GS Series AC Drive Ethernet Interface User Manual
Contents
1. 28 GS Series AC Drive Ethernet Interface User Manual 3rd Edition 05 2011 GS EDRV 100 Ethernet Interface 3rd Edition ModScan gives you the ability to build custom interface forms like the one below that can be used to display and control GS DURApulse drive parameters GS3 43PO Default Custom Form Comments PO 00 480 Motor nameplate voltage setting PO 01 Motor nameplate amps setting PO 02 Motor base frequency PO 03 Motor base RPM PO 04 Motor maximum RPM P1 00 Coast to stop P1 01 Acceleration time P2 00 Volts hertz set to fans and pumps P3 00 RS485 operation control enabled P4 00 RS485 speed reference control P8 00 RPM display P9 00 Communication address dependent on drive 1 8 P9 01 9600 baud rate P9 02 Modbus RTU 8 data bits odd parity 1 stop bit To build a new form select File gt Custom Form gt Create and a blank form will open With your mouse select an area of the form and a Custom Display menu will appear as seen below e Connection Setup View Window Help fel alr Select Item to Insert Modbus Discrete Variable Modbus Register Value Simple Rectangle Simple Bitmap i ls Cancel Select an object text charts shapes or data from the menu and ModScan will load the selection into the form When creating data objects such as Regist2. H2 4 ERM directly to an GS EDRV or to connect two hubs is referred to as a crossover cable Patch Straight through Cable Crossover Cable OR WHT oR wHT HUB EDRV Or arnwut PC 1 RD TD 1 1 TD ceri 2 a 2 3 TD RD 3 3 RD 3 BLU BLU 3 BLUWHT BLU WHT gt GRN GRN gt 2 a RD STBRNWHT BRNWHT ee g BRN BRN f i 5 RJ45 RJ45 RJ45 RJ45 This diagram illustrates the standard wire positions in the RJ45 connector We recommend all Ethernet 10BaseT cables to be Category 5 UTP cable 10 GS Series AC Drive Ethernet Interface User Manual 3rd Edition 05 2011 GS EDRV 100 Ethernet Interface GS EDRV100 Overview The GS EDRV100 provides a low cost high performance 10 100Mbps Ethernet link between a control system and a GS Series AC Drive The control system can be any of the following e DL205 CPU DL405 CPU or a WinPLC with the appropriate Ethernet Remote Master module H2 ERM or H4 ERM e A Productivity3000 CPU using the onboard Ethernet port e A PC running Entivity s ThinknDo software a PC using a custom device driver that was developed using our Ethernet SDK or a PC running KEPDirect EBC or OPC Server e Any independent I O controller with a Modbus TCP IP driver The GS EDRV100 has an encapsulated compact DIN rail mounted design allowing for minimal space requirements With the appropriate cable connections and if needed Ethernet switches or hubs
3. Network Connections __ f GS EDRV100 G SE SW5U pupa P iii gt TE FHH GS3 Drive GS3 Drive s f 10 100Mbps Connections The GS EDRV100 Ethernet port has an eight pin modular jack that accepts RJ45 connector plugs UTP Unshielded Twisted Pair cable is rated according to its data carrying ability bandwidth and is given a category number We strongly recommend using a category 5 cable for all Ethernet 10 100Mbps connections For convenient and reliable networking we recommend that you purchase commercially manufactured cables cables with connectors already attached To connect an GS EDRV100 or PC to a hub switch or repeater use a patch cable sometimes called a straight through cable The cable used to connect a PC or an H2 4 ERM directly to an GS EDRV100 or to connect two hubs is referred to as a crossover cable Patch Straight through Cable Crossover Cable EDRV OR WHT EDRV OR WHT GRN wHT PC TD 1 TD 1 1 TD TD 2 OR OR 2 TD GRAN WHT RD 3 BLU 3 RD g BLUWHT BLUWHT _ 2 GRN GRN nD g BRN WHT BRN WHT AP 2 BRN BRN RJ45 RJ45 RJ45 RJ45 This diagram illustrates the standard wire positions in the RJ45 connector We recommend all Ethernet 10 100Mbps cables to be Category 5 UTP cable 3rd Edition 05 2011 GS Series AC Drive Ethernet Interface User Manual 1 7 GS EDRV 100 Ethernet Interface GS EDRV 100 to GS Series AC Drive Connec
4. Our technical support group is glad to work with you in answering your questions If you cannot find the solution to your particular application or if for any reason you need additional technical assistance please call technical support at 770 844 4200 We are available weekdays from 9 00 a m to 6 00 p m Eastern Time We also encourage you to visit our web site where you can find technical and non technical information about our products and our company Visit us at www automationdirect com Special Symbols I When you see the notepad icon in the left hand margin the paragraph to its immediate right will be a special note When you see the exclamation mark icon in the left hand margin the paragraph to its immediate right will be a WARNING This information could prevent injury loss of property or even death in extreme cases 3rd Edition 05 2011 GS Series AC Drive Ethernet Interface User Manual 3 GS EDRV 100 Ethernet Interface ee GS EDRV Overview The GS EDRV provides a low cost high performance 10BaseT Ethernet link between a control system and a GS Series AC Drive The control system can be any of the following e DL205 CPU DL405 CPU or a WinPLC with the appropriate Ethernet Remote Master module H2 ERM or H4 ERM e A Productivity3000 CPU using the onboard Ethernet port e A PC running Entivity s ThinknDo software a PC using a custom device driver that was developed using our Ethernet SDK or a PC
