OEM Sidel Combi Operating Manual
Contents
1. 6 6 1 Starting Production 6 7 Positioning in Production Mode 6 7 1 Production Stand by 6 7 2 Production 6 8 Production Recipes 6 8 1 Managing Recipes 6 8 1 1 Sterile Production 6 8 2 No Sterile Production 6 8 3 Stopping Production2. 4 4 6 FOAM UNIT Banner 4 4 7 STATION DESINFECTANT Banner 4 4 8 NITROGEN INERTING Banner 4 4 9 Alarm Display Band 4 5 Access Levels 4 6 User Identification 4 7 DESCRIPTION OF THE MENU TREE STRUCTURE 5 General Menu 5 1 OPERATION Sub menu 5 1 1 PROCESS S
3. 4 Interface Elements 4 1 Upper Screen Band 4 2 Central Panel 4 3 Lower Screen Band 4 4 FILLING Banner 4 4 1 THERMO Banner 4 4 2 MISC Banner 4 4 3 SURFACE TREATMENT Banner 4 4 4 ISOLATOR Banner 4 4 5 LOGIFACE Banner
4. 6 5 Overview 6 5 1 Cleaning and Sterilisation of the Internal Product Circuits CIP amp SIP 6 5 1 1 Cleaning and Sterilisation of the Internal Surfaces of the Isolator COP amp SOP 6 5 1 2 COP 6 5 2 CIP 6 5 3 SIP 6 5 4 SOP 6 5 5 Machine Awaiting Sterilisation 6 5 6 Supplementary Surface Cleaning 6 6 Overview
5. 6 9 Automatically Stopping Production 6 9 1 Stopping Production on Operator Request 6 9 2 Finishing Production 6 9 2 1 Aborting Production 6 9 2 2 Isolator 6 10 Managing Alarms 6 11 Logs 6 12 SF FMi Operator Manual Presentation of Manual Revision 02 Chapter 1 Page 1 1 SIDEL 1 PRESENTATION OF MANUAL 1 1 Description of the technical manual Hygiene amp Safety Manual Emergency stops Different dangers chemical electrical mechanical Hygiene around the machine Concerns All categories Insta
6. 1 1 General information 1 2 INTRODUCTION TO SUPERVISION INTERFACE 2 Operator level Access Flow Chart 2 1 STARTING THE MACHINE 3 Turning on the machine 3 1 Filler Command amp Control Position P C C 3 2 Touch Screen 3 3 Keyboard 3 4 Launching the P C C Application 3 5 INTRODUCTION TO INTERFACE ELEMENTS
7. Press the icon 1 to open the General menu Select the Operation family 2 Press the Sterile Production button 3 Follow the action in the section 4 showing the current stages If a requirement to start the cycle is unmet during the request for positioning for production a dialog box alerts the operator that it is not possible to start production He should fulfil the requirements 5 to start production If all the requirements for a standard aseptic production are met a dialog box is displayed to prompt the operator to automatically start the FMi If he selects Yes the following components are started Machine Output conveyor Filling validation 5 1 3 4 2 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 8 2 Page 2 2 SIDEL Capsule flow depending on machine configuration Supervision mode depending on machine configuration Print mode depending on machine configuration Inert mode depending on machine configuration Thermo sealing depending on machine configuration If he selects No the components listed above have to be started manually using the lower screen banners Note If a loss of sterilisation error occurs in the isolator area during a sterile production stage responding to the displayed message Do you want to empty the vat on the table or in the bottles means that production is brought to a close SF FMi Operator Manual Mac
8. F6 Do you want to stop the conveyor F8 Do you want to validate piston descent F9 Do you want to stop the GEBO conveyors SF FMi Operator Manual Introduction to Interface Elements Revision 03 Chapter 4 4 4 Page 1 1 SIDEL 4 4 4 Surface Treatment Banner Double click the key Confirmation ON F2 Do you want to start a short COP cycle F3 Do you want to start a long COP cycle F4 Do you want to start a soda PAA cycle F5 Do you want to start an SOP cycle F9 Do you want to stop the current cycle 4 4 5 Isolator Banner Double click the key Confirmation ON F2 Do you want to start forced ventilation F3 Do you want to start regulated ventilation F4 Caution If you open the doors the machine will no longer be sterile Do you want to continue 4 4 6 Logiface Banner Double click the key Confirmation ON F2 Do you want to start a short COP cycle with a linked SIP cycle F3 Do you want to start a cooling cycle only F4 Do you want to start a sterilisation cycle F5 Do you want to start a rinsing cycle only F6 Do you want to start a short cleaning cycle F7 Do you want to start a long cleaning cycle F8 Do you want to stop the Logiface SF FMi Operator Manual Introduction to Inteface Elements Revision 03 Chapter 4 4 7 Page 1 1 SIDEL 4 4 7 Foam Unit Banner Double click the key Confirmation ON F2 Do you want to start the foam unit
9. BACK SPACE 7 1 Pg Up 4 0 9 2 Pg Dn 3 5 6 8 END HOME CNTRL SPACE DEL ALT SHIFT ESC F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 2 1 00000256 SF FMi Operator Manual Starting the Machine Revision 02 Chapter 3 4 Page 1 1 SIDEL 3 4 Keyboard The keyboard consists of keys which enable you to execute commands and select elements of the P C C application The keyboard is divided into four sub categories of keys Direction keys 1 you should mostly use the Up and Down functions of the touch screen Numeric keypad 2 you should mostly use the numeric keyboard on the touch screen Shortcut keys 3 do not use these keys are used to stop and quit the boot screen Function keys F1 to F13 4 not used The principal keys on the keyboard are indicated below Press To ENTER Confirm or execute an action ESC Cancel an action Keys 0 to 9 Enter numeric values The keys To move on the screen or within entry screens or to scroll through the contents of a list MOUSE KYBD ENTER BACK SPACE 7 1 Pg Up 4 0 9 2 Pg Dn 3 5 6 8 END HOME CNTRL SPACE DEL ALT SHIFT ESC F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 1 2 3 4 00000257 SF FMi Operator Manual Starting the Machine Revision 03 C
10. Doors Flaps Joints Ventilators Filling Carrousel Production Positioning Recipe Process Control Panel Control Panel Heat sealing Carrousel Laminar Flow blue outline UV Treatment Fords press Spray Gun Station 00000677 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 3 Page 1 1 SIDEL 6 3 Positioning 6 3 1 Cycle Control Assistant The cycle control assistant helps the operator to execute all of the cycles in the correct order 1 This assistant is available for both static positioning cycles and for the sequence of cleaning cycles COP CIP SIP and SOP If a cycle cannot be launched because the launch requirements have not been met the function key is greyed out 2 and the unmet requirements are listed in a dialog box 3 This dialog box explains the possible risk for example Risk of loosing the sterility on Logiface Isolator is not sterile Do you however wish to continue the positioning The operator can then confirm or cancel his choice During the positioning cycles for example the operator is prompted to perform manual actions positioning the sealing flaps 4 checking the trunking position 5 For each of these manual actions a dialog box is displayed on the HMI to describe the action the operator should take The operator must then validate the action to continue the cycle 6 3 2 5 6 1 6
11. From the Awaiting Production or Production screen Press the Corrections tab 1 in the window on the left of the screen To make a group correction Press Change corrections 2 This displays the Change Corrections pop up window To enter the correction value Double click in the Correction column to select a nozzle 3 A numeric keypad is displayed Press Clear 4 Enter the margin of error 5 Press Enter 6 The numeric keypad disappears Before applying the correction to all the nozzles Press Copy the correction 7 00000069 4 6 5 3 7 Close apply the corrections copy the correction 2 1 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 8 2 Page 1 2 SIDEL 6 8 2 Sterile production You should watch over the stability of the parameters set in the settings pane and be alert to detect the following anomalies Incorrect bottle filling Incorrect bottle quality Incorrect printing on the bottles according to the machine configuration Incorrect supply product bottles Unsynchronised work stations Etc Requirements Logiface must be sterile A recipe must be load The sterile water station must be sterile The VORTEX station must be sterile The customer process line must be sterile The filler isolators area must be sterile The customer product must be available Procedure
