INTRODUCTION & USER MANUAL PROGRESSIVE L.D.
Contents
1. a LUF ETT Centralized Lubrication Systems amp Equipment PROGRESSIVE L D DISTRIBUTORS GREASE LIQUID GREASE DISTRIBUTORS INTRODUCTION amp USER MANUAL Pleace read before using the product YEARS C WARRANTY NU THE PHYSICAL LIFE DETERMINED BY MINISTRY OF INDUSTRY AND TRADE OF TURKEY IS 10 YEARS ALLFETT PRODUCT DESCRIPTION Modular pilot controlled distributors are designed to be used with ALLFETT central lubrication system pumps The grease flow produced by the central lubrication pump will be delivered by these valves in specific doses to the lubrication points Lubrication is done at any point in needed pressure up to 400 bars In case of blockage at any greasing point the next point will not be lubricated and system is stalled The control of lubrication system is done either by electronic sensor on distributor or visual indicator The error is show by the control card included in the system This assures the full control of lubrication works Progressive valves due to their modular design are separated by number of outlets and delivery values Combination of piston sizes pumps working and waiting periods blinding bridging and pulse counting are the methods to adjust correct lubrication to each point Modular designed progressive valves are combination of 3 elements Start element is used for inlet middle elements are for outlets and end element delivers the lubricant to the loop One distributor block consist2. from single distributor block can be connected to give more volume of grease Benefit for the bridging outlets of two middle elements is bringing two different types of piston volumes together With this method blinding can be used at the same time STANDART BRIDGE BRIDGE WITH OUTLET BRIDGE WITH OUTLET Steel ball and setscrew must be removed ALLFETT Fm Rurerr 0 304 cc o o 0 113cc lt 4 gt s 0 113cc H Mie BEI H HH L d b 0 269cc Z gt 0 078cc a LH 0 078 c t ALLFETT o A HI ALLFETT Ho 50 o o o o 0 050cc 178 cc 050cc lt HI 0 050cc IH 50cc 4 gt 4 Dose adjustment to by working time of the pump In this method the dose adjustment is done by adjusting the working time of the pump Pump element displacement in one minute divided by outlets of distributor s Piston rates should be chosen according to needs of lubrication points If necessary blinding and bridging methods can be used or combined same time Optional outlet volume 2 pump elements are bridged SAMPLE 6 Two pump element displacement is 5 5cm minute MM Standard outlet volume Blind 0 928 cc 6 Single pump element o displacement is 2 5cm3 minute SSS 0 641 cc Blind n e Ft R rerr f 0 154 cc H o 050cc Ft pert CH 0 050 c j FA ALLFETT o o H 0 050cc 24 V DC PUMP Blind 0 308 cc ALL
3. FETT DOSAGE ADJUSTMENT SCHEMAS x represent dosage Bridge x 3 6 Block 4 outlets x lt x 3x 3 6 Block 2 outlets 3x 9 e710 Bridge UJ x 3 6 Block 3 6 Block 5 outlets 4 outlets P fHBin 2x Jor Blind x fx x fx a fx 2x4 Blind 3 6 Block 3 6 Block 3 outlets 3 outlets STEEL SETSCREW BALL I WARNING Steel ball and setscrew where inside piston hole must be removed from the holes which will be blinding When blinding is removed steel ball end setscrew must be replaced again their position as before ALLFETT WARNINGS ABOUT DISTRIBUTOR OUTLETS One middle section of L D Preogressive distributor has 4 grease outlets on front and sides because considered installing convenience Only 2 outlets can be opened at the same time in one middle element like shown in figures below CORRECT APPLICATION CORRECT APPLICATION Only single outlet can be opened from left and right sections of middle element One outlet should be opened from front left side or side left section Other outlet should be opened from front right side or side right section Figures shown below are in
4. TT Mekanik ve Elektronik Sistemler San ve Tic Ltd Sti Yeni Ey p Bulvar Top ular Cad Set st No 1 Demirkapi Rami Istanbul 90 212 501 32 01 PBX 90 212 501 33 37 Grease liquid grease distributors ALLFETT Progressive L D distributor 2 Years 30 days 10 ALLFETT WARRANTY CONDITIONS The warranty period is two years from the date of delivery 2 The product including all its components is under the warranty of our company In case of defects within the warranty period the period spent in repairing is added to the warranty period The repairing period is maximum 30 days This period starts from the date of delivery of the product to the services centers or to the seller the agency the representative the importer or the manufacturer of the product respectively in case there are service centers In case the product has material workmanship or manufacturing defects the product will be repaired free of charge and expenses of any sort including labor the value of the parts replaced or any our charges The product will be replaced free of charge If the product permanently disfunctions due to repeating the same defect more than four times within the warranty period If the maximum period for repairing is exceeded If it is determined that the defect cannot be repaired by report written by the service or in the absence of service centers by the seller agency representative
