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IPM650 User Manual

1. Rate Hz ms Sx500mV V S lt 7 5mV V Sx3 5mV V 5 800 23 21 5 23 20 22 19 5 10 400 23 21 22 5 19 5 21 5 19 25 160 22 19 22 19 21 18 30 133 3 23 20 5 22 19 21 18 50 80 22 5 19 5 21 18 5 20 5 17 5 60 66 7 22 5 19 5 21 18 5 20 5 17 5 100 40 23 19 5 21 19 21 17 5 200 20 21 5 19 20 17 5 19 17 400 10 21 18 5 20 17 19 16 600 6 7 21 18 19 5 17 19 16 800 5 21 18 19 5 17 18 5 16 960 4 17 20 5 19 20 17 5 18 5 15 5 1200 3 33 20 5 18 19 16 18 15 5 1600 2 5 20 17 5 18 5 15 5 18 15 2400 1 67 20 17 18 5 15 5 17 5 15 4800 0 83 18 5 15 5 17 5 15 17 14 5 The same specification will be applied to current and voltage input channel Sensor Solution Source EM1004 B we 4 ty Load Torque Pressure Multi Axis Calibration Instruments Software 120 Aor so r www futek com 9001 2008 17025 2005 U S Manufacturer
2. LOCK SETTING TEDS DATA DIAGNOSTIC Sensor Solution Source Load Torque Pressure Multi Axis Calibration Instruments Software www futek com 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 Fax 949 465 0905 Toll Free 800 23 FUTEK FORCE MASS TORQUE PRESSURE DISPLACEMENT mV V ZERO LOAD FULLS CALE ZERO LOAD FULLS CALE FIRST PEAK THD FIRST VALLEY THD MIN MAX DIFF ALARM LIMIT HIGH ALARM LIMIT LOW AUTO RESET TIMER SEC AUTO DETECTION INTERNAL EXTERNAL EM1004 B 18 EXISTING CH S SENSOR CONFIG VIEW CHANNEL DIRECTION NEW CHANNEL UNIT SELECTION EDIT CHANNEL SENSOR CAPACITY SAVE CHANGES SENSITIVITY 4 DELETE CHANNEL SENSITIVITY CALIBRATION DIGITS SELECT PULSE PER ROTATION CHANNEL SELECT SERIAL NUMBER MOVING AVERAGE LIMIT amp THD SAMPLING RATE PFAK VALLEY AUTO RESET ALARM CONFIG ALARM ACTIVITY LOGGING RATE DURATION SEC ACTION DIGITAL ASCII ALARM RELAY USB OUTPUT ALARM RELAY2 ASCI OUTPUT VOLTAGE CONFIG RELAY OUTPUT CURRENT VALUE RELAY2 OUTPUT CURRENT CONFIG VOLTAGE OUTPUT CURRENT OUTPUT CONTRAST POWER OUTPUT BRIGHTNESS BRIDGE INPUT AUTO LCD OFF VOLTAGE INPUT LOCKOUT PROFILE CURRENT INPUT UNLOCK PROFILE PULSE INPUT CHANGE PASS WORD TEDS DEVIC
3. s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 57 riot ISO Dy e EUN e www futek com 9001 2008 17025 2005 U S Manufacturer Sensor Solution Source EM1004 B ty ty QW 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK A message confirming the desired operation was successfully executed will be displayed If the channel attempting to delete is the active channel the following message will be displayed If the active channel is deleted profile one will be automatically loaded and an auto calibration will take place Sensor Solution Source EM1004 B wh y Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y ISO Y 58 ul yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK BACK can be applied to cancel or ENTER can be used to delete the selected channel Once accepted to delete a message confirming the desired operation was successfully executed will be given The delete function is not available if the lockout option is enabled If this device is already locked attempting to select will produce the following message Refer to section 6 7 for lock settings and for further information how to set it en
4. Sensor Solution Source EM1004 B ty ty QW 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 3 2 Duration SEC Scroll to DURATION from DATA LOGGING using the A V keys and press ENTER Use the 4 and the A V keys to select the desired duration in seconds therefore from 0 to 9999 seconds can be selected Note The duration that can be set is limited by the following formula Max Duration sec Integer 21845 sampling rate SPS 5 10 25 30 50 60 100 200 Max D 4369 2184 873 728 436 364 218 109 SPS 400 600 800 960 1200 1600 2400 4800 Max D 54 36 27 22 18 13 9 4 For example If the sampling rate has been set to 10 Samples per Second SPS the duration in second can be selected up to 2184 In the case of HALF SPEED the duration time can be twice as long If the device has been set to 10 Samples per Second SPC and HALF SPEED logging rate is selected the duration in second can be selected up to 4368 Sensor Solution Source EM1004 B wh vy ty Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 73 yISOY yso 2 ce aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK Although any other numbe
5. 800 23 FUTEK 6 13 3 1 Force MASS Scroll to from using the A V keys and press ENTER The following options can be selected for force ug mg g kg N kN oz lbs klb and Once the desired force unit is selected the following message will appear Sensor Solution Source EM1004 B wh wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y ISO Y Tr i 29 yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 3 3 2 Torque Scroll to from using the A V keys and press ENTER The following options for torque can be selected i i j y and Once the desired torque unit is selected the following message will be shown Sensor Solution Source EM1004 B wh wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y ISO Y Tr 30 yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 3 8 3 Pressure Scroll to from using the A V keys and press ENTER The following options can be selected for pressure Pa A 1 3 a standard atmosphere psi and Once the desired pressure unit is selected the f
6. 949 465 0905 Toll Free 800 23 FUTEK 6 2 2 Channel Select Scroll to from using the A V keys and press ENTER Use the lt gt keys to select the desired number If no other channels have been added only channel 01 can be selected which is the default channel After selecting the desired channel there is the option of setting it as the default channel Use BACK to select NO and return to the system setting option By selecting YES the selected channel will be set as the default channel UB Sensor Solution Source EM1004 B ty ty QV r M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 62 Ylsoy YO 2 c aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 2 3 Moving Average Scroll to from using the A V keys and press ENTER Using the 4 keys 2 4 8 16 32 64 or After selecting the desired moving average settings a prompt will be shown with the option of setting it as default Use BACK to select NO and return to the system setting option By selecting YES the selected channel will be set as the default channel Average Measurements An average AV i is defined as the summation of n samples divided by n gt Sample Ave 7 1 For the k average we have the following k 2 Sample
7. 949 465 0905 Toll Free 800 23 FUTEK This function is not available if lockout option is enabled See section 6 7 for further information how to enable or disable lock settings If this device is being used for the first time it has not been locked yet If this device is already locked the following message will appear if NEW CHANNEL is selected Sensor Solution Source EM1004 B a E Load Torque Pressure Multi Axis Calibration Instruments Software Y YISOr ISO Y B 25 yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 3 1 Sensor Configuration Scroll to from using A V keys and press ENTER to set a new channel can also be selected from to make modifications on the existing channels except channel 1 Use the lt gt keys to select the sensor type as either Hon nu r or Any time a new sensor type is selected which was not defined before the device will automatically calibrate itself after it loads the new profile The following messages will be seen on the screen e Ea The following message may be seen if the sensor type is the same as current profile E Sensor Solution Source EM1004 B wh y Load Torque Pressure Multi Axis Calibration Instruments Software Zio Y ISO Y 26 RN eS yy e www fut
8. s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 41 rior ISO E e EUN e www futek com 9001 2008 17025 2005 U S Manufacturer Sensor Solution Source EM1004 B ty ty QV 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 13 9 1 First Peak THD Scroll to from using the A V keys and press ENTER Use the arrow keys to move the cursor among the digits and select the desired number for the First Peak The sign value can also be changed from positive to negative in case a bi directional sensor is configured A confirmation message will be displayed confirming operation was successfully executed See Figures no 1 and 2 on page 44 for examples of threshold levels on one directional and two directional sensors Sensor Solution Source EM1004 B wh wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software 42 Y ISO amp Y ISO Y yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 3 9 2 First Valley THD Scroll to from using the A V keys and press ENTER Use the arrow keys to move the cursor among the digits and select the desired number for the First Valley The sign value can also be changed from positive to nega
9. 3 2 Product Introduction TEDS IEEE 1451 4 compliant with template 30 for High level voltage output sensors and template 33 for bridge sensors Ability to interact with TEDS data by using the SENSIT Test and Measurement software Selectable calibration method o Live calibration Applying an actual load o Manipulating method Entering the sensitivity Ability to measure bridge resistance Automated sensitivity calculation based on calibration value Dual scaling calculation for bi directional sensors e Selectable units of measure for Force Torque Pressure and Displacement with automatic conversion of units between readings Selectable sampling rate from 5 samples per second to an ultra fast signal sampling rate of 4800 samples per second with 16 different speeds Selectable moving average method for software filtering Peak Valley and First Peak First Valley functions Manual and auto peak valley reset functions Tare Gross functions with indicator Tracking Hold functions with indicator Sensor Solution Source EM1004 B y wh 4 Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 6 yy Sy d r www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK e Built in shunt calibration features with indicator Lockout feature to prevent inadvertent change
10. 9 Appendix C Device Specifications Main Control Processor Unit MCPU Part MSC1214 Internal ADC Resolution 24 bits Sampling Rate 60 SPS Application Diagnostic mode DAC Resolution 16 bits DAC Accuracy 0 02 of FSR Factory Calibrated DAC Non linearity 0 1 of FSR Factory Calibrated Application Voltage output Current output Analog to Digital Converter ADC Part AD7190 Recommended Load 30 to 30000 Q Bridge Excitation 5 000 V 1 mV limited current to 160 mA Input Range 2 5V 0 500 mV V Channel 1 for bridge Input Range 12 V Channel 2 for Voltage Current input Sampling rate up to 4800 SPS Non linearity 5 PPM for FSR Offset Drift vs temperature 5 PPM C Span Drift vs temperature 5 PPM C Application Signal measurement Voltage Reference Part MAX6126AASA25 Accuracy 0 02 Nominal Voltage 25V Temperature Shift 3 PPM C Application Reference Voltage Excitation voltage Power Requirement Power Supply Adapter 12 VDC 1A Solid State Relays Part G3VM 2F Application Alarm relay 1 2 Maximum Output Voltage 250 V AC or DC Maximum Output Current 120 mA Note Internally limited and protected to 110 V 100 mA Sensor Solution Source EM1004 B y wh 4 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YIsovx ISO 115 SHOE SOF www futek com 9001 2008 17025 2005 Ww U S Manufacturer 10 Thomas Irvin
