ACS550-01/U1 Drive User`s Manual
Contents
1. CHECK installation Check Installation RE INSTALL the Re install Cover cover APPLY power Apply Power START UP Start Up Additional Reference in this Manual e R7 R8 Lifting the Drive on page Drive Identification on page 8 Suitable Mounting Location on page 9 e R7 R8 Prepare the Mounting Location R7 and R8 on page 9 Dimensions and Weights Supplement to ACS550 01 U1 User s Manual on page 31 R7 R8 Remove Side Panel R7 and R8 NEMA 1 and 12 Enclosures on page 10 H7 R8 Mount the Drive on page 10 Installing the Wiring Supplement to ACS550 01 U1 User s Manual starting on page 11 ACS550 PC PD Packaged Drive with Disconnect Preparing for Installation Supplement to ACS550 01 U1 User s Manual A Lifting the Drive R7 R8 Warning Handle and ship floor mounted enclosures only in the upright position These units are not designed to be laid on their backs Use a pallet truck to move the package enclosure to the installation site Remove the cabinet side panels from NEMA 1 and 12 enclosures for access to the cabinet pallet mounting bolts 6 torx screws hold each cabinet side panel in place Leave the side panels off until later Remove the 4 bolts that secure the cabinet to the shipping pallet Warning Use the lifting lugs bars at the top of the unit to lift R7 R8 drives Use a hoist to lift the drive Do no2. 18 10 20 762 80 010 ss 00 96 305 12 so 2 s 12 ss va sos m sos m 5 ss ss 55 06 05 66 35 ss 35 ss as t 1 es es fas Technical Data ACS550 PC PD Packaged Drive with Disconnect 39 NEMA 1 and NEMA 12 H7 R8 Outside Dimensions O o Outside Dimensions by Frame Size 806 Cw xm mr m mr DD a ms es ms a en ms 7 58 Do e ma es 5s Aaditional Free Space Hecommendations In addition to the free space requirements for cooling Cooling R7 R8 allow 800 mm 31 5 in in front of R7 R8 enclosures room for the cabinet door to swing open 305 mm 12 in above R7 R8 IP54 UL Type 12 enclosures room for fan replacement Technical Data 40 ACS550 PC PD Packaged Drive with Disconnect Applicable Standards Drive compliance with the following standards is identified by the standards marks on the type code label Mark Applicable Standards UL 508C and UL Standard for Safety Power Conversion Equipment C us C22 2 No 14 second edition and CSA Standard for Industrial Control LISTED Equipment UL 508A UL Standard for Safety Industrial Control Panels C22 2 No 14 CSA Standard for Industrial Control Equipment Compliance is valid with the following provisions he motor and control cables are chosen as specified in this manual e he installation rules of this manual are followed Technical
3. 42 motor cable Max IGNOU sas sa c aem d a quete a ES 30 N NEMA 1 GOCGB sura mde ate e edax am d ets 8 NEMA 12 COGO a paint Ds utt aeris audi ted wit Ai Ud 8 NEMA 3R E Sunes cuss sone EE d 8 R raO E IN E T E E 22 remove COVOL sucede esce dne et a e 10 S SAS Le dau estes O st Ee dn 1 specifications GIGI s uit reddo eda RR edu ae 30 motor connections llle 30 Staridartisscoi ba terii pane DS a ea 40 C22 NO Gs di qid e I A as 40 DESUSO MT TC ERN 40 T terminals power wiresizes llle 27 type code cns xpo CU ERES REPE DS Nx dues 8 V voltage Elli uude dx ate emi xx xq 8 W warning automatic Start UP oooooooooo 1 dangerous voltages 1 IIS TITO ooa A E hoic dede ede Sele 1 parallel control connections 1 qualified installer LL 1 weight A PP 33 wiring connection diagrams floor mounted 13 connection diagrams wall mounted 12 line input installation 14 OVEIVIEW ooo 12 requirements llle 11 Index ACS550 PC PD Packaged Drive with Disconnect ACS550 PC PD Packaged Drive with Disconnect Index 43 A ED ED P IP IP 3AUA0000012131 REV B EN EFFECTIVE 8 1 2006 SUPERSEDES 12 30 2005 ABB Inc ABB Oy AC Drives P O Box 184 FIN 00381 HELSINKI FINLAND Telephone 4358 10 22 11 Telefax 358 10 22 22681 Internet http www abb com Automation Technologies Drives amp Machines 16250 West
4. LonWorks Adaptor K454 Profibus Adaptor K457 CANopen Adaptor K462 ControlNet Adaptor K466 Ethernet Adaptor Miscellaneous options G350 Thermostatic control of UL Type NEMA 3R enclosure fans Ratings and Frame Size Charis in the Ratings sections of the ACS550 01 U1 User s Manual and this manual list technical specifications and identify the drive s frame size Note Some instructions in this document vary depending on the drive s frame size To read the Ratings table you need the Output current rating entry from the type code see above ACS550 PC PD Packaged Drive with Disconnect 9 Suitable Mounting Location For selecting a suitable mounting location for PC PD configurations refer to Preparing for installation in the ACS550 01 U1 User s Manual and e he Technical Data section of this manual for information on dimensions and weights Installing the Drive Supplement to ACS550 01 U1 User s Manual A Warning Metal shavings or debris in the enclosure can damage electrical equipment and create a hazardous condition Where parts such as conduit plates require cutting or drilling first remove the part If that is not practical cover nearby electrical components to protect them from all shavings or debris Prepare the Mounting Location R7 and R8 The ACS550 should only be mounted a where all of the requirements defined in E Preparing for Installation are met XLS
