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1. Australia Black amp Decker A asia Pty Ltd Tel 03 9213 8200 286 288 Maroondah Highway Fax 039726 7150 North Croydon Victoria 3136 New Zealand Black amp Decker Tel 09 579 7600 483 Great South Road Penrose Auckland Fax 09 579 8200 South Africa Black amp Decker South Africa Pty Ltd Tel 0113144431 Suite no 107 PostNet X65 Halfway House 1685 Fax 0113144435 United Kingdom Black amp Decker Tel 01753 574277 210 Bath Road Slough Tix 848317 BAND MH Berkshire SL13YD Fax 01753 551155 Part no 373340 07 6 97 2 SSIURCLUOD JO 134290 9 gt SeJgLuoy UONALUOJU BAIBIBI OYU NOA 4 xoq SILA YOL 32e uo panad Eyi MV H quunu 32npoud nuno peseu2und sem 5 ANOKA SIYM un Jo 55 Jopues INOA Jo y sem 3eUAA 1205 10 UNOD 3uauuo2e dai e se 3ubnog pues SeAA UMOL 9seuound 151 NOK pues 1no4 SeAA e pues ano sen 3eans pue ZUEU Jo quunu SNOH ON SH 1 56422 0 Jo 5 sem H DUES INOA H UAA le p Ap JO SSSUPPV GUARANTEE CARD Australia Call 1900 937766 the rrexirrumcall charge is 2 00 excluding tax New Zealand Call 090097766 the 1 charge is 200 excluding tax South Africa Black amp Decker South Africa Pty Lt2. Always hold your belt sander with two hands Where possible clamp the workpiece to the bench Sand wood in the direction of the grain Use the correct sanding belt The grades and grit sizes in the table under belt speed control will aid your choice TOOL CARE Never apply excessive force when you use your belt sander Too much force can result in an overload and cause damage to the motor or the workpiece If your belt sander becomes too hot operate it without load for 2 minutes Always keep the air cooling vents clear To clean your belt sander proceed as follows Disconnect the plug from the electricity supply ENGLISH Use a clean dry paint brush to clear vents and ducts Clean the housings using a clean damp cloth do not use solvents petrol or turpentine To clean the sanding belt hold a wire brush against the belt while operating your belt sander EC DECLARATION OF CONFORMITY We declare that units KA75 KA75E KA83 KA83E conform to 89 392 EEC 89 336 EEC EN 55014 73 23 EEC EN 55104 EN 50144 EN 61000 A weighted sound pressure 98dB A A weighted sound power 111dB A Hand arm weighted vibration 2 5m s 4 Brian Cooke Director of Engineering Black amp Decker Ltd Spennymoor County Durham DL16 6 G United Kingdom The Black amp Decker policy is one of continuous improvement to our product and as such we reserve the right to change the product specification without prior notice
3. BLACK DECKER OS KK 2 KOE 0 SRR 00009004 29090909 29909099 NS KN SSO 00009094 0001008100 i119 5 x o Congratulations To ensure the best results from your belt sander please read these safety and usage instructions carefully If you have any questions or queries after reading this manual please do not hesitate to call your local service and information centre the number is towards the back of this manual Contents Safety instructions Double insulation Electrical safety Mains plug replacement Extension cables Unwanted tools and the environment The Black amp Decker guarantee After sales service for your Black amp Decker product Our after sales service policy Accessories Technical data Features Operating your belt sander Belt speed control electronic models only Changing the sanding belt Adjusting the sanding belt tracking Dust collection Handy hints Tool care EC declaration of conformity Black amp Decker phone numbers and addresses Guarantee card Belt sander user manual SAFETY INSTRUCTIONS Warning W hen using electric tools the following basic safety precautions should always be taken to reduce the risk offire electric shock and personal injury Read all these instructions before attempting to operate the product and save this booklet FOR SAFE OPERATION Keep the work area clean Cluttered areas and benches inv
4. of the tool a guard or other part that is damaged should be carefully checked to determine whether it will operate properly and perform its intended function Check for alignment of moving parts free running of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorised service centre unless otherwise indicated in the product booklet Have defective switches replaced by an authorised service centre Do not use the tool if the switch does not turn it on and off Warning The use of any accessory or attachment other than recommended in the product booklet may present a risk of personal injury Have the tool repaired by a qualified person The electrical tool is in accordance with the relevant safety requirements Repairs should only be carried out by qualified persons using original spare parts otherwise this may result in considerable danger to the user Save these instructions DOUBLE INSULATION The tool is double insulated This means that all the external metal parts are electrically insulated from the mains power supply This is done by placing insulation barriers between the electrical and mechanical components making it unnecessary for the tool to be earthed Note Double insulation does nottake the place of normal safety precautions when operating the tool The insulation system is for added
