M a n u a le O p e ra to re U s e r M a n u a l M a n u e l d `u
Contents
1. 23 ANALYSIS AND RESOLUTION OF PROBLEMS tme sns toe mesas eme bola meer pde Go eame Penes 23 APPENDIX D DIA GRIMS T 25 ELECTRIC DACGRA N 25 AA 26 APPENDIX G DECLARATION OF CONFORMITY x Ce kun Ra Zug cvi Ue ai uin 27 APPENDIX H 28 APPENDIX Z TECHNICAE ASSISTANCE ecu Peu AE RUE 29 i igilldrop INTRODUCTION Symbols APPLICABLE EUROPEAN DIRECTIVES INTENDED USE Important notes Gpilldrop INTRODUCTION Dear Client Thank you for choosing this product M O COM Srl We hope that you will find it completely satisfactory This manual describes all procedures for the correct installation and use of the equipment Should you have any questions or suggestions concerning this product or our support do not hesitate to contact us NOTE c PAY SPECIAL ATTENTION NOTES FOR PROPER INSTALLATION AND MAINTENANCE PROCEDURES AND USE METHODS WARNING THIS SYMBOL INDICATES A POTENTIAL DANGER OF INJURY FOLLOW THE PROCEDURES DESCRIBED IN THE MANUAL TO AVOID INJURING THE USER AND OR OTHERS DANGER THIS SYMBOL SIGNALS A POSSIBLE DANGER FOR PEOPLE FOLLOW THE SUGGESTED PROCEDURE IN ORDER TO PREVENT POSSIBLE DAMAGE T2. yonqpueysousipeg januey jenuew 5 4 a enuen i 4 1 i 1 a aT M3ZIIVH3NIW3G aoi vzzriv Nwao B MET jeans d j 4 1 i 1 e i s 120221 5 Ip ATOMS p YOUR MU O e i S ae 22 1 be e Og 9 016 1945 0 ZLOOFT ZZ BIA Ip 1 515 woo Ku j H gt 1 dil F 1 i rh yey 4 7 i L i 7 y x t b 1 7 i an i 33 P 4 Ji gt i 2 1 1 b a 1 Ti 1 eo 4 2 1 4 m j n 4 4 i gt i 4 4 b ee FA A i i y Pa 1 i 1 4 i i 1 i B 2 L d i ur cua i b P 4 i y gt 4 4 1 i 4 1 a 4 a P i
3. THE VALUES SHOWN IN THE COLUMN OUTLET WATER ARE INDICATIVE AND REFERRED VALUES THE COLUMN INLET WATER figilldrop 17 APPENDIX MAINTENANCE i ocom INTRODUCTION In addition to the procedures for the correct use it needs the user performs an ordinary maintenance in order to guarantee safe and efficient operation over the entire life of the equipment The ordinary maintenance hereafter described consists in easy manual activities and preventive maintenance interventions ORDINARY The table summarizes the maintenance required to maintain the demineralizer operating MAINTENANCE at its peak efficiency PROGRAMME WEEKLY Clean and disinfect the external surfaces YEARLY or earlier if the limit of 500 litres has been reached Replace the resin filter cartridges YEARLY or earlier if the limit of 800 litres has been reached Replace osmotic membrane and active carbon filter DANGER ALWAYS REMOVE THE MAINS CABLE FROM THE POWER OUTLET BEFORE CARRYING OUT ANY KIND OF MAINTENANCE SHOULD THAT NOT BE POSSIBLE OR WHENEVER THE EXTERNAL BREAKER IS FAR AWAY OR AT ANY RATE NOT VISIBLE TO THE MAINTAINER PLACE A WORK IN PROGRESS SIGN ON THE EXTERNAL BREAKER AFTER TURNING IT OFF GENERAL With reference to the above table let s take a summary look at the various maintenance MAINTENANCE to be performed PROCEDURES Clean all the external surfaces using a clean cotton
4. 5 THE PIPING MUST NOT BE BENT SQUASHED OR HAVE PARTICULARLY TORTUOUS ROUTE THE SILICONE TUBE S LENGTH MUST NOT EXCEED 2 METRES OTHERWISE PERFORMANCE WILL BE QUALITATIVELY VERY LOW OR WHAT IS WORSE THE DEMINERALIZER ITSELF SHOULD MALFUNCTION 3 Connect the start stop signal cable of the drawing tap between to the connector T on the demineralizer rear panel p from the tap water inlet Drawing tap Silicone pipe d Pipe union To the draining siphon Start Stop cable Figure I 13 FIRST STARTUP FIRST STARTUP Once properly installed proceed with the following additional startup operations and checks according with the Milldrop use MILLDROP CONNECTED TO Turn on the demineralizer and then the sterilizer THE STERILIZER Ended the initial test of the sterilizer enter the SETUP menu select Filling Options and SERIES the mode AUTOMATIC see the Operating Manual of the sterilizer MILLENNIUM Check that demineralizer starts to work as the sterilizers automatic feeding pump starts and stops at the same time as the pump NOTE THE EQUIPMENT WILL STOP AUTOMATICALLY IF THE DELIVERY OF WATER LASTS UNINTERRUPTEDLY FOR MORE THAN 20 MINUTES TO RESTART THE MILLDROP OPERATION TURN OFF AND ON THE EQUIPMENT AGAIN MILLDROP The demineralizer starts immediately as turned on if the tank is empty or with water CONNECTED TO under the maximum level THE FEEDING TANK reache
5. Firma Signature bw terschrift Firma Renzo PIECININ Nome e Cognome Name and Surname Nom et Prenom Nach und Vorname Nombre Apellido Legale Rappresentante CMF Srl Funzione Position Fonction Stellung Funci n 27 zs 22 2 TT APPENDIX H NOTES 28 figilldrop APPENDIX Z TECHNICAL ASSISTANCE FOR ANY REQUEST FOR TECHNICAL SERVICE FOR THE PRODUCT WHETHER IN OR OUT OF WARRANTY DIRECTLY CONTACT THE TECHNICAL SUPPORT DEPARTMENT OF THE DEALER OR RESELLER THAT SUPPLIED THE PRODUCT I 2 TT M O COM Srl is completely available to customers to provide any technical information about the product as well as to offer suggestions and advice on steam sterilization procedures In this regard please refer to the following address M O COM Srl Via Saliceto 22 40013 Castel Maggiore BO Italy website WWW mocom it figilldrop 29
