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AMiRiS99S - user`s manual

1. Inputs DIO O 0 7 Inputs DI1 0 1 7 Obr 4 Location of DIO O to DI1 7 terminals Vec 4K7 RN Dixy 3KO ZD6V8 i x xK PC817 24 V IXGND I K 10nF ES Obr 5 Wiring scheme of single digital input channel LED Digital input status is indicated by green LED located close to relevant input on indicators panel see the terminals location Counter System AMiRiS99S has built in two counter input channels In basic mode de inputs termined by software both channels are independent the DIO O input DIO 2 for second channel sets the counting method UP DOWN and DIO 1 input DIO 3 input for second channel counts the pulses In an incremental mode is possible to lead on DI0 0 and DIO 1 inputs DIO 2 and DIO 3 inputs for second channel the phase shifted signal from incremental sensor Counting direction is then de termined from phase shift More details about this property can be found in the DetStudio manual part Function module library Maximum frequency of input pulses is determined by parameters of input i e 5 kHz at whole range of permitted power supply voltage 15 42 amiris99s g en 100
2. Terminal Label Meaning 92 I1GND Ground terminal group 1 53 DI1 0 Digital input 0 group 1 54 DI1 1 Digital input 1 group 1 55 DI1 2 Digital input 2 group 1 56 DI1 3 Digital input 3 group 1 57 DI1 4 Digital input 4 group 1 58 DI1 5 Digital input 5 group 1 59 DI1 6 Digital input 6 group 1 60 DI1 7 Digital input 7 group 1 61 I1GND Ground terminal group 1 Caution The GDN 21 terminal is internally connected with AGND 26 31 32 41 ter minals DOO 0 0 7 outputs status Syst m bar graph DO1 0 1 7 outputs status DIP HW configuration e 9 je 8 8 i NN x x ee AMT coos Q 99S AMIS SC C e DI0 0 0 7 inputs status DI1 0 1 7 inputs status DIP SW configuration Obr 41 DIP switch and status indicator locations 35 42 amiris99s g en 100 AMS AMIRIS99S 7 Configuration settings The configuration process can be carried out after metal case removal But first is necessary to unfasten four corner screws and take them out Then can be the metal case removed straight up Following figure shows all plug in modules of AMiRiS99S control system in proper position analogue inputs as well as RS485 line configuration elements and measuring points for reference voltage Instead of module AM AO2U voltage output is also poss
3. Analogue inputs Al0 0 0 7 Digital inputs DIO 0 0 7 Digital inputs DI1 0 1 7 Obr 39 Connectors and terminals layout WAGO231 310 WAGO231 310 WAGO231 302 WAGO231 303 WAGO231 306 IL IL ILICE TEC IL TET IL IL IC ICI TEILTE TET EL E OO ONE e 000000000 10000000000 Glcospoo9loooooo id iii mj 88 N 88 B Li T ON i iE olv IB 9 E i E EE amp 10000000000 WAGO231 310 WAGO231 310 WAGO231 310 Obr 40 Individual connector types 33 42 amiris99s g en 100 AMG AMIRIS99S Terminal Label Meaning 1 E0 24V Outputs feeding group 0 2 DOO 0 Digital output 0 group 0 3 DOO 1 Digital output 1 group 0 4 DO0 2 Digital output 2 group 0 5 DOO 3 Digital output 3 group 0 6 DOO 4 Digital output 4 group 0 7 DOO 5 Digital output 5 group 0 8 DOO 6 Digital output 6 group 0 9 DOO 7 Digital output 7 group 0 10 EOGND Ground terminal group 0 11 E1 24
4. Type of input 24 V DC 24 V AC Logical 0 Min 30 V max 5V Logical 1 Min 16 V max 30 V DC Input current 6 mA at 24 V DC Input peak current Max 10 mA at 30 V DC Maximum frequency 1 kHz at 10 distortion ratio 5 kHz at 30 distortion ratio Galvanic separation Yes two separate groups Isolation strength 500 V AC 1 minute Connection Wire cross section 2 x WAGO 231 310 5 08 mm connector 0 08 to 2 5 mm Notice Isolation must not be used for dangerous voltage separation Digital outputs Configuration Notice Isolation must not be used for dangerous voltage separation amiris99s g en 100 6 42 ANNI AMIRIS99S Relay outputs Module AREL7S2P X Analogue inputs Number of outputs LH 2 switching over Galvanic separation maximum opera 300 V AC DC tion voltage Maximum switched current Switched power 1500 VA AC 144 W DC resistance load Switch on time Switch off time 5 ms Contact lifetime Without load 30x 10 switching Nominal load 10 switching Maximum switching frequency Without load 72 000 hour Nominal load 600 hour Output wire connection Wire cross section Number of inputs Configuration 1x8 Type of inputs 0to5V 0to10V 0to 20 mA Ni1000 Pt1000 Digital input 24 V DC Resolution Input overvoltage protection Caution AGND terminal is internally connected with GDN 21 terminal of system power s