12. Revision 03 Chapter 6 9 Page 1 1 SIDEL SIDEL 6 9 Stopping Production 6 9 1 Automatically Stopping Production Production is automatically stopped if the vat of prepared product reaches a low level The automaton calculates the amount of product remaining in the vat then depending on the volume of bottles to be filled orders the filling of X amount of bottles to finish the production and empty the vat 6 9 2 Stopping Production on Operator Request When stopping a production there are two methods of stopping the filler Finishing production Abandoning production 6 9 2 1 Finishing Production This method stops the machine after having emptied the buffer tub and draining the bottles Press the button 1 to stop production normally The dynamic screen remains open The system checks The volume of product remaining upstream of Logiface The volume remaining in the Logiface The volume remaining between the Logiface and the filler The automaton calculates the number of bottles to allow through to empty the vat and the tubes of the remaining product It lets the necessary number of bottles through It reduces the speed of the carousel by half Switch to double filling if option selected in the recipe settings It dumps the filled and closed bottles It then rechecks the level of product remaining in the vat If there is enough left the automate calculates and authorises the necessary amount of bo
13. 4 SF FMi Operator Manual Machine Control Revision 02 Chapter 6 3 2 Page 1 1 SIDEL 6 3 2 Cleaning Positioning Principals The machine must be in Cleaning Positioning mode for every cleaning or sterilisation operation The cleaning positioning steps are as follows Slow speed rotation of the filler module A Reference search after setting the blades in cleaning position and the isolator in cleaning configuration Withdrawal and checking of the drawers B Withdrawal and checking of the pistons B Stopping the carousel Liaison between the cleaning collector and the Logiface CIP shanks The filler carousel is set to surface cleaning position Search tower 1 top by slowly rotating the carousel Supervision of piston entry Drawers 2 for retrieving cleaning product are withdrawn Reference search by slowly rotating the carousel 1 Supervision of slide trays withdrawal Piston withdrawal Reference search Supervision of piston withdrawal The dummy bottles drawer 2 amp Piston 3 are in place Search tower top 1 Stop Search position for mobile collector cleaning positioning The carousel stops The mobile collector is set in position facing the fixed collector to perform the liaison The cleaning circuit has been completed 4 The static positioning is complete Control blocking and powering of the engine brake 0
14. Introduction to Interface Elements Revision 03 Chapter 4 4 1 Page 1 1 SIDEL 4 4 1 Filling banner Double click the key Confirmation ON F2 Do you want to load the bottles F4 Do you want to validate the filler post F5 Do you want to prime the bottles F6 Do you want to force filling Double click the key Confirmation OFF F2 Do you want to block the bottles F4 Devalidate filling post F5 Finish priming the bottles F6 Finish force filling 4 4 2 Thermo banner Double click the key Confirmation ON F5 Do you want to start the heatsealing F7 Do you want to start the press F8 Do you want to confirm the press in setting mode F9 Do you want to confirm heatsealing in setting mode Double click the key Confirmation OFF F5 Stop thermoseal F7 Stop press F8 Deselect press in setting F9 Deselect thermoseal in setting SF FMi Operator Manual Introduction to Interface Elements Revision 02 Chapter 4 4 3 Page 1 1 SIDEL 4 4 3 MISC banner Double click the key Confirmation ON F2 Do you want to start the sampling F3 Do you want to start the lighting F4 Do you want to start spraying the table F6 Do you want to start the conveyor F8 Do you want to validate piston ascent F9 Do you want to start the GEBO conveyors Double click the key Confirmation OFF F2 Stop sampling F3 Stop lighting F4 Stop table spraying
15. Sidel Filling SRL Via Enzo Ferrari 1 43058 Ramoscello di Sorbolo Parma ITALY SIDEL SF Combi Ultra FMi 20 72 32 T 543 Operator Manual Technical Manual Revision 03 May 30th 2006 All illustrations and photos are for information only 00000676 SF FMi Operator Manual Revisions Management Revision 03 Page 1 1 SIDEL Information present in this manual is purely indicative in nature and should not be considered as a commitment on part of SIDEL which reserves the right to modify them without prior notice SIDEL declines any responsibility in case of wrong interpretation of information present in this documentation The information contained within this document remains the property of SIDEL Unless expressly agreed by contract no part of this document can be reproduced given out saved on a storage device or transmitted by any means or in any form electronic mechanical recorded or any other without prior written authorisation from SIDEL SIDEL 2006 REVISION Revision Date Print Date Revision March 20 2007 March 20 2007 04 SF FMi Operator Manual Table of Contents Revision 03 Page 1 2 SIDEL TABLE OF CONTENTS PRESENTATION OF MANUAL 1 Description of the technical manual
16. 0000260 4 00000258 3 2 00000337 1 2 A C B SF FMi Operator Manual Machine Control Revision 03 Chapter 6 3 3 Page 1 3 SIDEL 6 3 3 Starting Control Cycles You can start the cycles Damaged production Sterile production Setting Positioning for cleaning Positioning for production using the function keys in the Control menu When you start a cycle using these function keys if the cycle requirements are not met a dialog box is displayed to alert you that the requested cycle cannot be started All the unmet requirements are listed in this dialog box After noting the information in this dialog box you must validate the requirements using this same dialog box If a dialog box is already displayed and you try to start another cycle whose requirements are also unmet the dialog box is updated with information related to the new cycle 6 3 3 1 Example of Isolator Positioning for Cleaning The Positioning screen shows the current stages 1 and a description of the steps in the current stages 2 You can follow the actions of the machine in the section on the right 2 showing the current steps The sequence of steps is performed automatically However you may be required to perform an action if a step cannot be started because of unmet requirements or if a manual action has to be performed During the masks and marking head positioning phase 3 if the fl