6. al o 2 TT Arrow Figure O Carry out the purging of the hydraulic circuit as for the resin filter cartridges a pull the pipe union and its connected pipe out the quick connector C b plug an other supplied pipe union in the quick connector C mount a silicon pipe not supplied and place the opposite end inside a wash basin c verify that the jack of the start stop cable coming from the sterilizer tank or drawing tap is disconnected from the Milldrop plug the purging jack in the T connector d connect the mains cable and switch on the Milldrop e the water will start to flow from the silicone tube connected to the quick connector let to drain for about 10 minutes Turn off Milldrop remove the purging jack from the T connector mount the equipment lids and restore the hydraulic and electric connections 21 APPENDIX MAINTENANCE Figure FLOW RESTRICTOR 1 Turn off Milldrop and remove the mains cable 2 Turn off the water tap feeding the Milldrop remove the equipment lid and the side panel 3 Disconnect the flow restrictor from the red pipes 26 and replace with a new NOTE TO DISCONNECT A PIPE FROM ITS QUICK CONNECTOR PULL OUT THE PIPE WHILE KEEPING THE LOCK RING STILL WARNING Install the new device with the arrow marking the flow direction towards the bottom of the equipment 4 gt R
7. of Pordenone ITALY Manufacturer for Srl Via Saliceto 22 40013 Castel Maggiore BO Ita Power supply voltage 220 240 V Mains frequency 50 60 Hz Mains fuses 2 3 15 250V Protection fuse on the electronic board 3 15 250V D A lt gt 0 pa m gut lt External size LxHxD 220 x 235 x 415 mm rear connections excluded Nominal power 130 W 2A max Insulation class Class Utilization Environment operating conditions Temperature 15 35 Relative humidity 90 non condensing Net weight Outlet flow rate 25 It h Inlet pressure Working pressure Max 10 bar at pump outlet Tap water temperature 10 C 35 C Resin filter cartridge life average value about 500 depending on the quality of the inlet water Osmotic membrane and active carbon filter life average value about 800 depending on the quality of the inlet water 6 mi E APPENDIX A TECHNICAL DATA CHARACTERISTICS OF THE DEMINERALISED WATER FILTERING CHARACTERISTICS The following table shows the demineralizer s average filtering characteristics compared with values stated by the standards EN 285 and EN 13060 Unit of Value at the Value at the Value Element Characteristic inlet 285 e peyote ow o3 o9 ENGLISH Due mem em oem 9
8. purging jack ended the purging purging tap fitting CO move pipe union and silicone tube to the quick connector Figure F igilldrop 1 Direct connection sterilizer series Millenium Gpilldrop INSTALLATION See Figure G Keep the DIP1 position on the electronic board unchanged see diagram page 25 Make sure that the position 1 as indicated in the figure If not correct it ON OFF EN EH 1 2 3 4 DIP1 1 Cut the silicone pipe connected to the quick connector C on the demineralizer rear panel long enough to reach the pipe union installed on the sterilizer s automatic feeding point connect and tight by clamps NOTE 25 THE PIPES MUST NOT BE BENT SQUASHED OR HAVE A PARTICULARLY TORTUOUS ROUTE THE LENGTH OF THE FEEDING SILICONE TUBE MUST NOT EXCEED 2 METRES OTHERWISE THE GENERAL PERFORMANCE SHOULD DECREASE OR THE DEMINERALIZER ITSELF SHOULD MALFUNCTION I L 2 TT 2 Connect the supplied start stop signal cable between the connector S on the demineralizer rear panel and the female jack connector on the sterilizer Sterilizer series 2 22 Millennium 22 26 22 22 DADA 22 gt RS sip iJ ae f LZ jack gt DAYAL 1 cannarta
9. 26 mm in the siphon across bracket s fitting 2 Insert the red pipe in the ring nut plug it in the bracket s fitting and fasten the ring nut C 3 Siphon LE Pl ring nut 3 P drill 26 O An Figure D Initial installation I zL 2 TT 3 Cut the red pipe long enough to reach the draining connection B on the rear panel of the demineralizer NOTE THE PIPING MUST NOT BE BENT SQUASHED OR HAVE A PARTICULARLY TORTUOUS Quick connector ROUTE OTHERWISE PERFORMANCE WILL BE QUALITATIVELY VERY LOW OR WHAT IS WORSE THE DEMINERALIZER ITSELF SHOULD MALFUNCTION 4 Take the plug out the draining quick connector see picture and connect the red pipe Plug keep the plug 5 Install tap not supplied provided with male connector 9 on the water outlet and near the demineralizer Check the pressure value of the water works see Appendix A 6 Connect the feeding blue pipe supplied between the tap outlet and the water inlet Take out the plug by A on the rear panel of the demineralizer check for the presence of gaskets and keeping the ring still fasten both the pipe s ring nuts 7 Open the tap and check for no leaks Purging the internal 1 Remove the plastic plug from the quick connector C on the rear panel of the hydraulic circuit demineralizer and connect the supplied pipe union 2 Mount the reinforced silicone pipe on the pipe union tight by clamps 3
10. Flow restrictor 11 Quick connector plug 4 Pump assembly 8 Draining union igilldrop 26 costruzioni meccaniche friulane E s r l Sistemi innovativi di sterilizzazione Descrizione del materiale Description of goods Description des marchandises Warenbezeichnung Descripci n del material Fabbricante Manufacturer Fabricant Distributore Distributor Distributeur Verteiler Distribuidor Costruito in Made in Fabriqu a Hergestellt in Fabricado en Standard di riferimento Reference standards Conforme aux normes Angewendete Standards Referencias Standard 01 05 2011 Demineralizzatore d acqua Water demineraliser DECLARATION OF CONFORMITY DICHIARAZIONE DI CONFORMITA DECLARATION OF CONFORMITY DECLARATION DE CONFORMITE KONFORMITATSBESCHEINIGUNG DECLARACION DE CONFORMIDAD Applicazione delle Direttive CE 2006 95 2004 7108 Application of the EC Directives 2006 95 2004 108 Application des Directives CE 2006 95 2004 108 Anwendung der EG Vorschriften 2006 95 2004 108 Aplicacion de las Directivas 2006 95 2004 108 Modello Model Mod le Modell Modelo r 9 33080 Cusano di Zoppola PN Italy EN 61010 1 EN 50082 1 EN 50081 2 EN 55022 60204 1 EN 60555 2 HD 195 5 Data Date Le Datum Fecha igilldrop Italy MILLDROP
