Manual - Active Sales Co.
Contents
1. 5 Cassese Quality for the world CS 85 PNEUMATIC FRAME ASSEMBLING MACHINE Technical and User Manual 09 2011 Cassese Communication WORK POSITION REFERENCE PNEUMATIC FRAME ASSEMBLING MACHINE ANGLE ADJUSTMENT SCREW LIMIT STOP 1 BACKFENCE 24 BACKFENCE ROTATING BASE CABINET 90 JOINING ANGLE ASSEMBLY WIRE FOR WEDGE PUSHING SPRING WEDGE DISTRIBUTOR LEVER FOR STAPLING POSITION inside of frame LEVER FOR STAPLING POSITION outside of frame LEVER FOR ONLY ONE OR INTERMEDIATE POSITIONS P3 FOOT PEDAL TOP PRESSER BRACKET TOP PRESSER BASE CABINET LOCKERS EXTENSION TABLE CS 85 USER S TECHNICAL MANUAL CONTENTS Page INTRODUCTION ACCESSORIES SUPPLIED WITH THE MACHINE TECHNICAL SPECIFICATIONS OPTIONS GUARANTEE PUTTING INTO OPERATION ADJUSTMENTS SELECTION OF STAPLING POSITIONS SETTING AND STORING THE STAPLING POSITIONS SELECTION OF TOP PRESSER ADJUSTMENT OF THE ASSEMBLY ANGLE USE MEANS OF ASSEMBLY LOADING THE WEDGE CARTRIDGE ON MACHINE JOINING THE FRAME MAINTENANCE LUBRICATION CLEARING A WEDGE STUCK IN THE WEDGE DISTRIBUTOR IN CASE OF HAMMER amp WEDGE JAMMING CS 85 09 2011 INTRODUCTION You have just bought a CS 85 frame joining machine so we congratulate on your sensible choice and thank you for your trust in Cassese products The CS 85 benefit from the experience of the joining machines that brought Cassese a certain r2. Two factory set locator pins E amp F allow the plates to be re positioned precisely again Remove the old hammer Assemble the Block H back again Putting a new hammer driver blade Put a drop of grease in the bottom hole of the wedge distributor block H Insert a new hammer into block H from the top with the hole of the hammer downwards Re position the wedge distributor in its housing on the machine with the window towards the cartridge If the upper end of the hammer stays out of the block H push it fully in with a piece of wood or moulding While keeping the moulding in place on block H and pressing on it pull up the top presser s bracket arm Po Fig1 p1 with a quick movement The new hammer must have taken its position in the mechanism automatically Check with your finger that the block H does not stay out of the machine higher than the work level and tighten the locking screw of block H No need to tighten too much The machine is ready to work again If you have any difficulty to remove the block H from the machine push down with your hands the top presser s bracket arm This should free the block H that is stuck with the hammer For any other problem don t hesitate to contact your regular source of Cassese products
3. one place you can use the lever P3 located on the limit stop B This intermediate lever P3 also enables you to stack wedges on top of each other in the same position without risk of missing the stacking operation not pushing the first wedge deeper inside SELECTION OF TOP PRESSER TP eld This new version top presser comes now with your CS 85 as a standard feature Its height can be adjusted with the pin so that the machine can work up to 78 mm 3 1 8 tall mouldings Pay attention to keep always maximum 30mm 1 1 4 distance between the top presser and the mouldings and to keep the rubber triangle parallel to the 90 angle assembly backfences The moulding height capacity of the new triangle top presser support for its 4 positions 1 37 mm 1 1 2 2 53 mm 2 1 8 3 68 mm 2 3 4 4 78 mm 3 1 8 BLACK TRIANGLE PRESSER WHITE TRIANGLE PRESSER SOFT WOOD GREEN RUBBER ORANGE RUBBER SOFT WOOD 30 et 45mm OPTIONAL ACCESSORY Cassese item 2 6233 A similar adjustable support for the round rubber top pressers is no w available with 3 positions for its height As the round rubbers are available in two lengths 30mm amp 45mm and in two hardness finishes orange for softwoods amp green for very hardwoods the maximum height of moulding that this optional round rubber support can work in its three positions are Position hole With short round rubber With long round rubber 1 37 mm 22 mm 2 3
4. 7 mm 3 53 mm ADJUSTMENT OF THE ASSEMBLY ANGLE If several cutting machines are being used in your production or if you receive your mould ings already cut by your suppliers chop service the angles of the mouldings will be slightly different from one cutting machine to the other The joining angle of your CS 85 can be adapted to find precisely the cutting angle of your cutting machine If the corner is open towards outside unscrew turn anti clockwise the angle adjustment screw AS see Fig 1 page 1 a little to correct the fault and check again Outside Inside If you get this result check your cutting angle which is wrong in this case because it 1s less than 45 Carry out the adjustment of the angle of your cutting machine IT IS IMPOSSIBLE TO MAKE A RECTANGLE FRAME WITH ANGLES SMALLER THAN 90 If the corner is open towards inside screw in turn clock wise the angle adjustment screw AS Fig 1 page 1 to correct the fault USE MEANS OF ASSEMBLY The joining is performed by using metal wedges a Cassese inven tion designed to ensure very tight corners Six sizes are available 3 5 7 10 12 and 15 mm They come in throw away cartridges that are colour coded per size for easy identification Cartridge wedges exist in two versions NORMAL for soft and normal timbers and HW for very hard timbers These hardwood wedges are to be used only on hardwoods Your CS 85 machine is designed to use all sizes of Cassese
