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Contents
1. 14 1 CamCleaner 800 filters and the environment Note that filters must not be disposed of along with ordinary household waste Scrapped filters must always be correctly taken care of and handled safely Recycling or disposal must always be carried out at an approved waste facility If you have any questions about this please contact your local authority or distributor for advice on correct care 15 Maintenance If necessary the CamCleaner 800 can be cleaned using a mild cleaning agent Before cleaning always switch off the machine and pull out the electrical connector NB Do not touch the filter surface CamCleaner 800 Manual Rev 2013 June 2013 www camfil com camitil TECHNICAL MANUAL CamCleaner 800 16 Instructions for replacing CamCleaner 800 filters WARNING When handling used filters personal protective equipment such as protective gloves and masks must be used To choose the correct type of respiratory protection consult either the safety representative officer at the workplace or the manufacturer of the respiratory protection Used filters may contain harmful substances and particles With incorrect handling these can escape to the environment and present risks of sickness and ill health Filters should be replaced on a continuous basis As regards frequency of filter replacement see Camfil s recommendations 16 1 Filter replacement Always use protective gloves and respiratory protection when handling u2. Cleaner 800 must always be positioned and used indoors only When using the air purifier lock its wheels Air outlets and intakes must not be obstructed during use Before it is taken into operation ensure that there are sufficient Space 50 cm around the machine 12 2 System integration When connecting the CamCleaner 800 to the ventilation system the load on the CamCleaner 800 must not exceed a total weight of 25 kg of which a maximum of 10 kg on the intake side Systems heavier than this must be secured to support their own weight 12 3 Electrical connection Electrical connection must be carried out by an appropriately qualified electrician All routing of cables etc must be carried out in accordance with the relevant regulations The CamCleaner 800 is factory supplied ready for plugging in Any intervention in the machine s internal electrical systems may only be carried out by appropriately qualified persons using Camfil Svenska AB supplied equipment The CamCleaner 800 may only be connected to the network voltage that is stated on the machine plate CamCleaner 800 Manual Rev 2013 June 2013 www camfil com camitil TECHNICAL MANUAL CamCleaner 800 14 CamCleaner 800 and the environment The CamCleaner 800 air purifier is made from lead free components Because the CamCleaner 800 can be recycled used models must always be sent to a recycling station for correct recycling and or disposal of parts and components
3. In this instance a class H13 filter is used in compartment 1 where the contaminated incoming air enters This method is used in premises used for production in air locks as well as in other environments Over pressure Exactly as in the example above overpressure Is created when the air is purified and enters the compartment By doing this a thoroughly controlled indoor environment is achieved in the space in question This is useful in processes such as those involving installation food electronic installation and other sensitive production units Under pressure In this example the air is sucked from the compartment and purified before it is discharged into the room CamCleaner also makes it possible to clean the air many times before allowing it to be released in order to achieve increased control over the air quality Under pressure is used for example on building sites and in industries and places where a small dirty production area in large premises Cleaning zone in open premises In this example the air is purified in the CamCleaner units HEPA filter Then it passes through the pipe along the ceiling where air Is discharged from the holes along the wall The purified air thus creates a sort of curtain that divides the room into two zones one with higher quality air and one with lower quality air CamCleaner 800 Manual Rev 2013 June 2013 www camfil com camifil TECHNICAL MANUAL CamClea
4. TECHNICAL MANUAL CamCleaner 800 Ce Fons There are no general rules for recycling of used filters Different rules excists on local level in all countries Please contact the recycling company in your district and ask how to handle used filters CamCleaner 800 Manual Rev 2013 June 2013 www camfil com TECHNICAL MANUAL CamCleaner 800 1 INDEX 2 PURPOSE CONTENTS 3 VERSION HISTORY 4 IDENTIFICATION PLATE 9 GUARANTEES AND UNDERTAKINGS O Oo Io A IEF O WO O W N 6 PREFACE 7 TECHNICAL SPECIFICATIONS 8 USE e 8 1 WALL AND CEILING MOUNTING 9 SAFETY INSTRUCTIONS 6 10 DESIGN K e 10 1 CONSTITUENT STANDARD COMPONENTS T 11 TRANSPORT AND UNPACKAGINS 10 2 AIR FLOW DETAILS 8 12 TAKING INTO OPERATION 9 e 12 1 POSITIONING 10 e 12 2 SYSTEM INTEGRATION 10 e 12 3 4 5 6 ELECTRICAL CONNECTION 10 14 CAMCLEANER AND THE ENVIRONMENT 11 14 1 CAMCLEANER FILTERS AND THE ENVIRONMENT 11 15 MAINTENANCE 11 16 INSTRUCTIONS FOR REPLACING CAMCLEANER 6000 FILTERS 12 e 16 1 FILTER REPLACEMENT __ 12 17 IP CLASSIFICATION 13 18 EU PROVISIONS GOVERNING THE PRODUCT 13 19 CAMCLEANER SYSYEM 14 20 CAMFIL IAQ ANALYSIS 15 CamCleaner 800 Manual Rev 2013 June 2013 www camfil com camitil TECHNICAL MANUAL CamCleaner 800 1 Purpose This user manual is part of the documentation that must be available under appendix 5 of the machine directive The purpose of the manual is to give details of the design of the Ca
