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1. Korea MSZT Hungary Nemko Certification Norway NSAID Ireland OQS Austria PCBC Poland PSB Certification Singapore Asia SAI Global SFS Finland SII Irae a Slovenia SOS Switzerland SRAC Romania TEST Sr Petersburg Russia UQS Serbia and Monte Mia represented m the USA by the Following AFAQ AGB Vineotte International DOS KEMA NSAL QM and SAI Global list of et partners ix valid al the time of issue of this eertifocate Updated information is available under wow ignet certification com sig 4 Gianrenzo Prati President of CISQ S UNI EN ISO 9001 2000 ISO 9001 2000 Cert 0192 MOSA has certified its quality system according to UNI EN ISO 9001 2000 to ensure a constant high quality of its products This certification covers the design production and servicing of engine driven welders and generating sets The certifying institute ICIM which is a member of the International Certification Network IQNet awarded the official approval to MOSA after an examination of its operations at the head office and plant in Cusago MI Italy This certification is not a point of arrival but a pledge on the part of the entire company to maintain a level of quality of both its products and services which will continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives in accordance
2. Hall sensor Water heather indicator Battery charge indicator Transfer pump selector AUT 0 MAN Fuel transfer pump GECO generating set test Flooting with level switches Voltmeter regulator WELD AUX switch Reactor 3 phase Switch disconnector Solenoid stop timer VODIA connector F EDC4 connector OFF ON DIAGN selector DIAGNOSTIC push button DIAGNOSTIC indicator Welding selector mode R C net 230V 1 phase plug V Hz analogic instrument Engine protection EP6 G F I relay supply switch Radio remote control receiver Radio remote control trasnsmitter Isometer test push button Remote start socket Transfer fuel pump control Ammeter selector switch Polarity inverter two way switch 26 07 04 M60GB TS 400 SC SXC 49 ELI sS e Y sS e ico iagram ic d C Schema elettr Electr MOSA REV 1 08 07 Schemas electriques ND MOSA 27 ens 22195 1219 e al E O Ela IP OJBIAID uoo ouBesip ejuesaud jap eyeudoud e enlasi IS VSON 27 N 9261009 1250 i m Js 007 SL lt E IN 09 cz 910 Pt I IN 80076008 W TN gvoozsozi LOAD TI 9 1990 MWAMU0y 09 1 16 50 06 09 12 76 50 22 9UOIZezziojne ens 22095 28 e ojreoiunuioo Ip
3. Positioning the switch on is obtained a low voltage welding current which keeps ON always the lit arc necessary for some O types of cellulosic electrodes or when a OFF high penetration is wanted For electrodes of basic or rutile type position the switch on OFF the welding current will always remain constant MODELS These models can be used with cc electrodes or for TIG welding by selecting the CC constant current mode and with solid wire MIG MAG or flux cored wire selecting the CV constant voltage mode The mode of operation is selected by a switch on the front panel MACHINE WITH ARC CONTROL OR SELECTOR ARC FORCE ARC CONTROL CONTROLLO ARCO Set the welding arc using adjuster knob 6 so as to abtain for the chosen current value the best arc characteristic according to the electrode type and to the work to be performed On machines with an Arc Force selector the same result can be O or OFF When switched ON a base obtained by turning the selector ON current is applied to the welding current output acting as a sort of automatic arc forcing that does not need to be regulated ARC FORCE For technical data see page M52 rs At the end of every welding process and or work proceed with all the use operations in inverted sense To stop the machine see pages M 22 27 06 04 04 M34 GB D USE AS A GENERATOR 1 0 06 99 OSA
4. 110 V Version GE 15000 EP1 Version EP1 Version Fino a REV 01 06 Del 171 07 25 07 07 Da REV 08 07 Del 171 07 25 07 07 EP1 Version EP1 Version EP1 Version Fino a REV 01 06 Del 171 07 25 07 07 Note qm 110 V Version GE 15000 Version Version Up to REV 01 06 Del 171 07 25 07 07 From REV 08 07 Del 171 07 25 07 07 EP 1 Version EP1 Version EP1 Version Up to REV 01 06 Del 171 07 25 07 07 22 05 97 21760 MOSA MOSA 15 Ci Ricambi Ersatzteile Ga Spare parts CE Tabla de recambios TS 400 SC SXC rev 2 08 07 CF Pi ces de rechange QD GE 15000 7 2 f SS 7 x 7 0 Y Y i 1 lt A utc SS QU Ep M ar ___ 22 05 97 21760 MOSA MOSA Pos ek S O cO O O gt 16 N ld O NO Q N O cO O0 O O1 Q Q 9 PO N NN SOGN g Ci Ricambi B Spare parts Ersatzteile CE Tabla de recambios REV 2 05 7 CF Pi ces de rechange D Rev Rev Cod 207602070 209504100 342202026 317802026 209702241 209702242 209702228 207404110 209502207 107301890 207402207 308102207 305719875 308102023 308101262 207402050 773749150 102041420 105611270 215108200 1229830 307012037 105112020 105112270 105611550 30
5. Circuit breaker Battery charge sockets Sensor cooling liquid temperature Sensor air filter clogging Warning light air filter clogging Polarity inverter remote control Polarity inverter switch Transformer 230 48V Diode bridge polarity change Base current diode bridge PCB control unit polarity inverter Base current switch Auxiliary push button ON OFF Accelerator electronic control Actuator Pick up Warning light high temperature Commutator auxiliary power 24V diode bridge Y s commutator Emergency stop button Engine protection 5 Pre heat push button Accelerator solenoid PCB Oil pressure switch Water temperature switch Water heater Engine connector 24 poles Electronic GFI relais Release coil circuit breaker Oil pressure indicator Water temperature indicator Battery voltmeter Contactor polarity change Commutator switch series parallel Commutator switch Key switch on off QEA control unit Connector PAC Frequency rpm regulator Arc Force selector Device starting motor Fuel electro pump 12V c c Start Local Remote selector Choke button Switch CC CV Connector wire feeder 420V 110V 3 phase transformer Switch IDLE RUN Hz V A analogic instrument EMC filter Wire feeder supply switch Wire feeder socket DSP chopper PCB Power chopper supply PCB Switch and leds PCB
6. For a safer use from the operator DO NOT fit the machine in locations with high risk of flood Please do not use the machine in weather conditions which are beyond IP protection shown both in the data plate and on page named technical data in this same manual 26 11 99 M2 6GB Installazione Luftzirkulation M SA Installation Instalaci n TS 400 SC SXC OMOSA _ 1 08 07 CF Installation 4 GE 10 GE 15000 CD LISA co UNPACKING GE MS TS OMOSA 1 1 02 04 Ux Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conforms to local rules and regula tions When receiving the goods make sure that the prod uct has not suffered damage during the transport that there has not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to inform immediately our Technical Ser vice For eliminating the packing materials the User must keep to the norms in force in his country mms A _ _ 1 Take the machine C out of the shipment packing Take out of the envelope A the user s manual B 2 Read the user s manual B the plates fixed on the machine the data plate 30 03 00 M3GB CD LISA TRANSPORT AND DISPLACEMENTS COVERED UNITS GE
7. It is prohibited to make interventions before having disinserted the voltage No smoking It is prohibited to smoke while filling the tank with fuel No welding It is forbidden to weld in rooms containing explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific use It is advisable to use tools adapted to the various maintenance works Use only with safety protections specifically suitable It is advisable to use protections suitable for A the different welding works Use only with safety protections It is advisable to use protections suitable for the different daily checking works 7 CN 24 y 4 8 Wa 1 a Use only with safety protections it is advisable to use all protections while A shifting the machine Use only with safety protections It is advisable to use protections suitable for the different daily checking works and or of maintenance 26 11 99 M2 1GB CD MOS A amp INSTALLATION AND ADVICE BEFORE USE GE MS TS MOSA 1 0 06 00 A The installation and the general advice concerning the operations are finalized to the correct use of the machine in the place where it is used as generator group and or welder stop engine when fueling Do not touch electric devices if you Do not smoke avoid flames sparks or electric tools when fueling are barefoot or with wet clothes Unscrew the ca
8. 7 located above the multipole connector 8 to ON position Position welding current adjusting T knob at the necessary current value for the diameter and type of electrode See page M51 REMOTE CONTROL TC2 TC2 50 PUSH AND SCREW TIGHT 09 11 99 M38GB CD Es o accessory USE OMOSA 1 0 04 04 CE OUTPUT 600A The device enables to totalize the welding current of two positions or of two welding machine Connect each one of the inputs and of the PAR 600 to each welding position and draw according to the use the total current from the and output socket Fully insert the welding cable plugs into the corresponding socket 9 10 turning them clockwise to lock them in posotion 1 the both positions have an identic polarity 2 that O C V have an identic position See page M34 2 PAR 600 INPUT 1 300A Pa INPUT 2 300A PUSH AND TWIST 06 04 04 M38 3GB ENGINE PROTECTION ENGINE PROTECTION EP1 The electronic device EP 1 D1 is a microprocessor with logic circuit board that ensures the protection of the engine in case of low oil pressure or engine high temperature Located on the front of the machine the EP 1 enters in operation when the engine has been turned on with the ignition key The yellow warning light for low oil temperature D1 1 will immediately light up after 15 seconds the emgine will be checked a
