User manual(English)
Contents
1. me E g g aa After fibre alignment the monitor will display the message alignment is OK At this time you can press the start key to splice fibre or press the reset button to reset eguipment If it is set to automatically splice no press is needed 2 6 4 ig Splice Loss Estimation and Quality Assessment When fibre splice is completed the loss estimated amount will be displayed on the right side of the monitor If fibre splice is abnormal such as too thick too thin separated bubbles containing with thin line etc An error message will be displayed on the monitor and users need to re splice or re arc If there is no error but the splice effect observed through the monitor is not good it is recommended that users re splice Note that sometimes the splice point looks thicker than the rest but it is normal which does not affect splice loss If effect of fibre splice is normal but fibre splice loss exceeds the limit amount an error message will be displayed on the monitor The limit amount of loss can be set in Splice Mode In some cases compensative arc may improve splice loss When splice is completed press the start key to re arc After re arc the system will re detect optical fibre to estimate splice loss and determine whether it is reasonable Page 20 March 2014 ae E g g USER S MANUAL qm Abnormal splice or high loss estimate phenomena and solutions are shown in Table 3 P2. 22 2 9 Heating Protection Sleeve loo 23 3 MAINTENANCE szusaastaranadosasaeas aaa redace araadeeuoakusncv 26 3 1 Maintenance Me 3 ccutacsoncececeacersnsstaaaserssecessensaencenasasanancedeaceuapneareacas 26 3 2 Electrodes Maintenance zuzka acuta adds eta ia bikani 27 3 2 1 Clean Electrodes seas ni ses ductus oecauabaeads tantaunte Ea 27 3 2 2 Remplace Electrodes zi dn addi Ba ka de cs i o o deda las 28 SPV ME ECD PRO RR O AA E EN 29 3 3 Cleaning of Fibre FlSlon Splicer iena ie sea 30 Dad Clean tne X GQ OOVE sen je Be ua 30 3 2 Clean tie MIEFOSCOPE ir razez ai e secesi 31 3 3 3 Clean the Fibre Presser FOOU zustane sd da tak 32 Soe Clean tie ea et ik or nr A A in 32 BL IO AM TA rrr 33 ANNEX 1 WARNING INFORMATION ki entita aria iii ap i ti tai bla 35 ANNEX 2 PROBLEMS AND TROUBLESHOO ING siscavissdrrtaweteieeiwsanesanbenceieeneunes 38 March 2014 USER S MANUAL me E gg March 2013 PROLITE USER S MANUAL OPTICAL FIBRE FUSION SPLICER PROLITE 4 1 INTRODUCTION PROLITE 4 7 optical fibre fusion splicer is a mini fibre splicing equipment which is compactly designed easy to carry and operation It has vivid and exquisite image forming system and high precision image processing technology on fibre alignment which leads to its high proficiency in splicing and low loss Its beautiful operation interface and body design which conforms to operation principle of ergonomics greatly improve user experience It is equipp
3. 900 um 2 3 mm 60 mm 40 mm FP 03 35 sec 60 mm 28 sec 40 mm 120 160 C Page 33 USER S MANUAL me E g g OPERATING ENVIRONMENTAL CONDITIONS Altitude Temperature range Max relative humidity MECHANICAL FEATURES Dimensions Peso INCLUDED ACCESSORIES AF 006C AF 002C Up to 2000 m From 5 to 45 C Automatic disconnection by excess of temperature 80 up to 31 C decreasing lineally up to 50 at 40 C A 140 mm x A 160 mm x Pr 150 mm 1 6 kg Exclude battery 1 8 kg Include battery Cleaver Backup Electrode Bar Cooling Tray Stripper Drop cable Stripper Tube heater magnetized clamp backup External DC charger Mains cord for external DC charger Several pairs of magnetized Clamps Jigs Transport Suitcase Pincers Dust blowing ball and brush Alcohol dispenser Box with Sleeves USB cable to connect to PC Quick Start Guide RECOMMENDATIONS ABOUT THE PACKING It is recommended to keep all the packing material in order to return the equipment if necessary to the Technical Service Page 34 March 2014 PROLITE USER S MANUAL ANNEX 1 WARNING INFORMATION Warning information English information is contained within the brackets I ncorrect placement of left fibre LFPC Right fibre placement is incorrect RFPC Reason Left fibre is cleaved too short The part of left fibre put into V groove is broken Left f
4. If the problem remains contact the aftersales service department Restart eguipment The camera may be broken or connector interface is loose If the problem remains contact the aftersales service department Image abnormity This abnormity does not affect normal operation Contact the aftersales service department for solution Sensor abnormity Inner sensor is broken March 2014 Page 37 AA PROMAX USER S MANUAL PROLITE jen ANNEX 2 PROBLEMS AND TROUBLESHOOTING Abnormal phenomena Reason Countermeasures arc sounds abnormallv arc delav or svstem could not arc Electrodes placed Electrodes are incorrectly placed The electrode wrapped bv monox tip is incorrectly Reinstall electrode strictly Reinstall electrode strictly Clean electrode tip or replace electrode system crashes when arc Arc calibration failure Optical fibre alignment Fibre spliced joint s quality is poor Electrodes placed Environment affects greatly arc Microscope lens LED lamp or V groove is dusty Equipment power system is faulty Fibre is dusty The fibre type or fusion splice program selected is wrong Fusion splice environment changes greatly Control equipment broken IS are incorrectly Reinstall electrodes strictly If the system warns that arc current is too big decrease splice current then do Arc correction and vice versa If the problem remains con