11. OF SRL ENGLISH INTRODUCTION PURPOSE OF THE MANUAL GENERAL DIRECTIONS igjocom The purpose of this manual is to provide directions for becoming familiar with the product its appropriate installation its secure and efficient employment The appendixes provide information regarding technical characteristics maintenance procedures analysis and solution of problems further miscellaneous documentation The product must always be used in compliance with the procedures set out in this manual and never for purposes that are different from the foreseen ones WARNING THE USER IS RESPONSIBLE FOR ALL LEGAL OBLIGATIONS LINKED TO THE PRODUCT S INSTALLATION AND USE IF THE PRODUCT IS NOT INSTALLED OR USED PROPERLY OR CORRECT MAINTENANCE SERVICING IS NOT CARRIED OUT IT SHALL NOT BE POSSIBLE TO DEEM THE MANUFACTURER RESPONSIBLE FOR ANY POSSIBLE BREAKAGE MALFUNCTIONING DAMAGES TO THINGS OR INJURIES TO PERSONS Please observe the following precautions in order to avoid injury or property damage in particular Before connecting the power supply cable ensure that nominal mains voltage is equal to the one indicated on the label Voltages differing from indicated ones may damage the apparatus s electric parts Be sure the electric plant is provided with a grounding conforming to laws and or rules in force When getting started carry out the hydr
12. gt 1 APPLICABLE EUROPEAN DIRECTIVES sas vada lid 1 INTENDED 1 PURPOSE OF THE MANUAL i nica ri aia ERR i 2 GENERAL DIRECTIONS epu au el avc ou cR e D c rol d t cr i a v a nea e a e e xc c ccc d 2 P U M 3 SIZE AND 3 ING THE PRODU Tasmania rro E 3 CONTENT DESCRIPTION patena 3 PRODUCT 1 nr 4 INTRODUCTION 4 GENERAL FEATURES unas aa re a a 4 FRONT FANE E andate 5 REAR PANEL RTT 5 xu eeuc 5 INSTA LEA HON Mee c 6 INTRODUCIDA 6 POWER SUPPLY cursada cnica licitador 6 SIZE OF EMBEDDING CHAMBER amt eara e nie a eek ro t e ic 6 GENERAL INSTALLATION PRECAUTIONS dni iaa diana 7 POWER SUPPLY cansancio drop erase MIL RM IIR rd 7 INSTALEATION ONTO A WALL ona aa a ia dicta 8 HYDRAULIC AND ELECTRICAL 9
13. i n i Fam i pt J 1 1 gt i L i ry i i H 4 f 1 M 1 1 b 1 4 y 1 V E j i i bd Y 4 i P i i if i 1 4 x ul A v e F i n i 60705016 poo DEMINERALIZZATORE D ACQUA Manuale Operatore WATER DEMINERALIZER User Manual DEMINERALISATEUR D EAU Manuel d utilisation UMKEHROSMOSEANLAGE Bedienerhandbuch DESMINERALIZADOR DE AGUA Manual Operador Giilidrop ITALIANO ENGLISH 22 5 lt DEUTSCH ESPANOL Giilldrop WATER DEMINERALIZER USER MANUAL REVISIONS The following table lists subsequent editions revisions of the manual The Description field brief explains the subject of the latest revision ___ Code Rev Dae D OMDAA1000X NM 09 2005 First issue DZOMDAA1000X 10 2006 Modified resin filter assembly and maintenance procedures DFOMDAA1000X 06 2007 Modified the external graphics I L 2 TT DFOMDAA1000X 3 05 2008 New hydraulic and electrical drawing New installation and maintenance procedures 97050402 05 2011 Address and code updating on Mocom use and maintenance manuals 97050402 07 2011 Correcting the board setting indication TABLE OF CONTENTS
14. shortly Purging jack in the quick connector 2 the jack and plug start stop Alarm Starting with tank empty Turn off and on the demineralizer Continuous operation over 20 minutes Feeding tank s float failure Replace the float are fashingand Pump failure Replace the pump are flashing and Pump failure Replace the pump intermittent buzzer Drawing tap button failure Check the cause sounds Carry out the hydraulic circuit purging or replace the osmotic membrane it Alarm Sufficient outlet water quality yellow LED blinking Osmotic membrane almost depleted Osmotic membrane clogged up Water not yet in circulation Effettuare un prelievo di acqua Alarm Check the connection of the pipe on the Conductivity probe disconnected or probe sensor without water green LED flashing and intermittent buzzer Conductivity sensor without water quick connector C and perform a water drawing Conductivity probe cable disconnected Reconnect the cable Conductivity probe failure Replace the probe Continuous working time exceeding 20 Turn off the demineralizer and turn on minutes again or push again the tap s button Start stop signal cable detached Connect the cable Feeding tank s float failure Replace the float The demineralizer does not deliver any water Alarm signaling for inlet water lack or internal leak Remove the problem Lack of the power s
15. O USERS AND OR OTHERS THE MATERIAL THE DEMINERALIZER IS COMPOSED OF MUST BE DISPOSED ACCORDING TO THE DIRECTIVE 2002 96 CEE The product described in this manual is manufactured in accordance with the highest safety standards and doesn t represent any danger for the operator if used according to the following instructions The product is in accordance with the following European Directive as applicable 2006 95 CE for the approximation to the legislation of the Members States related to low voltage equipment 2004 108 CE for the approximation to the legislation of the Members States related to the electromagnetic compatibilita The equipment is meant for professional use and can be employed only the purpose it was designed for that is the demineralization of the public water and its use for the water steam sterilizer feeding WARNING THE DEVICE MUST ONLY BE USED BY QUALIFIED PERSONNEL IT BE USED HANDLED INEXPERT AND OR UNAUTHORIZED PERSONNEL FOR ANY REASON NOTES cs THE INFORMATION INCLUDED IN THIS MANUAL IS SUBJECT TO CHANGE WITHOUT NOTICE SRL SHALL NOT BE RESPONSIBLE FOR DIRECT INDIRECT ACCIDENTAL OR CONSEQUENTIAL DAMAGE OR OTHER DAMAGES RELATED TO THE SUPPLY USE OF THIS INFORMATION THIS DOCUMENT MAY NOT BE REPRODUCED ADAPTED OR TRANSLATED IN WHOLE OR IN PART WITHOUT THE PRIOR WRITTEN AUTHORIZATION OF SRL is REGISTERED TRADEMARK
