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RTD Input Module Channel Isolated RTD Input Module User`s Manual

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1. MELSEC Q J Read of conversion completion flag Read of CH1 measured temperature value 16 bit Read of CH2 measured temperature value 16 bit Read of CH3 measured temperature value 16 bit J Read of disconnection detection flag Processing at CH1 disconnection detection Turns ON error clear request YF Outputs error code in BCD Turns ON error clear request YF Turns OFF error clear request YF x0 sz mioo Turns ON Module ready check flag M100 x9 YS n u0 3 AF ov 8 co J Conversion enable disable setting O Mov K500 62 J CH2 time count averaging setting U0 Mov 1000 63 J CH3 time count averaging setting uO mov H604 c9 Averaging processing specification Foe 4 Turns ON operating condition setting request Y9 Fast moo Turns OFF Module ready check 7 flag y K FRS Y9 q Turns OFF operating condition 7 setting request Y9 ia K ite ete zivo 1 Read of conversion completion 7 flag MO uo iow en i Read of CH1 measured E temperature value 16 bit i T M Read of CH2 measured z temperature value 16 bit i TE ae 7 1 Read of CH3 measured 7 E temperature value 16 bit ais Rau ae amo Read of disconnection detection 7 flag M10 i j ji N Processing at disconnection detection Processing ater di SCONNECNGN detection x11 x0C N se YOF Turns ON error clear request YF X12
2. 500 C Alternatively enter the value using a general resistor Write the temperature set value equivalent to the input value to the buffer memory address 120 to 121 124 to 125 128 to 129 132 to 133 of the channel to be adjusted Tum on the Gain Setting Request Y2 Y4 Y6 Y8 of the channel to be adjusted Confirm that the Offset Gain Setting Status Signal X1 X2 X3 X4 is off Turm off the Gain Setting Request Y2 Y4 Y6 Y8 Tum on the Offset Gain Setting Status Signal X1 X2 X3 X4 and then make sure that the temperature conversion value of the adjusted channel has been corrected to be the gain temperature set value Is the ERROR ERR LED lit Do you adjust another channel NO Tum on the User Range Write Request YA Make sure that the Offset Gain Setting Mode Status Flag XA is off Tum off the User Range Write Request YA Switch to the normal setting mode 1 MELSEC Q YES 1or2 YES 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q x1 The mode switching normal mode to offset gain setting mode to normal mode method is given below e Dedicated instruction G OFFGAN Refer to Section 4 6 2 a e Setting made to mode switching setting buffer memory addresses 158 159 Un G158 Un G159 and turning the Ope
3. MELSEC Q 4 4 2 External Wiring 1 For 4 wire type CH1 al _ A1 B1 y b1 i a2 gs a2 B2 b2 a3 a3 b3 Bare crimping sleeve f i IS C 2806 or equivalent a a4 S B4 b4 SLD Connected insid TOSSED Detail Ea n terminal Bees ou FG x1 Use the conducting cable with shield and make the wiring length as short as possible x2 Ground it to the ground terminal on the control panel 4 5 4 5 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 2 For 3 wire type n Sle 3 For 2 wire type When 4 wire type is selected in switch 3 of intelligent function module switch setting ca ah When 3 wire type is selected in switch 3 of intelligent function module switch setting zalf al A1 B1 b1 OOOK 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 5 Switch Setting for Intelligent Function Module The settings for the intelligent function module are performed using the I O assignment settings for GX Developer 1 Setting item The intelligent function module switches consist of switches 1 to 5 and are set using 16 bit data When the intelligent function module switches are not set the default value for switches 1 to 5 is 0 pos Setingtem
4. Operate GX Developer to 4 resume the online module Start is made when X0 turns change mode and click the from OFF to ON Execution button to resume Operation is performed control according to the initial setting sequence 2 0 x 1 Access to the intelligent function module device UL GL is included 2 In the absence of the operation marked 2 the operation of the intelligent function module is the operation performed prior to that 7 ONLINE MODULE CHANGE MELSEC Q 7 3 Online Module Change Procedure There are the following online module change procedures depending on whether the user range setting has been made or not whether the initial setting of GX Configurator AD has been made or not and whether the other system exists or not Range setting Initial setting Other system Factory default GX Configurator Tl Pee Section 7 3 1 Factory default Sequence program Section 7 3 2 User range setting GX Configurator Tl Section 7 3 3 User range setting GX Configurator Tl Section 7 3 4 User range setting Sequence program Present Section 7 3 5 Section 7 3 6 User range settin Sequence program Absent 7 3 1 When factory default is used and initial setting was made with GX Configurator T 1 Conversion disable a Set Conversion enable disable setting buffer memory address 0 Un GO for all channel conversion disable and turn the operating condition set
5. Correction Section 1 1 Section 1 2 Section 3 1 1 Section 3 2 Section 3 2 2 Section 3 2 3 Section 3 3 2 Section 3 4 2 Section 3 4 19 Section 3 4 22 Section 4 3 Section 6 2 1 Section 8 1 Appendix3 1 Appendix3 2 Appendix3 3 Correction SAFETY PRECAUTIONS CONTENTS About the Generic Terms and Abbreviations Section 2 2 Section 2 3 Section 4 1 Section 5 2 2 Correction SAFETY PRECAUTIONS Compliance with the EMC and Low Voltage Directives About the Generic Terms and Abbreviations Section 2 1 Section 2 3 Section 3 4 19 Section 4 1 Section 5 2 1 Section 5 2 2 Section 5 3 1 to 5 3 3 Section 7 1 Addition CONDITIONS OF USE FOR THE PRODUCT Correction SAFETY PRECAUTIONS COMPLIANCE WITH EMC AND LOW VOLTAGE Section 6 1 6 1 2 WARRANTY Japanese Manual Version SH 080133 M This manual confers no industrial property rights or any rights of any other kind nor does it confer any patent licenses Mitsubishi Electric Corporation cannot be held responsible for any problems involving industrial property rights which may occur as a result of using the contents noted in this manual 2000 MITSUBISHI ELECTRIC CORPORATION INTRODUCTION Thank you for purchasing the MELSEC Q series programmable controller Before using the equipment please read this manual carefully to develop full familiarity with the functions and performance of the Q series programmable controller you have purchased so
6. JE H i To HO KO DO K1 Setting Operating Operating condition request condition setting completion switch setting request signal e Offset setting Buffer memory write conditions _ yi x1 ras 1 To HO K118 D101 K2 Offset setting Offset setting Offset gain setting switch requet completion signal e Gain setting Y2 Xi i 1 H F i To HO K120 D101 K2 Gain seting Gain setting Offset gain setting switch request completion signal K3 This area is related with the user range save restore function and allows users to re set the offset gain values easily in the case of online module change PECIFICATION eS A ae MELSEC Q 3 4 2 Buffer memory assignment Q64RD G This section describes the assignment of the Q64RD G buffer memory Do not write data from system area or sequence program to the buffer memory area where writing is disabled Doing so may cause malfunction Description RW 1 Description Piero ema nee oon o Conversion enable disable setting 62 CH1 scaling range lower limit value L CH1 Time count moving average time constant setting H CH2 Time count moving average time constant setting 64 CH1 scaling range upper limit value L fu kes nes CH3 Time count moving average time constant setting H HES CH4 Time count moving average time constant setting rey acd CH2 scaling range lower limit value L H CH2 scaling range upper limit value L RW 2 H Averaging processing
7. O KRA A D ANA 98 3 86 an O aq 1S BB ie Wer 2ja a M om io O et BR D ES T EES D 2 ic Is Fi 1 a 90 3 54 22 0 87 27 4 1 08 4 gt it gt dog bS i s Unit mm in App 20 App 20 INDEX A ACCU ACY tea Bien atecos Ah ten tees aie ate 3 1 3 2 AEM CED aa EE A E eee 4 3 Auto refresh settings eeee 5 1 5 14 Averaging processing 3 5 Averaging processing specification 3 24 B Buffer MOMOry 2 cccccceeceeeeceeeeeeeeeeeeeseerteeenes 3 16 C Conversion completion flag cceeeeee 3 13 Conversion enable disable setting 3 23 Conversion enable disable function 3 5 Conversion setting for disconnection detection i Ail iadading tab ianadtiepatina Miia aba Adhd 3 36 Conversion setting for disconnection detection TUINCUON daa a teats a 3 9 Conversion setting value for disconnection detection ee 3 36 D Dedicated Instruction List ceee App 6 Disconnection detection flag 3 29 Disconnection detection function 3 5 Disconnection detection signal 05 3 12 E Error clear request cccccceseeeeeeeeseeeeees 3 14 Error codena eae aea a aeai aa kat aiat 3 26 Error code listoni ae aa a i 8 1 ERR LED u
8. Conversion enable disable setting on SO buffer memory addresses 0 Un GO disable enable Conversion Completion Flag XE iG 4 The Q64RD G clears measured temperature values immediately after Operating Condition Setting Request Y9 turned ON Therefore before reading measured temperature values confirm that Conversion Completion Flag XE has turned ON The Q64RD holds measured temperature values immediately after Operating Condition Setting Request Y9 turned ON x1 Occurs if program operation is not completed within the intended time due to a hardware fault of the Q64RD Q64RD G The RUN LED of the Q64RD Q64RD G goes off when a watchdog timer error occurs 3 11 3 11 3 SPECIFICATIONS MELSEC Q Signal Name In offset gain setting mode 1 This signal is used as an interlock condition to turn on off the User Range Write Request YA when the value at adjusted according to the offset gain setting is stored 2 See Section 4 6 for the offset gain settings OFF Module Ready X0 Offset Gain Setting Mode Status Flag XA Offset Gain Setting Mode Status Flag User Range Write Request YA In normal mode 1 This signal is used as an interlock condition to turn on off the User Range Write Request YA when the user range is restored 2 Refer to Chapter 7 for the user range restoration Module Ready X0 ON Offset Gain Setting Mode Status Flag XA User Range Write Re
9. 4 Ifa warning is detected on any of the channels enabled for conversion the Warning Output Signal XD turns on 5 The warning output flag is cleared when the Operating Condition Setting Request Y9 is turned on Also only for the Q64RD G ALM LED turns OFF from ON b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO gs 5 o RS Fs RsissiRsigsg o o loj oj o o o o S8 Ss S 5 Sg 5g Sg 5g FEIT EVLEILEPELEIE ELLE O 0 0 2 0 0 O 0 O 0 Normal 1 Out of range Refer to Section 3 4 19 for details of the warning output 3 SPECIFICATIONS MELSEC Q 3 4 14 Disconnection detection flag Un G49 1 anana A OU N Se Teo LS The disconnection detection flag of the corresponding channel turns to 1 when the disconnection of the RTD or wire break is detected Disconnection detection availabe for conversion enabled channels only Disconnection is detected on each channel The disconnection detection Signal is cleared when the Operating Condition Setting Request Y9 is turned on If disconnection is detected on any of conversion enabled channels the Disconnection Detection Signal XC also turns on For a channel where disconnection is detected a value based on the Conversion setting for disconnection detection buffer memory address 148 Un G148 is stored in the CHO measured temperature value buffer memory addresses 11 to 14 54 to 61 Un G11 to 14 Un G54 to 61 Conversion of the chann
10. ik Setting value F HEX x fie bit integer x Set Program Label reference program MAIN v r Execution history Find Y9 Force ON Module start 0 Address 0 D F H Find next Y3 Force OFF Re setting Clear 7 NLINE MODULE CHANGE Z eee ea MELSEC Q b Ifthe saved buffer memory contents are not yet prerecorded record them in the following procedure 1 Turn Operating Condition Setting Request Y9 form OFF to ON 2 Compare the factory default offset gain value user range settings offset gain value user range settings offset gain resistance value buffer memory addresses 160 to 255 Un G160 to Un G255 with the range reference table Refer to Section 7 4 for the range reference table 3 Ifthe values are proper record the factory default offset gain value user range settings offset gain value user range settings offset gain resistance value If the buffer memory values compared with the reference table are not proper saving and restoration of the user range cannot be executed Before executing module control resumption follow the flowchart in Section 4 6 and make offset gain setting in the device test of GX Developer Perform mode switching by making the mode switching setting buffer memory addresses 158 159 Un G158 Un G159 and turning Operating Condition Setting Request Y9 from OFF to ON Note that if module control is resumed without offset gain setti
11. y Setting Value to be stored in the CHL measured temperature value value in the case of disconnection detection OH Value immediately before disconnection Up scale 1H maximum value of measured temperature range 5 of measured temperature range Down scale 2H minimum value of measured temperature range 5 of measured temperature range Given value 3H set a value for the CHO conversion setting for disconnection state value refer to Section 3 4 21 2 This is set to OH Value immediately before disconnection when the module is powered up or reset 3 The Operating Condition Setting Request Y9 must be turned on off to make the setting valid 4 Do not set any value outside the setting range If it is set the module operation cannot be guaranteed 3 4 23 CHO Conversion setting value for disconnection detection Un G150 to 157 1 If Given value 3x is set in the Conversion setting for disconnection detection buffer memory address 148 Un G148 when disconnection is detected the value set in this area is stored in the CHO measured temperature value buffer memory addresses 11 to 14 54 to 61 Un G11 to 14 Un G54 to 61 If any of OH to 2H is set in the Conversion setting for disconnection detection setting of this area is ignored 2 The setting range is from 2147483648 to 2147483647 00004 to FFFFFFFF Setting in 0 001 C increments Example To set to 0 3 C Store 300
12. 0 Conversion enabled 1 Conversion disabled Example b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO Channels 1 and 2 are conversion enabled 4 The Operating condition setting request Y9 must be turned on off to make the conversion enable disable setting valid 3 4 4 CHO time count moving average time constant setting Un G1 to 4 1 For each channel for which Averaging processing specification buffer memory address 9 Un G9 and Extended averaging processing specification buffer memory address 134 Un G134 is made set the averaging time averaging count the number for moving average or time constant for primary delay filter 2 Allowable setting range is as follows Processing method 160 to 5000 ms Count averaging 4 to 62500 times 4 to 60 times Primary delay filter 40 to 5000 ms Setting any value outside the above range will result in an error and the operation will be performed under the previous setting 3 This setting will be invalid if sampling is specified for Averaging processing specification buffer memory address 9 Un G9 or Extended averaging processing specification buffer memory address 134 Un G134 4 At power on or reset this is preset to OOOOH Change the setting according to the processing method 5 The Operating Condition Setting Request Y9 must be turned on off to make this setting valid 6 Refer to Section 3 4 5 and 3 4 21 for further details PECIFICATI
13. 2 If the temperature measured is outside the range set by the upper and lower limit values of the scaling range the value set as the upper or lower limit value of the scaling width is stored into the buffer memory 3 SPECIFICATIONS MELSEC Q 3 4 16 CHO measured temperature value 32 bit Un G54 to 61 1 2 The temperature measuring resistance value input from the RTD is converted into a temperature value to detect a temperature The value of the measured temperature to the third decimal place is multiplied by 1000 and the result is stored into buffer memory in 32 bit signed binary All digits to the right of the fourth decimal place are rounded down 3 A negative measured temperature value is displayed as two s complement 4 At power on or reset all channels are set to 0 Example 1 At the measured temperature value of 123 025 123025 is stored b31 b24b23 b16b15 b8 b7 bO 0 ofo 0 ofo 0 ofofo ofo ojo offi fi 0 ofo 0 ofi 0 ofifo ofo 1 b31 Example 2 At the measured temperature value of 123 025 123025 is stored b24b23 b16b15 b8 b7 bO 1 IBGE JAE JRE ofo olol hihihihihi h o 1 1 3 4 17 CHO scaling range upper lower limit values Un G62 to 77 Set the scaling range 0 001 C increments of the measured temperature on each channel 0 is set at power on o
14. 2 Ifa module change is changed online with the user range setting the accuracy after that will be decreased by approx 3 times compared with the one before the restoration Re set the offset gain values as necessary 8 TROUBLESHOOTING MELSEC Q 8 TROUBLESHOOTING This chapter explains the natures of errors which may occur during use of the Q64RD Q64RD G and troubleshooting 8 1 Error Code List If an error occurs when data are written to or read from the programmable controller CPU the Q64RD Q64RD G writes the corresponding error code to the buffer memory address 19 Un G19 The measurement range setting is other than 0 to 5 8 in the 100 intelligent function module switch setting O indicates the channel number set incorrectly Make a correct setting in the intelligent function module switch setting Refer to Section 4 5 Switch power off then on again If the error recurs the 111 A module error at start up module may have failed Consult your local Mitsubishi service center or representative 112 Value set in the intelligent function module switch setting 5 is Set a correct value in the intelligent function module switch other than 0 setting Refer to Section 4 5 The offset gain setting is other than 0 and 1 in the intelligent function module switch setting O indicates the channel number set incorrectly Tiie three four wire type selina is Olek inant and T inthe Make a correct setting in the intell
15. Setting range 0 to 3 can be used for the Q64RD Q64RD G Setting range 4 5 and 8 is allowed for the Q64RD G only PECIFICATION eS eA ae MELSEC Q 6 When the settings below are applied an error error code 6AD occurs Then the error flag XF turns ON and the operation is carried out with the setting before the error occurrence a Setting a value out of the above settable range b Setting a value that does not satisfy the following condition Warning output lower lower limit value lt lower upper limit value lt upper lower limit value lt upper upper limit value 7 If the lower upper limit value is equal to the upper lower limit value no error will occur and the warning output is made invalid 8 The Operating Condition Setting Request Y9 must be turned on off to make the setting valid 3 SPECIFICATIONS MELSEC Q 3 4 20 CHO offset gain temperature set value Un G118 to 133 1 Offset gain setting error compensation is a function designed to compensate for the value at any two points offset value gain value within the operating range when the proper temperature conversion value is not available at a system start or when the measurement range type is changed 2 When the Offset Setting Request Gain Setting Request Y1 to 8 is turned on in the offset gain setting mode the measured temperature value is corrrected using the set value written to this area Setting in 0 001 C increments Example To se
16. 2 Setting can be made within the following ranges Time averaging processing 160 to 5000ms Count averaging processing 4 to 62500 times Setting any value outside the range will result in an error and operation will be performed under the previous setting 3 This setting will be invalid if sampling is specified for Averaging processing specification buffer memory address 9 Un G9 4 At power on or reset the CHO time count averaging setting is set to OOOOH averaging time O averaging count 0 5 The Operating Condition Setting Request Y9 must be turned on off to make this setting valid 6 Refer to Appendix 2 2 2 for details of sampling processing time averaging processing count averaging processing Appendix 2 2 2 Averaging processing specification Un G9 1 To select sampling or averaging processing write values to the buffer memory address 9 Un G9 2 When you selected averaging processing choose time averaging or count averaging 3 This setting defaults to all channel sampling processing b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bl b0 0 0 0 O CH4 CH3 CH2 CH1 0 0 0 0 CH4 CH3 CH2 CH1 lt iy a o Designation of averaging processed channels Designation of time count 1 Averaging processing 1 Time averaging 0 Sampling processing 0 Count averaging 4 The Operating Condition Setting Request Y9 must be turned on off to make this setting valid Exampl
17. 2 When used on remote I O network Insert a user device that will execute initialization at any timing initialization request signal into the sequence program After control resumption turn ON the initialization request signal to perform initialization If the sequence program performs initialization only one scan after a data link start of the remote I O network initialization is not performed 7 ONLINE MODULE CHANGE 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to MELSEC Q resume control The FROM TO instruction for the module resumes r Operation p Target module Module change execution 1 0 address O00H Installation confirmation Module rome rey r Status Module control restart Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT series GX Developer A YD Online module change completed 7 ONLINE MODULE CHANGE MELSEC Q 7 3 3 When user range setting is used and initial setting was made with GX Configurator T other system is available 1 Conversi
18. 2 4 3 wire CH1 Factory default offset value L F f Sytem 3 wire CH1 Factory default offset value H 3 wire CH1 Factory default gain value L F f Sytem 3 wire CH1 Factory default gain value H 3 wire CH1 User range settings offset value L F f Sytem 3 wire CH1 User range settings offset value H 3 wire CH1 User range settings gain value L F f Stem 3 wire CH1 User range settings gain value H 3 wire CH1 User range settings offset resistance value L F f tem 3 wire CH1 User range settings offset resistance value H 3 wire CH1 User range settings gain resistance value L F f Stem S 15 3 wire CH1 User range settings gain resistance value H S 16 4 wire CH1 Factory defaultoffsetvalue Cd System S 17 4 wire CH1 Factory defaultoffsetvalue CTC System S 18 4 wire CH1 Factory default gain value TC System S 19 4 wire CH1 Factory default gain value System S 20 4 wire CH1 User range settings offset value S 21 4 wire CH1 User range settings offset value System S 22 4 wire CH1 User range settings gain value System System eo a S 16 4 wire CH1 Factory default offset value L o sl S 17 4 wire CH1 Factory default offset value H S 18 4 wire CH1 Factory default gain value L o ssl Q64RD S 19 4 wire CH1 Factory default gain value H G S 20 4 wire CH1 User range settings offset value
19. Set value 1 20085 o Measurement range setting NewS 20 to 120 C feel P10 wae a Switch 1 010 200E 180to600 c 2 Old JIS CH4 CH3 CH2 CH1 20 to 120 C fg JPt100 dto2oc 5 Ni100Q 60 to 180 C gl E E E E Factory default o go H User range setting CH4 CH3 CH2 CH1 Offset gain setting Offset gain setting Switch 2 i CH4 CH3 CH2 CH1 Wiring type setting Wiring type setting Switch 3 Ae Switch 4 a E OH Normal mode temperature conversion processing 1 to FH 2 Offset gain setting mode Switch 5 x1 The setting range 0 to 3 is available for the Q64RD Q64RD G Setting of 4 5 and 8 is available for the Q64RD G only Setting other than these setting values will output an error For details check the error code x2 The same operation is activated with any value within the setting range For the range of 1 to Fu for example set 1 4 SETUP AND PROCEDURES BEFORE OPERATION in H Parameter LC name PLC system PLC file PLCR ice Program Boot fi C p Standard setting 2 Operating procedure MELSEC Q Start the settings with GX Developer assignment setting screen 1 0 Assignment If the start X and Y are not input the PLC assigns them automatically cl ly when there is a slot of th Itis not possible to check conecth ye unsetting on the way Base model name Power model name Extention cable Points Increase
20. 1 4 Setting Device Item Set data Set by range KS System area ae ee ae Stores the status when the instruction is complete Completion status 0 Normal completion System Other than 0 Abnormal completion eee E 3 wire CH1 3 wire CH1 Factory default offsetvalue default offset value System 3 wire CH1 Factory default offset value System 3 wire CH1 Factory default gain value System 3 wire CH1 Factory default gain value System 3 wire CH1 User range settings offset value System 3 wire CH1 User range settings offset value _ System 3 wire CH1 User range settings gain vale System 3 wire CH1 User range settings gain value Cd Syste x1 Setting is not necessary If setting is made the offset gain values will not be read properly Within the range of the specified device App 14 App 14 APPENDIX Control data 2 4 S 8 3 wire CH1 User range settings offset value L S 9 3 wire CH1 User range settings offset value H 3 wire CH1 Factory default offset value L F f Sytem 3 wire CH1 Factory default offset value H 3 wire CH1 Factory default gain value L F f Stem 3 wire CH1 Factory default gain value H wire CH1 User range settings gain value L System wire CH1 User range settings gain value H 3 wire CH1 User range settings offset r
21. 3 7 3 Online Module Change Procedure ececcceceeceeneteneeeneeeeeeeeseaeeeaeseaeeeaeeeaeeeaeseaeeeaeeeaeeeaeeeaeeaeeeaeeeaeeeaeeas 7 4 7 3 1 When factory default is used and initial setting was made with GX Configurator Tl ee 7 4 7 3 2 When factory default is used and initial setting was made with sequence program s 7 9 7 3 3 When user range setting is used and initial setting was made with GX Configurator Tl other system is AVAIIADIC eee cece eeneeeneeeeeeeeeeeeeeeaeeeaeeeaeseaeeeaeeeaeeeaeeeaeeeaeseaeeeaeeeaeeeaeeeaeeeeeeaeeas 7 14 7 3 4 When user range setting is used and initial setting was made with GX Configurator Tl other system is UNAVAIIADIE ee eeeete este eeeeeeeeeeeeeeeeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeeneateas 7 19 7 3 5 When user range setting is used and initial setting was made with sequence program other system is available c ccececececececeeecenecenecneceeceeeeeneeuseceeeeecueecuaeeneeeeeeeeeeneeceeseaeeeedeeeenee 7 24 7 3 6 When user range setting is used and initial setting was made with sequence program other system is UNAVAIIADIE ec eeeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeaeeeaeeeaeceaeeeaeseaeeeaeeeaeeeaeeeaeeeaeeeateeaseaeesas 7 29 7 4 Range Reference Table ccccccscccsccsecceeccesccteceeeceeeceeeenteceneaeneaeesaetecensaeneaeesaadecensaeteceeaeteacneaeteateeaeteaeees 7 35 7 4 1 Range reference table Q64RD 2 csccccscesiecsseesecen
22. 3 37 3 37 PECIFICATION eee MELSEC Q 5 Buffer memory saving recording procedure for online module change 1 Turn the Operating condition setting request Y9 from OFF to ON 2 Compare the factory default offset gain value user range settings offset gain value user range settings offset gain resistance value buffer memory addresses 160 to 255 Un G160 to Un G255 with the values in the range reference table Refer to Section 7 4 for the range reference table 3 If the values are proper record the factory default offset gain value user range settings offset gain input value user range settings offset gain resistance value 6 Refer to Chapter 7 for details of online module change This area is not used for the offset gain setting For the offset gain setting refer to Section 4 6 3 SPECIFICATIONS MELSEC Q MEMO 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 SETUP AND PROCEDURES BEFORE OPERATION 4 1 Handling Precautions 1 Do not drop the module or subject it to heavy impact 2 Do not remove the PCB of the module from its case Doing so may cause the module to fail 3 Be careful not to let foreign particles such as swarf or wire chips enter the module They may cause a fire mechanical failure or malfunction 4 The top surface of the module is covered with a protective film to prevent foreign objects such as wire burrs from entering the module during wiring Do not remove this film until
23. Appendix 2 2 1 average and Time constant Since the Extended averaging processing specification Use the Extended averaging processing specification Un G134 is not provided use the Averaging Un G134 to specify the averaging processing processing specification Un G9 to specify the averaging processing see Appendix 2 2 2 The Conversion setting for disconnection detection Un G148 is not provided For values to be stored in the CHO measured temperature value buffer memory addresses 11 to 14 54 to 61 Un G11 to 14 Un G54 to 61 in the case of disconnection detection any of Value immediately before disconnection Up scale maximum value of measured temperature range 5 of measured temperature range Down scale minimum value of measured temperature range 5 of measured temperature range or Given value can be selected see Section 3 4 22 If Given value 3H is set in the Conversion setting for disconnection detection Un G148 when disconnection is detected the value set in this area is stored in the CHO measured temperature value Un G11 to 14 Un G54 to 61 see Section 3 4 23 The Conversion setting value for disconnection detection Un G150 to 157 is not provided App 3 APPENDIX MELSEC Q Appendix 2 2 1 CHO time count averaging setting Un G1 to 4 1 Set the averaging time or averaging count for each channel specified for averaging processing buffer memory address 9 Un G9
24. Increase increase j 12 fixation 8 fixation Read PLC data Acknowledge XY assignment Defaut Check End Cancel itch setting for 1 0 and intelligent functional module Input format a Slt Type Madelname Switch Switch 2 PLC Switch 3 Switch 4 Switch 5 1 joo finen 64RD 0000 0000 am 0000 0000 15 14014 Cancel a I O assignment setting screen Set the following for the slot in which the Q64RD is mounted The type setting is required set other items as needed Type Select intelli Model name Enter the module model name Points Select 16 points Start XY Enter the start I O number for the Q64RD Q64RD G Detail setting Specify the control PLC for the Q64RD Q64RD G It is unnecessary to set the Error time output mode or H W error time PLC operation mode since these settings are invalid for the Q64RD Q64RD G Switch setting for intelligent function module screen Click on Switch setting on the I O assignment setting screen to display the screen shown at left then set switches 1 to 5 The switches can easily be set if values are entered in hexadecimal Change the entry format to hexadecimal and then enter the values 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 6 Offset Gain Setting P
25. L Bia S 21 4 wire CH1 User range settings offset value H ISE S 22 4 wire CH1 User range settings gain value L F f Stem S 23 4 wire CH1 User range settings gain value H o System S 26 4 wire CH1 User range settings gain resistance value L 4 Syst S 27 wire CH1 User range settings gain resistance value H ane 3 wire CH2 Factory default offset value System 3 wire CH2 Factory default offset value System 3 wire CH2 Factory default gain value System D 3 wire CH2 Factory default gain value System 3 wire CH2 User range settings offset value System 3 wire CH2 User range settings offset value System 3 wire CH2 User range settings gain value System 3 wire CH2 User range settings gain value System 3 wire CH2 Factory default offset value L S 29 3 wire CH2 Factory default offset value H S 30 3 wire CH2 Factory default gain value L System Q64RD 3 wire CH2 Factory default gain value H System G S 32 3 wire CH2 User range settings offset value L Sia 3 wire CH2 User range settings offset value H aa 3 wire CH2 User range settings gain value L 3 wire CH2 User range settings gain value H 3 wire CH2 User range settings offset resistance value L 3 wire CH2 User range settings offset resistance value H 3 wire CH2 User range settings gain resistance value L 3 wire CH2 User range settings gain resistance value H 1 Setting is not necessary If setting is made the offset gain
26. Monitor test operation is allowed for the other utilities 5 Switching between two or more Intelligent function module utilities When two or more Intelligent function module utility screens cannot be displayed side by side select a screen to be displayed on the top of others using the task bar M Start amp MELSOFT series GX Deve Intelligent function Module a Intelligent function M 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q 6 Number of parameters that can be set in GX Configurator T When multiple intelligent function modules are mounted the number of parameter settings must not exceed the following limit When intelligent function modules are installed to QO03UD Q04UDH QO06UDH Q13UDH Q26UDH Q03UDE Q04UDEH 4096 2048 QO6UDEH Q13UDEH Q26UDEHCPU MELSECNET H remote I O station 512 256 For example if multiple intelligent function modules are installed to the MELSECNETH H remote I O station configure the settings in GX Configurator so that the number of parameter settings for all the intelligent function modules does not exceed the limit of the MELSECNET H remote I O station Calculate the total number of parameter settings separately for the initial setting and for the auto refresh setting The number of parameters that can be set for one module in GX Configurator T is as shown below Target module Initial setting Auto refresh setting Q64RD 5 Fixed 17 Max Q64RD G 4 Fixed 18 Max Example Count
27. Sampling chamek reee CH1 e Count specified averaging channel PePOTTTRTT TEC er Peer cere reece eee CH2 e Time specified averaging channel aoe Siem eed Se ead agarose day Seaedees a5 CH3 b Devices used by user Measured temperature value read command signal Turned on when user wants to read measured temperature Value sire ete X10 e Disconnection detection reset signal X11 e Error reset signal Turned on when user wants to make error reset X12 e Error code display 3 digits BCD Sia a sia a orira aa ciacala tea aja oiaaleaie aa ciaeacia asa alansaala Y40 to Y4B Conversion flag nanacsnannnnannannaaanaaaanaanaanaaaanaansnaasaannaaannanaaannaaanna MO to M2 Module ready check flag anasnnsannnanananaaanaaanaaanaasnaaananenananaaanaaana M1 00 e Measured temperature value 16 bit 1 ttre tre D1 to D3 D11 to D13 e Disconnection detection flag aia ais E E PA E E EE E D4 M10 e Error code storage vivre D5 Refer to Section 3 3 for the I O signals X0 to XF YO to YF PR RAMMIN gS MELSEC Q 6 1 1 Program example used when utility package is used 1 Operation of utility package a Initial setting refer to Section 5 4 Set Sampling processing for CH1 averaging processing of every 500 counts for CH2 and averaging processing in a cycle of 1000ms for CH3 lalx Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q64RD Setting item Setting value Conver