5. at least 3 and at most 9 middle elements Outlets can be arranged between 2 and 18 Distance between lubrication points and distributor can be 5 m Between 5 and 10 m distances a check valve should be used at outlet GENERAL SPECIFICATIONS Max working pressure 400 bar Min working pressure 7 5 bar Grease type NLGI 0 1 2 3 Piston dosages 4 0 050cc 5 0 078cc 6 0 113cc 97 0 154cc 8 0 201cc Middle sections at least 3 middle section at most 9 middle section Outlet tubes 06 08 60mm 3 6 distributor block ALLFETT PRODUCT COMPONENTS AND OPTIONAL EQUIPMENTS Assembly screws 13x1 5 O Ring Bridge body Bridge coupling with outlet Bridge coupling blind Bridge washer Blinding screw Piston screw 14x1 5 O Ring 10 23x1 5 O Ring 11 Straight coupling 12 Sensore body 13 Sensore coupling 14 3x07x3 nutring 15 Indicator coupling 16 Indicator piston 17 Indicator coupling screw 18 Sensore 19 End element 20 Start element 21 28x1 5 O Ring VON rene 22 Middle section 0 050cc 27 Piston 26 32 04 Steel ball 23 Piston 04 28 Middle section 0 154cc 33 M5 Setscrew 24 Middle section 0 078cc 29 Piston 27 25 Piston 25 30 Middle section 0 201cc 26 Middle section 0 113cc 31 Piston 28 2 ALLFETT 3 DISTRIBUTOR S DOSE ADJUSTMENT METHODOLOGY 1 Dose adjustment by piston diameters There are 3 diffe
6. ce gap will be come between middle elements and couses leakage on distributor If you must assemble distributors onto non flat surfaces distributor brackets must be used 10 One distributor block consist at least 3 and at most 9 middle elements Outlets can be arranged between 2 and 18 Distance between lubrication points and distributor can be 5 m Between 5 and 10 m distances a check valve should be used at outlet 11 There must not be particule inside the lubricant used with progressive distributors Because of this grease types with graphite couses harm to the system and must not be used Damages coming from the small particules inside the system ARE NOT COVERED UNDER WARRANTY SCOPE ALLFETT RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS 12 Another goal of Centralized Lubrication Systems is to protect environment So it is advised to fill grease to the systems by mobile or hand pumps 13 Damages occur while fixing the pump by unauthorized staff ARE NOT COVERED UNDER WARRANTY SCOPE Except the conditions mentioned in PUMP MAINTENANCE INSTRUCTIONS consult the technical service or leave the maintenance to technical service 14 Either ALLFETT Mekanik ve Elektronik Sistemler SAN TIC LTD STI or ALLFETT Pazarlama ve Dis Ticaret LTD STI are not responsible for damages on machines or vehicles coming from reasons above DANGEROUS OR HARMFUL CONDITIONS TO ENVIRONMENTAL AND HUMAN HEALTH DURING USE All ALLFETT systems a
7. correct applications INCORRECT APPLICATION INCORRECT APPLICATION ALLFETT RULES TO COMPLY WHILE USING AND WARRANTY CONDITIONS 1 Damages occur while additional transports after delivering the goods from ALLFETT to the customer ARE NOT COVERED UNDER WARRANTY SCOPE 2 Progressive distributors have pilot controled and modular build one distributor block consist at least 3 and at most 9 middle elements 3 If blinding will be done the setscrew and steel ball have to be removed in the hole blinding is done If blinding will be removed the steel ball and setscrew have to be replaced back into its place 4 Washing the distributor with pressurized water may couse defects Damages occur from this reason ARE NOT COVERED UNDER WARRANTY SCOPE 5 Use NLGI 0 for cold weather and increase the NLGI class up to 3 towards hot weather 6 Grease will be used in the system must certainly be clean and any foreign material must not enter while filling 7 Pump in the system must be filled in clean environment to avoid any dust or particules entering to reservoir Damages coming from the small particules inside the system ARE NOT COVERED UNDER WARRANTY SCOPE 8 Disassembly or loosen any part of the distributor while system is working is not allowed Damages on pump and on the system coming from those reason ARE NOT COVERED UNDER WARRANTY SCOPE 9 Progressive distributors must be assembled onto flat surface If mounted on non flat surfa
