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S100(USA)

1. Jack Point t S OL Jack Points 3677M 0708 021US 49 5 Maintenance Park machine on a level ground 2 Jack up machine at jack points At the front jack points are on cross member between tracks At the rear they are on axle tube Jack on both sides Jack up machine so that track is parallel to the ground 3 Loosen lock nut on track tension bolt 3677M 0708 051US 4 Turn track tension bolt to adjust clearance between track and frame to be between 75 and 80 mm 2 95 and 3 15in 5 Tighten lock nut 6 Lower machine NOTE Track stretches during its use life Inspect and adjust regularly 3677M 0708 061US HST Hydrostatic Transmission Fluid A CAUTION Low hydraulic fluid level decreases performance and may lead to a permanent damage Check fluid level regularly according to maintenance schedule Dispose of the drained fluid properly according to the national and local regula tions Burn hazard pay special attention when handling hydraulic fluid Hot fluid may cause burns 50 Maintenance Inspecting Filling 1 Park the machine on a level ground 2 Raise bucket and hold it with safety prop Page
2. 3677M 0604 072US 28 Operation 4 3 Turn main switch to O off position and remove key from main switch 4 Open engine cover and hold it with stay bar See page 19 5 Turn fuel cock to off position 3677M 0604 051US 29 4 Operation Working Dumping and Turning Bucket AWARNING Always make certain of the safety of your surroundings when dumping or turning bucket Never operate dumping or turning lever off of machine This may cause bucket to hit or crush operator or bystander Never dump or turn bucket on a slope Machine can tip over A CAUTION Always run engine when dumping or turning bucket When lowering loaded bucket slow engine speed and lower bucket gently Raising Bucket 1 Start engine Move throttle lever to 49 fast position to increase engine speed 2 Turn lock plate to the side so that dump lever can be operated One way Dump Lock plate Throttle Lever Turn amp Dump Throttle Lever Lock plate 3677M 0605 022US 30 Operation 4 Oneway Dimp ter 3 Move dump lever gradually toward 07 A up to raise bucket 4 When bucket reaches its upper limit a hissing noise is heard move dump lever back to O neutral position Turn amp Dump Dump Lever 3677M 0605
3. Lock Lever 10 Parking Brake Pedal This displays condition of battery charge When main switch is turned to I position it lights up and if condition is normal it will go out after engine starts This lights up when the temperature of engine coolant engine cooling water rises abnormally overheat This shows if engine oil pressure is normal When main switch is turned to position it lights up and if conditions are normal it will go out after engine starts This displays the total number of hours that machine has been working in units of 0 1 hour Press this button to sound horn This is used when warning during traveling and signaling during operation Turn this key to start and stop engine This is used to switch the traveling direction of machine to forward or backward and turns machine This is used when stability of engine is poor in winter or in cold areas To lock brake pedal pull this lever toward you with brake pedal depressed when machine is at a standstill This is used to safely park machine This is used to increase or decrease speed of engine This is used to raise or lower dump body This is used to rotate a bed 12 Specifications Product Specifications A CAUTION Use this product properly after understanding its specifications thoroughly o so SEA 1270 2345 1265 2345 Overall Height mm in 50 92 3 49 8 92 3 Track Contact Length 1160 43 5
4. Track Gauge 750 29 5 Ground Clearance 145 5 7 Dimensions s Loading Deck Height mm in 555 21 9 620 24 4 Length mm 1 1420 us 9 1340 on gt Inside Payload DW o a a EEA e waeroa aey Diesel nine 3 cyinder 719439 B Sme5wm O ee Ra Bees Fuel g kWeh oz PSeh 312 7 11 08 baten Type rar Figures in indicates when ROPS is extended Loading Deck Electrical 13 3 Specifications ooo so AS 0 1500 0 4921 Main Transmission ms Semg O TWmHsn2leer Bees O O mmemayEmandng O exse 292 Performance and Operating Range Drive Train Tranamission Oil Capacity L US qt 2 0 2 1 Hydraulic Max Discharge L min US qt min 12 2 12 9 12 12 7 P CyindenBore Sie mm x0 S545 Performance Dumping System o E O A EU ETT E So RGM SD Let swiveing Tine se mem oyinderBore sme mmu Seb S639 These specifications are subject to change without notice Swivel System Contents of the Tool Bag No Content Quantitiy MS 1 Operator s Manual This Manual 2 Operators Manual torte Engine A 3 Engine Service Tool for Servicing the Engine 14 Operation 4 Preparation Pre start up Inspection Always perform an inspection before use Refer to Maintenance Schedule page 34 for the inspection schedule and procedure Checking and Filling Fuel AWARNING Keep fire and spa
5. iiis Refer to the parts list Fe 5665 GOA Suction Filter Turn amp Dump 3663 6029 000 Once a year or every 500 hours Line Filter 3676 6121 200 Parts not listed here Please contact your CANYCOM representative Contact your Every 2 years or if defective CANYCOM representative Hydraulic Hose NOTE Rubber products such as hydraulic hose deteriorate over time Replace them every 2 years Track wear limit 5mm of lug height 41 5 Maintenance Engine AWARNING Always stop the engine before servicing An engine that has been running is very hot Allow the engine to cool before servicing or severe burns may result Keep fire and spark away when handling fuel Engine Oil A CAUTION Dispose of the drained oil properly Make certain to fill the engine with correct grade of oil to the specified level Insufficient amount or wrong grade of oil reduces performance and may cause permanent damage to the engine ipsti Inspecting Dipstick h l 1 Park the machine on a level surface a 2 Open engine cover and hold it in place with stay bar See page 19 NOTE To obtain correct reading check oil level before starting or wait about 10 minutes after stopping the engine to allow oil to drain back to the oil pan Always check oil level on a level surface 3677M 0601 041US 42 Maintenance 3 Pull out dipstick Wipe it with clean cloth and insert
6. Failure to properly use and maintain ROPS seatbelts Hot liquids Burn hazard Do NOT open the radiator cap after operating this machine Moving fan blades can sever hand and fingers Keep hands away to avoid injury Hot surfaces Do NOT touch ROPS joint Shearing action of ROPS can cause serious injury or death and their attaching components may result in severe injury or death to the operator or a bystander 8 3677 5046 001 9 3677 5042 001 103677 5047 001 1D 3677 5044 001 Moving belt can entangle hands and arms Keep hands away to avoid injury 193670 5143 000 Noise Hazard Wear approved ear protection during operation AWARNING Impact hazard Keep away from the machine in operation The machine or its equipment may move suddenly A A Read and FULLY understand the operator s manual before use or maintenance AWARNING x x N A ai Electric shock hazard Keep away from electric power lines and utility poles N A Crush hazard To prevent death or serious injury do NOT place any part of your body under the loading deck ur DANGER Flammable liquid present Keep away all ignition sources Hazardous voltage Use of unapproved test probes or conductive objects is strictly prohibited See operation manual 23670 5141 000 A WARNING Moving fan blades can sever
7. more than 4 times the height of the loading deck of the transporter and have anti slip ramp surfaces Secure the hooks of the loading ramps firmly and flush with the loading deck Move slowly forward when loading onto and move slowly backward when unloading off of the transporter Pay special care when going over the joint between the loading deck and the ramps the machine may tip Do not turn on the loading ramps The machine may fall Tie down the machine securely Make sure the machine does not move around on the loading deck 71 Transporting 3677M 0701 011US Loading to the Transporter 1 Park the transporter Secure the wheels with chocks 2 Place the loading ramps Secure the hooks of the ramps firmly and flush with the loading deck 3 Drive the machine slowly forward onto the loading deck 4 Park the machine according to the instructions in Parking Page 28 5 Tie the machine at lift hooks with rope or tie down belts and secure it onto the loading lida deck of the transporter securely 3677M 1002 011US Unloading from the Transporter 1 Parkthe transporter Secure the wheels with chocks 2 Undorope or tie downs that secure the machine 3 Place the loading ramps Secure the hooks of the amps firmly and flush with the loading deck 4 Drive the machine slowly backward from the loading deck to the ground T2 Transporting 7 Hoisting and Towing
