Wind Speed Meter & Indicator Manual
Contents
1. LSI WIRELESS TECHNOLOGY amp CRANE INSTRUMENTATION DIVISIONS GS320 Display amp Wind Speed Sensor INSTALLER AND USER S MANUAL N WARNING The GS320 system is designed as an operator aid and is in no way a substitute for safe operating practice N WARNING Carefully read and understand this manual before proceeding GM320_ENG_rev20110516 www loadsystems com ALS BEFORE PROCEEDING Read and understand the following For your safety and that of the people that come into contact with LSI products understand the significance of the instructions included in this guide respect all laws and regulations and comply with applicable standards Pay particular attention to items bearing the alert symbol and the following words Warning this denotes an instruction that if not complied with may lead to serious injury or death CAUTION Caution this denotes an instruction that if not complied with may lead to product failure or property damage IMPORTANT Important this denotes instruction that if not complied with may lead to product performance Issues WARNING Installation must be made in compliance with instructions and using LSI supplied components only Failure to install all parts or replacing parts or components with parts or components not supplied by LSJ may lead to system fai2. OR ITS EMPLOYEES OR REPRESENTATIVES SHALL CREATE A WARRANTY OR CONDITION OR IN ANY WAY INCREASE THE SCOPE OF LST S OBLIGATION LSI DOES NOT WARRANT THAT THE BUSINESS RESULTS OBTAINED FROM THE USE OF THE PRODUCTS WILL BE APPROPRIATE OR ADEQUATE FOR THE PURCHASER 6 4 Exclusion This Limited Warranty does not cover and shall not apply to e Any Product that is misused or abused including being altered modified or repaired not in accordance to LSI written instructions or authorizations and any use not in compliance with LSI s instructions and or industry standards and practices e Any incidental costs or expense such as shipping charges to LSI or an designated service representative as well as the technician out of pocket expenses including traveling lodging and meal expenses if any e The damages caused during the transport or the moving of the Products e Damages caused by accidents abuse misuse a force majeure described as events outside a LSTs or any Product user s control including war riot strikes embargoes or external cause e Any cost damage or expenses for field labor or any other expenses related to or arising from the replacement of defective parts e Products used for pile driving wire rope activated clamshell or dragline applications If purchaser uses the Products for pile driving wire rope activated clamshell or dragline application the limited warranty will be deemed to have been violated for
3. Sensor LSI Wireless Gatewa mu Stand Alone Wind Speed Displa G5375 CE Stand Alone AZB Display mu Standard GS displa Hand Held GS displa OEM GS display Graphical GS displa to which this declaration refers conform to the relevant standards or other standardising documents Safety IEC 61010 1 2 ed 2001 EN 61010 1 2 ed 2001 Wireless 300 220 3 V1 1 1 2000 09 EN 301 489 3 1 4 1 2002 08 _ 7 x Qu bec April 1 2010 echnologies Manager 5 2b CE Safety N WARNING When captors are used the ambiant temperature should not be higher than 84 C and the display should not be used when the ambiant temperature is higher than 5 WARNING The protection will be impared if the material and equipment are used in a manner not specified by the manufacturer IMPORTANT The IP of equipment corresponds to 65 WARNING For the operator s safety take only the ambiant temperature range into consideration The device should be used within this range specified above 12 NENNEN The GS320 System mm 6 LSI PRODUCT LIMITED WARRANTY 2009 02 16 6 1 Limited Warranty LOAD SYSTEMS INTERNATIONAL INC hereafter LSI warrants its products the Products for a period of twenty four 24 consecutive months after delivery of such Products to the user as evidenced on a LSI document the Warranty Period when installed and used in accordance with specifications describ