5. to let the intermediate circuit capacitors discharge before removing the cover WARNING Even when power is removed from the input terminals of the ACS550 there may be dangerous voltage from external sources on the terminals of the relay outputs WARNING When the control terminals of two or more drive units are connected in parallel the auxiliary voltage for these control connections must be taken from a single source which can either be one of the units or an external supply WARNING The ACS550 will start up automatically after an input voltage interruption if the external run command is on WARNING When the ACS550 with Input Disconnect is connected to the line power the Motor Terminals T1 T2 and T3 are live even if the motor is not running Do not make any connections when the ACS550 with Input Disconnect is connected to the line Disconnect and lock out power to the drive before servicing the drive Failure to disconnect power may cause serious injury or death Note For more technical information contact the factory or your local ABB sales representative Use of Warnings and Notes There are two types of safety instructions throughout this manual e Notes draw attention to a particular condition or fact or give information on a subject e Warnings caution you about conditions which can result in serious injury or death and or damage to the equipment They also tell you how to avoid the danger The warning symbols ar
6. Data ACS550 PC PD Packaged Drive with Disconnect Refer to the ACS550 01 U1 User s Manual index for topics not listed here A CUI WOW ae goat bito So Pa rp bate deir 30 C cable requirements INOW DOWEL ex autora E Rand iP ia Soa d Aen 26 capacitor change maintenance interval 16 connection points floor mounted enclosures 13 wall mounted enclosures 12 construction code o o ooooooooomooo 8 control panel maintenance interval battery 16 COOMO A are E ORRA RA 30 cover MOVE oi scu do AED 10 current QUINA Code PP RU 8 D dimensions MOUNINO Ali RO aa a nex dos eR due 31 motuhting lt 6 1 iras RAI 33 outside NEMA 12 R1 R4 35 outside NEMA 12 R5 B6 37 outside NEMA 1 R1 R4 34 outside NEMA 1 R5 R6 36 outside NEMA 3R R1 R6 38 outside NEMA 1 NEMA 12 R7 R8 39 disconnect dagran sos eor b dee Bene awh ea oe 4 features functions drive fan replacement anana aana 16 identification llle 8 proper MO se Las oe det ot te item GO 7 WEE ee 33 E enclosure protection class code 8 enclosure NEMA 12 air filter maintenance 18 fan replacement anann a nananana 17 F fan drive module maintenance interval 16 replacement procedure 16 fan enclosure maintenance interval 16 r
7. Glendale Drive New Berlin WI 53151 USA Telephone 1 262 785 3200 1 800 HELP 365 Telefax 1 262 780 5135 Internet www abb drives com
8. or Circuit Breaker id 3 Phase ACS550 Input Power 3 Drive 3 Installation ACS550 PC PD Packaged Drive with Disconnect 5 The following figures show the front view of the ACS550 Input Disconnect standard configurations and identify the major components R1 R4 R5 R6 R7 R8 NEMA 1 amp 12 NEMA 1 amp 12 NEMA 1 amp 12 Enclosures Enclosures Enclosures ACS550 Drive LO Control Panel m CIO BP0096 BP0094 Operating Handle for Disconnect Switch or Circuit Breaker BP0093 R4 R6 R1 R3 NEMA 3R NEMA SR Enclosure Enclosure PC00031 PC00071 Installation ACS550 PC PD Packaged Drive with Disconnect Installation Flow Chart Installation The installation of Input Disconnect configurations for ACS550 drives follows the outline below The steps must be carried out in the order shown At the right of each step are references to the detailed information needed for the correct installation of the unit Note References in the middle column below are to the ACS550 01 U1 User s Manual References in the third column below are to this manual Refer to the Task ACS550 01 U1 User s Manual Installation section PREPARE for Preparing for Installation installation PREPARE the Prepare the Mounting Location Mounting Location REMOVE the front Remove Front Cover cover MOUNT the drive Mount the Drive INSTALL wiring Wiring Overview and Install the Wiring