28. 0 H K3 T104 SB20 RST M103 T100 T101 T102 T103 T104 SB20 T100 T101 T102 T103 1104 t i H 4 Ti MC NO M100 M103 H SET M101 M100 X20 X120 SET M102 M101 p RST M101 SET M103 M102 MOV H8 D1000 MOV KO D1001 MOV K500 D1002 MOV K1000 D1003 MOV H604 D1009 M102 X129 Y129 f H Ko gt KO ZP REMTO ya K1 K1 H2 KO D1000 K4 M200 MELSEC Q Master station baton pass status check J Master station data link status check J Remote I O station baton pass status check Remote I O station data link status check Remote I O station parameter communication status check J Master module status check Jj Conversion enable disable setting J CH1 sampling processing J CH2 time count averaging setting 3 CH3 time count averaging setting J Averaging processing specification J Write to buffer memory 6 PROGRAMMING M210 Y129 Y129 M102 M300 D1 D2 D3 M320 Y12F M330 K3Y30 Y12F Y12F NO END M200 M201 4M zP REMTO gif K1 K1 H2 K9 D1009 K1 X129 Y129 M210 M211 E H H SET X129 Y129 R r s RST RST X21 X120 Y129 JH Z REMF J1 K2 K1 H2 K10 D10 K4 M300 M301 0D10 0 _ r s MOV D11 D10 1 i MOV D12 D10 2 MOV D13 SM400 Z REMF J1 K4 K1 H2 K49 w4 K1 M320 M321 W4 0 J 6 ttt Processing at disconnec
29. 5 6 4 3 Compare the current values of the factory default offset gain value user range settings offset gain value user range settings offset gain resistance value with those of the range reference table Refer to Section 7 4 for the range reference table 4 Ifthe values are proper record the factory default offset gain value user range settings offset gain value user range settings offset gain resistance value If the buffer memory values compared with the reference table are not proper save and restoration of the user range cannot be executed Before executing module control resumption make offset gain setting in the GX Configurator Tl Refer to Section 5 6 2 Note that if module control is resumed without offset gain setting being made operation will be performed with the default values 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor r Installed status m Base Base Module MasterPLC C Qe Main base kPa on Q64A Unmo Unmo Unmo Unmo Dp untijuntijuntijunti l6pting jng ng ng Q1ZPHCPU r Parameter status gt Mode I O Address 0 10 z0 30 40 System monitor Online module change None None None None Diagno
30. 97 oO oO Olay Description 62 CH1 scaling range lower limit 63 value CH1 scaling range upper limit L value CH2 scaling range lower limit L value CH2 scaling range upper limit L value CH3 scaling range lower limit L value CH3 scaling range upper limit L value CH4 scaling range lower limit L value CH4 scaling range upper limit value L H i x I I 3 x L H CH1 scaling width lower limit value CH1 scaling width upper limit value CH2 scaling width lower limit value CH2 scaling width upper limit value CH3 scaling width lower limit value CH3 scaling width upper limit value CH4 scaling width lower limit value CH4 scaling width upper limit value CH1 warning output lower lower limit value L H CH1 warning output lower upper L limit value H CH1 warning output upper lower L limit value H CH1 warning output upper upper L limit value CH2 warning output lower lower limit value H L H CH2 warning output lower upper L limit value H R W 1 RW 2 RW 2 RW 2 RIW 2 RW 2 RIW 2 RW 2 RW 2 R W 2 R W 2 R W 2 R W 2 R W 2 RIW 2 R W 2 R W 2 RW 2 RW 2 RIW 2 RW 2 RW 2 RW 2 PECIFICATION see AC he MELSEC Q Hex Dec Hex Dee CH2 Conversion setting value for ES CH2 warning output
31. CH4 Factory default offset value 8 8 9 S S ARE goage s Oo Q64RD G Jade N ojo es wire CH4 Factory default gain value 4 4 4 4 wire CH4 Factory default gain value Ani gt 4 4 4 ae wire CH4 User range settings offset value wire CH4 User range settings offset value wire CH4 User range settings gain value wire CH4User range settings gain value 4 wire CH4 Factory default offset value L 4 wire CH4 Factory default offset value H 4 wire CH4 Factory default gain value L Q64RD S 91 4 wire CH4 Factory default gain value H G 92 4 wire CH4 User range settings offset value L 93 4 wire CH4 User range settings offset value H 94 4 wire CH4 User range settings gain value L 95 4 wire CH4 User range settings gain value H S 96 4 wire CH4 User range settings offset resistance value L S 4 wire CH4 User range settings offset resistance value H S 4 wire CH4 User range settings gain resistance value L S wire CH4 User range settings gain resistance value H x1 Setting is not necessary If setting is made the offset gain values will not be read properly NJN l B Go MR O oo System Ag System Glo ND gt O 1oO System BGoo ow System lt System o I System o o 00 A App 17 App 17 APPENDIX MELSEC Q 1 Functions a Restores the offset gain values of the user
32. End setup Cancel c Write of intelligent function module parameters refer to Section 5 3 3 The intelligent function module parameters are written to the remote I O station Perform this operation on the parameter setting unit selection screen 3 Program example X21 X120 Y129 Read of CH1 measured temperature DEEN i value 16 bit Hov wo D2 Read of CH2 measured temperature j value 16 bit rHoy W D3 Read of CH3 measured temperature i value 16 bit SM400 E MOV W K1N20 Read of disconnection detection flag H20 i i i ft Processing at disconnection detection Processing at CH1 disconnection detection x22 X120 j H SET Y12F Turns ON error clear request YF X23 X12F j BCD ws K3Y30 Outputs error code in BCD SET Y12F Turns ON error clear request YF Y12F X120 X12F 1 f z r g RST Y12F Turns OFF error clear request YF END To write the intelligent function module parameters set the target remote I O station from Online Transfer setup on GX Developer They can be written by e Directly connecting GX Developer to the remote I O station e Connecting GX Developer to another device such as a CPU module and passing through the network PR RAMMIN mgs 5 MELSEC Q 6 2 2 Program example used when utility package is not used The dedicated instructions used for reading writing the buffer memory of the intelligent function module on a remote I O station
33. Error Code Scaling Range Upper Limit Value Setting Range Q64RD e Scaling Width Lower Limit Value Setting Range Wire Connection Q64RD e Scaling Width Upper Limit Value Setting Range 1 Q64RD G e Conversion setting for disconnection e Setting Range 2 Wire Connection Q64RD G detection 3 e Warning Output Enable Disable Setting e Conversion setting value for disconnection e Warning Output Flag Lower Limit Value 3 Section 5 5 detection 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q Reference Function Description section 2 Offset Gain Setting e Mode Switching Setting e Mode Switching Setting Status CHO Setting Range CHO Offset Temperature Setting Value CHO Offset Setting Request e CHO Gain Temperature Setting Value 3 X Y Monitor Test e Xn0 Module Ready e Xn1 CH1 Offset Gain Setting Status Signal e Xn2 CH2 Offset Gain Setting Status Signal e Xn3 CH3 Offset Gain Setting Status Signal e Xn4 CH4 Offset Gain Setting Status Signal e Xn9 Operating Condition Setting Completion Signal e XnA Offset gain Setting Mode Status Flag e XnC Disconnection Detection Signal e XnD Warning Output Signal XnE Conversion Completion Flag e XnF Error Flag 4 OMC Refresh Data e 3 4 wire type CHO Factory default offset gain input value 3 4 wire type CHO User range settings offset gain value Monitor test CH Gain Sett
34. Normally operating Indicates the Q64RD Q64RD G alarm status ALM LED ON Alarm occurrence Q64RD G only Flicker Input signal fault occurrence OFF _ Normally operating Check the error code for details 4 SETUP AND PROCEDURES BEFORE OPERATION 4 4 Wiring MELSEC Q The wiring precautions and examples of module connection are provided below 4 4 1 Wiring Instructions In order to optimize the functions of the Q64RD Q64RD G and ensure system reliability external wiring that is protected from noise is required Please observe the following precautions for external wiring 1 2 Use separate cables for the AC control circuit and the external input signals of the Q64RD Q64RD G to avoid the influence of the AC side surges and inductions Do not run the module cables near or bundle them with the main circuit and high voltage cables and the load cables from other than the programmable controller Not doing so will make the module more susceptible to noises surges and inductions Earth the shielded of the shielded cable to FG of the programmable controller However depending on the external noise conditions external earthing on the RTD side may be recommended Insulation sleeved crimping terminals cannot be used with the terminal block It is recommended to fit mark tubes or insulation tubes to the wire connection parts of the crimping terminals 4 SETUP AND PROCEDURES BEFORE OPERATION
35. PACKAGE GX Configurator T1 MELSEC Q 5 3 2 Operation overview GX Developer screen Tools Intelligent function utility Start Screen for selecting a target intelligent function module Intelligent function module utility C MELSEC GPPW TI ista lolx Enter Start I O No and select Module type and Module model name Auto refresh Auto refresh setting screen 1 Auto refresh setting Refer to Section 5 4 Refer to Section 5 5 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q 1 Online Monitor Test Selecting monitor test module screen Select monitor test module _Startl 0 No Module modelname r Select a module to be monitored tested Monitor Test screen Refer to Section 5 6 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q 5 3 3 Starting the Intelligent function module utility Operating procedure Intelligent function module utility is started from GX Developer Tools Intelligent function utility Start Setting screen Intelligent function module utility C MELSEC GPPW SIE xj Intelligent function module parameter Online Tools Help r Select a target intelligent function module Start 1 0 No Module type 0000 Thermocouple Input Module x Module model name Q64RD X Parameter setting module Intelligent function module parameter Start 1 0 No Module mode
36. PECIFICATION sae SU oS MELSEC Q C4H 4 wire type CH2 Factory default offset value 226 197 4 wire type CH2 Factory default offset value 227 C6H 198 4 wire type CH2 Factory default gain value are ead 4 wire type CH3 User range settings offset ea 200 ener OEA 230 4 wire type CH3 User range settings gain 4 wire type CH2 User range settings offset L are 3 wire type CH4 Factory default gain value RW 3 205 disconnection detection H 235 3 wire type CH4 Factory default gain value R W 3 206 4 wire type CH2 User range settings gain L 236 3 wire type CH4 User range setting offset value RW 3 RW 207 disconnection detection H 237 3 wire type CH4 User range setting offset value RW 3 CFH DOH 208 3 wire type CH3 Factory default offset value 238 3 wire type CH4 User range settings gain value RW 3 D1H 209 3 wire type CH3 Factory default offset value 239 3 wire type CH4 User range settings gain value RW 3 D2H 210 3 wire type CH3 Factory default gain value 3 wire type CH4 User range settings offset 3 wire type CH3 Factory default gain value resistance value D4H 212 3 wire type CH3 User range settings offset value 242 3 wire type CH4 User range settings gain 213 3 wire type CH3 User range settings offset value resistance value D6H 214 3 wire type CH3 User range settings gain value 244 4 wire type CH4 Factory default offset value RW 3 D7H 215 3 wire type CH3 User range settings gain value 245 4 wir
37. RTD input module Q64RD G Q64RD G channel isolated RTD input module SW1D5C QTIU E GX Configurator Tl Version 1 Single license product CD ROM SW1D5C QTIU EA GX Configurator Tl Version 1 Volume license product CD ROM MEMO 1 OVERVIEW 1 OVERVIEW MELSEC Q This user s manual provides the specifications handling instructions programming procedures and other information of the Q64RD platinum RTD Resistance Temperature Detector input module and the Q64RD G channel isolated RTD input module hereinafter referred to as the Q64RD and Q64RD G which are designed to use together with the MELSEC Q series CPU module hereinafter referred to as the CPU The Q64RD is a module for connection of 3 wire or 4 wire type platinum RTDs 2 wire application is available if terminals are short circuited and converts temperature data c input from Pt100 or JPt100 platinum RTD hereinafter referred to as PT100 or JPt100 to e 16 bit signed binary data stored as a value rounded off to 1 decimal place x 10 e 32 bit signed binary data stored as a value rounded off to 3 decimal places x 1000 and scaling values ratios The Q64RD G is a module for connection of 3 wire or 4 wire type RTDs 2 wire application is available if terminals are short circuited and converts temperature data c input from Pt100 JPt100 or nickel RTD Ni100 2 hereinafter referred to as Ni100 2 to e 16 bit signed binary data stored as
38. S You can make check on each channel using the conversion completion flag ee am The conversion completion flag is cleared when the Operating Condition Setting Request Y9 is turned from ON to OFF 4 The Conversion Completion Flag XE turns on when conversions of all channels set for conversion enable are completed e When Conversion enable disable setting is turned from 1 disable to 0 enable After the temperature conversion value is stored into buffer memory the conversion completion flag of the corresponding channel is turned to 1 e When Conversion enable disable setting is turned from 0 enable to 1 disable The conversion completion flag of the corresponding channel is turned to 0 b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 bd b4 b3 b2 bi bO 1 Conversion completed 0 Under conversion or unused Between the Q64RD Q64RD G whose first 5 digits of product information are 07071 or earlier and those of 07072 or later the Conversion Completion Flag Un G10 operation is different For details refer to Appendix 2 2 and 2 3 3 4 7 CHO measured temperature value 16bit Un G11 to 14 1 The RTD value input from the platinum temperature measuring resistor is converted into a temperature value to detect a temperature 2 The value of the measured temperature to the first decimal place is multiplied by 10 and the result is stored into buffer memory in 16 bit signed binary All digits to the right of the second de
39. Set number of times in the setting value field for Time count selection 3 Click the setting value field for Time count move average time constant setting to select 4 After entering the count press the key At this point nothing has been written to the Q64RD 5 Select the setting value fields that were specified in steps 1 to 4 while holding down the key 6 Click Execute test to execute write operation Once writing has been completed the value that was written will be displayed in the present value field 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q 5 6 2 Offset gain setting operation Function version C or later Perform the offset gain setting operation in the following sequence 1 Switch to the offset gain setting screen Display the offset gain setting screen using the operation described in Section 5 6 1 2 Switch to the offset gain setting mode Set Offset gain setting mode in the Setting value field of Mode switching setting and click the Execute test button to perform write On completion of write the indication in the Current value field of Mode switching setting status changes to Offset gain setting mode 3 Adjustment of the offset and gain values a Set the offset value Enter the desired value into the Setting value field for CHO Offset Temperature Setting Value and click the Execute test button b Determine the offset value Select Request from the Settin
40. XOF uU0 N pcp G19 x3v40 Outputs error code in BCD se YOr J Turns ON error clear request YF YOF xoc XOF _ H AF AF ast YOr J Turns OFF error clear request YF END 1 6 PROGRAMMING MELSEC Q 6 2 Programs Used on Remote I O Network System configuration used to describe programs 1 System configuration Remote master station Network No 1 Remote I O station Station No 1 gt 9 gt re g zrilx o o g Te o o 9 ol GIA X o amp xI g ERA fice Se lea RA Ea 3 Eel 3 X Y100 X Y110 X Y120 to to to XIY10F X Y11F X Y12F 2 Program conditions This program is written for the CPU on the remote master station to read the digital values of temperature conversions made on CH1 to CH3 of the Q64RD Sampling processing is performed on CH1 and Averaging processing is executed every 500 counts on CH2 and in a cycle of 1000ms on CH3 If a write error occurs the corresponding error is displayed in BCD 3 Initial settings e Temperature conversion enabled channel ovevesvesesesessens CH1 to CH3 e Sampling channel saasssansansannnanassaanannsasansaasaassaaasssansnasanananasasasaandanaas CH1 Count specified averaging Channels ees CH2 A Time specified averaging channel ccc se ee CH3 CH2 averaging count sanaeannnannaannasnanannacnaasaaaanaassansnansannanaaanananaaanaaana 500 times CH3 averaging time REEL EPEC E TE ECT I TT TE Tere creeree cere cere eee cre
41. an error of a temperature conversion value Section 3 4 20 4 6 unction Online module change A module change is made without the system being stopped Chapter 7 3 SPECIFICATIONS MELSEC Q 3 2 1 Temperature conversion system 1 Sampling processing A temperature input value is converted into a temperature one by one and its measured temperature value is stored into buffer memory Sampling processing time varies with the number of used channels number of channels set to enable temperature conversion Processing time number of used channels x 40ms Example Sampling time is 120ms when three channels channels 1 2 and 4 are enabled for conversion 3 channels x 40ms 120ms 2 Averaging processing a b Time specified averaging processing When this option is specified for a channel values input from the channel are converted into temperature values consecutively for the preset length of time Then the total amount of values after eliminating the maximum and minimum values is averaged to be stored into the buffer memory Averaging processing requires at least 2 times of conversion processing excluding the maximum and the minimum values The processing count within the preset time varies with the number of used channels number of channels set to enable temperature conversion preset time Processing count number of used channels x 40ms Setting range of preset time is 160 to 5000ms When
42. and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change Operation Target module Module change execution 170 address OOH G 7 On Module name Q64AD Installation confirmation Status Module control restart Changing module r Status Guidance The module can be exchanged Please execute after installing a new module Cancel 7 NLINE MODULE CHANGE 2 aei a MELSEC Q 4 Operation check a To make an operation check click the Cancel button to cancel control resumption Online module change x r Operation p Target module _ Module change execution 170 address o00H P Soe Module name Q64RD Installation confirmation r Status Module control restart a 7 l Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b Click the OK button to leave the Online module change mode MELSOFT series GX Developer GZ _ The online module change mode is stopped c gt Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again c Click the Close b
43. as to ensure correct use Please forward a copy of this manual to the end user CONTENTS SAFETY PRECAUTIONS ait cnr tetera ne aaah a aul eed dea do eas A aa aah ied Sete Merete A 1 CONDITIONS OF USE FOR THE PRODUCT T sei aiki ea R ARRE ATEA E ERATE AREER AEEA REAR A 4 REVISIONS mirna ea aa a aaa aa a aa a te tt Ae A 5 IN RRODUGTION a a a R a A R a A 7 CONTENTS ai a a a eee eed ele eee dee eid ee ed ede A 7 COMPLIANCE WITH EMC AND LOW VOLTAGE 00 eeceecceeceeeeeeeeeneeeneeeeeeaeeeaeeeaeeeaeesaeeeaeeseeneeeaeeeeeseeeas A 11 ABOUT THE GENERIC TERMS AND ABBREVIATIONS cecceeceeceeeeeeeeeeeeeeeeeeeeeseeeeeeeteeeseaeseaeseaeeeneeeaes A 11 PRODO OT EINBUP aii 5 eiaSi Ae te Ae EA ee ok tee a dia eet ead a heeled Adon dack calla eni ad tics bet tei ie A 11 TI FOAlUIGS tian tiecing tia A heed oe heli einen al 1 2 1 2 Added Charniged Functions 4 ssuceatodasaicsaineaton AA AA E R eased Macautees 1 4 2 WAppliGable SVSternS EE E E pada gestanaccaxeeeaadasbaas nadeteds E A E T 2 1 2 2 About Use of the Q64RD Q64RD G with the Q12PRH Q25PRHOPU sssssssssissrssrserssrsrrsrrsrrsrrnsrrsensns 2 5 2 3 How to Check the Function Version Product Information and Software Version s 2 6 3 1 Performance Specifications ccccccceccecenceeeeeeceeeeeceeeeneeseneeseaeeecaaeeseneesaeeseaeeseaeessceeseaeeseaeessueesseseeeans 3 1 3 1 1 Specifications of Q64RD wii iain eal inden elidel in slidedi ini 3 1 3 1 2 Specifications of Q64 RD G
44. channels to be used and monitor the Measured temperature values 16 bits buffer memory addresses 11 to 14 Un G11 to 14 or Measured temperature values 32 bits buffer memory addresses 54 to 61 Un G54 to 61 to check that proper conversion has been made 7 ONLINE MODULE CHANGE MELSEC Q e Since the new module is in a default status it must be initialized by a sequence program after control resumption Before performing initialization check whether the contents of the initialization program are correct or not 1 Normal system configuration The sequence program should perform initialization on the leading edge of Module READY X9 of the Q64RD Q64RD G When control resumption is executed Module READY X0 turns ON and initialization is performed If the sequence program performs initialization only one scan after RUN initialization is not performed 2 When used on remote I O network Insert a user device that will execute initialization at any timing initialization request signal into the sequence program After control resumption turn ON the initialization request signal to perform initialization If the sequence program performs initialization only one scan after a data link start of the remote I O network initialization is not performed 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to
45. default gain value S 31 3 wire CH2 Factory default gain value S 32 3 wire CH2 User range settings offset value 3 3 2 3 3 wire CH2 User range settings offset value 3 3 wire CH2 User range settings gain value wire CH2 User range settings gain value 3 wire CH2 Factory default offset value L 3 wire CH2 Factory default offset value H 3 wire CH2 Factory default gain value L 3 wire CH2 Factory default gain value H 3 wire CH2 User range settings offset value L 3 wire CH2 User range settings offset value H 3 wire CH2 User range settings gain value L 3 wire CH2 User range settings gain value H 3 wire CH2 User range settings offset resistance value L 3 wire CH2 User range settings offset resistance value H 3 wire CH2 User range settings gain resistance value L 3 wire CH2 User range settings gain resistance value H x1 Setting is not necessary If setting is made the offset gain values will not be read properly App 15 System System System System System System System System System System App 15 APPENDIX MELSEC Q Control data 3 4 Set data Setting range Set by S 40 4 wire CH2 Factory default offset value ti Syste Q64RD S 41 4 wire CH2 Factory defaultoffsetvalue System S 42 4 wire CH2 Factory default gain vale CT Cd Syste S 43 4 wire CH2 Factory default gain vale CT Cd Syste S 44 4 wire CH2 User range setti
46. for CH2 and averaging processing in a cycle of 1000ms for CH3 CH1 Initial setting ioi Module information Module type Thermocouple Input Module Start 1 0 No 0020 Module model name Q64RD Setting item Conversion enable disable setting Setting value Enable Sampling Averaging processing selection Sampling Time Count averaging selection Count Extended averaging processing selection Sampling processing It is possible to use it since product information 070720000000000 C Time Count Moving average Time constant setting 0 Warning output enable disable setting Disable vl Details Select input Enable Disable Make text file End setup Cancel PR RAMMIN me S MELSEC Q b Auto refresh settings refer to Section 5 5 Set the CH1 to CH3 measured temperature values and error codes Auto refresh setting 5 x p Module information Module type Thermocouple Input Module Start 1 0 No 0020 Module model name Q64RD Transfer PLC side Setting item direction Device Conversion completion flag CH1 Measured temperature value 168i CH2 Measured temperature value 1681 CH3 Measured temperature value 16Bit CH4 Measured temperature value 16Bit Error code w1 w2 w3 w5 Setting range Warming output flag Disconnection detection flag Ww vl v ele e el ely Make text file
47. ie ce 2 eoad iea aa acon ded ae beet ten i a tena tek adh bce dena ek dete dete eld 3 2 3 1 3 Specifications Of RTD CONNECTION eccceeeccceecceeeceeeeceeeeeeeeeaeeeeaeeeeaeeesaeeseaeeecaeeesineeseneeteaeetieessieeess 3 4 SiZ FUNCHON LISK 0 otis lesdadist ee edie cascade tetadea arate etna teeta te eras ota cee lhe ei eta de i ie ah die 3 5 3 2 1 Temperature conversion System ceecseceeeceteeeeeeeeeeeceeeeeneseeeeeeeceesneseeseeeseeesaeseeeseeeseaeseneseateneeaaes 3 6 3 2 2 Conversion setting for disconnection detection FUNCTION cece ee eee ceeeteeeeeeeeeeeeeeeeeaeeeeeeeeeaeeas 3 9 3 3 I O Signals Transferred to from CPU oo eee eecececeeeeeeeeceeeeeeeseeeeeeaeeeaeesaeesaeesaeesaeesaeeeaeeeaeesaeesaeeeresieeeatesas 3 10 ERR Sigmall E AE E E paves heed A shee S A T EE VA E E haveads puevetee haveaveads E T 3 10 3 9 2 VO signalga e E E EEEE E E dicing 3 11 SPA Buller MEMO araire a a asta aainevianstetisnericaiee 3 16 3 4 1 Buffer memory assignment Q64RD ecceceeceeeceeeeeeeeeeeeeeeeeseeeseeeeeeseeeseeeseeeseeeseeeseeeseeeseneeeneeeneaaes 3 16 3 4 2 Buffer memory assignment Q64RD G 0 eceeceeeeeeeeeeeeseeeteeeseeeeeeeseeseeeseneseeeseeeseeeseaeseaeeeeeeeneeats 3 20 3 4 3 Conversion enable disable setting UM GO eee eee eeceeeeteeeeeeeeeeeseeeseeeseeeseeeseneseeeseaeseeeseneeeaeaes 3 23 3 4 4 CHL time count moving average time constant setting UN G1 to 4 oo ceeecseeeteteeeeeeseseeeeees 3 23 3 4 5 Ave
48. link start of the remote I O network initialization is not performed 7 ONLINE MODULE CHANGE 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to MELSEC Q resume control The FROM TO instruction for the module resumes r Operation p Target module Module change execution 1 0 address O00H Installation confirmation Module rome rey r Status Module control restart Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT series GX Developer A YD Online module change completed 7 NLINE MODULE CHANGE 2 Saat MELSEC Q 7 4 Range Reference Table 7 4 1 Range reference table Q64RD The range reference tables for the Q64RD are given below Address Decimal Description Reference value 3 wire type factory default offset value at Factory set offset digital value theoretical value 3B1Dx 3 wire type factory default offset value vie Factory set offset digital value theoretical value 3B 1DH 3 wire type factory default gain value O Factory set gain digital value theoret
49. module being dismounted the module will not start properly and the RUN LED will not be lit 3 Mounting of new module a Mount the dismounted module and new module to the other system b Using the G P OGLOAD instruction save the user range set values to the CPU device Refer to Appendix 3 3 for the G P OGLOAD instruction c Using the G P OGSTOR instruction restore the user range set values to the module Refer to Appendix 3 4 for the G P OGSTOR instruction d Dismount the new module from the other system mount it to the slot from where the old module was dismounted in the original system and connect the external wiring e After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change x Target module 1 0 address O00H Module name Q64RD Operation Module change execution Installation confirmation Status Module control restart Changing module r Status Guidance The module can be exchanged Please execute after installing a new module Cancel 7 ONLINE MODULE CHANGE b d MELSEC Q 4 Operation check a To make an operation check click the Cancel button to cancel control resumption Online module change r Operation r Target module y Module change execution 1 0 address 000H S Module name Q64RD Inst
50. of measured temperature range or Given value can be selected No conversion setting for disconnection detection function The Conversion completion flag XE turns OFF when When disconnection is detected the Conversion disconnection is detected and a value immediately completion flag XE does not turn OFF and a value before the detection is held in the CHO measured based on the Conversion setting for disconnection temperature value Un G11 to 14 Un G54 to 61 detection Un G148 is stored in the CHO measured temperature value Un G11 to 14 Un G54 to 61 The Conversion completion flag XE turns OFF when When disconnection is detected the Conversion disconnection is detected Upon recovery of the completion flag XE does not turn OFF Upon connection the temperature conversion value update recovery of the connection the temperature conversion is restarted independently of the Disconnection value update is restarted independently of the detection signal XC reset After the initial update the Disconnection detection signal XC reset Conversion completion flag XE turns ON again When disconnection is detected the Conversion When disconnection is detected the Conversion completion flag Un G10 for the channel disconnected completion flag Un G10 for the channel disconnected turns OFF 0 does not turn OFF 0 Setting options are Time and Count only see There are four setting options Time Count Moving
51. of selecting the sampling processing Temperature input value Measured temperature value 26 2 26 2 26 26 2 2 2 258 258 S 2 g a E D 5 256 25 6 8 E D 2 J 8 25 4 25 4 5 a 25 2 25 2 25 25 1000 2000 3000 4000 5000 6000 Elapsed time ms 3 8 3 SPECIFICATIONS MELSEC Q 3 2 2 Conversion setting for disconnection detection function 1 For values to be stored in the CHO measured temperature value buffer memory addresses 11 to 14 54 to 61 Un G11 to 14 Un G54 to 61 in the case of disconnection detection any of Value immediately before disconnection Up scale maximum value of measured temperature range 5 of measured temperature range Down scale minimum value of measured temperature range 5 of measured temperature range or Given value can be selected Setting is available for each channel 2 This function can be utilized only for channels where temperature conversion is enabled 3 When Up scale 1H or Down scale 2h is set an Up scale value maximum value of measured temperature range 5 of measured temperature range or a Down scale value minimum value of measured temperature range 5 of measured temperature range of the individual range is stored respectively Measurement Measurement Set value Up scale Down scale mode range 0 200to850 C 902 5 C 252 5 C New JIS 20 to 120 C 127 0 C 27
52. on the main base unit Save restoration cannot be executed in the other system mounted on the remote I O station 7 ONLINE MODULE CHANGE MELSEC Q 7 1 Online Module Change Conditions The CPU MELSECNET H remote I O module Q64RD GX Developer and base unit given below are needed to perform an online module change 1 2 5 CPU The Process CPU is required For precautions for multiple CPU system configuration refer to the QCPU User s Manual Multiple CPU System MELSECNET H remote I O module The module of function version D or later is necessary Q64RD The module of function version C or later is necessary GX Developer GX Developer of Version 7 10L or later is necessary GX Developer of Version 8 18U or later is required to perform an online module change on the remote I O station Base unit 1 When the slim type main base unit Q3 change cannot be performed 2 When the power supply module unnecessary type extension base unit Q5_ B is used online module change cannot be performed for the modules on all the base units connected SB is used an online module 7 ONLINE MODULE CHANGE MELSEC Q 7 2 Online Module Change Operations The following gives the operations performed for an online module change CPU operation O Executed X Not executed GX Configurator p A A A Intelligent function module Dedicated Device Initial t User operation f F i Monitor operat
53. request YA from OFF to ON to restore the user range set values to the module After confirming that the offset gain setting mode status flag XA is ON turn OFF the user range write request YA 7 ONLINE MODULE CHANGE MELSEC Q f Referring to 1 enable the conversion of the channels to be used and monitor the measured temperature values 16 bits buffer memory addresses 11 to 14 Un G11 to 14 or measured temperature values 32 bits buffer memory addresses 54 to 61 Un G54 to 61 to check that proper conversion has been made g Since the new module is in a default status it must be initialized by a sequence program after control resumption Before performing initialization check whether the contents of the initialization program are correct or not 1 Normal system configuration The sequence program should perform initialization on the leading edge of Module READY X9 of the Q64RD Q64RD G When control resumption is executed Module READY X0 turns ON and initialization is performed If the sequence program performs initialization only one scan after RUN initialization is not performed 2 When used on remote I O network Insert a user device that will execute initialization at any timing initialization request signal into the sequence program After control resumption turn ON the initialization request signal to perform initialization If the sequence program performs initialization only one scan after a data
54. resistance value H y O O T ps System App 11 App 11 APPENDIX MELSEC Q Control data 4 4 Device item Set data Setting range Set by S 64 4 wire CH3 User range settings offset value L f __ sister S 65 4 wire CH3 User range settings offset value H 2 S 66 4 wire CH3 User range settings gain value L p __ system Q64RD S 67 4 wire CH3 User range settings gain value H y G S 68 4 wire CH3 User range settings offset resistance value L a es ere S 69 4 wire CH3 User range settings offset resistance value H System S 70 4 wire CH3 User range settings gain resistance value L aioe eae S 71 4 wire CH3 User range settings gain resistance value H System system System S 75__ 4 wire CH3 User range settings gain resistance value H _ S 76 S 77 3 wire CH4 Factory default offset value _ S 7 77 78 S 79 3 wire CH4 Factory default gain value S 80 3 wire CH4 User range settings offset value 81 82 83 Q O R A iw 8 8 8 3 wire CH4 User range settings offset value 3 wire CH4 User range settings gain value 3 wire CH4 User range settings gain value 3 wire CH4 Factory default offset value L 77 3 wire CH4 Factory default offset value H 78 3 wire CH4 Factory default gain value L 79 3 wire CH4 Factory default gain value H 80 3 wire CH4 User range settings offset value L 81 3 wire CH4 User r
55. resume control The FROM TO instruction for the module resumes Online module change x r Operation p Target module Module change execution 170 address oooH nies Module name Q64RD Installation confirmation r Status Module control restart Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT series GX Developer YD Online module change completed 7 ONLINE MODULE CHANGE MELSEC Q 7 3 6 When user range setting is used and initial setting was made with sequence program other system is unavailable 1 Conversion disable a Set Conversion enable disable setting buffer memory address 0 Un GO for all channel conversion disable and turn the operating condition setting request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag buffer memory address 10 Un G10 turn off Operating Condition Setting Request Y9 Device test x Bit device Device Close E x Hide history FORCE ON FORCE OFF Toggle force m Word device buffer memory C Device 7 Buffer memory Module start 1200 vi Hes Address fo bec z
