“TL Equalizer” battery charger
Contents
1. user is any natural or juridical person using directly P B M battery chargers or anyone using them for account of the above mentioned person Under special circumstances e g leasing renting the user is the person who takes following obligations according to the agreements made by owner and user The user will be responsible for the installation site of the charger He shall check whether very sensitive appliances are disturbed by the influence of the battery charger He shall choose such an installation site that the operation of the charger does not affect the functioning of electromagnetic devices and magnetic data carriers f e pace makers monitors magnetic disks and diskettes magnetic tapes magnetic cards watches etc since a high direct current produces interference magnetic fields The user shall make sure that the use of P B M battery chargers conforms to the rules in force that any action is avoided which may endanger life and safety of the user or third parties or which may damage things The user shall make sure that users and operators have read and understood the operating instructions and that they abide by the accident prevention and safety rules and the use and maintenance provisions A INSTALLATION AND SAFETY INSTRUCTIONS READ THE INSTRUCTIONS CAREFULLY before connecting charger to mains and battery e Skilled and authorised personnel only shall be allowed to open the charger e Before setting the2. Standards to which conformity is declared Safety CEI EN60335 1 04 2004 EMC CEI EN61000 6 2 10 2002 CEI EN61000 6 3 10 2002 CEI EN50366 02 2004 including amendments Date of issue 11 12 2006 Place of issue VIGNOLA P B M S r l Lino Pelloni President P B M S r l Via Barella Z I VIGNOLA MO ITALIA Tel 39 059 770 53 11 Fax 39 059 770 53 00 http www gruppopbm it e mail pbm gruppopbm it Cap Soc 100 000 Partita IVA n 02757190364 QUALITY SYSTEM CERTIFICATION UNI EN ISO 9001 2000 n LRC 141297 QUALITY MANAGEMENT page 5 W P B M S r l via Barella Z I VIGNOLA MO ITALIA Tel 39 059 770 53 11 Fax 39 059 770 53 00 http www gruppopbm it e mail ppm gruppopbm it file TL Equalizer User Manual rev10 doc USER MANUAL TL Equalizer AP070 SW 1 5 Revision no 10 dd 02 01 2007 TUV CERTIFICATION Certificate No Z1A 02 07 15042 115 PRODUCT SERVICE P B M s r l Via dei Fabbri 33 41057 Spilamberto MO with production facility ies 15042 is authorised to label the following product with the T V Mark P as shown overleaf This certificate also covers the compliance of the tested product with the German Equipment Safety Law requirements of October 23 1992 The product can also be labelled with the T V Product Service GS Mark A or B See also notes overleaf ES CEPTWONMKAT CERTIFICADO amp CERTIFICAT Product Battery charger Se
3. charger at work the insulation of mains connection cable and battery connection connectors has to be checked e The electrical appliances have to be operated by skilled personnel only e Disconnect from mains before connecting or disconnecting battery e BE CAREFUL Batteries produce explosive gases while being charged therefore there must be neither flames nor sparks near the charger while it is in operation Keep the charger far away from other appliances which may endanger people and objects e The charger contains electrical components which may produce voltaic arcs and sparks therefore if it is used in a closed environment it has to be installed in a proper site The standard charger IP 20 is to be used in closed and ventilated environments only and not exposed to rain nor splashed with water It has to be positioned onto solid and flat floors far away from dust water heating and moisture The charger has not to be positioned onto supports and or shelves made of wood or other inflammable materials Do not stock materials near the charger and do not place any objects and fluid containers on the charger top e Ensure that an adequate earth connection is made to prevent risks of electrocution The charger has to be connected to a mains supply of standards corresponding to the power of the charger and has to be protected through an adequate electrical device fuse or automatic cutout complying with European Standards The protection needs at
