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62 305 169 11 ed00 Airlogic V EN.p65

1. Compr Outlet Error p Protection Shutdown y v Y v 1 7 Settings t consigne 1 Service Warnings Element Outlet Y Y Y Y LA Counters Running Hours Pt consigne 2 Expansion Mods Start Failures Man Operation Y Y F Local Control Loaded Hours slct pt consigne i i v Ene REG Motor Starts arr t indirect v v v Max Pressure Accumulated vol arr t direct Y Y v Accumulated vol vitesse mini Setpoint 1 v v Y Load Relay R duct vit maxi y GODS S Open VSD 1 20 RPM Y v Running Hours VSD Bue RPM v VSD 40 60 RPM Loaded Hours v VSD 60 80 RPM Y y Motor Starts y VSD 80 100 RPM v Service Service Timer Module Hours Y i Sanecuile p Not Activated ee Y AM l d X ccumulated vo Aston EEK Monday Stop Under Pres v y Load Relay Safety Inputs Last Shutdown 2 Tuesday Y Y EEE VSD 1 20 RPM Conf User p Control Mode Setpoint Limit Last Shutdown 3 HEU Y y ESTE Thursday Conf Distr to D D Time Last Snu
2. Shd Open stop push button Verify whether the water network is open and Eriot x Water Flow Sw The flow rate measured by the water flow rate connected correctly Verify whether the water Shd Open controller is too low or nil stop solenoid valve is powered and that it opens correctly Phase Sequence The phase controller indicates that the connection Verify the kn en E and supply areas Error X Fail O P phases is reversed phase Verify operation of the controller ar pen unc LE net Change the phase connection order Dryer LAT Dryer frozen Dryer temperature less than Verify ambient temperature Verify correct X 5 C 1 CThe drier is stopped and restarts at operation of the drier HGBV PS Min fize 1 LAT 7 C P gt xx Dryer LAT Dryer temperature too high The alarm will i Warning Dewp Not normal disappear when the temperature drops 22 Dryer temperature too high The alarm will Max alimi25 disappear when the temperature drops Error X Overload Motor The main motor is overloaded Fail Open Error X Oven Fee The fan motor is overloaded Fail Open Error X Shutdown An error has been generated Go to the error menu to identify the fault Verify the regulator is in good condition Compr Motor S the communication cables Error Convert Timeout Communication problem Airlogic regulator continuity of shielding earths of regulator regulator control module link cables regulator communication param
3. gt Direct Stop Lev Minimum Speed Compr Motor 1Direct Stop Lev Minimum Speed 1Max RPM Reduct Direct Stop Lev 140 bar Prog Limits 0 3 1 5 Minimum Speed 100 rpm Prog Limits 0 900 L Y Compr Motor 1Direct Stop Lev Minimum Speed gt Max RPM Reduct Max RPM Reduct 100 pct Prog Limits 75 100 Value of parameter Setpoint Limite Safety menu Setpoint 1 the compressor will try to maintain this pressure in the network if this setting is selected 4 bar Value added to the current setpoint pressure above which the compressor will switch 0 1 bar 1 0 bar to no load operation 9900RPM depends on the compressor Value of parameter Setpoint Limite Safety menu Setpoint pressure 2 the compressor will try to maintain this pressure in the network if this setting is selected Selection of the setpoint pressure to be applied for operation of the compressor Setpoint 2 Value of previous parameter Value added to the actual setpoint pressure above which the compressor will stop and switch to default No error is generated Minimum rotation speed of the main 460RPM compressor motor This new setpoint is only depends on the taken into account when it is greater than compressor the standard minimum speed Percentage maximum speed reduction Allows the user to limit this maximum speed for certain applications If the unloaded running period is too lon
4. And so on up to the type J service level Interval of number of hours of service life with or without functioning at which type A service has to be performed If the compressor remains without functioning during one year an oil change has to be made nevertheless Interval of number of hours of service life with or without functioning at which type B service has to be performed And so on up to the type J service level Interval of volume of compressed air produced by the machine at which service type A should be carried out Interval of volume of compressed air produced by the machine at which service type A should be carried out And so on up to the type J service level 09 05 Page 23 When a maintenance becomes due the menu STATUS 0 1 displays on its last line the flashing message Service Required Pressing the key J takes you to the menu Error pressing again on 4 displays the following menu Error Protection Service Expansion Mods the sign 4 indicates that pressing on is inoperative where the menu Service flashes Enter in the menu Service then in the menu Contract that also flashes Error i2 Error Running Hours All Conditions 1Protection 1Inputs Level B gt Confirm Reset are OK Service Plan 6000 hrs Expansion Mods Rset The service level required is then displayed The message Reset flashes at the bottom of the screen Press again and confirm then that you have cor
5. Error tProtection Service Expansion Mods Error gt Shutdown Warnings Start Failures Element Outlet All Conditions 65 6 C are OK Shd Max 110 Error Shutdown Warnings Start Failures Element Outlet 107 C Shdw Max 105 Error Shutdown Warnings gt Start Failures Error tInputs Plan Running Hours Level B 6000 hrs Rset gt Confirm Reset Error 1Protection Service Expansion Mods Error 1Service Expansion Mods Converter All Conditions When there is a warning the error LED is lit fixed A message flashes on last line of the screen STATUS 0 1 stipulating the type of warning A larm Sensor error Service required Pre alarm Fault Key absent Internal fault Starting fault Pressing the key J then takes you to the Error menu and the parameter of this menu corresponding to the type of warning flashes This indicates the menu that you have to enter in order to identify the input port of the warning and the protection that is activated When the cause of the warning has been removed the flashing message of the menu STATUS 0 1 disappears and the message All conditions are OK is displayed on the Error menu Worthington Creyssensac 62 305 169 11 09 05 Page 17 When an error occurs the compressor stops and the screen displays the name of the input in fault
6. The management of the integrated dryer module In option the centralised management of up to 4 compressors equipped with AIRLOGIC Worthington Creyssensac 09 05 62 305 169 11 Page 5 The exceptional modularity of AIRLOGIC allows connecting additional electronic modules the modules available are described in the Chapter 5 4 and thus add the logical and or analog inputs outputs necessary for certain special applications For example you can manage the pressure loss of your air treatment chain from the AIRLOGIC 2 1 2 Emergency stop time delay stop ATTENTION Each compressor equipped with the AIRLOGIC plate is provided with an EMERGENCY STOP palm button that shuts down the compressor and the dryer ATTENTION When the button STOP is pressed a time delay is applied before the compressor is stopped an unloading run of 30 seconds minimum is imposed before the complete shutdown of the machine The complete shutdown phase is indicated by the message Compressor Off on the display and the luminous indicator Automatic Operation is turned off 2 2 Functions 2 2 1 Command Six keys on the front panel of AIRLOGIC allows the operator to command and control the compressor 2 2 2 Display The display and the luminous indicator of AIRLOGIC allow Viewing the operational status of the compressor at a given instant Viewing the maintenance messages alarms faults Viewing the setting parameters of the
7. 4 Status 0 19 tReceiver Press 7 bar Status 0 20 1Element Outlet 80 C Y Status 0 21 1 0 Status 0 22 1Emergency Stop 4 Y Status 0 23 Rem Start Stop Closed 0 24 Fanmotor Closed Y Status 0 25 1Phase Sequence Closed Status 0 26 1Water Flow Sw Closed Status 1P10pen P2closed Open 0 27 15 16 17 18 19 20 21 22 23 24 25 26 27 Worthington Creyssensac 62 305 169 11 VSD 40 60 RPM Percentage of operating time during which the compressor has operated between 40 and 6096 of its maximum speed VSD 60 80 RPM Percentage of operating time during which the compressor has operated between 60 and 8096 of its maximum speed VSD100 80 RPM Percentage of operating time during which the compressor has operated between 80 and 100 of its maximum speed P compressor outlet Reuse of the first parameter From this parameter the menu displays the status of all the analog and logical inputs that are activated Receiver press Pressure as read by the sensor placed on the deoiling tank of the compressor T element outlet Indicates the temperature read by the sensor in outlet of the compression element DeltaP Indicates the difference between the internal tank pressure and the pressure in compressor outlet Emergency stop Status of the logical input emergency stop closed no error Start stop remote
8. fi Worthington Creyssensac User Manual EN Electronic controller AIRLOGIC For ROLLAIR V 62 305 169 11 ed00 Soft version 9820 3979 80 WARRANTY The AIRLOGIC has a warranty for 12 months from the date of commissioning or a maximum of 18 months from date of manufacture which ever occurs first The warranty shall be applicable only if the installation conditions and the maintenance operations specified in this user manual are followed The guarantee is limited to replacing parts that are recognised as defective by our services NOTA This user manual complies with the requirements stipulated by the guidelines on machine safety 98 37 CE and is valid for machines carrying the CE label 09 05 Worthington Creyssensac Page 2 62 305 169 11 SUMMARY Chapter 1 Safety Measures 5 Chapter 2 Introduction 5 PAESI BM A EE PPT SEP 5 2 151 Description 2 ou scs ect pn e ib eee bep ep d ebd tg b ro Or eO Ete Ea ra eM rti leid reis 5 2 1 2 Emergency stop time delay stop 6 2 2 Functions nn wee 2 2 1 Command 22 2 225 Displays ona eo bes nd be d dae ee D enne alic d Da ted ca UR 6 2 2 3 Indication of maintenance operations sise 6 2 2 4 Management of warnings 2 2 5 Management of functional faults 2 2 6 Programming of pressure timers 2