56. setting a value out of the setting range an error error code 200 occurs Example The sampling count is 4 75 when four channels channels 1 2 3 and 4 are enabled for conversion and the preset time is 760ms 760ms 4 channels x 40ms 4 75 Since the fractional portion of an indivisible value is dropped the sampling count is 4 times Count specified averaging processing The time taken to store a count averaged value into buffer memory varies with the number of used channels number of channels set to enable temperature conversion Processing time preset count x number of used channels x 40ms Setting range of preset count is 4 to 62500times When setting a value out of the setting range an error error code 30D occurs Example An average value is output ever 320ms when two channels channels 3 and 4 are enabled for conversion and the preset count is 4 4 times x 2 channels x 40ms 320ms 3 SPECIFICATIONS MELSEC Q c Processing using moving average Since the calculation is done for each sampling period the latest digital output value can be obtained Setting range of moving average is 4 to 60times When setting a value out of the setting range an error error code 31D occurs Moving average processing in the case of 4 time setting Count set fi i ount set for ay raging Sampling cycle 3 4 2 perature 1 6 8 9 7 12 10 11 O Tem o lt Buf
57. settings resistance gain value 00000000 0000000 4 wire CH1 Factory default offset value 0000 0000 r Flash ROM setting Details Write te AT Curent value Monitoring ES display Hexadecimal input cad file Make text file Setting range 0000 FFFF Stop monitor Execute test Close 2 User range saving a b Change the Setting value field of OMC refresh data read request to Request and click the Execute test button When read is completed the values are displayed in the Current value fields of 3 4 wire type CHO Factory default offset gain value 3 4 wire type CHO User range settings offset gain value 3 4 wire type CHO User range settings offset gain resistance value Compare the values with those in the range reference table and record them if they are correct Refer to Section 7 4 for the range reference table 3 User range restoration a Set the recorded values in the Setting value fields of 3 4 wire type CHO Factory default offset gain value 3 4 wire type CHO User range settings offset gain value 3 4 wire type CHO User range settings offset gain resistance value 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q b Select all the Setting value fields of 3 4 wire type CHO Factory default offset gain value 3 4 wire type CHO User range settings offset gain value 3 4 wire type CHO User range settings offset gain resistance value and click the Execute test button When write is completed
58. switching setting buffer memory addresses 158 159 Un G158 Un G159 and operating condition setting request Y9 the Section Mode module is switched between the normal mode and offset gain setting 3 4 24 switching that mode without the CPU being reset Function version C s does not or later Using the dedicated instruction G P OFFGAN the module is Remar ci require CPU to switched between the normal mode and offset gain setting mode Ag be reset without the CPU being reset Using GX Configurator TI the module is switched between the normal Section mode and offset gain setting mode without the CPU being reset 5 6 2 For values to be stored in the CHO measured temperature value Conversion buffer memory addresses 11 to 14 54 to 61 Un G11 to 14 Un G54 to setting for First 5 digits of 61 in the case of disconnection detection any of Value immediately a E i Section disconnection product information before disconnection Up scale maximum value of measured 322 detection are 07072 or later temperature range 5 of measured temperature range Down function scale minimum value of measured temperature range 5 of measured temperature range or Given value can be selected Piret S digits of Digital output values sampled at specified number of times are Section product information averaged 3 2 1 are 07072 or later Primary dela Pet Sagi or Section filter Y y product information By a
59. the set values are displayed in the Current value fields of 3 4 wire type CHO Factory default offset gain value 3 4 wire type CHO User range settings offset gain value 3 4 wire type CHO User range settings offset gain resistance value c Change the Setting value field of OMC refresh data write request to Request and click the Execute test button Make sure that the indication in the Current value field of OMC refresh data write request changes from Request to OFF on completion of write 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q MEMO 6 PROGRAMMING MELSEC Q 6 PROGRAMMING This chapter describes Q64RD Q64RD G programs When applying any of the program examples introduced in this chapter to the actual system verify the applicability and confirm that no problems will occur in the system control 6 1 Programs Used in Normal System Configuration System configuration used to describe programs 1 System configuration gt a 2 3 n fo A X YO X10 Y30 to to to XIYF X2F Y4F 2 Program conditions This program reads the digital values of temperature conversions made on CH1 to CH3 of the Q64RD Sampling processing is performed on CH1 and Averaging processing is executed every 500 counts on CH2 and in a cycle of 1000ms on CH3 If a write error occurs the corresponding error is displayed in BCD a Initial settings e Temperature conversion enabled channel seeen CH1 to CH3
60. turn OFF 0 For values to be stored in the CHO measured temperature value Un G11 to 14 Un G54 to 61 in the case of disconnection detection any of Value immediately before disconnection Up scale maximum value of measured temperature range 5 of measured temperature range Down scale minimum value of measured temperature range 5 of measured temperature range or Given value can be selected see Section 3 4 22 If Given value 3H is set in the Conversion setting for disconnection detection Un G148 when disconnection is detected the value set in this area is stored in the CHO measured temperature value Un G11 to 14 Un G54 to 61 see Section 3 4 23 App 5 APPENDIX MELSEC Q Appendix 3 Dedicated Instruction Appendix 3 1 Dedicated Instruction List and Available Device 1 Dedicated instruction list The following table lists the dedicated instructions that can be used with the Q64RD Q64RD G N o Reference Instruction Description section Switches to the offset gain setting mode G P OFFGAN Appendix 3 2 Switches to the normal mode Reads the offset gain values of the user range setting to Appendix 3 3 the CPU Restores the offset gain values of the user range setting G P OGSTOR i Appendix 3 4 stored in the CPU to the Q64RD Q64RD G When the module is mounted to a MELSECNET H remote I O station the dedicated instructions are not available G P OGLOAD 2 Available dev
61. 0 C e oeme eoe aroe Old JIS Niioog 8 60t180 c 192 0 C 720c 4 When Given value 34 is selected specify a value to CHO conversion setting value for disconnection detection buffer memory addresses 150 to 157 Un G150 to 157 When Given value 3H is selected set a value for the CHO conversion setting for disconnection detection buffer memory addresses 150 to 153 Un G150 to 157 in units of 0 1 C The value set in the area is stored in CHO measured temperature value when disconnection is detected PECIFICATION eee alee MELSEC Q 3 3 I O Signals Transferred to from CPU This section describes the I O signal assignment and signal functions 3 3 1 I O signal list The following are the I O signals of the Q64RD Q64RD G The I O numbers X Y given in this chapter and later assume that the first I O number of the Q64RD Q64RD G is set to 0 Input Signal Signal Direction Output Signal Signal Direction Programmable controller CPU Q64RD Q64RD G Programmable controller CPU Q64RD Q64RD G Device No Signal name XO Yo Reserved Reseved o x5 x Reserved x7 Y7 CH4 Offset Setting Request ee aera Operating Condition Setting Completion Sianal Operating Condition Setting Request igna Setting Mode Status Flag User Range Write Request E R Ooo ox O Disconnection Detection Signal re Reserved x O Warning Output Signal O xE O Conversion Completion Flag xe O O Error Flag Error Cl
62. 0000 0000 0000 s Stop monitor Close APPENDIX MELSEC Q APPENDIX Appendix 1 Reference Resistance of RTD Appendix 1 1 New JIS IEC type Pt100 JIS C1604 1997 IEC 751 1983 Unit Q 200 100 0_ Temperaturef c Temperaturefc 0 100 200 300 400 500 600 700 800 18 52 60 26 100 00 o o __ 400 00 138 51 175 86 212 05 247 09 280 98 5619 96 09 10 10 103 g0 142 29 179 53 215 61 250 531 3284 30 penjo _ 20__1 _20_fso7 79 1 a6 c7 189 10 219 15 258 98 287 62 48 m 38 22 111 a za ee s A 8 a 2 290 92 323 30 354 53 esla o a0 rs ss 10 47226 230 7 294 21 3972 8031 so 5o 11940f157 33 194 10 229 72 264 18297 49 l35 54 76 33 eo 6o 123 24 161 05 197 71 233 21 267 561 eno 75 3134 7233 zo zo 127 08 164 77 201 31 236 70 270 93f304 01 2710 68 33 s0 80__ _ 430 90 168 48 204 90 240 18 274 29 307 25 feast o 9o 13471 172 17 208 48 243 64 277 64 310 49 Appendix 1 2 Old JIS type JPt100 JIS C1604 1981 Unit Q 100 0 Temperature c Temperaturef c 0 100 200 300 400 50o eoo 59 57 100 00 o o0 100 00 139 16 177 13 213 93 249 56 55 44 98 02 10 10 10897 143 01 180 86 217 54 253 06 287 40 51 29 92 02 20 20 107 93 146 85 184 58 221 15 256 55 290 77 47 11
63. 2 To prevent an electric shock and malfunction of operating modules provide means such as switches for powering off each of the external power supply and external devices connected to the module to be replaced online 3 After the module has failed data may not be saved properly Referring to Section 3 4 25 prerecord the data to be saved offset gain values of the factory default offset gain value user range settings offset gain value user range settings offset gain resistance value in the buffer memory 4 It is recommended to perform an online module change in the actual system in advance to ensure that it would not affect the other modules by checking the following e Means of cutting off the connection to external devices and its configuration are correct e Switching ON OFF does not bring any undesirable effect 5 Do not install remove the module to from the base unit or the terminal block to from the module more than 50 times after the first use of the product IEC 61131 2 compliant Failure to do so may cause malfunction Note The dedicated instruction cannot be executed during an online module change When using the dedicated instruction to execute save restoration therefore execute save restoration in the other system If the other system is unavailable execute restoration by performing write to the buffer memory x If the module is mounted on the remote I O station execute save restoration in the other system mounted
64. 3 This is set to 0 when the module is powered up or reset 4 The Operating Condition Setting Request Y9 must be turned on off to make the setting valid 3 SPECIFICATIONS MELSEC Q 3 4 24 Mode switching setting Un G158 to 159 1 Set the values of the mode to which you want to switch 2 After setting the values turning the operating condition setting request Y9 from OFF to ON switches the mode 3 When mode switching is performed this area is cleared to zero and the operating condition setting completion signal X9 turns OFF After confirming that the this signal X9 has turned OFF turn OFF the operating condition setting request Y9 Set values Mode to be switched to Buffer memory address 158 Buffer memory address 159 Normal mode 0964H 4144H Offset gain setting mode 41444 0964H If the values written are other than the above mode switching is not performed and only the operating condition is changed 3 4 25 Factory default offset gain value user range settings offset gain value user range settings offset gain resistance value Un G160 to 255 1 This area is related with the user range save restore function and allows users to re set the offset gain values easily in the case of online module change 2 When the offset gain values of the user range setting are restored the used data are stored The data are stored saved when e Initial setting is written by the utility e The op
65. 64RD Installation confirmation r Status Module control restart h 7 l Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute b Click the OK button to leave the Online module change mode MELSOFT series GX Developer Ci Te otine modue chenge moda i tryed c gt Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again c Click the Close button to close the System monitor screen r Installed status m Base Base Module Oen Main base Q12PHCPU mag OOe Hos BE gi m Parameter status m Mode paeen ee System monitor Online module change pitets te None None None None Q1ZPHCPU l pt l6pt l6pt l pt r Status Start monitor Product Inf List Oo Module system error oO Module error a Module warning Bi Module change Stop monitor Close d Choose Online Debug Device test on GX Developer and set the values prerecorded in Section 2 to the buffer memory Diagnostics Module s Detailed Information Base Information e Turn the user range write
66. 88 01 30 3o 11188 150 67 188 29 224 74 260 02 294 12 42 91 83 99 40o 4o 11581 154 49 191 99 228 32 263 49 207 47 38 68 79 96 so 5o 119 73 158 29 195 67 231 89 266 94 300 80 34 42 75 91 so 6o 1223 64 162 08 199 35 235 45 270 38 304 12 30 12 71 85 70 7o 127 54 165 86 203 01 238 99 273 80 307 43 25 80 6777 so so 13142 169 63 206 66 242 53 277 22 310 72 Jesss 30o 90 15 30 173 38 210 30 246 05 280 63 314 01 Appendix 1 3 Ni100Q type DIN43760 1987 Unit Q Temperature C enprene C 100 App 1 App 1 APPENDIX MELSEC Q Appendix 2 Function Upgrade for the Q64RD The Q64RD of function versions C have more functions than the conventional model function version B Appendix 2 1 A Comparison of Function of the Q64RD The following table indicates the functions supported by the corresponding function versions Function version C Function version C First 5 digits of First 5 digits of Function Function version B f f i product information product information are 07071 or earlier are 07072 or later Online module change Dedicated instruction Mode switching that does not require programmable controller CPU to be reset Dedicated instruction G P OFFGAN 3 Buffer memory mode switching setting and operating condition setting requ
67. 9 MITSUBISHI ELECTRIC Mitsubishi Programmable Controller MELSEG Led cries RTD Input Module Channel Isolated RTD Input Module User s Manual Q64RD Q64RD G GX Configurator Tl SW1D5C QTIU E e SAFETY PRECAUTIONS e Read these precautions before using this product Before using this product please read this manual and the relevant manuals carefully and pay full attention to safety to handle the product correctly m 4 M WARNING Indicates that incorrect handling may cause hazardous conditions l l l l resulting in death or severe injury Indicates that incorrect handling may cause hazardous conditions resulting in minor or moderate injury or property damage N CAUTION Under some circumstances failure to observe the precautions given under N CAUTION may lead to serious consequences Observe the precautions of both levels because they are important for personal and system safety Make sure that the end users read this manual and then keep the manual in a safe place for future reference DESIGN PRECAUTION NWARNING e Do not write data into the system area of the buffer memory of intelligent function modules Also do not use any prohibited to use signals as an output signal to an intelligent function module from the CPU Writing data into the system area or outputting a signal for prohibited to use may cause a programmable controller system malfunction i el a a NCAUTION e Do not bu
68. Abbreviations Product Lineup Chapter 1 Section 1 1 2 1 2 2 3 1 1 3 1 3 3 2 3 2 1 3 3 1 3 3 2 3 4 1 3 4 4 3 4 15 to 3 4 17 3 4 21 3 4 25 4 3 4 4 2 4 5 4 6 5 1 5 2 1 5 6 1 5 6 2 5 6 4 6 1 Chapter 7 Section 7 3 4 7 3 6 7 4 1 8 1 8 2 10 Appendix 1 1 1 2 3 2 3 3 4 May 2004 SH NA 080142 F Section 2 2 3 4 16 7 1 7 3 1 to 7 3 6 Oct 2004 SH NA 080142 G SAFETY PRECAUTIONS Section 2 1 Section 3 1 1 3 3 3 4 1 3 4 1 Section 4 1 Section 6 2 6 2 1 Print Date_ Manual Number Sep 2005 SH NA 080142 H Feb 2006 SH NA 080142 I Addition Section 3 4 22 3 4 23 Appendix 2 2 Appendix 2 2 1 Appendix 2 2 2 Correction Conformation to the EMC Directive and Low Voltage Instruction Section 1 2 Section 2 1 2 2 Section 3 1 1 3 1 2 3 2 3 3 1 3 3 2 3 4 1 3 4 2 3 4 5 3 4 6 3 4 7 3 4 10 3 4 14 3 4 20 3 4 21 Section 5 1 5 2 2 5 6 1 6 1 1 6 2 1 Section 7 3 1 7 3 3 7 3 4 8 1 8 2 10 Appendix 2 1 Addition Appendix 3 1 Correction SAFETY PRECAUTIONS Section 1 2 Section 2 2 Section 3 2 3 4 13 Section 7 3 3 7 3 5 Appendix 3 INDEX Section number changed Appendix 3 1 Appendix 3 2 Appendix 3 2 Appendix 3 3 Appendix 3 3 Appendix 3 4 Oct 2006 SH NA 080142 J Correction Section 4 5 Oct 2007 SH NA 080142 K Jan 2008 SH NA 080142 L May 2008 SH NA 080142 M Sep 2011 SH NA 080142 N
69. DOS V Generic product name for the SWnD5C GPPW E SWnD5C GPPW EA SWnD5C GX Developer GPPW EV and SWnD5C GPPW EVA n is 4 or greater A and V denote volume license product and upgraded product respectively Generic term for temperature input module setting and monitor tool GX Configurator T SW1D5C QTIU E Generic term for QQ 0JCPU QOO0CPU Q01CPU Q02CPU QO2HCPU QO6HCPU Q12HCPU Q25HCPU QO02PHCPU QO6PHCPU Q12PHCPU Q25PHCPU QCPU Q mode Q12PRHCPU Q25PRHCPU QO2UCPU QO3UDCPU QO4UDHCPU QO6UDHCPU Q13UDHCPU Q26UDHCPU QO03UDECPU Q04UDEHCPU QO6UDEHCPU Q13UDEHCPU and Q26UDEHCPU Process CPU Generic term for QQ2PHCPU QO6PHCPU Q12PHCPU and Q25PHCPU Abbreviation for Resistance Temperature Detector Platinum or nickel temperature measuring resistor Generic term for the following Microsoft Windows Vista Home Basic Operating System Microsoft Windows Vista Home Premium Operating System Microsoft Windows Vista Business Operating System Microsoft Windows Vista Ultimate Operating System Microsoft Windows Vista Enterprise Operating System Generic term for the following Windows XP Microsoft Windows XP Professional Operating System Microsoft Windows XP Home Edition Operating System GX Configurator T RTD Windows Vista PRODUCT LINEUP The lineup for this product is given in the table below Model code Product Quantity Q64RD Q64RD platinum
70. Diagnostics Q1ZPHCPU llig ent l6pt l6pt l6pt l6pt Module s Detailed l pt Information Q1ZPHCPU Base Information r Status Start monitor Product Inf List Stop monitor Close Ei Module system eror 7 Module eror fj Module warning J Module change b Click the Execution button to enable a module change Online module change x r Operation r Target module _ Module change execution 1 0 address O00H p Slee Module name Q64RAD Installation confirmation r Status Module control restart Change module selection completed r Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appears click the OK button dismount the module as is and mount a new module MELSOFT series GX Developer The target module didn t respond The task is advanced to the installation confirmation 7 NLINE MODULE CHANGE 2 D MELSEC Q c After confirming that the RUN LED of the module has turned off disconnect the external wiring and dismount the module Always dismount the module If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED will not be lit 3 Mounting of new m
71. Failure caused by force majeure such as earthquakes lightning wind and water damage 6 Failure caused by reasons unpredictable by scientific technology standards at time of shipment from Mitsubishi 7 Any other failure found not to be the responsibility of Mitsubishi or that admitted not to be so by the user 2 Onerous repair term after discontinuation of production 1 Mitsubishi shall accept onerous product repairs for seven 7 years after production of the product is discontinued Discontinuation of production shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including repair parts is not available after production is discontinued 3 Overseas service Overseas repairs shall be accepted by Mitsubishi s local overseas FA Center Note that the repair conditions at each FA Center may differ 4 Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation of damages caused by any cause found not to be the responsibility of Mitsubishi loss in opportunity lost profits incurred to the user by Failures of Mitsubishi products special damages and secondary damages whether foreseeable or not compensation for accidents and compensation for damages to products other than Mitsubishi products replacement by the user maintenance of on site equipment start up test run and other tasks 5 Changes in product specificat
72. H1 Factory defaul 4 wire type CH1 Factory defaul 4 wire type CH1 Factory defaul 4 wire type CH1 User range se 4 wire type CH1 User range se 4 wire type CH1 User range se 4 wire type CH1 User range se 4 wire type CH1 User range se resistance value 4 wire type CH1 User range sei resistance value 3 wire type CH2 Factory defaul 3 wire type CH2 Factory defaul 3 wire type CH2 Factory defaul 3 wire type CH2 Factory defaul offset value offset value gain value gain value tting offset value tting offset value ttings gain value ttings gain value ttings offset ttings gain offset value offset value gain value gain value tting offset value tting offset value ttings gain value ttings gain value ttings offset ttings gain offset value offset value gain value gain value RW 3 sen 134 Extended averaging processing specification aac 188 3 wire type CH2 User range setting offset value RW 3 atl IEA 148 Conversion setting for disconnection detection aeaa aana a a rae a CH1 Conversion setting value for disconnection detection Ea to System area EAEI 191 189 190 192 3 wire type CH2 User range se 3 wire type CH2 User range se 3 wire type CH2 User range se 3 wire type CH2 User range se resistance value 3 wire type CH2 User range se resistance value tting offset value ttings gain value ttings gain value ttings gain ttings gain RW 3 RW 3 RW 3
73. H3 User range settings gain value H System A Co a System ala Q64RD Systemi G ol K N lt A O System A Co ma System A 2 WIN wj Oo w S lt S S wire CH3 User range settings gain resistance value L wire CH3 User range settings gain resistance value H wire CH3 Factory default offset value wire CH3 Factory default offset value wire CH3 Factory default gain value X wire CH3 Factory default gain value wire CH3 User range settings offset value wire CH3 User range settings offset value wire CH3 User range settings gain value wire CH3 User range settings gain value x1 Setting is not necessary If setting is made the offset gain values will not be read properly System System galo w N System System 60 wire CH3 User range settings offset resistance value L _ System S wire CH3 User range settings offset resistance value H y O O T ps System App 16 App 16 APPENDIX MELSEC Q Control data 4 4 Device item Set data Setting range Set by S 64 4 wire CH3 User range settings offset value L f __ sister S 65 4 wire CH3 User range settings offset value H 2 S 66 4 wire CH3 User range settings gain value L p __ system Q64RD S 67 4 wire CH3 User range settings gain value H y G S 68 4 wire CH3 User range setting
74. LOAD instruction ON ON Abnormal completion t i 1 1 1 eee 1 Normal completion 1 i i i 1 scan The following program is designed to read the offset gain values of the Q64RD Q64RD G mounted in the position of I O number X Y0 to X YF when M11 is turned ON Control data setting SET M2 Dedicated instruction w pi Me GP OGLOAD Jp ft ist i App 13 TEND App 13 APPENDIX MELSEC Q Appendix 3 4 OGSTOR Restores the offset gain values of the user range setting stored in the CPU to the Q64RD Q64RD G Usable devices eee device ey direct device Intelligent constant Set data eee user File ey function Inder module register register Word device UO GO ge oOo O O D Instruction Execution symbol condition Command G OGSTOR G OGSTOR Un S D Command GP OGSTOR GP OGSTOR Un S D Set data Setting range Data type Un Start I O number of the module 0 to FEH Binary 16 bits S 1 Start number of the device in which control data is stored ide mg A099 onne Device name specified device Device that is turned ON 1 scan on completion of dedicated instruction processing D 1 also turns ON at an abnormal completion x1 When executing the G OGLOAD instruction specify the device designated in S Do not change the data read with the G OGLOAD instruction If it is changed normal operation cannot be guaranteed Control data
75. ON eS A ae MELSEC Q 3 4 5 Averaging processing specification Un G9 1 To select sampling or averaging processing write values to the buffer memory address 9 Un G9 2 When you selected averaging processing choose time averaging or count averaging 3 This setting defaults to all channel sampling processing b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 bO 0 0 0 0 CH4 ono onz CH1 0 0 0 0 CH4 CH3 CH2 CH1 ie lr eS ee ee Designation of averaging processed channels Designation of time count 1 Averaging processing 1 Time averaging 0 Sampling processing 0 Count averaging 4 The Operating condition setting request Y9 must be turned on off to make this setting valid Example To specify count averaging for channels 1 time averaging for channels 2 and sampling processing for other channels store 0302H 770 into the buffer memory address 9 Un G9 b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO olo lolololol lal lollolo o ofo 1 0 03024 770 CH4 CH3 CH2 CH1 CH4 CH3 CH2 CH1 1 When replacing the Q64RD whose first 5 digits of product information are 07071 or earlier with the one of 07072 or later there is compatibility within the setting range of the Averaging processing specification buffer memory address 9 Un G9 Existing programs can be utilized without change However when setting the moving avera
76. OOe mag EEs Has r Parameter status r Mode I O Address o 10 zo 30 40 E E C System monitor o 1 2 3 4 Online module change Int e None None None None Diagnostics Q1ZPHCPU llig z ent l pt l6pt l6pt l6pt Module s Detailed l pt Information Base Information r Status Start monitor Product Inf List Ei Module system eror 7 Module eror fj Module warning J Module change Stop monitor Close b Click the Execution button to enable a module change Online module change x r Operation r Target module _ Module change execution 1 0 address O00H p Slee Module name Q64RAD Installation confirmation r Status Module control restart Change module selection completed r Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appears the user range cannot be saved Click the OK button and perform the operation in Section 7 3 6 2 c and later MELSOFT series GX Developer i The target module didn t respond The task is advanced to the installation confirmation 7 ONLINE MODULE CHANGE MELSEC Q c After confirming that the RUN LED of the module has turned off disconnect the external wiring and dismount the module Always dismount the module If mounting confirmation is made without the
77. Q64RD Function Version C Module model name Q64RD Function Version C Current value Setting item Current value Conversion enable disable setting Sampling Averaging processing selection Time Count averaging selection Setting value Enable 7 Sampling Sampling Count Count C w Setting tem Palvate the afe gsin sting ode Set the cursor on Oifset gain setting in Mode switching setting and click Pens Test Setting value Extended aver jocessing selection Samplini Please check the Mode switching sito status fti S iij display is in Offset gain setting mode prodact information 1070720000000000 C1 Mode switching setting Offset gain setting mode gt Time Count Mode switching setting status Normal made Moving average Time constant setting Please set each channel s Offset value Gain value in such a way that it should be in temperature input range as well as Gain value Difset value gt 0 1Degree Please make sure that each channel s Offset setting Laminat andthe Cais aaiiinnsannstsdannnai hance Conversion completion flag Measured temperature value 168i Value rounded off to 1 decimal place x 10 Zi p Flash ROM setting Details p Flash ROM setting Details c We Current value Monitoring F i Monitoring display display Select input Cannot execute test Nak ttle Seuingrong
78. REMTO and REMFR are the execution type for which several scans are needed Therefore transmissions of the execution results are not synchronized with the I O signal operations When reading a measured temperature value on an Q64RD after changing the operating condition during operation be sure to read the Conversion completed flag buffer memory address 10 at the same time Also for the case of changing the operating condition insert an interlock top revent the execution of the REMFR instruction 1 Operation of GX Developer Setting of CPU parameters e Network type MNET H remote master e First I O No 0000H e Network No 1 e Total number of slave stations 1 e Mode Online e Network range assignment M station gt R station M station lt A station StationNo x Y Ponts Stat End Pone T Stat End Points Stat End Points Stat End 1 2 moo oF 256 0000 OOFF 256 000 OFF 256 0000 00FF e Refresh parameters Assignment method 2 ae 4 C Points S Transient transmission error history status peata Overwrite C Hold Start End Link side PLC side a 6 PROGRAMMING NO 2 Program example SB47 H K4 1 T100 SB49 H K3 n GA SW70 0 H K4 1 T102 SW74 0 H K3 1H T103 SW78
79. S 3 1 2 Specifications of Q64RD G MELSEC Q Item Specifications Number of channels 4 channels Measured temperature value 16 bit signed binary data 2000 to 8500 Value to the first decimal place X 10 32 bit signed binary data 200000 to 850000 Value to the third decimal place X 1000 Scaling value 16 bit signed binary data Usable RTD Pt100 JIS C1604 1997 IEC 751 1983 JPt100 JIS C1604 1981 Ni1002 DIN43760 1987 Measured Pt100 200 to 850 C 3 temperature JPt100 180 to 600 C range Ni100Q 60 to 180 C Pt100 20 to 120 C 0 to 200 C 200 to 850 C Range JPt100 20 to 120 C 0 to 200 C 180 to 600 C changing Ni1000 Reference accuracy 2 Within 0 04 Pt100 JPt100 20 to 120 C Accuracy 1 Accuracy 70ppm C 0 0070 C Pt100 JPt100 0 to 200 C Pt100 JPt100 200 to 850 C Pt100 JPt100 60 to 180 C relative to maximum Temperature value of coefficient 3 selection range 65ppm C 0 0065 C 50ppm C 0 0050 C 70ppm C 0 0070 C Resolution 0 025 C Conversion speed 40ms channel 4 Number of analog input points 4 channels module Temperature detecting output current imA E PROM write count Isolation Wire break detection Max 100 000 times Specific isolated area Isolation Dielectric Isolation P method wit
80. S OR LOSS OR DAMAGE TO PROPERTY CAUSED BY the PRODUCT THAT ARE OPERATED OR USED IN APPLICATION NOT INTENDED OR EXCLUDED BY INSTRUCTIONS PRECAUTIONS OR WARNING CONTAINED IN MITSUBISHI S USER INSTRUCTION AND OR SAFETY MANUALS TECHNICAL BULLETINS AND GUIDELINES FOR the PRODUCT Prohibited Application Prohibited Applications include but not limited to the use of the PRODUCT in e Nuclear Power Plants and any other power plants operated by Power companies and or any other cases in which the public could be affected if any problem or fault occurs in the PRODUCT Railway companies or Public service purposes and or any other cases in which establishment of a special quality assurance system is required by the Purchaser or End User Aircraft or Aerospace Medical applications Train equipment transport equipment such as Elevator and Escalator Incineration and Fuel devices Vehicles Manned transportation Equipment for Recreation and Amusement and Safety devices handling of Nuclear or Hazardous Materials or Chemicals Mining and Drilling and or other applications where there is a significant risk of injury to the public or property Notwithstanding the above restrictions Mitsubishi may in its sole discretion authorize use of the PRODUCT in one or more of the Prohibited Applications provided that the usage of the PRODUCT is limited only for the specific applications agreed to by Mitsubishi and provided further that no special quality assura
81. SYSTEM CONFIGURATION ae Scoala MELSEC Q 2 2 About Use of the Q64RD Q64RD G with the Q12PRH Q25PRHCPU Here use of the Q64RD Q64RD G with the Q12PRH Q25PRHCPU is explained 1 Dedicated instruction The dedicated instruction cannot be used 2 GX Configurator T When using GX Developer to access the Q12PRH Q25PRHCPU through the intelligent function module on the extension base unit GX Configurator Tl cannot be used Connect a personal computer to the Q12PRH Q25PRHCPU with a communication path indicated below Main base unit ouno E J mo Ecne calles oge Extension base unit R GX Configurator Tl cannot be used Direct connection to the CPU Connection through an intelligent function module on the main base unit Through Ethernet module MELSECNET H module or CC Link module TION 2 SYSTEM CONFIGURATIO MELSEC Q 2 3 How to Check the Function Version Product Information and Software Version This section describes how to check the function version and product information of the Q64RD Q64RD G and the GX Configuration TI software version 1 Checking the function version and product information of the Q64RD Q64RD G a To check the version using the SERIAL column of the rating plate located on the side of the module MELSEC Q MITSUBISHI MODEL Function version Relevant regulation standards we MITSUBISHI ELECTRIC MADE IN JAPAN b To chec
82. UEST innin a i aai MO e Gain request 0 ee ceeeceececceceeeceeceeceeeeeeeeeeeaeeseseeeeseaeeeesieeeetseeeetans M1 Write reguest oscena ninnaa e a a A M2 Mode switching assessssesissrseresereeresensnnesneeens e Offset gain temperature set value cecceeeeeeeeteeeeeees DO D1 e Dedicated instruction G OFFGAN setting storage device D10 a When switching the mode using the dedicated instruction G OFFGAN The following program example switches to the offset gain setting mode with the dedicated instruction G OFFGAN and writes the offset gain values of CH 1 to the Q64RD Q64RD G M iw Ki ni Stores setting of dedicated instruction G OFFGAN into D10 a eee eee eee Denis ___ __J Dedicated instruction G OFFGAN ____ 1 MO Y2 X1 Y1 1 447 HK 4 pwov ko Do J Writes CH1 offset temperature set value ON i Dmov D0 6118 SET YI j Turns ON CH1 offset setting request Y1 X1 Yi A 1 RST YI j Turns OFF CH1 offset setting request Y1 RST Mo J m y x Y2 J i i 1 iF 1 IF owov K500000 DO J Writes CH1 gain temperature set value UO owov Do 6120 i SET Y2 J Turns ON CH1 gain setting request Y2 M1 Y2 f WF 1 RST Y2 Turns OFF CH1 gain setting request Y2 RST Mi M2 YI Y2 x0 d 1 F i SET YOA Turns ON user range write request YA XOA i 4 RST YOA J Turns OFF user range wr
83. UO GO ge oOo O O D Instruction Execution symbol condition Command G OGLOAD G OGLOAD Un S D Command GP OGLOAD GP OGLOAD Un S D Set data Setting range Data type Un Start O number of the module 0 to FEH Binary 16 bits S Start number of the device in which control data is stored nn ihe rangs one Device name specified device Device that is turned ON 1 scan on completion of dedicated instruction processing D 1 also turns ON at an abnormal completion Control data 1 4 range S ____ System area a Stores the status when the instruction is complete Completion status 0 Normal completion System Other than 0 Abnormal completion C ea e area 3 wire CH1 3 wire CH1 Factory default offset value default offset value ooo eS S wire CH1 Factory default offset value System 3 wire CH1 Factory default gain value system 3 wire CH1 Factory default gain value S system 3 wire CH1 User range settings offsetvalue systemi 3 wire CH1 User range settings offsetvalue systemi 3 wire CH1 User range settings gain vale system 3 wire CH1 User range settings gain value _ _ system x1 Setting is not necessary If setting is made the offset gain values will not be read properly Within the range of the specified device App 9 App 9 APPENDIX MELSEC Q Control data