5. We recommend to use the Line Reset only under application software upload ing or debugging Don t use it under application run CANON 9 connector on AMiRiS99S control system MEANING TYPE EEE Output Notused fe The MEANING item corresponds to AMiRiS99S control system signals When connected to PC it must be cable crossed The TYPE item represents the sig nal type on AMiRiS99S control system Use the KABEL 232P cable for con nection of control system to PC amiris99s g en 100 28 42 AMS AMIRIS99S ADM232 100R 100R RSI 2 n T 3 RSQ B 4 9 RSO 100R 100R F AANA NA VS DA Gg TN Obr 33 Wiring scheme of protective circuits Connector RS232 line connector location Line status indication O0000001 00000000001 12 3 4 5 6 7 8 9 10 RS232 APPLIC D Obr 34 Location of RS232 line connector and indication LEDs Modem To the AMiRiS99S control system can be directly connected the AMIT connection DM GSM or DM GPRS modems Use the KABEL232 RMS cable to do that Operating of both modems is implemented in NOS operating system Details can be found at DetStudio manual and in APOO04 application note as well 5 2 Optional interface channel S1 Following op
6. AMS AMIRIS99S Connectors Terminal Label Meaning numbering 42 IOGND Ground terminal group 0 43 DIO 0 Digital input 0 group 0 44 DIO 1 Digital input 1 group 0 45 DI0 2 Digital input 2 group 0 46 DIO 3 Digital input 3 group 0 47 DIO 4 Digital input 4 group 0 48 DIO 5 Digital input 5 group 0 49 DIO 6 Digital input 6 group 0 50 DIO 7 Digital input 7 group 0 51 IOGND Ground terminal group 0 52 I1GND Ground terminal group 1 53 DI1 0 Digital input 0 group 1 54 DI1 1 Digital input 1 group 1 55 DI1 2 Digital input 2 group 1 56 DI1 3 Digital input 3 group 1 57 DI1 4 Digital input 4 group 1 58 DI1 5 Digital input 5 group 1 59 DI1 6 Digital input 6 group 1 60 DI1 7 Digital input 7 group 1 61 I1GND Ground terminal group 1 Wiring DI 1 0 1 7 examples a a zz y SO NOD NT Se N e e v v v v e External power supply 24 V Ss GND Obr 6 Passive contact supplied from individual power supply DI 1 0 1 7 Obr 7 Attaching of self supplied active output amiris99s g en 100 16 42 AMS AMIRIS99S 24 V AC External power supply Obr 8 Passive contact supplied from AC power supply DI 0 0 0 7 External power supply 24V GND t IRC sensor 24V A B Z GND Obr 9 Attaching of incremental sensor 4 2 Digital outputs
7. 4 2 1 Semiconductor outputs DOO and DO1 Semiconductor outputs are implemented as galvanically separated MOS switches 24 V 500 mA DC Status of each output is indicated by red lighting LED on panel Output is shortcut protected overheating proof and protected against overvoltage upon switching an inductive load Relay contacts are led onto 231 type WAGO connectors with 5 mm span 17 42 amiris99s g en 100 AMG AMIRIS99S Outputs DOO 0 0 7 Outputs DO1 0 1 7 OOOOOOOOOO OOOOOOOOOO 2 9 zw 8 a DIGITAL OUTPUTS Obr 10 Location of DOO 0O to DOO1 7 terminals LED Semiconductor output status is indicated by red lighting LED located on panel indicators see location of connectors Connectors Terminal Label Meaning numbering 1 E0 24V Outputs feeding group 0 2 DOO 0 Digital output 0 group 0 3 DOO 1 Digital output 1 group 0 4 DO0 2 Digital output 2 group 0 5 DOO 3 Digital output 3 group 0 6 DOO 4 Digital output 4 group 0 7 DOO0 5 Digital output 5 group 0 Co DOO 6 Digital output 6 group 0 9 DOO 7 Digital output 7 group 0 10 EOGND Ground terminal group 0 11 E1 24V Outputs
8. DO2 0 to DO2 8 connector Wiring Interconnected by flat cable type ART K10 xxx directly to AREL7S2P X example module Notice These outputs are designed only for AREL7S2P X module operating Another utilization must be consulted with manufacturer 4 2 3 Module AREL7S2P X The AMiRiS99S control system has no relay outputs directly implemented An external module AREL7S2P X can be used for that purpose The AREL7S2P X module needs to be fed from external 24 V DC power supply Outputs O to 6 keeps only switching contact at their disposal outputs 7 and 8 keeps switch over contact Switching contacts Switch over contacts 10 1 12 1 14 15 i 17 18 19 20 O O O O O O O CO le Bei og Di ES AMIT CR 98 BREL cio ojojoj jj n ca Ex eo Oo CO T Bei oe CO o 9 o o o og og og 00000000 00000000 ees U Oo Looooooo 00000000 CH SS 00000000 iia COMPONENT 22 24 V DC power supply Connector for interconnecting with AMiRiS99S unit Obr 14 Look of AREL7S2P X mod
9. documentation 1 DetStudio Development Tool Help 2 Application Note AP0004 Transfer of technology data within GSM GPRS network file ap0004 cz xx pdf 3 Application Note AP0016 Using RS485 interface principles file ap0016 cz xx pdf 4 Application Note AP0022 Counter inputs implemented in control systems file ap0022 cz xx pdf amiris99s g en 100 4 42 ANNI AMIRIS99S 1 Introduction Basic properties AMiRiS99S is a small compact control system built in metal case with possible connecting of relay output module AREL7S2P X and APT130 terminal with 4 x 20 character LCD display and membrane keyboard The Ethernet interface is complemented always 16 galvanically separated digital inputs 16 galvanically separated digital outputs 9 relay outputs on AREL7S2P X external module 8 analogue inputs U 1 Ni1000 Pt1000 Optionally up to 4 analogue outputs by plug in modules Ethernet 10 100 Mbps RS232 serial interface Optional serial interface RS485 by the plug in module CAN M Bus RS232 Assembly on the switchboard base plate 5 42 amiris99s g en 100 9 AMI AMIRIS99S 2 Technical parameters CPU ST10F269 FLASH memory 256 1024 KB AMiRiS99S RAM 1024 KB EEPROM RAM back up Panasonic BR2477 CHCE Lithium batte Battery lifetime 5 years RTC Type RTC72423A Precision at 25 C 20 ppm Precision at 0 to 50 C 40 to 20 ppm Digital inputs Number 16 Configuration 2x8 Common lead Minus