5. 15 The value read from P0 00 will be stored in Input Word 16 OW 10 Read Request Read from drive parameter 0 00 operation parameter group parameter memory reference 71615 413 0 010 0100 0 0 parameter 0 00 operation parameter group parameter memory reference 13 12 11 10 817 615 413 0 0 1 0 010 0 0 010 0 0 Decimal Meaning successful parameter 0 00 24 GS Series AC Drive Ethernet Interface User Manual 3rd Edition 05 2011 GS EDRV 100 Ethernet Interface Built in Web Server The GS EDRV 100 interface card has a built in Web Server that allows you to access AC drive data with your favorite Web browser In order to access the internal Web Server you must first assign an IP address to the GS EDRV 100 card The IP address can be assigned by using the NetEdit utility You can then access the GS EDRV 100 card by typing the IP address into your Web browser Example If the IP address of your GS EDRV100 is 192 168 36 2 just enter http 192 168 36 2 into the address field of your browser and press the Enter key 2 GS EDrive 100 Windows Internet Explorer See File Edite view Favorites Tools Help The browser will then access the built in Web Server as seen below The available parameter groups are shown with links to the parameter options EDrive 100 by Automation Direct
6. 2 2 2 4 2 2 1 G ased 8216 8 4 2 1 ju A Fis ee p Binary value en 20 The ID equals the sum of the binary values of the slide switches set in the ON position For example if you set slide switches 1 2 and 3 to the ON position the ID will be 14 This is found by adding 8 4 2 14 The maximum value you can set on the DIP switch is 32 16 8 4 2 1 63 This is achieved by setting switches O through 5 to the ON position 8 GS Series AC Drive Ethernet Interface User Manual 3rd Edition 05 2011 GS EDRV 100 Ethernet Interface Setting TCP IP Address with NetEdit NetEdit is a free utility that can be used to configure the GS EDRV s IP address This utility is included with the DirectSOFT software or it can be downloaded from http support automationdirect com downloads html Connect your PC to the Ethernet network that the GS EDRV is currently on and open the NetEdit utility If it is not already selected select the TCP IP tab as seen below amp NetEdit 3 Re ee See Se SS ee CO balas Fie Network View Help x Scan EX LE Network Ethernet Address F B C Module Ty IP Address ID Name Description 00 E0 62 40 48 00 EDrive 100 192 168 36 2 6 New_GS EDRV100 New GS EDRV100 on Station1 00 E0 6240 1F00 Gsi 192 168 36 3 GSEDRV GS GS Series Drive Controller i Module Info General Settings General Help General Info Ethernet Stats Reset Stats Firmwa
7. A Present Output Current Drive P9 29 amp EDRV Comm Fault Bit Bit O Drive Serial Comm External Fault bit P9 29 Bit 1 EDRV internal EDRV to Drive Comm Fault bit 00 0 no EDRV to drive comm fault no manual comm ext fault 01 1 no EDRV to drive comm fault manual comm ext fault triggered 10 2 EDRV to drive comm fault no manual comm ext fault 11 3 EDRV to drive comm fault manual comm ext fault triggered P6 31 Status Monitor 1 Error Codes from AC Drive 00 No fault occurred 01 Over current oc 11 Hardware Protection Failure HPF 02 Over voltage ov 12 Over current during accel OCA 03 Overheat oH 13 Over current during decel Ocd 04 Overload oL 14 Over current during steady state Ocd 05 Overload 1 oL1 15 Ground fault or fuse failure GFF 06 Overload 2 oL2 16 Low voltage Lv 07 External Fault EF 17 Input power 3 phase loss 08 CPU failure 1 CF1 18 External Base Block bb 09 CPU failure 2 CF2 19 Auto adjust accel decel failure cFA 10 CPU failure 3 CF3 20 Software protection code codE P9 16 Block Transfer Parameter 6 User defined read value P9 17 Block Transfer Parameter 7 User defined read value P9 18 Block Transfer Parameter 8 User defined read value P9 19 Block Transfer Parameter 9 User defined read value P9 20 Block Transfer Parameter 10 User defined read value P9 21 Block Transfer
8. DIP Switches under cover LED Indicators Serial Port Ethernet Port Power Terminals Class 2 power recommended Positive connection or 10 36VDC _ f Negative connection or OVDC TT Chassis or system Ground connection Power Terminals Power for the GS EDRV100 is connected directly to the card using a 10 36VDC power supply a Class 2 power supply is recommended The Chassis terminal is for a chassis or system Ground Input Current and Voltage Ratings 220mMA 10VDC 70mMA 24VDC or 50mA 36VDC Communication Ports Two comm ports are provided to make the connection from a GS Series AC drive Serial port to an Ethernet device or network Ethernet port 3rd Edition 05 2011 GS Series AC Drive Ethernet Interface User Manual 13 GS EDRV 100 Ethernet Interface ee DIP Switches The DIP Switches are used to set the Module ID for the GS EDRV100 card LED Indicators STA The STA or STATUS LED is steady ON when the GS EDRV100 is connected to a GS Series AC drive and communication has been established SPD The SPD or SPEED LED is used to represent the Ethernet speed The LED will be ON when the Ethernet speed is 100Mbps and OFF when the speed is 10Mbps TXD The TXD or TRANSMIT DATA LED flashes to indicate that the GS EDRV100 is sending data through the serial port to the AC drive ERR If the GS EDRV100 s ERR ERROR indicator is ON a critical error has occurred The error may be in the card itself or a network p
9. Parameter 11 User defined read value P9 22 Block Transfer Parameter 12 User defined read value P9 23 Block Transfer Parameter 13 User defined read value P9 24 Block Transfer Parameter 14 User defined read value P9 25 Block Transfer Parameter 15 User defined read value Table continued next page 3rd Edition 05 2011 GS Series AC Drive Ethernet Interface User Manual 21 22 GS EDRV 100 Ethernet Interface ee Input Word Map continued Input Word Parameter Reference Input WORD Map continued Function Read Write Response Response to a read write request Output Word 10 Bit 00 07 Memory Reference 08 11 Memory type number i e O to A for PO to P10 12 13 Operation works in conjunction with bit 15 O NOP 9 Read accomplished A Write accomplished Bit 12 set indicates a read operation Bit 13 set indicates a write operation Bit 15 set indicates the read or write op was accomplished Check bit 14 and Input Word 16 to see if an error occurred 14 Error status If set an error has occurred Error Code is stored in Word 16 15 Read Write Status If set the read or write operation was successful Read Request Value Output Word Map Output Word Parameter Reference If Input Word 15 is a Read response the value is stored here If Input Word 15 is an Error response the error code is stored here Error Codes 0x8010 HEIE
