FSU2A150 TENSION TEST STAND
Contents
1. to the ALS8A100 tension display panel 3 Using the hand wheel on top of the frame to pull the slack from the cable 4 Setthe ALS8A100 tension display panel to match the load cell refer to section 1 4 5 With the cable relaxed zero the tension by pressing the Zero button on the ALS8A100 tension display panel 6 Install the wireline cable in the stand by insertingl the rope sockets into the retainers at the top and bottom of the frame 7 Pull up to 50 of the wireline cable breaking strength then release 8 Repeat this step several times to pull the stretch out of the cable Note After the cable has been used many times for testing a bend in the cable will form where it bends around the tension wheel At this time pull the cable to 10 000 Ibs and hold it for 1 hour to remove the bend The cable should be replaced periodically FSU2A150 TENSION TEST STAND USER MANUAL Rev A AUG 2009 Page 5 of 15 36220 1093 Simonton Maps Wireline fa 55134 6 4301 Products benchmarkwireline com 9 Install the measuring head in the stand by connecting the top frame of the measuring head to the mounting bracket Use a locking pin to secure the head to the bracket 1 T 5 X I 10 Connect the load pin on the measuring head to a logging computer or to the ALS8A101 secondary tension display panel 11 Verify that the tension signal is being output from the load pin 12 Apply2. 281 346 4301 Products EON 2 5 TEST STAND PARTS LIST ATEM P N DESCRIPTION QTY UM CYLINDER 30T 2 50 STROKE 4 FSU2P122 PUMPHYDHAND6KPSISOCUIN 1 EA 6 FSU2M126 BASEMODLOADCELL25K 1 EA ____8 158 4100 PANELAMS LOAD CELL TEN DSP W BATT 1 EA ___ 158 4101 PANEL AMS AM5K TN DISPLAY W BATT 9 FSU2MI55 PLATE DUAL TENSION DISPLAY 1 EA 12 ALS8A012 5 CABLE ASSY LD PINTOTENSBKUP 14 AMS4A351 20 CABLE ASSY LOAD PIN EXTENSION 23 276242 SCREW 1 2 13 X 1 1 2 55 25 C276P017 NUT1 2 13ELASTICSTOPSST G EA 35 AMSIPO46 SCREWS5 16 18X1SHCSSST 8 37 AMSIPOA7 WASHER 5 16 LOCKSS B EA 38 58 094 NUT5 16 18HEXSST 2 6 EA 40 C276P334 SCREW10 32X1 2PHILPANSST 4 EA 41 C276P035 WASHER 10 LOCKSS EA 4 FSU2A150 TENSION TEST STAND USER MANUALRev A AUG 2009 Page 14 of 15 36220 1093 enc al P O BOX 850 phone 281 346 4300 one Wireliner 281 346 4301 Products Pe maining com 43 AMS5P016 SCREW 1 4 20 X 2 3 4 SOC HD SS 4 EA 44 C276P036 WASHERI ALOCKSS EA 48 FSUIPO39 ADPTR 6 SAEX 6 ORS90STL 1 49 FSUIPO44 ADPTR 6 SAE X 6 ORSFSTRSTL 1 EA FSU2P101 OILHYDENERAC Ofa a ee oe EA FSU2A150 TENSION TEST STAND USER MANUALRev A AUG 2009 Page 15 of 15
3. AMS4P181 CONN 5 06 12 10 STR PLUG FSU2A150 TENSION TEST STAND USER MANUALRev A AUG 2009 Page 11 of 15 36220 1093 enc al P O BOX 850 o RIS one Wireliner 281 346 4301 Products Ind com 2 3 AMS4A351 20 CABLE ASSY LOAD PIN TO LOGGING ox eae NO K 1 10 1 C2 JPHENO DEUSTCH gt lt 120 18 15 Sd WHT I J m CJ A n 5 E RED SIG he E gt FY P B B lt v BRN EX c 52 p GRN EX 1 P ms BLK EX a 55 S J BLU ES A a p O N ae y C N gt EE E 4 2 4 AMSIPOS6 WASHER 8 LOCKSST AEA 6 C276P142 SCREW 8 32 X 1 2PHILPANSST 4EA 8 FSU2PO27 CORDGRIP1 2NPT 25 38DD 18 9 AMSKP148 DUST PLUG CW50N16A CANNON CWL OEA FSU2A150 TENSION TEST STAND USER MANUALRev A AUG 2009 Page 12 of 15 B h M K P 0 FM e nC Simonton Texas Wireline 2213 346 4301 Products benchmarkwireline com 2 4 TEST STAND DRAWINGS a TE SLAMMER CABLE CABLE TIE ex 6 E __ 0 1 FSU2A150 TENSION TEST STAND USER MANUALRev A AUG 2009 Page 13 of 15 36220 1093 enc al BOX 850 phone 281 346 4300 one Wireline
