User manual Rafale 4040
Contents
1. EXPRESS RAFALE Item 4040 ne sae Item 4065 RAFALE USER MANUAL The RAFALE and RAFALE are EXPRESS products GENERAL PRECAUTIONS FOR USE READ THIS MANUAL CAREFULLY IN ITS ENTIRETY AND RETAIN IT IN A SAFE PLACE FOR FUTURE REFERENCE RAFALE and RAFALE equipment are intended only for professional applications and must only be used by users who are trained in its use e Never point the burner at anyone burns can result from contact with the flame or hot air or towards the gas cylinder or hose or onto combustible materials this can cause fires or could cause toxic fumes to be released e Always close the gas cylinder valve when not in use for an extended period e Never use this equipment for continuous heating on a fixed station e Never make any modifications to the equipment Always contact your EXPRESS distributor for any maintenance or replacement of parts For safety reasons all repairs must be undertaken by the manufacturer and distributors Failure to observe this clause will result in the guarantee being null and void It is essential that you read this manual before use 35047 g GB 1 1 GAS TO BE USED The RAFALE and RAFALE are intended for use with commercial propane in the gas phase under pressure see table of technical specifications Never lay the gas cylinder flat It should preferably be placed in a special EXPRESS trolley Item 666 Never attempt to heat the cylinder with th2. Slightly unscrew the knurled screw which holds the burner L Align the nozzle at the desired angle re tighten the screw 6 INCIDENTS DURING OPERATION Always check that you are actually using gas phase propane and not propane in the liquid phase The cylinder valve is not open Open the valve by turning it in the anti clockwise direction The RAFALE The cylinder is empty Replace it with a full cylinder does not ignite The regulator gauge safety Depress the regulator gauge operating device is in the closed position button a ai The gas cylinder temperature is Use another cylinder or a larger cylinder too low frosting Use the EXPRESS coupler Item 18970 to when the trigger is connect 2 cylinders fully depressed The gas cylinder valve flow Close the cylinder valve and open it slowly limiter has been triggered France The sound of the Disconnect the equipment and Check the terminal connection inside the gas can be heard check that a good spark is venturi when the trigger is produced in the centre of the fully depressed burner There is no spark produced There is no spark produced Check the piezo ignition unit 7 MAINTENANCE Always ensure that the equipment is protected against impact and protect the hose from extreme stress flames trolley or vehicle wheels etc Change the hose as soon as it starts to deteriorate or after three years use See technical data sheet for conditions for repl
3. CEDEX FRANCE www express fr info express fr 35047 g GB 9
4. are available for cylinders from other countries please contact us Small capacity cylinders 5 kg do not provide sufficient flow rates for normal use Open the gas cylinder valve Set the regulator by depressing the button for a few seconds Check for leaks at connectors valve cylinder inlet to gun using detergent solution ATTENTION never use a flame for detecting leaks 35047 g GB 9 REGULATOR Characteristics Gas commercial propane Maximum inlet pressure 16 bar Nominal outlet pressure 1 5 bar to 3 5 bar Nominal flow 6 to 10 kg hr Inlet connection left handed cylinder nut NF 21 7 x 1 814 Export contact us Outlet connection male thread G 3 8 ISO 228 Safety device by means of manual reset excess flow valve Operation The regulator controls the downstream pressure at a nominal value indicated on the underside of the equipment irrespective of the pressure upstream of the expansion valve Installation Check that the inlet connector rubber seal is correctly in place before connecting the regulator to the cylinder Since leak tightness is achieved by means of a flat elastomer seal the regulator inlet nut must not be over tightened 10 to 20 N m Ensure correct gas flow direction indicated by an arrow beneath the regulator Connect the hose to the regulator by means of the 3 8G connector fully tighten 16 N m using two open ended spanners Do not use a flame to detect gas leaks in the installation use a prod
