PEOPLE S 50
Contents
1. ce cease 12 HELMET BUCKLE 12 INSTRUMENTS AND INDICATORS 13 OPERATION INSTRUCTION FOR MULTI METER 15 4 INSPECTION 18 ADVANCE INSPECTION gt ENGINE OIL LEVEL INSPECTION REFILLING 18 FRONT LUGGAGE BOX 20 TIRE INSPECTION 21 TABLE OF CONTENTS FUEL LEVEL INSPECTION REFILLING 23 STEERING HANDLEBAR gt INSTRUMENT LIGHTS INSPECTION 754554555 24 BRAKE FLUID LEVEL INSPECTION mierni reais 25 BRAKE WEAR gt BRAKE SHOE WEAR 26 BRAKE LEVER FREE PLAY INSPECTION amp ADJUSTMENT 27 HORNI LIGHT INSPECTION 1 29 FRONT REAR SHOCK ABSORBER INSPECTION BRAKE PERFORMANCE INSPECTION gt BACK MIRROR ANGLE CHECK gt LICENSE PLATE CHECK gt REFLECTOR CHECK gt PREVIOUS ABNORMAL PARTS INSPECTION gt LUBRICATION POINT 30 5 STARTING METHODS 31 6 NORMAL RIDING METHOD 34 7 PRECAUTIONS FOR RIDING 1112 12 36 8 STOP RIDING 40 92. CAUTION A scooter rider should not wear loose or too long clothes to avoid danger During riding or 10 minutes after the scooter is stopped do not touch the exhaust muffler to avoid scalding When parking the scooter keep it away from dry lawn or inflammables to avoid danger KYMCO KYMCO 2 RIDING METHOD The safety of two wheel vehicles is influenced by sitting position The rider should sit on the central part of the seat cushion If the rider sits on the rear part of the seat the load of front wheel will decrease As a result the handlebar will swing and cause danger to the rider When making a turn it will be easier for the rider to steer the scooter by leaning the body inward slightly The scooter will lose its balance if the rider fails to keep his body leaning inward When riding on a damaged or macadam road Slow down the speed and hold the handlebar tightly 3 CARRYING GOODS Keep a good sitting posture to operate the scooter properly The feel of the handlebar will be different when carrying goods on the scooter Overloading may cause the handlebar to swing Avoid riding with overload 1 Max loading capacity of the met in box is 10kg 2 Max loading capacity of the rear carrier is 5kg 3 Max loading capacity of the front luggage box is 1 5kg 2 PARTS LOCATION 1 Headlight switch P 9 Electric starter button P 9 2 Speedometer P 13 3 Main stand 4 Ignition switch
3. 5 MAINTENANCE 1211121121 2 1 42 AIR CLEANER CLEANING amp REPLACEMENT 42 APPEARANCE CLEANING 1 44 TABLE OF CONTENTS BATTERY 45 FUSE CHANGE 47 TRANSMISSION GEAR 49 SPARK PLUG INSPECTION 50 BRAKE FLUID LEVEL INSPECTION REFILLING gt RUBBER COVER INSPECTION FOR WIRE AND 51 10 IMPORTANT NOTICES gt 52 POLLUTION FREE PERIODIC MAINTENANCE SCHEDULE 53 SPECIFICATIONS 11 1 1 111177111111 7 111111112221 54 11 CLEAN AIR SYSTEM FOR EURO 2 55 1 PRECAUTIONS FOR A SAFE RIDING 1 CLOTHES To relax and wear comfortable clothes are the main points for a safe riding To observe traffic laws keep a cool mind relax and be careful will provide you a safe riding 1 Wear helmet and fasten it tightly 2 Have the clothes well arranged Fasten shirt cuffs and keep them from hooking the brake lever 3 Wear low heeled shoes for a safe riding 4 When riding use both hands to grasp the handlebar it is very dangerous to hold the handlebar with one hand
4. 8 RUBBER COVER INSPECTION FOR WIRE AND CABLE The cable cores are protected by the rubber cover outside the connector Check the rubber cover frequently for proper installation When washing the scooter do not flush the rubber cover directly or brush it Use a wet rag to wipe off dirt and dust Rubber Cover Check Points 51 KYMCO 10 IMPORTANT NOTICES 1 WHEN THE ENGINE FAILS TO START OR STOPS DURING RIDING Is the gasoline enough If the fuel gauge pointer is at the red line refill 92 or 95 nonleaded gasoline Is the way to start the engine correct Is there any other faulty parts 2 INCASE OF BREAKDOWN For any trouble occurred during riding go to aKYMCO distributor or service station for inspection CAUTION For the sake of safety and to prevent vehicle damage and save your precious time the pre ride inspection is absolutely required Please read this User s Manual carefully and get into a good habit of inspection before riding 52 KYMCO 3 POLLUTION FREE PERIODIC MAINTENANCE SCHEDULE In order to have a safe riding maintain good performance prolong the scooter service life and reduce pollution make sure to perform the periodic inspection and maintenance I Inspect and clean lubricate refill repair or replace if necessary A Adjust C Clean R Replace T Tighten Regular Service Mileage Daily Preride 2Stroke 4Stroke 3000 5000 7000 9000