17. 3 3 Page 3 3 SIDEL During the Plates and grips spraying phase 10 Check that the actions listed in the dialog box 11 have been performed The Validation button 12 becomes active Click YES if you wish to spray the platforms and tongs otherwise click NO Once the green display light reaches the Isolator in cleaning configuration step the isolator enclosure has been cleaned 12 10 11 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 4 Page 1 2 SIDEL 6 4 Preparations Before starting production the disinfectant station must be prepared for the production of different solutions 6 4 1 Disinfectant station Startup Select the Disinfectant window 1 Or Press the F12 icon to open the General menu Select the Process family Press the Disinfectant Station button The disinfectant station screen is displayed Press the button 2 on the lower screen band Select the DISINFECTANT STATION band 3 At the beginning of a week or following an extended stop it will be required to drain the circuit In the Disinfectant Station band Press the Draining button 4 on the lower screen band A confirmation window opens Validate your choice to start the drain cycle The green square to the right of the button turns green to indicate that the cycle has begun 4 1 3 2 SF FMi Operator Manual Machine Con
18. CIP circuit Note In the short CIP the acid injection the 2nd water rinsing and the final draining do not take place Simultaneous Short CIP Long CIP Simultaneous SF FMi Operator Manual Machine Control Revision 03 Chapter 6 5 1 1 Page 2 2 SIDEL SIP Logiface The SIP steps are as follows Opening of the SIP circuit 1st water rinsing Vat filling to 45 Boosting the vat circulation Heating by stages to 142 C Sterilisation for 20 minutes Cooling to 40 C Draining nitrogen shot Setup preparation awaiting sterilisation 6 5 1 2 Cleaning and Sterilisation of the Internal Surfaces of the Isolator COP amp SOP Cleaning and sterilisation of the isolator walls is performed by fixed and rotating nozzles attached to rails in the sterile enclosure The cleaning stages are Positioning of the gloves flaps pistons and drawers during the positioning for cleaning configuration Water projection the machine rotates Active foam projection the machine rotates Foam activation the machine stops Rinsing with sterile water the machine rotates The sterilisation phase consists of projecting a hot PAA solution while the machine is rotating on to the surfaces and in the rinsing treatment circuits COP The different stages of COP are Opening of the COP circuit Machine operation Spraying water on the surfaces Spraying active foam on the surfaces Stopping the mac
19. EEN DYNAMIC SCREEN production mode In addition pop up menus are available to the user to enable him according to his level to access selection configuration settings and parameter screens and windows SF FMi Operator Manual Introduction to Interface Elements Revision 03 Chapter 4 1 Page 1 1 SIDEL 4 1 Interface Elements The screen consists of three distinct parts Upper screen band 1 this appears on every page an information and navigation band A central panel 2 which changes with each screen Lower screen band 3 this appears on every page Press the button 4 on each display page to access the different machine control bands 4 1 2 3 SF FMi Operator Manual Introduction to Interface Elements Revision 03 Chapter 4 2 Page 1 2 SIDEL 4 2 Upper Screen Band On the upper part of the screen a band displays various information to the user 1 The screen title 2 Today s date 12 FILLING PC absent The FILLING PC has not started or cannot be accessed by the monitoring service 3 The machine s function mode Production cleaning etc 13 FILLING PC configured A configuration was sent to the FILLING PC but filling is not possible as the filling post has not been validated 4 The current time 14 FILLING PC configured with errors A configuration sent to the FILLING PC contained an error 5 The total number of bottles produced 15 FILLI
20. LATOR SCREEN Organisation chart contd on next page 00000073 If no screen appears after 5 seconds the screen for one of these modes appears Legend STATIC SCREEN POSITIONING SF FMi Operator Manual Introduction to Supervision Interface Revision 03 Chapter 2 Page 2 3 SIDEL RECIPE PARAMETER SETTINGS CORRECTIONS SELECTION Organisation chart contd from previous page Thermo Diagnostic Organisation chart contd on next page AUX RECIPES MEASUREMENT STATISTICS INHIBIT NOZZLES NOZZLES CONFIGURATION FILLING THERMO ALARMS LIST OF CURRENT ALARMS VIEW EMERGENCY STOP AND DOOR FAULTS SF FMi Operator Manual Introduction to Supervision Interface Revision 03 Chapter 2 Page 3 3 SIDEL Organisation chart contd from previous page LOGS CONSULTATION PRINTOUT HISTORICAL PREVIEW SORTED LIST SF FMi Operator Manual Starting the Machine Revision 02 Chapter 3 Page 1 1 SIDEL 3 STARTING THE MACHINE 3 1 Turning on the Machine The ventilation and lighting of the cabinets are connected to the main disconnecting switch the P C C is connected to an UPS which is supplied by the main disconnecting switch If an electricity outage occurs the P C C UPS allows for 20 minutes of autonomous operation After 20 minutes the P C C stops having first closed all application files Plug in the machine before turning on the main disconnec
21. NG PC under control of the automaton WITHOUT reported errors A validation of the filling post was carried out without any communication problem with the cards Ready to fill in production 6 The instantaneous rate of the machine bottles hours 16 FILLING PC under control of the automaton WITH reported errors A validation of the filling post was carried out but a communication error with one or more filling cards occurred 7 The user level 17 FILLING PC not configured No configuration was sent to the FILLING PC An error occurred 8 The name of the current recipe 9 The access time remaining 18 Number of bottles ejected from the machine by the deflector 10 The number of bottles fed into the machine 11 Indicates the state of P C C communication Automaton Yellow communication ok Orange communication error 22 Time remaining before loss of sterilisation 13 14 15 16 17 18 11 7 8 9 6 1 5 4 21 20 19 2 3 12 10 22 SF FMi Operator Manual Introduction to Interface Elements Revision 03 Chapter 4 2 Page 2 2 SIDEL Press To 19 Display the General menu and it s categories 20 Identify the current user password see chapter 4 7 21 Display the application release windows only at level 3 4 3 Central Panel Shown below is the central panel of the Production screen This panel changes for each of the different control scree
22. RECIPE SETTINGS CORRECTIONS SELECTION The operator can also access Recipe Management from the Awaiting Production or Production screen 1 3 2 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 8 Page 2 7 SIDEL Machine Rate Procedure Before starting production the operator needs to enter a rate Press 1 to restore the default values if they have been defined Press the button 2 to set the nominal rate If you want to set a rate that is different from the nominal rate but higher than the minimum rate double click the setpoint box 3 This displays the numeric keypad 4 Enter the setpoint between the minimum 5 and maximum 6 values indicated Press To 7 Erase the displayed value 8 Display the last confirmed value 9 Cancel the entry and close the window 10 Erase the displayed value figure by figure 11 Confirm the value displayed and close the window 00000069 11 5 6 9 4 7 8 10 3 2 1 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 8 Page 3 7 SIDEL Recipe Tab Procedure The operator can view the active recipe from the Production or Awaiting Production screen in a window on the left The RECIPE tab 1 must be pressed At this level the operator can only view the active recipe data and can only adjust the filler volume To do this click in Volume to be filled che
