Manual - Northern Tool + Equipment
Contents
1. User s Manual and Ultra Portable Oil PINNACLE Operating Instructions Fired Radiant Heater PROTEMP Sun Stream CONSUMER Retain this manual for future reference IMPORTANT Read and understand all of the directions in this manual before assembling Starting or servicing the heater Improper use of this heater can cause serious injury Keep this manual for future reference NaN ed GENERAL HAZARD WARNING Be sure to comply with the instructions and warnings provided with this heater or death serious bodily injury and property loss damage from the hazards of fire explosion burn asphyxiation and carbon monoxide poisoning can result Only persons who can follow and understand these instructions should use or service this heater If you need heater information such as an instruction manual labels etcetera contact the manutacturer ADANGER Acel use in residential living areas or in non adequately ventilated enclosed Pinnacle Products International Inc 668 Stony Hill Road 302 Yardley PA 19067 USA Phone 215 891 8460 Fax 215 891 8461 Web www pinnacleint com Email info pinnacleint com 7510001 70 10 NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE Ultra Portable O1l Fired Radiant Heater PROTEMP Table of Contents MY AIT ln LE 2 Safety Information EE 2 3 SE le 3 STI 4 Theory of Op rAtON 2 5 UNPACKING egri re s SR 5 MO ul E ON EE 6 Bel 1110 PR eee e2. a li ES product according to directions can cause soot production ACAUTION Failure to operate this heater according Il A Wi Des iy Long Term Storage BLOWER MOTOR ASS Y Unscrew the Fuel Cap BURNER BODY BURNER BLADE Re ire Using an approved kerosene siphon remove kerosene NOZZLE Using a small amount of kerosene rinse and swirl the Figure 8 Nozzle Maintenance kerosene inside of the Fuel Tank Empty the tank fully NEVER MIX WATER WITH KEROSENE as it will cause rust inside the tank Empty tank completely Never store leftover kerosene over the summer Using SPARK PLUG old fuel can damage your heater Po N Store heater in a dry well ventilated area AA L Be sure that the storage area is free of dust and o R F corrosive vapors Repack the heater in the original A Fi shipping material Keep the User s Manual in an easily accessible place BURNER BODY Figure 9 Spark Plug Maintenance Pinnacle Products International Inc Ultra Portable Kerosene User s Manual Page 7 NEVER LEAVE HEATER UNATTENDED WHILE BURN PROTEMP Ultra Portable Oil ING OR WHILE CONNECTED i TO A POWER SOURCE Fired Radiant Heater Exploded Drawing Part Breakdown Figure 11 Exploded View PT 70 SS A Replacement Parts Description PT 70 SS A 75 012 0220 175 013 0200 175 027 0250 Page 8 Pinnacle Products International Inc Ultra Portable Kerosene User s Manual
3. Heater Trouble Shooting Guide Heater fires but shuts down after a short period of time Heater will not operate or motor runs for short time Fan does not operate when heater is plugged in and Operating Switch is in the ON position Heater makes grinding noise Heater does not turn on and the lamp is not lit Poor combustion and or soot production Pinnacle Products International Inc Ultra Portable Kerosene User s Manual Dirty Fuel Filter Nozzle Dirty Photocell Dirty Photocell not installed properly Photocell Defective Improper electrical connection between Circuit Board and Photocell Cooling Fan is obstructed No kerosene in fuel tank 2 Corroded Spark Plug or incorrect plug gap Dirty Fuel Filter Dirty Nozzle Moisture in Fuel Fuel Tank Improper electrical connection between Transformer and Circuit Board Transformer Wires not connected to Spark Plug Defective Transformer Broken electrical connection between Circuit Board and motor Not enough amps available to power heater Air in fuel pump Temperature limit sensor has over heated No electrical power Fuse break down Improper electrical connection between Temperature Limit Sensor and Circuit Board Pump Pressure Poor fuel quality Clean replace Fuel Filter Page 6 Clean replace Nozzle Page 7 Clean replace Photocell Page 7 Adjus
4. NEVER LEAVE HEATER UNATTENDED WHILE BURN Pro PROTEMP Ultra Portable Oil ING OR WHILE CONNECTED the Elie b Ed GO Fired Radiant Heater 6 7 HOTOCELL ASSEMBLY 175 038 0200 CK COVER 75 013 0105 OWER CORD ASSEMBLY 715 032 0180 LECTRICAL OUTLET ASSEMBLY 175 029 0100 TURN PIPE 735 055 0100 ETURN HOSE 175 055 0200 LECTRONIC PUMP BRACKET 175 027 0255 A gt ee N M 2 2 MmM U U T m gt Replacement Parts bet Description E SHELL 22 TEMPERATURE LIMIT OVERHEAT SWITCH SAFETY GUARD BLOWER MOTOR ASSEMBLY 75 038 0200 750130105 28 775 032 0180 775 029 0100 80 775 055 0100 775 055 0200 775 027 0255 RE EE Pinnacle Products International Inc Ultra Portable Kerosene User s Manual Page 9 NEVER LEAVE HEATER UNATTENDED WHILE BURN Pro PROTEMP Ultra Portable Oil ING OR WHILE CONNECTED the Ee b Ed GO Fired Radiant Heater Wiring Diagrams PANEL PCB OPERATION LAMP 00 OPERATING ERROR CHECK LAMP SWITCH CONTROL PCB te N STREAM ss us og MOTOR TI COOLING AA PHOTO CELL OI POWER PLUG AC 120V 60Hz AC 250V 5A AU GREEN ELECTRIC OUTLET EARTH Figure 12 Wiring Diagram for model PT 70 SS A subject to change without notice Page 10 Pinnacle Products International Inc Ultra Portable Kerosene User s Manual NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE PROTEMP Ultra Portable O1l Fired Radiant
