user manual rma-power-box 107/24
Contents
1. eye v Y REFERRE eua Va EN ENT e aEe S 9 DAD POL AU ON Goes a Sa cons iwa a Sus A 9 5 1 Operating and display elements teer E bes Vn Ep dudes ee NP pe E e Eta cha voc EEE EEE E 9 2 2 Permanent displays ieu REESE OE RO E ERROR RE HERBERT 10 S 3 UsSempmentiu u u l 10 SAN AUTO Moe u 11 522 HAND ModE UL 11 9 33 BASIC Mode aine et pe eerie fb e RENE TEE Te dupes E eer UE Pe RELIER ee ege 11 54 12 54 L Parameter Acum MP todas 12 5 4 2 Parameter FE iniM E 12 5 4 3 Parameter S HEU HR PIER Re m E EI DERE u EE abies 13 5 4 4 Parameter d Delay P 13 xpi 13 2 9 diei P P 14 bunte 15 0 1 s a u e m a m 15 6 2 Locating fault oia eia e e E Ue eee es pda e e q asas Giba Ea t he te eS 15 ZL Error IS uyak vni bete aret verba 16 6 Replacement FUSES2. magnet uded in the scope of delivery Version 3 3 RMA POWER BOX 107 24 4 KOBERLEIN SEIGERT 2 Zuf hrtechnik USER MANUAL RMA POWER BOX 107 24 2 3 Connection diagram example RMA reset Vibration ready fault on E A A se M m m m WA1 2 WA1 3 WA1 4 LUMFLEX 225 LUMFLEX 225 LUMFLEX 225 4x0 34mm2 4x0 34mm2 4x0 34mm2 F intern 16 T 24V DC ov DC PE FA1 er oe n 1 5mm A1 ur 11 1 pawer supply 19V 28V DC KOBERLEIN RMA POWER BOX 107 output K BRA TOR Vibration on reset fault Vibration on S T gt WYA1 PUR 2x1 5mm2 7 ZF KOBRATOR Version 3 3 RMA POWER BOX 107 24 4 KOBERLEIN SEIGERT 2 Zuf hrtechnik USER MANUAL RMA POWER BOX 107 24 3 Technical Data Operating voltage 19 2 V 28 8 V DC Power consumption max 200 VA Fuse protection Internal 16A T fuse Provide circuit breaker according to EN60204 Magnet output adjustable output voltage adjustable output frequency smallest frequency interval maximum connecting power Disconnection in case of 15 Vpp 30 Vpp 10 00 Hz 99 99 Hz 0 01 Hz 200 VA overcurrent short circuit derating open circuit Inputs Input Vi
3. Pepe ot teria ERE Eee De ERE REUS tas neste EXER edes Ee ene sigun aba aquta asqa sapu oen 17 LEIN amp Version 3 3 RMA POWER BOX 107 24 4 KO BERLEIN USER MANUAL SEIGERT 4 Zuf hrtechnik RMA POWER BOX 107 24 1 Safety Instructions Achtung Achtung The RMA POWER BOX 107 controls oscillating mechanical parts KOBRATOR which may be dangerous Safety measures and safety devices must correspond with the valid national regulations e g VDE 0100 T410 VDE 0113 or EN 60204 VDE 0160 respectively Necessary safety measure grounding of the RMA POWER BOX 107 Necessary safety device line safety switch fuse is integrated If you do not wish to install the device immediately but instead wish to store it the storage place must be dry and clean the storage temperature must be between 25 C and 85 C Check the device immediately for damaged packaging Send complaints concerning damages immediately See to it that damaged products are not operated The connection initial operation as well as maintenance and repair work must only be executed by qualified expert staff taking into consideration this manual all other connection diagrams belonging to the RMA POWER BOX 107 the presently valid national international regulations safety accident prevention The RMA POWER BOX 107 is built for the operation in the
4. KOBERLEIN lt USER MANUAL gt RMA POWER BOX 107 24 Zuf hrtechnik USER MANUAL VIBRATION CONTROL RMA POWER BOX 107 24 Version 3 3 RMA POWER BOX 107 24 4 KOBERLEIN USER MANUAL RMA POWER BOX 107 24 IMPORTANT NOTES Electrical danger within the meaning of this documentation or the warning labels on the product itself respectively means that death serious injury or considerable material damage may occur if the respective measures of precaution are not taken Mechanical danger within the meaning of this documentation or the warning labels on the product itself respectively means that death serious injury or considerable material damage may occur if the respective measures of precaution are not taken Achtung Disconnecting live parts within the meaning of this documentation means that before maintenance repair and installation work the voltage must be switched off and secured against being switched on again Qualified Staff According to this user manual and the labels on the product itself qualified staff includes those persons who are familiar with the installation mounting initial operation and operation of the device as well as the dangers associated with this and who have the qualifications necessary for their work Such as 1 Training or instruction or authorization respectively to switch electric circuits and devices on
