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Augermatic BP330, Fluxx330 and Fluxx Breeder 360 / 360AZ

1. Pos Qty Code no Description 1 Tube 2 11 31 3238 Auger HD AM 3 Tube clamp 4 Vise grip wrench Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 135 Assembling of Augermatic components 11 8 Installing the anti roost wire The anti roost wire is particularly recommended for pullet and turkey rearing The anti roost wire 3 is tensioned over one row length from the drive 1 to the feed hopper 2 and hooked into the tube adapters 4 of the feed pans Carefully unroll the wire rope 2 mm upon installation Prevent kinks and knots upon unrolling Figure 11 27 Installing the anti roost wire Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 136 11 8 1 Anti roost device for AM3 drive The AMS drive can be installed including an anti roost device The anti roost wire above the AM3 drive is connected to the wire above the Augermatic tube and supplied with current if an electric fencer is used 3 Replace the hexagon head screw M 5x50 of the end anchor cpl anti roost AM and the insulator for anti roost cable by a hexagon head screw m 5x35 and an insulator at the AM3 drive The suspension eye 2 hole for AM3 drive has to be replaced by a suspension eye for Am3 drive Dy A cpm iD ro Ye A ZA A Bf N V rz S ol Wd v Figure 11 28 Anti roos
2. Pos Qty Code no Description 1 11 03 3540 Hopper 115L 2 lines centric BP AM for tube dia 45 and 47 6 1 1 11 81 1311 Upper part for hopper 115L AM BP 2 1 11 31 1304 Traverse for suspension hopper AM BP 3 1 11 03 3541 Lower part for feed hopper 115L 2lines centric AM Rapid Rooster 4 4 99 10 1067 Hexagon head screw M 6x 16 galv DIN 933 8 8 5 4 99 50 1147 Washer B 6 4 DIN 125 galv 6 4 99 20 1043 Self locking counter nut M 6 DIN 985 6 galv 11 31 1315 Guard wire mesh cpl for lower part of hopper BP AM con sists of Pos 7 to 9 7 1 11 31 1314 Guard wire mesh for lower part of hopper BP AM 8 2 99 10 1602 Mushroom head square neck bolt M 6x 16 DIN 603 galv 9 2 99 10 3953 Washer flat 6 4x30x1 5 galv 10 2 99 50 1420 U bolt cadm cpl 8x25 W52 H69 pipe 2 11 2 11 31 3248 Auger open core 35 4x45x19 6x4 3 right AM SA I 12 11 05 1082 Tension shaft cpl 19mm AM w Seeger ring bearing housing 13 83 00 4914 Sleeve 50x2 5 40 for tube dia 45 50 8 14 Tube d45 Tube d50 8 15 Lifting eye bolt M5x15 pre assemled at the lowr part 16 99 50 1260 Wire rope 2mm DIN 27223 17 99 50 0014 Cable clamp 3mm 1 8 DIN 741 18 99 50 0003 Ship chain galv 5mm DIN 766 19 99 50 0005 S hook 2 no 60 6x55 20 00 00 3006 Pulley 4 1 8 105mm plasticf 00 00 3005 Pulley 3 1 2 89mm cast iron 21 99 50 3003 U bolt galv 8x25 W34 H48 22 99 20 1064 Self locking counter nut M 8 DIN 985 6 23 11 31 3581 Bracket for
3. Augermatic User and assembly instructions f z Edition 12 2006 M 0742 GB Big Dutchman Page 133 Assembling of Augermatic components 3 Push the auger ends into each other with an overlapping of 30 mm Push the augers into each and do not hook them into each other Use a L or U profile for aligning which means The longer the profiles the more exact is the alignment of the augers to each other 4 Both auger ends will be connected with an inner welded joint of 20 mm length 5 The distance of the welded joint to the both ends of the auger must be 5 mm Welded joint 20mm length Distance of welded joint to the end 5mm After welding let the auger cool down slowly so that it does not become brittle Do not use water for cooling If required round off weld joints by grinding so that no points protrude from the auger Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 134 11 7 4 Repairing the auger at the feed hopper or AM drive e If repairs have to be carried out the the AM drive release the tube clamp between the last and last but one tube drive side and pull both tubes apart e Fix the auger between the tubes by means of a vis grip wrench e Release the auger from the drive and carry out repair e f repairs have to be carried out at the feed hopper proceed the same way Figure 11 26 Repairing the auger
