GRANITE MIDI LATHE
Contents
1. User Manual Read and understand this manual before g mach GRANITE MIDI LATHE Model Number 60100G Variable Speed Model Number 60170G 5 Speed STEEL CITY TOOL WORKS VER 12 08 Manual Part No OR71666 THANK YOU for purchasing your new Steel City Midi Lathe This midi lathe has been designed tested and 1n spected with you the customer in mind When properly used and maintained your midi lathe will provide you with years of trouble free service which is why it 1s backed by one of the longest machinery warranties in the business This midi lathe is just one of many products in the Steel City s family of woodworking machinery and is proof of our commitment to total customer satisfaction At Steel City we continue to strive for excellence each and every day and value the opinion of you our customer For comments about your midi lathe or Steel City Tool Works please visit our web site at www steelcitytoolworks com TABLE OF CONTENTS INTRODUCTION SECTION 1 la APA A q a at ti aoc Al fa 4 SECTION 2 Product Specificalions lella 7 SECTION 3 Accessories and Attachments aaa aaa aaa aaa aaa aa aaa aaa aaa aa aaa aaa aa aaa zakk aaa aaa aaaaa aaa naaaaaaaaazaanaaEEh 8 SECTION 4 Detnton ot Te Msi WR akad an ne nine nine nie G R RA 8 SECTION 5 Feature 1dehUICAUOM u u oo wd nn 9 SECTION 6 cc A EO r RE EA nane 11 SECTION 7 PrOJUCCEOAlEl arrecare 13 SECTION 8 Electrical ReQuire2. AWARNING AWARNING Exposure to the dust created by power sanding saw ing grinding drilling and other construction activities may Cause serious and permanent respiratory or other injury including silicosis a serious lung dis ease cancer and death Avoid breathing the dust and avoid prolonged contact with dust The dust may contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Always operate tool in well ventilated area and pro vide for proper dust removal Use a dust collection system along with an air filtration system whenever possible Always use properly fitting NIOSH OSHA approved respiratory protection appropriate for the dust exposure and wash exposed areas with soap and water To avoid serious injury and damage to the machine read the entire User Manual before assembly and operation of this machine ALWAYS wear eye protection Any machine can throw debris into the eyes during operations which could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses ALWAYS wear Safety Goggles that comply with ANSI standard Z87 1 when operat ing power tools WARNING ALWAYS wear hearing protection Plain cotton is not an acce
3. Department of Labor regulations www osha gov PRODUCT SAFETY 1 Serious personal injury may occur if normal safety precautions are overlooked or ignored Accidents are frequently caused by lack of familiarity or failure to pay attention Obtain advice from supervisor instructor or another qualified individual who is familiar with this machine and its operations Every work area is different Always consider safe ty first as it applies to your work area Use this machine with respect and caution Failure to do so could result in serious personal injury and damage to the machine Prevent electrical shock Follow all electrical and safety codes including the National Electrical Code NEC and the Occupational Safety and Health Regulations OSHA All electrical connections and wiring should be made by qualified personnel only 13 AWARNING TO REDUCE the risk of electrical shock DO NOT use this machine outdoors DO NOT expose to rain or moisture Store indoors in a dry area 5 STOP using this machine if at any time you experi ence difficulties in performing any operation Contact your supervisor instructor or machine serv ice center immediately 6 Safety decals are on this machine to warn and direct you to how to protect yourself or visitors from personal injury These decals MUST be maintained so that they are legible REPLACE decals that are not legible 7 DO NOT leave the unit plugged into the electrica
4. Number of Speeds Hole Through Spindle Headstock Spindle Taper Tailstock Spindle Taper Hole Through Tailstock Toolrest Length PRODUCT DIMENSIONS Length Width Height Net Weight SHIPPING DIMENSIONS Carton Type Length Width Height Gross Weight 60100G Mini Lathe 60170G Mini Lathe Wooden Crate 45 1 2 13 24 1 2 187 lbs Variable Speed 5 Speed 1 2 HP 1 2 HP 3 5 6 115V DC 115VAC Single Single 60 Hz 60 Hz 500 3800 1725 12 12 9 1 4 9 1 4 27 27 500 1350 1400 3800 500 1300 2100 2750 3600 N A 5 3 8 3 8 2 MT 2 MT 2 MT 2 MT 3 8 3 8 6 6 44 44 10 10 20 1 2 20 1 2 154 Ibs 158 Ibs Wooden Crate 45 1 2 13 24 1 2 192 Ibs ACCESSORIES AND ATTACHMENTS There are a variety of accessories available for your Steel City Product For more information on any accessories associated with this and other machines please contact your nearest Steel City distributor or visit our website at www steelcitytoolworks com DEFINITION OF TERMS Banjo he part on the lathe which slides along the Headstock The assembly fixed on the left hand end bed and supports the tool rest of the bed of the lathe which provides the drive for the workpiece Bed The horizontal part of the lathe which connects the headstock and tailstock Tailstock The movable assembly to the right of the headstock which slides along the bed Chisel A