9. Computer and other checking devices Critical devices for safety and or for industrial checks Peapol who for instance use pace maker hearing aid for deaf or something and else Devices used for rating and measuring The immunity of other devices in the operation area of the welder Make sure that other used devices are compatible If it is the case provide other additional measures of protection 8 The daily duration of the welding time pU QUID A ATTENTION Make sure that the area is safe before starting any welding operation Do not touch any bare wires leads or contacts as they be live and there is danger of electric shock which can cause death or serious burns The electrode and welding cables etc are live when the unit is operating Do not touch any electrical parts or the electrode while standing in water or with wet hands feet or clothes Insulate yourself from the work surface while welding Use carpets or other insulating materials to avoid physical contact with the work surface and the floor Always wear dry insulating glovers without holes and body protection Do not wind cables around the body Use ear protections if the noise level is high Keep flamable material away from the welding area Do not weld on containers which contain flamable material Do not weld near refuelling areas Do not weld on easily flamable surfaces Do
10. MS TS O MOSA 1 0 03 00 A NOTE In case you should transport or move the machine keep to the instructions as per the figures Make the transportation when the machine has no petrol in its tank no oil in the engine and and electrolyte in the battery Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conform to local rules and regulations Only authorized persons involved in the transport of the machine should be in the area of movement DO NOT LOAD OTHER PARTS WHICH CAN MODIFY WEIGHT AND BARICENTER POSITION ITIS STRICTLY FORBIDDEN TO DRAG THE MACHINE MANUALLY OR TOW IT BY ANY VEHICLE model with no CTL accessory If you did not keep to the instructions you could damage the structure of the machine M TD Es M EH SUPER SILENCED LIFT ONLY THE MACHINE DO NOT LIFT THE MACHINE AND TRAILER DANGER LIFTING EYE IS NOT DESIGNED TO SUPPORT ADDED WEIGHT OF ROAD TOW TRAILER ADOA 30 03 00 M4GB CD CTL400 DS A o ASSEMBLY O MOSA 1 0 03 00 A ATTENTION The CTL accessory cannot be removed from the machine and used separately actioned manually or following vehicles for the transport of loads or anyway for used different from the machine movements TRAILERS The machines provided for assembling the CT
11. temperature will stop the machine and show the cause of the stop with the warning light of high temperature or low oil pressure In case of low oil pressure check the level and if it is correct call the Service Station case of high temperature make sure that there are no leaves and or pieces of material obstructing the air ducts rs N B if the unit is used as a generator in hot climates and with loads near to the maximum the protection device can be triggered off please reduce the load of the engine Once the cause of the problem is removed to reset the protection it is enough to report the ignition key Q1 on OFF position and start the engine again J M k lai High temperature 4 SZ Low oil pressure THE ENGINE PROTECTIONS DO NOT WORK WHEN THE OIL 15 OF LOW QUALITY BECAUSE NOT CHANGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 07 05 01 M39GB CD MOS o TROUBLE SHOOTING 1 0 04 04 CF PROBLEM No welding current but auxiliary output is OK MOSA Weld poorly Intermittently welds poorly No welding output and no auxiliary power output r Lod POSSIBLE CAUSE 1 Defective diode bridge 1 Defective diode bridge 1 Short circuit in wiring 2 Defective condenser 3 Defective stator 4 Short circuited diode bridge only for models with electronic control of welding current
12. where it is assembled OFF ON ee Remove the key Q1 turning it counter clockwise OFF position then take it out cs NB for safety reason the key must be kept by qualified personel ENGINES WITHOUT ACCELERATOR LEVER Make sure that the unit is not supplying any power Disconnect the electrical protection device D Z2 N2 lever downward Let the engine idle for a few minutes Press the pushbutton F3 until the engine stops STOPPING THE ENGINE DIESEL ENGINE GE_ MS_ TS_ where it is assembled Shut the fuel cock where it is assembled OFF ON y START c NB for safety reason the key must be kept by qualified personel Remove the key Q1 turning it counter clockwise OFF position then take it out ENGINES WITH R P M ELECTRONIC ADJUSTER ONLY FOR GENERATING SET Make sure that the unit is not supplying any power Disconnect the electrical protection device D Z2 N2 lever downward Let the engine idle for a few minutes Press the pushbutton F3 until the engine stops where it is assembled OFF ON v START cs NB for safety reason the key must be kept by qualified personel Remove the key Q1 turning it counter clockwise OFF position then take it Out MACHINE WITH EMERGENCY BUTTON Pressing it it allows to stop the engine in any condition 32B when assembled To re establish it see page M21 14 06 99 M20 GB CD Es GS CONTROLS LE
13. 1 0 09 05 CF Have qualified personnel maintenance and troubleshooting work e Stop the engine before doing any work inside the machine If for any reason the machine must be operated while working inside pay attention moving parts hot parts exhaust manifold and muffler etc electrical parts which may be unprotected when the machine is open e Remove guards only when necessary to perform maintenance and replace them when the maintenance requiring their removal is complete MOVING PARTS can injure See pag 1 1 NOTE By maintenance at care of the utilizer we intend all the operatios concerning the verification of mechanical parts electrical parts and of the fluids subject to use or consumption during the normal operation of the machine For what concerns the fluids we must consider as maintenance even the periodical change and or the refills eventually necessary Maintenance operations also include machine cleaning operations when carried out on a periodic basis outside of the normal work cycle The repairs cannot be considered among the maintenance activities i e the replacement of parts subject to occasional damages and the replacement of electric and mechanic components consumed in normal use by the Assistance Authorized Center as well as by MOSA The replacement of tires for machines equipped with trolleys must be considered as repair since it is not delivered as standard equipment
14. 3 q NOISHIA 149 C Schema elettr Electr MOSA MOSA 09 12 26 90 27 SUOIZEZZIIO NE ens ezues 1719 e oyreorunuioo o ounpoudu Ip 0 8IAID uoo OUBasip ajuasaud ejeudoud e aba Ip IUILUIS e emasu 15 VSON 79281009 1esoummm dny 0 05686 0 00004060 N 89810091 5055 09VSNI 0600z 510 ejeq e1ojeufesiq euiuooe N Bed elly SES e SOL ETE 892197 uip QUOIZeUILWOUA Beg eq dx3 de3 09 1590 aq siq ejeq BOILIPOIN TIOHINOO 310 38 Y f E lt T TS 400 SC SXC 49 sS e Y sS e ico iagram ic REV 0 11 08 Schemas electriques oO C Schema elettr Electr MOSA MOSA MOSA guarantees that any request for spare parts will be satisfied To keep the machine in full working order when replacement of MOSA spare parts is required always ask for genuine parts only When ordering the spare parts recommended to indicate 1 N 3 4 5 serial number model of welder and or generating set n table n position quantity it Is ESSEN 2 FE pan e En 19 A 15 E 21 22 23 ka m 14 4 5 6 ts The requested data are to be found on the data plate located on the machi
15. CARENATURA SXC 4b 215100511 CARENATURA COMPLETA GE 10 SC 4c 315100511 CARENATURA COMPLETA GE 10 SXC 5 209718070 COPERCHIETTO 6 105112270 GUARNIZIONE L MT 1 qm 7 209718073 TIRANTE 8 102042870 MOLLA 9 209508115 PISTONE SOSTEGNO 10 207408065 GRIGLIA 11 307410515 CASSONETTO SILENZIATORE SXC SXC 12 307410514 CASSONETTO ASPIRAZIONE 13 207601050 BASAMENTO SC 13 207600501 BASAMENTO COMPLETO SXC 14 343339601 MANIGLIA 15 107300180 CHIUSURA COMPL A LEVA 16 102302280 GUARNIZIONE L MT 1 17 215108281 RIDUZIONE PARATIA INFERIORE GE 10 SC SXC Pos Rev Cod Descr Note 1 207408024 TIE ROD 2 207608270 Manca la descrizione aggiuntiva 3 207408100 FRONT COVER 4 207600511 COVER SC 4a 307600511 COVER SXC 4b 215100511 COVER GE 10 SC 4c 315100511 COVER GE 10 SXC 5 209718070 COVER 6 105112270 STRIP SEALING L MT 1 qm 7 209718073 TIE ROD 8 102042870 SPRING 9 209508115 SUPPORT AIR INLET WALL 10 207408065 GRATE AIR OUTLET 11 307410515 EXHAUST BOX SXC SXC 12 307410514 INTAKE BOX 13 207601050 BASE SC 13 207600501 BASE COMPLETE SXC 14 343339601 KNOB 15 107300180 LATCH 16 102302280 GASKET L MT 1 17 215108281 UNDER COVER REDUCTION GE 10 SC SXC 22 05 97 21760 0000217600141 102351750 207401150 0000217600142 207401160 102351740 GR TIMONE PIEDE X TRAINO LENTO PIEDE DI STAZIONAMENTO TIMONE GR ASSALE RUOTE TRAINO LENTO ASSALE RUOTA CTL 400 217600140 KIT SITE TOW PARKING STAND TOW BA
16. MOSA t It is strictly forbidden to connect the group to the public mains a o to another source of electric power Sockets are not self locked tension is avaible immediately after starting also with no plug The areas access of which is forbidden to unqualified personel are the control switchboard front the exhaust of the endothermic engine rs At the beginning of every work check the electric parameters and or the controls placed on the front Make sure the unit is properly grounded 12 where it is assembled See page M20 21 22 25 26 27 Move the accelerator lever 16 and reach the engine maximum speed except for the engines with constant rom the voltmeter N where it is assembled shows the single phase voltage whether three or single phase current has to be drawn Nominal Indicative no load voltage voltage _ 110V 9 2 230 230 400V N B with electronic tens regul RVT 1 Connect up the machine using proper plugs and cables in good condition to the AC socket 15 to draw single or three phase power or by cables with adeguate section to the terminal board placed inside the derivation box Q3 The warning light L located near the current socket lights up when the unit can supply alternated current on condition that the engine is at the maximum rpm GE_ MS_ TS_ rs N B if the warning light does not flash check the accelerator whic