11. Instruments Software 111 riot M ISO Sensor Solution Source EM1004 B ty ty QW Y s 5 e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 7 Appendix A List of Probable Errors Error 1 TEDS DEVICE WAS NOT DETECTED Error 2 UNKNOWN DEVICE WAS DETECTED Error 3 UNKNOWN TEMPLATE WAS DETECTED Error 4 UNKNOWN UNIT WAS DETECTED Error 5 ELECTRICAL VALUE IS INVALID Error 6 TEDS DATA IS INVALID Error 7 BRIDGE TYPE IS INVALID Error 1 TEDS DEVICE WAS NOT DETECTED If any non TEDS sensor is connected or if TEDS is not connected properly the mentioned error will occur Error 2 UNKNOWN DEVICE WAS DETECTED The IPM650 supports chip number DS2430 DS2431 DS2432 and DS2433 Any other TEDS device with a different data sheet numbers will not be able to interact with the IPM650 Error 3 UNKNOWN TEMPLATE WAS DETECTED The IPM650 supports template numbers 30 and 33 any other TEDS device with different template numbers will not be able to interact information with the IPM650 Error 44 UNKNOWN UNIT WAS DETECTED If the sensor s TEDS has been defined with units other than IEEE standard units the mentioned error will occur Error 5 ELECTRICAL VALUE IS INVALID This error occurs when the electrical values are more than defined values Error 6 TEDS DATA
12. Pressure Multi Axis Calibration Instruments Software Y ISO ISO Y 97 by e ET www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 6 2 Brightness Scroll to from using the A V keys and press ENTER Use the 4 gt keys to select the desired LCD brightness level The desired Brightness can be saved as default Sensor Solution Source EM1004 B wh wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y ISO Y ui 98 ul yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 6 3 Auto LCD off Scroll to from the using the A V keys and press ENTER Use the lt gt keys to Enable or Disable the Auto LCD Off feature The Auto LCD Off timer can be set for 1 15min after which the LCD will turn off if left unattended A prompt will be shown to set this value as a default setting r M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 99 riot M ISO Sensor Solution Source EM1004 B ty ty QV Y s 5 e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLO
13. 1 output Relay 2 output Voltage output Current output Power output Bridge input Voltage input and Current input A check mark next to the item indicates that item has been activated Output enable This feature enables a 24 V 1W power supply to be used as an excitation voltage power supply for an amplified sensor which requires an external power supply It is highly recommended to disable this feature when a bridge type sensor is connected to the IPM650 Using this feature will enable the internal DC DC converter thus providing high voltage Sensor Solution Source EM1004 B we 4 ty Load Torque Pressure Multi Axis Calibration Instruments Software Yisow ISOY 84 yISOg SISOE aye aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 5 1 USB Output Scroll to from using the A V keys and press ENTER Use the 4 gt keys to either enable or disable the USB output activity A prompt will be shown to set this value as a default setting Whenever the USB Output is enabled a check mark showing that this feature is enabled will be seen on the display ecd Solution Source 2 EM1004 B So Sox Load Torque Pressure Multi Axis Calibration Instruments Software 85 Yos Isoz Dy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA
14. 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 65 2 ASCII output Scroll to from using the A V keys and press ENTER Use the 4 keys to either enable or disable the ASCII output The termination character configuration should be set in the Digital ASCII menu within the Output Config menu Refer to section 6 4 1 for more details The ASCII output is disabled when the IPM650 sends and receives packet information from the computer A prompt will be shown to set this value as a default setting Whenever the ASCII Output is enabled a check mark showing that this feature is enabled will be seen on the display Sensor Solution Source EM1004 B So Sox Load Torque Pressure Multi Axis Calibration Instruments Software E 86 E Iso Yo yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 5 3 Relay 1 Output Scroll to from using the A V keys and press ENTER Use the 4 keys to enable or disable Relay 1 output The configuration of the Relay 1 Output should be set under the output configuration menu Refer to section 6 4 2 for more details Relay 1 is mapped to alarm high and will be affected by the alarm settings under the system setting menu Refer to section 6 2 8 for more details on alarm a
15. List of probable error while using TEDS Please see Appendix A Sensor Solution Source EM1004 B y wh 4 Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 105 yy a ay a 2 ce aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 8 1 TEDS Device Scroll to from using the A V keys and press ENTER If a TEDS device is connected the TEDS information will be displayed as shown below If the is selected without a connected TEDS device an error message will be displayed Sensor Solution Source EM1004 B wh y Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y ISO Y r 106 gt yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 8 2 TEDS Page Scroll TEDS PAGE from TEDS DATA using THE A V keys and press ENTER A total of sixteen pages 0 15 can be selected If TEDS PAGE is selected without a connected TEDS device an error message will be displayed Each TEDS page is 32 bytes and is mapped as below 00H gt 07H 10H gt 17H 18H gt 1FH Sensor Solution Source EM1004 B we 4 wh 4 Load To
16. TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK F VM Front Panel Button non Function in Normal Mode Menu Mode Displays channel information Allows the user to toggle between displaying the tare A Arrow and gross values This can be used to remove any fixture weights Allows the user to toggle between two different size fonts This key selects one of four different states in normal mode peak tracking valley and normal lt Arrow Allows the user to reset the peak valley Start navigation Allows the user to toggle between four groups of gt Arrow engineering units Force Torque Pressure and Displacement and the standard mV V Allows the user to shunt the current reading The device shunts a resistor across the Excitation and Signal connections Allows the user to freeze the current reading HOLD will be displayed on the LCD showing that it has been held When the button or any other key is pressed the hold command will be cancelled V Arrow ON OFF ON OFF Sensor Solution Source EM1004 B ty wh 4 i Load Torque Pressure Multi Axis Calibration Instruments Software M ISO X Y ISO x 11 yISOX yso 2 ce aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 Fax 949 465 0905 ADVANCED SENSOR TECHNOLOGY INC Toll Free 800 23 FUTEK Engineering units can only be converted within its own category For
17. and valley values when the timer is expired The time in seconds is defined in the sensor profile Refer to section 6 1 3 9 6 for more detail Using the 4 gt keys select to enable or disable the Auto Reset function A prompt will be shown to set this value as a default setting Sensor Solution Source EM1004 B ty wh 4 Load Torque Pressure Multi Axis Calibration Inst ts Software y Y Y q r ibration Instruments Softw Yisow YIsox 68 Shy hy www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 2 7 Alarm Configuration Scroll to in using the A V keys and press ENTER The Alarm threshold levels are set in the sensor profile Refer to section 6 1 3 9 Refer to the drawings on page 44 for examples regarding alarm THD levels Using the 4 gt keys set the Alarm Configuration to Latched or Non Latched Definitions Latched alarm Holds the alarm activated until a reset function manual reset or auto reset is performed Non Latched alarm The alarm will turn OFF if the current value goes outside the alarm operating range enters none alarm area Sensor Solution Source EM1004 B ty ty QV s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 69 D Ylsoy YO 2 c aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas
18. hy at Sy et www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK Select from the main menu options and press ENTER The following options are available and BE 6 11 Existing Channels Scroll to using the A V keys and press ENTER to view the different sensor profiles The IPM650 is able to store up to 15 different sensor profiles p This function is useful to have a quick view of the number of channels sensor profile that have been stored in the internal memory and whether they are active or not The active channel has a check mark next to it For example in this specific figure only channel 01 exists and is active TEDS activity is shown separately If TEDS is present it will be shown in the bottom right area BACK can be pressed at any time to return to other sensor profile options Sensor Solution Source EM1004 B ty ty QW s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 22 Ylsoy YO 2 c aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 2 View Channel Scroll to select VIEW CHANNEL form the SENSOR PROFILE using the A V keys and press ENTER to view channel number senso
19. i 1 k n Ave n 2 Sensor Solution Source EM1004 B ty wh 4 Load Torque Pressure Multi Axis Calibration Instruments Software 63 Eso Yo yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK This is known as a moving average because the average at each k instant is based on the most recent set of n values In other words it is a moving window of n values that are used to calculate the average of the data sequence see Figure 1 Figure 1 Moving Average of n Data Points The averaging process can be improved if the calculations can be performed in a recursive fashion Equation 1 can also be represented as the previous total of n 1 samples plus the new sample and then divided by n n i Sample Sample i 1 Ave n 3 l l Ave Using Equation 1 we can derive the equation for n i X Sample Ave _ n 1 4 This can be rearranged as shown in Equation 5 n 1 n 1 Ave Y Sample i 1 5 Using Equation 5 we can replace the value of gt Sample in equation 3 with n 1 x Ave This yields Equation 6 _ n 1 Ave _ Sample _n Ave Ave Sample Ave n n n n 6 Equation 6 can be simplified to equation 7 Sample Aven Ave Ave 7 Sensor Solution Source EM1
20. it again will switch between modes while still in the large font The tare and gross modes can also be used while in the larger font After displaying the Valley the next change will direct you to the main page again BB HH Sensor Solution Source EM1004 B wh wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Zio Y ISO Y 16 RN eS yy e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK The shunt key can be pressed any time after the device has been calibrated and a new sensor profile has been loaded The simulated value is to be used as a calibration reference SHUNT will blink on the display When both SHUNT and HOLD are active on the last row the display will switch between blinking SHUNT and blinking HOLD The Channel Key will allow you to view the channel information 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 17 rior Yo E e EUN e www futek com 9001 2008 17025 2005 U S Manufacturer Sensor Solution Source EM1004 B ty ty QV FUTEK ADVANCED SENSOR TECHNOLOGY 6 Main Menu Overview SENSOR PROFILE SYSTEM SETTING DATA LOGGING OUTPUT CONFIG INTERFACES LCD SETTING
21. sensor defined in the current sensor profile a warning message will be displayed when attempting to enable an input type which is not matched with the sensor configuration For example if the active channel is defined as a bridge input the following warning message will appear on the screen when activating a different input setting Whenever the Current Input is enabled a check mark showing that this feature is enabled will be seen on the display Sensor Solution Source EM1004 B a wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y YISOr ISO Y a 95 z y eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 6 LCD Setting 9 Sensor Solution Source EM1004 B a a r Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO Y MA ISO Y 96 hy eS yy e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 0 1 Contrast Scroll to from using the A V keys and press ENTER Use the 4 gt keys to select the desired LCD contrast level A prompt will be shown to set this value as a default setting Sensor Solution Source EM1004 B wh ty Load Torque