8. Canycom representative for inspection ll Coolant shall be clean and at the correct Inspecting Filling NN level Page 45 There shall not be any leaks from radiator NN engine water pump or hoses Radiator fins shall be free of clogging y e Radiator cap valve shall function properly Fan belt shall be free of wear and damage eee E Cooling fan duct and cover shall be free of feos cago ratos ME Mounting bolts and nuts on cooling fan duct prs eo S O 35 Charge System Battery Clutch Drive Belts Drive Train Maintenance Description Charge system shall work properly Battery electrolyte level shall be within the correct range Terminals shall be free of marked corrosion and are tightly secured Connections shall be securely connected Electrical System Wiring shall be free of damages Clutch shall not make noise and shall disengage completely when operated at idle Clutch shall not slip and shall engage smoothly Belt tension shall be properly adjusted Belt shall be free of damage excessive wear or dirt shall be free of oil or grease Irregular noise or overheating shall not be observed Oil shall be clean and filled to the proper Transmission level There shall not be oil leaks in or around transmission Drive the machine forward and backward turn left and right in both directions machine shall move normally and free of irregular noise or overheating H
9. hours afterwards Change Initially After 50 hours of use Every 100 hours afterwards Change Initially After 50 hours Every 500 hours afterwards Check Everyday Add as needed Change every 2 years Diesel Engine Oil API glade CD or better SAE index 10W 30 Gear Oil API glade GL 4 or 5 SAE index 80 High viscosity index hydraulic fluid ISO VG46 Long Life Coolant LLC and pure water Mixture 3 8L 4 0US qt 2 0L 2 1US at One way 20 0L 5 3 US gal Turn amp Dump 23 3L 6 2 US gal 3 1L 0 8 US gal Battery Electrolyte Inspect daily Distilled Water 2 Page 62 Greasing and Oiling Points Au Gear Oil API glade GL 4 or 5 SAE index 80 40 Page 59 Maintenance List of Consumables and Spares A CAUTION When replacing consumables or spares always use CANYCOM genuine parts Every year or every 6 clean ings of air cleaner element Air Cleaner 2K6798082632 Replace more often when you are working in dusty areas f Check every 100 hours Fuel Filter 3714 0051 400 1 Replace if necessary m 1st time 50 hours Engine Oil Filter ZK1585332430 1 2nd time on every 200 hours Drive Train 0853 1500 060 Replace if defective 1 Track OHTSU 3677 2012 000 Replace if defective 2 Bridgestone 3677 2013 000 or reaches the wear limit e meme Brake Lining 7301 4007 000 2 Replace in pairs Electrical System Fuse Hydraulic System
10. of water and promptly consult a physician Never charge battery when the fluid level is below lower limit Charging battery with insufficient fluid may shorten battery life or cause an explosion Never fill battery fluid beyond the upper limit Battery fluid may spill and cause damage to machine or personal injury Always disconnect negative terminal first and connect positive terminal first Disconnecting or connecting in the opposite order may cause a short circuit When installing battery make certain to connect positive and negative terminals to their respective original positions Avoid contact between terminals and other surrounding parts 62 Maintenance 5 A CAUTION Always remove battery from machine before charging Failure to do so may cause damage to electrical components and wiring Follow battery charger user s manual when charging Inspecting Filling 1 Park machine on a level ground 2 Unlatch and open battery box lid 3 Visually inspect that battery fluid level is between UPPER LEVEL and LOWER LEVEL lines If fluid level is below LOWER LEVEL fill 3677M 0706 041US NOTE Battery Fluid Distilled Water Charging 1 Remove battery from machine 2 Follow the instructions in the battery charger user s manual to charge battery 3677M 0706 051E NOTE Rapid charging is only an emergency measure This method uses a large amount of c
11. wear 18 Operation 4 A CAUTION e Do not use this machine in the altitude above 1500m 4 921ft in its original configuration This machine cannot perform adequately above that altitude Using this machine under such conditions may result in an accident or cause damage to the machine If you need to use this machine above that altitude contact your Canycom representative 1 Lift ring on link pins and pull out link pins gt Pull out pins Seat Belt Bracket 2 Unbuckle seat belt and turn seat belt bracket 3 Undo latch and open engine cover 4 Insert stay bar into holding hole to hold open engine cover 5 Turn fuel cock to on position 3677M 0602 011US 19 4 Operation 6 Check that steering lever is in neutral position 3677M 0602 021US 7 Check that dump lever and turn lever in Dump Lever case of Turn amp Dump model is in neutral E position and locked with lock plate gi One way Dump q Y E Lock Plate Turn 8 Dump Turn Lever Dump Lever Lock Plate 3677M 0602 032US 8 Move clutch lever to t off position NOTE e Moving clutch lever to ft off position reduces loading on starter motor and helps ease starting This also reduces the chance of accidential movement of machine When starting machine in a cold weather make sure no part of machine is frozen Forcefully st
12. 142US Lowering Bucket 5 Move dump lever gradually toward down to lower bucket 6 When bucket reaches its lower limit a hissing noise is heard move dump lever back to O neutral position Lock Plate s Diin Lever 7 Turn lock plate back in place to lock dump lever One way Dump Turn amp Dump Lock Plate Y NX Dump Lever 3677M 0605 152US 31 4 Operation Turning Turn amp Dump Model Left Tum aN 8 Turn lock plate to the side so that turn lever can be operated 3677M 0605 101US U 9 Move turn lever gradually toward O left to turn bucket left When bucket reaches its limit a hissing noise is heard move turn lever back to O neutral position Turning Left y A Turn Lever 10 3677M 0605 112US U 11 Move turn lever gradually toward right to turn bucket right 12 When bucket reaches its limit a hissing noise is heard move turn lever back to neutral position 13 Turn lock plate back in place to lock turn Turning Right Turn Lever E lever ITT Lock Plate 3677M 0605 122US NOTE Maximum angle of rotation Right 90 Left 90 32 Operation 4 Using Safety Prop AWARNING Place safety prop under bucket when inspectin
13. 33 Lock dump lever with lock plate 3 Visually inspect fluid level gauge 4 If fluid level is low open fluid filler cap and fill fluid 5 Put filler cap back in place 6 Undo safety prop Lower bucket Fluid Filler Cap 3677M 0704 131US Changing 1 Raise bucket and hold it with safety prop Page 33 Lock dump lever with lock plate 2 Have an appropriate oil drain pan 3 Remove drain plug to drain fluid 4 Wipe drain plug and drain hole clean Put drain plug back in place Tighten it securely NOTE Fluid Capacity 20 0L 5 3US gal One way 23 3L 6 2US gal Turn amp Dump Fluid to use High viscosity index hydraulic fluid ISO VG46 Change suction filter and line filter when HST fluid is changed 51 Maintenance 6 Remove suction filter Inside Tank 7 Have a new suction filter ready Apply clean hydraulic fluid oil on filter oil seal evenly 8 Install a new suction filter Suction Filter 9 Remove line filter with a oil filter wrench 10 Have a new line filter ready Apply clean hydraulic fluid oil on filter oil seal evenly 11 Install a new line filter Tighten it securely 12 Open filler cap and fill fluid Put filler cap back in place 13 Undo safety prop Lower bucket Line Filter 14 Start engine and engage clutch to circulate the fluid Watch for leaks 15 Lift bucket and hold bucket with safety prop Inspect fluid level Fill fluid as necessary 16 U
14. CANYG Off road Rubber Track Dumper S100 Operator s Manual AWARNING Read this manual completely before operating or maintaining this machine Failure to follow safety precautions could result in serious injury or death Keep this manual for future reference by you and by all those who operate and maintain this machine 3677 5106 002 CHIKUSUI CANYCOM INC 90 1 Fukumasu Yoshii machi Ukiha shi Fukuoka Japan 839 1396 Tel 81 0 943 75 2195 Fax 81 0 943 75 4396 CHIKUSUI CANYCOM INC http www canycom co jp Sales Headquarters TEL 81 0 943 75 2195 FAX 81 0 943 75 4396 Foreign Trade Center TEL 81 0 3 3552 6277 FAX 81 0 3 3552 6288 Authorized Dealer All rights reserved Unauthorized use or reproduction of this material is prohibited Notice to Users and Maintenance Personnel Thank you for purchasing this machine This manual provides information needed for safe and effective use of this machine to those who operate or maintain the machine Make sure to read and understand the manual thoroughly before operating this product Also make sure to read the separate operator s manual for the engine AWARNING This machine can be very dangerous if the safety precautions in this manual and on the labels attached to this machine are not followed Read and understand this manual and the safety labels on the machine thoroughly before using this machine Always follow the instructions and safety precautio
15. Hoisting AWARNING Use hoisting sling of sufficient strength Always use the slings of the same length when more than one is used A CAUTION Always unload the machine before hoisting Do not use the wire rope when hoisting It will damage tracks 1 Attach hoisting slings to 4 lift hooks located on the corners of the machine Hoist the Lift Hooks center of the slings NOTE Combined weight limit of these 4 lift hooks is 965kg 2127lbs Use all 4 hooks when lifting the machine 3677M 1002 011US 73 7 Transporting Towing A CAUTION Always unload the machine before towing 1 Remove the floor safety panel See page 53 2 Remove the port plugs from main gauge ports Use hydraulic hoses with 3 4 16 UNF 2B adapters to bypass the main circuit of each HST unit 3 Disengage the clutch 4 Hitch the wire rope to the towing hook on the front of the machine Tow slowly da NOTE TOWING HOOK e Towing capacity of towing hook is 965kg 2127Ibs 5234M 1002 020E 74