84. a value rounded off to 1 decimal place x 10 e 32 bit signed binary data stored as a value rounded off to 3 decimal places x 1000 and scaling values ratios Programmable controller CPU Q64RD Q64RD G Buffer memory Initial setting gt Set data instruction Measured temperature value Measured Channel 1 M RTD Scaling value temperature value scaling value reading instruction Measured temperature value Scaling value Channel 4 lt RTD NS Temperature measurement Refer to Section 3 4 15 for details of the scaling values 1 VERVIEW MELSEC Q 1 1 Features 1 Channel isolation Q64RD G The Q64RD G is a channel isolated module 2 Four channel temperature measurement by one module The Q64RD and Q64RD G are capable of measuring temperatures of 4 channels per module Detected temperature values can be converted into scaling values ratios 3 Conversion enable disable setting You can make a conversion enable disable setting for each channel Disabling unused channels for conversion reduces sampling time It also prevents unnecessary disconnection detection on unused channels 4 Standard compliant RTD is usable a Platinum RTD compliant with JIS Japanese Industrial Standards is usable Q64RD Two types of JIS compliant platinum RTDs Pt100 and JPt100 can be used The types can be selected for each channel on GX Developer b Plat
85. ake sure that the power supply capacity is enough Reset the programmable controller CPU and verify that it is lit If the RUN LED does not light even after doing this the module may be malfunctioning Consult your local Mitsubishi service center or representative Check for a watchdog timer error Check whether the modules are loaded normally on the base unit Check the module loading status Is a module change enabled during an online module change Refer to Chapter 7 and take corrective action 8 2 2 RUN LED flickers Check Item Check whether the module is in the offset gain setting mode or not After making offset gain setting return to the normal mode 8 2 3 ERROR ERR LED flickers Check item Check whether the switch 5 of the intelligent function module Set the switch 5 of the intelligent function module switches for 0 switches is other than 0 Refer to Section 4 5 8 2 4 ERROR ERR LED is lit Check Item Check for an error Check the error code and take the action given in Section 8 1 8 2 5 ALM LED flickers Check Item Check the Disconnection detection flag buffer memory address 49 Check for an input signal fault Un G49 and take the action given in Section 8 2 7 8 2 6 ALM LED is lit Check Item Check for a warning output Check the Warning output flag buffer memory address 48 Un G48 TROUBLESHOOTIN A MELSEC Q 8 2 7 Disconnection detection signal XC has
86. al mode 1 When the offset gain setting mode is switched to the normal mode Module Ready X0 turns from OFF to ON Note that initial setting processing will be executed if there is a sequence program that makes initial setting wnen Module Ready X0 turns ON 2 The error is cleared when the mode is switched 2 Operation error No errors App 7 App 7 APPENDIX 3 Program example MELSEC Q The following program is designed to switch the Q64RD Q64RD G mounted in the position of I O number X Y0 to X YF to the offset gain setting mode when M10 is turned ON and to return it to the normal mode when M10 is turned OFF Switches to offset gain setting mode MIO itt MP KI D1 e OFFGAN UO D1 XOA Switches to normal mode MIO W vP KO D1 ee uo D1 XOA Performs processing for normal mode e App 8 1 Performs processing for offset gain setting I Stores setting of dedicated instruction G OFFGAN into D1 Dedicated instruction G OFFGAN Stores setting of dedicated instruction G OFFGAN into D1 Dedicated instruction G OFFGAN App 8 APPENDIX MELSEC Q Appendix 3 3 G P OGLOAD Reads the offset gain values of the user range setting of the Q64RD Q64RD G to the CPU Usable devices eee device ey direct device Intelligent constant Set data eee user File ey function Inder F module register register Word device
87. allation confirmation r Status Module control restart A Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Click the OK button to leave the Online module change mode MELSOFT series GX Developer G_ __ The online module change mode is stopped Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again Click the Close button to close the System monitor screen m Installed status m Base Base Module z 1 Z z k im Main base Ei z i E oO ge Expansion nmnojUnmoj UnmnojUnmo eee untijuntijuntijunti E Oe ee Q12PHCPU PR Gea fal m Lie EE mmg mmg I BEE gi r Parameter status m Mode 170 Adaressfo 1 E E C EFS EEE eae None None None None Q12PHCPU l pt l6pt l6pt l pt a E r Status Start monitor Product Inf List E Module system error E Module error o Module warning i Module change Stop monitor Close System monitor Online module change Diagnostics Module s Detailed Information Base Information Referring to 1 enable the conversion of the
88. alue of wiring type setting Set value of measurement range setting Offset Gain Setting Set Value Wiring Type Setting Set Value Measurement Measurement Set Factory default 0 3 wire type 0 Mode Range Value User setting 4 4 wire type 1 New JIS 200 850 c 0 Pt100 20 120 c 1 Old Jis 200 600 c 2 JPt100 20 120 C 3 3 SPECIFICATIONS MELSEC Q 3 4 10 Setting range 1 Q64RD G Un G20 1 The setting of Measurement range setting is stored 2 Use the intelligent function module switches of GX Developer to make setting of Measurement range setting Refer to Section 4 5 for details of the setting method b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 bO CH4 CH3 CH2 CH1 b3 b2 b1 bO Eae a Set value of measurement range setting New JIS Pt100 20 to 120 C 0 to 200 C 180 to 600 C Olds Hoo 20r JPt100 ouere 0 to 200 C Ni100 Q 60 to 180 C 3 4 11 Setting range 2 Q64RD G Un G21 1 The settings of Offset gain setting and Wiring type setting are stored 2 Use the intelligent function module switches of GX Developer to make setting of Offset gain setting and Wiring type setting Refer to Section 4 5 for details of the setting method b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 bO CH4 CH3 CH2 CH1 b3 b2 t b1 bO ETTA 7 vA Set valu
89. ange settings offset resistance value Resistance value for user set offset temperature x 10 Q H 4 wire type User range settings gain resistance value Resistance value for user set gain temperature x 10 Q 1 Refer to Appendix 1 for the reference resistance values of the platinum temperature measuring resistors 2 Use the following expression to calculate the theoretical value of the digital value Digital value User range settings offset resistance value X 1 51336 3 Use the following expression to calculate the theoretical value of the digital value Digital value User range settings gain resistance value X 1 51336 K 4 Refer to the following example Example The following values theoretical values are set when user offset gain adjustment is made at the offset set temperature of 200 C and the gain set temperature of 850 C with a Pt100 type platinum temperature measuring resistor connected Reference resistance 2 Value type Set temperature Set value x 10 Input value 200 0 C 18 529 1852 1852 x 197 835 366390 theoretical value 59736H 850 0 C 390 48 Q 39048 39048 x 197 835 7725061 theoretical value 75E005x 7 ONLINE MODULE CHANGE MELSEC Q 7 5 Precautions for Online Module Change The following are the precautions for online module change 1 Always perform an online module change in the correct procedure Failure to do so can cause a malfunction or failure
90. ange settings offset value H 82 3 wire CH4 User range settings gain value L 83 3 wire CH4 User range settings gain value H 3 wire CH4 User range settings offset resistance value L 3 wire CH4 User range settings offset resistance value H 3 wire CH4 User range settings gain resistance value L 3 wire CH4 User range settings gain resistance value H S 88 4 wire CH4 Factory default offset value S 8 S 9 S 9 Q64RD 8 9 S 9 S 9 9 wire CH4 Factory default offset value 8 8 9 S S ARE goage s Oo Q64RD G Jade N ojo es wire CH4 Factory default gain value 4 4 4 4 wire CH4 Factory default gain value Ani gt 4 4 4 ae wire CH4 User range settings offset value wire CH4 User range settings offset value wire CH4 User range settings gain value wire CH4User range settings gain value 4 wire CH4 Factory default offset value L 4 wire CH4 Factory default offset value H 4 wire CH4 Factory default gain value L Q64RD S 91 4 wire CH4 Factory default gain value H G 92 4 wire CH4 User range settings offset value L 93 4 wire CH4 User range settings offset value H 94 4 wire CH4 User range settings gain value L 95 4 wire CH4 User range settings gain value H S 96 4 wire CH4 User range settings offset resistance value L S 4 wire CH4 User range settings offset resistance value H S 4 wire CH4 User range settings gain res
91. are package is shown in the following table GX Developer is necessary when using the Q64RD G Software Version GX Developer GX Configurator Tl Q00J Q00 Q01CPU Single CPU system Version 7 or later Multiple CPU system Version 8 or later Q02 Q02H QO06H Single CPU system Version 4 or later Q12H Q25HCPU Multiple CPU system Version 6 or later Sinde CPU syel Version 1 17T or later Q02PH QO6PHCPU 29e SYST Version 8 68W or later Multiple CPU system Qi2PHa2sPHcpU Single CPU system Version 7 10L or later Multiple CPU system Redundant CPU Q12PRH Q25PRHCPU Version 8 45X or later Version 1 14Q or later Single CPU system Version 8 48A or later Single CPU system Q13UDH Q26UDHCPU Version 8 62Q or later Version 1 24AA or later Multiple CPU system QO3UDE Q04UDEH Single CPU system QO6UDEH Q13UDEH Version 8 68W or later Q26UDEHCPU Multiple CPU system If installed ina eee ener amen Version 6 or later Version 1 17T or later I O station 1 The product of Version 1 20W or earlier is not compatible with Conversion setting for disconnection detection function Use the product of Version 1 21X or later 1 The Q64RD of function version A is not available The Q64RD G of function version A and B is not available The products of function version C include the functions of version A and B 2 Depending on the version of GX Configurator Tl applicable system CPU module and functions of Q64RD Q64RD G varies 2
92. capacity may be insufficient Pay attention to the power supply capacity before mounting modules and if the power supply capacity is insufficient change the combination of the modules Applicable network module No of modules Main base unit of Extension base unit of remote I O station remote I O station A as 25 LQu72LP25G sd Tquraipasce to 64 aree _ QU72BR15 sd 5 O Applicable x N A 1 Limited within the range of I O points for the network module 2 Can be installed to any I O slot of a base unit The Basic model QCPU or C Controller module cannot create the MELSECNET H remote I O network 2 Support of the multiple CPU system When using the Q64RD Q64RD G in a multiple CPU system refer to the following manual first e QCPU User s Manual Multiple CPU System a Compatible Q64RD Q64RD G Use a Q64RD Q64RD G of function version B or higher if using the module in a multiple CPU system b Intelligent function module parameters Write intelligent function module parameters to only the control CPU of the Q64RD Q64RD G 3 In the case of online module change To make an online module change use the module of function version C or later 2 SYSTEM CONFIGURATION MELSEC Q 4 Software packages for Q64RD Relation between the system containing the Q64RD and software package is shown in the following table GX Developer is necessary when using the Q64RD Software Version GX Developer GX Con
93. ch as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel The Online module change completed screen appears MELSOFT series GX Developer x fe YD Online module change completed 7 NLINE MODULE CHANGE Z Do MELSEC Q 7 3 4 When user range setting is used and initial setting was made with GX Configurator TI other system is unavailable 1 Conversion disable a Set Disable in the Setting value field of Conversion Enable Disable Setting on the CH _ Monitor Test screen of GX Configurator Tl and click the Execute test button p Module information Module type Thermocouple Input Module Statl ONo 0000 Module model name Q64RD Function Version C Setting tem Current value Setting value Conversion enable disable setting Enable Disable in Extended averaging processing selection Sampling Sampling It is possible to use it since Product information 070720000000000 C D 2 ol a leles ime Count Moving average Time constant setting Conversion completion flag Measured temperature value 16Bit Value rounded off to 1 decimal place x 10 zi Converting or Not used r Flash ROM setting Details E Current value Monitoring Ea display Select input Make text file Gating ia Enable Disable Sto
94. ciari nan E 4 3 ERROR LED sanensasimiinioiiiri d 4 3 Error Na araar E A EAA 3 13 External dimension diagram App 20 Extended averaging processing specification LE nik sac ek onde odie PEE nade em Mace Ae ee 3 35 External WING sana Sana niaaa eaa 4 5 F Factory default offset gain value 3 37 FUNCTION version ccccccceessseeeeeeeeeesees 2 4 8 5 Index 1 G G P OBRGAN coreani e ii App 7 GP VOGLOA D a orr a ER App 9 G P OGSTOR einen anni App 14 Gain setting request 3 14 GX Configurator Tl cccceeeeeeees 2 3 5 1 GX Developer srei 2 3 H Handling precautions ecceeeeeeeseeeeeeteees 4 1 HAW information ossai 8 6 I VO SIGNAIS merere ER 3 10 Initial setting eeeeeeseeeeeeeeeeeeeeteeeees 5 1 5 13 Installation eee eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeireeeeees 5 3 Intelligent function module switch setting 4 7 M Measured temperature value 3 25 3 31 Mode switching setting 10sec 3 37 Module detailed information cee 8 5 Module ready cccecceeeeeeeeeeeeeeeeeeeeneetieetieees 3 11 Monitormgtest neierens 5 16 O Offset setting request eeeeeeeeeeeeeeeeenee 3 14 Offset gain setting 00 4 9 5 19 5 20 Offset gain setting function eee 3 5 Offset gain setting mode status flag 3 12 Offset gain setting status signal 0 3 11 Offset gain temperature set valu
95. cimal place is rounded down 3 A negative measured temperature value is displayed as two s complement 4 At power on or reset all channels are set to 0 Example 1 At the measured temperature value of 123 025 C 1230 is stored b15 b14 b13 b12 b11 b10 b9 b8 b7 b b5 b4 b3 b2 bi bO Example 2 At the measured temperature value of 123 025 C 1230 is stored b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 bd b4 b3 b2 bi_ bO 1 1 1 1 1 0 1 1 0 0 1 1 0 0 1 0 PECIFICATION ees aie MELSEC Q 3 4 8 Error code Un G19 1 When the Q64RD Q64RD G has detected an error of a set value or operation procedure the corresponding error code is stored 2 The error code is stored as a 16 bit binary value 3 When an error occurs the ERROR ERR LED of the Q64RD Q64RD G is lit 4 The following are chief checks made e Check on the intelligent function module switch settings of At start GX Developer When Operating condition setting e Check on extended averaging processing selection request Y9 has turned from ON to Check on averaging time and averaging count OFF e Check on warning output upper upper limit values e Check on offset gain setting e Check on CHL offset temperature set value CHL gain temperature set value e Check whether Offset Setting Request Y1 Y3 Y5 Y7 and Gain Setting Request Y2 Y4 Y6 Y8 are not turned on at the same time e Chec
96. ction module Cancel If the following error screen appears the user range cannot be saved Click the OK button and perform the operation in Section 2 c and later MELSOFT series GX Developer The target module didn t respond The task is advanced to the installation confirmation c After confirming that the RUN LED of the module has turned off disconnect the external wiring and dismount the module Always dismount the module If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED will not be lit 3 Mounting of new module a Mount a new module to the same slot and connect the external wiring b After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change Operation r Target module 170 address 000H Module name Q64RD Module change execution Installation confirmation Status Module control restart R Changing module r Status Guidance The module can be exchanged Please execute after installing a new module 7 NLINE MODULE CHANGE Z o MELSEC Q 4 Operation check a To make an operation check click the Cancel button to cancel control resumption Online module change x r Operation m Target module Module change execution 170 address o00H P Soe Module name Q
97. detection signal XC reset After the initial update the Conversion completion flag XE turns ON again When disconnection is detected the Conversion completion flag Un G10 for the channel disconnected turns OFF 0 The Conversion setting for disconnection detection Un G148 is not provided The Conversion setting value for disconnection detection Un G150 to 157 is not provided First 5 digits of product information are 07072 or later For values to be stored in the CH measured temperature value Un G11 to 14 Un G54 to 61 in the case of disconnection detection any of Value immediately before disconnection Up scale maximum value of measured temperature range 5 of measured temperature range Down scale minimum value of measured temperature range 5 of measured temperature range or Given value can be selected When disconnection is detected the Conversion completion flag XE does not turn OFF and a value based on the Conversion setting for disconnection detection Un G148 is stored in the CHL measured temperature value Un G11 to 14 Un G54 to 61 When disconnection is detected the Conversion completion flag XE does not turn OFF Upon recovery of the connection the temperature conversion value update is restarted independently of the Disconnection detection signal XC reset When disconnection is detected the Conversion completion flag Un G10 for the channel disconnected does not
98. dth upper lower limit values UN G78 to 85 ccccecccecceessseeeeseseseseseeeeeceeseseeeeees 3 31 3 4 19 CHL warning output upper lower limit values UN 86 to 101 oo ee eecceseteseeeeeeseseseseeeteteeeeseeees 3 32 3 4 20 CHO offset gain temperature set value UN G118 to 133 oe ececeeceeceescseeseteeeeseseseseeeeteseeseseeeeees 3 34 3 4 21 Extended averaging processing specification UM G134 ooo eee eeeeeeeeeeeeeeeeeeeeeeaeeeateeaeeeaeenas 3 35 3 4 22 Conversion setting for disconnection detection UM G148 ee ecceneeeeeteeeeeeteeeeeeeeeeeeeneeeetenes 3 36 3 4 23 CHL Conversion setting value for disconnection detection UN G150 to 157 cccseteeeeeeee 3 36 3 4 24 Mode switching setting UN G158 to 159 oo eee eeee eee eeee tect eeeeeeeeseeeseeeseeseeeseaeseeeseaeseneseneeenaeaes 3 37 3 4 25 Factory default offset gain value user range settings offset gain value user range settings offset gain resistance value UM G160 to 255 oo eee eceeneeeeeeeeeeeeeeeeeeaeeeaeeeaeeeaeeeaeecaeeeaeeeaeecaeeeaeeeaeeeaeeeaeeeatens 3 37 4 1 Handling Precautions reseni Ghia nada didi dni ad died enh die ad diet lach hath 4 1 4 2 Setup and Procedures before Operation cccccccecceeeeeeeeeeeeeeeeeeeeeeseceeseaeeceaeesceeesiaeeseaeeeeeeseeeeeieeess 4 2 43 Pan Names and Song E aa a E E dna ind ah E ind a aden 4 3 AE ANN MUNG PET EE EE A E A E A A E I EE A E AE AE E EA 4 4 44 1 Wiring INStUCTIONS f0 h nce ieee iene eee E eee ends 4 4 4 4 2 Ex
99. e 3 34 OMC Online Module Change refresh data E NAE ace da wre N TEE acre 5 21 Online module change 7 1 Operating environment ceeeeeeeeeeeeeees 5 5 Operating condition setting completion signal ETA EE EE E ETE EEE ERTE E EET 3 11 Operating condition setting request 3 14 Index 1 P W Parameter cecececececeeeeeeeeeeeeeeeeeeeeeeeeeeeeetees 5 7 Warning output enable disable setting 3 28 Part names and settings eee 4 3 Warning output flag ee eee eeeeeeeeeeeeeeeeereees 3 28 Product information ecceceeeeeeeeeeeeeeees 2 6 Warning output fUNCTION 0 eee eeeeeeeeee tees 3 5 Product JINCUD eeceeeeeeeeeeeeeeeeteeeeeereeteees A 11 Warning output Signal ce eeeeeeeeeeeeeeees 3 12 Programming eceeeeeeeeeeeeeeeeeeteeeteeeeeneeeneeaes 6 1 Warning output upper lower limit values 3 32 Wiring instructions 4 4 Q Wille to PLC seep c eth a eee Ronen 5 12 QG4RD ecko k eee eee ee A 11 1 1 QG64RD Gantuandi aaah eed A 11 1 1 QCPU Q MOde ceeceeeeeeeeeeeeeeeteeeeeeeeeees A 11 R Read from PLC oretan E 5 12 S Sampling process ccccccessceeeseeeeseeeees 3 6 Scaling function eee eeeeeeeeeeeneeteeeeeeeeeees 3 5 Scaling range upper lower limit value 3 31 SCAMING VALUC etr 3 30 Scaling width upper lower limit value 3 31 SOtting Tange aae 3 26 Setting range 1 oo eee eee
100. e To specify count averaging for channels 1 time averaging for channels 2 and sampling processing for other channels store 0302H 770 into the buffer memory address 9 Un G9 b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO o o o o o o i o o o o 0 0 1 0 03024 770 CH4 CH3 CH2 CH1 CH4 CH3 CH2 CH1 App 4 App 4 APPENDIX MELSEC Q Appendix 2 3 When the Q64RD G has Product Information which First 5 Digits are 07071 or Earlier Conversion setting for disconnection detection function Conversion completion flag XE Conversion completion flag Un G10 Conversion setting for disconnection detection Un G148 CHO Conversion setting value for disconnection detection Un G150 to 157 App 5 The following shows differences between the Q64RD G whose first 5 digits of product information are 07071 or earlier and those of 07072 or later First 5 digits of product information are 07071 or earlier No moving average processing The Conversion completion flag XE turns OFF when disconnection is detected and a value immediately before the detection is held in the CHO measured temperature value Un G11 to 14 Un G54 to 61 The Conversion completion flag XE turns OFF when disconnection is detected Upon recovery of the connection the temperature conversion value update is restarted independently of the Disconnection
101. e System monitor Online module change Q1lZPHCPU llig 16pt Int e None None None None ent 16pt 1l pt 1 6 pt 1l pt r Status Start monitor Product Inf List E Module system error O Module error amp Module warning B Module change Stop monitor Diagnostic Module s Detailed Information Base Information Click the Execution button to enable a module change r Operation r Target module Module change execution Installation confirmation 1 0 address 000H Module name Q64RD Module control restart m Status Change module selection completed r Status Guidance intelligent function module Please turn off Y signal of the changed module when you change the Cancel If the following error screen appears the user range cannot be saved Click the OK button dismount the module as is and perform the operation in Section 7 3 4 2 c and later MELSOFT series GX Developer The target module didn t respond The task is advanced to the installation confirmation 7 ONLINE MODULE CHANGE MELSEC Q c After confirming that the RUN LED of the module has turned off disconnect the external wiring and dismount the module Always dismount the module If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED w
102. e field for CHO Offset Setting Request and click the Execute test button After making sure that the offset gain setting status signal X1 X2 X3 X4 has turned off select OFF from the Setting value field for CHO Offset Setting Request and click the Execute test button c Set the gain value Enter the desired value into the Setting value field for CHO Gain Temperature Setting Value and click the Execute test button d Determine the gain value Select Request from the Setting value field for CHO Gain Setting Request and click the Execute test button After making sure that the offset gain setting status signal X1 X2 X3 X4 has turned off select OFF from the Setting value field for CHO Gain Setting Request and click the Execute test button e To set the offset gain for more than one channel repeat steps a to d 4 Write the offset gain setting values to the module Write the offset gain settings to the module after completing the settings for all channels using the user range setting Note that if settings are written while offset gain settings are incomplete the status at that point will be written to the module a Write to the Q64RD Select Request from the Setting value field for User Range Write Request and click the Execute test button b Confirm execution of write and exit After confirming that the indication of the Current value field for Offset gain Setting Mode Sta
103. e SEYA Make tet fe Enable Disable Execute test Stop monitor Close 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q X Y Monitor Test OMC refresh OMC Online Module Change refresh data 5 x 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q Explanation of items 1 Items Setting item Displays I O signals and buffer memory names Current value Monitors the I O signal states and present buffer memory values Setting value Enter or select the data to be written into the buffer memory for test operation 2 Command buttons Current value displa Displays the current value of the item selected This is used to check the text that cannot be displayed in the current value field However in this utility package all items can be displayed in the display fields Make text file Creates a file containing the screen data in text file format Start monitor Selects whether or not to monitor current values Stop monitor Execute test Performs a test on the selected items To select more than one item select them while holding down the key Closes the currently open screen and returns to the previous screen The following describes an example where sampling processing for the selection test operation is changed to a 10 time averaging processing setting when the Q64RD id used 1 Set averaging processing in the setting value field for Sampling Averaging processing selection 2
104. e case of changing from 25 to 30 C 0 04 Reference accuracy 0 0070 C Temperature coefficient X 5 C Temperature difference 0 075 x4 The conversion speed is a period from when a temperature is input and converted into a corresponding digital value until the value is stored into the buffer memory When two or more channels are used the conversion speed is 40ms X number of conversion enabled channels x5 For output in the case of disconnection detection select any of Value immediately before disconnection Up scale maximum value of measured temperature range 5 of measured temperature range Down scale minimum value of measured temperature range 5 of measured temperature range or Given value Refer to Section 3 2 2 PECIFICATION SRSA MELSEC Q 3 1 3 Specifications for RTD connection This section explains the specifications for connection of the Q64RD Q64RD G and platinum temperature measuring resistors 1 For 3 wire type The wire resistance value should satisfy the condition of 1 2 S 2Q max In addition the difference of the wire resistance value between 1 and 2 should be 109 max Q64RD Q64RD G a1 A1 Pt100 B1 b1 SLD 2 For 4 wire type The wire resistance value should satisfy the condition of 1 2 S 2Q max Q64RD Q64RD G Wire resistance values may be an error factor in the temperature measurement The error arisen between the Q64RD Q64RD G and the temperature
105. e constant setting 03 H CH3 time count moving average time constant setting 04 H CH4 time count moving average time constant setting to System area COES 09 H Averaging processing setting OAH Conversion completion flag OBH CH1 measured temperature value 16bit OCH CH2 measured temperature value 16bit OD H CH3 measured temperature value 16bit 3 OE H CH4 measured temperature value 16bit to System area Error code Setting range Conversion enable disable setting CH1 time count moving average time constant setting N migla an a BER D se n B oO 3 v oO fe 2F H Warning output enable disable setting 30 H Warning output flag Disconnection detection flag 32 H CH1 scaling value 33 H CH2 scaling value 34 H CH3 scaling value 35 H CH4 scaling value 36 H 37 H O H1 measured temperature value 32bit wo wo oe I ani ajaja O H2 measured temperature value 32bit w x oO N CH3 measured temperature value 32bit CH4 measured temperature value 32bit RIW 1 Addresses 40H 64 2 Dec 5 6 mfe anf nT raw 3 Rw 2 46H 70 EAE mE H jN ajajaja ojo gt N NI NI NIN NJ alata ajn DA m N A 7 N o a 1 8 N a E Eq EE H H 83 ol wo x als a O ak O 56n 8 oa N a er 57n 8 E R R nR Z Re PR oan sen 2 E CO Ojo N E E 61H
106. e current RTD setting of the offset gain value TROUBLESHOOTIN aE ee Sed MELSEC Q 8 2 10 Checking the Q64RD Q64RD G status using GX Developer system monitor When the Q64RD Q64RD G detailed information is selected in GX Developer system monitor an error code and LED status can be checked 1 Operating GX Developer Diagnostics System monitor Select Q64RD Q64RD G Module Detailed Information 2 Module s Detailed Information a Checking the function version and product information The function version and product information of the Q64RD Q64RD G is displayed in the product information field b Checking the error code The error code stored in buffer memory address 19 Un G19 of the Q64RD Q64RD G is displayed in the Present Error field When the button is pressed the contents displayed in the Present Error field are displayed in the No 1 field Product information First 5 digits Module s Detailed Information ee r Module Module Name QE4RD Product information 02091po00000000 lt _ Function version 1 0 Address 0 Implementation Position Main Base OSlot r Module Information Module access Possible 1 0 Clear Hold Settings Status of External Power Supply Noise Fiter Setting Fuse Status Input Type Status of 1 0 Address Verify Agreement r Eror Display No Error Present Enor No Eror Peaca poy G HEX Error History C DEC The display seq
107. e of offset gain setting Set value of wiring type setting Offset Gain Setting Set Value Wiring Type Setting Set Value Factory default o 3 wire type o User setting 4 wire type 1 PECIFICATION eS A ae MELSEC Q 3 4 12 Warning output enable disable setting Un G47 1 This area is used to set whether a warning will be output or not per channel 2 At power on or reset this is set to OOOFH all channels disabled b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi b0 0 0 0 0 0 0 0 0 0 0 0 0 CH 4 CH 3 CH 2 CH 1 0 Warning output enable 1 Warning output disable Example b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO 0 0 0 0 0 0 0 0 0 0 0 0 1 1 0 0 Channels 1 and 2 are warning output enabled 3 The Operating Condition Setting Request Y9 must be turned on off to make the warning output enable disable setting valid 3 4 13 Warning output flag Un G48 1 When a temperature detected is outside the temperature range set for the CHO warning output upper lower limit value buffer memory addresses 86 to 117 Un G86 to 117 the warning output flag of the corresponding channel turns to 1 2 You can check whether the warning given is the upper or lower limit value warning on each channel 3 When the temperature conversion value returned to within the measurement range the flag is automatically reset
108. e type CH4 Factory default offset value RW 3 3 wire type CH3 User range settings offset L 4 wire type CH4 Factory default gain value RW 3 RW 217 disconnection detection H 247 4 wire type CH4 Factory default gain value RW 3 218 3 wire type CH3 User range settings gain L 4 wire type CH4 User range setting offset value RW 3 RW 219 disconnection detection H 249 4 wire type CH4 User range setting offset value RW 3 DBH DCH 220 4 wire type CH3 Factory default offset value 250 4 wire type CH4 User range settings gain value RW 3 DDH 221 4 wire type CH3 Factory default offset value 251 4 wire type CH4 User range settings gain value RW 3 DEH 222 4 wire type CH3 Factory default gain value rw ecu 252 4 wire type CH4 User range settings offset DFH 223 4 wire type CH3 Factory default gain value Rw FH 253 disconnection detection EOH 224 4 wire type CH3 User range setting offset value Rw Fed 254 4 wire type CH4 User range settings gain 225 4 wire type CH3 User range setting offset value 255 disconnection detection 3 SPECIFICATIONS MELSEC Q gt K1 Indicates whether reading from and writing to a sequence program are enabled R Read enabled W Write enabled 2 Data must be written to buffer memory under the interlock conditions buffer memory write conditions of the following I O signals e Operating condition setting Buffer memory write conditions _ Y9 X9
109. each channel Refer to Section 5 1 for the initial setting parameter types This initial setting makes sequence program setting unnecessary Operating procedure Start I O No Module type Module model name Initial setting Enter the start I O No in hexadecimal Setting screen zix r Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q64RD Setting item Setting value CHT Initial setting CH1 Initial setting CH2 Initial setting CH2 Initial setting CH3 Initial setting CH3 Initial setting CH4 Initial setting CH4 Initial setting Details Move to sub window Make text file End setup Explanation of items 1 Setting contents Set whether temperature conversion is enabled or disabled and the temperature conversion method for each channel 2 Command button Make text file Creates a file containing the screen data in text file format End setup Saves the set data and ends the operation Cancels the setting and ends the operation Initial settings are stored in the intelligent function module parameters After being written to the CPU module the initial setting is made effective by either 1 or 2 1 Cycle the RUN STOP switch of the CPU module STOP RUN STOP RUN 2 With the RUN STOP switch set to RUN turn off and then on the power or reset the CPU module When using a sequence program to write the initial s
110. ear Request The reserved signals marked are used by the system and are unavailable for the user Should they be turned on off in a sequence program we cannot guarantee the functions of the Q64RD Q64RD G Between the Q64RD Q64RD G whose first 5 digits of product information are 07071 or earlier and those of 07072 or later the Conversion Completion Flag XE operation is different For details refer to Appendix 2 2 and 2 3 PECIFICATION eee ah MELSEC Q 3 3 2 I O signal details The following are details of the Q64RD Q64RD G I O signals 1 Input signals Signal Name 1 If the module is in the normal mode at power on or resetting of the programmable controller CPU this signal turns on to start temperature conversion as soon as it gets ready 2 When this signal XO is off in the normal mode temperature conversion is not performed In the X0 Module Ready offset gain setting mode temperature conversion is performed even if this signal X0 is off 3 This signal X0 turns off when e The module is in the offset gain setting mode e The Q64RD Q64RD G is in a watchdog timer error x 1 1 This signal is used as an interlock condition to turn on off the CHL Offset Setting Request Y1 Y3 Y5 Y7 CHL Gain Setting Request Y2 Y4 Y6 Y8 when offset gain setting is made 2 When the CHL Offset Setting Request Y1 Y3 Y5 Y7 or CHL Gain Setting Request Y2 Y4 Y6 Y8 is turned from ON to OFF in the offset gain setting
111. eedneeaeeedtecaneedtecaeeedeecaneedeecaeeedeecateedhecseecneediecsees 7 35 7 4 2 Range reference table Q64RD G eececeeceeeeeteeeteeeteeeeeeeteeeseeeseeseeeseeeseeeseeeseneseeeseaeseneseaseaeeeaes 7 36 7 5 Precautions for Online Module Change ccccesceesceeeeeeeeeeeeeeneeeeeeeesaeeeaeesaeeeaeesaeesaeeeaeesaeesaeeeineaeeeatenas 7 37 Onl Error Code List scence e ntaeiiciet tari nineteenth ete te ee ee Reta 8 1 3 2 Troubleshooting ss cenuen ale a Aide dide alee Alen a E eiai 8 3 8 2 1 RUN LED is extinguished 0 ee eeceeeeeneeeeeeeeeeeeeeeeeeeeeseneeeaeseaeeeaeseaeeeaeeeaeeeaeeeaeeeaeeeaeeeaeesaeeeaeeeeeeaeesas 8 3 8 22 RUN LED fOO S a es a eed lena tes a A AN epee 8 3 3 2 3 ERROR ERR LED MOKO Sn diate A A E A Atel A dead 8 3 DAA ERRORERR LED Is litt Ane aa Na A eee EN ae ee NE a 8 3 8 25 ALM LED flicker Secrcsnienernniitaiti a a i R a E RA 8 3 8 26 ALM LEDS eee eee eee a Mem eset 8 3 8 2 7 Disconnection detection signal XC has turned ON eceeceeeeeeeeeeeeeeeeteeeteeeseeeseeeeeeeseaeeeeeeeneeeneteas 8 4 8 2 8 Temperature conversion value Cannot be read oe eeceeceeeeeeeeeeeeeeeeeseeeseeeseeeseneseneseeeseaeseneseneeeneeees 8 4 8 2 9 Temperature Conversion value is abnormal eeeeeeeeereeeeeteeeeeeeeeeeeeneceeeseneseneeeneseeeeeneseneeeneteneaes 8 4 8 2 10 Checking the Q64RD Q64RD G status using GX Developer system monitor eee 8 5 APPENDIX App 1 to App 20 Appendix 1 Reference Resistance Valu