16. ONNECT A PIPE FROM ITS QUICK CONNECTOR PULL OUT THE PIPE WHILE KEEPING THE LOCK RING STILL Arrows Figure M Reconnect the pipes respecting the original positions open the water tap feeding the Milldrop Carry out the purging of the hydraulic circuit as follows a pull the pipe union and its connected pipe out the quick connector C b plug an other supplied pipe union in the quick connector C mount a silicon pipe not supplied and place the opposite end inside a wash basin c verify that the jack of the start stop cable coming from the sterilizer tank or drawing tap is disconnected from the Milldrop plug the purging jack in the T connector d connect the mains cable and switch on the Milldrop e the water will start to flow from the silicone tube connected to the quick connector let to drain for about 10 minutes Turn off Milldrop remove the purging jack from the T connector mount the equipment lids and restore the hydraulic and electric connections 19 L o 2 TT APPENDIX MAINTENANCE Osmotic membrane The osmotic membrane and the active carbon filter cartridge have the same duration and and active carbon filter therefore must be both replaced at the expiry cartridge Replace first the osmotic membrane See Figure N 1 Turn off Milldrop remove the mains cable and the hydraulic and electric connection with the equipment sterilizer tank or draw
17. Place the opposite end of the silicone pipe inside a wash basin Blue pipe Pipe union to draining siphon Reinforced silicon pipe to wash basin Figure E fiilldrop 9 INSTALLATION 10 igjocom See Figure F Plug the key supplied with the kit page 3 Ref 7 in the fitting of the purging tap positioned under the Milldrop equipment and turn the tap on Service Mode position Plug the purging jack supplied with the kit Page 3 Ref 7 in the connector T Connect the mains cable and switch on the demineralizer The water will start to flow from the silicone tube connected to the quick connector L let to drain for about 10 minutes WARNING This hydraulic circuit purging procedure allows to eliminate the maintenance liquids from the osmotic membrane avoiding that the liquids are passing from and damaging the resin filter Switch off the equipment Take the purging jack out the connector Plug again the key in the fitting of the purging tap and back it on Normal Mode position Take the plastic plug out the quick connector C keep the plug Remove the pipe union and silicone tube from the quick connector L and connect it to the quick connector C WARNING Close the quick connector L with the plastic plug Check for the tightness Continue the installation by carrying out the specific hydraulic connections according to the use required Do
18. QNO 9 Purging the internal hydraulic circuit o PRE o EE E E OOO ET 9 Case 1 Direct connection to a sterilizer series 2 0 0 00 11 figilldrop Case 2 Connection to an external feeding tank 12 Case 3 Connection to an electric type drawing tap 13 FIRST STARTUP r 14 MILLDROP CONNECTED TO THE STERILIZER SERIES MILLENNIUM occiso cata 14 MILEDROP CONNECTED TO THE FEEDING TAIN cocinando 14 MILLDROP CONNECTED TO THE MANUAL DRAWING TAP oceano 15 STAND BY STATU e O Ene eo 15 APPENDIX A TECHNICAL 16 SUMMARY TABLE costoso init 16 CHARACTERISTICS OF THE DEMINERALISED WATER 17 APPENDIX B oct 18 INTRODUCTION Ecc 18 ORDINARY MAINTENANCE PROSGRAMWIVE 18 GENERAL MAINTENANCE 18 REPLACING TRE FILTERS 19 Resin Ls e AM 19 Osmotic membrane and active Carbon filter 20 REPLACING THE ee ee eee 22 DISPOSAL AT END OF LIFE 22 APPENDIX C TROUBLESHOOTING cicatrices 23 INTRODUCTION T
19. ate space all around the device EMBEDDING must be foreseen in order to provide an effective ventilation as well as an opening in the CHAMBER back to allow the passage of the power cord and piping The built in compartment should have the following minimum dimensions Height 280 mm Width 270 mm free space on the ventilation grid side 280 Depth 480 mm k plus a space for rear connections and front panel free view me 480 5 COMPARTMENT DIMENSIONS LESS THAN THOSE SHOWN MAY COMPROMISE THE CORRECT AIR CIRCULATION AROUND THE DEVICE AND AN ADEQUATE COOLING CAUSING CONSEQUENT PERFORMANCE DETERIORATION AND OR POSSIBLE DAMAGE NOTE IF THE MAINS SWITCH REMAINS INACCESSIBLE USE A MAINS SOCKET INCORPORATING AN ON OFF SWITCH REFER TO APPENDIX A TECHNICAL CHARACTERISTICS FOR COMPLETE TECHNICAL DATA 6 figilldrop GENERAL INSTALLATION PRECAUTIONS POWER SUPPLY INSTALLATION Obey the following warnings for the correct operation of the device and or avoid dangerous situations Install the demineralizer on a flat surface Leave adequate space for ventilation at least 5 cm on the of the ventilation grid side Do not install near cisterns wash basins etc to avoid direct contacts with water liquids possible short circuits and or potentially dangerous situations for the operator Do not install in excessively humid or poorly ventilated place