16. PI glade GL 4 or 5 SAE index 80 2 2 60 Maintenance Hydraulic System Hydraulics Belt AWARNING Stop engine when servicing hydraulics belt Hand or fingers can be tangled A CAUTION Adjust belt tension properly Inproperly tensioned belts may reduce performance and its service life X Adjust Nut Lock Nut 3677M 0708 041US gt 3677M 0708 111US Inspecting Adjusting 1 Open engine cover and hold it in place with stay bar See page 19 2 Visually inspect hydraulics belt If it is damaged replace 3 Loosen lock nut 4 Turn adjust nut so that the inside dimension between spring hooks is between 65 and 66 mm 2 56 and 2 68in 5 Tighten lock nuts 6 Close engine cover NOTE Contact your CANYCOM representative when belt needs to be replaced 61 5 Maintenance Electrical System AWARNING Always stop engine and turn main switch to Q off position and disconnect negative terminal of battery when servicing the electrical system Battery AWARNING Explosion hazard Keep open flame or spark away from battery Hydrogen gas generated during charging is extremely explosive Battery fluid diluted sulfic acid is corrosive and causes severe burns Be extremeley cautious when handling battery fluid If battery fluid is spilt on clothes immediately rinse with plenty of water If spilt on skin or in an eye immediately rinse with plenty
17. able to hold the machine on a 20 degree slope VW Rods links and wires in linkage shall be free HE NCC Linkage Connections shall be free of looseness memes UY There shall be no leak in or around hydraulic Po NCC Fastening bolts and nuts shall not be loose Eme A NE No irregular vibration noise or heat shall be observed when hydraulic pump is in operation Amount and pressure of discharge under load shall be within the standard range specified by the manufacturer this may be skipped if irregular vibration noise or heat described above is not observed Hydraulic Pump Valves shall move smoothly and shall P VW N activate and stop hydraulic cylinder properly TN IN Hydraulic Valves shall be mounted properly NN c There shall be no leak in or around hydraulic ela valve 37 Maintenance Schedule Description o gt Plumbing shall be free of cracks damage es Viv twists or deterioration There shall be no leaks in pipes hoses TE joints or seals Plumbing shall be mounted properly and fastening bolts and nuts shall not be loose or IN missing Breather shall not be clogged URR Sha work smoot J There shall be no leaks when extending and are Y y contracting cylinder Extend dump cylinder fully under load Hydraulic and hold Stroke shall be within the range y Cylinders specified by manufacturer Cylinder tube and rod shall be free of dents VW cracks bends or sc
18. ace 11 Install safety cover pu ge p oND NOTE e Oil to Use Gear Oil API glade GL 4 or 5 SAE index 80 Oil Capacity 2 0L 2 1US qt 54 Maintenance 5 Drive Belt AWARNING Stop engine when servicing drive belt Hand or fingers can be tangled A CAUTION Adjust belt tension properly Inproperly tensioned belts may reduce performance and its service life Drive Belt Turnbuckle 3677M 0708 031US Spring s 114 116mm 3677M 0708 091US Tension Arm Spring Inspecting 1 Push clutch lever to f ON position 2 Remove safety cover page 53 3 Visually inspect drive belt If it is damaged replace NOTE Contact your CANYCOM representative when belt needs to be replaced Adjusting 1 Remove safety cover page 53 2 Loosen lock nut 3 Adjust turnbuckle so that the inside dimension between spring hooks is between 114 and 116 mm 4 49 and 4 57in 4 Install safety cover 55 5 Maintenance Parking Brake AWARNING Always keep brake adjusted for maximum performance Improperly adjusted brakes may result in property damage serious injury or death 1 Remove safety cover 2 Depress parking brake pedal and lock it securely 3 Loosen lock nuts on brake linkage 4 Adjust turmbuckle so that the distance between spring hooks is between 67 and 68mm 2 64 and 2 68in 5 Tighten lock nuts securely 6 Install safety c
19. ace where dangerous carbon monoxide fumes can accumulate Make sure all hydraulic line connectors are tight and all hydraulic hoses and lines are in good condition and leak free before applying hydraulic pressure to the system Keep your body and hands away from pinhole leaks or nozzles that eject hydraulic fluid under high pressure Use paper or cardboard not your hands to search for leaks Hydraulic fluid escaping under pressure can have sufficient force to penetrate the skin and cause serious injury Check all fuel lines on a regular basis for tightness and wear Tighten or repair them as needed e If the engine must be running to perform a service keep hands feet clothing and any part of the body away from any moving part especially the cooling fan and the belts at the side of the engine Do not touch the engine muffler or exhaust pipe while the engine is running or soon after it has stopped These areas will be very hot and can cause burns The engine must be shut off before checking or adding oil 10 Controls and Components Name and Function of Controls 11 Throttle Lever 12 Dump Lever 13 Turn Lever Controls and Components Charge Lamp Coolant Temperature Lamp Hour Meter Horn Switch Main Switch Steering Lever Clutch Lever Parking Brake
20. arting engine or moving machine will cause damages 20 Operation 4 Paring Brake Leck Leur 9 Depress parking brake pedal and pull parking brake lock lever so that parking brake pedal stays in depressed position NOTE This machine is equipped with starting safety mechanism so engine can be started ains GER only when steering levers are in neutral position and parking brake pedal is in locked depressed position Oneiway Dump 10 Push throttle lever to 49 fast position Turn amp Dump 3677M 0602 042US 11 Turn key in main switch to 5 preheat Preheat position and preheat grow plug NOTE Preheat engine for about 10 seconds when starting in normal temperature and for 20 to 30 seconds when starting in cold weather nia ambient temperature below 5 C 23 F Preheating is not necessary when engine is already warm 21 Operation 12 Turn main switch to IO start position to start engine Once engine starts release switch immediately Switch will automatically return to on position NOTE Avoid frequent starting Once engine starts run it continuously for a while to charge battery 13 Make sure warning lamps charge coolant temperature oil are not lit NOTE Under normal condition these lamps will go out once engine starts If any of these
21. bar See page 19 2 Have an appropriate drain pan 3 Remove coolant drain plug at the bottom of radiator to drain coolant Wash inside radiator 4 Put drain plug back in place and tighten it securely 5 Fill coolant 6 Close engine cover NOTE Coolant Capacity excluding reservoir 3 1L 3 3US qt Removing radiator cap helps drain the coolant 46 Maintenance 5 Fuel Filter AWARNING Fuel is highly flammable Keep fire and spark away when servicing fuel filter If fuel is spilt wipe immediately A CAUTION Dispose risidual fuel in fuel filter properly Inspecting Cleaning 1 Open engine cover and hold it in place with Fuel Cock stay bar See page 19 2 Turn fuel cock to Off position a 3 Remove fuel filter cup Vis gt 4 Remove sediments and water accumulated Fuel Filter Sa in the cup 5 Slowly pull down fuel filter element to 3677M 0707 051US remove Clean element with fresh deisel fuel Replace element and cup back in place Turn fuel cock to On position Close engine cover e oa cm NOTE f fuel filter is damaged replace it with a new filter 47 5 Maintenance Bleeding Air From Fuel 1 Fill fuel into fuel tank 2 Turn main switch to on position to let fuel pump run for about 5 seconds Air is automatically bled from fuel system NOTE To avoid difficult starting bleed air from fuel system whenever fuel filt
22. clean oil evenly on oil seal on cartridge Install new cartridge on engine Tighten it fully by hand Do not use oil filter wrench when installing Clean drain plug and put it back in place and tighten it securely Fill oil and check oil level Close engine cover Start engine Make sure there is no leak on the base of oil filter cartridge Clean air cleaner element regularly according to the maintenance schedule Clean more often when working in a dusty area Dirty cleaner element reduces engine performance and life Handle air cleaner element carefully Replace air cleaner element if damaged 3677M 0707 011US Open engine cover and hold it in place with stay bar See page 19 Follow the instructions in the Operator s Manual for the engine to inspect clean or change air cleaner element Close engine cover 44 Maintenance 5 Coolant A CAUTION Do not open radiator cap when engine or radiator is hot Opening cap when they are still hot may release boiling coolant and cause severe burns Wait for engine to cool after operation about 10 minutes before opening Take extreme care when handling the coolant antifreeze solution is inflam mable Avoid exposure to open flame It is also toxic If coolant is caught in the eye wash the eye clean with running water and consult a physician immediately Dispose of the drained coolant properly Inspecting Filling 1 Open engi