5. Strip outer coating 30mm from its tip with a stripping pincers view figures Bare Optical fiber Stripping length is 30 mm Figure 14 Stripping Length of Coating Laver Page 12 March 2014 PROLITE USERS MANUAL March 2014 Figure 15 Manual Stripping After manual stripping clean scrap of the coating layer by circulating the fibre using cotton dipped with high purity alcohol starting from the interface of coating layer and bare fibre view figure The alcohol dispenser can be also used to clean the fibre F Figure 16 Clean Fibre Page 13 USER S MANUAL e E pg lt Open the Cleaver cover and place the fibre with clamp into the cleaving slot and keep the optical fibre vertical with the cleaver surface Press forward the fibre clamp and ensure the forefront of the clamp lies closely with the cleaving slot If not the fibre can be longer than expected Press down the fibre cover to cleave Open the cover and take away the cleaved fibre Take out the scrap and put into scrap box 2 5 5 ili Place Optical Fibre Open windproof cover to check whether the v groove is clean or not If not cleaning shall be down Refer to chapter 3 4 1 Place cleaved fibre with clamp into both sided clamp slot and ensure it is in the v groove Note The 0 9R clamp goes upside down see figure Mae ee LITVO z e k l MB o 8 n i Y z a A o S Figure 17 Fibre Pl
6. order to avoid damaging the V groove which can cause breakdown 3 3 2 E Clean the Microscope Fibre Fusion Splicer use image processing system to observe the optical fibre If the microscope lens get dirty it will affect observations leading to poor fusion splicer results So the microscope lens should be cleaned regularly to maintain the cleanliness of the lens The specific process is as follows Turn off the splicer power and open windproof cover Use cotton swab dipped in alcohol to gently wipe the lens as shown in Figure 32 Then wipe the residual alcohol with clean dry cotton swab after that check the microscope lens whether it is tidy Turn on the power to observe whether there is dust on the image if there is re clean the lens Figure 32 Clean the Microscope ATTENTION When cleaning don t touch the electrodes don t use hard objects to touch the lens March 2014 Page 31 USER S MANUAL ee B pg 3 3 3 ii Clean the Fibre Presser Foot Dirt on optical fibre presser foot mav cause fibre clamp problem and affect splice results The presser foot should be checked and cleaned regulariv The steps are as follows Open windproof cover Use cotton swab dipped in alcohol to wipe the surface of the presser foot as shown in Figure 33 Then use drv cotton swab to drv the presser foot Figure 33 Clean the Fibre Presser Foot 3 3 4 U Clean the Heater The heater is easy to deposit dust an
7. this factor is set on the latter current will be used to fusion splice Tension Test If this is set on after splice is completed the equipment will restore and tension test will perform itself Reset Waiting Time If the Tension test is set off the system will restore the eguipment after the waiting time is over Auto Starting If the Cover is set on it will perform slice itself when the cover is lidded Page 10 March 2014 PROLITE USER S MANUAL 2 5 Preparations Before Splice 2 5 1 E Stripping Fibre s Other Protective Layers Outside the Coating Layer Clean the fibre 100mm from the tail cotton dipped with alcohol If it is butterflied fibre it needs a butterflied fibre pincers to strip outer coating 40mm from its tip as shown in Figure 11 Protective Layers of Other kinds of fibre can be stripped by miller pincers and scissors view Figure Figure 11 Butterflied Fibre Strip Strip Internal plastic layer with miller pincers Strip the only one plastic layer with miller pincers Figure 12 Single Core Fibre Strip March 2014 Page 11 USER S MANUAL e g g 2 5 2 ia Placing Protection Sleeve Over Fibre The sleeve is used to protect the junction after splice Before installation make sure there is no dirt inside the sleeve and keep the sleeve straight with optical fibre view figure Figure 13 Placing Protection Sleeve 2 5 3 jii Strip and Clean Outer Coating of Fibre
8. CrIPUOT taa ii ap i a erta be E 1 1 2 Introduce of Fusion SPE serial 2 l 2000 HOSE OF FUSION SPICE taka gia ka tni kee Eana EN ENA 2 12 2 FODOR earan A A a cubec 3 1 2 3 Optical Fibre Fusion Splicer Device ss eesennennnnnennnankennannnannnnkannnnna 4 Le Tube AEO cze EEE AE A 4 125 EXON aCe r A NTE 5 Lo Package C ONEONE muceni et 5 eE ee TON ger a a 6 2 1 POWEr UDP oarn E EE E E 6 2 1 1 Power Supply by External Power Adapter 0000000 6 Zla POWER UPP V a r a 40 Sasa EE 6 2 2 Otaftup ana SMULGOW MN sudu and sea ae basu ca 7 2 20 Men NT Odu O tieka FI Gaiu ozna ds dn ae 8 2 4 System and Function SettingS lt ccc lt lt 3osss11100000 10 n 9 2 5 Preparations Before Splice zzz aaa eee a eba 11 2 5 1 Stripping Fibre s Other Protective Layers Outside the Coating Layer 11 2 5 2 Placing Protection Sleeve Over Fibre lt lt lt lt so6ccc co6rrs0c0 1rr11 12 2 5 3 Strip and Clean Outer Coating of Fibre cc sseeennnnnenenennennnnnennnennnnn 12 ZD PIDE CIS VNO ze each RD Ea 14 2 09 90 Place Opti al n IDA a e A E EAEEREN 14 AO FUSION PNC ta ia e ka ea TAN 15 2 6 1 Select Splice Program and Set Splice Parameters 15 2 6 2 Automatic Alignment and Head face Inspection 18 DO PVC SOIC ele dk e E gone CA OS A dn 20 2 6 4 Splice Loss Estimation and Quality Assessment 20 ZF TENSION TOC rosa i macu Hon moku ms 22 2 8 Splice Results Storage and Query 00000000 n nn
