safety Systems Germany All rights reserved 55 Operating Instructions Installation and mounting Chapter 4 3000 Safety distance 4 2 1 For access protection a safety distance S must be maintained between protective field and hazardous area This safety distance ensures that the hazardous point can only be reached after the dan
52. 8 1 6 SV IMIOOIS US CG ceo tories cca fs auSantananncit a a a 9 2 Onsale yenu a a a E a EE 10 Pa SPeClaliISUPerSONN Okai a a aa aa a 10 2 2 DEVICE ADPIICAUONS uaircan araa a A a a ea 10 2 3 OPC CUS Caesars seed Stas datsatue T S estou eavandeueatetaaseetannees 11 2 4 General safety notes and protective Measures cccccseseeeceeseeeseeeeeesaeeeeeeees 11 2 5 ENVIFORIM Clikal DFOLCCTIOM saraila A a 12 2 6 Applicable directives ANd StANGAIS cccesecceseecsseeseseeecseeeceeetaeeeseueeseaeessaaeess 13 3 Product description saietesecentsatensietcass cstaaueessactuaseuadnuewsn ects asunaduuusaeteasuuadhecduieetesasensasteasseentes 14 3 1 Special Tatul S hesia e a ar a a aa 14 3 2 PUNC UO coore enn N E E E N 14 3 2 1 Principles OF OD CATON anses a a E a E 15 3 2 2 Field set comprising of protective field and warning field 16 3 2 3 WIG MITOTINS CASES veselics scmecnscdatrincs a Saveegeiesntewucnaest 17 3 2 4 DEVICE COMPONENILS sacicacaies steers ca a a a EE caus 17 3 3 POON CAUIO IS A A E AT T E E PE Mee univ T E E E E 18 3 321 Stationary applications soisiu aia 18 3 3 2 VIG DIIESQ DOIG AIO IS arinean N 22 33 0 Other applications not for personnel ProtectiOn ccccseceeeeeeees 22 3 4 S90 OO VI GAS osactsscsaswa atin aaeecancuarced asa taloeceaansven E a 24 3 4 1 Possible applications for the S3000 variants ccccceeeeseeseeneeeees 26 3 5 cConngeuraple TUnNCTIONS eesriie e r 2 3 0 1 FIOO SOIS seccettasveccicn
53. 9 Product description Chapter 3 3 2 1 Principles of operation The S3000 is an optical sensor that scans its surroundings in two dimensions using infrared laser beams It is used to monitor a hazardous area on a machine or a vehicle The S3000 works on the principle of time of flight measurement It sends out very short pulses of light S At the same time an electronic stopwatch is started When the light is incident on an object it is reflected and received by the safety laser scanner E From the time between sending and reception At the S3000 calculates the distance to the object In the S3000 there is also a mirror rotating at constant speed that deflects the light pulses such that they cover an arc of 190 By determining the angle of rotation of the mirror the S3000 determines the direction of the object From the measured distance and the direction of the object the safety laser scanner de termines the exact position of the object ZI gt LH ey 4 rs nt 9 7K The S3000 uses light pulses precisely radiated in specific directions Thus the laser scanner does not continuously cover the area to be monitored In this way resolutions of between 30 mm and 150 mm are achieved SICK AG Industrial Safety Systems Germany All rights reserved 15 Chapter 3 Fig 3 Protective field and warning field Product description Operating Instructions 3000 Due to its active scanning principle t
54. 97 4100 1800 33 48 02 tollfree E Mail sales sick com au Belgium Luxembourg Phone 32 0 2 466 55 66 E Mail info sick be Brasil Phone 55 11 3215 4900 E Mail sac sick com br Ceska Republika Phone 420 2 57 91 18 50 E Mail sick sick cz China Phone 852 2763 6966 E Mail ghk sick com hk Danmark Phone 45 45 82 64 00 E Mail sick sick dk Deutschland Phone 49 211 5301 301 E Mail kundenservice sick de Espana Phone 34 93 480 31 00 E Mail info sick es France Phone 33 1 64 62 35 00 E Mail info sick fr Great Britain Phone 44 0 1727 831121 E Mail info sick co uk India Phone 91 22 4033 8333 E Mail info sick india com Israel Phone 972 4 999 0590 E Mail info sick sensors com Italia Phone 39 02 27 43 41 E Mail info sick it Japan Phone 81 0 3 3358 1341 E Mail Support sick jp Nederlands Phone 31 0 30 229 25 44 E Mail info sick nl Norge Phone 47 67 81 50 00 E Mail austefjord sick no SICK AG Waldkirch Germany www sick com Osterreich Phone 43 0 22 36 62 28 8 0 E Mail office sick at Polska Phone 48 22 837 40 50 E Mail info sick pl Republic of Korea Phone 82 2 786 6321 4 E Mail kang sickkorea net Republika Slovenija Phone 386 0 1 47 69 990 E Mail office sick si Romania Phone 40 356 171 120 E Mail office sick ro Russia Phone 7 495 775 05 34 E Mail info sick automation ru Schweiz Phone 41 41 619 29 39 E Mail contact sick ch Singapore Phone 65 6744 3732
55. AALRAAAALAALA KAARAAAAAAAALALALALAS JT KADAAAAAAAAAAAAAAAAS AN LTT KAKAAAAAAABAAAAAA AA A A A A A A A A A A A A AAS TT TTL EEE EE ITLL ERO OOOO RXXXX KX UX Xe TY LISI POA TY J pity VV VV VV ae ae amp WORee CECE Ae ANVIL A N TELAT TTL LTTE HF LIISIS A EZAN monitoring case 2 ILII II ILII IN ZH N CEE fe ZN L f f EN i i WZ H e LR LLULLU CLS CAAA SN N LAA VA AY YAW AYA AAA A AAA SAS EBUESEE et Douue a CAS Z N Protective field and warning SSN tohe LAV VA AA AW AA AAA NAAN OONN w Protective field and warning field monitoring case 1 Fig 7 Hazardous area protection with multiple monitored areas 19 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Chapter 3 Prod uct description Operating Instructions 3000 Interior protection On large machines the S3000 safety laser scanner can be used to protect the interior The machine can only be restarted if the S3000 does not detect any object in the protective field This is particularly important for interiors that can only be seen with difficulty from the outside or cannot be seen at all In this application the S3000 only has a secondary protective function The primary protective function that stops the dangerous movement is provided in the example by a light curtain
56. Cable entries on the rear Depending on the application use suitable cable entries on the top or rear For the EFI cables you must choose EMC proof cable glands see 12 3 6 Self assembly connecting cables on page 135 6 12 mm e System cables Supply voltage outputs static inputs M12 only if supplied 3 6 5 mm e Control switch for restart or reset e Incremental encoder e RS 422 data cables e EFI Use the following wire cross sections for the individual connections System cables supply 9 17 cores voltage outputs static 0 5 1 mm inputs Incremental encoder 4x 0 25 mm Control switch for restart or 2 x 0 25 mm2 reset RS 422 data cables 4 x 0 25 mm2 If you do not want to assemble the system plug yourself you will find suitable cables in the ordering information see chapter 12 3 6 Self assembly connecting cables on page 135 SICK AG Industrial Safety Systems Germany All rights reserved 19 Chapter 5 80 Electrical installation Operating Instructions 3000 5 3 Pre assembled system plugs 5 3 1 Pre assembled system plugs with flying leads To connect the S3000 variants the following pre assembled system plugs are available see also chapter 12 3 4 System plug on page 134 e SXOA BO905G for S3000 Standard and S3000 Remote with 9 unscreened cores 5m long cable outlet on the bottom e SXOA BO905B SXOA BO910B and SXOA BO920B for S3000 Standard and S3000 Remote
57. KKI KIII IXX aAA K KX XX 7 YYY SAN d L LAA pa Ea pa at pa LH pa LA Ea OK x ie V a 1 USTA v n AAAA Le Ny XXXXXXXXX YYYVYVYVYVY Y Be A a A e m l g A For a horizontally mounted stationary application determine e the protective field size to observe the necessary safety distance e the height of the scan plane e the restart behaviour e measures to protect areas not covered by the S3000 Once you have defined the protective field size mark the boundaries of the protective field on the floor This avoids inadvertent entrance into the protective field and makes it possible to subsequently check the shape of the protective field 48 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Note A WARNING Recommendation 8009942 TL59 2010 01 29 Installation and mounting Chapter 4 4 1 1 Protective field size The protective field must be so configured that a safety distance S to the hazardous area is maintained This safety distance ensures that the hazardous point can only be reached after the dangerous state of the machine has been completely stopped If you are using an S3000 Advanced Professional or Remote
58. Logical 1 if the connection of control input A1 is HIGH Note The control inputs on the S3000 are used to switch the monitoring cases on the S3000 Control input A2 In A2 e Logical 1 if the connection of control input A2 is HIGH Control input B1 In B1 e Logical 1 if the connection of control input B1 is HIGH Control input B2 In B2 e Logical 1 if the connection of control input B2 is HIGH Control input C1 In C1 e Logical 1 if the connection of control input C1 is HIGH Control input C2 In C2 e Logical 1 if the connection of control input C2 is HIGH Control input D1 In D1 e Logical 1 if the connection of control input D1 is HIGH Control input D2 In D2 e Logical 1 if the connection of control input D2 is HIGH Allocated protective field e Logical 1 if the active allocated protective field unoccupied PF is unoccupied Allocated warning field unoccupied e Logical 1 if the active allocated warning field is WF unoccupied Simultaneous protective field e Logical 1 if the simultaneously monitored unoccupied Sim PF protective field is unoccupied Simultaneous warning field e Logical 1 if the simultaneously monitored unoccupied Sim WF warning field is unoccupied 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 127 Chapter 11 Technical specifications Operating Instructions 3000 Tab 28 Control features on Control feature Meaning effect the S3000 D
59. O OSSDs activated no object in protective field 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 45 Chapter 3 Prod uct description Operating Instructions 3000 3 8 2 Outputs Using the outputs on the S3000 you shutdown the dangerous state on a machine a plant or a vehicle and evaluate the operational status of the S3000 The S3000 has the follow ing outputs e OSSDs e warning field e application diagnostic output contamination of the front screen error e reset required The outputs are brought out at the system plug see chapter 5 1 System connection on page 75 Note All outputs are only allowed to be used for the purpose specified Note that the signals at the application diagnostic outputs for warning field contamination of the front screen error and reset necessary are not safe For this reason the warning field is not allowed to be used for tasks related to personnel protection 46 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Installation and mounting Chapter 4 Installation and mounting A WARNING Notes 8009942 TL59 2010 01 29 This chapter describes the preparation and completion of the mounting of the S3000 safety laser scanner Mounting requires four steps e definition of the application and the necessary mounting location for the laser scann
60. O module with one hand at the recess for the connector to the system plug gt With the other hand take hold of the I O module at the dismantling aid on the underside of the device gt Pull out the I O module parallel to the mounting shaft gt Remove any contamination from the sealing surface and the mating surface for the sensor head For this purpose if possible use a plastic cleaner that does not leave residues see section 12 3 Accessories spare parts on page 133 gt Remove the I O module from the packaging ensure that you take adequate ESD protection measures during this process gt Check the surfaces for cleanliness and the seal for correct seating gt Insert the I O module in the mounting shaft parallel to the rear of the sensor head During this process use the three surrounding sides of the shaft for orientation gt Guide the I O module along these surfaces to the connector During this process slide the I O module parallel to the rear of the sensor avoid tilting The I O module can be connected without the need to apply force gt When the I O module is flat against the rear of the sensor head distance approx 1 mm tighten the screws in stages diagonally to 10 to 12 Nm SICK AG Industrial Safety Systems Germany All rights reserved 105 Chapter 9 Care and maintenance Operating Instructions 3000 Re commissioning the S3000 gt Correctly re mount the S3000 see chapter 4 Installation
61. OO1 Description Flexi Classic main unit Flexi Classic extension unit Flexi Classic input expansion unit Flexi Soft CPUO main unit Double layer spring terminals Flexi Soft CPU1 main unit 2 EFI connections Double layer spring terminals Flexi Soft XTIO extension unit 8 inputs 4 outputs Double layer spring terminals Flexi Soft XTDI input expansion unit 8 inputs double layer spring terminals Flexi Soft system plug 12 3 10 Network solutions Part UE4140 UE1140 UE1840 UE1940 UE4740 UE4155 UE4455 UE4457 UE4215 Description EFI gateway PROFIsafe EFI gateway PROFIBUS EFI gateway Ethernet TCP IP EFI gateway CANopen EFI gateway PROFINET IO PROFIsafe PROFIBUS bus node DeviceNet bus node Safety remote controller ASi Safety at Work bus node 12 3 11 SDL connecting cables Part SDL connection cable 2 5 m SDL connection cable 5 m SDL connection cable 10 m SDL connection cable 15 m Description Screened connecting cable for the connection of the S3000 safety laser scanner wire cross section 6 x 0 75 mm plug straight stripped Operating Instructions S3000 Part number 6026136 6032470 6026139 1043783 1043784 1044125 1044124 1043700 Part number 1029098 1029099 1029100 1040397 1046978 1024057 1028306 1028307 1025687 Part number 2029337 2029338 2029339 2029340
62. OOOOB for S3000 Standard S3000 Advanced and S3000 Remote 1 cable entry without M12 cable gland blanking plug 1 cable entry with M20 cable gland 2 blanking plugs for the unused outlets e system plug SXOA AOOOOD for S3000 Professional 3 cable entries without M12 cable gland blanking plugs 1 cable entry with M20 cable gland 4 blanking plugs for the unused outlets You can also purchase the S3000 with pre assembled system plug with various cable lengths see chapter 5 3 Pre assembled system plugs on page 80 and chapter 12 3 4 System plug on page 134 The length of the spare cable should be such that the system plug cannot inadvertently be plugged into a neighbouring S3000 From experience 20 to 30 cm spare cable at the scanner have proven to adequate In this way you avoid the inadvertent connection of the system plug to a neighbouring S3000 and operation of an S3000 with an incorrect configuration The spare cable enables you to change the S3000 with ease if necessary Cable entries on the top Cable entries on the rear 78 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Fig 60 System plug SXOA AOOOOD for S3000 Professional Tab 15 Use the cable entries supplied Tab 16 Recommended wire cross sections Recommendation 8009942 TL59 2010 01 29 Electrical installation Chapter 5 Cable entries on the top
63. OPERATING INSTRUCTIONS al f h y 51 01 01 8 Safety Laser Scanner A Stocked Distributed and Supported by GENSORS INCORPORATE 507 Kelsey Street Delano MN 55328 Phone 763 972 1040 Fax 763 972 1041 Toll Free 888 920 0939 Sensorsincorporated com SICK Sensor Intelligence Operating Instructions 3000 This document is protected by the law of copyright whereby all rights established therein remain with the com pany SICK AG Reproduction of this document or parts of this document is only permissible within the limits of the legal determination of Copyright Law Alteration or abridgement of the document is not permitted without the explicit written approval of the company SICK AG QUALITY SYSTEM e cL YL Jus certified by DQS according to DIN EN ISO 9001 Reg No 462 03 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions List of cCoO nte nts S3000 List of contents T About this COCUIMICIN arisan a a aA a a aA 7 1 1 FUNCHONMOFIHIS GOC UMON zrna aaa a a T 1 2 Ta 2k 21 6 0 eea a r E T 1 3 SSC OG cite cree etcnsne heise a etree eee Rent a a T 1 4 Bep Or IMIONIMA OM csecscccScennsion tacccedtepacian caceteSteasaenctenstacasadrareceameasascSvenecuaneeaatiee 8 1 5 PDD CVIGUIO INS cesrasteviarss casas nates cscs tacasageenateonstacsesaieeatausuaes saree novenaanesscanean ees ernonsaeee
64. PUtS c cccceseeeeees 90 6 4 4 Protective field switching with four Static iNPUTS cccceeeeeeeees 91 6 4 5 Protective field switching with static and dynamic inputs 91 6 4 6 Protective field switching between two S3000 with static BS ETE etre R E E A ETE E TE E R oatinean ate 92 6 4 7 Protective field switching between two S3000 with static ana aynamic WADULS 2s encctececcsce se a e aei 93 6 4 8 Protective field switching between an S3000 and an S300 with static and dynamic INPUtS cccsececsseeeeeseeeceeseeseeesseeeeaeeeees 94 6 4 9 Protective field switching with a Flexi Soft safety controller 95 Configura ON a scduceousrneddeusstagdersunscecuues ieassausaubecseussvedeessuivedvedsduans 96 7 1 Defaut delven StAUUS asee sitiencusbetansdvedenunncbsesnocaadeatccumutousients 96 1 2 Preparation or Ihe CONTMGUTATION seinte a couture 96 COMMISSIONING siccssaccscccecscaasscacnissiacacsvavtastancealevcucsuasususpazecssavedsnartecasadwenssvuaussaubedsueusctauuneue 97 8 1 LAT COMMISSIONING ersccc sseneteinc tere a a 97 8 1 1 Power Up SCOUCII CC incl cnnoncadcuaniontisawennnedeanuouineausarioeatrseanceestrasansonannewas 97 8 2 OS Ue Oe Siasia a E Saameoaneenteeaiee 98 8 2 1 PFE COMMISSIONING LOSES sicrie ai aiad eaii 98 8 2 2 Regular inspection of the protective device by qualified DEONNE aan a a a a Ose Gece oaeeee 98 8 2 3 Daily testing of the protective device by a specialist or AULMOMSEE DETSONME
65. S3000 correctly switches the OSSDs as soon as there is an object in the protective field This test should be performed along all protective field boundaries as per the specific regulations for the application see chapter 8 2 Test notes on page 98 8 1 1 Power up sequence After power up the S3000 runs through the power up cycle During the power up cycle the segment display indicates the device status During the initial commissioning of an S3000 the following indications are possible n E display Step Display Meaning uring and after the power up sequence on initial 1 P O LIL Power up cycle testing the 7 segment display All commissioning tI El LJ segments are activated sequentially 2 Power up cycle during initial commissioning device in configuration mode Other display Safety lock activated Malfunction in external con ditions or in the device itself See chapter 10 4 Er rors displayed by the segment display on page 108 Tab 19 LED indication after Meaning the power up sequence Power up cycle step 1 Power up cycle step 2 Power up cycle step 3 Device status Waiting for configura tion or Object in the protective field OSSDs deactivated Other display Safety lock activated Malfunction in the external conditions or in the device itself see chapter 10 3 Indi cations and error messages on page 107 Note The duration of power up depends on t
66. TS 61496 3 section 5 4 2 Vibration EN 61496 1 section 5 1 2 and 5 4 4 1 as well as CLC TS 61496 3 section 5 4 4 2 Frequency range 10 Hz 150 Hz Amplitude 0 35 mmor5g Shock resistance Single shock 15 g 11 ms EN 60 0068 2 27 Continuous shock 10 g 16 ms EN 61496 1 section 5 1 2 and 5 4 4 2 as well as CLC TS 61496 3 section 5 4 4 2 9 Safety extra low voltage SELV PELV 19 For detailed information on the exact design of your machine system please contact your local SICK representative 1 PL ecan be achieved using additional devices e g by using special actuators and a safety controller Flexi Soft However an exact analysis of the performance levels by a safety specialist with the aid of the SISTEMA software is always necessary 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 119 Chapter 11 120 Technical specifications Sender Wavelength Divergence of the collimated beam Pulse duration Average output power Size of light spot at the front screen Size of light spot at 4 0 m scanning range Size of light spot at 5 5 m scanning range Size of light spot at 7 0 m scanning range Housing Material Colour Operating Instructions S3000 Minimum Typical Maximum Pulsed laser diode 880 nm 905 nm 935 nm 2 5 mrad 3 1 ns 562 uW 12 mm 23 mm 2 mm 32 mm Aluminium die cast RAL 1021 rape yellow Front screen Material Surface finish Polycarbonate