9. 31 M C C Y Node ID FAuto Restart M C C Conf Distr 9 2 Auto Restart Not Activated Auto Restart EM C C Digital PB Sel Conf Distr 9 4 M C C gt Digital PB Sel Fan Mot St Day Conf Distr 9 3 M C C Not Activated Digital PB Sel Not Activated Conf Distr 9 5 Digital PB Sel Fan Mot St Day iMin Stop Time j Fan Mot 240 Prog Limits 0 720 St Day Conf Distr 9 6 Fan Mot St Day Min Stop Time Power Rec Time Min Stop Time 20 sec Prog Limits 0 30 Worthington Creyssensac 62 305 169 11 ID number of the compressor in the LAN network Automatic restart after break in power supply Activated allows the restarting if the outage does not exceed a cer tain time T energy saving from the same menu Infinite allows restarting without any time limit The Multilogic It is used when several up to 4 compressors are connected in a network and are controlled by a master Allows activating or deactivating the possibility of using the input 10 for selecting the pressure band to use Maximum number of turbine starts per day Facilitates limitation of the frequency of turbine starts by increasing the operating time where necessary The value 240 is equal to 10 starts hour This minimum shutdown time allows depressurisation of the tank for preventing a restart under pressure and limiting the forces on the motor during this restart Not acti
10. 38 4 19 TU Ue Mti e C 39 4 2075 Kere ai 39 Worthington Creyssensac 09 05 62 305 169 11 Page 3 SUMMARY Chapter 5 Control of ROLLAIR Variants scssssssssssssssssssesessecssesssnssssesssssnssssessesssesesssessesessssesssssssesesssssesssesesesesesssesessssesesssesoes 39 5 1 Management of ROLLAIR 5 2 External connection available in standard 39 5 2 1 Fault report 5 2 2 Remote start stop 5 2 3 Connection to a LEADAIR 5 3 Optional external communication eee esses eese entente tns tn ntn ntn setas tas insta sta sons tentus sas sss n sns n eene en stas en sens sas tn s tasa sinat nana 40 5 3 1 BOX electronic modules 5 3 2 Communication modules Chapter 6 Common operations 6 1 Quick start eese esee eene ennt tnn 6 2 Reinitialisation of maintenance counters Chapter dpEo1orutcicigilun s T 41 Chapter 8 List of messages Alarm Error Information 8 1 Inverter messages 09 05 Worthington Creyssensac Page 4 62 305 169 11 Chapter 1 Safety Measures SAFETY The personnel using the AIRLOGIC shall use safe work practices and respect the local instructions and regulations concerning safety and hygiene All electrical tests shall be carried out according to the professional rules Always cut
11. Status of the logical inputs indicating to AIRLOGIC that it is remote started input closed in the Remote control operating mode Overload fan motor Overload of turbine motor input activated by the thermal protection relay of the turbine motor Phase sequence Input triggering an error if the phase controller in option detects a wrong direction of the phases and therefore the motor or else an absence of phase Water flow switch used only on water cooled versions Indicates the status of the water flow sensor Status of the input for selection ofthe pressure band Pressure band 1 if open pressure band 2 if closed active if the parameter Digital PB set of the menu Conf distr is activated 09 05 Page 15 4 5 Inputs in the main menus From each of the inputs in the status menu pressing the key J brings you to the first menu of the following list Menu Error Settings iCounters Menu 1ERRONR Settings Counters Menu Settings gt Counters iService Menu 1Counters Service iSchedule Menu 1Service gt Schedule History Menu tSchedule gt History Safety Menu tHistory Safety iConf User Menu 1Safety gt Conf User iConf Distr Menu Conf User gt Conf Distr 1 InputState Menu 1Conf Distr InputState i0utputTest Menu 1InputState gt OutputTest Version Menu 10utputTest Version iInfo Distr Menu 1Version Info Distr iPassword Menu 1Info Distr
12. C key is provided for this 09 05 Worthington Creyssensac Page 10 62 305 169 11 Status 0 1 Compr Outlet 6 7 bar iCompressor Off Conf User 8 1 Control Mode Time Date Menu Control Mode 1Safety Conf User Conf Distr Local Control Control Mode PLAN Control Control Mode Remote Control Chapter 4 Structure of menus The screens displayed on the controller are organised into menus sub menus display screens and or modification of parameters The following section describes the general structure of the menus However depending on the options of your compressor additional screens and or parameters may be displayed The logic of navigation and modification of parameters remains identical 4 1 General structure The structure of the AIRLOGIC is composed of two sections The left hand column represents the status menus transmitting the parameters relating to the functional status of the machine these are usable as check lists The rest of the structure offers the parameters for configuring the compressor Some of these parameters are read only while others can be modified with restriction of access through password depending on the qualification of the operator Worthington Creyssensac 09 05 62 305 169 11 Page 11
13. Password iSet M C C Menu 1Password Set M C C iM C C Menu Password Set M C C M C C 09 05 Page 16 10 jl 12 18 14 15 16 10 11 12 13 14 15 16 Error It is to this menu that you will be systematically guided when an error or a warning is activated active Pressing the key J allows deactivating the display of error if of course the cause of this error has been resolved If no error warning is active then the message All conditions are OK is displayed Settings In this menu appear all the basic settings used for controlling the compressor unloading pressures and loaded running for each of the two usable pressure bands pressure band used Counters In this menu one can access the different counters for reading running hours loaded hours number of motor starts number of passages into load Service Access menu for data relating to compressor maintenance delay from last intervention before next intervention type of maintenance performed to the menus for parameterising types of maintenance periods and also to menu Stop Under Pres Schedule Menu of weekly programming of pressures History This menu and its sub menus allow displaying the latest errors occurred as well as a list of values of certain parameters and inputs recorded at the time of this error Safety Access to menus reserved for advanced users having to deal with the compressor safety par
14. Zone industrielle BP 80419 Northfleet Gravesend 4 rue mile Zola Kent DA 11 8HD F 60114 M ru Cedex Worthington Creyssensac e AL Zone industrielle BP 80419 4 rue Emile Zola 60114 M ru Cedex Worthington http www airwco com Creyssensac 09 05 Worthington Creyssensac Page 48 62 305 169 11
15. as well as the cause of the error For example Overload Motor Shd Open i Pressing the key C then displays the menu Error with the type fault flashing Pressing on the enter key then displays again the same error message When the cause of the error has been removed rearming the thermal protection relays for example pressing the key J then displays the message All conditions are OK The error indicator is turned off and the compressor can be restarted When an error occurs a new entry is added in the menu History with the corresponding saved data 09 05 Worthington Creyssensac Page 18 62 305 169 11 4 7 Settings Menu In this menu appear all the basic settings used for controlling the compressor unloading pressures and loaded running for each of the two usable pressure bands pressure band used AIRLOGIC allows configuring the two bands of operating pressure and then selecting one of them depending on your needs at a given time Compr Motor Setpoint 1 Setpoint 2 iSetpoint Selec Setpoint 1 7 0 bar FProg Limits 4 0 9 5 Compr Motor tSetpoint 1 Setpoint 2 Setpoint Selec Compr Motor tSetpoint 2 PSetpoint Selec iIndir Stop Lev Setpoint 2 32 ba Prog Limits 4 0 9 5 SSS Setpoint Selec PSetpoint 1 L 9 Compr Motor tSetpoint Selec PIndir Stop Lev Direct Stop Lev Indir Stop Lev 0 3 bar Prog Limits 0 1 1 40 Y Compr Motor tIndir Stop Lev
16. if this temperature is too low A detailed description of the protections of each of these inputs is provided in the following pages 09 05 Worthington Creyssensac Page 28 62 305 169 11 4 12 1 1 Safety of the input Receiver press Protections on the input internal pressure receiver on the analog input corresponding to the pressure sensor installed with a pressure tap in the oil tank before the Air oil separator Inputs Receiver Press Receiver Press Element Outlet Inputs tReceiver Press Receiver Press iElement Outlet Receiver Press 17 8 bar gt Shd Max ie 76 9 0 9 0 Receiver Press t 7 8 bar gt Shdw Max 7 5 1 4 0 8 9 J Receiver Press Delay at signal gt 5 sec i 0 10 Receiver Press 1Max Pres Limit gt 9 0 bar 1 0 0 17 0 Receiver Press 1 7 8 bar FPeSt Max 1 5 0 0 2 5 d Y Receiver Press 1Max Pres Limit gt 2 5 bar 0 0 17 0 Worthington Creyssensac 62 305 169 11 Signifies that an error will be generated gt value of if the pressure crosses 10 0 bar next parameter Corresponding to the pressure 8 0 bar at which a pre alarm will be displayed for informing the user that a protection limit is being approached The pressure must cross the maxi threshold plus 1 second value of this parameter when an error will be generated This parameter defines the maxi value that you can set for the parameter shd Maxi Signifies
17. is provided through a COM BOX module for CAN lt gt Serial protocol conversion Worthington Creyssensac 09 05 62 305 169 11 Page 39 5 3 Optional external communication 5 3 1 BOX electronic modules Electronic modules are boxes connected to the AIRLOGIC that can manage signals from supplementary optional sensors installed either in the compressor fairing or close by From the AIRLOGIC only the thresholds of faults parametered using the software only for use by factory technicians will be visible and will make it possible to centralize management of compressed air production A few examples of applications Controlling the pressure loss on the air treatment network indicating the acceptable limits of pressure loss Measurement of ventilation air temperature Delta for indicating a radiator clogging Measurement of the humidity of the compressed air for controlling the quality of air produced All other applications that can use measurements from a sensor 4 20 mA Sensors must be controlled separately from the electronic module BOX A parameter modification software only for use by qualified person nel is necessary to configure warning thresholds and sensor errors or logic inputs connected to the electronic module AI BOX3 AI BOX4 AIO BOX SPM BOX DIO BOX MIX BOX 5 temperature inputs PT 100 5 temperature inputs PT 1000 4 analog inputs 16 bits 2 analog outputs 4 20 mA Shock Pulse Meter device used for