5. use clamps or jigs to secure the workpiece This is safer than attempting to hold the workpiece with your hands STAY ALERT watch what you are doing and use common sense when operating any machine DO NOT operate any machine tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 25 26 27 28 USE ONLY recommended accessories Use of incorrect or improper accessories could cause seri OUS injury to the operator and cause damage to the machine If in doubt DO NOT use it Wear proper clothing DO NOT wear loose clothing gloves neckties or jewelry These items can get caught in the machine during operations and pull the operator into the moving parts Users must wear a protective cover on their hair if the hair is long to prevent it from contacting any moving parts SAVE these instructions and refer to them frequent ly and use them to instruct other users Information regarding the safe and proper operation of this tool is also available from the following sources Power Tool Institute 1300 Summer Avenue Cleveland OH 44115 2851 www powertoolinstitute org National Safety Council 1121 Spring Lake Drive ltasca IL 60143 3201 American National Standards Institute 25 West 48rd Street 4th floor New York NY 10036 www ansi org ANSI 01 1 Safety Requirements for Woodworking Machines and the U S
6. FIG 12 page 22 Refer to the chart on the variable speed Control switch and move the belt F to the desired Pulley groove Make certain that the belt is aligned With the motor pulley and the spindle pulley SEE Fig 15 4 Tension the belt by pushing down on the motor plate lever and lock in place with the motor plate lock handle VARIABLE SPEED CONTROL MODEL60100G ONLY THIS SECTION APPLIES ONLY TO THE VARIABLE SPEED MINI LATHE MODEL NUMBER 60100G IF THIS IS NOT YOUR MODEL YOU MAY SKIP THIS SECTION WARNING Always set the speed control knob to its lowest setting before staring the machine NEVER start a workpiece at maximum speed The variable speed control switch contains the electrical connections to the motor and has three external con trols They are as follows 1 ON OFF Switch 2 Speed Control Knob 3 Thermal Reset Button The ON OFF A switch controls electrical power to the lathe motor The lathe will begin turning when the ON button is pressed It will take up to 3 seconds before the latne comes up to full speed The time at which the lathe comes up to full speed is determined by the size and weight of the workpiece To turn the motor off push the OFF button and wait for the unit to come to a com plete stop SEE FIG 16 page 24 60100G SWITCH Fig 16 1 60170G SWITCH Fig 16 2 24 The Speed Control Knob B sets the speed of the lathe to suit the weight of the workpiece or the typ
7. THE MACHINE IS DISCON NECTED FROM THE POWER SOURCE 1 Lossen the screw A and open the left pulley cover B to expose the pulleys SEE FIGS 10 and 11 Fig 10 3 Move the belt F to the desired pulley groove according to the speed chart G on the inside of the upper access door Be sure that the belt is aligned with the spindle pulley and the motor pulley SEE FIG 11 and 12 and 13 4 Tension the belt by pushing down on the motor l plate lever D and retightening the motor plate lock Fig 11 handle E Fig 13 22 CHANGING SPINDLE SPEEDS MODEL60100G ONLY THIS SECTION ONLY APPLIES TO THE VARIABLE SPEED MINI LATHE MODEL 60100G FOR INFORMATION ON CHANGING SPEEDS ON THE5 SPEED MINI LATHE MODEL 60170G REFER TO THE CHANGING SPINDLE SPEEDS SECTION THAT PRECEDES THIS SECTION The variable speeds of the lathe are controlled by the speed knob on the variable speed control switch as well as the position of the belt on the pulleys The speed ranges for the pulley are marked on the control switch Determine which speed range you wish to work in before adjusting the spindle speed WARNING MAKE CERTAIN THAT THE MACHINE IS DISCON NECTED FROM THE POWER SOURCE 1 Lossen the screw A and open the left pulley cover B to expose the pulleys SEE FIGS 14 and 15 Fig 14 Fig 15 2 Loosen the motor plate lock handle E and lift upon the motor plate lever D to take tension off of the Belt SEE
8. WITHOUT LIMITATION DAMAGES ARISING FROM DAMAGE TO FIXTURES TOOLS EQUIPMENT PARTS OR MATERIALS DIRECT OR INDIRECT LOSS CAUSED BY ANY OTHER PARTY LOSS OF REVENUE OR PROFITS FINANCING OR INTEREST CHARGES AND CLAIMS BY ANY THIRD PERSON WHETHER OR NOT NOTICE OF SUCH POSSIBLE DAMAGES HAS BEEN GIVEN TO SCTW B DAMAGES OF ANY KIND FOR ANY DELAY BY OR FAILURE OF SCTWTO PERFORM ITS OBLIGATIONS UNDER THIS AGREEMENT OR C CLAIMS MADE A SUBJECT OFA LEGAL PROCEEDING AGAINST SCTW MORE THAN ONE 1 YEAR AFTER SUCH CAUSE OF ACTION FIRST AROSE The validity construction and performance of this Warranty and any sale of machinery by SCTW shall be governed by the laws of the Commonwealth of Pennsylvania without regard to conflicts of laws provisions of any jurisdiction Any action related in any way to any alleged or actual offer acceptance or sale by SCTW or any claim related to the performance of any agreement including without limitation this Warranty shall take place in the federal or state courts in Allegheny County Pennsylvania A WARRANTY CARD Name 8 Street Apt No _ City __ State____ Zip Phone Number _ 9 E Mail 10 Product Description Model No Serial No The following information is given on a voluntary basis and is strictly confidential 1 Where did you purchase your STEEL CITY machine Store gt City 2 How did you first learn of Steel City Tool Works ___ Advertisement ____ Mail Order Catalog 11 __
9. left hand tap the knockout rod and catch the spindle with your right hand as it comes out of the headstock Take care not to let the spin dle hit the ground to help prevent damage to the tip 4 To remove the spindle from the tailstock slide the knockout rod C into the hole in the tailstock SEE FIG 8 5 Place your left hand on the tailstock spindle D and prepare to catch it as it comes out of the tallstock 6 Using your right hand tap the knockout rod and catch the spindle with your left hand as it comes out of the tailstock Take care not to let the spindle hit the floor to help prevent damage to the spindle 21 FACE PLATE The face plate screws to the headstock and is used in face turning operations To remove the faceplate WARNING 1 Place Knockout rod A in one of the holes provided in the headstock SEE FIG 9 Fig 9 2 Place wrench B on the flats of the inside of the faceplate C 3 Turn wrench counterclockwise to loosen the face plate and remove CHANGING SPINDLE SPEEDS 2 Loosen the motor plate lock handle E and lift upon MODEL60170G ONLY the motor plate lever D to take the tension off of the belt SEE FIGS 12 THIS SECTION ONLY APPLIES TO THE 5 SPEED MINI LATHE MODEL 60170G FOR INFORMATION Fig 12 ON CHANGING SPEEDS ON THE VARIABLE SPEED MINI LATHE MODEL 60100G REFER TO THE CHANGING SPINDLE SPEEDS SECTION THAT FOLLOWS THIS SECTION A WARNING MAKE CERTAIN THAT