5. ON position 3 Be sure to follow all starting procedure precautions Electrical Outlet WARNING Shock Hazard Never plug in an appliance with more than a 5 amp rating into this outlet Always keep outlet covered when not in use To Start the Heater 1 Fill the tank with kerosene until fuel gauge points to F 2 Be sure fuel cap is secure 3 Plug power cord into three prong grounded extension cord and plug extension cord into three prong 120v grounded outlet The extension cord should be at least six feet long Extension cord wire size requirements are as follows 6 to 10 feet 1 8 to 3 meters use 18 AWG wire 11 to 100 feet 3 4 to 30 4 meters use 16 AWG wire 101 to 200 feet 30 8 to 61 meters use 14 AWG wire 4 Push the Operating switch to the ON position The power indicator lamp will light and the heater will start NOTE On first ignition or after refueling you may hear a grinding sound just before ignition This is the fuel pump removing the air from the fuel line Your heater will start up within seconds If it does not start repeat Step 4 with fuel gauge reading at least 1 2 tank NOTE The electrical components of this heater are protected by a fuse mounted in the PC board If the heater fails to fire check this fuse first and replace if necessary Also check the power source to be sure that the proper voltage is being provided to the heater To Stop the Heater 1
6. Plug Clean and re gap every 600 hours of Fan Blades operation or replace as needed After removing the Spark Plug clean the terminals with AWARNING Never service heater while hot or still connected to electrical source The fan a wire brush Re gap the terminals to 0 140 3 5mm blades should be cleaned at least once per heating season depending on conditions Remove all accumulated dust and dirt with a burst of Photocell The Photocell should be cleaned at least once condensed air Figure 7 per heating season or more depending on conditions Use a cotton swap dipped in water or alcohol to clean the lens of the Photocell Note the proper Photocell BE FAN SPRING BURNER BODY position as noted in Figure 10 ees _5 COOLING FAN on ke D dech Ee PHOTOCELL ASS Y Ren ER j i LS ha We l BLOWER MOTOR ASS Y Figure 7 Fan Maintenance Nozzles Nozzles should be cleaned or replaced at least once per heating season Contaminated fuel could make Figure 10 Photocell position this necessary immediately To clean dirt from nozzle blow compressed air through nozzle front It may be necessary to soak nozzle in clean 1 K kerosene to help loosen any particles Figure Fuel Fuel Tank Flush every 200 hours of operation or as 8 needed Do not use water to flush the tank Use fresh 1 K kerosene only em DIFFUSION N Ot fa fa z j a OR fi to these instructions or to maintain this FN A les LA
7. Sai Ge Figure 3 Features Page 4 Pinnacle Products International Inc Ultra Portable Kerosene User s Manual NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE Ultra Portable O1l Fired Radiant Heater PROTEMP Theory of Operation Fuel System This heater is equipped with a high pres sure pump The pump draws fuel up from the fuel tank to the nozzle in the burner head It is sprayed into the combustion chamber in a fine mist where it is mixed with air for combustion Quick Fire Ignition A transformer sends high voltage to a two pronged spark plug The spark ignites the fuel air mixture as it is sprayed into the combustion chamber Air System A blower motor assembly forces air around the combustion chamber where it is super heated and forced out the front of the chamber A cooling fan blows air up and around the chamber during operation and also runs during the cool down period Electrical System Protection The heater s electrical system is protected by a circuit breaker that protects the system components from damage If the heater fails check the fuse first and replace if necessary See page 10 Flame Sensor The heater uses a photocell to see the flame in the combustion chamber Should the flame extinguish the sensor will stop electrical current and the heater will shut off Unpacking Heater 1 Attach handle by lining up holes of handle with the holes in the upper s