10. input 1 35 Al0 2 Analogue input 2 36 Al0 3 Analogue input 3 37 Al0 4 Analogue input 4 38 Al0 5 Analogue input 5 39 Al0 6 Analogue input 6 40 Al0 7 Analogue input 7 41 AGND Analogue ground Wiring Vcc scheme U R aen ct BAT46 Ax 10K P5x gek Jok SWAOV 100nF wy 249R Ul CC le 1N4148 Obr 18 Wiring scheme of analogue input single channel Configuration Es dE s jumpers Obr 19 Setting of configuration jumpers for 0 to 5 V range amiris99s g en 100 22 42 AMS AMIRIS99S ALLE Obr 20 Setting of configuration jumpers for 0 to 10 V range digital input 24 V DC Obr 21 Setting of conf
11. jumpers RS232 CAN circuitry is galvanically separated from other electronics of AMiRiS99S control system Terminal Label Meaning 3 G485 CAN line ground 4 B CAN line signal CANH 5 A CAN line signal CANL Jumper Meaning J2 CAN line termination Termination resistor jumper is accessible on AM CAN module after removing the metal case An AM RS232 module needs to be plugged in while RS232 interface is used Connectors numbering RS232 circuitry is NOT galvanically separated from other electronics of AMIRIS99S control system This RS232 interface has only RxD and TxD signals available therefore it is not possible to use it for connecting to modem Terminal Label Meaning 3 G485 RS232 line ground 4 B RS232 line signal RxD 5 A RS232 line signal TxD 31 42 amiris99s g en 100 AMS AMIRIS99S M Bus An AM BUS module needs to be plugged in while M Bus interface is used This interface is used for connecting components being produced by various manufacturers Connectors Terminal Label Meaning numbering 3 G485 Ground 4 B External power supply 5 A M Bus line 5 3 Ethernet interface Through Ethernet interface can be the control system direct connected into LAN network For connecting is possible to use components of standard structured cabling The Ethernet interface can be used both for visualization and remote upload of applica
12. AMIRIS99S Compact control syst m Operation instructions Version 1 0 ANNI AMS AMIRIS99S AMiT spol s r o does not provide any warranty concerning the contents of this publication and reserves the right to change the documentation without AM spol s r o does not provide any warranty concerning the contents of this publi cation and reserves the right to change the documentation without AMiT spol S r o does not provide any warranty concerning the contents of this publication and reserves the right to change the documentation without obligation to inform any body or authority about it This document can be copied and redistributed under following conditions 1 The whole text all pages must be copied without any changes 2 All redistributed copies must retain the AMiT copyright notice and any other notices contained in the documentation 3 This document may not be distributed for purpose making of profit The names of products and companies used herein can be trademarks or regis tered trademarks of their respective owners AMIT is a registered trademark of AMIT spol s r o Copyright c 2009 AMIT spol s r o Producer AMIT spol s r o Naskov 3 1100 150 00 Praha www amit cz Technical support support amit cz amiris99s g en 100 2 42 AMG Contents 2 1 221 222 4 1 4 2 1 4 2 2 423 4 4 5 1 5 2 5 3 AMIRIS99S History di co 4 Related documentation 2a c 4 T
13. V Outputs feeding group 1 12 DO1 0 Digital output 0 group 1 13 DO1 1 Digital output 1 group 1 14 DO1 2 Digital output 2 group 1 15 DO1 3 Digital output 3 group 1 16 DO1 4 Digital output 4 group 1 17 DO1 5 Digital output 5 group 1 18 DO1 6 Digital output 6 group 1 19 DO1 7 Digital output 7 group 1 20 E1GND Ground terminal group 1 21 Ground Ground terminal control system power supply 22 24V 24 V DC control system power supply 23 G485 RS485 line ground 24 B RS485 line signal B 25 A RS485 line signal A 26 AGND Analogue ground 27 AO0 0 Analogue output 0 28 AOO 1 Analogue output 1 29 AO0 2 Analogue output 2 30 AOO0 3 Analogue output 3 31 AGND Analogue ground 32 AGND Analogue ground 33 AI0 0 Analogue input 0 34 AIO 1 Analogue input 1 35 Al0 2 Analogue input 2 36 Al0 3 Analogue input 3 37 Al0 4 Analogue input 4 38 Al0 5 Analogue input 5 39 Al0 6 Analogue input 6 40 Al0 7 Analogue input 7 41 AGND Analogue ground 42 IOGND Ground terminal group 0 43 DIO 0 Digital input 0 group 0 44 DIO 1 Digital input 1 group 0 45 DIO 2 Digital input 2 group 0 46 DIO 3 Digital input 3 group 0 47 DIO 4 Digital input 4 group 0 48 DIO 5 Digital input 5 group 0 49 DI0 6 Digital input 6 group 0 50 DIO 7 Digital input 7 group 0 51 IOGND Ground terminal group 0 amiris99s g en 100 34 42 AMS AMIRIS99S