67. WARNING Note Notes 8009942 TL59 2010 01 29 Care and maintenance Chapter 9 9 3 Replacing the I O module Switch the entire machine system off line While you are replacing the I O module the plant may start inadvertently gt As a matter of principle always isolate the machine from the power supply during all work on the machine and safety laser scanner When the I O module is dismantled advanced electronic components are accessible Protect these from electrostatic discharge contamination and moisture gt If possible use anti static floor mats and workbench covers gt When working on the S3000 touch a bare metal surface from time to time to discharge static charging of your body gt Only remove the components for the S3000 from their anti static packing immediately prior to installation gt Note that no liability can be accepted for damage caused by electrostatic discharge e The I O module is only allowed to be replaced by specialist personnel in a clean environ ment e Mount the I O module as per the following instructions to ensure that the housing is sealed to IP 65 Replacing the I O module gt Disconnect the system plug and remove the S3000 gt Take the S3000 to a clean place office repair shop or similar gt First clean the outside of the S3000 This prevents foreign bodies entering the device when it is opened gt Undo the fixing screws for the I O module gt Take hold of the I
68. a Ensure that the person who operates the control switch has a full view of the hazardous area SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 A WARNING Note A WARNING Tab 6 Permissible configu ration of the restart interlock 8009942 TL59 2010 01 29 Product description Chapter 3 Restart delay On the S3000 instead of a restart interlock you can configure a restart delay of 2 to 60 seconds This enables the machine or the vehicle to start automatically when the protective field becomes clear and the set time has elapsed It is not possible to combine restart interlock and restart delay It is imperative that you configure the S3000 with restart interlock if the protective field can be left to approach the hazardous point and if a person cannot be detected at every point in the hazard area for the S3000 Restart interlock is imperative if the protective field can be left to approach the hazardous point If this is the case and you deactivate both the restart interlock on the S3000 and the restart interlock on the machine you will place the operators at serious risk Check if necessary whether it is possible to prevent the protective field from being left to approach the hazard point by design measures see chapter 4 1 2 Measures to protect areas not covered by the S3000 The S3000 cannot differentiate between a contaminated fr
69. a maximum resolution of 30 mm Never use the S3000 for applications in which finger protection is required Due to the maximum resolution of 30 mm the S3000 is not suitable for finger protection e To protect the protective device against unadvertent adjustment or manipulation you must use the contour of the surroundings as a reference for the S3000 see chap ter 3 5 3 Using the contour as a reference on page 31 4 3 1 Safety distance For hazardous point protection a safety distance must be observed between protective field and hazardous point This safety distance ensures that the hazardous point can only be reached after the dangerous state of the machine has been completely stopped You can operate the S3000 with 30 mm or 40 mm resolution for hazardous point protec tion At each resolution you can choose a response time between 60 ms and 120 ms due to the proximity of the hazardous point in the majority of cases only the shorter response time can be used The maximum protective field range and the minimum distance to the hazardous point is given by the resolution and the response time SICK AG Industrial Safety Systems Germany All rights reserved 57 Chapter 4 A WARNING Fig 36 Safety distance to the hazardous area 58 Installation and mounting Operating Instructions S3000 e f you choose 30 mm resolution the protective field that can be configured is smaller for smaller hazardous points to b
70. age manipulation etc gt Switch on the machine plant gt Watch the LEDs on each S3000 gt If at least one LED is not permanently lit when the machine plant is switched on it is to be assumed that there is a fault in the machine or plant In this case the machine must be shut down immediately and checked by a specialist gt Deliberately obstruct the protective field without risk to any personnel while the machine is running in order to test the effectiveness of the entire system The LEDs of the S3000 device must change from green to red and the hazardous move ment must stop immediately If the S3000 with the protective field that you are inter rupting switches the OSSDs on another S3000 or the OSSDs on an interface of the sens Control series via EFI then on this device the LEDs must change from green to red and the dangerous movement on the machine or plant connected must come to an immediate stop Repeat this test at different points in the danger area and on all S3000 devices If you discover any non conformance of this function the machine plant must be shut down immediately and checked by a specialist gt For stationary applications check that the danger area marked out on the floor matches the shape of the protective field stored in the S3000 and that any gaps are protected by additional protective measures In the case of mobile applications check that the moving vehicle actually stops at the field limits which are set i
71. ailability of your vehicle 4 5 Timing for monitoring case switching If you switch between several monitoring cases along with the safety distance to the dan gerous State there is a further safety relevant aspect that you must address If you can switch within 10 or 20 ms the chosen protective field is available within the re sponse time of the S3000 For this reason you can initiate the switching at the time at which you actually want to switch from one monitoring case to the other However you must advance the timing of the switching if you e have entered an input delay for your switching method see section Input delay on page 39 e use external inputs e g the inputs on another S3000 e control external OSSDs instead of the internal OSSDs e g the OSSDs on another S3000 via EFI SICK AG Industrial Safety Systems Germany All rights reserved 65 Chapter 4 Fig 45 Advancement for the switch timing 66 A WARNING Note Installation and mounting Operating Instructions S3000 The following diagram shows the relationships e f the input conditions are present at the control inputs within 10 or 20 ms cf the timing for the switching tur does not need to be advanced e f an input delay for the control inputs needs to be taken into account cf the timing for the switching turvz2 must be advanced by the input delay e If the inputs on a different device are used via EFI th
72. al Safety Systems Germany All rights reserved 29 Chapter 3 Prod uct description Operating Instructions 3000 ap 2 Moma protse ppt sensor head Stationary a Te Ete Tard cande media nedve Application sensor head Stationary Pe Pe OE Tab 5 Maximum protective fele ange lone rande lt encor Application 120 ms basic response time head Stationary LF 30 mm hand detection 2 80 m 40 mm hand detection 3 80 m 50 mm leg detection 4 80 m 70 mm leg detection 1 00 m 150 mm body detection 7 00 m Moe 70 mm leg detection 1 00 m Note You may need to add supplements to the basic response time due to multiple sampling and data transmission over EFI see chapter 11 2 OSSD response times on page 115 30 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions Prod uct description Chapter 3 3000 3 5 3 Using the contour as a reference In addition to the protective field the S3000 can also monitor a contour e g the floor in vertical applications or the walls in horizontal applications Fig 19 Schematic diagram of contour as reference yo For contour monitoring you define a contour segment The contour segment comprises a positive and a negative tolerance band The OSSDs on the S3000 switch to the OFF state if e there is an object in the protective field e the room contour changes by more than the tolerance band in the contou
73. al interference between several scanners is unlikely To completely exclude erroneous switching you must mount the scanners as shown in the following examples Note In any circumstance observe prEN ISO 13 855 Use mounting kits 1 to 3 to adjust the scanners to different angles See chapter 12 3 3 Mounting kits on page 133 The beam path for the safety laser scanners can be checked using the Scanfinder LS70b part no 6020756 12 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions Installation and mou nting Chapter 4 3000 Fig 53 Opposite mounting Fig 54 Inclined parallel mounting Fig 55 Offset parallel mounting Fig 56 Mounting on a cross Fig 57 Reverse mounting parallel 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 13 14 Chapter 5 Electrical installation Operating Instructions 3000 Electrical installation A WARNING Notes Switch the entire machine system off line The machine system could inadvertently start up while you are connecting the devices gt Ensure that the entire machine system is disconnected during the electrical installation Prevent the formation of a potential difference between the load and the protective device gt If you connect loads that are not reverse polarity protected to the OSSDs or the safety outputs you must connect the O V
74. alfunction in external con ditions or in the device itself See chapter 10 4 Er rors displayed by the segment display on page 108 100 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions Commissioning Chapter 8 3000 Tab 21 LED indication after Display Meaning the power up sequence Power up cycle step 1 Power up cycle step 2 The device is operational object in protective field and warning field Or The device is operational object in warning field Or The device is operational no object in protective field and warning field Or The device is operational no object in protective field and warning field Control switch for restart interlock or reset must be operated Other display Safety lock activated Malfunction in the external conditions or in the device itself see chapter 10 3 Indi cations and error messages on page 107 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 101 Chapter 9 Care and maintenance Operating Instructions 3000 Care and maintenance A Do not make any repairs to the device The S3000 does not contain any repairable components For this reason do not open the WARNING S3000 components and only replace the parts that are described in the following chapters as replaceable Switch the entire machine system off line The machi
75. anipulations of the protective device after the first commissioning are detected gt If major changes have been made to the machine or the protective device or if the safe ty laser scanner has been modified or repaired check the plant again as per the check list in the annex see section 13 2 Manufacturers checklistWanufacturer s checklist on page 139 98 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 A WARNING 8009942 TL59 2010 01 29 Commissioning Chapter 8 8 2 3 Daily testing of the protective device by a specialist or authorised personnel The effectiveness of the protective device must be checked daily by a specialist or by authorised personnel The test must also be performed if the operating mode is changed No further operation if errors occur during the test If any one of the following points is not met it is not permitted to continue to work on the machine or operate the vehicle In this case the installation of the S3000 must be checked by specialised personnel see section 8 2 2 Regular inspection of the protective device by qualified personnel on page 98 gt The test must be carried out for the relevant preset monitoring case gt Check the mechanical installation to ensure that all mounting screws are secure and that the S3000 is properly aligned gt Check each S3000 device for visible changes such as dam
76. any All rights reserved 56 Operating Instructions 3000 A WARNING Notes A WARNING 8009942 TL59 2010 01 29 Installation and mounting Chapter 4 Response time Ts of the S3000 The overall response time of the S3000 must not be more than 90 ms for access protection If a critical response time is exceeded for an object diameter of 150 mm and a speed of 1 6 m s that is 90 ms a person may no longer be detected under certain circumstances The critical response time is exceeded if the basic response time is too high possibly due to multiple sampling or due to the usage of external OSSDs In specific cases agreed with the responsible authorities higher response times may be allowed for example by increasing the detection time available by positioning the scanner at an angle In this case ensure that the areas the scanner cannot see are protected by additional measures The response time Ts of the S3000 depends on e the multiple sampling used e the transmission speed to external OSSDs over EFI See chapter 11 2 OSSD response times on page 115 4 3 Stationary vertical operation for hazardous point protection Hazardous point protection is necessary if the operator must remain near the dangerous state of the machine Hand protection must be realised for hazardous point protection e To provide hand protection with hazardous point protection a resolution of at least 40 mm is required The S3000 provides
77. applications you can also use the S3000 for applications in which people do not need to be protected Collision protection Along with people you can also for instance protect vehicles from colliding with other objects As soon as vehicle reaches the warning field of vehicle vehicle slows down When vehicle reaches the protective field of vehicle vehicle stops 22 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Fig 13 Measurement application contour measurement Notes 8009942 TL59 2010 01 29 Product description Chapter 3 Measurement applications You can use the measuring principle of the S3000 for numerous measurement tasks e g for the e item size measurement e item position detection e g pallets e cross sectional measurement in corridors and tunnels profile measurement of items or vehicles overhang checking for items on shelves e level measurement for solid bulk material e length measurement e Please note the additional functions of the S3000 I O modules Professional and Professional CMS with these modules expanded applications are possible via the measured data interface RS 422 You will find further details on this topic in the documentation on the message lists part no 9090807 e Laser measuring systems LMS with specially adapted software are also available from SICK AG for measuring
78. ata to the S3000 Control input A1 In A1 e Logical 1 stimulates control input A1 of the S3000 Control input A2 In A2 e Logical 1 stimulates control input A2 of the S3000 Control input B1 In B1 e Logical 1 stimulates control input B1 of the S3000 S3000 S3000 S3000 Control input D1 In D1 e Logical 1 stimulates control input D1 of the S3000 Control input D2 In D2 e Logical 1 stimulates control input D2 of the S3000 128 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions Technical specifications Chapter 11 3000 11 6 Dimensional drawings 11 6 1 3000 Fig 92 Dimensional drawing S3000 mm Glia IZ N a N P Beam diameter Sender 15 h Beam diameter Receiver 44 role Y o0 NVN NASH WHA NN Area to be kept clear during installation of the scanner Axis of rotation of motor M6x8 Reference Connector range points for approx 270 mounting 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 129 Operating Instructions 3000 8009942 TL59 2010 01 29 gE it ax EDEME DIE SS wy Technical specifications Chapter 11 Mounting kits 11 6 2 Fig 93 Dimensional drawing mounting kit 1 2 and 3 mm DIN74 Am6 Scan plane origin 06S XEN Fig 94 Dimen
79. ation on accident prevention using opto electronic protective devices can be found in the brochure Safe Machines with opto electronic protective devices When operating the S3000 the national local and statutory rules and regulations must be observed We also refer you to the SICK AG homepage on the Internet at www sick de S3000 Here you will find information on e application examples e a list of frequently asked questions regarding the S3000 e these operating instructions in different languages for viewing and printing 1 5 Abbreviations Automated guided vehicle American National Standards Institute American Wire Gauge standardisation and classification of wires and cables by type diameter etc SICK Configuration amp Diagnostic Software External device monitoring Enhanced function interface safe SICK device communication Electrostatic discharge Electro sensitive protective equipment Fail safe programmable logic controller Output signal switching device signal output of the protective device that is used to stop the dangerous movement Robotic Industries Association SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Recommendation Note Jg ae r SJ RKI O OSAV gt Take action A WARNING 8009942 TL59 2010 01 29 About this document Chapter 1 1 6 Symbols used Recommendations are designed to
80. ation on the S3000 e g the floor is used as a reference in each case If the alignment of the S3000 changes e g due to change to the mounting the S3000 shuts down 6 2 Mobile applications 6 2 1 Vehicle monitoring for unidirectional travel S3000 Standard Fig 65 Vehicle monitoring with S3000 Standard S3000 Standard with one protective field and warning field The S3000 monitors the area in one direction of travel and stops the vehicle as soon as there is an object in the protective field 84 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Fig 66 Velocity dependent vehicle monitoring with S3000 Professional Fig 67 Mobile application with S3000 Professional CMS 8009942 TL59 2010 01 29 Application and connection diagrams Chapter 6 6 2 2 Velocity dependent vehicle monitoring for unidirectional travel S3000 Professional S3000 Professional Incremental encoder Using incremental encoders the S3000 Professional acquires the velocity of the vehicle via its dynamic control inputs For different velocities various field sets with protective fields and warning fields of varying sizes are configured in the S3000 The field sets are switched dynamically using the vehicle velocity 6 2 3 Vehicle monitoring with determination of the surrounding contour and reflector detection S3000 Professional CMS S3000 Professional CMS Pr
81. c length t ms l 1500 1750 2000 Ensure that pulses do not have a frequency of 1 Hz or 4 Hz as otherwise there may be overlaps with the application diagnostic output signals for Front screen contamination or System error This overlap will result in an error on the safety laser scanner 11 2 OSSD response times The total response time of your application is dependent on e the basic response time at the related resolution and the maximum protective field range e the multiple sampling used e the OSSDs used Calculation of the total response time Ts Ts tg Imra t Ter Where tg Basic response time 60 ms or 120 ms Tura Supplement due to multiple sampling gt 2 Ter Supplement for the usage of external OSSDs via EFI SICK AG Industrial Safety Systems Germany All rights reserved 115 Chapter 11 Technical specifications Multiple sampling Operating Instructions 3000 The S3000 is always set to a minimum of 2 times multiple sampling From a multiple sampling of 3 you must add a supplement to the response time The related supplement is dependent on the basic response time and the multiple sampling Tab 25 Supplements for Multiple samplin multiple sampling E PE 3 times 4 times 5 times 6 times T times 8 times 9 times 10 times 11 times 12 times 13 times 14 times 15 ti