18. of the screw element is lower than this value 2 C gt value of fixed parameter lt value of the above parameter Worthington Creyssensac 6230516911 4 12 3 Safety of the input DeltaP Protections on the calculated analog input DeltaP This dummy analog input corresponds to the difference between the pressure in the internal tank and pressure at the compressor outlet Inputs Delta P tElement Outlet 0 9 bar Maximum value of the differential pressure eae Ee p a beyond which an error is triggered 0 bar Delta P Maximum value of the differential pressure lt value of the t 0 9 bar mchidwi Max 1 8 beyond which a warning appears in the 0 bar previous 1270 1 7 menu STATUS 0 1 parameter Delta P 1 Delay at start Delay after the starting of the compressor 7 QD coe during which this protection is inactive 0s 120 s 0 120 J Delta P The differential pressure must exceed the Delay at signal maxi thresholds during more than 3 s for gt 3 sec 0 an error to be generated 0s 10s 0s Delta P 0 9 bar Maximum value of the differential Warn Max 1 3 pressure beyond which a warning is display 0 bar 1 8 bar Emergency Stop 1 0 0 14 5 Delta P Delay at start Delay after the starting of the compressor gt 60 sec during which this protection is inactive 120 s 0 120 Delta P The differential pressure must exceed the Delay at signal maxi thresholds during more than 5 minutes 0 min 15
19. the top of the arrow by pressing the key J Go to the screen for modifying the parameter displayed by pressing the key J Return to the screen located at the end of the arrow pointing to the screen by pressing the key C A vertical arrow leaving from a screen indicates that you can reach the screen from the one located below at the tip of the arrow by pressing on the key V 4 3 How to modify a parameter The vertical navigation inside an menu using the keys V A horizontal navigation for entering or leaving a sub menu with the help of the keys 4 C allow you to reach the parameter you wish to modify Motor Compr Setpoint 1 Setpoint 1 7 0 bar Setpoint 2 Prog Limits iSetpoint Selec 4 0 9 5 DISPLAY OF THE PARAMETER VALUE When the cursor amp is positioned against the parameter loading press 1 press the key J for displaying the value of the parameter This value is displayed along with its mini and maxi limits ACTIVATION OF THE MODIFICATION MODE Press the key 4 the flashing of the value indicates that the parameter may be modified within programming limits MODIFICATION OF THE VALUE Using the key A the value of the parameter is incremented within the defined limit The key W allows decrementing the value up to the bottom limit VALIDATION OF PARAMETERISATION CANCELLATION OF PARAMETERISATION By pressing the key J the modification of the parameter By pressing the key C the modification is cance
20. vibration measurements of bearing or bush wear for example on the main motor or a compression element 4 logical inputs 4 logical outputs 2 pressure inputs 1 Temperature input PT 1000 3 logical inputs 2 logical outputs 5 3 2 Communication modules MOD BOX PROFI BOX COM BOX Modbus communication Profibus communication Conversion of protocols Contact Worthington Creyssensac for more details All the parameters of the status menu can be displayed in order to obtain an instant diagnosis of the operation of the compressor The alarms or error messages can be displayed and managed by remote control for triggering an intervention at the site 09 05 Page 40 Worthington Creyssensac 62 305 169 11 Chapter 6 Common operations 6 1 Quick start The minimum settings required for starting the compressor are listed below LANGUAGE access by the menu conf user 4 13 DATE access by the menu conf user 4 13 TIME access by the menu conf user 4 13 PRESSURE UNIT access by the menu conf user 4 13 TEMPERATURE UNIT access by the menu conf user 4 13 SETPOINT PRESSURE access by the menu settings parameter Setpoint 1 8 4 7 UNLOADING PRESSURE access by the menu settings parameter Indirect shutdown offset to be added to the pressure setting to obtain the unloading pressure 4 7 SELECTION OF THE CONTROL BAND access by the menu settings parameter Slct Setpoint 4 7 The mode o
21. 00 hrs Service Timer 1Life Time 4780 hrs l Service Timer tAccumulated m3 347 1000m3 Next Timer Level A 5000 hrs Previous Timer Next Timer 09 05 Page 22 Previous Timer DEFINITION Number of hours of compressor running at which the next service should be conducted and its type from A to J The running hours displayed are incremented with the functioning of the compressor Number of running hours at which the last service was carried out and its type from A to J Number of hours of the machine calculated from its date of commissioning machine powered on or not at which the next service has to take place and its type from A to J The life period displayed increments with the functioning of the compressor Number of hours of the machine calculated from its date of commissioning machine powered on or not at which the last service was conducted and its type from A to J Volume of air produced calculated since start commissioning at which the next service should be carried out and the service type from A to J Volume of air produced calculated since commissioning at which the last service was carried out and its type from A to J Worthington Creyssensac 62 305 169 11 4 9 2 Service Menu Service Plan This menu allows viewing and eventually modifying not recommended the maintenance intervals according to their level as defined in the compressor instruction manual P
22. 110 UM The machine is verifying the following parameters time is adjustable depending on whether the drier is enabled or disabled Information X X Process Start Permissible starting conditions not reached ambient temperature measured by Element outlet temperature gt 2 C tank pressure lt 1 5 bar Drier LAT correct drier temperature gt 1 C Information X 9 Auto Loaded The machine is under load It is automatically regulated by its internal sensor Information X X Compressor Off The compressor is stopped as well as the motor The compressor as well as the motor are Tntormaton n Z Motor Stopped stopped but could re start at any time The machine is operating under no load It is Information 2 Ano Unloaded automatically regulated by its internal sensor Information X x Progr stop Stopping is requested The machine switches to no load Rotation direction The Airlogic has calculated Verify the direction of rotation of the Error x Elem outlet that the oil temperature has not increased compressor and the power supply cable 88 C Rota sufficiently during starting and therefore the Down powering required for reset phase compressor turns in the wrong direction changes Do not carry out too many tests Verify connections condition of cables Disconnect the sensor It should then indicate Information X x FETERE The temperature sensor measures a temperature the ambient temperature It is also possible to Sensor
23. 3 Front panel of AIRLOGIC 2 3 5 Digital diSplay SCreen oec E REUTERS DER es EU EE RATER MEAE EE ERES TR NT Te PRET 7 23 22 Luminous AINAICALOTS 4 ERE 8 2 3 3 Keys 2 4 Rear panel of AIRLOGIC Chapter 3 Control of the COMPTessOr 10 3 1 Command Of the regulation 10 R 10 3 3 Warning before stop on fault 10 3 4 Control mode 10 Chapter 4 Structure Of MENUS 11 4 1 General Structure e 11 4 2 How to read the Structure ccsccscssssrssrssssssscsscesssececsscsscsscssesenseeseesessessesssessesssssessceseeseesessssessesssssonsensessessesessesssenesseeee 13 4 3 How to modify a parameter 13 AN ER EIRE ITA NI E EL 14 4 5 Inputs in the Main MENUS 16 4 6 Err r Meni IRE esse 17 4 7 Settings Ment ee 19 4 8 Counters M lU 5e eeseoeeeseuto ee eno eate eu bee Ee pee E ea esas eee v Ree eb rate ee des dao ee dese Da es 208080 A cssdaeess 00 S see Tate see a eT Ree epus 20 ZA Service MOM pee ERR 21 49 1 Service M
24. ALIDATE Enter the menu currently displayed while navigating the menu the screen then displays the list of parameters of this menu Validation of the modification of the value of a parameter Enter the mode of modification of the value of a parameter It will then start flashing Rearming after a fault or a warning when the cause has been eliminated Navigation Up Display ofthe previous menu or parameter Increment the value of a parameter during its modification Navigation Down Display of the next menu or parameter Decrement the value of a parameter during its modification Worthington Creyssensac 62 305 169 11 2 4 Rear panel of AIRLOGIC nr 11014700063 Serial ARLOGIC I MILII Part nr 62 563 100 00 THREE HEU IE 6VA 24Va Supply 24Vac 1 c 50Hz 60Hz Relay 250Vac 2X10 16A max 2X11 12 10A max 201141411111 UICE DI 464 rero PELL PP ON EN geseovesec OM Contactor No Terminal No 1 2X10 K01 Fan contactor 2X10 K02 Inverter communication return 1 2X10 K03 NA 2 2X11 K04 Regulation solenoid 2 2X11 K05 Dryer contactor 2 2X11 K06 Solenoid of condensate purge 3 2X12 K07 Report of automatic functionings 3 2X12 K08 Report of warnings 3 2X12 K09 Report of general faults 4 2X9 DIOI Emergency stop 4 2X9 DI02 Remote start stop 4 2X9 DI03 NA 4 2X9 DI04 NA 4 2X9 DI05 NA 4 2X9 DI06 Thermal relay turbine motor 4 2X9 DI07
25. Error out of the normal range 40 C 340 C measure the resistance indicated by the sensor and to verify whether or not it has drifted using the tables Verify connections condition of cables Disconnect the sensor It should then indicate Elem outlet e The temperature sensor measures a temperature the ambient temperature It is also possible to Error X X FERVER OC dp Shd Max 110 out of the normal range 40 C 340 C measure the resistance indicated by the sensor and to verify whether or not it has drifted using the tables Receiver Press Verify the emptying circuit solenoid valve Error X X 1 7 bar ea Ei tha the maximum and or valve VPM blocked open network Max PeSt 1 5 EP i pressure returned to the tank verify connections condition of cables The tank pressure sensor measures a pressure er outside the normal range 0 17 bars Disconnect the sensor It must then indicate g 0 bar Verify the sensor for correct operation Information X X Sensor Error The pressure regulation sensor machine output verify connections condition of cables measures a pressure outside the normal range Disconnect the sensor It must then indicate 0 17 bars 0 bar Verify the sensor for correct operation aaki flashing The pressure regulation sensor machine output verify connections condition of cables Error X X Compressor Off measures a pressure outside the normal range Disconnect the sensor It must then indicate