5. cartridges without having to change any parts on the machine or to adjust anything For the long term performance and reliability of your CS 85 only use genuine CASSESE cartridge wedges Beware of counterfeit products z i z T I ME EET ALEL LOADING AND CHANGING THE WEDGE CARTRIDGE ON MACHINE Pull the wire with ball of the wedge pusher spring F fig 2 p1 fully out If there is a cartridge on machine holding the wire pulled out remove it by simply sliding out and lifting the cartridge Holding the wire pulled out put a new cartridge on machine and pay attention that it is fully inserted in the wedge distributor s window Release gently the wire with ball of the wedge pusher spring F JOINING THE FRAME After selecting and setting the stapling positions page 4 amp 5 adjusting the assembly angle page 6 checking the distance between the top presser and the moulding page 6 and loading the best suited type normal or hardwood and size of wedges page 7 l Put the first left hand moulding in front of the fence B1 and push it so that its mitre end reaches the other fence B2 2 Holding it so put the second moulding chop against fence B2 and slide it until it reaches the first moulding 3 Holding the mouldings in place against each other hold the backfences B1 amp B2 with your thumbs and make the angle assembly slide backwards until the lever P1 reaches the limit stop B You can eventually tighten
6. e to change the cartridge size when joining frames with different thickness AS A GENERAL RULE THE JOINING MUST BE CARRIED OUT AS CLOSE TO THE THICKEST MOULDING PART S AS POSSIBLE SETTING AND STORING THE STAPLING POSITIONS Unlock the stapling position lock handles P1 P2 and P3 90 JOINING ANGLE ASSEMBLY Standing in the work position used as reference for explanations behind the machine see Fig 2 page 1 with your left hand put the first moulding chop in front of the left 1 backfence B1 and bring the chop in contact with the right 2 backfence B2 For the stapling position close to the outside of the frame Move forward the 90 joining angle assembly E until the place where you want to insert the wedge s has been reached by the WEDGE EXIT see picture Then bring the lever P2 against the limit stop B and tighten it For the stapling position close to the inside of the frame Move the 90 joining angle backwards until you have reached the furthest position to the inside of the frame where you want to insert wedge s Then bring the lever P1 against the limit stop B and tighten the lever Now the two positions of joining are set and the machine s 90 angle can move only within the limits of these two positions In case you would like to insert wedges in between these two positions or if you are working with a very small moulding and would like to insert wedges only in
7. eputation It makes it possible to join wooden mouldings of all profiles patent n 7522814 The CS 85 is designed to allow the operator to move all around the machine The joining operation is carried out by using metal wedges especially designed to perform a tight join These wedges come in throw away plastic cartridges without glue individually lubricated and rust protected for the toughest challenges IMPORTANT You should not use other wedge cartridges than those manufactured by Cassese and marketed by official Cassese distributors registered mark CS BEWARE OF COPIES ACCE RIES SUPPLIED WITH THE MACHINE 1 support for triangle top presser with 1 black rubber triangle for hardwoods 1 white triangle softwoods 1 spare hammer wedge driver blade 4 Allen keys for hexagonal nuts 2 5 3 4 5 mm 1 wedge pusher tool 1 quick release female connection 1 extension table TECHNICAL SPECIFICATIONS OF CS 85 Minimum moulding width 3mm 1 8 Minimum moulding height 7 mm 4 Furthest stapling position from back of moulding at 43 74 mm 3 Wedge sizes in cartridges of 275 pieces 3 5 7 10 12 and 15 mm Two wedge types for soft and for hardwoods Energy needed compressed air 6 7 bars 100 p s 1 Machine gross weight 40 kg 85 Ibs Dimensions CS 85 507mm 20 x 507mm 20 w out ext table x1100 mm high 44 OPTIONAL ACCESSORIES AVAILABLE Cassese Item Description Z 4511 120 Joini