17. OJ IAID uoo ouDesip ejueseJd jap ejeudoJd e abba Ip e IS VSON ET 70 9201009 y T 0 22 95 007 51 Gh 6002 eq aJoxeubasig BUIYOOE Beg ely a 2 000 A 97 Ce D W uJo uebed pol uollguluuou q eDeg as euorzeuiuoue eq 100 463 TS 400 SC SXC B 49 gt E sS Y sS e s E NOISYIA bd AINO A O E ES y 5 SH Electr ic REV 0 11 08 Schemas electriques oO MOSA MOSA 09 1 16 50 06 ens ezues 1719 e o ounpoJdu ID O IAID uoo ouBesip ajuaseud jap ejeudoud ej e 61951 IS VSON 21 00057917 1000600 N 92 0 500751 lt __ ESOL MMW dHY u BM 9Jeg Jeufiseq QUIYIBIA OL V Q6002 LU SIG ejeq eJojeuDesiq Beg 405010077 XNV gt uoneuiuoue wo euorzeuiuouaq Beg eq E9IJHIDON Q 9 VENE VCEINO07 VEE A0EZ TEE THT LIN Wee Gu Ol TS 400 SC SXC 49 sS e Y sS e ico iagram ic REV 0 11 08 Schemas electriques oO C Schema elettr Electr MO
18. Using the engine in special conditions which need an immediate intervention such as emergency plants etc use advise to use our Engine Assistance Centres for specific interventions or our Technical Assistance Service If the engine fails to start do not insist for at least 15 seconds Space the further operations waiting for at least 4 minutes MACHINE WITH EMERGENCY BUTTON Before starting the engine make sure that the emergency button 32B is off turn the button clockwise for this operation GE_ MS_ TS_ RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently please follow the instructions on the engine use and maintenance manual 14 06 99 M20 GB D OSA 1 0 10 00 MOSA r gt Before stopping the engine it is compulsory to effect the following operations stop to draw three single phase current from the auxiliary sockets stop to draw power from the welding sockets only for TS models O ENGINES WITH ACCELERATOR LEVER ts Make sure that the unit Is not supplying any power Disconnect the electrical protection device D Z2 2 lever downward Set the accelerator lever or the switch 16 to minimum position and wait for a few minutes to allow the engine to cool anyway follow the instructions contained in the engine manual Pull the stop lever 28 until the engine stops
19. charger circuit suppplied with the engine Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced THE ENGINE PROTECTION NOT WORK WHEN THE OIL IS OF LOW QUALITY BECAUSE NOT CHARGED REGULARLY AT INTERVALS AS PRESCRIBED IN THE OWNER S ENGINE MANUAL 05 09 05 M43GB D STORAGE 1 0 06 00 CE In case the machine should not be used for more than 30 days make sure that the room in which it is stored presents a suitable shelter from heat sources weather changes or anything which can cause rust corrosion or damages to the machine MOSA MOSA gt Have qualified personnel prepare the machine for storage GASOLINE ENGINE Start the engine It will run until it stops due to the lack of fuel Drain the oil from the engine sump and fill it with new oil see page M25 Pour about 10 cc of oil into the spark plug hole and screw the spark plug after having rotated the crankshaft several times Rotate the crankshaft slowly until you feel a certain compression then leave it In case the battery for the electric start is assembled disconnect it Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in o dry place DIESEL ENGINE For short periods of time it is advisable about every 10 days t
20. not use the welder to defrost thaw pipes Remove the electrode from the electrode holder when not welding Avoid inhaling fumes by providing a ventilation system or if not possible use an approved air breather Do not work in closed areas where there is no fresh air flow Protect face and eyes protective mask with suitable dark lens and side screens ears and body non flamable protective clothers 30 03 00 M2 5GB D INSTALLATION AND ADVICE REV 1 06 07 CE MOSA MOSA INSTALLATION AND ADVICE BEFORE USE GASOLINE ENGINES m Use in open space air swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES m Use in open space air swept or vent exhaust gases far from the work area POSITION Place the machine on a level surface at a distance of at least 1 5 m from buildings or other plants Maximum leaning of the machine in case of dislevel 20 max 10 Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to cause a dangerous increase of the temperature gt Make sure that the machine does move during the work block it possibly with tools and or devices made to this purpose MOVES OF THE MACHINE gt At any move check that the engine is off that there are no connections with cables which impede the moves PLACE OF THE MACHINE N ATTENTION
21. regulator position approx current values SIMULTANEOUS UTILIZATION FACTORS In case Welding and Generation can be used simultaneously however the engine cannot be overloaded The ta ble below gives the maximum limits to be respected WELDING CURRENT AUXILIARY POWER NM 4 kVA 7 5 kVA 10 kVA 13 kVA 22 05 97 21760 GB Dimensioni Abmessungen MOSA Dimensions Dimensiones TS 400 SC SXC MOSA Rrev 1 08 07 Dimensions WD 880 ITC N 678 1 211 841 fe 90210 7a 1120 SENCE 1720 22 05 97 21760 UD M O SA RECOMMENDED ELECTRODES accordance with A W S Standard MOSA 1 0 10 03 CE The information here below are to be intended only as indicative since the above norm is much larger For further details please see the specific norms and or the manufacturers of the product to be used in the welding process RUTILE ELECTRODES E 6013 Easily removable fluid slag suitable foe welding in all position Rutile electrodes weld in with both polarities electrode holder at or and in Suitable for soft steels R 38 45 kg mm Also for soft steels of lower quality BASIC ELECTRODES E 7015 Basic electrrodes wels onlu in d c with inverse polarity on the electrode holder there are also types for a c Suitable for impure carbon steels Weld in all position HIGH YIELD BASIC ELECTRODES E 7018 The iron contained in
22. with the official procedures and in harmony with the MOSA Manual of Quality GE_ MS_ TS_ EAS_ CERTIFICATO n CERTIFICATE No 0192 4 ISI CERTIFICA CHE L SISTEMA DI GESTIONE PER LA QUALITA DI WE HERES CERTIFY THAT THE QUALITY MANAGEMENT SYSTEM OPERATED BY BCS S p A URETA OPERATIVE OPERATIVE UNITE Sede e Unit Viale Mazzini 181 20081 awa MI marchi BCS FERRARI PASQUALI Unit Operative Via Valbrina 17 19 42045 Luzzara RE marchi BCS FERRARI PASQUALI Viala Europa 58 20060 Cusago MI marchio MOSAJ E CONFORME ALLA HORUM COMPLIANCE WITH THE STANDARD UNI EN ISO 9001 2000 PER LE SEGUENTI ATTIVITA FOR THE FOLLOWING ACTIMTIES EA 18 ed assislonza di tra tori macchine verde Progettazione produzione ed assistenza di motosaldatrici e gruppi elattrogeni Design production and servicing of Fanors agricullural and green maintenance machinas Design production and servicing of engine driven woldors and generating sets Fear ad amare sola calis pae fappicabilo Ga record oba crema GO 3000 f r DD Co delie of application ROOT meurent 3 pene jon lad del genda campane gay premi Lud scadere Esprng dala 05 03 2009 al del sepolcro parla __ _ Pr and Fu P Put cp rico gf Erase Gurren The advantages for MOSA c
23. 207439101 17 219869050 17 264149050 18 317612244 19 207403101 20 107302860 21 317809056 22 219869055 23 317609058 24 217609118 Rev Cod 1 107301390 2 107301420 3 207406010 4 107509005 5 207403010 6 207403020 6a 207683020 205503020 7 6050050 8 1001060 9 207403030 11 207402224 12 207402225 13 102043880 14 207602215 15 207612200 16 207439101 17 219869050 17 264149050 18 317612244 19 207403101 20 107302860 21 317809056 22 219869055 23 317609058 24 217609118 Descr ANELLO VENTOLA CONVOGLIATORE GENERATORE GUARNIZIONE CARCASSA PER STATORE STATORE 380 220 220 48 V STATORE 380 220 110V STATORE 400 230 ANELLO SEEGER CUSCINETTO ALBERO CON ROTORE STAFFA VITE GUARNIZIONE PROLUNGA SCARICO OLIO MOTORE LOMBARDINI 9LD625 2 PIASTRA SUPPORTO ELETTROMAGNETE ECONOMIZZATORE ELETTROMAGNETE ECONOMIZZATORE MORSETTO PERFUNE SUPPORTO GHIERA FUNE ELETTROMAGNETE ARRESTO MOTORE TIRANTE COMANDO ELETTROMAGNETE SQUAD GUIDA TIRANTE ELETTROM Descr RING FIXING FAN FAN AIRDUCT GASKET HOUSING FOR STATOR STATOR 380 220 220 48 V STATOR 380 220 110V STATOR 400 230 RING SEEGER BEARING SHAFT WITH ROTOR BRACKET FOR ENGINE SUPPORT SCREW GASKET EXTENSION OIL DRAIN LOMBARDINI ENGINE 9LD625 2 BRACKET ACCELERATOR SOLENOID ACCELERATOR SOLENOID TERMINAL SUPPORT RING NUT TIE ROD STOP SOLENOID TIE ROD Manca la descrizione aggiuntiva TS 400 SC SXC GE 15000 Note qm
24. 7020 105511610 700409860 107509990 209719850 292009807 107509870 219939801 208019800 218019874 Ci Ricambi GB Spare parts REV 2 08 07 de rechange D D Ersatzteile CE Tabla de recambios TS 400 SC SXC Descr Note VOLTMETRO FONDO SCALA 300V VOLTMETER 300V COPERCHIO INTERRUT DIFFERENZ COVER GFI COPERCHIO COVER COPERCHIETTO CHIUSURA EP BLIND PLATE Vedi Cod 219937105 See part no 219937105 STAFFA BRACKET COPERCHIO PER PORTAFUSIBILE BLIND PLATE FUSE HOLDER STAFFA BRACKET FUSIBILE FUSE STAFFA BRACKET PORTAFUSIBILE HOLDER FUSE GRUPPO POTENZIOMETRO POTENTIOMETER Fino a Up to REV 01 06 Del 129 06 04 09 06 POTENZIOMETRO POTENTIOMETER Da From REV 08 07 Del 129 06 04 09 06 MANOPOLA KNOB WELDING CURRENT REGULAT Da From REV 08 07 Del 129 06 04 09 06 SPIA 230V WARNING LIGHT 230V SPIA 110V WARNING LIGHT 110V 110V Version GR REGOL ARCO SALD ARC FORCE REGULATOR Fino a Up to REV 01 06 Del 129 06 04 09 06 MANOPOLA REGOLAZIONE COMPL Da From REV 08 07 Del 129 06 04 09 06 CAPPUCCIO CAP COMMUTATORE COMMUTATOR GR CAVI SEGN COMANDI SALD SIGNALS AND CONTROLS CABLES GR Fino a Up to REV 01 06 Del 129 06 04 09 06 GR CAVI SEGN COMANDI SALD SIGNALS AND CONTROLS CABLES GR Da From REV 08 07 Del 129 06 04 09 06 PRESA CEE 220V MONOF 2P T EEC SOCKET SINGLE PH 220V 2P N COPERCHIO PRESE 48V BLIND PLATE SOCKETS 48V 48V Version PRESA DINSE SOCKET 48
25. 9 Press the generation possibility push button B5 placed on the font side of machine The voltmeter will show the auxiliary voltage which for machines at 1500 1800 RPM must be approx 230V 10 and for machines at 3000 3600 RPM engine idling must be approx 180V 10 MOSA Push upwards the lever of magnetothermic switch reffering to the socket from which load is to be drawn MACHINE WITHOUT PROTECTIVE DEVICE In case machine is not equipped with protective device of indirect contacts by means of automatic breaking of supply it is necessary to put between the load and the generation a differential switch ora similar equipment capable in any case to observe the regulations in force CEI 64 8 and or successi ve Part 4 Par 4 13 1 and harmonzed by directive Nr 72 23 EEC UNIT FITTED WITH GROUND FAULT INTERRUPTER SWITCH Turn on the GFI safety switch D by pushing it upwards circuit in the event of a malfunction In this case the switch disconnects the three and single phase circuit when in any part of the electric connections a current leakage of more than 30 mA occurs UNIT FITTED WITH THERMAL MAGNETIC BREAKER Turn on the thermal magnetic breaker Z2 by pushing it to the ON position The thermal magnetic breaker is a safety device which protects the circuit in the event of a malfunction In this case the switch disconnects the three and single phase circuit when in any part of t