5. CAUTION i 1 8 1 4 Don t push the electric starter button while the engine is running otherwise the engine will be SJO damaged When starting the engine the rear brake lever must be applied to connect power and the stoplight will come on when power is connected 32 4 START WITH THE KICK PEDAL 1 Place the scooter on its main stand on level ground 2 Depress the kick pedal with force When the engine is cold and does not start after the kick pedal is depressed for 314 times rotate the throttle grip for 1 811 4 turn to facilitate starting Warm up the engine for a little while about 213 minutes after cold start After the engine is started do not accelerate suddenly and keep riding at low speed to prolong the engine service life A CAUTION After the engine is started the kick pedal must be returned to its original position The exhaust contains poisonous carbon monoxide which is harmful to human body Never run the engine in a closed area Turn off all light switches before starting the scooter 33 KYMCO 6 NORMAL RIDING METHOD 1 STARTING THE ENGINE Start the engine by referring to the starting methods specified in Section 5 CAUTION Keep your finger away from the button immediately after the engine is started to avoid engine damage The rear brake lever should be kept at the braking position before riding 2 REBOUND THE MAIN STAND Keep the rear brake lever
6. The use of improper oils may cause excessive and or premature carbon build up in the engine and exhaust system resulting in loss of power and possible engine damage When filling do not let dirt or other foreign materials enter the tank 19 KYMCO 3 FRONT LUGGAGE BOX Unlocking Method Turn the ignition key directly from the to the position then open the luggage box cover automatically Locking Method Push up the luggage box cover and press it up to make it lock automatically Then slightly pull down the luggage box cover to make sure that itis locked A CAUTION Maximal loading capacity of the front luggage box is 1 5kg 20 KYMCO 4 TIRE INSPECTION 1 Tire Pressure Check Check if the tire pressure is normal when the tire is in contact with level ground If there is any abnormal condition check the tire pressure with a tire pressure gauge Measure the tire pressure under room temperature The tire pressure must not overpass 2 50kg cm NORMAL PRESSURE 1 Rider 2 Riders Front Wheel 1 5 2 0 kgf cm Rear Wheel 1 75 2 25 kgf cm 21 KYMCO 2 Cracks amp damage Check the tire contact area for crack or damage 3 Abnormal wear Check the tire contact area for abnormal wear 4 Foreign objects of metal piece amp gravel Check the tires and tire contact area for imbedded objects of metal piece and gravel 5 Depth of tire groove If the tire is
7. Check the turn signal indicator lights and high beam indicator light for proper operation Check the speedometer for proper operation Check the fuel gauge for proper operation Check the low oil lever indicator light for proper operation The indicator of speedometer will run from zero to maxi speed then return to zero when the ignition switch turn on It just check the working condition of speedometer only 24 8 BRAKE FLUID LEVEL INSPECTION Check if the fluid level is below the lower level mark through the inspection window A CAUTION As the brake pads wear brake fluid level drops automatically compensating for wear There are no adjustments to perform but fluid level and pad wear must be inspected periodically The system must be inspected frequently to ensure there are no fluid leaks If the brake lever travel become excessive and the brake pads are not worn beyond the recommended limit There is probably air in the brake system and it must be bled See your authorized KYMCO dealer for this service To prevent damage to the brake system use only fluid from a sealed container Never allow contaminants dirt water etc to enter the brake fluid reservoir Brake fluid can damage paint and plastic so handle the fluid with care When adding brake fluid be sure the reservoir is horizontal before removing the cover to prevent accidental spilling Use only DOT 4 brake fluid from a sealed container 25 K