9. MANUAL ee Bug If Tension test is set on after splicing tension test will automatically be performed and the pulling force is 2N after splice Menu operation is shown in next Figure fo Function Arc compensation Reset waiting time Auto starting Ww 89 38 2614 81 31 Figure 22 Tension Test 2 8 iz Splice Results Storage and Query EQ sn Total Arc number Total records View records Delete records Ouery fault records Delete fault records 89 38 2814 81 31 Figure 23 History Records Menu gt History Records Menu Descriptions Page 22 Total Arc number Electrodes arc times since the last record is eliminated Reset Arc count Eliminate arc times after electrodes are replaced March 2014 PROLITE USERS MANUAL Total records The splice records having been stored by system View records 3000 groups of the latest splice records can be viewed Users could querv the splice parameters and results Delete records Delete all splice records ES Splice Records No Date Angle L R Loss Total 0 pages 0 current O WA 89 38 v CET Figure 24 Splice Records 2 9 i Heating Protection Sleeve Select Sleeve Heating Mode in Functions Setting menu to enter heating mode view Figure ken Heating mode Casing tvpe 40mm Casing diameter Heating temperature Heating time A9 38 2614 81 31 F
10. March 2014 PROLITE USER S MANUAL External Interface Power Port AF FM p Mini USB Port Figure 5 External Interface 1 3 i Package Content Check that your package contains the following elements PROLITE 4 1 Optical Fibre Fusion Splicer External DC charger Mains cord for external DC charger Cleaver Backup Electrode Bar Cooling Trav Pincers Transport Suitcase Stripper Drop cable Stripper Tube heater magnetized clamp backup Several pairs of magnetized Clamps Jigs Dust blowing ball and brush Alcohol dispenser Box with Sleeves USB cable to connect to PC Quick Start Guide NOTE Keep the original packaging since it is speciallv designed to protect the equipment Vou mav need it in the future to send the analvser to be calibrated Page 5 USER S MANUAL me E g g 2 BASIC OPERATI ON This chapter describes the fusion splicer s basic operation methods Read this chapter in detail It can help you use the splicer correctly avoid damage and causing abnormal problems 2 1 Power Supply This product can be charged by the following two power supply modes gt Internal lithium battery with no external power adapter inserted gt External power adapter with external power adapter inserted ATTENTION Please use the supporting power adapter of this product Using other adapters can cause anomaly of the equipment 2 1 1 Power Supply by External Pow
11. PROLITE 41 OPTICAL FIBRE FUSION SPLICER version Date Software Version January 2014 v2 20 v1 31 ROM v0 30 O M2006 MS PROMAX 0E g g USER S MANUAL AA PROMAX SAFETY RULES A The safety could not be assured if the instructions for use are not closely followed This product is designed for splicing glass optical FIBREs used for communication and it is strictly forbidden to splice other substances Mis operations can cause electric shock fire or personal injury Please carefully read and observe the following rules for your own safety The external charger is Class I equipment For safety reasons plug it to a supply line with the corresponding ground terminal Use the mains adapter in Over Voltage Category II installations and Pollution Degree 1 environments It is for INDOOR USE Use the power supply unit provided by this product mix Do not use other power adapter battery or power line Do not use this product under other voltages so as not to cause fire or electric shock When using some of the following accessories use only the specified ones to ensure safety Power adapter Mains cord Electrodes Don t let liquid such as water or metal material drop into the equipment otherwise it mav cause fire electric shock or equipment breakdown Stop using the equipment unplug the battery socket and contact PROMAX 00 34 93 184 77 00 Must not use the fusion splicer under combustible or explosive e
12. ace Observe whether the fibre head face is between the electrode tip and the v groove and near the electrodes if not Remake fibre Press the windproof cover lightly Page 14 March 2014 PROLITE USERS MANUAL 2 6 Fusion Splicing 2 6 1 Select Splice Program and Set Splice Parameters The splice program selection menu is shown in the next figures Users can choose from the 40 factory preset groups of splice program and set up and store their own 80 groups of splice program P I SpliceMode os me eee l Splice program Na Sai oe ET s jisurtaoe shoe thresho k 15 0 Splice operate mode Auto Splice program No SM 1 Edit splice program Clean Arc time 100 ms Surface angle threshold 3 0 Figure 18 Splice mode menu a P af amp SpliceMode Align offset threshold 0 4 um Loss threshold 0 10 dB Compensation arc time 1 0s Fast splice mode Off Fiber alignment mode Core align Figure 19 Splice mode menu b gt Splice Menu Description Fibre type Set according to the type of fibre used such as SM single mode MM Multimode DS Dispersion shifted NZDS Non zero dispersion shifted Each fibre preset 10 groups of splice program Users can choose corresponding one based on fibre tvpe March 2014 Page 15 USER S MANUAL e B p g Splice operate mode Automatic or Manual Splice program No 40 groups preset splice program 80 groups of users se