26. 9502077 102302280 217605091 317805100 209719882 105319880 107509880 107509041 Cod 207602070 209504100 342202026 317802026 209702241 209702242 209702228 207404110 209502207 107301890 207402207 308102207 305719875 308102023 308101262 207402050 773749150 102041420 105611270 215108200 1229830 307012037 105112020 105112270 105611550 309502077 102302280 217605091 317805100 209719882 105319880 107509880 107509041 Descr TUBO DI SCARICO REATTANZA TAPPO SERBATOIO TAPPO SERBATOIO CON CHIAVE SUPPORTO FILTRO RACCORDO PREFILTRO GASOLIO STAFFA SUPP REATTANZA FINITA TUBO DA PREFILTRO A POMPA TUBO SFIATO L MT 1 TUBO TUBO GALLEGGIANTE GUARNIZIONE TAPPO SCARICO SERBATOIO SILENZIATORE BATTERIA TRAVERSA TIRANTE PER BATTERIA PARATIA ASPIRAZIONE MOTORE TUBO FLESSIBILE MT 1 PROTEZIONE ANTIVIBRANTE ANTIVIBRANTE GUARNIZIONE L MT 1 ANTIVIBRANTE TUBO FLESSIBILE FINITO GUARNIZIONE L MT 1 STAFFA PONTE DIODI PONTE DIODI STAFFA BOX CONDENSATORI BOX CONDENSATORI BOX CONDENSATORI SBARRETTA BOX CONDENSATORI Descr EXHAUST PIPE REACTOR CAP FUEL TANK CAP TANK SUPPORT FILTER PIPE FITTING FOR TANK PRE FILTER DIESEL Manca la descrizione aggiuntiva PIPE FROM PRE FILTER TO PUMP PIPE BREATHER L MT 1 PIPE PIPE FLOAT GASKET FUEL TANK CAP MUFFLER EXHAUST BATTERY BRACKET TIE ROD BATTERY AIR INTAKE COVER FLEXIBLE TUBE MT 1 PROTECTION VIBRATION DAMPER VIBRATION DAMPER STRIP S
27. A 73 dB A 7m 93 LWA 68 dB A 7m Dimensions and weight are inclusive of all parts without wheels and towbar OUTPUT Declared powers at the following ambient conditions temperature 20 C relative humidity 30 altitude 100 m above sea level In an approximative way one reduces of 1 every 100 m altitude and of 2 5 for every 5 C above 25 C For possible modifications or changes to be brought on the engines with climate conditions different from those above mentioned please call our Assistance Authorized Centers ACOUSTIC POWER LEVEL The machine respects the noise limits expressed in sound power given in the a m directives These limits can be used to judge the sound level produced on site For example the sound power level of 100 LWA The sound pressure noise produced at 7 meters distance is about 75dBA the limit value less 25 To calculate the sound level at other distances use this formula r 2 72 ABAx dBAy 10 log At 4 meters the noise level becomes 75 dBA 10 log WE 80 dBA 22 05 97 21760 GB MOSA REV 0 11 03 TF s L MOS A technical data TS 400 SC SXC ES D C WELDING C C Service 400 A 35 350 A 60 300 A 100 Welding current regulation I Scale 20 400 Arc Force regulation 0 9 Open circuitvoltage 70 V Welding voltage 20 36 V OUTPUT CARACTERISTIC 100 V V 90 0 9 80 70 60 50 40 30 20 A 0 50 100 150 200 250 300 350 400 Welding current
28. B2 E P 2 engine protection C2 Fuel level gauge D2 Ammeter E2 Frequency meter F2 Battery charge trasformer G2 Battery charge PCB H2 Voltage selector switch 2 48V socket L2 Thermal relay M2 Contactor N2 G F l and circuit breaker 02 42V EEC socket P2 G F l resistor Q2 T E P engine protection R2 Solenoid control PCBT 92 Oil level transmitter T2 Engine stop push button T C 1 U2 Engine start push buttonT C 1 V2 24V c a socket Z2 Thermal magnetic circuit breaker W2 S C R protection unit X2 Remote control socket Y2 Remote control plug X5 Y5 Insulation moitoring E A S connector E A S PCB Booster socket Open circuit voltage switch Stop push button Ignition coil Spark plug Range switch Oil shut down button Battery charge diode Relay Resistor Sparkler reactor Output power unit Electric siren E P 4 engine protection Engine control PCB R P M electronic regulator PTO HI control PCB PTO HI 20 l min push button PTO HI 30 l min push button PTO reset push button PTO HI 20 l min indicator PTO HI 30 l min indicator PTO HI reset indicator PTO HI 20 l min solenoid valve PTO HI 30 I min solenoid valve Hydraulic oil pressure switch Hycraulic oil level gauge Preheating glow plugs Preheating gearbox Preheating indicator R C filter Heater with thermostat Choke solenoid Step relay
29. E OFF only for TS M 34 USE AS A WELDER only for TS M 35 USE AS AN ENGINE STARTER only for TS M 36 USE AS A BATTERY CHARGE M 37 USE AS A GENERATOR M 38 USE OF THE REMOTE CONTROL M 39 USE OF THE ENGINE PROTECTION M 40 TROUBLE SHOOTING M 43 MAINTENANCE M 44 PERIODIC MAINTENANCE M 45 STORAGE M 46 CAST OFF M 51 TECHNICAL DATA M 52 TECHNICAL DATA ENGINE DRIVEN WELDER only for TS M 53 DIMENSIONS M 55 RECOMMENDED ELECTRODES only for TS M 60 ELECTRICAL SYSTEM LEGENDE M 61 ELECTRICAL SYSTEM M 65 HYDRAULIC SYSTEM R 1 SPARE PARTS LIST SPARE PARTS ACCESSORIES 11 01 01 M1 GB MOSA MOSA 1 0 10 02 N ATTENTION This use and maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine and alternator if the machine is synchronous and all other documentation about the machine GB Copyright CE We advise you to pay attention to the pages concerning the security see page M1 1 MOSA O All rights are reserved to said Company It is a property logo of MOSA division of B C S S p A All other possible logos contained in the documentation are registered by the respective owners gt The reproduction and total or partial use in any form and or with any means of the documentation is allowed to nobody without a written permission by MOSA division of B C S S p A To this aim is rem
30. EALING L MT 1 VIBRATION DAMPER Manca la descrizione aggiuntiva GASKET L MT 1 DIODE BRIDGE BRACKET DIODE BRIDGE CAPACITOR BOX BRACKET CAPACITOR BOX CAPACITOR BOX 3x65 CONNECTING PLATE CAPACITOR BOX TS 400 SC SXC GE 15000 Note SR Fino a REV 01 06 Del 150 07 Fino a REV 01 06 Del 150 07 Fino a REV 01 06 Del 150 07 Fino a REV 01 06 Del 150 07 qm Fino a REV 01 06 Del 150 07 09 07 07 09 07 07 09 07 07 09 07 07 09 07 07 Da REV 08 07 Del 150 07 09 07 07 Note SR Up to REV 01 06 Del 150 07 Up to REV 01 06 Del 150 07 Up to REV 01 06 Del 150 07 Up to REV 01 06 Del 150 07 qm Up to REV 01 06 Del 150 07 From REV 08 07 Del 150 07 09 07 07 09 07 07 09 07 07 09 07 07 09 07 07 09 07 07 22 05 97 21760 Ricambi Ersatzteile MOSA GB Spare parts Tabla de recambios TS 400 SC SXC rev2 08 07 CF Pi ces de rechange QD GE 15000 2 NA x LS AAD M Ca CA IMA Gis DA 0 l EN NA J YN UN 2 5 44 MJ 1 4 NI 22 05 97 21760 MOSA MOSA Pos JO O N D I O Ci Ricambi B Spare parts D Ersatzteile CE Tabla de recambios REV 2 08 07 CF Pi ces de rechange D Hev Cod Rev 207608230 105111450 105111460 217609654 207408121 207608219 207401112 207401100 207600513 102302280 256602228 Co
31. GENDE Hydraulic oil level light Welding socket Welding socket Earth terminal A C socket Accelerator lever Feed pump 48V D C socket Engine air filter Oil level dipstick Engine oil reservoir cap Hydraulic oil reservoir cap Water filling cap Fuel prefilter Fuel tank cap Muffler Stop control Engine protection cover Engine cooling alternator fan belt Oil drain tap Hydraulic oil drain tap Water drain tap Exhaust tap for tank fuel Button Start button Booster socket 12V Booster socket 24V Battery charge fuse Space for remote control Remote control Space for E A S Space for PAC Fuel pump Electric start socket Reset button PTO HI Quick coupling m PTO HI Quick coupling f PTO HI Hydraulic oil filter Battery charger thermal switch Engine thermal switch Aux current thermal switch Supply thermal switch wire feeder 42V Pre heater spark plug thermal switch Supply thermal switch oil water heather Electropump thermal switch No load voltage control Choke control Auxiliary welding current control Cellulosic electrodes control Voltmeter relay Warning lights Selecting knob Load commut push button Starting push button Operating mode selector Power on warning light Display Wire connection unit Selector Setting confirmation Fuel valve Oil syringe Insulation monitoring Button indicating light 30 1 1 PTO HI Engine control unit EP2 E A S connector GE MS TS Exclusi
32. HE ONE INDICATED relieves MOSA from the risks which could happen or anyway from that which was agreed when selling the machine MOSA excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working it is advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any motive parts of the machine fastenings holes electric or mechanical devices others if not duly authorized in writing by MOSA the responsibility coming from any potential intervention will fall on the executioner as in fact he becomes maker of the machine t Notice this manual does not engage MOSA who keeps the faculty apart the essential characteristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately 10 10 02 M 1 1 GB CD CISA o ce mark MOSA REv 3 05 07 CF Any of our product is labelled with CE marking attesting its conformity to appliable directives and also the fulfillment of safety requirements of the product itself the list of these directives is part of the declaration of conformity included
33. L accessory slow towing trolley can be towed up to a maximum speed of 40 Kms hour on asphalted surfaces Towing on public roads or turnpikes of any type IS EXCLUDED because not in possesion of the requirements by national and foreign traffic norms Nota Lift the machine and assemble the parts as shown in the drawing For assembling the generating set on the trolley CTL400 please keep to following instructions 1 Lift the generating set by means of suitable hook 2 Slightly fix the jaw 8 of the parking foot to the bar with the M10x20 screws the M10 nuts and the washers so as to let the foot sprag go through 3 Split unscrewing them the two parts of the foot 45 41 to be able later to assemble them on the jaw 4 Introduce into the jaw 3 the upper part 4S of the foot and screw again the lower part 41 then tighten the screws AV of the jaw to the towbar and block momentaneously with the lever 4L the whole foot 5 Assemble on the machine the towbar 5 complete of foot with the M10x20 screws nuts and washers see fig page M6 2 6 Assemble the axle 7 to the base of the machine see fig page M6 2 with the M 10x20 screws and relative washers two per part so that their supports coincide 8 Insert the wheel 9 on the axle then screw the self blocking nuts 8 9 Pumpthe tyre 9 bringing the pressure to four atms 10 Lower the machine to the ground and place the parking foot defin