14. al gels i 1001 E 5 Technical parameters 2 2 6 DIMENSION NN oo 11 Compliance assessimieril uis sniper 12 Other IE T ie 12 Recommended drawing symbol ss 12 EEN D 14 INpUtS OUtPU S gm 15 Di ital Klqori ce 15 Digital ee Saban ns ce sees Eu iM Miu 17 Semiconductor outputs DOO and DO 17 Digital o tp ts DO2 c 19 Mod le AREL7S2P E 20 Analogue e 21 Analogue LE 26 Communication NS nn nn 28 RE eege 28 Optional interface channel CG 29 Ierger 29 CAN 31 alc c CC P eather ener ere 31 UE IH EE 32 Ethernet interface Le THp oc 32 Connectors and terminals layout 33 Configuration eia eme 36 Dtrjjj 1 Re Peay 37 M u nting Mee E 37 Installation Principle S RTT 38 Installing of optional communication modules eseeeeessssssss 39 Ordering information and completion 40 Default factory settings P 40 IUGR qe 41 Waste CIS OSM 42 3 42 amiris99s g en 100 AMS AMIRIS99S History of revisions Document name amiris99s_g_en_100 pdf Author Stanislav Podolak Revision Date Changes 100 15 9 2009 New document Related
15. and indication LEDs Connector Terminal Label Meaning numbering 3 G485 RS485 line ground 4 B RS485 line signal B 5 A RS485 line signal A Jumpers Jumper Meaning J3 Signal A idle state J4 RS485 line termination J5 Signal B idle state Configuration Jumpers for idle state definition as well as the terminating resistor jumper are jumpers accessible on AM RS485 module after dismounting the upper metal case Configuration jumpers ARA RS485 30 ical s O00000 cooooooong n Obr 36 Configuration jumpers location amiris99s_g_en_100 30 42 ANNI Wiring scheme Terminal stations Intermediate stations CAN AMIRIS99S Voc Voc 820R f il Q O OC iB8 a f RS485 gt 4 Le a 120R L re 106 e 4 4 XX 77 os 820R Obr 37 Wiring scheme of protective circuits and connecting the terminating and idle state resistors All jumpers are installed All jumpers are removed An AM CAN module needs to be plugged in while CAN interface is used Connectors numbering Jumpers Configuration
16. average value only Digital input 24 V DC Maximum frequency 100 Hz at 10 distortion ratio 500 Hz at 30 distortion ratio Galvanic separation o NO Maximum input voltage 50 V DC permanent Valid for actuating logical 0 as well as logical 1 On plug in module complementing Ecce Wire cross section amiris99s g en 100 8 42 AMG AMIRIS99S Voltage output 1 to 10 V DC ee l Moduletype CE AM AO2U Galvanic separation No Transition time 0 to 10 V DC Maximum 25 ms 1 precision Output current 0 to 20 mA Module type JL AM AO2 sd 1 precision Caution AGND terminal is internally connected with GDN terminal of system power RS232 supply Presented parameters are valid while NOS operating system is used DetStudio CO 10 m 9 42 amiris99s g en 100 AMG Optional interface Notice Notice Notice AMIRIS99S Serial interface 0 1x only with plug in module 1 x WAGO 231 303 5 08 mm connector 0 08 to 2 5 mm S485 Yes Galvanic separation isolation strength 500 V AC 1 minute Terminating resistor 120 Q on AM RS485 Idle state definition to 5 VDC 1 kQ on AM RS485 to O V DC 1 kQ on AM RS485 Maximum wire length 1200 m 19200 Bd Maximum stations count Function indicator LED system bar graph Isolation must not be used for dangerous voltage separation CAN 7 0 0 0 0 G y Yes Maximum wire length 1000 m 50 k
17. bit s 290 ns Function indicator Le Isolation must not be used for dangerous voltage separation BUS Module type AM MBUS i components 350 m 9600 Bd LED system bar graph Isolation must not be used for dangerous voltage separation S232 Module type AED Overvoltage protection Transil 600 W Galvanic separation Maximum wire length Function indicator LED system bar graph amiris99s g en 100 10 42 AMS AMIRIS99S Ethernet Connecting point RJ45 connector according to IEEE802 3 10 100 Mbps Interface controller used LAN91C111 Function indicator Connector built in LED Galvanic separation Yes Isolation strength 300 V AC 1 minute Notice Isolation may not be used for dangerous voltage separation Mechanics Mechanical construction Power supply Power supply 24 V DC 20 Maximum power consumption 400 mA at 24 V DC 1 x WAGO 231 302 5 08 mm connector 0 08 to 2 5 mm Temperatures AMiRiS99S operating temperature 0 to 70 C AMiRiS99S I2 operating temperature 20 to 70 C C Storage temperature 20 to 70 Others Maximum ambient humidity 95 96 non condensing DetStudio NOS 2 1 Dimensions OO OO f i k Iiooooo
