Verti-Knife Model 1600 Serial number:
Contents
1. Figure 8 The Verti Knife can be attached to the tractor by means of the 3 point attachment The procedure is as follows see Figure 8 1 Remove the locking pins 1 amp 2 and the pins 3 amp 4 2 Drive the tractor carefully backwards so that the lower connecting arms 5 can be attached to the frame Make sure that the tractor is blocked well and cannot move on its own accord A Switch off the tractor before descending 3 Using the locking pins 1 and the pins 3 connect the lower connecting arms 5 with the bottom 3 point connection located on the frame 4 Setthe stabilizer of the tractor to 100 mm lateral stroke 5 Mount the top rod 6 of your tractor and turn it outward until it reaches the same height as the 3 point stop connection of the Verti Knife 6 Connect the top rod 6 to the frame with the pin 4 secure the pin 4 with the supplied locking pin 7 Turn the top rod 6 inwards so that it becomes pressurized Make sure that all securing pins are locked before lifting the Verti Knife 12 5 0 ADJUSTING THE WORKING DEPTH The working depth of the Verti Knife can be adjusted by turning the spindles 1 at the backsi2. 3 EU DECLARATION emm 7 1 0 TECHNICAL DATA 9 2 0 GENERAL DESCRIPTION 10 3 0 PREPARING THE MACHINE 11 4 0 ATTACHING THE MACHINE TO THE TRACTOR 12 5 0 ADJUSTING THE WORKING DEPTH eene 13 6 0 DRIVING SPEED Cu meaS doce hi diua oe ute E 14 7 0 USING THE 14 8 0 START STOP PROCEDURE nuu tnr nias nr rene inen 14 9 0 TRANSPORTING THE VERTI KNIFE 15 10 0 DETACHING THE 16 11 0 TROUBLE SHOOTING PROBLEM ANALYSIS 17 12 0 MAINTENANCE ehh von cud va 17 13 0 CLEANING THE VERTI KNIFE eere 18 14 0 REPLACING THE KNIVES e eeeeeeeeee eene 18 15 0 OPTION ROLLER WITH LARGE KNIVES 19 1 0 TECHNICAL DATA Model Working width Working depth
3. are numbered in sequence You should follow this sequence A A is an indication of a safety instruction A lt means a tip and or note All information and technical specifications provided at the moment that this document is published are the most recent ones Design specifications may be changed without prior notice This document is a translation of the original operating instructions Upon request the original operating instructions are available in Dutch WARRANTY CONDITIONS WITH DELIVERY THIS VERTI KNIFE IS GUARANTEED AGAINST MATERIAL DEFECTS THIS WARRANTY IS VALID FOR A PERIOD OF 12 MONTHS FROM THE PURCHASE DATE VERTI KNIFE WARRANTIES ARE SUBJECT TO THE GENERAL CONDITIONS FOR SUPPLY OF PLANT AND MACHINERY FOR EXPORT NUMBER 188 THAT ARE PUBLISHED UNDER THE AUSPICES OF THE UNITED NATIONS ECONOMIC COMMISSION FOR EUROPE REGISTRATION CARD For your own information fill in the table below Serial number of the machine Dealer name Date of purchase Remarks SAFETY INSTRUCTIONS The Verti Knife is designed for safe use This can only be achieved if you completely follow the safety instructions described in this manual Read and understand Figure 1 the manual before you start using the Verti Knife If the machine is not used as described in this Figure 1 manual this can result in injuries and or damage to the Verti Knife 1 The Verti Knife is sole
4. depth Straighten the knives Mount new knives Another knife setting Try to drive in a straight line Postpone the work until the soil is dry Felt layer substrate not sufficiently cut Knife adjustment is too shallow Knives are blunt Change the knife adjustment Sharpen the knives Mount new knives Ground is too hard dry Use a different knife adjustment Fill the container with additional weight give water first 12 0 MAINTENANCE Only authorised technical personnel may carry out repairs or adjustments to the Verti Knife due to the safety of the machine and the user With regards to the safety of the machine and the user use only original Verti Knife parts for maintenance and repairs Time schedule Check point Method Before every use Check for loose bolts nuts Tighten loose bolts nuts After every 20 working hours Check for broken or bent knives Check for loose bolts nuts Presence and readability of the safety stickers See Figure 5 Grease the bearings Repair or replace the knives Tighten loose bolts nuts Replace if these are damaged Use EP2 lubrication 17 13 0 CLEANING THE VERTI KNIFE Here are the cleaning instructions in order to keep the Verti Knife in tip top condition NEVER spray the bearing seals with a high pressure pistol Do NOT use aggressive soap or cleaning age
5. in order to cut at a greater depth This axle s article number is 216 116 002 The procedure for mounting this axle is as follows Bom A 1 Watch out the knives are sharp NEVER crawl under the machine Remove the bolts and nuts 1 at both sides of the two axles Carefully lift the machine until the axles are completely free Pull the axles from under the machine and secure them against rolling away Place the new single axle including the new bearings and the large disks under the machine and secure these against rolling away Slowly lower the machine in a controlled manner Mount the axle in the machine and tighten it with the bolts and nuts 2 The machine is ready for use Please refer to Chapter 5 0 for adjusting the working depth Please refer to the technical data for the maximum working depth 19
