OPERATOR`S MANUAL
Contents
1. Important Operator Checklist 7 IF LOCAL HEALTH CODES PERMIT THE USE OF RERUN make sure the rerun is stored a sanitized covered stainless steel container and used the following day Discard all rerun once a week Regular Maintenance Checks 1 Rotate scraper blades to allow both sides of the knife edge to wear evenly This will contribute to self sharpening and help maintain fast efficient freezing 2 Replace scraper blades that are nicked or damaged 3 Before installing the beater be certain that scraper blades are properly attached over the beater pins 4 Dispose of o rings or seals that are worn torn or fit too loosely and replace with new ones 5 Follow all lubrication procedures as outlined in the Assembly instructions of this manual 6 Check rear shell bearing for signs of wear excessive mix leakage in rear drip pan and be certain it is properly cleaned 7 Check the condenser for accumulation of dirt and lint Dirty condensers will reduce the efficiency and capacity of the machine Condensers should be cleaned monthly with a soft brush Never use screwdrivers or other metal probes to clean between the fins Note For machines equipped with an air filter it will be necessary to vacuum clean the filters on a monthly schedule 8 If your machine is water cooled check the water lines for kinks or leaks Kinks can occur when the machine is moved back and forth for c2. tee don ERE RR e R AEE 17 Section 8 Troubleshooting Guide 18 Section 9 Parts Replacement Schedule 20 Section 10 Limited Warranty on Equipment 21 Section 11 Limited Warranty on Parts 23 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice Note Only instructions originating from the factory or its authorized translation representative s are considered to be the original set of instructions 2001 Carrier Commercial Refrigeration Inc Original Publication Updated July 2015 048693 Any unauthorized reproduction disclosure or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries could result in the awarding of Statutory Damages of up to 250 000 17 USC 504 for infringement and may result in further civil and criminal penalties All rights reserved AYLOR Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 Model 390 Table of Contents Section 1 The following information has been included in the manual as safety and regulatory guidelines For complete installation instructions please see the Installation Checklist Installer Sa
3. 4 The freezing cylinder walls are scored 5 Unable to remove drive shaft 150702 a Improper mixing of product Mix low condition Improper mixing of product Missing incorrectly installed or bad scraper blades Consistency control needs adjusting Consistency control knob needs adjusting Improper mixing of product Insufficient product in the freezing cylinder The scraper blades and or blade clips are damaged The front bearing is missing or worn Unit was placed in AUTO before all sanitizing solution was removed from freezing cylinder Broken pins on beater assembly The beater assembly is bent Lubrication on hex end of drive shaft Rounded corners of the drive shaft drive coupling or both a Carefully follow directions for mixing product b Add mix to mix hopper a Carefully follow directions for mixing product b Replace or install correctly c Contact a service technician a Contact a service technician b Carefully follow directions for mixing product c Keep hopper full of mix a Replace the scraper blades and or clips b Install or replace the front bearing c Place unit in AUTO only after priming is complete and all sanitizing solution is removed d Repair or replace the beater assembly Be sure the scraper blades are properly seated on pins e Call service technician to repair or replace th
4. and must be followed accordingly Please refer to the cleaning section of this manual for the proper procedure to clean this unit A This unit is designed to maintain product temperature under 41 F 5 C Any product being added to this unit must be below 41 F 5 C Failure to follow this instruction may result in health hazards and poor freezer performance DO NOT obstruct air intake and discharge openings 6 152 mm minimum air space on both sides and 0 at the rear of the freezer Failure to follow this instruction may cause poor freezer performance and damage to the machine For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The unit has successfully performed in high ambient temperatures of up to 104 F 40 C at reduced capacities DO NOT run the unit without product Failure to follow this instruction can result in damage to the unit NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the machine and at a height of 1 6 meters from the floor Safety Model 390 Section 4 Operator Parts Identification Model 390 Figure 1 ITEM DESCRIPTION PART NO ITEM DESCRIPTION PART NO COVER A HOPPER STD X38458 SER 4 PAN DRIP 19 1 2 LONG 035034 GASKET HOPPER COVER 038375 SHIELD SPLASH WIRE TUBE FEED NON REVERSE 01517
5. costs incurred for diagnosing repairing removing installing shipping servicing or handling of defective Parts replacement Parts or new Parts Normal maintenance cleaning and lubrication as outlined in the Taylor Operator s Manual including cleaning of condensers or carbon and grease buildup Required service whether cleaning or general repairs to return the cooking surface assemblies including the upper platen and lower plate to an operational condition to achieve proper cooking or allow proper assembly of release sheets and clips as a result of grease build up on the cooking surfaces including but not limited to the platen and plate sides of the shroud or top of the shroud Replacement of cooking surfaces including the upper platen and lower plate due to pitting or corrosion or in the case of the upper platen due to loss of plating as a result of damage due to the impact of spatulas or other small wares used during the cooking process or as a result of the use of cleaners cleaning materials or cleaning processes not approved for use by Taylor Replacement of wear items designated as Class 000 Parts in the Taylor Operator s Manual as well as any release sheets and clips for the Product s upper platen assembly External hoses electrical power supplies and machine grounding Parts not supplied or designated by Taylor or damages resulting from their use Return trips or waiting time required because a service tech