22. sensors and voltage sensors This option is disabled for current sensors Note If a Uni directional sensor is configured in DIRECTION the section is not available otherwise if the sensor is Bi directional configured and the following step shall be taken for the negative values a Ea Sensor Solution Source EM1004 B wh ty Load Torque Pressure Multi Axis Calibration Instruments Software YI Y X Y yIsOyv yIsov 36 y V Sy at www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK The following message will be seen if the sensor sensitivity is the same as current profile Sensor Solution Source EM1004 B SM wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO Y ISO Y 37 by a ET www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 3 7 Calibration Scroll to from using A V keys and press ENTER to set it for the new channel can also be selected from to make modifications on the existing channels except channel one Note This function is dedicated for precise calibration live calibration however if the user would not like to apply the load in the sensitivity selection 6 1
23. to computer All relays are disabled Display is in menu mode Peak Valley Tracking and data display are main display mode aos Sensor Solution Source EM1004 B y wh 4 i Load Torque Pressure Multi Axis Calibration Instruments Software Ni ISO X Y ISO x 116 yy a ay a 2 ce aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 Fax 949 465 0905 Toll Free 800 23 FUTEK ADVANCED SENSOR TECHNOLOGY INC Default Password 0000000 Alternative Password Device s Serial Number Instrument Weight 1 9 Ibs 862 g Dimensions 3 8 L x 3 8 W x 6 5 D Sensor Solution Source EM1004 B wt 2 wh 4y Load Torque Pressure Multi Axis Calibration Instruments Software Y YISOr ISO Y Tr 117 wt NP d www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 10 Appendix D TEDS IEEE 1451 4 Introduction 10 1 What is TEDS Plug and play sensor hardware and software makes configuring a smart TEDS sensor as easy as plugging a mouse into a PC Efficiency and productivity has greatly improved due to the elimination of manual sensor configuration 10 2 Basic Concept TEDS is at the heart of the new universally accepted IEEE1451 4 standard for delivering plug and play capabilities to analog measurements and tes
24. using theA V keys and press ENTER Use the 4 gt keys to either enable or disable the Bridge Input Depending on the type of sensor defined in the current sensor profile a warning message will be displayed when attempting to enable an input type which is not matched with the sensor configuration For example if the active channel is defined as a bridge input the following warning message will appear on the screen when activating a different input setting Sensor Solution Source wy ty Load Torque Pressure Multi Axis Calibration Instruments Software EM1004 B T Y X Y ISo yIsov 92 7 et yy www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK Whenever the Bridge Input is enabled a check mark showing that this feature is enabled will be seen on the display Important notice Bridge sensors are internally connected to input number 1 current sensors are connected to input number 2 and voltage sensors are connected to input number 3 Enabling a different type of input can result in incorrect measurements 6 5 9 Voltage Input Scroll to VOLTAGE INPUT from INTERFACE using the A V keys and press ENTER Depending on the type of sensor defined in the current sensor profile a warning message will be displayed when attempting to enable an input type which is not matched with
25. will be shown to set this value as a default setting 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 79 riot ISO Dy e EUN e www futek com 9001 2008 17025 2005 U S Manufacturer Sensor Solution Source EM1004 B ty ty QV 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 4 3 Alarm Relay 2 Alarm relay 2 is a solid state relay with a voltage current rating of 110V 100mA Alarm relay 2 has been mapped to alarm low Scroll to from using theA V keys and press ENTER Use the lt gt keys to set the alarm relay 2 either to be normally open or normally close A prompt will be shown to set this value as a default setting 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 80 riot ISO Dy e EUN e www futek com 9001 2008 17025 2005 U S Manufacturer Sensor Solution Source EM1004 B ty ty QV 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 4 4 Voltage Configuration Scroll to from using the A V keys and press ENTER Use the 4 gt keys to select uni polar which is 0 to 5 volts negative full scale is mapped to 0 VDC zero load is mapped to 2 5 VDC and plus full scale is mapped to 5V or bipolar which is 5 VDC to 5 VDC negat
26. 004 B wh 4 ty 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software ISO YISOY Tr 64 EN END 5c D E www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 2 4 Sampling Rate Scroll to from using the A V keys and press ENTER Using the lt gt keys 16 different sampling rates can be selected in two different levels as listed below LOW SPEED _ 5 10 25 30 50 60 100 200 HIGH SPEED 800 960 Note During the data logging Voltage output Current output and ASCII output are disabled to get the maximum data See section 6 3 for more information about data logging ew ES Whenever the sampling rate is changed the system will automatically load the active channel and perform an auto calibration followed by loading the active channel information d For bandwidth clarification see APPENDIX C DEVICE SPECIFICATIONS Sensor Solution Source EM1004 B wh vy ty Load Torque Pressure Multi Axis Calibration Instruments Software YI Y X Y Iso ISO 65 EN eS EON et www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 25 Peak Valley Scroll to from using the A
27. 06 6 8 2 TVEDS Pages 107 6 83 Load Data cesis ete teer ruta ra eid e P EEE aaa iU Pe teda 108 6 9 4 AUTO DelecODu o etie to tee relati im A ere ds on e EP RESTE ae Pus Reni e A ket per RE 109 n MEMMMBCr 110 69 1 Internal or External sete iateristisem rn iie Fee e P HR EE P eae a electi i perd oet 11 7 Appendix A List of Probable Errors sseeseesee eene enne nennt 112 8 Appendix B List of Messages eene nennen nene nennen tenentes 113 9 Appendix C Device Specifications sse nennen nennen 115 10 Appendix D TEDS IEEE 1451 4 Introduction eene nennen 118 TOW Wh tis TEDS ote retreat ERR ei REUS 118 IPAE HS 118 10 3 HOW it WOEKS 4 iiie eee ert e HO WE E HE Nia E d re nd 118 11 Appendix E System Performance cccccccssccsesseseseecessscsesnesessecesescsesenesesceneseseseesesescensneneseseesescasenenens 119 piro saec RC NR IE EM1004 B isc ja W ede 3 eS 3 eS www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 Fax 949 465 0905 ADVANCED SENSOR TECHNOLOGY INC Toll Free 800 23 FUTEK 1 Receiving amp Unpacking 1 1 Unpacking Check all parts to ensure no damage occurred during transit If you suspect that your product is damaged contact FUTEK at futek futek com for immediate su
28. 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK IPM650 Product Manual IPM650 cE Sensor Solution Source st 4 Load Torque Pressure Multi Axis Calibration Instruments Software Y YIsOr Y Y 1SO Y yy eS By e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK Table of Contents 1 Receiving Ce Unpaeking 4e ec rper detenta E E A a 5 1 1 Iioc tus 5 1 2 vici R aectiene 5 1 3 Accessories Supplied sxcsssissvsssassscutecsadsccesssesesssapsstsadecansiscah osatatvasactdeanostausdeanseesta vests or EREE Aara ATEEN 5 2 Safety Considerations amp Care for Your Device sssssesssesseeeeeeeneeennnen nennen 5 3 Important Information for PMO50 rere estrena trina robar re tesa h osos tkt rte eek epos eoa eade eben ond 6 3 1 Perforimatice o deve nete te edge aa re aden dein n dtu datum 6 3 2 Product Dotrod ctioti rone ceret er EUER FEE REM PU Rs RENE dhe EOD TR VERE EFE ER NEERR Te Ee iUR 6 4 Connector amp Wiring Diagram sese eren eene nennen nnne nennen nennen nnn 8 5 hnc 9 5 1 IPM650 OVOEPVI
29. 3 5 amp 6 1 3 6 manipulating method must be done accurately otherwise the calculation is not correct For example Using a calibration certification with the sensitivity the number must be entered in the sensitivity selection 6 1 3 5 amp 6 1 3 6 and this step can be skipped However it is recommended to use this step and manually live calibrate the sensor If user does not have actual sensitivity and has already entered an estimated value in Sensitivity Section 6 1 3 5 amp 6 1 3 6 this step must be executed carefully After performing all calibration steps and entering zero load and full scale device is able to calculate the actual SENSITIVITY value and update it SENSOR CONFIGURATION menu will now contain the actual value 6 1 3 7 1 Zero Load Scroll to from using the A V keys and press ENTER Sensor Solution Source EM1004 B ty wh 4 Load Torque Pressure Multi Axis Calibration Instruments Software _ 38 Eso Yo r Dy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 3 7 2 Full Scale Scroll to from using the A V keys and press ENTER If the channel is defined as it will be prompt to apply the full scale calibration as well as zero load for the reverse direction 6 1 3 7 3 Zero Load Scroll to from using th
30. 35 6 1 3 0 Sensit viby anten DCN ERN ERRARE MIT E MENTI RS EEREE SU E RRTSEE HERES 36 6 1 9 7 CalibratllOb sicui ERI eee eee 38 6 13 71 Zero Load assai eee RI HERR eoe YO REX Ce E EREKE Ein E eT dE Ue ts 38 6 1372 PullS5cale 5 cete nen rrt tI retro ri Rea ae ERA HER TEn EE CERA 39 NECARE S RERO M EE 39 6 13 74 Full Scale 2 T 39 6138 Serialnumber iss e ETE dees cna d EP TER E RW e E ER 40 6 1 9 9 Limit amp AD eerie eer eer el etes ee eere ee duane sdcsstvaneesteusgerrevsanensntviceey 41 6 1 3 9 1 First Feak THD sii essences osdvesese EN TEA EE G EAEE E 42 6 1 39 2 Eirst Valley THD S a eene tentes iir rentre tret Eri epe ie ane deers cioe eet eto 43 6 1 3 9 3 MIN MAX Differentiation ccccccccecsssessesssescessecsecsscssesseesessesseceecaecssesaeeseceecesteceeeaes 45 6 13 94 Alarm Limit glia rtt terere t reo ro c ee e reser pen erus 47 61 3 9 5 Alarm Limit LOW iine rti rea e ra e che taut E Ne a eds 48 Sensor Solution Source EM1004 B ty ty Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 2 By a yy a r www futek com 9001 2008 17025 2005 U S Manufacturer FUTEK ADVANCED SENSOR TECHNOLOGY INC 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 3 9 6 Auto Reset Tit r uiii eniti tre ipe bee He EHE PHONE REIS ias aiai 50 6 1
31. 4 EditChannel 4aiieesceete nean nee REO GR HI dE Rese aa EH E dus 51 6 14 1 Sensor COMES UPALON 22 ed retener tenet herein tete pan ee siena eleg eva eor aepo eet epa ven 53 6 1452 TDI CCH OM ee eee eren eerte eerte tou vodacedtesest ANOEIE I EITA E EEN 53 6 143 UbitselecHOD zer reet terere cen reo vans ERE vehe eee aee Xe ee Pee dre eue 53 6 14 31 Force MASS aeter ern ener eet cubes vede eet e a PE VERO css EINER Gave Finn eer ea EESE ge betes 53 6 1 4 9 2 TORQUE rerit atrae ie eret eret rece oreet ye erre p Paese RU cages svetilvad nets tovepeaaees 53 GLASS BEOSSU Q eie reor Er EE EIER EM ERI IP E EN ERE dE Ie E E EET E E 53 614394 Displacement decenter etn dieta regen trier ee eben oneri eeu oed 53 ELAI D MANIN E 53 6 1 4 4 Sensor Capacity E eene te tenente nennen tente tente tenente ttn tn tenente tenen 53 6 14 5 Sensitivity CE Ge eR re EORR E UOMINI nm E eI e Ree ree Reo DEO 53 6 14L6 Sensitivily nsete an ORG NERA MR EI ERE e REESE M IEEE 53 CAAT Calib atlObuss sie o SEHR EE SERRA ak desta dane 53 6 1471 Zero Load E cali ttr e Re RCM AEN UE YE MENS ERE MERE ENE NER Ee entes 53 6 1 4 7 2 Full Scale 9 ree tH Rene aE O UR ER ORE Pr HE PUER e E EH NERES 53 6 14 73 Zero Load E r iersinii een ie R E eas EERE E EROR Eina EESE EEES 54 6 1474 Full SCale 9 scc ne ero inienn retro iri ret ae aeree E ER Eea 54 6 14 8 Serial number eee