20. aulic circuit purging so that possible processing residuals will be expelled see Initial installation DANGER ALWAYS REMOVE THE MAINS CABLE FROM THE POWER OUTLET BEFORE CARRYING OUT ANY KIND OF MAINTENANCE SHOULD THAT NOT BE POSSIBLE OR WHENEVER THE EXTERNAL BREAKER IS FAR AWAY OR AT ANY RATE NOT VISIBLE TO THE MAINTAINER PLACE A WORK IN PROGRESS SIGN ON THE EXTERNAL BREAKER AFTER TURNING IT OFF Do remove any label or nameplate from device should you need any new ones apply for them Do not use corrosive products acids steel wool or brushes for cleaning the equipment Do not wash the equipment with direct water jets Use only original spare parts figilldrop Package CONTENT SIZE AND WEIGHT Once the package is opened check that Overall weight about 18 Kg lt gt 330 lt 570 CHECK THE INTEGRITY OF THE PACKAGE UPON RECEIPT 320 the supply matches the specifications of the order see the accompanying document there is no obvious product damage I zL 2 TT NOTE SHOULD THE SUPPLY BE ERRONEOUS ANY PART BE MISSING OR THERE BE DAMAGES OF ANY KIND INFORM THE RETAILER AND THE TRANSPORTER THAT CARRIED OUT DELIVERY AT ONCE AND IN DETAIL HANDLING THE The product must be handled according to directions provided on the packaging PRODUCT We recommend to transpor
21. cloth dampened with water plus possibly a neutral detergent Dry the surfaces and remove any residue before using the equipment To disinfect the external surfaces use denatured alcohol as well as detergents containing a minimum percentage of sodium hypoclorite or equivalent substances Yearly or whenever necessary replace the exhausted filters with new ones having the same characteristics For this maintenance call the Technical Service see Appendix 2 NOTE SHOULD THE DEMINERALIZER BE FORESEEN UNUSED FOR A TIME LONGER THAN 20 DAYS WE SUGGEST TO EMPTY THE EXTERNAL FEEDING TANK IF CONNECTED 18 igilldrop REPLACING THE FILTERS Resin filter cartridges APPENDIX B MAINTENANCE For filters replacement follow the procedures reported below See Figures L and M 1 SI qe Turn off Milldrop remove the mains cable and disconnect pipes and cable from the use side sterilizer feeding tank or drawing tap Turn off the water tap feeding the Milldrop Remove the screws 1 and take off the lid A Remove the screws 2 and take off the side panel B if possible Lift and extract the filters assembly C from its bearings disconnect pipes 28 3 and 4 from the quick connectors on both ends of the resin filter cartridges Replace both cartridges taking care to install them in the correct position and with the arrows towards the bottom of the unit Fig M NOTE TO DISC
22. d the maximum water level in the tank signaled through the level sensor the demineralizer stops automatically NOTE 5 STARTING AT EMPTY TANK THE MILLDROP OPERATION MIGHT BE STOPPED BY THE PROTECTION TIME OUT OF 20 MINUTES AND BEFORE THE WATER INSIDE THE TANK HAS REACHED THE MAXIMUM LEVEL IN THIS CASE TURN OFF AND ON AGAIN TO RESTART THE EQUIPMENT OPERATION AND WATER FILLING UP Turn on the sterilizer Ended the sterilizer initial test enter the SETUP menu select Filling Options and the mode AUTOMATIC see the Operating Manual of the sterilizer If the water level into the sterilizer s internal tank is lower the minimum the automatic feeding pump starts promptly In this case the demineralizer will start a few seconds after the start of the sterilizer s pump i e as the tank s float by lowering triggers the demineralizer by the start stop command and will stop as tank s float reaches again the maximum level NOTE THE EQUIPMENT WILL STOP AUTOMATICALLY IF THE DELIVERY OF WATER LASTS UNINTERRUPTEDLY FOR MORE THAN 20 MINUTES TO RESTART THE MILLDROP OPERATION TURN OFF AND ON THE UNIT AGAIN In case of manual water drawing also from the tank s tap ensure that the water remaining in the tank is sufficient to warrant the water need of sterilizer s connected to the tank considering also the time necessary to restore a sufficient level into the tank sterilizer connected the
23. demineralized water Milldrop which is considerably easy to use and small in size represents the ideal equipment to be put next to any water steam sterilizer Milldrop is a water demineralizer based on the reverse osmosis principle The equipment includes active carbon filter having a duration of about 800 liters of demineralized water produced gt two resin filters having a duration of about 500 liters of demineralized water produced osmotic membrane which if regularly checked can last more than 800 liters of demineralized water produced NOTE THE LIFETIME OF FILTERS AND OSMOTIC MEMBRANE DEPENDS ON THE QUALITY OF THE WATER FEEDING THE MILLDROP The limit values for the feeding water are reported in the following table Total hardness NOTE FOR A SPECIFIC HARDNESS HIGHER THAN 25 F THE USE OF A RESIN SWEETENER AND SALTS REGENERATION IS RECOMMENDED THIS IS REQUIRED IF THE HARDNESS IS HIGHER THAN 30 F The equipment operation is controlled by an electronic board which also monitors any alarm leak and lack of water quality of the output water Milldrop be installed work plane hung to wall or set inside the washbasin piece of furniture Milldrop offers different installation possibilities direct connection to the sterilizer series Millennium provided with automatic filling feature and start stop interface direct connection to an externa