23. aps are not closed or the marking head is not in cleaning position a dialog box is displayed to prompt you to position the flaps and marking head correctly Once you have done this the validation button become active and you can validate the operation 4 1 2 3 4 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 3 3 Page 2 3 SIDEL During the Gloves checking phase 5 Check that the gloves are in cleaning position If they are Validate the operation 6 If a glove is not in the required position Open the double doors Take a cuff support and turn it towards the shoulder socket so the arm side faces the cuff and the support faces the piercing in the shoulder socket Pinch the support spring band and insert it into the shoulder socket Turn the arm of the cuff support so that it will not retain any of the sterilised product or collide with any of the moving components of the filler line Turn the screw to tighten the arm Close the double doors When you have finished click Validate in the dialog box 6 During the Manual Cleaning phase 7 Check that the actions listed in the dialog box 8 have been performed Click Validate 9 Remove any bottles or caps in the machine When you have finished click Validate in the dialog box 9 6 5 9 7 8 SF FMi Operator Manual Machine Control Revision 03 Chapter 6
24. as the application is launched before you open a user session To identify yourself to the application press the button 2 The ID Entry window is displayed Enter the access code using the alphanumeric keyboard that appears when you re in the white field 3 then press button 4 00000053 4 3 2 1 SF FMi Operator Manual Description of the Menu Tree Structure Revision 03 Chapter 5 Page 1 1 SIDEL 5 DESCRIPTION OF THE MENU TREE STRUCTURE 5 1 General Menu Press the F12 button at the top of the keyboard to display the General menu The General menu consists of 10 families that are not all accessible at every level 5 1 1 OPERATION Sub menu From the General menu press the button 1 to display the machine control sub menu on top of the current screen production positioning etc It consists of the following 7 buttons Accessible at level 1 Accessible at level 1 Accessible at level 1 Accessible at level 1 Accessible at level 1 Accessible at level 1 Accessible at level 1 Modifiable at level 3 Accessible at level 1 Close menu Modifiable at level 3 Accessible at level 1 Starts sterilised or non sterilised production if the required conditions are met Opens the Settings sub menu for level 3 Opens the surface cleaning screen Opens the positioning screen Starts sterilised or non sterilised production if the required conditions are met Opens the positioning
25. b menu From the General menu press the button 6 to display the Alarms screen 5 1 7 LOGS Sub menu From the General menu press the button 7 to display the machine control sub menu on top of the current screen dynamic mode static mode etc It consists of the following 2 buttons Open the Faults and Warnings screen Open the Configuration sub menu level 5 7 Open the List of Alarms screen 6 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 Page 1 1 SIDEL 6 MACHINE CONTROL 6 1 Overview Before you start the filler you must perform the following steps Prepare all the equipment Follow the safety precautions See the Safety and Hygiene manual Follow the recommendations described in Before Starting and Recommendations Before Switching On See the Safety and Hygiene manual The system guides you through the Control menu If the machine has not been used for a prolonged period i e more than 5 days it must be thoroughly cleaned and sterilised COP CIP SIP SOP Putting the machine on the cleaning setting prepares it for the COP and VORTEX Putting the machine on the static setting prepares it for the SOP and CIP cycles The different cycles are COP cleans the internal surfaces of the insulator by spraying foam and then rinsing with sterilised water CIP cleans the internal circuits of Logiface and of the filler with a solution of soda Short CIP or
26. ce banner 3 Before starting the SIP cycle Press the button Steriliz 4 on the lower banner A confirmation window opens Validate your choice to start the SIP cycle The green square to the right of the button turns green to indicate that the cycle has begun 4 1 3 2 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 5 4 Page 3 3 SIDEL If it becomes necessary to stop the cycle Press the Stop button 5 on the lower screen banner A confirmation window opens Validate your choice to start the cycle The green square to the right of the button turns green to indicate that the cycle has begun Press the button Cool 6 on the lower banner A confirmation window opens Validate your choice to start the cycle The green square to the right of the button turns green to indicate that the cycle has begun 5 6 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 5 5 Page 1 2 SIDEL 6 5 5 SOP Sterilisation of the internal surfaces of the isolator by spraying VORTEX on the walls SOP CAUTION In Assisted Control this action is not necessary as a dialog box is displayed to perform the operation automatically Requirements The isolator filler enclosure must be in sterilization state The VORTEX Station must be in production The doors must be closed The fillers isolators area must be clean The Logiface must be in ste
27. cessary to use and control the machine and specifies the production functioning conditions Any member of personnel working on the machine must be aware of the official safety precautions described in the Safety and Hygiene manual On certain pages of this manual an icon at the right of a title indicates that a procedure sheet is available you can find this procedure sheet in the Servicing Procedure Catalog The number under the icon is the number of the procedure sheet A number such as 4xx indicates that the procedure sheet is listed under procedure sheets in the 400 category Icon Procedure type 1xx Mechanical Inspection Cleaning 2xx Mechanical Removal Refit 3xx Mechanical Setting 4xx Mechanical Greasing Lubrication 5xx Electrical Inspection Cleaning 6xx Electrical Removal Refit 7xx Electrical Setting This manual uses the following conventions Indicates a warning Always read carefully Italics Indicates a cross reference to another chapter or to another manual in the documentation set SF FMi Operator Manual Introduction to Supervision Interface Revision 03 Chapter 2 Page 1 3 SIDEL 2 INTRODUCTION TO SUPERVISION INTERFACE 2 1 Operator level Access Flow Chart Organisation chart for access to application families and pop ups at operator level GENERAL VIEW OPERATION PRODUCTION SURFACE CLEANING PROCESS LOGIFACE FOAM UNIT STATION DISINFECTANT ISOLATOR ISO
28. ckbox 2 A numeric keypad is displayed Press Clear 3 Enter the new fill volume value Press Enter 5 The value is changed and the numeric keypad disappears 2 1 00000069 3 5 4 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 8 Page 4 7 SIDEL Selection Tab The operator can load a recipe even when the machine is stopped Procedure From the Awaiting Production or Production screen Press the Selection tab 1 in the window on the left of the screen When the recipe list appears select the recipe to be loaded 2 Press the Load the selected recipe button 3 The following message appears The loading button is greyed out and the text changes as follows The recipe has been loaded If there is a problem with one or more nozzles a window with the message problem with X nozzles is displayed Press the button 4 to close the window If the problem persists as the recipe is loaded you should continue the production without using the faulty nozzle s or call the maintenance service 1 4 3 2 Waiting SF FMi Operator Manual Machine Control Revision 03 Chapter 6 8 Page 5 7 SIDEL Parameters Settings tab The Settings tab allows you to check recipe settings Procedure From the Awaiting Production or Production screen Press the PARAMETERS tab 1 in the window on the left of the sc