32. 49 465 0905 Toll Free 800 23 FUTEK 6 5 5 Voltage Output Scroll to from using theA V keys and press ENTER Use the 4 gt keys to either disable or enable the Voltage Output activity The configuration of the Voltage Output should be set under the output config menu Refer to section 6 4 4 for more details A prompt will be shown to set this value as a default setting Whenever the Voltage Output is enabled a check mark showing that this feature is enabled will be seen on the display Sensor Solution Source EM1004 B So Sox Load Torque Pressure Multi Axis Calibration Instruments Software 89 YIsoy Yo yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 5 6 Current Output Scroll to from options using the A V keys and press ENTER Use the lt gt keys on to either disable or enable the Current Output The configuration of the Current Output should be set under the output config menu Refer to section 6 4 5 for more details A prompt will be shown to set this value as a default setting Whenever the Current Output is enabled a check mark showing that this feature is enabled will be seen on the display Sensor Solution Source EM1004 B So So Load Torque Pressure Multi Axis Calibration Instruments Software zB YIsoy Yo yy e E
33. 5 0905 Toll Free 800 23 FUTEK ADVANCED SENSOR TECHNOLOGY INC 6 1 3 4Sensor Capacity Scroll to from using the A V keys and press ENTER E can also be selected from to make modifications on the existing channels except channel one Using the lt 4 gt keys move the cursor to the desired placement and use the A V keys to select the desired number or decimal position The capacity can be selected from 0 00001 to 9999999 Sensor Solution Source EM1004 B wh wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y ISO Y 34 by e by of www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 3 5 Sensitivity Scroll to from using the A V keys and press ENTER to set the sensitivity for a new channel can also be selected from to make modifications on the existing channel except channel one Sensitivity of the channel can be selected in mV V using the lt gt and the A V keys If the actual sensitivity is not known but the specific range is known use the larger number For example if the sensitivity of the sensor is between 2 mV V and 3 mV V 3mV V should be entered A live calibration would then be needed to find the actual mV V Any time a new sensor sensitivity is set the device may do an auto calibration after
34. 8 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 4 1 Digital ASCII Scroll to from using the A V keys and press ENTER ASCII output consists of four rows of data Each row can be separated using following options e Carriage Return carriage return CR is one of the control characters in ASCII code which moves the position of the cursor to the first position on the same line e Line feed moves the cursor on a display screen down one line e Carriage Return and line feed moves to the next line while carriage return precedes line feed to indicate a new line e Line feed and Carriage Return Use the lt gt keys and press ENTER to select CR LF or Sensor Solution Source EM1004 B ty wh 4 Load Torque Pressure Multi Axis Calibration Instruments Software 78 I ISO A ISO Y Tr D yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 4 2 Alarm Relay 1 Alarm relay 1 is a solid state relay with a voltage current rating of 110V 100mA Alarm relay 1 has been mapped to alarm high Scroll to from using theA V keys and press ENTER Use the 4 gt keys to set the alarm relay 1 either to be normally open or normally close A prompt
35. 8 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK Use the lt gt and A V keys to set the desired password Any combination of seven digits can be chosen Press ENTER to save the new password NOTE The IPM650 has a default password 0000000 mentioned in Appendix C This password can be updated with desired password Additionally there is an alternative permanent please see Appendix C In case the assigned password is forgotten the alternative password can be used as the current password to lock unlock change the setting submenus 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 104 riot Yo yy e yy e www futek com 9001 2008 17025 2005 U S Manufacturer Sensor Solution Source EM1004 B ty ty QW 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 8 TEDS Data The mentioned IEEE 1451 4 standard defines a collection of templates for common class transducer The templates provide the means for the measurement system to convert the binary data stored on a smart TEDS sensor EEPROM The IPM650 supports Template 30 for High level voltage output sensors and template 33 for bridge type sensors Transducers with stated template for different chip devices DS2430 DS2431 DS2432 and DS2433 are supported with IPM650
36. 83 84 85 86 92 93 94 YES NO THERE IS NOT Edit delete ANY CHANNEL 49 55 Warning AVAILABLE FOR THIS INTENTION APPLY No Load ZERO LOAD 36 Calibration CALIBRATION THEN PRESS ENTER Sensor Solution Source EM1004 B we 4 ty Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 113 By a yy a r www futek com 9001 2008 17025 2005 U S Manufacturer FUTEK ADVANCED SENSOR TECHNOLOGY INC 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 Fax 949 465 0905 Toll Free 800 23 FUTEK APPLY Full Load FULL SCALE 37 Calibration CALIBRATION THEN PRESS ENTER APPLY Full Load FULL SCALE 37 Calibration CALIBRATION THEN PRESS ENTER APPLY No Load ZERO LOAD 37 Calibration CALIBRATION THEN PRESS ENTER SELECTED FEATURE Unavailable IS NOT AVAILABLE Feature AT THIS TIME eat cca HIT ENTER BACK INVALID PASSWORD Incorrect HAS BEEN ENTERED password TRY AGAIN LATER 96 97 98 Warning HIT ENTER BACK DATA LOGGING Data Logging PROGRESS 70 72 Confirmation COMPLETED SUCCESSFULLY Sensor Solution Source EM1004 B e 3 Load Torque Pressure Multi Axis Calibration Instruments Software Yisow 114 By a www futek com 9001 2008 Scy ylsov E e 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK
37. 949 465 0905 Toll Free 800 23 FUTEK 5 8 Main Display Welcome message will be displayed at power on Auto calibration will be applied when device is turned on The calibration will minimize any effects of the temperature drift for either zero offset or span During the auto calibration process the key pad is locked out and inaccessible Brief information about the active channel will be displayed when calibration is complete Depending on whether TEDS detect is enabled or not see section 6 8 4 the following Sensor Profile will be displayed for 10 seconds TEDS enabled left TEDS disabled right Sensor Solution Source EM1004 B wh ty Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 14 ay a ye 2 ce aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK After 10 seconds the following message will be displayed Sensor Solution Source EM1004 B SM wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO Y ISO Y 15 yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK Pressing the display key will change the reading to a larger font Pressing
38. E TEDS PAGES LOAD DATA fior Yisoy Dy we EUN e 9001 2008 17025 2005 U S Manufacturer FUTEK ADVANCED SENSOR TECHNOLOGY INC 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 Fax 949 465 0905 Toll Free 800 23 FUTEK Sensor Solution Source Load Torque Pressure Multi Axis Calibration Instruments Software www futek com EM1004 B 19 wt 25 Yisoc E RN et 9001 2008 wt 2v fior Tr yy e 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK Press the MENU key to enter the main menu Use A Y keys to select the desired menu option Press ENTER to navigate to the submenu The EXIT button can be used at any time to exit any menu or sub menu and return to the display page The BACK button can be used at any time to step back from any sub menu Sensor Solution Source EM1004 B S n Load Torque Pressure Multi Axis Calibration Instruments Software I ISO Y ISO Y Tr 20 5 eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 Sensor Profile Sensor Solution Source EM1004 B SM wh a Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y Yo Y 21
39. GY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 7 Lock Settings 9 The Lock Setting menu is used to control access to the Sensor Profile settings and data information that have been stored in internal non volatile memory 6 1 3 x and 6 1 4 x Additionally the Lock Setting menu is used to control the following submenus in Sensor Profile menu New Edit Save Delete Sensor Solution Source EM1004 B wh wt a Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO A ISO 100 yy eS 3 Nn www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 71 Lockout Profile Scroll to from using the A V keys and press ENTER Once pressed ENTER this feature will lockout the Edit New Save and Delete of menu However the Existing Channel s and the View Channel s options are still accessible Enter the current password to lockout the sensor profile If the correct password is entered the following success message will be displayed If the password is entered incorrectly an invalid password message will appear Sensor Solution Source EM1004 B ty wh 4 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YIsOX YIsow r 101 BSCE e 5c D E www futek com 9001 2008 17025 2005 U S Manu
40. IS INVALID The defined TEDS information is invalid Error 7 BRIDGE TYPE IS INVALID The IPM650 supports full bridge only configurations therefore any other bridge type transducers like quarter or half plugged to this device will not recognized and the mentioned error to occur Sensor Solution Source EM1004 B y wh 4 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YIsOY YIsow 12 EN EN 5c D E www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 Fax 949 465 0905 Toll Free 800 23 FUTEK FUTEK ADVANCED SENSOR TECHNOLOGY INC 8 Appendix B List of Messages Message Description Message No on the LCD pages FUTEK ADVANCED Welcome SENSOR TECH INC 14 Message IPM650 PRO MADE IN USA WARNINCG Delete SELECTED PROFILE 56 Message MAY BE LOST ACCEPT CANCEL ARE YOU SURE Delete WANT TO DELETE 56 Confirmation ACTIVE CHANNEL YES NO WARNINCG Interface EXISTING SETTING Warning MAY BE CHANGED SpA SRA ACCEPT CANCEL WARNING Unsaved Data EXIT WITHOUT 24 Warning SAVING PROFILE YES NO OPERATION Success WAS EXECUTED 25 26 28 29 30 31 32 33 34 35 36 37 38 40 Message SUCCESSFULLY 41 43 45 46 48 54 56 57 96 97 99 104 HIT ENTER BACK WOULD YOU LIKE Confirmation TO SAVE AS 59 60 61 64 65 66 67 69 74 75 76 77 78 79 Message DEFAULT 81 82
41. Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 28 Alarm Activity Scroll to from using the A V keys and press ENTER Using the 4 gt keys different alarm activities including System Alarm or Relay Alarm can be either enabled or disabled A prompt will be shown to set this value as a default setting The Peak values will blink in intervals of 2 5 seconds if the current value exceeds the alarm high limit The Valley values will blink in intervals of 2 5 seconds if the current value is below the alarm low limit d T Pi Multi s M Y M Y Loa orque Pressure ulti Axis Calibration Instruments Software R 70 YZIsor NA ISO 5 e yy e www futek com 9001 2008 17025 2005 U S Manufacturer Sensor Solution Source EM1004 B ty we yy a 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 3 Data Logging This menu option allows the user to log the data Data logging is a useful feature to monitor the performance of sensor during a specific time In order to take advantage of this feature the following factors should be considered before The Data Logging feature is not available if the timer has been expired or there is not enough memory location to support the defined time Also if there is an attempt to try to use the Tare key while using this feat
42. USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 80 10 Unit Non Alarm Area LILIA LLL LLL LLL LLL gl 1 2m Aa Figure No 4 Example of One Directional Sensor M Alarm Area 50 Non Alarm Area 50 I M gl B g Mg Pg P P MA Pian Figure No 5 Example of Two Directional Sensor Sensor Solution Source EM1004 B y wh 4 Load Torque Pressure Multi Axis Calibration Instruments Software 49 fo Yo r www futek com E e E e 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 3 9 6 Auto Reset Timer Scroll to from using the A V keys and press ENTER Use the arrow keys to move the cursor among the digits and select the desired number A confirmation message will be displayed confirming operation was successfully executed Sensor Solution Source EM1004 B wh ty Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO ISO Y 50 yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 4 Edit Channel Scroll to from using the A V keys and press ENTER Attempting to edits channels wh
43. V keys and press ENTER Using the 4 gt keys select to display the First Peak Valley or Hold Peak Valley values A prompt will be shown to set this value as a default setting First Peak First Valley mode will capture the first peak or valley and disregard the future inputs peak or valleys Peak Hold Valley Hold mode will Hold on to the maximum peak and minimum valley values 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 66 rior ISO EO Sensor Solution Source EM1004 B ty y QW yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK First peak and first valley will be captured based on the specified threshold values defined in the sensor profile Refer to sections 6 1 3 10 1 6 1 3 10 2 and 6 1 3 10 3 for more details Valley is the maximum absolute value in the negative direction Sensor Solution Source EM1004 B SM E Load Torque Pressure Multi Axis Calibration Instruments Software Y YISOr ISO Y 67 by a ET www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 2 6 Auto Reset Scroll to from using the A V and press ENTER Auto Reset will reset the peak
44. able or disable 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 59 riot ISO Dy e EUN e www futek com 9001 2008 17025 2005 U S Manufacturer Sensor Solution Source EM1004 B ty y QV 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 2 System Setting 4p Sensor Solution Source EM1004 B wh wh r Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y Y Visor Y 7 60 hy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 2 Digit Select Scroll to from using the A V keys and press ENTER Use the 4 gt keys to select the number of digits from 3 to 6 Once the desired number of digits has been selected a prompt will appear prompting to set the value as a default value Select EXIT to return to the main page at any time Press BACK to go to the previous options at any time Sensor Solution Source EM1004 B e wh g V3 Load Torque Pressure Multi Axis Calibration Instruments Software I ISO X iso Tr 61 Shy hy www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax
45. ce Mass ug mg g kg M tone dyn kdyn Mdyn N kN oz lb klb ton US ton UK Torque g mm g cm kg cm kg m N mm N cm N m KN m in oz in lb ft lb Pressure Pa kPa mbar bar MPa kg cm atm standard atmosphere mm HG in H2O ft H2O psi kpsi Displacement mm cm dm m km in ft yd mile Pressing SHUNT will disable the HOLD function but pressing HOLD will not disable the SHUNT function Sensor Solution Source EM1004 B wh 4 wh 4 Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 12 yy a ye 2 ce aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 5 2 IPM650 Structure USB gt ASCII Output Bridge Input a Current Output M C P U gt Voltage Output Voltage Input gt _ gt Alarm Relay 1 Current Input c Alarm Relay 2 Hardware Display Key Pad Controller LCD Input Protection Power Supply Output Protection Sensor Solution Source EM1004 B we 4 ty Load Torque Pressure Multi Axis Calibration Instruments Software I ISO X A ISO Y r 13 EN EN www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax
46. ctivity A prompt will be shown to set this value as a default setting Whenever the Relay 1 Output is enabled a check mark showing that this feature is enabled will be seen on the display Sensor Solution Source EM1004 B we 4 wh 4 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software YIsow YIsow Tr 87 EN hy e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 5 4 Relay 2 Output Scroll to from using theA V keys and press ENTER Use the lt gt keys to either disable or enable the Relay 2 The configuration of the Relay 2 Output should be set under the output config menu Refer to section 6 4 3 for more details Relay 2 is mapped to alarm low and will be affected by the alarm settings under the system settings menu Refer to section 6 2 8 for more details A prompt will be shown to set this value as a default setting Whenever the Relay 2 Output is enabled a check mark showing that this feature is enabled will be seen on the display Sensor Solution Source EM1004 B So Sox Load Torque Pressure Multi Axis Calibration Instruments Software _ 88 YIsoy So yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 9
47. d dedicates the specific time frame for internal operation and Interfaces During a high speed data logging session 600 800 960 1200 1600 2400 and 4800 the Voltage output Current output and ASCII output are internally disabled and the data logging menu cannot be left until the timer expires This will force the processor to allocate more time frames to process the data from ADC perform the calculation and save the data into the internal buffer however after completing the data logging session the initial conditions will be restored When performing data logging session at lower speed sampling rates below 600 sps there is an option to exit the data logging screen and return to the main screen where the countdown timer shows the elapsed time The following message will be displayed as soon as the data logging session has been completed 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 76 riot M ISO Y Sensor Solution Source EM1004 B ty ty QV yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 4 Output Configuration 9 Sensor Solution Source EM1004 B wh wh r Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y A 1SO amp Y d by e y at www futek com 9001 200
48. e Pressure Multi Axis Calibration Instruments Software 109 riot M ISO Y Sensor Solution Source EM1004 B ty ty QV yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 9 Diagnostic 9 Sensor Solution Source EM1004 B a wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO Y ISO Y 110 hy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 9 1 Internal or External Scroll to using the A V keys and press ENTER Use the 4 keys to select either Or diagnostic CGE The internal diagnostic shows the analog VDD1 analog VDD2 digital VDD and VBAT values CG The external diagnostic shows the sensor sensitivity Temp and bridge resistance NOTE The external diagnostic page can only show the information of a Strain gage with the sensitivity of less than 4mV V If the sensor is amplified voltage output or current output or has a sensitivity more than 4 mV V when trying to display External Diagnostic an error message will appear stating that this function is not available 3 s M Y D Y Load Torque Pressure Multi Axis Calibration
49. e CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK Liquid Crystal Display LCD Part 4 CFAH1604B TMI ET Brand Crystalfontz America Inc Number of Characters Width 16 Characters No of Lines Lines 4 Lines Backlight Type amp Color T LED white Fluid Type Image Positive or Negative amp LCD glass Color M STN Negative blue Polarizer Film Type Wide WT Temperature Range amp Viewing Angle O clock I Transmissive WT 6 00 Character Set CGROM English and European fonts Controller T Sitronix ST7066U Connector Plugs 4 Pin Connector Plug 20020007 H041B01LF 6 Pin Connector Plug 20020007 H061B01LF 8 Pin Connector Plug 20020007 H081B01LF Power Output Part DCP020515DU LM2671 Nominal Output1 24V 50mA Nominal Output2 5V 50mA Application Excitation for amplified sensors Response Times Conversion capture rate every sample Peak capture rate every sample Valley capture rate every sample Conversion display update rate 5 times per second Peak display update rate 5 times per second Valley display update rate 5 times per second Bandwidth The digital output bandwidth has been specified as SPS 4 The analog output bandwidth has been specified as SPS 4 for sampling rates less than 1200 SPS and has been specified as SPS 5 for sampling rates more than 1200 SPS if a ASCII stream output is deactivated IPM650 is not connected
50. e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 65 7 Power Output Scroll to from options using the A V keys and press ENTER Use the lt gt keys to either disable or enable the Power Output Depending on the type of sensor that has already defined in the current sensor profile a warning message will be displayed when attempting to enable an input type which is not matched with the sensor configuration For example if the active channel 2 is defined as a bridge input the following warning message will appear on the screen when activating the Power Output Whenever the Power Output is enabled a check mark showing that this feature is enabled will be seen on the display Sensor Solution Source EM1004 B So Sox Load Torque Pressure Multi Axis Calibration Instruments Software i 91 YIsoy So yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK Important notice Bridge sensors are internally connected to input number 1 current sensors are connected to input number 2 and voltage sensors are connected to input number 3 Enabling a different type of input can result in incorrect measurements 6 5 8 Bridge Input Scroll to from
51. e A V keys and press ENTER 6 1 3 7 4 Full Scale Scroll to from using theA V keys and press ENTER Sensor Solution Source EM1004 B we 4 ty Load Torque Pressure Multi Axis Calibration Instruments Software 39 AR Yo r E yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 3 8Serial number Scroll to from using the A V keys and press ENTER can also be selected from to make modifications on the existing channels except channel one Using the 4 gt keys the cursor can be moved among the seven digits and use the A V keys to select the desired serial number A confirmation message will be displayed confirming operation was successfully executed Sensor Solution Source EM1004 B wh wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y ISO Y 40 RON eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 3 9 Limit amp THD Scroll to LIMIT amp THD from NEW CHANNEL using the A V keys and press ENTER LIMIT amp THD can also be selected from EDIT CHANNEL to make modifications on the existing channels except channel one