6. dependable operation The Taylor Model 390 when properly operated and cared for will produce a consistent quality product Like all mechanical products it will require cleaning and maintenance A minimum amount of care and attention is necessary if the operating procedures outlined in this manual are followed closely This Operators Manual should be read before operating or performing any maintenance on your equipment The Model 390 will NOT eventually compensate and correct for any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that personnel responsible for the equipment s operation both assembly disassembly sit down together and go through these procedures in order to be properly trained and to make sure that no misunderstandings exist In the event you should require technical assistance please contact your local authorized Taylor Distributor Note Your Taylor warranty is valid only ifthe parts are authorized Taylor parts purchased from the local authorized Taylor Distributor and only if all required service work is provided by an authorized Taylor service technician Taylor reserves the right to deny warranty claims on units or parts if non Taylor approved parts or incorrect refrigerant were installed in the unit system modifications were performed beyond factory recommendations or it is determined that the
7. empty pail beneath the door spout and move the draw handle to the right Draw off all of the cleaning solution When the solution stops flowing from the door spout move the draw handle to the left and place the control switch in the OFF position 080714 Disassembly A BE SURE THE CONTROL SWITCH IS IN THE OFF POSITION Failure to do so may cause injury from electrocution or hazardous moving parts Step 1 Remove the handscrews freezer door baffle assembly beater assembly scraper blades and drive shaft from the freezing cylinder Take these parts to the sink for cleaning Figure 10 Step 2 Remove the front drip tray and splash shield and take them to the sink for cleaning Figure 11 Operating Procedures Model 390 Brush Cleaning Step 1 Prepare a sink with an approved cleaning solution examples Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS If another approved cleaner is used dilute according to label instructions IMPORTANT Follow label directions too STRONG solution can cause parts damage while too MILD of a solution will not provide adequate cleaning Make sure all brushes provided with the freezer are available for brush cleaning Step 2 Remove the o ring and seal from the drive shaft Note To remove o rings use a single service towel to grasp the o ring Apply pressure in an upward direction until the o ring pop
8. feed tube in the mix inlet hole Step 3 Place the control switch in the AUTO position To begin refrigeration raise the rod resting on top of the valve handle pin When the unit cycles off the product will be at serving viscosity Step 4 Place the hopper cover into position Closing Procedures To disassemble the model 390 the following items will be needed Two cleaning pails Sanitized stainless steel rerun can with lid Necessary brushes provided with freezer e Cleaner Single service towels Draining Product From The Freezing Cylinder Step 1 Place the control switch in the OFF position as far ahead of cleaning time as possible This will allow frozen product to soften for easier cleaning Step 2 Remove the hopper cover gasket and feed tube Take these parts to the sink for cleaning Step 3 If local health codes permit the use of rerun place a sanitized NSF approved stainless steel rerun container beneath the door spout Place the control switch in the WASH position and move the draw handle to the right When all the product stops flowing from the door spout move the draw handle to the left and place the control switch in the OFF position Place a sanitized lid on the rerun container and place it in the walk in cooler Note For additional information regarding the proper use of rerun see item 7 on page 16 Note If local health codes DO NOT permit the use of rerun
9. follow these instructions may result in electrocution Contact your local authorized Taylor Distributor for service 130916 Model 390 Safety DO NOT use a water jet to clean or rinse the freezer Failure to follow these instructions may result in serious electrical shock e DO NOT allow untrained personnel to operate this machine e DO NOT operate the freezer unless all service panels and access doors are restrained with screws DO NOT remove any internal operating parts examples freezer door beater scraper blades etc unless all control switches are in the OFF position Failure to follow these instructions may result in severe personal injury to fingers or hands from hazardous moving parts This unit has many sharp edges that can cause severe injuries e DO NOT put objects or fingers in the door spout This may contaminate the product and cause severe personal injury from blade contact e USE EXTREME CAUTION when removing the beater asssembly The scraper blades are very sharp AN This freezer must be placed on a level surface Failure to comply may result in personal injury or equipment damage 130916 Access to the service area of the unit is restricted to persons having knowledge and practical experience with the appliance in particular as far as safety and hygiene are concerned A Cleaning and sanitizing schedules are governed by your state or local regulatory agencies
10. on the Product is performed by an authorized Taylor distributor or service agency and only if genuine new Taylor parts are used 3 Installation use care and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator s Manual Defective parts must be returned to the authorized Taylor distributor or service agency for credit 5 use of any refrigerant other than that specified on the Product s data label will void this limited warranty LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover 1 Labor or other costs incurred for diagnosing repairing removing installing shipping servicing or handling of defective parts replacement parts or new Products 2 Normal maintenance cleaning and lubrication as outlined in the Taylor Operator s Manual including cleaning of condensers 131125 Model 390 21 Limited Warranty on Equipment Replacement of wear items designated as Class 000 parts in the Taylor Operator s Manual External hoses electrical power supplies and machine grounding Parts not supplied or designated by Taylor or damages resulting from their use oa FP Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival 7 Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper
11. operation or use as indicated in the Taylor Operator s Manual including but not limited to the failure to use proper assembly and cleaning techniques tools or approved cleaning supplies 8 Failure damage or repairs due to theft vandalism wind rain flood high water water lightning earthquake or any other natural disaster fire corrosive environments insect or rodent infestation or other casualty accident or condition beyond the reasonable control of Taylor operation above or below the electrical or water supply specification of the Product or components repaired or altered in any way so as in the judgment of the Manufacturer to adversely affect performance or normal wear or deterioration Any Product purchased over the Internet 10 Failure to start due to voltage conditions blown fuses open circuit breakers or damages due to the inadequacy or interruption of electrical service 11 Electricity or fuel costs or increases in electricity or fuel costs from any reason whatsoever 12 Damages resulting from the use of any refrigerant other than that specified on the Product s data label will void this limited warranty 13 Any cost to replace refill or dispose of refrigerant including the cost of refrigerant 14 ANY SPECIAL INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER Some jurisdictions do not allow the exclusion of incidental or consequential damages so this limitation may not
12. uncrating the unit making sure that all possible hazards the user or equipment may come into have been addressed For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The freezer has successfully performed in high ambient temperatures of 104 40 C at reduced capacities SThis unit must NOT be installed an area where a water jet or hose can be used NEVER use a water jet or hose to rinse or clean the unit Failure to follow this instruction may result in electrocution A unit must be installed on a level surface to avoid the hazard of tipping Extreme care should be taken in moving this equipment for any reason Two or more persons are required to safely move this unit Failure to comply may result in personal injury or equipment damage Uncrate the unit and inspect it for damage Report any damage to your Taylor Distributor This piece of equipment is made in the USA and has USA sizes of hardware All metric conversions are approximate and vary in size 131125 Model 390 To the Installer Water Connections Water Cooled Units Only An adequate cold water supply must be provided with a hand shut off valve On the underside of the base two 3 8 I P S for single head units or two 1 2 P S for double head units water connections for inlet and outlet have been provided for easy hook up 1 2 inside diameter
13. under normal use and service as follows All warranty periods begin on the date of original Product installation If a part fails due to defect during the applicable warranty period Taylor through an authorized Taylor distributor or service agency will provide a new or re manufactured part at Taylor s option to replace the failed defective part at no charge for the part Except as otherwise stated herein these are Taylor s exclusive obligations under this limited warranty for a Product failure This limited warranty is subject to all provisions conditions limitations and exclusions listed below and on the reverse if any of this document Soft Serve Insulated shell assembly Five 5 years Frozen Yogurt Refrigeration compressor Five 5 years Shakes except service valve Smoothies Beater motors Two 2 years Frozen Beverage Beater drive gear Two 2 years Batch Desserts Printed circuit boards and Two 2 years Softech controls beginning with serial number H8024200 Parts not otherwise listed in One 1 year this table or excluded below LIMITED WARRANTY CONDITIONS 1 If the date of original installation of the Product cannot be verified then the limited warranty period begins ninety 90 days from the date of Product manufacture as indicated by the Product serial number Proof of purchase may be required at time of service 2 This limited warranty is valid only if the Product is installed and all required service work
14. unit is R404A This refrigerant is generally considered non toxic and non flammable with an Ozone Depleting Potential ODP of zero 0 However any gas under pressure is potentially hazardous and must be handled with caution NEVER fill any refrigerant cylinder completely with liquid Filling the cylinder to approximately 80 will allow for normal expansion A Use only R404A refrigerant that conforms to the AHRI standard 700 specification The use of any other refrigerant may expose users and operators to unexpected safety hazards Refrigerant liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur flush immediately with cold water If burns are severe apply ice packs and contact a physician immediately BX os reminds technicians to be cautious of government laws regarding refrigerant recovery recycling and reclaiming systems If you have any questions regarding these laws please contact the factory Service Department DN R404A refrigerant used in conjunction with polyolester oils is extremely moisture absorbent When opening a refrigeration system the maximum time the system is open must not exceed 15 minutes Cap all open tubing to prevent humid air or water from being absorbed by the oil 130916 Model 390 To the Installer Section 2 The freezer you have purchased has been carefully engineered and manufactured to give you
15. 6 9 6 TRAY DRIP 14 8 046275 150126 Model 390 7 Operator Parts Identification Beater Assembly Figure 2 ITEM DESCRIPTION PART NO DOOR A SLUSH PARTIAL X83427SER3 PIN A VALVE HANDLE X25929 3 HANDLE A DRAW SLUSH X47384 BLACK 4 O RING 10D X 139W 032504 ITEM DESCRIPTION PART NO o ma a BEARING GUIDE 014496 BEATER A 7QT 1 PIN X46233 VALVE DRAW SLUSH ICE BUSTER busene fom e BEARING FRONT forme 79 0 RNG 291IDX080W 01850 150126 Operator Parts Identification 8 Model 390 Section 5 Control Switch The center position is OFF The WASH position activates the beater motor only The AUTO position allows the beater motor and compressor to run Indicator Light Mix Low Located on the front of the machine is a mix level indicating light When the light is flashing it indicates that the mix hopper has a low supply of product and should be refilled as soon as possible Neglecting to add mix when the light comes on will cause the machine to sway and may eventually cause damage to the beater assembly and freezer door Indicator Light Mix Out Also located on the front of the machine is a mix out indicating light When the light is flashing it indicates that the hopper is empty and the mix supply needs replenishing To prevent damage to the unit refrigeration discontinues automatically when the mix out indicator lights Impo