10. tools in damp or wet locations or expose them to rain Keep work area well lighted KEEP children away All visitors should be kept a safe distance from the work area MAKE the workshop childproof with padlocks master switches or by removing starter keys DO NOT force the tool It will do the job better and safer at the rate for which it was designed WEAR proper apparel Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair DO NOT overreach Keep proper footing and balance at all times USE the proper extension cord Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw Anundersized cord will cause a drop in the line voltage resulting in loss of power and overheating 14 28 29 30 31 32 33 34 35 36 ALWAYS use safety glasses Also use face or dust masks if the cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses MAINTAIN tools with care Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing acces sories REDUCE the risk of unintentional starting Make sure the switch is in the OFF position before plugging in the machine
11. use has proven to be defective provided that the customer returns the product shipping prepaid to an authorized service center with proof of purchase and provides SCTW with a reasonable opportunity to verify the alleged defect by inspection This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents or lack of maintenance or to repairs or alterations made or specifically authorized by anyone other than SCTW Normal wear components are also excluded under this coverage Every effort has been made to ensure that all SCTW machinery meets the highest quality and durability standards We reserve the right to change specifications at any time due to our commitment to continuous improvement of the quality of our products EXCEPT AS SET FORTH ABOVE SCTW MAKES NO EXPRESS OR IMPLIED REPRESENTATIONS OR WARRANTIES WITH RESPECT TO ITS MACHINERY OR ITS CONDITION MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR USE SCTW FURNISHES THE ABOVE WARRANTIES IN LIEU OFALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FORA PARTICULAR PURPOSE WHICH ARE HEREBY SPECIFICALLY DISCLAIMED SCTW SHALL NOT BE LIABLE FOR ANY A SPECIAL INDIRECT INCIDENTAL PUNITIVE OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION LOSS OF PROFTTS ARISING FROM OR RELATED TO THIS WARRANTY THE BREACH OF ANY AGREEMENT OR WARRANTY OR THE OPERATION OR USE OF FTS MACHINERY INCLUDING
12. woodturning tool which is ground with a bevel Tool rest Adjustable part of the lathe which fits into Chuck A device which holds the workpiece on the the banjo and supports the turning tool while the work lathe is in progress Faceplate Fastens to the headstock and is used for face turning operations such as making a bowl FEATURE IDENTIFICATION B su _ di a 00 3 LI gt z MB _ Y Model Number 60100G Variable Speed Z C D u A Headstock B Variable Speed Switch C Faceplate D Drive center spindle E Tool rest F Tailstock spindle with ball bearing live center G Handwheel H Banjo lock handle I Motor plate lever J Banjo K Tool rest lock handle L Motor plate locking handle M ON OFF Switch N Tailstock O Bed FEATURE IDENTIFICATION Z ai Model Number 60170G 5 Speed MG gt Headstock ON OFF switch Faceplate S S Drive center spindle Tool rest Tailstock spindle with ball bearing live center Handwheel Banjo lock handle U Banjo o 2 Motor plate lever 3 Tool rest lock handle AA Tailstock BB Bed CC Motor plate locking handle GENERAL SAFETY WARNING TO AVOID serious injury and damage to the machine read and follow all Safety and Operating Instructions before assembling and operating this machine This manual is not totally
13. you own Check all that apply _ Air Compressor __ Band Saw Drill Press ____ Drum Sander ___ Dust Collection ____ Horizontal Boring Machine ____Jointer ___ Lathe ____ Mortiser ___ Panel Saw ____ Planer ___ Power Feeder ___ Radial Arm Saw __ Shaper ___ Spindle Sander ___ Table Saw ____ Vacuum Veneer Press __ Wide Belt Sander Other Which benchtop tools do you own Check all that apply ___ Belt Sander ____ Belt Disc Sander Drill Press _ Band Saw ___ Grinder Mini Jointer ___ Mini Lathe Scroll Saw ___ Spindle Belt Sander Other Which portable hand held power tools do you own Check all that apply ____ Belt Sander __ Biscuit Jointer ____ Dust Collector _ _ Circular Saw __ Detail Sander Drill Driver Orbital Sander ___ Portable Thickness Planer ____ Reciprocating Saw Other __ Palm Sander _ _ Saber Saw ____ Router What machines accessories would you like to see added to the STEEL CITY line Do you think your purchase represents good value Yes No Would you recommend STEEL CITY products to a friend Yes No Comments FOLD ON DOTTED LINE PLACE STAMP HERE Steel City Tool Works 3656 Enterprise Avenue Hayward CA 94545 FOLD ON DOTTED LINE PRODUCT SPECIFICATIONS MOTOR Continuous Duty HP Amps Voltage Phase Hertz RPM SPECIFICATIONS Swing Over Bed Swing Over Tool Rest Base Working Distance Between Centers Range of Speeds RPM