4. by the Return Authorization Number with prepaid shipping charges The purchaser must insure the shipment or accept the risk of loss or damage during the shipment Purchaser shall also pay any tariff or duty applicable to the return of defective part or Product LSJ will at its option repair or replace the Product or part returned to LSI or to its designated service representative L SI owns all parts or Products replaced repaired or removed from a repaired Product If LSI repairs a Product the Product LSI PRODUCT WARRANTY S 3 Warranty coverage Period is not extended and the Limited Warranty shall expire as if uninterrupted upon the occurrence of the 24th month from shipping from LSI f LST replaces a Product the replaced Product is warranted for the remainder of the original term or sixty consecutive 60 days whichever is longer LSI reserves the right to require from you the user or owner of the Products prior to determining if the Limited Warranty coverage is applicable that LSJ receive the data logging equipment used with the Products and that LSI be authorized to retrieve all information from such data logging equipment in order to among others ensure that the written instructions and applicable standards including safety margins were respected and not exceeded during Product use Failure by you the owner or user of the Product to supply such information shall be deemed a material default of the terms and conditions
5. closed 1 Connect the blue wire ground to the negative Is required terminal of the battery or the panel connection alternatively bolt the blue wire to the body of the machine with a 1 4 inch or 5 16 inch bolt The ground connection must be strong enough to sustain 3 amperes Figure Connection with green wire lockout and recommended Bosch relay 2 Connect the red wire to a fused accessory source rated at least 3 amperes that supplies 12 or 24 volts when the machine is in use The GS320 will automatically detect the voltage level and adjust itself 3 Lockout wire if required connect the green wire to a Bosch relay coil terminal Connect the other coil terminal of the relay to the ground When in safe condition the green wire will energize at the battery positive level Current over 1 ampere on the green wire triggers an auto re settable fuse Current flow will resume several seconds after the short circuit is eliminated Troubleshooting if no voltage is present on the green wire remove the load connected to it ee The G5320 System Em 2 2Wireless Wind Speed c The wind cups must be fully exposed to the wind and spin freely at all boom Sensor GS020 angles D SO 1 1 L s n Mounting rod Figure GS020 wireless wind speed sensor 1 Remove the mounting rod from the wind speed Figure Wind clearance sensor d There should be a clear
6. of this Limited Warranty and shall be irrevocably construed as evidence that the Product was misused or abused Consequently LSI shall irrevocably be relieved of any obligations to compensate you the user or owner of the Product for any and all damages resulting from Product failures when data logging equipment and access to its content cannot be freely and readily provided unhampered to LST LSI will pay ground freight transportation costs of replacement or repaired parts or Products to the destination in Canada and the continental United States of America the Territory LST will not pay any transportation costs of replacement or repaired parts to destination outside of the Territory Shipping and handling costs to locations outside the Territory shall be the responsibility and borne by Purchaser or Owner of the Product prior to any shipment by LSI Contact LSJ to get a Return Authorization Number and the address to ship parts 6 3 Exclusion of Other Warranties THE ABOVE WARRANTY IS THE SOLE WARRANTY APPLICABLE AND THERE ARE NO EXPRESS LEGAL OR IMPLIED WARRANTIES OR CONDITIONS IN RELATION TO ANY PRODUCTS INCLUDING ANY IMPLIED WARRANTY OR CONDITION MERCHANTABILITY NON INFRINGEMENT OR FITNESS FOR A PARTICULAR PURPOSE AND THOSE OTHERWISE ARISING BY STATUTE OR OTHERWISE IN LAW OR FROM A COURSE OF DEALING OR USAGE OF TRADE WHICH ARE EXPRESSLY DISCLAIMED NO ORAL OR WRITTEN INFORMATION OR ADVICE GIVEN BY LSI