9. 65 035 6s 025 so 055 re ss a Tb Ts oa 100 oa os 190 05 140 055 140 0557 55 02 55 o2 80 09 eo os ss 05 ss a a ss oa ss 02 65 085 65 ws ss uas so 088 Mounting Hardware Mounting Hardware ve TOR Me TR o TOR No TR Ne 56 me TSS Measurements are center to center Technical Data 32 ACS550 PC PD Packaged Drive with Disconnect NEMA 3H H1 H6 Mounting Dimensions f i i i i PC00073 NEMA 3R Mounting Dimensions for each Frame Size LRL ma i ma i mi Hs me s MEN NN s E s GN W s 225 572 225 724 205 ors sas ver 465 viov 405 a 127 EM 7 EM 127 M o M 127 M gt Monnina d Mounting Hardware we weTwe 9T we TOR we 34 T ws 8 6 we qu Measurements are center to center Technical Data ACS550 PC PD Packaged Drive with Disconnect 33 NEMA 1 12 R7 R8 Mounting Dimensions NEMA 1 and NEMA 12 Dimensions for each Frame Size Mounting Hardware Dorm RE Weights The following table lists typical maximum weights for each frame size Variations within each frame size due to components associated with voltage current ratings and options are minor Weight e pss 17 ar 45 100 s var ver 066 ves aeo 250 soe seo 7687 NEMA SA oe 75 37 81 61 105 62 me 182 001 7 568 Technical Data 34 ACS550 PC PD Packaged Drive with Disconnect Outside Dimensions The outside dime
10. A 1 amp 12 ACS550 NEMA 1 amp 12 I O Conduit Enclosures Enclosures Top Ground 7 Lug s E Motor Terminals has ti Ond a ae Input Power J Terminals i Motor ii Disconnect Switch Terminals or Circuit Breaker je J Input Power oe Terminals H SOS TP I O Conduit Bottom BP0057 R1 R3 l O Conduit R4 R6 NEMA 3R Top NEMA 3R Enclosures Enclosures Input Power Terminals Disconnect Switch or Circuit Breaker ACS550 PC00036 Motor Termina s PC00076 Installation ACS550 PC PD Packaged Drive with Disconnect 13 Power Connection Standard Input Disconnect R7 R8 Floor Mounted The R7 and R8 ACS550 Standard Input Disconnect units are configured for wiring access from the top and include a removable conduit mounting plate The following figure shows the Standard Input Disconnect floor mounted wiring connection points Refer to the ACS550 01 U1 User s Manual for control connections to the drive R7 R8 NEMA 1 amp 12 NEMA 1 amp 12 Motor Ground Lug Ground Lu Terminals Bar ACS550 ACS550 Bar S Input Power Motor A A Terminals Terminals 2 Naascoscoyh ESSE TE Input Power H EaD NI p j Terminals B i Fe Eol UH B iac d gt t 4 LE Disconnect Switch DissoimiscESwiteh or Circuit Breaker or Circuit Breaker BP0054 BP0055 Installation 14 ACS550 PC PD Packaged Drive with Disconnect Install the Line Input Wiring Line Input Connections Standard
11. Assistant control U1 User s Manual panel Drive Module Fan Replacement Maintenance The drive module fan cools the heatsink Fan failure can be predicted by the increasing noise from fan bearings and the gradual rise in the heatsink temperature in spite of heatsink cleaning If the drive is operated in a critical part of a process fan replacement is recommended once these symptoms start appearing Replacement fans are available from ABB Do not use other than ABB specified spare parts To monitor the running time of the cooling fan see Group 29 Maintenance Trig in the ACS550 01 U1 Users s Manual ACS550 PC PD Packaged Drive with Disconnect 17 Frame Sizes R7 and R8 Refer to the installation instructions supplied with the fan kit Enclosure Fan Replacement NEMA 12 Enclosures NEMA 12 enclosures include an additional fan or fans to move air through the enclosure Frame Sizes R7 R8 NEMA 12 Enclosures The enclosure fan is located in the exhaust box on top of the NEMA 12 enclosure 1 Remove the left and right filter frames of the exhaust fan box by lifting them upwards dj PC00021 2 Disconnect the fan s electrical connector from the cabinet roof top right Inside the cabinet 3 Undo the four fastening screws at the corners of the fan frame The screws are through bolts with nuts on the inside of the cabinet Do not drop the hardware into the drive LU s y I L uu 4 PC00017 4 Remove th
12. CS550 01 U1 User s Manual Fuses NOTE Although fuses listed are similar in functional characteristics to fuses listed in the ACS550 01 U1 User s Manual physical characteristics may differ Fuses from other manufacturers can be used if they meet the functional characteristics of those in these tables Drive input fuses are provided to disconnect the drive from power in the event that a component fails in the drive s power circuitry 208 240 Volt Fuses 240 208 240Volt amp Drive Input Fuse Ratings LEAN me Identification zs nm 35 ISI Ri 9 WS8 m mesoo Ri 9 uso o E asooo R6 35 39 ACS550 PD 088A 2 170M1368 ACS550 Px 143A 2 200 170M1370 60 ACS550 Px 178A 2 170M1371 ACSBSO PXG2A2 R6 318 TOST 1 Px represents both PC and PD 2 NEMA 3R enclosed units are provided with fuses as shown in the ACS550 01 U1 User s Manual Technical Data 24 ACS550 PC PD Packaged Drive with Disconnect 380 480 Volt Fuses 480 380 480Volt Drive Drive Input Fuse Ratings Fuse Ratings ee NE s aans m s as ACS550 PD 078A 4 JJS 100 ACS550 PD 097A 4 170M1368 ACS550 PD 077A 4 170M1368 ACS550 PD 096A 4 170M1368 L5 ss A r II ROSSORDISAA Re 39 WOMIT o II Re 29 WOMIT ING R8 49 uso IE R8 49 uso 55 ACSSDRD4MAi R8 99 uso 495 mesora R8 9 uso 45 CI me so X589 59 ACROSS R8 9 u