24. eassembly the equipment lids connect the mains cable and turn on the unit Open the water feeding tap and check for no leaks Reassemble the board protection panel and the lid fasten the screws Flow restrictor Red pipes 06 E 2 Fm A Figure P DISPOSAL AT END In accordance with Directives 2002 95 EC 2002 96 EC and 2003 108 EC regarding the reduction in use of dangerous substances in electrical and electronic equipment as OF LIFE well as waste disposal such equipment may not be disposed of as normal urban waste and must be separated accordingly When purchasing a new equivalent piece of equipment the old piece of equipment that has reached its end of life must be handed over to the reseller for proper disposal As regards reuse recycling and other forms of recovery of the above mentioned waste the manufacturer carries out the functions defined in the individual national legislations The proper collection and separation of such equipment for recycling treatment and disposal helps avoid any possible negative effects on the environment and health and facilitates the recycling of the materials of which the equipment is made The crossed out rubbish can symbol indicates that the product at the end of life must be collected separately from other types of waste WARNING Improper disposal of the product results in the application of sanctions which are defined by individ
25. evice it starts working as you press the tap s button and stops pressing it again NOTE c IF CONTINUALLY RUNNING FOR A TIME EXCEEDING 20 MINUTES MILLDROP SHALL STOP AUTOMATICALLY THE STOP IS SIGNALED BY THE BLINKING OF THREE QUALITY WATER LED S AND THE ACOUSTIC INTERMITTENT ALARM TO RESTART THE DEMINERALIZER FROM A STOP STATUS TURN IT OFF AND ON AGAIN INSTALLATION INSTALLATION The correct and careful installation is the first and fundamental step in achieving the good demineralizer operation long life and complete utilization of its features INTRODUCTION Moreover this precaution will avoid the danger for physical injury or property damage not to mention equipment malfunctions and faults So please follow the instructions in this chapter scrupulously NOTE c THE TECHNICAL SERVICE SEE APPENDIX Z IS AT YOUR DISPOSAL FOR ANY DOUBT YOU MAY HAVE OR FURTHER INFORMATION YOU MAY REQUIRE THE DEMINERALIZER HAS PASSED THE REQUIRED TESTS BEFORE BEING DELIVERED SO IT DOES NOT REQUIRE ANY ADDITIONAL CALIBRATION AT THE GETTING IN SERVICE POWER SUPPLY The electrical system the demineralizer will be connected to must suitably dimensioned basing on the power requirements of the device See the nameplate located on the backside of the equipment WARNING VERIFY THE ELECTRIC PLANT S CONFORMITY AND THAT 15 GROUNDING PROVIDED SIZE OF When installing the demineralizer inside a cabinet adequ
26. ime longer than 45 seconds at the subsequent starting on so resulting in the blocking of the equipment In this case switch off the unit and switch on it again If the problem occurs again replace the filter NOTE SHOULD YOU FORESEE NOT TO USE THE EQUIPMENT FOR MORE THAN 20 DAYS WE SUGGEST TO EMPTY THE EXTERNAL TANK WHENEVER PROVIDED ANALYSIS AND RESOLUTION OF PROBLEMS If your demineralizer is not working correctly please make the following checks before calling the Technical Support Department PROBLEM POSSIBLE CAUSE PROPOSED SOLUTION The power cord is not plugged in Plug it in There is no voltage at the socket Check the cause of the lack of voltage at the socket and fix it The main switch and or differential switch are OFF The demineralizer does not power on Turn the switch ON Replace with new fuses of same rating value See Summary Table in Appendix The mains fuses or the on board fuse are blown A Alarm Water leak inside the equipment Remove the water leak cause and dry the internal parts well water leak red LED blinking Electronic board failure Replace the electronic board fiilldrop 23 APPENDIX TROUBLESHOOTING ig ocom Poor outlet water quality red LED blinking Prepare to replace the osmotic membrane Osmotic membrane depleted shortly Resin filters almost depleted Prepare to replace the resin filters shortly Prepare to replace the osmotic membrane
27. ing tap 2 Proceed as for the resin filter cartridges and remove the whole filter assembly A from its supports to access the osmotic membrane assembly B 3 Disconnect the pipes 8 1 and 2 from their quick connectors and replace the osmotic membrane NOTE TO DISCONNECT A PIPE FROM ITS QUICK CONNECTOR PULL OUT THE PIPE WHILE KEEPING THE LOCK RING STILL 4 Reconnect the pipes respecting their original position Figure N 5 Carry out the purging of the hydraulic circuit as for the first installation see page 9 let to drain the water for about 10 minutes WARNING The hydraulic circuit purging procedure allows to eliminate the maintenance liquids from the osmotic membrane avoiding that the liquids are passing from and damaging the resin filter 6 Check for no leaks in the equipment and on the quick connectors 20 Giilldrop Replace now active carbon filter cartridge See Figure O 1 2 off MILLDROP and remove the mains cable Disconnect the quick elbow 210 1 and 210 2 connectors and replace the carbon filter cartridge A taking care to install it in the correct position and with the arrow towards the bottom of the unit Fig O NOTE TO DISCONNECT A PIPE FROM ITS QUICK CONNECTOR PULL OUT THE PIPE WHILE KEEPING THE LOCK RING STILL Reconnect the pipes respecting their original position