4. least a 10 higher setting than the power input of the device furthermore the device has to be protected from a too high contact voltage according to the provisions made by Local Authorities e It is recommended to use bipolar standard connectors which do not allow a polarity reversal on battery check the proper connection of cables in the contacts of the connectors connectors with oxidized electrical contacts may produce sparks or fires page 1 W P B M S r l via Barella Z I VIGNOLA MO ITALIA Tel 39 059 770 53 11 Fax 39 059 770 53 00 http www gruppopbm it e mail ppm gruppopbm it file TL Equalizer User Manual rev10 doc USER MANUAL TL Equalizer AP070 SW 1 5 Revision no 10 dd 02 01 2007 Do not use patch cords to prolong the existing electrical connections It is recommended to use batteries in good conditions Therefore check them regularly Do not modify the P B M chargers and in particular their safety systems Problems in the electrical components have to be removed by skilled personnel only Defective parts have to be replaced with other components with the same features Replacements have to be authorized by the manufacturer e Check regularly all internal electrical connections Make sure that cables and terminals have not been damaged by overheating due to bad contacts remove dust in particular from contactor and moving parts e P B M battery chargers do not need any special maintenance apart fr
5. USER MANUAL TL Equalizer AP070 SW 1 5 Revision no 10 dd 02 01 2007 TL Equalizer dw FRODUCT SERVICE Production monitored Safety tested VERSION WITH NEW ELECTRONIC CONTROL CARD AP070 SW 1 5 USER MANUAL msesnvnesonnenvnnennnnenennenennnnennnnennnnenennenennenennenennenennnnennnnennnnenennenennenennenennnnennnnennenenenennenennenene 1 WIRING DIAGRAM esnrnononnenvnnenvnnenennenennnnennenennnnenvnnennnnenennenennenennnnennenennnnenennennnnenennenennnnennenennennnenennenenee 4 DECLARATIONS OF CONFORMITY snnnenvnnennnnenvnnenennenennenennenennnnennenennnnenvnnennnnenennenennnnennenennenennnnenennen 5 QUALITY SYSTEM CERTIFICATION ssrnenvnnenvnnenennenennnnennnnennenennnnennnnennnnenennenennenennenennnnennnnennnnenennenenee 5 TV GERTIFICA NON oe ee 6 e READ THE INSTRUCTIONS CAREFULLY before connecting charger to mains and battery W P B M S r l via Barella Z I VIGNOLA MO ITALIA Tel 39 059 770 53 11 Fax 39 059 770 53 00 http www gruppopbm it e mail ppom gruppopbm it file TL Equalizer User Manual rev10 doc USER MANUAL TL Equalizer AP070 SW 1 5 Revision no 10 dd 02 01 2007 k TL Equalizer battery charger USER MANUAL INSTALLATION USE OPERATION To use the charger you have to abide by safety prescriptions contained in laws and regulations and in provisions made by Local Authorities Obligations of the user conforming to the operating instructions the
6. e OO aD co a OD l jan a D el pr EE tre gt e 1 He Q J eae 2 D Q oo 8 y T A Z g O NM J ro A YO Li 5 n 382 m AN AN Y 2 ef 2 si II O DI lt d or pg I e ECH d I page 4 NG P B M S r l via Barella Z I VIGNOLA MO ITALIA Tel 39 059 770 53 11 Fax 39 059 770 53 00 http www gruppopbm it e mail ppm gruppopbm it file TL Equalizer User Manual rev10 doc USER MANUAL TL Equalizer AP070 SW 1 5 Revision no 10 dd 02 01 2007 DECLARATIONS OF CONFORMITY file CE Declaration TL Equalizer rev0 061211 doc DECLARATION OF CONFORMITY PBM S r l Via Barella Zona Industriale 41058 Vignola MO Italy Tel 39 059 7705311 Fax 39 059 7705300 declare under our sole responsibility that the following product Product type BATTERY CHARGER Name TL Equalizer Models 12V 15A 12V 20A 12V 25A 12V 30A 12V 40A 12V 50A 12V 60A 24V 15A 24V 20A 24V 25A 24V 30A 24V 40A 24V 50A 24V 60A 36V 15A 36V 20A 36V 25A 36V 30A 36V 40A 36V 50A 48V 20A 48V 30A Options ALL to which this declaration relates complies with the requirements of the following Directives of the European Union 73 23 EEC LVD amended by Directive 93 68 EEC and following modifications and 89 336 EEC EMC amended by Directive 93 68 EEC and following modifications
7. ella Z I VIGNOLA MO ITALIA Tel 39 059 770 53 11 Fax 39 059 770 53 00 http www gruppopbm it e mail ppm gruppopbm it file TL Equalizer User Manual rev10 doc USER MANUAL TL Equalizer AP070 SW 1 5 Revision no 10 dd 02 01 2007 model version min min m in V cell V cell wa Nati Se ee n ass E G SAFETY DEVICES e A quick break fuse on mains input e An output fuse as protection against polarity reversals and or overloads e The electronic control card is equipped with a safety timer set at 11 hours which stops the charging process if the battery voltage does not reach 2 4 V cell within the foreseen time Should the timer operate the red FAULT LED will light up In this case both battery and charger have to be checked by the service personnel e If a power failure takes place the electronic card will switch off On power fail restart the card resets and the charging process starts from the beginning e The transformer is equipped with an overload cutout with a contact which stops the charging process in the event of an overheating The operation of the cutout is signalled by the red LED FAULT blinking quickly Both the battery and the charger should be checked by the service technicians The alarm is deactivated after the make of the cutout contact PROPORTIONAL CHARGE It is a system devised to prevent damages due to prolonged charging of batteries already partially charged Should batte