13. Input Disconnect Configurations Connect input power to the terminals of the disconnect switch or circuit breaker Connect the equipment grounding conductor to the ground lug The figure below shows the connection points for Standard Input Disconnect configurations R1 R4 R5 R6 R7 R8 NEMA 1 amp 12 i NEMA 1 amp 12 Input NEMA 1 amp 12 Enclosures I Enclosures Power Enclosures La d n HN _ TAY LR pN BP0058 Input not BP0057 BP0054 Dashed line is ground run H7 shown H8 similar to R7 Installation ACS550 PC PD Packaged Drive with Disconnect 15 R1 R3 R4 R6 init NEMA 3R NEMA 3R Bo Enclosures Enclosures 1 i i i LAMBADA M PC00036 Dashed line is ground run PC00076 WARNING Check the motor and motor wiring insulation before connecting the ACS550 to line power Follow the procedure in the ACS550 01 U1 User s Manual Before proceeding with the insulation resistance measurements check that the ACS550 is disconnected from incoming line power Failure to disconnect line power could result in death or serious injury Note For the remainder of the installation and start up motor and control wiring refer to the ACS550 01 U1 User s Manual Installation 16 ACS550 PC PD Packaged Drive with Disconnect Maintenance Maintenance Intervals If installed in an appropriate environment the drive requires very little maintenance This ta
14. User s Manual ACS550 PC PD Packaged Drive with Disconnect Supplement to ACS550 01 U1 User s Manual AAA AMA DA u 0 A A ED ED FADD ED li ACS550 Drive Manuals GENERAL MANUALS ACS550 U1 User s Manual 1 150 HP e Safety Installation e Start Up Embedded Fieldbus e Fieldbus Adapter Diagnostics Maintenance Technical Data ACS550 Technical Reference Manual available in electronic format only Detailed Product Description Practical Engineering Guides ACS550 PC PD Packaged Drive with Disconnect Supplement for ACS550 01 U1 User s Manual e Safety Installation e Start Up Maintenance Technical Data ACS550 CC CF Packaged Drive with Bypass Supplement for ACS550 01 U1 User s Manual e Safety e Installation e Start Up Maintenance Technical Data O 2005 ABB Inc All Rights Reserved ACS550 PC PD Packaged Drive with Disconnect ACS550 PC PD Packaged Drive with Disconnect 1 gt gt gt gt B Safety WARNING The ACS550 adjustable speed AC drive with Input Disconnect should ONLY be installed by a qualified electrician WARNING Even when the motor is stopped dangerous voltage is present at the Power Circuit terminals U1 V1 W1 and U2 V2 W2 and depending on the frame size UDC and UDC or BRK and BRK WARNING Dangerous voltage is present when input power is connected After disconnecting the supply wait at least 5 minutes
15. aining brackets Install the filter frame back to the cabinet door Carefully align the mounting hooks to the slots in the cabinet door The hooks should be pointing down Press in at the center of the filter frame with your knee and gently press down with your hands at the top of the frame The filter frame will slide down approximately 34 inch and should be sealed securely to the door around the entire filter frame a PC00008 Frame Sizes R7 R8 NEMA 12 Enclosure Exhaust Filters The exhaust filters in the R7 R8 NEMA 12 enclosure are located in the exhaust box at the top of the enclosure There are 2 filter frames attached to the exhaust box e Lift up on the filter frame until it slides approximately 34 inch TULLIA Pull away from the exhaust box to remove PCO0021 For each filter frame remove the wire retainers that hold the filters in place UNES e Lay the filter frames on a flat work surface The wire retainers have a square U shape Remove by squeezing the open end of the c D PC00001 PC00019 ACS550 PC PD Packaged Drive with Disconnect 21 U towards the middle of the square until the retainer top open end of U clears the filter frame Save the retainers for reinstallation 3 Remove and inspect the filter 4 Install clean filters Note When installing DUSTLOK filter media the white side must face to outside of the cabinet and the o