8. NGK BR8HSA Tire Size FR 100 80 16 50P RR 110 70 16 52P Fuel Type 92 or 95 nonleaded gasoline Transmission Type Non stage transmission Engine Oil Tank Capacity 1 1 liter Clutch Dry Multi Disc Clutch Fuel Tank Capacity 6 8 liter Ignition C D I Fuse TA Starting System Starting motor amp kick starter Gear Oil Type Capacity Change SAE 90 0 12 L 0 09 L Idle Speed 1850 rom Battery 54 12V4AH KYMCO 11 KYMCO CLEAN AIR SYSTEM FOR EURO 2 The KYMCO Clean Air System is a secondary air suction system that helps the exhaust gases to burn more completely When the spent fuel charge is released into the exhaust system it is still hot enough to burn The system allows extra air into the exhaust system so that the spent fuel charge can continue to burn This continued burning action tends to burn up a great deal of the normally unburned gases as well as changing a significant portion of the poisonous carbon monoxide into harmless carbon dioxide Secondary air hose Fresh air Cylinder The spent fuel charge Reed valve Secondary air cleaner Catalytic converter 55 KWANG YANG MOTOR CO LTD NO 35 Wan Hsing Street San Min District Kaohsiung Taiwan Republic of China Telephone 886 7 3822526 FAX 886 7 3950021 By KWANG YANG Motor Co Ltd First Edition Mar 2005 All rights reserved Any reproduction or unauthorize
9. P 8 5 Helmet holder P 12 6 Oil tank cap P 15 7 Muffler P 12 8 Front Luggage Box KYMCO 1 Seat lock P 12 2 Fuel fill cap P 21 3 Met in box P 12 4 Helmet holder P 12 5 Center hook P 17 6 Side stand 7 Headlight dimmer switch P 10 Passing signal switch P 10 Turn signal switch P 11 Horn button P 11 8 Kick starter pedal P 31 9 Air cleaner housing P 39 7 3 2 1 1 Headlight 2 Left back mirror 3 Rear brake lever 4 Left front turn signal light 5 Left front cushion 6 Right front cushion 7 Right front turn signal light 8 Front brake lever 9 Right back mirror KYMCO FRAME NUMBER The read frame number please remove the cover on inner cover with a flat head screwdriver Frame number is the same written in document and warranty card Please write down your frame number in place below FRAME NUMBER ENGINE NUMBER The engine number is stamped on right engine case Please write down your engine number in place below ENGINE NUMBER KEY NUMBER The key number 1 will be needed when you order replacement part Record the number for your reference KEY NUMBER KYMCO 3 OPERATION INSTRUCTIONS 1 IGNITION SWITCH STEERING HANDLEBAR LOCK Q Atthis position power is connected to start the engine The key cannot be taken out At this position power is cut off and the
10. engine stops The key can be taken out A At this position the steering handlebar is locked The key can be taken out Locking Method Turn the steering handlebar left to the full and then push and turn the ignition switch key left to the position The handlebar can be locked Unlocking Method Turn the ignition switch key right to the 5 and the is released automatically CAUTION After locking turn the handlebar gently to make sure that it is locked Do not turn the ignition switch to the A position during riding otherwise the handlebar will be out of control and cause accidents Don t park your motorcycle at a place to hinder the traffic 8 2 ELECTRIC STARTER BUTTON start the engine first turn on the ignition switch and then push the electric starter button At this time be sure to fully apply the front or rear brake lever in order to connect the power CAUTION During engine running do not push the electric starter button to avoid engine damage Turn the headlight switch off and turn signal switch off before using the electric starter button Release the electric starter button immediately after the engine is started 3 HEADLIGHT SWITCH At this position the position light headlight instrument lights and taillight turn off together At this position the position light instrument lights D and taillight light turn on At this position the positi
11. not be used for a long time the battery will discharge electricity by itself Remove the battery and put it in a cool place after it is fully charged to prevent electricity leakage If the scooter will not be used for a long time remove the negative terminal Do not smoke or allow flames or sparks near the battery while removing and installing it Turn off the ignition switch before removal or installation The negative terminal shall be removed first and the positive terminal shall be installed first Tighten the loose terminal nuts securely 46 4 FUSE REPLACEMENT When frequent fuse failure occurs it usually indicates a short circuit or an overload in the electrical system See your authorized KYMCO dealer for repair 1 Charge system fuse specification 7A 2 Ignition switch fuse specification 7A The spare fuse 3 is on the battery compartment A CAUTION To prevent accidental short circuiting turn off the ignition switch before checking or replacing a fuse Fuse replace 1 Remove the battery cover by removing the screw See page 44 2 Open the fuse holders 1 and lift out the fuse with the clips 2 47 KYMCO 3 Slide the old fuse out of the clips and discard it 4 Slide the clips 2 onto the ends of the new fuse push them back into the fuse holder 1 and close the fuse holder The spare fuse is on the battery compartment A CAUTION Do not pry the clips open t