4. option standard Augermatic User and assembly instructions 7 Edition 12 2006 M 0742 GB r Big Dutchman Page 17 Introduction 4 1 2 1 Drawings of single components of Big Pan and Multi Pan Pos 1 Code No 11 31 3515 Pos 5 Code No 83 00 0131 a CA qv AN xf Pos 9 Code No 11 31 3512 Pos 13 Code No 11 31 3711 Pos 2 Code No 11 31 3513 Pos 6 Pos 10 Pos 14 Code No 11 31 3518 Pos 3 Pos 7 Code No 11 31 3536 Pos 11 Pos 15 Pos 4 Code No 11 31 3537 Pos numbers see table on page 16 line 1 Big Dutchman Pos 8 Pos 12 Code No 11 31 3561 Pos 16 Code No 11 31 3569 Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Introduction Page 18 4 2 Survey of Fluxx feed and control pans Components with BP dish with RPM dish FLUXX 330 14 with BP dish Control pan FLUXX 330 14 with RPM dish incl Control pan FLUXX 330 5 with RPM dish incl sensor AFS Feedpan cpl FLUXX 330 14 plus with RPM sensor AFS Control pan FLUXX 330 14 with BP dish incl dish Control pan FLUXX 330 5 with BP dish incl sensor AFS sensor AFS Field of application 11 31 4750 Feedpan cpl FLUXX 330 5 with BP dish 11 31 4710 Feedpan FLUXX 330 5 plus with RPM dish 11 31 4700 Feedpan cpl 11 31 4759 11 31 4709 11 31 4760 11 31 4769 11 31 4719 broiler growi
5. Figure 7 14 Control pan MP330 plus with RPM dish incl sensor AFS Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Parts lists for feed and control pans Page 66 7 3 Fluxx 330 7 3 1 Feed pan cpl FLUXX 330 14 with BP dish 11 31 4700 83 00 8718 Tube adapter for FLUXX 330 11 31 3522 Tube 45x1 25 3050 2holes BP330 11 31 3523 Tube 45x1 25 3050 3holes BP330 11 31 3524 Tube 45x1 25 3050 4holes BP330 11 31 3238 Auger HD AM 83 00 8545 Grille 14 arm f feed pan BP FLUXX 330 83 00 8717 Cylinder outer for FLUXX 330 83 00 8716 Cylinder inner for FLUXX 330 11 31 3511 Dish BP330 do not belong to feed pan cpl Figure 7 15 Feed pan FLUXX 330 14 with BP dish Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 67 Parts lists for feed and control pans 7 3 2 Feed pan cpl FLUXX 330 14 plus with RPM dish 11 31 4710 83 00 8718 Tube adapter for FLUXX 330 2 1131 3522 Tube 45x1 25 3050 2holes BP330 11 31 3523 Rohr 45x1 25 3050 3holes BP330 11 31 3524 Tube 45x1 25 3050 4holes BP330 3 1131 3238 Auger HD AM 4 83 00 8545 Grille 14 arm f feed pan BP FLUXX 330 5 83 00 8717 Cylinder outer for FLUXX 330 6 83 00 8716 Oylinder inner for FLUXX 330 7 11 31 3711 Dish RPM330 do not belong to feed pan cpl Figure 7 16 Feed pan FLUXX 330 14 plus with RPM dish Bi
6. Figure 11 18 End tubes Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 118 11 6 Assembly AM drive Push the AM drive onto the end of the end tube of the line up to the limit stop With a tube diameter of 45 mm put a sleeve into the clamping mechanism of the AM drive Pos Qty Code no Description 1 AM drive with sensor AM drive without sensor Feed pan Control pan End tube 11 31 3547 Sleeve 48x1 5 40 for tube dia 45 47 6 83 00 4914 Sleeve 50x2 5 40 for tube dia 45 50 8 O AJON Figure 11 19 Assembly AM drive Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 119 11 6 1 AM3 drive unit Assembling of Augermatic components Important for ventilating the geared motor The breather hole of the gear has to be openend before starting the drive unit This can be done by removing the sealing plug Pos Qty Code no Description 11 31 3650 Drive 0 55KW 230 400V 50Hz AM3 with sensor 11 31 3660 Drive 0 55KW 230 400V 60Hz AM3 with sensor 11 31 3600 Drive 0 55KW 240V 1PH 50Hz AM3 with sensor 1 90 00 3955 Mot g 0 55 230 400 50Hz 326U shaft 19x122 AM3 90 00 3965 Mot g 0 55 215 240 50Hz 326U shaft 19x122 AM3 90 00 3975 Mot g 0 55 230 400
7. Big Dutchman Edition 12 2006 M 0742 GB Troubles and their remedies 16 Troubles and their remedies Trouble Hooked bolt M 6x35 bro ken Reason Foreign matter in the tube outlet Page 166 Tap the tube until you find the place where it is empty Look for foreign matter Reduce auger tension Turn back auger at the motor Remove foreign matter Jam in the auger Jamming Obstruction Locate the place where the tube is empty or warm Disassemble the tube and remove jamming Auger broken Dismantle auger and repair it Warm place in the tube or hole picked in the tube Kink in the auger Remove approx 3 m of auger and insert a new piece of auger by welding See chap Welding of auger Jam in the auger Auger wrongly welded Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Locate the place where the tube is empty or warm Disassemble the tube and remove jamming Dismantle auger and correct welding point If necessary cut in two the auger remove the deformed piece and weld again Big Dutchman Page 167 Trouble Reason Troubles and their remedies The entire Augermatic system does not start No or too low supply volt age Damaged fuse replace fuse Check whether ther mal protection is correctly adjusted Normally the ther mal protection switches off the motor in case of too high intensity of current