82. cations simple replacement of the I O module in this way the functionality can be easily enhanced dynamic protective field switching using incremental encoder inputs S3000 Profes sional minimum response time 60 ms configuration using PC or notebook with SICK Configuration amp Diagnostic Software configuration memory in the system plug Down times are shortened by the easy replacement of the S3000 safe bus interfacing using SICK sens Control products increased resilience to ambient light and dust due to highly effective dazzle and particle algorithms 3 2 Function The S3000 safety laser scanner only operates correctly as a protective device if the following conditions are met e The control of the machine system or vehicle must be electrical e It must be possible to transfer the dangerous state of the machine the plant or the vehicle to a safe state at any time using the OSSDs on the S3000 after integration in the controller e The S3000 must be mounted and configured such that it detects objects as they enter the hazardous area see chapter 4 Installation and mounting on page 47 2 Maximum protective field radii 14 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Fig 1 Principle of operation time of flight measurement by the S3000 Fig 2 Principle of operation of the S3000 light pulses 8009942 TL59 2010 01 2
83. circuits Or gt Check whether the reset pulse complies with the requirements See Fig 87 on page 115 gt Check the path of the vehicle Or gt Check the work process on the machine or plant monitored gt If necessary check the configuration of the monitoring cases with the aid of the CDS gt Check the operation of the digital control inputs gt Carry out a fault diagnosis of the device connected with the S3000 gt Clean the front screen gt Re fit the new front screen then perform front screen calibration If at the time of the error a front screen was fitted gt Check whether the S3000 is being dazzled by an external light source e g headlight infrared light source stroboscopic light sun etc gt Carry out a front screen calibration or replace the S3000 if necessary gt Replace the S3000 gt Check whether the correct I O module has been used and replace if necessary If you have problems during troubleshooting contact SICK support Keep a copy of the print out of the results of the diagnostics at hand SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions Diagnostics Chapter 10 3000 10 5 Extended diagnostics The CDS software supplied with the device SICK Configuration amp Diagnostic Software includes extended diagnostic options It allows you to narrow down the problem if the error is non specific
84. connections of these loads and those of the corresponding protective device individually and directly to the same O V terminal strip This is the only way to ensure that in the event of a defect there can be no potential difference between the O V connections of the loads and those of the corresponding protective device N 53 3 Q Q gt OO Pat etre LAL BAG Y Y Safety output 1 OSSD1 OSSD1 FA 4 gt Route all cables and connection cables such that they are protected from damage gt If you use the S3000 for the protection of hazardous areas Ensure that any control systems or other devices forming part of the safety installation meet the stipulated category according to EN ISO 13 849 1 gt If you use screened cable lay the shield evenly around the cable gland gt Ensure that the S3000 is adequately protected electrically You will find the electrical data necessary for determining the correct fuse in chapter 11 4 Data sheet on page 119 The electrical connections for the S3000 are made at the system plug It contains connec tions for the inputs outputs and the supply voltage You can either make connections directly to the terminal strip on the system plug or use a pre assembled system plug from SICK See chapter 5 3 Pre assembled system plugs on page 80 SICK AG Industrial Safety Systems Germany
85. d 8009942 TL59 2010 01 29 Operating Instructions 3000 A WARNING Recommendation 8009942 TL59 2010 01 29 Product description Chapter 3 3 5 9 Monitoring cases If you are using the S3000 Advanced you can define up to four monitoring cases if you are using the S3000 Professional up to 16 monitoring cases the S3000 Remote offers the same number of monitoring cases as the S3000 variant connected to it Allocate a field set to each monitoring case and if necessary an additional simultaneously moni tored field set Ensure that the safety distance to the dangerous state is adequate in any monitoring case to protect the hazardous area See chapter 4 Installation and mounting on page 47 It is possible to switch between these monitoring cases during operation e on the S3000 Advanced via static control inputs or via the EFI interface e g using a Flexi Soft safety controller e on the S3000 Professional using static and or dynamic control inputs with incremental encoders or via the EFI e g using a Flexi Soft safety controller e on the S3000 Remote using the EFI e g using a Flexi Soft safety controller Park mode For mobile applications in which vehicles are parked for a time the safety laser scanners S3000 Advanced S3000 Professional and S3000 Remote can be switched to park mode In the park mode the OSSDs are deactivated and the laser in the safety laser scanner shutdown In this way the power consu
86. d connection diagrams Chapter 6 If you require to operate two scanners in a group communication via EFI then the same earthing method must be used for both scanners Sketch key e 1 output circuits These contacts are to be connected to the controller such that with the output circuit open the dangerous state is disabled For categories 3 and 4 in compliance with EN ISO 13849 1 the interfacing must be two channel x y paths Observe the maximum values for the loading of the outputs See chapter 11 4 Data sheet on page 119 e H2 sensor for error contamination e H3 sensor for waiting for restart e H8 sensor for warning field interruption 6 4 1 Restart interlock and external device monitoring 1 5 6 7 8 9 4 3 2 S3000 Standard in conjunction with relays contactors operating mode with restart inter lock and external device monitoring SICK AG Industrial Safety Systems Germany All rights reserved 89 Application and connection Chapter 6 diagra ms Operating Instructions 3000 6 4 2 Restart interlock and external device monitoring with UE10 series Fig 73 Connection diagram for restart interlock and external device monitoring with series UE10 1 5 6 7 8 9 4 3 2 S3000 Standard in conjunction with UE10 3 OS operating mode with restart interlock and external device monitoring 6 4 3 Protective field switching with two static inputs Fig 74 Connection diagram for pr
87. due to lack of ground clearance This supplement is necessary because a person is generally detected above the foot and the braking action can therefore not take into account the length of the foot in front of the detection point If a vehicle has no ground clearance a person may receive foot injuries t _ __ Protective field length Ground clearance gt The supplement for foot space below 120 mm is 150 mm If you wish to further reduce this supplement read the supplement necessary from the following diagram m No Ground clearance of the 150 Supplement Z in mm 62 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Fig 41 Protective field width Note A WARNING Fig 42 Mounting height 8009942 TL59 2010 01 29 Installation and mounting Chapter 4 4 4 2 Protective field width The width of the protective field must take into account the width of the vehicle the supplements for the measurement error and the lack of ground clearance Calculation of the protective field width gt Calculate the protective field width Sg using the formula Sg Fg 2 x Za Zp Zp Where Fg Vehicle width Zc General safety supplement 100 mm Zr Supplement for any measurement error of the S3000 related to reflection Z Supplement for any lack of ground clearance of the vehicle Ss Normally you will mount the S3000 in
88. e Sp Braking distance from the vehicle documentation Sanr Distance covered during the response time of the vehicle controller from the vehicle documentation Sans Distance covered during the response time of the safety laser scanner Distance covered during the response time of the safety laser scanner The distance covered during the response time of the safety laser scanner depends on e the response time of the safety laser scanner e the maximum velocity of the vehicle in your mobile application The response time Ts of the S3000 depends on e the multiple sampling used e the transmission speed to external OSSDs via EFI See chapter 11 2 OSSD response times on page 115 Calculation of the distance covered during the response time of the safety laser scanner gt Calculate the distance using the formula Sans Ts X Vmax Where Ts Response time of the safety laser scanner Vmax Maximum velocity of the vehicle from the related vehicle documentation Supplement Zp for measurement error related to reflection With retroreflectors in the background at a distance of less than 1 m from the boundary of the protective field the supplement Zp is 200 mm SICK AG Industrial Safety Systems Germany All rights reserved 61 Chapter 4 Fig 39 Supplement due to lack of ground clearance Fig 40 Diagram of ground clearance of the vehicle Installation and mounting Operating Instructions 3000 Supplement
89. e dynamic inputs when a vehicle moves in a straight line On driving around bends or in case of wear e g the vehicle s tyres the values at the two inputs may however vary Fig 23 shows the deviations that are tolerated and for how long 10 30 Velocity on input C Velocity on input D Velocity cm s e Velocity deviations of 10 cm s are always tolerated e Velocity deviations of 30 cm s are tolerated for 60 seconds if velocity deviations in the same direction are present at both inputs e Velocity deviations of more than 30 cm s are tolerated for 20 seconds if velocity deviations in the same direction are present at both inputs e f velocity deviations in different directions are present at the inputs velocity deviations of more than or 10 cm s are only tolerated for 0 4 seconds Modern applications for autonomous vehicles require additional configuration features for driving around tight bends The S3000 offers the following additional functions e For a duration of max 20 seconds or 60 seconds the velocity signals from the two encoders are allowed to vary by max 45 Reference velocity is always the larger of the two encoder velocities present e The tolerance ranges shown in F
90. e easanssdueeaseoncnan sta temeetaestaccasotsaetansea tees ameacanmeiee 2 3 5 2 Resolution basic response time and scanning range 0000 29 3 0 0 Using TNE CONLOUr AS referente aisnean ene e E 31 3 5 4 Internal or external OSSDS veccicccicicstdeecccsescesesscseesnsceusteucwcsssuwsnsceeees 33 3 5 External device monitoring EDM cccscecsseecseeseeeecseesseeeeeeeeaees 33 3 5 6 Application diagnostic OUTPUL cccceeseeeesseeeeseeeceneeeeseeeeaeeesaneeseaes 34 LO PROS UM E a NA 34 3 5 8 VICENTE SAM DINE aerer a A A 36 3 5 9 MORILOUNS Cases nieren ieee eae 37 3 5 10 Static and dynamic control inputs for incremental encoders 38 3 5 11 Checking of the monitoring case switching cccssceeeseeeeeeeeeeees 41 3 5 12 SIMUIANEOUSIMNONITOMMNS ctavrctuses aa 41 3 5 13 Naming applications and laser scanners sccceeeeeeseeeeseeeteeeeeeees 42 3 6 S3000 in Master SlAVE OPELrAatiOn cccccccsseccsceceesecsssecceesscceseccuseccsussesesseeesassans 42 3 6 1 Addressing the Slave sicer ra aa a aa 42 3 6 2 06 gd O Pell gt 010 hogeaet i ements ene er ar Ore ee Or a 42 3 6 3 Internal or external OSSDS ccsssecsssecssesscesecceesecusseccsusssensceasenees 43 3 6 4 Monitoring CASE switching ccccsecccsseeccesseeceeasseeeeaseeseaaseseeaeeessees 43 3 S3000 in combination with a Flexi Soft safety Controller cccceessseeeeeseees 43 oe ae Addressing ING SIAVC snesevis a a ra 44 3
91. e protected however you can mount the S3000 nearer to the hazardous point e f you choose 40 mm resolution the protective field that can be configured is larger thus for larger hazardous points to be protected however you must mount the S3000 further away from the hazardous point Danger due reaching around or reaching behind Always mount the scanner such that reaching around and behind is impossible Provide suitable additional precautions as necessary Contour of the floor and side walls as reference The safety distance as defined in prEN ISO 13 855 and EN ISO 13857 depends on e stopping run down time of the machine or system The stopping run down time is shown in the machine documentation or must be determined by taking a measurement e response time of the S3000 e reach or approach speed e resolution of the S3000 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Note Notes 8009942 TL59 2010 01 29 Installation and mounting Chapter 4 Calculation of the safety distance S gt First calculate S using the following formula S 2000 x Ty Ts 8 x d 14 mm mm Where S Safety distance mm Ty Stopping run down time of the machine or system Ts Response time of the S3000 d Resolution of the S3000 mm The reach approach speed is already included in the formula gt If the result
92. e protective device Restart interlock using the machine controller see Reset on page 36 SICK AG Industrial Safety Systems Germany All rights reserved 35 Chapter 3 Note A WARNING Notes A WARNING Tab 7 Recommended multiple s 36 ampling Recommendation Product description Operating Instructions 3000 Reset The reset function is often also called preparation for restart In these operating instruc tions the term reset is used If you want to activate the restart interlock on the S3000 internal and also a restart inter lock on the machine external then each restart interlock has its own control switch After operating the control switch for the internal restart interlock with protective field unoccupied e the S3000 switches on its OSSDs e the adjacent LED on the safety laser scanner illuminates green The external restart interlock prevents the machine from restarting After resetting the S3000 the operator must press the control switch to restart the machine controller Ensure that the correct sequence is followed The controller must be configured such that the machine only restarts if the S3000 is first reset and then the control switch for restarting the machine controller is pressed e You will find examples on the connection of the internal restart interlock in chapter 6 4 Connection diagrams on page 88 If you do not use the restart interlock
93. e protective device if you mount it higher than 300 mm Prevent people from being able to crawl beneath the protective field by means of appro priate mounting of the S3000 If you mount the protective device higher than 300 mm you must prevent crawling beneath the protective field by means of additional measures For applications that are accessible to the public the mounting height may need to be reduced to 200 mm on this subject see the appropriate regulations SICK AG Industrial Safety Systems Germany All rights reserved 53 Chapter 4 Installation and mou nting Operating Instructions 3000 4 1 2 Measures to protect areas not covered by the S3000 During mounting areas may be found that are not covered by the safety laser scanner Fig 32 Unprotected areas for stationary applications Tab 12 Size of the unprotected areas A Prevent unprotected areas Mount the S3000 such that there are no unprotected areas Take one of the precautions WARNING given in the following gt Fit cover plates to prevent standing behind gt Fit the S3000 in a recess Mounting with cover plates Fig 33 Example of mounting with cover plates esc gt lt pee SSCS TETTRE YIILLL LLL LTT gt Fit the cover plates such that the areas not covered by the safety laser scanner are completely protected against personnel standing in them 54 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL
94. e timing for the switching turvz3 must be further advanced by 0 5 times the basic response time 30 or 60 ms cf On a system with two S3000 use the scanner with the higher response time for the basis for the calculation e f external OSSDs are used the timing for the switching turvz4 must be further advanced by 20 ms cf Define the timing for the switching such that the S3000 already detects a person in the protective field before the dangerous state occurs At the time of the switching there may be personnel in the protective field Only by means of switching in the correct time frame i e before the hazard occurs at this point for the person is protection provided e In the phases before and after the switching the safety distances calculated for the indi vidual monitoring cases apply on their own e The considerations above serve only for the selection of the optimal timing of the switch ing e f the timing for the switching cannot be exactly defined e g due to the variable pro cessing speed of the machine or if advancing of the timing results in premature termination of the monitoring of the initial area you must allow the two protective fields to partially overlap have both hazardous areas monitored temporarily using simultaneous monitoring SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Fig 46 Example of advan
95. eathed cable as otherwise a cable break could cause an error that could remain un detected The incremental encoders must meet the following specifications e two channel rotary encoder with 90 phase offset e supply voltage 24 V DC outputs push pull outputs e enclosure rating IP 54 or better e screened cable e max pulse frequency 100 kHz e min number of pulses 50 pulses per cm You can procure suitable incremental encoders e g from SICK Stegmann GmbH Duerrheimer Strasse 36 78166 Donaueschingen www sick de de products categories industrial encoder en html Recommended series DGS60 G DGS65 G or DGS66 G EFI connection Connect EFI A on the first device with EFI A on the second device and EFI B on the first device with EFI B on the second device e Always use screened twisted pair cables e f the length of the cable to the safety laser scanner is more than 30 m the shield is to be connected as close as possible to the safety laser scanner SICK AG Industrial Safety Systems Germany All rights reserved 17 Chapter 5 Note A WARNING Fig 59 System plug SXOA AOOOOB for S3000 Standard S3000 Advanced and S3000 Remote Electrical installation Operating Instructions 3000 5 2 System plug assembly The system plug has holes on the top and rear Suitable cable entries for these holes are included with the device The number of cable entries varies depending on the variant e system plug SXOA A
96. eck the effectiveness of the protective device The person who makes the change is also responsible for the correct protective function of the device When making configuration changes please always use the password hierarchy provided by SICK to ensure that only authorised persons make changes to the configuration The SICK service team is available to provide assistance if required The tests must be carried out by specialist personnel or specially qualified and autho rised personnel and must be recorded and documented to ensure that the tests can be reconstructed and retraced at any time The operating instructions must be made available to the operator of the machine where the S3000 is used The machine operator is to be instructed in the use of the device by specialist personnel and must be instructed to read the operating instructions The external voltage supply of the device must be capable of buffering brief mains volt age failures of 20 ms as specified in EN 60204 Suitable power supplies are available as accessories from SICK Siemens type series 6 EP 1 gt Enclosed with these operating instructions is a checklist for checking by the manufac turer and OEM see chapter 13 2 Manufacturer s checklist on page 139 Use this checklist when checking the plant that is protected with the S3000 2 5 Environmental protection The S3000 safety laser scanner is constructed in such a way that it adversely affects the environment as l