16. anual 31 Applicable Standards 0 0 00 cee eee eens 40 Index Table of Contents 4 ACS550 PC PD Packaged Drive with Disconnect Installation otudy these installation instructions carefully before proceeding Failure to observe the warnings and instructions may cause a malfunction or personal hazard A WARNING Before you begin read Safety on page 1 A WARNING When the ACS550 with Input Disconnect is connected to the line power the Motor Terminals T1 T2 and T3 are live even if the motor is not running Do not make any connections when the ACS550 with Input Disconnect is connected to the line Disconnect and lock out power to the drive before servicing the drive Failure to disconnect power may cause serious injury or death Application This manual contains supplemental information that is unique to ACS550 input disconnect configurations PC or PD Refer to the base manual AC550 01 U1 User s Manual for all other information Input Disconnect Features and Functions The ACS550 with Input Disconnect is an ACS550 AC adjustable frequency drive packaged with an input disconnect switch or circuit breaker and with a door mounted external operating handle The operating handle can be padlocked in the OFF position padlock not supplied Enclosure options are NEMA 1 NEMA 12 and NEMA 3R UL Type 1 UL Type 12 and UL Type 3H The following is a typical power diagram Di c rnest witch Drive with Input Disconnect
17. aximum Wire Size Capacities of Power Terminals Circuit Disconnect Motor Ground MEN ACS550 Px 04A6 2 ACS550 Px 06A6 2 8 7 in los rs am ENIM H ACS550 Px 017A 2 1 0 ACS550 Px 024A 2 62 in lbs ACS550 Px 031A 2 MEM ACS550 Px 046A 2 v Pe E x ACS550 Px 059A 2 R3 24 us F El ACS550 Px 075A 2 ER zm F m Um 1 0 50 in lbs ACS550 Px 088A 2 ER di 180 in Ibs ACS550 Px 114A 2 350 MCM 200 in lbs 350 MCM ACS550 Px 143A 2 R6 200 in Ibs Ae ns 350 MCM 3xH3 0 ACS550 Px 221A 2 Px 221A 2 2 x 250 2 x 250 354 in lbs 250 in lbs MCM MCM 100 ACS550 Px 248A 2 Ec acr 275 in lbs 275 in lbs 1 Px represents both PC and PD Technical Data 28 380 480 Volt Terminals ACS550 PC PD Packaged Drive with Disconnect 380 480 Volt Input Disconnect Power Terminal Data 380 480 Volt Identification ACS550 Px 03A3 4 ACS550 Px 04A1 4 ACS550 Px 06A9 4 1 1 5 1 c 1 1 ESSE essea Ri EEE EEE ASSES PORTA Re ESSE EEE ACS550 Px 072A 4 ACS550 Px 078A 4 ACS550 Px 097A 4 ACS550 Px 077A 4 JJ JJ R 2 R 3 R 5 R 7 5 R 10 R 15 R 20 R 25 R 30 R 30 R4 40 R4 50 R4 R4 75 R 75 R enro RB T5 enro RE EN 5 5 5 150 ACS550 Px 180A 4 Le AA LU EA CAMA ee E E AA E E AR a LN SNMP NE ERE S sau um 1 Px represents both PC and PD 2x 250 MOM 2x 250 MCM 350 MCM 275 in lbs 275 in lbs 350 in lbs 2 x 500 MCM 2
18. ble lists the routine maintenance intervals recommended by ABB Maintenance Configuration Interval instruction Check replace R5 R6 R5 R6 NEMA 12 Check every 3 Frame Sizes R5 R6 Enclosure enclosure inlet air filter enclosures months Replace Inlet Air Filter on page 18 as needed Check replace R7 R8 R7 R8 NEMA 12 Check every 3 Frame Sizes R7 R8 NEMA 12 enclosure inlet air filter enclosures months Replace Enclosure Inlet Air Filter on as needed page 19 Check replace R7 R8 R7 R8 NEMA 12 Check every 6 Frame Sizes R7 R8 NEMA 12 enclosure exhaust air enclosures months Replace Enclosure Exhaust Filters on filter as needed page 20 Check replace NEMA NEMA 3R Check every 3 None self evident 3R enclosure air filters enclosures months Replace as needed Check and clean Depends on the See Maintenance in ACS550 01 heatsink dustiness of the U1 User s Manual environment every 6 12 months Replace drive module All Every six years See Maintenance in ACS550 01 fan U1 User s Manual Replace enclosure NEMA 12 Every three years See Frame Sizes R7 R8 NEMA fan s enclosures 12 Enclosures on page 17 For other frame sizes see Maintenance in ACS550 01 U1 User s Manual Change capacitor Frame sizes R Every ten years See Maintenance in ACS550 01 and R6 U1 User s Manual Replace battery in the All Every ten years See Maintenance in ACS550 01
19. cal Data 30 ACS550 PC PD Packaged Drive with Disconnect Motor Connections Motor Connection Specifications R7 R8 Motor Connection Specifications Max Motor Cable Length Maximum Motor Cable 980 ft Does not apply Warning Using a motor cable longer than specified in the chart above may cause permanent damage to the drive Cooling R7 R8 Cooling Specifications Method Internal fan flow direction from bottom to top R7 R8 Free space in front of enclosure 152 mm 6 in R7 R8 Free space above enclosure None required for cooling R7 R8 Free space at sides of enclosure None required for cooling R7 R8 Also see Additional Free Space Recommendations on page 39 Requirement Air Flow 380 480 Volt Drives R7 R8 The following table lists heat loss and air flow data for 380 480 Volt drives be Meee AR 540 645A 4 R8 9100 31000 700 1220 Technical Data ACS550 PC PD Packaged Drive with Disconnect 31 Dimensions and Weights Supplement to ACS550 01 U1 User s Manual Mounting Dimensions NEMA 1 amp 12 R1 R6 Mounting Dimensions R1 R4 R5 R6 See Detail A See Detail B DS0301 BP0057 Detail A Detail B NEMA 1 and NEMA 12 Mounting Dimensions for each Frame Size 0m m m Rm wmm me m mm o wo e3 166 ss em 226 600 2587 Wr s ss 55 ss 166 ss 160 68 em 255 600 298 os ss 02 65 02
