I/O-expander board installation manual (Vacon CX/CXL
Contents
1. VACON CX CXL SCXS FREQUENCY CONVERTERS l O expander board installation manual Vacon CX CXL range Subject to changes without notice vacon FOR SMOOTH CONTROL Vacon l O expander board installation Vacon CX CXL range Page 1 10 CONTENTS tE GENERAL a 2 EE Vacon CXEOVO PT eni 2 1 2 Vacon CX1010PT a 2 1 3 Vacon CXLO2ZOPT ccc 2 14 Vacon CX1030PT ncc 2 1 5 Vacon fieldbus boards 3 2 SPECIFICATIONS iii 3 3 INSTALLATION ai 4 Zale AG ESTA Breken ette tenella 4 5 2 nsa lato Muorre 5 4 CONTROL CONNECTIONS 7 41 Vacon CX 1000PT 7 4 2 Vacon CX 1010PT ee 8 4 3 Wacom CN 1020 PT ran deens 9 4 4 Vacon CX 10 OPT omen 10 Vacon Plc Phone 358201 2121 Fax 358 201 212 205 Service 358408371150 E mail vacon vacon com http www vacon com Page 2 10 I O expander board installation Vacon CX CXL range Vacon 1 2 1 3 1 4 Vacon Plc GENERAL Vacon CX1000 PT The available I O can be increased by using the Vacon CX1000 PT I O expander board 5 digital inputs standard signals 2 analogue inputs standard signals 3 relay outputs standard signals analogue output programmable in Five in O ne Application tnermistor input can be directly connected to the motor thermistors to monitor the motor temperature encoder input Typical use Closed Loop Vector Control Vacon CX1010PT The available I O2. 358408371150 E mail vacon vacon com http www vacon com Distributor UD 00085G 18 10 2000 vacon VACON PLC PO Box 25 Runsorintie 5 FIN 65381 VAASA FINLAND Phone 358 201 2121 Fax 358 201 212 205 Service 358 40 8371 150 E mail vacon vacon com http www vacon com
3. Figure 4 3 Control connections of Vacon CX1020 PT NOTE Thermistor input terminals 221 and 222 must be shorted if not used Vacon Plc Phone Service 358 201 2121 Fax 358 201 212 205 358408371 150 E mail vacon vacon com htto www vacon com Page 10 10 I O expander board installation Vacon CX CXL range Vacon 4 4 Vacon CX1030 PT aaa Control voltage output Voltage for switches etc max 50 mA Il O ground Ground for reference and controls Common for DIC 1 DIC 5 ConnecttoGNDor 24V N i 209 DICI External fault Contactopen no fault closing contact Contact closed fault 210 DIC2 Run disable Contopen start of motor enabled Do a Cont closed start of motor disabled a 211 DIC3 Acceler Decel time Contactopen time 1 selected ee selection Contact closed time 2 selected 212 DIC4 Jogging speed selection Contactopen no action k E Contactclosed jogging speed LO OAA 213 DC5 Fault reset Contactopen no action TR Contact closed fault reset 215 loutt Analogue output Programmable 0 20 mA R max 500 Q M otor current as default value Signal from Thermistor input motor thermistors 223 Relay output3 READY __ Relay output4 RUN 226 227 Relay output5 FAULT Figure 4 3 Control connections of Vacon CX1030 PT NOTE Thermistor input terminals 221 and 222 must be shorted if not used Vacon Plc Phone 358 201 2121 Fax 358 201 212 205 Service
4. CX CXL For the bigger power sizes the parts 6 9 need to be ordered separately type code MOC XM 8M12KIT aka it i A i va x peed pe re ae mi 3 RA i ESPRIT Pia se r kia 7 IE CCHa i keer osat_bw tif Figure 3 1 Il O expander board parts If the delivery does not match your order please contact your supplier immediately MANUAL VACON CX CXL CXS Frequency converters Chapter 1 SAFETY Disconnect the frequency converter from the mains NOTE also the control circuits W ait further 5 minutes before opening the cover of the frequency converter Verify by measuring that the frequency converter is safe to touch Before doing any commissioning carefully read the safety instructions in USER S Vacon Plc Phone 358 201 2121 Fax 358 201 212 205 Service 358408371150 E mail vacon vacon com http www vacon com Vacon 3 2 Table 3 2 Vacon Plc l O expander board installation Vacon CX CXL range Page 5 10 INSTALLATION The I O expander board should be installed above the existing control board loca tion inside the frequency converter see table 3 2 as described below Remove the control panel control panel base 4 screws and the jumper X4 from the control board l figure2bw tif Connect the power cable 3 to control board terminal X5 The power cable can also be connected to terminal X6 terminal if the power cable from the power board is connected to termina
5. can be increased by using the Vacon CX1010 PT I O expander board 5 digital inputs standard signals relay output standard signal thermistor input can be directly connected to the motor thermistors to monitor the motor temperature Typical use thermistor input required Vacon CX1020 PT The available I O can be increased by using the Vacon CX1020 PT I O expander board 5 digital inputs standard signals 2 analogue inputs standard signals 3 relay outputs standard signals analogue output programmable in Five in Onet Application thermistor input can be directly connected to the motor thermistors to monitor the motor temperature encoder input Typical use Closed Loop Vector Control Vacon CX1030PT The available I O can be increased by using the Vacon C X1030 PT I O expander board 5 digital inputs standard signals 3 relay outputs standard signals analogue output programmable in Five in Onet Application thermistor input can be directly connected to the motor thermistors to monitor the motor temperature Typical use thermistor input and additional analogue output required Phone 358 201 2121 Fax 358 201 212 205 Service 358408371 150 E mail vacon vacon com htto www vacon com Vacon l O expander board installation Vacon CX CXL range Page 3 10 1 5 Vacon fieldbus boards Vacon fieldbus boards can be Installed in the CX CXL range frequency converters