16. OPERATOR S MANUAL 2 TAYLOR T United Technologies Model 390 Slush Freezer Original Operating Instructions 048693 M 6 01 Original Publication Updated 7 2 15 Complete this page for quick reference when service is required Taylor Distributor Address Phone Service Parts Date of Installation Information found on the data label Model Number Serial Number Electrical Specs Voltage Cycle Phase Maximum Fuse Size Minimum Wire Ampacity O 2001 Carrier Commercial Refrigeration Inc 048693 M Any unauthorized reproduction disclosure or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries could result in the awarding of Statutory Damages of up to 250 000 17 USC 504 for infringement and may result in further civil and criminal penalties All rights reserved TAYLOR Taylor Company 750 N Blackhawk Blvd Rockton IL 61072 a division of Carrier Commercial Refrigeration Inc Table of Contents Section 1 To the Installer sa sseirsae vala 1 Installer Safety aa 1 Site Prepar tiOrnw ee 1 Water Connections Water Cooled Units Only 2 Air Cooled Units uden 2 Electrical Connections c ax taie Seah ieee Bg 2 Refrigerantes hes iste at
17. R COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS Taylor Company a division of Carrier Commercial Refrigeration Inc Taylor is pleased to provide this limited warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally the Parts to the original purchaser only LIMITED WARRANTY Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows All warranty periods begin on the date of original installation of the Part in the Taylor unit If a Part fails due to defect during the applicable warranty period Taylor through an authorized Taylor distributor or service agency will provide a new or re manufactured Part at Taylor s option to replace the failed defective Part at no charge for the Part Except as otherwise stated herein these are Taylor s exclusive obligations under this limited warranty for a Part failure This limited warranty is subject to all provisions conditions limitations and exclusions listed below and on the reverse if any of this document Part s Warranty Class Code or Part Limited Warranty Period Class 103 Parts Three 3 months Class 212 Parts Twelve 12 months Class 512 Parts Twelve 12 months Class 000 Parts No warranty Taylor Part 072454 Motor 24VDC C832 C842 Four 4 years LIMITED WARRANTY CONDITIONS 1 Ifthe date of original installation of the Part cannot be other
18. apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES CONDITIONS AND OR REMEDIES UNDER THE LAW INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE ORIGINAL OWNER S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER OR OTHER PERSON WHATSOEVER LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or complaint with the Product stating the defect or complaint and a specific request for repair replacement or other correction of the Product under warranty mailed at least thirty 30 days before pursuing any legal rights or remedies Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 U S A Limited Warranty on Equipment 22 Model 390 Section 11 Limited Warranty on Parts TAYLO
19. der to be agitated Allow the solution to agitate for five minutes Step 5 Place an empty pail beneath the door spout and move the draw handle to the right Draw off all the sanitizing solution When the sanitizer stops flowing from the door spout move the draw handle to the left and place the control switch in the OFF position IMPORTANT The unit must NOT be placed in AUTO until all sanitizing solution has been removed from the freezing cylinder and proper priming procedures have been completed Failure to follow this instruction may result in damage to the freezing cylinder Step 6 With sanitized hands assemble the hopper gasket around the top edge of the mix hopper Stand the feed tube in the corner of the hopper Operating Procedures 12 Model 390 Priming Note If your freezer is equipped with the Remote Continuous Fill System replace the following Priming instructions with the information on page 9 Step 1 With a pail beneath the door spout move the draw handle to the right Fill the hopper with FRESH slush product and allow it to flow into the freezing cylinder This will force out any remaining sanitizing solution When full strength mix is flowing from the door spout move the draw handle to the left IMPORTANT Failure to remove all sanitizing solution may result in damage to the freezing cylinder Step 2 When the slush product has stopped bubbling down into the freezing cylinder install the
20. e beater and to correct the cause of insufficient mix in the freezing cylinder a Do not lubricate the hex end Contact service technician for removal b Replace drive shaft drive coupling or both Operating Procedures 18 Model 390 PROBLEM PROBABLE CAUSE REMEDY ee 2 6 Excessive mix leakage in leakage in rear drip pan 7 No freezer operation with unit in the AUTO position 8 Unit not freezing product when in the AUTO position 10 Excessive leakage from the door spout 11 Door will not go into position easily a a Improper or inadequate or inadequate lubrication on drive shaft o ring or seal on drive shaft b Bad or missing o ring or seal on drive shaft c Worn rear shell bearing a Unit unplugged b Beater motor has tripped the internal overload c Tripped circuit breaker or blown fuse d The rod resting on top of the valve handle pin must be raised to activate refrigeration a Refrigerant leak b mu condensers a or inadequate lubrication on draw valve o rings b Bad or missing o rings on draw valve a Position of beater assembly a Use an approved food grade lubricant example Taylor Lube and follow lubrication procedures b Replace rubber parts every 3 months c Contact a service technician for replacement a Plug cord in wall receptacle b Place control switch in the OFF position Allow t