18. e reference voltage 5 0 V DC for A D convertor is set by manufacturer with 1 mV precision For voltage inspection should be used a sufficiently precise measuring instrument Inspection must me carried out once every five years For program and parameters backup in the RAM memory is used a backup bat tery Its nominal voltage is 3 0 V DC nominal capacity is 1 Ah If its voltage drops under 2 7 V DC then it is considered to be discharged When it happens itis necessary to change it Inspection must me carried out once every five years The assumed battery lifetime is 10 years 00000000 00000000 0000000 79 000000000000000000000G0G000000000000000 AAA SE ER TE LEE a o IS 00000000 Goo H H o S 06000000 30000 PE I LU im wi eeecll o Bae Dd bd s Ne 2 B oS n 10000000 00000 d HIER zech Ge Ce E Sa Eos d P Sep E o UM 2999 Dron Di Lala tamu 0000000000000000000000000000000000000000000000 Backup battery Obr 46 Battery is accessible after removing the metal case Cleaning Time after time it is necessary with regard to way of equipment using remove Notice dust from control system The equipment can be cleaned in cut off state and disassembled by dry paintbrush or fine b
19. feeding group 1 12 DO1 0 Digital output 0 group 1 13 DO1 1 Digital output 1 group 1 14 DO1 2 Digital output 2 group 1 15 DO1 3 Digital output 3 group 1 16 DO1 4 Digital output 4 group 1 17 DO1 5 Digital output 5 group 1 18 DO1 6 Digital output 6 group 1 19 DO1 7 Digital output 7 group 1 20 E1GND Ground terminal group 1 amiris99s g en 100 18 42 AMS AMIRIS99S Wiring External example power supplies 0 S 24V PWR RS485 Obr 11 Operating the power contactor by semiconductor output Notice t is necessary to wire terminals E0 24V as well as EOGND E1 24V and E1GND respectively otherwise the outputs will not work properly 4 2 2 Digital outputs DO2 Only optrons with output current up to 6 mA are implemented Such as power output can be utilized the AREL7S2P X module The AMiRiS99S system main board includes only connector for AREL7S2P X module connecting KON10 DIGITAL OUTPUTS Obr 12 KON10 connector location 19 42 amiris99s g en 100 AMS AMIRIS99S Wiring 24V scheme OUTX 220R Obr 13 Wiring scheme of DO2 single digital output channel Where x is PIN 1 to 9 on
20. he 5 0 V DC reference voltage can be found on control system board By voltage manufacturer is set the reference voltage with 1 mV precision The setting trim SUPPIY mer is secured by colour drop On control system board there are available measuring points for reference voltage inspection These elements are accessi ble after dismounting the upper metal cover See the chapter 10 Maintenance for details 25 42 amiris99s g en 100 AMS AMIRIS99S Measuting points cJ I pag en EE ee gH ion cs 3 t3 Cut nima Ae ar LI H ij lj D Es L 000000000 09990900000000909850055 93099993099999090000990 ms TEE CET np gr Eure dE LE ET BET m ema ci FE Elon ee CALE ca atas PERSE O 00000000000000 00000000000 H o H 2 nd COO IO TLLA Go TOOL Oo oo T l C mum rnm kk Un URLs dbgggggul Vref voltage setting trimmer Obr 29 Measuring points and trimmer for reference voltage sett
21. higher level disturbance environment Connect the shielding to the PE terminal just on switchboard inlet Should the lead wires were outdoor installed the appropriate inputs and outputs need to be overvoltage protected Use the shielded signal cables for wiring Connect the cable shielding to the PE terminal just on switchboard inlet Should the lead wires were outdoor installed the appropriate inputs and outputs need to be overvoltage protected When connecting the power source for analogue drives be particular that power circuit does not close itself through control system analogue ground Use the shielded signal cables for wiring Connect the cable shielding to the PE terminal just on switchboard inlet Should the lead wires were outdoor installed the appropriate outputs need to be overvoltage protected Use the shielded signal cables for wiring Cable shielding should be connected to the RS485 line connector shielding and only at single point of line segment is connected to PE terminal direct earthing at another points through line ar rester indirect earthing For mutual separating of line segments is possible to use the DM 485TO485 repeater manufactured by AMIT When used only for service or utilized within the switchboard frame then can be used also the unshielded flat communication cable Use the shielded cables for permanent use outside the switchboard frame Connect the shielding to the PE terminal just on switchb
22. ible to implement AM AO2I module current output Module AM AO2U outputs 2 and 3 Module AM AO2U outputs 0 and Module AMCSTE Vref measuring points 000009009 00000000 s0020 2200090002000000909005999902999009020009999998 Es eigene rl 7 Dq E T e in 00000000 Sud 5 ES e mam Dd bd QE hes TN 0000000 d o E E E 00095 9995555090005000000009900008999500058 ECO 00000000 Vref setting trimmer Analogue inputs configuration RS485 line module RS485 line configuration Obr 42 Configuration jumpers location amiris99s g en 100 36 42 AMS AMIRIS99S 8 Assembly Control system AMiRiS99S must be installed in switchboard It is designed for assembly onto switchboard base plate On the right side of metal case is lo cated M4 screw with earthing cable terminal end which must be connected by green yellow conductor with PE terminal in the switchboard Conductor cross section must be as minimal as 2 5 mm If the AREL7S2P X module is used in system then the flat connecting cable must be installed separately outside of power lines Technical parameters of control system are guaranteed solely when the metal switchboard is used 8 1 M