6. tested for noise safety risk and user friendliness User instructions should also be drafted 4 The user is obliged to check the Verti Knife for visible damage and defects before using the Verti Knife Modifications to the Verti Knife including its operations that have a negative impact on safety must be rectified immediately For safety reasons it is in principle not permitted to make changes or adjustments to the Verti Knife except those approved by the manufacturer If modifications to the Verti Knife have been made then the current CE marking is cancelled The person that has made these modifications has to apply for a new CE marking himself Check the Knife for loose bolts nuts and components before every operation If present check the hydraulic pipelines regularly and replace these when the hydraulic pipelines are damaged or appear old The pipelines that are replaced should comply with the technical requirements of the manufacturer If a hydraulic installation is present you should always make it pressure free before working on this installation NEVER use the Verti Knife in the absence of protective guards and safety stickers NEVER crawl under the Verti Knife If necessary tilt the Verti Knife NEVER step off the tractor while the motor is running In case of maintenance adjusting and repairs it is necessary to block the Verti Knife in order to prevent sinking away driving off and or sliding of
7. within the danger zone of the Verti Knife because there is danger of physical injuries caused by moving components Figure 3 Keep a distance of minimum 4 metres Figure 4 Figure s Figure 4 Pay attention to the permitted lifting capacity of the towing vehicle Dress appropriately Wear sturdy shoes with steel toecaps long trousers and tie up long hair Do not wear loose clothing 7 Location of the safety stickers Figure 5 921 280 402 900 280 402 921 280 402 Figure 5 Used oil grease is harmful to the environment Dispose of these substances according to the regulations that apply in your location EU DECLARATION We Redexim BV Utrechtseweg 127 3702 AC Zeist Holland declare entirely under our own responsibility that the product VERTI KNIFE WITH A MACHINE NUMBER AS INDICATED ON THE MACHINE AND INDICATED IN THIS MANUAL to which this declaration refers complies with stipulation of the 2006 42 EC machine directive Zeist 26 07 11 A C Bos Manager Operations amp Logistics Redexim Holland 5 WARRANTY 2 REGIS TRATION packs kara ER CER enki iS En iR 2 SAFETY INSTRUCTIONS ena
8. Disk 2200 up to 40 mm Disk 2450 up to 100 mm Tractor speed Weight Unlimited depending on the type of tractor and the condition of the ground 370 kg 816 Ibs Container content Number of knives 0 205 m 7 24 3 1 axle with 16 x 2200 mm knives 1 axle with 15 x 2200 mm knives Optional 1 axle with 6 x 2450 mm knives Distance between the knives 97 mm in case of 2200 mm knives 290 mm in case of 0450 mm knives Thickness of the knives Recommended tractor Minimum lifting capacity 0200 3 mm 450 4 mm 40 hp 450 kg 990 lbs empty container 770 Kg 1694 lbs container filled with sand Maximum processing capacity With a speed of 10 km h 6 2 mph 16 000 m 172 222 ft Three point connection Cat 182 Standard components Double axles with 0200 mm knives Rear roller adjustable in height Integrated adjustable legs Toolbox including a manual Optional Single axle with 0450 mm knives 2 0 GENERAL DESCRIPTION The Verti Knife is a processing machine for cutting through a grass layer FIRST INSTALLATION TAKING THE MACHINE OFF THE PALLET o T Lo 3 Figure 6 The machine is placed on the pallet under an angle To remove the pallet and to place the machine horizontally on the ground take the fol
9. User Manual and Parts Book REDEXIM amp Kwekerijweg 8 3709 Zeist Ve rt l ife the Netherlands T 31 30 6933227 F 31 30 6933228 E verti drain redexim com M O d 1 6 0 0 www redexim com Serial number Translation of the original operating instructions We E ATTENTION IT IS OF THE UTMOST IMPORTANCE TO READ THIS USER MANUAL CAREFULLY PRIOR TO USING THE VERTI KNIFE IN ORDER TO USE THE MACHINE SAFELY AND TO OBTAIN THE BEST RESULTS 1130 English 916 120 204 FOREWORD Congratulations on your Verti Knife purchase For safe and long lasting operation of this Verti Knife it is necessary to read and to understand this user manual It is impossible to work safely with this machine without complete knowledge of its content The Verti Knife is not a machine that works independently It is the user s responsibility to use the correct tractor The user must also check the tractor Verti Knife combination on safety aspects such as noise level user instructions and risk analysis The Verti Knife is solely intended for grass fields or areas where grass can grow The following pages deal initially with the general safety instructions Every user should know these safety instructions and apply them At the end of this page a registration card is inserted This registration card should be returned to us in order to deal with potential future claims This user manual lists many instructions that