28. it and tight by clamps 5 Connect the start stop signal cable provided with the demineralizer between the jack connector T on the demineralizer rear panel and the female jack connector on the tank s level sensor cabling 6 The tank is provided with a tap for drawing manually the permeation product If the user wishes to use also this feature connect the supplied pipe fitting to the drawing tap from the tap water inlet Silicone pipe 7 Silicone pipe jack connector AL T 22 to draining siphon Start Stop cable Feeding tank Drawing tap fe Figure H igilldrop 3 Connection to electric type drawing tap option INSTALLATION See Figure Configure DIP1 on the Milldrop electronic board as follows see diagram on page 25 Remove the external cover and the protection of the electronic board ON Change the setting of the DIP1 switches as shown ES EN the figure 4 2 3 4 Refit the covers DIP1 1 Install the drawing tap with electric button where desired anyhow near the demineralizer 2 Plug the supplied pipe fitting on the drawing tap s outlet cut the silicone pipe installed on the outlet C of the demineralizer so that it is long enough to reach the pipe fitting of the tap and tight by clamps I L 2
29. l tank with automatic water filling feature possibility to connect up to 3 sterilizers direct connection to a drawing tap provided with electric button to fill manually little tanks For extra details please refer to chapter Hydraulic connections igilldrop FUNCTIONING PRODUCT INFORMATION green LED good quality of the outlet water yellow LED sufficient quality red LED poor quality red LED lack of inlet water or low pressure red LED internal water leak 2 TT Solenoid valve filter ASS Connector and solenoid valve of the water inlet Quick connector for permeation product S Connector for sterilizer s start stop cable T Connector for feeding tank drawing tap start stop cable or purging jack plug service 220Vac input Fuses Mains switch B Draining quick connector L Purging tube quick connector The Milldrop operation is very easy and automatic in any use 1 Directly connected to a Millennium series sterilizer it operates at the start of the sterilizer s water feeding pump and until the pump stops 2 Connected to the external tank it starts working as the water level in the tank goes down the maximum threshold and stops as it is again reached 3 Connected to the drawing tap provided with electric d
30. on a working plane mounted on the Millrack system see the ONTO A WALL relating User Manual or installed on a wall see Fig A B C In this last case proceed as follows 1 Remove the screws 1 and the lid A Figure A 2 Remove the screws 2 3 and the side panel B Figure A 3 Position the panel on the wall where Milldrop has to be installed and mark the wall by a pencil in the mounting slots C Figure B NOTE c THE DEMINERALIZER MUST BE INSTALLED PERFECTLY HORIZONTAL OTHERWISE THE ANTI FLOODING SYSTEM COULD NOT PROPERLY FUNCTION ON CHOOSING THE INSTALLATION POINT CONSIDER THE ROOM NECESSARY FOR REAR PIPING FOR THE FRONT PANEL FREE VISION AND FOR THE ADEQUATE VENTILATION SEE PARAGRAPH GENERAL INSTALLATION PRECAUTIONS 4 Bore the holes corresponding the marks just made Figure C NOTE BEFORE DRILLING BE SURE THAT NO PIPING OR ELECTRIC CABLES ARE INSIDE THE WALL 5 Reassemble the side panel B fasten the screws 2 and 3 6 Insert the screw anchors 4 in the holes the screws 5 in the panel s slots and screw down Note items 4 and 5 are not supplied see Figure C 7 Reassemble the lid A and fasten the screws 1 Figure B 8 INSTALLATION HYDRAULIC AND See Figures D E ELECTRICAL CONNECTIONS 1 Use the kit supplied Page 3 Ref 2 and install the draining bracket onto the washbasin s siphon where you wish to install the Milldrop draining pipe carry out an
31. r A AJA 6 A A AJA A di di Ju Im 9 dA LA A LA ae from the tap NAZAS LA Je Jc water inlet AMA eis 22 6 O Start Stop Silicone pipe jack connector to draining siphon Figure G 11 INSTALLATION Case 2 Connection to an external feeding tank optional 12 See Figure Keep the DIP1 position on the electronic board unchanged see diagram page 25 Make sure that the position is as indicated in the figure If not correct it ON 71 OFF Ml EN EH 1 2 3 4 DIP1 1 Plug the supplied pipe fitting in the inlet point label Milldrop of the tank 2 Cutthe silicone pipe connected to the quick connector C on the demineralizer rear panel long enough to reach the pipe union installed on the tank s inlet label Milldrop fit and tight by clamps NOTE 25 THE PIPES MUST NOT BE BENT SQUASHED OR HAVE A PARTICULARLY TORTUOUS ROUTE THE LENGTH OF THE FEEDING SILICONE TUBE MUST NOT EXCEED 2 METRES OTHERWISE THE GENERAL PERFORMANCE SHOULD DECREASE OR THE DEMINERALIZER ITSELF SHOULD MALFUNCTION 3 Plug a supplied pipe union in one of the three outlets available on the tank label M1 M2 or M3 fit a silicone pipe and tight by clamps 4 the silicone pipe long enough to reach the pipe union installed on the sterilizer s automatic feeding point f
32. remaining water must be at least 2 liters two sterilizers connected the remaining water must be at least 4 5 liters three sterilizers connected the remaining water must be at least 7 liters 14 igilldrop MILLDROP CONNECTED TO THE MANUAL DRAWING TAP STAND BY STATUS FIRST STARTUP Press the tap s button to start the water delivery Press 2 seconds again the tap s button to stop the water delivery NOTA WAIT 10 SECONDS BEFORE PRESSING AGAIN THE TAP S BUTTON TO RESTART WITH THE WATER DELIVERY NOTE THE EQUIPMENT WILL STOP AUTOMATICALLY IF THE DELIVERY OF WATER LASTS UNINTERRUPTEDLY FOR MORE THAN 20 MINUTES TO RESTART THE MILLDROP OPERATION TURN OFF AND ON THE UNIT AGAIN al o O 2 TT Over the first startup operations the demineralizer sets in stand by status In such a condition the turning on of alarm LED will have no influence on the demineralizer subsequent starting except the alarm Internal leak that will stop the demineralizer and prevents it from operating In this case turn off the demineralizer and call the Technical Service NOTE THE TECHNICAL SERVICE SEE APPENDIX Z IS AT YOUR DISPOSAL FOR ANY DOUBT YOU MAY HAVE OR FURTHER INFORMATION YOU MAY REQUIRE 15 APPENDIX TECHNICAL DATA Device REVERSE OSMOSIS WATER DEMINERALIZER Model Milldrop C M F S r l Via E Ellero 9 33080 Cusano di Zoppola PN