5. alyses Our IAQ reports are based according to the following standards for air classification SS EN SS EN ISO and IEST June 2013 www camfil com TECHNICAL MANUAL CamCleaner 800 CAMFIL the world s largest and leading manufacturer of filters and clean air solutions There is a good chance that at this very moment you are breathing clean air that has passed through a filter manufactured by us Our products can be found everywhere from offices clean rooms for sensitive electronics production and mines to factories hospitals and nuclear power stations Camfil is a global company with 29 subsidiaries 23 production plants and an extensive network of agents in Europe the Americas and the Asia Pacific region CamCleaner CamCleaner is synonymous with high efficiency purification energy savings and almost silent operation Unlike all other air purifiers on the market our HEPA filters offer a degree of purification that can eliminate the tiniest and most difficult to remove particles CamCleaner is also entirely unique in that it can suck in air from two directions This makes it possible to have different cleaning zones and thereby considerably increase the efficiency of air purification CamCleaner 800 Manual Rev 2013 June 2013 www camfil com
6. at the product has not been damaged during transport Report any transport damage to the carrier Check also that the delivery is complete CamCleaner 800 Manual Rev 2013 June 2013 www camfil com TECHNICAL MANUAL CamCleaner 800 10 2 Air flow details 1 The air first passes through two prefilters most often pleated Ecopleats or PPI mat 4 The only moving part in the CamCleaner is the fan This is under the filters and creates strong and even underpressure in the air column after the filters Our EC fans consume little energy and can be controlled even via 2 Behind these there is the HEPA filter This is a unique environment friendly absolute the internet for optimal needs specific filter It is so efficient that air must pass three air purification and indication of times through the ventilation system to achieve necessary filter replacement the same level of air purification as it does in a single circulation through the CamCleaner The extremely large filter surface increases both service life and filter efficiency Further increases of the HEPA EPA filter s service life can be achieved by careful management of prefilter replacement 5 Outlets are on one side using round 160 mm standard connectors and fits standard circular 160mm ductings 3 All CamCleaner models have at least two intakes This makes it possible to mix and purify air from for example two areas at different te
7. en therein For installation servicing maintenance or filter replacement the machine s power supply must be disconnected NB Pull out the electrical connector The machine is not to be regarded as de energized until 5 minutes after disconnection from the power supply Rotating parts do not stop immediately once power has been cut or the machine has been switched off Allow 5 minutes to elapse before handling the cabinet 1 In its standard version the CamCleaner 800 must only be used for handling dry non explosive materials If the air purifier is used for purposes other than those set out in the user manual or is handled otherwise than set out therein Camfil Svenska AB can accept no liability whatsoever for the consequences of said use handling CamCleaner 800 Manual Rev 2013 June 2013 www camfil com camitil TECHNICAL MANUAL CamCleaner 800 2 NB Fixed installation may only be carried out by a professional who has appropriate qualifications for the assignment and who takes responsibility for the installation 3 The machine must not be used in ATEX classified areas or where at any time there may be explosive gases 4 Electrical connection may only be carried out by an appropriately qualified electrician Wall outlets must also be installed by an appropriately qualified electrician 5 Accessories filters spare parts etc used with the CamCleaner 800 must be approved by Camfil Guarantee undertakings cease to apply i
8. f the foregoing is not respected Please contact Camfil for the correct accessories 6 Do not cover inlets or outlets 7 Inserting objects through inlets or outlets is forbidden 8 The wheels must be locked throughout operation 9 The CamCleaner 800 must not be used in environments where burning smouldering objects can get into the machine 10 The CamCleaner 800 must be used indoors only 11 The CamCleaner 800 must be used in the 5 C 50 C temperature range only 12 The CamCleaner 800 must not be drenched with water The highest permitted humidity is 85 13 The CamCleaner 800 must not be used for point extraction or dust separation It must also not be used in environments where dust explosions may occur 14 Your CamCleaner 800 is equipped with automatic start This means that on power restoration after a power disruption the fan automatically returns to its speed before the disruption 15 Follow the filter handling and replacement instructions very carefully Incorrect handling can damage the filter medium In turn this can mean that the promised filter class will not be achieved 16 Take great care when handling used filters Incorrect handling can result in ill health or sickness Follow the instructions for filter replacement 17 When replacing filters remember that the filter cassettes are heavy your feet are vulnerable When replacing filters with the machine raised from the floor it is recommended