12. turn signal switch is operated this indicator light will wink 8 LOW OIL LEVER INDICATOR When the ignition switch is ON it is normal if the low oil lever indicator light comes on for several seconds and then goes out If the light does not go out it means that the 2 stroke engine oil is insufficient Please refill with the specified engine 9 10 oil 9 HIGH BEAM INDICATOR LIGHT This indicator light comes on when the long distance light is turned on 10 TURN SIGNAL INDICATOR LIGHT RIGHT When the turn signal switch is operated this indicator light will wink 14 Operation Instruction for Multi meter 1 Press and hold button A until 2 seconds shift the nuit mph or km h Button B mode Button A adjustment 2 Press and hold button B until 2 seconds shift function to ODO or TRIP 15 KYMCO 3 Trip Rese Press and hold button A and B until 2 seconds simultaneously to reset to zero when at trip function 16 4 Time adjustment Press and hold button A and 77 B until 2 seconds simultaneously to adjust time when at ODO function Then the hour display will start flashing press button B to adjust hour Then press button the minute display will start flashing press button B to adjust minute Press the button A and B simultaneously to end the time adjustment 9 REAR CUSHION To suit scooter behavior to load condition rear cushion could be adjusted in spr
13. worn to the wear limit indication mark Replace it with a new one A CAUTION Abnormal tire pressure crack damage and abnormal wear will cause unsteady handlebar and result in tire break If the tire has cracks or is worn to the wear limit indication mark replace it with a new one 22 5 FUEL LEVEL INSPECTION REFILLING Check if the fuel is sufficient If the fuel gauge pointer is at red grid refill 92 or 95 nonleaded gasoline as soon as possible Refilling Method 1 the seat with the ignition switch key Refer to P8 2 Turn the tank cap counterclockwise with hand to open the cap 3 Use only 92 or 95 nonleaded gasoline 4 Turn the fuel tank cap clockwise to tighten it 5 Close the fuel tank cap in the reverse order of opening 1 Unlock 2 Lock A CAUTION Be sure to stop the engine before refilling The gasoline level shall not exceed the reference plate otherwise the fuel will penetrate out When refilling do not add other additives to avoid engine breakdown 23 KYMCO 6 STEERING HANDLEBAR Visually inspect the steering handlebar for damage Apply the front brake and move the handlebar upward and downward to check for abnormal noise Move the steering handlebar upward downward rightward and leftward to check for any loose parts Check if the handlebar rotates freely If any abnormal condition is found go to your scooter dealer or for inspection 7 INSTRUMENT LIGHTS INSPECTION
14. 80 90 until saturated then squeeze out the excess oil 7 For installation reverse the removal procedures CAUTION The air cleaner should be wet but not dripping 43 KYMCO 2 APPEARANCE CLEANING Often wipe clean the scooter appearance to prevent accumulated dust affecting the function of h A CAUTION If a scooter is not used for a long time check the operation of each part and replace lubricants before riding Ride the scooter only after its performance is confirmed When waxing the scooter make sure that the ingredients of the wax will not damage the paint of the scooter 44 3 BATTERY Battery remove 1 Make sure the ignition switch is OFF 2 Remove two screws 1 3 Push the retainer 2 and remove the battery cover 3 4 Disconnect the negative terminal lead 1 from the battery first then disconnect the positive terminal lead 2 5 Remove the battery 45 KYMCO This model adopts the battery which needs no refilling of distilled water When cleaning the terminals remove the screws attaching the battery cover on the panel foot and then open the battery cover When battery terminals are corroded take out the battery for cleaning After cleaning apply a thin coat of grease or vaseline to battery terminals and then install the battery CAUTION Never open the closed type battery electrolyte cap If the scooter will