97. ective device Has the information label Important Information for the daily check been attached so that it is easily visible for the operator Yes L Yes L Yes L Yes L Yes L Yes L Yes L Yes L Yes L Yes L Yes L Yes L Yes L Yes Yes L Yes L Yes L Yes L No L No U No U No L No L No L No L No L No U No U No U No L No LJ No LJ No LJ No LJ No LJ No L This checklist does not replace the initial commissioning nor the regular inspection by qualified safety personnel 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 139 Chapter 13 AOPDDR Control input dynamic static universal External device monitoring EDM Field set I O module Incremental encoder Master slave Monitoring case OSSD Protective field Reflectivity Resolution Restart interlock Sensor head System plug Warning field 140 SICK AG Industrial Safety Systems Germany All rights reserved Operating Instructions 3000 Annex 13 3 Glossary Active opto electronic protective device responsive to diffuse reflection e g S3000 see also CLC TS 61496 3 The monitoring cases are switched using the control inputs The S3000 Advanced has two static control inputs the S3000 Professional two static control inputs and two universal control inputs The universal control inputs can be
98. ed permanently For safety against manipulation on the S3000 e g the floor is used as a reference If the alignment of the S3000 changes e g due to change to the mounting the S3000 shuts down 6 1 2 Applications with multiple monitored areas S3000 Advanced Fig 63 Hazardous area protection with S3000 Advanced EVY VYY VV S3000 Advanced with two protective fields and warning fields mounted horizontally The two areas to be monitored are switched using the static control inputs depending on the phase of the process on the machine For example the area or the area can be monitored both areas can be monitored or none 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 83 Application and connection Chapter 6 diagra ms Operating Instructions 3000 Fig 64 Access protection with S3000 Advanced LANNY Oa av x N za 7TVWVVV GX WA N A AAA A OA 7 Le ee I O 7 er NT D AVAVA VAVA VA 7 VAVAV femme VV VS TAAA R TEULERP lt anu Doo A mma V AVA WN S3000 Advanced with two protective fields mounted vertically LA NAN VS LAN LAS LAAN Floor as reference The two areas to be monitored are switched using the static control inputs depending on the process phase For example the area or the area can be monitored both areas can be monitored or none For safety against manipul
99. eeeaeeetaneesens 64 Fitting the S3000 In thevehicie TIM eee eee deo 65 Advancement for ING SWITCH TIMING catonvncivecadanosbvcsusivetuedatodemuelvaar at EE 66 Example of advancing the timing for the SWITCNING cccseeeeeseeeeseeeeseeeteeeeeees 6 Prevent crawling beneath standing behind climbing OVEN ccceeeeeseeeeeeeeees 68 Threaded Noles TOF GIFECt MOUNUING siraspa eas 69 MOUNTING WITH MOUNT KIC A icsictecti ina datoredies a T picked le 69 MOUNUNE WAIT MOUS KIL 2 se urciaras tite iiee a E a 10 Mounting with MOUNTING Kit 3 0 ccecccssssceceeseeecceseeeeaeeeseaaseeecaeeeeeaseesseusesssageesess 71 Mounting with the Heavy Duty Mounting bracket cccscccseseeseseeeeeeeeeeeeeneeeesees 12 OPPOSE MOUNTING Sortarea i e daudeautesenencuus 13 ineine Parallel MMOUNUING cesicasetuetanssundiccstewidecetadieduantecendsiuscs EEEa 13 OMSElDaralle li MOUNTING ries carettans sa Mteesrnt canis dead ie ent sul deere a aat ulead tokens 13 MOUNUNE ON aC SE sess cetera a esate acerest NNa 13 Reverse TMOUMUMES paralel coer an r tanta Er Er aini 13 Screw terminal Strip ON the system PIUG ccccceseeeceseeeceeseeceaseeeceaseeeeeaseeseaeeeeess 15 System plug SXOA AOOOOB for S3000 Standard S3000 Advanced and SOOO REM OG iraan sos eaten esdiawlevensoscaselasiaaeen 18 System plug SXOA AOOOOD for SSOOO ProfeSSional ccssseessseeeeseeeeseeseeseeeees 19 Hazardous area protection with S3000 Standard cccsesesesesseesse
100. eeeeeeeseesaeeeeens 82 Access protection With SSOOO Standard ccccccceeceseeceeeesseeeeeeecseeeaeeeeeeenseenaeeenens 83 Hazardous area protection with S3000 AdVANCeO cccceeseseseeseeeeeeeeeeeeseesaeeeeens 83 Access protection With S3000 Advanced ccsccsseesesccssescessneuecusssaessneueneesaerenens 84 Vehicle monitoring with S3000 Standard cccccccccceseeeceeseeceesseeceaseeeeeeseessaeeeeess 84 Velocity dependent vehicle monitoring with S3000 Professional 2 20008 85 Mobile application with S3000 Professional CMS cccceeseseseeeeeseeeeeeeeeseenaeeenens 85 Mobile application with SSOOO Professional cccccecceseesseeeceeeeseeseeeeeeueeseenaeeeeens 86 Mobile application with S3000 and S300 AdVANCed cccccesesseeseeeeeeeseeeenaeeenens 87 SOUOO WIM UE TOO SENES on a E A 88 S9000 With UE LOQO SENES riene a een eae 88 Connection diagrams for restart interlock and external device monitoring 89 Connection diagram for restart interlock and external device monitoring witi SONICS UE LO ic rrenen i 90 Connection diagram for protective field switching using two static inputs 90 Connection diagram for protective field switching with four static inputs 91 Connection diagram for protective field switching with static and dynamic PUS Aa E a ato ncaa maeseasmameatatea 91 Connection diagram for protective field switching between two S3000 WIE Boo 1 sl 2 0 1 gt
101. emeundouseaue 136 T232 AVIISCCIAMCOUS aa A 137 L ANTENNA E E 138 Poa EC Declaration OF COMTORIMNY secreta a 138 T32 WIARUTACTUICES CIIECKIISE misnomer E 139 Lo GOSSA aE aa E 140 T4 Ey G0 Ws 8 So eeraa aa a aE 141 LS LISE OT MIMSUAU ONS sanra r r a 142 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 About this document Chapter 4 About this document Note 8009942 TL59 2010 01 29 Please read this chapter carefully before working with this documentation and the S3000 1 1 Function of this document These operating instructions are designed to address the technical personnel of the machine manufacturer or the machine operator in regards to correct mounting electrical installation commissioning operation and maintenance of the S3000 safety laser scanner These operating instructions do not provide instructions for operating the machine the system or the vehicle on which the safety laser scanner is or will be integrated Informa tion on this is to be found in the appropriate operating instructions of the machine the system or the vehicle 1 2 Target group These operating instructions are addressed to planning engineers developers and the operators of machines and systems which are to be protected by one or several S3000 safety laser scanners They also address people who integrate the S3000 into a machine a system or a vehicle
102. er gt For the correct function of the safety laser scanner always ensure that measured values are received within a range of 90 this range can be moved as required within the scan range gt Check whether the S3000 is being dazzled by an external light source e g headlight infrared light sources stroboscopic light sun etc gt If necessary re mount the device gt Check whether the S3000 is operated as per the permissible ambient conditions gt Verify that the machine side EDM is connected correctly gt Check the device connected and the connection to this device 111 Diagnostics Display i gl Wp E E a n Lo So Lej ee C2 Q bi l Possible cause There is a short circuit between the reset input and another input or output or the reset pulse does not comply with the requirements Input signal for an undefined monitoring case Incorrect sequence on switching the monitoring cases Incorrect operation of the control inputs A device connected via EFI reports a malfunction Channel 1 to 6 of the contamination measurement soiled No front screen fitted or dazzling of the contamination measurement Traceability data incorrect or front screen calibration failed Internal error I O module sensor head device combination invalid Operating Instructions 3000 Remedying the error gt Check the cabling for cross
103. er e calculation of the protective field sizes You can enter the calculated protective field sizes with the aid of the CDS Or leave the S3000 to suggest the protective fields In the latter case it is necessary to check whether the suggested sizes correspond to those calculated Thus in any circumstance you must calculate the protective field size e definition of the switching point between monitoring cases e mounting the safety laser scanner with or without mounting kits No protective function without sufficient safety distance The S3000 s safety function depends on the system being mounted with the correct safety distance from the hazardous area gt Mount the S3000 in a dry place and protect the device from dirt and damage gt Avoid strong electrical fields These can e g be produced by welding cables induction cables in the immediate vicinity and also by mobile telephones operated in close physical proximity gt Ensure that there are no obstacles in the area to be monitored in the field of view of the 3000 that could cause interference or shadowing Such shadowed areas cannot be monitored by the S3000 If there are unavoidable shadowed areas check whether there is a risk Take additional safety precautions as necessary gt Keep the area to be monitored free of smoke fog steam or other forms of air impurities Otherwise the function of the S3000 may be impaired and incorrect switching may occur gt Avoid placin
104. er on the rear of these operating instructions Telephone number of your SICK subsidiary 10 3 Indications and error messages This section describes the meaning of the indications and error messages and how you can respond You will find a description of the indicators in section 3 8 Indicators and outputs on page 45 the connections for the outputs in section 5 1 System connection on page 75 Display Output level Possible cause At the OSSDs Object in the protective Pe field OSSDs deactivated Ve At the OSSDs Protective field unoccupied OSSDs activated At the warning field Object in warning field output SICK AG Industrial Safety Systems Germany All rights reserved 107 Chapter 10 Diagnostics Operating Instructions 3000 Tab 23 LED error messages Display Output level Remedying the error O V O No operating voltage gt Check the voltage or voltage too low supply and activate if necessary O Error contamination No error A Application diagnostic No supply voltage gt Check the voltage output supply and activate p if necessary Application diagnostic Front screen contami gt Clean the front output nated operation not screen E guaranteed Application diagnostic Front screen gt Clean the front output contaminated still in screen 1 Hz operation Application diagnostic System error gt Pay attention to the output error
105. ere must be a distance of 100 mm between the protective field or warning field and the object Fig 17 Configuring protective field and warning field Warning field Protective field A Secure unprotected areas If it is to be possible to access a narrow strip between the protective field and a wall or WARNING another object you must protect this strip using additional measures e g fence or floor protection Protective field suggested by the safety laser scanner The CDS can suggest a protective field The safety laser scanner scans the visible room contour several times During this process possible measurement errors are taken into account From the data obtained in this way the CDS determines the contour of the surrounding You can obtain the suggestion for the protective field in the field set editor in the CDS The size determined for the protective field is e as large as the visible room contour e as large as the maximum scanning range of the safety laser scanner in places where there is no room contour within the scanning range Note The measurement tolerances of the S3000 are automatically subtracted from the protective field suggested The protective field is then a distance of 100 mm from walls or objects 28 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions Prod uct description Chapter 3 3000 Fig 18 Reading protective field
106. ermany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Fig 69 Mobile application with S3000 and S300 Advanced Note 8009942 TL59 2010 01 29 Application and connection diagrams Chapter 6 6 2 5 Vehicle monitoring with four safety laser scanners and the Flexi Soft modular safety controller S3000 Advanced S300 Advanced S3000 Advanced Flexi Soft S300 Advanced The protective fields on the two S3000 monitor in the related direction of travel on forward or reverse movement The protective fields on the S300 monitor the area to the side of the vehicle The information on the protective fields is passed via EFI to the safety controller Flexi Soft and there combined using logic modules The signal on the safety outputs on the safety controller Flexi Soft is passed to the vehicle control 6 3 Applications with sens Control With sens Control the safe control solutions SICK provides you with an entire range of interface products that were specially developed for interfacing safety products and machines For complex applications the S3000 can be integrated into sens Control family safety systems In this way the functions of the laser scanner can be enhanced and corresponding applications realised Please observe the related operating instructions for the sens Control products SICK AG Industrial Safety Systems Germany All rights reserved 87 Application and connection Chapte
107. error contamination OO oD Professional Professional Q Q S gt Field sets for the simultaneous monitoring of two 8 Yes Yes Yes Yes Yes areas Switchable field sets 1 4 8 8 gt Programmable monitoring cases 1 4 16 16 16 EFI safe SICK device communication for the combination of two S3000 in one system vehicle monitoring with bi directional travel or for a bus Yes Yes Yes Yes Yes interface to devices in the Flexi Soft Classic EFI gateways series function enhancement Static control inputs for switching between the 2 2 2 monitoring cases complementary or 1 of n Universal control inputs The inputs can be used both as static complementary or 1 of n control 2 gt inputs and as dynamic control inputs for switching between the monitoring cases Output of the measured data Surrounding Yes Yes Yes Yes Yes contour Filter function for the measured data Yes Reflector detection Yes Configurable message structure Yes Note The CD ROM CDS amp Manuals contains additional documentation on the topics of measured data output filter functions reflector detection and message structure PDF file in German and English Maximum possible number of field sets the actual number is the same as for the S3000 variant to which an S3000 Remote is connected Maximum possible number of monitoring cases the actual number is the
108. functions triggered The warning field is not allowed to be used for tasks related to the protection of people 8009942 TL59 2010 01 29 Operating Instructions 3000 8009942 TL59 2010 01 29 Annex Chapter 13 13 4 Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab Tab OO oe Os ee ae Se ee 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 20 28 29 30 31 32 33 34 35 36 37 38 39 List of tables Functions of the O modules iiss sccusenascstirsteduuaansdanirsucwsscteitneasenueestatueawnasaneanaacdeatiels 25 Possible applications for the I O MOUIES ccccceceseeceseeeeeseeeeeeseesaueeeeeeegeenaeeenens 26 Maximum protective field range short range sensor head c csccecseseeeeeeeeeees 30 Maximum protective field range medium range sensor head cc ssceeseeeeeees 30 Maximum protective field range long range sensor NEA ccseseeeeeeseeeeeeeeeees 30 Permissible configuration of the restart INtErlOCK cccceeeesseeeceseeeeseeeeeestaseeeees 35 Recommended multiple SAMPIING cccscccsecceseecseeceeccaeecaeeceseecaeecaseeeeeseaeesaeeseess 36 Level at the connections for the control inputs for complementary SAMIDE aeaa a E A S 38 Truth table for
109. g highly reflective objects in the scan plane of the S3000 Examples Retroreflectors can affect the measurement results of the S3000 Mirrored objects can hide part of the area to be monitored gt Mount the S3000 such that it is not dazzled by incident sunlight Do not position strobo scopic and fluorescent lights directly in the scan plane as these may affect the S3000 in specific circumstances gt Mark the protective field on the floor if this is reasonable for the application see EN 61496 part 1 chapter 7 The following steps are necessary after mounting and installation e completing the electrical connections chapter 5 Electrical installation e configuration of the protective field chapter 7 Configuration e commissioning and checking of the installation chapter 8 Commissioning checking of the S3000 functionality and safe shutdown of the machine vehicle or plant chapter 8 2 Test notes SICK AG Industrial Safety Systems Germany All rights reserved 47 Chapter 4 Fig 28 Horizontally mounted stationary application Note Installation and mounting Operating Instructions 3000 4 1 Stationary application in horizontal operation This type of protective device is suitable for machines and plant on which e g a hazard ous area is not enclosed by a fixed protective device LA lt Qauauaeuae Ty peeccaun
110. g kit 2 on mounting kit 3 gt Then mount mounting kit 1 on mounting kit 2 gt Finally mount the S3000 on mounting kit 1 gt Adjust the S3000 longitudinally and cross wise Note During mounting please observe the dimensional drawings in chapter Technical specifi cations See section 11 6 Dimensional drawings on page 129 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 71 Chapter 4 Installation and mou nting Operating Instructions 3000 4 6 5 Mounting with the Heavy Duty mounting bracket With the aid of the Heavy Duty mounting bracket you can mount the S3000 such that the scan plane is between 100 mm and 350 mm above the floor With the aid of the mounting bracket you can align the S3000 in three planes The maximum adjustment angle is 5 or 9 Fig 52 Mounting with the Heavy Duty mounting bracket Max 350 4 6 6 Adhesive label Important information gt On completion of mounting you must affix the self adhesive label Important information supplied with the S3000 Use only the information label in the language which the operators of the machine understand Affix the information label such that it is clearly visible for the users operators during operation The information label must not be covered even after additional items have been mounted 4 6 7 Using multiple safety laser scanners S3000 The S3000 is so designed that mutu
111. gerous state of the machine has been completely stopped Fig 35 Access protection DL DARAABALAAAAAABABALALBAA P LIF LNA H Le 6 _ 8 TONY VV TN SY VV NV NAN Ga IOS SZ ZNN W eee VA gt Senay ARR wf _ N A N A ANANA NNN NA RECS A AATCC CSTCSSe we os SN LEEKAN puununnnnnn RI I A A A A A AA A A AAAS WEEE AAS o SN EELEEEREEREEEEEES r AAT Aaaa A Na SE a Contours of the floor and side walls as reference The safety distance S as defined in prEN ISO 13 855 and EN ISO 13 857 depends on e reach or approach speed down time of the machine or system The stopping run down time is shown in the machine documentation or must be deter e stopping run On request SICK service can perform a detailed stop ping run down measurement on your plant mined by taking a measurement e response time of the S3000 e supplement C against reaching through Calculation of the safety distance S gt First calculate S using the following formula K x Tm Ts C S Where K Approach speed 1600 mm s defined in prEN ISO 13855 Stopping run down time of the machine or system Response time of the S3000 C Supplement against reaching through 850 mm Ty Ts 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germ