34. NG po PUSH AND TWIST gt sure that ground clamp whose cable must be connected to the or terminal depending on the type of electrode makes a good connection and is near to the welding position Pay attention to the two polarities of the welding circuit which must not come in electric contact between themselves When using the welder for air arc gouging connect the ground lead to the socket and the gouging lead to the socket marked only gouging if present MACHINES WITH E V PROTECTION Accelerate the engine at max with the accelerator lever 16 See page M 39 MACHINE WITH E P 2 PROTECTION B2 Accelerate the engine at max with the accelerator lever 16 when assebled See page M 39 MACHINE WITH E P 1 PROTECTION D1 See page M 39 1 REMOTE CONTROL TC See page M 38 WELDING CURRENT REGULATOR Position welding current adjusting knob T in correspondance of the chasen current value so as to obtain the necessary amperage taking into acount the diameter and the type of the electrode For technical data see page M52 N ATTENTION To reduce the risk of electromagnetic interferences use the minimum lenght of welding cables and keep them near and down ex on the floor The welding operations must take place far from any sensitive electronic device Make sure that the unit is earthed see M20 and or M25 In case the interference should last adapt further
35. ORS G yellow V green R red ENGINE EQUIPPED WITH A MANUAL ACCELERATOR t NOTE This unit is equipped with a manual accelerator for use in the unlikely event that the 1 or the accelerator solenoid should fail This manual accelerator can also be used in cases where the auto idle function is not suitable for the type of welding being carried out CAUTION for machines with Accelerator lever EP 1 engine protection use the accelerator lever ONLY IN H EMERGENCY when the MIN automatic idle does not work r if the unit is used as a generator in hot climates and with loads near to the maximum the protection can be triggered off please reduce the load of the engine Once the cause of the problem has been removed to ensure the protection it is sufficent to set the key to zero and restart the engine THE ENGINE PROTECTIONS OF THE EP TYPE DO NOT WORK WHEN THE OIL IS OF LOW QUALITY BECASE CHENGED REGULARY AT INTERVALS AS PRESCRIBED THE OWNER S ENGINE MANUAL 10 10 03 M39 GB ENGINE PROTECTION ES EV ENGINE PROTECTION ES EV The devices ES or EV ensure the protection of the engine in case of low oil pressure or engine high temperature The system consist of electronic card of control and check and of an engine stop device solenoid ElettroStop electrovalve ElettroValvola The device enter in operation when the engine starts and in case of low oil pressure and high
36. R KIT SITE TOW AXLE WHEEL 11 12 97 KA MOSA d 68 REV 1 07 07 CF TC 2 TC2 50 209510018 930600000 A 11 TC 2 Y A 7 pm 2 2 X m P d atte 1 SELETTORE CORRENTE q 1 RANGE b N y TN n 10 1 130 max L T Sa LO If ON V i Y jv T Sy 2 I TDIDOMAMDO Wy PEVOTE 1 i 1 AWS M TA NES CL 4444 I 16 I 27 lt e y 7 5 7 2 A 9 8 4 TC 2 4A TC 2 50 11 TC 2 50 209519904 930609904 107509702 107509700 836709715 107509900 209519901 209510018 930600018 Descr CONNETTORE COMPLETO DI CAVI CONNECTOR WITH CABLES 2 vers CONNETTORE CON CAVI CONNECTORS WITH CABLES TC2 50 vers MANOPOLA REG CORRENTE SALDAT KNOB WELDING CURRENT REGULAT POTENZIOMETRO WELDING CURRENT REGULATOR Fino a Up to REV 10 99 Del 129 06 04 09 07 POTENZIOMETRO WELDING CURRENT REGULATOR Da From REV 07 07 Del 129 06 04 09 07 SCATOLA CASE BOTTOM HALF COPERCHIO CD COVER TC2 COMANDO DISTANZA STD TC2 STD REMOTE CONTROL TC2 50 COMANDO DISTANZA STD 7 2 50 STD REMOTE CONTROL 18 10 99 KD
37. SA MOSA TS 400 SC SXC e e 5 e Se E Y ico iagram ic d C Schema elettr Electr MOSA REV 0 11 08 Schemas electriques oO MOSA SUOIZEZZIIO NE ens ezues 1719 e oynpoudu Ip uoo ouBasip ajuasald op ejalJdoud e Ip uua e IS YSON 1 020 S 89 1Z 1000600 90810091 paaoJddy BMJ 0 Jeufiseq QUIYDEIN U SIG eJojeubesiq euluooelN Bed ei Vi euoizeuiuoueq E9IJIDON CH 9 D VZE A0EZ VZE A00p NOISHAA Idd 09212 16 50 06 09 12 16 50 22 euoizezzuojne ens 22195 1719 e O JOIUNWWOD o ID OJ IAID uoo oubasip ajuasa d ejeudoud e abba Ip Iua IS VSON 7 N 90810081 2500514 FH Jeubiseq QUIYIIN 01 eJojeuDesiq Bed gt A v 0 LA oaloJd uoneuiuoueq uoi 0N9BOJA euorzeuiuoue Beg eq e 2 o E e o c Y N ico e 5 CC 1 Fe 7 t Se Sa Y p y Va o lt JLIHM 4 e G d lt G 4 Nd at SI lt r 91 1 SS iagram ic REV 0 11 08 Schemas electriques oO
38. TS 400 SC SXC 217609003 GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG 22 05 97 21760M00 preparato da UPT approvato da DITE m O GB Quality system MOSA 1 2 05 03 THE INTERNATIONAL CERTIFICATION NETWORK CERTIFICATE and its partner CISQNCIM hereby certify that the organization BCS S p A Head Office and Operative Unit Vialo Mazzini 161 1 20081 Abbiategrasso BCS FERRARI PASQUALI Trade Marks Operativa Units Via Valbrina 17 19 142045 Luzzara RE BCS FERRARI PASQUALI Trade Marks Viale Europa 59 1 20090 Cusago MI Mosa Trade Mark for the following field of activities Design production and servicing of tractors agricultural and green maintenance machines Design production and servicing of engine driven welders and ganorating sats has implemented and maintains a Quality Management System which fulfills the requirements of the following standard ISO 9001 2000 Issuedon 2006 03 06 Validity date 2009 03 05 Registration Number 3722 9 Fi S Fabio Roversi President of IQNet IQNet Farmers AENOR Seam AFAQ France AIR Vingocte Intermational Belga ANCE Mento Porngal CISQ iay COC China COM China CSQ Czech Republic Cro Cert Comit DOS Germany DS Denmark ELOT Greece FCAV Brazil FONDONORMA Fenezueia Hong Kong ICONTEC Colombia IMNC Mexico IRAM Argentina JA Japan KEMA
39. V Version PRESA CEE 32A 110V 2P T EEC SOCKET 32 110V 2P N 110V Version PRESA DI SALDATURA WELDING SOCKET PRESA DI SALDATURA WELDING SOCKET PRESA CEE 380V TRIFASE EEC SOCKET THREE PHASE 380V COMANDO ACCELERATORE ACCELERATOR LEVER PORTAFUSIBILE FUSE HOLDER FUSIBILE FUSE STARTER A CHIAVE STARTER KEY UNITA CONTROLLO MOTORE PCB ENGINE CONTROL SPIA ROSSA 12V RED WARNING LIGHT 12V PANNELLO FRONTALE FRONT PANEL CONTAORE 230V 50Hz 65 HOURMETER 230V 50Hz IP65 UNITA FILTRO ANTIDISTURBI ANTIJAMMING FILTER SHUNT DI MISURA SHUNT SCHEDA EV ES PCB EV ES DISTANZ ISOLANTE PER SCHEDE SPACER TRASFORMATORE AUXILIARY TRANSFORMER PIASTRA PLATE SCHEDA DI CONTROLLO SALDATURA PCB WELDING CONTROL STAFFA BLOCC TRASFORM AUSIL BRACKET EP1 Version 22 05 97 21760 Ricambi Ersatzteile LI SA GB Spare parts Tabla de recambios TS 400 SC SXC omosa nEV i 0106 CE Pi ces de rechange GE 15000 6 7 8 i emi 6b NA 4 Y DTT AR 2 16 22 05 97 21760 Ci Ricambi B Spare parts D Ersatzteile CE Tabla de recambios REV 2 08 7 de rechange D MOSA MOSA Pos Rev Cod 1 107301390 2 107301420 3 207406010 4 107509005 5 207403010 6 207403020 6a 207683020 205503020 7 6050050 8 1001060 9 207403030 11 207402224 12 207402225 13 102043880 14 207602215 15 207612200 16
40. WHAT TO DO 1 Check the diodes of the bridge p Is the remote control switch in thd internal position B Check the diodes and SCR s of thd bridge Check the transformer which supplies power to the welding control PCB If is OK replace the PCB 1 Check the open circuit welding voltage If it is OK the diode bridge is OK If it is 1 3 or 2 3 of the nominal value check the diodes or the SCR s PCB connectors are clean and making good contact Check that shunt connections are tight 2 Replace the welding current control PCB 1 Check the wiring inside the welder for a short circuit between cables or to ground 2 If the wiring is OK short circuit the condenser to be sure that it is discharged disconnect all wires from condenser and using an ohmmeter check that the condenser is not short circuited 3 If the condenser box is OK disconnect all leads from the stator except for those going to the condenser box and check the output from the alternator If there is no output from the welding winding and the auxiliary winding replace the stator 4 If there is output from all windings reconnect the diode bridge and check if there is welding current If not the diode bridge is defective If there is welding current connect the auxiliary power leads one at a time until there is no output at this point the short circuit is in that line 06 04 04 40 1 68 MAINTENANCE
41. any lifting system The periodic maintenance should be performed according to the schedule shown in the engine manual An optional hour counter M is available to simplify the determination of the working hours IMPORTANT In the maintenance operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place Use suitable tools and clothes e Do not modify the components if not authorized HOT surface can hurt you ENGINE and ALTERNATOR PLEASE REFER TO THE SPECIFIC MANUALS PROVIDED VENTILATION Make certain there are no obstructions rags leaves or other in the air inlet and outlet openings on the machine alternator and motor ELECTRICAL PANELS Check condition of cables and connections daily Clean periodically using a vacuum cleaner DO NOT USE COMPRESSED AIR DECALS AND LABELS All warning and decals should be checked once a year and replaced if missing or unreadable STRENUOUS OPERATING CONDITIONS Under extreme operating conditions frequent stops and starts dusty environment cold weather extended periods of no load operation fuel with over 0 5 sulphur content do maintenance more frequently BATTERY WITHOUT MAINTENANCE DO NOT OPEN THE BATTERY The battery is charged automatically from the battery