15. Inspection R R R R R R R Replace at every 10000 km or once a year it at every 5000 km e Clean at every 2000km and replace R at every 5000 km Item Engine Oil Engine Oil Strainer Gear Oil Cooling Water Spark Plug Valve Clearance Carburetor Drive Belt Drive Chain Air Cleaner Battery Electrolyte Fuel Filter Screen Brake System Clutch Lever Free Play Bolts amp Nuts Tire Pressure Motor Oil Strainer Engine Oil Pump l The above items are applicable to different models Perform suitable items for each model When exceeding the listed mileage perform maintenance according to the listed intervals The air cleaner requires more frequent cleaning or replacing when ridden in unusually dusty areas lt lt lt lt cot lt gt lt 53 KYMCO 4 SPECIFICATIONS Engine Type 2 stroke single cylinder Overall Length 2010 mm Displacement cc 49 5 Overall Width 720 mm Bore x Stroke mm 39x41 4 Overall Height 1300 mm Compression Ratio 7 2 Dry Weight 100 kg Max Horsepower ps rpm Speed limited 3 5 6500 Wheel Base 1360 mm Max Torque kg m rpm Speed limited 0 42 6000 Spark Plug
16. OWNER S MANUAL KWANG YANG MOTOR CO LTD Dear KYMCO Scooter Users Thank you for purchasing this KYMCO scooter and welcome to the family of KYMCO scooter riders To enjoy safer and more pleasant riding become thoroughly familiar with this owner s manual before you ride the scooter You safety depends not only on your own alertness and familiarity with the scooter but also the scooter mechanical condition A pre ride inspection before every outing and regular maintenance are essential The quality of each KYMCO scooter is guaranteed Note 1 The information and specifications stated in this manual are for reference only and subject to change without notice 2 When starting the engine the battery must be installed to facilitate starting and increase the engine performance TABLE OF CONTENTS 1 PRECAUTIONS FOR SAFE RIDING 111 11115 1 2 PARTS LOCATION 3 FRAME NUMBER 6 ENGINE NUMBER gt KEY NUMBER 1 1 1111 7 3 INSTRUCTIONS 8 IGNITION SWITCH STEERING HANDLEBAR LOCK gt 8 ELECTRIC STARTER BUTTON gt HEADLIGHT SWITCH 9 HEADLIGHT DIMMER SWITCH PASSING SIGNAL SWITCH gt 55 10 HORN BUTTON TURN SIGNAL SWITCH ees 11
17. When approaching a corner or turn close the throttle fully and slow the scooter down by applying both front and rear brakes at the same time After completing the turn open the throttle gradually to accelerate the scooter 38 6 BE MORE CAREFUL WHILE RIDING IN RAINY DAYS A longer braking distance is required in rainy days than in sunny days Be sure to slow down and brake the scooter slowly as soon as possible When riding on a descending road restore the throttle grip to closed position and slow down by making intermittent braking A CAUTION A longer braking distance is required in rainy days Be sure to slow down and brake the scooter slowly as soon as possible 39 KYMCO 8 HOW TO STOP RIDING 1 WHILE GO NEAR THE PARKING PLACE Turn on the turn signal light in advance Watch out vehicles coming behind or aside and stop the scooter to the right side slowly Restore the throttle grip to closed position and apply the front and rear brake levels as soon as possible At this moment the stoplight will come on to warn the vehicles coming behind 2 WHILE THE SCOOTER IS COMPLETELY STOPPED Return the turn signal switch to its original position Turn the ignition switch key to the OFF position to stop the engine CAUTION During riding never operate the ignition switch key When the ignition switch key is turned to the OFF position the electric system does not work which may result in traffic ac
18. YMCO 9 BRAKE PAD WEAR Check the wear indicator mark on each pad If either pad is worn to the wear indicator mark replace both pads as a set See your authorized KYMCO dealer for this service 10 BRAKE SHOE WEAR The rear brake is equipped with a brake wear indicator When the brake is applied an arrow mark 1 attached to the brake arm moves toward a reference mark 2 on the brake panel If the arrow mark aligns with the reference mark on full application of the brake the brake shoes must be replaced See your authorized KYMCO dealer for this service 26 11 BRAKE LEVER FREE PLAY INSPECTION amp ADJUSTMENT The rear brake lever free play should be adjusted to 10 20mm 0 4 0 8 in at the tip of the brake lever If the free play is incorrect adjust as follows Place the scooter on its main stand Turn the adjusting nut in direction A to decrease play and in direction B to increase play Turn the adjusting nut on the brake hub in direction A to decrease play and in direction B to increase play 27 KYMCO CAUTION Make sure the cut out on the adjusting nut 2 is seated on the brake arm pin 1 after making final free play adjustment 28 12 HORN LIGHTS INSPECTION Turn the ignition switch to the ON position and push the horn button to check if it sounds Headlight Taillight Inspection Start the engine and turn on the headlight switch to check if the headlight and taillig