10. com Module ID 6 0x6 Module Name New _GS EDRV100 Module Description New GS EDRV100 on Station Drive 6 Ethernet Address 00 E0 62 40 48 00 IP Setup Address 192 168 36 2 Subnet 255 255 0 0 Gateway 192 168 36 201 Supplied by DHCP Booter Version 5 0 76 OS Version 5 0 198 Comm Link Searching for drive PO Monitoring parms P1 Ramps parms P2 Volts Hertz parms P3 Digital parms P4 Analog parms PS Presets parms P6 Protection parms P7 PID parms PS Display parms P9 Comm parms P10 Encoder Feedback parms Firmware Updates Hosteng com Troubleshooting H24 ERM M Refer to Ethernet Remote Master User Manual H24 ERM M Troubleshooting help for the ERM module and its slaves is available in CHAPTER 6 of the Ethernet Remote Master User Manual H24 ERM M 3rd Edition 05 2011 GS Series AC Drive Ethernet Interface User Manual 25 GS EDRV 100 Ethernet Interface ee Application Example Modbus TCP IP This application example shows how to use a GS EDRV 100 to access a GS1 GS2 or a DURApulse drive s parameters for monitoring and control via the Modbus TCP IP protocol Equipment and software used in example e Two DURApulse Drives e Two GS EDRV100 Ethernet interface modules e A Stride Ethernet switch SE SW5U ST e A standard network PC with a Modbus TCP IP driver installed e ModScan software available for download from Win Tech at http www win tech com html demos htm or any other Modbus TCP IP int
11. running KEPDirect EBC or OPC Server e Any independent I O controller with a Modbus TCP IP driver The GS EDRV mounts on DIN rail and utilizes cable connections and if needed Ethernet switches or hubs to communicate to the AC drive The functions of the interface are as follows e process input signals from the AC drive e format these signals to conform to the Ethernet standard e transmit converted signals to the control system e receive and translate output signals from the control system e sends the output signals to the drive The control function is NOT performed by the interface The control function is performed by one of the control systems mentioned above The I O mapping function is performed by an H2 4 ERM module purchased separately The H2 4 ERM module is configured with the ERM Workbench Utility which is part of the DirectSOFT PLC programming software 4 GS Series AC Drive Ethernet Interface User Manual 3rd Edition 05 2011 GS EDRV 100 Ethernet Interface S Package Contents After receiving the GS EDRV please check for the following e Make sure that the part number indicated on the package corresponds with the part number of your order e Make sure that the package includes a GS AC Drive Ethernet Interface card GS EDRV one piece of SNAPTRACK two DIN mounting clips and one serial connection cable e Inspect the contents to insure they were not damaged during shipment 3rd Edition 05 2011 G
12. 0 Ethernet Interface Reading Writing From To the Drive The control function is NOT performed by the interface The control function is performed by the control system The I O mapping function is performed by an H2 4 ERM module purchased separately The H2 4 ERM module is configured with the ERM Workbench Utility which is part of the DirectSOFT PLC programming software Input Output Word Map The Input and Output WORDS for the GS EDRV 100 are mapped to specific parameters and functions in the GS Series AC Drives The Word Map tables on the following pages show the Input and Output WORDS and their functions Using the Input Output Words 20 Output Words 10 and 11 are used in conjunction with Input Words 15 and 16 to Read Write AC drive parameters that are not mapped to other Input and Output Words By using Output Words 10 and 11 with Input Words 14 and 15 you have the ability to read write most AC drive parameters P9 29 is the only Communication Parameter P9 xx range that can be written to using the Read Write Input Output Words IW 15 amp 16 OW 10 amp 11 However these Input Output Words can be used to read values from all of the drive Communication Parameters P9 xx range GS Series AC Drive Ethernet Interface User Manual 3rd Edition 05 2011 Input Word Map Input Word Parameter Reference GS EDRV 100 Ethernet Interface Input WORD Map Function N A Present Output Frequency N
13. 24 lt 0 gt 00037 00012 lt 0 gt 00025 lt 0 gt 00038 00013 lt 0 gt 00026 lt 0 gt 00039 4 Protocol Selections OK Cancel 05 2011 GS Series AC Drive Ethernet Interface User Manual 27 GS EDRV 100 Ethernet Interface Once a connection to the interface has been established select the drive parameters that you wish to monitor See the table below for drive parameters and their modbus addresses MopScanZe2 Mopscail em File Connection Setup View Window Help Delt el Tjaa S aaj aa aa A 1 Address Device ld Numher of Polls 1R MODBUS Point Type Valid Slave Responses 1 Length j2 03 HOLDING REGISTER 42331 lt C0300 b Fete Choose the desired drive parameters to monitor 42331 Speed Reference 42332 Run Command If you wish to write a value to the drive from this page double click the address you wish to change and a Write Register window will appear Enter the new value and select Update Modbus Addresses Read Write Modbus Speed reference 42331 Run command 42332 Direction 42333 External fault 42334 Fault reset 42335 Jog 42336 Status 48450 Frequency command 48451 Output frequency 48452 Output current 48453 DC bus voltage 48454 Output voltage 48455 Motor RPM 48456 Scale frequency low 48457 Scale frequency high 48458 Percent load 48460 Firmware version 48465