23. e between 15 and 20 degrees Load cargo in the bucket so the weight is evenly distributed When carrying a cargo strap the cargo to the load deck to prevent the cargo from shifting Ensure that cargo does not obstruct the operator s field of view When carrying a load drive at a reduced speed Allow a greater distance for braking Before crossing a bridge or an overpass make certain that the total combined weight of the machine the load and the driver is within the stated weight limit for the bridge or the overpass Then proceed carefully and at a constant speed 8 Safety Dumping Turning When turning the bucket and dumping material from the bucket take the following precautions Always follow the proper procedures for dumping or turining as described in this manual Only operate the bucket with the engine running Always stay seated in the operator s seat when dumping or turning the bucket Never operate the dump or turn lever off of the machine Perform the dump operation on a flat level and stable surface whenever possible Raising or lowering the load deck on a slope or rough terrain could result in a tip over Pay special care when dumping with the bucket turned to a side Be tentative when raising the bucket which is turned to a side Make certain that all persons are at a safe distance away from the machine when raising lowering or turning the bucket Do not move the machine or leav
24. e it unattended with the bucket in the raised position Engage the bucket safety prop if you must place any part of your body under the bucket in the raised position Parking Park the machine on a flat level and stable surface Never park on a slope steeper than 15 degrees Avoid parking on a slope less than 15 degrees If parking on a slope less than 15 degrees is unavoidable turn the bucket straight apply the parking brake and block the tracks at the lower end of the machine Without a load park the machine with the operator s seat facing downhill With a load park the machine with the operator s seat facing uphill Do not park sideways on a slope Observe all the previous precautions for driving driving on a slope loading and driving with a load and dumping Qu 1 Safety Whenever you park the machine apply the parking brake and stop the engine Remove the key whenever you leave the machine unattended to prevent unauthorized use or accidental starting Diesel fuel is flammable and can be explosive When parking the machine indoors make certain that the building is well ventilated and that the machine is not close to any source of flame or spark including appliances with pilot lights Servicing Do not service the machine when the engine is running If it is absolutely necessary to run the engine while servicing pay attention to the moving parts Do not operate the engine in a confined sp
25. er after use 2 Parkmachine on a paved or firm dry surface 3 If machine is to be left outside cover machine with protective water proof covering after itis cooled off 65 5 Maintenance Storage AWARNING Fire hazard do not store machine where there is a possiblity of ignition A CAUTION Do not wash engine or control panel with running water water may enter inside and cause rust or damage Clean machine before storage leaving dirt or foreign objects may cause rust or damage Do not store machine in a humid dusty or hot place 1 Follow instructions in Parking page 28 to park machine 2 Clean dirt off of machine 3 Change engine oil page 42 4 Clean air cleaner page 44 5 Open engine cover and turn fuel cock to OFF position Close engine cover 6 Remove battery from machine Service battery page 62 7T Cover machine with protective water proof covering after machine is cooled off 3677M 0710 011US NOTE Battery dischages even when it is not in use A battery may hold charge for a few months but it is a good practice to charge battery before it goes flat it will extend the battery life Refer to the Operation Manual for the engine for detailed instructions on preparing the engine for storage Do not forget to turn the fuel cock to ON position when starting the machine 66 Troubleshooting Troubleshooting If any malfunction or abnormal co
26. er or fuel hose is replaced or fuel tank was completely emptied 3677M 0708 011US Fan Belt AWARNING A CAUTION Adjust belt tension properly Inproperly tensioned belts may reduce performance and its service life Inspecting 1 Open engine cover and hold it in place with stay bar See page 19 2 Press the center of fan belt with a finger to check tension Deflection shall be 7mm 0 28in with a force of 10kgf 22Ibf 3 If deflection is not close to that value loosen alternator mounting bolts and move alternator to adjust tension 4 Tighten mounting bolts 48 Maintenance 5 Drive Train AWARNING Stop engine when servicing drive train Allow machine to cool off before servicing Engine is very hot after operation and may pose a burn hazard Track AWARNING Always jack up machine on a level ground Jack up machine at jack points Jack machine so that track is parallel to the ground Once jacked up hold machine at jack points with jack stands of sufficient strength Make sure machine is stable before performing maintenance Make certain to adjust track tension properly Inproperly tensioned tracks may wear or come off resulting in property damage serious injury or death A CAUTION
27. essed down It can wear out brake 23 4 Operation 1 Make certain of the safety of your sur Parking Brake Lock Lever gt roundings 2 Unlock parking brake by depressing parking brake pedal and move parking brake lock lever down NOTE If steering lever is operated while parking brake pedal is depressed or locked warning buzzer beeps Release parking brake before operating steering lever 3677M 0602 051US 3 Push throttle lever to 49 fast position to increase engine speed One way Dump Turn amp Dump Throttle Lever 3677M 0602 042US 24 Operation Moving Forward 4 Push both steering leverss gradually to CON gt the front to move machine slowly forward lt i Steering Levers Traveling speed of machine can be adjusted by the angle of steering levers Moving Backward 4 Push both steering levers gradually to the rear to move machine slowly backward Traveling speed of machine can be adjusted by the angle of steering levers Normal Right Turn 5 Toturn right when traveling forward push left steering lever slowly forward 6 To turn right when traveling backward push left steering lever slowly backward Normal Left Turn 5 To turn left when traveling forward push right steering lever slowly forward 6 To turn left when traveling backward push
28. g or working under bucket A CAUTION Make certain to undo safety prop before lowering bucket 1 Raise bucket One Way Dump F 7 2 Hold the bucket with safety prop Safety Prop Turn amp Dump Safety E 3677M 0605 011US 35 5 Maintenance Maintenance Schedule AWARNING Follow the scheduled maintenance as described below Failure to do so may result in mechanical or property damage injury or death Perform a pre startup inspection PSI before each use a monthly inspection once a month and a yearly inspection once a year e Some maintenance procedures described below may require special knowledge or tools and instruments Contact your Canycom representative to perform such procedures Schedule Description a a Engine shall start easily without making any y Starting irregular noise Glow plugs work correctly y Engine speed shall be set properly at idle and at full without loading Engine shall stay running smoothly When accelerating engine throttle lever shall move smoothly and engine shall accelerate smoothly without stopping or knocking Warm up engine thoroughly and observe exhaust sound and gas from idle to fast speed exhaust sound shall be normal and smoke shall not be excessive There shall be no leak in exhaust system or muffler Air cleaner case shall not be deformed or cracked Case lid and connecting air hose Alr shall be firmly in
29. hand and fingers Keep hands away to avoid injury 4 3667 5073 000 Moving belts can entangle hand and arm Keep hands away to avoid injury Power sources Hydraulic and electric power sources are pres ent Lockout ALL energy sources before servicing rrr A WARNING Accelarate or decelerate slowly Sudden starts Stops or turns can cause tip over Avoid running over obstacles Never operate on a slope steeper than 25 degrees Observe load limit when operating on a slope below that angle 133677 5048 001 15 3677 5049 001 Vorsicht A ATTENTION CAUTION Beim Anschlu 8 der Batteriep Zu lockere Kabelverbindungen Immer das Pluskabel zuerst anschlie B en und zuletzt abkl olklemmen sicherstellen da B k nnen Startprobleme oder das Massekabel mit dem Minuspol der Batterie und das Pluskabel mit dem Pluspol der Batterie verbunden werden Sch den im Elektriksystem nach sich ziehen die im Extre mfall zu Kabelbr nden oder zur Explosion der Batterie f hren emmen Eine Verwechslung der Pole kann zu Sch den der Elektrik f hren Beim Anschlu das Pluskabel oder den Pluspol niemals mit Meta S assurer que lors de la connexion k nnt du c ble d acc l rateur les bornes lt onnten et soient bien connect es aux Toujours connecter en premier Dos maus banenoments pog a cable 4 at la d connecter g du cb Lors de la c