42. ble to cause severe wounds or death follow the first aid as described by the ruling norms or local ones EXTINCTION MEANS Appropriated arbonate anhydride or carbon dioxyde powder foam nebulized water ot to be used Avoid the use of water jets Other indications over eventual shedding not on fire with foam or sand use water jets to cool off the surfaces close to the fire articular protection ear an autorespiratory mask when heavy smoke is present Useful warnings Avoid by appropriate means to have oil sprays over metallic hot surfaces or over electric ontacts switches plugs etc In case of oil sprinkling from pressure circuits keep in mind that the inflamability point is very low THE MACHINE MUST NOT BE USED IN AREAS WITH EXPLOSIVE ATMOSPHERE 10 06 00 2 CD MIOS PRECAUTION ENGINE DRIVEN WELDER GE MS TS MOSA 10 0300 CF INSTALLATION AND ADVICE BEFORE USE The operator of the welder is responsible for the security of the people who work with the welder and for those in the vicinity The security measures must satisfy the rules and regulations for engine driven welders The information given below is in addition to the local security norms Estimate possible electromagnetic problems in the work area taking into account the following indications Telephonic wirings and or of communication check wirings and so on in the immediate vicinity Radio and television receptors and transmettors
43. d 207608230 105111450 105111460 217609654 207408121 207608219 207401112 207401100 207600513 102302280 256602228 Descr GRIGLIA MORSETTO MOLLA SCATOLA PROT SCHEDA SALD COPERTURA PARATIA ASPIRAZ ALT FINITA SQUADRETTA FERMO REATTANZA ROLL BAR COPERTURA ALTERNATORE GUARNIZIONE L MT 1 FILTRO PER GASOLIO Descr GRATING TERMINAL SPRING BOX PROTECTION PCB WELDER COVER Manca la descrizione aggiuntiva REACTANCE BRACKET ROLL BAR COVER ALTERNATOR GASKET L MT 1 FUEL FILTER TS 400 SC SXC GE 15000 Note TS 400 GE 15000 SC SXC qm Da REV 08 07 Del 150 07 09 07 07 Note TS 400 GE 15000 SC SXC qm From REV 08 07 Del 150 07 09 07 07 22 05 97 21760 09 1 16 50 66 TS 400 SC SXC GE 15000 GE 10 2 Go 65 gt S D D N o y O SNY Bo d v O omit o 17 REV 1 01 06 CEO Pi ces de rechange GE 10SC SXC sc 13 sxc 13a Ci Ricambi M LI A GB Spare parts CN x MOSA Ricambi MOSA GB Spare parts Ersatzteile Tabla de recambios MOSA _ 01 06 CF Pi ces de rechange SD TS 400 SC SXC GE 15000 GE 10 Pos Rev Cod Descr Note 1 207408024 TIRANTE 2 207608270 PERNO PER CERNIERA 3 207408100 COPERCHIO FRONTALE 4 20760051 1 GRUPPO CARENATURA SC 4a 307600511 GRUPPO
44. disposition such as move the unit use screened cables line filters screen the entire work area In case the above mentioned operations are non sufficient please contact our Thechnical Assistance Service With a welding cable length up to 20 is suggested a section of 35 mm with longer cables a bigger section is required FOO GB 06 04 04 M34 MACHINE WITH REDUCTION SCALE SWITCH For small electrodes up to 3 25 130A and 4 200A it is recommended to use the reduction scale switch 13 allowing a more XXXA accurate regulation of the welding current max lever position at 130 A and or 2004 100 When using electrodes of a diameter greater than 3 25 and or 4 set the welding scale knob to 100 and or max position The arc regulator T functions equally between both positions 100 130A and or 200A MACHINE WITH O C V Protection fuse when assembled the fuse protects the electronic welding PCB in case the remote control is short circuited It permits to choose according to the work to be 65V done and or the electrode type used mu 75V the best O C V MACHINE WITH POLARITY INVERTER It permits to have at the electrode Polarity holder the positive or negative O wi polarity of the welding diode bridge It is used above all in the first run with cellulosic electrodes to lower the bath temperature and so doing ease up the welding on pipes of small thickness MACHINE WITH BASIC CURRENT BC
45. ff involve the manipulation of fluids potentially dangerous such as lubricating oil and battery electrolyte The dismantling of metallic parts liable to cause injuries or wounds must be made wearing heavy gloves and using suitable tools The getting rid of the various components of the machine must be made accordingly to rules in force of law a o local rules Particular attention must be paid when getting rid of lubricating oils battery electrolyte and inflamable liquids such as fuel cooling liquid The machine user is responsible for the observance of the norms concerning the environment conditions with regard to the elimination of the machine being cust off and of all its components In case the machine should be cust off without any previous disassembly it is however compulsory to remove tank fuel engine lubricating oil cooling liquid from the engine battery NOTE MOSA is involved with custing off the machine only for the second hand ones when not reparable This of course after authorization GE_ MS_ TS_ In case of necessity for first aid and fire prevention see page M2 5 N IMPORTANT In the cust off operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place i 69 O1 30 03 00 M45GB T
46. h must bebat its maximum or the fuse of the relevant socket single phase the thermoprotection Using several sockets at tha same time the maximum power possible is that indicated on the data plate To draw power simultaneously in the TS welder version see page 52 The replacement of the fuse must absolutely be done with the engine off remove the mechanical protection then shift down the small lever of the fuse holder placed on the front panel The max continuous power of the generating set or theload current must not be exceeded MACHINE WITH THERMOPROTECTION If you overload the genset the thermoprotection will automatically switch off If the thermoprotection is released disconnect all the connected loads OPEN CLOSED L1 CIRCUIT BREAKER Reset the thermoprotection pressing the central pole When reset connect the loads again In case the protection should act furtherly check the connections the wires or others and if necessary call the Assistance Service Avold to hold the central E pole of the PRESS TO RESET thermoprotection Otherwise pressed for a long time damaging the generating set in case of trouble it will not click ADO 16 06 99 M37 GB CD Es GS USE As A GENERATOR 1 0 06 99 TS PL VERSION Start the machine and wait for the end of the preheating time imposed by the EP1 EP2 EP5 engine protection device See pages M3
47. he electric connections a short circuit or a current absorption occurs above the data specified on the label of the unit In the model with setting DO NOT INTERVENE on the setting itself To modify it please contact our Technical Assistance Service GE_ MS_ TS_ UNIT FITTED WITH GFI SWITCH THERMAL MAGNETIC BREAKER UONG This switch includes the characteristics of both types of breakers N2 UNIT WITH VOLTMETRIC COMMUTATOR ONLY FOR GENERATING SET r gt WARNING the possible single phase loads must be correctly divided in the three phases in order to avoid any possible voltage fall on one phase that results excessively loaded Check the voltages on the various phases with the switch located on the front H2 and check reading on the voltmeter about the same voltage value r N B in case of overload it is possible that the engine lowers its speed and the voltage is reduced remarkably In this case it is necessary to reduce immediately the load For machines at 3000 3600 RPM the EP1 safety device will automatically provide to accelerate engine when load is drawn See page M39 1 ADO 99 M37 GB CD Es o accessory USE MOSA 1 1 06 05 Y a The remote control device for regulating the welding current is connected to the front panel by means of a multipole connector To regulate the current from the TC2 TC2 50 move the switch
48. his manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual is for qualified personnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of the product In case the machine and or the set should be yielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures contained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where it is prescribed by law Our products have been designed for the use of generation for welding electric and hydraulic system ANY OTHER DIFFERENT USE NOT INCLUDED IN T
49. in any machine standard equipment Here below the adopted symbol CE marking is clearly readable and unerasable and it can be either part of the data plate A or placed as a sticker near the data plate B o gt Vie Europa 59 20090 CUSAGO MI ITALY SS tet 39 02903521 fax 390290390466 Vie Europa 59 20090 CUSAGO MI ITALY E http www mosait e mai infoemosait M 0 ES AN tel 39 02903521 fax 39 0290390466 OO SAS 48 in UEJTALY TYPE J C C http www mosajt e mail infoemosait pedo LESA ND Ga A vo H jJ kv A J JD lb pe EV MILL 1 RM mn IP RPM Pimex Kwh 9 10 10 02 M1 4 GB D MOSA 1 0 11 99 SYMBOLS IN THIS MANUAL MOSA The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety gt The information contained in the manual can be changed without notice Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative Remember that the non observance of the indications reported by us might cause damage to persons or things It is understood that local dispositions and or laws must be respected WARNING Situations of dange
50. inded the protection of the author s right and the rights connected to the creation and design for communication as provided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illegal GE_ MS_ TS_ EAS 10 10 02 M1 01 GB GE_ MS_ TS_ EAS_ INFORMATION Dear Customer We wish to thank you for having bought from MOSA a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To this purpose we advise you for all control and overhaul operations to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention rs In case you do not profit on these Services and some parts are replaced please ask and be sure that are used exclusively original MOSA parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established ts The use of non original spare parts will cancel immediately any guarantee and Technical Ser vice obligation from MOSA NOTES ABOUT THE MANUAL Before actioning the machine please read t
