INTELLIBRITE® 5G COLOR LED POOL LIGHT
Contents
1. 9 Connect the three light wires or two wires to the corresponding light circuit wires in the Junction Box For three wires connect the black wire to power white wire to common and the green wire to ground 10 For two wires connect the corresponding circuit wires match the wire colors in the Junction Box Secure the Junction Box cover 11 Install the IntelliBrite light assembly into the pool niche Be sure to insert the TAB on the lower part of the face ring into the niche SLOT located on the lower part of the niche This is important to secure the lower part of the light assembly onto the niche before tightening the pilot screw 12 Carefully tighten the special bronze pilot screw to secure the upper part of the light assembly onto the niche Use only the special pilot screw provided with this underwater light This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche Failure to use the screw provided could create an electrical hazard which could result in death or serious injury to pool users installers or others due to electrical shock Pilot screw bronze Som 3 Got Face ring TAB insert into niche slot IntelliBrite 5G Pool Light 13 Final check for proper IntelliBrite light operation Switch on the main switch or circuit breaker to the system and the switch that operates the IntelliBrite underwater light itself The light should illuminate when power2. INTELLIBRITE 5G Pool Light Installation and User s Guide IntelliBrite 5G Pool Light Overview This manual describes how to install the IntelliBrite 5G Color LED Pool Light The IntelliBrite 5G color LED light provides brilliant vivid multi colors with spectacular effects for your pool Choose one of the seven pre programmed color light shows or select one of the five fixed colors to create virtually endless range of dramatic underwater lighting effects for a spectacular effect in your pool For more information see page 2 Operating Lights Using a Wall Switch 12 VAC IntellliBrite 5G lights can be manually controlled using a standard wall mount light switch Multiple IntelliBrite lights can be connected via a junction box to a single switch so that all lights can be switched on and off together IntelliBrite lights can also be automatically controlled via Pentair IntelliTouch EasyTouch and SunTouch Control Systems Note Multiple IntelliBrite 5G pool spa lights can also be controlled using the IntelliBrite Coniroller for more information see page 2 Using an External Transformer for Multiple IntelliBrite 12 VAC Lights When using multiple IntelliBrite 12 VAC lights on a 300 Waitt transformer it is recommended that no more than three IntelliBrite pool lights and one 1 IntelliBrite Spa light be used It is also recommended not to exceed 100 feet of total cable run between the transformer and light Note For long cable lengths s
3. Recall fea ture on page 4 Example To select California Sunset Mode turn the light on then turn off and on six times During the off on switching process no illumination will occur l 4 1SAm Mode Cycles through F 6 California Sunset Mode white magenta blue and Dramatic transitions of green colors emulates orange red and magenta the Pentair SAm color tones changing light ging light 7 Royal Mode Richer deeper 2 Party Mode Rapid color color tones changing building energy and excitement 8 Blue Fixed color Romance Mode Slow 9 Green Fixed color color transitions creating a mesmerizing and calming effect 10 Red Fixed color 11 White Fixed color 4 Caribbean Mode Transitions between a variety of blues and greens 12 Magenta Fixed color 13 Hold Save the current color effect during a color light show Number of times to cycle power 1 5 o Number of times to cycle power 6 14 5 American Mode Patriotic red white and blue L __ transition B 14 Recall Activate the last ain saved color effect Saving a Color Mode or Fixed Color When power is switched off to the IntelliBrite color lights the last color show mode or fixed color will be saved The next time the light is powered on the previously saved color show mode or fixed color will be displayed For example while in Party Mode switch the light off Wait more than 10 seconds
4. Note Replacing the fuse assembly may or may not resolve this problem In some instances the fuse assembly will blow and after replacing the fuse the light s circuit board is still not functional REPLACING THE INTELLIBRITE POOL LIGHT CIRCUIT BOARD ASSEMBLY IN AN EXISTING POOL When replacing or reassembling the IntelliBrite Pool Circuit Board the Gasket P N 79101601 or Gasket and Lens 619864Z MUST ALSO BE REPLACED SEE PAGE 18 FOR PART NUMBERS Removal and Installation of IntelliBrite 5G Light Circuit Board ADANGER DANGEE _ 0 RISK OF ELECTRICAL SHOCK OR ELECTROCUTION Always disconnect power to the pool light at the circuit breaker before servicing the light Failure to do so could result in death or serious injury to installer service person pool users or others due to electrical shock 1 Turn off main electrical switch or circuit breaker as well as the switch which operates the IntelliBrite light itself 2 Before starting make sure that you have a new lens gasket P N 79101601 and a IntelliBrite 5G pool light circuit board assembly P N 619875Z 300w P N 619916Z 400W P N 619917Z 500w ready to install see page 11 INTELLIBRITE 5G Pool Light Installation and User s Guide 10 REPLACING THE INTELLIBRITE 5G POOL LIGHT CIRCUIT BOARD ASSEMBLY IN AN EXISTING POOL Continued Awarnina Replace the light circuit board assembly with the same type and wattage Failure to replace the l