23. iguration jumpers for 0 to 20 mA range ABBE A Obr 22 Setting of configuration jumpers for Ni1000 Pt1000 sensors Jumpers location TIT Cl AU mL el SL nt FTE TH Analogue inputs circuitry area Obr 23 Configuration jumpers are accessible after dismounting of metal case see the chapter 8 Assembly 23 42 amiris99s g en 100 AMIRIS99S AMG o lt S c a c Ej lt s c D o ous oog oog oog oog OOO ezr O D ezr 0 Ll lt ezr 0 0 4 eer o 0 4 eer O D 4 wreg Tasa z Input A10 0 Input AIO 7 Obr 24 Locating of individual inputs Wiring examples Obr 25 Coupling of voltage sensor 0 to 5 V Obr 26 Coupling of voltage sensor 0 to 10 V amiris99s g en 100 24 42 AMS AMIRIS99S 24V 0 to 20mA Obr 27 Coupling of sensor with current output 0 to 20 mA 4 to 20 mA Al 0 0 0 7 Ni1000 Obr 28 Coupling of Ni1000 Pt1000 sensor Reference T
24. ing 4 4 Analogue outputs The AMiRiS99S control system can have up to four analogue outputs This is determined by number of used plug in modules AM AO2U or AM AO2I There are two outputs on single module Output voltage range is 0 to 10 V DC while output current range is 0 to 20 mA Outputs are realized on the PWM basis Analogue outputs AO0 0 0 3 OOH OOO OOOOO 23 24 25 26 27 28 29 30 31 2 glimii lt zN 3 N PWR RS485 ANALOG OUTPUTS SN N N GND ee 24V AGND Obr 30 Location of AO0 0 to AOO0 3 terminals amiris99s g en 100 26 42 AMS AMIRIS99S Connectors Terminal Label Meaning numbering 26 AGND Analogue ground 27 AOO0 0 Analogue output 0 28 AOO 1 Analogue output 1 29 AO0 2 Analogue output 2 30 AO0 3 Analogue output 3 31 AGND Analogue ground Wiring OP400 scheme B 100R O 10V Vi KE E mi T o BAT46 SM6T15CA BAT46 4K0 ee 4KO Ww Obr 31 Wiring scheme of single channel of analogue voltage output final stage Wiring examples 24 V AC External power supply Obr 32 Coupling
25. iris99s g en 100 AMS AMIRIS99S 9 Ordering information and completion Contro AMiRiS99S Control system full WAGO connector set operation manual system warranty card AMiRiS99S I2 AMIRIS99S temperature range 25 to 70 C Connection KABEL 232P RS232 connecting cable PC AMiRiS99S Ine This cable is made for debugging and loading the application software into con trol system Optional interface AM RS232 RS232 line communication module warranty card Notice Only one optional module can be used at the same time Assembling is made by orderer Analogue Analogue voltage outputs module maximum 2 pcs total outputs warranty card Analogue current outputs module maximum 2 pcs total warranty card Notice Single output module includes two analogue outputs By single output connec tor of control system can be attached three analogue outputs Assembling is made by orderer 9 1 Default factory settings Analogue All analogue inputs are set for 0 to 10 V range inputs RS485 f the AM RS485 module is implemented then terminating of communication line is made CAN f the AM CAN module is implemented then terminating of communication line is made amiris99s g en 100 40 42 ANNI AMIRIS99S 10 Maintenance Reference voltage source Backup battery The control system does not require any regular inspection or service except reference voltage setting and backup battery voltage check Th
26. o D CE seegee Log Lem ANALOG OUTPUTS Y O AMT E 8 5 D Qi 4 t3 AMIRiS99S V4 St 33 g EET p evee LU 8 Obr 1 AMiRiS99S dimensions 11 42 amiris99s g en 100 AMS AMIRIS99S 2 2 Compliance assessment Provided fair use this product comply with requirements of Czech Government Decree NV616 2006 The compliance assessment has been performed in accordance with harmonized standard EN 61326 Tested in accordance Type of test Classification with standard EN 55022 Radio disturbance At EN 61000 4 3 EMC Radiated radio frequency 10 V m electromagnetic field immunity test 80 MHz 2 GHz A EN 61000 4 3 EMC Radiated radio frequency 3 Mim a RN electromagnetic field immunity test Bull 2 GHz 2 7 GHz test voltage supply test I O EN 61000 4 5 Surge immunity test RS485 Ethernet EN 61000 4 5 Surge immunity test others 2kV EN 61000 4 6 Immunity to conducted disturbances 10V inducted by radio frequency fields This is a product of class A In the internal environment this product can cause some radio disturbances In such case the user may be asked to take the appropriate measures 2 Other than power supply circuitry cabling which is longer than 30 m must be carried out by using the shielded cables 2 2 1 Other tes