14. LLEY COVER ASSY M5x12MM PAN HD SCREW M4X40 SCREW 5 SPEED MOTOR 1 2HP 120V AC 1725RPM QTY N JN II RB CO O A VARIABLE SPEED MOTOR 1 2HP 120V 3A 3700RPM M8 FLAT WASHER ADJUSTING BRACKET HANDLE SLEEVE ch n MULTIPLE CUNIFORM BELT 3PJ L 863 5 SPEED MULTIPLE CUNIFORM BELT 4PJ L 889 VARIABLE SPEED MOTOR PULLEY 5 SPEED MOTOR PULLEY VARIABLE SPEED M6x40MM HEX HD SCREW SLEEVE M8 LOCK NUT KNOCK OUT BAR SPINDLE WRENCH MOTOR LABEL 5 SPEED MOTOR LABEL VARIABLE SPEED SPEC LABEL 5 SPEED SPEC LABEL VARIABLE SPEED WARING LABEL CLIENT LABEL SPEC LABEL 5 SPEED SPEC LABEL VARIABLE SPEED POWER CORD M6x12mm PAN HD SCREW A A NN VARIABLE SPEED SWITCH ASSY CONST OF 89 103 SWITCH J4062W ADJUSTABLE CAPACITOR ELECTRIC BOX BRACKET RESET SWITCH ZE 800 8AMP FLECTRIC BOX M5 NUT STRAIN RELIFE 6P 4 PCB ST2 9x16mm PAN HD TAP SCREW M6x12mm PAN HD SCREW M6 LOCK WASHER M5x10mm CHEESE HD SCREW DIRECTION CHART 5 3MM EXT TOOTH WASHER M5 HEX NUT N N O A N A ND Y NOTES 33 STEEL CITY TOOL WORKS www steelcitytoolworks com 1 877 SC4 TOOL 1 877 724 8665 q 5 Year Warranty
15. N CORDS 4 WARNING To reduce the risk of fire or electrical shock use the proper gauge of extension cord When using an extension cord be sure to use one heavy enough to carry the current your machine will draw The smaller the gauge number the larger the diameter of the extension cord is If in doubt of the proper size of an extension cord use a shorter and thicker cord An undersized cord will cause a drop in line voltage result ing in a loss of power and overheating A CAUTION USE ONLY a 3 wire extension cord that has a 3 prong grounding plug and a 3 pole receptacle that accepts the machine s plug If you are using an extension cord outdoors be sure it is marked with the suffix W A W in Canada to indicate that it is acceptable for outdoor use Make certain the extension cord is properly sized and in good electrical condition Always replace a worn or damaged extension cord immediately or have it repaired by a qualified person before using it Protect your extension cords from sharp objects exces sive heat and damp or wet areas MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS AWG 115 VOLT OPERATION ONLY Oto 6 Amps 16 AWG 6 to 10 Amps Not recommended 10 to 12 Amps Not recommended UNPACKING amp INVENTORY Check shipping carton and machine for damage before unpackaging Carefully remove packaging materials parts and machine from shipping carton Always check for and remove protective sh
16. OINT DRIVING CENTER FACE PLATE WASHER KEY A5x36 SPINDLE SHAFT BEARING 6005 2RS 47 INT RET RING 42 INT RET RING WAVE WASHER BEARING 6004 2RS SPINDLE PULLEY 5 SPEED SPINDLE PULLEY VARIABLE SPEED HEAD STOCK HANDWHEEL M6x12mm HEX SOC SET SCREW M6x6mm HEX SOC SET SCREW 20 EXT RET RING FRONT MOUNTING BRACKET NN a AA AA Ad B DN No n NN a mA m mA m m W N O N BR PO N QTY 32 KEY NO 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72A 72B 73 74 15 76A 76B TTA 77B 78 79 80 81 82 83A 83B 84A 84B 85 86 87A 87B 88 104 N A 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 PART NO OR71681 OR71682 OR90248 OR90311 OR93381 OR71683 OR71684 OR71685 OR74265 OR71611 OR90502 OR71686 OR71687 OR71699 OR71688 OR71689 OR74293 OR94197 OR71690 OR71642 OR71691 OR74294 OR71660 OR71693 OR71692 OR74295 OR92724 OR71615 OR71614 OR70377 OR74296 OR71694 OR74297 OR71619 OR71620 OR91695 OR74298 OR71616 OR90306 OR74299 OR71677 OR74300 OR74301 OR71650 OR71644 OR90381 OR94203 OR71649 OR94205 OR90306 OR90502 OR90761 OR71645 OR90362 OR90381 DESCRIPTION BACK MOUNTING BRACKET M8x120MM HEX HD SCREW M8 LOCK WASHER M8 WASHER M8x20mm HEX HD SCREW BED BED II HEAD STOCK WIRE JACKET WIRE SPRING CLAMP M6 LOCK WASHER BACK PULLEY COVER ASSY FRONT PU
17. POWER SOURCE open the left pulley cover B SEE FIG 17 and 18 26 2 Loosen the HD screw C and open the right pulley Fig 20 cover and expose the pulleys SEE FIG 19 3 Loosen the motor plate lock handle D and lift upon the motor plate handle E to take tension off of the belt SEE FIG 20 4 Place the new belt on the spindle pulley Make certain that the belt is aligned With the motor pulley and the spindle pulley 5 Tension the belt using the motor plate handle and lock in place with the motor plate lock handle 6 Thread the right pulley cover and left pulley cover and tighten the screws Fig 19 27 TROUBLESHOOTING GUIDE TO PREVENT INJURY TO YOURSELF or damage to the lathe turn the switch to the OFF position and unplug the power cord from the electrical receptacle before making any adjustments PROBLEM LIKELY CAUSE S Excessive vibration Motor or spindle stalls or will not start Motor fails to develop full power Tools tend to grab or dig in Tailstock moves when applying pressure Workpiece warped out of round has major flaw improperly prepared for turning or RPM is set too high Worn spindle bearings Worn belt Motor mount bolts loose Lathe on uneven surface Excessive cut Defective motor Broken belt Worn spindle bearings Capacitor is bad Model 60170G only Brushes are bad Model 60100G only Power line overloaded Undersi
18. R S M R M ND ND PDP ND a a 0 gt NOO RON O O O RO D 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52A 52B 53 54 54A 55 56 PART NO OR94201 OR71639 OR90222 OR71638 OR71667 OR71668 OR71669 OR71670 OR90927 OR94200 OR71671 OR94199 OR71635 OR71633 OR71610 OR71632 OR71634 OR71624 OR71636 OR71637 SC10549 OR71672 OR71624 OR94197 OR71673 OR71674 OR71629 OR71630 OR71675 OR71676 OR71696 OR71677 OR71678 OR71655 OR94203 OR90306 OR90502 OR71697 OR90761 OR90362 OR90381 OR71610 OR71609 OR71608 OR71607 OR94196 OR71679 OR94195 OR94194 OR94193 OR94192 OR94191 OR71659 OR71698 OR71603 SC80435 OR90239 OR94227 OR71680 DESCRIPTION M6x55mm SHOULDER SCREW HANDLE M6x10mm HEX SOC SET SCREW HAND WHEEL SCREW SHAFT LIMIT PLATE SPRING CLAMP PLATE M10 LOCK NUT 10 EXT RET RING TAIL STOCK D 12 E RING SPINDLE SCREW QUILL CENTER POINT LIVE CENTER TAIL STOCK SCALE HANDLE ASSY CAM ROD HANDLE SLEEVE WAVE WASHER 15 2x 21 2x 00 4 STATOR HANDLE ASSY 12 EXT RET RING TOOL REST BASE EYE BOLT HANDLE SLEEVE COLLAR CAM ROD TOOL REST 5 SPEED SWITCH ASSY CONST OF REF 31 40 SWITCH J4062W ELECTRIC BOX BRACKET ELECTRIC BOX STRAIN RELIFE 6P 4 M6x12mm PAN HD SCREW M6 LOCK WASHER ST1 5x13mm PAN HD TAP SCREW M5x10mm CHEESE HD SCREW 5 3mm EXT TOOTH WASHER M5 HEX NUT CENTER P