29. e CIP cycle The green square to the right of the button turns green to indicate that the cycle has begun 4 5 1 3 2 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 5 3 Page 3 3 SIDEL If it becomes necessary to stop the cycle Press the Stop button 7 A confirmation window opens Validate your choice to start the cycle The green square to the right of the button turns green to indicate that the cycle has begun Press the Cool button 8 A confirmation window opens Validate your choice to start the cycle The green square to the right of the button turns green to indicate that the cycle has begun Press the Rinse button 9 A confirmation window opens Validate your choice to start the cycle The green square to the right of the button turns green to indicate that the cycle has begun Note In case of non critical error the cycle stops in its currently active phase When the error has been resolved the cycle restarts automatically If it is necessary to empty the machine after rinsing to resolve an error the CIP cycle must be restarted from the beginning 7 9 8 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 5 4 Page 1 3 SIDEL 6 5 4 SIP Uses a heat treatment to sterilise the internal circuits of Logiface and the filler CAUTION In Assisted Control this action is not necessary as a dialog box is display
30. e starting the cycle 1 full tin of soda for the short CIP 1 tin of soda and 1 tin of acid for the long CIP Steam pressure on the Logiface at 6 7 bars 160 C Cooling water available no valve manually closed Check that the pump has been primed at the start of the injection During the CIP cycle check Correct circulation without errors Correct TTL21 1 temperature Logiface Temperature Transmitter at 80 C for soda and 60 C for acid Correct CTL21 2 concentration Logiface Conductivity Transmitter for soda and acid The flow FTL21 3 Logiface Flowmetric Transmitter during the circulation phases When you start a cleaning cycle check the cycle times 4 for each of the stages 20 min at 80 C for a soda clean 10 min at 60 C for an acid clean 1 4 2 3 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 5 3 Page 2 3 SIDEL Procedure In static mode Select the Logiface window 1 Or Press the F12 icon to open the General menu Select the Process family Press the Logiface button The Logiface screen is displayed Press the button 2 on the lower screen banner Select the Logiface banner 3 Select the CIP type in the lower Logiface banner For a short CIP press 4 If mineral deposits are detected press the button 5 to perform a long CIP A confirmation window opens Validate your choice to start th
31. eaned can be categorised as follows The production circuit Logiface the filler the nozzle The Isolator surfaces grouped by module filler The sterilisation circuits rinsing and treatment area SF FMi Operator Manual Machine Control Revision 02 Chapter 6 5 1 1 Page 1 2 SIDEL 6 5 1 1 Cleaning and Sterilisation of the Internal Product Circuits CIP amp SIP The internal product circuit vat tubes filling nozzle is cleaned in closed circuit with the aid of the retractable drawer piston system on each filler nozzle and linked using an intermediary system CIP shank between the cleaning collector and the Logiface The different cleaning cycles are Soda cleaning 80 C for 20 min 2 Acid cleaning 60 C for 15 min 1 Circuit sterilisation 140 C under 3 pressure bars for a duration of 20 minutes These different cleaning cycles are managed by the Logiface which uses valves to disassociate the customer product circuit and the machine process circuit CIP Logifaces The CIP steps are as follows Opening of the CIP circuit 1st water rinsing Draining of the Logiface Filling Circulation Heating to 80 C Soda injection Cooling to 40 C Draining Water rinsing Emptying of the Logiface Filling Circulation Acid injection Heating to 60 C Cooling to 40 C Draining 2nd Water rinsing Final rinsing Closing of the
32. ed to perform the operation automatically Requirements The isolator filler enclosure must be in a static state There must be no errors on the Logiface There must be no cycle active on the Logiface The TTL21 temperature must be lower than the safety temperature There must be no cycle active in the isolator enclosure The Logiface must be clean The pistons must have descended No blocking errors inflated joint pressure air pressure E Stop spool piece in cleaning position door s open Checks before starting the cycle Steam pressure on the Logiface at 6 7 bars 160 C Cooling water available no valve manually closed During the SIP cycle check Correct circulation without errors The temperatures TTL21 and TTL31 gt 140 C 1 for 20 minutes The temperatures of the steam barriers 2 TTL06 TTL51 TTL22 gt 130 C When you start a sterilisation cycle check the cycle times 3 for each of the stages Sterilisation of the circuit takes approximately 20 minutes 1 2 1 2 3 2 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 5 4 Page 2 3 SIDEL Procedure In static mode Select the Logiface window 1 Or Press the F12 icon to open the General menu Select the Process family Press the Logiface button The Logiface screen is displayed Press the button 2 on the lower screen banner Select the Logifa
33. hapter 3 5 Page 1 1 SIDEL 3 5 Launching the P C C Application When the P C C is switched on There is an exchange of data between the automaton and the monitoring service The monitoring service is launched automatically The application s parameters are set automatically The Filling PC is switched on The machine mode is displayed The user now has to enter his password to access the application s functions see Chapter 4 7 SF FMi Operator Manual Introduction to Interface Elements Revision 03 Chapter 4 Page 1 1 SIDEL 4 INTRODUCTION TO INTERFACE ELEMENTS Definition of the terms used in this manual Menu List of several commands for the operation settings and displaying of parameters for the machine Sub menu List of commands displayed after you have selected a command on the main menu Screen The view that is displayed on the P C C Window pop up A screen that is displayed underneath another P C C Filler Command amp Control Position PCDO Filling Computer CIP Cleaning in Place COP Cleaning Outside in Place SIP Sterilization Input in Place SOP Sterilization Output in Place The P C C application is based on a number of different control screens which are controlled by the system and displayed according to the machine status For example STATIC SCREEN sterilisation CIP process POSITIONING SCREEN SURFACE STERILISATION SCREEN SURFACE CLEANING SCR
34. hine A pause while the foam is activated The machine recommences rotating Rinsing with sterile water heated to 29 C SOP The different stages of SOP are Opening of the SOP circuit The machine starts rotating PAA spraying Closing of the SOP circuit SF FMi Operator Manual Machine Control Revision 03 Chapter 6 5 2 Page 1 2 SIDEL 6 5 2 COP Cleans the internal surfaces of the isolator by spraying foam and then rinsing with sterilised water CAUTION In Assisted Control this action is not necessary as a dialog box is displayed to perform the operation automatically Requirements No cycle must be in progress on the isolators area The sterile water station must be sterile The foam station must be in automatic mode The doors must be closed Acid and soda must be available The heat sealing heads temperature must be under 80 C The filler isolator area must be in cleaning position mode During the COP cycle check Correct rotation and flow of the nozzles The correct composition of the foam That all the surfaces have been covered with foam That the foam is properly rinsed away at the end of the cycle Procedure In static mode Select the Foam Unit window 1 Or Press the F12 icon to open the General menu Select the Process family Press the Foam Unit button The Foam Unit screen is displayed Press the button 2 o