8. ne s top presser therefore remove it slowly until the machine s top presser 1s completely free Fix the removed foot back on machine Remove the pedal P and the accessory box now See detail of content page 5 Remove the turning upper cabinet BP and the bottom cabinet BF Fig C The bottom cabinet BF is upside down put it right on its feet The nut of the foot you removed is in the necessary box Place the uppi cabinet BP on ms potent cabinet BE Wie USM Inside of the upper cabinet there is a white air tube rolled up Unroll it and cross its free end through the bottom cabinet Close the locking clips figD to fix the upper amp bottom cabinets Connecting the air pedal Push the end of white tube coming out of machine here in Fix the table extension with the four Quick release screws fig E Adjust the level of the machine male connection to the floor with its 4 adjustable feet connect air supply here ADJUSTMENTS SELECTION OF STAPLING POSITIONS The CS 85 is designed to join mouldings in one or two places positions without limitation of the number of wedges stacked in any of those places The selection depends on the width and thickness of the moulding to join 2mm INIMUM Approx 1 8 2 mm MINIMUM Approx 1 8 As a general rule a MINIMUM 2 mm clearance less than 1 8 above the wedges shall be respected Same sized wedges can be stacked in order to avoid to hav
9. ng angle assembly for 6 sided frames Z 4512 135 Joining angle assembly for 8 sided frames Other top pressers J e Item Description For use on Maxi moulding heigh Z 4556 White Triangle with support Soft wood 48mm 2 Z 887 Black Triangle with support Hardwoods 48mm 2 Z 4558 Short orange rubber with support Softwoods 48mm 2 Z 4559 Short green rubber with support Hardwoods 48mm 2 Z 4560 Long orange rubber with support Softwoods 33mm 1 Z 4561 Long green rubber with support Hardwoods 33mm 1 Z 1800 Long orange rubber w out support Softwoods 63mm 2 1 Z 1804 Long green rubber w out support Hardwoods 63mm 2 1 Z 1783 Short orange rubber w out support Softwoods 78mm 3 Z 1791 Short green rubber w out support Hardwoods 78mm _ 3 GUARANTEE One year guarantee for parts and labour against manufacturing defects Wear parts and those damaged as a result of non appliance with the instructions of the present manual are excluded from the guarantee 9 PUTTING INTO OPERATION 1 UNPACKING amp REASSEMBLY fig A Keep the package of the machine so that the arrows drawn on i the outside stand up see Fig A Open the parcel Remove machine s table Ta and the foam protection see Fig B See Fig C Pressing down the crossing wood piece B loosen and remove one of the two feet of the machine that are holding the wood piece B in place The wood piece B 1s pushed up by the machi
10. ol more than 6mm 4 into the wedge distributor It is important not to leave a wedge half engaged in the wedge distributor as it may cause the insertion of two wedges when you join the next corner or may cause the jamming of the hammer the driver blade in the wedge distributor In case of the hammer driver blade jamming with a wedge in the wedge distributor see the fol lowing section 3 WEDGE REMOVING TOOL WEDGE DISTRIBUTOR BLOCK H WEDGE EXIT MAINTENANCE 3 IN CASE OF HAMMER AND WEDGE JAMMING AFTER A HAMMER JAMMING INCIDENT ALWAYS REPLACE THE HAMMER WITH A BRAND NEW ONE WEDGE DISTRIBUTOR BLOCK H LOCKING SCREW SCREW POSITIONS BLOCK H Remove the cartridge that 1s on machine and the top presser Using the 3mm Allen key loosen the locking screw of the wedge distributor Block H Then lift the top presser s bracket arm by hand The wedge distributor will come out of its housing Remove it from the machine The old hammer wedge driver blade 1s stuck in the wedge distributor first try to remove it with a pair of pliers If not possible unscrew the two central screws GF1 GF2 that hold the fixed square guide of Block H in place Use for this the smaller 2 5mm Allen key supplied with the machine Remove the fixed guide completely to free the old hammer If still not possible to get rid of the old hammer remove the four screws A B C D and open the block H
11. the intermediate lever P3 to be sure that the position remains fixed 4 Still holding the mouldings well profiled against each other press the pedal P Fig 2 p 1 Release the pedal after one to two seconds one wedge must have been fully inserted If you intend to stack a second or third wedge in the same position just push the pedal again In this case using tightening the lever P3 will enable you to stack them more easily 5 If there is a second stapling position chosen with lever P2 just repeat the same operation by pushing forward the mouldings and the angle assembly of the machine until P2 reaches the limit stop B And repeat step 4 above MAINTENANCE 1 LUBRICATION Periodically remove the wedge distributor Fig 1 block H and clean it by air gun without dis mounting it It is recommended to lubricate the hammer driver blade periodically To do so remove the wedge distributor blockH and put a small quantity of grease in the bottom hole of the wedge distributor The hammer will be lubricated every time it crosses the wedge distributor 2 CLEARING OF A WEDGE STUCK IN THE WEDGE DISTRIBUTOR If you push the pedal half way or release too quickly a wedge may be half engaged in the wedge distributor In this case close the air valve Try to remove the cartridge that is in position If it resists use the wedge removal tool to push down the wedge back in the cartridge Pay attention not to make penetrate the to
Download Pdf Manuals
Related Search