Manual - Magtrol
Contents
1. 24 RETURNING MAGTROL EQUIPMENT FOR REPAIR AND OR CALIBRATION 24 RETURNING EQUIPMENT TO MAGTROL INC UNITED STATES eese 24 RETURNING EQUIPMENT TO MAGTROL SA SWITZERLAND eene 24 Magtrol Model 3410 Torque Display TABLE OF FIGURES 2 CONTROLS 2 1 Prob Panel Eit ede pees Cate pne 4 Figure 2 2 Rear Panel iia iii EN NAAA AAA AA 5 Figure 2 3 Transducer CONNCCtO si eese ier AA AAA AAA AAA 5 Figure 24 RS 232C Interface 5 3 INSTALLATION CONFIGURATION Figure 3 1 Cable and Connection Diagrams e trc o ER a ER D E OO He EH AA 7 USUI 3 2 Te DION rte in teretes E 8 Figure 3 3 REVISION Display oe eig o ees oed Seite s 8 Figure 3 4 Main Men 8 4 MANUALLY CONTROLLED OPERATION Figure 4 1 System Display siente es oo on n ase ci dence ek ads avs ORO Rae 9 Figure 4 2 Device Setup RS 9 Pioured 3 Saving System DISPO ltd 9 Figure 4 4 Model Selection e tee niei i ve bns 10 Figured 5 Torque Units Setup Ment ecce e o oko aiia er e o OR XR ce HE E RR EUN 11 Figure 4 6 Power Units Setup Menu all Figure 4 7 Contrast Setup 12 Figure 4 8 System Check Display Example2. TM HS 316 N A N A N A 16 N A N A N A TM HS 317 N A N A N A 17 N A N A N A N A N A N A N A 5 3 CALIBRATION COMMANDS Command Code Function Explanation 9 CAL Sets unit into calibrate See Chapter 6 Calibration m gt ZERO pels the ofiser one valus at eos Chanter 6 the input 2 Calibrate full scale to this the value at input value CALS Sets BENDUMI See Chapter 6 Calibration Calibration Send the frequency meter pv FREQ reading to the device See Chapter 6 Calibration 6 Calibration 6 1 CLOSED BOX CALIBRATION The 3410 features closed box calibration The advantage of closed box calibration is that the user does not have to disassemble the case or make mechanical adjustments The torque readout can be calibrated using external reference sources Correction factors for offset and gain are stored in nonvolatile memory They remain in effect until the user or the calibration house updates them 6 2 CALIBRATION SCHEDULE Calibrate the 3410 e After any repairs are performed e At least once a year more frequently to ensure required accuracy 6 3 BASIC CALIBRATION PROCESS The basic calibration process consists of two procedures which must be performed in the following order 1 Initial Procedure 2 Torque Offset and Gain computer 3 Frequency Gain Note this is available on Software revision L1 forward Items needed for calibratin
3. Figure d 9 BITE Dis a a 13 5 COMPUTER CONTROLLED OPERATION Figure p Mer face oes sss oco co casar ERR ANH 14 Figure 5 2 Cable Connection niei t eie en o ea OE re eniti rn El Een Fa dee 14 Table of Contents Preface PURPOSE OF THIS MANUAL This manual contains all the information required for the installation and general use of the Model 3410 Torque Display To achieve maximum capability and ensure proper use of the instrument please read this manual in its entirety before operating Keep the manual in a safe place for quick reference whenever a question should arise WHO SHOULD USE THIS MANUAL This manual is intended for bench test operators who are going to use the 3410 Torque Display in conjunction with any Magtrol TM In Line Torque Transducer and TF Torque Flange Sesnor MANUAL ORGANIZATION This section gives an overview of the structure of the manual and the information contained within it Some information has been deliberately repeated in different sections of the document to minimize cross referencing and to facilitate understanding through reiteration The structure of the manual is as follows Chapter 1 Chapter 2 Chapter 3 Chapter 4 Chapter 5 Chapter 6 Chapter 7 Appendix A Glossary INTRODUCTION Contains the technical data sheet for the 3410 Torque Transducer Display which describes the unit and provides its mechan
4. POWER TORQUE SPEED Figure 4 9 BITE Display 3 After 5 seconds the display automatically returns to the Main Menu gt 5 Computer Controlled Operation The 3410 Torque Display can be used with a personal computer for standard or custom torque and encoder setups Using the 3410 with a computer enables the unit to perform at its full capacity 5 1 ABOUT THE RS 232 INTERFACE The 3410 is equipped with an Isolated RS 232 serial interface that communicates with the host computer through a DB 9 interface connector The connector pin out consists of 2 TX 3 RX and 5 GND Figure 5 1 RS 232 Interface 5 1 1 CONNECTION The RS 232 connection includes null modem wiring internal to the unit To install use a straight through pin to pin connector cable which can be purchased from you local electronics store 3410 PC DCD DATA CARRIER DETECT RX RECEIVE DATA TX TRANSMIT DATA DTR DATA TERMINAL READY GND SIGNAL GROUND DSR DATA SET READY RTS REQUEST TO SEND CTS CLEAR TO SEND RI RING INDICATOR V DIGITAL GROUND ko IN o A po o e JN STRAIGHT THROUGH CABLE CONNECTION PIN TO PIN Figure 5 2 Cable Connection 5 1 2 COMMUNICATION PARAMETERS Default Baud Rate 115200 e No parity 8 data bits e stop bit je v m gt Magtrol Model 3410 Torque Display Chapter