8. gins charging the battery and the green LED begins blinking To stop charging press the green button again e lf autostart is enabled default configuration the charger begins automatically charging the battery 5 seconds after connection to it a delayed start is programmable by DIP switches e After the initial charge stage depending on the discharge rate of the battery and provided that the average cell voltage has reached 2 4 V cell adjustable value the yellow FINAL CHARGE LED will light up Then an electronic timer starts counting down the last 3 hours of final charge e When the final charge time adjustable expires the charger automatically switches off as is shown by the lighting up of the green END OF CHARGING LED F EQUALIZING CHARGE e The equalizing charge will start automatically after each normal charging cycle but it can also be deactivated by software see the functions of the SW1 DIP switches e It is performed after the normal charge after T Pause min T ON charging pulses are delivered which alternate with T OFF see table e These pulses are performed during the Active cycle followed by a Stop cycle e This equalizing system has no time limits and it is stopped only on battery disconnection This system is useful also during holidays and week ends since it makes it possible to keep battery charged while preventing overcharging overheating and or water consumption page 2 W P B M S r l via Bar
9. om the usual cleaning which has to be performed regularly depending on the installation site Before cleaning the charger disconnect it from mains and battery B CONNECTION TO MAINS It is essential to connect the charger to a mains supply of standards corresponding to the power of the battery charger installed SINGLE PHASE 230V AC 50Hz 2 poles earth 16A Make sure to earth the charger properly C ADJUSTMENT TO MAINS VOLTAGE During installation or after changing installation site it is advisable to check the actual value of the mains voltage If it is too high or too low compared to the rated values problems due to drops or increases in the charging current might arise The charger is usually pre set for a 230V AC mains voltage Check mains voltage and adjust it if required by means of the adjusting terminal board on the transformer The above has to be performed by skilled personnel only D CONNECTION TO BATTERY We advise the use of bipolar standard connectors which do not allow reverse polarity on battery Check cable connection in the connector contacts This operation has to be performed by skilled personnel only E OPERATION e Once mains and battery have been connected all LED s will light up which means that card is performing a diagnostic test e Once all connections have been performed properly the upper green BATTERY CONNECTED LED will light up e By pressing the GREEN button the charger be
10. ries TL Model TL 12 15 TL 12 20 TL 12 25 TL 12 30 TL 24 10 TL 24 15 TL 24 20 TL 24 30 TL 24 40 Parameters Rated voltage 230V AV 50 60 Hz Hua Rated output voltage 12 V DC 24 V DC e Rated output current 10 A DC 40 A DC Ra Rated power 200 1400 W up Type of protection I Degree of water protection IP 20 The compliance of the above mentioned product with the following essential requirements was tested on a voluntary basis EN 60335 2 29 1998 Report No SICO2090 01 E AL 99 05 15042 107 Released with the above certificate number by the Certification Body of TUV PRODUCT SERVICE GMBH Department TECIT an Date 07 15 2002 Translation of the German original ZERTIFIKAT CERTIFICATE T V PRODUCT SERVICE GMBH Zertifizierstelle Ridlerstrasse 65 D 80339 M nchen page 6 P B M S r l via Barella Z I VIGNOLA MO ITALIA Yo Tel 39 059 770 53 11 Fax 39 059 770 53 00 http www gruppopbm it e mail ppom gruppopbm it file TL Equalizer User Manual rev10 doc
11. ry voltage reach 2 4 V cell within the first hour of charging a final charge lasting half the time of the initial charge will take place When the final charge is over the card signals END OF CHARGING green LED The proportional charge can be activated or deactivated by means of the SW1 7 G DIP switches on the AP070 card H GUARANTEE The charger is guaranteed for 12 months from the date of installation The guarantee covers all proven defects in components assembly and construction Any incorrect installation or use of the machine NULLIFIES the guarantee Any unauthorised tampering NULLIFIES the guarantee Incase of difficulties please contact the LOCAL DEALER or P B M S r l I COMPONENTS LIST of TL EQUALIZER see wiring diagram no NBO1 rev 2 PT Overload cutout contact on mn M Terminal board for adjustment to mains mp Diode reatifer BiB9e O Pt ON OFF button charging process page 3 W P B M S r l via Barella Z I VIGNOLA MO ITALIA Tel 39 059 770 53 11 Fax 39 059 770 53 00 http www gruppopbm it e mail ppm gruppopbm it file TL Equalizer User Manual rev10 doc USER MANUAL TL Equalizer AP070 SW 1 5 Revision no 10 dd 02 01 2007 WIRING DIAGRAM Nome file IBO e e el A e e e N A o L Kass M a a D Z Oo O Q Do S Ve rale ZE o lt i O S S OU SEG p o SS C D I C D l Wa D a a
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