8. 46 mm Rim height MULTI PAN and RPM dish with collar 102 mm Pan diameter without collar 330 mm Pan diameter with collar MALE PAN and MALE PAN PLUS 430 mm Material polypropylene recyclable Rim height MALE PAN with BP dish 76 mm Rim height MALE PAN PLUS and RPM dish 46 mm Pan diameter without collar Big Dutchman 330 mm Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Technical data FLUXX Breeder 360 rearing Page 46 Material polypropylen recyclable Rim heigt 67 5 mm Pan diameter FLUXX Breeder 360 rearing and production 366 mm Material polypropylene recyclable Rim height 67 5 85 5 mm Pan diameter 366 mm During feeding the Big Dutchman Augermatic systems creates a sound level 70 dB A Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 47 Technical data 6 1 Dimensions of feed pans Figure 6 2 11 31 3530 BP330 with shut off Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Technical data Page 48 Figure 6 4 Abb 741 07 11 31 3730 BP330 Plus with shut off Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 49 Technical data 217 5 S EN Ay P en aA nt Z Qe zz e
9. 5 4 3 2 Feed quantities in grammes per pan with flooded pan ie ee ee 750 kai 650 kai 550 kai 5 4 4 Dimensions of eating window with Fluxx Breeder 360 rearing production Possible combination of eating window width and eating window height Width mm E S o I y adjustment is possible AZ Dimensions of eating windows in case of rearing Augermatic User and assembly instructions 7 Edition 12 2006 M 0742 GB r Big Dutchman Page 41 General planning instructions 5 4 5 Drives for Augermatic Fluxx Breeder 360 FXB360 FXB360 AZ The permissible operating voltage as to be complied with If voltage fluctuation or particularly low voltage is to be expected choose the next higher power stage Code No Description Max length m Operating voltage V 11 03 3752 drive 0 55 kW 230 400V 50 Hz AM5 Rapid Rooster without sensor 60 230 400 11 03 3702 drive 0 75 kW 230V 1PH 50 Hz AM5 Rapid Rooster without sensor For central alignment 2x per line 60 230 11 03 3752 drive 0 55 kW 230 400V 50 Hz AM5 Rapid Rooster without sensor 230 400 11 03 3702 drive 0 75 kW 230V 1PH 50 Hz AM5 Rapid Rooster without sensor 230 Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB General planning instructions Page 42 5 5 Planning instructins for AUGERMATIC
10. 8X4 USIp v 9 10 68 09 gx4 40 1euui ejub 6 9 10 68 09 gx4 101 Je1no jepuiAo Lv 9 L0 8 S4V J0sues 10 GYP 09egx4 104 Jeuur JepuiAo cLoc 0 68 09 8X4 SP eqni 104 jeuur JepuiAo 9768 10 68 pajunow AppiBu 1e1depe eqni 104 uid Buipjou Z6S LE LL 2 3 4 5 7 7 8 9 LO f Z0Z q Buds uoisseJdui09 96S LE LL Position num 1 bers of single components 09 8X4 SPP eqni 104 Ja depe eqni Zv68 10 E8 Components feed pan cpl FXB360 for tube d45 BB rearing and production control pan cpl FXB360 for tuber d45 BB rearing and production incl sensor 11 31 3810 11 31 3809 uoljonposg pue Buneoy standard E Big Dutchman Augermatic User and assembly instructions 12 2006 M 0742 GB Edition Page 25 Introduction 4 3 2 1 Drawings single components feed and control pans Fluxx Breeder 360 rearing and production Pos 1 Code No 83 01 8947 Pos 5 Pos 2 Code No 11 31 3596 Pos 6 Code No 83 01 6341 Pos 3 Code No 11 31 3597 Pos 7 Code No 83 01 6339 Pos 4 Code No 83 01 8946 Pos 8 Code No 83 01 6343 CA TTS Pos 9 Big Dutchman Pos 10 Code No 91 00 3905 Pos 11 Code No83 01 6344 Pos 12 Code No 83 01 6340 Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Introduction Page 26 Pos 13 Code No 83 01 6345 Code No 99 50 3775 Code