112. give you some assistance in your decision making process with respect to a certain function or a technical measure Refer to notes for special features of the device Display indicators show the status of the 7 segment display on the S3000 Constant indication of characters e g 8 ak Flashing indication of characters e g 8 ile Alternating indication of characters e g L and 2 LED symbols describe the status of an LED The LED is constantly illuminated 0 The LED is flashing O The LED is off These symbols identify which LED is described The Error Contamination LED is flashing The OSSDs deactivated LED is constantly illuminated Instructions for taking action are shown by an arrow Read carefully and follow the instruc tions for action Warning A warning indicates an actual or potential risk or health hazard Observation and imple mentation of the warning will protect you from accidents Read carefully and follow the warnings Software notes show the location in the CDS SICK Configuration amp Diagnostic Software where you can make the appropriate settings and adjustments In the CDS on the View menu Dialog box select the item File cards to go straight to the stated dialog fields Alter natively the software wizard will guide you through the appropriate setting The term dangerous state The dangerous state standard term of the machine is always shown in the drawings and diagrams
113. han at greater heights Prevent the possibility of crawling beneath the protective device if you mount it higher than 300 mm Prevent people from being able to crawl beneath the protective field by means of approp riate mounting of the S3000 If you mount the protective device higher than 300 mm you must prevent crawling beneath by means of additional measures For applications that are accessible to the public the mounting height may need to be reduced to 200 mm on this subject see the appropriate regulations SICK AG Industrial Safety Systems Germany All rights reserved 51 Chapter 4 Note Fig 30 Mounting methods for the scan plane Tab 11 Advantages and disadvantages of mounting methods Installation and mounting Operating Instructions 3000 How to calculate the supplement C gt If there is enough empty space in front of your machine or plant use 1200 mm for the supplement C gt If the safety distance is to be kept as small as possible calculate C using the following formula C 1200 mm 0 4 x Hp Here Hp is the height at which the protective field is mounted The minimum supplement to prevent reaching over is 850 mm arm length In summary there are three practical methods of mounting the scan plane for the S3000 The optimal method depends on the related application Tab 11 provides assistance in making the selection Mounting orientation Disadvantage Scanner low Hs lt
114. he S3000 does not require receivers or reflectors This has the following advantages e Ease of installation e You can easily adapt the monitored area to the hazardous area on a machine e In comparison with contact sensors there is less wear when electro sensitive scanning is used 3 2 2 Field set comprising of protective field and warning field The protective field secures the hazardous area on a machine or vehicle As soon as the safety laser scanner detects an object in the protective field the S3000 switches the OSSDs to the off status and thus initiates the shutdown of the machine or stop of the vehicle You can define the warning field such that the safety laser scanner detects an object before the actual hazardous area and e g triggers a warning signal The protective field and warning field form a pair the so called field set With the aid of the CDS you can configure these field sets and transfer them to the S3000 If the area to be monitored changes then you can re configure the S3000 in software without additional mounting effort Depending on the I O module used see section I O modules on page 24 you can define up to eight field sets and save these in the safety laser scanner When using the safety laser scanners S3000 Advanced S3000 Professional and S3000 Remote this enables you to switch to a different field set if the monitoring situation changes See section 3 2 3 Monitoring cases on page 17
115. he volume of the configuration data and can take up to 20 seconds 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 97 Chapter 8 A WARNING Note Commissioning Operating Instructions S3000 8 2 Test notes The purpose of the tests described in the following is to confirm the safety requirements specified in the national international rules and regulations especially the safety requirements in the Machine and Work Equipment Directive EC Conformity These tests are also used to identify if the protection is affected by external light sources or other unusual ambient effects These tests must therefore always be performed 8 2 1 Pre commissioning tests The purpose of the pre commissioning tests is to confirm the safety requirements specified in the national international rules and regulations EC Conformity This applies particularly to the safety requirements in the machinery directive or work equipment directive Ensure that you do not place anybody at risk during initial commissioning of the machine Always expect that the machine plant or the protective device does not yet behave as you have planned gt Ensure that there are no persons in the hazardous area during initial commissioning gt Check the effectiveness of the protective device mounted to the machine using all selectable operating modes as specified in the checklist in the annex see section 13 2 Man
116. heck the protective fields configured Prior to commissioning the machine or vehicle check the configuration of the protective WARNING fields using the instructions in chapter 8 Commissioning on page 97 and using the checklist on page 139 Note The area to be monitored is scanned radially by the S3000 The S3000 cannot see around a corner The area behind objects that are in the area to be monitored pillars grilles etc can thus not be monitored e The protective field can cover up to 190 and depending on the sensor head have a radius of up to 4 m 5 5 m or up to 7 m e The warning field can cover up to 190 and have a radius of up to 49 m The detection is dependent on the remission e g objects with 20 remission can be detected at a radius of up to 20 m Fig 16 Radii of protective field and warning field 4m 5 5 m cm E g 20m at 20 remission With the aid of the CDS you can configure the field set which comprises a protective field and a warning field During this process you configure the shape and size of the protective field and the warning field You can realise any field shape required 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 27 Chapter 3 Prod uct description Operating Instructions 3000 Note _ f the protective field or warning field stretches as far as a wall or another object pillar neighbouring machine shelf th
117. iagram or the test pulseat the OSSDS iera a teussnece 117 Voltage test after Switching on the OSSDS ccccccesseeeseseeeeeeseeeseeseeeeseseessaeeeeees 117 DEV CLOWMN LOSI cs sssnnce setecanstns a a E 118 MGS OCS reer erst Mia eee ere traced apace eaters ns ern A tl ine Ciena 118 Dimensional drawing SSOOO MM ccecsseessseeeeseeeceseeecaeeeeaeeeseseeseseeesaeeesaeeesees 129 Dimensional drawing mounting kit 1 2 ANd 3 MM cecceeeeeeeeeeeeeeeeeeeeeees 130 Dimensional drawing Heavy Duty mounting bracket ccccsscecsseeeeeeeeeeeeenees 130 Dimensional drawing of the SCAN plane IMM ccceseceeseeeeseeeteeeeeeseeecaeeesaeeetees 131 Dimensional drawing of the scan plane with mounting kit 3 MM 06 131 8009942 TL59 2010 01 29 Operating Instructions An nex Chapter 13 3000 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 145 Chapter 13 An nex Operating Instructions 3000 146 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions An nex Chapter 13 3000 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 147 8009942 TL59 2010 01 29 RV XX Printed in Germany 2010 02 Subject to change without notice The specified product features and technical data do not represent any guarantee A4 sw int34 Australia Phone 61 3 94
118. ig 23 can be disabled if the vehicle is to drive around tight bends and as a result the standard tolerances will result in unintentional shut downs gt Choose the function Activated speed threshold monitoring on the CDS Inputs tab gt On the CDS Cases tab you can select three different settings Ignoring velocity ranges Usage of static input signals for monitoring case activation Using velocity ranges The minimum and maximum velocity set is used for monitoring case switching Using velocity thresholds If a defined threshold is exceeded the safety laser scanner shuts down Velocity differences larger than 45 are tolerated for 60 seconds Only if the threshold is exceeded does a shut down occur 40 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Notes Recommendation Fig 24 Schematic layout of the monitoring case switching 8009942 TL59 2010 01 29 Product description Chapter 3 The information on the minimum and maximum velocity is determined for the threshold and in this case is not used for the velocity dependent monitoring case activation e Warning The redundant velocity monitoring by the safety laser scanner is deactivated for max 60 seconds Ensure the safety requirements for the application are met e For safety reasons the 60 seconds criterion must never be exceeded The safety laser scanner then switches off its OSSD
119. inanin a A a 99 8 3 RE CONIMISSIONIN O arasa a a iene ee eee 100 Care and maintenan sisiscsacicvicccecnccccnsccccccanetaaveasnescscuwcsasvensnetanctaatetaadeasudueusacbacsvecsaunced 102 9 1 Cleaning TMC TRON Scree Meita wah wats a rae a lesan wees Aaa 102 9 2 Replacing the iront SCIOCNM cssasztacsurecnsscacectaaneveossacnescauctaetereresaeensiauseraseiae acneeai 102 9 3 Replacing the I O MoOdUulle ccccssssscssesecssseccsessesecunsecsussecasecsarecunrescsessasesenes 105 DIAS IMOSTIGS snan a A waatauaces secant rouse easucnednas venueecuaveceaveuassweasensuanvesarseecens 107 10 1 IN TNE VENT OL faults OF errors eia a e aeons 107 1O sSIGK SUD DOM Sic cis cates enacre a E A a acl Ge ee 107 10 3 indications anderr messages sisene e e en alos ints aS 107 10 4 Errors displayed by the 7 segment CISPlAY ccccceesseeeeeesseeeeeesseeeeeeaeees 108 LOLS xtended Gac NoS iC ence a esaadesedoderclvos 113 Technical specifications sssnnunnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn 114 ter Characters tieS moher ace ossanane aeeaceisieaceee tee meee 114 RACAL Des SSCA S Tan Ee a a a ccaneenseaanee 114 11 1 2 ROSET DUSO aa a a e caasmeb ade anteeadantaduaneeteacaess 115 112 0SSDresponse TIMES saraca a a edad A 115 11 3 Timing behaviour of the OSSDS ciccccscssccsesesseccsedsecsccnesscssessnvsaecseversanceaesaes 117 dD ER SB Fc I gt 2 See ee cee eR Oe ae 119 11 5 EFI status information and C
120. issible cable diameter 10 14 mm height 33 mm 12 3 7 Documentation Tab 36 Part numbers Part documentation CDS SICK Configuration amp Diagnostic Software on CD ROM including online documentation and operating instructions in all available languages 12 3 8 Safety relays compact safety controller Tab 37 Part numbers safety Part Description relays compact safety controller UE10 2FG3 Safety relay UE10 2FG3 UE12 2FG3 Safety relay UE12 2FG3 UE10 30S2 Safety relay UE10 30S with screw type terminals UE10 30S3 Safety relay UE10 30S with plug in terminals UE440 Compact safety controller for multifunctional applications 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved Chapter 12 Part number 6022651 6025729 6025730 6029448 6030756 6030921 5308757 5314772 5308 62 5318531 5323688 5314774 Part number 2032314 Part number 1043916 1043918 6024917 6024918 1023859 135 Chapter 12 Tab 38 Part numbers safety controllers Tab 39 Part numbers network solutions Tab 40 Part numbers SDL connecting cables 136 SICK AG Industrial Safety Systems Germany All rights reserved Ordering information 12 3 9 Safety controllers Part UE410 MU3T5 UE410 XU3T5 UE410 8DI3 FX3 CPUOO0000 FX3 CPU130002 FX3 XTIO84002 FX3 XTDI8Q002 FX3 MPLOOO
121. ith two S3000 the switching signals for the two field sets can be allocated to the OSSDs on the first or second device You configure a monitoring case with simultaneous field set in the CDS SICK AG Industrial Safety Systems Germany All rights reserved 41 Chapter 3 42 Note Note Product description Operating Instructions 3000 3 5 13 Naming applications and laser scanners A name can be assigned to the application configured and to the laser scanner s The names are saved in the devices after the configuration is transferred The name chosen may for example be the identifier for the system or the machine If you assign unique application names you may reserve the devices for certain duties A machine maintenance person comparing exchanged devices with the configuration data saved in the CDS will be notified that the application name does not match He may then exchange these devices for those with the correct application name You enter the application name and the name of the scanner used in the CDS 3 6 3000 in master slave operation The S3000 safety laser scanner can be incorporated in a master slave system using an EFI connection e Two S3000 can form the master slave system in which one of the safety laser scanners is the master the other the slave e One S3000 together with an S300 can form the master slave system in which the S3000 is the master and the S300 is the slave e An S3000 can be
122. ittle as possible It uses only a minimum of power and natural resources At work always act in an environmentally responsible manner For this reason please note the following information on disposal Disposal gt Always dispose of unserviceable or irreparable devices in compliance with local national rules and regulations on waste disposal gt Remove the plastic parts and send the aluminium housing of the safety laser scanner for recycling gt Dispose of all electronic assemblies as hazardous waste The electronic assemblies are easy to dismantle e We would be pleased to be of assistance on the disposal of this device Contact your local SICK representative SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Note Recommendation 8009942 TL59 2010 01 29 On safety Chapter 2 2 6 Applicable directives and standards The most important directives and standards valid for the use of opto electronic safety systems in Europe are listed below Further regulations may be of importance to you depending on the type of use You can obtain further information of machine specific standards from national institutions e g DIN BSI ANFOR etc the authorities or your trade association If you operate the machine or vehicle in a country outside the European Union please contact the manufacturer of the plant and the local authorities and obtain informatio
123. l Contact the relevant authorities and clarify the assumptions that must be taken into account with regard to your application For a horizontally mounted mobile application determine e protective field length e protective field width height of the scan plane restart behaviour methods of preventing unprotected areas SICK AG Industrial Safety Systems Germany All rights reserved 59 Chapter 4 Fig 37 Stopping distance Note Installation and mounting Operating Instructions 3000 4 4 1 Protective field length You must configure the protective field such that a safety distance to the vehicle is main tained This ensures that a vehicle monitored by the S3000 comes to a stop before a person or object is reached If you are using an S3000 Advanced Professional or Remote you can define several moni toring cases with different protective fields You can switch these using static control inputs or on the S3000 Professional and S3000 Remote also dynamically For dynamic switching the vehicle velocity is determined by means of incremental encoders connected to the S3000 Professional The protective fields in the S3000 Professional and in the S3000 Remote via EFI to an S3000 Professional connected can be switched as a function of the velocity In such an application the protective field sizes in particular the protective field length must be calculated for all velocities Calculation of the protective field leng
124. m Service cable 10 m Connection cable between the serial interface of 2027649 the PC and the configuration interface M8 x 4 pin D Sub 9 pin approx 10 m 134 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions Ordering information 3000 12 3 6 Self assembly connecting cables Tab 35 Part numbers Part connecting cables 9 cores cross section 0 56 mm AWG 20 by the meter 13 cores cross section 0 56 mm AWG 20 by the meter 1 cores cross section 0 56 mm AWG 20 by the meter EFI cable per meter 1 x 2 x 0 22 mm DeviceNet connecting cable PVC cable diameter 12 2 mm by the meter DeviceNet connecting cable PVC cable diameter 6 9 mm by the meter M12 EMC proof cable gland for EFI connections and incremental encoders permissible cable diameter 3 6 5 mm height 19 mm M12 EMC proof cable gland for EFI connections and incremental encoders permissible cable diameter 3 6 5 mm height 25 mm M20 EMC proof cable gland for supply cables and signal cables permissible cable diameter 7 12 mm height 23 mm M20 EMC proof cable gland for supply cables and signal cables permissible cable diameter 10 14 mm height 23 mm M20 EMC proof cable gland for supply cables and signal cables permissible cable diameter 6 12 mm height 32 5 mm M20 EMC proof cable gland for supply cables and signal cables perm
125. mes 16 times External OSSDs Supplement for basic response time 60 ms 30 ms 60 ms 90 ms 120 ms 150 ms 180 ms 210 ms 240 ms 27 0 ms 300 ms 330 ms 360 ms 390 ms 420 ms response time 120 ms Note If you use the OSSDs on another device via the EFI as external switching outputs for example with two S3000 connected together the response time increases by 20 ms in each case 116 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Note Fig 88 Diagram of the test pulse at the OSSDs Fig 89 Voltage test after switching on the OSSDs 8009942 TL59 2010 01 29 Technical specifications Chapter 14 11 3 Timing behaviour of the OSSDs The S3000 tests the OSSDs immediately after switch on and then at regular intervals For this purpose the S3000 briefly switches off both OSSDs for 300 us and checks whether the channels are electrically isolated during this period Ensure that the input electronics on your machine or plant do not react to this test pulse and therefore shut down the machine or plant 0 5 x basic response time N 120 ms 120 ms 120 ms A Pe Approx 15 ms after the switch on of the OSSDs the S3000 performs the first voltage test and then after a half basic response time performs a second voltage test After a further half basic response time of the S3000 there is a shut down test 120
126. mm and the bottom edge of the housing Warning field range radial Distance measuring range Number of multiple samplings 2 configurable via CDS Power up time Restart after configurable 2S Electrical data Approx 49 m 20 m Pom _ a os Technical specifications screw terminals Cross section of rigid cores 0 14 mm Cross section of flexible cores 0 14 mm American Wire Gauge AWG 26 Insulation stripping length for the cores Screw tightening torque 0 22 Nm Cable length for power supply tolerance 10 For wire cross section 1 mm For wire cross section 0 5 mm For wire cross section 0 25 mm Cable length for power supply tolerance 5 For wire cross section 1 mm For wire cross section 0 5 mm For wire cross section 0 25 mm Cable length for power supply tolerance 1 For wire cross section 1 mm For wire cross section 0 5 mm For wire cross section 0 25 mm Supply voltage SELV 16 8 V The voltage supply must be capable of buffering brief mains voltage failures of 20 ms as specified in EN 60 204 Suitable power supplies are available as accessories from SICK Siemens type series 6 EP 1 Permissible residual ripple Switch on current Operating current at 24 V without output load 14 For objects with 20 reflectivity Core terminating sleeves are not required e e ol 6 7 He The load currents for the input capacito