19. USE recommended accessories Consult the owner s manual for recommended accessories The use of improper accessories may cause a risk of injury CHECK damaged parts Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will oper ate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced DIRECTION OF FEED Feed work into a blade or cutter only against the direction of rotation of the blade or cutter GIVE your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury J TURN OFF the tool and disconnect from power before cleaning Use a brush or compressed air to remove chips or debris do not use your hands NEVER leave the tool running unattended Turn the power off and do not leave the tool until it comes to a complete stop ELECTRICAL REQUIREMENTS TO REDUCE the risk of electrical shock DO NOT use A WARNING machine outdoors DO NOT expose to rain Store TO PREVENT electrical shock follow all electrical and indoors in a dry area safety codes including the National Electrical Code NEC and the Occupational Safety and Health Regulations OSHA All electrical conne
20. _ Web Site ____ Friend ____ Local Store Other 3 Which of the following magazines do you subscribe to ___ American Woodworker ___ American How To Cabinetmaker ___ Family Handyman ___ Fine Homebuilding ___ Journal of Light Construction ___ Popular Mechanics Popular Woodworking ___ Old House Journal ___ Popular Science _ Today s Homeowner _ WOOD Woodcraft ___ WOODEN Boat ___ Woodshop News ___ Woodsmith ___ Woodwork ___ Woodworker ___ Woodworker s Journal __ Workbench Other ____ 4 Which of the following woodworking remodeling shows do 13 you watch ___ Backyard America _ The American Woodworker ___ Home Time ___ The New Yankee Workshop ___ This Old House ___ Woodwright s Shop Other 14 5 What is your annual household income ___ 20 000 to 29 999 ___ 30 000 to 39 999 ____ 40 000 to 49 999 ____ 60 000 to 69 999 ___ 80 000 to 89 999 ____ 70 000 to 79 999 ____ 90 000 16 6 What is your age group ____ 20 to 29 years ____ 40 to 49 years ____ 60 to 69 years ____ 30 to 39 years ___ 70 years 7 How long have you been a woodworker __ Oto 2 years __ 2 to 8 years ____ 8 to 20 years ____ over 20 years ___ Fine Woodworking 12 ____ Miter Saw ___ 50 000 to 59 999 15 ___5Oto 59 years 17 How would you rank your woodworking skills ___ Simple __ Intermediate ___ Advance ___ Master Craftsman How many Steel City machines do you own What stationary woodworking tools do
21. ar the machine DO NOT operate any machine or tool if under the influence of drugs alcohol or medication EACH AND EVERY time check for damaged parts prior to using any machine Carefully check all guards to see that they operate properly are not damaged and perform their intended functions Check for alignment binding or breakage of all moving parts Any guard or other part that is dam aged should be immediately repaired or replaced Ground all machines If any machine is supplied with a 3 prong plug it must be plugged into a 3 contact electrical receptacle The third prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the third prong Keep visitors and children away from any machine DO NOT permit people to be in the immediate work area especially when the machine is operating KEEP protective guards in place and in working order MAINTAIN your balance DO NOT extend yourself over the tool Wear oil resistant rubber soled shoes Keep floor clear of debris grease and wax MAINTAIN all machines with care ALWAYS KEEP machine clean and in good working order KEEP all blades and tool bits sharp NEVER leave a machine running unattended Turn the power switch to the OFF position DO NOT leave the machine until it has come to a complete stop REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the machine ON SECURE all work When it is possible
22. clearance AWARNING MAKE CERTAIN THAT THE MACHINE IS DISCON 1 Position the banjo A on the bed B by loosening the banjo lock handle C and sliding the banjo to the desired position Tighten handle to lock SEE FIG 5 2 Adjust the height of the tool rest D by loosening the tool rest lock handle E and raising or lowering the tool rest Fig 5 3 If the banjo will not tighten securely using the banjo lock handle see ADJUSTING CLAMPING PRESSURE ADJUSTING CLAMPING PRESSURE The clamping device on the banjo and tailstock are set at the factory and should not need adjustment how ever if further adjustment should be needed AWARNING MAKE CERTAIN THAT THE MACHINE IS DISCON NECTED FROM THE POWER SOURCE 1 Slide the tailstock and or banjo off the end of the bed 2 Tighten or loosen nut A beneath the tailstock and or banjo SEE FIG 6 Fig 6 3 Replace tailstock and or banjo and recheck clamp ing pressure If further adjustment is necessary repeat steps 1 and 2 REMOVING SPINDLES A knockout rod is provided to remove either the drive center spindle from the headstock or the tailstock spin dle from the tailstock WARNING 1 To remove spindle from the headstock slide the knockout rod A into the hole in the headstock SEE FIG 7 Fig 7 2 Put your right hand on the drive center spindle B and prepare to catch it as it comes out of the head stock 3 Using your