4. Phone 281 346 4300 Wireline ray 5813464301 Products FSU2A150 TENSION TEST STAND OPERATIONS AND MAINTENANCE MANUAL b a FSU2A150 TENSION TEST STAND USER MANUAL Rev A AUG 2009 Page 1 of 15 36220 1093 enc al P O BOX 850 phone 2 Mace 65450 Wireliner 281 346 4301 Products Ind com TABLE OF CONTENTS SECTION DESCRIPTION 1 0 GENERAL INFORMATION 11 INTENDED USE OF EQUIPMENT 1 2 TECHNICAL SPECIFICATIONS 1 3 INSTRUCTIONS FOR USE 1 4 TENSION DISPLAY PANEL INSTRUCTIONS 1 5 OBTAINING TECHNICAL ASSISTANCE 2 0 DRAWINGS AND PARTS LISTS Manual Revision Log Current Revision A AUG 2009 Initial Release FSU2A150 TENSION TEST STAND USER MANUAL Rev A AUG 2009 Page 2 of 15 36220 1093 enc al P BOX 850 phone 2 Wireline 281 346 4301 Products 1 0 GENERAL INFORMATION 1 1 INTENDED USE OF EQUIPMENT This device is designed to verify the tension reading of a BenchMark or AMBK measuring head A short piece of actual logging cable is installed into the stand Rope sockets are installed on each end of the cable to secure it to the blocks at the bottom and top of the stand The measuring head is then installed over the cable and the cable is tightened using a hydraulic hand pump An actual load of up to 12 500 pounds 5670 kg can be applied to the head The load applied to the cable is measured by the rou
5. equipment To return equipment to BenchMark ship it to BenchMark Wireline Products 36220 FM 1093 Simonton Texas 77476 U S A FSU2A150 TENSION TEST STAND USER MANUAL Rev A AUG 2009 Page 9 of 15 36220 1093 enc al P BOX 850 Se at Me one Wireline 281 346 4301 Products 2 0 DRAWINGS AND PARTS LIST 21 ALS8A010 2 CABLE ASSY LOAD CELL TO ALS8A100 TENSION DISPLAY PANEL KPSE06J10 63 __KPSE06Jle 10P TO MEASURING HEAD TO BACKUP TENSION PANEL SEE 7 O c 8S y rg ATTACH SHIELD CONNECTOR BACKSHELL ITEM DESCRIPTION QTY REF 54 181 CONN 06 12 10 STR PLUG TENSION PANEL END 54 266 CONN 5 06 10 65 STR PLUG LOAD CELL END ACMU1P88 TUBING SHRINK 1 00 ADH LINED AMS7P093 CABLE 22 2P BELDEN 8723 FSU2A150 TENSION TEST STAND USER MANUALRev AUG 2009 Page 10 of 15 36220 1093 enc al P BOX 850 Se at Me i one Wireline Fa 5813464301 Products benchmarkwireline com 2 2 ALS8A012 5 CABLE ASSY LOAD PIN TO ALS8A101 SECONDARY TENSION DISPLAY PANEL TO BACKUP ET p TENSION PNL bI i LABEL WITH 8 6 ALSBADIe LABEL WITH LABEL WITH 5 A A 58 012 TENS LABEL WITH BKUP LD PIN SIG CAL QTY 4 AMSKP148 DUST PLUG CWSON16A CANNON CWL 1EA ACMU1P88 ___6 ACMU1P89 TUBING SHRINK 1 50 ADH LINED 1EA__ 8
6. gain and the panel wil display 5C for shunt cal The tension test stand load cells do not have a shunt cal so press the menu button again 5 The panel now energizes the shunt cal but since there is none no change is displayed 6 Press the menu button again and the panel displays AN for angle and allows you to enter various angles Use the switch to select O 7 Press the menu button again and the panel displays UN for units Select LB for pounds or Hg for kilo grams 8 Press the menu button again and the panel displays AccEpt If you want to accept the changes put the switch in the position The panel displays YES Pushing the menu button writes the new values to flash To not