112. eeeeeeeeeeeeeeeeeeneeeeeees 3 27 Setting range 2 wie secceteceecee ested neteete ete etieeeee 3 27 Setup and procedures before operation 4 2 Status CHECK eceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeas 8 5 SyStOM MONON eee R 8 5 T Temperature conversion function 3 5 Temperature conversion system 3 5 3 6 Terminal DIOCK sensate a 4 3 TORE e e ai ite dre aire AAA 5 8 Troubleshooting snene 8 1 U User range settings offset gain value 3 37 User range settings offset gain resistance value ER E E E OE ER 3 37 User range write request 3 14 Utility packa sranneinnnaiaaa 5 1 Index 2 Index 2 WARRANTY Please confirm the following product warranty details before using this product 1 Gratis Warranty Term and Gratis Warranty Range If any faults or defects hereinafter Failure found to be the responsibility of Mitsubishi occurs during use of the product within the gratis warranty term the product shall be repaired at no cost via the sales representative or Mitsubishi Service Company However if repairs are required onsite at domestic or overseas location expenses to send an engineer will be solely at the customer s discretion Mitsubishi shall not be held responsible for any re commissioning maintenance or testing on site that involves replacement of the failed module Gratis Warranty Term The gratis warranty term of the product shall be for one year after the date of purchase
113. een made E Module information zl Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q64RD Function Version C Setting item Current value Setting value Conversion enable disable setting Enable Enable Sampling Averaging processing selection Sampling Sampling X Time Count averaging selection Count Count E Extended averaging processing selection Sampling Sampling llt is possible to use it since product information 070720000000000 C Time Count ii 0l Moving average Time constant setting Conversion completion flag Converting or Not used Measured temperature value 16Bit ii Value rounded off to 1 decimal place x 10 Flash ROM setting Wren Details Current value Monitoring display Select input Make text file Setting ran Enable Disable Stop monitor Execute test Close 5 Resumption of control a b After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes Online module change r Operation m Target module Module change execution 170 address 000H F RA Module name Q64RD Installation confirmation r Status Module control restart r A Change module installation completion r Status Guidance The controls su
114. els not disconnected is continued For the Q64RD G ALM LED flashes b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO 0 0 0 0 0 0 0 0 0 0 0 0 CH4 CH3 CH2 CH1 0 Normal 1 Disconnection The relationships between disconnection detection and conversion enable disable are indicated below Connection Statis Conversion Enable Disconnection Disable Setting Detection Flag a A Conversion enable B OFF Without b z 5 disconnection Conversion disable Conversion enable ON i Conversion disable OFF disconnection Conversion enable ON Without disconnection Sjj ee Conversion disable e Any channel where no RTD is connected must be specified as conversion disable Not doing so will turn on the disconnection detection flag e For temperature conversion values to be stored when the Disconnection Detection Signal XC turns ON any of Value immediately before disconnection UP scale maximum value of measured temperature range 5 of measured temperature range Down scale minimum value of measured temperature range 5 of measured temperature range or Given value can be selected Refer to Section 3 2 2 e Refer to Section 4 4 for the RTD wiring e Refer to Section 8 2 7 for the troubleshooting of disconnection detection PECIFICATION eS A ae MELSEC Q 3 4 15 CHO scaling value Un G50 to 53 1 The measured temperature value within the scaling range set for
115. eneral resistor or the like instead of inputting a temperature directly to the temperature measuring resistor Value of general resistor Temperature measuring resistance value of platinum RTD PECIFICATION ees A ae MELSEC Q 3 4 21 Extended averaging processing specification Un G134 1 When selecting sampling processing averaging processing time count moving average or primary delay filter write the setting values to the buffer memory address 134 Un 134 2 Sampling processing is set to all channels as a default 3 When an out of range value is set sampling processing is performed b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 b1 bO CH4 CH3 CH2 CH1 b3 b2 b1 bO C Set Values Processing Set Value Sampling processing 0 Time averaging 1 Count averaging 2 Moving average 3 Primary delay filter 4 4 The Operating Condition Setting Request Y9 must be turn on off to make this setting valid 1 Use the Extended averaging processing specification buffer memory address 134 Un G134 to set the averaging processing In this case it is not required to use Averaging processing specification buffer memory address 9 Un G9Q Any value written to the area is ignored 2 When replacing the Q64RD whose first 5 digits of product information are 07071 or earlier with the one of 07072 or later there is compatibility within the setting range of the Averaging processi
116. er range setting is used and initial setting was made with sequence program other system is available 1 Conversion disable Set Conversion enable disable setting buffer memory address 0 Un GO for all channel conversion disable and turn the operating condition setting a request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag buffer memory address 10 Un G10 turn off Operating Condition Setting Request Y9 Device test x Bit device Device Close fra bd ik Hide history FORCE ON FORCE OFF Toggle force m Word device buffer memory C Device 7 Buffer memory Module start 1700 vi Hes Address ed Dec z Setting value F HEX x fis bit integer x Set r Program Label reference program MAIN v r Execution history Setting condition Find T Force ON 3 Module start 0 Address 0 D F H Find next Force OFF Re setting 7 ONLINE MODULE CHANGE MELSEC Q 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen r Installed status r Base Base Module Oem O09 Ems Q1ZPHCPU gq E 6
117. er range settings A5H offset value AGH 166 3 wire type CH1 User range settings A7H gain value A8H 168 3 wire type CH1 User range settings AQH offset resistance value AA N N N x 170 3 wire type CH1 User range settings N ABH 171 gain resistance value ACH 172 4 wire type CH1 Factory defaul ADH offset value AEH 174 4 wire type CH1 Factory defaul N N AFH 175 gain value BOH 176 4 wire type CH1 User range settings BiH offset value B2H 178 4 wire type CH1 User range settings B3H gain value B4H 180 4 wire type CH1 User range settings B5H offset resistance value B6H 182 4 wire type CH1 User range settings N N N N B7H 183 gain resistance value 8H 184 3 wire type CH2 Factory defaul Box 185 offset value x2 H2 Factory defaul H2 User range setti H2 User range settings H2 User range settings ice value 3 wire type CH2 User range settings gain resistance value Hi 3 SPECIFICATIONS Description RW 1 Hex Dec can 196 4 wire type CH2 Factory default offset value 4 wire type CH2 Factory default gain value 4 wire type CH2 User range settings offset value 4 wire type CH2 User range settings gain value 4 wire type CH2 User range settings offset resistance value 4 wire type CH2 User range settings 3 wire type CH3 Factory default offset value 210 3 wire type CH3 Facto
118. er rere cere ere cere ey 1000ms 1s 4 Devices used by user Initial setting request signal eneanananaaanacanacasnaanacannaannnannaannasaaaanaaananana X20 e Measured temperature value read command signal Turned on when user wants to read measured value X21 Disconnection detection reset signal Saaaosansnasansnananonanansdadansaadaasaana X22 Error reset signal Turned on when user wants to make error reset oevevenenes X23 e Error code display 3 digits BCD serene Y30 to Y3B Conversion completion flag nansenaananaanannaaanaaanasanaannasasnannanannannaaaaanana D1 0 e CH1 to 3 temperature value 16 bit eerren D1 to D3 W1 to W3 Disconnection detection flag saaannanannnannaanaaaaasannaasanasaaannsannansaaanaaanna W4 M20 Error code storage sasaasananaaasanauaaonaaanaaanaaanacanaaanaannaaanaaanaaasanaaaaasaanaaa 1 Refer to Section 3 3 for the I O signals X120 to X12F Y120 to Y12F 2 For details on the MELSECNET H remote I O network refer to the Q Corresponding MELSECNET H Network System Reference Manual Remote I O Network PR RAMMIN gS MELSEC Q 6 2 1 Program example used when utility package is used 1 Operation of GX Developer a Setting of CPU parameters e Network type MNET H remote master e First I O No 0000H e Network No 1 e Total number of slave stations 1 e Mode Online e Network range assignment M station gt R station M station lt A station StationNo Y x x x P
119. erating condition is set Y9 turns from OFF to ON 1 or e The offset gain values are written in the offset gain setting mode YA turns from OFF to ON x1 The data are not saved when set values have been written to the mode switching setting area buffer memory addresses 158 159 Un G158 Un G159 3 When restoring the offset gain values of the user range setting set the data saved here into the corresponding area of the module where the data will be restored 4 In the Q64RD two areas are provided for each of the factory default offset gain value User range settings offset gain value For example the buffer memory addresses for the 3 wire type CH1 Factory default offset value are 160 and 161 When saving the offset gain values for Online Module Change the same value is stored into these two areas When restoring the offset gain values be sure to set the same value to both of them In the Q64RD G one data value for each of the factory default offset gain value User range settings offset gain value is split into two the first and second halves and stored separately For example the buffer memory addresses for the 3 wire type CH1 Factory default offset value are 160 and 161 When saving the offset gain values for Online Module Change the first and second halves of one data value are stored into two areas When restoring the offset gain values be sure to set the first and second halves of one data value to each of the areas
120. erform offset gain settings in the procedure given in Section 4 6 1 When the industrial shipment setting is used offset gain setting is not necessary If the utility package is installed perform the offset gain settings according to the procedure described in Section 5 6 2 or Section 5 6 3 4 SETUP AND PROCEDURES BEFORE OPERATION 1 Offset gain setting START Switch to the offset gain setting mode 1 Make sure that the RUN LED is flickering offset gain setting mode Enter the offset value of the channel to be adjusted Q64RD Q64RD G Platinum RTD orc Alternatively enter the value using a general resistor Write the temperature set value equivalent to the input value to the buffer memory address 118 to 119 122 to 123 126 to 127 130 to 131 of the channel to be adjusted Tum on the Offset Setting Request Y1 Y3 Y5 Y7 of the channel to be adjusted Confirm that the Offset Gain Setting Status Signal X1 X2 X3 X4 is off Tum off the Offset Setting Request Y1 Y3 Y5 Y7 Turn on the Offset Gain Setting Status Signal X1 X2 X3 X4 and then make sure that the temperature conversion value of the adjusted channel has been corrected to be the offset temperature set value Is the ERROR ERR LED lit YES Enter the gain value of the channel to be adjusted Platinum RTD Q64RD Q64RD G
121. es Of RTD c cccsseceeeeeeeeeeeeeceeceneeseaeeteaeeeeaeeseaneeseneeteeeteeeees App 1 Appendix 1 1 New JIS IEC type Pt100 cecccceeceeeeeeeeeeeseeeeeceeeeeaeeesaaeeseaeessaeeseaeessaceesneeseaeesseenates App 1 Appendix 1 2 Old JIS type UPt100 eeceeececeeecececeeeeeeeeeceeeeaeeecaeeseaeeesaaeeseaeeseaeessaeeesaeeeseceeseaeesenessaees App 1 Appendix 1 3 Ni1000 type ccccceeeccceeeeeeeeeeeeeeeceeeeseaeecneeecaeeecaceesaneeceaeeccaeeseaeeesaaeeseneeseaeeesieeesaseesans App 1 Appendix 2 Function Upgrade for the Q64RD eccceescccesceeeeeeeeeceeeeceeseneeeeaeeecaeeesaeeesaeeseaeessaeeseieeesieees App 2 Appendix 2 1 A Comparison of Function of the Q64RD 0 eee eeeeeeeeeeeeeeteeeseeeeeeseeteeteeteesieetnee App 2 Appendix 2 2 When the Q64RD has Product Information which First 5 Digits are 07071 or Let 1 E EA EE EE E ee recy reece Pre ey reer perc rer eevee r E EE peer eee App 3 Appendix 2 2 1 CHL time count averaging setting UM G1 to 4 ceeesceeseseseseseteteeeeeeeeseseeeeees App 4 Appendix 2 2 2 Averaging processing specification UN GQ c cceeecceeeeeeeeeeeeeeeeeeeeeeeeeeeneeetees App 4 Appendix 2 3 When the Q64RD G has Product Information which First 5 Digits are 07071 or Lt 1 gt ene eRe E REEE E pierre terre et rie erie ee cere ret Serer E Sere te et ere reer reer App 5 Appendix 3 Dedicated Instruction a i aee a e a a e aa a e aa aea ae aaa eaa App 6 Append
122. esistance value L P system 3 wire CH1 User range settings offset resistance value H MELSEC Q System 3 wire CH1 User range settings gain resistance value L Svele wire CH1 User range settings gain resistance value H y wire CH1 Factory default offset value wire CH1 Factory default offset value wire CH1 Factory default gain value wire CH1 Factory default gain value wire CH1 User range settings offset value wire CH1 User range settings gain value wire CH1 User range settings gain value pee 4 wire CH1 Factory defaultoffsetvalue CT 4 wire CH1 Factory defaultgainvalue CT 4 wire CH1 Factory default gain vale 4 wire CH1 User range settings offset value _ _ SC System 4 wire CH1 User range settings offsetvalue 4 wire CH1 User range settings gain value 4 wire CH1 User range settings gain value System System System System System System System wire CH1 Factory default offset value L F f tem wire CH1 Factory default offset value H wire CH1 Factory default gain value L F f Stem wire CH1 Factory default gain value H wire CH1 User range settings gain value L wire CH1 User range settings gain value H wire CH1 User range settings offset resistance value L 4 wire CH1 User range settings gain resistance value L 4 wire CH1 User range settings gain resistance value H S 30 3 wire CH2 Factory
123. est Y9 GXConfiguator t x o o Conversion setting for disconnection detection function Movingaverage x dl x o O Primary detay fiter x x o O Compatible X Not compatible App App 2 App 2 APPENDIX MELSEC Q Appendix 2 2 When the Q64RD has Product Information which First 5 Digits are 07071 or Earlier Item The following shows differences between the Q64RD whose first 5 digits of product information are 07071 or earlier and those of 07072 or later Q64RD First 5 digits of product information are 07071 or earlier First 5 digits of product information are 07072 or later times are averaged smoothed Conversion setting for disconnection detection function Conversion completion flag XE Conversion completion flag Un G10 CHO time count moving average time constant setting Un G1 to 4 Exteded averaging processing specification Un G134 Conversion setting for disconnection detection Un G148 CHO Conversion setting value for disconnection detection Un G150 to For values to be stored in the CHO measured temperature value buffer memory addresses 11 to 14 54 to 61 Un G11 to 14 Un G54 to 61 in the case of disconnection detection any of Value immediately before disconnection Up scale maximum value of measured temperature range 5 of measured temperature range Down scale minimum value of measured temperature range 5
124. ettings when the CPU is switched from STOP to RUN the initial settings will be written So ensures that programming is carried out to re execute the initial settings 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q 5 5 Auto Refresh Settings Purpose Configure the Q64RD Q64RD G buffer memory for auto refresh Operating procedure Start I O No Module type Module model name Auto refresh x Enter the start I O No in hexadecimal Setting screen Zell Module information 7 Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q64RD a Transfer PLC side Setting item direction Device Conversion completion flag CH1 Measured temperature value 16Bit CH2 Measured temperature value 16Bit CH3 Measured temperature value 16Bit CH4 Measured temperature value 16Bit Setting range Waming output flag Disconnection detection flag Make text file End setup Cancel Explanation of items 1 Items Module side Buffer size Displays the buffer memory size of the setting item that can be transferred fixed at one word Module side Transfer word Displays the number of words to transfer the count CPU device from the head device fixed at one word Transfer direction lt indicates that data are written from the device to the buffer memory gt indicates that data are loaded from the buffe
125. fer memory gt 1 storage Temperature conversionvalue p gt 2 storage gt 3 storage gt Time ms Data transition in buffer memory 1st storage 24 storage 3 storage 4 2 3 4 gt aaraa set 4 5 H 2 3 SPECIFICATIONS MELSEC Q 3 Primary delay filter By setting a time constant excessive noise is eliminated and smoothed temperature value can be output Depending the time constant the degree of smoothness is changed The relational expression between the time constant and measured temperature value is shown below In the case of n 1 Yn 1 In the case of n 2 At Yn Xn 1 W Xn Xn 1 At TA In the case of n 2 3 At lt Yn Yn 1 At TA Xn Yn 1 Yn Current measured temperature value At A D conversion time 0 04ms N Sampling count TA Time constant s Yn 1 Preceding measured temperature value Xn measured temperature value before smoothing Conversion completion flag buffer memory address10 Un G10 turns on atn 2 Example When the temperature input value is changed from 25 000 to 26 000 C In the time constant setting of 1000ms 1s measured temperature value is changed as shown below At 1000ms 1s after the temperature input value is changed to 26 000 C the measured temperature value reaches 63 2 of the value output in the case
126. fessional Operating System English version Microsoft Windows XP Home Edition Operating System English version Microsoft Windows Vista Home Basic Operating System English version Microsoft Windows Vista Home Premium Operating System English version Microsoft Windows Vista Business Operating System English version Microsoft Windows Vista Ultimate Operating System English version Microsoft Windows Vista Enterprise Operating System English version x1 Install GX Configurator Tl in GX Developer Version 4 or higher in the same language GX Developer English version and GX Configurator T Japanese version cannot be used in combination and GX Developer Japanese version and GX Configurator T English version cannot be used in combination 2 GX Configurator T is not applicable to GX Developer Version 3 or earlier 3 At least 15GB is required for Windows Vista 4 Resolution of 1024 x 768 dots or more is recommended for Windows Vista Operating system and performance required for personal computer i Performance required for personal computer Operating system Windows 95 Pentium 133MHz or more 32MB or more Windows 98 Pentium 133MHz or more 32MB or more Pentium 150MHz or more 32MB or more Windows NT Workstation 4 0 Pentium 133MHz or more 32MB or more Windows 2000 Professional Pentium 133MHz or more 64MB or more 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q The
127. figurator Tl 1 4 Q00J Q00 Q01CPU Single CPU system Version 7 or later Multiple CPU system Version 8 or later Q02 Q02H QO06H Single CPU system Version 4 or later Version 1 00A or later Q12H Q25HCPU Multiple CPU system Version 6 or later le CPU syst Qo2PHIQ06PHCPU Singe CPU system Multiple GPU system 8 68W or later fue CPU system CPU system Single CPU system CPU system Q12PH Q25PHCPU Version 7 10L or later Multiple CPU system Version 1 10L or later Version 1 13P or later Redundant CPU Q12PRH Q25PRHCPU Version 8 45X or later Version 1 14Q or later Version 8 48A or later Single CPU system Q13UDH Q26UDHCPU Version 8 62Q or later Version 1 24AA or later Multiple CPU system QO3UDE Q04UDEH Single CPU system QO6UDEH Q13UDEH Version 8 68W or later Q26UDEHCPU Multiple CPU system If installed in a MELSECNET H t ae une Eemote Version 6 or later Version 1 00A or later I O station 1 The product of Version 1 14Q or earlier is not compatible with normal mode offset gain setting mode switching and OMC refresh data Use the product of Version 1 15R or later 2 The product of Version 1 20W or earlier is not compatible with Moving average Primary delay filter and Conversion setting for disconnection detection function Use the product of Version 1 21X or later 2 SYSTEM CONFIGURATION MELSEC Q 5 Software packages for Q64RD G Relation between the system containing the Q64RD G and softw
128. functions shown below are not available for Windows XP and Windows Vista If any of the following functions is attempted this product may not operate normally Start of application in Windows compatible mode Fast user switching Remote desktop Large fonts Details setting of Display Properties Also 64 bit version Windows XP and Windows Vista are not supported e Use a USER authorization or higher in Windows Vista 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q 5 3 Utility Package Operation 5 3 1 Common utility package operations 1 Control keys Special keys that can be used for operation of the utility package and their applications are shown in the table below Esc Cancels the current entry in a cell Closes the window Moves between controls in the window ctr Used in combination with the mouse operation to select multiple cells for test execution Deletes the character where the cursor is positioned When a cell is selected clears all of the setting contents in the cell Back Deletes the character where the cursor is positioned Space MOBS Page U Moves the cursor one page up p Page D Moves the cursor one page down own Enter Completes the entry in the cell 2 Data created with the utility package The following data or files that are created with the utility package can be also handled in GX Developer Figure 5 1 shows respective data or files are handled in which operatio
129. g value field for CHO Offset Setting Request and click the Execute test button After making sure that the offset gain setting status signal X1 X2 X3 X4 has turned off select OFF from the Setting value field for CHO Offset Setting Request and click the Execute test button c Set the gain value Enter the desired value into the Setting value field for CHO Gain Temperature Setting Value and click the Execute test button d Determine the gain value Select Request from the Setting value field for CHO Gain Setting Request and click the Execute test button After making sure that the offset gain setting status signal X1 X2 X3 X4 has turned off select OFF from the Setting value field for CHO Gain Setting Request and click the Execute test button e To set the offset gain for more than one channel repeat steps a to d 4 Write the offset gain setting values to the module Write the offset gain settings to the module after completing the settings for all channels using the user range setting Note that if settings are written while offset gain settings are incomplete the status at that point will be written to the module a Write to the Q64RD Q64RD G Select Request from the Setting value field for User Range Write Request and click the Execute test button b Confirm execution of write and exit After confirming that the indication of the Current value field for Offset gain Set
130. gain value ee System Ca S 59 3 wire CH3 User range settings gain value System 52 3 wire CH3 Factory default offset value L S 53 3 wire CH3 Factory default offset value H S 54 3 wire CH3 Factory default gain value L S 55 3 wire CH3 Factory default gain value H S 56 3 wire CH3 User range settings offset value L S 57 3 wire CH3 User range settings offset value H S 58 3 wire CH3 User range settings gain value L S 59 3 wire CH3 User range settings gain value H System A Co a System ala Q64RD Systemi G ol K N lt A O System A Co ma System A 2 WIN wj Oo w S lt S S wire CH3 User range settings gain resistance value L wire CH3 User range settings gain resistance value H wire CH3 Factory default offset value wire CH3 Factory default offset value wire CH3 Factory default gain value X wire CH3 Factory default gain value wire CH3 User range settings offset value wire CH3 User range settings offset value wire CH3 User range settings gain value wire CH3 User range settings gain value x1 Setting is not necessary If setting is made the offset gain values will not be read properly System System galo w N System System 60 wire CH3 User range settings offset resistance value L _ System S wire CH3 User range settings offset
131. ge or primary delay filter make setting in the Extended averaging processing specification area buffer memory address 134 Un G134 2 Use the Extended averaging processing specification buffer memory address 134 Un G134 to set the averaging processing In this case it is not required to use the Averaging processing specification buffer memory address 9 Un GQ Any value written to the area is ignored 3 The relation between Averaging processing specification buffer memory address 9 Un G9Y and Extended averaging processing specification buffer memory address 134 Un G134 is as follows e When 1H to 4H other than 0 is written into Extended averaging processing specification the value of this area becomes valid The setting of Extended averaging processing specification acts on Averaging processing specification e It becomes valid at the ON OFF timing of the Operating Condition Setting Request Yn9 4 Refer to Section 3 4 21 for Extended averaging processing specification buffer memory address 134 Un G134 5 When setting the Q64RD G with the utility package the initial setting using the averaging processing specification does not exist Make the initial setting using Extended averaging processing specification PECIFICATION ees aie MELSEC Q 3 4 6 Conversion completion flag Un G10 1 You can check whether the channels specified for conversion enable succeeded in normal temperature conversion
132. h channel Section 3 4 3 enable disable function ran Setting temperature conversion enable disable reduces the processing time of Range changing i in This function changes the measured temperature range Section 4 5 unction Temperature measuring resistor selection This function sets the type of the temperature measuring resistor per channel Section 4 5 function Disconnection detection This function detects the disconnection of the connected temperature Section 3 4 14 ection 3 4 function measuring resistor on each channel For values to be stored in the CHO measured temperature value buffer memory addresses 11 to 14 54 to 61 Un G11 to 14 Un G54 to 61 in the Conversion setting for case of disconnection detection any of Value immediately before disconnection detection disconnection Up scale maximum value of measured temperature range Section 3 2 2 function 5 of measured temperature range Down scale minimum value of measured temperature range 5 of measured temperature range or Given value can be selected f This function outputs a warning if a temperature falls outside the user set Section 3 4 12 Warning output function temperature range 3 4 13 f This function can convert a temperature conversion value into a preset range Section 3 4 15 Scaling function gt i at ratio and import it into buffer memory 3 4 17 3 4 18 Offset gain setting N f funct This function compensates for
133. hstand voltage resistance Between temperature measurin ATA 9 Photocoupler 10MQ or more resistor input and programmable isolation using 500VDC controller power supply isolation Between temperature measuring Transformer f resistance tester resistor input channels isolation Yes Each channel independent 5 1780VrmsAC 3 cycles Altitude 2000m Number of occupied I O points 16 points I O assignment Intelligent 16 points Connection terminals 18 point terminal block Applicable wire size 0 3 to 0 75mm Applicable crimping terminals 1 25 3 R1 25 3 Sleeved crimping terminals are not usable Cables between Q64RD G and RTD Refer to Section 3 1 3 Internal current consumption 5VDC Weight Outline dimensions 0 62A 0 20kg 98 H X 27 4 W X 112 D mm 3 SPECIFICATIONS MELSEC Q x1 The selection ranges and accuracies have the following relationships Selection Range Pt100 and JPt100 Pt100 JPt100 Ambient Temperature 20 to 120 C 200 to 850 C 180 to 600 C SS 55 C 0 300 C 1 615 C 1 140 C ee C 0 090 C 0 553 C 0 390 C Selection Range Pt100 and JPt100 Pt100 Ambient Temperature 0 to 200 C 60 to 180 C 0 to 55 C 0 470 C 0 450 C 25 5 C 0 145 C 0 135 C x2 Accuracy in ambient temperature and wire resistance when the offset gain setting is set x3 Accuracy per 1 degree temperature change Example Accuracy for th
134. ical value B158H 3 wire type factory default gain value A Factory set gain digital value theoretical value B158H 236 _ 3 wire type User range setting offset value ro Digital value 2 for user set offset value e 3 wire type User range setting offset value oe Digital value 2 for user set offset value ne 3 wire type User range settings gain value 19 Digital value 3 for user set gain value i 239 3 wire type User range settings gain value ns Digital value 3 for user set gain value as Sire type User Tange seltings oifseltesistance A Resistance value for user set offset set temperature 203 1 ae 3 wire type User range settings gain resistance value L Pa es a ee yO 4 wire type factory default offset value a Factory set gain digital value theoretical value B1518H 4 wire type factory default gain value Ta Factory set gain digital value theoretical value B1518H 248 _ 4 wire type User range setting offset value aa Digital value 2 for user set offset value me 4 wire type User range setting offset value ie Digital value 2 for user set offset value bia 4 wire type User range settings gain value 2 Digital value 3 for user set gain value ae 251 __ 4 wire type User range settings gain value my Digital value 3 for user set gain value eS 4 wire type User range settings offset resistance value 180 204 228 252 4 Badea A eee re Resistance value for user set offset set temperature xX 10 Q H 4 wire type User range setting
135. ices The following devices are available for the dedicated instructions Internal devices 3 Eq File register Constant XYMLFVB TstGow RZ 1 Word device bit designation can be used as bit data Word device bit designation is done by designating Word device Bit No Designation of bit numbers is done in hexadecimal For example bit 10 of DO is designated as D0 A However there can be no bit designation for timers T retentive timers ST and counters C App 6 App 6 APPENDIX MELSEC Q Appendix 3 2 G P OFFGAN Switches the mode of the Q64RD Q64RD G Normal mode to offset gain setting mode offset gain setting mode to normal mode Usable devices Ke device al direct device Intelligent constant Ee m i Ind Set data Eea user File JOV function ndex F module register register Word device aS a o Instruction Execution symbol condition Command G OFFGAN G OFFGAN Un S Command GP OFFGAN GP OFFGAN Wn Set data Description Start I O number of the module otoFEH O to FEH Binary 16 bits 16 bits Mode switching 0 Switching to normal mode 1 Switching to offset gain setting mode Binary 16 bits The setting of any other value results in switching to offset gain setting mode 1 Function Switches the mode of the Q64RD Q64RD G e Normal mode to offset gain setting mode e Offset gain setting mode to norm
136. igent function module intelligent function module switch setting O indicates the channel number set incorrectly SWC SEINI RETEN tO Seato tay x1 The G P OGSTOR instruction was executed in the Do not execute the G P OGSTOR instruction in the 161 offset gain setting mode offset gain setting mode Execute the G P OGSTOR instruction only once for one module At the time of offset gain setting write a set value only once at one time Make a correct setting in the intelligent function module switch setting Refer to Section 4 5 The G P OGSTOR instruction was executed consecutively At the time of offset gain setting a set value was written to the E7PROM 26 or more times The G P OGSTOR instruction was executed for the model that differs from the model for which the G P OGLOAD instruction had been executed The G P OGSTOR instruction had been executed before the G P OGLOAD instruction was executed The time on setting is outside the a range T a correct value at the buffer memory address 1 to 4 ER sates Sa a correct value at the buffer memory address 1 to 4 O indicates the channel number set incorrectly Un G1 to 4 Refer to Section 3 4 4 Set a correct value at the buffer memory address 1 to 4 O indicates the channel number set incorrectly Un G1 to 4 Refer to Section 3 4 5 O indicates the channel number set incorrectly Un G1 to 4 Refer to Section 3 4 5 In the offset gain setting o
137. ill not be lit 3 Mounting of new module a Mount the dismounted module and new module to the other system b Using the G OGLOAD instruction save the user range set values to the CPU device Refer to Appendix 3 3 for the G OGLOAD instruction c Using the G OGSTOR instruction restore the user range set values to the module Refer to Appendix 3 4 for the G OGSTOR instruction d Dismount the new module from the other system mount it to the slot from where the old module was dismounted in the original system and connect the external wiring e After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change x Target module 1 0 address O00H Module name Q64RD Operation Module change execution Installation confirmation Status Module control restart Changing module r Status Guidance The module can be exchanged Please execute after installing a new module Cancel 7 ONLINE MODULE CHANGE MELSEC Q 4 Operation check a b c To make an operation check click the Cancel button to cancel control resumption Online module change x r Operation p Target module _ Module change execution 170 address o00H P Soe Module name Q64RD Installation confirmation r Status Module control restart Change module i
138. iminal penalties and will be prosecuted to the maximum extension possible under the law In the case of GX Developer Version 7 PECIFICATION eM LES MELSEC Q 3 SPECIFICATIONS 3 1 Performance Specifications The following are the performance specifications of the Q64RD Q64RD G 3 1 1 Specifications of Q64RD Specifications Number of channels Temperature 16 bit signed binary data 2000 to 8500 Value to the first decimal place X 10 Output conversion value 32 bit signed binary data 200000 to 850000 Value to the third decimal place Xx 1000 Scaling value 16 bit signed binary Usable platinum RTD Pt100 JIS C1604 1997 IEC 751 1983 JPt100 JIS C1604 1981 Measured 200 to 850 C temperature range JPt100 180 to 600 C Range Pt100 changing JPt100 20 to 120 C 180 to 600 C Ambient temperature 0 to 55 C Ambient temperature 25 5 C Resolution 0 025 C Conversion speed 40ms channel 2 Number of analog input points 4 channels module Temperature detecting output current imA E PROM write count Max 100 000 times oe Isolation Dielectric withstand Isolation Specific isolated area method voltage resistance Between platinum temperature 1780VrmsAC 10MQ or more Isolation measuring resistor input and pike hi 3 cycles using 500VDC programmable controller power supply Altitude 2000m isolation Between platinum temperature resistance F F No isolation measuring resistor input channels tester Wire break de