127. mption of the device is reduced The park mode can be configured for a monitoring case To switch to the park mode the inputs must be configured such that the related monitoring case with the park mode is activated If you park vehicles beside each other switch them to the park mode In this way you pre vent the S3000 on the vehicles from dazzling each other and the S3000 from possibly entering an error condition You can configure the monitoring cases in the CDS SICK AG Industrial Safety Systems Germany All rights reserved 37 Chapter 3 A WARNING Tab 8 Level at the connec tions for the control inputs for complementary sampling Note 38 Product description Operating Instructions S3000 3 5 10 Static and dynamic control inputs for incremental encoders The S3000 Advanced has two two channel static control inputs via which the four possible monitoring cases can be switched The S3000 Professional has four two channel control inputs via which the 16 possible monitoring cases can be switched Of these four control inputs two are static the other two can be used universally as both static control inputs and also dynamic control inputs You can configure the control inputs in the CDS If you are using static sampling decide between complementary or 1 of n sampling depen ding on the control features available When switching the monitoring cases using static and dynamic control inputs please note the f
128. n B with sensor communication via EFI If in a master slave system you only use the OSSDs on one safety laser scanner common OSSDs then switch off the OSSDs on this safety laser scanner as soon as either of the two safety laser scanners is switched to the park mode If on the other hand you use the OSSDs on both safety laser scanners Separate OSSDs then only switch off the OSSDs on the safety laser scanner that is switched to park mode SICK AG Industrial Safety Systems Germany All rights reserved 93 Chapter 6 Fig 79 Connection diagram protective field switching between an S3000 and an S300 with static and dynamic inputs Application and connection diagra ms Operating Instructions 3000 6 4 8 Protective field switching between an S3000 and an S300 with static and dynamic inputs S3000 Professional with S300 Professional in master slave conjunction with relays con tactors Operating mode without restart interlock with external device monitoring direc tion of travel dependent dynamic protective field switching by the incremental encoders C and D as well as static protective field switching by the control inputs IN A and IN B on the S3000 The protective fields affect the OSSDs on the master 94 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Application and connection Operating Instructions diagra ms Chapter
129. n on the regulations and standards applicable there Application and installation of safety systems Machinery Directive 2006 42 EC e g e Safety of machinery Basic concepts general principles for design EN ISO 12 100 e Industrial automation systems Safety of integrated manufacturing systems Basic requirements ISO 11161 e Safety of machinery Electrical equipment of machines Part 1 General requirements EN 60 204 e Safety of machinery Safety distances to prevent hazard zones being reached by the upper and lower limbs EN ISO 13857 e Safety requirements for robots EN ISO 10218 1 e Safety of industrial trucks Driverless trucks and their systems EN 1525 e Safety of machinery The positioning of protective equipment in respect of approach speeds of parts of the human body prEN ISO 13855 e Safety of machinery Principles for risk assessment EN ISO 14 121 1 e Safety of machinery Safety related parts of control systems Part 1 General principles for design EN ISO 13849 part 1 and part 2 e Safety of machines Electro sensitive protective equipment Part 1 General requirements EN 61496 1 as well as part 3 Particular requirements for Active Opto electronic Protective Devices responsive to Diffuse Reflection AOQPDDR CLC TS 61 496 3 Foreign standards for example e Performance Criteria for Safeguarding ANSI B11 19 e Machine tools for manufacturing systems cells ANSI
130. n the S3000 and listed on the information label in the vehicle or in the configuration protocol If you discover any non conformance of this function the machine plant vehicle must be stopped immediately and checked by a specialist SICK AG Industrial Safety Systems Germany All rights reserved 99 Chapter 8 Tab 20 7 segment display during and after the power up sequence on re commis sioning Commissioning Operating Instructions 3000 8 3 Re commissioning If the S3000 has peviously been commissioned but the device replaced the S3000 automatically reads the saved configuration from the system plug In this way acceptance by a specialist is not necessary However the test in accordance with the regulations for the daily test must be performed See section 8 2 3 Daily testing of the protective device by a specialist or authorised personnel on page 99 When you place a configured S3000 e g after replacement of the sensor head back into operation the following indications are possible Step Display Meaning 1 l O OLLI Power up cycle testing the 7 segment display All LJ segments are activated sequentially 2 Power up cycle during initial commissioning device in configuration mode Waiting for partner device on the EFI Device addressed as master or slave or Waiting for valid inputs No display The device is operational Other display Safety lock activated M
131. ne system could inadvertently start up while you are changing the front screen As a matter of principle always isolate the machine from the power supply during all work on the machine and safety laser scanner 9 1 Cleaning the front screen The safety laser scanner S3000 is largely maintenance free The front screen on the safety laser scanner should however be regularly cleaned and also if contaminated gt Do not use aggressive detergents gt Do not use abrasive cleaning agents Note Static charges cause dust particles to be attracted to the front screen You can diminish this effect by using the anti static plastic cleaner SICK Part No 5600006 and the SICK lens cloth Part No 4003353 see section 12 3 Accessories spare parts on page 133 Cleaning the front screen gt Use a clean and soft brush to remove dust from the front screen gt Now wipe the front screen with a clean and damp cloth 9 2 Replacing the front screen A Always perform a front screen calibration after the replacement of the front screen After the replacement of the front screen with a new front screen you must perform a front WARNING screen calibration with the aid of the CDS In this way the new front screen on the S3000 is measured and the device made functional Perform the front screen calibration at room temperature If the front screen is scratched or damaged you must replace it Order the replacement front screen from SICK see section 12
132. nfiguring the S3000 with the aid of the CDS For configuration and diagnostics using the CDS connect the PC to the configuration connection Configuration connection Two connection cables of different length are available for the connection of the PC note book to the S3000 see chapter 12 3 Accessories spare parts on page 133 Ensure that the configuration cable is not laid in close proximity to high power electrical drives or cables carrying high power This will avoid EMC effects on the configuration cable To configure the device please read the user manual for the CDS SICK Configuration amp Diagnostic Software and use the online help function of the programme 96 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions Commissioning Chapter 8 3000 Commissioning 8 1 Initial commissioning A Commissioning requires a thorough check by qualified personnel Before you operate a system protected by the S3000 safety laser scanner for the first WARNING time make sure that the system is first checked and approved by qualified personnel Please read the notes in chapter 2 On safety on page 10 gt Prior to approving the machine check whether the access to the hazardous area is com pletely monitored by the protective devices Check also at regular intervals after approval of the machine e g in the morning at the start of work as to whether the
133. ng kit 1 For fixing with mounting kit 3 you will therefore also need mount ing kits 1 and 2 You will find the part numbers for the mounting kits in chapter 12 3 3 Mounting kits on page 133 68 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Note Fig 48 Threaded holes for direct mounting Recommendation Fig 49 Mounting with mounting kit 1 8009942 TL59 2010 01 29 Installation and mounting Chapter 4 Observe the maximum torque for the fastening screws on the S3000 e M6 on rear max 12 Nm e M8 on side max 16 Nm The orientation in which the safety laser scanner is mounted is not relevant i e you can mount the S3000 both at an angle and upside down 4 6 1 Direct mounting The S3000 has four threaded holes M6 x 8 on its rear face Using these holes you can directly mount the S3000 by drilling through the mounting surface from the rear Use at least mounting kit 1 This will make the device easier to remove 4 6 2 Mounting with mounting kit 1 With the aid of mounting kit 1 you can mount the S3000 indirectly on the mounting sur face This is always necessary if you cannot drill through the mounting surface from the rear Mounting kit 1 Fixing screws for the sensor P Saa Threaded fixing holes M8s x9 gt Mount the mounting kit 1 on the mounting surface gt Then mount the S3000 on the mou
134. not leave residues see section 12 3 Accessories spare parts on page 133 Recommendation If necessary smear a thin coating of vaseline in the seal groove This makes mounting easier gt Insert the new seal starting in the middle During this process first align the centre markings on the sensor head and and seal and Fig 84 Inserting the rubber seal 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 103 Chapter 9 Note Fig 85 Depth for pressing in the seal 104 A WARNING Care and maintenance Operating Instructions S3000 If the front seal is not inserted correctly the front screen may be damaged Do not use any pointed or sharp tools gt First place the seal only lightly in the rounded sections of the seal groove In this way you will avoid stretching the seal gt Only then press the seal home The seal should not be stretched on insertion Housing Seal edge flush with housing edge The seal is pressed in far enough when the edge of the seal and the sensor head are flush gt It is imperative that you check that the seal is seated evenly all the way around the groove gt Check whether the mirror on the motor is clean and remove any contamination with an optic brush gt Set a torque wrench to 0 7 Nm hand tight and have this at hand gt Take the new front screen from the packaging gt Remove any remnants
135. nting Operating Instructions 3000 4 6 Mounting steps A N Special features to note during mounting gt Mount the S3000 such that it is protected from moisture dirt and damage WARNING gt Ensure that the front screen field of view is not restricted gt Mount the scanner such that the indicators are easy to see gt Always mount the S3000 such that you can plug in and remove the system plug gt Avoid excessive shock and vibration loading on the safety laser scanner gt On applications that suffer from heavy vibration prevent the fixing screws from coming loose using screw locking devices gt Regularly check the tightness of the fixing screws gt Prevent personnel from being able to crawl beneath stand behind or climb over the pro tective field by means of appropriate mounting of the S3000 Fig 47 Prevent crawling beneath standing behind climbing over The origin of the scan plane is 63 mm above the bottom edge of the S3000 If you mount the S3000 using mounting kit 3 then the origin of the scan plane is 102 mm above the bottom edge of mounting kit 3 See chapter 11 6 3 Scan plane origin on page 131 There are four possible ways of fixing the S3000 e direct mounting without mounting kit e mounting with mounting kit 1 e mounting with mounting kit 1 and 2 e mounting with mounting kit 1 2 and 3 The mounting kits build one on another For fixing with mounting kit 2 you will therefore also need mounti
136. nting kit 1 SICK AG Industrial Safety Systems Germany All rights reserved 69 Chapter 4 Installation and mou nting Operating Instructions 3000 4 6 3 Mounting with mounting kit 2 With the aid of mounting kit 2 only in conjunction with mounting kit 1 you can align the S3000 in two planes The maximum adjustment angle is 11 in both planes Fig 50 Mounting with mounting kit 2 Mounting kit 2 Mounting kit 1 gt 7 Fixing screws for the Sensor Threaded fixing holes M8s x9 gt Mount the mounting kit 2 on the mounting surface gt Then mount mounting kit 1 on mounting kit 2 gt Then mount the S3000 on mounting kit 1 gt Adjust the S3000 longitudinally and cross wise 70 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions Installation and mou nting Chapter 4 3000 4 6 4 Mounting with mounting kit 3 With the aid of mounting kit 3 only in conjunction with mounting kits 1 and 2 you can mount the S3000 such that the scan plane is parallel to the mounting surface This enables stable floor mounting or ensures that mounting kit 2 remains precisely adjustable cross wise on uneven wall surfaces Fig 51 Mounting with mounting kit 3 Mounting kit 3 Mounting kit 2 Mounting kit 1 Fixing screws for the sensor Threaded fixing holes M8s x9 gt Mount mounting kit 3 on the mounting surface gt Then mount mountin
137. ocity of 0 3 m s in less than three seconds when in operation you must prevent personnel from entering the unprotected areas by means of mechanical trim panels switch strips or fitting the S3000 in the vehicle trim panels 64 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Fig 44 Fitting the S3000 in the vehicle trim Note Recommendation 8009942 TL59 2010 01 29 Installation and mounting Chapter 4 Fitting in the vehicle trim Build the S3000 into the vehicle trim such that the unprotected areas are lt 70 mm and the S3000 projects a maximum of 109 mm beyond the front of the vehicle The vehicle may then be accelerated to a velocity of 0 3 m s within a second Aditionally protect the area near to the scanner 5 cm wide area in front of the front screen using a proximity switch with 5 cm acquisition range Otherwise make the area near the scanner impassable with a bar or a recess The vehicle may then be accelerated as required Note that the system must be fitted e g in a trim panel without impairing the optical beam path The attachment of an additional front screen is thus not permitted Any slot for the field of view must be adequately sized see Fig 92 in chapter 11 6 Dimensional drawings on page 129 If when observing all necessary safety precautions you are able to avoid the use of a re start interlock you will increase the av
138. of packaging gt Place the front screen on the rubber seal and insert the new fixing screws to with spacers see Fig 84 gt Press the front screen on the front of the cover During this process tighten the front screws to to the torque set gt Then insert the rest of the screws to with spacers see Fig 84 and tighten using the torque wrench Re commissioning the S3000 gt Re mount the S3000 correctly see chapter 4 Installation and mounting on page 47 gt Connect the S3000 system plug After power up the S3000 automatically reads the saved configuration from the system plug See chapter 8 3 Re commissioning on page 100 Always perform a front screen calibration with the aid of the CDS after the replacement of the front screen The level of contamination is measured continuously during the operation of the S3000 For this purpose the front screen calibration must first be performed this then serves as a reference for the contamination measurement status not contaminated The front screen calibration may only be performed immediately after the replacement of the front screen The new front screen must be free of contamination at the time of the front screen calibra tion The front screen calibration should be performed at room temperature 10 30 C SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 A
139. of this document as a movement of a machine part In practical operation there may be a number of different dangerous states e machine movements e vehicle movements electrical conductors e visible or invisible radiation e a combination of several risks and hazards SICK AG Industrial Safety Systems Germany All rights reserved 9 Chapter 2 10 On safety Note On safety Operating Instructions S3000 This chapter deals with your own safety and the safety of the equipment operators gt Please read this chapter carefully before working with the S3000 or with the machine protected by the S3000 2 1 Specialist personnel The S3000 safety laser scanner must be installed connected commissioned and serviced only by specialist personnel Specialist personnel are defined as persons who e due to their specialist training and experience have adequate knowledge of the power driven equipment to be checked and e who have been instructed by the responsible machine operator in the operation of the machine and the current valid safety guidelines and e are sufficiently familiar with the applicable official health and safety regulations direc tives and generally recognised engineering practice e g DIN standards VDE stipula tions engineering regulations from other EC member states that they can assess the work safety aspects of the power driven equipment and e who have access to these operating instructions and
140. ol Transmission speed Cable length at 9600 baud and 0 25 mm cables Galvanic de coupling Output TxD HIGH Output TxD LOW Voltage range RxD Switching threshold RxD LOW Switching threshold RxD HIGH Short circuit current at TxD Max voltage level at RxD Max voltage level at TxD RS 232 proprietary 9600 baud 19200 baud 38 400 baud 5V 15V 15V 15V 2 4 V 60 mA 15V SICK AG Industrial Safety Systems Germany All rights reserved 125 Technical specifications Data interface Communication protocol Transmission speed selectable Cable length at 500 kbaud and 0 25 mm cables Galvanic de coupling Differential output voltage at the sender between TxD and TxD with 50 Q load Differential input threshold at the receiver between RxD and RxD Short circuit current at TxD TxD Max voltage level at TxD TxD Max voltage level at RxD RxD Terminating resistance Type of connecting cable Characteristic impedance of the connecting cable Wire cross section of the connecting cable EFl safe SICK device communication Cable length at 500 kBaud and 1 x 2 x 0 22 mm cables Galvanic de coupling Type of connecting cable Wire cross section of the connecting cable SICK AG Industrial Safety Systems Germany All rights reserved Operating Instructions 3000 Minimum Typical Maximum RS 422 proprietary 9600 baud 19 200 baud 38 4
141. ollowing points gt Ensure that the control for the monitoring case switching has a sufficiently high level of safety gt Ensure that the circuit for the control inputs is suitable for the ambient conditions to be expected so that systematic effects and thus errors on the switching of the monitoring cases can be excluded gt Ensure that the control using static or dynamic control inputs incremental encoder inputs provides switching between the monitoring cases in the correct time frame Note that at the time of the switching there may be a person in the protective field Only by means of switching in the correct time frame i e before the hazard occurs at this point for the person is protection provided see chapter 4 5 Timing for monitoring case switching on page 65 gt Ensure that only one safety laser scanner is connected to an incremental encoder Static complementary sampling A control input comprises a pair of two connections For correct switching one connection must be inverted in relation to the other The following table shows the levels that must be present at the connections for the con trol input to define the logical input state 1 and O at the related control input Using the two control input pairs on the S3000 Advanced J e monitoring cases can be switched using the four control input pairs on the S3000 Professional 2 16 monitoring cases can be switched If on the S3000 Professional y