5. 18 Before Installing luminaries read the following 4 WARNING Always install a new lens gasket see part number in this User s Guide on page 9 and 19 when ever reassembling the light Failure to do so may permit water to leak into the assembly which could cause a an electrical hazard resulting in death or serious injury to pool users installer or others due to electrical shock or b breakage of the lamp or lens which likewise could result in serious injury to pool user installers or bystanders or in damage to property FOR 12 VAC LUMINARIES ALWAYS USE A SEPARATE STEP DOWN TRANSFORMER TO POWER LUMINARIES SEE DIAGRAM ON PAGE 7 Note Connect all three wires to the corresponding circuit wires in the Junction Box black wire to power white wire to common and green wire to ground 12 VAC LUMINARIES SPECIFICATION 12 VAC 50 60 Hz REPLACE ANY CRACKED PROTECTIVE SHIELD CRACKED LENS WITH NEW LENS AND GASKET AcauTION THE INTELLIBRITE 5G LED POOL LIGHT AND SPA LIGHT CANNOT BE USED ON A DIMMER CIRCUIT USING A DIMMER SWITCH WILL RESULT IN PERMANENT DAMAGE TO THE LIGHT P N 619827 Rev G 4 2015 INTELLIBRITE 5G Pool Light Installation and User s Guide i IMPORTANT WARNING AND SAFETY INSTRUCTIONS ADANGER SERIOUS BODILY INJURY OR DEATH CAN RESULT IF THIS LIGHT IS NOT INSTALLED AND USED CORRECTLY INSTALLERS POOL OPERATORS AND POOL OWNERS MUST READ THESE WARNINGS AND ALL INSTRUCTIONS BEFORE USING POOL
6. Fixture P N 560001 and P N 560000 Swimming Pool Wet Niche Swimming Pool Fixture Housing Forming Shell ONLY and Spa or Spa Luminaire Light DO NOT USE Fountain Fixture Stand Fountain Wet Niche Submersible Luminaire Light Fixture Housing Forming Shell or swimming Pool or Spa Luminair Light Fountain Fixture Stand Note Wet niche luminaires complying with requirements for both uses may bare both the Listed Wet Niche Submersible Luminaires UL Mark A luminaire not bearing the corresponding UL Listing Mark is not considered by UL to have been produced under UL s Listing and Follow Up Service for the associated usage location CAUTION The IntelliBrite 5G Light fixture must only be used with Pentair Water Pool and Spa fixture housings niches If the IntelliBrite light fixture is installed into other niches the installation will not carry U L approval and will void all warranties NOTICE The external flexible cable or cord of this luminaire cannot be replaced if the cord is damaged the luminaire shall be destroyed AWARNING For countries in compliance with International Electromechnical Commission IEC regulatory standards The light fixture must be installed by a licensed or certified electrician or a qualified pool service person in accordance with IEC 364 7 702 and all applicable local codes and ordinance Improper installation will create an electrical hazard which could result in death or se
7. Guide 14 Retaining nut 4x Circuit board connector plugs Circuit board Thermal strip 2x Light housing Circuit board stud 4x 1 Install NEW GASKET ONTO LENS Stretch the gasket around the circumference of the lens Be sure the gasket is installed evenly around the lens 2 ALIGN LENS GASKET ONTO LIGHT HOUSING a With the light housing resting on its base place the lens gasket on top of the light housing b Rotate the lens gasket to align the letter W WIDE angle on the lens with the brass nut in the housing see diagram on page 14 for brass nut location Note The IntelliBrite light lens ships from the factory in the WIDE W angle position The wide position of the lens is typically used for lights located either side of the pool The narrow position of the lens is typically used for lights located either end of the pool To use the NARROW angle light beam rotate the lens gasket to align the letter N on lens Note For more information about using the WIDE and NARROW angle lens see page 17 INTELLIBRITE 5G Pool Light Installation and User s Guide 15 PILOT SCREW 12 O clock W ON LENS ALIGN BRASS NUT Align letter W WIDE angle on lens gasket with pilot screw hole on face ring and brass nut For NARROW angle light beam rotate N to 12 O clock position 4 INSTALL UNI TENSION C