35. hine Control Revision 03 Chapter 6 10 Page 2 2 SIDEL The display 7 shows the status of the Isolator inactive forced ventilation regulated ventilation Select the button 8 to quit the current screen and return to the Production screen Clogging White OK Red clogged Red Warning Orange Fault Green OK 7 8 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 11 Page 1 1 SIDEL 4 6 11 Managing Alarms You can access the Alarms screen in two ways Press the icon 1 to open the General menu then select Alarms 2 Or Press the button 3 The List of Alarms Present screen is displayed Each alarm is displayed in a colour corresponding to its level see Chapter 4 5 If you select an alarm that is underlined a Help screen appears You can view the error emergency stop initiated door open and the effect this has on the machine Press 5 to close the error window then press F1 6 Press 4 to return to the Alarms screen press 4 6 1 2 3 5 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 12 Page 1 2 SIDEL 6 12 Logs You can access the Logs screen during or outside of production Press the icon 1 to open the General menu Select Logs 2 Press the Consultation printout button 3 You can take any of 4 actions Print directly View the
36. hine Control Revision 03 Chapter 6 8 3 Page 1 1 SIDEL 6 8 3 No Sterile Production This mode enables you to fill a product even though the setup has not been sterilised It is intended for customer run throughs with water or a no sterilised product Requirements for starting a damaged or autonomous production The filler isolator area must be in a dynamic mode The Logiface must be in stop The degraded product must be available A recipe must be loaded see Chapter 6 8 1 1 Procedure Press the icon 1 to open the General menu Select the Operation family 2 Press the No sterile Production button 3 A dialog box prompts the operator to select the type of no sterile production required The operator must fulfil the requirements 4 to start a no sterile in one of the modes Autonomous mode performs run throughs in closed circuits without connecting to the customer line The Logiface supplies the water Damaged mode involves connecting to the customer line opening the product barrier and a send request to the process The filler waits for information from the process system about the availability of damaged product If damaged product is available the filler switches to damaged production If damaged product is not available the filler switches to damaged production but remains fixed in the awaiting vat filling stage 4 1 2 3 SF FMi Operator Manual Machine Control
37. ices 6 2 1 Initial State 6 2 2 Positioning 6 3 Cycle Control Assistance 6 3 1 Cleaning Positioning Principals 6 3 2 Starting Control Cycles 6 3 3 Example of Isolator Positioning for Cleaning 6 3 3 1 Preparations 6 4 Disinfectant Station 6 4 1 Manually Starting the Cleaning and Sterilisation Cycles
38. in manual mode F3 Do you want to select sterilised water F4 Do you want to select Filtered water F6 Do you want to select the acid F7 Do you want to select the foam product 4 4 8 Station Disinfectant Banner Double click the key Confirmation ON F2 Starting preparation Vortex station F7 Starting draining cycle F8 Stop Vortex station 4 4 9 Nitrogen Inerting Banner Double click the key Confirmation ON F2 Do you want to start the bottle pressurization F3 Do you want to carry out a sterilization phase F4 Do you want to carry out a maintenance operation F5 Do you want to switch the inerting system in production SF FMi Operator Manual Introduction to Interface Elements Revision 02 Chapter 4 5 Page 1 1 SIDEL 4 5 Alarm Display Band The alarm display band indicates to the user that one or more machine errors have occurred White Display operator info Red Immediate stop Blue SRA stop with automatic restart Bottle loading stop Orange Stop with synchronisation outage Clearance stop Underlined text in italics indicates that there is a screen associated with this alarm line Press To 1 Scroll up by 3 2 Scroll down by 3 3 Scroll up message by message 4 Scroll down message by message 1 3 4 2 SF FMi Operator Manual Introduction to Interface Elements Revision 02 Chapter 4 6 Page 1 1 SIDEL 4 6 Access Levels The acces
39. llation Specifications Installation information Power and utility requirements Unpacking and handling Concerns Engineering Building Installation Manager Client Manager Operator Manual Describes the man machine interface hardware and software Basic parameters for machine operation and control Procedure to be followed in the case of anomalies Concerns Operator Technicians mechanical Electrical Process Production manager Management Supervisor Maintenance Manual Describes the man machine interface at upper levels Machine control parameters Machine production set up Concerns Technicians mechanical Electrical Process Production manager Maintenance amp Operating Systems Manual Maintenance guide General and lubrication schedule Tool list System description and operation Item change Concerns Technicians Mechanical Electrical Process Production manager Servicing Procedure Catalog Inspection Cleaning Setting Removal Refit Lubrication Operating procedure Concerns User Technicians Mechanical Electrical Process Production Manager Documentation Appendix Mechanical equipment Electrical equipment Auxiliary equipment File Controler User s Manual You are here SF FMi Operator Manual Presentation of Manual Revision 02 Chapter 1 2 Page 1 1 SIDEL SIDEL 1 2 General Information The Operator Manual describes how to use the functionalities of the P C C It contains information ne
40. logs page before printing Search by category Close the Logs page To print press 4 The printing status is displayed 5 To see the page before printing select 6 A display window opens You can navigate through the list of logs using the directional keys 7 zoom in 8 print 9 save the logs file to a floppy disc 10 or return to the previous screen 11 8 10 9 11 7 4 6 5 Printing Cancel 1 2 3 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 12 Page 2 2 SIDEL To search by category press 12 The Sorted List window opens Select the start and end dates in the appropriate fields You can also select the start and end times in the appropriate fields If you want to search by category select it in the appropriate field 13 or enter a message number 14 Press the button 15 to start the search and return to the logs screen To close the Logs window click 16 12 13 15 14 16
41. n the lower screen banner Select the Surface Treatment banner 3 3 2 1 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 5 2 Page 2 2 SIDEL In the Surface Treatment banner Press to select the type of COP you require the Short COP button 4 on the lower screen banner or the Long COP button 5 on the lower screen banner A confirmation window opens Validate your choice to start the cycle If cycle requirements are not met a dialog box opens to inform you When you have fulfilled the required conditions select Validation to start the COP cycle 4 5 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 5 3 Page 1 3 SIDEL 6 5 3 CIP Cleans the internal circuits of Logiface and of the filler with a solution of soda Short CIP or of soda and acid Long CIP CAUTION In Assisted Control this action is not necessary as a dialog box is displayed to perform the operation automatically Requirements The isolator filler enclosure must be in a static state There must be no errors on the Logiface There must be no cycle active on the Logiface The TTL21 temperature must be lower than the safety temperature There must be no cycle active in the isolator enclosure No blocking errors inflated joint pressure air pressure E Stop spool piece in cleaning position door s open The pistons must have descended Checks befor