5. 1 2 FEATURES OF THE 3410 TORQUE DISPLAY uta doz cus t e tr eee D n e tus ev m 1 1 3 2 2 _ __ ___ 4 2 1 FERONT gg EURO UNE RUE d 2 2 REAR 5 22 REAR PANEL INPUTS AND OUTPUTS tr e a LR CNET REI TRIER 3 22 2 REAR PANEL CONTROLS AND BUTTONS rb tre oer o pro re i e 6 3 INSTALLATION CONFIGURATI N css 7 3 1 POWERING UP THE 3410 ie lee 7 SJ P LINE VOLTAGE tery 7 ED ME UBINAM HP 7 3 1 3 MAIN inier pase m 8 4 MANUALLY CONTROLLED OPERATION an 9 4l SETTING DESIRED OPERATING PARAMETERS iret aep Cep nde 9 411 DEVICE SETUP citado aaa CER RU E lidia inde 9 412 MODEL SELECTION nai ata 10 4 13 TORQUE UNITS SETUP t ter trot iii 11 4914 POWER UNIES SETUP meiren a E A A A A AAA AA 11 415 CONTRAST SETUP cuna ais 12 416 SYSTEM SETUP CHECK iia nai 12 4175 TARE FUNCTION 13 AAS BITEFUNCGCHON trt a tree ceo te eui ean Ie Dives 13 COMPUTER CONTROLLED OPERATION cin nga Qu C71 FLE EU SER RI rada S 14 2 12 ABOUT THE RS 232 INTERFACE RIN
6. Figure 4 8 System Check Display Example 2 When the SELECT button has been released the unit will automatically return to the Main Menu Magtrol Model 3410 Torque Display Chapter 4 Manually Controlled Operation 4 1 7 TARE FUNCTION The calibrated offset of the 3410 may be changed using the tare function To set 1 Press TARE button 2 Display will flash TARE and the unit will take the current value of the torque input and make it the new zero oe Note In order to reset the tare value the power to the unit must be turned OFF 4 1 8 BITE Function Built In Test Equipment BITE has been programmed into the 3410 in order to test the system and make sure all devices are connected and running properly When the BITE function is activated the software will turn on an NPN transistor internal to the 3410 that is in an open collector configuration This output or collector is found on pin 12 of the 14 pin connector on the back of the unit This signal is routed to the transducer and will activate internal circuitry to output a test signal In the case of a TM series transducer the output will be 5 volts full scale in addition to any offset value As for the TF series the output will be about 4 volts about 80 of full scale in addition to any offset value To activate 1 Press SELECT and TARE buttons simultaneously 2 The display will flash BITE then provide the full scale voltage at the input of the unit
7. 2 80 in 71 mm Power Requirements 30 VA Depth 749 in 190 mm Voltage Requirements 120 240 V 60 50 Hz Weight 2 85 lb 1 28 kg INPUTS AND OUTPUTS Maximum Torque Input 10 VDC Torque Output BNC 10 VDC direct from transducer Speed Output BNC 3 3 VHC pulse buffered from transducer Displays Torque Speed and Mechanical Power Values FRONT PANEL MAGTROL MODEL 3410 TORQUE DISPLAY Select Button Tare Button Display Current Setup Tare Function or Make System Selections RS 232C Torque rSpeed Output Output RS 232C Connection Isolated RS 232 Interface for Connection to PC 16VA 50 60Hz 85 264VAC INPUT FUSE 315mA 250V T 5x20mm REAR PANEL SYSTEM TARE D dil sevect MAGTROL System Button Transducer connection Set Desired Model For Use With Any Magtrol TM TMHS A CCE SSO R 5 Torque and Power Units TMB or TF Torque Transducer Description Model Part TM TMHS TMB In Line Torque Transducer Connector Cable 5 m ER 113 01 TM TMHS TMB In Line Torque Transducer Connector Cable 10 m ER 113 02 TM TMHS TMB In Line Torque Transducer Connector Cable 20m ER 113 03 TF Flange Torque Transducer Connector Cable 5 m ER 116 01 TE Flange Torque Transducer Connector Cable 10 m ER 116 02 TF Flange Torque Transducer Connector Cable 20m ER 116 03 Due to the continual development of our products we reserve the ri
8. UD5 bcn eet men c SAVE Saves setup Saves values programmed via serial port je v m gt 2 Magtrol Model 3410 Torque Display Chapter 5 Computer Controlled Operation 5 2 2 1 Transducer Model Codes UI UD 2 UD 0 UD 1 REV12 REV1 3 UD 3 4 6 O TM HS 204 TMB 204 TM HS 303 TM 301 303 205 309 1 5 205 TMB 205 TM HS 304 TM302 304 TF209 TF 310 2 5 206 TMB 206 TM HS TM HS 303 TMB 305 TF 311 3 TM HS 207 TMB 207 5 TM HS 304 TMB 306 TF 312 4 TM HS 208 TMB 208 TM HS TM HS TMB 307 N A 5 TM HS 209 TMB 209 TM HS 308 TM HS 306 308 TF 213 N A 6 TM HS 210 TMB 210 TM HS 309 TM HS 307 309 214 N A 7 TM HS 211 TMB 211 TM HS 310 TM HS 308 310 TF 215 N A 8 TM HS 212 TMB 212 TM HS 311 TM HS 309 TMB 311 TF 216 N A 9 TM HS 213 TMB 213 TM HS 312 TM HS 310 312 TF 217 N A 10 TM HS 214 N A TM HS 313 5 311 TMB 313 TF 218 N A 11 TM HS 215 N A 5 314 5 312 N A 219 N A 12 TM HS 216 N A 5 315 5 313 220 N A 13 TM HS 217 N A _ 5 316 5 314 14 TM HS 317 TM HS 315 15