8. LIGHTS AA WARNING Most states and local codes regulate the construction installation and operation of public pools and spas and the construction of residential pools and spas It is important to comply with these codes many of which directly regulate the installation and use of this product Consult your local building and health codes for more information IMPORTANT NOTICE Attention Installer This Installation and User s Guide Guide contains important information about the installation operation ii and safe use of this underwater pool light This Guide should be given to the owner and or operator of this equipment A WARNING Before installing this product read and follow all warning notices and instructions in this Guide Failure to follow warnings and instructions can result in severe injury death or property damage Call 800 831 7133 for additional free copies of these instructions Please refer to www pentairpool com for more information related to this products RISK OF ELECTRICAL SHOCK OR ELECTROCUTION THE INTELLIBRITE POOL LIGHT REQUIRES HIGH VOLTAGE WHICH CAN SHOCK BURN OR CAUSE DEATH BEFORE WORKING ON POOL LIGHTS always disconnect power to the pool lights at the circuit breaker from the light before servicing the light Failure to do so could result in death or serious injury to service person pool users or others due to electric shock ADANGER This underwater ligh
9. being displayed Replacing the IntelliBrite 5G Light Assembly in an existing pool Risk of Electrical Shock or Electrocution This underwater light must be installed by a licensed or certified electrician or a qualified pool professional in accordance with the National Electrical Code and all applicable local codes and ordinances Improper installation will create an electrical hazard which could result in death or serious injury to pool users installers or others due to electrical shock and may also cause damage to property Always disconnect the power to the pool light at the circuit breaker before servicing the light Failure to do so could result in death or serious injury to serviceman pool users or others due to electrical shock ADANGER Verify that the pool and spa meets the requirements of the current National Electrical Code and all local codes and ordinances A licensed or certified electrician must install the electrical system to meet or exceed those requirements before the underwater light is installed Some of the requirements of the National Electrical Code which the pool s electrical system must meet are as follows e The lighting circuit has a Ground Fault Circuit Interrupter GFCI for line voltage models and has an appropriately rated circuit breaker e The Junction Box or for 12 volt models the low voltage transformer is located at least eight 8 inches 20 3 cm above ground level
10. gt PENTAIR INTELLIBRITE 5G COLOR LED POOL LIGHT INSTALLATION AND USER S GUIDE IMPORTANT SAFETY INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS i Technical Support Phone 800 831 7133 Fax 800 284 4151 Web sites www pentairpool com and www staritepool com Contents IMPORTANT WARNING AND SAFETY INSTRUCTIONG ceeceseeeeeeeeteeeees ii IntelliBrite 5G Pool and Spa Lights Overview ccecsseeeeeeeeeteeteeeeeeeeeeneeeeees 1 Operating IntelliBrite Pool lights using a wall switch 12 VAC sessen 1 Using an External Transformer for Multiple IntelliBrite 12 VAC Light 1 Powering on IntelliBrite 5G Lights 0 0 eee ceeeeeeeeeesceeeeeeeeessaeeeeeeeeeenneeeeeeess 2 Selecting a light show mode or fixed color cc ccceeeceeeeeeeeeeeeeeneeeeeeeeeettneeeeeees 2 Replacing the IntelliBrite 5G Pool Light Assembly in an existing pool after Electrical Requirements are Met ccecce 3 4 Installing the IntelliBrite 5G Pool Light Fixture new pool construction after Electrical Requirements are met eenen 6 7 IntelliBrite 5G Pool Light 12 V Fuse Harness Replacement 0 008 9 Replacing the IntelliBrite 5G Pool Light Circuit Board Assembly n an existing POO sicca a uocetacnedessdanctenees 9 Wide and Narrow Angle Lens Adjustment eeeeesseeeeeeeeeeerreeeesrerrrrseerrrrnneene 17 IntelliBrite 5G Pool Light Replacement Kit Part Numbers 0000eee
11. properly installed so that the top edge of the underwater light s lens is at least 18 inches below the surface of the water in the pool see Figure 1 on page 7 The wet niche is properly electrically bonded and grounded via the No 8 AWG ground connector located at the rear of the niche see Figure 1 on page 7 Note To be certain that the pool electrical system meets all applicable requirements the electrician should also consult the local building department Note Use only Pentair wet niches to insure proper bonding and grounding connections INTELLIBRITE 5G Pool Light Installation and User s Guide 7 INSTALLING THE INTELLIBRITE 5G POOL LIGHT FIXTURE AFTER ELECTRICAL REQUIREMENTS ARE MET To install the IntelliBrite Pool Light fixture 1 Route light cable through conduit to Junction Box leaving at least four 4 feet of cable at the light fixture to coil around the light this allows the light to be serviced after the pool is filled with water See Figure 1 below To GFCI Circuit Breaker and 4 min 8 min Junction Box or Power Source AN NSS amp low Voltage Transformer Sure 2 Rigid 18 min to top of Lens Conduit 8 AWG Ground Pilot screw 12 o clock position Connector bonding is located at rear Concrete must be cut of Niche back around Niche to allow for a compacted plaster seal 11 50 Figure 1 Coil 4 ft of light cable around fixture 2 Cut the cable at t