11. Remove foreign matter Too strong tension on auger Auger is detached from ten sion shaft Lengthen auger at feed hopper Check whether the tension shaft is fixed correctly Bearing of tension shaft is stuck Cleaning water in the lower part of the feed hopper Remove water Excessive wear at tube and at the lower part of the feed hopper unusual noise from Augermatic Auger bent at wear point Replace respective piece of tube and of auger See chap Installing the auger Auger climbs up at the AM drive Auger too long Check auger for bends and shorten it Tube kink at the tube out let holes Outlet holes not correctly made Replace tube Augermatic does not switch off No feed in the hopper Check supply system and rmove possible mistakes Auger broken Repair auger See chap Installing the auger Delicacy of sensor in the control pan is not sufficient Enlarge delicacy of sensor See chap Installing the auger Auger causes an exces sive noise No feed in feed hopper Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Fill silo or repair supply sys tem Big Dutchman Page 169 Spare parts 17 Spare parts For ordering spare parts please use the code numbers or position numbers of the respective component parts listed in the individual sections of assembly Augermatic User and assembly i
12. We therefore request you to select and apply those paragraphs of this manual that are in relation to your specific system 10 1 Layout of the assembly instructions In the table of contents you can find and slect the subjects to be treated The instructions are compiled in a chronological order The position numbers used in the text refer to the position of the parts in the drawings and exploded views In the mounting instructions the parts are marked with position numbers and an abbreviated description They also appear together with the code number and the name in the parts list Indicate the following for ordering spare parts e Code No and description of the spare part e Invoice No of original delivery e Incase of electric parts current supply e g 220 380V 3Ph 50Hz 10 2 Before starting to assemble the system Before starting to assemble the system check whether e house dimensions installation drawing and order are corresponding to one another e the ventilation the watering and the lighting system in the house are completely installed Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 89 Mounting instructions 10 3 Assembly order Start the assembly at the house walls working your way from the outside to the inside so that the inner space may be used for placing your material Install the feed pans without tube adapter Fix the feed pans to the tubes by means of
13. 6xB 1 h Switch off delay A 7xB Switch off LED A 8xB Switch on LED Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 152 Functioning of sensor MS 45R The motor of the AM drive is controlled by the sensor MS 45R through an adjustable time delay of 0 240 min When the feed reaches the sensor MS 45R in the control pan the motor of AM drive is turned off automatically When the feed level drops and the sensor MS 45R is no longer touched by the feed the motor of the AM drive is turned on again after a certain time delay As the feed level constantly changes because of the feed consumption of the animals the spiral would have to be turned on and off frequently To avoid this the sensor MS 45R is equipped with a time delay mechanism The parameter that can now be worked on is indicated by the colour of the LED Parameter sensitivity time delay switch OFF ON set up finished Adjustment of the time delay mechanism of sensor MS 45R Sensor MS 45R has an adjustable time delay of 0 240 minutes The standard time delay of sensor MS 45R set by the manufacturer is 30 seconds We recommend NOT to shorten the set time delay The duration of the time delay can be activated by pushing and releasing buttons A and B simultaneously The mode indicator has to be red Each time button A is pushed the time delay is in
14. 8000 cm x 0 6 96 z 58 cm Fix the HD AM auger 3 at the outlet of the lower part for feed hopper 1 by means of a vise grip wrench 8 3 Cut off the HD AM auger 3 at the marked point and round off the edges Push the tension shaft 5 into the HD AM auger 3 so that the end of the HD AM auger 3 is at a distance of approx 5 mm from the bearing of the tension shaft Carefully remove the vise grip wrench 8 from the lower part of the feed hopper 1 and let the tension shaft cpl 19 mm AM 5 slide back into the lower part for feed hopper 1 Fix the HD AM auger 3 with the hex socket set screw M 5x8 6 on the tension shaft cpl 19 mm AM 5 Fix the tension shaft cpl 19 mm AM 5 with an U bolt cpl 8x25 tube 2 4 at the lower part for feed hopper Put a cap plastic for lower part of feed hopper 7 on the protruding end of the tension shaft 5 Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 130 Figure 11 24 Tensioning the HD AM auger Pos Qty Code no Description 1 11 31 3545 Lower part for hopper BP AM for tube dia 45 and 47 6 2 11 31 1314 Guard wire mesh for lower part of hopper BP AM 3 11 31 3238 Auger HD AM 4 99 50 1420 U bolt cadm cpl 8x25 W52 H69 tube 2 5 11 05 1082 Tension shaft cpl 19mm AM w Seeger ring bearing housing 6 99 10 1204 Hex socket set screw M 5x8