20. e fan and fan frame as one unit Maintenance 18 ACS550 PC PD Packaged Drive with Disconnect 5 Disconnect the fan wiring and capacitor from the fan frame Then remove the four screws attaching the fan to the fan frame Remove the old fan 4 PC00020 6 Install the new fan and capacitor with the replacement part for ABB in the reverse order of the above Ensure the fan is centered on the Velocity Capacitor pcooo14 Enclosure Air Filter Replacement NEMA 12 Enclosures Frame Sizes R5 R6 Enclosure Inlet Air Filter This procedure applies to disconnect configurations in R5 and R6 frame sizes with NEMA 12 enclosures This filter is located at the bottom of the enclosure Use the following procedure to check and replace filters 1 On the enclosure remove the screw holding the filter bracket in place 2 Slide the filter bracket forward until the hooks on the bracket clear the slots on the enclosure base This step allows the filter and bracket to drop free from the enclosure Back of Enclosure Enclosure Mounting sl Screw Filter Bracket 3 Lift the filter out of the filter bracket and replace as appropriate 4 With the filter in the filter bracket align the hooks on the bracket with the slots in the enclosure base and press the hooks up into the slots 5 Slide the filter bracket back making sure that the hooks catch on the enclosure 6 Replace the mounting screw Tighten until the
21. e used as follows Dangerous voltage warning warns of high voltage which can cause physical injury and or damage to the equipment Safety 2 ACS550 PC PD Packaged Drive with Disconnect General warning warns about conditions other than those caused by N electricity which can result in physical injury and or damage to the equipment Safety ACS550 PC PD Packaged Drive with Disconnect 3 Table of Contents Safety Use of Warnings and Notes res 1 Table of Contents Installation PIDDICAUIOU aria era eio ica dot oo rd aida e 4 Input Disconnect Features and Functions 0 0 00 cee ee eee 4 Tarse FOW GUAR ssp ES CERA ORE Er ue dues 6 Preparing for Installation Supplement to ACS550 01 U1 User s Manual 7 Installing the Drive Supplement to ACS550 01 U1 User s Manual 9 Installing the Wiring Supplement to ACS550 01 U1 User s Manual 11 Maintenance Maintenance Intervals res 16 Drive Module Fan Replacement 0 0 cece ee eee 16 Enclosure Fan Replacement NEMA 12 Enclosures 17 Enclosure Air Filter Replacement NEMA 12 Enclosures 18 Technical Data Ratings Supplement to ACS550 01 U1 User s Manual 22 Input Power Connections Supplement to ACS550 01 U1 User s Manual 23 Motor Connections cia aco x AC bas de an e ber aa DE MRS E pos 30 Cooling RO ra ia TTL TTC 30 Dimensions and Weights Supplement to ACS550 01 U1 User s M
22. eplacement procedure 17 Index 41 Index filter enclosure NEMA 3R maintenance interval 16 R5 R6 inlet maintenance interval 16 R5 R6 inlet maintenance procedure 18 R7 R8 exhaust maintenance interval 16 R7 R8 exhaust maintenance procedure 20 R7 R8 inlet maintenance interval 16 R7 R8 inlet maintenance procedure 19 free space for access R7 R8 o o oooooooooo 39 TOP COOMMO us a desta E ndi e S dust ini as 30 I Sici IRURE aa EDU A DU RR 23 208 240 volt OriVeS 23 380 480 volt OriVeS 24 500 600 volt dOriVeS 24 G grounding requirements llle 11 H MCALIOSS ott tid testi da 30 heatsink maintenance interval 16 input disconnect see disconnect input power cable wire requirementS 26 UI REM 23 installation NON EN EE o dos bte pie RU p Eni diete ded es 6 preparatorias p deatur he db ote 7 L label type code etx und dU is ER Rn SER 8 location mounting llle 9 M maintenance drive module fan replacement 16 enclosure fan replacement 17 TOE VAIS six ss sexui a dM E ES 16 R5 R6 enclosure inlet filter 18 R7 R8 enclosure exhaust filter 20 R7 R8 enclosure inlet filter 19 manuals SUNG e cee asa li motor connection specifications 30
23. gasket on the bracket is about 50 compressed Maintenance ACS550 PC PD Packaged Drive with Disconnect 19 Frame Sizes R7 R8 NEMA 12 Enclosure Inlet Air Filter The inlet air filter for the R7 R8 NEMA 12 enclosure is located in the enclosure front door 1 While holding the top of the filter frame pull up on the bottom of the frame The filter frame will slide up approximately 3 4 inch and can then safely removed by tilting away from the cabinet and lifting up 2 Lay the filter frame on a flat work surface Remove the 3 retaining brackets by squeezing the tabbed corners in towards the middle of each bracket until the bracket clears the filter frame Save these brackets for replacement Remove and inspect the filter j PC00007 3 Install the replacement filter Be sure to tuck the filter into the grove around the entire filter frame This is very important for proper installation 4 Reinstall the 3 filter restraining brackets These will prevent the filter from being pulled out of the filter frame e Install the center bracket first e Install the 2nd bracket overlapping the center bracket by 1 2 to the left Maintenance 20 Maintenance O Remove each filter frame ACS550 PC PD Packaged Drive with Disconnect e Install the 3nd bracket overlapping the center bracket by 1 2 to the right I 1st filter retaining bracket 1st and 2nd filter retaining brackets All 3 filter ret