9. mCleaner 800 and how it works New users must be able to work safely with the CamCleaner 800 2 Contents This user manual gives details of the CamCleaner 800 only and must not be used for any other machine Besides short explanations of what the machine is used for the first few sections also give some technical specifications After these there are illustrated texts about the various parts that make up the CamCleaner 800 The user manual also includes details of safety procedures associated with the use of the machine 3 Version history Altered 2013 See approval 4 Identification plate All CamCleaner 800 type machines have this plate on their steel shell 5 Guarantees and undertakings The guarantee relates to full functionality as per the details in this user manual and covers errors in software and hardware for a period of one year from the delivery date Should the equipment develop a fault please contact your distributor Distributor of CamCleaner 800 CAMFIL Industrigatan 3 SWEDEN 619 33 TROSA Tel 46 0 156 537 00 Web www camfil com CamCleaner 800 Manual Rev 2013 June 2013 www camfil com camitil TECHNICAL MANUAL CamCleaner 800 6 Preface Thank you for buying an air purifier from Camfil We hope that you will be delighted with your CamCleaner 800 Important Before using your CamCleaner 800 air purifier it is important that you as the user read 1 User manual 2 The fan instructi
10. mperatures or with different air qualities CamCleaner 800 Manual Rev 2013 June 2013 www camfil com camitil TECHNICAL MANUAL CamCleaner 800 12 Taking into operation First read the entire user manual Schematic diagram Led indicators for fan speed Arrows to increase or decrease desired operating mode Electrical connector with fuse Warning light for filter replacement holder when it s lit you must replace filter Communication with controller card 1 Connect the air purifier to the electrical outlet Ensure that there is nothing obstructing the air outlets inlets see figure below 3 Press up or down arrow For control panel location see Schematic diagram of the control panel above To switch the fan off press the arrow down until no blue led light is lit CamCleaner 800 Manual Rev 2013 June 2013 www camfil com camitil TECHNICAL MANUAL CamCleaner 800 When it is time to replace filters the red warning light flashes on the control panel New Camfil filters should be replaced as soon as possible Your CamCleaner 800 is equipped with automatic start This means that on the restoration of power after a power disruption the air purifier automatically returns to the speed at which it was set before the disruption The user installation engineer must bear this in mind during use servicing or the carrying out of fixed installation 12 1 Positioning The Cam
11. ner 800 Camfil IAQ Analysis monitors and measures your air quality in real time IAQ stands for Indoor Air Quality and is a measurement of the quality of indoor air As an additional option for your CamCleaner system you can choose Camfil AQ Analysis which provides a direct picture of the air quality in your rooms We monitor the air quality and all measurements are saved in an IAQ database which contains millions of measurement values and benchmarks for the indoor environment and air quality As a customer you have the option of viewing the analysis in real time at the time of measuring and all measurements taken can easily be compared with each other With the aid of a calibrated particle counter the quantity of particles in the air can be examined By subscribing to this service CamCleaner 800 Manual Rev 2013 you will as a customer always have a particle counter in place connected to a computer which monitors the indoor environment When an abnormal particle distribution is identified or in cases of other suspected problems we perform an analysis with a scanning electron microscope SEM with associated X ray analysis system EDAX As required the quantity weight and structure of the particles are analyzed as well as the chemical composition of the air and element content We have more than 10 year s experience of this We also work together with many of the world s leading laboratories for further an