7. wire exposed and fraying etc should be replaced to ensure effective communication between the sensor and the cabin mounted display unit This procedure may be followed without removing the sensor from the crane if it is safe to do so IMPORTANT The interior of the sensor must be protected from dust grime and water at all times 1 Place the crane boom jib or ball hook such that the sensor is safely accessible 2 Clean dust grime and water from the sensor 3 Identify the short black whip antenna and the white hex bolt securing it 4 Inspect the antenna for signs of obvious physical damage 5 Carefully unscrew the white nylon hex bolt completely and slide it up the antenna IN o SQ SS u lt 7 16 in wrench q 6 Grip the antenna by the base of the black plastic sheathing and pull it straight out of the hole in which it is seated Place the old antenna aside Figure Unscrew the white nylon hex Figure Pull out the antenna 10 ALS 7 Slide the white nylon hex bolt to the middle of the length of the new antenna 8 Coatthe exposed metal foot of the new antenna with an electrical insulating compound by carefully inserting it in the mouth of the compound tube Electrical insulating compound Figure Coat the exposed metal foot of the antenna 9 Hold the new antenna by the black plastic sheathing and guide it throug
8. abuse e Any costs associated with providing LSJ with data logging equipment 6 5 Limitation of Liability To the maximum extent permitted by applicable law in no event will LST be liable to the purchaser or any third party for any indirect special consequential incidental or exemplary damages whatsoever including but not limited to loss or revenue or profit lost or damaged data business interruption or any other pecuniary loss whether based in contract tort or bee The GS320 System Emm ALS other causes of action even if LSI has been advised of the possibility of such damages In any event the total liability of LSJ arising from any cause of action or claim whatsoever whether 1 in contract 2 in tort including negligence whether sole joint contributory concurrent or otherwise but not including intentional reckless or wanton tort 3 under strict liability 4 under any environmental or antipollution law or regulation 5 connected with any toxic or hazardous substance or constituent 6 arising out of any representation or instruction or under any warranty 7 or otherwise arising out of connected with or resulting from the design manufacture sale resale delivery repair replacement or use of Products or the furnishing of any service shall in no event exceed the price allocable to and paid to LSI for the individual unit of Products or service or part thereof which gives rise to the cause of ac
9. and unobstructed line of sight between the wind speed sensor antenna and the cabin mounted 2 Determine the mounting rod position display unit a Install the mounting rod on the same side r 7 of the boom as the cabin mounted display perpendicular to the boom and at the highest point possible b The wind speed sensor must pivot freely on the mounting rod at all boom angles IMPORTANT Do not weld in proximity to LSI sensor transmitters SIV NS Figure Radio line of sight Crane top view e The transmitter antenna should not contact any metal object Note Angle iron can be used to extend the mounting position to be clear of the boom top 3 Weld or screw the mounting rod to the boom at the selected position 4 Re position the wind speed sensor on the mounting rod add the washer and secure with the cotter pin Figure Swivel orientation am INSTALLATION 7 LSI 3 OPERATION 3 1 Units The GS320 indicates wind speed in miles per hour mph or metres per second m s Current units are indicated by a small green light To change units press and hold the Down button for 5 seconds Verify the alarm threshold every time the current units are changed 3 2 Alarm Threshold Press the Set Limit button to see th
10. e alarm threshold Every time the units are changed the limit must be verified and re adjusted if required To change the limit press and hold down the Set Limit button and use the Up or Down buttons repeatedly to increase or lower the limit 3 3 Listen Only Mode When the GS320 is started it wakes up the wind speed sensor programmed to it and takes control of the sensor This means that if a second display is programmed for the sensor it will take control of it the sensor will no longer acknowledge communication from the first display The GS320 can be programmed to operate in listening mode In this mode the GS320 will display information from the programmed sensor without becoming the network controller A IMPORTANT A sensor can only have one network controller at a time To receive communication from a sensor without taking control of that sensor the display must first be programmed in listening mode S The GS320 System mm 3 4 Display Settings This section describes how to manually change the ID number the GS320 will listen to and how to change some other behavior of this display Changing the wind speed ID number is required only if the wind speed sensor is changed and the display must be manually set to listen to an other one Press and hold the Up and Down buttons simultaneously for 5 seconds The display will beep and then indicate the currently programmed wind speed sensor ID number o