52. e full scale output from the sensor is mapped to the highest value of current For example if 4 20 mA is selected the sensor s negative full scale output is mapped to 4 mA the zero load output from the sensor is mapped to 12 mA and the sensor positive full scale output is mapped to 20 mA This configuration is recommended for bidirectional sensors e For a Unidirectional configuration the zero load output from the sensor is mapped to the lowest value of current and the sensor s positive full scale output is mapped to the highest value of current For example if 4 20 mA is selected the zero load output from the sensor is mapped to 4 mA and sensor s positive full scale output is mapped to 20 mA For negative values of load output current decreases until reach 0 mA e This configuration is recommended for unidirectional sensors in order to obtain more resolution A prompt will be shown to set this value as a default setting 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 83 riot M ISO Sensor Solution Source EM1004 B ty ty QW x Dy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 5 Interfaces 4p The following can be either enabled or disabled under the Interfaces menu USB output ASCII output Relay
53. e sins e EC Eee WR EUER 54 6149 Limit amp THD iis oet hen WE a E E E ceeds 54 6 1 49 1 First Peak MAD siia atento terret raa rco RRE ER R RSi eiai eTe 54 6149 2 First Valley THD sia reete eet terit tentent essoroedendscgent 54 6 1 4 9 3 MIN MAX Differentiation ccc ccccscessseccsseeccssscessssessesescsssesesssscessssesssssecesessseeees 54 6 114 9 4 Alarm Limit ETgly caeteri ren rp t rU ene rei oe Rede eius 54 6 1 4 9 5 Alarm Limit LOW c ccccccsccesssssestsesssncvseesscesasesseotesnsensesnesncssnessenseeetsonsenssenssaresnesseseseoneasreerss 54 6 14 96 Auto Reset TUM Ci is sccse5 siis derveselassesivesien estero sue terea oe Ree PR RR ea Ex Poo eae akt eoe R a N 54 6 15 SAVE CHASES soie outs entero in ER Praese IS HORN SE EAE GEE lacet ia Satie des 55 6 16 Delete Channel ini rc deta visti ns near od p iin Re WEE aoa vera peris edt 57 6 2 System SUITS rocosa aenaran pia Taia AERE TENESTE E EEEE EE ER FU Fro AA UU HEP IR er tato demesne siete 60 57 8 MEME Ira dei M M 61 6 22 Channel Select 5 eee ree rte de Eta eMe EVEN ne i esee 62 6 23 Moving Average senoenemeemeneieoimivi iieri io HERE Udo eO HEURE n e Fr aveednenszves 63 6 24 X Sampling Rate nennen nennen tenerent E E nennen 65 6 2 55 Peak Valley C 66 6 26 Auto Reset odere rre E PERIERE E SERT ERERR RE ERR e ss losdavenesessidaseandiodest EE E ER ee EXTERN 68 62 7 Alarm C
54. eW eerte rer terne re e Pee ERR epo ee ER RUE Eee E CHR OE SERE dus Gagan PERCY ERES PR EE ERXR ERE HERE RSE 9 5 2 IPM650 SIE Chess sions eee erento ee eene eee verbe ELO ERR REED EORR AERA EN EE b ea Eve ere eorr TNE 13 5 3 Main Display tener tiic ter UR He UR SM e bU ED e eret S 14 6 Main Ment OVrVIeW eiie rosea ooh aaa i a a i Po banda bds dase bandicseesesaesanssvaassenaatense 18 6 1 Sensor Prohile suia o nan a E MO REOR EDO YD He RH asain e T 21 GEA Existing Channels tiit tnter ee OH ORBI REC PERRO ES ER FER ER HEASUE 22 6 1 2 View Channel eder ne eost irse eee ue PEE IEEE Eee EI te E dese veceesceaclevieuscetse ERE RTT 23 613 New Gerilim 24 6 1 3 1 Sensor ConfgUratiODi isece arin nerse AAE S EA E EEEE ae eode uessechsven 26 MS PED UU RS T 27 6 1 3 3 UbuitseleclOng e terere tr feces sav vale vereri tees e ER E ea eren e E REN ee ES Te venae dne en 28 GASB Force MASS aeien e E EEE ae ees tesis e enfe te ead ieute preis dad 29 613 32 doi 30 6 1 9 3 9 BEOSSUQ oodd irte ee etes pere osea ies seven sansa veissdeveu av bad veu EEE E in 31 6 1334 Displacement deiecta ripe ciere dodrina 32 6 13 35 MIM V semseiana no E editi pe i e e be lesan RH di bie dnd 33 6 1 3 4 Sensor Capacity idee iit nter beret erosion tesoro te oir ree EEEE 34 6 1 3 5 Sensit viby CE exeo e ARI ERRORES RR ER GU Ur M Eee E RE EIS eG
55. ee the details mentioned in section 6 1 3 3 1 6 1 4 3 2 Torque See the details mentioned in section 6 1 3 3 2 6 1 4 83 3 Pressure See the details mentioned in section 6 1 3 3 3 6 1 4 3 4 Displacement See the details mentioned in section 6 1 3 3 4 6 1 4 855 mV V See the details mentioned in section 6 1 3 3 5 6 1 4 4Sensor Capacity See the details mentioned in section 6 1 3 4 6 1 4 5 Sensitivity See the details mentioned in section 6 1 3 5 6 1 4 6 Sensitivity See the details mentioned in section 6 1 3 6 6 1 4 7 Calibration See the details mentioned in section 6 1 3 7 6 1 4 7 1 Zero Load See the details mentioned in section 6 1 3 7 1 6 1 4 7 2 Full Scale See the details mentioned in section 6 1 3 7 2 Sensor Solution Source EM1004 B e wh Load Torque Pressure Multi Axis Calibration Instruments Software fior iso Tr 53 7 et ay www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 4 7 3 Zero Load See the details mentioned in section 6 1 3 7 3 6 1 4 7 4 Full Scale See the details mentioned in section 6 1 3 7 4 6 1 4 8Serial number See the details mentioned in section 6 1 3 8 6 1 4 9 Limit amp THD See the details mentioned in section 6 1 3 9 6 1 4 9 1 First Peak THD See the details mentioned
56. ek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 3 2Direction Scroll to from using the A V keys and press ENTER i can also be selected from to make modifications on the existing channels except channel one Using the 4 keys on the keypad select either uni direction or bi direction Sensor Solution Source EM1004 B wy wh 3 s y D Y Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO Y Y ISO Y Tr 27 3o e ET www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 3 3Unit selection Scroll to from using the A V keys and press ENTER It can also be selected from to make modifications on the existing channel except channel one Using the A V keys select one of the following four groups of Engineering Units y j and and standard for the new channel Sensor Solution Source EM1004 B SM wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y ISO Y Tr 28 yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free
57. en no channel has been set beside channel one which was set by default will result the following warning To edit channel option is not available if the lockout option is enabled See section 6 7 for further information on lock settings how to enable or disable lock If this device is already locked the following message will be displayed 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 51 riot Yo yy e EUN e www futek com 9001 2008 17025 2005 U S Manufacturer Sensor Solution Source EM1004 B ty ty QV 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK Use the 4 gt to select the channel to edit All the features that are accessible in the option applies to the Edit Channel option as well Sensor Solution Source EM1004 B wh wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y Y Y 52 Y ISO amp Y ISO 7 7 yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 4 1Sensor Configuration See the details mentioned in section 6 1 3 1 6 1 4 2Direction See the details mentioned in section 6 1 3 2 6 1 4 3 Unit selection See the details mentioned in section 6 1 3 3 6 14 3 1 Force MASS S
58. facturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 7 2 Unlock profile Scroll to from using the A V and press ENTER Once pressed the ENTER this feature unlocks the sensor profile menu and full access to sensor profile will be gained Enter the current password to unlock the sensor profile If the correct password is entered the following success message will be displayed If the password is entered incorrectly an invalid password message will appear Sensor Solution Source EM1004 B wh wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y ISO Y 102 by e ET www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 7 3 Change Password Scroll to from using the A V keys and press ENTER Use the 4 and A V keys to select the current password The current password shall be entered in order to be able to change the password Once an incorrect password is entered the following message will appear Sensor Solution Source EM1004 B wh wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO ISO Y 103 yy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 9261
59. from positive to negative in case a bi directional sensor is configured A confirmation message will be displayed confirming operation was successfully executed See Figure no 3 on page 46 for examples of Min Max Differentiation Sensor Solution Source EM1004 B wh wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y ISO Y 45 RON eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK X Max Min Diff Figure No 3 Max Min Differentiation Caution should be taken in defining X for the Max Min Diff For example Consider the following data at points A and B A 100 IL B 90IL If X is considered less than 10 A would not be considered as first peak or B would not be considered as first valley Sensor Solution Source EM1004 B wh 4 wh 4 Load Torque Pressure Multi Axis Calibration Instruments Software 46 I ISO X MA ISO Y M E y E e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 13 9 5 Alarm Limit High Scroll to from using the A V keys and press ENTER Use the arrow keys to move the cursor among the digits and select the desired number for the Ala
60. in section 6 1 3 9 1 6 1 4402 First Valley THD See the details mentioned in section 6 1 3 9 2 6 1 4 9 3 MIN MAX Differentiation See the details mentioned in section 6 1 3 9 3 6 1 4 9 4 Alarm Limit High See the details mentioned in section 6 1 3 9 4 6 1 4 9 5 Alarm Limit Low See the details mentioned in section 6 1 3 9 5 6 1 4 9 6 Auto Reset Timer See the details mentioned in section 6 1 3 9 6 Sensor Solution Source EM1004 B e wh Load Torque Pressure Multi Axis Calibration Instruments Software iso iso Tr mee 7 et ay www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 15 Save Changes Scroll to SAVE CHANGES from SENSOR PROFILE using the A V keys and press ENTER to save the modifications that are made under the Edit Channel or New Channel menu The Save Changes option is not available if the lockout option is enabled See section 6 7 for further information on lock settings If this device is already locked the following message will be displayed Once a new channel or modifications to the existing channel are saved the new profile will be loaded The previous profile cannot be re loaded 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 255 riot M ISO Y Sensor Solution Source EM1004 B
61. it loads the new profile The following messages will be seen on the screen Note Sensitivity can be defined for bridge sensors and voltage sensors This option is disabled for current sensors dl The following message will be seen if the sensor sensitivity is the same as current profile 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 2384 riot M ISO Sensor Solution Source EM1004 B ty ty QW Y s Dy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK Note For voltage sensor device asks for voltage output 6 1 3 6 Sensitivity Scroll to from using the A V keys and press ENTER to set the sensitivity for a new channel can also be selected from ifto make modifications on the existing channels except channel one Sensitivity of the channel can be selected in mV V using the 4 and the A V keys If the actual sensitivity is not known but the specific range is known use the larger number For example if the sensitivity of the sensor is between 2 mV V and 3 mV V 3mV V should be entered A live calibration would then be needed to find the actual mV V Any time a new sensor sensitivity is set the device may do an auto calibration after it loads the new profile Note that sensitivity can be defined for bridge