8. Turn the Operating switch to OFF position Combustion will stop and the Cooling Cycle approx 4 5 minutes will begin 2 When Cooling Cycle is completed fan stops running it is safe to unplug the heater Unplugging the heater before the Cooling Cycle has ended may cause overheating damage to the heater and could void the warranty ACAUTION Do not disconnect the power source or unplug the power cord until the cooling cycle has been completed Page 6 Ty Figure 5 Electrical Outlet Assembly detail Never service heater while hot or still WARNING connected to electrical source Maintenance NEVER OPERATE THIS HEATER UNATTENDED Use only original equipment replacement parts The use of alternate or third party components can cause unsafe operating conditions and will void your warranty We suggest following a maintenance schedule as follows Filters The Fuel Filter and Oil Filter should be cleaned at least twice per heating season by rinsing it in clean 1 K kerosene Contaminated fuel could make this necessary immediately see Figure 6 FUEL LINE ELECTRONIC PUMP INTAKE HOSE FUEL INTAKE PACKING INTAKE PIPE OIL FILTER ASS Y H Figure 6 Filter Maintenance Pinnacle Products International Inc Ultra Portable Kerosene User s Manual NEVER LEAVE HEATER UNATTENDED WHILE BURN 7 PROTEMP Ultra Portable Oil SR be GE ED Fired Radiant Heater Maintenance Continued Spark
9. cts in material and workmanship for a period of one 1 year from the date of initial purchase This product must be properly installed maintained and operated in accordance with the instructions provided Pinnacle Products International Inc requires reasonable proof of your date of purchase from an authorized retailer or distributor Therefore you should keep your sales slip invoice or cancelled check from the original purchase This Limited Warranty shall be limited to the repair or replacement of parts which prove defective under normal use and service within the warranty period and which Pinnacle Products International Inc shall determine at its reasonable discretion This warranty does not apply to products purchased for rental use This Limited Warranty does not cover any failures or operating difficulties due to normal wear and tear accident abuse misuse alteration misapplication improper installation or improper maintenance and service by you or any third party Failure to perform normal and routine maintenance on the heater shipping damage damage related to insects birds or animals of any kind and damage due to weather conditions are also not covered In addition the Limited Warranty does not cover damage to the finish such as scratches dents discoloration rust or other weather damage after purchase All transportation costs for the return of the damaged product or parts will be the responsibility of the
10. d stable surfaces Use heater in accordance to local codes and Federal Do not restrict inlet or outlet of heater Heater is never to Ordinances be used with ductwork Use only the electrical power cord specified Electrical NEVER leave heater unattended and grounding connection must comply with National Keep children and animals away from heater Electrical Code ANSI NFPA 70 USA and CSA C22 1 To prevent injury always wear gloves when handling Canadian Electrical Code Part 1 Canada heater Never handle an operating or hot heater as NEVER use heater in occupied dwellings severe burns may result Operate heater in a manner that will not directly expose it to water rain or dripping water Specifications PT 70 SS A Fuel Tank Capacity Gallons Max Operating Hours Yes Heat Type Radiant Fan Forced Heating Area Sq Ft 1 750 Overheat Shut Off System O O Size L x W x H 22 x 15 4 x 21 3 Weight Lbs Figure 2 Product Dimensions Specifications subject to Pinnacle Products International Inc Ultra Portable Kerosene User s Manual Page 3 NEVER LEAVE HEATER UNATTENDED WHILE BURN PROTEMP Ultra Portable Oil ING OR WHILE CONNECTED i TO A POWER SOURCE Fired Radiant Heater Features Shell Ring Handle Plate Lamp a Operating Switch Back Cover Electrical Heat K j Cooling Fan Outlet Housing Cover Me Power Cord Fuel Gauge Fuel Tank