30. harge warning lamp stays on after engine starts Horn does not work Dump or turn does not work Not properly adjusted Adjust Brake is wet with water Apply brake a few times to dry Other other than the Please contact above your CANYCOM representative Not properly adjusted 2Adust Other other than the Ad s contact above your CANYCOM Page 49 representative Blown bulb Other other than the Please contact above your CANYCOM representative Immediately stop Page 42 engine and check oil level Add oil as needed Please contact your CANYCOM representative Other other than the Please contact above your CANYCOM representative Insufficient oil Other other than the Please contact above your CANYCOM representative Problem in charge system Insufficient or Add or change fluid deteriorated hydraulic fluid Other other than the above Please contact your CANYCOM representative 70 Transporting Hauling Loading and Unloading AWARNING Park the transporter truck on a level ground Always use chocks to secure wheels Do not allow bystandars to come close to the machine or the transporter when loading or unloading the machine Use only the loading ramps with sufficient strength to withstand the combined weight of the machine and the operator width more than 1 2 times the width of the track and length
31. in aia 48 Drive Tallo erre coe seg ar a 0404 OR ae eae C 49 WACK 2222 0 00 A E Eaa RA RR AA 49 HST Hydrostatic Transmission Fluid ooooooooooo 50 Transmission Oll 22 as Ex AAA AAA 53 Drive Belt is ira AAA A AAA 55 PAarkING BFAKe MP 56 steering Leer corssrcrrsssiicicarri ir ar 57 Greasing and OUING zuuesessuertssserer pax cren 59 Hydraulic SySteM o o ooooooooomommmomo 61 Hydraulics Bell cosormicsrasiris anar 61 Battery iii cir A a ee 62 RA A A 64 After Use Care socias RA nd Ra 65 After Normal Use 0 0 oocccccc ehh nnns 65 After Cold Weather Use occccccccc eere 65 e A GC DAE PDAS PDC EE 66 Troubleshooting 67 Troubleshooting rica RR ERR X ERRARE TR 67 Transporting 71 nn eee iB n 71 Loading and Unloading 22 2 2esu suec mre rr ERR Eum Rn 71 Hoisting and TOWING asirio ar 73 Holsting ossa ety mec naci 73 Warranty Warranty Certificate is attached at the end of this manual Have the warranty certificate signed and sealed after you have received and fully understood the instructions for handling this machine and received the receipt Appendix Operator s Manual for the Engine Be sure to read and understand it together with this manual Safety Safety Labels The safety labels shown on the next page are attached to the machine See the illustration below for the location and the illustration on the next page for the content of each label on the
32. it fully again Puill it out again to check oil level 4 Make sure oil level is between Upper and ae SS Lower lines If it is below this range add oil Line upper T TEM 5 Visually inspect the condition of oil If it is Line lower dirty change 6 Replace dicpstick 7 Close engine cover 3677M 0704 021US Filling 1 Open engine cover and hold it in place with stay bar See page 19 2 Remove oil filler cap and fill oil 3 Check oil level 4 Put oil filler cap back in place 5 Close engine cover 3677M 0601 041US Changing 1 Open engine cover and hold it in place with stay bar See page 19 2 Have an appropriate oil drain pan 3 Remove engine oil drain plug to drain oil 4 Clean drain plug and put it back in place and tighten it securely WE od N Engine Oil Drain Plug 5 Fill oil 6 Check oil level 7 Close engine cover NOTE Oil to Use Diesel Engine Oil API glade CD or better SAE index 10W 30 Oil Capacity 3 8L 4 0US qt Removing oil filler cap helps drain oil faster AS 5 Maintenance Oil Filter D 2 lt Oil Filter Cartridge 3677M 0707 081US 77 Air Cleaner oo DN IN Open engine cover and hold it in place with stay bar See page 19 Have an appropriate oil drain pan Remove drain plug to drain oil Remove oil filter cartridge with filter wrench Clean oil filter base on engine Have a new cartridge Apply
33. l oil engine oil Insufficient amount of coolant Radiator or cooling fan is 5 Clean Dues Other other than the Please contact above your CANYCOM representative Clogged air cleaner Clean or replace air Page 44 cleaner Other other than the Please contact above your CANYCOM representative Bad fuel Change fuel fF Clogged air cleaner Clean or replace air Page 44 cleaner Other other than the Please contact above your CANYCOM representative Engine oil level is too Adjust oil level high Fill coolant Other other than the Please contact above your CANYCOM representative Please contact your CANYCOM representative Clutch is not engaged Engage clutch Page 22 Parking brake is applied Release parking Page 24 brake Excessive load Reduce load Insufficient or Add or change fluid Page 50 meme us PA Clogged suction or line Replace suction and Page 51 Other other than the Please contact mE Faulty wire rod or linkage above your CANYCOM representative 69 Troubleshooting Drive Train Irregular noise or heat is observed at or around the track Please contact your CANYCOM representative Safety Devices Hydraulic Dump and turn system Brake does not work well Track does not move smoothly Lamp does not light Oil warning lamp stays on after engine starts C
34. lamps remains lit it indicates that there is C a problem in the related area Stop engine immediately and investigate the cause See Troubleshooting page 67 14 Run engine for about 5 minutes without loading to warm up NOTE Drive machine gently in the first 40 to 50 hours of use after purchase for breaking in 15 Push clutch lever to 4 on position 22 Operation Driving AWARNING Do not allow bystanders to come near machine when driving Always make certain of the safety of your surroundings before driving start slow Always stay seated in operator s seat when driving machine Never operate steering lever off of machine This may cause machine to run over or crush operator Always make certain of the safety of your surroundings before turning Do not make sudden starts acceralation change of speed change of direction or stop Do not turn at speed Avoid sudden maneuvers this may cause operator to fall or to be thrown or machine to tip over Do not turn the key to O off position while traveling Machine can lose stability and tip over Always move steering levers back to neutral position before releasing Letting it go from other operating positions may result in sudden deceleration and can cause machine to tip over or operator to fall or to be thrown A CAUTION Do not operate steering levers when parking brake is engaged parking brake pedal is pr
35. machine Locate all the warning labels attached to this machine Read and follow the instructions and precautions in them Failure to do so could result in serious injury or death to the operator or bystanders Keep the labels clean and legible Do not use solvents or gasoline to clean the labels Replace these labels immediately if they have been removed have fallen off or become illegible Use the part number on the label or shown in this manual to order a replacement label from your CANYCOM representative On Both Models One way Dump and Turn amp Dump One way Dump Turn amp Dump 3677M 0101 011US Safety Safety 13677 5055 000 2 3677 5056 000 WARNING A DANGER The protection offered by this ROPS will be impaired if it has been altered damaged or has e been involved in an overturn as Inspect ROPS seatbelts and D their attaching components daily 4 3683 5026 001 AWARNING 5 3677 5043 001 AWARNING 3 3677 5045 001 AWARNING Crush Hazard Keep hands away from for cracks deformations or other unsafe conditions Seatbelts must be worn while operating vehicle
36. n unfamiliar terrain Be alert when traveling on changing terrain Never operate on terrain that you are not comfortable with Avoid terrain that is so rough slippery or loose that you feel like you could tip over Do not operate the machine near the edge of a cliff an overhang or a slide area 6 Safety Do not make sudden maneuvers A sudden start stop or turn can make the machine lose control and could cause a tip over Be especially cautious when traveling on soft or wet ground Drive at a safe speed taking into account the surface gradient surface conditions and load Use an observer to help direct the machine when the visibility is poor terrain is rugged or hilly or maneuvering room is limited The observer should be able to see the machine and its immediate surroundings and should give pre arranged signals to direct the operator Driving on a Slope AWARNING Never use on a slope steeper than 20 degrees Driving on a slope can be dangerous It can result in a tip over and cause serious injury or death Take the following precautions Always follow proper procedures for driving on a slope as described in this manual Driving on a slope in a wrong manner can cause a loss of control or a vehicle tip over Check the terrain carefully before attempting to drive on a slope Never drive on a slope that you are not comfortable with Avoid a slope that is so rough slippery or loose that yo