62. ive full scale is mapped to 5 VDC zero load is mapped to 0 VDC and plus full scale is mapped to 5VDC A prompt will be shown to set this value as a default setting Sensor Solution Source EM1004 B wh ty Load Torque Pressure Multi Axis Calibration Instruments Software I ISO A ISO Y Tr 81 EN EN www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 45 Current Value Scroll to from using the A V keys and press ENTER to define the current value Use the 4 keys and press ENTER to select any of the following Ranges 7 Or A prompt will be shown to set this value as a default setting Sensor Solution Source EM1004 B wh wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y ISO Y 82 by e ET www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 4 6 Current Configuration Scroll to from using the A V keys and press ENTER Use the lt gt keys to select either or e Fora Bi Directional configuration the negative full scale output from the sensor is mapped to the lowest value of current A zero load output from the sensor is mapped to the middle value and the positiv
63. lay T Output 87 654 Relay 2 Output m 88 65 5 Voltage Out putticcrscsesiosiceiscorsssegessiguedscoontassonsnssueesansvenssdesenseanstuveaaen EANES EAEE TAERE RE E RAES 89 656 Graco diio M 90 6 5 7 cBower Outputs issn esis tee hie dum enu bna eie erint a aesti rein HERR dE 9 65 8 JBnudegelnp t i osea ei RUE EOER HER H BO HI E HERREN TN ETHER EGO HER ET HRS PURIS SS 92 6 59 Voltage Dpto een een te HU e teta epa UE Un Lei EbES 93 6 5 10 Current Input custo eet ep ese i RR OR IRE ea e ORIENT II OL e n EROR HN ERE 94 6 6 ECD Setting nenei n caeratce seo eade editum du dU eta TOR 96 6 6 1 Conlrasb auiacon atte reci te een Ln PE FEE aeo A EETe TERRE eere aa sh scnahesa A e PIRE E FR TE FERRE ERE RRA 97 6 62 Bre NESS erne anp ea EE Oben de DUREE IVA TIS GO EEEE 98 6 63 Auto LCD Off iseeactoeieeco node o HC EA R ee R RURRR 99 6 7 Lock SOLE SS icit men mmo Pee nio ien e D a ed Fai Ia Ere ie EYE ER ee PERLE 100 6 41 LockoutProfile iii senec nee m eo E e E PER lacs TUER To aoe 101 6 7 2 Unlock proteste terre meto ertet a a ien chavstgtevesvecdes ere aee eres 102 6 479 Change Password eite eee eterne tede tit een inn fosse oetelen ssh trennt 103 6 8 TEDS Cc 105 681 TEDS DEVICE 2 NURMRCH 1
64. ollowing message will be shown Sensor Solution Source EM1004 B wh wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y ISO Y 31 by e by of www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 3 3 4 Displacement Scroll to from using the A V keys and press ENTER The following units can be selected for displacement cm m in ft vd and mi Once the desired displacement unit is selected the following message will be shown Sensor Solution Source EM1004 B wh wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y ISO Y 32 by e by of www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 13 35 mV V Scroll to mV V from UNIT SELECTION using the A V keys and press ENTER Once the desired displacement unit is selected the following message will be shown Sensor Solution Source EM1004 B a E Load Torque Pressure Multi Axis Calibration Instruments Software Y YISOr ISO Y gt 33 y eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 Fax 949 46
65. oltage output Analog Output 2 VOUT Voltage output 3 G Ground current 4 IOUT Current output Sensor Solution Source EM1004 B wh 4 wh 4 Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 8 by a By a r 9001 2008 17025 2005 U S Manufacturer www futek com 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 5 Features 5 1 IPM650 Overview IPM650 cE 16x4 Character LCD Peak Value Tracking Value Active Channel Valley Value Number Sampling Rate Channel Information Display Larger Font Peak Valley Reset Navigation Keys Shunt Calibration Power Key Verification Amplified Input Strain Gauge Input Relays Analog Output Power Ic USB e AS Sensor Solution Source EN EM1004 B we 4 ty Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 9 Bore Bore by e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK IPM650 43 Sensor Solution Source EM1004 B wh wt a Load Torque Pressure Multi Axis Calibration Instruments Software Eso I So Y 10 by et Sy et www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR
66. onfiguration auci eniin n EU Dn Hen EEIE EE a aE 69 62 8 Alarm ACHVIU oie eene esas een HG OI RUE TG RO er ea Et ber i ee HERES 70 NES CcUUU 71 6 3 1 Log ging a 72 6 32 D ranon DB sereni on EEE EEEE ETE peni ihrer erga a seas shetnssnsGeoneshsSaoutaueetsouedoreee Voces daga 73 OIS ACIO cece eur AE E 75 6 4 Output Config urablODg oes eren eerie eh euet eene see EAEE AS vases NOE Na EEEREN STEE A EN ES 77 OAD Digital ASC IL esinaine AE EA N E AE IHR HERREN SE 78 S MENU vwndiCloudi nc 79 Sensor Solution Source Load Torque Pressure Multi Axis Calibration Instruments Software www futek com EM1004 B ou 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK OAS Alarm Relay 2 ssscses ects iue anemia teo imde rH A ERA me eder tereti uns 80 644 Voltage Configuration ete eiim rH n t area d deir eet E E ae 81 6 5 Current Value esee eerte ters erae rre E EEEE TE uen Fera eed rev ee d vae Pe rav e PEE env eue 82 6 46 Current CODfi SULA OM cx acer eer ite nereopen eta eese tege ee eunti devenstoss ie epist eee Pene E ee aeree 83 6 5 lrdsriuc NM ER 84 ooi MU e OE A aE NE 85 ohe 7 A to C EID ie o Y AEE EA E A TETO 86 65 3 Re
67. pport 1 2 Storage If the device is to be stored for a prolonged period take the following safety precautions e The storage temperature should be between 0 C and 70 C 32 F to 158 F e Store ina dry environment e If possible store the instrument in its original packaging when not in use 1 8 Accessories Supplied e Power supply adapter e 8 pin connector plug e 6pin connector plug e 4 pin connector plug 2 e Bumpons 4 FUTEK is not responsible for any damage or injury caused by misuse misunderstanding or abuse of this product 2 Safety Considerations amp Care for Your Device e Do not disassemble for modifications or repair e Make sure to disconnect the power adapter and turn the device off when connecting or disconnecting any of the connectors e Do not operate the device in the following environments o Direct sunlight o Where the product will be splashed with water oil and chemicals e Donot throw drop or scratch with any sharp objects Sensor Solution Source EM1004 B wh vy ty Load Torque Pressure Multi Axis Calibration Instruments Software YI Y X Y Iso yIsov 5 NP NP www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 3 Important Information for IPM650 3 1 Performance The IPM650 is a microcontroller based digital panel meter that monitors
68. r type serial number capacity and engineering unit If currently more than one channel exists pressing the arrow lt gt keys on the keypad will cycle through the existing channels Sensor Solution Source EM1004 B wh 4 wh 4 Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow 23 iso yso 2 ce aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 3 New Channel Scroll to from the using the A V keys and press ENTER Use the lt P to select the remaining 2 to 15 channels Press ENTER to set the data for desired channel Note The first channel is already set as default and will be displayed on the screen if no other channel has been set In order to set the new channel data the following steps must be taken exactly in the order in which it is shown on the screen the V key cannot be used to skip the steps If EXIT is pressed while setting the new channel or editing an existing channel following warning message will be displayed Sensor Solution Source EM1004 B ty ty QW 3 s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 254 Ylsoy YO 2 c aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax
69. rm Limit High The sign value can also be changed from positive to negative in case a bi directional sensor is configured A confirmation message will be displayed confirming operation was successfully executed See Figures no 4 and 5 on page 49 for examples of alarm threshold levels for one directional and two directional sensors Sensor Solution Source EM1004 B wh wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y ISO Y 41 by e by of www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 3 9 5 Alarm Limit Low Scroll to from using the A V keys and press ENTER Use the arrow keys to move the cursor among the digits and select the desired number for the Alarm Limit Low The sign value can also be changed from positive to negative in case a bi directional sensor is configured A confirmation message will be displayed confirming operation was successfully executed See Figures no 4 and 5 on page 49 for examples of alarm threshold levels for one directional and two directional sensors Sensor Solution Source EM1004 B SM wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y ISO Y 48 hy eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618
70. rofiles including calibration values such as Offset Full scale Loading point s Engineering unit Serial number Sensor type Bridge Voltage Current Sensitivity Alarm limits High and Low and all Peak Valley First Hold Auto reset Threshold values Active channel number indicator Black powder coated aluminum enclosure Lead free RoHS compliant parts ESD EMI EFT and short circuit protected input and output which covers the CE approval Sensor Solution Source EM1004 B y wh 4 Load Torque Pressure Multi Axis Calibration Instruments Software Yisow Yisow ce yISO yso 2 ce aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 Fax 949 465 0905 ADVANCED SENSOR TECHNOLOGY INC Toll Free 800 23 FUTEK 4 Connector amp Wiring Diagram D 5 x w w Connectors Description Diagram Pin Symbol Description 1 G Ground 2 G Ground 3 24V OUT 24VDC Output Amplified Input 4 5V OUT 5VDC Output 5 V V from sensor 6 V V from sensor 7 PLEAD n a 8 PLAG n a Pin Symbol Description 1 G Ground 2 TEDS TEDS Data 1234256 Strain Gauge z E Input 3 S Signal 3 4 S Signal 5 E Excitation 6 E Excitation Pin Symbol Description 1 R2 Solid state relay 2 Relays 2 R2 Solid state relay 2 3 R1 Solid state relay 1 4 R1 Solid state relay 1 Pin Symbol Description 1 VOUT V
71. rque Pressure Multi Axis Calibration Instruments Software I ISO X A ISO Y 107 OE OE www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 8 3 Load Data Scroll to from using the A V keys and press ENTER The load data option loads the new profile based on the TEDS data and performs an auto calibration If is selected without a connected TEDS device an error message will be displayed Sensor Solution Source EM1004 B wh y Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO ISO Y r 108 aj y eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 84 Auto Detection Scroll to from using the A V keys and press ENTER If is enabled the IPM650 will search for a TEDS device during power up If TEDS information exists its information will be loaded otherwise the IPM650 will load the active channel If is disabled the IPM650 will load the active channel during power up Use the lt gt keys to Enable or Disable the TEDS Auto Detection feature The following message will be displayed confirming the operation was executed successfully 3 s M Y D Y Load Torqu
72. rs can be selected after the actual maximum duration time the internal buffer will hit full capacity and the following message will appear Sensor Solution Source EM1004 B a wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO Y ISO Y 74 by a ET www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 3 3 Action Scroll to from using the A V keys and press ENTER Using the lt gt keys the data logging session either can be started or stopped This sub menu allows the user to Stop or Start data logging process As soon as the Start option is selected the data logging process starts By pressing the ENTER key you can select to stop or start the data logging test The following check mark will be displayed when the data logging session has begun Sensor Solution Source EM1004 B ty ty QV s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 75 Ylsoy YO 2 c aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK It is important to know that IPM650 is equipped by a high speed Processor This processor is responsible to control every single feature of device an