6. control strip according to the figure on the right INN en Tighten the strip into the correct po elie hy sition using the gable ends ES SN NZ G lue the I O terminal I O EXPAN DER _feciscceresceceececasooe900 BOARD and I O C ON TRO L BO ARD eee stickers 8 on the base of the terminal strip Eed o riviltbw tif Connect the grey I O wires 6 from the I O board terminals 201 220 to the corresponding terminals of the terminal strip Note Also connect the control cable shield Connect the separate wires 7 2 8 pieces depending on application from I O expander board terminals 221 228 to the corresponding terminals of the terminal strip Bind the I O cable and separate wires together with the cable ties 9 Tie the bunch to the control cable Place the control panel and connect the necessary control signals BI Bi Peg 1 x gt ae L4L y NEL If an encoder input closed loop control is to be used and the encoder works ata 5V level move three jumpers from termina X5 to terminal X8 If the encoder works at 24V then X8 terminal can be left free dalla g e a Nn PEP k n bd Check the connectons and make sure that there are no foreign objects inside the fre quency converter Before connecting the mains make sure that the cover of the frequency converter is closed Set the parameters of O expander board according to the Five in O ne Applications ma
7. r on o motor thermistors 4222 TI I PO3 1 L Relay output3 READY arpon E S E Relay output 4 RUN nn A A Relay output5 FAULT ppn E S TR 2 Figure 4 1 Control connections of Vacon CX1000 PT NOTE Thermistor input terminals 221 and 222 must be shorted if not used Vacon Plc Phone 358 201 2121 Fax 358 201 212 205 Service 358408371150 E mail vacon vacon com http www vacon com Page 8 10 I O expander board installation Vacon CX CXL range Vacon 4 2 Vacon CX1010PT a Control voltage output Voltage for switches etc max 50 mA i 207 I O ground Ground for reference and controls 208 A Common for DIC 1 DIC 5 Connectto GND or 24 V DIC1 External fault Contact open no fault closing contact Contact closed fault Le IE CA DIC 2 Run disable Cont open startof motor enabled Cont closed start of motor disabled RENE E 211 DIC3 Acceler Decel time Contactopen time 1 selected selection Contact closed time 2 selected TT ela 212 DIC4 Jogging speed selection Contactopen no action Contactclosed jogging speed e de e 213 DIC5 Fault reset Contactopen no action Contact closed fault reset N ot connected LE per Signal from Thermistor input motor thermistors Li 225 __ Relay output4 RUN 226 RO4 2 Figure 4 2 Control connections of Vacon CX1010 PT NOTE Thermistor input terminals 221 and 222
8. l X5 Connectthe data cable 4 to control board terminal X14 Bend the data cable into an S curve as far as possible from the power board Remove the protection foil 2 of the plastic board and mount the plastic board above the control board M ake sure that the plastic board is correctly placed figureSbw tif M ount the I O expander board on the plastic board by the larger holes and push it into the right position in the narrow position of the holes Check that the I O expander board is installed correctly If you have difficulties mounting the plastic board and I O expander board slightly bend the regulator A4 and capacitor C59 of the control board Connect the power cable to I O expander board terminal X2 and data cable to termi nal X14 Install the jumper removed from terminal X4 of the control board on terminal X9 of the I O expander board Note the jumper can be connected in ON orOFF position see Vacon C X al Chapter 6 2 2 Tighten up the earthing screw 5 et S h eee REEDE me SS CXU CXS User s M anu a figure7bw tif figure8bw tif I O expander board installation continues Phone 358201 2121 Fax 358 201 212 205 Service 358408371150 E mail vacon vacon com http www vacon com Page 6 10 I O expander board installation Vacon CX CXL range Vacon 10 11 12 13 AN 14 Table 3 2 Vacon Plc M ount the terminal strip 8 on the same bus bar as the