37. ndition is found immediately stop using the machine and take an appropriate measure according to the Troubleshooting chart below If the malfunction or abnormal condition is not listed in the chart or the suggested measure does not solve the problem consult with your CANYCOM representative e Some corrective measures listed below require special knowledge and or equipment Please contact your CANYCOM representative in such a case Parking brake lever Disengage parking is engaged safety brake mechanism is on Battery is discharged Add battery fluid Charge battery Replace battery Battery cable is Connect battery cable disconnected Replace fuse Page 64 Bad connection or Please contact Engine does not start or breakage in the wiring your CANYCOM is difficult to start representative Out of fuel Fill fuel Page 15 Page 48 Insufficient or wrong oil Fill or change oil Page 42 Contamination in fuel Please contact system your CANYCOM representative Other other than the Please contact above your CANYCOM representative Cold engine Warm up the engine Engine stalls Other other than the Please contact above your CANYCOM representative 67 Troubleshooting Engine stops abruptly Engine does not stop Idling is not stable Poor power or acceleration Irregular noise or vibration from or around the engine Excessive oil consumption Ou
38. ndo safety prop Lower bucket 3677M 0707 071US 52 Maintenance 5 Transmission Oil AWARNING Always park machine on a level surface and block tracks with chocks when working under machine A CAUTION e Dispose of the drained oil properly according to the national and local regula tions Burn hazard pay special attention when handling oil Hot oil may cause burns Inspecting Adding 1 Park machine on a level ground 2 Remove safety cover 3 Remove oil level check bolt Check that oil level is at the check bolt hole 53 Maintenance 4 If oil level is low open oil filler plug and add oil 5 Visually inspect the condition of oil If dirty change it ale 6 Wipe excess oil around check hole Clean O check bolt and put it back in place Tighten it 5 securely 7 Install safety cover 3677M 0704 061US NOTE Removing filler cap helps drain oil Changing 1 Park machine on a level ground Have an appropriate oil drain pan ready Remove safety cover Remove drain plug to drain oil Clean drain plug and put it back in place Tighten it securely Watch for leaks Remove oil filler plug and oil level check bolt Fill oil slowly until oil flow out of check hole Wipe around check hole Clean check bolt and put it back in place Tighten it securely Watch for leaks 10 Put oil filler plug back in pl
39. ne cover and hold it in place with stay bar See page 19 2 When engine is cold check engine coolant level in reservoir tank Make sure it is between LOW and FULL lines If level is low add water up to FULL line Reservoir Tank 3 Open radiator cap 4 Check engine coolant level If the level is low add water 5 Putradiator cap back in place 6 Close engine cover NOTE When coolant temperature warning lamp is lit it may mean the coolant level is low Immediately inspect and add water as necessary Reservior Capacity 0 7L 0 7 US qt 3677M 0706 021US 45 Maintenance Freezing Amount of Temperature Antifreeze 10 C 14 F 30 15 C 5 35 Choose a mixture whose freezing temperature is adequately 5 C 9 F below the expected minimum temperature of the work area 3677M 0706 031US Antifreeze Mixture Reference When this machine is shipped from the factory it is filled with a mixture of 40 antifreeze long life coolant LLC and 60 water To prevent coolant from freezing determine the ratio of mixture according to the table on the left Make sure the freezing temperature of coolant should be adequately 5 C 9 F below the expected minimum temperature of the work area NOTE Antifreeze to use Long Life Coolant LLC Use pure water to make antifreeze mixture Changing 1 Open engine cover and hold it in place with stay
40. ns or serious injury or death could result This machine should only be used for its intended purpose hauling and dumping Any other use could be dangerous This machine may not be operated on public road or what is considered to be public road It is the sole responsibility of the operator to consult the local regulations Do not modify this machine or do not operate this machine with the safety covers removed or open A serious accident could result A CAUTION Notice to Owner A CAUTION Be sure that everyone who uses this machine including those who rent or lease this machine receives a copy of this Operator s Manual and understands the importance of reading and following the information in this manual Warning Terms Used in this Manual In this manual the following four warning terms are used to signal the four levels of hazard or seriousness of possible accidents Read and understand what they mean and always follow the instructions in this manual Warning Term Definition AWARNING ACAUTION NOTE Indicates an imminently hazardous situation which will result in death or serious injury if the user does not follow the procedures or the instructions Indicates a potentially hazardous situation which could result in death or serious injury if the user does not follow the procedures or the instructions Indicates a potentially hazardous situation which could result in minor to mode
41. olding ROPS 1 Pull off security pin from ROPS lock pin l Security Pin 5234M 0606 011E 2 Pull off lock pin from either side of ROPS 3 Fold ROPS 4 Extend and secure ROPS in the reverse order 5234M 0606 021E 17 4 Operation Driving Starting AWARNING Always start and run engine in a well ventilated place Always make certain of the safety of your surroundings when starting engine An engine that has been running is very hot Avoid touching engine and its ancillaries or severe burns may result Do not open engine cover while engine is running A CAUTION Do not turn starter when engine is running Starter motor and or engine may be damaged Do not turn starter for more than 15 seconds If engine does not start wait for 30 seconds or more before attempting to start again Do not use this machine in temperatures above 40 C 104 F or below 15 5 F This machine cannot perform adequately in these temperature ranges Using this machine under such conditions may result in an accident or cause damage to machine In the winter or cold climate warm up engine thoroughly before driving machine A cold engine delivers poor performance which may result in an accident It also causes excessive wear Do not use this product in dusty places such as desert Dust may clog air cleaner or enter engine which may reslt in loss of performance and an accident It also causes excessive
42. on on handling fuel Always wear protective footwear long trousers hardhat safety glasses and ear protection when operating or servicing the machine Proper clothing will minimize the chance of injury Do not operate the equipment if you have long hair loose clothing or jewelry all of which may get tangled in moving parts Do not operate the machine barefoot or with open sandals Prepare beforehand the working rules and procedures such as signaling and trafic control for the work place Following such rules will reduce the risk of accidents Never handle fuel or grease service the engine or recharge the battery in the presence of fire or spark Perform the daily pre startup inspection see Maintenance Schedule before starting the machine Repair or replace damaged parts before starting the machine Operation This machine is intended for carrying sand and dirt Carrying other materials may damage the machine Avoid carrying liquid concrete That will damage the machine The stability of the machine is affected by the speed rate of steering terrain and the load Always pay close attention to these factors or a loss of control or tip over could occur resulting in property damage serious injury or death General Driving Do not operate the engine in a confined space where dangerous carbon monoxide fumes can accumulate Do not touch the engine muffler or exhaust pipe while the engine is running or soon after it ha
43. onnexion du cable Vent causer lors de la mise en route P dernier Un mauvais branch ee crei ne pas le du moteur des dommages au ement peut entraimer des dom fait entrer en contact avec le syst me lectrique entraant le feu mages au syst me lectrique c ble ou toute autre partie ou une explosion m tallique Make sure that when connecting Always connect the positive When connecting Booster Cables Booster RP that ed goes cable first and disconnect last do not allow the positive to positive and negative goes to y y terminal of the Booster Cables to negative terminals on the batte Mice ofthe ae come into contact with negative ries Insecure leads may cause difficulty May result in damage of elect terminal or Booster Cable or in starting engine damage of electrical rical system any other metal parts system possibly resulting in a fire or explosion liteilen oder dem Minuspol in Kontakt bringen Kurzschlu B Upset hazard To gefahr avoid serious injury or death do NOT rotate and dump on an incline Falling gate can cause injury Hold the gate firmly when opening or closing 36675073000 3677M 0101 031US 1 Safety Safety Precautions This section contains safety precautions to follow when operating and maintaining the machine Read and understand the precautions in this section as well as throughout this manual and follo