19. at braking position and push the scooter forward then the main stand will rebound automatically CAUTION After starting the engine and before moving do not turn the throttle grip to increase the engine rpm 34 3 CORRECT SITTING POSITION Ride astride on the scooter from the left side and sit upright Touch the ground with left foot to avoid slipping A CAUTION The rider must wear helmet gloves and goggles Do not wear any clothes which will affect riding safety 4 ROTATE THE THROTTLE GRIP Release the rear brake lever and slowly rotate the throttle grip then the scooter will move smoothly CAUTION After the rear wheel brake lever is released do not rotate the throttle grip suddenly to prevent the 2 scooter from rushing out x During riding do not accelerate or decelerate rapidly and suddenly to save fuel and prolong the scooter life 35 KYMCO 7 PRECAUTIONS FOR RIDING 1 CORRECT RIDING Before moving turn on the turn signal light and make sure whether the rear side is safe Do not rush into the car lanes and always keep the scooter to the right side to avoid danger CAUTION Moderate riding will prolong the engine service life The clutch linings are worn more quickly when often ridden at low speed 2 SPEED CONTROL The speed is controlled by the throttle grip 1 ROTATE The speed will become faster Don t be hasty to accelerate When ridi
20. cident Turn off the ignition switch key after the scooter is fully stopped 40 3 PARKING Place the scooter on its main stand on level ground and do not hinder the traffic Stand on the left side and grip the handlebar straight with left hand and the side rod or rear carrier with right hand Then step down the main stand evenly with right foot and pull the scooter backward by force with right hand A CAUTION The scooter may easily fall down if it is parked on an uneven ground 4 HANDLEBAR After parking be sure to lock the steering handlebar and take out the key to prevent pilferage Refer to P 9 A CAUTION Don t park your scooter at a place to hinder the traffic The temperature of engine and exhaust muffler is very high Be careful to avoid scalding Park the scooter at a safe place and be sure to take out the key to prevent pilferage 41 KYMCO 9 EASY MAINTENANCE 1 AIR CLEANER CLEANING amp REPLACEMENT 1 Remove the air filter case cover by removing the 5 screws 2 Remove the air cleaner 1 42 3 Wash the air cleaner gently but thoroughly in solvent 4 Squeeze the excess solvent out of the cleaner and let it dry CAUTION Never use petrol or low flash point solvents for cleaning the air cleaner A fire or explosion could result Do not twist the air cleaner when squeezing it 5 Inspect the element If damaged replace it 6 Soak the air cleaner in gear oil SAE
21. d use without the written permission of KWANG YANG Motor Co Ltd is expressly prohibited 4121 LCD1 U00 KYMCO KWANG YANG MOTOR CO LTD NO 35 Wan Hsing Street San Min District Kaohsiung Taiwan Republic of China Telephone 886 7 3822526 FAX 886 7 3950021
22. hange gear oil at first 300km and then change at every 4000km Add specified gear oil whenever it is necessary KYMCO 6 SPARK PLUG INSPECTION Check the spark plug side electrodes for wear Fouling deposits on spark plug electrodes and big gap may result in weak spark Spark Plug Removal 1 Remove the spark plug with a spark plug remover 2 The installation sequence is the reverse of removal Spark Plug Cleaning 1 1 is better to remove spark plug deposits with a spark plug cleaner 2 1f a spark plug cleaner is not available clean with a wire brush The side electrode gap is 0 6 0 7mm Specified Spark Plug NGK BR8HSA 1 Decarbonizing Fouling Deposits 2 Gap 3 Wear 4 Crack Damage CAUTION Clean the spark plug at every 2000km and replace it with a new one at every 5000km or when the center electrode is burned out First screw in the spark plug with fingers and then tighten with a spark plug wrench Use unspecified spark plug may damage the engine 50 7 BRAKE FLUID LEVEL INSPECTION REFILLING Add recommended brake fluid DOT 4 into the tank until the fluid level reaches the upper limit and then put on the cover and tighten the screws Recommended Brake Fluid DOT 4 A CAUTION Do not mix brake fluid of different brands It may cause brake failure and is very dangerous When refilling brake fluid use towels to cover and protect the painted and coated surfaces Replace at 10000km or every year