5. hands using appropriate gloves The four corners of the pallet to be shrink wrapped must be free and therefore pallets must be raised using another pallet or better still a robust support A heat shrinkable film cover can then be slipped on taking care to avoid tearing it or making holes Option Spot fix the film to the pallet using staples Spot fixing of the top folds the triangles that remain after the film is folded Fully heat the area and when the film starts to melt weld it together by patting it with a glove Heat shrinking of the bottom belt of the pallet This is an essential operation for ensuring that a successful result is obtained If this operation if omitted then the film will rise up during the main shrink wrap operation Heat shrinking side faces work using large movements starting from the bottom and working towards the top on diagonally opposite faces until a tight surface is obtained Finish with a light passage on top of the pallet Allow to cool the cover will attain maximum solidity once it is cool OTHER APPLICATIONS Packaging using heat shrink film has many applications protection of machinery or mechanical sub assemblies transportation of large volume or heavy products cycles mopeds motorcycles cocooning of boats for over wintering enhancing the rigidity of scaffolding glazing etc These applications often do not allow a standard cover to be used and film is used to create made to
6. measure covers If the objects have an irregular shape fabricate a cube shaped cover using flat film allowing an additional area of 35 to 45 cm for self welding Heat the film using repeated movements of the RAFALE whilst simultaneously applying the two layers one over the other with a spatula type tool in order to join them together or use an appropriate glove When cool carry out heat shrinking whilst keeping the equipment at a distance of 25 or 35 cm whilst following the previous instructions Please feel free to contact your heat shrink products distributor at any time for advice on film thicknesses types and handling Other possible applications weed destruction heating in the event of frost disinfection floor marking and sealing Please contact us for further information 35047 g GB 8 WARRANTY FORM RAFALE Heat shrink gun To be returned to us at the following address Retailer s Stamp GUILBERT EXPRESS Warranty Department service garantie F 33 avenue du Mar chal de Lattre de Tassigny 94127 Fontenay sous Bois CEDEX FRANCE USER Organisation Full address C S E Distributor Equipment used for Mandatory information GUARANTEE 1 Express provides a full guarantee against all manufacturing defects for all equipment that has not undergone dismantling or any modifications and which is used in accordance with the instructions This guarantee is expressed through the replacement of defective
7. parts 2 Express provides a guarantee that your equipment will operate correctly for the first two years of use following purchase on condition that the operating method specified in the instructions has been followed and on condition that your equipment has not been subjected to any impacts deformation of the body of the protection wires or of the burner no damage to threads etc This guarantee does not include consumables such as the hose the automatic igniter and the ignition wire 3 Express will guarantee exchange for a reconditioned item of equipment in the event of a manufacturing fault or during the first two years following the purchase of the equipment The guarantee is only valid on condition that you have returned the duly completed guarantee form GUILBERT EXPRESS will accept no responsibility for accidents caused to individuals or property due to incorrect use or due to use not provided for in the instructions The EXPRESS organisation will accept no responsibility for accidents caused to individuals or property due to incorrect use or due to use not specifically provided for in the instructions In the event of any dispute the courts of Paris France are deemed to be the sole competent courts No other jurisdiction locations will be accepted The use or resale of RAFALE equipment implies total acceptance of the above conditions GUILBERT EXPRESS 33 avenue du Mar chal de Lattre de Tassigny F 94127 Fontenay sous Bois
8. acement The date shown on the hose relates to its date of manufacture Clean the exterior of the equipment with a damp cloth in order to keep it clean After removing the hose quick connector blow through both sides of the grille as well as the venturi at the gun inlet to 35047 g GB expel all foreign matter Clean the venturi with a damp cloth introduced through the rear of the equipment Removing and refitting the burner Purge the hose disconnect the equipment Fully unscrew the knurled screw holding the burner withdraw the burner 8 TECHNICAL SPECIFICATIONS Adjustable power from 21 7 psito From 81891 to 150134 BTU From 126249 to 225201 BTU 50 7 psi kW Flow rate kg hr From 3 74 to 7 05 Ib h From 5 73 to 10 58 Ib h Air consumption m3 hr From 36 62 cu yd ph to 58 85 From 62 78 cu yd ph to 94 17 cu yd ph approx cu yd ph approx Weight kg 2 64 Ib 2 64 Ib Safety device Dead man s handle with Dead man s handle with protection protection Excess flow Excess flow safety device on Excess flow safety device on regulator gauge regulator gauge Suitable accessories Thermal protection Thermal protection original Air clip Air clip Noise level dBA 82 83 85 88 Certificate No CE 1312 No 1312BR4450 No 1312BR4450 35047 g GB 5 9 ACCESSORIES To prevent too much heat being transferred towards the operator s hand Using the hex spanner supplied with the equipment f