5. IES The performance of any power tool is dependant upon the accessory used Black amp Decker accessories are engineered to high quality standards and are designed to enhance the performance of your tool Buying a Black amp Decker accessory will ensure that you getthe very bestfrom your Black amp Decker tool TECHNICAL DATA The level of sound pressure ofthe tool is in accordance with EEC legislation It is recommended that you take appropriate measures for the protection of your hearing if the sound level seems uncomfortable This normally equates to a sound pressure in excess of 85dB A Your sander includes some or all of these features Note This user manual also covers more than one catalogue number within this product group Refer to your carton for details of your product FEATURES Front handle Dust collection bag or vacuum cleaner connection Lock on switch Tracking adjustment knob On off switch Drive roller Sanding belt tension lever Front belt roller Belt rotation direction indicator 10 Belt speed control electronic models only OPERATING YOUR BELT SANDER To start your belt sander depress the on off switch 5 To stop your belt sander release the on off switch If continuous operation is required proceed as follows Depress the on off switch 5 i Depress the lock on button 3 and release the on off switch e ON To stop your belt sand
6. If the fuse cover is missing or damaged do not use the plug For replacement or detachable fuse covers contact a Black amp Decker service agent ENGLISH Warning Never connect live or neutral wires to the earth pin marked E or L MAINS PLUG REPLACEM ENT AUSTRALIA AND NEW ZEALAND ONLY Should the mains plug or cordset of the product be damaged it must only be replaced by an authorised Black amp Decker service agent because special purpose tools are required EXTENSION CABLES Up to 30m 100ft of 3 core extension cable can be used without undue loss of power Note An extension cable should not be used unless absolutely necessary Use of an improper extension cable could result in a risk of fire and electric shock If an extension cable must be used make sure itis properly wired contains the correct rated fuse as recommended in its literature and is in good electrical condition UNWANTED TOOLS AND THE ENVIRONMENT Oy Should you find one day that the tool needs replacement or is of no further use think of the protection of the environment Black amp Decker service agents will accept old tools and will dispose of them in an environmentally safe way THE BLACK amp DECKER GUARANTEE UK AUSTRALIA AND NEW ZEALAND ONLY If the Black amp Decker product becomes defective due to faulty materials and workmanship within 24 months from the date of purchase we guarantee to either replace all defective parts or at our
7. cially in confined areas Do not abuse the cord Never carry the tool by its cord or yank it to disconnect it from the socket Keep the cord away from heat oil and sharp edges Secure the work Use clamps or a vice to hold the work It is safer than using a hand and it frees both hands to operate the tool Do not overreach Keep proper footing and balance at all times Maintain the tool with care Keep a cutting tool sharp and clean for better and safer performance Follow the instructions for lubricating and changing accessories Inspect the tools cord periodically and if damaged have repaired by an authorised service facility Inspect the extension cord periodically and replace if damaged Keep the handles dry clean and free from oil and grease Disconnect the tool when not in use before servicing and when changing accessories such as blades bits and cutters Remove adjusting keys and wrenches Form the habit of checking to see that keys and adjusting wrenches are removed from the tool and replaced in the storage area before switching on Avoid unintentional starting Do not carry a plugged in tool with a finger on the switch Ensure the switch is off when plugging in Use an outdoor extension cord When a tool is used outdoors only use an extension cord intended for outdoor use and so marked Stay alert Watch what you are doing use common sense and do not operate the tool when tired Check damaged parts Before further use
8. d Suite no 107 PostNet X65 Halfway House 1685 United Kingdom Irelancdt PO Box 821 Slough Berkshire SLI Sb Please corrplete this section intrediately after the purchase of your sander and postitto the Black amp Decker address in your country above If you live in Australia or New Zealand please register your purchase by phone 0 373340 07 6 97 2 Partn
9. discretion replace the unit free of charge provided that The product is returned to us or our authorised repairers with evidence of date of purchase The product has not been used for trade professional or hire purposes The product has not been subjected to misuse or neglect The product has not sustained any damage through foreign objects substances or accidents Repairs have not been attempted by anyone other than our authorised repair agents This guarantee is offered as an extra benefit and is additional to the customers statutory rights AFTER SALES SERVICE FOR THE BLACK amp DECKER PRODUCT UK AUSTRALIA AND NEW ZEALAND ONLY Black amp Decker offers a nationwide network of authorised service agents The use of other than genuine Black amp Decker accessories and parts may ENGLISH damage or reduce the performance of your Black amp Decker product and may also endanger the user The terms and conditions of the warranty may also be effected OUR AFTER SALES SERVICE POLICY UK AUSTRALIA AND NEW ZEALAND ONLY Itis our aim that all Black amp Decker customers should be totally satisfied with their Black amp Decker product and after sales service but if help or advice is needed please contacta local Black amp Decker authorised repair agent who will be happy to help Full details of our after sales service can be obtained from any of our Black amp Decker authorised repair agents ACCESSOR