12. switch the light back on to resume Party Mode A WARNING During the off on switching process before the selected color is displayed no illumination will occur for a brief second This operating mode is normal during the switching process During this period the pool and spa will be dark and precautions should be taken to avoid unforeseen accidents Failure to observe this warning may result in serious injury or death to pool and spa users Using an IntelliBrite Color Light Controller Using the IntelliBrite Controller sold separately P N 600054 IntelliBrite 5G color pool Lights can all be synchronized so that individual or multiple IntelliBrite lights all lights can be switched on and off together INTELLIBRITE 5G Pool Light Installation and User s Guide To select a color light show mode or fixed color mode rotate the dial so that it points to the desired selection Hold and Recall Feature When IntelliBrite color lights are powered on the previously selected color will be displayed unless the HOLD or RECALL feature was previously enabled Hold button LED Press this button LED on to capture and save a color effect while displaying one of the light show modes When the button is pressed the LED will be on indicating that the color effect is captured Recall Button LED Use this button LED on to activate the last saved color effect When the button is pressed the LED will be on indicating that the color effect is
13. 02010 12V 30 CSA 601206 12V 50 602011 12V 50 CSA 601207 12V 100 602012 12V 100 CSA 601208 12V 150 602020 12V 10 CE 601300 120V 30 601301 120V 50 Note A 120 VAC to 12 601302 120V 100 VAC external transformer 601303 120V 150 is required for the 12 VAC Ea en ee model IntelliBrite 5G pool 601306 12V 50 light See page 1 for more 601307 12V 100 information 601308 12V 150 I o o Item No Kit PartNo Description 2 3 5 600095 4 5 619864Z 3 5 7 619875Z UL 300W 619916 Z 400W 619917Z 500W 619818Z color Face Ring assembly stainless steel Uni tension wire clamp assembly Gasket 8 3 8 in diameter silicon Replacement Lens Kit Gasket 8 3 8 in diameter off white Lens IntelliBrite Pool 8 3 8 in diameter tempered Replacement kit includes Circuit Board Thermal Strips 2x Uni tension wire clamp assembly Gasket 8 3 8 in silicon diameter off white 1 79104800 Pilot screw with captive gum washer 5 79101601 Gasket 8 3 8 in diameter silicone 8 620276 Fuse Harness Kit For 12 V lights only Note The 120 VAC IntelliBrite pool light has an integrated 12 VAC transformer INTELLIBRITE 5G Pool Light Installation and User s Guide 19 NOTES INTELLIBRITE 5G Pool Light Installation and User s Guide gt PENTAIR 1620 HAWKINS AVE SANFORD NC 27330 e 919 566 8000 10951 WEST LOS ANGELES AVE MOORPARK CA 93021 e 805 553 5000 WWW PENTAIRPOOL
14. COM All Pentair trademarks and logos are owned by Pentair Inc Pentair Aquatic Systems IntelliBrite EasyTouch IntelliTouch and SunTouch are trademarks and or registered trademarks of Pentair Water Pool and Spa Inc and or its affiliated companies in the United States and or other countries Unless expressly noted names and brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names and brands and Pentair Water Pool and Spa Inc Those names and brands may be the trademarks or registered trademarks of those third parties Because we are continuously improving our products and services Pentair reserves the right to change specifications without prior notice Pentair is an equal opportunity employer 2015 Pentair Water Pool and Spa Inc All rights reserved This document is subject to change without notice P N 619827 REV G 4 2015
15. LAMP With the hook ends of the circular uni tension clamp pointing down spread the clamp and place it in the U recesses of the locking levers Be sure the hook ends of the clamp are located between the pair of locking levers as shown below and that the wire clamp is properly engaged with all of the lock levers 5 Place a cloth on the ground to protect the lens Turn the light over so the lens is resting on the cloth Be sure the orientation of the wire clamp and the bolt connection is positioned at 45 6 Tighten the bolt and nut until the distance between the ends of the clamp equals 1 4 ji Y4 inch or less Continue on next page in or less Uniteneion TOP label use to align light gt housing with pilot j 4 lever screw on face Position the wire clamp nut and bolt about 45 between the PILOT SCREW and BOLT NUT INTELLIBRITE 5G Pool Light Installation and User s Guide 16 7A 10 11 Coil at least four 4 feet of cord around the light fixture see Figure 1 on page 6 This allows the light to be serviced after the pool is filled with water Connect the three light wires or two wires to the corresponding light circuit wires in the Junction Box For three wire connection Connect the black wire to power white wire to common and the green wire to ground Secure the Junction Box cover Install the light assembly into the pool niche IMPORTANT Be sur