139. ing Request CH CH Measured Temperature Value 16bit Measured Temperature Value 32bit e User Range Write Request e Offset gain Setting Mode Status Flag e Yn1 e Yn2 Yn3 Yn4 Yn5 Yn 6 Yn7 e Yn8 Yn9 CH1 Offset Setting Request CH1 Gain Setting Request CH2 Offset Setting Request CH2 Gain Setting Request CH3 Offset Setting Request CH3 Gain Setting Request CH4 Offset Setting Request CH4 Gain Setting Request Operating Condition Setting Request Section 5 6 e YnA User Range Write Request e YnF 3 4 wire type CHO User range settings offset gain resistance value 5 OMC refresh data read request OMC refresh data write request Error Clear Request 1 For the initial setting and auto refresh setting memory capacity of Max 76 bytes per module is required for the Intelligent function module parameters 2 Verify the input range displayed on the utility package screen and then enter values If a value outside the input range is set an error will not be identified on the utility package but detected during module operation In such a case check the error code and set an appropriate value 3 Monitoring only is available The tests are not executable 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q 5 2 Installing and Uninstalling the Utility Package For how to install or uninstall the utility package refer to Method of installing the MELSOFT Serie
140. ing the number of parameter settings in Auto refresh setting iix r Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q64RD Module side Transfer word count Module side Setting item Buffer size This one row is counted as one setting Blank rows are not counted Count up all the setting items on this screen and add the total to the number of settings for other intelligent function modules to get a grand total End setup Cancel 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q 5 2 2 Operating environment This section explains the operating environment of the personal computer that runs GX Configurator TI Installation Add in target i Add in to GX Developer Version 4 English version or later Windows based personal computer CPU Refer to the following table Operating system and performance required for personal Required memory computer Hard disk For installation 65 MB or more space 10 MB or more Display 800 x 600 dots or more resolution 4 Microsoft Windows 95 Operating System English version Microsoft Windows 98 Operating System English version Microsoft Windows Millennium Edition Operating System English version Microsoft Windows NT Workstation Operating System Version 4 0 English version Microsoft Windows 2000 Professional Operating System English version Microsoft Windows XP Pro
141. inum RTD compliant with JIS or Nickel RTD compliant with DIN is usable Q64RD G In addition to the above 2 types of JIS compliant platinum RTDs DIN compliant nickel RTDs can be used The types of RTD can be selected for each channel on GX Developer 5 Connection of 3 wire or 4 wire RTD is available for each channel For each channel 3 wire or 4 wire RTD can be connected By making the terminals short circuited 2 wire RTD can be used 6 Disconnection detection The disconnection of a platinum RTD or cable can be detected on each channel 7 Optimal processing selection is available Selectable options of Sampling processing Time averaging processing and Count averaging processing Moving average and Primary delay filter A desired conversion method can be selected for each channel 8 Optimal range selection is available a Ranges of 20 to 120 C 180 to 600 C and 200 to 850 C can be selected Q64RD When Pt100 or JPt100 is used a desired range can be selected for each channel b Ranges of 0 to 200 C 20 to 120 C 180 to 600 C 200 to 850 C 60 to 180 C can be selected Q64RD G When a platinum RTD Pt100 or JPt100 is used a range of O to 200 C 20 to 120 C 180 to 600 C or 200 to 850 C can be selected for each channel When a nickel RTD Ni100Q is used a range of 60 to 180 C can be selected for each channel 1 OVERVIEW MELSEC Q 9 Error compensation by offset gain value setting Error compensa
142. ion instruction test setting 1 test parameter FROM TO instruction 1 Conversion disable Hun OFF all YoSignals that Module is operating as usual were turned ON by a P 9 i sequence program y Module stops operating Operate GX Developer to start RUN LED turns off an online module change Conversion disabled v 2 Dismounting of module y Click the Execution button of GX Developer to make the module dismountable v Dismount the corresponding module Y 3 Mounting of new module Mount a new module Yy Vv X Y refresh resumes and the module starts RUN LED turns on Default operation X0 remains OFF When there are initial setting parameters operation is performed according to the initial setting parameters at this point After mounting the module click the Execution button of GX Developer Operation check before control start v 4 Operation check Click the Cancel button of GX Developer to leave the online mode l Conduct an operation test on the new module using Device test of GX Developer or Monitor test of Module o zas accordin GX Configurator p 2 7 to test operation l Perform user range restoration processing by write to buffer memory at this point m Operation check completed Y 5 Resumption of control y X0 Module Ready turns ON
143. ions The specifications given in the catalogs manuals or technical documents are subject to change without prior notice Microsoft Windows Windows NT and Windows Vista are registered trademarks of Microsoft Corporation in the United States and other countries Pentium and Celeron are trademarks of Intel Corporation in the United States and other countries Ethernet is a registered trademark of Xerox Corporation in the United States Other company names and product names used in this document are trademarks or registered trademarks of respective companies SPREAD Copyright c 1996 FarPoint Technologies Inc SH NA 080142 N SH NA 080142 N 1109 MEE MODEL Q64RD U S E MODEL CODE 13JR31 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BUILDING 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN NAGOYA WORKS 1 14 YADA MINAMI 5 CHOME HIGASHI KU NAGOYA JAPAN When exported from Japan this manual does not require application to the Ministry of Economy Trade and Industry for service transaction permission Specifications subject to change without notice
144. istance value L S wire CH4 User range settings gain resistance value H x1 Setting is not necessary If setting is made the offset gain values will not be read properly NJN l B Go MR O oo System Ag System Glo ND gt O 1oO System BGoo ow System lt System o I System o o 00 A App 12 App 12 APPENDIX 1 Functions MELSEC Q a Reads the offset gain values of the user range setting of Q64RD Q64RD G to the CPU b There are two types of interlock signals for the G P OGLOAD instruction the completion device D and the status display device at completion D 1 1 Completion device Turns ON in the END processing of the scan where the G P OGLOAD instruction is completed and turns OFF in the next END processing 2 Status display device at completion Turns ON and OFF depending on the completion status of the G P OGLOAD instruction Normal completion Stays OFF and does not change Abnormal completion Turns ON in the END processing of the scan END processing END processing Sequence program ON G OGLOAD instruction SEE Completion device D OFr Status display device OFF at completion D 1 2 Operation error No errors 3 Program example where the G P OGLOAD instruction is completed and turns OFF in the next END processing END processing END processing Execution completion of the G OG
145. ite request YA RST M2 aa poe o mo J Stores setting of dedicated instruction G OFFGAN into D10 G OFFGAN vo D10 Dedicated instruction G OFFGAN y Processing in normal mode END 1 The program in the dotted area is a common program 4 SETUP AND PROCEDURES BEFORE OPERATION Switches to offset gain setting mode Switches to normal mode MELSEC Q b When switching the mode using the setting of the mode switching setting buffer memory addresses 158 159 Un G158 Un G159 and operating condition setting request Y9 M3 g U0 tt MOV H4144 G158 7 UO MOV H964 G159 SET Y9 Y9 x9 A RT Y9 Common program M3 UO N MOV H964 G158 5 U0 MOV H4144 159 SET Y9 Y9 x9 E r g RST Y9 XOA H Processing in normal mode END Sets 4144H to buffer memory address 158 Sets 964H to buffer memory address 159 Turns ON operating condition setting request Y9 Turns OFF operating condition setting request Y9 q Sets 964H to buffer memory address 158 Sets 4144H to buffer memory address 159 Turns ON operating condition setting request Y9 Turns OFF operating condition setting request Y9 c When switching the mode by making intelligent function module switch setting other than the common program is not requi
146. ix 3 1 Dedicated Instruction List and Available DeViCe ccccceecceeeeeeeeeeeeeeeeeeteeeteeetenees App 6 Appendix 3 2 G P OF FGAN ena aa aaa a eaten a a aaa a raa App 7 Appendix 3 3 G P OGLOAD enc gta eee ae ne ie ee eee el ee ee eee App 9 Appendix 3 4 G P OGSTOR ccecccceeceeeeneeeeeeeseaeeceaeeeeeneesaneesaaeeseaeeseaceeseneeseaeeseaeeseaceesceeteneeseeeesaees App 14 Appendix 4 External Dimension Diagram ccccccceccecenceeeceeeeeeeeeeecneeeeaeeeeaeeseaceeseneeseaeeseaeeesieeeeeess App 20 INDEX Index 1 to Index 2 COMPLIANCE WITH EMC AND LOW VOLTAGE 1 Method of ensuring compliance To ensure that Mitsubishi programmable controllers maintain EMC and Low Voltage Directives when incorporated into other machinery or equipment certain measures may be necessary Please refer to the manual included with the CPU module or base unit The CE mark on the side of the programmable controller indicates compliance with EMC and Low Voltage Directives 2 Additional measures No additional measures are necessary for the compliance of this product with EMC and Low Voltage Directives ABOUT THE GENERIC TERMS AND ABBREVIATIONS Unless otherwise specified this manual uses the following general terms and abbreviations Abbreviation general terms Description Q64RD Q64RD platinum RTD input module Q64RD G Q64RD G channel isolated RTD input module Personal computer IBM PC AT or compatible computer with
147. k the function version and product information using the GX Developer See Section 8 2 10 of this manual The serial No on the rating plate may be different from the serial No displayed on the product information screen of GX Developer e The serial No on the rating plate indicates the management information of the product e The serial No displayed on the product information screen of GX Developer indicates the function information of the product The function information of the product is updated when a new function is added 2 SYSTEM CONFIGURATION D MELSEC Q 2 Checking the software version of GX Configurator TI The software version of GX Configurator TI can be checked in GX Developer s Product information screen Operating procedure GX Developer Help gt Product information Product information m PLC programming software W GX Developer Version 7 018 SW7D5C GPPW E COPYRIGHT C 2001 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED This Product is licensed to Name MITSUBISHI Company MITSUBISHI ELECTRIC CORPORATION List of version information on Add in software GX Configurator T Version1 10L SW1D5C QTIU E COPYRIGHT C 2000 MITSUBISHI ELECTRIC CORPORATION ALL RIGHTS RESERVED Software version Warning This product is protected by copyright law and international treaties Unauthorized reproduction or distribution of this program or any of it may result in severe civil and cr
148. k whether the same data was written consecutively or not e Check whether the OMC refresh data has been set or not e Check whether the same data was written consecutively or When G P OGSTOR instruction is not executed in sequence program e Check whether a different model has been mounted or not by an online module change Supported by the module of function version C or later 5 When two or more errors occurred the error code of the error found first is stored and latter errors are not stored However you can confirm the latter errors in the error history of the detailed module information of GX Developer 6 Giving the Error Clear Request YF clears the error code and turns off the lit ERROR ERR LED 7 Clearing the error stores 0 When Offset Setting Request Y1 Y3 Y5 Y7 or Gain Setting Request Y2 Y4 Y6 Y8 is turned on When User Range Write Request YA has turned from ON to OFF 3 4 9 Setting range Q64RD Un G20 1 The settings of Measurement range setting Offset gain setting and Wiring type setting are stored 2 Use the intelligent function module switches of GX Developer to make settings of the Measurement range setting Offset gain setting and Wiring type setting Refer to Section 4 5 for details of the setting method b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 bd b4 b3 b2 bi bO CH4 CH3 CH2 CH1 b3 b2 t b1 bO Set value of offset gain setting Set v
149. l name Initial setting Auto refresh Initial setting Auto refresh Delete Exit Explanation of items 1 Activation of other screens Following screens can be displayed from the intelligent function module utility screen a Initial setting screen Start I O No gt Module type Module model name gt Initial setting b Auto refresh setting screen Start I O No gt Module type Module model name gt Auto refresh c Select monitor test module screen Online Monitor Test x1 Enter the start I O No in hexadecimal 2 Command buttons Deletes the initial setting and auto refresh setting of the selected module Closes this screen 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q 3 Menu bar a File menu Intelligent function module parameters of the project opened by GX Intelligent Function module parameter Online Tc Devel oper are handled i penis re Open Reads a parameter file Save parameters Ctrl s parameters Dete fell Close Closes the parameter file If any data are modified a sel nln PE a parameters dialog asking for file saving will appear TA Save Saves the parameter file parameters Delete Deletes the parameter file parameters Exit Closes this screen b Online menu Monitor Test Activates the Select monitor test module screen Read from PLC Reads intelligent function module parame
150. lue theoretical value 1E2FEEn 3 wire type factory default offset value H 152 186 210 as Swe ype factory default REL value L Factory set gain digital value eat theoretical value 5SA8FCAn 163 187 211 235 3 wire type factory default gain value H 236 _ 3 wire type User range setting offset value L n 2 i Digital value 2 for user set offset value 237 3 wire type User range setting offset value H 3 wire type User range settings gain value L Daa 3 r Digital value 3 for user set gain value 3 wire type User range settings gain value H 3 wire type User range settings offset ae aa Resistance value for user set offset set temperature 2 oe Peo ie ar fe COCO SC d 3 wire type User range settings gain upy ii Resistance value for user set gain set temperature 2 4 10 Da A a 4 wire type factory default offset value L se 4 Factory set offset digital value theoretical value 1E2FEEn 4 wire type factory default offset value H 4 wire type factory default gain value t Sas ka Factory set gain digital value theoretical value 5SA8FCAn 4 wire type factory default gain value H 248 _ 4 wire type User range setting offset value L st x 2 Digital value 2 for user set offset value 249 4 wire type User range setting offset value H 4 wire type User range settings gain value L pe 7 3 3 Digital value 3 for user set gain value 4 wire type User range settings gain value H 4 wire type User r
151. measuring resistor between the wire resistance value 1 2 and measured temperature value is Max 0 007 C 2Q Q64RD or Max 0 003 C 2Q Q64RD G This error can be corrected by the offset gain setting When making offset gain adjustment set the wire resistance value actually used PECIFICATION ses ee ah MELSEC Q 3 2 Function List The following table lists the Q64RD Q64RD G functions This function allows temperature data to be imported by connecting a Temperature conversion temperature measuring resistor Section 3 4 7 Temperature data are 16 bit signed binary 2000 to 8500 32 bit signed 3 4 16 binary 200000 to 850000 and stored into buffer memory 1 Sampling processing Values input by each channel are successively converted into temperature values and output as measured temperature value 2 Averaging processing a Time averaging Temperature conversion is averaged by time on each channel and an f averaged value is stored Temperature conversion b Count averaging Section 3 2 1 system M2 Temperature conversion is averaged by count on each channel and an averaged value is stored c Moving average Measured temperature values which are taken at every sampling interval for the specified number of times are averaged 3 Primary delay filter By a preset time constant digital output values are smoothed This function specifies whether temperature conversion is enabled or disabled Conversion i on eac
152. mode this signal X1 to 4 corresponding to the user set conversion enabled channel turns on CHO Offset Gain Setting Offset Gain Status Signal X1 to 4 CHO Setting Status Signal CHO Offset Setting Request Y1 Y3 Y5 Y7 CHO Offset Gain Setting Status Signal X1 to 4 CHO Gain Setting Request Y2 Y4 Y6 Y8 1 This signal is used as an interlock condition to turn on off the Operating Condition Setting Request Y9 when the Conversion enable disable setting CHO time count moving average time constant setting Q64RD G averaging processing specification Extended averaging processing specification Warning output enable disable setting CH _ scaling range upper lower limit value CH _ scaling width upper lower limit value CHLI warning output upper lower limit value Conversion setting for disconnection detection or CHC Conversion setting value for disconnection detection is changed 2 Conversion processing is not performed when this signal X9 is off 3 This signal X9 turns off when The Module Ready X0 is off in the normal mode or e The Operating Condition Setting Request Y9 is on Module Ready X0 Operating Condition Setting Completion a S Operating Condition Setting Completion Signal Signal X9 I 7 3 Operating Condition Setting Request Y9 p
153. n lt Intelligent function module parameter gt a This represents the data created in Auto refresh setting and they are stored in an intelligent function module parameter file in a project created by GX Developer Project t Program Parameter PLC Parameter Network Parameter Intelligent Function Module Parameter 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q b Steps 1 to 3 shown in Figure 5 1 are performed as follows 1 From GX Developer select Project Open project Save Save as 2 On the intelligent function module selection screen of the utility select Intelligent function module parameter Open parameters Save parameters 3 From GX Developer select Online Read from PLC Write to PLC Intelligent function module parameters Alternatively from the intelligent function module selection screen of the utility select Online Read from PLC Write to PLC lt Text files gt a A text file can be created by clicking the Make text file button on the initial setting Auto refresh setting or Monitor Test screen The text files can be utilized to create user documents GX Developer IGX Configurator Tl ee Personal computer QCPU Q25HCPU A Intelligent function module parameters B Data saved by Make text file USB E RS 232 Figure 5 1 Correlation chart for data created with the utility package 5 UTILITY
154. n G19 will be stored if write is performed 26 consecutive times If an error error code 40__ 1 occurs during offset gain setting re set the correct offset gain value The offset gain value of the channel where the error has occurred is not written to the Q64RD 1 _Jindicates the corresponding channel number e Module Ready X0 turns from OFF to ON when the offset gain setting mode switches to the normal mode by the dedicated instruction G OFFGAN or the setting of the mode switching setting buffer memory addresses 158 159 Un G158 Un G159 Note that initial setting processing will be executed if there is a sequence program that makes initial setting when Module ready X0 turns ON Also the error is cleared when the mode is switched e The areas of Factory default offset gain value User range settings offset gain value User range settings offset gain resistance value buffer memory address 160 to 255 Un G160 to 255 are related with the user range save restore function and allows users to re set the offset gain values easily in the case of online module change These area are not used for the offset gain setting 4 SETUP AND PROCEDURES BEFORE OPERATION Switches to offset gain setting mod Switches to normal mod 2 Program examples The program in the dotted area of a is comm MELSEC Q on to a b and c In this example the I O numbers of the Q64RD Q64RD G are X Y0 to X YF s Offset FEQ
155. n eas aaa a a E EAER E a Ra A a 5 16 5 6 2 Offset gain setting operation Function version C or later cee eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeas 5 19 5 6 3 Offset gain setting operation Function version B ec eeceeeeeeeeeeeeteeeeeeeteeeteeeteeeseneseeeteaeseneseneeeateats 5 20 5 6 4 OMC Online Module Change refresh data oo se eeceeceeneeeeeeeeeeeeeeeeeseeeseeeseeeseeeeeeeseneseneseneseneeeneeaes 5 21 6 PROGRAMMING 6 1to6 9 6 1 Programs Used in Normal System Configuration ccecceeceeseeeeeeeeeeeeeeeeeeaeeeaeeeaeeeaeeeaeecaeeeaeeeeeeatenaeeas 6 1 6 1 1 Program example used when utility package iS USCC eee eeeeeeeneeeeeeeeeeeeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeeas 6 2 6 1 2 Program example used when utility package iS NOt USCC cece eeeeeeeeeeeeeeeeeeeaeeeaeeeaeeeaeeeaeenateeas 6 3 6 2 Programs Used on Remote I O Network 0 e cece te ee eee teeter eeee teeter see eeee sae saeseeeeae sae saeseeesaesaesneaneags 6 4 6 2 1 Program example used when utility package iS USCC ee eeeeeeeeeeeeeeeeeeeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeeaeenas 6 5 6 2 2 Program example used when utility package iS NOt USCC cece ee eeeeeeneeeeeeeeeaeeeaeeeaeeeaeeeaeesas 6 7 7 1 Online Module Change Conditions ce ceceecceeeeeeeeeeeeeeeeeeeeeeeeeaeeeaeeeaeeeaeseaeeeaeeeaeeeaeeeaeeeaesereeeeeateeas 7 2 7 2 Online Module Change Operations cccecceeceeneeceeeeeeeeeeeeeeaeeeeeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeeeesaeeeas 7
156. n resistance value K1 Indicates whether reading from and writing to a sequence program are enabled R Read enabled W Write enabled Gogodoooooooo00 2 Data must be written to buffer memory under the interlock conditions buffer memory write conditions of the following I O signals Operating condition setting Buffer memory ute conditions H at i To Ho Ko Setting Operating Operating condition request condition setting completion switch setting request signal Offset setting Buffer memory write conditions _ oy XI H To HO K118 Offset setting Offset setting Offset gain setting switch request completion signal Gain setting Buter memory write conditions 1 2 x1 To HO K120 Gain seting Gain seting Offset gain setting switch request completion signal DO D101 D101 TE e e 3 This area is related with the user range save restore function and allows users to re set the offset gain values easily in the case of online module change 3 22 PECIFICATION eS A ae MELSEC Q 3 4 3 Conversion enable disable setting Un GO 1 You can make setting to enable disable temperature conversion on each channel 2 Specifying unused channels as conversion disabled prevents unnecessary disconnection detection and also reduces sampling time 3 At power on or reset the conversion enable disable setting is set to OOOFH all channels disabled b15 b14 b13 b12 b11 b10 b9
157. nce or fail safe redundant or other safety features which exceed the general specifications of the PRODUCTs are required For details please contact the Mitsubishi representative in your region REVISIONS x The manual number is given on the bottom left of the back cover SH NA 080142 A Jun 2001 SH NA 080142 B Section 2 1 2 2 Conformation to the EMC Directive and Low Voltage Instruction About the Generic Terms and Abbreviations Product Structure Section 5 2 5 2 1 5 2 2 5 3 3 eb 2002 SH NA 080142 C Section 1 2 Section 3 4 18 3 4 19 Chapter 7 App 2 3 SAFETY PRECAUTIONS About the Generic Terms and Abbreviations Section 2 1 Section 3 1 3 2 3 4 1 Section 4 3 4 6 Section 5 2 1 5 2 2 F Section 8 1 8 2 1 F Section 3 3 2 3 4 10 3 4 17 Section 4 2 4 4 1 Section 5 3 2 5 5 5 6 1 Section 6 1 1 6 2 2 Section 8 2 4 eb 2003 SH NA 080142 D Section 5 6 3 5 6 4 SAFETY PRECAUTIONS Section 1 2 Section 2 1 Section 3 1 1 3 2 3 3 1 3 3 2 3 4 1 3 4 3 3 4 4 3 4 6 3 4 7 3 4 10 to 3 4 19 Section 4 5 4 6 Section 5 1 5 2 1 5 2 2 5 3 2 5 4 5 5 5 6 1 5 6 2 Section 6 1 6 1 1 6 1 2 6 2 6 2 1 6 2 2 Section 7 3 1 7 3 3 to 7 3 6 7 4 Section 8 1 8 2 8 2 5 Appendix 2 1 Appendix 3 1 to 3 3 Sep 2003 SH NA 080142 E Description for new model Q64RD G is added Section 3 1 2 3 4 2 3 4 5 3 4 7 3 4 12 3 4 13 3 4 23 7 4 2 8 2 5 8 2 6 Appendix 1 3 About the Generic Terms and
158. nce program 1 Conversion disable a Set the Conversion enable disable setting buffer memory address 0 Un G0 for all channel conversion disable and turn Operating Condition Setting Request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag buffer memory address 10 Un G10 turn off Operating Condition Setting Request Y9 Device test x r Bit device Device Close vs 7 Hide history FORCE ON FORCE OFF Toggle force gt Word device buffer memory C Device 7 Buffer memory Module start 1 00 x Hex Address fo x DEC x it Setting value F HEX x fie bit integer 7 Set r Program Label reference program MAIN v r Execution history Find Y9 Force ON Module start 0 Address 0 D F H Find next Y3 Force OFF Re setting Clear 7 NLINE MODULE CHANGE Z o MELSEC Q 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor x r Installed status r Base Base Module gge Main base masken EEEE DOs g Bs fers Hes Eae r Parameter status r Mode I O ddress o io zo fzo J40 System monitor o 2 2 4 Online module change Int e None None None None
159. nch the control wires or communication cables with the main circuit or power wires or install them close to each other They should be installed 100mm 3 94inch or more from each other Not doing so could result in noise that may cause malfunction INSTALLATION PRECAUTIONS CAUTION e Use the programmable controller in an environment that meets the general specifications contained in the user s manual of the CPU module to use Using this programmable controller in an environment outside the range of the general specifications may cause electric shock fire malfunction and damage to or deterioration of the product e While pressing the installation lever located at the bottom of module insert the module fixing tab into the fixing hole in the base unit until it stops Then securely mount the module with the fixing hole as a supporting point Improper installation may result in malfunction breakdown or the module coming loose and dropping Securely fix the module with screws if it is subject to vibration during use e Tighten the screws within the range of specified torque If the screws are loose it may cause the module to fallout short circuits or malfunction If the screws are tightened too much it may cause damage to the screw and or the module resulting in fallout short circuits or malfunction e Be sure to shut off all phases of the external power supply used by the system before mounting or removing the module Not doing
160. ng being made operation will be performed with the default values 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor x Installed status m Base a 1 2 3 4 Base Module MasterPLC gt O Qe Main base oO ge Expansion QE4R Unmo Unmo Unmo Unmo D untijuntijuntijunti l6pting jng ng ng Ex Q12ZPHCPU Le j mme DEA Ex on O Cle ba ay El Cle Exp ans ion base 7 m Parameter status gt Mode I O Address O 10 20 30 40 System monitor Online module change None None None None Diagnostic Q1Z2PHCPU l pt l6pt l6pt l6pt Module s Detailec Information Status E Module system error O Module error odule warning B Module change 7 NLINE MODULE CHANGE Z eee ea MELSEC Q b Click the Execution button to enable a module change Online module change Operation Target module 1 0 address 000H Module name Q64RD Module change execution Installation confirmation Status Module control restart f Change module selection completed r Status Guidance Please turn off Y signal of the changed module when you change the intelligent fun
161. ng specification buffer memory address 9 Un G9 Existing programs can be utilized without change However when setting the moving average or primary delay filter make setting in the Extended averaging processing specification area buffer memory address 134 Un G134 3 The relation between Averaging processing specification buffer memory address 9 Un G9 and Extended averaging processing specification buffer memory address 134 Un G134 is as follows e When 1H to 4H other than 0 is written into Extended averaging processing specification the value of this area becomes valid The setting of Extended averaging processing specification acts on Averaging processing specification It becomes valid at the ON OFF timing of the Operating Condition Setting Request Yn9 4 Refer to Section 3 4 5 for Averaging processing specification buffer memory address 9 Un G9 5 When setting the Q64RD G with the utility package the initial setting using the averaging processing specification does not exist Make the initial setting using Extended averaging processing specification PECIFICATION ees Aa MELSEC Q 3 4 22 Conversion setting for disconnection detection Un G148 1 Select the value to be stored in the CHO measured temperature value buffer memory address 11 to 14 54 to 61 Un G11 to 14 Un G54 to 61 in the case of disconnection detection b15 b14 b13 b12 b11 b10 b9 b8 b7 b6 b5 b4 b3 b2 bi bO CH4 CH3 CH2 CH1
162. ngs offsetvalue OC Cd Syste S 45 4 wire CH2 User range settings offsetvalue SO Cd Syste S 46 4 wire CH2 User range settings gain value CO Cd Syste S 47 4 wire CH2 User range settings gain value CT Cd Syste ae a sia Seeerei Factory defaut ganya Gy Q64RD G eal _ ear E si lewis S 47 4 wire CH2 User range settings gain value H y E4 tte CH2 User range setings offsetresisiance vale O fate Eee ire chiz user range setings gain resisiance vaie D system S 52 3 wire CH3 Factory defaultoffsetvalue System S 53 3 wire CH3 Factory defaultoffsetvalue CL System S 54 3 wire CH3 Factory default gain value CT System Qs4rp S 55 3 wire CH3 Factory default gain value System S 56 3 wire CH3 User range settings offset value CC Syste S 57 3 wire CH3 User range settings offsetvalue Cd System S 58 3 wire CH3 User range settings gain value ee System Ca S 59 3 wire CH3 User range settings gain value System 52 3 wire CH3 Factory default offset value L S 53 3 wire CH3 Factory default offset value H S 54 3 wire CH3 Factory default gain value L S 55 3 wire CH3 Factory default gain value H S 56 3 wire CH3 User range settings offset value L S 57 3 wire CH3 User range settings offset value H S 58 3 wire CH3 User range settings gain value L S 59 3 wire C
163. nstallation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel Click the OK button to leave the Online module change mode MELSOFT series GX Developer The online module sore mode is stopped Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the control of the module again G Click the Close button to close the System monitor screen System Monitor x r Installed status m Base 0 l z 3 4 Base Module LI LJ Main base poe Er Hoe Q12PHCPU Ole EE mmg EEs a r Parameter status m Mode pa ieee System monitor Online module change None None None None Q12PHCPU l pt l6pt l6pt l pt Base Information r Status Start monitor Product Inf List P Module system eror 7 Module eror H Module warning i Module change Stop monitor Close nsion Diagnostics 7 ONLINE MODULE CHANGE d MELSEC Q Monitor the measured temperature values 16 bits buffer memory addresses 11 to 14 Un G11 to 14 or measured temperature values 32 bits buffer memory addresses 54 to 61 Un G54 to 61 to check that proper conversion has b
164. ntrol of the module again 7 ONLINE MODULE CHANGE d MELSEC Q Click the Close button to close the System monitor screen System Monitor x r Installed status Q1ZPHCPU l r Base Base Module L LIE Main bas ODE g m Si mimg E S Hs GES aia A r Parameter status I O Address o r Mode C System monitor Online module change Mo Ba r Status m Module system error O Module error i Module warning E Module change Start monitor Product Inf List Close Stop monitor Diagnostics idule s Detailed nformation se Information Monitor the measured temperature values 16 bits buffer memory addresses 11 to 14 Un G11 to 14 or measured temperature values 32 bits buffer memory addresses 54 to 61 Un G54 to 61 to check that proper conversion has been made ixi m Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q64RD Function Version C Setting item Conversion enable disable setting Enable Setting value Sampling Averaging processing selection Sampling Time Count averaging selection Extended averaging processing selection It is possible to use it since product information 070720000000000 C Count Sampling Time Count Moving ave
165. odule The table below shows the CPU modules and base units applicable to the Q64RD Q64RD G and quantities for each CPU model Depending on the combination with other modules or the number of mounted modules power supply capacity may be insufficient Pay attention to the power supply capacity before mounting modules and if the power supply capacity is insufficient change the combination of the modules Applicable CPU module No of modules QOOJCPU Up to 16 Basic model QCPU QOOCPU Up to 24 Q01CPU p Q02CPU QO2HCPU High Performance model QCPU QO6HCPU Up to 64 Q12HCPU Q25HCPU QO2PHCPU QO6PHCPU Q25PHCPU Programmable Q12PRHCPU Q02UCPU QO03UDCPU QO4UDHCPU QO6UDHCPU Q13UDHCPU Q26UDHCPU QO3UDECPU QO04UDEHCPU QO6UDEHCPU e Sa Q13UDEHCPU Q26UDEHCPU Safety CPU QS001CPU x x QO6CCPU V C Controller module QO06CCPU V B Up to 64 ae Applicable x N A Universal model QCPU Up to 64 1 Limited within the range of I O points for the CPU module 2 Can be installed to any I O slot of a base unit 3 Use the Q64RD Q64RD G whose serial No first five digits is 09012 or later 2 SYSTEM CONFIGURATION MELSEC Q b Mounting to a MELSECNET H remote 1 O station The table below shows the network modules and base units applicable to the Q64RD Q64RD G and quantities for each network module model Depending on the combination with other modules or the number of mounted modules power supply
166. odule a Mount anew module to the same slot and connect the external wiring b After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change Operation r Target module Module change execution 1 0 address OOOH G 7 TN Module name Q64AD Installation confirmation Status Module control restart k Changing module r Status Guidance The module can be exchanged Please execute after installing a new module Cancel 4 Operation check a To make an operation check click the Cancel button to cancel control resumption Online module change x rm Operation r Target module Module change execution 1 0 address 000H US Module name Q64RD Installation confirmation Status Module control restart 3 3 Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel 7 ONLINE MODULE CHANGE b c d e MELSEC Q Click the OK button to leave the Online module change mode e shi sea Testa the et Slot the module again Click the Close button to close the System monitor screen System Monitor 2 O Monitor System Monitor 2 O r Installed statu