15. Check electric mains to the house for correct tension Sensor does not switch Control fuse in switch box faulty Time switch or time switch motor faulty Replace damaged time switch or motor of time Switch Delicacy of sensor is too high Reduce delicacy Protective motor switch regularly switches off the motor motor over loaded Big Dutchman Oil film on auger and inside of tube causes increased charge on motor upon first putting into operation of Augermatic Remove oil film Fill the sys tem with so much feed that all feed pans are filled Insufficient power supply to motor Check clamped tension at motor and compare with rat ing plate Too small cross section of connecting cable Check whether the motor 380V has to be connected to 3 phases but is only sup plied by 2 phases Foreign matter in auger Motor starts then stands still and the auger moves in the opposite direction Check feed hopper control pan and feed drops in the tubes for foreign matter Remove foreign matter Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Troubles and their remedies Trouble Auger operates irregu larly Reason Bearing of tension shaft is stuck or damaged Page 168 Replace bearing See chap Installing the auger Insufficient auger tension Shorter auger See chap Installing the auger Foreign matter in auger
16. 11313515 Tube adapter for BP MP330 2 11 31 3523 Tube 45x1 25 3050 3holes BP330 11 31 3522 Tube 45x1 25 3050 2holes BP330 3 11 31 3238 Auger HD AM 4 1131 3536 Slide shut off BP MP330 5 83000130 Guide ring for shut off MalePan 6 11 31 3569 Feed saving collar MP330 7 11 31 3562 Grille for feed panMP330 8 83000131 Cylinder inner for MalePan with shut off 9 1131 3568 Volume reducing insert white MP RPM330 10 11313514 Cylinder outer for BP MP RPM330 MalePan 11 1131 3711 Dish RPM330 do not belong to feed pan cpl available as an optional extra Figure 7 13 Feed pan MP330 plus with shut off and with RPM dish Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 65 Parts lists for feed and control pans 7 2 7 Control pan cpl MP330 plus w RPM dish incl Sensor AFS 11 31 3567 11 31 3515 Tube adapter for BP MP330 11 31 3523 Tube 45x1 25 3050 3holes BP330 11 81 3522 Tube 45x1 25 3050 2holes BP330 11 31 3238 Auger HD AM 11 31 3536 Slide shut off BP MP330 83 00 9502 Guide ring for shut off f sensor AFS 11 31 3569 Feed saving collar MP330 11 31 3562 Grille for feed pan MP330 83 00 9503 Oylinder inner for MalePan with shut off f sensor AFS 91 00 3905 Sensor AFS 01 60sec 90 250V 11313514 Cylinder outer for BP MP RPM330 Male Pan 11 31 3711 Dish RPM330 do not belong to feed pan cpl available as an optional extra
17. 3815 0 71 7 4 2 Control pan cpl FXB360 for tube dia 45 BB rearing with sensor AFS 11 31 3819 72 7 4 3 Feed pan cpl FXB360 for tube dia 45 BB rearing and production 11 31 3810 73 7 4 4 Control pan cpl FXB360 for tube dia 45 BB rearing and production with sensor AFS 11 31 3809 1 2 2 0 0 0 0 tenes 74 7 5 MalePaimr 1 5 riu bee idle Rt b tees aut tok d ne s 75 7 5 1 Feed pan cpl MalePan with shut off and BP dish 11 31 3585 75 7 5 2 Control pan cpl MalePan w BP dish incl sensor AFS 11 31 3588 76 7 5 3 Feed pan cpl MalePan plus with shut off and RPM dish 11 31 3590 77 7 5 4 Control pan cpl MalePan plus w RPM dish incl sensor AFS 11 31 3595 78 8 Parts lists for self feeders 00 0 cece eee 79 8 1 Self feeder 301 Empa 2 Code No 20 00 39380 1 nes 79 8 2 Self feeder 301 Empa 3 Code No 20 00 3940 nes 81 8 3 Self feeder 301 Empa 4 Code No 20 00 3950 1 nes 83 8 4 Self feeder 12 Picorett FRC Code No 11 31 3080 0 eee 85 9 TOON us she rw cea eet eee ow eter e pete tetas 87 10 Mounting instructions 0 6c eee 88 10 1 Layout of the assembly instructions llli 88 10 2 Before starting to assemble the system llle 88 10 3 Assembly order noe cer esca Qi ee eo UR o fe I ice pr nir EE gii qd 89 11 Assembling of Augermatic components 000 eee eee eee 90 TA