16. Switch off main electrical switch or circuit breaker and the switch which operates the IntelliBrite underwater light 2 To remove light fixture assembly from the pool Remove the special bronze pilot screw at top of face ring Remove the IntelliBrite light assembly from the niche and place it on the deck 3 Cut the cord about 12 inches 30 5 cm from the back of the light assembly 4 Remove Junction Box cover disconnect the light fixture wires and pull the cord through the conduit Tip Before pulling the cord tape the new cord to the existing cord This might make it easier to feed the new cord through the conduit see following step 5 Feed the new light fixture cord through the conduit from the niche to the Junction Box Note Depending on the length of the conduit special tools may be required to pull the cord through the conduit 6 Leave at least four 4 feet of cord to coil around the light fixture see Figure 1 on page 6 This four 4 feet 1 2192 m of cord coiled around the light allows the light to be serviced after the pool is filled with water 7 Cut the cord at the Junction Box leaving at least size 6 inches of cord to make connections 8 Strip six 6 inches 15 2 cm of the outer cord jacket from the cord to expose the three insulated conductors Be careful not to damage the insulation on the three 3 inner conductors Strip a 1 2 of insulation INTELLIBRITE 5G Pool Light Installation and User s Guide
17. and at least 48 inches 1 219 m from the edge of the pool see Figure 1 on page 7 e The light fixture and all metal items within five 5 feet 1 524 m of the pool are properly electrically bonded e The wet niche is properly installed so that the top edge of the underwater light s lens is at least 18 inches below the surface of the water in the pool see Figure 1 on page 7 e The wet niche is properly electrically bonded and grounded via the No 8 AWG ground connector located at the rear of the niche see Figure 1 on page 7 e To be certain that the pool s electrical system meets all applicable requirements the electrician should also consult the local building department Note Use only Pentair wet niches to insure proper bonding and grounding connections INTELLIBRITE 5G Pool Light Installation and User s Guide Replacing the IntelliBrite 5G Light Assembly After Electrical Requirements Are Met The following removal and installation instructions describe how to remove and install the IntelliBrite pool light assembly Also use these instructions after completing the following light replacement procedure Failure to bring the pool or spa s electrical system up to code requirements before installing the underwater light will create an electrical hazard which could result in death or serious injury to pool users installers or others due to electrical shock and may also cause damage to property 1 WARNING
18. d terminals Replaceable fuse harness Circuit board terminals Light housing with circuit board Fuse harness press down to release e m e Replaceable fuse harness assembly 1 Using your fingers carefully disconnect each fuse connector plug from the circuit board terminals Carefully lift each connector plug upward with small side to side movements while holding the circuit board terminals with a flat screw driver Then gradually disconnect the connector plug from the terminal Note To avoid permanent damage to the circuit board be sure not to pull the terminals off the surface of the circuit board 2 Once the fuse connector plugs are removed from the circuit board terminals separate the fuse assembly from the light wire harness by pressing down on the fuse release lever then gently pull apart 3 Insert the new fuse harness connector into the light cable harness plug and snap together 4 Using your fingers to carefully connect each fuse connector plug onto the circuit board terminals Be sure not to press down to hard on the connector this can damage the terminal connections on the circuit board 5 Continue with INSTALLING THE INTELLIBRITE 5G POOL LIGHT ASSEMBLY WITH NEW GASKET on page 13 INTELLIBRITE 5G Pool Light Installation and User s Guide 13 REMOVING THE LIGHT CIRCUIT BOARD ASSEMBLY 1 Using a 4 nut driver carefully remove the four retainer nuts from the l