14. DOlS sess r nere paces Oe po ae aa 3 GS EDRV Overview 4 Package COMES nn see iris eGR Ee to terrine 5 GS EDRV B ard Layout vy ees cee e peers wee ee aces ves 6 Power Terminals 5322 4 ou ue ee ebb se seen n as it wee LRU 6 Communication Ports none ane ane Ra a ae de Babee oes 7 DIP SWilCHeS aeaee hee os ae es Sr ae ee ae hee 7 LED Indicators sener 0 6 0 ence be ae oe ORE ee eae eee cites 7 Setting the GS EDRV Address 8 Setting Module ID with DIP Switches 32e oo Oas ade wae ews 8 Setting TCP IP Address with NetEdit 15 2454 2444544 ses Ser ee are eee es 9 Network Connections 10 10Base T Connections o5646se44 see doe Saad saw desde due dde du 10 GS EDRV100 Overview 11 Package CONLENES hs uses rune ep ie AREA EOS 12 GS EDRV ITOO Layout vou he cea hose ee cake eens 13 Power TetiniivalS lt 2 4 04204 we 2 0 bots ae ear WS a See oR res 13 Communication Ports ont e s ite boas bparke wed Yee wee Re ee eS 13 DIP Switches whe be ere ok eee be bee Eee hea a ee ew eee ek 14 LED Indicators 24 din sean ke a ad Re PE Bee aches 14 Table of Contents ee Setting the GS EDRV100 Address 15 Setting Module ID with DIP Switches 5 c65 ob005ee 0484 oran 15 Setting TCP IP Address with NetEdit 2 5 a5 eas sere apoes eo 9429 65 16 Network Connections 2125224444445 ie 17 10 100Mbps Connections o2s4 c6ce4inus odetvete
15. GS Series AC Drive Ethernet Interface Accessories User Manual at tie amp on pall iad Ls Haat Abe X 1A OA DF MW WNARNING Thank you for purchasing automation equipment from Automationdirect com doing business as AutomationDirect We want your new automation equipment to operate safely Anyone who installs or uses this equipment should read this publication and any other relevant publications before installing or operating the equipment To minimize the risk of potential safety problems you should follow all applicable local and national codes that regulate the installation and operation of your equipment These codes vary from area to area and usually change with time It is your responsibility to determine which codes should be followed and to verify that the equipment installation and operation is in compliance with the latest revision of these codes At a minimum you should follow all applicable sections of the National Fire Code National Electrical Code and the codes of the National Electrical Manufacturer s Association NEMA There may be local regulatory or government offices that can also help determine which codes and standards are necessary for safe installation and operation Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards We do not guarantee the products described in this publication are suitable for your particular appli
16. S Series AC Drive Ethernet Interface User Manual 5 GS EDRV 100 Ethernet Interface GS EDRV Board Layout DIP Switches Communication Ports 07 05 06 SERIAL ETHERNET Rec CN pW EDN RTS TXD 1 RXD Tay RIE 120 OHM 139 bao TERM 1 RS485 F YF 1 Di wa NE 1 fa Y4 1A J DUPLEX 252 A a WEAVE OFF reiz cig ReAl v ERERENE 0602 AAAAAAAA 6543210 ON n d te 7 Le O lt L o j N O L MFG IES 1 fy HALI 1 un C2 c29 0 e 8 J4 gt NDC COM NC NO sca AN SCREWS THIS SIDE a Host Auto Products D GS EDRV D 12 panna Howe le Robes es DO Vs bo wo R7 4537 450 ONO Power Terminals LED Indicators Chassis or system Ground connection Negative connection or OVDC Positive connection or 24VDC Power Terminals Power for the GS EDRV is connected directly to the card using a nominal 24VDC supply 24VDC OVDC The GNDC terminal is for a chassis or system Ground Input Voltage 18 33 VDC with a 24VDC nominal supply Input Current 90 135 mA 6 GS Series AC Drive Ethernet Interface User Manual 3rd Edition 05 2011 GS EDRV 100 Ethernet Interface I Communication Ports Two comm ports are provided to make the connection from a GS Series AC drive Serial port to an Ethernet device or network Ethernet port DIP Switches The DIP Switches are used to set the Module ID for the GS EDRV card LED Indica
17. _INVALID_REQUEST 0x8090 HEIE_NOT_INITIALIZED 0x8096 HEIE_INVALID_OPERATION Ox006F HEIE_INVALID_TYPE 0x0091 HEIE_INVALID_ MODE Ox008C HEIE_INVALID_ADDRESS 0x0085 HEIE_RANGE_ERROR Ox006D HEIE_SIZE_ERROR Output WORD Map Function P9 27 RUN Command P9 26 RS 485 Speed Reference P9 28 Direction Command 0 Forward 1 Reverse P9 30 Serial Comm Fault Reset 0 no action 1 Reset Fault P9 11 Block Transfer Parameter 1 user defined write value P9 12 Block Transfer Parameter 2 user defined write value P9 13 Block Transfer Parameter 3 user defined write value P9 14 Block Transfer Parameter 4 user defined write value COV ND WM BY WN P9 15 Block Transfer Parameter 5 user defined write value Read Write Request Bit 00 07 Memory Reference 08 11 Memory type number i e O to A for PO to P10 12 13 Operation OO NOP 01 Read 10 Write 11 Undefined 14 Undefined for request Write Request Value GS Series AC Drive Ethernet Interface User Manual If Output Word 10 is a Write request the value to be written is placed here 3rd Edition 05 2011 GS EDRV 100 Ethernet Interface Examples 1 0 Word Mapping 1 Read P9 29 Serial Comm External Fault Write value 0x191D into Output Word 10 and the parameter address 0x991D will come back into Input Word 15 The value read from P9 29 will be st