9. like the I O expander boards except the LonW orks board The needed information to install commission fieldbus boards can be found in the respective fieldbus manual Vacon CX 2000PT Interbus S Vacon CX 2010PT Modbus Vacon CX 2020PT Profibus DP Vacon CX 2030PT LonW orks The LonW orks fieldbus board Vacon CX 2030 PT must be installed in a separate external option board box M ore information can be found in the I O expander board installation manual for CXS range 2 SPECIFICATIONS ay ENE a Reference voltage 10 V 3 max 10 mA Analogue current output 0 4 20 mA R 500 Q resolution 10 bit accuracy lt 2 Analogue voltage output 0 2 10 V R2 1 kQ resolution 10 bit accuracy lt 2 Relay output Max switching voltage 300VDC 250VAC Max switching load 8A 24VDC 0 4A 300VDC 2 kVA 250 VAC Max continuous load 2 A rms Thermistor input Rrip 4 7 KO Encoder input 24 V 0 lt 10 V 1 gt 18 VR 2 2 kQ 5 V 0 lt 2 V 1 gt 3 V R 330 Q Table 2 1 Specifications All the control connections are not found on every I O expander board for more specific information see Chapters 1 and 4 The control connections are isolated from the mains potential and the I O ground is connected to the frame of the inverter via a 1MQ resistor and 4 7 nF capacitor The control O ground can be connected directly to the frame of the inverter by changing the position of jumper X4 GND ON OFF to ON p
10. must be shorted if not used Vacon Plc Phone 358 201 2121 Fax 358 201 212 205 Service 358408371150 E mail vacon vacon com http www vacon com Vacon l O expander board installation Vacon CX CXL range Page 9 10 4 3 Vacon CX1020 PT Signal from motor thermistors __ Reference output Voltage for a potentiometer etc 202 U Analogue input voltage N otin use range0 10VDC Il O ground Ground for reference and controls 204 U Analogue input voltage N ot in use UE range 0 10 VDC 06 Control voltage output Voltage for switches etc max 50 mA Il O ground Ground for reference and controls Common for DIC 1 DIC 5 Connectto GND or 24 V 209 DICI External fault Contactopen no fault closing contact Contact closed fault 210 DIC2 Run disable Cont open startof motor enabled Cont closed start of motor disabled 211 DIC3 Acceler Decel time Contactopen time 1 selected selection Contact closed time 2 selected 212 DIC4 Jogging speed selection Contactopen no action Contactclosed jogging speed 213 DIC 5 Fa ult reset Contactopen no action Contact closed fault reset DICA Pulse input A 90 degrees phase shift compared DI7 B differential input to pulse input A DO1 Encoder oireeton output ka ake output Programmable ono M otor voltage as default value T Thermistor input Sian Relay output3 READY Relay output 4 n R04 2 ce R05 1 Relay output5 FAULT
11. nual parameter group 3 Il O expander board installation Phone 358 201 2121 Fax 358 201 212 205 Service 358408371150 E mail vacon vacon com http www vacon com Vacon l O expander board installation Vacon CX CXL range Page 7 10 4 CONTROL CONNECTIONS 4 1 Vacon CX1000 PT Reference output Voltage for a potentiometer etc ref 202 U t Analogue input voltage N otin use range 0 10 VDC 203 Il O ground Ground for reference and controls Analogue input current N otin use range 0 20 mA pee 206 24V Control voltage output Voltage for switches etc max 50 mA E 207 Il O ground G round for reference and controls 208 Common for DIC 1 DIC 5 Connectto GND or 24 V Ne el 209 DIC1 External fault Contactopen no fault closing contact Contact closed fault 210 DIC2 Run disable Cont open startof motor enabled E Cont closed start of motor disabled P 211 DIC3 Acceler Decel time Contactopen time 1 selected selection Contact closed time 2 selected er 212 DIC4 Jogging speed selection Contactopen no action ee Contact closed jogging speed ee 213 DIC5 Fault reset Contactopen no action Contact closed fault reset 214 DI6A Pulse input A 15 DI6 A differential input 217 DI7 B differential input to pulse input A 219 DI8Z differential input 0 20 mA R max 500 Q M otor current as default value moor meine Z
12. ositon Digital inputs and relay outputs are also isolated from the I O ground Default value X4 is GND OFF position Internal components and circuit boards except for the isolated I O termi nals are at mains potential when the frequency converter is connected to the mains This voltage is extremely dangerous and may cause death or severe injury if you come in contact with it The control I O terminals are isolated from the mains potential but the relay outputs and other I O s may have a dangerous voltage connected even if the power Is disconnected from the frequency converter Vacon Plc Phone 358 201 2121 Fax 358 201 212 205 Service 358408371150 E mail vacon vacon com http www vacon com Page 4 10 I Q expander board installation Vacon CX CXL range Vacon 3 IN STA LLATIO N 3 1 General Check that your have received all the required parts figure 3 1 I O expander board 1 check that the typecode corresponds to your order protection foil 2 power cable 3 4 pole data cable 4 10 pole 20 pole I O wire grey wire 6 2 to 8 black wires depending on I O expander board and application 7 terminal strips 2 times 4 pole 2 times 12 pole and 2 gable ends 8 stickers for I O terminal I O board and I O expander board 8 screw 5 for earthing cable ties 9 Note The I O expander board package includes parts 1 5 for the power sizes Vacon 2 2 CX_ CXL Vacon 90
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