19. e to insert the TAB on the lower part of the face ring into the niche SLOT located on the lower part of the niche This is important to secure the lower part of the light assembly onto the niche before tightening the pilot screw Carefully tighten the special bronze pilot screw to secure the upper part of the light assembly onto the niche Pilot screw bronze eS Pon 7 5 a5 E n Face ring TAB insert into niche slot first IntelliBrite 5G Pool Light Final check for proper IntelliBrite Light operation Switch on the main switch or circuit breaker to the system and the switch that operates the IntelliBrite light itself The light should illuminate when power is applied If not recheck the installation steps starting with Step 1 page 4 INTELLIBRITE 5G Pool Light Installation and User s Guide 17 Wide and Narrow Angle Lens Adjustment Wide and Narrow Angle Lens Feature The IntelliBrite light lens geometry provides a choice of wide or narrow angle light beam to suit various size pools For lights located on either side of the pool rotate the lens to the wide W angle position which will provide a wider angle light beam for greater underwa ter coverage and light reflection the width of the pool For lights located either end of the pool rotate the lens to the narrow N angle light beam position for increased underwater light intensity and distance Note The IntelliBrite light lens ships from
20. et transformer to 14 VAC see diagrams below 300 Wait 12 Gauge J Box Transformer inimum c 100 tt Le 150 ft max for spa light O 300 Watt Transformer minimum 200 ft max for pool light POOL AND SPA FIXED LUMINARIES Follow these guidelines when installing replacing or repairing Pentair Water Pool and Spa pool and spa fixed luminaries REPLACE ANY CRACKED PROTECTIVE SHIELD CRACKED LENS WITH NEW LENS AND GASKET FOR MORE INFORMATION SEE PAGE 11 FOR LIGHT OPERATION ONLY USE A SAFETY ISOLATION TRANSFORMER INTELLIBRITE 5G Pool Light Installation and User s Guide 2 Powering on IntelliBrite 5G Color Lights When the IntelliBrite light is powered on a momentarily white light will illuminate followed by the previously selected color Note If power to the light is off for more than five 5 seconds the last color show mode or fixed color that was saved will be displayed Selecting a light show mode or fixed color Switch power on to the light A white light will momentarily illuminate followed by the pre viously selected color To select a color show mode 1 7 or fixed color 8 12 turn the wall switch off on a specific number of times Each number 1 12 shown below corresponds to the number of times to power cycle the switch to activate a color light show or fixed color For details about saving color effects while in show modes see Hold and
21. he Junction Box leaving at least six 6 inches 2 4 cm of cord to make connections 3 Strip back six 6 inches 2 4 cm of the outer cord jacket to expose the three insulated conductors be careful not to damage the insulation on the three 3 inner conductors Strip a 1 2 of insulation off the three conductors Be careful not to damage the copper conductor 4 Connect all three 3 conductors to the corresponding circuit wires in the Junction Box and secure the Junction Box cover in place FOR LIGHT OPERATION ONLY USE A SAFETY ISOLATION TRANSFORMER Note Connect three wires or two wires to the corresponding circuit wires in the Junction Box For three wires connect Black wire to power white wire to common and green wire to ground LUMINARIES Neutral SWITCH SAFETY ISOLATING TRANSFORMER LS NOTE FOR 120 VAC ILLUMINARIES ISOLATION TRANSFORMER IS INCLUDED IN LIGHT FIXTURE JUNCTION BOX 120 VAC SUPPLY INTELLIBRITE 5G Pool Light Installation and User s Guide 5 Install the IntelliBrite Light assembly into the niche and tighten the special bronze pilot screw Use only the special pilot screw provided with this underwater light This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche Failure to use the screw provided could create an electrical hazard which could result in death or serious injury to pool users installers or others due
22. ight assembly see illustration on next page Place the nuts aside for reinstallation 2 Unplug the two connector plugs from the circuit board Lift up the circuit board and remove it from the light housing base 3 Carefully lift off the old thermal strips from the base of the light housing base and discard Circuit board Retaining nut 4x connector plugs Circuit board Thermal strip 2x Light housing Circuit board stud 4x 4 Place the two new thermal strips provided over the circuit board studs in the base of the light housing 5 Place the light circuit board over the base studs and seat the circuit board on top of the thermal strips Be sure the two connecting wires are not caught between the housing and the edge of the circuit board 6 Using a 14 nut driver tighten each of the four 4 retaining nuts to a torque value of 6 0 minimum to 8 0 maximum in lbs to secure the circuit board DO NOT OVERTIGHTEN THE CIRCUIT BOARD NUTS INSTALLING THE INTELLIBRITE POOL LIGHT ASSEMBLY WITH NEW GASKET see illustration on next page AwaRNING Be sure to install ALL of the four 4 retaining nuts These nuts ensure proper electrical ground Failure to install all of the retaining nuts could create an electrical hazard which could result in death or serious injury to pool users installers or others due to electrical shock Continue on next page INTELLIBRITE 5G Pool Light Installation and User s