26. Phase controller 4 2X9 DIOS Water flow rate sensor if option fitted 4 2X9 DI09 Start stop Multilogic 4 2X9 DI10 Selector of pressure band 5 2X5 TOI Temperature sensor in outlet of compression block 5 2X5 T02 Temperature sensor of dryer Dryer LAT 5 2X5 T03 Not used 5 2X5 POI Pressure sensor on compressor outlet 5 2X5 P02 Pressure sensor of internal tank 6 2X1 LAN Connector for mounting in network Multilogic or communication with a PC 7 2X2 RS485 Connector for link with the frequency regulator 8 2X3 IO Connector for the additional input output modules or for the Multilogic or for the electronic key Worthington Creyssensac 09 05 62 305 169 11 Page 9 Chapter 3 Control of the compressor 3 1 Command of the regulation In the case of ON OFF regulation the AIRLOGIC manages The command of unloading run when the pressure measured by the analog sensor reaches the idling pressure The command of loading run when the pressure measured by the analog sensor reaches the minimum regulation pressure pressure of loading run The command of motor shutdown after a period of idling The restriction on restarting the motor if the pressure in the oil tank is greater than 1 5 bar or if the oil temperature at the outlet of compression block is less than 2 C f you need to intervene on the machine when it is stopped you should place it in total safety by cutting of
27. SD 1 20 RPM PVSD 20 40 VSD 40 60 Counters GE VSD 20 40 RPM RPM 15 pct RPM v Counters as 1VSD 20 40 PVSD 40 60 VSD 60 805 Counters 3 9 d VSD 40 60 RPM RPM 22 pct RPM Y counters 1VSD 40 60 PVSD 60 80 3 10 Counters 60 RPM VSD 60 80 RPM 33 pct VSD 80 100 RPM RPM 3 j Counters 3 11 Counters 1VSD 40 60 RPM VSD 80 1005 RP VSD 60 80 RPM 20 pct PVSD 80 100 RPM l E 09 05 Page 20 DEFINITION Running hours Number of hours during which the motor has run from the first powering on of the controller Loaded hours Number of hours during which the compressor has operated in load from the first powering on of the controller Number of motor starts From the first powering on of the controller Number of module hours Period during which the AIRLOGIC remained powered on at which the controller is first switched on Accumulated volume volume of compressed air produced when the controller is first switched on Number of transitions from no load operation to on load operation starting from the point at which the controller is first switched on Percentage of operating time during which the compressor has operated between 1 and 20 of its maximum speed Percentage of operating time during which the compressor has operated between 20 et 40 of its maximum speed Percentage of operating time during which the compressor has opera
28. Sensor Error 0 17 bars during operation under load 0 bar Verify the sensor for correct operation Receiver Press The tank pressure sensor measures a pressure verify connections condition of cables Error X X FRERES bar outside the normal range 0 17 bars during Disconnect the sensor It must then indicate Max PeSt 1 5 permissive start 0 bar Verify the sensor for correct operation 09 05 Worthington Creyssensac Page 42 62 305 169 11 Cat gorie STD Message Coram ENTER AGE menu Description Solution principal erreur Receiver Press The tank pressure sensor measures a pressure verify comnections condition of cables Error X KERKE par outside the normal range 0 17 bars during Disconnect the sensor It must then indicate Shd Max 9 0 operation under load 0 bar Verify the sensor for correct operation Receiver P Verify the regulation sensor machine output E x 9 Aree TESS The tank pressure is greater than the maximum verify the emptying circuit solenoid valve and or He Sh d M 9 0 service pressure here 9 0 bars valve suction box remains open idis VPM blocked closed AC Approach Verify de oiler loss of load verify de oiling Error X 3 0 bar The Mese nu i S ho aaa the and replace de oiler if necessary Shd Max 1 8 ANM MATESO FAN Verify the VPM AC Approach The approximate loss of load has exceeded the Verify de oiler loss of load verify de oiling Alarm X 1 5 bar alarm threshold but remai
29. The language used is displayed Press the key J again for activating the modification mode The parameter flashes Scroll with the help W A the choices of three languages can be seen on the list Validate your choice by pressing the key J The parameter no longer flashes The key C allows returning to the operational screen 2 1 General 2 1 1 Description The AIRLOGIC is an electronic control plate equipped with a microprocessor used for the surveillance management and monitoring of the ROLLAIR range of compressors at fixed speed and ROLLAIR V compressors with variable speed as well as the ROLLAIR T with integrated dryer The AIRLOGIC offers several functions including the management of control management of alarms and faults information on the operational status of the unit the configuration of remote control and the multi controller management optional The AIRLOGIC allows in particular The management of multiple analog inputs An oil temperature sensor An internal pressure sensor Aunit output pressure sensor A dew point sensor in ROLLAIR T The control and the management of fixed speed or variable speed compressor The programming of operating time of loading and shutdown with possible selection of two control bands The control the fault reporting and the display of the operational status of the compressor by remote control The automatic restarting in cascade after a mini outage in power supply
30. alances the operating hours in order to facilitate the after sales management of the production of air Programs the timings of pressures for defining two pressure bands depending on the applications during the week Simultaneous starting of compressors programmable for an immediate output of air in order to rapidly inflate an unloaded network during an extended shutdown period Instant programmable shutdown of all the compressors in the network for stopping the production of air instantly at the end of the day Starting in cascade for eliminating the intensity peak This menu is described in a separate document delivered with the option Chapter 5 Control of ROLLAIR Variants 5 1 Management of ROLLAIR A manual similar to this one describes the application menus loaded in AIRLOGIC version specific to ROLLAIR without speed variation 5 2 External connection available in standard 5 2 1 Fault report The output K09 is an inverter contact free of potential that allows you to make a general fault report The output is activated when an error occurs 5 2 2 Remote start stop The input DI02 allows remote controlling the start and stop of the compressor through an external contact For this input to be operational the parameter Control Mode of the menu Conf Distr must have the value Remote control 5 2 3 Connection to a LEADAIR The compatibility of a network of several compressors with control by a LEADAIR
31. ameters warning and error thresholds delays on the analog inputs and certain logical inputs Conf User Menu for configuring the date time units language etc Conf Distrib Menu reserved for the distributor password in which he can modify the parameters of compressor control and operation Status of inputs Displays the protection elements configured on certain logical and analog inputs those having a protection Test outputs Menus allowing to test the display the LEDs as well as each of the logical outputs Caution coils may be powered Version Indicates the version number of the application uploaded into the controller Info Distrib Menu for display of information can be customised by the distributor using the FSP software Password In this menu the password coded on 4 digits is entered depending on the level of access desired Set MCC See information in the MULTILOGIC manual M C C See information in the MULTILOGIC manual Worthington Creyssensac 62 305 169 11 4 6 Error Menu It is to this menu that you will be systematically guided when an error or a warning is activated active Pressing the key J allows deactivating the display of error if of course the cause of this error has been resolved If no error warning is active then the message All conditions are OK is displayed Definition of different types of error Error Protection Service Expansion Mods
32. compressor 2 2 3 Indication of maintenance operations When a maintenance operation becomes necessary either because the machine has reached the number of hours necessary before an interven tion or because a sensor has detected a limit a red indicator flashes and a message is displayed indicating the nature of the operation The machine does not stop 2 2 4 Management of warnings The warning characterises either a maintenance operation or a warning limit before reaching the limit of the fault which when reached would stop the machine This allows anticipating a malfunctioning and dealing with it without compromising your production of compressed air The indication of the nature of warning is transmitted to the AIRLOGIC 2 2 5 Management of functional faults On the appearance of a functional fault the AIRLOGIC stops the compressor indicates the fault by a red fault indicator and displays the message allowing the rapid identification of the cause of the incident An entry is added to the menu History of faults displaying the nature of the fault the date and the time as well as the value of certain parameters recorded when the fault appeared 2 2 6 Programming of pressure timers The real time clock of AIRLOGIC allows after programming the pressure timers the automatic start and stop of the compressor While programming the loaded running two pressure limits are available for allowing to vary the control pressure over a ti