12. ons 3 Follow the safety instructions in both documents 7 Technical specifications External dimensions Basic model Height 638 mm Width 550 mm Depth 263 mm Weight 32 Kg including new filters Fan specifications If unsure fan type can be identified from the rating plate on the machine 1 phase EC fan Voltage 1 200 240 V Frequency 50 60 Hz IP 22 Max power 0 3 kW Max current 2 6 A Speed 1 950 rom min 1 Noise level 35 dbA 85 dbA Operating temperature 5 C 50 C Air flow CamCleaner 800 O m h 800m h max mode with unused filters CamCleaner 800 Manual Rev 2013 June 2013 www camfil com camitil TECHNICAL MANUAL CamCleaner 800 8 Use The CamCleaner 800 is used to clean air by mechanically filtering it through highly efficient filters There is one standard versions of the CamCleaner 800 and are mobile 8 1 Wall and ceiling mounting lf the CamCleaner 800 is to be mounted in a ceiling or a wall the following points must be borne in mind 1 Ceiling mounting the unit must be so mounted that there is no risk of trucks and similar colliding with it 2 The ceiling or wall must be able to take a load of 84 kg 3 Only fixed mounting is permitted 4 Mounting devices must be able to take a load of at least 84 kg 5 Position the CamCleaner 800 on a stable firm and flat surface 9 Safety instructions Read the user manual and follow the instructions giv
13. sed filters Risk of ill health and sickness 1 Switch off the CamCleaner by pressing the arrow down 2 When the CamCleaner has been switched off and the fan has stopped pull out the electrical connector There is rotating parts inside 3 Vacuum clean the pre filter Grasp the pre filter and pull it towards you 4 Loosen the two jumpers and pull them upwards until it stops Bend them toward you until they drop from the edge 5 Use jumper as tools to remove the filter as shown in picture Up and down at the same time to avoid filter stocked Remove the EPA HEPA filter 6 When you put in new filters look at the arrow on filter to mount filter in right direction to avoid that the filter get stocked 7 For further information or find your local dealer for new filters please visit www camfil com 8 Reconnect the electrical connector Your CamCleaner is equipped with automatic start This means that after a power disruption it automatically starts up and returns to its speed before the disruption CamCleaner 800 Manual Rev 2013 June 2013 www camfil com camitil TECHNICAL MANUAL CamCleaner 800 17 IP classification The CamCleaner 800 is supplied with an IP 22 classification The IP code is defined as per international standard IEC 60529 IP classifications define how much dust and water a product tolerates while maintaining full functionality and safety Important information In accordance
14. that the cassettes before they are detached should be secured with wire CamCleaner 800 Manual Rev 2013 June 2013 www camfil com camitil TECHNICAL MANUAL CamCleaner 800 10 Design The CamCleaner 800 is a self standing one section design The section houses the filters with fans pressure sensor and all the electrical and control apparatus in between filters The machine is entirely constructed of stainless steel or painted steel plates Thus it is environment friendly and readily recyclable 10 1 Constituent standard components In its standard version the air purifier is supplied with the following components One CamCleaner 800 unit with one rectangular outlet Filters for the chosen purpose EPA or HEPA filter Filter replacement warning light on control panel User manual Fan instructions from the fan supplier VVVV WV If anything is missing or if you require further information about accessories please contact Camfil 11 Transport and unpackaging When the CamCleaner 800 is to be installed remove the packaging carefully If sharp objects are used for unpackaging take care of the machine s cables and lacquer finish The CamCleaner 800 handle is supplied with four wheels and can thus be easily moved to the point of use The CamCleaner 800 basic do not have wheels and need to be carried to the point of use Take especial care when handling the filters See the filter replacement section Check th
15. with the casing s stated protection classification the machine must not be placed in water or exposed to liquid chemicals Similarly the machine must not be placed in extremely high or low temperatures The guarantee does not cover problems arising through carelessness negligence Remember that the classification covers the machine only and not the filters For information about filters contact the filter supplier 18 EU provisions governing the product This product complies with EU standards as per the machine directive 2006 42 EC the low voltage directive 2006 95 EC and the EMC directive 2004 108 EC Note that correct observance of the installation and safety instructions is a precondition for the compliance of all the operating properties For more details of technical specifications the standards that have been complied with and Camfil s patents please contact Camfil Svenska AB CamCleaner 800 Manual Rev 2013 June 2013 www camfil com camitil TECHNICAL MANUAL CamCleaner 800 19 CamCleaner system Two air purifiers work together in a cleaning system In compartment 1 the incoming air creates overpressure This means that the air after it has passed through the air purifier is transported to compartment 2 There the air is sucked through another CamCleaner which further raises the air quality You can also use various effective filters in the air purifiers to control the air quality
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