23. ight circuit board assembly with the same type will damage the light assembly and may cause an electrical hazard resulting in death or serious injury to pool users installers or others due to electrical shock and may also cause damage to property Always install a new lens gasket P N 79101601 whenever WARNING disassembling the IntelliBrite light assembly Failure to do so may permit water to leak into the assembly which could cause a an electrical hazard resulting in death or serious injury to pool users installers or others due to electrical shock or b breakage of the lens which likewise could result in serious injury to pool users installers or bystanders or in damage to property 3 REMOVING THE INTELLIBRITE 5G POOL LIGHT ASSEMBLY Remove the pilot screw at top of face ring remove the light assembly from the niche Place the assembly on the deck Note It is not necessary to drain down the pool 4 Unwind the cord from the base of the light housing Pilot screw bronze ag s ees gt gt 7 y s LEO aa A IntelliBrite 5G Pool Light A WARNING Be sure to keep the pilot screw from the IntelliBrite light This screw mounts and electrically grounds the housing securely to the mounting ring and wet niche Failure to use the screw provided could create an electrical hazard which could result in death or serious injury to pool users installers or others due to electrical shock INTELLIBRITE 5G Pool Ligh
24. is applied If not recheck the installation steps starting with Step 1 page 4 INTELLIBRITE 5G Pool Light Installation and User s Guide 6 INTELLIBRITE 5G LIGHT FIXTURE INSTALLATION NEW POOL CONSTRUCTION The following describes how to install the IntelliBrite Pool Light fixture Read page 4 before starting the installation procedure BEFORE STARTING The following steps 1 7 page 7 8 describe the tasks that must be completed by the electrician before the IntelliBrite light fixture is installed See Figure 1 diagram on page 7 Be sure that the pool or spa meets the requirements of the current National Electrical Code N E C Article 680 22 and all local codes and ordinances A licensed or certified electrician must install the electrical system to meet or exceed those requirements before the underwater light is installed Some of the requirements of the National Electrical Code which the pool s electrical system must meet are as follows e The lighting circuit has a Ground Fault Circuit Interrupter GFCI for line voltage models and has an appropriately rated circuit breaker The Junction Box or for 12 volt models the low voltage transformer is located at least eight 8 inches 20 3 cm above ground level and at least 48 inches 1 219 m from the edge of the pool see Figure 1 on page 7 The light fixture and all metal items within five 5 feet 1 524 m of the pool are properly electrically bonded The wet niche is
25. rious injury to pool user installer or other due to electrical shock and may also cause damage to the property Salt is an inherently corrosive material While the levels of salt required AWARNING for proper operation of an electronic chlorine generator are relatively low when compared to sea water and other salt solutions placing any amount of salt in your pool increases the likelihood of corrosion or other deterioration of pool equipment and any surfaces used in and around your pool Metal parts and certain natural and man made surfaces are particularly susceptible to corrosion and deterioration when used in and around salt water pools Pentair does not represent or otherwise guarantee that the proper use of an electronic chlorine generator will prevent corrosion or other deterioration of pool equipment and any surfaces used in and around your pool Consult your experienced pool professional who should be able to advise you on the proper material selection installation techniques for those materials and the proper use care and maintenance of those materials for your specific pool type and location in order to minimize the corrosion and deterioration that is inherent in and around salt water pools ACAUTION Luminaires not suitable for direct mounting on normally flammable surfaces suitable ONLY for mounting on non combustible surfaces Fixed pool and spa luminaries specification 12 VAC 50 60 Hz 120VAC N gt 50 60 Hz Surfce Mount