24. holes inside the enclosure base See PC00023 Frame sizes R7 and R8 have mounting 1 y NEMA 1 amp 12 R7 R8 Mounting Dimensions on page 33 Where it is not possible to use either E aa intewhenihetalled mounting hole at the back of the base use Jean i VIGO SE an L bracket at the top of the enclosure to secure the cabinet to a wall or to the back of another enclosure Bolt the L bracket to the enclosure using the lifting lug bolt hole Fastening points when installed on the top of the enclosure back against back Fastening the cabinet at the top using L brackets side view L bracket M12 bolt 1 2 to 9 16 in Cabinet top Installation 10 ACS550 PC PD Packaged Drive with Disconnect Remove Side Panels R7 and R8 NEMA 1 and 12 Enclosures Cabinet Door 1 To open the cabinet door loosen the quarter turn screws that hold the cabinet door closed 2 Installation access is easier if these panels are kept off throughout the installation Mount the Drive a ms RE A R70020 R7 R8 1 Use a hoist to move the cabinet into position Note If the cabinet location does not provide access to the cabinet sides be sure to re mount side panels before positioning cabinet 2 Install and tighten mounting bolts PC00003 Installation ACS550 PC PD Packaged Drive with Disconnect 11 Installing the Wiring Supplement to ACS550 01 U1 User s Manual WARNING Metal shavings or debris i
25. n the enclosure can damage electrical equipment and create a hazardous condition Where parts such as conduit plates require cutting or drilling first remove the part If that is not practical cover nearby electrical components to protect them from all shavings or debris Do not connect or disconnect input or output power wiring or control wires when power is applied Never connect line voltage to drive output Terminals T1 T2 and T3 Do not make any voltage tolerance tests Hi Pot or Megger on any part of the unit Disconnect motor wires before taking any measurements in the motor or motor wires Make sure that power factor correction capacitors are not connected between the drive and the motor Wiring Requirements Refer to the Wiring Requirements Section in the ACS550 01 U1 User s Manual The requirements apply to all ACS550 drives In particular Use separate metal conduit runs for the following different classes of wiring nput power wiring Motor wiring Control communications wiring Properly and individually ground the drive the motor and cable shields Installation 12 ACS550 PC PD Packaged Drive with Disconnect Wiring Overview Power Connection Standard Input Disconnect R1 R6 Wall Mounted The following figures show the Standard Input Disconnect wall mounted wiring connection points Refer to the ACS550 01 U1 User s Manual for control connections to the drive R1 R4 R5 R6 NEM
26. nsions for input disconnect enclosures depend on the frame size and the enclosure type as illustrated below NEMA 1 R1 R4 Outside Dimensions DS0301 DS0302 Input Disconnect NEMA 1 R1 R4 Rm R m R Dimensions Ref mm in mm in mm in mm in mW om zar ss sus ww s m asa Technical Data ACS550 PC PD Packaged Drive with Disconnect 35 NEMA 12 H1 H4 Outside Dimensions DS00303 DS00304 Input Disconnect NEMA 12 R1 R4 mens m R RS HM Dimensions Ref Piensos o med oo RS Wve zs su sz 000 aos ns 458 8 m ma me ms o ma s Technical Data 36 ACS550 PC PD Packaged Drive with Disconnect NEMA 1 H5 R6 Outside Dimensions Technical Data BP0063 Input Disconnect NEMA 1 R5 R6 H H BB HB Dimensions Ref ow pom poro sm ow 9 o9 9 s 9 ACS550 PC PD Packaged Drive with Disconnect NEMA 12 R5 H6 Outside Dimensions Input Disconnect NEMA 12 R5 R6 Dimensions Ref Ea 794 p 74 28 9 ww Dom m 9 wm 9 BP0062 37 Technical Data 38 ACS550 PC PD Packaged Drive with Disconnect NEMA 3R R1 R6 Outside Dimensions W1 _ Ww W2 e D PC00075 Input Disconnect NEMA 3R R1 R6 Ret mm UR mm Di mm no rom mm ic mm E 457 se 467