18. Augermatic components Page 120 Pos Qty Code no Description 24 11 31 3547 Sleeve 48x1 5 40 for tube dia 45 47 6 25 11 31 3581 Bracket for cable winch 340 kg and hopper suspended AM BP 26 00 00 3006 Pulley 4 1 8 105 mm plastic 27 99 50 3003 U bolt galv 8x25 W34 H48 28 99 20 1064 Self locking counter nut M 8 DIN 985 6 galv 29 99 50 3700 Wire rope 5mm galv 30 99 50 0120 Cable clamp 5mm 3 16 galv 31 00 00 1186 Pictograph Before maintenance work main switch OFF 32 00 00 1187 Pictograph shielding Figure 11 20 drive unit AM3 Augermatic User and assembly instructions m Edition 12 2006 M 0742 GB Big Dutchman Page 121 11 6 2 AMA drive unit Assembling of Augermatic components Important for ventilating the geared motor The breather hole of the gear has to be openend before starting the drive unit This can be done by removing the sealing plug Pos Qty Code no Description 11 31 3950 Drive 0 37KW 230 400V 50Hz AM4 with sensor 11 31 3910 Drive 0 37KW 230 400V 60Hz AM4 with sensor 11 31 3900 Drive 0 37KW 230 1PH 50Hz AM4with sensor 1 90 00 4055 Motg 0 37 230 400 50 60 Hz 320U shaft 19x122 AM4 90 00 4065 Mot g 0 37 230 50Hz 320U shaft 19x122 AM4 2 Drive bracket AMA 3 Guard wire mesh single for bracket of AM drive4 4 99 10 1241 Hexagon he
19. DIN 916 45H 7 11 31 3546 Cap plastic for lower part for hopper BP GPN 275 54 8 Vise grip wrench Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 131 Assembling of Augermatic components Figure 11 25 Components tension shaft Pos Qty Code no Description 11 05 1082 Tension shaft cpl 19mm AM w Seeger ring bearing housing 1 11 31 3019 Shaft 19mm f drive AM355 2 99 10 1204 Hex socket set screw M 5x8 DIN 916 45H 3 99 50 1286 Spring type straight pin DIN 1481 5 x 30 4 11 31 1108 Bearing housing f end piece Hopper AM355 Feed hopper AM355 5 11 00 1052 Ball bearing 6203 2RS 6 99 50 1300 Retaining ring DIN 471 17x1 7 99 50 1301 Retaining ring DIN 472 40x1 75 8 99 20 1125 Washer A 17 DIN 125 9 11 31 3546 Cap plastic for lower part for hopper BP GPN 275 54 Big Dutchman Augermatic User and assembly instructions 12 2006 M 0742 GB Edition Assembling of Augermatic components Page 132 11 7 3 Welding the auger 1 Inorder to avoid damages to the Augermatic tubes by square edges the ends are deburred and 45 bevels will be made at the ends of the augers before aligining auger Auger raw Auger with bevel Augers put together correctly Augers put together incorrectly A A YX Overlapping 30mm 2 Both auger ends will be degreased 30 mm and other dirt will be removed
20. Drive 0 37KW 230 400V 50Hz AM5 wo sensor with switch box 11 31 4602 Drive 0 55 KW 230V 1PH 50 Hz AM5 wo sensor with switch box 11 31 4612 Drive 0 55 KW 230 400V 60Hz AM5 wo sensor with switch box 11 31 4613 Drive 0 55 KW 200V 3PH 60Hz AM5 wo sensor with switch box 11 31 4652 Drive 0 55 KW 230 400V 50Hz AM5 wo sensor with switch box 11 31 4653 Drive 0 55 KW 200V 3PH 50Hz AM5 wo sensor with switch box 2 Anti roost wire for drive AM5 3 Guard wire mesh single for bracket of drive AM5 4 Drive bracket AM5 5 Terminal box with integrated On Off switch 6 91 00 3905 Sensor AFS 01 60sec 90 250V 60 40 0654 Sensor MS 45R 220V 7 99 50 0005 S hook 2 no 60 6x55 8 99 50 1077 Thimble 6mm f cable 5mm DIN 6899 NG 6 RW7 9 99 50 0120 Cable clamp 5mm 3 16 galv 10 99 50 3700 Wire rope 5mm galv 11 00 00 3006 Pulley 4 1 8 105mm plastic with split strap 12 99 50 3003 U bolt galv 8x25 W34 H50 13 11 31 3581 Bracket for cable winch 340 kg and hopper suspended AM BP 14 99 20 1064 Self locking counter nut M 8 DIN 985 6 galv 15 99 50 0014 Cable clamp 3mm 1 8 galv DIN 741 16 99 50 1260 Wire rope 2mm galv 17 39 00 3096 Tension spring 2 0x14x134 C galv DIN 17223 18 99 10 1152 Hexagon head screw M 5x50 DIN 558 19 00 00 0032 Insulator porcelain anti roos cable 20 99 10 1067 Hexagon head screw M 6x16 galv DIN 558 21 11 31 1158 Bracket f insulator AM355 22 99 20 1033 Self locking counter nut M 5 DIN 985 6 galv 23 11 31