11. ed in LSJ Installer and User s Manual as amended from time to time LSJ technical materials and any related writings published by LSI with respect with such Products and any industry standards will be free from defects in materials and workmanship During the Warranty Period LSI or its designated service representative shall repair or at its option replace any Product that is confirmed to be defective by LSJ in its sole discretion in accordance with the Limited Warranty Services Procedures described below 6 2 Warranty Services Procedures In order to benefit of this mentioned Limited Warranty coverages and benefits the purchaser must notify LSI s customer service LST s authorized distributor or representative originally responsible for the sale of the Products within 10 days of the occurrence of a suspected defect in materials or workmanship prior to the expiry of the Limited Warranty Period in order to obtain a Return Authorization Number A proof of purchase of the Product such as an invoice or a receipt certifying the validity of the Warranty must be presented in order to obtain Limited Warranty coverage In any event even if a Return Authorization Number is provided to purchaser LSJ reserves the right to inspect the damaged Product or part before the final decision of repairing or replacing the defective Product or part The Product or part shall be returned to LST or its designated service representative accompanied
12. h the hole in the sensor box Carefully seat the antenna in its mating connector When the antenna is correctly seated pulling on it will be met with light resistance White nylon hex bolt TAO11 Antenna Sensor box Antenna receptacle Figure Install the new antenna 10 Carefully re thread screw in and tighten the white nylon hex bolt to secure the antenna in place Do not overtighten 11 Reinstall the sensor if necessary 12 Verify that the sensor functions properly The GS320 System mm LSI 5 2CE 5 2a Declaration of conformity Declaration of Conformity According to EN 45014 Manufacturer s Name Load Systems International Inc Manufacturers Address Canada United States of America United Arab Emirates 4495 Blvd Wilfrid Hamel Suite 110 8223 Solon Suite A 03 171 SAIF Zone P O Box 7976 Qu bec QC Canada G1P 2 7 Houston TX 77064 Sharjah UAE declare under our own responsibility that the products Model Description 5 000 lb Capacity Load Cell 12 000 Ib Capacity Load Cell 18 000 Ib Capacity Load Cell 35 000 Ib Capacity Load Cell 60 000 lb Capacity Load Cell 400 000 Ib Capacity Load Cell 170 000 Ib Capacity Load Cell Load Transmitter With Pigtail 6 in Load Transmitter With Pigtail 6 in for balanced cell Anti Two Block Transmitter GS010 XX CE GS010 XX ATEX CE Angle Sensor GS012 CE Angle Length Sensor 55035 Pressure Transducer GS050 CE GS050 ATEX CE Anti Two Block
13. he mounting surface with a 1 4 inch bit following either the two three or the four holes configuration 0 750 86 0 750 Figure Display mounting bracket footprint Not to scale 3 Install the display with bolts Add washers and lock nut behind the mounting surface and tighten sufficiently bolts nuts and washers not included Note If the nuts are on the outside of the cab caulk with silicone between the washers and the cab to prevent water entry 4 Loosen the wing nut of the bracket arm to adjust display orientation to facilitate viewing by the operator and then tighten it back up RN surface Figure Install the display and adjust orientation 5 LSI 2 1b Antenna Position For optimal performance the antenna should be positioned on its side such that it is parallel to the sensor antenna but not pointing directly to or directly away from it To valve coil if normally open is required Bosch relay To GS320 1 Adjustthe antenna position with the articulating base Green wire Lockout 2 The antenna should have 5 inches of clear space all around it Red wire AAA Blue 3 heantenna should have an unobstructed line of wire sight to all sensor antennas at all boom angles Power Supply 2 1c Power Supply and Lockout or Battery VE ECO Connection 12 V or 24 V normally