18. cation nor do we assume any responsibility for your product design installation or operation Our products are not fault tolerant and are not designed manufactured or intended for use or resale as on line control equipment in hazardous environments requiring fail safe performance such as in the operation of nuclear facilities aircraft navigation or communication systems air traffic control direct life support machines or weapons systems in which the failure of the product could lead directly to death personal injury or severe physical or environmental damage High Risk Activities AutomationDirect specifically disclaims any expressed or implied warranty of fitness for High Risk Activities For additional warranty and safety information see the Terms and Conditions section of our catalog If you have any questions concerning the installation or operation of this equipment or if you need additional information please call us at 770 844 4200 This publication is based on information that was available at the time it was printed At AutomationDirect we constantly strive to improve our products and services so we reserve the right to make changes to the products and or publications at any time without notice and without any obligation This publication may also discuss features that may not be available in certain revisions of the product This publication may contain references to products produced and or offered by other companies Th
19. ci t AutomationDirect nie toute garantie expresse ou implicite d aptitude l emploi en ce qui a trait aux activit s risque lev Pour des renseignements additionnels touchant la garantie et la s curit veuillez consulter la section Modalit s et conditions de notre documentation Si vous avez des questions au sujet de l installation ou du fonctionnement de cet quipement ou encore si vous avez besoin de renseignements suppl mentaires n h sitez pas nous t l phoner au 770 844 4200 Cette publication s appuie sur l information qui tait disponible au moment de l impression la soci t AutomationDirect nous nous effor ons constamment d am liorer nos produits et services C est pourquoi nous nous r servons le droit d apporter des modifications aux produits ou aux publications en tout temps sans pr avis ni quelque obligation que ce soit La pr sente publication peut aussi porter sur des caract ristiques susceptibles de ne pas tre offertes dans certaines versions r vis es du produit Marques de commerce La pr sente publication peut contenir des r f rences a des produits fabriqu s ou offerts par d autres entreprises Les d signations des produits et des entreprises peuvent tre des marques de commerce et appartiennent exclusivement leurs propri taires respectifs AutomationDirect nie tout int r t dans les autres marques et d signations Copyright 2002 2010 Automationdirect com Incorporated Tous dr
20. e product and company names may be trademarked and are the sole property of their respective owners AutomationDirect disclaims any proprietary interest in the marks and names of others Copyright 2002 2010 Automationdirect com Incorporated All Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of Automationdirect com Incorporated AutomationDirect retains the exclusive rights to all information included in this document M AVERTISSEMENT 2 Nous vous remercions d avoir achet l quipement d automatisation de Automationdirect com en faisant des affaires comme AutomationDirect Nous tenons ce que votre nouvel quipement d automatisation fonctionne en toute s curit Toute personne qui installe ou utilise cet quipement doit lire la pr sente publication et toutes les autres publications pertinentes avant de l installer ou de l utiliser Afin de r duire au minimum le risque d ventuels probl mes de s curit vous devez respecter tous les codes locaux et nationaux applicables r gissant l installation et le fonctionnement de votre quipement Ces codes diff rent d une r gion l autre et habituellement voluent au fil du temps Il vous incombe de d terminer les codes respecter et de vous assurer que l quipement l installation et le fonctionnement sont conformes aux exigences de la version la plus r cente de ces codes Vous devez a t
21. er and Discrete variables selecting the Write Enabled checkbox as seen on following page will allow the user to write values out to the drive from this form 05 2011 GS Series AC Drive Ethernet Interface User Manual 29 GS EDRV 100 Ethernet Interface F Modbus Discrete Variable Properties Point Type C INPUT STATUS COIL STATUS IV Write Enabled fo z i Slave Address Select if write to Point Address 2334 drive is desired Display F Use Bitmap Zero State 0 One State fi Font Display Dimensions M Use Default Select ieee pe width 49 Select Background Style M Transparent Select Once a read write data object is created double click on the object and a Write Modbus Variable popup will appear allowing the user to enter a new value for the selected parameter Write Modbus Variable Enter New Value 460 Cancel Enter the new value and select OK to write the new value to the drive 30 GS Series AC Drive Ethernet Interface User Manual 3rd Edition 05 2011
22. erfacing software Standard PC with Modscan Stride Ethernet Switch SE SW5U ST GS EDRV100 22 et wn O M J as M H ll L a Se a DURApulse AC Drive DURApulse AC Drive 26 GS Series AC Drive Ethernet Interface User Manual 3rd Edition 05 2011 3rd Edition GS EDRV 100 Ethernet Interface To monitor drive parameters using ModScan set up the connection parameters as follows Select Connection gt Connect File Connection Setup View Connect Disc onnect Auto Start QuickConnect 0001 olsa el EEE 8121 aja ce 9e aa Set up Remote TCP IP server Device id 1 IP address of GS EDRV100 card Address 0001 Number of Polls 0 __ MODBUS Point Type Valid Slave Responses 0 Length 100 01 COIL STATUS Service port 502 Reset Ctrs em ModScal Connection Details Connect Using Remote modbusTCP Server IP Address Service Part Device NOT CONNECTED 00001 lt O gt 00014 lt 0 gt 00027 00002 lt 0 gt 00015 lt 0 gt 00028 00003 lt 0 gt 00016 lt 0 gt 00029 00004 lt 0 gt 00017 lt 0 gt 00030 00005 lt 0 gt 00018 lt 0 gt 00031 00006 lt 0 gt 00019 lt 0 gt 00032 00007 lt 0 gt 00020 lt 0 gt 00033 00008 lt 0 gt 00021 lt 0 gt 00034 00009 lt 0 gt 00022 lt 0 gt 00035 1 o 0 00010 lt 0 gt 00023 lt 0 gt 00036 00011 lt 0 gt 000