10. de of the machine Figure 9 No ON NEN RAGS 1 Figure 9 A Make sure that the tractor is blocked well and cannot move on its own accord A Switch off the tractor before descending The start procedure is as follows 1 Lift the machine so that it hangs freely above the ground 2 Adjust the spindles 1 by tipping up the locking clamps at the topside and turning the spindles 1 inward or outward 1 See technical data for adjusting the machine to maximum working depth 3 Adjust both sides of the machine at the same depth so that all knives enter the ground at the same depth For this purpose use the indicator strip 3 and the indication stickers that are in back of it 4 Fasten the spindles by tipping down the locking clamps 2 at the topside of the spindles 5 Lower the machine onto the ground 6 Adjust the machine horizontally by turning the top rod 4 of the tractor inward or outward NEVER adjust the machine in such a way that it could damage the subsoil 13 6 0 DRIVING SPEED Theoretically the driving speed of the Verti Knife is unlimited However in practice you should adjust the maximum speed to the ground that should be treated the knife adjustment and the type of tractor that moves the Verti Knife Too high speed can cause needless damage to the machine 7 0 USING THE VERTI KNIFEG Before
11. depth as described in Chapter 5 OE OU 14 6 Engage the tractor in the correct gear 7 Start driving the tractor and lower the Verti Knife smoothly into the ground 8 Accelerate to the optimal speed for the surface that should be processed Work in straight lines working in bends causes damage to surface should be processed Stopping occurs as follows 1 Lower the driving speed of the tractor 2 While driving at low speed in a straight line lift the Verti Knife out of the ground CE If the Verti Knife is lifted in a bend or while standing still the ground might get damaged 3 Goto the next location and start all over again as described in this chapter 9 0 TRANSPORTING THE VERTI KNIFE The user is responsible for transporting the Verti Knife in back of the tractor over public roads Verify the national legislation regarding the regulations On open fields while the machine is raised the maximum permitted speed is 12 km h 7 5 mph due to the weight of the Verti Knife A higher speed can be dangerous for the driver and or the public and can even damage the machine A When the machine is raised off the ground the front axle of the tractor has to support minimum 20 of its weight 15 10 0 DETACHING THE VERTI KNIFE NS d j op 9 7 Yy NONO SS B m Vertict
12. f Always switch off the tractor motor take the tractor s key out off the ignition and disconnect the Power Take Off PTO in case of maintenance adjusting and repairs Figure 2 Figure 2 With regards to the safety of the machine and the user use only original Verti Knife parts for maintenance and repairs Only authorised technical personnel may carry out repairs to the Verti Knife Keep a record of the repair activities The general applicable health amp safety Dutch ARBO regulations must also be followed in addition to the instructions in this user manual Relevant traffic regulations also apply in case of using public roads Transporting persons is not permitted Do not use the Verti Knife in the dark in heavy rain storm or on slopes with an angle larger than 20 degrees All persons that are going to operate the Verti Knife must be familiar with all the functions and control elements of the Verti Knife before starting any work activities Attach the Verti Knife to the towing vehicle according to the regulations Danger of injuries Check whether you have a clear field of vision both close by and far away before you depart A safety sticker with an identical meaning is attached to the sideboard Figure 5 of the Verti Knife This safety sticker must always be clearly visible and legible and must be replaced if they have become damaged During operation NO persons are allowed
13. lowing steps see Figure 6 A NEVER crawl under the machine 1 Attach a cable to the upper 3 point 1 and the lifting point 2 at both sides of the machine A Make sure that the cable crane lift can hoist minimum 500 kg 1100 Ibs Lift the machine off the pallet 3 and pull the pallet from under the machine Put the adjustable legs in the lowest position Lower the machine controlled and calmly until it stands completely on the ground AON A Careful Keep your distance the machine can slide 5 Remove the cable 6 Connect the machine to the tractor please refer to Chapter 4 0 10 3 0 PREPARING THE MACHINE Figure 7 A 1 Make sure that the Verti Knife stands firmly on the ground and cannot sink or slide BEFORE YOU PREPARE THE MACHINE The machine can ready to use as soon as it is taken off the pallet The machine can be made heavier by filling the container with sand or gravel for example 11 4 0 ATTACHING THE MACHINE TO THE TRACTOR Checking procedure before starting to attach the Verti Knife Check the Verti Knife for visually discernable damage and repair this if safe operation of the machine is no longer guaranteed Check whether all the nuts and bolts are tight Check whether all safety stickers are present on the machine and are not damaged NEVER use the machine without these items