5. 14 4 KOBERLEIN SEIGERT 2 Zuf hrtechnik USER MANUAL RMA POWER BOX 107 24 6 Troubleshooting 6 1 In case of a fault The following applies for all operating modes In case of a malfunction interruption or short circuit of the device the display indicates the potential cause The display shows Err and the number of the current malfunction The magnet output Plug 5 is switched off and the potential free relay Plug 2 is de energized Evaluation of the malfunction is possible via pins 1 2 and 4 at Plug 2 Together with the ERROR display the red ERROR LED lights up The malfunction can be acknowledged either by pressing the ENTER key or by means of the input Fault reset Plug 3 Subsequently the RMA changes back into the Auto Mode 6 2 Locating the fault This chapter on troubleshooting only covers the components of the RMA POWER BOX 107 in connection with a KOBRATOR Troubleshooting only by qualified staff Achtung Troubleshooting only by qualified staff cover BE SURE to disconnect the voltage of the RMA POWER BOX 107 before opening the Version 3 3 RMA POWER BOX 107 24 15 4 KOBERLEIN SEIGERT 2 Zuf hrtechnik USER MANUAL RMA POWER BOX 107 24 6 2 1 Error list Malfunction Cause Solution Short circuit Magnet output Magnet in the K BRATOR defective or Cable connection between magnet a
6. By way of example F 13 15Hz is set for frequency and S 25 for Soft start With these settings the unit will start up at a frequency of 13 40Hz and the set frequency of 13 15Hz will be reached after 12 5 sec 5 4 4 Parameter d Delay Parameter d causes the magnet to be switched off only after a delay 21 time has elapsed This might be necessary e g with timed outputs of safety control systems to prevent inadvertent operation of the magnet output 5 4 5 Parameter E Error The parameter E Error 20 deactivates the malfunction Err 2 Operation without magnet Set the value to 1 to activate evaluation otherwise the error message will be suppressed Version 3 3 RMA POWER BOX 107 24 18 KOBERLEIN SEIGERT USER MANUAL p n nam 107 24 5 5 Menu structure 11 Ci lt amp gt 8 ENTER ENTER ENTER LTI lt ENTER u OL gt a EJ S FC dg is jenen L l lt ENTER q if gt jenes I 1 0141 J lt ENTER 1 LI Js jones L3 MIIN LL LI gt Version 3 3 RMA POWER BOX 107 24
7. POWER BOX 107 24 5 4 Main menu Display Description Value function Tl Vibration power here the standard factory setting 0 130 LI LL For vibration power can be changed for automatic operation Lt IL Resonance frequency of the magnet 10 00Hz 99 99Hz I L 1141 Fl Soft start when the magnet is switched on the 0 50 UJ frequency is increased by the set value and then progressively reduced to the nominal value set in parameter F The operation mode cannot be changed during the soft start ZVI Display of the unit s Serial No Only display __ l 1 Delay here a delayed switch off for the output for 0 Off LI LI the magnet can be activated 1 Error Active deactivate malfunction 2 0 Evaluation of C 08 LI malfunction Off 1 Evaluation of malfunction On Holding down the ENTER key for 3 sec takes you back to the User menu 5 4 1 Parameter u Vibration power This parameter has been preset to an optimum value e g 60 at the factory The value is stored for all Modes If the operator has changed the vibration power value in Mode H e g to 87 Modes A and H can be reset to the original factory setting stored in Parameter u e g 60 by means of the Basic Mode G The setting made in Mode has priority 5 4 2 Parameter F Frequency This parameter is used to preset the magnet voltage frequency Every unit h