33. s Do not install in places with gas or inflammable and or explosive vapors Install the unit so that the power cord is not bent crushed It must run freely the way to the mains socket Install the unit so that any external fill drain piping is not bent or crushed The length of the reinforced silicone tube connecting Milldrop to the sterilizer or tank shall not exceed 2 meters otherwise performance quality could fall or what is worse the demineralizer itself could not operate properly The demineralizer must be connected to a mains socket of power adequate for the absorption required and provided with ground connection in compliance with current laws and or standards The mains socket must be suitably protected by a circuit breaker having the following characteristics Nominal current 5A Differential current 0 03 THE MANUFACTURER WILL NOT BE LIABLE FOR DAMAGES CAUSED BY INSTALLING THE UNIT ON INADEQUATE ELECTRICAL SYSTEM AND OR NOT GROUNDED If you need to replace the power cord plug use a type of equal characteristics or at any rate adequate to the equipment power requirements The user is entirely responsible for the choice and replacement of the plug DANGER CONNECT THE POWER CORD DIRECTLY TO THE SOCKET DO NOT USE EXTENSIONS CORDS ADAPTERS OR OTHER ACCESSORIES I zL 2 TT INSTALLATION INSTALLATION Milldrop can be placed
34. t and store the device at temperatures not lower than 5 C Prolonged exposure to low temperature can damage the product Keep the original packaging and use it whenever the device is to be transported The use of different packaging could damage the product during shipment Keep the plugs mounted on the demineralizer s pipe fittings to be reapplied in case of subsequent shipment CONTENT The package contains the following items DESCRIPTION Demineralizer equipment Ref 1 Kit for the installation of the draining pipe Ref 2 Draining pipe red Ref 3 Feeding pipe blue complete with gaskets Ref 4 Reinforced silicone pipe Ref 5 for connecting Milldrop to sterilizer external tank or tap Power supply cable Ref Kit Ref 7 containing start stop signal cable nr 2 pipes union nr 4 clamps jack plug and key for purging tap Operator s Manual and Warranty Certificate Ref 8 PRODUCT INFORMATION PRODUCT INFORMATION INTRODUCTION GENERAL FEATURES Milldrop is M O COM s proposal the field of water demineralization for water steam sterilizer It is a sophisticated apparatus but easy to use and adaptable to the user requirements by means of different installation possibilities Thanks to the reverse osmosis membrane and resin filter the equipment transforms the water coming from water works into qualitatively excellent
35. ual national laws 22 APPENDIX TROUBLESHOOTING INTRODUCTION If you run into a problem or alarm while using the equipment you should not be immediately concerned It may not in fact be related to a breakdown but more probably to an anomalous situation often merely transitory Such as a blackout or incorrect use In any case it is important to first identify the cause of the anomaly and then take suitable corrective action either autonomously or with the help of the Technical Support Department see Appendix Z For this purpose below we provide instructions for diagnosing and resolving general problems At the starting on I 2 TT It is possible that at the start of operation and also in normal condition the red LED signaling poor outlet water quality lights for a few seconds this situation is normal On the contrary if the LED remains lit for a time longer than 45 seconds matched with the acoustic alarm the equipment enters in blocking status in this case it will be necessary to replace the resin filter and or the osmotic membrane This fault condition is preceded by an intermediate phase during which Milldrop even if correctly operating turns on the yellow LED matched with the acoustic alarm to signal that the filter replacement is coming near Milldrop unused for a few days Should the equipment be unused for a few days the red LED could remain lit for a t
36. upply Remove the cause Alarm signaling for poor outlet water quality Replace the resin filter assembly Pump failure Replace the pump Pump failure Replace the pump Resin filter and or active carbon filter clogged Replace the resin filter and or the active Low outlet flow rate carbon filter Cleanse osmotic membrane replace Osmotic membrane clogged up E Y 24 igilldrop APPENDIX DIAGRAMS ELECTRIC DIAGRAM Probe terminal board I 12345 2 Configuration 2 dip switch DIP 1 95 000998 O A 10209 Ground Sp T t emperature gt 1 TT Water leak sensor 2 y i 1 DEN Pressure switch NC contact Start Stop signal tank tap or Sonda gt Start Stop signal sterilizer DC i 11 429 Electric valve s SA DEE Pump SH 230 vac if Giilldrop 25 APPENDIX D DIAGRAMS ig ocom HYDRAULIC DIAGRAM c c I E HF DEMINERALIZED WATER OUTLET MM I I ILLO ly LILECLCQLL ELIS LLLA EUN WATER INLET Legend 1 Water inlet solenoid valve 5 Membrane assembly 9 Conductivity probe 2 Activated carbon filter assembly 6 Resin filter assembly 10 Purging tap 3 Pressure switch 7
Download Pdf Manuals
Related Search