23. comprehensive It does not and can not convey every possible safety and opera tional problem which may arise while using this machine The manual will cover many of the basic and specific safety procedures needed in an industrial envi ronment All federal and state laws and any regulations having jurisdiction covering the safety requirements for use of this machine take precedence over the statements in this manual Users of this machine must adhere to all such regulations Below is a list of symbols that are used to attract your attention to possible dangerous conditions gt This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety mes sages that follow this symbol to avoid possible injury or death A DANGER Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury A WARNING Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury A CAUTION Indicates a potentially hazardous situation if not avoid ed MAY result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION CAUTION used without the safety alert symbol indi cates a potentially hazardous situation which if not avoided may result in property damage NOTICE This symbol is used to alert the user to useful informa tion about proper operation of the machine 11
24. ctions and wiring should be made by qualified personnel only DO NOT connect the machine to the power source before you have completed the set up process DO NOT connect the machine to the power source until instructed to do so The motor in this machine is designed to run at 115V GROUNDING INSTRUCTIONS WARNING PLUGS RECEPTACLES WARNING This machine MUST BE GROUNDED while in use to protect the operator from electric shock e Electrocution or fire could result if this machine is In the event of a malfunction or breakdown GROUND not grounded properly or if the electrical configura ING provides the path of least resistance for electric tion does not comply with local and state electrical current and reduces the risk of electric shock This codes machine is equipped with an electric cord that has an A equipment grounding conductor and a grounding plug MAKE CERTAIN the machine is disconnected The plug MUST be plugged into a matching electrical from power source before starting any electrical receptacle that is properly installed and grounded in work accordance with ALL local codes and ordinances e MAKE SURE the circuit breaker does not exceed the rating of the plug and receptacle If a plug is provided with your machine DO NOT modify the plug If it will not fit your electrical receptacle have The motor supplied with your machine is a 115 volt a qualified electrician install the proper connections to motor It is s
25. e of tool being used After the lathe is started tum the knob clockwise to increase the speed turn counterclockwise to reduce the speed NOTE The variable speed knob is not the only deter minate of the speed of the spindle The spindle speed also is determined by the setting of the pulleys For more information on the pulley settings refer to CHANGING SPINDLE SPEEDS MODEL60100G ONLY in the ADJUSTMENTS section of this manual The Thermal Reset Button C provides 8 amp overload protection If the lathe stops suddenly during operation or does not start when the ON button is pushed an overload condition may have occurred In this case 1 Press the OFF button Also for 60170G 2 Press the Thermal Reset Button 3 Restart the lathe by pressing the ON button Also for 60170G FASTENING LATHE TO SUPPORTING SURFACE If during operation there is any tendency for the lathe to tip over slide or walk on the supporting surface the base of the lathe must be secured to the supporting surface with fasteners not supplied through the four holes located in the feet of the lathe OPERATIONS TRIAL RUN Once all of the lathe has been assembled and all of the adjustments have been made its time for a trial run 1 Turn variable Speed knob to its lowest setting This applies to Model 60100G only Model 60170G Owners can skip this step 2 Press the ON button Keep your hand near the switch ready to shut the machine down in case a
26. hipped wired for 115 volt application Never meet all electrical codes local and state All connections connect the green or ground wire to a live terminal must also adhere to all of OSHA mandates This tool is intended for use on a circuit that has an IMPROPER ELECTRICAL CONNECTION of the equip electrical receptacle as shown in Figure 1 1 Figure 1 1 ment grounding conductor can result in risk of electric shows a NEMA approved 3 wire 15 amp electrical plug shock The conductor with the green insulation with or and receptacle that have a grounding conductor If a without yellow stripes is the equipment grounding con properly grounded electrical receptacle is not available ductor DO NOT connect the equipment grounding con an adapter as shown in Figure 1 2 can be used to tem ductor to a live terminal if repair or replacement of the porarily connect this plug to a 2 contact ungrounded electric cord or plug is necessary receptacle The adapter has a rigid lug extending from it that MUST be connected to a permanent earth ground Check with a qualified electrician or service personnel if such as a properly grounded receptacle box THIS you do not completely understand the grounding ADAPTER IS PROHIBITED IN CANADA instructions or if you are not sure the tool is properly grounded 15 Fig 1 1 GROUNDED OUTLET BOX CURRENT CARRYING PRONGS Fig 1 2 GROUNDED OUTLET BOX GROUNDING MEANS ADAPTER A R 16 EXTENSIO