accept the changes put the switch to the position The panel display NO Push the menu button again FSU2A150 TENSION TEST STAND USER MANUAL Rev A AUG 2009 Page 8 of 15 36220 1093 enc al P BOX 850 E ORE Wireline fa 28134643601 Products benchmarkwireline com 1 5 OBTAINING TECHNICAL ASSISTANCE Call BenchMark Wireline Products Inc at 1 281 346 4300 Or contact by email mail benchmarkwireline com Or fax in request at 1 281 346 4301 Information is also available on website www benchmarkwireline com Parts can be ordered by email phone or fax Equipment can be returned for calibration repair and maintenance Please notify us by phone email or fax before sending any
7. nd load cell on the top of the stand and displayed on the tension display panel mounted on the front of the stand The measuring head is then connected to a computer system or a secondary tension display panel ALS8A101 The tension values displayed on the computer or secondary display should closely match the actual applied tension Any differences will reflect problems that need to be corrected in the measuring head such as worn bearings load pin out of tolerance worn wheels etc Interface Strain X Enerpack pump and Axle and display cylinder Benchmark Measuring Head FSU2A150 TENSION TEST STAND USER MANUAL Rev A AUG 2009 Page 3 of 15 36220 1093 enc al P BOX 850 phone 2 Mee 750 Wireline 281 346 4301 Products 1 2 SPECIFICATIONS WEIGHT 295 Ibs 134 kg HEIGHT 68 4 1 74 WIDTH 39 2 1m DEPTH 24 61 m RELIEF VALVE SET 15 000 Ibs 5670 kg FSU2A150 TENSION TEST STAND USER MANUAL Rev A AUG 2009 Page 4 of 15 36220 1093 enc al P O BOX 850 phone 2 Wireline 281 346 4301 Products 1 3 INSTRUCTIONS FOR USE 1 Cut a piece of wireline cable to 38 5 9778 m and rehead with rope sockets For testing an AMBK 474 Slammer is recommend For testing the AM3K 5 16 cable is recommended 653 5555 s c SR se Nu A RN LE a I s ra MAPA 2 Connect the ALS8A010 2 Load Cell cable
8. tension to the wireline cable 13 Compare the value read from the load pin to the actual value 14 If the differences are greater the 3 then action should be taken to correct the readings from the measuring head FSU2A150 TENSION TEST STAND USER MANUAL Rev A AUG 2009 Page 6 of 15 36220 1093 enc al BOX 850 cA one Wireline 281 346 4301 Fax Products benchmarkwireline com 15 The applied tension can be held at a constant value by closing the pressure hold valve FSU2A150 TENSION TEST STAND USER MANUAL Rev A AUG 2009 Page 7 of 15 36220 1093 enc al P O BOX 850 phone 2 Mace one Wireline 281 346 4301 Products 1 4 ALS8A100 TENSION PANEL OPERATING INSTRUCTIONS 1 To set up the ALS8A100 panel for the head tester press the menu button and select LC The panel will display LC Hd__ 5H or Use the switch to change the display until Hd__ LC is displayed 2 Press the menu button again and the panel will display FS XY AB where X is tens of thousands of pounds Y is thousands of pounds A is hundreds of pounds and B is 10 s of pounds Use the switch to select 25 00 3 Press the menu button again and the panel will display 5n and X ABC where X ABC is the sensitivity in millivolts volt of the load cell Use the switch to select 4 XYZ that is recorded on a tag that is attached to the load cell 4 Press the menu a
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