33. day Thursday Clock function 1Wednesday gt Thursday Friday Clock function Thursday gt Friday Saturday Clock function Friday Saturday Sunday Clock function Friday Saturday gt Sunday Wednesday 2 Selection of timer programming steps 6 max The command will be made in the order of display SCROLL VA MODIFICATION 1 Selection of the day of the week giving access to the 6 steps of timer programming SCROLL VA VALIDATION Worthington Creyssensac 62 305 169 11 Wednesday 00 00 wednesday wednesday 06 00 06 00 E SR es neta Mg ee ee 3 Configuring the hour SCROLL VA VALIDATION 06 45 cocececeo 4 Configuring the minutes SETTING VA VALIDATION 5 Configuration of the action to be performed on the programmed date SELECTION VA VALIDATION J Refer the definition of actions given below Wednesday I Wednesday 06 45 MCCBand 1 Wednesday 06 45 Stop Sys Wednesday 06 45 Settings Wednesday 06 45 Stop Wednesday 06 45 Start 09 05 Page 25 The menu Weekly Prog Allows programming over a week the starts and stops of the compressor as well as the pressure regulation bands For each day of the week you can define up to 6 programmes step For each of these steps you can define the time and type of the action to be performed from the following list cancellation of t
34. e supervision Contact the distributor near to you Please visit brake chopper failure F rt F 13 Tequency converter Heatsink temperature is under 10 C under temperature Check the correct amount and flow of cooling air Check the 14 Frequency converter Heatsink temperature is over 90 C Over temperature warning is heatsink for dust Check the ambient temperature Make sure that the switching frequency is not too high in relation to ambient temperature and motor load Check motor Decrease the motor load Ifno motor overload exists check the temperature model parameters a ou l ame 23 checksum fault component failure 24 Changed data Changes may have occurred in the different counter data due to No special actions required Take a critical attitude to the warning mains interruption counter data 25 Microprocessor faulty operation Reset the fault and restart Should the fault re occur contact watchdog fault component failure the distributor near to you Please visit 32 Fan cooling Cooling fn of the Fequency Dateien does DOUG wher ON Contact the distributor near to you Please visit command is given 09 05 Worthington Creyssensac Page 44 62 305 169 11 Fault code Fault Possible cause Correcting measures 36 Control unit NXS Control Unit can not control NXP Power Unit and vice Change control unit versa 37 Device change Option board changed Differe
35. e error number 2 History 6 3 tLast Shutdown 2 Starting point of indications recorded for the error number 3 Last Shutdown 3 iLast Shutdown 4 History 6 4 tLast Shutdown 3 Starting point of indications recorded for the error number 4 Last Shutdown 4 iLast Shutdown 5 History 6 5 tLast Shutdown 3 Last Shutdown 4 Starting point of indications recorded for the error number 5 Last Shutdown 5 Worthington Creyssensac 09 05 62 305 169 11 Page 27 4 12 Safety Menu The access to this menu for modification is restricted to advanced users It then allows modifying the safety parameters of the compressor warning thresholds of errors delays on the analog inputs and on certain logical inputs Its tree structure is large and is divided into 2 main sections INPUTS 4 12 1 SETPOINT LIMIT 4 12 8 SAFETY 84 12 4 12 1 Safety of Inputs Summary of the structure of the menu Safety inputs Overl Fanmotor Phase Sequence Water Flow Sw This menu displays logical and analog inputs for which one or more protections can be defined Some inputs may appear several times if they have several protections For example the input T element outlet corresponding to the temperature sensor at the outlet of compression element has a first protection for stopping the compressor if this temperature exceeds a certain value and a second protection preventing the compressor from starting
36. e performed 4 17 Version Menu Displays the version number ofthe application uploaded in the controller Menu 12 Version tOutputTest 9820 3979 XX Version Info Distr 4 18 Info distr Menu Displays an information that can be customised using the FSP software Menu Info Distr Version WWW Info Distr airwco Password com 09 05 Worthington Creyssensac Page 38 62 305 169 11 4 19 Password Menu This menu is used to enter a password needed to modify the parameters only for use by distributor Menu Password 1Info Distr Password Set M C C This password is used to modify the parameters in the Conf distr menu In case no key is activated during a period of 2 minutes the password is no longer valid 4 20 M C C Menu The Multilogic noted M C C is a function that can be activated in the presence of an electronic key allowing the connection of four compressors equipped with AIRLOGIC The operating principle is based on a control managed by a master compressor commanding the regulation of other machines of the network The Multilogic allows managing in the network maximum one variable speed compressor ROLLAIR V The Multilogic is a simple device for optimising the operation of a multiple compressor installation Control in a same pressure band eliminating the mode of control by pressure cascade The energy consumptions are reduced and the pressure delivered is more stable B
37. enu Service Counter aso cese dae mo teet ete bet ge C ER Ute eric prole 22 4 9 2 Service Menu Service Plan sise 23 4 12 Safety Menu 4 12 15 Safety of Inputs esr mero ee prebende Heel be EE Ee tend Ma ise erm ER edi dee Deas ee ess 28 4 12 1 1 Safety of the input Receiver press ss 29 4 122 Safety ofthe input Element outlet ri ente e ee aeree re Re er hr E Ren 30 4 12 3 Safety of the input DeltaP dissem 31 4 12 4 Safety of theanput Emergency Stop 2 encore nieeoke piede tpe ente eh ea as Re pe ege ine 31 4 12 5 Safety of the input Overload fan motor oo eeeseeseeeececeseesessecaecsecacescessessecseesceseesesseseeseceeceecasaseascaecaeeneenseats 32 4 12 7 Safety of the input Phase sequence OPTION nee 32 4 12 8 Safety of the input Water flow switch eene nennen tenete ene teen ene teinte trennen trennen nenne 32 4 12 82 Safety menu Settna Linit P sa onere ette tet i e ee ede RR dana Pera te aed been e oa x e iN ende 33 4 13 Conf user Menu upon idi alid eR 35 4 15 Input State Men iioi se sorte ur sbsseossdesosssssesandesbesessessvesbacvessssevedesussussevssbedoe soososescesesoasess URN Pe Ted rea es ea Ue UR UENIRE 37 4 16 Output test OmQ 38 4 17 5 Version Merl 2 cede eoe creen eese oen Tee esee noc oo ee eee ne e esu NENE seo ea ene e eee aso sbe eae sone dits E TEE AET 38 P 9 Ed FO distr Menu RP
38. error 4 12 7 Safety of the input Phase sequence OPTION Protections on the input of the option phase control Logical input in option corresponding to the phase controller of the electrical cabinet Inputs 10verl Fanmotor Phase Sequence iWater Flow Sw Phase Sequence Shd Open i Phase Sequence 1Delay at signal 1 sec n 0 2 An error is generated if the phase sequence input is open This option is only wired if the phase controller is physically installed in the compressor The opening of the input must be detected during one second so that the absence of the signal can be considered an error 4 12 8 Safety of the input Water flow switch Protections on the input detection of water flow switch for the water cooled machine Logical input in option corresponding to a water flow control device for checking the circulation of water in the cooling circuit Inputs 10verl Fanmotor Phase Sequence Water Flow Sw Water Flow Sw Shd Open l 09 05 Page 32 Water Flow Sw Delay at start gt 0 sec 0 10 Water Flow Sw Delay at signal 1 sec 0 10 An error is generated if the input Water flow switch water flow sensor if the option water cooling is activated is open Time from the starting of the compressor after which the signal is processed The opening of the input must be detected during one second so that the absence of the signal can be considered a
39. eters The regulator is starting the motor but cannot yet Information Motor starting give the signal to the Airlogic concerning motor speed Running Hours p Carry out J type maintenance as described in Level J Maintenance cycle J lasting 500 h has been p instructions Once maintenance is completed Maintenan En 501 Hours reached Reset ce alati X Serv Requir reset Confirm Reset Confirm rearming or Reset Worthington Creyssensac 62 305 169 11 09 05 Page 43 8 1 Inverter messages Fault code Fault Possible cause Correcting measures Frequency converter has detected too high a current gt 4 In in the motor cable 1 Overcurrent sudden heavy load increase Check loading Check motor size Check cables short circuit in motor cables unsuitable motor The DC link voltage has exceeded the limits defined in table 4 2 2 Overvoltage oe Make the deceleration time longer Earth fault too short a deceleration time high over voltage spikes in supply Current measurement has detected that the sum of motor phase current is not zero insulation failure in cables or motor The charging switch is open when the START command has Check motor cables and motor Reset the fault and restart Should the fault re occur contact m been given 5 Charging switch tu operation the distributor near to you component failure 6 Emergency stop Stop signal has been given
40. f accessing and modifying the above parameters is described in chapter 4 3 This procedure enables starting a compressor and producing air in order to satisfy the pressure needs of the customer 6 2 Reinitialisation of maintenance counters See details in 4 9 2 Chapter 7 Operational incidents The operational incidents are indicated both by the faults warning LEDs as well as by displaying the nature of faults on AIRLOGIC 1 Error flashing red light Warning fixed red light Worthington Creyssensac 09 05 62 305 169 11 Page 41 Chapter 8 List of messages Alarm Error Information Main screen Error menu Category STD V Description Solution message message Definition of the type of alarm in the The oil temperature has exceeded the high alarm threshold 105 C but is less than the Error Protection Alarms menu High oil i maximum temperature which then generates an temperature pre alarm 5 x x error 110 C Warni Shutd Warn The tank pressure has exceeded the high alarm FRE Utd vatn Tank high pressure pre alarm threshold but is less than the maximum pressure which then generates an error Verify the loss of de oiler load verify de oiling X De oiler clogging pre alarm and replace the de oiler if necessary Verify the VPM Elem outlet Error X X 113 C High temperature error Fi Pee Shd Max