142. on a machine or vehicle AS soon as the safety laser scanner detects an object in the protective field it switches the OSSDs to the off status and thus initiates the shutdown of the machine or stop of the vehicle Reflection of luminance A measure of the reflectivity is the reflectance defined as the ratio of the luminance reflected from a surface in the measuring direction and the luminance of a completely matt white surface white standard The minimum size of an object that is acquired by the protective device and is guaranteed by the manufacturer The restart interlock is a protective device In certain situations it prevents the machine from automatically restarting This applies e g after the scanner function has triggered during a dangerous machine state after a change to the operating mode or the method of activation of the machine or after the change to the start control device on the machine Contains the opto electronic acquisition system Three sensor heads are available short range with 4 m medium range with 5 5 m and long range with 7 m scanning range Contains the configuration memory and all electrical connections In this way the S3000 can be easily replaced After re commissioning the configuration is loaded from the system plug the S3000 is then normally ready for use The warning field is a field with a radius of 49 m Using this field larger areas can be con trolled and simple switching functions e g warning
143. ont screen and an obstacle directly in front of it To ensure high availability the S3000 has been designed such that it reliably detects dark black bodies such as wide black cord or shoe leather from a distance of 5 cm in front of the front screen Furthermore due to mounting with or without mounting kits unprotected areas are pro duced near the S3000 Secure the area close to the S3000 if operated without restart interlock Make the area near the device impassible by means of physical measures bar or reces sing or in addition to the S3000 use a proximity switch with 5 cm acquisition range With out this additional protection you will endanger persons who move from the protective field into the area near the device Permissible configuration Restart interlock of Restart interlock Permissible application the S3000 machine vehicle Deactivated Deactivated Only if it is not possible to leave the pro tective field to approach the hazardous point Ensure that this is prevented by the design of the plant Deactivated Activated All if the hazardous area can be com pletely seen by the operator Activated Deactivated Only if it is not possible to leave the pro tective field to approach the hazardous point Ensure that this is prevented by the design of the plant Activated Activated All if the hazardous area cannot be com pletely seen by the operator The restart interlock of the S3000 takes over the function for resetting th
144. ontrol COMMANAS ccccesececeeseeeeeeseeeeeeeeeess 127 TAG DIMMENSION a GKAWINES susrtiy ae sane arin ced Aeneas a a a 129 ELOD 3000ra sree ren tor err ren set Ea a ae eran ee eee eee ne eee oa 129 11 6 2 MOUNUNE KILS 4 recess ee a eapas meee tateeceanetrad 130 11 6 3 SCal pane Ongi aei a E enschede 131 Ordering INGO AUIOMN iccsccieasssccenssuasacctccseaccacctaxianseususncacussssaccucdeaisauctasiacsacsusacacussbaaneuaass 132 124 L RIS SUD ICO ace aetencsc canes seeenenattaataee acsenuaed a aa aaa iaai 132 SICK AG Industrial Safety Systems Germany All rights reserved 5 List of contents Operating Instructions 3000 122 SAN ANGDIG SYS UCI Sra iad cuenetul a a 132 123 ACCESSONES SPale paresc ona iesa assent a a nana iee 133 12 3 1 SENSOl MEAG Sar oss suanceasacesaninteetanceceausavndeseancese 133 12 3 2 VO MOJU Sissastescte San vacastatied E T 133 12 3 3 MOUNUNE KIS a seaneca aautmocs cewtned atnal a aureuvaewadeeseatmonacantaeeaceat 133 1234 Sem PUE eee eee ee ee 134 12 3 5 SEV ICG CADI O aaraa A e AAA E O 134 12 3 6 Self assembly connecting cables sssusnnnnenonnnennnnernnnnrnnnennnnernnne 135 12 Saf DOCUMEMALUO qieeererrerereerrererr rerrererrerrersct E re errr rrrrerrerrr 135 12 3 8 Safety relays compact safety controller ccccceeeeeeeseeeeeeeeeeees 135 12 3 9 sale V COMI ONES eissi 136 12S T0 Network SOIUTIONS aussen a i 136 TZS A1 SDL connecing CaDIES acere nies auncouan
145. or if you experience usage downtime problems Detailed information to be found e inthe online help function of the CDS SICK Configuration amp Diagnostic Software e in the user manual for the CDS 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 113 Chapter 11 Technical specifications Operating Instructions 3000 Technical specifications 11 1 Characteristics 11 1 1 Scanning range Fig 86 Diagram of scanning ranges for various reflectances ___ Reflectors gt 2000 Reflective films gt 300 Remission White plaster Writing paper ___ Grey cardboard Mat black paint o Black shoe leather 05 i 2 5 10 20 50 Scanning range m Protective field short range sensor head Protective field medium range sensor head Protective field long range sensor head Warning field short range sensor head Warning field medium range sensor head Warning field long range sensor head 114 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Fig 87 Reset pulse requirements 8009942 TL59 2010 01 29 Technical specifications Chapter 14 11 1 2 Reset pulse If the reset pulse on the Reset input is e g provided by an F PLC then the pulse must be of a specifi
146. otective field Warning field Reflectors Surrounding contour The S3000 monitors the area in one direction of travel and stops the vehicle as soon as there is an object in the protective field In addition the surrounding contour is measured and reflectors fitted to the walls detected Surrounding contour and reflector detection are output via the RS 422 interface using configurable messages SICK AG Industrial Safety Systems Germany All rights reserved 85 Application and connection Chapter 6 diagra ms Operating Instructions 3000 6 2 4 Velocity dependent vehicle monitoring for bi directional travel S3000 Professional with S3000 Remote Fig 68 Mobile application with S3000 Professional S3000 Remote EFI connection S3000 Professional Incremental encoder Using incremental encoders the S3000 Professional acquires the velocity of the vehicle via its dynamic control inputs Various field sets of different sizes are configured in the S3000 for the different velocities The field sets are switched dynamically using the vehicle velocity The S3000 Remote receives the values from the incremental encoders from the S3000 Professional via the EFI It monitors the areas for the second direction of travel as a func tion of the velocity AS soon as there is an object in the protective field the S3000 Remote deactivates the OSSDs on the S3000 Professional using the EFI 86 SICK AG Industrial Safety Systems G
147. otective field switching using two static inputs S3000 Advanced in conjunction with relays contactors operating mode with restart inter lock and external device monitoring protective field switching by means of control inputs A In A and B In B 90 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Fig 75 Connection diagram for protective field switching with four static inputs Fig 76 Connection diagram for protective field switching with static and dynamic inputs 8009942 TL59 2010 01 29 Application and connection diagrams Chapter 6 6 4 4 Protective field switching with four static inputs S3000 Professional in conjunction with relays contactors operating mode with restart interlock and external device monitoring static protective field switching by means of the control inputs A In A B In B C In C and D In D 6 4 5 Protective field switching with static and dynamic inputs S3000 Professional in conjunction with relays contactors operating mode without restart interlock with external device monitoring dynamic protective field switching by means of B1 and B2 as well as static protective field switching by means of control inputs A In A and B In B SICK AG Industrial Safety Systems Germany All rights reserved 91 Chapter 6 Fig 7 Connection diagram for protective field switching between two S3000
148. ou use two of the control input pairs as incremental enco der inputs the additional static switching is reduced to 4 as there are only two control in put pairs still available SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Tab 9 Truth table for 1 of n sampling Tab 10 Figures from experi ence for the necessary input delay 8009942 TL59 2010 01 29 Product description Chapter 3 Static 1 of n sampling With 1 of n sampling you use each of the four Advanced or eight Professional control in put connections All connections must be used only one connection is ever allowed to be 1 Professional Professional CMS Advanced Ease Se ee AE eS EVER AE BES AS ee Le ee Le ee Sh Le et ee ee eS et e a E l ee eS ea oe el ee ee S Le eS DEE Input delay If the control device via which you switch the static control inputs cannot switch within 10 ms for 60 ms basic response time or 20 ms for 120 ms basic response time to the related input condition e g due to switch bounce times you must choose an input delay For the input delay choose the time in which your defined control device can switch to a corresponding input condition Independent of the basic response time chosen for the S3000 you can increase the input delay in 30 ms steps for 60 ms basic response time or 60 ms steps for 120 ms basic re sponse time The follo
149. put signals to two safety laser scanners is not possible You can configure the control inputs of the master in the CDS SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions Prod uct description Chapter 3 3000 3 6 3 Internal or external OSSDs In a master slave system you define in the CDS which output signal switching device OSSD is switched when there is an object in the protective field e Internal OSSDs Defines that the protective field or the protective fields switch the OSSDs on S3000 e External OSSDs The S3000 transmits the status of the field sets protective field warning field over the EFI The OSSDs on another device connected via the EFI have switched Connected S3000 or S300 The OSSDs on the second safety laser scanner are switched Connected switching amplifier UE1OO series The OSSDs on the UE100 are switched depending on its configuration Connected bus node UE1000 series The information is passed to an FPLC which further processes the information depending on the configuration of the UE1000 3 6 4 Monitoring case switching In a master slave system the simplest device defines the number of possible monitoring cases If for example a S3000 Professional and an S3000 Advanced are connected together only four monitoring cases are available to the two S3000 A field set and the input conditions that activate the monitoring case mu
150. r 6 diagra ms Operating Instructions 3000 6 3 1 Complex system enhancements series UE100 Protection of two separate working areas with one S3000 Standard and UE100 sens Control series Fig 70 S3000 with UE100 series Note You will find connection diagrams in the operating instructions for the UE100 series 6 3 2 Bus interfaces UE1000 series All S3000 variants are equipped with an EFI safe SICK device communication All safety relevant signals are transmitted using this interface A bus interface to a safe fieldbus is possible using the UE1000 series sens Control device family Fig 71 S3000 with UE1000 series UE1000 sens Control transmits two independent OSSDs for the two protective fields and VAVAVAVAVAVAVAVAV Note You will find connection diagrams in the operating instructions for the UE1000 series 6 4 Connection diagrams Note Only use relays with positively driven contacts The protection elements connected in parallel with the contactors are used for arc suppression Ensure that there is adequate arc suppression at the relay contacts Take into account that arc suppressors may lengthen the response time 88 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Fig 72 Connection diagrams for restart interlock and external device monitoring 8009942 TL59 2010 01 29 Application an
151. r multiple sampling cccesecseseceeessevecessecsessceaveccesessessasaseceas 116 DataSheet SS OOO iarna Ra aA A E ET 119 Status information of the S3000 Data from the S3O00 s snannnennnnnnnnnnrnnnnnnn 127 Control features on the S3000 Data to the SSOOO ee ceseeesseeeeeeeeteeeeeeees 128 Par MUMDEIS SYSTEMS a E N 132 ack NUMDES SENSOrNCAUS so a E E EN 133 Pant NUMDETS V O MOJUICS aiia E cuceweaceuten 133 Pahl NUMDErS MOUNUNE Kleteran ena ar 133 Parcnumbers Systemi DIUBS ac ccseccorenccsarc sencecennncsanecas ane E 134 Partnumbers Service Cables sesinin oin E 134 Part NUMDeTS connecling caDlES ec raen r a Erra ote 135 Part MUMIDSTS GOCUMENTA LO Mensen E E ea auces 135 Part numbers safety relays compact safety controller ssossnosnnonnnunnnnnnrnnrrnnnnne 135 Part numbers safety controllers sisieicescedsccsetideseesacacaninttinezecenadedeoeantadavuvacesenunet dans 136 Part nUMDErS NEIWOrK SOIUUONS ilsisi eei a tear wrt a Dae teal 136 SICK AG Industrial Safety Systems Germany All rights reserved 141 Chapter 13 142 Annex Operating Instructions Tab 40 Tab 41 13 5 Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Fig 6 Fig 7 Fig 8 Fig 9 Fig 10 Fig 11 Fig 12 Fig 13 Fig 14 Fig 15 Fig 16 Fig 17 Fig 18 Fig 19 Fig 20 Fig 21 Fig 22 Fig 23 Fig 24 Fig 25 Fig 26 Fig 27 Fig 28 Fig 29 Fig 30 Fig 31 Fig 32 Fig 33 Fig 34 Fig 35
152. r segment e g by opening a door or by changing the position of the S3000 Note You can define any number of contour segments The contour segments must not be narrower than the configured resolution At the points where a contour has been configured as a reference you cannot define a warning field You define the contour as a reference in the CDS field set editor 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 31 Chapter 3 Fig 20 Contour as reference for vertical operation Recommendation Fig 21 Contour as reference for horizontal operation Product description Operating Instructions 3000 Vertical operation In vertical operation for access protection and hazardous point protection according to CLC TS 61496 3 you must always configure the protective fields used with the contour as reference function Protective field Contours of the machine opening Contour segment Use lateral vertical boundaries of the opening e g door frames and the floor as reference If in this case the position of the S3000 is changed in one or more planes the distance to the reference changes and the S3000 switches its OSSDs to the OFF state Horizontal operation During horizontal operation you can also use the contour as reference function e g so that if a door is opened change to the room contour the OSSDs on the S3000 are placed in the OFF state Door as reference 1111
153. rating Instructions Display z 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved Diagnostics Possible cause Overcurrent on OSSD connection 2 Short circuit to 24 V at OSSD connection 2 Short circuit to O V at OSSD connection 2 Short circuit between OSSD connection 1 and 2 General OSSD wiring error Device is addressed as slave Device is addressed as master The S3000 is receiving no measured values within a range of at least 90 measuring range maximum 49 m it thus is not detecting any obstacles such as e g building walls Device is dazzled Temperature error The operating temperature of the S3000 has exceeded the permissible range Invalid configuration of the EDM A device connected via EFI is faulty or the con nection has a malfunction Chapter 10 Remedying the error gt Check the switching element connected Replace if necessary gt Check the wiring for short circuit to O V gt Check the wiring for short circuit to 24 V gt Check the wiring for short circuit to O V gt Check the wiring and rectify the error gt Check the complete wiring of the OSSDs No error The symbol is displayed for approx 2 seconds on switching on a device that is addressed as a slave No error The symbol is displayed for approx 2 seconds on switching on a device that is addressed as a mast
154. rs are not taken into account SICK AG Industrial Safety Systems Germany All rights reserved Electrical connection Plug in connection housing with screw terminal connections 1 5 mm 1 0 mm 16 5mm 0 25 Nm 50 m 25m 12m 60 m 30 m 15m 70 m 35m 17 m 24 V 28 8 V 5 2A 0 8 A The absolute voltage level must not drop below the specified minimum voltage 8009942 TL59 2010 01 29 Operating Instructions 3000 Technical specifications Operating current with max output load Power consumption without output load Power consumption with maximum output load Input for control switch for restarting or resetting Input resistance when HIGH Voltage for HIGH Voltage for LOW Input capacitance Static input current Duration of actuation of the control switch Input EDM Input resistance when HIGH Voltage for HIGH Voltage for LOW Input capacitance Static input current Response time at EDM after switching on the OSSDs Static control inputs Input resistance when HIGH Voltage for HIGH Voltage for LOW Input capacitance Static input current Input frequency 11 V 3V 6 mA 120 ms 11 V 3V 6 mA 11 V 3 V 6 mA Chapter 11 Typical Maximum 2 KQ 24 V 28 8 V OV 5V 15 nF 15 mA 300 ms 2 KQ 24 V 28 8 V OV 5V 15 nF 15 mA 1 multiple sampling 1 x scan time switching Sequence max or frequency x 2 Dynamic control inputs Inpu
155. ructions EEE TEE Warning field 7 V VY Vy yy y AN EEE S ORT SON AEN n a N A N LAW A Z LLULLU Z A KAAVA ane 2 Lia WALA SAMY S WAS Re SSS REE Protective field 8009942 TL59 2010 01 29 Product description Chapter 3 Applications 3 3 Stationary applications 3 3 1 Hazardous area protection On dangerous stationary machines the S3000 switches the output signal switching devi ces OSSDs to the off status if the protective field is interrupted The S3000 initiates the shutdown of the machine or the shutdown of the dangerous state Fig 6 Hazardous area protection with one monitored area SICK AG Industrial Safety Systems Germany All rights reserved 18 Chapter 3 changing hazardous areas e g during different machine production phases depending Hazardous area protection with multiple monitored areas position related protective on the situation field switching ter 3 4 S3000 variants on page 24 you can define various monitoring cases to match Using the safety laser scanners S3000 Advanced Professional and Remote see chap the protective field and warning field to the situation on the machine and to monitor Product description Operating Instructions 3000 KAKAARARA
156. s action is also necessary if several safety laser scanners are connected to one EFI string on a safety controller Flexi Soft SICK AG Industrial Safety Systems Germany All rights reserved 15 Chapter 5 16 Electrical installation Operating Instructions Standard Professional Sierra scan S PY jumper for slave addressing afe smeo S p x x e a somone p s fe secos Px x p44 er 45 re baa 8 C1 or Static control input C or dynamic control X X INC1_O input incremental encoder input 1 D1 or Static control input D or dynamic control xX x INC1_90 input incremental encoder input 1 20 24vDC DC D voltage incremental encoder 2 22 C2 or Static control input C or dynamic control X X INC2_0 input incremental encoder input 2 kel Static control input D or dynamic control CEL INC2_90 input incremental encoder input 2 a O o Reneon OOO 25 RD ESESESESES 26 Ror Rs422 device communication No control input A on S3000 Standard and Remote SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 A WARNING Recommendation Notes 8009942 TL59 2010 01 29 Electrical installation Chapter 5 Incremental encoder specification Never supply both incremental encoders using one supply cable The connection cables for the incremental encoders must each be in a separate plastic sh