8. importer or manufacturer of the product respectively The present warranty does not cover damages resulting from importer handling by deviating from the instructions in the manual General administration of protection of consumer rights and competition in the ministry of industry and commorce may be applied for problems concerning the warranty certificate
9. must be placed exactly the same as before Even piston diameters are the same pistons must be inserted back to the same middle element they are taken from e If pumping by hand pump to distributor is easy that means last lubrication point disconnected is locked After checking hose condition the lockage on lubrication point must be corrected If there is no grease coming from the pump element please refer the pump s manual To find locked lubrication points all progressive distributors in the same sistem must be checked as written above e If problem still goes on even steps done written above please contact with closest ALLFETT service SERVICE STATION ALLFETT MEKANIK VE ELEKTRONIK SISTEMLER SAN VE TIC LTD STI Yeni Ey p Bulvari Topcular Caddesi Set Ust No 1 Demirkapi Rami Istanbul Telephone 90 212 501 32 01 PBX www allfett net 9 Fax 490 212 501 33 37 info allfett net ALLFETT WARRANTY Utilisation of this warranty certificate has been permitted by The Republic of Turkey The Ministry of Industrial and Commerce The general Administration of Protection of Consumer Right and Competition in accordance with the law numbered 4077 PRODUCER COMPANY NAME CENTRAL ADRESS TELEPHONE FAX AUTHORISED PERSON SIGNATURE STAMP PRODUCT TYPE BRAND MODEL SERIAL NUMBER DELIVERY DATE PLACE WARRANTY REPAIR TIME SELLER COMPANY NAME CENTRAL ADRESS TELEPHONE FAX BILL DATE No ALLFE
10. re producing according to relevant provisions of security regulations There is no risk for environmental and human health during use PACKING amp TRANSPORTATION All ALLFETT systems are packed with support material to reduce any harm to your mechanic and electronic equipment But the packages must caried carefully by considering a posibility of a damage 8 ALLFETT DISTRIBUTOR MAINTENANCE INSTRUCTIONS HOW TO DIAGNOSE BLOCKED GREASE POINT Make sure that the pump is working and the agitator is turning in the reservoir Disconnect the high pressure hose which connected to pump element and run the pump Please check if grease coming to outlet if yes Disconnect the distributors inlet hose and send lubricant to distributor by hand pump If pumping by hand pump is hard or even not possible Remove one outlet from distributor then try send lubricant to distributor by handpump again e If pumping by hand pump still hard or not possible remove next one outlet from distributor then try send lubricant to distributor by hand pump again Try this step for every outlet of distributor 9 If pumping by hand pump to distributor is still hard even all outles are disconnected that means distributor block is locked Distributor should be disassembled carefully and all parts must be cleaned by diesel based liquid for correcting blockage I WARNING The most important point for disassembling the distributor is that the parts
11. rent type of pistons and their diameters are 4mm 0 050cc 5mm 0 078cc and 6mm 0 113cc These volumes are showing only one stroke in a cycle If wanted volume of lubrication point matches to any piston size these middle elements should be used in the distributor block RLLFETT 0 113 cc QUIT e ous cc 0 113 T o o Hes cc 0 113cc 0 113c c 0 078 cc purer poor cc 0 113 Tl UE Hes cc 0 078cc 0 113cc 0 050 c DET p gt 0 050 cc 0 113 e BUT pr ons cc 0 050cc 0 113cc 2 Dose adjustment by blinding outlets When piston dosages don t match with lubrication points volume needs blinding method can be used to get more volume for each outlet If one outlet blinded in middle element opposite outlet in same middle element gives 2 times more volume of grease In blinding method distributor block s outlet quantity will be reduced by blinded outlets As shown on the figure below 3 6 progressive distributor s 3 outlets are blinded and 3 outlets are remaining 92 5 Steel ball and M4 setscrew ALLFETT T Blind Hi 1 Be ozs cc Blind 0 156 cc QU Ih Blind 0 050cc AULFETT s ut Sasa eee sina J ff nime WARNING Setscrew and steel ball must be removed from the blinded hole If blinding will be removed setscrew and steel ball must be replaced back to the hole ALLFETT 3 Dose adjustment by bridging outlets In this method outlets
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