41. f its electrical power supply 3 2 Stop on fault The following inputs and parameters lead to a stopping of the compressor on fault when their status switches for inputs or when their value crosses the predefined values top or bottom limits for the analog parameters or inputs nput Emergency stop Input Motor overload Input Turbine motor overload Input Phase controller option Input Water flow sensor option on water cooled version Input External fault dryer filter other equipment Analog Input temperature in outlet of compression block In addition to the value of this temperature its increase is also monitored during about 15 seconds after the starting ofthe compressor if the temperature does not increase sufficiently the controller considers that the motor is running in the wrong direction the air is not compressed therefore the air is not heated and stops the compressor It is then necessary to cut off the power supply to the compressor interchange the two phases of the supply to the main motor then restart the power This error cannot be cancelled by manipulations ofthe controller Analog input dryer temperature estimate of the dew point set as a dryer LAT parameter too high or too low there will be a warning if the temperature moves out of these high and low limits Analog input internal pressure this input replaces the high and low pressure switches of older regulation systems Ifthe inter
42. from the option board 3 4 Cannot be reset from the keypad Switch off power If this 7 Saturation trip Very high overload Defective component does not hela contact the distributor hear to you 8 Unknown fuult The frequency converter troubleshooting system is unable to Reset the fault and restart Should the fault re occur contact Undervoltage Input line supervision Brake chopper locate the fault DC link voltage is under the voltage limits defined in most probable cause too low a supply voltage frequency converter internal fault Input line phase is missing Current measurement has detected that there is no curre motor phase no brake resistor installed the distributor near to you In case of temporary supply voltage break reset the fault and restart the frequency converter Check the supply voltage If it is adequate an internal failure has occurred Contact the distributor near to you Check supply voltage and cable Check motor cable and motor Check brake resistor If the resistor is ok the chopper is faulty over temperature Motor stalled Motor overtemperature Motor underload issued when the heatsink temperature exceeds 85 C Motor stall protection has tripped Motor overheating has been detected by frequency converter motor temperature model Motor is overloaded Motor underload protection has tripped 12 n brake resistor is broken
43. g if the pressure remains high in the customer network due to increased demand for air for example then the compressor shall stop automatically the period depends on the parameter Progr Stop Time in the menu Conf Distri and it shall be ready to restart if the pressure drops again below the Loading Pres 1 The pressure bands used can also be configured in the menu Schedule for using the weekly programming of start stop cycles Worthington Creyssensac 62 305 169 11 09 05 Page 19 4 8 Counters Menu In this menu one can access the different counters for reading running hours loaded hours number of motor starts number of passages into load STRUCTURE Counters 3 1 Running Hours Loaded Hours Motor Starts Counters Running Hours 100 hrs counters 3 2 tRunning Hours Loaded Hours Motor Starts Counters Loaded Hours 78 hrs Y Counters 3 3 1Loaded Hours Motor Starts ti Module Hours Counters Motor Pans Y counters 3 1Motor Starts gt Module Hours 4 Counters Module Hours 120 hrs Accumulated vol 1 i i i Y Counters 3 5 Module Hours FAccumulated vol iLoad Relay Counters 3 6 tAccumulated vol Load Relay VSD 1 20 RPM Counters Accumulated vo 347 1000m3 Counters Load Relay 56 3 5 1 v Counters 3 tLoad Relay PVSD 1 20 RPM zu Counters 3v VSD 1 20 RPM 20 10 pct VSD 20 40 RPM Counters 9 1V
44. he programme steps No action shall be taken into account Start the compressor is started at the indicated time the pressure band is used as defined in the menu Settings Stop the compressor is stopped at the time indicated Settings 1 the use of the control parameters as defined in the menu Settings for the pressure band 1 starting from the time indicated Settings 2 same as Settings 1 but with pressure 2 If the compressor is part of the multi compressor MULTILOGIC network in option and when it is the master compressor the following choices are also possible Start sys It is used when the controller is the master of a network of several compressors in MULTILOGIC mode It indicates that the entire network will be ready to start at the indicated time The pressure band used is the one defined in the menu Settings of the master compressor Stop sys It is used when the controller is the master of a network of several compressors in MULTILOGIC mode and indicates that the entire network will be stopped at the indicated time MCC P1 It is used when the controller is the master of a network of several compressors in MULTILOGIC mode It indicates that the entire network will be ready to start at the indicated time The pressure band used is the one defined in the menu MCC Settings for the band 1 of the MULTILOGIC mode MCC P 2 It is used when the controller is the master of a network of several compressors i
45. it is not controlled by an external controller indicates that the pressure sensor read by the compressor is the integrated sensor and not an external sensor Indicates that the weekly programming function is not activated Max pressure Maximum limit of unloading pressure setting Setpoint 1 Setpoint pressure The user can choose between two configurable setpoint pressures Compress Speed Indicates the motor rotation speed Running hours Number of running hours of the compressor motor operation unloaded or loaded from its start up Loaded hours Number of hours of loaded operation of the compressor from its start up Number of motor starts Number of motor starts from its start up Module hours Number of hours during which the AIRLOGIC remains powered on Accumulated vol for ROLLAIR V an internal calculation in the AIRLOGIC enables the display of an estimated volume of air produced since commissioning Load relay Number of passages of the compressor in load from its start up VSD 1 20 RPM Percentage of operating time during which the compressor has operated between 1 and 20 of its maximum speed VSD 20 40 RPM Percentage of operating time during which the compressor has operated between 20 and 40 of its maximum speed Worthington Creyssensac 62 305 169 11 VSD 40 60 22 pct Status 1VSD 60 80 33 pct Status Ote 1VSD 80 100 RPM 20 pct Status 0 18 1Compr Outlet 6 7 bar
46. lease refer to your ROLLAIR instruction manual for finding the correspondence between the service level displayed and the maintenance operations to be performed The first maintenance at 500 hours does not take place at regular intervals It is necessary to deactivate it after it is completed For this you have to change the value of the parameter Level J from 500 Hours to by decrementing the value displayed The maintenance operator can add the levels of maintenance personnel and their intervals corresponding for example to the external elements of the compressor filters network STRUCTURE Service Plan Running Hours gt 1000 hrs l Service Plan tLevel A gt 2000 hrs l 0 100000 Service Plan tLife Time gt 155 hrs l Service Plan tAccumulated m3 gt 347 1000m3 Y Service Plan 1Level B 6000 hrs i 0 100000 Service Plan tLevel J gt 500 hrs 0 100000 Service Plan tLevel A gt 8760 hrs J 0 100000 Service Plan 1Level B gt l 0 100000 l v Service Plan 1Level J J 0 100000 Service Plan tLevel A gt 8760 hrs i 0 100000 Service Plan 1Level B 1 0 100000 Service Plan 1Level J l 0 100000 Worthington Creyssensac 62 305 169 11 DEFINITION Interval of number of running hours at which the type A service has to be performed Interval of number of running hours at which the type B service has to be performed
47. lled and is validated The flashing stops the parameter returns to its initial value before entering into modification mode EXIT FROM THE MENU Pressing the key C allows returning to the parameters selection list of the menu Worthington Creyssensac 09 05 62 305 169 11 Page 13 4 4 Status menus These status menus only display the different parameters values relating to the functional state or settings of the compressor Status 0 amp 9 1Compr Outlet 6 7 bar Compressor Off Status 0 2 1Element Outlet 58 m C Compressor Off Status 0 3 1Man Operation Local Control Timer Inactive Status 0 4 1Max Pressure 13 bar Y Status 0 5 Setpoint 1 7 0 bar J Status 0 6 tCompres Speed 0 rpm J Status 0 7 tRunning Hours 100 hrs Y l Status 0 8 tLoaded Hours 78 hrs Y Status 0 9 tMotor Starts 12 Status 0 10 tModule Hours 105 hrs Status 0 11 tAccumulated vol 347 1000m3 Status 1Load Relay 56 Y l Status 0 13 1VSD 1 20 RPM 10 pct Status 0 14 VSD 20 40 RPM 15 pct 09 05 Page 14 10 11 12 13 14 P compressor outlet Indication of the pressure read by the sensor in machine outlet T element outlet Indication of the temperature read by the sensor in outlet of the compression element Manual operation Local control Timer inactive Indicates that the compressor is in autonomous operating mode
48. me depending on the applications 09 05 Worthington Creyssensac Page 6 62 305 169 11 2 3 Front panel of AIRLOGIC 2 3 1 Digital display screen Status 0 1 TCompr Outlet 6 7 bar Compressor Off 4 lines of 16 characters The screen displays all the information necessary for the navigation the control of functional parameters and the error messages The choice of 3 languages among 25 configurable by the software simplifies the understanding of the messages and the parameters Worthington Creyssensac 09 05 62 305 169 11 Page 7 2 3 2 Luminous indicators B w 2 3 3 Keys aoggogs 09 05 Page 8 Power supply indicator green lamp lit controller powered on Automatic functional mode green lamp on the compressor was not stopped manually it was either loaded or unloaded or stopped but ready to start automatically if necessary Error red flashing light Warning fixed red light Button START allows starting the compressor in automatic mode this shall stop and restart automatically depending on the pressure variations in the network Button STOP allows stopping the compressor when it is in automatic functional mode The complete shutdown takes place only after a depressurisation cycle of a modifiable period of 30 seconds Button CANCEL e Cancellation of a modification of the value of a parameter Return to previous level in the menus Shortcut menu Controle Mode Button V