14. lure serious injury or death 2 PI The GS320 Sy stem Em TABLE OF CONTENTS 1 INTRODUCTION 5 CERTIFICATION NOTES 1 EOVERVIEW ann ne 2 5 1 FCC AND IC INSTRUCTIONS TO T2 STAR TSUD 2 Mn 20 13 RECOMMENDED OPERATING 12 CONDITIONS 4 5 2a Declaration of conformity 12 520A A ane 12 SEES SATION 6 LSI PRODUCT LIMITED 2 1 DISPLAY 320 5 WARRANT Y 2009 02 16 21a Mounting Bracket are 5 6 1 LIMITED WARRANTY 13 ZA AMS Na POSO 6 2 1c Power Supply and Lockout Connection 6 6 2 WARRANTY SERVICES 2 2 WIRELESS WIND SPEED SENSOR PROCEDURES ta 13 235020 naa e 7 6 3 EXCLUSION OF OTHER WARRANTIES 13 3 OPERATION 6 4 EXCLUSION reis oen a 14 rt 8 6 5 LIMITATION OF LIABILITY 14 3 2 ALARM THRESHOLD 8 6 6 RECOMMENDED PRACTICES 14 3 3 LISTEN ONLY MODE 8 6 7 CHOICE OF LAW 14 3 4 DISPLAY SETTINGS 8 o fa Entire 1 14 4 MAINTENANCE 4 1 REPLACING THE SENSOR BATIERY one Rr SIME 9 4 2 REPLACING THE SENSOR ANTENNA 10 EN TABLE OF CONTENTS Tess gt 2 1 INTRODUCTION 1 1 Overview The wind speed indicator kit includes a GS320 display a
15. nd a wind speed sensor The GS320 creates a two way radio network with the wind speed sensor to bring live readings on screen The GS320 has a user adjustable maximum wind speed limit and will generate an alarm when this limit is reached Furthermore when in alarm voltage is generated on the green wire this can be used to activate a remote siren light or lockout function 1 2 Start Up On power up the display will show two horizontal lines and the green status light will flash 88 Once a reliable radio communication network is established the display lights will remain lit without flashing If the status light flashes continuously for more than 30 seconds the GS320 may not be correctly programmed for the wind speed sensor To correctly program the GS320 for the wind speed sensor follow the Wind speed ID number procedure in the Operation section of this manual 1 3 Recommended Operating Conditions Supply voltage 9 to 30 volts Current requirements maximum 1 amperes Output wire voltage volts or supply voltage 0 7 volts Output wire current capability 0 5 amperes Operating temperature 40 C to 85 C 40 F to 185 F eee The GS320 System m LSI 2 INSTALLATION WARNING Installation must be made in compliance with LSI instructions and using LSI supplied components only Failure to install all parts or replacing parts or components with parts or components not
16. ne digit at a time The ID number must contain 6 digits if the ID number is 120 the three first digits are 000 1 Press Set Limit button to change from one screen to the next 2 To change a digit use the Up and Down buttons Ld means Listening De activated default Press Down to change to LA H LA means Listening Mode Active Another E GS320 dislay must be the master of the wind speed sensor OS means Output Standard fail safe output default The output provides power when wind speed is safe below the limit Press Down to change to OP means Output Inverted the output wire is energized when wind speed is above the limit This could be use to power an external siren or horn SA means Save When this screen is displayed press the Down button to save the ID number and above options and then exit CA means Cancel Press the Down button to exit without saving The system will retain the previously set ID number and options Example if the ID number is 18820 it will appear like this on the screen Indicates the digit number first 1 second 2 etc Figure Example ID number 18820 4 MAINTENANCE 4 1 Replacing the Sensor Battery IMPORTANT Protect the interior of the sensor from dirt and humidity at all times IMPORTANT Both lithium or alkaline batteries can be used however lithium battery will last about 2 5 time