27. oard inlet amiris99s g en 100 38 42 AMS AMIRIS99S Notice All PE connections must be realized with as low as possible impedance Technical parameters of control system are guaranteed solely when the metal switchboard is used Ethernet Unshielded patch cable can be used for service or when utilized within the interface switchboard frame Use the STP cabling for permanent use outside the switchboard frame Notice All PE connections must be realized with as low as possible impedance Technical parameters of control system are guaranteed solely only on this wiring 8 3 Installing of optional communication modules Following figure shows all plug in modules of AMiRIS99S control system in their respective proper position Instead of module AM AO2U voltage output is also possible to implement modules AM AO2I current output Module AM AO2U outputs 2 and 3 Module AM AO2U outputs 0 and 1 Module AMCSTE Vref measuring points 5 00000009 RALIS E Fam Z0 p Ce c aE i 5 Vref setting trimmer m Analogue inputs configuration RS485 line module RS485 line configuration Obr 45 Modules location 39 42 am
28. of AC supplied servo Assembly of These elements are accessible after removing the metal cover Module locating AM AO2x and orientation are described in the chapter 8 Assembly part Configuration module Be careful at assembly for orientation and module proper plug in 27 42 amiris99s g en 100 ANNI AMIRIS99S 5b Communication lines The AMIRiS99S control system holds three communication lines UARTO of C167CR processor is utilized for standard RS232 interface which is led to CANON 9 connector Optionally the RS485 RS232 CAN or M BUS interface can be utilized Each time only one interface module can be installed Signals are led to WAGO con nector All interfaces except RS232 are galvanically separated from control sys tem circuitry The Ethernet interface is led to RJ45 connector 5 1 RS232 Line reset Caution Connector wiring Notice According to RS232 standard this interface is assigned for connection of two equipments By default personal computers are equipped with RS232 Relatively low radius and low immunity to disturbances are disadvantageous For bi directional communication the three wires are sufficient for modem commanding a full complementing of CANON BD9 connector is necessary By setting ON the DIP switch RTS RESET the control system can be reset also through serial line by CTS pin 7 input control CTSsignal Function 1 O This signal used to be controlled from PC by RTS signal
29. ounting holes IL IE TEIL TT DIN Fir O00000 LE ooo e AMiRiS99S 9 Im i D _ rr EE EB MU Ha mM 4 3 Mh 4 See Obr 43 Locating of mounting holes at the control system case T LE 124 t r Obr 44 Locating of mounting holes 37 42 amiris99s_g_en_100 ANNI AMIRIS99S 8 2 Installation principles EMC filter Digital UO Analogue inputs Analogue outputs RS485 channel RS232 channel If this appliance is used by way which is not intended by manufacturer the pro vided protection facility can be violated Use an EMC filter on 230 V AC supply voltage inlet Based on environment character and wiring layout this requirement can be reassessed Connect the negative supplying terminal of control system 24 V DC to the switchboard PE terminal Connect the negative terminal of all inputs and outputs to the switchboard PE terminal The separate supplying section is recommended Common section for digital inputs and outputs is convenient as well Accomplish the connection with PE on the switchboard inlet Use the shielded conductors at longer distance lead wires and in
30. rush eventually by vacuum cleaner Service mentioned above can be performed by manufacturer or author ized service only 41 42 amiris99s g en 100 AMS AMIRIS99S 11 Waste disposal Electronics Control system electronics disposal is governed by Waste Electrical and Elec disposal tronic Equipment directives The equipment must not be disposed together with common public waste It must be delivered to places specified for that purpose and recycled Battery Control system includes a lithium battery The battery is a dangerous waste disposal Therefore it must be delivered to places specified for that purpose Disposal of worn out batteries and accumulators must not be contrary to valid regulations amiris99s g en 100 42 42
31. tion software onto control system via Internet Ethernet interface is sup ported by DetStudio development tool Because for communication is imple mented the TCP IP protocol family the communication network can share both control systems and personal computers The AMiRiS99S control system can be utilized as bridge between DB Net net work and RS485 line as well A bood 290 booo d 000 TT nn Er i 1 Eo I a LILILILILILILILILT Dose ane 2000200009 Ethernet connector with indication Obr 38 Location of Ethernet interface connector and indication LEDs amiris99s_g_en_100 32 42 AMS AMIRIS99S 6 Connectors and terminals layout Analogue outputs AO0 0 0 3 RS485 Power supply Digital outputs DO1 0 1 7 Digital outputs DOO 0 0 7 e Sc e Digital outputs DO2 0 2 8 s Sdt RS232 d 3 Sean N AMT EA i APT130 Qj AMIRiS99S terminal interface C f 8 i rare amp IU a cs