49. min ARE for an error to be generated The presence of two similar protections on this input can be explained as follows The first protection at 1 8 bar is the safety limit beyond which the oil separator faces the risk of implosion An error shall therefore be generated if this value is crossed for more than 3 s The second protection at 1 3 bar allows warning the operator that the deoiler filter is saturated and has to be replaced Only a warning shall be displayed if the value of differential pressure crosses this threshold for more than 5 minutes 4 12 4 Safety of the input Emergency Stop The protections on the input Emergency Stop Information about the status of the analog intput Inputs Emergency Stop 1Delta P Shd Open An error shall be generated if the Closed mEmergency Stop input Emergency Stop is open i0verl Fanmotor Worthington Creyssensac 09 05 62 305 169 11 Page 31 4 12 5 Safety of the input Overload fan motor Protections on the input overload fan motor or turbine Analog input corresponding to the magnetothermy of the fan or the cooling turbine Inputs 1Emergency Stop POverl Fanmotor iPhase Sequence Overl Fanmotor Shd Open i Overl Fanmotor 1Delay at signal gt 1 sec J 0 10 An error is generated if the input Overload fan motor is open The opening of the input must be detected during one second so that the absence of the signal can be considered an
50. n MULTILOGIC mode It indicates that the entire network will be ready to start at the indicated time The pressure band used is the one defined in the menu MCC Settings for the band 2 of the MULTILOGIC mode 09 05 Worthington Creyssensac Page 26 62 305 169 11 4 11 History menu This menu and its sub menus allow displaying the latest errors occurred as well as a list of values of certain parameters and inputs recorded at the time of this error This menu displays the data recorded during the last 5 errors STRUCTURE DEFINITION History 6 1 Saved Data Last Shutdown 1 1Emergency Stop Last Shutdown 2 Open iLast Shutdown 3 iShd Open The first screen indicates which input has triggered the error number 1 Saved Data 1Time 12 42 Indicates the time at which the error number 1 occurred l Saved Data tDate 28 11 03 i Indicates the date on which error number 1 occurred Saved Data tRunning Hours 56 hrs Y Saved Data 1Loaded Hours 34 hrs Indicates the number of running hours of the compressor when the error number 1 occurred Indicates the number of loaded running hours of the compressor at which the error number 1 occurred The other Screens are like Indicates the status of different logical and analog inputs at the time in the STATUS when the error number 1 occurred menu History 6 2 1Last Shutdown 1 Last Shutdown 2 Last Shutdown 3J Starting point of indications recorded for th
51. n error Worthington Creyssensac 62 305 169 11 4 12 8 Safety menu Setting Limit P Settings of safety limits that cannot be crossed on the input pressure at compressor outlet Analog input corresponding to the pressure sensor at the compressor outlet The modification of this parameter is justified only ifa change is made in the transmission ratio No other reason can justify increasing the value of this parameter Safety 7 2 Setpoint Limit This menu has only one parameter that allows sInputs 7 5 bar limiting the maxi pressure serving as the limit 7 5 bar 17 bar Setpoint Limit gt Prog Limits of all the user pressure settings loading 7 5 17 0 unloading pressure Worthington Creyssensac 09 05 62 305 169 11 Page 33 4 13 Conf user Menu Configuration menu for numerous parameters making it possible to adapt signals to your standards date time unit language etc STRUCTURE DEFINITION Conf User 8 1 Control Mode Time Date Control Mode Local Control Conf User 8 2 tControl Mode gt Time iDate Conf User 8 3 1Time gt Date Date Format Conf User 8 4 1Date gt Date Format Language In Use Conf User 8 5 tDate Format Language In Use Pressure Unit Conf User 8 6 tLanguage In Use Pressure Unit iTemperat Unit Conf User 8 7 tPressure Unit FTemperat Unit Vibration Unit Conf User 8 8 tTemperat Unit Vibration Unit Level Unit Conf User 8 9 1Temperat Uni
52. nal pressure ofthe tank is too high the controller displays a first warning notifying the user that the pressure is approaching dangerously close to the maximum limit then it will trigger an error and the shutdown of the compressor if the pressure continues increasing Parameter differential pressure a calculation of the difference of pressure between the machine outlet and the internal tank also replaces the differential pressure switches Analog Input motor temperature sensors in option on certain machines 3 3 Warning before stop on fault Most of the values measured or calculated have before fault warning thresholds whose values are slightly below or above the maximum or minimum fault thresholds The operator shall thus be warned that the operation of the compressor is approaching an error threshold 3 4 Control mode AIRLOGIC has three control modes Local remote LAN In Local mode it is possible to start or stop the compressor directly from the controller In remote mode the stop and start control is via a dry external contact adjustment may still be internal via the machine s sensor or external pressure switch In LAN mode start and stop control is by using the CANBUS compressor network through a master supervisor Note For the latter two cases the compressor is stopped by the local controller maintenance The control mode must be first changed and returned to local mode A shortcut using the
53. nd which a communication fault with other gt Commun Time out gt Prog Limits elements of a LAN network is displayed as a fault S 60 s Dryer Status 10 60 09 05 Worthington Creyssensac Page 36 62 305 169 11 4 15 Input State Menu This menu displays the values and the different protections of all the active logical and analog inputs It does not allow modifying the values of the protections It reproduces a part of the Status menu and the Safety menu in read only InputState 10 1 Compr Outlet gt T3 Dar i InputState 10 2 Receiver Press gt 7 8 bar l InputState 10 3 tElement Outlet gt 45 8 C l InputState 10 4 tDelta P gt 0 9 bar i InputState 10 5 tEmergency Stop Closed i InputState 10 6 Rem Start Stop Open InputState 10 7 10verl Fanmotor gt Closed InputState 10 8 Phase Sequence gt Closed InputState 10 9 1Water Flow Sw Closed InputState 10 10 1P10open P2closed Open Worthington Creyssensac 62 305 169 11 InputState 10 3 Element Outlet 45 8 C iShd Max 100 0 InputState 10 4 Delta P InputState 10 3 tElement Outlet 45 8 C iShdw Max 90 0 Y InputState 10 4 1Delta P 0 9 bar iShdw Max 1 8 InputState 10 3 1Element Outlet Delay at start i 5 sec L InputState 10 4 Delta P Delay at start i 60 sec InputState 10 3 1Element Outlet Delay at signal i 1 sec L InputS
54. ns less than the and replace de oiler if necessary Shd Max 1 3 maximum threshold P tank P output Verify the VPM Delta P The approximate loss of load has exceeded the Verify de oiler loss of load verify de oiling Alarm 1 6 bar alarm threshold but remains less than the and replace de oiler if necessary Shdw Max 1 3 maximum threshold P tank P output Verify the VPM Delta P The approximate loss of load has exceeded the Verify de oiler loss of load verify de oiling Error 2 1 bar maximum threshold P tank P output and replace de oiler if necessary Shd Max 1 8 tp Verify the VPM Information X Unload Overpr No load switch over command given by the Airlogic max internal pressure of the machine reached whereas the machine is controlled by an external regulation device Digital LAN giving it the under load operating command Adjustment of the external operating order to a lower threshold than the maximum permissible pressure of the machine Information X Remote control Remote stopping starting Information X LAN control Control carried out via a LAN type network The Airlogic is in remote control mode internal Information X Manual Unload regulation and receives a remote emptying command Error X Emergency stop Emergency stopping triggered Release the emergency stop device Verify connection and operation of the emergency
55. nt power rating of drive Reset 38 Device added Option board added Drive of different power rating added Reset 39 Device removed Option board removed Drive removed Reset 40 Device unknown Unknown option board or drive IGBT Inverter Bridge over temperature protection has detected 41 IGBT temperature too high a short term overload current Check loading Check motor size Brake resistor Brake resistor over temperature protection has detected too Set the deceleration time longer Use external brake resistor overtemperature heavy braking Analogue input lin lt Current at the analogue input is lt 4mA 4mA selected signal control cable is broken or loose Check the current loop circuitry range 4 to 20 mA signal source has failed 51 External fault Digital input fault 52 Keypad Th ee between the contiol keypad and the tegueney Check keypad connection and possible keypad cable communication fault converter is broken Worthington Creyssensac 09 05 62 305 169 11 Page 45 NOTES 09 05 Worthington Creyssensac Page 46 62 305 169 11 Worthington Creyssensac 09 05 62 305 169 11 Page 47 U K Operation Export Department Great Britain France Phone 01474 322 999 Phone 33 0 3 44 52 67 31 Fax 01474 325 052 Fax 33 0 3 44 52 67 35 C5 Springhead Industrial Estate