51. itively regulating at the best height N ATTENTION Do not substitute the original tires with other types 10 06 00 w M SA Set up for operation Engine diesel 1 1 09 05 CF MOSA BATTERY WITHOUT MAINTENANCE Connect the cable positive to the pole positive of the battery after having taken away the protection by properly tightening the clamp Check the state of the battery from the colour of the warning light which is in the upper part Green colour battery OK Black colour battery to be recharged White colour battery to be replaced DO NOT OPEN THE BATTERY SA LUBRICANT RECOMMENDED OIL MOSA recommends selecting AGIP engine oil Refer to the label on the motor for the recommended products Agip Please refer to the motor operating manual for the recommended viscosity REFUELLING AND CONTROL Carry out refuelling and controls with motor at level position 1 Remove the oil fill tap 24 2 Pour oil and replace the tap 3 Check the oil level using the dipstick 23 the oil level must be comprised between the minimum and maximum indicators ATTENTION It is dangerous to fill the motor with too much oil as its combustion can provoke a sudden increase in rotation speed Check that the dry air filter is correctly installed and that there are no leaks around the filter which could lead to infiltrations of non filtered air to the inside of the mo
52. lients Constant quality of products and services at the high level which the client expects e Continuous efforts to improve the products and their performance at competitive conditions Competent support in the solution of problems e Information and training in the correct application and use of the products to assure the security of the operator and protect the environment e Regular inspections by to confirm that the requirements of the company s quality system and ISO 9001 are being respected All these advantages are guaranteed by the CERTIFICATE OF QUALITY SYSTEM No 0192 issued by ICIM S p A Milano Italy www icim it 10 10 02 M01 GB ane D MOSA o mex GE MS_ TS EAS OMOSA 1 0 01 01 INDEX for all MOSA models M 01 QUALITY SYSTEM M1 01 COPYRIGHT M 1 1 NOTES M1 4 NOTES M2 SYMBOLS AND SAFETY PRECAUTIONS M2 3 ABBREVIATIONS LEGEND M2 4 SYMBOLS M 2 5 INSTALLATION AND ADVICE BEFORE USE M2 6 INSTALLATIONS AND ADVICE M2 7 INSTALLATION M3 PACKING M 4 TRANSPORT AND DISPLACEMENTS M6 ASSEMBLY M 20 SETTING UP THE UNIT DIESEL ENGINE M 21 ENGINE STARTING AND USE DIESEL ENGINE M 22 STOPPING THE ENGINE DIESEL ENGINE 25 SETTING UP THE UNIT GASOLINE ENGINE M 26 STARTING THE ENGINE GASOLINE ENGINE M 27 STOPPING THE ENGINE GASOLINE ENGINE M 30 CONTROLS LEGEND M 31 CONTROLS M 32 CONTROLS FRONT PANEL M 33 USE AS HYDRAULIC POWER TAK
53. n between the protection devices must be verified For the grounding connection use the terminal 12 comply to local and or current regulations in force for electrical installations and safety 8009 16 07 03 M20 R A GB CL MOS A G ENGINE STARTING AND USE DIESEL ENGINES 1 0 06 99 MOSA Check daily Pala Do not alter the primary conditions of regulation and do not touch the sealed parts ENGINES WITH MANUAL RECOIL Hold the starting handle firmly Pull the rope hard and fast Pull it all the way out Use two hands if necessary gt Ke Then returning it slowly ENGINES WITH ACCELERATOR LEVER Make sure that the accelerator lever or the switch 16 is at its minimum setting Insert the electric protection device D Z2 N2 lever towards above and where mounted check the isolation monitor A3 see page M37 Introduce the key Q1 turn it clockwise completely leaving it as soon as the engine starts and or the push button 32 models without key leaving it as soon as the engine starts OFF ON v START cs NB for safety reason the key must be kept by qualified personel Once the engine has started leave it running at a reduced speed for some minutes Accelerate the engine at max set lever on maximum position and then take up load GE MS_ TS ENGINES WITHOUT ACCELERATOR LEVER Insert the electric protection device D Z2 N2 lever towards above and where mou
54. nd if everything is operating normally the OK engine light will switch on IN THE FIRST FRACTION OF TIME THE DEVICE DOES NOT MAKE ANY PROTECTION The automatic device requires an engine warning up time of at least 45 seconds not permitting to draw power when the engine is still cold gt N B A longer warning up time 4 5 minutes is advisable for temperatures below 10 C When the warning light D1 1 goes off whether the unit is used as welder or as a generator the green light D1 5 will light up hte engine will go to maximum speed permitting to draw power Should the oil pressure be insufficent the red light D1 3 will light up and the EP 1 device will stop the engine If the temperature rises to dangerous levels the red light D1 4 will light up and the engine will stop thus preventing to draw power LIQUID COOLED ENGINE In case of cooling liquid high temperature the warning light D1 4 will light up and the engine will stop thus preventing to draw power In this case it is SUGGESTED to stop the engine and control the cooling level In case of low pressure check the level and if it is correct call the service station In case of high temperature make sure that there are no leaves and or pieces of material obstructing tha air circuit D1 1 G Low oil temperature Cold engine D1 2 V Engine test OK engine D1 3 R Low oil pressure D1 4 R High temperature D1 5 V Engine at maximum COL
55. ne structure quite visible and easy to consult O MOSA N Europa 59 20090 CUSAGO MI ITALY Tel 3402 90352 1 fax 39 02 90390466 AAA TS 0000 GE rr aa 47 NR ABBREVIATIONS AND SYMBOLS EV When ordering specify the engine type and the auxiliary voltage ER Engine with recoil starter only ES Engine with electric starter only VE E A S version only QM When ordering specify the length in meters VS Special version only SR By request only 22 03 00 R1GB Ricambi Ersatzteile LI SA GB Spare parts CE Tabla de recambios TS 400 SC SXC omosa Rev2 08 07 CF Pi ces de rechange SD 30 2 3 29 28 EP1 Version 2 110V Version 5 N MN n D ii 13 Let F 13a Ias E 22 05 97 21760 MOSA MOSA Pos Rev Cod CON BW N FS C 12 13 13a 14 14 15 16 17 18 18a 18b 18c 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 of 38 103011310 219937130 219937235 209717027 105111540 219937036 107519046 219937234 1291060 219937228 107509045 0000107509715 936709715 107509702 1302220 1302160 0000207409750 308300543 102042740 102013290 317606042 217606042 105111520 107517032 101131220 105111530 102044400 102301310 105111510 207409105 307759045 1291120 107302460 209500015 1302040 20 60
56. nted check the isolation monitor A3 see page M37 OFF ON y START NB for safety reason the key must be kept by qualified personel Introduce the key Q1 turn it clockwise completely leaving it as soon as the engine starts Let the engine run for some minutes before drawing the load Open the fuel cock where it is assembled RUNNING IN During the first 50 hours of operation do not use more than 60 of the maximum output power of the unit and check the oil level frequently in any case please stick to the rules given in the engine use manual The machines with E P 1 engine protection device D1 use the accelerator lever ONLY IN EMERCENCY when the engine protection does not work In this case turn immediately to our Authorized Assistance Centers 14 06 99 M20 GB I MOS A o ENGINE STARTING AND USE DIESEL ENGINES 1 0 06 99 ENGINE WITH PREHEATING GLOW PLUGS MOSA Turn the starter key Q1 on the position preheating glow plugs the glow plugs light will be on 14 when the light is off turn the starter key completely clockwise until the engine begins to fire Letthe engine run for some minutes before drawing the lood ENGINES WITH R P M ELECTRONIC ADJUSTER ONLY FOR GENERATING SET Turn the starter key Q1 completely clockwise until the engine begins to fire r gt Wait for the AUTOMATIC preheating time before drawing the load OCCASIONAL USE OF THE ENGINE
57. o make the machine work with load for 15 30 minutes for a correct distribution of the lubricant to recharge the battery and to prevent any possible bloking of the injection system For long periods of inactivity turn to the after soles service of the engine manufacturer Clean the covers and all the other parts of the machine carefully Protect the machine with a plastic hood and store it in a dry place GE MS TS In case of necessity for first aid and of fire prevention see page M2 5 IMPORTANT In the storage operations avoid that polluting substances liquids exhausted oils etc bring damage to people or things or can cause negative effects to surroindings health or safety respecting completely the laws and or dispositions in force in the place i 69 O6 30 00 00 M45GB rs Have qualified personnel disassemble the machine and dispose of the parts including the oil fuel etc in a correct manner when it is to be taken out of service As cust off we intend all operations to be made at utilizer s care at the end of the use of the machine This comprises the dismantling of the machine the subdivision of the several components for a further reutilization or for getting rid of them the eventual packing and transportation of the eliminated parts up to their delivery to the store or to the bureau encharged to the cust off or to the storage office etc The several operations concerning the cust o
58. on indicating light PTO HI Auxiliary current push button Fuel level light E A S PCB Control unit for generating sets QEA Ground fault interrupter 30 mA Engine control unit and economiser EP1 Ammeter Frequency meter Fuse Stop switch Warning light high temperature Arc Force selector Fuel level transmitter Voltage commutator Fuel electro pump 48V A C socket Welding scale switch Preheating indicator Y A switch Start Local Remote selector A C output indicator Emergency button Choke button Hour counter Warning level light Contactor Engine control unit EPS CC CV switch Voltmeter Battery charge warning light Thermal magnetic circuit breaker Ground fault interrupter Pre heat push button Connector wire feader Oil pressure warning light Oil alert Welding arc regulator Starter key Derivation box Battery charge sockets Welding selector mode Siren Welding ammeter Battery Engine control unit EP4 Wire feeder supply switch Plug 230V singlephase Welding current regulator Dirty air filter warning light indicator Earth leakage relay Analogic instrument V Hz Current trasformer R P M adjuster Polarity inverter remote control Relase coil Engine control unit EP6 Welding voltage voltmeter Polarity inverter control Oil pressure indicator Remote control switch Selection push button 30 1 1 PTO HI Battery voltmeter Remote control socket Button indicating light 20 I 1 PTO HI Commu