32. tional interfaces can be used at the AMiRiS99S control system RS485 module AM RS485 RS232 module AM RS232 CAN module AM CAN M BUS module AM MBUS All interfaces except RS232 are galvanically separated At the same time only single module can be used Signals are led out to the WAGO231 connector RS485 While using the RS485 interface the AM RS485 module needs to be plugged in RS485 is a half duplex serial interface It can be utilized for interconnecting of more units up to 32 within single segment All units can communicate through single signal pair 29 42 amiris99s g en 100 AMS AMIRIS99S RS485 circuitry is galvanically separated from other electronics of AMiRiS99S control system RS485 line connector Line status indication B S D 12 a a S DO1 3 E0 24V DO00 v B A AGND 3 AGND IN 000 WII nooo lt DO2028 E o00000090 ewe mee ANALOG OUTPUTS 3 AMT RES D Obr 35 Location of RS485 line terminals
33. ts EN 60068 2 1 Environmental testing Cold EN 60068 2 2 Environmental testing Dry heat EN 61000 4 29 EMC Voltage dips short interruptions and voltage variations on DC input power port immunity tests 2 2 0 Recommended drawing symbol This drawing symbol is recommended for control system AMiRiS99S Only part of it will be visible in following examples amiris99s g en 100 12 42 AMIRIS99S AMG QNO Loa 9100 Sod vod CO ZO VLOG 0toa AvC V3 GN903 2000 9000 s ooq 00q 000 2000 L OO D OO0 Avc 03 DO 2 0 2 8 PWR RS485 TERMINAL o S CL ES lt Ethernet Obr 2 Recommended drawing symbol for AMiRiS99S amiris99s_g_en_100 13 42 AMS AMIRIS99S 3 Power supply Control system AMiRiS99S can be supplied only by DC power supply Power supply Control system AMiRiS99S can be supplied by current DC power supplies 24 VDC made by AMIT Wiring example Q Ed E e lt S PWR RS485 Obr 3 Example of single control system supplying Notice t is recommended to bind together the GND IGND inputs ground EGND outputs ground and AGND analogue inputs outputs ground terminals with the switchboard PE terminal at installation amiris99s g en 100 14 42 AMS AMIRIS99S 4 Inputs outputs 4 1 Digital inputs Digital inputs of AMiRIS99S control system can be used for AC as well as for DC signal The way of evaluating is determined by software
34. ule amiris99s g en 100 20 42 AMS AMIRIS99S The indication LEDs are located close to their respective relay Wiring 24V scheme 4K7 ZD6V8 1 EXE N AK7 ULN2003A Obr 15 Wiring scheme of single switching channel Wiring example RO R1 R2 R3 R4 R5 R6 R7 Control AREL7S2P X Ls 10 a ART K10 xxx cable o 0 1 7 DO 2 0 2 8 Obr 16 Example of attaching the AREL7S2P X module to AMiRiS99S control system Attaching is made by current cable ART K10 xxx where xxx is cable ength 50 100 or 150 cm 4 3 Analogue inputs The AMiRiS99S control system includes eight analogue inputs configurable independently for ranges 0 to 5V 0 to 10 V 0 to 20 mA and for direct attaching of Ni1000 or Pt1000 sensors The analogue inputs can be also utilized as DC digital inputs The way of signal evaluating is determined by software 21 42 amiris99s g en 100 ANGI AMIRIS99S ANALOG INPUTS J 0000000000 amp G Inputs AIO O 0 7 Obr 17 Location of Al0 0 to Al0 7 input terminals Connectors Terminal Label Meaning numbering 32 AGND Analogue ground 33 AI0 0 Analogue input 0 34 AIO 1 Analogue
35. upply connector Input range 0 to 5 V DC Input range 0 to 10 V DC AD converter resolution LSB Thermal dependabilit 35 ppm C Input resistance 20 kQ Input circuit time constant Maximum input voltage 50 V DC permanent 7 42 amiris99s g en 100 AMG Notice Notice Notice Analogue outputs AMIRIS99S Input range 0 to 20 mA AD converter resolution LSB Thermal dependability 75 ppm C Input resistance 249 Q 0 1 Input circuit time constant Maximum input current 30 mA DC Sensing resistor overload occurs at input voltage higher than 7 5 V i e input current higher than 30 mA Direct Ni1000 input Measuring range Ni1000 5000 50 to 174 C Measuring range Ni1000 6180 50 to 146 C AD converter resolution LSB Measuring precision depends T 50 C 0 8 C on value being measured T 0 C 0 9 C Needs to be interpolated T 150 C 1 2 C Direct Pt1000 input Measured temperature range 50 to 250 C AD converter resolution LSB Measuring precision depends T 50 C 1 0 C on value being measured T 0 C 1 3 C Needs to be interpolated T 250 C 26 C While NOS operating system is used DetStudio Only a resistive sensor can be connected Considering the technical solution a 12 V DC voltage appears at Alx input if the sensor is not attached This volt age is present always for 10 ms from 110 ms interval the current voltmeter shows an

AMiRiS99S - user`s manual

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