8. DC system exclusively Nominal voltage 24 V DC Input voltage see technical data in Chapter 3 We reserve the right to change technical data and constructions beneficial to technical progress Version 3 3 RMA POWER BOX 107 24 KOBERLEIN USER MANUAL 4 Zuf hrtechnik SEIGERT RMA POWER BOX 107 24 2 Installation 2 1 Mechanical installation Should the RMA POWER BOX 107 have already been mounted by KOBERLEIN please disregard Chapter 2 1 Achtung o When opening the cover live parts are uncovered When closing the cover live lines can be pinched There is danger of pinching when opening and closing the cover MAKE SURE the voltage of the RMA POWER BOX 107 is disconnected before opening the cover If the box is delivered loose mount it through the intended mounting holes The distance between the vibration control and the KOBRATOR should not exceed 10 meters The mounting holes are located under the cover of the RMA POWER BOX 107 Remove the four bolts to open the cover and access the mounting holes Loosen the four mounting bolts of the cover as shown SEGEN Place cover near casing WARNING Do not shear off any cables Now the mounting holes of the casing are accessible The drill hole distance is Horizontal 125 mm Vertical 112 5 mm Mounting bolts max M4 Version 3 3 RMA POWER BOX 107 24 KOBE
9. RLEIN SEIGERT 4 Zuf hrtechnik USER MANUAL RMA POWER BOX 107 24 2 2 Electrical Installation Please be sure to note the safety instructions in Chapter 1 during the electrical installation THE DEVICE MUST BE GROUNDED Please be sure to note the safety instructions in Chapter 1 during the electrical installation Achtung In order to guarantee EMC compatibility the ferrite ring must be mounted around the feed line at the supply plug as shown at the bottom of the picture J and disconnection BE SURE to disconnect the voltage of the RMA POWER BOX 107 before the connection of the mains connector plug The mains supply line must not exceed 1 5 limited by the plug on the underside of the BOX Make sure you pay attention to the voltage drop in case of longer lines Only the delivered cable may be Make all electric connection used as a connecting line for the KOBRATOR s according to the connection diagram Example see Chapter 2 3 Plug 1 Connection of plug and ferrite r Plug 2 Connection of the mains supply line ing including mounting material included in the scope of delivery control contact operative malfunction M12 connection plug Plug 3 Connection of control Reset malfunction and alternatively vibration on M12 connection plug Plug 4 Connection of control vibration on M12 connection plug Plug 5 Connection of plug and line incl
10. and off ground and mark them according to the standards of safety engineering 2 Training and instruction according to the standards of safety engineering concerning the care and use of adequate safety equipment 3 First aid training Intended Use The RMA POWER BOX 107 must only be used for the control of our oscillating rails Warranty Adherence to the user manual is the pre condition for a failure free operation and for the settlement of possible claims under the warranty Therefore please study the user manual before you operate the device Disposal Dispose of the RMA POWER BOX 107 depending on composition and existing regulations as steel scrap aluminum copper synthetic material electronic scrap Version 3 3 RMA POWER BOX 107 24 KOBERLEIN USER MANUAL eU RMA POWER BOX 107 24 Index 1 Safety Instr cti ns e 4 PCI M 5 21 Mechanical installati 5 2 e u ws aa E E E E E E etit qas EA RE E 6 2 3 Connection diagram example u u ieie EEO EE ETSE EENE EEr EEEE E EES EEN EEK 7 3 Technical 8 A COMMISSIONING 2