9. and TF Torque Flange Sensors the Model 3410 Torque Display powers the transducer and utilizes high speed digital signal processing to display torque speed and mechanical power Its features include High Quality Easy to Read Display Vacuum fluorescent readout Isolated RS 232 Interface Eliminates system ground loops Torque Measurement Options Standard English metric and SI settings Closed Box Calibration of Torque Eliminates need to open box for adjustments Speed and Torque Outputs z J z e m 2 m poj gt Chapter 1 Introduction Magtrol Model 3410 Torque Display 1 3 DATA SHEET Model 3410 Torque Display FEATURES e Foruse with all Magtrol TM TMHS TMB In Line Torque Transducers and TF Torque Flange Sensors e High Quality Easy to Read Vacuum Fluorescent Readout Displays torque speed and power e Adjustable English Metric and SI Torque Units e Isolated RS 232 Interface e Torque and Speed Outputs BITE Built In Test Equipment e Overload Indication Function Closed Box Calibration e Includes Magtrol Torque 1 0 Software DESCRIPTION Magtrol s Model 3410 Torque Display is designed for use with all TM TMHS TMB and TF Torque Transducers This easy to use device powers the transducer and utilizes high speed Digital Signal Processing DSP to display torque speed and mechanical power It includes a tare function to help offset any slight
10. daN m added to torque units selection 4 1 3 5 2 2 Preliminary 12 18 08 manual rev C TF 220 added to model selection 4 1 2 5 2 2 1 Preliminary IDN 08 24 07 manual rev B IDN command added 5 2 1 Preliminary 08 24 07 manual rev B OD command data string changed 5 2 1 Preliminary 08 24 07 manual rev TM 301 and 302 added to model selection codes 4 1 2 5 2 2 1 Preliminary Speed Output BNC changed to 3 3 VHC pulse buffered from 07 20 06 manual rev A transducer 1 3 Prelimini To accommodate Magtrol Dial Weight Dynamometers 07 20 06 Dy Pin 7 of TRANSDUCER connector changed from N C to 5 V OUT 2 2 1 manual rev A Pin 8 of TRANSDUCER connector changed from N C to 5 V COM Table of Contents SAFETY PHECAUTIONS ui a REVISIONS TO THIS MANUAL iria REVISION DATE twee date II TABLE OFREVISIONS soii ia TABLE OF CONTENTS scr 111 PREFACE de VI PURPOSE OF THIS MANUAL iiir EROR ecrit tati om ie qr tpe VI WHO SHOULD USE THIS MANUAL i etre rr ia asias VI MANUAL ORGANIZATION sa eR E m um da D DE HE VI CONVENTIONS USED IN THIS MANUAL eere eter eon tionen a VII Te INTRODUCTION ss EFE SE XX XE HN uU EIE E ERR RN UNO EK IL TE c 1 1 1 UNPACKING YOUR TORQUE DISPLAY rrr entr tr or reti nete 1
11. residuals caused by couplings or suspended loads The 3410 may also be used with sensors requiring 24 V DC power 400 mA max and have 5 V DC torque output 10 VDC max and 3 3 V HC speed output SYSTEM CONFIGURATION Torque 1 0 Software TORQUE 1 0 SOFTWARE Magtrol s Torque 1 0 Software is a user friendly Windows executable program used to automatically collect torque speed and mechanical power data The data can be printed displayed graphically or quickly saved as a Microsoft Excel spreadsheet Standard features of Torque 1 0 include e Measured Parameter vs Time Adjustable Sampling Rates Polynomial Curve Fitting Peak Torque Capture Direction of Rotation Multi Axes Graphing Optional USB Interface for reading up to 4 thermocouples TF Torque Flange Sensor MODEL 3410 TORQUE DISPLAY TM TMHS or TMB Series In Line Torque Transducer z T JJ 2 a4 EE Magtrol Model 3410 Torque Display Chapter 1 Introduction TM z YA Specifications 3410 A o a gt Maximum Speed 99 999 rpm 99 999 Hz Operating Temperature 5 C to 40 C gt Input Frequency Relative Humidity lt 80 Speed 0 01 of reading from Temperature Coefficient 0 001 5 C to 50 C Accuracy 5 rpm to 100 000 rpm of FS C DIMENSIONS ___________ ELECTRICAL CHARACTERISTICS Width 9 88in 251mm Fuses 5 x 20 mm IEC 500mA 250V T Height