167. odule to the same slot and connect the external wiring b After mounting the module click the Execution button and make sure that the RUN LED is lit Module Ready X0 remains OFF Online module change x Operation r Target module Module change execution 170 address OOH G f rae Module name Q64RD Installation confirmation Status Module control restart A Changing module r Status Guidance The module can be exchanged Please execute after installing a new module Cancel 4 Operation check a To make an operation check click the Cancel button to cancel control resumption Online module change r Operation r Target module Module change execution 1 0 address O00H 7 TEE Module name O64RD Installation confirmation Change module installation completion Status Module control restart r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b Click the OK button to leave the Online module change mode MELSOFT series GX Developer HZ _ The online module change mode is stopped a Even if the stop is executed the online module change mode on the PLC side is not cancelled Please execute the online module change and restart the co
168. oints Stat End 26 0000 GOFF Points Stat End Ponts Stat End Points Stat End i 256 onoo orr ooo ooe 266 moo oF M station gt R station M station lt R station M station gt R station M station lt R station StationNo Paints End Start Points 160 ooo o1sF f 160 oooo f oosF x e Refresh parameters Assignment method a ae Transient transmission error history status Renee Overwrite C Hold Start End Link side PLC side a Dev name Points Start End Dev name Points Start End Transfer SB SB 512 0000 DIFF gt 5B 512 0000 O1FF Transfer SW SW 512 0000 OIFF 4p SW 512 0000 O1FF Random cyclic LB X Random cyclic LW Transfer LB X 8192 0000 1FFF 4 B x 8192 0000 1FFF Transfer2 Lw v 8192 0000 1FFF dep WwW x 8192 0000 1FFF Transter3 LX he 512 0000 OIFF x x 512 0000 OFF v B Y Transfer6 2 Operation of utility package Perform operation on the remote I O station side Operate the utility package on the remote I O station side Set the following in the Intelligent function module parameter setting module select area e Start I O No 20 e Module type Thermocouple Input Module e Module model name Q64RD Q64RD G a Initial setting refer to Section 5 4 Set Sampling processing for CH1 averaging processing of every 500 counts
169. on disable Set the Conversion enable disable setting buffer memory address 0 Un G0 for all channel conversion disable and turn Operating Condition a Setting Request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag buffer memory address 10 Un G10 turn off Operating Condition Setting Request Y9 Device test x Bit device Device Close s hed ik Hide history FORCE ON FORCE OFF Toggle force m Word device buffer memory C Device 7 Buffer memory Module start 1 0 0 7 Hex Address P z pec Setting value F HEX x fie bit integer x Set r Program Label reference program MAIN r r Execution history Find Ya Setting condition Force ON Module start 0 ddress 0 D F H Find next Y3 Force OFF Re setting 7 ONLINE MODULE CHANGE 2 Dismounting of module After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen a b System Monitor xi r Installed status MELSEC Q m Base Base Module O Qe Main base Q1ZPHCPU EEE gi Hoe OO one Doe Bille 2 Oe g r Parameter status I O Address 0 10 zo 30 r Mod
170. or delivery to a designated place Note that after manufacture and shipment from Mitsubishi the maximum distribution period shall be six 6 months and the longest gratis warranty term after manufacturing shall be eighteen 18 months The gratis warranty term of repair parts shall not exceed the gratis warranty term before repairs Gratis Warranty Range 1 The range shall be limited to normal use within the usage state usage methods and usage environment etc which follow the conditions and precautions etc given in the instruction manual user s manual and caution labels on the product 2 Even within the gratis warranty term repairs shall be charged for in the following cases 1 Failure occurring from inappropriate storage or handling carelessness or negligence by the user Failure caused by the user s hardware or software design 2 Failure caused by unapproved modifications etc to the product by the user 3 When the Mitsubishi product is assembled into a user s device Failure that could have been avoided if functions or structures judged as necessary in the legal safety measures the user s device is subject to or as necessary by industry standards had been provided 4 Failure that could have been avoided if consumable parts battery backlight fuse etc designated in the instruction manual had been correctly serviced or replaced 5 Failure caused by external irresistible forces such as fires or abnormal voltages and
171. p monitor Execute test Close b After making sure that Disable is displayed in the Current value field of Conversion Enable Disable Setting set Request in the Setting value field of Operating Condition Setting Request on the Monitor screen and click the Execute test button to stop conversion Monitor the Conversion Completion Flag buffer memory address 10 Un G10 and confirm that conversion has stopped i zix r Module information Module type Thermocouple Input Module Stat 1 0 No 0000 Module model name Q64RD Function Version C Setting tem Current value Setting value Module ready Operating condition setting completion signal Operating condition setting request Offset aain setting mode status flag User range write request Disconnection detection signal Warning output signal Conversion completion flag Error flag Error clear request Averaging processing selection Flash ROM setting mag 0000000000000000 X Details Current value Monitoring display Select input Make text fle Setting ran OFF Request Stop monitor Execute test Close Save file 7 NLINE MODULE CHANGE 2 D MELSEC Q c Ifthe saved buffer memory contents are not yet prerecorded record them in the following procedure 1 Display the OMC refresh data screen of GX Configurator TI 2 Make a OMC refresh data read request Refer to Section
172. preset time constant digital output values are smoothed 321 are 07072 or later 2 Q64RD G The following is a function added for the Q64RD G i i F Reference Applicable version Function overview section For values to be stored in the CHO measured temperature value Conversion buffer memory addresses 11 to 14 54 to 61 Un G11 to 14 Un G54 to setting for First 5 digits of 61 in the case of disconnection detection any of Value immediately ene Section disconnection product information before disconnection Up scale maximum value of measured 329 detection are 07072 or later temperature range 5 of measured temperature range Down function scale minimum value of measured temperature range 5 of measured temperature range or Given value can be selected 1 Refer to Appendix 2 1 for the function comparison between function versions 2 For differences between the Q64RD Q64RD G whose first 5 digits of product information are 07071 or earlier and those of 07072 or later refer to Appendix 2 2 3 Refer to Section 2 2 for how to check the function version and product information 2 SYSTEM CONFIGURATION ae EATE MELSEC Q 2 SYSTEM CONFIGURATION This chapter explains the system configuration of the Q64RD Q64RD G 2 1 Applicable Systems This section describes the applicable systems 2 1 Applicable modules and base units and No of modules a When mounted with a CPU m
173. quest YA 1 The input circuit for the platinum RTD of the conversion enabled channel turns ON the Disconnection Detection Signal XC when any input signal line including the platinum RTD is disconnected For the channel where disconnection is detected a value based on the Conversion setting for disconnection detection buffer memory address 148 Un G148 is stored in the CHO measured temperature value buffer memory addresses 11 to 14 54 to 61 Un G11 to 14 Un G54 to 61 Conversion of the channels not disconnected is continued 2 For temperature conversion values to be stored when the Disconnection Detection Signal XC turns ON any of Value immediately before disconnection Up scale maximum value of measured temperature range 5 of measured temperature range Down scale minimum value of measured temperature range 5 of measured temperature range or Given value can be selected Refer to Section 3 2 2 3 Removing the cause of disconnection and turning ON the Error Clear Request YF turns OFF the Disconnection Detection Signal XC 4 When the line connection is recovered the temperature conversion value update is restarted independently of the Disconnection Detection Signal XC reset Disconnection Detection Signal 1 This signal turns on when the measured temperature value has fallen out of the temperature range set in the warning output upper lower limit values buffer memory addresses 86 to 117 Un G86
174. r limit value or rises higher than the warning output lower upper limit value and returns to within the setting range the warning is cleared When the warning is cleared 0 is stored in the bit position corresponding to the channel of the warning output flag buffer memory address 48 Un G48 The warning output signal XD turns OFF only when all channels return to within the setting range gt 2 S Warning output range section C Out of warning output range section 2 Included Upper upper p limit value Upper lower limit value Warning clear Warning clear Lower upper limit value Lower lower limit value Warning occurrence Time 5 At power on or reset the minimum and maximum values of the measured temperature range of the setting range set as the measurement range set using GX Developer are stored The upper upper limit value is set to be equal to the upper lower limit value and the lower upper limit value equal to the lower lower limit value Setting Settings at Power On or Reset Allowable Setting mode Setting range Lower lower power Upper Upper upper Upper lower Temperature Range limit value limit value limit value limit value 200000 850000 200000 to 850000 20000 120000 20000 to 120000 0 200000 0 to 200000 180000 600000 180000 to 600000 20000 120000 20000 to 120000 0 200000 0 to 200000 60000 180000 60000 to 180000
175. r memory to the device PLC side Device Enter a CPU module side device that is to be automatically refreshed Applicable devices are X Y M L B T C ST D W R and ZR When using bit devices X Y M L or B seta number that can be divided by 16 points examples X10 Y120 M16 etc Also buffer memory data are stored in a 16 point area starting from the specified device number For example if X10 is entered data are stored in X10 to X1F 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q 2 Command buttons Creates a file containing the screen data in text file format Saves the set data and ends the operation Cancels the setting and ends the operation The auto refresh settings are stored in an intelligent function module parameter file The auto refresh settings become effective by performing STOP RUN STOP RUN operations for the CPU module turning the power OFF and then ON or resetting the CPU module after writing the intelligent function module parameters to the CPU module However processing equivalent to auto refresh can be added using the FROM TO instruction in the sequence program 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q 5 6 Monitoring Test 5 6 1 Monitor test screen Purpose Start buffer memory monitoring testing I O signal monitoring testing offset gain settings refer to Section 5 6 2 5 6 3 and pass data refer to Section 5 6 4 from this screen Operating procedu
176. r reset Allowable scaling range is 2147483648 to 2147483647 Scaling will not be made if the upper limit value and lower limit value are equal The Operating Condition Setting Request Y9 must be turned on off to make the setting valid 3 4 18 CHO scaling width upper lower limit values Un G78 to 85 1 Set the scaling with on each channel 0 is set at power on or reset Allowable scaling range is 32768 to 32767 Set the upper and lower limit values to 0 when scaling will not be made The Operating Condition Setting Request Y9 must be turned on off to make the setting valid PECIFICATION eee MELSEC Q 3 4 19 CHO warning output upper lower limit values Un G86 to 101 1 Set the range 0 1 C increments on each channel 2 The warning output range region can be set in four levels of the warning output upper upper value upper lower value lower upper value and lower lower value 3 When the detected measured temperature value is higher than or equal to the warning output upper upper limit value or lower than or equal to the warning output lower lower limit value when the value enters the warning output range a warning occurs When a warning occurs 1 is stored to the bit of the corresponding channel in the warning output flag buffer memory address 48 Un G48 and the warning output signal XD turns ON 4 After a warning occurrence when the temperature value falls lower than the warning output upper lowe
177. r when the user setting is restored Gain value Offset value lt 0 1 C O indicates the channel number set incorrectly When the offset setting request Y1 Y3 Y5 Y7 or gain setting request Y2 Y4 Y6 Y8 is turned on in the offset gain reser tt tes A 1 Make a correct setting in the intelligent function module 500 setting mode the offset gain setting of the intelligent function switch setting Refer to Section 4 5 module switch setting on that channel is not user set O indicates the channel number set incorrectly Execute the G P OGLOAD and G P OGSTOR instructions for the same model Set a correct value in the buffer memory or measure and check the resistance of the RTD input terminals When the offset setting request Y1 Y3 Y5 Y7 or gain setting request Y2 Y4 Y6 Y8 is turned on in the offset gain Check the measurement range and set the offset gain value setting mode the offset value or gain value of that channel within the range Refer to Section 3 1 1 Q64RD or 3 1 2 is outside the measurement range Q64RD G O indicates the channel number set incorrectly The offset setting request and gain setting request were Reexamine the sequence program so that they do not turn on turned on simultaneously in the offset gain setting mode eae simultaneously O indicates the channel number set incorrectly 1 This error code is written into G P OGSTOR instruction s comple
178. rage Time constant setting Conversion completion flag Measured temperature value 16Bit Value rounded off to 1 decimal place x 10 Converting or Not used r Flash ROM setting Details its ig Save fie rales value Monitoring modale 3 lay Select input Read from maade besiils Maka tad ri Game EA Enable Disable Start monitor Stop monitor Close 7 NLINE MODULE CHANGE Z o MELSEC Q 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes Online module change r Operation r Target module Module change execution 1 0 address OOH i ee Module name O64RD Installation confirmation Status Module control restart p Change module installation completion r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT series GX Developer fe YD Online module change completed 7 ONLINE MODULE CHANGE MELSEC Q 7 3 2 When factory default is used and initial setting was made with seque
179. raging processing specification UMGQ 0 eee eeceeceeeeeteeeeeeteeeeeeeseeeseeeseeeseeeseneseaeseneeeaeeenaeaes 3 24 3 4 6 Conversion completion flag UN 10 i A EEE 3 25 3 4 7 CHL measured temperature value 16bit UN 11 to 14 ecccceceeeeeseeeseseseeeeseseseseseeeteceeaeseeeeees 3 25 3 4 8 Error code UM G19 tiscct ia eet iiateet inated din dated eet edie raed edt ev EE EAEE dete einer eed 3 26 3 4 9 Setting range Q64RD UM G20 oo eeeeceecceseeeeceeceeeeseceecaeseeecaecaeseeseeesaesaeseeeeeesaesaeseeeeaeeineeeeieeees 3 26 A 7 A 7 3 4 10 Setting range 1 Q64RD G UMNG20 eee cece tee teee tees teeeeeeeseeeseeeseeeseeeseeeseneseeeseaeseneseneteneenes 3 27 3 4 11 Setting range 2 Q64RD G UNG2 1 Jne hanea aaia aaas 3 27 3 4 12 Warning output enable disable setting UMN G47 oo ee eeeeeeeeeeeneeeeeeeeeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeeaeenas 3 28 3 4 13 Warning output flag UM G48 0 ee eee cece eee teee cece seeeeeeeseeeseeeseeeseeeseaeseeseaeseeseeeseeseaesenetaeeeneeaes 3 28 3 4 14 Disconnection detection flag UM G49 ee eeceeceeeeeteeeteeeteeeteeeteneseaeseeeseeeseeeseeeseeeseaeseaeseaeeateaaes 3 29 3 4 15 CHO scaling value Un G50 to 53 eaeniina wel aie cen ened ae 3 30 3 4 16 CHL measured temperature value 32 bit UM G54 to 61 occ cececeeseteseeeeeeeeseseeeeteseeteteees 3 31 3 4 17 CHO scaling range upper lower limit values UN G62 to 77 cccceeeceseseseeseteeeeeeeescseseseseseeeeeeees 3 31 3 4 18 CHO scaling wi
180. range setting stored in the CPU to the Q64RD Q64RD G b There are two types of interlock signals for the G P OGSTOR instruction the completion device D and the status display device at completion D 1 1 Completion device Turns ON in the END processing of the scan where the G P OGSTOR instruction is completed and turns OFF in the next END processing 2 Status display device at completion Turns ON and OFF depending on the completion status of the G P OGSTOR instruction Normal completion Stays OFF and does not change Abnormal completion Turns ON in the END processing of the scan where the G P OGSTOR instruction is completed and turns OFF in the next END processing END processing END processing END processing END processing Sequence program SS ee Execution completion of i i ON the G OGSTOR instruction G OGSTOR instruction OF Ne i ON Completion device D _ es oe ee i completion i Status display device Normal completion at completion D 1 OFF Conversion completion signal XE x1 When the G P OGSTOR instruction is executed A D conversion is not performed After the completion device D turns ON A D conversion starts the A D conversion value is stored into the buffer memory and the conversion completion signal XE then turns ON c When the offset gain values are restored the reference accuracy is decreased by approx 3 times compared
181. rating condition setting request Y9 from OFF to ON Refer to Section 4 6 2 b e Intelligent function module switch setting Refer to Section 4 5 Section 4 6 2 c After intelligent function module switch setting reset the programmable controller CPU or switch power OFF then ON POINT _ e Check the offset and gain values in the actual operating status e By turning ON the user range write request YA the offset and gain values are stored into the EPROM and will not be erased at power off e Make offset gain setting within the measured temperature range If setting is made outside the measured temperature range the resolution and accuracy may not fall within the ranges of the performance specifications e Offset gain setting may be made for two or more channels simultaneously e Do not set the offset and gain values simultaneously Specifying them at the same time will cause an error lighting up the ERROR ERR LED e f an error occurs during offset gain setting setting can be continued on another channel or the like However since the error remains occurring turn on the Error Clear Request YF when you want to clear the error e At the time of offset gain setting turn ON the user range write request YA to write the values to the E 7PROM Data can be written to the E 7PROM up to 100 thousand times To prevent accidental write to the E PROM an error will occur and the error code buffer memory address 19 U
182. re Select monitor test module screen Start I O No Module type Module model name Monitor test x Enter the start I O No in hexadecimal The screen can also be started from System monitor of GX Developer Version 6 or later Refer to the GX Developer Operating Manual for details Setting screen lt lt lt Exi r Module information Module type Thermocouple Input Module Stat ONo 0000 Module model name Q64RD Function Version C Setting item Curent value Setting value Module ready Ready Operating condition setting completion signal Completed Operating condition setting request OFF OFF iba Offset gain setting mode status flag Normal mode User range write request OFF OFF gt Disconnection detection signal Not detected Warning output signal Normal Conversion completion flag Not completed Enor flag Normal Eror clear request OFF OFF x Averaging processing selection 0000000000000000 IM p Flash ROM setting Details Current value Monitoring display Cannot execute test a oad file Make text file Stop monitor CHO Monitor Test Offset Gain Setting CH1 Monitor test r Module information ax r Module information Module type Thermocouple Input Module Stat ONo 0000 Module type Thermocouple Input Module StartI 0 No 0000 Module model name
183. re used perform the offset and gain settings see Section 4 6 Use the utility package Initial setting and auto refresh setting The program can be simplified if the utility package is used for setting see Chapter 5 ee Programming and debugging Create and check the sequence program 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 3 Part Names and Settings This section explains the names of the Q64RD Q64RD G parts 1 Q64RD 1 Terminal Block Layout Se RUN ROgARD G amt 3 3 J sin Terminal number al CH1 Al aaa A B1 A1 b1 BN RGE a CH2 a2 3 CH2 A2 sp Sle B2 Vase b2 casas NI a3 AS 10 A3 Sn CH3 b3 12 CH4 a4 MEAE b3 PSs a4 b4 A4 CH4 B4 b4 SLD FG Name and Appearance Description Indicates the Q64RD Q64RD G operation status ON Normally operating RUN LED Flicker Offset gain setting mode OFF 5V power off watchdog timer error occurrence or status available for module replacement during online module replacement Indicates the Q64RD Q64RD G error status ON Error occurrence ERROR LED Flicker Switch setting error ERR LED In intelligent function module switch setting of GX Developer other than 0 was set to Switch 5 OFF _
184. red 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q 5 UTILITY PACKAGE GX Configurator T1 5 1 Utility Package Functions Table 5 1 shows a list of the utility package functions Table 5 1 Utility Package GX Configurator Tl Function List Reference Function Description poe section 1 Make the initial setting for the following items on each channel e Conversion Enable Disable Setting e Warning Output Upper Lower Limit Value Sampling Averaging Processing Selection Q64RD e Warning Output Upper Upper Limit Value e Extended Averaging Processing Selection Scaling Range Lower Limit Value e Time Count Averaging Selection Q64RD Scaling Range Upper Limit Value e Time Count Moving Average Time Constant Setting 2 Scaling Width Lower Limit Value e Warning Output Enable Disable Setting Scaling Width Upper Limit Value f j p Section 5 4 Setting Range Q64RD e Conversion setting for disconnection detection Setting Range 1 Q64RD G Conversion setting value for disconnection e Warning Output Lower Lower Limit Value detection e Warning Output Lower Upper Limit Value 2 The data set in the initial setting are stored as parameters in the programmable controller CPU and automatically written into the Q64RD Q64RD G when the programmable controller CPU is changed into the RUN status 1 Make the refresh setting for the following items on each channel Conversion Completion Flag Setting Range 2 Q64RD G CHO Meas
185. rned off 2 This signal XE is turned off Note that if conversion is stopped the temperature conversion values stored in buffer memory are held at the data immediately before the stop 4 This signal XE does not turn on when all channels are disabled for conversion 1 This signal XF turns on when an error occurs 2 To clear the error code turn on the Error Clear Request YF Error Flag XF XF Error Flag Error Clear Request YF Error code is read during this period PECIFICATION eS A ae MELSEC Q 2 Output signals 1 This signal is made valid in the offset gain setting mode 2 This signal corrects the temperature conversion value to be an offset temperature set value when it is on CHL Offset 3 When this signal turns on while the Gain Setting Request on the same channel is on Setting Request or they turn on simultaneously an error will occur and the operation in 2 not performed 4 For the on off timing refer to the field of the CHL Offset Gain Setting Status Signal 1 This signal is turned on when the Conversion enable disable setting CH time count moving average time constant setting Averaging processing selection Warning output enable disable setting CHLI scaling range upper lower limit value CH C scaling width upper lower limit value CH CI warning output Operatin J 7 upper lo
186. ry default gain value 212 ype CH3 User range settings offset value 214 3 wire type CH3 User range settings 215 216 3 wire type CH3 User range settings offset resistance value 218 3 wire type CH3 User range settings 219 220 4 wire type CH3 Factory default offset value 222 4 wire type CH3 Factory default gain value 224 4 wire type CH3 User range settings offset value gain resistance value gain value gain resistance value MELSEC Q Description RW 1 Hex Dec E2H 226 E3H 227 228 4 wire type CH3 User range settings offset resistance value 230 4 wire type CH3 User range settings 231 232 3 wire type CH4 Factory default offset value 234 3 wire type CH4 Factory default gain value 236 3 wire type CH4 User range settings offset value 238 3 wire type CH4 User range settings 239 240 3 wire type CH4 User range settings offset resistance value 242 3 wire type CH4 User range settings 243 244 4 wire type CH4 Factory default offset value 246 4 wire type CH4 Factory default gain value 248 4 wire type CH4 User range settings offset value 250 4 wire type CH4 User range settings gain value 252 4 wire type CH4 User range settings offset resistance value 254 4 wire type CH4 User range settings 255 4 wire type CH3 User range settings gain value gain resistance value gain value gain resistance value gai
187. s included in the utility package 5 2 1 Handling precautions The following explains the precautions on using the GX Configurator T1 1 For safety Since GX Configurator Tl is add in software for GX Developer read Safety Precautions and the basic operating procedures in the GX Developer Operating Manual 2 About installation The GX Configurator Tl is add in software for GX Developer Version 4 or later Therefore GX Configurator Tl must be installed on the personal computer that has already GX Developer Version 4 or later installed 3 Screen error of Intelligent function module utility Insufficient system resource may cause the screen to be displayed inappropriately while using the Intelligent function module utility If this occurs close the Intelligent function module utility GX Developer program comments etc and other applications and then start GX Developer and Intelligent function module utility again 4 To start the Intelligent function module utility a In GX Developer select QCPU Q mode for PLC series and specify a project If any PLC series other than QCPU Q mode is selected or if no project is specified the Intelligent function module utility will not start b Multiple Intelligent function module utilities can be started However Open parameters and Save parameters operations under Intelligent function module parameter are allowed for one Intelligent function module utility only Only the
188. s gain resistance value L Resistance value for user set gain set temperature X 10 a Q 1 H 1 Refer to Appendix 1 for the reference resistance values of the platinum temperature measuring resistors 62 Use the following expression to calculate the theoretical value of the digital value Digital value User range settings offset resistance value X 1 51336 3 Use the following expression to calculate the theoretical value of the digital value Digital value User range settings gain resistance value X 1 51336 K4 There are two identical areas consecutively Buffer memory addresses 160 161 both have the 3 wire type CH 1 factory default offset values Set the same value in each area Example The following values theoretical values are set when user offset gain adjustment is made at the offset set temperature of 200 C and the gain set temperature of 850 C with a Pt100 type platinum temperature measuring resistor connected Ref ist Value type Set temperature Set value x 10 20 Input value Resistance value for user set gain set temperature 200 0 C 18 52Q 1852 1852 x 1 51336 2802 theoretical value AF2H 850 0 C 390 48 Q 39048 39048 x 1 51336 59093 theoretical value F6D5H 7 ONLINE MODULE CHANGE MELSEC Q 7 4 2 Range reference table Q64RD G The range reference tables for the Q64RD G are given below 3 wire type factory default offset value L a 4 i 5 Factory set offset digital va
189. s m Base Base Module MasterPLC O mS t Main base UnmojUnmo Unmo Unmo untijuntijuntijunti mg jng jng ng Q1ZPHCPU m Parameter status gt Mode I O Address 0 10 zo 30 System monitor cd o J DRE Online module change None None None None Diagnostic Q1L2PHCPU l pt l6pt l6pt l6pt Base Information Start monitor Product Inf List Stop monitor Close r Status E Module system error O Module error o Module warning E Module change Referring to 1 enable the conversion of the channels to be used and monitor the measured temperature values 16 bits buffer memory addresses 11 to 14 Un G11 to 14 or measured temperature values 32 bits buffer memory addresses 54 to 61 Un G54 to 61 to check that proper conversion has been made Since the new module is in a default status it must be initialized by a sequence program after control resumption Before performing initialization check whether the contents of the initialization program are correct or not 1 Normal system configuration The sequence program should perform initialization on the leading edge of Module READY X9 of the Q64RD Q64RD G When control resumption is executed Module READY X0 turns ON and initialization is performed If the sequence program performs initialization only one scan after RUN initialization is not performed
190. s o Jio zo Jeo 40 System monitor ofifz e3f 4 Online module change Int e None None None None Diagnostic Q1ZPHCPU llig ent l6pt l6pt l6pt l6pt Module s Detailed l pt Information Base Information r Status Start monitor Product Inf List E Module system error oO Module error g Module warning E Module change Stop monitor b Click the Execution button to enable a module change Online module change r Operation rm Target module Module change execution 170 address o00H 3 RA Module name Q64RD Installation confirmation r Status Module control restart Change module selection completed r Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appears click the OK button dismount the module as is and mount a new module MELSOFT series GX Developer The target module didn t respond The task is advanced to the installation confirmation c After confirming that the RUN LED of the module has turned off disconnect the external wiring and dismount the module Always dismount the module If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED will not be lit 7 NLINE MODULE CHANGE Z atena MELSEC Q 3 Mounting of new module a Mount a new m
191. s offset resistance value L a es ere S 69 4 wire CH3 User range settings offset resistance value H System S 70 4 wire CH3 User range settings gain resistance value L aioe eae S 71 4 wire CH3 User range settings gain resistance value H System system System S 75__ 4 wire CH3 User range settings gain resistance value H _ S 76 S 77 3 wire CH4 Factory default offset value _ S 7 77 78 S 79 3 wire CH4 Factory default gain value S 80 3 wire CH4 User range settings offset value 81 82 83 Q O R A iw 8 8 8 3 wire CH4 User range settings offset value 3 wire CH4 User range settings gain value 3 wire CH4 User range settings gain value 3 wire CH4 Factory default offset value L 77 3 wire CH4 Factory default offset value H 78 3 wire CH4 Factory default gain value L 79 3 wire CH4 Factory default gain value H 80 3 wire CH4 User range settings offset value L 81 3 wire CH4 User range settings offset value H 82 3 wire CH4 User range settings gain value L 83 3 wire CH4 User range settings gain value H 3 wire CH4 User range settings offset resistance value L 3 wire CH4 User range settings offset resistance value H 3 wire CH4 User range settings gain resistance value L 3 wire CH4 User range settings gain resistance value H S 88 4 wire CH4 Factory default offset value S 8 S 9 S 9 Q64RD 8 9 S 9 S 9 9 wire
192. sed it may be disconnected when the terminal screw comes loose resulting in failure e The top surface of the module is covered with protective film to prevent foreign objects such as cable offcuts from entering the module when wiring Do not remove this film until the wiring is complete Before operating the system be sure to remove the film to provide adequate ventilation A 2 A 2 STARTING AND MAINTENANCE PRECAUTIONS CAUTION e Do not disassemble or modify the modules Doing so could cause failure malfunction injury or fire e Be sure to shut off all phases of the external power supply used by the system before mounting or removing the module Not doing so may cause failure or malfunction of the module In the system where a CPU module supporting the online module change is used and on the MELSECNET H remote I O stations modules can be replaced online during energizing However there are some restrictions on replaceable modules and the replacement procedures are predetermined for each module For details refer to the chapter of the online module change in this manual e Do not install remove the module to from the base unit or the terminal block to from the module more than 50 times after the first use of the product IEC 61131 2 compliant Failure to do so may cause malfunction e Do not touch the connector while the power is on Doing so may cause malfunction e Switch off all phases of the externally supplied power u
193. sed in the system when cleaning the module or retightening the terminal or module fixing screws Not doing so may cause failure or malfunction of the module If the screws are loose it may cause the module to fallout short circuits or malfunction If the screws are tightened too much it may cause damages to the screws and or the module resulting in the module falling out short circuits or malfunction e Always make sure to touch the grounded metal to discharge the electricity charged in the body etc before touching the module Failure to do so may cause a failure or malfunctions of the module DISPOSAL PRECAUTIONS CAUTION e When disposing of this product treat it as industrial waste e CONDITIONS OF USE FOR THE PRODUCT e 1 Mitsubishi programmable controller the PRODUCT shall be used in conditions i where any problem fault or failure occurring in the PRODUCT if any shall not lead to any major or serious accident and ii where the backup and fail safe function are systematically or automatically provided outside of the PRODUCT for the case of any problem fault or failure occurring in the PRODUCT The PRODUCT has been designed and manufactured for the purpose of being used in general industries MITSUBISHI SHALL HAVE NO RESPONSIBILITY OR LIABILITY INCLUDING BUT NOT LIMITED TO ANY AND ALL RESPONSIBILITY OR LIABILITY BASED ON CONTRACT WARRANTY TORT PRODUCT LIABILITY FOR ANY INJURY OR DEATH TO PERSON
194. sion enable disable setting Sampling Averaging processing selection Time Count averaging selection Extended averaging processing selection It is possible to use it since product information 070720000000000 C Time Count Moving average Time constant setting Warming output enable disable setting Details Select input Make text file End setup b Auto refresh settings refer to Section 5 5 Set the CH1 to CH3 measured temperature values and error codes Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name Q64RD Module side Module side Transfer PLC side Buffer size Transfer direction Device Setting item word count Make text file End setup Cancel c Write of intelligent function module parameters refer to Section 5 3 3 Write the intelligent function module parameters to the CPU module Perform this operation on the parameter setting unit selection screen 6 PROGRAMMING 2 Program example x10 x0 0 H 1 mov G10 KINO Mo 4 H mov 1 Dit 7 m 4 H MoV 2 D12 M2 E 3 D13 71 SM400 1 NOV 4 KIM10 M10 if Processing at disconnection detection X11 xoc l tt SET YOF X12 XOF H Po 5 kayao J SET YOF 7 YOF xoc XOF A 1 v4 4 RST YOF END 6 1 2 Program example used when utility package is not used