56. off the electrical power supply before starting any kind of maintenance work INSTALLATION The electrical cabinet should have a free access for facilitating maintenance the location of AIRLOGIC shall allow at any moment the visibility of luminous indicators and the digital display QUALIFICATION The AIRLOGIC shall be used only by competent trained and qualified personnel the manipulation of parameters can modify the characteristics and the performances of the compressor MAINTENANCE AND REPAIRS The works of maintenance and repairs and the configuration of the AIRLOGIC can be carried out only by competent and qualified personnel If spare parts are required use only the original parts supplied by the manufacturer EXTERNAL CONTROL The Stop and Start buttons on the controller are deactivated when the AIRLOGIC control is on remote or LAN To stop the machine with the controller it must first be placed in Local mode see 3 4 Chapter 2 Introduction The display language can be configured according to the following operating procedure described starting from one of the status screens Press the key J for accessing the list of menus Using the vertical scrolling functions W A select from the menu Conf User Press the key I for accessing the list of menu parameters Using the vertical scrolling functions W A select from the parameters Language in use Activate the language parameter by pressing the key J
57. rectly completed the maintenance operation The message All conditions are OK confirms the validation of the service performed 4 9 3 Service Menu Stop Under Pres Please refer to the ROLLAIR instruction manual for a detailed description of unloading under pressure STRUCTURE DEFINITION If the machine is running in load the validation of this menu allows to programme a stop under pressure The compressor Service 4 3 Are You Sure To Stop Under passes to unload then a few seconds later the motor stops 1Service Timer Stop Under Pressure Is When the pressure has dropped below a given limit the Service Pian Pressure x AGEING unloading solenoid is again supplied with power for stopping Stop Under Pres SDN the depressurisation of the internal tank When the unloading is completed press the key C several times for returning to the screen STATUS 0 1 09 05 Worthington Creyssensac Page 24 62 305 169 11 4 10 Weekly Prog Timer Function This menu allows weekly programming of pressures Menu 1Service Schedule iHistory Clock function Not Activated Monday Tuesday gt Clock Function Not Activated Clock function 1Not Activated gt Monday Tuesday Clock Function Activated Clock function Monday gt Tuesday Wednesday Activation or deactivation of the programming timer The parameter is saved in memory Clock function 1Tuesday Wednes
58. t Vibration Unit Level Unit Date 21 06 04 Date Format FJJ MM AA Language English Pressure bar Temperat gt C Vibration Unit gt micron Level Unit mm Mode of control of compressor Local by the keyboard remote by the inputs outputs or LAN through the network refer Chapter 3 4 Current local time Current date in the format indicated below Date display format DD MM YY MM DD YY YY MM DD Language used One language from among the 3 that were loaded in the controller A choice of 3 languages out of 25 is possible by reloading the application Choice of the unit for displaying the pressure bar kg cm MPa or psi Choice of the unit for displaying the temperatures C F or K Choice of the unit for displaying the vibrations microns or mils Choice of the unit for displaying the levels not used in our application mm or inches In the factory 3 languages are configured out of a choice of 25 available If you wish to ship your compressor to a particular location we request you to contact our local after sale service that can update the configuration of the choice of 3 languages 09 05 Page 34 Worthington Creyssensac 62 305 169 11 4 14 Conf Distr Menu Menu reserved for the distributor password in which he can modify the control and operating parameters of the compressor STRUCTURE Conf Distr gri gt Node ID Auto Restart Node ID gt
59. tate 10 4 Delta P Delay at signal 3 sec InputState 10 5 1Emergency Stop Closed Shd Open InputState 10 8 Phase Sequence InputState 10 9 1Water Flow Sw Closed Shd Open InputState 10 9 1Water Flow Sw Delay at start 0 sec InputState 10 9 1Water Flow Sw Delay at signal 1 sec gt Closed Shd Open InputState 10 8 Phase Sequence Delay at signal 1 sec InputState 10 2 Receiver Press 7 8 bar iShd Max 10 0 InputState 10 2 tReceiver Press 7 8 bar iShdw Max 8 0 InputState 10 2 tReceiver Press Delay at signal 1 sec InputState 10 2 tReceiver Press Max Pres Limit 10 0 bar InputState 10 7 10verl Fanmotor Closed iShd Open InputState 10 7 tOverl Fanmotor Delay at signal 1 sec 09 05 Page 37 4 16 Output test Menu Menu used for testing the display the LEDs and each of the logical outputs Menu Test iiad tInputState Display test OutputTest Outputs iVersion iRegreasing Test 11 2 tDisplay test POutputs iRegreasing Test 11 3 Display test Outputs Regreasing The first sub menu Test screen allow testing the display as well as the LEDs of the controller they are all lit as long as the key C is not pressed The second sub menu Outputs allows testing the correct activation of the outputs of the controller one by one The compressor has to be stopped before these tests can b
60. ted between 40 and 60 of its maximum speed Percentage of operating time during which the compressor has operated between 60 and 80 of its maximum speed Percentage of operating time during which the compressor has operated between 80 and 100 of its maximum speed Worthington Creyssensac 62 305 169 11 4 9 Service Menu Access menu for data relating to compressor maintenance delay from last intervention before next intervention type of maintenance performed to the menus for parameterising types of maintenance periods and also to menu Stop Under Pres Service 4 1 Service Timer Service Plan Stop Under Pres Service 4 2 Service Timer Service Plan Stop Under Pres Service 4 3 1Service Timer Service Plan Stop Under Pres Worthington Creyssensac 62 305 169 11 Service Timer Running Hours 3900 hrs J Service Timer Life Time gt 4780 hrs J Service Timer tAccumulated m3 gt 347 1000m3 Service Plan Running Hours gt 1000 hrs l Service Plan Life Time 155 hrs J Service Plan tAccumulated m3 gt 347 1000m3 Are You Sure To Stop Under Pressure gt 09 05 Page 21 4 9 1 Service Menu Service counter This menu allows the operator to find out when the last maintenance operation took place and when the next should take place STRUCTURE Service Timer Running Hours gt 3900 hrs l Next Timer Level B 4000 hrs Rset Y Previous Timer tLevel A 45
61. that the compressor cannot start as long as the tank pressure is greater than this value 1 5 bar This parameter defines the maxi value that you can set for the parameter P start Maxi Limit P maxi of this parameter value of the above parameter 09 05 Page 29 4 12 2 Safety of the input Element outlet Protects the input Temperature at element outlet Analog input corresponding to the temperature sensor installed at the outlet of the com pression element taking AIR OIL temperature at the highest point Inputs 1Receiver Press Element Outlet iElement Outlet Element Outlet 65 6 C Shd Max 100 uU 106 120 Inputs 1Element Outlet PElement Outlet Delta P Element Outlet j 6560 6 Shdw Max 105 i 50 109 Element Outlet Delay at start gt 60 Sec l 0 120 Element Outlet tDelay at signal gt 3 sec 0 10 Element Outlet j 89 C FPeSt Min 2 E 0 4 09 05 Page 30 Signifies that an error will be generated if the temperature crosses 110 C Corresponding to the temperature 105 C at which a pre alarm will be displayed for informing the user that a protection limit is being approached Time after the starting of the compressor when these protection becomes active An error shall be generated if the temperature crosses the maxi threshold 110 C plus 3 seconds value of this parameter The compressor will not start if the temperature in the outlet
62. tuown 4 Fri VSD 20 40 RPM Y EE x Y Last Shutdown 5 UOC y Y InputState FD 7 3 bar Auto Restart ate Y Saturday VSD 40 60 RPM y Y ns M C C Date Format d Y Receiver Press Y Sunday 7 8 bar VSD 60 80 RPM Digital PB Sel Language In Use v Element Outlet Y Pressure Unit VSD 80 100 RPM 45 8 C Fan Mot St Day Y Y Y Y Temperat Unit Compr Outlet Delta P Min Stop Time y T UNES Vibration Unit Perm Start Time Y Receiver Press Emergency Stop EM Closed z rcx ERE Commun Time out Element Outlet Y Rem Start Stop Vv Open Dryer Status Delta P Y SET z Drain Time Y verl Fanmotor Emergency Stop Closed 5 Y MAIN MENU EE GN Drain Interval i AAA Rem Start Stop fnasej Sequence Closed k Overl Fanmotor P10pen P2closed Vv Open Phase Sequence v v Piopen P2closed OutputTest Display test y Outputs STATUS Y graissage MENU Version 9820 3501 78 Info Distr Password Y Set M C C Number Of Compr System Stop System Forced Pres Band Sel Y Start Time Delta Time Stop React T Unload Time Y NEN M C C 57 0 Bi 09 05 Worthington Creyssensac Page 12 62 305 169 11 4 2 How to read the structure Sanus e A vertical arrow pointing to a screen indicates that you have reached this screen from the screen located above the Compr Outlet origin or the arrow by pressing the key V 6 7 bar Compressor Off A horizontal arrow indicates that you can Go to the menu located at
63. vated Activated Infinite Not Activated activated Not Activated activated 09 05 Page 35 STRUCTURE DEFINITION Conf Distr 9 7 Power Rec Time tMin Stop Time t 10 sec Power Rec Time Prog Limits 1Restart Delay i 10 3600 A Cont vistr 9 18 Restart Belay Automatic restart delay Allows restarts in cascade when 0 Rowen Bee Time OP Sec several compressors are working together 1 Time beyond which the automatic restarting shall not take place if it is parameterised as Active 3600 s 1200 s gt Restart Delay gt Prog Limits jiPerm Start Time i 0 1200 gt e Conf Distr 9 9 Perm Start Time Time during which the compressor starter protections tRestart Delay 1o en type permissive START are tested gt Perm Start Time Prog Limits Commun Time out 0 15 d Conf Distr 9 11 Dryer Status DS Gro TURO s n Allows activating deactivating the integrated dryer Not Dryer Status Not Activated management parameters Activated activated iDrain Time J Conf Distr 9 12 Drain Time Dryer Status 3 Bae Opening period of the condensates purge solenoid valve 1 25s gt Drain Time Prog Limits iDrain Interval 0 25 d Conf Distr 9 13 Drain Interval tDryer Status 5 min Drain Time gt Prog Limits Interval between two condensate purges 1 min gt Drain Interval j 1 60 j IN 0 S S 0 S S s D Conf Distr 9 10 Commun Time out 20 f Perm Start Time 30 sec Time beyo

62 305 169 11 ed00 Airlogic V EN.p65

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