11. as been preset at the factory with the specific frequency of the However the resonance of the overall system depends on various factors Therefore it might be necessary to do some fine tuning after the system has been installed Proceed as follows for fine tuning Set Parameter u to 10095 and store by pressing ENTER Change to parameter F and use key gt or lt to adjust the frequency until the K brator has reached maximum vibration amplitude Store this setting by pressing the ENTER key Now change back to Parameter u and adjust the optimum vibration power for the component Press ENTER to store the value Now hold down the ENTER key until the display changes to Mode G Basic Mode in the User menu Pressing the ENTER key again will transfer the value adjusted in u into the Modes A and H Version 3 3 RMA POWER BOX 107 24 12 4 KOBERLEIN SEIGERT 2 Zuf hrtechnik USER MANUAL RMA POWER BOX 107 24 5 4 3 Parameter S Soft start Parameter S enables an increase of frequency to be set which becomes active when the magnet is switched on Then the frequency is progressively reduced to the value set in parameter F This increase in frequency prevents the magnet bottoming on the yoke during start up The set value causes the frequency to be increased by S x 0 01Hz Every 500 ms the frequency is reduced by 0 01Hz until the nominal frequency is reached
12. bration on current consumption at 24 V DC approx 7 mA Input Reset malfunction current consumption at 24 V DC approx 7 mA Relay output floating 30 V DC Maximum contact load 0 5A Operating ambient temperature 0 50 C Storage 25 B5 0 Dimensions WxHxD 140 x 180 x 72 mm EMC test According to EN5501 1 EN61000 3 3 mains flicker Protection class gt grounded Protection type IP65 with screwed connecting lines Version 3 3 RMA POWER BOX 107 24 4 KO BERLEIN USER MANUAL gt o CERT RMA POWER BOX 107 24 4 Commissioning Before commissioning the safety instructions in Chapter 1 regarding the dangers of electrical systems must be observed Before commissioning the safety instructions in Chapter 1 regarding the dangers of mechanical systems must be observed Achtung When installation has been concluded as described in Chapter 2 commissioning can be started Switch on the supply voltage to the RMA POWER BOX 107 The display now shows the Program Version No for 5 seconds Subsequently the RMA POWER BOX 107 signals that it is ready for operation via Plug 2 After power up the Auto Mode is always active The input Vibration ON Plug 4 can be used to switch the magnet on off e g by means of a PLC With the magnet switched off the display shows A 0 With the magnet switched on the display shows the preset vibrat
13. ion value e g A 87 5 Operation 5 1 Operating and display elements 9 KOBERLEIN SEIGERT LED MAGNET green Display LED Uin green LED ERROR red MODE key ENTER key Key decreases the value Key increases the value Briefly pressing the keys or decreases increases the corresponding parameter in small steps Holding the keys or gt down starts the fast mode which permits rapid changing of the setting The adjusted values are stored by pressing the ENTER key Pressing the MODE key takes you to the next operating mode or to the next adjustment parameter Version 3 3 RMA POWER BOX 107 24 9 4 KOBERLEIN 2 Zuf hrtechnik SEIGERT USER MANUAL RMA POWER BOX 107 24 5 2 Permanent displays The LED lights up as soon as the supply voltage is connected to the unit The LED MAGNET blinks with the preset magnet output frequency as soon as the output is active The LED ERROR lights up as soon as the unit detects a fault for details see Chapter 6 Troubleshooting 5 3 User menu Display Description Value function EE 11 Display of the program version 3 2 Only Display FF C Error indication Only Display for detailed description refer to Chap 6 Troubleshooting 1 1 Automatic Mode normal operating mode the Only display 0 130 1 J I selected vibrati
14. nd RMA defective short circuit Check the plug connection at the rear of the KOBRATOR Check the cables for short circuit replace if applicable Determine the resistance of the magnet in the KOBRATOR replace the magnet if necessary For the resistance of the magnet please refer to the maintenance instructions and the spare parts list of the KOBRATOR Operation without magnet Electrical connection between and 107 interrupted or No magnet has been connected to the device output Connect the magnet as shown in the sample connection diagram The device is defective and must be Excessive hysteresis between the set 77 point value and the actual value at the replaced magnet output T T Undervoltage Line voltage has been under 19 V DC Check line voltage CCOO q for more than 10 ms Supply voltage has been applied but the display shows no information Miniature fuse is defective Have the fuse replaced by qualified staff See 6 3 Replacement of fuses The MAGNET output has been activated but the KOBRATOR does not vibrate K BRATOR is jammed mechanically or The yoke magnet distance in the KOBRATOR has changed Switch off the device and check whether the KOBRATOR is jammed Please ask the service staff of our Elektro manufacturing department for the set dimension between the yoke and the magnet Switchboa