13. alibration modes Splice Mode Set the parameters of splice mode Page 8 March 2014 PROLITE USERS MANUAL Maintain Electrode maintenance etc System Set the display parameters system language amp time restore to initial settings etc History Record arc times splice results etc Help Provide key operation manual 2 4 System and Function Settings gt System Setting Menu description System Language selection l English Screen flip Default Time Setup Restore factory settings Power saving mode Silent mode on 89 38 2014 61 31 Figure 9 System Setting Menu Brightness Adjustment Adjust the brightness of monitor Language Selection English and Spanish caption are both provided Screen flip Monitor interface can be rotated 180 to showcase in the reverse direction Time Setup Set system time year month hour minute Restore Factory Settings Restore all parameters to initial settings March 2014 Page 9 USER S MANUAL ee B pg Power saving mode Set automatic dormancy or shutdown Silent Mode Turn up or down the buzzer Function settings menu description o Function Auto starting a m 69 38 2814 81 31 Figure 10 Function Settings Menu Sleeve heating mode Set the sleeve heating time typical heating time 35 seconds 60mm 28 seconds 40mm Arc compensation If
14. an The Electrodes Press of to turn on the device and the power indication light will be on Select Clean Electrodes in Maintenance Menu Press startup key the device will arc five times automatically using powerful arc current to vaporize the impurity on the electrodes surface to arc steadily and clean the electrodes ATTENTION Don t touch the electrode tips with hard object in the process of cleaning to avoid damage to the electrodes March 2014 Page 27 USER S MANUAL imjmizzjilun 0 i 3 2 2 E Remplace Electrodes Electrodes depletes during its usage Replace electrodes timely after they have been arced 2000 times otherwise it will affect splice result of fibre which leads to more loss and decrease fibre strength When the number of arcs reaches 2 000 a message reminding you to replace the electrodes is displayed when turn on the device The arc times should be cleared after replace the electrodes The electrode s tip is sharp please take care during operation Replacement Procedure Press A to turn off device before replacing Loosen the screw located on electrode cover then take electrode out of electrode slot as shown in figure 30 Figure 30 Electrodes replace Put the new electrode into the electrode slot and install the electrode cover then tighten the screw Check whether the two electrodes are in the same horizontal plane and the vertical plane if not reinstall Turn on th
15. d dirt please clean the heating plate with a dry cotton swab regularly as shown in Figure 34 Figure 34 Clean the Heating Plate Page 32 March 2014 PROLITE USER S MANUAL PMR PROMAX 4 SPECIFICATIONS AN Aplicable Optical Fibre Tvpes Aplicable Optical Fibre Core Number Aplicable Optical Fibre Diameter Fusion splice Model Average Fusion Splice Loss Alignment Echo Loss Fusion splice Duration Time Loss Estimation of Fusion Splice Tension Test Monitor Optical Fibre Marnification Times Power Supplv Batterv Splice Results Storage Data Interface TUBE HEATER Aplicable Optical Fibre Cable Diameter Applicable Sleeve Length Heating time Heating temperature March 2014 Single mode Multi mode Dispersion shift Non zero dispersion shift Single core Cladding diameter 125 um Coating diameter 250 um 900 um Prestore 40 groups User define 80 groups 0 03 dB Optical Fibre SM 0 02 dB Optical Fibre MM 0 06 dB Optical Fibre DS 0 06 dB Optical Fibre NZDS Both core alignment and c ladding alignment Better than 60 dB 7 sec tvpical parameter Ves 2 N LCD Color the 4 3 X Y 115 times X or Y 230 times 11 1 V Lithium battery 13 5 V 5 A power adapter 12 V power source available on the car typically work 180 times Fusion splicing Heating Single battery charge 3 Hour can be recycled 500 times 5000 groups of the latest records USB 2 0 250 um
16. e device choose Replace Electrodes in the Maintenance Menu Execute Calibrate System in the Maintenance Prepare and put fibre into the splicer execute Arc calibration in the Maintenance Menu Replacement completed Page 28 March 2014 PROLITE USER S MANUAL lt Atmospheric conditions such as temperature humidity and pressure are constantly changing which arises variability during the arc This splicer is eguipped with temperature pressure and humidity sensors to monitor the operation environment to stabilize the arc power Electrodes wear and dirtiness also affect arc power and the center position of the arc sometimes shifts to the left or right This splicer provides Arc calibration function to eliminate these effects Based on the axis deviation of the splice joint before and after the arc to judge the arc force to realize low loss and stable splice When one of the following circumstances exists Arc calibration must be executed before splice operation gt Fibre type changes gt Temperature humidity or pressure changes gt Splice loss increases gt Electrodes have been used for long time or stained gt After cleaning or replacing electrodes Operation Procedure Select Arc correction in the Maintenance Menu Place cleaved fibres into the splicer Press to start gt The system adjusts the center of fibres gap to arc center p After arc the syst