12. the United States for repair and or calibration a completed Return Material Authorization RMA form is required 1 Visit Magtrol s Web site at http www magtrol com support rma htm to begin RMA process 2 Complete the RMA form online and submit 3 An RMA number will be issued to you via e mail Include this number on all return documentation 4 Ship your equipment to MAGTROL INC 70 Gardenville Parkway Buffalo NY 14224 Attn Repair Department 5 After Magtrol s Repair Department receives and analyzes your equipment a quotation listing all the necessary parts and labor costs if any will be faxed or e mailed to you 6 After receiving your repair estimate provide Magtrol with a P O number as soon as possible A purchase order confirming the cost quoted is required before your equipment can be returned Returning Equipment to Magtrol SA Switzerland If you are directed to ship your equipment to Switzerland no RMA form number is required Just send your equipment directly to Magtrol SA in Switzerland and follow these shipment instructions 1 Ship your equipment to MAGTROL SA After Sales Service Route de Montena 77 1728 Rossens Fribourg Switzerland VAT No 485 572 2 Please use our forwarder TNT 1 800 558 5555 Account No 154033 Only ship ECONOMIC way 3 days max within Europe 3 Include the following documents with your equipment e Delivery note with Magtrol SA s address as listed above e Thre
13. to the 3410 Display Options include e TM HS 200 300 200 e 200 e TM HS 300 e SPECIAL 1 Press and release SYSTEM button once The System Display will flash momentarily TORQUE Figure 4 1 System Display Then the Device Setup Menu will appear TORQUE Y V V NN ANANINA v m D gt Figure 4 2 Device Setup Menu o 2 Press and release SELECT button until desired torque measuring device appears in display 3 Press and release SYSTEM button 5 times The Saving System Display will flash momentarily POWER TORQUE SPEED Figure 4 3 Saving System Display Then the display will return to the Main Menu Chapter 4 Manually Controlled Operation Magtrol Model 3410 Torque Display 4 1 2 SELECTION Selects the specific torque transducer model Options include TM TMHS TMB 200 TM TMHS TMB 300 TF 200 200 Series Series 300 Series Series Series TM 301 302 wo 303 TMB 303 TM HS 204 TMB204 TM HS 304 TMB 304 TM HS 205 TMB205 TM HS 305 TMB305 TF 205 TM HS 206 TMB206 TM HS 306 TMB 306 TM HS 207 TMB207 TM HS 307 TMB 307 TM HS 208 TMB 208 TM HS 308 TMB 308 m TM HS 209 TMB209 TM HS 309 TMB309 209 TM HS 210 TMB210 TM HS 310 TMB310 TF210 TM HS 211 TMB211 TM HS 311 TMB311 TF211 TM H
14. 5 Computer Controlled Operation 5 2 3410 COMMAND SET When entering a command code 1 Type all characters in uppercase ASCII format 2 End all commands with a CR LF hex OD 0A 3 Do not string multiple commands together in one line The character represents a floating point numerical value following the command Leading zeroes are not required Note If a command is not recognized COMMAND ERROR CR LF string return will occur accompanied by a beep 5 2 1 COMMUNICATION COMMANDS Function Explanation n Returns Magtrol identification IDN n A and software revision Output Data prompt to return data string with this format SxxxxxTxxxxxRcrlf or SxxxxxTxxxxxLcrlf OD Prompts to return speed R or L is the shaft direction indicator as viewed torque direction data string looking at the dynamometer shaft where R right clockwise CW L left counterclockwise CCW The speed will equal the displayed value and the torque will be in the same units as displayed on the front panel Reads voltage applied to A D Output Data prompt to return data string with channel in mV Read speed value with more Output Data prompt to return data string with OS accuracy this format XXXXXX XXXX 5 2 2 SETUP COMMANDS e Function Explanation The display will flash BITE then provide the BITE Activates b iltin test function full scale voltage a
15. ASSOCIATED TEXT DESCRIBES THE NECESSARY PRECAUTIONS TO TAKE AND THE CONSEQUENCES THAT MAY ARISE IF THE PRECAUTIONS ARE IGNORED WARNING THIS INTRODUCES DIRECTIVES PROCEDURES PRECAUTIONARY MEASURES ETC WHICH MUST BE EXECUTED OR FOLLOWED WITH THE UTMOST CARE AND ATTENTION OTHERWISE THE PERSONAL SAFETY OF THE OPERATOR OR THIRD PARTY MAY BE PUT AT RISK THE READER MUST ABSOLUTELY TAKE NOTE OF THE ACCOMPANYING TEXT AND ACT UPON IT BEFORE PROCEEDING FURTHER vii 1 Introduction 1 1 1 2 UNPACKING YOUR 3410 TORQUE DISPLAY Your 3410 Torque Display was packaged in reusable shock resistant packing material that will protect the instrument during normal handling 1 Make sure the carton contains the following Power TORQUE SPEED Vo GQ G G Fa MAGTROL MA crar e 3410 Torque Display Line cord Su sev Certificate of Calibration SM re Magtrol 127 lt LL AN User Manual CD Rom Calibration Certificate 2 Inspect the contents for any evidence of damage in shipping In the event of shipping damage immediately notify the carrier and Magtrol s Customer Service Department 8 Note Save all shipping cartons and packaging material for reuse when returning the instrument for calibration or servicing FEATURES OF THE 3410 TORQUE DISPLAY Designed specifically for use with Magtrol s TM In Line Torque Transducers