10. er proceed as follows Depress the on off switch to release the lock on button Release the on off switch BELT SPEED CONTROL ELECTRONIC M ODELS ONLY Belt speed control is provided to aid the achievement ofa perfect finish Various factors affect the finish material speedand grit you can use the following table to help choose the correct speed and grit for the job Material Electronic position Beltgrit Solid wood 5 max 80 Veneer 3 4 150 Chipboard max 60 80 Plastics 2 5 100 Steel 5 max 80 Paint removal 6 max 40 60 Balsa wood 1 3 100 Acrylic 1 2 100 CHANGING THE SANDING BELT Proceed as follows Disconnect the plug from the electricity supply Pull the lever 7 to release the tension on the sanding belt Pull the sanding belt from the two rollers Putthe new sanding belt in position on the front and rear rollers ensuring thatthe arrows on the sanding belt and on your belt sander are pointing in the same direction Push the lever 7 to the rear to tension the sanding belt Check the tracking of the sanding belt AD USTING THE SANDING BELT TRACKING After you change the sanding belt proceed as follows Connectthe plug to the electricity supply and switch on your belt sander Check that the sanding belt runs parallel with the outer edge of the motor housing To adjustthe tracking turn the tracking adjustment knob 4 clockwise o
11. ite injuries Consider the w ork area environment Do not expose the power tool to rain and do not use in damp or wet locations Keep the work area well lit Do not use the power tool where there is a risk to cause fire or explosion Guard againstelectric shock Avoid body contact where possible with earthed or grounded surfaces e g pipes radiators ranges and refrigerators Keep children aw ay Do not let visitors touch the tool or extension cord All visitors should be kept away from the work area Store idle tools When not in use tools should be stored in a dry high or locked place out of reach of children Do not force the tool It will do the job better and more safely at the rate for which it was intended Use the right tool Do not force small tools or attachments to do the job of a heavy duty tool Do not use the tool for purposes not intended for example do not use a circular saw to cut tree limbs or logs Dress properly Do not wear loose clothing or jewellery as they can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protective hair covering to contain long hair Use safety glasses Use a face or dust mask as well if the operation is dusty or if the tool is being used in enclosed spaces Connecting dust extraction equipment If devices are provided for the connection of dust extraction and collection ensure these are connected and properly used espe
12. protection against injury resulting from a possible electrical insulation failure within the tool ELECTRICAL SAFETY Be sure the supply is the same as the voltage given on the rating plate The tool is fitted with a two core cable and plug MAINS PLUG REPLACEM ENT UK ONLY Should the mains plug need replacing and you are competent to do this proceed as instructed below If you are in doubt contact a Black amp Decker service agent or a qualified electrician Disconnectthe plug from the power supply Cutoffthe plug and dispose of safely A plug with bared copper conductors is very dangerous if engaged in a live socket outlet Only fit BS1363A approved plugs fitted with the correctly rated fuse Note Fuses do not give personal protection against electric shock Thecable wire colours or a letter will be marked at the connection point of most good quality plugs Attach the wires to their respective points in the plug see diagram Brown is L live and blue is N neutral Fit a plug Fita 5amp fuse approved d or 13amp to 851363A fuse KA75 Connect Connect blue to brown to N neutral L live Make sure that the outer sheath 240 volts AC of the cable is held el only Never use firmly by the clamp a light socket Before replacing the top cover of the plug ensure that the cable restraint is holding the outer sheath of the cable firmly and that the two leads are correctly fixed at the terminal screws
13. r anti clockwise as necessary until the sanding belt runs parallel with the outer edge Turning the adjuster knob clockwise moves the sanding belt to the inside of the motor housing Turning the adjuster anti clockwise moves the sanding belt to the outside of the motor housing DUST COLLECTION When using your belt sander dust and grit is produced It is important to either use a dustbag KA 75 and KA83 or connecta vacuum cleaner KA 75 only Both are connected in the same way as follows Disconnect the plug from the electricity supply Locate the plastic nozzle of the dust collection bag in on the dust outlet of your belt sander and push firmly ENGLISH home using the wire frame of the dust collection bag To remove the dust collection bag disconnectthe plug from the electricity supply and pull the plastic nozzle from the unit outlet Note Do not allow the dustbag to get too full Empty the dust bag every 5 minutes Caution W hen working on metal surfaces do not use the dustbag or the vacuum cleaner because sparks are generated Wear safety glasses Due to the danger of fire do not use your belt sander to sand magnesium surfaces HANDY HINTS Always start your belt sander before itis in contact with the work piece and do not switch itoff when it is in contact with the workpiece Set the belt speed control to the correct speed for the job electronic models only
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