17. e do not charge or store battery pack under high temperature or direct sunlight in order to avoid aging Please charge the battery fully for long time storage Battery pack is easily depleted Repeated charge and discharge will make the charging ability of it decreased When the battery is full of electricity but can only be used for short time it is time to replace with designated type of battery timely 2 2 a Startup and Shutdown To start the equipment press the power button B The power LED on the operation panel will turn red and the buzzer will buzz The monitor showcases the fibre observation interface after all motors are reset to their initial positions as shown in Figure 2 Then the power supply mode will be automatically recognized If you use battery pack for power supply the interface will showcase its remaining power The monitor will indicate abnormality information if it finds out that the system is abnormal when start the equipment March 2014 Page 7 USER S MANUAL PROLitTeE When shutdown press the power button of for a few seconds until the power LED and screen turn off Running Figure 7 Fibre Observation Interface 2 3 B Menu Introduction Press the Menu button 8 to enter the main menu view next figure Maintain EQS EA MOM Figure 8 Function Menu A9 38 2614 81 31 gt Main Menu description Function Set the parameters of heat stripping sleeve heating and arc c
18. ed with large capacity lithium battery which provides reliable guarantee for a long time fieldwork In summary PROLITE 4 Z is a totally automatic small light and beautiful Optical fibre fusion splicer with high performance high safety low power consumption and can be easily operated March 2014 Page 1 USER S MANUAL ee B pg 1 2 a Introduction of Fusion Splicer 1 2 1 E Host of Fusion Splicer Screen Windproof Cover Sleeve heater V a External interface M M USB Power Keyboard Figure 1 Host Machine View Page 2 March 2014 0E g g USER S MANUAL AA PROMAX den OUIT XY MENU ai i EF START c B R E SET Power on off Start sleeve heating Key switch key of XY field of view Return to previous menu field X Y switch in Optical fibre mode Enter menu Press an enter key on the menu Equipment reset Start alignment Start fusion splicing Menu cursor moves to the left reset It edits the current option Menu cursor moves to the right It edits the current option Table 1 Keyboard Function Descriptions March 2014 Page 3 USER S MANUAL ee B pg 1 2 3 Optical Fibre Fusion Splicer Device Electrode Bar Microscope V groove Electrode Cover Clamp slot Wind Protector Fiber Presser Foot Figure 3 Optical Fibre Fusion Splicer Structure 1 2 4 E Tube Heater Clamp Cover Plate Heater Plate Figure 4 Tube Heater Structure Page 4
19. em will measure the melt back amounts of left and right fibre axises and calibrate the arc current After arc the result will be displayed on the screen If the screen displays Arc current too weak Arc current too powerful repeat step again until the screen displays Arc calibration successful March 2014 Page 29 USER S MANUAL e E pg qm If the screen displays Arc calibration failed repeat step After Arc calibration and splice position calibration complete press B to exit Arc calibration mode ATTENTI ON p Arc compensation often needs to be operated a couple of times user should follow the steps patiently 3 3 a Cleaning of Fibre Fusion Splicer 3 3 1 E Clean the V groove The presence of impurities in V groove will make the fibre image deviate from the normal position resulting in dis alignment causing more splice loss So users should regularly check and clean V groove the specific process is as follows Open the windproof cover of Fibre fusion splicer Use the specific brush to clean the impurities in V groove bottom as shown in vew Figure Please use the fine cotton swab dipped in alcohol to clean the bottom of the V groove as shown in Figure 31 b Figure 31 Clean the V groove Page 30 March 2014 PROLITE USER S MANUAL ATTENTION Do not touch the electrode tip When cleaning do not overexert or using hard object such as blades to clean the V groove in
20. er Adapter The input of adapter 100 240V 1 4A 50 60HZ The output of adapter 13 5V 5A Please use this product s supporting power adapter Insert the adapter s DC output line into the fusion splicer s external power interface The Indicating icon at top right corner of the monitor will change from into 7 If the battery pack has already been installed in the fusion splicer the adapter will charge the battery pack while supply power for the splicer 2 1 2 Power Supply gt Battery electric capacity indication The remaining capacity percentage will be shown at top right corner of the monitor as shown in Figure 1 Figure 6 Show the Remaining Battery Capacity Page 6 March 2014 PROLITE USER S MANUAL gt Battery Charge When connected with exterior adapter the battery pack will be charged The charging time varies with the remaining capacity The longest charging time is 3 hours gt Battery alarm When the remaining capacity of the battery pack is lower than 10 or it is unable to guarantee the normal work of the fusion splicer it will show alarm information on the monitor Users shall immediate charge it or use adapter to supply power gt Warnings When using the battery pack follow the instructions below Please charge fully for the first use Please check the battery capacity before use If the battery capacity is low or it has shown under voltage alarm please charge immediately Pleas