59. p slowly to let out the fuel vapours Always keep off leaning surfaces slowly unscrew the cooling liquid tap if the liquid must be topped up during work operations The vapor and the heated cooling liquid under pressure can burn face eyes skin static electricity can demage the p arts on the circuit Do not fill tank completely Wipe up spilled fuel before starting engine hut off fuel of tank when moving machine where it is assembled An electric shock can kill Avoid spilling fuel on hot engine Sparks may cause the explosion of battery vapours Www IS FIRST AID In case the operator shold be sprayed by accident from corrosive liquids hot toxic gas CHECKING BOARD or whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Do not induce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liquids from If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the TL to the hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours take immediately to a non polluted zone oo gt person involved 3 FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames lia
60. r no harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ SAFETY PRECAUTIONS A DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death This heading warns of situations which could result in injury for persons or damage to things A CAUTION To this advice can appear a danger for persons as well as for things for which can appear situations bringing mate rial damage to things A A A ATTENTION IMPORTANT NOTE These headings refer to information which will assis you in the correct use of the machine and or accessories 26 11 99 M2GB D MOSA 1 1 04 03 SYMBOLS for all MOSA models MOSA STOP Read absolutely and be duly attentive Read and pay due attention GENERAL ADVICE If the advice is not respected damage can happen to persons or things HIGH VOLTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or fire If
61. r w MOSA Technical data TS 400 SC SXG OMOSA REV 0 11 03 CF The TS 400 BS CF engine driven welder ia a unit which ensures the function as a a current source for arc welding b a current source for the auxiliary power generation It is meant for industrial and professional use powered by an endothermic engine it is composed of various main parts such as engine alternator electric and electronic controls the fairing or a protective structure The assembling is made on a steel structure on which are provided elastic support which must damp the vibrations and also eliminate sounds which would produce noise Technical data TS 400 SC TS 400 SXC ALTERNATOR self excited self regulated brushless Type Three phase asynchronous Insulating class A C GENERATORA Three phase generation 13 400 V 18 7 A Single phase generation 7 230 V 30 4 A Single phase generation 3 5 KVA 110 31 8 4 Single phase generation 5kVA 48V 104 A Frequency 90 Hz 60 Hz Service 100 ENGINE Mark LOMBARDINI Model 9 LD 625 2 Type 4 Stroke Displacement 1250 Cylinders 2 Output 19 1 kW 26 HP Speed 3000 rpm Fuel consumption 250 g kWh Cooling system Air Engine oil capacity 2 8 Starter Electric Fuel Diesel GENERAL SPECIFICATIONS Battery 12V 60Ah without mainten Tank capacity 26 Running time 60 8 h Protection 23 Dimensions max LxIxh in mm 1455x870x880 Weight 450 Kg 465 Kg Noise Level 98 LW
62. s extra high penetration if required for flat position welding only for d c pole and a c 80 000 90 000 100 000 110 000 120 000 for all positions for plane and verticl for plane posotion only Table 2 Table 3 10 10 03 M55GB CD MOS A s ELECTRICAL SYSTEM LEGENDE 1 4 02 06 Alternator Wire connection unit Capacitor G F I Welding PCB transformer Fuse 400V 3 phase socket 230V 1phase socket 110V 1 phase socket Socket warning light Hour counter Voltmeter Welding arc regulator 230V 3 phase socket Welding control PCB Welding current ammeter Welding current regulator Current transformer Welding voltage voltmeter Welding sockets Shunt D C inductor Welding diode bridge MOSA KEXN lt SCHMDOVZECTIONMIOByY A1 Arc striking resistor B1 Arc striking circuit C1 110V D C 48V D C diode bridge 01 E P 1 engine protection E1 Engine stop solenoid F1 Acceleration solenoid G1 Fuel level transmitter H1 Oil or water thermostat 1 48V D C socket L1 Oil pressure switch M1 Fuel warning light 1 Battery charge warning light 01 Oil pressure warning light P1 Fuse Q1 Starter key R1 Starter motor S1 Battery 11 Battery charge alternator 01 Battery charge voltage regulator V1 Solenoid valve control PCBT 21 Solenoid valve W1 Remote control switch X1 Remote control and or wire feeder socket Y1 Remote control plug A2 Remote control welding regulator
63. tator switch serial parallel Thermal magnetic circuit breaker Selection push button 20 1 1 PTO HI Water temperature indicator 10 05 01 M30 GB Coman di CDD MOSA Controls Mandos QD MOSA REV 1 08 07 CE Commandes N M D F5 EP1 Version o_o gt S lt S SS gt ta 1 3 T gt j TS 400 SC SXC 22 05 97 21760 USE AS WELDER 1 0 04 04 CF MOSA This symbol Norm EN 60974 1 security standards for arc welders signifies that the welder can be used in areas with increased risk of electrical shock The sockets after the machine is started see pages M21 26 also with no cables are anyway under voltage OSA N ATTENTION The areas access of which is forbiden to unqualified personel are the control switchboard front the exhaust of the endothermic engine the welding process Check at the beginning of any work the electric parameters and or the control placed on the front Make sure that the ground connection 12 is efficent keep to installation local rules and or to national laws in order to integrate or ensure the working of varius electric protection devices referring to the several distribution system TT TN IT operation unnecessary for machine with isometer Fully insert the welding cable plugs into the corresponding sockets only gauging 9 10 turnning them clockwise to lock them in position O ONLY GOUGI
64. the advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage to things can be caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damage to persons can be caused SMOKING The cigarette can cause fire or explosion If the advice is not respected fires or explosions can be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure ACCES FORBIDDEN to non authorizad peaple pP P PP P P P kt SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ PROHIBITIONS No harm for persons Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety protections It is a must to use protection means suitable for the different welding works Use with only safety material It is prohibited to use water to quench fires the electric machines Use only with non inserted voltage
65. the coating increases the quality of metal added Good mechanical properties Weld in all position Electrode holder at inverse polarity Wid deposit of nice aspect also vertical Workable high yield Suitable for steels with high contens of sulphur impurities CELLULOSIC ELECTRODES E 6010 Cellulosic electrodes weld only in d c with polarity electrode holder ground clamp Special for steels run on pipes with R max 55 kg mm Weld in all position volatile slag ELECTRODES IDENTIFICATION ACCORDING TO A W S STANDARDS 2 digits type of coating and electric power conditions see table 3 1 digits welding positions see table 2 Li Descrizione 2 3 digits tesile strenght of g 9 Cellulose electrodes for the weld deposit see table 1 Cellulose electrodes for a c symbol for Rutile electrode for d c Coated Rutile electrode for a c electrode High yield rutile electrodes T 60 000 70 000 Basic electrodes for d c Basic electrodes for c a High yield basic electrodes for d c inverse polarity Acid electrodes for flat or front position welding for d c pole and for a c High yield rutile electrodes for flat or front plane position welding for d c and a c High yield acid electrodes for flat or front plane position welding for d c pole and a c High yield basic electrodes for flat or front plane Table 1 position welding for d c inverse polarity Extra high yield acid electrode
66. tor DRY AIR FILTER TS GE Air cooled systems OIL BATH AIR FILTER Fill the air filter using the same engine oil up to the level indicated on the filter Do not smoke or use open flames during refuelling operations in order to avoid explosions or fire hazards Fuel fumes are highly toxic carry out operations outdoors only or in a well ventilated environment Avoid accidentally spilling fuel Clean any eventual leaks before starting up motor Refill the tank with good quality diesel fuel such as automobile type diesel fuel for example For further details on the type of diesel fuel to use see the motor operating manual supplied Do not fill the tank completely leave a space of approx 10 mm between the fuel level and the wall of the tank to allow for expansion In rigid environmental temperature conditions use special winterized diesel fuels or specific additives in order to avoid the formation of paraffin GROUNDING CONNECTION The grounding connection to an earthed installation is obligatory for all models equipped with a differential switch circuit breaker In these groups the generator star point is generally connected to the machine s earthing by employing the TN or TT distribution system the differential switch guarantees protection against indirect contacts In the case of powering complex installations requiring or employing additional electrical protection devices the coordinatio

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