15. on is shown LI 1 Automatic Mode disabled the key lock is active Pressing ENTER for 10 11 Operation as in Automatic Mode sec Toggles the key lock on off 1 1 Automatic Mode Soft start active Only display 0 130 lIJ DI Behavior identical to automatic mode The duration of Soft start can be set in the Main menu parameter S l 1 Hand Mode here the vibration power for 0 130 1 1 I automatic operation can be changed 11 HAND Mode Soft start active 0 130 rit D I The duration of Soft start can be set in the Main menu parameter S Basic Mode Pressing ENTER stores LI 1 Pressing the following key combination takes you the vibration output value LI 1 1 back to the Main menu adjusted under in the Hold down lt gt and press ENTER three times Main menu Version 3 3 RMA POWER BOX 107 24 10 4 KOBERLEIN USER MANUAL SEIGERT RMA POWER BOX 107 24 2 Zuf hrtechnik 5 3 1 AUTO Mode In the Auto Mode the magnet can only be operated via the input Vibration ON Plug 4 With the magnet switched off the display shows A 0 With the magnet switched on the display shows the preset vibration value e g A 87 The output power cannot be changed in this operating mode If Soft start is active the frequency is increased by the set value Main menu parameter S when the magnet is switched on and progressively adjusted to the nominal frequency An S is shown in the di
16. rd 4936944 522 0 Elektro dept 4936944 522 203 Version 3 3 RMA POWER BOX 107 24 16 4 KOBERLEIN USER MANUAL SEIGERT RMA POWER BOX 107 24 2 Zuf hrtechnik 6 3 Replacement of fuses When opening the cover live parts are uncovered When closing the cover live lines can be pinched There is danger of pinching when opening and closing the cover Achtung MAKE SURE the voltage of the RMA POWER BOX 107 is disconnected before opening the cover Disconnect the voltage of the RMA POWER BOX 107 and secure it against being switched on again Open the four mounting bolts of the cover as shown K KOBERLEIF SEIGER Place cover near casing WARNING do not shear off any cables Now the mounting holes of the casing are accessible Remove the defective fuses and replace them by new ones I 16AT Refit the cover and activate the device Version 3 3 RMA POWER BOX 107 24 Jo
17. splay as long as Soft start is active e g AS 87 The key lock can only be activated in the Auto Mode by pressing the ENTER key for 10 sec The display shows AL gt AUTO To deactivate the key lock simply press the ENTER key again for 10 sec 5 3 2 HAND Mode In the Hand Mode the output power for the magnet is permanently on The display shows the currently selected value e g H 87 By pressing the keys or it is possible to change the vibration power Pressing the ENTER key stores the changed value for the Auto Mode the value is maintained also in case of a power failure If no key is pressed during 1 minute the unit automatically switches back into the Auto Mode If Soft start is active the frequency is increased by the set value Main menu parameter S when the magnet is switched on and progressively adjusted to the nominal frequency An S is shown in the display as long as Soft start is active g HS 87 5 3 3 BASIC Mode Also in the Basic Mode the output power for the magnet is permanently on The display shows the currently active output value e g G 87 Pressing the ENTER key transfers the factory setting to the Auto and Hand Modes Access to the Main menu from the BASIC Mode is via the key combination lt gt and press three times to confirm Version 3 3 RMA POWER BOX 107 24 11 4 KOBERLEIN USER MANUAL gt RMA
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