44. over Spring eX MIO 3677M 0708 071US A 56 Maintenance 5 Steering Lever NOTE Steering levers are properly adjusted at the time of shipment Adjustment is needed only when transmission steering levers or their linkage is replaced or dismantled Inspecting 1 Start engine and increase engine speed by moving throttle lever to ey fast position 2 Operate machine on a level surface and release steering levers if track moves forward or backward corresponding steering lever needs to be adjusted Adjusting Before Adjustment 1 Raise loading deck and support it with safety prop 2 Remove cover on the back of control panel 3677M 0708 081US 57 5 Maintenance E Steering lever Right Steering lever Left mm Lock nut A Lock nut D Link ball F Adjusting When Right Track Moves 3 4 Loosen two lock nuts A Rotate rod B until right track does not move When track moves forward turn rod so that the distance between rod ends C becomes shorter When track moves backward turn rod so that the distance between rod ends C becomes longer Tighten lock nuts A securely Adjusting When Left Track Moves 6 T Loosen two lock nuts D Rotate rod E until left track does not move When track moves forward turn rod so that the distance between rod ends F becomes shorter When track moves backward turn rod so that the distance bet
45. place Gleaner Cleaner element shall be in good shape Cleaning Replacing Bolts and nuts fastening cylinder head intake and exhaust manifolds shall be tightly fastened 4 this may be skipped if there is no gas or water leaks found in these areas 34 Valve Clearance Compression Lubrication System Cooling System Maintenance Description Valve clearance shall be correct this may be skipped if there is no noise due to incorrect valve clearance and engine runs normally Compression shall be normal this may be skipped if running and exhaust condition is normal at idle and under acceleration Schedule Contact your Canycom representative for inspection Contact your Canycom representative for inspection Engine base shall be free of cracks or AN deformation Mounting bolts and nuts shall not be loose or ela missing Oil shall be clean and at correct level Inspecting Changing NN Page 42 No noticable oil leaks shall be found in head Comares A There shall not be any leaks in fuel tank PAS IS Fuel hoses shall be free of damage or Mo Viv v deterioration Fuel filter shall not be excessively dirty or JE clogged Fuel System There shall not be sediment or water in fuel HN d tank Injection puressure and injection condition from the nozzle shall be normal this may be skipped if running and exhaust condition is normal at idle and under acceleration Contact your
46. ratches Hydraulic System Cylinder mounting pins shall be free of rr MIS Shall be free of cracks deformation or Chassis Frame Fastening bolts or nuts shall not be loose or y missing Fastening bolts or nuts shall not be loose or y missing 7 a l i 7 All oiling and greasing points shall be properly lubricated y Body Chassis Loading Deck Loading deck shall be raised lowered and turned smoothly Shall be free of cracks deformation or Loading Deck corrosion Fastening bolts or nuts shall not be loose or missing Safety prop shall be free of any cracks Safety Prop corrosion or deformation Warning labels and instruction plates shall Labels be clean legible and free of damage p go Y v RIEA go ad ad ad Shall be free of cracks or deformation Doors shall open close and lock properly 4 Body Panels y EE 38 o ec Ed gt e a gt e o Maintenance Description Schedule e v wee INIT Work lamp shall work Work Lamp Lamp lens shall be free of cracks or chipping VIN and water shall not be in the lamp Hom Homshallworke A Y YO 30 9 Maintenance List of Fluids and Lubricants Fuel As needed Diesel Fuel 15 0L Page 15 4 0US gal Engine Oil Transmission Oil HST Fluid Coolant Fill Inspect daily Fill as needed Change Initially After 50 hours of use Every 100
47. rate injury or damage to the machine if the user does not follow the procedures or the instructions Indicates important information which needs particular attention Warranty and After Sales Service Warranty CHIKUSUI CANYCOM INC guarantees this product based on the terms of warranty A copy of this warranty is reproduced in the back of this manual After Sales Service Consult your local CANYCOM dealer or our company s sales department regarding service orders or any questions or problems that may arise when using this machine Please make sure to have the product name serial number and the make and type of the engine handy at the time of contact The model and serial number can be found on the model label as shown below and the make and type of the engine can be found in Chapter3 Specifications of this manual Page13 Location of Model Label Model Label GRE OOOOOOO RIAA MK EPIA CHIKUSUI CANYCOM INC MADE IN JAPAN J 3677M 0005 011US 3677M 0005 022US Availability of Spare Parts The replacement or repair parts for this product shall remain available for seven years after the production of this type of machine is discontinued Contents 1 Safety 1 Saler ESDOIS eerta ire 1 Salely PrecautioliS acia weds dos a rd AAA 4 Training ss 5 502 00030 ra a A aaa a E ea AR 4 Preparati n suaves unica 5 Opera cin ccdatesn arar AAA 5 SOIVICINAO ooo iia AA 10 2 Controls and Components 11 Name and F
48. right steering lever slowly backward Turning Left o 3677M 0603 111US 25 Operation Spin Turning 7 Move steering levers in opposite directions A to make a turn on spot spin turn S Steering Levers Vn n Spin turning to the Left Spin turning to the Right 26 Operation 4 Stopping AWARNING Do not make a sudden stop Machine may skid or tip over Do not release steering levers suddenly Machine may stop suddenly and skid or tip over Always park on a firm level place Never park on a potentially dangerous place 1 Move steering levers gradually to the neutral position 2 Depress parking brake pedal 3677M 0604 011US IT 4 Operation Parking AWARNING Always park on a firm level place Never park on a potentially dangerous place Avoid parking on a slope Never park on a slope with an incline of 15 degrees or steeper If it is absolutely necessary to park machine on a slope less than 15 degrees make certain to apply parking brake firmly and block tracks with chocks 1 With parking brake pedal depressed pull out parking brake lock lever to lock parking brake Parking Brake Lock Lever B Parking Brake Pedal Ny ha s 3677M 0604 031US 2 Push throttle lever to slow position One way Dump to lower engine speed Throttle Lever Turn amp Dump
49. rk away when handling fuel Always stop engine before refueling Do not overfill fuel so that fuel will not overflow Check fuel gauge when filling In case fuel is spilt wipe out immediately A CAUTION Pinch hazard Beware of pinch areas when closing fuel tank cover Checking Fuel 1 Visually check fuel level gage If fuel is low open fuel tank cap and add fuel gt p N 3677M 0601 061US 15 4 Operation Filling Fuel 1 Open fuel tank cover 2 Open fuel filler cap and fill fuel Check fuel gauge when filling 3 Put fuel filler cap back and tighten it securely 4 Close fuel tank cover Fuel Tank Cover NOTE Fuel Diesel Fuel Fuel Tank Capacity 15 0L 4 0US gal Using ROPS 4 DANGER Crush hazard Keep hands away from ROPS joint Shearing action of ROPS can cause serious injury or death AWARNING Always keep ROPS in the extended unfolded position when riding machine Folding feature is provided for the convenience of transporting machine only The protection offered by this ROPS will be impaired if it has been altered damaged or has been involved in an overturn Inspect ROPS seatbelts and their attaching components daily for cracks deformation or other unsafe conditions Stay clear of ROPS when folding it Upper portion of ROPS may fall Always wear seat belt when riding machine equipped with ROPS 16 Operation 4 Unfolding f
50. s stopped These areas will be very hot and can cause burns 5 Safety Do not operate the machine under the influence of alcohol or drugs Always check for obstacles before operating on new terrain Before starting the engine and moving the machine scan around your surroundings and make sure all persons and other vehicles are a safe distance away from the machine Sound the horn to warn bystanders On the machine equipped with the optional ROPS always keep the ROPS in the extended position when in use Fold the ROPS only when it is absolutely necessary to do so when transporting the machine On the machine equipped with the ROPS always wear the seat belt when in use Always stay seated in the operator s seat when driving the machine Never operate the steering lever off of the machine On a slippery surface travel slowly and exercise caution to reduce the chance of skidding or sliding out of control Never operate on ice Always make certain that there is no obstacle or a person behind the machine when backing up After confirming that it is safe to back up move slowly and avoid sharp turns To reduce the risk of tip over pay special attention when encountering an obstacle or a slope or when braking on a slope or during a turn See Driving on a Slope on the next page Never attempt to drive over a large obstacle such as rock or fallen tree Always travel slowly and use extra caution when operating o