27. range side faces in Be sure to tuck the filter edges into the groove around the entire filter frame This detail is very important for proper operation Reinstall the filter restrainers Install each filter frame to the bonnet on top of the cabinet Insert the base of a retainer bottom of U shape into a filter frame channel Fa Squeeze the open end of the U until it clears the filter frame Seat the open end ofthe U Roi in the filter frame channel PCO000 Release the retainer to its relaxed square shape Carefully align the frame s mounting hooks with the slots in the bonnet The hooks should be pointing down Press down at the top of the filter frame The filter frame slides down approximately 34 inch PC00011 Check all around the filter frame for a secure seal to the exhaust box Maintenance 22 ACS550 PC PD Packaged Drive with Disconnect Technical Data Ratings Supplement to ACS550 01 U1 User s Manual Note The ratings listed below are exceptions to the ratings listed in the ACS550 01 U1 User s Manual Ratings 380 480 Volt Drives Type Code Valid ate to 40 C 104 F Heavy Duty Use ACS550 Px see below 097A 4 c EEE se skt sas mo 3o u2 oo quo PRE Mo quc 1 For ACS550 PC or PD this unitis an R4 drive in an R5 enclosure Technical Data ACS550 PC PD Packaged Drive with Disconnect 23 Input Power Connections Supplement to A
28. so IC R8 99 uso 1 Px represents both PC and PD 2 R4 drive in an R5 enclosure 3 NEMA 3R enclosed units are provided with fuses as shown in the ACS550 01 U1 User s Manual Technical Data ACS550 PC PD Packaged Drive with Disconnect 25 Fuses 500 600 Volt Fuses 500 600 Volt Drive Input Fuse Ratings LEM SE N 3 esmas 5 MK 5 ASSOPREAS ma o X519 8 SECCION mo R p ACS550 Px 077A 6 R 15 170M1368 100 ACS550 Px 099A 6 R 125 170M1368 1 Px represents both PC and PD 2 NEMA 3R enclosed units are provided with fuses as shown in the ACS550 01 U1 User s Manual Technical Data 26 ACS550 PC PD Packaged Drive with Disconnect Input Power Cables Wiring R7 R8 Technical Data Based on NEC Table 310 16 for copper wires 90 C 194 F wire insulation 40 C 104 F ambient temperature Not more than three current carrying conductors in raceway or cable or earth directly buried Copper cables with concentric copper shield Max Load Cu Wire Size Current AWG kcmil A ACS550 PC PD Packaged Drive with Disconnect 27 Drive s Power Connection Terminals Supplement to ACS550 01 U1 User s Manual The following tables show maximum wire size and required tightening torque for incoming power grounding and motor terminals 208 240 Volt Terminals 208 240 Volt Input Disconnect Power Terminal Data 208 240 208 240Volt M
29. t place drive in final position until mounting site is prepared PC00003 Installation ACS550 PC PD Packaged Drive with Disconnect Preparing for Installation Supplement to ACS550 01 U1 User s Manual Installation Drive Identification To identify the type of device you are installing refer to the type code number on the device identification label e Wall mounting base drives label attached on the side surface of the heat sink e Packaged drive with screw cover label attached to outside surface on the left ide of the enclosure Enclosure with hinged cover door label on inside surface of the cover door Type Code Number Use the following to interpret the type code found on the identification label ACS550 U1 015A 4 NS AC HVAC Drive 550 Product Series Construction U1 or U2 Base Drive CC Bypass with circuit breaker CF Bypass with fused disconnect switch PC Drive with circuit breaker PD Drive with disconnect switch Output current rating See ratings chart for details Voltage rating 2 208 240 VAC 4 380 480 VAC 6 500 600 VAC Enclosure protection class No specification UL Type NEMA 1 B055 UL Type NEMA 12 B058 UL Type NEMA 3R Power options F267 Service switch Input Output option modules L502 Pulse encoder interface L511 Relay output extension L512 115 230 V digital input interface Fieldbus adaptors K451 DeviceNet Adaptor K452
30. x 500 MCM 3 x 400 MCM 3x 400 MCM Maximum Wire Size Capacities of Power Terminals Circuit Disconnect Motor 8 8 4 7 in lbs 12 in lbs 35 in Ibs 3 1 24 in los 18 in lbs 2 50 in lbs 1 55 in lbs 1 0 1 0 62 in lbs 1 0 180 in lbs 62 in lbs 1 0 70 in lbs H2 0 350 MCM 132 in lbs 200 in lbs 3 x 3 0 250 in lbs 350 MCM 200 in lbs 350 MCM 354 in Ibs 5 Bus Bar holes 13 32 bolts 275 In lbs 275 in lbs 2 x 500 MCM 500 in Ibs 3 5 in Ibs 375 in Ibs 2 For ACH550 PC or PD this unit is an R4 drive in an R5 enclosure Technical Data ACS550 PC PD Packaged Drive with Disconnect 29 500 600 Volt Terminals 500 600 Volt Input Disconnect Power Terminal Data 500 600 Volt Maximum Wire Size Capacities of Power Terminals Circuit Disconnect Motor Ground Breaker Switch Terminals Lugs R2 R2 RE 8 8 4 R2 7 in lbs 12 in lbs 35 in lbs R2 R2 R3 1 0 m R3 62 in lbs 24 in lbs R4 18 in lbs 11 0 1 0 90 HDS 3 BESIDE 180 in lbs ME odis NUM al 125 ACS550 Px 125A 6 R6 200in bs ssoMcM 354in lbs 250 in Ibs e NE 1 Px represents both PC and PD Type Code 2 3 5 ES 10 15 20 25 30 40 ACS550 Px 02A7 6 ACS550 Px 03A9 6 ACS550 Px 06A1 6 ACS550 Px 09A0 6 ACS550 Px 011A 6 ACS550 Px 017A 6 ACS550 Px 022A 6 ACS550 Px 027A 6 ACS550 Px 032A 6 ACS550 Px 041A 6 50 ACS550 Px 052A 6 ACS550 Px 062A 6 Techni
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