26. t Installation and User s Guide 11 REPLACING THE INTELLIBRITE POOL LIGHT CIRCUIT BOARD ASSEMBLY IN AN EXISTING POOL Continued 5 Place a cloth on the ground to protect the lens Turn the light over so the lens is resting on the cloth Using a 14 nut driver and a 3 Phillips screwdriver remove the nut uni tension wire clamp Place the nut aside for reinstallation 6 Remove the face ring and wire clamp from the light housing 7 With the light resting on its base carefully pry off the gasket to remove the uni tension lens Set the lens aside for wire clamp installation later Discard the Remove nut gasket and screw Note A NEW LENS GASKET P N 79101601 MUST BE USED EACH TIME THE LIGHT IS REASSEMBLED See page 18 for Replacement Kit part Face ring numbers Note Note the current position of the lens at the pilot screw 12 o clock position before removing it from the fixture W on the lens indicates wide angle N indicates narrow angle For more information see page 17 NOTE For a pool light 12 V only No internal step down transformer that has a replacement FUSE ASSEMBLY continue the procedure on the next page If the light does NOT have a replacable fuse assembly proceed to page 13 INTELLIBRITE 5G Pool Light Installation and User s Guide 12 REPLACING THE FUSE HARNESS ASSEMBLY FOR 12 V LIGHTS ONLY Carefully remove connector plug from circuit boar
27. t must be installed by a licensed or certified electrician or a qualified pool professional in accordance with the current National Electrical Code NEC NFPA 70 or the Canadian Electrical Code CEC CSA C22 1 All applicable local installation codes and ordinances must also be adhered to Improper installation will create an electrical hazard which could result in death or serious injury to pool users installers or others due to electrical shock and may also cause damage to property Always disconnect the power to the pool light at the circuit breaker before servicing the light Failure to do so could result in death or serious injury to serviceman pool users or others due to electrical shock WARNING portant Safety Information for Pentair Water Pool and Spa Niche and Light Installation e All Niche and Light installations must conform with all codes If local codes mandate a cord seal use Pentair Water Pool and Spa plastic niches P N 79206600 and P N 79206700 and Cord Seal Kit P N 670044 e Under no circumstances replace lights by splicing wire under water or behind niche K READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL INTELLIBRITE 5G Pool Light Installation and User s Guide IMPORTANT WARNING AND SAFETY INSTRUCTIONS WARNING NS OF ELECTRIC SHOCK AND INJURY USE ONLY THE INSTALLATION METHOD SPECIFIED BELOW Location of Pentair Water Pool and Spa Fountain Required Installation Method Luminaire Use
28. the factory in the WIDE W angle position WIDE ANGLE LIGHT BEAM NARROW ANGLE LIGHT BEAM FOR SIDES OF POOL FOR ENDS OF POOL IntelliBrite 5G Pool Light Assembly Replacement Kit Part Numbers Note A 120 VAC to 12 VAC external transformer is required for the 12 VAC model IntelliBrite pool white light See page 1 for more information IntelliBrite 5G Pool Light Assembly UL CAS listing Product Voltage Cord Length Model feet 601105 12V 30 601106 12V 50 601107 12V 100 601108 12V 601205 12V 601206 12V 601207 12V 601208 12V 601300 120V 601305 12V 601306 12V 601307 12V 601308 12V INTELLIBRITE 5G Pool Light Installation and User s Guide 18 IntelliBrite Pool Light Assembly Replacement Kit Part Numbers 5G White Pool Light 5G Color Pool Light UL CSA UL CSA Model Voltage Cord Ft _ Model Voltage Cord Ft 601100 120V 30 601000 120V 30 UL 601101 120V 50 601001 120V 50 UL 601102 120V 100 601002 120V 100 UL 601103 120V 150 601003 120V 150 UL 601104 120V 250 601004 120V 250 UL 601105 12V 30 601010 120V 30 UL 601106 12V 50 601011 12V 50 UL 601107 12V 100 601012 12V 100 UL 601108 12V 150 601013 12V 150 UL 601200 120V 30 602000 120V 30 CSA 601201 120V 50 602001 120V 50 CSA 601202 120V 100 602002 120V 100 CSA 601203 120V 150 602003 120V 150 CSA 601204 120V 250 602004 120V 250 CSA 601205 12V 30 6
29. to electrical shock Pilot screw bronze Ql s 3 Gof A QWs IntelliBrite 5G Pool Light 6 Fill the pool until the underwater light is completely submerged in water before operating the light 7 Final check for proper light operation To check for proper operation switch on the main switch or circuit breaker and the switch that operates the IntelliBrite underwater light itself The light should illuminate when power is applied If not recheck the installation steps starting with Step 1 page 7 FOR INTELLIBRITE POOL LIGHT REMOVAL AND INSTALLATION INSTRUCTIONS SEE e Replacing the IntelliBrite 5G Pool Light Assembly instructions on page 3 INTELLIBRITE 5G Pool Light Installation and User s Guide 9 IntelliBrite 5G Pool Light 12V Fuse Harness Replacement The following describes how to replace the IntelliBrite 5G Pool Light fuse assembly if applicable and the light main circuit board for the IntelliBrite 5G pool light IMPORTANT Before replacing the fuse assembly note the following Troubleshooting Problem Cause Action Light does not function properly Check the light wiring connection to the junction box at the pool side and to the AC power switch Be sure that there is proper AC power applied to the light The light will not illuminate Check the GFCI ground fault wiring and reset if necessary IntellliBrite 5G 12 V Light with Light Fuse Assembly Replace FUSE assembly see page 12
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