51. t of fuel Fill fuel Piston seizure due to insufficient or bad oil Other other than the above Electrical malfunction Other other than the above Please contact your CANYCOM representative Please contact your CANYCOM representative Please contact your CANYCOM representative Please contact your CANYCOM representative Insufficient intake air Clean or replace air Page 44 clogged air cleaner cleaner Other other than the above Bad fuel Change fuel Wrong oil improper Change to suitable oil viscosity Accelerator throttle is not properly adjusted Please contact your CANYCOM representative Page 42 Please contact your CANYCOM representative Insufficient intake air Clean or replace air Page 44 clogged air cleaner cleaner Excessive load Reduce load Loose drive belt Adjust Page 55 Other other than the above 68 Please contact your CANYCOM representative Please contact your CANYCOM representative Please contact your CANYCOM representative Troubleshooting Engine Drive Train Engine overheats Excessive fuel consumption Black smoke comes out of exhaust White or blue smoke comes out of exhaust Accelerator lever is catching Machine does not move forward backward turning when steering levers are in the corresponding position Insufficient amount of Fil
52. u feel like you could tip over When driving up a slope proceed at a steady rate of speed and throttle position Never move the throttle lever or the control stick suddenly If the engine stalls or loses traction during a climb and cannot make it to the top of the slope do not try to turn the machine around Carefully back down slowly straight down the slope EZ Safety Drive straight up or down slopes Avoid turning on a slope When going over the top of a slope go slow an obstacle a sharp drop or another vehicle or person could be on the other side of the crest Avoid driving the machine across a slope Without a load drive the machine backwards up a slope operator s seat toward the top when climbing and drive it forward when going down a slope With a load drive the machine forward up a slope operator s seat away from the top when climbing and drive it backwards when going down a slope Be especially cautious when operating on a slope with a load When driving down a slope use the steering levers so that the machine travels down at the minimum speed Use the engine speed to help keep the machine speed low Loading and Driving with a Load e The maximum payload for this machine is 1000kg 2200lbs Do not exceed this maximum payload under any circumstance Do not operate on a slope steeper than 20 degrees when carrying a load Do not carry more than 500 kg 1100lbs when operating on a slop
53. unction of Controls 11 3 Specifications 13 Product Specifications 13 Contents of the Tool Bag 14 4 Operation 15 PreparallOll zs 2 23 x 82402 85908 0805 Ge aa 15 Pre start up Inspection llle 15 Checking and Filling Fuel 2222 crum nra khi a ai 15 Using ROPS 45 00 osetia nant o arrasan ud dade da d dU ERI 16 DIVING o occorre EROR EORROP S ave ques RAN Ee M eens 18 rll MT PTI 18 DIVING isc ceed MET 23 SfODDIDIOg xa cw a AR AA AAA AAA 27 A A O Ie E e a whee earn Steerer 28 WORKING 226 56 06 seri ri a de wee e 30 Dumping and Turning Bucket ooooooooccccronnn 30 Using Safety PO 2 erica se ae etel aci E anew dd ada iaa aa 33 5 Maintenance Maintenance Schedule 34 List of Fluids and Lubricants 40 Greasing and Oiling Points 40 List of Consumables and Spares 41 ENOM oc poU RTEER EET bee hee tongue eadeeaes 42 Engine Oll 4s eu rpm SET RA EEERLRPAEESEEEEEaR E RXREWRARE ERES 42 Oll PING a saecu cesrueepEi erra mum uwara rd pa Sar x aca osa aos a gaa ac 44 Air GIGANE uu 00000000 ah RA A ROC NOR ER RO AR O AURA RA 44 Pep M Sig Sears etm asters Sei ds as eam hw Sr we ee we Rate S 45 Fuel Filter ccchciarsian riada 47 Bleeding Air From Fuel suse ee nese seesaw ee eee eee ees 48 Fan Belt tay a ia nay waren
54. urrent to compensate the lost charge in a short time However the battery needs to be fully charged in the ordinary method for a longer service life Charge battery fully in a conventional method after battery is charged with rapid charging method 63 5 Maintenance Fuse A CAUTION If a fuse blows investigate the cause before replacing Always replace a fuse with the one of the correct rating 1 Open battery box lid 2 Visually inspect fuses Locate the blown fuse and replace it with a new one of the correct Slow Blow Fuse rating 3 Close battery box lid OA a f NOTE II Replacement Fuses 3677M 0709 011US Slow Blow Fuse Main Glow 30A Alternator 40A Fuse Hour Meter Alarm Monitor Fuel Pump 5A Horn 5A 64 Maintenance 5 After Use Care A CAUTION Do not wash the engine control panel electrical parts or tank caps with air breather with running water water may enter inside and cause rust or damage Clean the machine after use leaving dirt or foreign objects may cause damage Do not attempt to move the machine when it becomes inoperable due to freezing After Normal Use 1 Clean machine wash off dirt mud and other foreign matter after use 2 If machine is to be left outside cover machine with protective water proof covering after machine is cooled off After Cold Weather Use 1 Clean machine wash off dirt mud and other foreign matt
55. w them when operating or maintaining the machine Failure to follow safety precautions could result in property damage serious injury or death to the operator or bystanders Training All operators and mechanics should receive practical instructions from their employer or renter Such instructions should cover the following issues It is essential to familiarize yourself with the controls safety labels and the proper use of the machine Never allow people unfamiliar with these instructions to operate or service the machine Do not let anyone under 18 years of age to operate this machine Local regulations may restrict the minimum age for operating the machine Consult your local authority The operator is responsible for the accidents or hazards caused to other people or their property This machine has a riding capacity for one person only Do not carry passengers other than the operator Always keep in mind that care and concentration is required when working with ride on machines Loss of control on a slope cannot be regained by the application of the brake The main reasons for loss of control are gt insufficient grip of tracks excessive speed gt misjudging of the ground conditions especially slopes excessive load incorrect distribution of load 4 Safety Preparation AWARNING Fuel is highly flammable See Checking and Filling Fuel page 15 for important safety informati
56. ween rod ends F becomes longer Tighten lock nuts D securely Install cover 58 Maintenance Greasing and Oiling A CAUTION Follow the maintenance schedule to grease the machine Lack of greasing may result in rust excessive wear or seizure 1 Lubricate points as shown below One way Dump J lt Turn amp Dump 3677M 0705 031US 59 Maintenance om Parking Brake Pedal Linkage Oa HH Clutch Lever Pivot 2 H Hydraulic Cylinder Pivot Turret Ring 2 7 int 2 2 7 H em H w MN Loading Deck Pivot Throttle lever pivot and Hydraulic V belt tension arm One way Dump 1 Throttle lever pivot Turn 8 Dump NOTE To lubricate roller shaft remove outside nut and install grease nipple Apply grease to rollers through grease nipple After greasing remove grease nipple and tighten nut firmly to shaft Grease to use Chassis Grease When using a manual grease gun pump 5 6 times When the handle of the gun becomes heavy stop pumping immediately When using a pneumatic grease gun pump it for a few seconds Oil to use Gear Oil A
57. ydraulic fluid shall be filled to a proper HST Pump level Hydraulic fluid shall be clean and free of dirt or contamination There shall be no fluid leaks in or around fluid tank Rods links and wires in linkage shall be free of deformation or damage Connections shall be free of looseness excessive play or missing cotter pins 36 Schedule y 9 IU inspection Inspecting Filling VW Page 62 Mon Year Contact your Canycom representative for 4 q pe FI Inspecting Adjusting Page 55 i No 4 Replacing Page 53 x oo fo m y Inspecting Changing Page 50 y Inspecting Changing Page 50 JENNI JENNI CA EEE ESE EN y i j F Undercarriage Brake System Hydraulic System Maintenance Description Schedule Shall be free of cracks defromation or SE le excessive wear There shall not be excessive play in axle Irregular noise or overheating shall not be observed when traveling Wheels Sprockets i TEN Iers Mounting bolt or nut shall not be loose or out VIN TN missing There shall be no oil leak in or around axle ININ There shall not be marked cut deterioration AN or wear Track shall be properly tensioned shall not Adjusting Page 49 NN Tracks be too loose or too tight Tension bolt shall be free of deformation or corrosion Parking brake shall work properly y Adjusting Page 56 Parking Brake Parking brake shall be

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