195. so may cause damage to the module In the system where a CPU module supporting the online module change is used and on the MELSECNETHH remote I O stations modules can be replaced online during energizing However there are some restrictions on replaceable modules and the replacement procedures are predetermined for each module For details refer to the chapter of the online module change in this manual e Do not directly touch the conductive area or electronic components of the module Doing so may cause malfunction or failure in the module WIRING PRECAUTIONS CAUTION e Always ground the FG terminal for the programmable controller There is a risk of electric shock or malfunction e When turning on the power and operating the module after wiring is completed always attach the terminal cover that comes with the product There is a risk of electric shock if the terminal cover is not attached e Tighten the terminal screws within the range of specified torque If the terminal screws are loose it may result in short circuits or malfunction If the terminal screws are tightened too much it may cause damage to the screw and or the module resulting in short circuits or malfunction e Be careful not to let foreign matter such as sawdust or wire chips get inside the module They may cause fires failure or malfunction e Use applicable solderless terminals and tighten them with the specified torque If any solderless spade terminal is u
196. specificati ee CH3 scaling range lower limit value L EE e PAKT CH1 Measured temperature value 16bit MAA 72 CH3 scaling range upper limit value L CH2 Measured temperature value 16bit R an az H CH3 Measured temperature value 16bit R aan 74 CH4 scaling range lower limit value L ee CH4 Measured temperature value 16bit R 75 H 76 CH4 scaling range upper limit value L Pe o svstem area H 78 CH1 scaling width lower limi Setting range 1 R son 80 CH2 scaling width lower limi ue Setting range 2 ee 81 CH2 scaling width upper limit val 52H CH3 scaling width lower limi ue a PE to System area fats 83 CH3 scaling width upper limit val RW EES san CH4 scaling width lower limit value RW 2 47 Waming output enable disable setting output enable disable setting EAE 85 CH4 scaling width upper limit value RW 2 E Warning output flag ae res CH1 warning output lower lower L Disconnection detection flag oR 87 limit value CH1 scaling value R 58H 88 CH1 warning output lower upper L ences CH2 scaling value rR son 89 limit value H zr esame ooo ja CH1 warning output upper lower EIE CH4 scaling value R s 914 limit value CH1 Measured temperature value 32bit 92 CH1 warning output upper upper L es RW 37H H Ear value H 56 CH2 Measured temperature value 32bi 94 CH2 warning output lower lower EA l CH3 Meas
197. stic Q12PHCPU l pt l6pt l6pt l6pt meane Detailed nformation Base Information Product Inf List Close m Status E Module system error O Module error i Module warning HB Module change 7 NLINE MODULE CHANGE Z eee ea MELSEC Q b Click the Execution button to enable a module change Online module change Operation Target module Module change execution 170 address 000H i A Module name Q64RD Installation confirmation Status Module control restart f Change module selection completed r Status Guidance Please turn off Y signal of the changed module when you change the intelligent function module Cancel If the following error screen appears the user range cannot be saved Click the OK button and perform the operation in Section 2 c and later MELSOFT series GX Developer The task is advanced to the installation confirmation D The target module didn t respond c After confirming that the RUN LED of the module has turned off disconnect the external wiring and dismount the module Always dismount the module If mounting confirmation is made without the module being dismounted the module will not start properly and the RUN LED will not be lit 3 Mounting of new module a Mount anew module to the same slot and connect the external wiring b After mounting the module click the Execution button
198. t to 80 C Store 80000 3 Error compensation is made by reading the measured temperature values of the buffer memory using a sequence program and monitoring the values on the peripheral device 4 The following are the relationships between the measured temperature value and the offset value gain value relative to the input temperature A Gain value 80 C 777 Measured temperature ne W value is corrected to 79 7 5 be input temperature Measured temperature value 50 C 7 10 80 C Input temperature AK Characteristic before error compensation Measured temperature 2 AI Characteristic after error compensation value is corrected to el be input temperature Se 50 C Offset value e High accuracy is ensured for the offset and gain values when the minimum and maximum temperatures within the operating range are used to make error compensation Make offset gain value setting while simultaneously reading the measured temperature value Always set the offset and gain values so that they will satisfy the following conditions An error will occur if the conditions are not satisfied Condition 1 Within temperature input range Condition 2 Gain value offset value gt 0 1 C By giving the user range write request the offset and gain values are stored into the EPROM of the Q64RD Q64RD G and will not be erased at power off Error compensation may also be made using g
199. tection Yes Each channel independent 3 Number of occupied I O points 16 points I O assignment Intelligent 16 points Connection terminals 18 point terminal block Applicable wire size 0 3 to 0 75mm Applicable crimping terminals 1 25 3 R1 25 3 Sleeved crimping terminals are unusable an between Q64RD and platinum Refer to Section 3 1 3 Internal current consumption 5VDC 0 60A Weight 0 17kg Outline dimensions 98 H X 27 4 W X 90 D mm x1 The selection ranges and accuracies have the following relationships Selection Range Pt100 and JPt100 Pt100 JPt100 Ambient Temperature 20 to 120 C 200 to 850 C 180 to 600 C 0 to 55 C 2 125 C 25 5 C 0 096 C 0 68 C 0 48 C k2 The conversion speed is a period from when a temperature is input and converted into a corresponding digital value until the value is stored into the buffer memory When two or more channels are used the conversion speed is 40ms X number of conversion enabled channels x3 For output in the case of disconnection detection select any of Value immediately before disconnection Up scale maximum value of measured temperature range 5 of measured temperature range Down scale minimum value of measured temperature range 5 of measured temperature range or Given value Refer to Section 3 2 2 0 25 Accuracy relative to maximum value Accuracy 1 0 08 Accuracy relative to maximum value 3 1 3 1 3 SPECIFICATION
200. ternal Wing iice2 d cetcien hie a ie tee Sie eet i ee ee 4 5 4 5 Switch Setting for Intelligent Function Module ue ee eeceeceeeneeeeeeeeeeeeeeeneseneseeeseeeseeeseneseneseaeteneteeseaeeeaes 4 7 4 6 Offset Gall Setting 42s tie a ads Bad beet a bee eae 4 9 5 UTILITY PACKAGE GX Configurator T 5 1 to 5 23 5 1 Utility Package FUNCtIONS 0 c ccc ci eece ec eecce tee deedeteedeeeetendbedebeesbecebecsbedebaedbesabeedbadebeedbeeabeedbedeedebaadeeesbaedies 5 1 5 2 Installing and Uninstalling the Utility Package oe ee eeeeeeeeeeeeeeeeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeeaeeaeeeaeenas 5 3 S2 Handling preCAauthons set icoce thee setats gerne stecedelseente cayeencessceepcesaverecessceeptacaueeedeigeeptataeeredel Manes a 5 3 9 2 2 Operating environment E di indva iadea Hiaiehea iain die ah 5 5 5 3 Utility Package Operation manaa a AA AA A AA AAAA 5 7 5 3 1 Common utility package operations ce eeeceeeeeeeeeeteeeeeeeeeeeseeeseeeseeeseeseeeseeeseeeseeeseeeseeeseneseaaeeeeaes 5 7 5 3 2 Operation OVErViOW e na a s aa ar aa Aa e ae aaa e ranan a aaa ed isen 5 9 5 3 3 Starting the Intelligent function module Utility eee eee eeee teat tees tees eeeeseeeseeeseeeseeeseaeseaeeeateneeeaes 5 11 9 4 Initial Setting isc ctiet ele A Me anal 5 13 9 0 Auto Refresh Seng ereu ee E cle E A E Seg iien nites 5 14 5 6 Monitonng Test 2s Ai e 28a ects a ein etna cetacean e cetacean lea aha cee ta dades tabasco tia lea tet 5 16 5 6 1 Monitor test screen
201. ters from the r Online Tools Help CPU module ig Monitor j Test Write to PLC Writes intelligent function module parameters to the CPU module ike Read From PLC d Wirite to PLC 1 Saving intelligent function module parameters in a file Since intelligent function module parameters cannot be saved in a file by the project saving operation of GX Developer save them on the shown module selection screen for intelligent function module parameter setting Reading writing intelligent function module parameters from to a programmable controller CPU using GX Developer a Intelligent function module parameters can be read from and written into the programmable controller CPU after having been saved in a file Set the target programmable controller CPU in GX Developer Online Transfer setup When the Q64RD Q64RD G is installed to the remote I O station use Read from PLC and Write to PLC Checking the required utility While the start I O is displayed on the Intelligent function module utility setting screen may be displayed for the model name This means that the required utility has not been installed or the utility cannot be started from GX Developer Check the required utility selecting Tools Intelligent function utility Utility list in GX Developer 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q 5 4 Initial Setting Purpose Make initial setting for operating the Q64RD Q64RD G on
202. the CHO scaling range upper lower limit values buffer memory address 62 to 77 Un G62 to 77 is scaled to the scaling width set for the CHO scaling width upper lower limit values buffer memory address 78 to 85 Un G78 to 85 and the result is stored 2 The following is how to calculate the scaling value Scaling value Scaling width upper limit value Scaling width lower limit value x Measured Temperature value Scaling range lower limit value Scaling width lower limit value Scaling range upper limit value Scaling range lower limit value Example To scale a temperature to a percent When the CH1 measured temperature value of 360 C measured temperature value 360000 32bit is scaled at the following settings Scaling range 100 to 500 C lower limit value 100000 upper limit value 500000 Scaling width 0 to 100 lower limit value 0 upper limit value 100 Scaling value 360000 100000 100 0 0000 T00000 076 666666 Fractional portion is rounded off 77 Stored into buffer memory address 50 1 If the upper limit value is less than the lower limit value in the settings of the CHO scaling range upper lower limit values buffer memory address 62 to 77 Un G62 to 77 or CHO scaling width upper lower limit values buffer memory address 78 to 85 Un G78 to 85 it will not result in an error and the scaling value will be output using the above calculation expression to make calculation
203. the wiring is complete Before operating the system be sure to 4 remove the film to provide adequate ventilation 5 Tighten the screws such as module fixing screws within the following ranges Loose screws may cause short circuits failures or malfunctions Tightening torque range Module fixing screw M3 screw 1 0 36 to 0 48 N m Terminal block screw M3 screw 0 42 to 0 58 N m Terminal block mounting screw M3 5 screw 0 66 to 0 89 N m x1 The module can be easily fixed onto the base unit using the hook at the top of the module However it is recommended to secure the module with the module fixing screw if the module is subject to significant vibration 6 To mount the module on the base unit fully insert the module fixing latch into the fixing hole in the base unit and press the module using the hole as a fulcrum Improper installation may result in a module malfunction or may cause the module to fall off 4 SETUP AND PROCEDURES BEFORE OPERATION MELSEC Q 4 2 Setup and Procedures before Operation Start Module mounting Mount the Q64RD Q64RD G in the specified slot Wiring Wire external devices to the Q64RD Q64RD G Se Intelligent function module switch settings Perform settings using GX Developer 4 see Section 4 5 Use the factory default Use the user range settings Use the user range settings Offset gain setting If the user settings a
204. ting request Y9 from OFF to ON to stop conversion After confirming that conversion has stopped with the Conversion Completion Flag buffer memory address 10 Un G10 turn off Operating Condition Setting Request Y9 Device test r Bit device Device Close vs ad Hide history FORCE ON FORCE OFF Toggle force m Word device buffer memory C Device x Buffer memory Module start 1 0 0 x Hex Address fo x DEC x Setting value F HEX x fie bit integer 7 Set r Program Label reference program MAIN v r Execution history Find YI Force ON Module start 0 Address 0 D F H Find next Y9 Force OFF Re setting Clear 7 NLINE MODULE CHANGE Z o MELSEC Q 2 Dismounting of module a After choosing Diagnosis Online module change on GX Developer to enter the Online module change mode double click the module to be changed online to display the Online module change screen System Monitor x r Installed status m Base Base Module 0 1 z 3 4 Haserre L LI Main base m orc Expansion Q64R Unmo Unmo Unmo Unmo n iD untijuntijuntijunti O me l 6pting ng ng ng C n Q1ZPHCPU O O illo ar 6 n Oe amp ol Doe Expansion ba Exp n DOs 3 r Parameter status r Mode Evo Addres
205. ting Mode Status Flag changes from Completed to Writing select OFF from the Setting value field for User Range Write Request and click the Execute test button c Error handling Confirm that the ERR LED for the Q64RD is off If the ERR LED is lit click on Close check the error code on the monitor screen and then perform the offset gain settings again 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q 5 Switch to the normal mode Set Normal mode in the Setting value field of Mode switching setting and click the Execute test button to perform write On completion of write the indication in the Current value field of Mode switching setting status changes to Normal mode 5 6 3 Offset gain setting operation Function version B Perform the offset gain setting operation in the following sequence 1 Switch to the offset gain setting mode Change switch 4 for intelligent function module switch setting to the offset gain setting mode and switch 2 to the user setting Refer to Section 4 5 2 Switch to the offset gain setting screen Display the offset gain setting screen using the operation described in Section 5 6 1 3 Adjustment of the offset and gain values a Set the offset value Enter the desired value into the Setting value field for CHO Offset Temperature Setting Value and click the Execute test button b Determine the offset value Select Request from the Setting valu
206. tion can be made by setting offset and gain values on each channel As the offset and gain values you can make selection from user settings and factory settings 10 Warning output If the temperature detected is outside the preset measurement range an warning can be output on each channel 11 Online Module Change The module can be changed without the system being stopped Also by using the dedicated instructions G P OGLOAD G P OGSTOR or writing to the buffer and turning on the corresponding Y signal the offset gain values can be re set to the Q64RD Q64RD G replaced online and they can be transferred to the other Q64RD Q64RD G mounted in another slot Between the same models only 12 Easy setting by utility package The utility package GX Configurator Tl is available separately This utility package is not necessarily to be used However using this makes the initial setting and auto refresh setting easy on screen reduces sequence programs and enables easy setting and operation check 1 VERVIEW 2 MELSEC Q 1 2 Added Changed Functions Functions added or changed for the Q64RD Q64RD G are shown below 1 Q64RD Functions added or changed for the Q64RD are shown below i Reference Applicable module Function overview section Online module Function version C You can change the module without stopping the system Chapter 7 change or later The CPU of function version C or later is required P Using the mode
207. tion detection X22 X12C iN i SET X12F ZP REMFR vgn K5 K1 H2 K19 w5 K1 M330 M331 A BCD w5 X23 X12F p n SET Y12F X12C X12F g h f RST MCR MELSEC Q Write to buffer memory Turns ON operating condition setting request Y9 Turns OFF operating condition setting request Y9 Concurrently reads the Coversion completed flag and CH1 to CH3 measured temperature value Read of CH1 measured temperature value 16 bit Read of CH2 measured temperature value 16 bit Read of CH3 measured temperature value 16 bit J Read of disconnection detection flag Processing at CH1 disconnection detection J Turns ON error clear request YF J Read of error code J Outputs error code in BCD Turns ON error clear request YF Turns OFF error clear request YF 7 NLINE MODULE CHANGE S CA MELSEC Q 7 ONLINE MODULE CHANGE When changing a module online carefully read the QCPU User s Manual Hardware Design Maintenance and Inspection section 12 4 1 Online module change This chapter describes the specifications of an online module change 1 Perform an online module change by operating GX Developer 2 To simplify the offset gain re setting there is a user range save restore function for which dedicated instructions or read write from to buffer memory can be used 1 Perform an online module change after making sure that the system outside the programmable controller will not malfunction
208. tion status area S 1 not into the buffer memory address 19 Un G19 8 TROUBLESHOOTING MELSEC Q a The set warning output upper lower limit value is outside the measurable temperature range specified for the used platinum temperature measuring resistor O indicates the channel number set incorrectly A indicates any of the following statuses The lower lower limit value is lower than the Set a correct value at the buffer memory address 86 to 117 measurement range Un G86 to 117 Refer to Section 3 4 19 The upper upper limit value is higher than the measurement range Lower lower limit value gt lower upper limit value Lower upper limit value gt upper lower limit value Upper lower limit value gt upper upper limit value PONT e f two or more errors have occurred the code of the error found by the Q64RD Q64RD G first is stored The latter errors are not stored e The error can be cleared by turning on the error clear request YF e The error is cleared at the time of mode switching 8 TROUBLESHOOTING MELSEC Q 8 2 Troubleshooting 8 2 1 RUN LED is extinguished Check Item Confirm that the supply voltage of the power supply module is within Check that power is supplied the rated range Calculate the current consumption of the CPU I O intelligent Check that the capacity of the power supply module is sufficient function and other modules loaded on the base unit and m
209. to 117 on any of the conversion enabled channels 2 This signal turns off automatically as soon as the measured temperature values returned to within the ranges on conversion enabled all channel Warning Output Signal 3 SPECIFICATIONS MELSEC Q Signal Name 1 This signal XE turns on when the temperature conversion values of all conversion enabled channels are stored into buffer memory after power on or hardware reset 2 When averaging processing is performed this signal also turns on when the temperature conversion values are stored into buffer memory after completion of averaging processing 3 This signal XE varies as described below depending on whether the Operating Condition Setting Completion Signal X9 has turned on or off When the Operating Condition Setting Completion Signal X9 has turned on stop conversion 1 Temperature conversions of the enabled channels are started 2 After the temperature conversion values are stored into buffer memory the conversion completion flags buffer memory address 10 Un G10 are turned on 3 This signal XE is turned on after the temperature conversion values of all conversion enabled channels enabled for conversion are stored into buffer memory When the Operating Condition Setting Completion Signal X9 has turned off conversion stop Conversion Completion Flag 1 The conversion completion flags buffer memory address 10 Un G10 of all channels are tu
210. turned on Check Item Check whether RTD is connected securely or not Connect it securely Check for loose terminal screws Retighten the terminal screws within the specified torque range Make continuity check on the RTD and replace it if its wire is Check the connected RTD for wire break broken z s Check the channels which are specified for conversion enable and Check whether the channel where no RTD is connected is specified the channels where RTDs are connected and make the conversion for conversion enable setting correctly 8 2 8 Temperature conversion value cannot be read Check Item Check whether the used channel has been set for conversion i disable Set it for conversion enable in sequence program i i Check whether the programmable controller CPU is set for STOP Set the programmable controller CPU for RUN 8 2 9 Temperature conversion value is abnormal Check Item Set the RTD connected to the switch 1 in the intelligent function Check whether the RTD differs from the one specified module switch eeoa e Check whether the connected RTD is connected Check whether the connected RTD is connected reversely Connect the RTD Connect the RTD correctly SY po Check influence from the ground and adjacent devices and take Check for noise in the RTD input action to prevent noise Check whether conversion is made with another RTD specified after f z Make offset gain setting again for th
211. tus Flag changes from Completed to Writing select OFF from the Setting value field for User Range Write Request and click the Execute test button 5 UTILITY PACKAGE GX Configurator T1 MELSEC Q c Error handling Confirm that the ERR LED for the Q64RD is off If the ERR LED is lit click on Close check the error code on the monitor screen and then perform the offset gain settings again 5 6 4 OMC Online Module Change refresh data Perform the following steps to save restore the user range 1 Switch to the OMC refresh data screen Perform the operation in Section 5 6 1 to display the OMC refresh data screen OMC Online Module Change refresh data 5 x r Module information Module type Thermocouple Input Module StartI 0 No 0000 Module modelname Q64RD Function Version C Setting item Current value Setting value 3 wire CH1 Factory default offset value 0000 0000 S wire CH1 Factory default offset value 0000 0000 3 wire CH1 Factory default gain value 0000 0000 S wire CH1 Factory default gain value 0000 0000 3 wire CH1 User range settings offset value 0000 0000 wire CH1 User range settings offset value 0000 0000 3 wire CH1 User range settings gain value 0000 0000 3 wire CH1 User range settings gain value 0000 0000 3 wire CH1 User range settings resistance offset value 00000000 00000000 3 wire CH1 User range
212. uence tum of the error history is displayed from an old error The error of the latest is displayed in the line in the under H AW Information Start monitor Close TROUBLESHOOTIN sai ee eed MELSEC Q 3 H W information Q64RD a H W LED information of Q64RD The LED ON status is displayed RUN LED 00004 Indicates that LED is unlit ERRORLED 00011 Indicates that LED is lit HAW Information m HAW LED Information _ HAW SW Information No Mounting No Paramater No Mountin No Paramater 1 0001 2 0000 Display format HER C DEC itor Stop monitor Close 4 H W information Q64RD G a H W LED information of Q64RD G The LED ON status is displayed RUN LED 0000H Indicates that LED is unlit ERR LED 0001H Indicates that LED is lit ALMLED_ Alternate display of 0000 and 0001 Indicates that the LED is flickering b H W switch information of Q64RD G The status of the Intelligent function module switch setting is displayed Intelligent function module switch Switch 1 Switch 2 HW Information x Module Display format Module Name Q64RD 6 Product infomation 050610000000000 C HER C DEC HAW LED Information HAW SW Information No Value No Value No Value No Value a 0001 l 8000 0000 2 0000 2 0000 0000 3 0000
213. upper lower limit value H 114 116 118 120 122 124 126 128 130 8an 132 Cen 9 CH2 warning output upper upper limit value CH3 warning output lower lower limit value CH3 warning output lower upper limit value CH3 warning output upper lower limit value CH3 warning output upper upper limit value CH4 warning output lower lower limit value CH4 warning output lower upper limit value CH4 warning output upper lower limit value CH4 warning output upper upper limit value temperature set value emperature set value temperature set value emperature set value temperature set value emperature set value temperature set value emperature set value 161 163 164 165 166 167 disconnection detection CH3 Conversion setting value for disconnection detection CH4 Conversion setting value for disconnection detection 3 wire type CH1 Factory defaul 3 wire type CH1 Factory defaul 3 wire type CH1 Factory defaul 3 wire type CH1 User range se 3 wire type CH1 User range se 3 wire type CH1 User range se 3 wire type CH1 User range se a 3 wire type CH1 User range se RW 2 RW 2 RW 2 RW 2 RW 2 RW 2 RW 2 RW 2 RW 2 AAI 170 172 ADH 173 174 FH 175 176 B1H 177 B2H 178 179 roar R B6H 182 184 185 B9H EH 186 187 resistance value 3 wire type CH1 User range se resistance value 4 wire type CH1 Factory defaul 4 wire type C
214. ured Temperature Value 16bit e Warning Output Flag e Error Code e Disconnection Detection Flag e Setting Range Q64RD e CHO Scaling Value e Setting Range 1 Q64RD G e CHO Measured Temperature Value 32bit 2 The data in the Q64RD Q64RD G buffer memory set in the auto refresh setting are read or written to set devices automatically when the END instruction of the programmable controller CPU is executed Monitors and tests the buffer memory and I O signals for the Q64RD Q64RD G e Module Ready e Conversion Completion Flag Operating Condition Setting Completion Signal Error Flag Operating Condition Setting Request e Error Clear Request e Offset gain Setting Mode Status Flag e Averaging Processing Selecion e Disconnection Detection Signal e Extended Averaging Processing Selection e Warning Output Signal 1 CHO Monitor Test e Conversion Enable Disable Setting e Warning Output Flag Upper Limit Value Sampling Averaging Processing Selection Q64RD e Warning Output Lower Lower Limit Value e Extended Averaging Processing Selection e Warning Output Lower Upper Limit Value Monitor test Time Count Averaging Selection Q64RD e Warning Output Upper Lower Limit Value Section 5 6 e Time Count Moving Average Time Constant Setting e Warning Output Upper Upper Limit Value e Conversion Completion Flag e Disconnection Detection Flag e Measured Temperature Value 16bit Scaling Value e Measured Temperature Value 32bit Scaling Range Lower Limit Value e
215. ured temperature value 32bi a ee 97 limit value H 60 CH4 Measured temperature value 32bi 3 SPECIFICATIONS MELSEC Q Description RW 1 Description RW 1 Hex Dec aca AEA CH2 warning output upper lower 63 99 im CH2 warning output upper upper imit value CH3 warning output lower lower imit value CH3 warning output lower upper imit value 106 CH3 warning output upper lower limit value 108 CH3 warning output upper upper limit value 110 CH4 warning output lower lower limit value 112 CH4 warning output lower upper limit value 114 CH4 warning output upper lower limit value 116 CH4 warning output upper upper limit value 118 CH1 offset temperature set value 120 122 CH2 offset temperature set value 124 126 CH3 offset temperature set value 80H 128 130 CH4 offset temperature set value 132 emperature set value emperature set value emperature set value emperature set value 2 2 8 a ae fe a is z 152 CH2 Conversion setting value for N 153 disconnection detection 154 CH3 Conversion setting value for 155 disconnection detection Fa 156 CH4 Conversion setting value for N N Ko BEE 157 disconnection detection 2 Mode switching setting 160 3 wire type CH1 Factory default offset value A2H 162 3 wire type CH1 Factory defaul N gt So N A3H 163 gain value A4H 164 3 wire type CH1 Us
216. urn on simultaneously an error will occur and the operation in 2 not performed 4 For the on off timing refer to the field of the CHLI Offset Gain Setting Status Signal X1 to 4 Y1 Y3 Y5 Y7 Y2 Y4 Y6 Y8 Y9 A F 3 SPECIFICATIONS MELSEC Q When the User Range Write Request YA is turned on in the normal mode with conversion enabled the Q64RD Q64RD G restores the user range Offset Gain Setting Mode Status Flag XA User Range Write Request YA During restoration Restoration completed User Range Restoration Processing Conversion Completion Flag Buffer memory address 10 Un G10 Measured temperature value Buffer memory addresses 11 to 14 54 to 61 Un G11 to 14 Un G54 to 61 During user range restoration Conversion stopped conversion completion flag buffer memory addresses 10 Un G10 OFF proceding temperature value held After user range restoration Conversion resumed when user range setting is used conversion is resumed at the restored offset gain setting value 3 SPECIFICATIONS 3 4 Buffer Memory 3 4 1 Buffer memory assignment Q64RD This section describes the assignment of the Q64RD buffer memory MELSEC Q Do not write data from system area or sequence program to the buffer memory area where writing is disabled Doing so may cause malfunction Addresses Description Hex Dec or o 02 H CH2 time count moving average tim
217. use it since oa product information 070720000000000 C Time Count 0l fi Moving average Time constant setting Conversion completion flag Converting or Not used Measured temperature value 16Bit ii Value rounded off to 1 decimal place x 10 r Flash ROM setting Writer Details Current value Monitoring display Select input Load file Make text file Setting rang Enable Disable Head fiam module Giartmontor Stop monitor Execute test Close 5 Resumption of control a After choosing Diagnosis Online module change on GX Developer to redisplay the Online module change screen click the Execution button to resume control The FROM TO instruction for the module resumes Online module change r Operation r Target module Module change execution 1 0 address 000H p A Module name Q64RD Installation confirmation Status Change module installation completion Module control restart r Status Guidance The controls such as 1 0 FROM TO instruction executions and automatic refresh for the installed module are restarted Please confirm the parameter setting and wiring etc and execute Cancel b The Online module change completed screen appears MELSOFT series GX Developer fe YD Online module change completed 7 ONLINE MODULE CHANGE MELSEC Q 7 3 5 When us
218. utton to close the System monitor screen r Installed status m Base Base Module dge Main base EES DOS Q1LZPHCPU BAe OO Oe EESE OO ansion r Parameter status Mode I 0 Address ma C System monitor o fele Onine module change None None None None Diagnostics Q12PHCPU l pt l6pt l6pt l pt Module s Detailed Information Base Information r Status Start monitor Product Inf List Oo Module system error oO Module error a Module warning Bi Module change Stop monitor Close d On the OMC refresh data screen of GX Configurator Tl set the prerecorded values and make a user range write request Refer to Section 5 6 4 7 NLINE MODULE CHANGE Z atena MELSEC Q e Monitor the measured temperature values 16 bits buffer memory addresses 11 to 14 Un G11 to 14 or measured temperature values 32 bits buffer memory addresses 54 to 61 Un G54 to 61 to check that proper conversion has been made E p Module information Module type Thermocouple Input Module Start 1 0 No 0000 Module model name 64RD Function Version C Setting item Current value Setting value Conversion enable disable setting Enable Enable Sampling Averaging processing selection Sampling Sampling X Time Count averaging selection Count Count Extended averaging processing selection Sampling Sampling llt is possible to
219. values will not be read properly O O A A System System System App 10 App 10 APPENDIX MELSEC Q Control data 3 4 Set data Setting range Set by S 40 4 wire CH2 Factory default offset value ti Syste Q64RD S 41 4 wire CH2 Factory defaultoffsetvalue System S 42 4 wire CH2 Factory default gain vale CT Cd Syste S 43 4 wire CH2 Factory default gain vale CT Cd Syste S 44 4 wire CH2 User range settings offsetvalue OC Cd Syste S 45 4 wire CH2 User range settings offsetvalue SO Cd Syste S 46 4 wire CH2 User range settings gain value CO Cd Syste S 47 4 wire CH2 User range settings gain value CT Cd Syste ae a sia Seeerei Factory defaut ganya Gy Q64RD G eal _ ear E si lewis S 47 4 wire CH2 User range settings gain value H y E4 tte CH2 User range setings offsetresisiance vale O fate Eee ire chiz user range setings gain resisiance vaie D system S 52 3 wire CH3 Factory defaultoffsetvalue System S 53 3 wire CH3 Factory defaultoffsetvalue CL System S 54 3 wire CH3 Factory default gain value CT System Qs4rp S 55 3 wire CH3 Factory default gain value System S 56 3 wire CH3 User range settings offset value CC Syste S 57 3 wire CH3 User range settings offsetvalue Cd System S 58 3 wire CH3 User range settings
220. wer limit value Conversion setting for disconnection detection or condition setting CH LIConversion setting value for disconnection detection is made valid request 9 2 When this signal turns on the Disconnection Detection Signal XC and Warning Output Signal XD turn off 3 For the on off timing refer to the field of the Operating Condition Setting Completion Signal X9 In offset gain setting mode 1 This turns on when the value adjusted based on the offset gain settings is stored in the E PROM _ 2 See the XA column for ON OFF timing User Range Write i Y See Section 4 6 for offset gain settings Request In normal mode 1 This signal turns on when the user range is restored 2 Refer to the field of XA for the ON OFF timing Refer to Chapter 7 for user range restoration 1 This signal is turned on when the Error Flag XF and Disconnection Detection Signal XC are cleared Error Clear Y R i However the set value error of the intelligent function module switch setting cannot eques j be cleared Correct the set value 2 For the on off timing refer to the field of the Error Flag XF 1 This signal is made valid in the offset gain setting mode 2 This signal corrects the temperature conversion value to be a gain temperature set value when it is on CHLI Gain Setting 3 When this signal turns on while the Offset Setting Request on the same channel is Request on or they t
221. with the one before the restoration App 18 App 18 APPENDIX App 19 Control data setting MI W MELSEC Q 2 Operation error In any of the following cases an error occurs and the corresponding error code is stored into the completion status area S 1 Error code Case resulting in operation error The G P OGSTOR instruction was executed in the offset gain setting mode G P OGSTOR instruction was executed consecutively The G P OGSTOR instruction was executed for the model that differs from the model for which the G P OGLOAD instruction had been executed 3 Program example The following program is designed to read the offset gain values of the Q64RD Q64RD G mounted in the position of I O number X Y0 to X YF when M11 is turned ON Offset gain value restoration M13 SET MIB J _ oP CGSTCR ul D100 Wo0 Dedicated instruction i GP OGSTOR Meo M31 K _4k d SY ist M13 30 M31 kH R __ Performs processing at abnormal completion App 19 APPENDIX MELSEC Q Appendix 4 External Dimension Diagram 1 Q64RD 98 3 86 90 3 54 27 4 1 08 Unit mm in 2 Q64RD G ALM LN i ra 2 A TA z VN

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