16. Attach IEC approved power cord here TORQUE Torque Output Connect to data acquisition system here O SPEED Speed Ouput Connect to data acquisition system here Chapter 2 Controls Magtrol Model 3410 Torque Display 2 2 2 REAR PANEL CONTROLS AND BUTTONS The rear panel controls and buttons from left to right are e Power switch 0 m 2 m Poj gt e System button z J e Select button Tare button The following table provides a quick reference on how to use each button For more detailed information refer to Chapter 4 Manually Controlled Operation Button To Use Function Press to turn power ON POWER Press O to turn power OFF Turns power ON or OFF Enables setup of torque measuring device SYSTEM Press transducer model torque units power units and display contrast settings During SYSTEM setup scrolls through During SYSTEM setup press available torque measuring device transducer and release model torque unit power unit and display SELECT During normal operation press contrast setting options and hold button During normal operation displays current setup TARE Press Sets the current A D reading as the offset value during calculations 3 Installation Configuration Note Before installing the 3410 you should become familiar with the front and rear panels as outlined in Chapter 2 Contr
17. MAGTROL Model 3410 Torque Display User s Manual Purchase Record Please record all model numbers and serial numbers of your Magtrol equipment along with the general purchase information The model number and serial number can be found on either a silver identification plate or white label affixed to each unit Refer to these numbers whenever you communicate with a Magtrol representative about this equipment Model Number Serial Number Purchase Date Purchased From While every precaution has been exercised in the compilation of this document to ensure the accuracy of its contents Magtrol Inc assumes no responsibility for errors or omissions Additionally no liability is assumed for any damages that may result from the use of the information contained within this publication COPYRIGHT Copyright 2005 2012 Magtrol Inc All rights reserved Copying or reproduction of all or any part of the contents of this manual without the express permission of Magtrol is strictly prohibited TRADEMARKS LabVIEW is a trademark of National Instruments Corporation National Instruments M is a trademark of National Instruments Corporation Windows is a registered trademark of Microsoft Corporation Preliminary Manual revision I October 2012 JA MAGTROL Safety Precautions Make sure that all Magtrol Torque Transducers and electronic products are earth grounded to ensure personal saf
18. O 438 X A83GIAIQ WL 21 Glossary Following is a list of abbreviations and terms used in this manual CR oerte carriage return DMM invicta digital multimeter Digital Signal Processing DD horsepower measure of mechanical power HZ Hertz frequency MO input output EE line feed local nunca manual control use front panel controls PO personal computer PEMO computer control uses programmed controls from personal computer TDI eodein ON HER sas revolutions per minute 232 teet eee tuta Recommended Standard 232C a standard interface approved by the Electronic Industries Association EIA for connecting serial devices Sb TREO Systeme Internationale units of measure volts typically Mbeo volts DC 22 gt 0 0 m z m o Index 78P205 Board 20 B BITE 13 See Built In Test Equipment Built In Test Equipment 13 Buttons 6 C Calibration 18 Procedure 18 Schedule 18 Calibration Commands 17 Closed Box Calibration 18 Command Set 15 17 Commands Calibration 17 Communication 15 Setup 15 Communication Commands 15 Communication Parameters 14 Connection 7 RS 232 14 Contrast Setup 12 Controls 6 D Data Sheet 2 Device Setup 9 F Features 1 Front Pa
19. S 212 TMB212 TM HS 312 TMB312 TF212 TM HS 213 TMB213 TM HS 313 TMB313 213 TM HS 214 m TM HS 314 m TF 214 TM HS 215 m TM HS 315 m TF 215 TM HS 216 m TM HS 316 TF 216 TM HS 217 TM HS 317 TF 217 m m TF 218 TF 219 m m m m TF 220 1 Press and release SYSTEM button 2 times The Model Selection Menu will appear gt Figure 4 4 Model Selection Menu 2 Press and release SELECT button until desired torque transducer model appears in display 3 Pressandrelease SYSTEM button 4 times The Saving System Display will flash momentarily and the unit will automatically return to the Main Menu Magtrol Model 3410 Torque Display Chapter 4 Manually Controlled Operation 4 1 3 Torque Units Setup Selects the desired unit of measure that corresponds with the values displayed Options include e ozin mN m e oz ft cN m e Ibin Nm lb ft e daN m e gcm kN m e kg cm 1 Press and release SYSTEM button 3 times The Torque Units Setup Menu will appear TORQUE Figure 4 5 Torque Units Setup Menu 2 Press and release SELECT button until the desired unit of measure is displayed 3 Press and release SYSTEM button 3 times The Saving System Display will flash momentarily and the unit will automatically return to the Main Menu 4 1 4 Power Units Setup Selects the desired unit of power that corresponds with the values displayed Options include e w