21. henomena Reason OLO Solutions O Dust on V groove or fibre Clean V groove and fibre presser foot presser foot Image detection problem If it appears repeatediv users need to do Calibrate Svstem Fibre core axis mismatch Clean the lens and light Source Dust on V groove or fibre Clean V groove and fibre Z presser foot presser foot Poor fibre head face angle Re cleave fibre Fibre core angle error Fibre is placed incorrectiv Replace fibre Poor fibre head face angle Re cleave fibre Dust on Fibre head face Re clean fibre g Low Pre splice current or Increase Pre splice short time pre splice Current or Pre splice Bubbles Low splice current or short Time time arc Increase Splice Current or Splice Time Splice propulsion force is Do Calibrate System not enough 9 Decrease Pre splice Splice propulsion is too Current or Pre splice slow Time Fibre Separation Spice current is too high or arc time is too long The splice propulsion force is Decrease Overlap Length excessive then do Arc Calibration test Thick The splice propulsion force Increase Overlap Length is not enough then do Arc Calibration test Splice current is excessive Thin Decrease Splice Current Splice current is too small Increase Splice Current Line Table 3 Abnormal Alignment Note March 2014 Page 21 USER S
22. ibre is not put in to the center of V groove Left propulsion equipment is incorrectly connected Right fibre is cleaved too short The part of Right fibre put into V groove is broken Right fibre is not put into the center of V groove Right propulsion equipment is incorrectiv connected Countermeasures gt In the case of or B re cleave left fibre and make sure the cleaved length is appropriatel p In the case of replace left fibre gt If the breakdown do not match 8 do Detect system parameters If the problem remains please contact the aftersales service department Solutions refer to the above Left and Right fibre placement are incorrect The same as above Solution refer to the above LRFPC Left fibre is unqualified LFNQ Right fibre is unqualified RFNQ Left fibre surface is dusty Left fibre is cleaved poorly such as core defect cladding defect or fibre incompleteness Right fibre surface is dusty Right fibre is cleaved poorly such as core defect cladding defect fibre incompleteness gt In the case of use alcohol to clean the left fibre gt In the case of remake fibre Solution refer to the above LRFNO Solution refer to the above Left fibre head face Is unqualified LFEANQ March 2014 Left fibre head face angle exceeds limit gt Re cleave left fibre If cutting qualitv is still poor after multiple trial replace the b
23. ice Timeout abnormity l process takes longer time Operate Detect svstem parameters if the error still exists reinstall electrode bars If the problem remains contact the aftersales service department Electrodes placement incorrect Equipment structure damaged Field of view abnormitv It does not affect the operation The equipment is running injcontinue alignment and splicing abnormal state Restart the equipment if the error still exists Data abnormitv LED lamp brightness Operate Detect system ah b inappropriate _ parameters firstly If the CONE SCUTECE Dory Windproof cover problem remains contact the inappropriately placed aftersales service department Page 36 March 2014 ae E g g USER S MANUAL AA PROMAX Warning information English information is contained within the brackets Reason Countermeasures Check the placement of fibre and Abnormity in the process of wire connection If the problem Calibrate System remains contact the aftersales service department Power abnormity Battery is abnormally charged Insert power adapter Restart equipment Heating shrinkage Sleeve heater can not operate abnormity normally If the problem remains contact the aftersales service department Detect abnormity Data could not be saved Contact the aftersales service Store abnormitv department Restart equipment C letech it Data communication exists OI aby Wade and ase
24. ice setting Arc current 1370 bits Overlap length 14 um Splice propulsion speed 50 um s The second arc Off The second arc time 1 0s Figure 21 Splice Parameters Menu b gt Splice Parameters Menu Description Pre Splice time Set Pre splice time Pre Arc current Set Pre splice current Arc current Set splice current Overlap length Set the overlaps of fibre when splice is operated March 2014 Page 17 USER S MANUAL me E gg Splice Propulsion Speed Set propulsion speed when fibres are spliced The Second Arc Close or open the second arc The Second Arc Time Set the second arc time The Second Arc Current Set the second arc current 2 6 2 Automatic Alignment and Head face I nspection This product uses an image processing system to observe the optical fibre in order to ensure good splicing However in some cases the image processing system may not find out splice error Therefore it needs conducting visual inspection of the fibre through monitor to obtain good splice results Click the Start button the fibre enters automatic alignment process and the left and right optical fibre start to do opposite movement After cleaning arc the system will automatically check the fibre head face If the fibre head face is too bad to splice the monitor displays an error message If the fibre head face is good alignment continues After fibre alignment the monitor sho
25. igure 25 Heating mode Menu March 2014 Page 23 USER S MANUAL ee B pg gt Heating Mode Menu Descriptions Heating Program User can choose the preset heating program based on different protection sleeve or set the program himself Sleeve Diameter l 8mm Sleeve Tvpe 10 60mm ordinary sleeve FC SC Heating temperature Heating temperature upper limit Heating time Sleeve heating time ATTENTION It is better to use preset heating parameters Open the heater cover Open the Windproof cover carefully remove the spliced fibre without clamp and move protection sleeve to splice point while ensure splice point is at the center of protection sleeve Place fibre with protection sleeve in sleeve heater straighten the optic fibre lightly and make sure protection sleeve s left end is aligned with and heater slot s left end as shown in figure 26 Then close heater cover Figure 26 Place Fibre with Protection Sleeve Page 24 March 2014 PROLITE USER S MANUAL March 2014 Select Sleeve Heating Mode and the heating parameters if it is the same with last time you may skip this step Enter the heating kev a to start heating The heat indication light is on Press heat shrinkage kev a in the process of heating the heating will be canceled When heating is completed the heat indication light is off Users need to immediatelv turn on the heater cover and remove the optical fibre as