21. e Abe das 3 Section 2 To the Operator 4 Section 3 Safety Za oscan ee He EEG 5 Section 4 Operator Parts Identification 7 Modelr390 aaret ere are 7 Baler Assembly h samar Ge Goes eksl hal GE dl ble eee 8 Section 5 Important the Operator 9 Control SWITCH are 9 Indicator Light Mix Low 202 2020222244 9 Indicator Light Mix OUP 0 0 0 0 0002444 9 Optional Feature Remote Continuous Fill System 9 Section 6 Operating Procedures 10 PASS SIMD IY a abort paws seal snc E Senn Gob oink Der RRR hette 10 ep 12 a ple Sen Maen ae 13 Closing Procedures ccccc Ss PAET oS 13 Draining Product From The Freezing Cylinder 13 RINSING 14 ose eee a eed Ba gets eee at ees 14 Disassembly vn 14 Brush Clean cnn x seh sist anh EO E E a aE 15 Table of Contents Model 390 Table of Contents Page 2 Section 7 Important Operator Checklist 16 During Cleaning And Sanitizing 16 Troubleshooting Guide 16 Regular Maintenance Checks 16 Winter Storage
22. e begin our instructions at the point where we enter the store in the morning and finds the parts disassembled and laid out to air dry from the previous night s brush cleaning These opening procedures will show you how to assemble these parts into the freezer sanitize them and prime the freezer with the slush base you have selected in preparation to serve your first portion If you are disassembling the machine for the first time or need information to get to this starting point in our instructions turn to Disassembly on page 14 and start there Assembly A BE SURE THE CONTROL SWITCH IS IN THE OFF POSITION Failure to do so may cause injury from electrocution or hazardous moving parts Note When lubricating parts use an approved food grade lubricant example Taylor Lube Step 1 Slide the o ring into the first groove on the drive shaft Lubricate the groove o ring and shaft portion that comes in contact with the bearing on the beater drive shaft DO NOT lubricate the hex end of the drive shaft Slide the seal over the shaft and groove until it snaps into place Fill the inside portion of the seal with 1 4 more lubricant and evenly lubricate the flat side of the seal that fits onto the rear shell bearing Step 2 Install the drive shaft into the freezing cylinder hex end first and into the rear shell bearing until the seal fits securely over the rear shell bearing Be certain the drive shaft fits into the d
23. ed to the freezer to further point out safety precautions to the operator An Failure to adhere to the following safety precautions may result in severe personal injury Failure to comply with these warnings may damage the machine and its components Component damage will result in part replacement expense and service repair expense To Operate Safely DO NOT operate the freezer without reading this Operator Manual Failure to follow this instruction may result in equipment damage poor freezer performance health hazards or personal injury A This unit is to be used only by trained personnel It is not intended for use by children or people with reduced physical sensory or mental capabilities or lack of experience and knowledge Where limited equipment operation is allowed for public use such as a self serve application supervision or instruction concerning the use of the appliance by a person responsible for their safety is required Children should be supervised to ensure that they do not play with the appliance Gin unit is provided with an equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame Safety DO NOT operate the freezer unless it is properly grounded DO NOT operate the freezer with la
24. efill or dispose of refrigerant including the cost of refrigerant ANY SPECIAL INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER Some jurisdictions do not allow the exclusion of incidental or consequential damages so this limitation may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction Limited Warranty on Parts 24 Model 390 LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES CONDITIONS AND OR REMEDIES UNDER THE LAW INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE ORIGINAL OWNER S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER OR OTHER PERSON WHATSOEVER LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or complaint with the Part stating the defect or complaint and a specific request for repair replacement or other correction of the Part u
25. failure was caused by abuse misuse neglect or failure to follow all operating instructions For full details of your Taylor Warranty please see the Limited Warranty section in this manual f the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste 131125 To the Operator The user is responsible for returning the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws please contact the municipal facility and or local distributor Compressor Warranty Disclaimer The refrigeration compressor s on this unit are warranted for the term stated in the Limited Warranty section in this manual However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants are being advertised as drop in replacements for numerous applications It should be noted that in the event of ordinary service to this unit s refrigeration system only the refrigerant specified on the affixed data label should be used The unauthorized use of alternate refrigerant
26. fety A In all areas of the world equipment should be installed in accordance with existing local codes Please contact your local authorities if you have any questions Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities related to the installation and service of Taylor equipment e Only authorized Taylor service personnel should perform installation and repairs on the equipment e Authorized service personnel should consult OSHA Standard 29CFRI910 147 or the applicable code of the local area for the industry standards on lockout tagout procedures before beginning any installation or repairs Authorized service personnel must ensure that the proper PPE is available and worn when required during installation and service e Authorized service personnel must remove all metal jewelry rings and watches before working on electrical equipment A The main power supply s to the machine must be disconnected prior to performing any repairs Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the equipment Note All repairs must be performed by an authorized Taylor Service Technician To the Installer This unit has many sharp edges that can cause severe injuries Site Preparation Review the area the unit is to be installed in before