23. f the H24 ERM M Reserved PLC Memory for the GS EDRV 100 Once the GS EDRV 100 is added the ERM module 16 WORD inputs and 11 WORD outputs are mapped back to the PLC The assigned PLC addresses are shown in the ERM Workbench Utility O x DE msi th SE Ethemet Remote Master H2 ERM Ethemet Address 00 062200F 9E IP 192168 26 101 Module ID 101 Slave Status 1 Configure ERM REE CPU 260 CPU nee gt a 5 p j B 2 Select Slaves no error PLC Mode Program f Last ERM S 10 E 12 S A MIRE PTE di i 3 Write to ERM Click on slave above Slave 1 no error Time of to see its Last Error last read 7 Clear Last Error Slave 1 Slave 1 s Error List Detailed ERM Status 1 0 Module 1 0 Points PLC Stat PLCEnd VMap Notes oo lt reserved gt Slave Status Bits x300 x317 Y40414 ERM Status Word x320 x337 V40415 Disable Slave Comm Y300 Y317 40514 Slave 1 GS EDRY Ethernet Address 00 E0 62 40 00 11 on IP Slave 1 Slot 0 4 Word Input 2000 2003 16 bit Binary Slave 1 Slot 1 10 Word Input V2004 V2015 nite 16 Input WORDS Slave 1 Slot 2 2 Word Input V2016 V2017 16 bit Binary Slave 1 Slot 3 4 Word Output 2100 2103 16 bit Binary Slave 1 Slot 4 5 Word Output v2i04 V2110 re 11 Output WORDS Slave 1 Slot 5 2 Word Output 2111 2112 16 bit Binary Ready Read ERM Status AUTO MODIFIED 3rd Edition 05 2011 GS Series AC Drive Ethernet Interface User Manual 19 GS EDRV 10
24. ls will only allow changes to the ID if the DIP switch setting is 0 zero all switches OFF The DIP switch settings are read only at power up You must cycle power if you change the DIP switches The GS EDRV100 contains eight individual DIP switches but only six of these are active You will find that the switches on the printed circuit board are labeled O zero through 7 The numbers on the printed circuit board indicate the power of 2 represented by each individual switch For example switch O represents 2 or 1 switch 1 is 2 or 2 switch 2 is 2 or 4 and so on DIP Switches OFF FA GARR 6 5 43 2 1 0 25 24 23 22 21 20 Not 32 16 8 4 2 1 used Binary value The ID equals the sum of the binary values of the slide switches set in the ON position For example if you set slide switches 1 2 and 3 to the ON position the ID will be 14 This is found by adding 8 4 2 14 The maximum value you can set on the DIP switch is 32 16 8 4 2 1 63 This is achieved by setting switches O through 5 to the ON position 05 2011 GS Series AC Drive Ethernet Interface User Manual 15 GS EDRV 100 Ethernet Interface ee Setting TCP IP Address with NetEdit NetEdit is a free utility that can be used to configure the GS EDRV100 s IP address This utility is included with the DirectSOFT software or it can be downloaded from http support automationdirect com downloads html Connect your PC to the Ethernet network
25. ng from the AC drive During heavy communication loads this LED will be steady ON 05 2011 GS Series AC Drive Ethernet Interface User Manual 7 GS EDRV 100 Ethernet Interface Setting the GS EDRV Address Each GS EDRV must have an identification ID or address in order to be recognized on the network and each ID must be unique WARNING Duplicate IDs on the same network will cause unpredictable results and must be avoided Setting Module ID with DIP Switches You can use the DIP switch to set the ID to a number from one to sixty three Do not use ID 0 for communication If the DIP switch is set to a number greater than 0 the software tools are disabled from setting the ID Again the software tools will only allow changes to the ID if the DIP switch setting is 0 zero all switches OFF The DIP switch settings are read only at power up You must cycle power if you change the DIP switches The GS EDRV contains eight individual DIP switches but only six of these are active You will find that the switches on the printed circuit board are labeled 0 zero through 7 The numbers on the printed circuit board indicate the power of 2 represented by each individual switch For example switch O represents 2 or 1 switch 1 is 2 or 2 switch 2 is 2 or 4 and so on MFG IES 0602 1A DIP Switches 00 E0 62 40 0A DF OFF TETE 3 76543210 his En NSP OMS DE ge F L 5 94 93 92 91 90 F ua 2 gt
26. oits r serv s Nulle partie de ce manuel ne doit tre copi e reproduite ou transmise de quelque fa on que ce soit sans le consentement pr alable crit de la soci t Automationdirect com Incorporated AutomationDirect conserve les droits exclusifs l gard de tous les renseignements contenus dans le pr sent document GS Series AC DRIVE ETHERNET INTERFACE USER MANUAL Please include the Manual Number and the Manual Issue both shown below when communicating with Technical Support regarding this publication Manual Number Issue Issue Date Issue Date GS EDRV M Third Edition 05 2011 Publication History Description of Changes First Edition 8 02 02 Original 1st Edition Revision A 3 14 03 Added Input WORD functions 1st Edition Revision B 8 12 05 Website publication only Corrected Output Word Map amp Warnings Second Edition 02 2010 Revised Reading Writing From To the Drive amp Input Output Word Map sections Third Edition 05 2011 Added GS EDRV100 product information and specifications TABLE OF CONTENTS Manual Overview 3 Overview of this Publication 3 Who Should Read This Manual 3 Supplemental Publications 4566 sue te ke Ge Shh eure Seiad ee Rone ees 3 Technical SUPPO seses peas otesi es iee eee we ee ee k 3 Special SYM