11. e een eee 6 MAINIENANCE secon scecoiareninedeiaiiedsttasiceedanedcienaseveteotess 6 7 SO ea T Exploded Parts Droawimg 8 Replacement Part Listing 9 Wiring RI 10 Troubleshooting EE 11 MV E Back Page A VAIADALAL Fire burn inhalation and explosion A WARNING hazard Keep combustibles such as building materials paper or cardboard a safe distance away from the heater as recommended by these instructions Never use the heater in spaces which contain products such as gasoline solvents paint thinners dust particles volatile or airborne combustibles or any unknown chemicals Do not operate this heater until you A WARNING have read and thoroughly understand these safety and operating instructions Failure to comply with the precautions and instructions provided with this heater can result in death serious bodily injury property loss or damage from the hazards of fire soot production explosion burns asphyxiation or carbon monoxide poisoning Only persons who can read and understand these instructions should use or service this heater Not for use in homes or recreational vehicles California Residents Combustion by products produced when using this product contain carbon monoxide a chemical known to the state of California to cause cancer and birth defects or other reproductive harm Massachusetts Residents Massachusetts state law prohibits the use of this heater in any building wh
12. ed by carbon monoxide than others These are pregnant women people with heart or lung disease or anemia those under the influence of alcohol or at high altitudes Check the heater thoroughly for damage before each use DO NOT operate a damaged heater DO NOT modify this heater or operate a heater that has been modified from it s original state Use only K 1 kerosene fuel oil Be advised that diesel fuel may NOT be used NEVER use gasoline naphtha paint thinner alcohol or other fuels of any kind to operate this heater Suitable for outdoor use Provide at least 3 square feet of opening per 100 000 Btu of rated operation See page 6 Keep heater area free from combustible materials such as gasoline paint thinners and other flammable vapors and liquids Dust is combustible Do not use heater in areas of high dust concentration Minimum clearance from Combustibles Top Sides Front 70k 4 ft 4 ft 8 ft This is an unvented portable heater It AWARNING uses air oxygen from the area in which it is used Adequate combustion and ventilation air must be provided Refer to VENTILATION Page 6 Pinnacle Products International Inc Ultra Portable Kerosene User s Manual NEVER LEAVE HEATER UNATTENDED WHILE BURN Ultra Portable Oil NOOR ell CONNECTED PROTEME Fired Radiant Heater TO A POWER SOURCE Safety Information Continued This heater is not for use on finished floors Operate only on level an
13. hell of heater See figure 4 2 Insert screws and tighten 3 Remove the heater and all of the packaging materials from the shipping carton NOTE Save the box and packaging materials for future storage PT 70 SS A Figure 4 Attaching the handle Pinnacle Products International Inc Ultra Portable Kerosene User s Manual Fuel 1 K Kerosene When operating this heater use 1 K kerosene only 1 K kerosene has been refined to virtually eliminate contami nants such as sulphur 1 or 2 fuel oil diesel fuel cannot be used as that these fuels do not burn as clean as 1 K kerosene Never use fuels such as gasoline A WARNING benzine alcohol white gas camp stove fuel paint thinners or other oil products to fuel this heater These are volatile fuels that could cause an explosion or uncontrolled flame Kerosene should only be transported or stored in a blue container that is clearly marked kerosene Never store kerosene in a red container because red containers are associated with gasoline Never store kerosene in a living area Kerosene should always be stored in a well ventilated area outside of the living space Never store kerosene in direct sunlight or near any heating source Never use kerosene that has been stored from one season to the next Kerosene does break down over time Old kerosene will not burn properly in this heater Use of old or contaminated kerosene can lead to excessive soot p
14. ich is used in whole or in part for human habitation Use of this heating device in Massachusetts requires local fire department permit M G L C 148 Section 10A New York City Residents The New York City Fire Code prohibits the storage handling and use of kerosene fueled heaetrs for space heating Any person violating that provision may be punished by a fine up to 10 000 and a term of imprisonment up to 6 months Page 2 Safety Information ADANGER pals Monoxide poisoning may lead to This is a kerosene direct fired forced air heater It is primarily intended for use for temporary heating of build ings under construction alteration or repair Direct fired means that all of the combustion products of the heater enter the heated space This appliance is rated at 98 combustion efficiency but does produce small amounts of carbon monoxide Carbon monoxide is toxic Humans can tolerate small amounts of carbon monoxide and precautions should be taken to provide proper ventilation Failure to provide proper ventilation in according to this manual can result in death Early signs of carbon monoxide poisoning resemble the flu Symptoms of improper ventilation are a headache dizziness burning of the nose and eyes Nausea dry mouth sore throat If the heater is being used in the presence of others be sure to inform them of all proper safety precautions operating procedures and hazards Some people are more affect