27. he motor to cool then resume normal operation Contact a service technician if problem continues c Reset circuit breaker or replace blown fuse d Raise and release the lever a Call for service to repair leak b Clean requier a Use an approved food grade lubricant example Taylor Lube and follow lubrication procedures b Replace rubber parts every three months a The open end of the beater assembly should be in the 11 o clock position Model 390 19 Operating Procedures Section 9 Parts Replacement Schedule PART EVERY EVERY ANNUALLY DESCRIPTION 3 MONTHS 6 MONTHS if Necessary Draw Valve O ring Black Bristle Brush 1 x 2 Inspect amp Replace Minimum if Necessary Double Ended Brush Inspect amp Replace Minimum if Necessary Inspect amp Replace Minimum if Necessary Inspect amp Replace Minimum if Necessary White Bristle Brush 1 x 2 White Bristle Brush 3 x 7 Operating Procedures 20 Model 390 Section 10 Limited Warranty on Equipment TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS Taylor Company a division of Carrier Commercial Refrigeration Inc Taylor is pleased to provide this limited warranty on new Taylor branded freezer equipment available from Taylor to the market generally the Product to the original purchaser only LIMITED WARRANTY Taylor warrants the Product against failure due to defect in materials or workmanship
28. leaning or maintenance purposes Deteriorated or cracked water lines should be replaced only by an authorized Taylor mechanic Operating Procedures Model 390 Winter Storage If the place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is to be left unheated and subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage On water cooled freezers disconnect the water supply Relieve pressure on spring in water valve Use air pressure on the outlet side to blow out any remaining water in the condenser This is extremely important Failure to follow this procedure may cause severe and costly damage to the refrigeration system Wrap detachable parts of the freezer such as beater and blades drive shaft baffle and freezer door and place in a protected dry place Rubber trim parts and gaskets can be protected by wrapping with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin Your local Taylor Distributor can perform this service for you 080324 Model 390 17 Operating Procedures Section 8 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY 1 No product being dispensed with draw valve opened 2 Product too thin 3 Product too stiff
29. n disconnected not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by authorized personnel to the local codes Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion If the supply cord is damaged it must be replaced by an authorized Taylor service technician in order to avoid a hazard Beater rotation must be clockwise as viewed looking into the freezing cylinder of the freezer A Note The following procedures should be performed by a trained service technician To correct the rotation on a three phase unit interchange any two incoming power supply lines at the freezer main terminal block only To correct rotation on a single phase unit change the leads inside the beater motor Follow diagram printed on motor Electrical connections are made directly to the terminal block The terminal block is located in the control box located behind the left side panel Refrigerant In consideration of our environment Taylor uses only earth friendly HFC refrigerants The HFC refrigerant used in this
30. nder warranty mailed at least thirty 30 days before pursuing any legal rights or remedies Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 U S A Model 390 25 Limited Warranty on Parts
31. ng cylinder and push the door into place Install the four handscrews onto the studs and tighten them equally a criss cross pattern to insure the door is snug DO NOT over tighten the handscrews Note Ifthe freezer door does not go into place easily position the open end of beater assembly in the 11 o clock position Step 14 Rotate the baffle assembly so the hole in the end of the shaft is vertical Insert the baffle arm between the draw valve spout supports and into the hole in the baffle assembly Note During operation the baffle arm rests on the spout support Step 15 Install the rear drip pan Slide the long drip pan into the hole in the front panel Step 16 Install the front drip tray and the splash shield under the door spout Step 17 Lay the hopper gasket and feed tube in the bottom of the mix hopper 150702 Sanitizing Step 1 Prepare an approved 100 PPM sanitizing solution examples 2 1 2 gal 9 5 liters of Kay 5 2 gal 7 6 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour the sanitizing solution into the hopper and allow it to flow into the freezing cylinder Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper mix inlet hole feed tube and mix level sensing probes Step 4 Place the control switch in the WASH position This will cause the sanitizing solution in the freezing cylin
32. nician is prevented from beginning warranty service work promptly upon arrival Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use as indicated in the Taylor Operator s Manual including but not limited to the failure to use proper assembly and cleaning techniques tools or approved cleaning supplies Failure damage or repairs due to theft vandalism wind rain flood high water water lightning earthquake or any other natural disaster fire corrosive environments insect or rodent infestation or other casualty accident or condition beyond the reasonable control of Taylor operation above or below the gas electrical or water supply specification of the unit in which a part is installed or Parts or the units in which they are installed repaired or altered in any way so as in the judgment of Taylor to adversely affect performance or normal wear or deterioration Any Part purchased over the Internet Failure to start due to voltage conditions blown fuses open circuit breakers or damages due to the inadequacy or interruption of electrical service Electricity gas or other fuel costs or increases in electricity or fuel costs from any reason whatsoever Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty Any cost to replace r