73. ry the same basic identically formatted self identification information you will be able to use the sensors and applicable signal conditioners interchangeably across manufacturers Sensor Solution Source EM1004 B e e Load Torque Pressure Multi Axis Calibration Instruments Software Eso isov 118 yy a ay a 2 ce aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 Fax 949 465 0905 Toll Free 800 23 FUTEK FUTEK ADVANCED SENSOR TECHNOLOGY INC 11 Appendix E System Performance Specifications Parameter ADC Unit Output Data Rate 5 to 4800 Hz nom No Missing Codes 24 Bits min Resolution See the following RMS Noise and Resolution Table RMS Noise and Output Data Rates See the following RMS Noise and Resolution Table Integral Nonlinearity 5 Current or Voltage Input ppm of FSR max 15 Bridge Input ppm of FSR max Offset Error 0 58 uV typ Offset Error Drift vs Temperature 0 78 nV C typ Offset Error drift vs Time 25 nV 1000 hours typ Gain Error 0 005 Current or Voltage Input max 0 0075 Bridge input typ Gain Drift vs Temperature 1 ppm C typ Gain Drift vs Time 10 Current or Voltage Input ppm 1000 hours typ Power Supply Rejection 95 Current or Voltage Input dB typ 100 Bridge input dB min Common Mode rejection DC 100 Current or Voltage Input dB min 110 Bridge inpu
74. s e Data logging with up to 21 000 points Supports USB link port Built in load cell excitation voltage Selectable automatic display shutoff for period of inactivity up to 15 minutes Selectable latched or non latched alarm configuration ASCII Stream Output Two independently isolated solid state alarm relays each one able to be disabled or enabled individually with normally open or closed operations and protected at 110mA 110V Selectable voltage output as bipolar 5 V or uni polar 0 5 V with 2 5V offset Selectable current output as bidirectional and unidirectional Selectable 0 20mA 0 25mA 4 20mA 5 25mA current output Selectable alarm configuration Latched or non Latched Provides a 45 000 V 1 mV excitation voltage to bridge resistances as low as 30 Ohms and as high as 30k Ohms with a limited current to 160 mA Default channel calibrated to 0 4 mV V using precision BLH e Back lit 4x16 character LCD with selectable brightness contrast and auto shut off Selectable digit height size 4 75 mm and 12 55 mm e Selectable number of digits to be displayed excluding the decimal point 3 4 5 or 6 e Equipped with the diagnostic mode to measure bridge resistance sensitivity internal voltage Analog and digital and temperature User friendly navigation menu directs users to enable disable or select unselect various features with easy to follow instructions Ability to store 14 1 sensor p
75. t dB min 50Hz 60Hz 120 dB min 50Hz 60Hz 120 dB min Normal Mode Rejection 120 10 Hz output data rate dB min 82 50 Hz output data rate dB min Normal Mode Rejection Same as for analog inputs Common Mode Rejection 95 dB typ Reference Detect Levels 0 3 V min 0 6 V max Sensor Solution Source EM1004 B a wa Load Torque Pressure Multi Axis Calibration Instruments Software I ISO X A ISO Y E E M yy e E e 9001 2008 17025 2005 119 www futek com U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 Fax 949 465 0905 Toll Free 800 23 FUTEK FUTEK ADVANCED SENSOR TECHNOLOGY INC RMS Noise uV Output data Settling Time Rate Hz mun Sx500mV V Ss7 5mV V Ss3 5mV V 5 818 0 256 0 640 1 152 10 400 0 330 0 896 1 472 25 160 0 544 1 344 2 304 30 133 4 0 615 1 472 2 560 50 80 0 900 2 112 3 584 60 66 7 0 970 2 304 3 968 100 40 1 161 2 816 4 864 200 20 1 567 3 968 6 900 400 10 2 067 5 440 9 600 600 6 66 2 400 6 656 11 648 800 5 2 734 7 936 13 824 960 4 17 3 000 8 960 15 488 1200 3 33 3 334 9 856 17 152 1600 2 5 3 8889 11 264 19 8826 2400 1 67 5 000 14 080 25 344 4800 0 83 14 300 24 320 337 760 The same specification will be applied to current and voltage input channel Effective Resolution peak to Peak Resolution Output data Settling Time
76. t instruments In essence information in a Transducer Electronic Data Sheet TEDS provides instruments with critical sensor calibration information allowing for accurate and precise measurements every time e TEDS works in a similar way in which USB computer peripherals immediately work when a USB device is connected e TEDS enabled equipment may be swapped out without a recalibration saving time and money e TEDS holds information such as sensor manufacturer model and serial numbers and more importantly all of the calibration settings determined by the manufacturer 10 3 How it works Plug and play is a data acquisition technology that can simplify the configuration of automated measuring systems by making a sensor s unique identification data available electronically As implemented according to IEEE P1451 4 data in the form of a transducer electronic data sheet TEDS is burned on an electrically erasable programmable read only memory EEPROM chip located on the sensor so when a properly adapted signal conditioner interrogates the sensor it can interpret the self identification data This technology provides a great benefit by eliminating the need for a traditional paper calibration sheets In addition it can simplify labeling and cabling problems as well as inventory control by letting you burn the location data onto the chip when installing a sensor Finally because all sensors that are produced according to the standard will car
77. the activity of a vast range of sensors This includes Wheatstone bridge strain gauge and amplified output Torque Force Pressure Displacement sensors All of the measurements are based on a high accuracy low noise 24 bit resolution Analog to Digital Converter with a non linearity of 0 00176 and a temperature coefficient factor of less than 5 PPM zero and span drift All analog components not only the ones that provide the requirements for ADC such as reference voltage but also the ones which are employed for analog output excitation voltage and input output buffers are low noise low distortion low temperature coefficient and high precision accuracy parts The combination of these components along with a high speed micro controller integrated with a precision DAC controller has provided a high accuracy instrument which is able to measure the activity of a 2 mV V sensor with up to a 500 000 count total noise free base The high precision DAC controller has been exploited to provide a 5 V output with 100 uV resolution and or 0 25mA current output with a 0 5 uA resolution A wide range of bridge resistances and input output impedances of external instruments can be applied to this device without any lack of performance The IPM650 accepts amplified voltage input 12 VDC current input up to 30 mA and bridge input up to 500 mV V and has the capability to provide power to FUTEK rotary torque sensors 24 VDC 1W and 5 VDC 0 05 W
78. the sensor configuration For example if the active channel is defined as a bridge input the following warning message will appear on the screen when activating a different input setting d Te a s M Y D Y Loa orque Pressure Multi Axis Calibration Instruments Software 93 riot M ISO Sensor Solution Source EM1004 B ty ty QW Y s 5 e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK Whenever the Voltage Input is enabled a check mark showing that this feature is enabled will be seen on the display Important notice Bridge sensors are internally connected to input number 1 current sensors are connected to input number 2 and voltage sensors are connected to input number 3 Enabling a different type of input can result in incorrect measurements 6 5 10 Current Input Scroll to from using the A V keys and press ENTER Use the lt gt keys to either disable or enable the Current Input Sensor Solution Source EM1004 B wh ty Load Torque Pressure Multi Axis Calibration Instruments Software YI Y X Y yIsOyv ISO 94 EN eS EON et www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK Depending on the type of
79. tive in case a bi directional sensor is configured A confirmation message will be displayed confirming operation was successfully executed See Figures no 1 and 2 on page 44 for examples of threshold levels on one directional and two directional sensors Sensor Solution Source EM1004 B wh wh 25 Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO amp Y ISO Y 43 RON eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK FP Unit A ill FP THD i M j j l FV THD 10 t FV Figure No 1 Example of One Directional Sensor FP Unit A FP THD ji j f Ji FV THD 50 FV Figure No 2 Example of Two Directional Sensor s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 44 ylsoy MA ISO 5 e EUN e www futek com 9001 2008 17025 2005 U S Manufacturer Sensor Solution Source EM1004 B ty ty QW 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 3 9 3 MIN MAX Differentiation Scroll to from using the A V keys and press ENTER Use the arrow keys to move the cursor among the digits and select the desired number for the Min Max Differentiations The sign value can also be changed
80. ty y QV yy e E e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK Anytime that new sensor sensitivity is set or the sampling rate is changed the device may do an auto calibration after it loads the new profile The following confirmation message will be displayed If the sensitivity of the new channel configuration or the modification is unchanged a message confirming that the desired operation was successfully executed will be given Sensor Solution Source EM1004 B wh ty Load Torque Pressure Multi Axis Calibration Instruments Software Y ISO ISO Y 56 y eS EUN e www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 1 6 Delete Channel Scroll to from using the A V keys and press ENTER Use the 4 keys to select the channel to delete Choose Accept or Cancel to confirm or cancel the operation Note Any channel other than the first channel can be deleted Attempting to delete channels when no channel has been set besides channel one which is set by default will result in the following warning message If the channel chosen to be deleted is already set as active channel the following message will be given 3
81. ure a warning message will notify the user that this function is not available at this time IPM650 has 128 Kbytes internal buffer to log the data This buffer has been partitioned to two areas for Tracking and Time values and each category has 24 bit data 3 bytes allocated to it which means that each one has capacity of 21 845 pieces of data The final data packet time is measured in millisecond After data logging is completed while the device is on and another data logging has not been established the logged data is accessible by FUTEK data logging software SENSIT Test and Measurement Sensor Solution Source EM1004 B y wh 4 i Load Torque Pressure Multi Axis Calibration Instruments Software 71 OE OE 2 c aye www futek com 9001 2008 17025 2005 U S Manufacturer 10 Thomas Irvine CA 92618 USA Tel 949 465 0900 ADVANCED SENSOR TECHNOLOGY INC Fax 949 465 0905 Toll Free 800 23 FUTEK 6 3 1 Logging Rate Scroll to from using the A V keys and press ENTER Using the keys select either j This setting can be set as a default setting At full speed the IPM650 will use the current set sampling rate in the data logging session At half speed 1 of the current set sampling rate will be using in the data logging session s M Y D Y Load Torque Pressure Multi Axis Calibration Instruments Software 72 riot ISO 5 e EUN e www futek com 9001 2008 17025 2005 U S Manufacturer

IPM650 User Manual

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