21. Drives for Augermatic Fluxx Breeder 360 FXB360 FXB360 AZ 41 5 5 Planning instructins for AUGERMATIC Male Pan sssslsel eese 42 5 5 1 Planning aids for evaluating the total lifting load for suspended lines 42 5 5 2 Planning aid for evaluating the number of lines and pans 2 2055 42 5 5 3 Recommended numbers of birds lille 42 5 5 4 Drives for Augermatic Male Pan 0 0 cee eh 43 6 Technical dala i os oaa kno OR e e ko in FCR EC CT koe e 45 6 1 Dimensions of feed pans a ses ateria ea o E T hh 47 7 Parts lists for feed and control pans leeessees 52 fA Bio Pan 330 uu uera Bie p EE BE ire E eu e eb eri rts I et o cet t ss 52 7 1 1 Feed pan cpl BP330 without shut off 11 31 3501 2 0 2 ee eee 52 7 1 2 Feed pan cpl BP330 with shut off 11 31 3530 2 0 ee 53 7 1 3 Control pan cpl BP330 incl sensor AFS 11 31 3552 nananana eee 54 7 1 4 Control pan BP330 incl Sensor MS45R 11 31 3553 2 2 ee 55 7 1 5 Feed pan cpl BP330 Plus without shut off 1131 3701 0000055 56 7 1 6 Feed pan cpl BP330 Plus with shut off 1131 3730 lile 57 7 1 7 Control pan cpl BP330 Plus incl Sensor AFS 11 31 3732 2 000005 58 7i2Multi Pant 330 iugis tetris vaste en et mers dle Rute ripis Gane te Pale Dane tan 59 7 2 1 Feed pan cpl MP330 without shut off with MP dish 11 313570 59 7 2 2 Feed pan
22. GB 200 Big Dutchman Page 33 General planning instructions 5 2 Planning instructions for AUGERMATIC Fluxx F r broilers pullets and layers 5 2 1 Planning aids for evaluating the total lifting load for suspended lines With Big Pan dish BP at maximum feed filling Basic unit tube 2 holes with feed pans feed 15 2 kg pc Basic unit tube 3 holes with feed pans feed 18 5 kg pc Basic unit tube 4 holes with feed pans feed 22 0 kg pc feed hopper feed 90 0 kg line drive 20 0 kg line With Repromatic RPM at maximum feed filling Basic unit tube 2 holes with feed pans feed 14 0 kg pc Basic unit tube 3 holes with feed pans feed 16 7 kg pc Basic unit tube 4 holes with feed pans feed 19 4 kg pc Feed hopper feed 90 0 kg line drive 20 0 kg line If halving of loads is applied only half of the calculated total weight has to be considered for selecting the cable winch 5 2 2 Planning aid for evaluating the number of lines and pans In general number of feed lines 1 line per 4 6m house width Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB General planning instructions Page 34 5 2 3 Recommended numbers of birds 11 31 4700 Feed pan cpl FLUXX 330 14 with BP dish 11 31 4750 Feed pan cpl FLUXX 330 5 with BP dish 11 31 4710 Feed pan cpl FLUXX 330 14 plus with RPM dish 11 31 4760 Feed pan cpl FLUXX 330 5 plus with RPM d
23. Male Pan For males of broiler breeders 5 5 1 Planning aids for evaluating the total lifting load for suspended lines Basic unit tube 2 holes with feed pans feed 11 1 kg pc Basic unit tube 3 holes with feed pans feed 14 7 kg pc Basic unit tube 4 holes with feed pans feed 18 3 kg pc Drive all types 20 0 kg line Feed hopper 1 line feed 90 0 kg line Feed hopper 2 lines feed 90 0 kg line Hopper extension 32 0 kg line If halving of loads is applied only half of the calculated total weight has to be considered for selecting the cable winch 5 5 2 Planning aid for evaluating the number of lines and pans In general Numer of feed lines 1 line per 6 9m house width 5 5 3 Recommended numbers of birds 11 31 3585 Feed pan cpl MalePan with shut off and BP dish 11 31 3590 Feed pan cpl MalePan plus with shut off and RPM dish for restricted feeding of broiler breeder males Number of birds per pan 7 9 birds pan MalePan 7 8 birds pan MalePan plus Augermatic User and assembly instructions 7 Edition 12 2006 M 0742 GB r Big Dutchman Page 43 General planning instructions 5 5 4 Drives for Augermatic Male Pan The permissible operating voltage as to be complied with If voltage fluctuation or particularly low voltage is to be expected choose the next higher power stage Male Pan with daily lowering of the filled feed pans Description Max length Operating
24. Single parts feed and control pan Fluxx 360 rearing and production 24 4 3 2 1Drawings single components feed and control pans Fluxx Breeder 360 rearing ANC PrOGUCTION x2 3 petet oe ciet n xe ob E eed eg adis 25 4 4 Assembling a feed line 0 ln 27 4 5 System description eudepenbercerceieeeqg eu de ede weld Pearle eet a PanID eg 28 4 6 Everyday operation scented did pere rm wie eR e pF EM pU E ER seda fa 28 4 7 Cleaning maintenance and Care 0 0 eller 28 4 8 Systein layout vio eet uer PERDE ERA nct ee Phu e ii e Mc nt enters 29 5 General planning instructions sseleeeeernnenns 30 5 1 Planning instructions for AUGERMATIC Big Pan 330 Plus sells 30 5 1 1 Planning aids for evaluating the total lifting load for suspended lines 30 5 1 2 Planning aid for evaluating the number of lines and pans 0 000 31 5 1 3 Recommended numbers of birds llis 31 Augermatic User and assembly instructions f z Edition 12 2006 M 0742 GB Big Dutchman Page ll 5 1 9 Big Pan 330 ns e na s te cp leer pedal Emu eamdem Ce ate er ah 31 5 1 3 2Big Pan 330 Pl s 1 ieri eee Sete vere e eden SEATA A EERS 31 5 1 4 Drives for Augermatio BP arose ice deed ta eiue pbP daca EP Y ansebolnpm du iue 32 5 2 Planning instructions for AUGERMATIC Fluxx ssssseseee eh 33 5 2 1 Planning aids for evaluating the total lifting load for suspended l
