Echo® Wireless Vibration System
Contents
1. 4 SIMI SENSORS visitus online at www imi sensors com piezoTRowics ow m Tollfree in USA 800 959 4464 71658003 Echo Software so pays tor mars intoration Echo Receiver Echo Data Server instance is fully Data Client Presentation SW cani SW tia ale Collects Transmissions m Trend Plots stores sensor transmissions in database m Formats Data m Status Stores in Database Generates Alarm Email m Repons m Echo sensor configuration utilities Trond Plots m Status Hans m Reports m Sensor Ethernet TCP IP Configuration Echo Sensor Data through LAN or remote access have all the same functionality as server system but do not store data Echo Data Presentation SW Access to SOL Database through internet with VEN m Reports m Saus Sonsor m Alams Configuration visit us online atwwwimi sensors com LIFETIME WARI 5 ence MESE E Echo Data Server and Dataliase Echo sensor data is stored in Microsoft SQL Server 2005 database The format is published in the User s Manual so it can be accessed by users directly using any ODBC compliant application The data also be exported to tab delimited spreadsheet file that i suitable for use with Excel or other data Viewing applications for post processing Additionally IMI is working on interfaces to legacy condition monitoring programs e2. IMI Sensors A PCB Piezotronics Division Echo Wireless Vibration System simple affordable effective wireless vibration system Why use valuable manpower to collect vibration data on healthy machines Why settle for measurements once a month when you can have them multiple times daily Why have people venture into unsafe areas to collect routine measurements Echo Wireless Vibration Sensors can safely look at the machine s health several times per day and provide immediate notification when warning or critical levels are reached This frees up technical experts Tike certified vibration analysts for higher value tasks such as fault analysis Transmits very long distances Batteries last up to 10 years Eliminates expensive cable runs Requires no repeaters networks or mesh Run stand alone or with junction box Stores data in ODBC format Easily installed BIMI SENSORS A PCB PIEZOTRONICS DIV m Toll Free in USA 800 959 4464 716 684 0003 Visit us online at www imi sensors com hl Echo Wireless Vibration System Introduction The Echo Wireless Vibration System has been tested and found to perform very well in a number of different types of plants including power steel food processing paper chemical and automotive The system has performed reliably and provided accurate and useful data regarding machinery health The Echo Wireless Vibration Sensor and the EchoPlus Wireless Ju
3. m E n ILL EXE Seeman TIGE uuu E ILEA LL a Vim ERI un eaa Wr EATI P o Sea n IU Eine er a n visit us online at www imi sensors com LIFETIME WARR 1 WA HEN Predictive Maintenance Echo Wireless Accessories Model 070A86 Echa RV Outpt Cable When used in conjunction with a portable data collector it converts standard sensor power to the low voltage required by Echo and allows normal broadband data collection with the RV Echo Sensor Model 070A87 Echo Programming Cable This special 95 232 to Micro USB cable allows serial communication with the mating Micro USB connector in the Echo Sensor Model 070A88 Echa RV Shorting Cap This is used on the FVB70AO1 Echo Sensor for normal wireless use When removed the Model 070A86 Echo RV Output Cable an be used for data collection with a portable data collector Model 073420 Echa Replacement Battery Kit The kit includes a battery pack oing silicon grease foam compressor and instructions Model 009 201 Echa Receiver Serial Cable Special serial cable that mates with the industrial MIL style connector on the Echo Receiver Antennas Low Loss Antenna Cable and Antenna Accessories available through many commercial outlets such as L com www L com con IMI Senso
4. nction Box make the set of overall vibration measurements listed below that are sure to provide early waming of most common machine faults In addition to these measurements Echo provides accurate battery status Using a user programmable vibration threshold Echo can detect if the machine is not running and if not skip a measurement to conserve battery power It also has an optional Raw Vibration Output requires optional Model 070 cable for use with portable data collector RMS Velocity for balance of plant faults such as unbalance misalignment and flow problems RMS Acceleration for higher frequency faults and high frequency energy HIE such as high speed gear mesh broken rotor bars and loss of bearing lubrication True Peak Acceleration for bearing gear and impulsive faults including looseness Crest Factor for fault severity indication uii paian Wireless Vibrat Sensor The Echo Wireless Vibration Sensor is a stand alone battery powered industrial vibration sensor At the default setting of three measurements per day user programmable battery life transmission collection interval and a Residual Vibration Level AVL if desired Echo has an LED a 2 SIMI SENSORS visitus online at www imi sensors com PiezoTRowics ow m Tollfree in USA 800 959 4464 qe716 584 0008 Echo Wireless Vibration System Model 672401 Wireless Junction Bo