17. s longer 1 Unscrew the two allen screws about a quarter of an inch 2 Insert a flat bladed screwdriver in the battery cover notch to pry the box away from the mounting plate The silicone seal may cause some resistance Hex key 5 32 ins 4 4 in lt D oO o a Flat bladed screwdriver x Figure Remove the sensor box from the mounting plate 3 Remove the battery by hand 4 Remove the remaining silicone from both the box and the mounting plate MAINTENANCE p gt 5 Install the new battery insert the positive end and then push in the direction of the positive pole Note A 3 6 volt lithium D cell battery will provide about two years of battery life while an alkaline D cell battery will provide less than one year of battery life New high quality D cell battery 3 6 V lithium or alkaline Figure Install the new battery 6 Apply a non corrosive RTV silicone all around the edge of the mounting plate to create a new seal without bubbles or breaks RTV non corrosive silicone Q Figure Apply non corrosive RTV silicone 7 Reposition the box over the mounting plate and screw in the hex screws Do not over tighten Actual battery life will vary greatly depending on the application the frequency of use the age and quality of the battery etc 4 2 Replacing the Sensor Antenna Heavily damaged antennas ripped out sheared off
18. supplied by LSJ may lead to system failure serious injury or death 2 1 Display GS320 A IMPORTANT Do not crack or puncture the membrane fascia The GS320 display is splash and rain proof Waterproofing depends in part on the integrity of the membrane IMPORTANT Do not power wash the display The GS320 display is not designed to withstand high pressure washing devices that can erode the membrane fascia seal or create fissures in the membrane fascia Power washing the display voids warranty coverage Field replaceable antenna Part number TA008 Ram Bracket with dual ball joints Part number LB002B design Figure Display GS320 CN mim mar 4 gt i r 2204 6 49 6 83 Figure Display dimensions inches Not to scale 2 1a Mounting Bracket 1 Determine the mounting location the display may be installed either inside or outside the cab lt can be mounted on the dash on a sidewall or on the ceiling of the cab To ensure am INSTALLATION reliable radio communication between wind speed sensor and the GS320 the antenna should not be in contact with metal and should have a direct and clear line of sight to the sensor antenna The mounting bracket requires a flat surface of at least 2 5 inches in diameter on both sides and where the back of the surface is accessible in order to tighten the nuts 2 Drill 1 4 inch boltholes through t
19. tion or claim SOME STATES OR JURISDICTIONS DO NOT ALLOW THE LIMITATION OR EXCLUSION OF LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU 6 6 Recommended Practices LSI recommends careful consideration of the following factors when specifying and installing the Products Before installing a Product the Installation Operation and Maintenance instructions provided with the unit must be read and understood and complied with 6 7 Choice of law This Limited Warranty shall be governed by and construed in accordance with the laws of 1 For Products sold in Canada the Province of Quebec or For Products sold in the USA the State of Florida without giving effect to principles of conflicts of law You agree that the exclusive venue for any disputes arising under this Agreement shall be the state and federal courts located in Orlando Florida 6 a Entire Agreement This document contains the entire agreement of the parties regarding the subject matter of the Product and supersedes all previous communications representations understandings and agreements either oral or written between you and LSI NOTES LSI LSI Contact Information Technical Support LSI Technical Support is available 24 hours a day 7 days a week from our Houston and Dubai locations Please direct all technical support questions to either of these locations or contact
20. us via email techsupport loadsystems com North America Middle East amp Africa Phone 971 6 557 8314 Fax 971 6 557 8315 Toll Free Phone 888 819 4355 Toll Free Fax 888 238 4099 International 1 281 664 1330 F USA Corporate Office Canadian Corporate Office Dubai Corporate Office 9633 Zaka Road Houston TX 77064 Direct Phone 281 664 1330 Direct Fax 281 664 1390 GM320 ENG rev20110516 Email sales loadsystems com 4495 Blvd Hamel Suite 110 Quebec QC G1P 2J7 Direct Phone 418 650 2330 Direct Fax 418 650 3340 Email sales loadsystems com 2011 Load Systems International Inc Q3 171 SAIF Zone PO Box 7976 Sharjah UAE Phone 971 6 557 8314 Fax 971 6 557 8315 Email lsifzc emirates net ae www loadsystems com
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