42. ns 1 Real time view of the machine status 2 Area showing recipes with changes loads etc 3 Area showing current actions In the central panel the user can perform the following actions depending on the active control screen Open and close the configuration and consultation windows Review the machine s function settings view variables Configure the machine s functional settings modify settings or restrictions Fill in entry fields Display graphics Display measurements temperature pressure flow etc 2 1 3 SF FMi Operator Manual Introduction to Interface Elements Revision 03 Chapter 4 4 Page 1 1 SIDEL 4 4 Lower Screen Band The lower screen band is mainly used to control the machine By pressing the button 1 which displays a pop up menu for each of the bands the user can change the lower screen band as seen in the example below Certain buttons may not be accessible depending on the active control mode These are greyed out For example In dynamic mode the buttons Logiface are greyed out The buttons can have a number of different states 1 Invalid cannot be used Valid the cycle can be executed if the operator requests it The operator requests that the cycle be launched The operator s request has been accepted indicated by a green light in the bottom right square 00000308 00000314 00000456 00000457 SF FMi Operator Manual
43. of soda and acid Long CIP SIP uses a heat treatment to sterilise the internal circuits of Logiface and the filler SOP the SOP cycle sterilises the internal surfaces of the isolator by spraying VORTEX on the sides When all the proceedings cycles have been completed and validated the Logiface remains in the Awaiting Sterilisation state and the vat is kept covered with nitrogen If all the proceeding conditions have been validated the operator can then request that the machine is dynamically positioned for production If one of the conditions has not been fulfilled the operator can restart the cycle that has not been validated SF FMi Operator Manual Machine Control Revision 03 Chapter 6 2 Page 1 1 SIDEL Illustration is for information only 6 2 Production Overview 6 2 1 External Devices The user should first familiarise himself with the main components of the machine their settings and their purpose 6 2 2 Initial State The whole machine is clean The Logiface is stopped The caps decontamination module is stopped The operator is logged in LOGIFACE Heat sterilisation of the production circuits SIP Supplying of sterilised product Production of sterilised air and water for the system Preparation of cleaning solutions Cleaning of their circuits after production CIP Cleaning of the isolator surfaces COP Nitrogen Isolator red outline Glove supply
44. reen The recipe settings are displayed 1 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 8 Page 6 7 SIDEL Corrections tab This tab enables you to make general or individual changes to the filler nozzles if an error occurs after weighing a bottle The filler correction is done using grams The filler volume is therefore calculated using the mass volume of the product Individual Corrections This correction enables you to change the nozzles one by one Procedure From the Awaiting Production or Production screen Press the Corrections tab 1 in the window on the left of the screen To correct a nozzle Double click in the appropriate checkbox 2 to select the number of the nozzle Note By default the coefficient for water is 0 997 This may change depending on the product A numeric keypad is displayed Press Clear 3 Enter the margin of error in grams Press Enter 5 The numeric keypad disappears and the new coefficient is automatically calculated Note The active coefficient is corrected Thus for each new correction the modification is calculated using the last coefficient and not the original coefficient 2 1 00000069 3 5 4 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 8 Page 7 7 SIDEL Group Corrections A group correction enables you to change all the filler nozzles by the same value Procedure
45. rile wait or in cooling mode SIP lt 60 C Pistons must be out If the Logiface is not sterile it is not possible to run an SOP cycle Procedure In static mode Select the Foam Unit window 1 Or Press the F12 icon to open the General Manu Select the operation family Press the Production positioning button Pressure in the tank is decreased and the sleeve is retracted in order to enable the machine rotation Once the machine is in sterilization position Press the F12 icon to open the General menu Select the Process family Press the Foam Unit button The Foam generator screen is displayed Press the button 2 on the lower screen banner Select the Surface Treatment banner 3 1 3 2 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 5 5 Page 2 2 SIDEL In the Surface Treatment banner Press the SOP button 4 on the lower screen banner A confirmation window opens Validate your choice to start the cycle If cycle requirements are not met a dialog box opens to inform you When you have fulfilled the required conditions select Validation to start the SOP cycle 4 SF FMi Operator Manual Machine Control Revision 02 Chapter 6 5 6 Page 1 1 SIDEL 6 5 6 Machine Awaiting Sterilisation Once all the preliminary stages COP CIP SIP SIP SOP have been completed and validated the machine s
46. rocedure Press the icon 1 to open the General menu Select the Operation family 2 Press the Positioning for production button 3 The Positioning screen appears with the dynamically positioning phase lit in green 4 This puts the CIP shafts into production positions and deactivates the motor engine If a requirement to start the cycle is unmet during the request for positioning for production a dialog box alerts the operator that positioning is not possible He should fulfil the requirements 5 to validate the positioning 4 5 1 3 2 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 7 2 Page 1 1 SIDEL 6 7 2 Production Stand by Once dynamic positioning has been completed the production screen appears The machine is now in dynamic stand by mode From here you can perform the following actions start a production start a static positioning return to settings mode or start a between productions cleaning mode SF FMi Operator Manual Machine Control Revision 03 Chapter 6 8 Page 1 7 SIDEL 6 8 Production 6 8 1 Production Recipes The operator can select and display recipe settings before or during production 6 8 1 1 Managing Recipes Press the icon 1 to open the General menu Select the Filling family 2 Press the Recipe Management button 3 The Recipe Management screen appears It contains 4 tabs
47. s to different functions of the P C C is controlled by the following authorisation levels LEVEL 1 Operator LEVEL 2 Supervisor Lab technician LEVEL 3 Customer Service LEVEL 4 SIDEL Technician LEVEL 5 SIDEL Development These access levels are protected by passwords defined when the machine is installed We recommend that you change them as soon as you receive the machine Level 4 and 5 passwords are rotating and are only known to SIDEL technicians and development To access the password definition view F12 Options Passwords In this display page a window shows the five levels of access The user level determines their accessibility This window contains a field for the password and a field for the session duration in minutes To change either press the white field 1 to display the alphanumeric keyboard then enter a new password or session duration Note If a session of level 1 2 or 3 runs out the user can open a new session by pressing the button 2 of the upper screen band Press To 3 Save and close 4 Close without saving These buttons have the same function in every screen 1 2 3 4 SF FMi Operator Manual Introduction to Interface Elements Revision 02 Chapter 4 7 Page 1 1 SIDEL 4 7 User Identification When the application opens no user is identified 1 so none of the application functions are available It is essential to enter your ID as soon