26. lade Attention in Menu 2 Splicing Mode gt Surface Angle Threshold head face angle limit can be set Page 35 AA PROMAX USER S MANUAL m E p g Warning information English information is contained within the brackets Right fibre head face is Right fibre head face angle ungualified LRFEANO Solution refer to the above Reason Countermeasures Left and Right fibre head face are unqualified FANQ Left and Right fibre head face me Solution refer to the above angle exceeds limit Splice loss exceeds limit Estimated loss amount Clean V groove repeater is too much The selected program do Arc correction then splice again not match the fibre type Power is too insufficient ee PAP Use power adapter to charge Replace electrodes operate Replace Electrodes Detect system parameters Electrodes arc records exceed Replace electrodes me the limit Use USB data cable to transmit Records exceed limit Splice records exceed the limit the original splice records then operate Delete Arc Records Fibre head face is dusty or head face is poor Re cleave and clean fibre then try alignment If problem still remains operate Detect system parameters or LED lamp brightness is restart the equipment inappropriate Windproof cover is pressed o A e tight Restart alignment and fusion Restart the equipment if the problem still remains Alignment during Spl
27. nvironment otherwise it mav cause fire or explosion Observe all specified ratings both of supplv and measurement Remember that voltages higher than 70 V DC or 33 V AC rms are dangerous Use this instrument under the specified environmental conditions The user is not authorised to manipulate inside the instrument Replacing electrodes Do not touch the electrodes when the fusion splicer is operating which may cause injury by high voltage generated by arc of electrodes Ensure that the power is off and the power line has been unpluged when replacing the electrodes In the Maintenance section provides instructions specific to this intervention March 2014 X USER S MANUAL me E gg Optical fibre fusion splicer must be repaired and debugged by professional Incorrect repair may cause fire or electrical shock If a failure occurs please contact PROMAX 00 34 93 184 77 00 Once smoking bad smell or abnormal noise occurs stop using the fusion splicer immediately unplug the power plug and contact PROMAX 00 34 93 184 77 00 Continue using may cause fire electric shock or equipment breakdown Disassembling or reassembling the fusion splicer reassembling the battery or power adapter is prohibited to avoid over heating burst or fire Please strictly follow the operation manual on how to use the battery Wrong operations can cause battery over heating burst or explosion leading to fire or personal injury Please dont
28. pt alcohol to clean the microscope lens V groove or monitor it may lead to blurred images or stains even cause corrosion and damage of equipment Please take appropriate dustproof measures when the equipment is operated under dusty environment so as to avoid dust from entering the interior of the equipment and cause breakdown Avoid the equipment from strong vibration and impact it may cause equipment damage Please transport or store the equipment in specified carrying case When you activate the light producing arc and the electrode under a voltage Do not open the lid and touch the electrode as it might damage The fusion splicer can only quartz glass fibre In case of any malfunction breakdown or team entry into any type of material and equipment immediately disconnect the external power supply and call service Do not use in presence of flammable substances Avoid dusty conditions and temperature or humidity When changing from cold to hot wait until thoroughly dry the condensation Do not disassemble the power module Maintenance are recommended once a year Descriptive Examples of Over Voltage Categories Cati Low voltage installations isolated from the mains Cat II Portable domestic installations Cat III Fixed domestic installations Cat IV Industrial installations March 2014 USER S MANUAL me E gg March 2013 PROLITE USER S MANUAL TABLE OF CONTENTS Z ARE ODM IF 1 Led DES
29. shown in Figure 27 Note Do not use vour hand to touch the heated protection sleeve to prevent being burned Figure 27 The Effect of Heating Check the finished sleeve if it is qualified place the sleeve in the cooling pans to let it cool down if the finished sleeve has bubbles or dust inside it is suggested to repeat the operation Page 25 USER S MANUAL aB pg 3 MAINTENANCE 3 1 Maintenance Menu 9 Maintain Arc correction SS Enter Clean electrodes Replace electrodes Detect system parameters w k 69 36 2614 81 31 Figure 28 Maintenance Menu gt Maintenance Menu Descriptions Arc correction It checks and corrects the arc current Clean electrodes Repeats short arc several times to clean the electrodes Replace Electrodes After replace electrodes Repeats short arc several times to stabilize the electrodes and to measure the electrodes position Detect system parameters Measures the electrodes position motor and other system parameters automatically Page 26 March 2014 PROLITE USER S MANUAL 3 2 il Electrodes Maintenance 3 2 1 E Clean Electrodes The surface of the electrodes will attach impurities during daily use and affect the arc effect hence users need to periodically clean the electrodes Cleaning Procedure Press the power button MA to turn off the device Wipe the electrode tip with the cotton swab carefuliv Figure 29 Cle
