958k
Contents
1. Stop Knob 30 Y Stop 31 Carrier Arm Lock Knob 32 Arm Attach Screw 33 E Stop 34 Carrier Lock Shaft 35 Carrier Lock Knob 36 Z Crank Assembly 37 Leveling Legs 38 Hex Nut 5 16 39 Height Adjustment Belt 40 Drive Rod Gear 41 Coupling 42 Gear Box 43 Pot Shield Knob 44 Rear Panel 45 Rear Panel Screw 46 Temperature Controller 47 Air Gauge 48 Flow Potentiometer 50k 49 Knob and Dial 50 Duration Potentiometer 25k 51 Power Switch 52 Reset Switch 53 Power Light 54 Cycle Light 55 Cycle Switch 56 Mode Switch of Temp Switch Power 58 Air Regulator 59 Drive Shaft Part No 4005 00 906 Bess sean sass sass anss sss sossonsansssaaccannsssssa8 Part Number 12510 2004 01 108 2004 01 040 12420 12467 12461 59A 23A 12511 12801 12802 21A 33A 12365 12366 12305 12315 6B 12325 22A 30A 12304 12322 1A 12316 12374 12319 1 53A 0100 03 046 12326 12306 29B 12837 12320 12356 12CK 12151 36A 12CK6 12353 12362 12358 12308 12812 13B 12860 12757 9002 05 018 9002 18 001 9002 05 017 12856 12853 2 12877 Z 12876 12854 12855 12856 9001 12 006 12359 5 13 Pcbrm15 amp PCBRM System 5 2 User s Manual Chapter 5 Maintenance Parts 9 3 10 11 12 Remove the two bearing retaining screws H and washer 1 14 15 20 21 Pump Disassembly amp Cleaning CAUTION SOLDER WILL BE HOT Remove Pump Baffle P using needle nose pliers while2. x 4 8B M Set Screw 6 32 x 5 16 4 11A N Pump Sleeve Assembly 1 2004 01 041 titanium O Set Screw 10 32 x 3 8 1 9000 10 249 titanium P Baffle Assembly 1 2004 01 043 titanium Q Pump Mounting screws 10 32 x _ 2 23A R Pump Insert 1 12418 Part No 4005 00 906 5 6
3. Pcbrm15 amp PCBRM System 5 2 User s Manual Chapter 5 Maintenance Parts 5 5 PCBRM System 5 2 Specific Parts Note SEE PCBRM15 FOR A LIST OF COMMON PARTS el A PEA OP Dies E E SED CSi fr Item _Part Description 1 PH155 Temperature Controller 2 PH161 Circuit Breaker 3 Proj DRS SCS 73 Handle 4 4005 01 111 Handle Extension 5 12365 2 Bearing Block 6 ST350 Flow Well Heater Box option T PH154 Panel Heater PH157 Panel Heater Thermocouple not shown Part No 4005 00 906 5 11 Chapter 5 Maintenance Parts Pcbrm15 amp PCBRM System 5 2 User s Manual 5 6 PCBRM15 amp PCBRM System 5 2 Mechanical Breakdown Exploded View 5 12 Part No 4005 00 906 Pcbrm15 amp PCBRM System 5 2 User s Manual Chapter 5 Maintenance Parts Mechanical Breakdown Parts List Description 1 Solder Pot 2 Solder Pot Cover 3 Pump Assembly only 4 Motor Assembly 9 Drive Belt High Temperature 6 Belt Guard 7 Belt Guard Hex Screw 8 Pump Mounting Screw 9 Pot Spacer 10 Thermocouple Process with fitting 11 Thermocouple Override with fitting 12 Pot Screw 13 Washer Pot Screw 14 Upper Carrier Rail 15 Lower Carrier Rail 16 Right Carrier Arm Assembly 17 Rail Stop 18 Screw 6 32 x 3 4 Rail Stop 19 Adaptor Plate 20 Adapter Screw 21 Carrier Attach Screw 22 Left Carrier Arm Assembly 23 Heat Shield 24 Screw 6 32 x 1 4 Heat Shield 25 Bracket 26 Spring 27 Knob 28 Washer 10 29 Y
4. haft and bearings will not cause impeller to hit pump bracket face Allow for this clearance before tightening set screw e Spin shaft with fingers and check for any interference Correct as required e Install pump housing B to bracket A Be certain the index marks are aligned exactly before tightening If they are not the pump will not be level e Spin shaft with fingers and check for any interference between impeller and housing Pump is now ready for installation back into pot Use anti seize on the mounting screws when installing Alternate tightening screws until snug DO NOT OVERTIGHTEN Over tightening could cause pump to become un level Check level of pump to carrier arms Re level if required Part No 4005 00 906 9 5 Pcbrm15 amp PCBRM System 5 2 User s Manual Chapter 5 Maintenance Parts HUB This side R 9000 02 000 See note 1 NOTE 1 When cleaning of pump is required the pump shaft D and the pump sleeve insert R need to be replaced Index Mark Item__ Description Qty _ Part PCBRM15 Pump Assembly PCBRM15 1 2004 01 044 A Pump Bracket 1 2004 01 102 gray iron B Pump Housing 1 2004 01 101 gray iron C Pump Impeller 1 2004 01 100 gray iron D Shaft 1 2004 01 103 titanium E Bearing 2 9001 09 020 F Spacer 1 12464 G Pulley 1 12453 H Screw 6 32 x 1 4 Button Hd 2 60A Washer 6 SAE 2 9A J Screw 10 32 x 5 8 2 9000 00 000 titanium K Nut 10 32 2 9000 06 002 titanium L Nut 6 32
5. pump is in the pot with solder Remove solder from pot using ladle supplied with unit Note ALLOW MACHINE TO COOL BEFORE REMOVING PUMP FROM POT Remove two screws holding pulley guard to pump Remove two screws holding pump to pot Remove two screws holding pump housing B to pump bracket A and remove housing B Note DO NOT LOOSEN OR REMOVE THE FOUR LEVELING NUTS L AND SET SCREWS M OR THE PUMP WILL NEED TO BE RE LEVELED UPON INSTALLATION Loosen the two set screws on the pump pulley G Slide the pump shaft D with impeller C out of the pump bracket A Pump sleeve N will drop away at this point Remove pump bearings E spacer F and pulley G from pump bracket A Note INSPECT BEARINGS FOR SMOOTH MOVEMENT REPLACE IF NECESSARY Remove pump shaft D from impeller C and discard Remove pump sleeve insert R and discard Clean all parts of solder and dirt using a wire brush or a tool to scrape solder from pieces Re assemble pump as shown in drawing as follows e Insert lower bearing into pump bracket Turn bracket upside down and insert pulley hub side into upper bearing hole Place spacer on top of pulley Insert shaft into bracket through pump sleeve bearing spacer and pulley Turn bracket over and insert upper bearing Install bearing retaining screws H and l Tighten pulley set screws Install impeller onto shaft before tightening the set screw be certain the play from the s
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