33. oor check the following for any nicks cracks or signs of wear front bearing door gasket draw valve o rings and all sides of the door assembly including the inside of the draw valve bore Replace any damaged parts Step 7 Install the o rings on the draw valve and lubricate Figure 6 Step 10 Insert the ice buster through the door spout and into the slot located just above the lower o ring Figure 4 Step 8 Insert the draw valve into the door leaving approximately 1 2 of the valve sticking out the top of the door Figure 7 Step 11 With the ice buster in place rotate the draw valve to allow installation of the draw handle This will lock the ice buster in place Install the draw handle pin and close the draw valve by moving the handle to the left Figure 5 Step 9 Rotate the draw valve so the flats on the top of the draw valve are perpendicular to the door face Figure 8 150701 Model 390 11 Operating Procedures Step 12 Place the large rubber gasket into the groove on the back side of the freezer door Slide the white plastic front bearing onto the bearing hub making certain that the flanged end of the bearing is resting against the freezer door Do not lubricate the door gasket or front bearing Figure 9 Step 13 Place the front end of the baffle into the hole in the center of the door Position the door onto the four studs on the front of the freezi
34. ory agencies and must be followed accordingly If the unit has a Standby mode it must not be used in lieu of proper cleaning and sanitizing procedures and frequencies set forth by the ruling health authority The following check points should be stressed during the cleaning and sanitizing operations A CLEANING AND SANITIZING MUST BE PERFORMED DAILY Troubleshooting Guide 1 090901 Thoroughly clean and sanitize the machine regularly including complete disassembly and brush cleaning Use all brushes supplied for thorough cleaning The brushes are specially designed to reach all mix passageways Use the white bristle brush to clean the mix inlet hole which extends from the mix hopper down to the rear of the freezing cylinder Use the black bristle brush to thoroughly clean the rear shell bearing at the rear of the freezing cylinder Be sure to have a generous amount of cleaning solution on the brush Properly prepare the cleaning and sanitizing solutions Read and follow label directions carefully Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing Using a screwdriver and cloth towel keep the female hex drive socket and rear shell bearing clean and free of lubricant and mix deposits
35. rger fuses than specified on the freezer data label e All repairs must be performed by authorized Taylor service technician The main power supplies to the machine must be disconnected prior to performing any repairs Cord Connected Units Only Taylor authorized service technicians may install a plug on this unit e Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation e Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by authorized personnel to the local codes Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion If the supply cord is damaged it must be replaced by an authorized Taylor service technician in order to avoid a hazard Failure to
36. rive coupling without binding 150702 Operating Procedures USE EXTREME CAUTION when handling the beater assembly The scraper blades are very sharp and may cause injury Step 3 Before installing the beater assembly check the scraper blades for any signs of wear or damage If a scraper blade is nicked or worn replace both blades Check the scraper blade clips to make sure they are not bent and the slot is even for the entire length of the clip Replace any damaged clips Figure 3 Step 4 If the blades and clips are in good condition install the scraper blade clip over the scraper blade Place the rear scraper blade over the rear holding pin knife edge to the outside Holding the blade on the beater turn it over and install the front blade the same way Holding the blades in position insert the beater assembly into the freezing cylinder and slide into position over the drive shaft Turn the beater slightly to be certain that the beater is properly seated When in position the beater will not protrude beyond the front of the freezing cylinder Step 5 Lubricate the baffle assembly o ring and install it on the front end of the baffle assembly Install the guide bearing on the rear end of the baffle assembly Install the bearing end of the baffle assembly into the pilot hole in the drive shaft Operating Procedures 10 Model 390 Step 6 Before assembling the freezer d
37. rtant To the Operator Optional Feature Remote Continuous Fill System If your Model 390 Taylor Freezer has been factory equipped with a Remote Continuous Fill System the mix supply to the freezer will be replenished automatically from mix tanks located in a remote location When the Mix Out indicator lights the mix supply in the freezer hopper will be replenished automatically To start the unit after cleaning 1 Place the power switch in the Wash position 2 Press the Fill button located under the control channel until the freezing cylinder is at least half full Note Do not remove the hopper cover while the unit is filling with mix as some splashing may occur 3 Once the freezing cylinder is at least half full place the power switch in the Auto mode and the hopper will be filled automatically and the fill system will discontinue 4 Place the mix feed tube into the mix inlet 5 Raise the draw switch arm to initiate refrigeration When the refrigeration stops the product is ready to serve Recommended Pressure 12 15 PSI 83 103 IMPORTANT Do not exceed 15 PSI or excessive splashing will occur 080714 Model 390 Important To the Operator Section 6 Following are step by step operating procedures for the model 390 slush freezer This unit has a 20 quart 18 9 liter mix hopper and the freezing cylinder holds 7 quarts 6 6 liters of slush product W
38. s out of its groove With the other hand push the top of the o ring forward and it will roll out of the groove and can be easily removed If there is more than one o ring to be removed always remove the rear o ring first This will allow the o ring to slide over the forward rings without falling into the open grooves Step 3 Remove the draw valve handle and pin ice buster draw valve front bearing and gasket from the freezer door Remove the scraper blade clips from the scraper blades Remove the two o rings from the draw valve and the o ring and guide bearing from the baffle assembly Step 4 Return to the freezer with a small amount of cleaning solution Brush clean the rear shell bearing at the back of the freezing cylinder with the black bristle brush Step 5 Remove the rear drip pan Note Ifthe drip pan is filled with an excessive amount of mix it is an indication that the drive shaft o ring seal or both should be replaced or properly lubricated Step 6 Thoroughly brush clean all disassembled parts in the cleaning solution making sure all lubricant and mix film is removed Place all the cleaned parts on a clean dry surface to air dry Step 7 Wipe clean all exterior surfaces of the freezer Model 390 15 Operating Procedures Section 7 During Cleaning And Sanitizing A N ALWAYS FOLLOW LOCAL HEALTH CODES Cleaning and sanitizing schedules are governed by federal state or local regulat