15. imitations may not apply to you Pinnacle Products International Inc does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Pinnacle Products International Inc Always be sure to specify model number and serial number when making any claim with Pinnacle Products International Inc For your convenience use the space provided below to list this information Model Serial Date of Purchase
16. purchaser Upon receipt of damaged item Pinnacle Products International Inc will examine the item and determine if defective Pinnacle Products International Inc will repair or replace and return the item freight pre paid If Pinnacle Products International Inc finds the item to be in normal operating condition or not defective the item will be returned freight collect This Limited Warranty is in lieu of all other express warranties Pinnacle Products International Inc disclaims all warranties for products that are purchased from sellers other than authorized retailers or distributors AFTER THE PERIOD OF THE ONE 1 YEAR EXPRESS WARRANTY EXPIRES Pinnacle Products International Inc DISCLAIMS ANY AND ALL IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR APPLICATION FURTHER Pinnacle Products International Inc SHALL HAVE NO LIABILITY WHATSOEVER TO PURCHASER OR ANY THIRD PARTY FOR ANY SPECIAL INDIRECT PUNITIVE INCIDENTAL OR CONSEQUENTIAL DAMAGES Pinnacle Products International Inc assumes no responsibility for any defects caused by third parties This Limited Warranty gives the purchaser specific legal rights a purchaser may have other rights depending upon where he or she lives Some states do not allow the exclusion or limitation of special incidental or consequential damages or limitations on how long a warranty lasts so the above exclusion and l
17. roduction Fueling the Heater Never fill the fuel tank indoors Always fill the tank outdoors Be sure that the heater is on level ground when fueling and never overfill the fuel tank It is always a good idea to fire the heater outdoors for the first time This will allow any oils used in the manufacturing process to be burned off in a safe environment This initial burn should last at least 10 minutes Never refuel this heater while it is hot or A WARNING operating Fire or explosion could result Never transport this heater in a vehicle while containing fuel Page 5 NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE Ultra Portable O1l Fired Radiant Heater PROTEMP A Ventilation Always provide a fresh air opening in AWARNING the heated space of at least three square feet 2 800 sq cm for each 100 000 BTU Hr of heater output Provide a larger opening if more heaters are being used As an example an PT 70 SS A heater will require a two car garage door open 6 inches or a single car garage open 9 inches or two thirty two inch wide windows open fifteen inches Operation Do not use this product with any WARNING accessory thermostat device or any other device that will interrupt power to the heater and bypass the required cool down cycle To Restart the Heater 1 Wait ten seconds after cooling cycle has completed 2 Turn the Operating Switch to
18. t Photocell position Replace Photocell Check wiring connections See Wiring Diagrams Page 10 Check to be sure cooling fan is not obstructed Fill tank with fresh kerosene Clean replace Spark Plug Page 7 Clean replace Fuel Filter Page 6 Clean replace Nozzle Page 7 Rinse out fuel tank with clean fresh kerosene Page 6 Inspect all electrical connections See Wiring Diagrams Page 10 Re attach Transformer wires to Spark Plug Replace Transformer Inspect all electrical connections on Wiring Diagrams Page 10 Use a new extension cord or try another electrical socket Sound will stop after 3 seconds If grinding sound continues add fuel to tank Push Operating Switch to OFF and allow heater to cool for 5 minutes Push Operating Switch back to ON Check power cord and extension cord to insure of proper connection Test power supply Check replace Fuse Inspect all electrical connections See Wiring Diagrams Page 10 Be sure pump pressure is adjusted correctly Be sure kerosene is not old or contaminated Page 11 NEVER LEAVE HEATER UNATTENDED WHILE BURN ING OR WHILE CONNECTED TO A POWER SOURCE Ultra Portable O1l Fired Radiant Heater PROTEMP A LIMITED 1 YEAR WARRANTY Pinnacle Products International Inc warrants this heater to the original retail purchaser only to be free from defe
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