30. t splice program Edit splice program Edit splice parameters under the current number of program as shown in figure 19 Clean Arc time Cleaning Arc means cleaning exquisite dust on the fibre surface by short time arc The duration ranges from 0 to 1 second Surface angle threshold An error message is displayed if the head face angle of either left or right side of fibre exceeds the limit The setting range is 0 5 Fibre angle threshold An error message is displayed if the clamp angle of the two fibres spliced exceeds the angel Limit The setting range is 0 49 Align offset threshold An error message is displayed if the misalignment of the two fibres spliced exceeds the misalignment limit The setting range is 0 0 1 5 um Loss threshold An error message is displayed if the estimated splice loss exceeds the loss limit The setting range is O 0 2 db Compensation arc time Splice loss may be improved by compensative arc in some cases Fibre Alignment Mode Cladding align or core align can be set Fast splice mode It can be set on or off which can accelerate alignment Page 16 March 2014 PROLITE USER S MANUAL Select Edit Splice Program in the menu Splice splice parameters are shown in Figure 20 21 P I A Splice setting _ Pre Arc current 1160 bits Splice time 3 0 s Arc current 1370 bits Overlap length 14 um Splice propulsion speed 50 um s P I A Spl
31. tact the aftersales service department Clean the microscope lens LED lamp and V groove if the problem remains contact the aftersales service department Re make optical fibre splice again Choose the right tvpe of fibre and fusion splice program Operate Arc correction to obtain the appropriate intensitv of arc Operate Detect parameters svstem Inekeopara Nasne Svstem crashes Turn off the power and restart response The screen has no light or blurrv colors Page 38 Svstem crashes Wire of LCD monitor looses or is broken Turn off the power and restart If the problem remains contact the aftersales service department March 2014 M2 PROMAX PROMAX ELECTRONICA S L Francesc Moragas 71 75 08907 L HOSPITALET DE LLOBREGAT Barcelona SPAIN Tel 93 184 77 00 Tel Intl 34 93 184 77 02 Fax 93 338 11 26 Fax Intl 34 93 338 11 26 http www promaxelectronics com e mail promax O promaxelectronics com
32. use other methods beyond this manual to charge the battery Please don t throw the battery into fire Please dont connect positive and negative electrodes with reverse interfaces Please don t charge or discharge under high temperature fire or directly Sunlight Please don t throw or strike battery If the battery electrolyte leaks out handle it carefully If the spill contacts skin or eyes inadvertently you must thoroughly clean and immediately take medical treatment at the same time inform PROMAX 00 34 93 184 77 OO Follow the cleaning instructions described in the Maintenance paragraph Symbols related with safety DIRECT CURRENT ON Supply ALTERNATING CURRENT OFF Supply DOUBLE INSULATION Class II protection CAUTION Risk of electric shock DIRECT AND ALTERNATING GROUND TERMINAL PROTECTIVE CONDUCTOR CAUTION REFER TO MANUAL FRAME TERMINAL FUSE EQUIPMENT OR COMPONENT EQUIPOTENTIALITV TO BE RECVCLED March 2013 PROLITE USER S MANUAL Specific Precautions Don t use or store Optical fibre fusion splicer in high temperature and under highly humid environment otherwise it may cause damage to the eguipment Don t touch the heat shrinkable sleeve in the process of heating or just after heating for the high temperature may cause ambustion Don t touch the equipment with wet hand AC power line or AC plug otherwise it may cause electric shock Don t use any other chemical exce
33. ws angles of the left and right head face An error message is displayed if the cleave angle of either left or right fibre ends exceeds the angle limit Then users need to re cleave optical fibre When it shows images and messages as shown in Table 2 in the process of at automatic alignment the eguipment will be reset automatically Users can also press reset button to reset eguipment and re cleave or re place optical fibre Page 18 March 2014 ae E gg USER S MANUAL AA PROMAX Images X Y axis Possible Reason Measure _ The right fibre placement is incorrect Replace or re cleave optical fibre Right optical fibre is not placed in the V groove or too short line tere ere Left optical fibre is not placed PED placement is incorrect re cleave optical in the V groove or too short fibre Replace or re cleave optical fibre left or right fibre is cleaved too Place or re cleave Replace fibre l l short optical fibre l l l Replace or Replace fibre ha ASA EO re cleave optical fibre Abnormal Left or right Fibre is not placed alignment in the V groove Optical fibre Problems occur in the process head face angle of cutting spurs burrs is not proper beveled concave core Re cleave optical fibre Re clean and Dust on fibre surface replace optical fibre Optical fibre is not available Table 2 Abnormal Alignment Note March 2014 Page 19 USER S MANUAL
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