27. ipping materials around motors and moving parts Lay out all parts on a clean work surface Remove any protective materials and coatings from all of the parts and the mini lathe The protective coatings can be removed by spraying WD 40 on them and wiping it off with a soft cloth This may need to be redone several times before all of the protective coatings are removed completely Model 60170G A Lathe B Switch C Special wrench D Tool rest 17 Compare the items to inventory figures verify that all items are accounted for before discarding the shipping box 4 WARNING If any parts are missing do not attempt to plug in the power cord and turn ON the machine The machine should only be turned ON after all the parts have been obtained and installed correctly For missing parts contact Steel City at 1 877 SC4 TOOL E Lock handles F Tailstock spindle with ball bearing live center G Drive center spindle H Knock out rod Model 60100G A Lathe E Lock handles 2 B Switch F Tailstock spindle with ball bearing live center C Special wrench G Drive center spindle D Tool rest H Knock out rod 18 ASSEMBLY The Midi Lathe requires very little assembly as most components are already installed right out of the box SWITCH ASSEMBLY The switch assembly must be mounted to the unit prior to operation of this machine To install 1 Line up the two holes in the switch assembly with the t
28. l outlet Unplug the unit from the outlet when not in use and before servicing performing maintenance tasks or cleaning 8 ALWAYS turn the power switch OFF before unplugging the midi lathe A WARNING 9 DO NOT handle the plug or midi lathe with wet hands 10 USE accessories only recommended by Steel City 11 DO NOT pull the midi lathe by the power cord NEVER allow the power cord to come in contact with sharp edges hot surfaces oil or grease 12 DO NOT unplug the midi lathe by pulling on the power cord ALWAYS grasp the plug not the cord 13 REPLACE a damaged cord immediately DO NOT use a damaged cord or plug If the midi lathe is not operating properly or has been damaged left out doors or has been in contact with water 14 DO NOT use the midi lathe as a toy DO NOT use near or around children 15 16 17 18 19 20 21 22 23 24 25 26 27 ALWAYS rotate the workpiece by hand after installing on the faceplate DO NOT mount a split workpiece or one containing a knot ALWAYS use the lowest speed when starting a new workpiece KEEP guards in place and in working order REMOVE adjusting keys and wrenches Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning It on KEEP the work area clean Cluttered areas and benches invite accidents DO NOT use in a dangerous environment Don t use power
29. l shaped items 1 Remove as much excess material from the inside and outside of the workpiece before attaching to the lathe 2 The workpiece should be fastened to the faceplate using wood screws not included Make certain that the screws drive in about halfway through the bottom of the workpiece 3 Position the tool rest so that you can shape the outside of the workpiece first 4 Once outside work has been completed disconnect the machine from the power source and reposition the tool rest so that is opposite the face of the workpiece 5 Reconnect power supply turn the machine on and proceed to hollow out the workpiece MAINTENANCE Fig 17 CLEANING WARNING With the machine unplugged blow off motor with low pressure air to remove dust or dirt Air pressure above 50 P S I should not be used as high pres sured air may damage insulation The operator should always wear a respirator and eye protection when using compressed air Do not allow chips and dust to accumulate under lathe Keep area clean and in safe order 4 WARNING Turn the power switch OFF and unplug the power cord from its power source prior to any maintenance LUBRICATION Occasionally moving parts should be lubricated with a good quality machine oil BELT REPLACEMENT WARNING MAKE CERTAIN THAT THE MACHINE IS DISCON 1 Loosen the screw A at the top of pulley cover and NECTED FROM THE
30. mE S ld Ne O fente en GOA 15 SECTION 9 WIP AC KING Q NY CIO Zz Ra SU nd ER a A EE O EO 17 SECTION 10 ASSEMDN uyu au Ea CAE O WE aa AGE 19 SECTION TI AUS MENS o el le SA PO 20 SECTION 12 Opera allea 25 SECTIONS NAINIGHANCE iii eee Gar iR aa RO i l lia iena 26 SECTION TA TIOUDISSMOOUING wa 2 u W A nant drame cadenas benne nee eee 28 SECTIONAS PAS listan A at 30 INTRODUCTION This user manual is intended for use by anyone working with this machine It should be kept available for immediate reference so that all operations can be performed with maximum efficiency and safety Do not attempt to perform maintenance or operate this machine until you have read and understand the information contained in this manual The drawings illustrations photographs and specifications in this user manual represent your machine at time of print However changes may be made to your machine or this manual at any time with no obligation to Steel City Tool Works WARRANTY STEEL CITY TOOLWORKS 5 YEAR LIMITED WARRANTY Steel City Tool Works LLC SCTW machinery to be free of defects in workmanship and materials for a period of 5 years from the date of the original retail purchase by the original owner Granite components are warranted for 10 years See the Granite warranty statement supplied with those products SCTW will repair or replace at its expense and at its option any SCTW machine machine part or machine accessory which in normal
31. nk the handwheel clockwise until the work piece is held firmly in place 25 4 Position the tool rest so that it sits 1 8 away from the edge of the workpiece Rotate the workpiece by hand to make sure that it does not come in contact with the tool rest 5 Turnthe lathe ON When first starting out make sure that lathe is set to run at its slowest speed As you become more comfortable and gain experience with the lathe you may increase the speed of the spindle 6 When cutting the object is to cut the outer layer of the workpiece to a designed depth then hold the cutting tool steady with the beveled edge parallel to the outer edge of the workpiece The way to hold the cutting tool steady is to rest it on the tool rest NEVER perform freehand operations without the tool rest as serious injury can occur WARNING Proper tool rest placement is ESSENTIAL to good results and CRITICAL for safety A tool rest that is positioned too low will result in too much bite which will make the cutting tool very difficult to handle A tool rest that is positioned too high can result in a dangerous kickback If the tool rest is too far away from the work piece it will be difficult to hold the cutting tool because of reduced leverage Remember as a general rule to ALWAYS keep the tool rest positioned 1 8 away from the outermost edge of the workpiece FACEPLATE TURNING Faceplate turning is primarily used in the turning of bowls or bow