14. ly intended for work on grass fields or areas where grass can grow Any other use is improper The manufacturer will not accept any liability for damage resulting from improper use All risks occurring with this are entirely at the expense of the user Following the use maintenance and repair instructions prescribed by the manufacturer is also considered proper use of this machine The manufacturer will not accept any liability for unprofessional use and its resulting damage All risks occurring with this are entirely at the expense of the user Following the use maintenance and repair instructions prescribed by the manufacturer is also considered professional use of this machine Inspect the area to be treated before using the Verti Knife Remove loose obstacles and avoid irregularities 2 The Verti Knife is manufactured according to the latest technical understanding and is safe to use When unskilled people use maintain or repair the machine this could result in injuries to the user and to third parties This must be avoided Always use the Verti Knife in combination with the correct tractor as described in the technical data 3 All persons assigned to operate maintain and repair the Verti Knife by the owner must completely read and understand the operation manual and in particular the chapter of Safety Instructions The user is responsible for a safe Tractor Verti Knife combination This entire combination must be
15. nife 1600 T Su o 1 ooo op 9 7 eT Me a Og Oe Sg A KO Figure 11 The machine can be detached from the tractor in the following manner Figure 11 1 Drive the Verti Knife to a parking area with a firm flat surface 2 Put the adjustable front and rear legs in the lowest position A 3 Lower the Verti Knife controlled and calmly until it stands completely on the ground Make sure that the tractor is blocked well and cannot move its own accord A Switch off the tractor before descending A Make sure that the Verti Knife stands firmly on the ground and is blocked against sliding before descending from the tractor 4 Release the top rod 1 5 Take the locking pin 2 out of the pins 3 and pull the locking pin out of the top rod connection 6 Take the locking pins 4 out of the pins 5 and pull the locking pins out of the Verti Knife frame so that the bottom lifting arms of the tractor are released A Make sure that the Verti Knife is stable 7 Start the tractor and drive off 16 11 0 TROUBLE SHOOTING PROBLEM ANALYSIS Problem Solution Possible cause Too much damage to the processed ground Knives are damaged Knives are adjusted too deeply Knives are crooked Not driving in a straight line Soil is too wet Try to repair the knives Mount new knives Adjust the working
16. nts NEVER operate the Verti Knife while cleaning it Make sure that the machine is stable and that it cannot sink or slide Make sure that the safety stickers are always clearly readable 14 0 REPLACING THE KNIVES The procedure for mounting new knives is as follows Figure 12 L d 3 4 5 6 7 OONOARWN gt Figure 12 1 Watch out the knives are sharp Place the machine on a firm underground Detach bolts 1 and nuts 2 at both sides of the axle Carefully lift the machine until the axle is completely free Pull the axle from under the machine and secure it against rolling away Detach the bearings 3 Detach the nut 4 Remove the bush 5 Remove the knives 6 and the remaining bushes 7 from the axle Replace the old knives 6 with new ones 18 15 0 Slide the new knives 6 including the bushes 7 over the axle Mount the bush 5 Mount the nut 4 and tighten it Mount the bearings 3 Return the axle under the machine Slowly lower the machine in a controlled manner Mount the axle in the machine and tighten it with the bolts 1 and nuts 2 The machine is ready for use once again OPTION ROLLER WITH LARGE KNIVES If required an axle with large disks is available for the Verti Knife
17. using the Verti Knife in a location you should check the following items 1 Are there loose objects in the field First remove these objects 2 Are there slopes The maximum slope is 20 degrees for the Verti Knife Always go from top to bottom 3 Are there cables pipes buried in the ground If so determine their depth and adjust the working depth of the machine to 6096 of the depth of the cables pipes 4 Arethere hard objects in the ground Adjust the working depth 5 15 there danger of flying objects e g golf balls that distract the attention of the driver If so the Verti Knife CANNOT be used 6 Is there danger of sinking sliding away If so postpone using the Verti Knife 7 Ifthe soil is frozen or very wet postpone the activities until conditions improve 8 0 START STOP PROCEDURE The start procedure is VERY important If this procedure is not executed as described below it might result in serious damage to the Verti Knife e OO 7 f fs Figure 10 The start procedure is as follows Figure 10 1 Have a good look at the Verti Knife and see whether all components function properly not first solve the problems before using the Verti Knife Connect the Verti Knife to the tractor as described in Chapter 4 0 Lift the Verti Knife Drive to the spot where the processing should take place Adjust the working
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