23. he seat If the engin is running Keep the ignition switch key at position and also push it left to unlock the seat 9 Handlebar is locked Turn the key left to unlock the seat To lock the seat push on it until it lock automatically Make sure the seat is secure before riding CAUTION Never put the key inside the seat cushion to lock the seat 7 HELMET BUCKLE 1 the seat with the ignition switch key and lift up the seat 2 Put the helmet retaining ring into the helmet buckle 3 Put down the seat and it will lock automatically Take out the helmet in the reserve order of the above steps CAUTION When riding wear the helmet and do not retain it on the scooter the helmet may interfere with safe operation and result in loss of control 12 8 INSTRUMENTS AND INDICATORS 1 FUEL GAUGE The fuel gauge is to show the volume of gasoline in the fuel tank If the fuel gauge pointer is at area the fuel is insufficient Refill 924 or 95 nonleaded gasoline as early as possible 2 SPEEDOMETER km hour The riding speed is indicated by km hour 3 SPEEDOMETER mph The riding speed is indicated by mph 4 ODOMETER The total riding mileage is indicated by kilometer 5 CLOCK METER It displays time which can be adjusted manually 6 ADJUST KEY They are used to correct time and set the odometer 13 KYMCO 7 TURN SIGNAL INDICATOR LIGHT LEFT When the
24. ht are good and check the light shells for dirt and damage Stoplight Inspection Apply the front and rear brake levers respectively to check if the stoplight is good And also check the stop light shell for dirt and damage Turn Signal Light Inspection Operate the turn signal switch to make sure whether the right left front and rear turn signal lights can wink and buzz Also check the light shells for dirt and damage 1 Headlight 2 Taillight Stoplight 3 Turn signal light 4 Horn button A CAUTION Replace any dirty or damaged lights with new ones to avoid danger during riding 29 KYMCO 13 FRONT REAR SHOCK ABSORBER INSPECTION Check the condition of the front rear shock absorbers by pressing down on the handlebar and seat several times 14 BRAKE PERFORMANCE INSPECTION Fully apply the front and rear brake levers and move the scooter forward to see if the braking effect is good 15 BACK MIRROR ANGLE CHECK Sit on the scooter uprightly and make a viewing test of the rear mirror angle 16 LICENSE PLATE CHECK Check the license plate for dirt and damage then tighten it 17 REFLECTOR CHECK Check the reflector for dirt and damage 18 PREVIOUS ABNORMAL PARTS INSPECTION Make sure that the previous abnormal parts are repaired 19 LUBRICATION POINT CHECK Visually check if all motorcycle lubrication points are lubricated properly 30 5 ENGINE STARTING METHODS 1 TURN THE IGNITION SWITCH ON U
25. ing position Using the special tool changed the spring position It is possible adjust rear cushion in three positions as follows hard position medium position position 17 KYMCO 4 PRE RIDE INSPECTION 1 ADVANCE INSPECTION Get into a good habit of inspection before riding For the sake of safety and to prevent vehicle damage and traffic accidents the pre ride inspection is absolutely required CAUTION Be sure to perform inspection and maintenance for your new scooter after it is ridden for 300km 2 ENGINE OIL LEVEL INSPECTION REFILLING When the low oil level indicator lights it means the oil level in the oil tank is low stop the engine and fill the oil tank as soon as possible To fill lift the seat page 13 remove the cap 1 from the oil tank 18 Fill with the recommended oil up to the upper level mark 2 Oil recommendation Use KYMCO 2 stroke oil or its equivalent A CAUTION If the low oil level indicator comes on while riding stop riding and shut the engine off Fill the oil tank to the upper level mark with the recommended oil Continuing to ride with a low oil level may lead to engine failure that could result in an accident If the engine has been run after the low oil level indicator has come on the scooter must be taken to an authorized KYMCO dealer for inspection and bleeding of the oil system Failure to do this will result in serious engine damage
26. ng on an ascending road rotate the throttle grip gradually to increase the horse power 2 RESTORE The speed will become slower Restore the throttle grip quickly A CAUTION Apply the brake level while restoring the throttle grip This will shorten the time required to slow down 36 3 PROPER RIDING WILL PROLONG THE ENGINE LIFE For a new scooter keep the speed below 40km per hour within the first 1000km of riding Avoid sudden acceleration and long time riding at high speed In hot weather the engine overheats easily at long time idling Stop the engine in this case CAUTION Moderate riding will prolong the engine life 4 APPLY BOTH FRONT AND REAR BRAKE LEVELS WHEN BRAKING A First restore the throttle grip to the closed position and EEIN IANN 2 A then pull the brake levers tight 22 NX The best way to brake the scooter is to pull the brake Q ONN levers slowly at the beginning then pull them tight er PNL Cr A A CAUTION b SS CIS Apply single brake lever will cause the scooter to slip BAG During riding never brake the scooter suddenly It may cause the scooter to slip and could be very dangerous 37 KYMCO 5 DO NOT MAKE SUDDEN STOP OR SHARP TURN Sudden stop and sharp turn are the main causes for slipping and could be very dangerous In rainy days the road is slippery Sudden stop will cause the scooter to slip Be careful to avoid danger