27. ored in Input Word 16 OW 10 Read Request Read from drive parameter 9 29 operation parameter group parameter memory reference 7 6 5 4 3 0 00 0117 1 1 29 parameter 9 29 error operation parameter group parameter memory reference 14 13 12 11 10 9 8176 5 4 3 0 0 1 1 1100 0 111 1 1 Decimal 29 parameter 9 29 Meaning successful 2 Write to P9 29 Serial Comm External Fault Write value 0x291D into Output Word 10 and the parameter address 0xA91 D will come back into Input Word 15 The value in Output Word 11 will be written to drive P9 29 OW 10 Write Request Write to drive parameter 9 29 operation parameter group parameter memory reference 7 6 5 4 3 0 00 0117 1 1 29 parameter 9 29 error operation parameter group parameter memory reference 14113 12 11 100 9 817 6 5 413 0 110 0 0 111 1 1 Decimal 29 parameter 9 29 Meaning 3rd Edition 05 2011 GS Series AC Drive Ethernet Interface User Manual 23 GS EDRV 100 Ethernet Interface ee Examples 1 0 Word Mapping continued 3 Read P0 00 Motor Nameplate Voltage Write value 0x1000 into Output Word 10 and the parameter address 0x9000 will come back into Input Word
28. out le moins respecter toutes les sections applicables du Code national de pr vention des incendies du Code national de l lectricit et des codes de la National Electrical Manufacturer s Association NEMA Des organismes de r glementation ou des services gouvernementaux locaux peuvent galement vous aider d terminer les codes ainsi que les normes respecter pour assurer une installation et un fonctionnement s rs L omission de respecter la totalit des codes et des normes applicables peut entra ner des dommages l quipement ou causer de graves blessures au personnel Nous ne garantissons pas que les produits d crits dans cette publication conviennent votre application particuli re et nous n assumons aucune responsabilit l gard de la conception de l installation ou du fonctionnement de votre produit Nos produits ne sont pas insensibles aux d faillances et ne sont ni con us ni fabriqu s pour l utilisation ou la revente en tant qu quipement de commande en ligne dans des environnements dangereux n cessitant une s curit absolue par exemple l exploitation d installations nucl aires les syst mes de navigation a rienne ou de communication le contr le de la circulation a rienne les quipements de survie ou les syst mes d armes pour lesquels la d faillance du produit peut provoquer la mort des blessures corporelles ou de graves dommages mat riels ou environnementaux activit s risque lev La so
29. re Rev 0 198 PWB Rev 24 Missed Fr 7250 Bad Pkts 0 Booter Rev 5 0 76 PLD Rev 0A TX Coll 0 Unknown 0 Switch Setting 00000000 CPU Rev 201 Lost Pkts 0 TX Errors 0 Ready NUM Double click on the desired GS EDRV A General Settings popup will display allowing you to configure the IP address of the module you have selected E General Settings Module ID Name GSEDRY Description GS GS Series Drive Controller IP Address 192 168 36 3 Cancel Press the OK button to write the new configuration to the GS EDRV 3rd Edition 05 2011 GS Series AC Drive Ethernet Interface User Manual 9 GS EDRV 100 Ethernet Interface Ee Network Connections one a s GS EDRV SE SW5U puna lt a pura a an GS JE Sge GS3 Drive a f GS3 Drive A f 10Base T Connections The GS EDRV Ethernet port has an eight pin modular jack that accepts RJ45 connector plugs UTP Unshielded Twisted Pair cable is rated according to its data carrying ability bandwidth and is given a category number We strongly recommend using a category 5 cable for all Ethernet 10Base T connections For convenient and reliable networking we recommend that you purchase commercially manufactured cables cables with connectors already attached To connect an GS EDRV or PC to a hub switch or repeater use a patch cable sometimes called a straight through cable The cable used to connect a PC or an
30. roblem may be causing this symptom The ERROR indication can be caused by a faulty ground an electrical spike or other types of electrical disturbances Cycle power to the system to attempt clearing the error The ERROR LED will also flash once per second when a firmware update is in progress LK A The LK A or LINK GOOD ACTIVITY LED flashes to indicate that the card sees data traveling on the Ethernet network If any network device is sending or receiving data the LK A LED will be flashing During heavy communication loads this indicator will be steady ON If the LED is OFF then a problem with the Ethernet connection has been detected RXD The RXD or RECEIVE DATA LED flashes to indicate that the GS EDRV100 is receiving data through the serial port from the AC drive 14 GS Series AC Drive Ethernet Interface User Manual 3rd Edition 05 2011 GS EDRV 100 Ethernet Interface Setting the GS EDRV100 Address A Each GS EDRV100 must have an identification ID or address in order to be recognized on the network and each ID must be unique WARNING Duplicate IDs on the same network will cause unpredictable results and must be avoided Setting Module ID with DIP Switches 3rd Edition You can use the DIP switch to set the ID to a number from one to sixty three Do not use ID 0 for communication If the DIP switch is set to a number greater than 0 the software tools are disabled from setting the ID Again the software too
31. tdiogasnaee eis 17 GS EDRV 100 to GS Series AC Drive Connection 18 Setting the GS Series AC Drive Parameters s lt 4s25veese lt a559 000 eo 4 18 GS EDRV 100 to ERM Module Connection 19 Reserved PLC Memory for the GS EDRV 100 ss cavncedeyeooecan ds 19 Reading Writing From To the Drive 2 444414642 20 Input Output Word Map sv eis see kee oe be phoma chide eK sus ow PROS 20 Examples I O Word Mapping 4h ss eeties cad ese dentin eX ese Coos 23 Built in Web Server 5 Li ed sie SS SRS 25 Troubleshooting H24 ERM M 25 Refer to Ethernet Remote Master User Manual H24 ERM M 25 Application Example Modbus TCP IP 26 il GS Series AC Drive Ethernet Interface User Manual 3rd Edition 05 2011 GS EDRV 100 Ethernet Interface Manual Overview Overview of this Publication The GS AC Drive Ethernet Interface User Manual describes the installation configuration and operation of GS AC Drive Ethernet Interface cards Who Should Read This Manual This manual contains important information for those who will install maintain and or operate any GS Series AC Drive Ethernet Interface card Supplemental Publications The Ethernet Remote Master Module Manual H24 ERM M is available from AutomationDirect and may be useful for your application Technical Support By Telephone 770 844 4200 Mon Fri 9 00 a m 6 00 p m E T On the Web www automationdirect com