5. nd plant monitoring systems Contact IMI for details The Echo Data Server Software provides two major functions Collect transmission data reported by the receiver and stores itin the SOL database Present Echo sensor data to the user through an intuitive and concise interface the includes Configuration utilities to setup a machinery database and set arms levels Tabular deplay to view live and historical data 1 Sjstum kavel sansa status display to warn of low bars Jow RF signal or missed measurements Nam reporting graphically via syster status screens and electronically via email Singlo and muit snsor plot display with alam levels to show trends Hardcopy raport generation for last nsnissn and alarm events Additonal itas to query and program Ech Sensors oP Junction Bones and Echo Receivers 6 BIMI SENSORS visitus online at www imi sensors com APcBPiEZOmOMcs ow m Tollfree in USA 800 959 4464 2716 684 0003 Echo Wireless Vibration System ur Em E Sytem Infomation Provided Details E Er p E So SS So m p Specification SS ee TS E E mapa E Er ee EIN E ESL E E m mum La a E mini
6. rs can however quote these if desired Contact IMI for details Sensors designs and manufactures a fll line of acoloramators Eee 22 nd pen sql pti Indc acl APCS PIEEOTRONIOB DN rugged industrial ICP accelerometers 4 20 mA industrial vibration 3425 Walden Avenue Depew NY 14049 2498 USA desir and ans for 247 ean and dl ra mechanical vibration switches ho Bearing Fault Doctor Tek i USA NOS gh temperature acalronat to 30 42 nie Smart A hour Sensorline 716 684 0003 Vibration Switch and tho patontad Raiprocating Machinery Fax 716 684 3823 Email imi peb com CE pror inicie vein nale for most pr Web Site www imi sensors com CERTFIED m AZLA ACCREDITED o 180 17025 7 ga eee ret meae ESO ML ont sper ane ed samet aeter IC Rr
7. ssion distances measured in miles and transmissions are at only 075 mW ERP using very little battery power The antenna and receiver can be centrally located for optimum RF coverage in plants and the receiver conveniently outputs data to the nearest Ethemet port The IP address of the receiver either be acquired or permanently assigned as required In the case where there are too many measurement channels longer than possible distances for a single receiver the system is capable of running multiple receivers on different frequency bands The sensors and junction boxes can be tuned to operate at any of the 12 bands available visit us online at www imi sensors com LIFETIME WARI wiles ence MESE E _ wmm Echo System Diagram EchoPlus Wireless Junction Box Optional High 100 240 vac to page 3 for mr infra Gain Antenna 12 vC Universal Power Supply Process 24 VDC power or 6 14 VDC Tw battery power Echo Wireless Sensor Echo Facer te pape tr pens i Direct point to point transmission Dw Loss typical distance 1 8 to 12 mile radius Aste Cable stu ay wi on canoe Echo Wireless Vibration Sensors Monitored Machinery ee page or io Echo Wireless Vibration Sensor Echo Reesver 8 EchoPlus Wireless Junction Box DHCP or static IP shown with optional RV sensor B cabia addressing Data collector connects directly to wireless vibration sensor or wireless junction box
8. x V on Box The EchoPlus Wireless Junction Box is an amp channel junction box that instantly converts installed industrial sensors to wireless operation This incredibly economical device periodically powers each sensor makes the same set of overall measurements as Echo and transmits them wirelessly The default transmission interval is hours but is user programmable Additionally it operates as a standard junction box allowing full data collection with a portable data collector at the box It can be powered using either standard 24 VDC or any battery between 6 and 14 VDC The unit can be used by itself or in conjunction with an existing junction box by simply jumping wires between reless June mwa ECHO Wireless The Echo Receiver is stand alone unit that communicates point to point with Echo Wireless Vibration Sensors and EchoPlus Wireless Junction Boxes Operating in the 916 MHz range using an ultra narrow bandwidth filter with Extended Range RF ERAF technology it has unprecedented 145 sensitivity and can detect and decode RF signals as low as about a millionth of a billionth of miliwatt This results in very long distance point to point communications in plants eliminating the need for repeaters or complicated mesh networks Actual tests in typical power plant achieved successful signal transmission distances aver 1 3 mile and even through buildings Outdoor tests have achieved transmi
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