27. nlock the steering handlebar Turn the ignition switch to position CAUTION Check the gasoline volume and engine oil level before starting the engine Be sure to erect the main stand while starting the engine and side stand is up Before starting the engine the side stand shall be kicked up to secure safety 2 LOCK THE REAR WHEEL Apply the brake lever to connect the power for starting CAUTION In order to prevent the scooter from rushing out at high speed make sure to lock the rear wheel If free play of the rear brake lever is incorrect the rear wheel cannot be braked and it will cause danger easily 31 KYMCO 3 USE THE ELECTRIC STARTER BUTTON Push the electric starter button without rotating the throttle grip If the engine fails to start after the electric starter button is pressed for 3 4 seconds when it is warm rotate the throttle grip for 1 8 1 4 turn to facilitate starting When the scooter is not used for a long time or the fuel tank is empty if the engine is still hard to start after the fuel tank is refilled with gasoline slightly turn the throttle grip and push the electric starter button for several times to start the engine In order to avoid battery overcharge do not push the starter button more than 5 seconds If the engine does not start after the electric starter button is pushed for 5 seconds wait for more than 5 seconds and then push the button again
28. o get a fuse out you could bend them and cause poor contact with the new fuse A loose fuse could cause damage to the electrical system and even start a fire After replacing the fuse be sure return the fuse holder to its original location 48 5 TRANSMISSION GEAR OIL Transmission oil measurement 1 Place the scooter on its main stand on level ground 2 Remove the oil filler bolt 1 and check the oil level 2 After the engine stops for 2 3 minutes It should be up to the brim of the hole If the level is low add oil to raise it to the proper level 3 After refilling securely tighten the bolt 1 Recommended Gear Oil SAE 90 Capacity Exchanging Capacity 0 12L 0 09 L Transmission oil replacement 1 2 3 Place the scooter a level place Place a container under the engine Remove the oil filler bolt 1 and drain bolt 3 to drain the oil Reinstall the drain plug and tighten it Fill the engine with oil and install the oil filler bolt Start the engine and warm up for a few minutes While warming up check for oil leakage If oil leakage is found stop the engine immediately and check for the cause 49 A CAUTION Add gear oil through the oil check bolt hole 2 After refilling use a rag to wipe clean Excess or insufficient gear oil will affect the engine performance Never use gear oil of different brand or inferior quality which may result in engine breakdown C
29. on light headlight BOG instrument lights and taillight light all turn on The headlight switch is not included in always lighting headlight scooter KYMCO 4 HEADLIGHT DIMMER SWITCH PASSING SIGNAL SWITCH 1 D Switch to this position for using high beam 2 20 When riding in downtown area or there is a car coming from the opposite direction use low beam to avoid affecting the visibility of coming cars A CAUTION This indicator light comes on when the long distance light is turned on PASSING When passing if there are cars coming from the opposite direction press and release the PASSING switch and the headlight will wink to warn the coming cars 10 5 HORN BUTTON TURN SIGNAL SWITCH When the ignition switch key is turned the ON position push the horn button and it will sound Move the turn signal switch to 1 For turning to the right 2 For turning to the left 3 Push the turn signal switch button to release it 4 Horn Button The horn and turn signal switch do not work when the ignition switch is the OFF CAUTION The turn signal light will not release automatically Be sure to reset it after use otherwise it may affect the traffic safety 11 KYMCO 6 SEAT LOCK MET IN BOX Unlock the seat and put the helmet in the MET IN box Unlocking Method Stop the engin and turn the ignition switch to the Sof position Turn the key left to unlock t
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