32. that the GS EDRV100 is currently on and open the NetEdit utility If it is not already selected select the TCP IP tab as seen below gz NetEdit 3 cm em ee Cl So File Network View Help Ls LL IE Network amp Ethernet Address F B C Module Ty IP Address ID Name Description 00 E0 62404800 Fone iao 192 168 36 2 6 New GS EDRV100 New GS EDRV100 on Station1 00 E0 62 40 1F 00 192 168 36 3 1 GSEDRV GS GS Series Drive Controller f Module Info General Settings General Help General Info Ethernet Stats Reset Stats Firmware Rev 50 198 PWB Rev 24 Missed Fr 7250 Bad Pkts 0 Booter Rev 5 0 76 PLD Rev 04 TX Coll 0 Unknown 0 Switch Setting 00000000 CPU Rev 2 01 Lost Pkts 0 TX Errors 0 Ready NUM Double click on the desired GS EDRV100 A General Settings popup will display allowing you to configure the IP address of the module you have selected General Settings Module ID Con nn R Obtain an IP address automatically Use the following IP settings Name New_GS EDRV100 ASE 2 192 168 36 2 IP Address New GS EDRY100 on Station Subnet mask 25 25 0 0 Description G 192 168 36 201 ateway Cancel Press the OK button to write the new configuration to the GS EDRV100 16 GS Series AC Drive Ethernet Interface User Manual 3rd Edition 05 2011 GS EDRV 100 Ethernet Interface
33. the GS EDRV100 will allow you to communicate with your AC drive over qualified Ethernet networks The functions of the interface are as follows e process input signals from the AC drive e format these signals to conform to the Ethernet standard e transmit converted signals to the control system e receive and translate output signals from the control system e sends the output signals to the drive The control function is NOT performed by the interface The control function is performed by one of the control systems mentioned above The I O mapping function is performed by an H2 4 ERM module purchased separately The H2 4 ERM module is configured with the ERM Workbench Utility which is part of the DirectSOFT PLC programming software 3rd Edition 05 2011 GS Series AC Drive Ethernet Interface User Manual 11 GS EDRV 100 Ethernet Interface E Package Contents After receiving the GS EDRV100 please check for the following e Make sure that the part number indicated on the package corresponds with the part number of your order e Make sure that the package includes a GS AC Drive Ethernet Interface card GS EDRV100 one DIN rail mounting clip one 3 wire terminal block and one serial connection cable 2ft in length e Inspect the contents to insure they were not damaged during shipment 12 GS Series AC Drive Ethernet Interface User Manual 3rd Edition 05 2011 GS EDRV 100 Ethernet Interface GS EDRV100 Layout
34. tion A serial connection cable 2ft in length is provided with the GS EDRV 100 to make an RS 485 connection with a GS Series AC Drive When using the GS2 Series AC Drive DIP Switch 2 and 3 SW2 and SW3 on the drive must be set to RS485 RS485 Switches SW2 and SW3 on the drive E E jes must be set to RS485 for an RS 485 SW SH connection GS2 Series Only RS232 Setting the GS Series AC Drive Parameters The following parameters need to be set in the GS Series AC Drive in order to operate properly with the GS EDRV 100 interface card P3 00 03 or 04 Operation Determined by RS232C RS485 interface Keypad STOP is enabled 03 or disabled 04 P4 00 05 Frequency determined by RS232 RS485 communication interface P9 00 xx Communication address 01 254 unique for each device P9 01 01 9600 baud data transmission speed P9 02 05 MODBUS RTU mode lt 8 data bits odd parity 1 stop bit gt GS Series AC Drive through a GS EDRV 100 interface card There may be other parameters that need to be set to meet the needs of your application 18 GS Series AC Drive Ethernet Interface User Manual 3rd Edition 05 2011 GS EDRV 100 Ethernet Interface S GS EDRV 100 to ERM Module Connection The GS EDRV 100 interface card can be added to any H2 4 ERM module using the ERM Workbench Utility For more details on selecting and configuring slaves for the ERM module see CHAPTER 4 o
35. tors 3rd Edition STATUS Indicator The green STATUS LED is steady ON when the GS EDRV is connected to a GS Series AC drive and communication has been established LINK The green LINK LED is steady ON when the GS EDRV is correctly connected to an active device on the network The LINK LED verifies that the proper cables are connected and the card is functioning correctly If a mismatch with the 10BaseT connections occurs this LED will not be illuminated ACTIVE The green ACTIVE LED flashes to indicate that the card sees data travelling on the network If any network device is sending or receiving data the ACTIVE LED will be illuminated In idle mode no network traffic this LED is OFF During heavy communication loads this LED will be steady ON ERROR Indicator If the GS EDRV s red Error ERROR indicator is flashing or steady ON a fatal error has occurred The error may be in the card itself or a network problem may be causing this symptom The ERROR indication can be caused by a faulty ground an electrical spike or other types of electrical disturbances Cycle power to the system to attempt clearing the error RTS The green RTS LED indicates the GS EDRV is ready to send information to the AC drive TXD The green TXD LED flashes to indicate that the card sees data traveling to the AC drive During heavy communication loads this LED will be steady ON RXD The green RXD LED flashes to indicate that the card sees data traveli
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