20. SGI ia 14 SL CONNECTION C 14 31 2 COMMUNICATION PARAMETERS osorno rre erre Ge UY ERR SERERE RERO 14 5 2 3410 COMMAND SEL eet tan e teo e esperti a rr rb ete a ape 15 22 COMMUNICATION COMMANDS ie i 15 Table of Contents Magtrol Model 3410 Torque Display 29 24 32 SETUP COMMANDS ioa teni 15 5 3 CALIBRATION COMMANDS rite FII loves euge 17 6 CALIBRATION Ru Um E ETE HEXEE EREIMExIIMEC Rbankxk I ELSE UENUUON LR AERA RUE LIRE 18 6 I CLOSED BOX CALIBRATION iseci ireren trie e eene e te E Rar pereo lass tet 18 6 2 CALIBRATION SCHEDULE pectore iori tO PE te eee atas ien d al esas ees 18 6 3 BASIC CALIBRATION PROQCBESS terree ertet te eur Eus LER et veto bebe 18 63 INITIAL CALIBRATION PROCED UIRE ete Re rto eU aa ECC eel 18 6 3 2 TORQUE OFFSET AND GAIN itn rte t eR egi re suede 18 6 53 IBRBOUENGY GAIN a Urt crt Lm aa bete bait niit iti eed 19 7 TROVBLESHOOTIN CG m 20 APPENDIX SCHEMATICS si t 21 AL 78P205 BOARD diia la 21 COSSA A tds 22 INDEX siii _ ______ ________ 23 SERVICE INFORMATION ii OK RE
21. atts kW e hp 1 Press and release SYSTEM button 4 times The Power Units Setup Menu will appear gt POWER TORQUE SPEED Figure 4 6 Power Units Setup Menu 2 Press and release SELECT button until the desired unit of power is displayed 3 Pressandrelease SYSTEM button 2 times The Saving System Display will flash momentarily and the unit will automatically return to the Main Menu Chapter 4 Manually Controlled Operation Magtrol Model 3410 Torque Display 4 1 5 Contrast SETUP The 3410 is shipped with the Contrast programmed to the lowest setting in order to prolong display life If it is necessary to increase the Contrast for improved readability execute the following steps 1 Press and release SYSTEM button 5 times The display appears as follows TORQUE Figure 4 7 Contrast Setup Menu 2 Press and release SELECT button until desired brightness is reached select from a range of 1 to 3 3 Pressandrelease SYSTEM button once The Saving System Display will flash momentarily and the unit will automatically return to the Main Menu 4 1 6 System Setup CHECK 1 Tocheck and make sure that all parameters have been set properly press and hold SELECT button Example When testing a TM 314 which has a 60 bit encoder with power units expressed in watts and torque units expressed in oz ft the System Check Display will appear as follows 9 m gt TORQUE gt 2
22. e pro forma invoices with e Your VAT number e Value for customs purposes only e Description of returned goods e Origin of the goods in general Switzerland Noticed failures 4 A cost estimate for repair will be sent to you as soon as the goods have been analyzed If the repair charges do not exceed 25 the price of a new unit the repair or calibration will be completed without requiring prior customer authorization 24 Testing Measurement and Control of Torque Speed Power Load Force Weight 2 MAGTROL INC 70 Gardenville Parkway Buffalo New York 14224 USA Phone 1 716 668 5555 Fax 1 716 668 8705 E mail magtrol magtrol com Tension Displacement MAGTROL SA Route de Montena 77 1728 Rossens Fribourg Switzerland Phone 41 0 26 407 3000 Fax 41 0 26 407 3001 E mail magtrol magtrol ch WWw magtrol com Subsidiaries in Germany France China India Worldwide Network of Sales Agents BUREAU VERITAS Certification
23. ety and proper operation Make sure that torque transducers and motors under test are equipped with appropriate safety guards Revisions To This Manual The contents of this manual are subject to change without prior notice Should revisions be necessary updates to all Magtrol User s Manuals be found at Magtrol s web site at vww magtrol com support manuals htm Please compare the date of this manual with the revision date on the web site then refer to the manual s Table of Revisions for any changes updates that have been made since this edition REVISION DATE Prelimimary Manual revision I October 2012 TABLE OF REVISIONS Date Edition Change Section s 10 11 12 Preliminary The OV and OS command added to section 5 2 1 The CALS and 521 53 manual rev FREQ command added to section 5 3 A Preliminary 10 02 12 manual rev Code UD 6 added for TF 3xx series Torque Flange Sensors 5 2 2 5 2 2 1 Preliminary 6 3 6 3 1 09 17 12 manual rev G Calibration procedure updated 6 32 6 3 3 Preliminary 09 21 10 manual rev F TF models 205 and 209 added 5 2 2 1 Preliminary 05 14 10 manual rev E TF models 205 and 209 added 4 1 2 02 10 09 Preliminary Pin 2 of RS 232C connector changed from RX to TX 221 54 manual rev D Pin 3 of RS 232C connector changed from TX to RX GV Preliminary 12 18 08 manual rev C Deca Newton meters