48. screen 1 SF FMi Operator Manual Description of the Menu Tree Structure Revision 03 Chapter 5 1 2 Page 1 1 SIDEL 5 1 2 PROCESS Sub menu From the General menu press the button 2 to display the machine control sub menu on top of the current screen production positioning etc It consists of the following 3 buttons 5 1 3 Isolator Sub menu From the General menu press the button 3 to display the Isolator menu Open the Isolator screen 3 Open the Logiface screen Open the Foam Unit screen Open Station Disinfectant screen 2 SF FMi Operator Manual Description of the Menu Tree Structure Revision 03 Chapter 5 1 4 Page 1 1 SIDEL 5 1 4 FILLING Sub menu From the General menu press the button 4 to display the Filling sub menu on top of the current screen production positioning etc It consists of the following 9 buttons 5 1 5 THERMO Sub menu From the General menu press the button 5 to display the Thermo menu Open the Recipe Management screen 4 Open the Filling Check screen Open the Nozzles Configuration screen Open the Fault Mask screen for level 3 Open the Time Filter screen for level 3 Open the Registration screen for level 3 Open Element inhibition parameters screen Open the Thermo diagnostic screen 5 SF FMi Operator Manual Description of the Menu Tree Structure Revision 03 Chapter 5 1 6 Page 1 1 SIDEL 5 1 6 ALARMS Su
49. ting switch Close the main disconnecting switch 1 on the electric cabinet The P C C desk the ventilation and the cabinet lightning are now turned on 1 00000360 SF FMi Operator Manual Starting the Machine Revision 02 Chapter 3 2 Page 1 1 SIDEL 3 2 Filler Command amp Control Position P C C The P C C is an industrial PC with a touch screen that enables you to command and control the machine using a H M I Human Machine Interface in the P C C You must quit the P C C application before switching off the machine If you do not do so there is a risk that the application will not start when it is switched on again User actions are transmitted using the touch screen 1 which is used as the main device for selecting and pointing You can use the alphanumeric and numeric keyboards as well as the Up et Down arrows displayed on the screen Avoid using the keyboard keys 2 3 3 Touch Screen The touch panel on the screen is fragile Do not clean it with abrasive products or put objects on it that may cut or scratch the surface permanently In the P C C application the touch screen can be used as a pointing device using a finger and enables users to select elements and perform tasks To select an element or execute a command press it twice double click with your finger Note Double clicking is used to send commands in order to avoid issuing commands accidentally MOUSE KYBD ENTER
50. trol Revision 03 Chapter 6 4 Page 2 2 SIDEL When the drain cycle is finished In the Disinfectant Station band Press the preparation button 5 on the lower screen band A confirmation window opens Validate your choice to start the preparation cycle The green square to the right of the button turns green to indicate that the cycle has begun When the product preparation is done the station is ready to supply the Vortexx required for the cleaning and sterilization of the machine s surfaces and circuits 5 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 5 Page 1 1 SIDEL 6 5 Manually Starting the Cleaning and Sterilisation Cycles 6 5 1 Overview The aim of sterilisation is to kill the micro organisms present in foodstuff packaging and the environment It is performed by heat and or chemical treatment The two main types of contamination are Chemical contamination pollution residue corrosion wear and tear of the equipment Biological contamination bacteria fungus parasites animals Cleaning the filler requires the following detergent products Soda to clean the circuits in contact with the filler product Nitric Acid to demineralise the circuits PAA to decontaminate the surfaces and some of the circuits Foam to clean the surfaces The machine is thermally sterilised via the Logiface using pressurised water at 140 C The elements to be cl
51. ttles The machine fills and dumps the closed bottles This cycle is performed until there rests a minimum level of product When this happens the machine switches to the end of effective production Once the machine is emptied of product production mode is quit and the Awaiting Production screen reappears 1 SF FMi Operator Manual Machine Control Revision 03 Chapter6 9 2 2 Page 1 1 SIDEL 6 9 2 2 Aborting Production This stoppage ceases production immediately in its current state Press the button 1 to stop production immediately in its current state Active bottle filling is stopped Bottle feeding in the filler is stopped The machine stops The dynamic screen remains open 1 SF FMi Operator Manual Machine Control Revision 03 Chapter 6 10 Page 1 2 SIDEL 6 10 Isolator You can view the Isolator settings at any time during production Press the icon 1 to open the General menu Press the Isolator button 2 The Isolator screen is displayed The two sections of the Isolator 4 5 are represented in different colours Each one has a window that shows information about the pressurisation levels in the PA pump Select each section to view additional information 6 The following information is displayed Frequency drive frequency HZ Frequency drive current A Frequency drive status 1 2 5 4 6 SF FMi Operator Manual Mac
52. ub menu 5 1 2 ISOLATOR Sub menu 5 1 3 FILLING Sub menu 5 1 4 THERMO Sub menu 5 1 5 ALARMS Sub menu 5 1 6 LOGS Sub menu 5 1 7 SF FMi Operator Manual Table of Contents Revision 03 Page 2 2 SIDEL MACHINE CONTROL 6 Overview 6 1 Production Overview 6 2 External Dev
53. witches to Awaiting Sterilisation mode The nitrogen circuit stays in the production vat and the steam barriers stay in the Logiface valves and pump 6 6 Supplementary Surface Cleaning 6 6 1 Overview The machine is maintained by the operator in addition to the COP This ensures the continuous cleanliness of the surfaces in every production cycle Procedure Frequency Manual cleaning of the containers and hopper Once a week or as necessary Manual cleaning of the bottle outlet conveyor At the end of every production Cleaning of the machine roof Once or twice a year Manual cleaning of the isolator surfaces in addition to COP After COP if a visual check is unsatisfactory Cleaning and sterilisation of the area around the double doors of the DPTE system Systematically if the system was opened during the last production during maintenance work or after a long maintenance stoppage 1 week even if the system was not opened Note These procedures are described in the Hygiene amp Safety Manual SF FMi Operator Manual Machine Control Revision 03 Chapter 6 7 Page 1 1 SIDEL 6 7 Starting Production 6 7 1 Positioning in Production Mode Requirements The filler isolators area must be in static mode No cycle must be running neither on the Logiface or on the isolators area The machine mustn t be in rotation The Logiface must be sterile or in controlled stop Pistons must be out P
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