9. e RAFALE or with another flame If problems are encountered in terms of flow rates of low pressures or frosting then use the EXPRESS cylinder coupler Item 18970 or a cylinder of larger capacity You should contact EXPRESS in the event of any other malfunctions 2 VENTILATION REQUIREMENTS All RAFALE equipment like any equipment which uses gas consumes air and discharges combustion products which contain carbon dioxide carbon monoxide and water vapour Inhalation of carbon monoxide is dangerous and may be lethal at higher concentrations It is therefore essential to ensure that adequate ventilation of workstations is provided when not working in the open air A commonly accepted value is 2 m of air per kW per hour for continuous use 3 PROPANE GAS CYLINDERS AND PRECAUTIONS DURING CONNECTION The use of propane cylinders is allowed in industrial locations Cylinders other than those cylinders connected to the equipment must be stored outdoors or in areas assigned for this purpose protected from heat and provided with low level ventilation Propane gas is heavier than air and cylinders must therefore be kept away from cellars drains manholes etc 4 CONNECTING THE EQUIPMENT The use of the original hose and the original regulator is compulsory with this equipment To be fitted to a cylinder of sufficient capacity 13 kg cylinders are recommended Check that the flat seal is in Reset button good condition Versions of devices
10. it the deflector as indicated above FITTING THE AIR CLIP Item 35198 Prevents working clothes from obstructing the venturi during heat shrink operations e Withdraw the protective O ring at the rear of the equipment and clip the air clip in this location 35047 g GB 6 FITTING THE EXPORT CONNECTORS Pack Item 35250 These connectors are fitted between the supplied regulator and commercial propane cylinders from foreign sources 1 CONNECTOR PACK Eingang 021 8x1 814 G Anschluss KOMBI R1 Deutschland Ausgang 21 7x1 814 G franz sischer Anschluss Entrata Femina 20 7x1 814 G Italia Uscita Maschio 21 7x1 814 prof 60 Inner male POL Outer male diam 21 7x1 814 depth 60 2 ASSEMBLY If appropriate check that the seals 1 are in place and in good condition Screw the connector onto the cylinder tighten using a spanner then screw the regulator onto the connector Check that the nuts between the various components are properly tightened Then follow the start up instructions 35047 g GB 7 10 APPLICATION Heat shrinking covers around pallets Heat shrink covers have much better mechanical properties than those of stretch wrap They allow much heavier and larger loads to be secured and provide much better protection against theft Always operate in a suitable area which is ventilated and free of combustible materials Protect your
11. uct that generates foam Excess flow safety device The regulator is equipped with an excess flow safety valve In the event of the connection hose splitting or tearing the safety valve is triggered and restricts the passage of gas In the event of the safety device being triggered all connected equipment must be turned off and the installation inspected The hose must not be re connected until after the installation has been checked Before using depress the Push to reset R button for a few seconds Servicing No servicing is required It is recommended that the equipment be replaced after 10 years of normal operation 3 START UP Hold the equipment by the handle taking care to point the burner towards a non hazardous area Open the gas cylinder Depress the regulator reset button for a few seconds Press the trigger slightly to initiate the supply of gas listen for the characteristic sound then fully depress the trigger to achieve ignition Adjust the regulator to obtain a flame of the appropriate length and power a good value is of the order of 2 bar During this operation keep the trigger engaged Release the trigger to stop the equipment For optimum ignition operation the spark should be produced about a half second to one second after the gas is opened A suitable rhythm should be used to achieve this 1 gt GAS second CLICK 2 gt 1 35047 g GB 3 Rotation of the nozzle Disconnect the equipment h
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