24. g the 3410 e External voltage reference of 0 to 10 volts DC e Digital multimeter DMM e Frequency generator capable of generating a square wave to 5V e Frequency meter capable of a measuring square wave to 5V Both measuring instruments should have a accuracy of 0 005 or better 6 3 1 INITIAL CALIBRATION PROCEDURE 1 Allow the 3410 to stabilize in an environment with e ambient temperature of 18 C to 25 C Relative humidity less than 80 2 Turn on the 3410 3 Allow the 3410 to warm up for at least 30 minutes gt Z e m 6 3 2 Torque OFFSET AND GAIN 1 Send the command CAL to the unit via the serial port The response will be ZERO Apply 0 0000 volts to the input Send the command ZERO The response will be FS X XXXX Un m AA 18 Magtrol Model 3410 Torque Display Chapter 6 Calibration 6 Apply 5 0000 volts to the input this can vary a few mV but must be measured accurately 7 Send the command FS X XXXX where X XXXX is your meter reading 8 Theresponse will be CAL COMPLETE 6 3 3 FREQUENCY GAIN 1 Send the command CALS to the unit via the serial port 2 The response will be FREQ XXXXXX XX 3 Apply a square wave of 50 kHz to 99 kHz volts to the input this can vary from 50 kHz to 99 kHz but must be measured accurately 4 Send the command FREQ XXXXXX XX where X XXXX is your meter reading 5 The response will be CAL COMPLETE z gt Z e
25. ght to modify specifications without forewarning 2 Controls 2 1 FRONT PANEL The front panel contains a Vacuum Fluorescent Display VFD that provides information about the control functions and torque transduce POWER TORQUE SPEED Q NAE MAGTROL y MODEL 3410 TORQUE DISPLAY Figure 2 1 Front Panel The displays from left to right are POWER TORQUE e SPEED Overload Indicator If the inputs exceed the range of the instrument OL will appear in the TORQUE or SPEED portion of the display Once the condition has cleared the unit will automatically return to the main menu z T e m 2 m poj gt Magtrol Model 3410 Torque Display Chapter 2 Controls 2 2 REAR PANEL The rear panel provides connectors and receptacles for connecting to appropriate equipment along with a power switch and 3 control buttons z on 2 2 E 35 or a 16VA 50 60Hz 85 264VAC INPUT FUSE 500 mA 250V T 5x20mm MAGTROL Figure 2 2 Rear Panel 2 2 1 REAR PANEL INPUTS AND OuTPUTS TRANSDUCER Connect transducer signal cable here 14 13 12 11 10 9 8 1 NC 8 5V COM 2 9 ROTATIONAL DIRECTION 3 424 VDC 10 SPEED 4 424 COM 11 5 424 VDC COM 12 BITE 6 N C 13 TORQUE COMMON 7 5V OUT 14 TORQUE SIGNAL Figure 2 3 Transducer Connector O RS 232C Isolated RS 232 Connector Figure 2 4 RS 232C Interface POWER
26. ical and electrical characteristics CONTROLS Description of the elements located on the front and rear panels of the unit INSTALLATION CONFIGURATION Provides information needed for setup of the 3410 MANUALLY CONTROLLED OPERATION How to run a test when the 3410 is used as a stand alone unit COMPUTER CONTROLLED OPERATION How to run a test when the 3410 is used with a personal computer Includes information on serial RS 232 interface and command set CALIBRATION Provides recommended calibration schedules along with step by step instructions for the calibration procedure TROUBLESHOOTING Solutions to common problems encountered during setup and testing SCHEMATICS For the analog section List of abbreviations and terms used in this manual along with their definitions vi Magtrol Model 3410 Torque Display Preface CONVENTIONS USED IN THIS MANUAL The following symbols and type styles may be used in this manual to highlight certain parts of the text BS A m Note This is intended to draw the operator s attention to complementary information or advice relating to the subject being treated It introduces information enabling the correct and optimal functioning of the product to be obtained CAUTION THIS IS USED TO DRAW THE OPERATOR S ATTENTION TO INFORMATION DIRECTIVES PROCEDURES ETC WHICH IF IGNORED MAY RESULT IN DAMAGE BEING CAUSED TO THE MATERIAL BEING USED THE