32. nything does not sound right or if there appears to be a problem 3 The lathe should run smoothly with little to no vibration If any strange noises or loose parts are noticed shut the machine down and recheck all adjustments 4 If everything seems to be in order you are now ready to turn some wood NOTICE The following section is designed to give instructions on the basic operations of this lathe It is in no way comprehensive of every lathe operation It is STRONGLY recommended that you read books trade magazines or get formal training to maximize the potential of your lathe and to minimize the risks TURNING BETWEEN CENTERS A WARNING ALWAYS wear eye protection Any machine can throw debris into the eyes during operations which could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses ALWAYS wear Safety Goggles that comply with ANSI standard 287 1 when operating power tools It is always a good idea to start with a small workpiece to get used to the feel of the lathe Once you select your workpiece 1 Using a straight edge draw an X from corner to corner where the center of your X is the center of the workpiece 2 Place your workpiece between the Headstock Drive Center Spindle and the Tailstock Spindle making sure that the centers that you marked in Step 1 go into the centers of their respective spindles 3 Lock down the tailstock assembly using the lever then cra
33. ptable protective device Hearing equipment should comply with ANSI S3 19 Standards 4A WARNING 4 ALWAYS wear a NIOSH OSHA approved dust mask to prevent inhaling dangerous dust or air borne particles 5 ALWAYS keep the work area clean well lit and organized DO NOT work in an area that has slip pery floor surfaces from debris grease and wax 6 ALWAYS unplug the machine from the electrical receptacle when making adjustments changing parts or performing any maintenance 7 AVOID ACCIDENTAL STARTING Make sure that the power switch is in the OFF position before plugging in the power cord to the electrical receptacle WARNING 8 AVOID a dangerous working environment DO NOT use electrical tools in a damp environment or expose them to rain or moisture WARNING 9 CHILDPROOF THE WORKSHOP AREA by removing switch keys unplugging tools from the electrical receptacles and using padlocks 10 DO NOT use electrical tools in the presence of flammable liquids or gasses 12 11 12 13 14 15 16 17 18 19 20 21 22 23 24 DO NOT FORCE the machine to perform an opera tion for which it was not designed It will do a safer and higher quality job by only performing operations for which the machine was intended DO NOT stand on a machine Serious injury could result if it tips over or you accidentally contact any moving part DO NOT store anything above or ne
34. wo holes in the rear of the headstock 2 Fasten switch using the provided Phillips head screws and tighten securely SEE FIG 1 Fig 1 HEADSTOCK The headstock is already installed The only thing to install is the drive center spindle 1 Insert drive center spindle A into the hole in the headstock B SEE FIG 1A 2 Using a hammer and a block of wood tap the drive center to set it in the headstock Fig 1A 19 TOOL REST 1 Insert tool rest A into banjo B SEE FIG 2 2 Thread lock handle C into banjo and tighten until the tool rest is secure NOTE The lock handles are spring loaded and can be repositioned by pulling out on the handle rotating and repositioning the handle This allows for a greater range of motion when tightening or loosening Fig 2 TAILSTOCK While the tailstock is already installed on the machine there are a few parts that need attached to it 1 To install the tailstock spindle insert spindle A through the hole in the tailstock B SEE FIG 3 Fig 3 e Using a hammer and a block of wood tap the tail stock spindle to set it in the tailstock 3 Thread lock handle C into the tailstock and tighten SEE FIG 4 Fig 4 ADJUSTMENTS ADJUSTING THE TOOL REST The tool rest should be positioned as close as possible to the workpiece It should be 1 8 below the centerline of the workpiece Rotate the workpiece by hand to make certain you have proper
35. ze wires in supply system or extension cord is too long Low voltage 4 Capacitor is bad Model 60170G only 5 Defective motor Dull tools Tool support set too low Tool support set too far from workpiece Improper tool being used Tailstock clamping device not adjusted properly Lathe bed and tailstock mating surfaces are greasy or oily 28 SOLUTION Correct problem by planing bandsawing reduce the RPM or scrap workpiece all together Replace bearings Replace belt Tighten bolts Move to a different surface or bolt to a workbench or stand Reduce cut depth Replace motor Replace belt Replace bearings 5 Replace the capacitor Model 60170G only 6 Replace brushes Model 60100G only 1 Correct overload condition Increase supply wire size Request voltage check from power company and correct low voltage condition 4 Replace capacitor Model 60170G only 5 Replace motor Sharpen tools Reposition tool support height Reposition tool support closer to workpiece Use correct tool for operation Tighten nut beneath the tailstock Remove and clean surfaces with a cleaner degreaser Y NOTES 29 Model No 60170G Model No 60100G KEY z O 0 JO O1 ND Z Q PD N
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