39. s will void your Taylor compressor warranty It is the unit owner s responsibility to make this fact known to any technician he employs It should also be noted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this machine Taylor has no obligation to either supply or provide its replacement either at billable or unbillable terms Taylor does have the obligation to recommend a suitable replacement if the original refrigerant is banned obsoleted or no longer available during the five year warranty of the compressor Taylor will continue to monitor the industry and test new alternates as they are being developed Should a new alternate prove through our testing that it would be accepted as a drop in replacement then the above disclaimer would become null and void To find out the current status of an alternate refrigerant as it relates to your compressor warranty call the local Taylor Distributor or the Taylor Factory Be prepared to provide the Model Serial Number of the unit in question To the Operator Model 390 Section 3 We at Taylor are concerned about the safety of the operator when he or she comes in contact with the freezer and its parts Taylor has gone to extreme efforts to design and manufacture built in safety features to protect both you and the service technician As an example warning labels have been attach
40. the product must be discarded Follow the instructions in the previous step except drain the product into a pail and properly discard the mix AN ALWAYS FOLLOW LOCAL HEALTH CODES 150702 Model 390 13 Operating Procedures Rinsing Step 1 Pour two gallons 7 6 liters of cool clean water into the mix hopper With the brushes provided scrub the mix hopper mix inlet hole and mix level sensing probes Step 2 With a pail beneath the door spout place the control switch in the WASH position and move the draw handle to the right Drain all the rinse water from the freezing cylinder When the rinse water stops flowing from the door spout move the draw handle to the left and place the control switch in the OFF position Repeat this procedure until the rinse water being drawn from the freezing cylinder is clear Cleaning Step 1 Prepare an approved 100 PPM cleaning solution examples 2 1 2 gal 9 5 liters of Kay 5 2 gal 7 6 liters of Stera Sheen USE WARM WA TER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Step 2 Pour the cleaning solution into the hopper and allow it to flow into the freezing cylinder Step 3 While the solution is flowing into the freezing cylinder brush clean the mix hopper mix inlet hole and mix level sensing probes Step 4 Place the control switch in the WASH position This will cause the cleaning solution to be agitated Step 5 Place an
41. uipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety Compliance therewith and proper maintenance will result in an installation essentially free from hazard In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities FOLLOW YOUR LOCAL ELECTRICAL CODES CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDED FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK Vine unit is provided with equipotential grounding lug that is to be properly attached to the rear of the frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame To the Installer Model 390 Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation e Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly whe
42. water lines should be connected to the machine Flexible lines are recommended if local codes permit Depending on local water conditions it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve There will be only one water in and one water out connection DO NOT install a hand shut off valve on the water out line Water should always flow in this order first through the automatic water valve second through the condenser and third through the outlet fitting to an open trap drain A A back flow prevention device is required on the incoming water connection side Please refer to the applicable National State and local codes for determining the proper configuration Air Cooled Units Air cooled units require a minimum of 6 152 mm of clearance around both sides and 0 at the rear of the freezer This is required to allow for adequate air flow across the condenser s Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor s 110328 Electrical Connections Each freezer requires one power supply Check the data label on the freezer for branch circuit overcurrent protection or fuse circuit ampacity and electrical specifications Refer to the wiring diagram provided inside of the electrical box for proper power connections In the United States this eq
43. wise verified proof of purchase may be required at time of service 2 This limited warranty is valid only if the Part is installed all required service work in connection with the Part is performed by an authorized Taylor distributor or service agency 3 The limited warranty applies only to Parts remaining in use by their original owner at their original installation location in the unit of original installation 4 Installation use care and maintenance must be normal and in accordance with all instructions contained in the Taylor Operator s Manual 5 Defective Parts must be returned to the authorized Taylor distributor or service agency for credit This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a separate Taylor Limited Warranty on freezer or grill equipment 7 use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty 1 2 Except that Taylor Part 4032129SER2 Compressor Air 230V SERV and Taylor Part 4075506SER1 Compressor Air 115V 60HZ shall have a limited warranty period of twelve 12 months when used in Taylor freezer equipment and a limited warranty period of two 2 years when used in Taylor grill equipment 131125 Model 390 23 Limited Warranty on Parts LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover 1 10 11 12 13 14 15 16 Labor or other
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