27. m 7 Troubleshooting Problem Reason Solution Returned data indicates COMMAND ERROR Command does not match the unit s programmed set of instructions Use correct command and format Mechanical power reads much higher or lower than expected Torque units or scale factor is incorrect Set torque input units and scale factor to match the specifications of torque transducer No RS 232 communication Setup error and or hardware fault Check Baud rate of Torque Transducer Display Pinout of serial cable Cable attachment to Torque Display and serial interface port of computer If you require additional assistance please contact Magtrol Customer Service at 1 716 668 5555 20 gt Z e m ics Schemat Appendix A ana SIHL LY Q3193NNOO LON PPIG vezsu pajos 78P205 BOARD A 1 YAAIYC c amp e Su NOIL V IOSI AV 1dS1d q v 5 8493118 03395 1 7108 10801 APPENDICES oO o 0 4 0 4 108 INOS 86 5 Xu ras 820 2 15240 al w veo ctr z pes w aagana X969 T N
28. nel 4 Functions See also Controls and Buttons G Gain Torque 18 Inputs 5 See also Outputs L Line Voltage 7 M Main Menu 8 Menus Contrast Setup 12 Main 8 Power Units Setup 11 Torque Units Setup 11 Model Selection 10 O Offset Torque 18 Outputs 5 See also Inputs Speed 5 Torque 5 P Parameters 9 Communication 14 Power Cord 5 Power Units Setup 11 Setup Menu 11 R Rear Panel 5 RS 232C 5 Connection 14 Interface 14 S Schematics 78P205 Board 20 Self Test 7 Setup Contrast 12 Device 9 Model 10 Power Units 11 Torque Units 11 Setup Check 12 Setup Commands 15 SPEED 5 System Setup Check 12 T Tare 13 TORQUE 5 Torque Offset and Gain 18 Torque Units Setup 11 Setup Menu 11 Transducer Connector 5 Troubleshooting 19 U Unpacking 1 V Vacuum Fluorescent Display 4 VFD See Vacuum Fluorescent Display Service Information RETURNING MAGTROL EQUIPMENT FOR REPAIR AND OR CALIBRATION Before returning equipment to Magtrol for repair and or calibration please visit Magtrol s Web site at http www magtrol com support rma htm to begin the Return Material Authorization RMA process Depending on where the equipment is located and which unit s will be returned you will be directed to either ship your equipment back to Magtrol Inc in the United States or Magtrol SA in Switzerland Returning Equipment to Magtrol Inc United States When returning equipment to Magtrol Inc s factory in
29. ols 3 1 POWERING UP THE 3410 S Note To reduce the risk of electric shock the case of the 3410 is earth grounded 3 1 1 Line VOLTAGE The 3410 will operate with either of the following power sources without any modifications e 120 V 50 60 Hz e 240 V 50 60 Hz 3 1 2 SELF TEST ee Note To make sure that the 3410 is operational a Magtrol torque sensor must be installed and connected to the 3410 1 Connect the 3410 to the torque transducer using a 14 pin to 6 pin signal cable 14 Torque emm m 8 13 OV sig p Jj Va red A 4 OVa blu 12 BITE 9 Rot Sens blk 10 Tacho O P yel F 5 Shield yel lk By Y Figure 3 1 Cable and Connection Diagrams Chapter 3 Installation Configuration Magtrol Model 3410 Torque Display 2 Turn on the power to the 3410 The Title Display will appea TORQUE Figure 3 2 Title Display Then an additional display will appear indicating the version of your Magtrol 3410 Torque Displa TORQUE V V A A Figure 3 3 Revision Display 3 1 3 Main Menu When the 3410 is completely powered up and ready for use the Main Menu will appear on the dispay TORQUE Figure 3 4 Main Menu 4 Manually Controlled Operation 4 1 SETTING DESIRED OPERATING PARAMETERS 4 1 1 Device SETUP Selects the type of torque measuring device connected
30. t the input of the unit After 5 seconds the display automatically returns to the Main Menu M1 E Use this command to enable rear panel control nables rear panel controls of most functions o v m gt 2 Chapter 5 Computer Controlled Operation Magtrol Model 3410 Torque Display Function Explanation Use this command to lock out the rear panel Mo Locks out rear panel controls controls so that the Torque Display settings can be changed only by using the computer with RS 232 interface TR Resets Tare Resets tare to O zero TS Sets Tare Reads current torque and uses as tare value Values for are 0 TM HS 2XX 1 TMB 2XX 2 TM HS 3XX UD Sets attached device 3 3XX 4 TF 2XX 5 SPECIAL 6 TF 3XX 1 to 6000 UE value is not saved at power For measurments to be accurate the correct transducer model must be specified Note Refer to table in Section 5 2 2 1 for list Ul Selects model of models and corresponding values Programmed value is not saved at power down Values for are 0 oz in 6 mN m 1 02 7 2 lb in 8 Nm 3 lb ft 9 kN m UR Sets display torque units to 4 g cm 10 5 Torque unit conversion defaults to O 2 if out of range Programmed value is not saved at power down UTE Sets torque scale to when ES TR device SPECIAL
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