157. s i e tight bends are not allowed to last more than 60 seconds 3 5 11 Checking of the monitoring case switching To check the switching between monitoring cases configure a series of monitoring cases Here you can define either an arbitrary sequence a unique sequence or two alternative sequences e Arbitrary sequence It is allowed to switch from one monitoring case to any other defined monitoring case e Unique sequence It is only allowed to switch from a monitoring case to another specifi cally defined monitoring case e Alternative sequence It is allowed to switch from a monitoring case to one of two specifically defined monitoring cases Use the checking of the monitoring cases as an additional medium to exclude risks For example deviations of a vehicle from a corridor or a plant from the stipulated production process can be detected Arbitrary sequence Unique sequence Alternative sequence 4 IN 3 5 12 Simultaneous monitoring Within a monitoring case the S3000 can monitor two field sets simultaneously e g hazardous area on the left and hazardous area on the right For this purpose choose any further field set with the related monitoring case as the simultaneous field set On a system with one S3000 both field sets act on the internal OSSDs in the S3000 In addition the device signals protective field infringements in both field sets to an external device e g the UE100 series via EFI On a system w
158. same as for the S3000 variant to which an S3000 Remote is connected 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 25 Chapter 3 Operating Instructions 3000 Product description 3 4 1 Possible applications for the S3000 variants Typical application Functionality required Protection of a robot inser One field set S3000 Standard Tab 2 Possible applications for the I O modules tion station Protection of a pipe bending Up to four switchable field S3000 Advanced machine sets Protection of a complex Up to eight switchable field S3000 Professional material processing system sets Protection of an automated In each direction of travel S3000 Professional up to eight velocity together with S3000 dependent switchable field Remote sets guided vehicle AGV with bi directional travel Protection of an automated Up to eight velocity depen S3000 Professional CMS guided vehicle AGV with output of processed meas ured data for assisting dent switchable field sets separate data interface for the output of room contour control e g during docking and reflector detection manoeuvres 26 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions Prod uct description Chapter 3 3000 3 5 Configurable functions 3 5 1 Field sets Configuring the protective field and warning field A C
159. ser scanners are connected one after the other The signals and the voltage supply for the second safety laser scanner are routed via the first safety laser scanner in the EFI string Star configuration The two safety laser scanners are connected to the same Flexi Soft input for the EFI string It is possible to differentiate between the safety laser scanners using the addressing in the EFI protocol SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions Prod uct description Chapter 3 3000 Fig 26 EFI network topologies Series connection Max 25m Star configuration Max 50m You will find details on the connection of safety laser scanners in section 6 4 9 Protective field switching with a Flexi Soft safety controller on page 95 3 8 Indicators and outputs 3 8 1 LEDs and 7 segment display The LEDs and the segment display indicate the operational status of the S3000 They are on the front face of the safety laser scanner Above the LEDs there are symbols that are used in the remainder of these operating instructions to describe the LEDs Fig 27 Operational status indicators on the S3000 The symbols have the following meaning OSSDs deactivated e g if object in the protective field reset necessary lock out d m 2 Reset required Warning field interrupted object in warning field Front screen contaminated S
160. sional drawing Heavy Duty mounting bracket 166 Scan plane origin SICK AG Industrial Safety Systems Germany All rights reserved 130 Operating Instructions 3000 Fig 95 Dimensional drawing of the scan plane mm Fig 96 Dimensional drawing of the scan plane with mounting kit 3 mm 8009942 TL59 2010 01 29 Technical specifications 11 6 3 Scan plane origin PN al S rx Dj Vi a SICK AG Industrial Safety Systems Germany All rights reserved Chapter 11 131 Chapter 12 Ordering information Operating Instructions 3000 Ordering information 12 1 Items supplied e sensor head with I O module mounted e operating instructions and CDS SICK Configuration amp Diagnostic Software on CD ROM e adhesive label Important information Note e System plug not included System plugs without cable and pre assembled system plugs are available from SICK AG see section System plug on page 134 For more details see section 5 2 System plug assembly on page 78 and 5 3 Pre assembled system plugs on page 80 12 2 Available systems Tab 29 Part numbers Device type Part Part number systems S30A 4011BA S3000 Standard with short range sensor head 1028934 S30A 6011BA S3000 Standard with medium range sensor head 1023546 S30A 7011BA S3000 Standard with long range sensor head 1023890
161. st be allocated to each monitoring case 3 7 3000 in combination with a Flexi Soft safety controller The safety controller Flexi Soft provides two EFI strings up to two safety laser scanners S3000 S300 also mixed can be connected to each of these strings It is therefore possible to realise applications with up to four safety laser scanners See also section 6 2 5 on page 87 and section 6 4 9 on page 95 Fig 25 S3000 and S300 in combination with a Flexi Soft modular safety controller Flexi Soft modular safety controller Using the safety controller Flexi Soft it is possible to monitor two protective fields simultaneously on one safety laser scanner In one application it is therefore possible to configure up to eight protective fields and up to eight warning fields 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 43 Chapter 3 44 Product description Operating Instructions 3000 The entire application is configured using the Flexi Soft Designer from this user interface it is possible to start the CDS to configure the safety laser scanners The status of the protective and warning fields is transmitted using EFl and can be combined in the safety controller Flexi Soft as required During this process it does not matter whether the devices are connected using one or various EFI strings The signal on the safety outputs on the safety controller Flexi Soft is transferred
162. t resistance when HIGH 2 KQ Voltage for HIGH 11 V 24 V 28 8 V Voltage for LOW 3 V OV 5V Input capacitance 1 nF Static input current 6 mA 15 mA Duty cycle Ti T 0 5 Input frequency 100 kHz Power supply for incremental encoders 24 V voltage output HIGH Uy 3V Uy Current load 50 mA 100 mA 8009942 TL59 2010 01 29 SICK AG Industrial Safety Systems Germany All rights reserved 123 Chapter 11 Technical specifications Operating Instructions 3000 Minimum Typical Maximum OSSDs Output signal switching device pair 2 PNP semiconductors short circuit protected ee cross circuit monitored HIGH switching voltage at 500 mA Uy Switching voltage LOW OV OV 35V Source switching current 6 mA 0 2 A 0 5 A Leakage current 250 uA Load inductance 2 2 H Load capacity 2 2 uF at 50 Q Switching sequence without switching and Depending on load inductance without simultaneous monitoring Permissible cable resistance 2 5 Test pulse width 230 us 300 us Test frequency 120 ms Switching time of the OSSDs from red to 120 ms green Time offset on switching the OSSDs between 1 3 ms 2 ms OSSD2 and OSSD1 Application diagnostic outputs warning field contamination of the front screen error reset necessary HIGH switching voltage at 200 mA Uy 3 3 V Uy Source switching current 100 mA 200 mA Current limiting after 5 ms at 25 C 600 mA 920 mA Power up delay 1 4 ms 2 ms Switch off delay 0 7 ms 2ms 13 Applies to
163. tasks SICK AG Industrial Safety Systems Germany All rights reserved 23 Chapter 3 Fig 14 Protective field ranges of the sensor heads Note Fig 15 Available I O modules Product description Operating Instructions 3000 3 4 3000 variants To cover the stated applications there are 15 S3000 variants These are formed by three sensor heads and five I O modules Sensor heads The sensor heads differ in the maximum scanning range and the resulting size of the protective field Ed h Ls LT Max 4m Max 5 5 m Max 7m Short range Medium range Long range sensor head sensor head sensor head The protective field ranges are the maximum achievable radial distances from the safety laser scanner They are achieved in applications with a resolution of 70 mm and coarser 1 0 modules Five I O modules are available for the S3000 With the aid of these I O modules the S3000 covers the various application areas Standard Professional 24 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions Prod uct description Chapter 3 3000 Tab 1 Functions of the I O modules EZ 5 Functions N Pairs of output signal switching devices OSSDs 1 External device monitoring EDM Yes Yes Restart interlock delay Yes Yes Application diagnostic output warning field interrupted control switch restart or reset 3 pressed
164. th gt Calculate the necessary protective field length using the formula SL S4 Zo Zr t Zp t Zp Where S Stopping distance Zc General safety supplement 100 mm Zr Supplement for any measurement error of the S3000 related to reflection Ze Supplement for any lack of ground clearance of the vehicle Zg Supplement for the reduction in the braking performance of the vehicle as defined in the related vehicle documentation Stopping distance The stopping distance comprises the braking distance for the vehicle the distance covered during the response time of the safety laser scanner and the response time of the vehicle controller Take into account that the braking distance for a vehicle is not linear with increasing velo city but increases in a square function This is particularly important if you switch the pro tective field length as a function of the velocity using incremental encoders 60 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Operating Instructions 3000 Fig 38 Braking distance as a function of the vehicle velocity 8009942 TL59 2010 01 29 Installation and mounting Chapter 4 Safety supplement J 7 Braking distance of the vehicle Stopping distance Necessary protective field Velocity gt Calculation of the stopping distance gt Calculate the stopping distance using the formula Sa Spr Sanr Sans Wher
165. tion and the higher response time gt If the protective field calculated is larger than the maximum protective field range achievable then re calculate the protective field with the lower resolution Radial distance to the safety laser scanner SICK AG Industrial Safety Systems Germany All rights reserved 49 Chapter 4 50 A WARNING Installation and mounting Operating Instructions S3000 The safety distance S depends on approach speed of the body or parts of the body stopping run down time of the machine or system The stopping run down time is shown in the machine documentation or must be deter mined by taking a measurement response time of the S3000 supplements for general measurement errors and any measurement errors related to reflection supplement for prevention of reaching over height of the scan plane e possibly the time for switching between the monitoring cases Calculation of the safety distance S gt First calculate S using the following formula S K x Tm Ts Za Z k C Where K Approach speed 1600 mm s defined in prEN ISO 13855 Tm Stopping run down time of the machine or system Ts Response time of the S3000 combined with the downstream controller Zo General safety supplement 100 mm Ze Supplement for measurement error related to reflection C Supplement for prevention of reaching over Response time Ts of the S3000 The response time Ts
166. ts reserved SX0A B1710B SX0A B1720B a oww faue fossa fem e eo a em veto e p 81 Application and connection Chapter 6 diagra ms Operating Instructions 3000 Application and connection diagrams The examples shown are only provided as an aid for your planning You may need to con sider additional protection measures for your application In the examples with protective field switching note that at the time of the switching there may already be a person in the protective field Only by means of switching in the correct time frame i e before the danger occurs at this point is reliable protection provided See chapter 4 5 Timing for monitoring case switching on page 65 6 1 6 1 1 Fig 61 Hazardous area protection with S3000 Standard Stationary applications Applications with one monitored area S3000 Standard AN A gt LI S3000 Standard with one protective field and warning field mounted horizontally The area is permanently monitored by the S3000 82 SICK AG Industrial Safety Systems Germany All rights reserved 8009942 TL59 2010 01 29 Application and connection Operating Instructions diagra ms Chapter 6 3000 Fig 62 Access protection with 3000 Standard S3000 Standard with one protective field mounted vertically gt oe BE SB SB F Seg Be gt Floor and posts as reference The access is monitor
167. ts reserved 8009942 TL59 2010 01 29 Operating Instructions On safety Chapter 2 3000 2 3 Correct use The S3000 safety laser scanner must only be used as defined in chapter 2 2 Device applications on page 10 It must only be used by qualified personnel on the machine where it has been installed and initialised by specialist personnel in accordance with these operating instructions It is only permitted to be used on machines on which the dangerous state can be stopped immediately by the S3000 and or it is possible to prevent the machine being placed in operation Note Ifthe device is used for any other purposes or modified in any way also during mounting and installation any warranty claim against SICK AG shall become void 2 4 General safety notes and protective measures A Pay attention to the safety notes Please observe the following statements in order to ensure the correct use of the S3000 WARNING safety laser scanner The safety laser scanner S3000 is of laser safety class 1 Additional measures for screening the laser radiation are not necessary eye safe CLASS 1 LASER PRODUCT IEC 60825 1 2007 Complies with 21 CFR 1040 10 and 1040 11 except for deviations pursuant to Laser Notice No 50 June 2007 e This device meets the norms IEC 60825 1 as well as CDRH 21 CFR 1040 10 and 1040 11 excluded are deviations due to Laser Notice No 50 dated 24 06 2007 In the standards CDRH 21 CFR 1040 10 and 1040 11
168. ufacturer s checklistManufacturer s checklist on page 139 gt Make sure that the operating personnel of the machine protected by the safety laser scanner are properly instructed by specialist personnel before being allowed to operate the machine Instructing the operating personnel is the responsibility of the machine owner gt Ensure that the adhesive label Important information which is included with the scan ner on delivery is affixed to the machine in a place where it is clearly visible for the operators Ensure that the operators have the possibility to perform this daily check correctly gt The annex to this document includes a checklist for review by the manufacturer and OEM Use this checklist as a reference prior to commissioning for the first time see sec tion 13 2 Manufacturer s checklistWanufacturer s checklist on page 139 gt Document the adjustment of the scanner and the results of the testing during initial commissioning in a traceable manner For this purpose also print out the complete con figuration of the scanner including protective field shapes and include these with the documentation SICK AG can perform the testing prior to initial commissioning for you 8 2 2 Regular inspection of the protective device by qualified personnel gt Check the system following the inspection intervals specified in the national rules and regulations This procedure ensures that any changes on the machine or m
169. vated sequentially Park mode see chapter Park mode on page 37 the OSSDs are deacti vated the laser is shutdown Object in protective field Object in the simultaneous protective field or the contour as reference function has triggered Initialising the device or Waiting for the end of the initialisation of a second device connec ted to the EFI Waiting for valid input signal Waiting for configuration or configuration not completed SICK AG Industrial Safety Systems Germany All rights reserved Chapter 10 Remedying the error No error No error Readiness for operation is restored by switching to another monitoring case No error Status indication eases system testing on the use of simultaneous protective fields or in master slave operation if the OSSDs on the slave are not used in master Slave operation then as required in the standard a protective field infringement is not signalled via the red LED on the slave gt The display goes off automatically when the 3000 is initialised and or the connection to the second device has been established If display 3 does not go off gt Check whether the partner device is in operation gt Check the cabling If there is no partner device connected gt Check the system configuration with the aid of the CDS Re transfer the corrected configuration to the S3000 gt The display goes off automatically when an input
170. wing figures derived from experience are a guide for the various switching methods given Switching method Input delay required Electronic switching using controller or 10 ms complementary electronic outputs with O to 10 ms bounce time Contact relay controls 30 150 ms Control using independent sensors 130 480 ms Dynamic sampling with incremental encoders With dynamic sampling using incremental encoders you define for each monitoring case the number of pulses that must be present at the incremental encoder inputs for the related velocity Fig 23 on page 40 shows the velocity tolerances that are allowed to be present at the inputs Per incremental encoder one 0 90 output is required so that the direction of travel can be determined Two incremental encoders are necessary to detect a possible fault in one encoder it is imperative you lay the connecting cables to the incremental encoders separately During the configuration of the monitoring cases in the CDS you must cover all possible or allowed velocities of the vehicle An undefined velocity will result in the shutdown of the OSSDs useful e g for safe maximum velocity monitoring on vehicles SICK AG Industrial Safety Systems Germany All rights reserved 39 Chapter 3 Fig 23 Tolerances on the dynamic inputs Product description Operating Instructions 3000 Tolerances on the dynamic inputs As a rule the same pulse frequency is present at th
171. you can define several monitoring cases with different protective fields In such a case you must calculate the protective field size for all protective fields used You can operate the S3000 in stationary horizontal operation with 50 mm or with 70 mm resolution For each resolution you can choose between 60 ms and 120 ms response time The maximum protective field range for the S3000 is given by the resolution and the response time e f you choose a 50 mm resolution the maximum protective field range is less than for a 70 mm resolution however you can mount the S3000 as low as required e f you choose a 70 mm resolution you can configure the largest protective field range but must position the scan plane of the S3000 at 300 mm Ensure that a human leg can be detected in horizontal stationary applications with 70 mm resolution Mount the scan planes for horizontal stationary applications with 70 mm resolution at a height of at least 300 mm see Height of the scan plane at 70 mm resolution on page 53 Due to the choice of two resolutions and two response times it may be necessary to repeatedly calculate the protective field size iterative calculation gt Perform your protective field calculation initially based on a resolution of 50 mm and a basic response time of 60 ms gt If the calculated protective field is larger than the maximum protective field range at 50 mm resolution calculate it again using the same resolu

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