25. a Z I En SIE _ Pos Qty Code no Description 1 1 83 01 6343 Dish for FXB360 Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 103 Assembling of Augermatic components Fixing feed control pan to the Augermatic tube Fixing of feed pans FXB360 to the Augermatic tube has to be done as described in chapter 11 1 2 5 for Male Pan by means of a tube adapter a compression spring and a holding pin Pos Qty Code no Description 1 1 83 01 8947 Tube adapter for tube dia45 FXB360 2 1 11 31 3596 Compression spring D 207 J 01 3 1 11 31 3597 Holding pin for tube adapter rigidly mounted 11 1 4 2 Fluxx Breeder 360 rearing FXB360AZ The FXB360 AZ will be mounted in the same way as a Fluxx 330 see chapter 11 1 3 11 2 Feed hopper 11 2 1 Important information for assembling the feed hopper for Fluxx Breeder 360 rearing and Fluxx Breeder rearing and production The lower part of the Augermatic feed hopper has to be equipped with a minimum sensor This sensor turns off the Augermatic drive as soon as the daily feed quantity has been distributed and the Augermatic hopper is empty thus avoiding unnecessary noise and excessive wear of the system A bore in the lower part of the feed hopper BP AM has to be made at the site This bore should have a diameter of 30 mm and it should be positioned directly under the wire mesh g
26. a tube adapter Distribute these units in the house at the predetermined places See to it that the bulged tube ends are pointing in the direction of the feed hopper Fix the feed pans and one control pan as the last but one pan in front of the drive to the end tube by means of a tube adapter Distribute one unit per line at the drive side in the house See to it that the non bulged tube ends are pointing in the direction of the drive Connect all tubes and the end tube with the feed pans of one line At the feed supply side install the lower part of the feed hopper to the last tube of the line Install the drive at the other end of the line at the end tube Fix the sensor to the control pan Insert the auger pre tension it and fix it Now install the anti roost wire and the central flooding device in case of the TRU PAN Place the upper part of the feed hopper on the lower part of the feed hopper Install the suspension system and connect it to the feeder lines Install the anti roost device with the electric fencer Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 90 11 Assembling of Augermatic components 11 1 Feed pans 11 1 1 Fixing the feed pans to the feed tubes Installing the feed pans and fixing them to the conveying tubes is done in the same order with all different kinds of feed pans Feed pans are fixed to the conveying tubes eith
27. and control pans Page 78 7 5 4 Control pan cpl MalePan plus w RPM dish incl sensor AFS 11 31 3595 11 31 3587 Tube adapter PA for rigid MalePan 11 31 3596 Compression spring D 207 J 01 11 31 3597 Holding pin for tube adapter rigidly mounted 11 03 3723 Tube 45x1 25 3050 3holes Male Pan 11 03 3722 Tube 45x1 25 3050 2holes Male Pan 11 31 3238 Auger HD AM 11 31 3536 Slide shut off BP MP330 83 00 9502 Guide ring for shut off f Sensor AFS 11 31 3562 Grille for feed pan MP330 83 00 9503 Oylinder inner for MalePan shut off f sensor AFS 91 00 3905 Sensor AFS 01 60sec 90 250V 11 31 3514 Cylinder outer for BP MP RPM330 MalePan 1131 3711 Dish RPM330 do not belong to feed pan cpl Figure 7 27 Control pan MalePan plus with RPM dish incl sensor AFS Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 79 Parts lists for self feeders 8 Parts lists for self feeders 8 1 Self feeder 30 I Empa 2 Code No 20 00 3930 This self feeder is designed for manual or restricted feeding of adult males from 2 5 to 4 5 kg live weight in broiler breeder production houses laying Turkeys of 5 to 6 weeks of age with a live weight of 2 to 2 5 kg can be fed up to their maximum weight as well Recommended number of birds per Empa 2 self feeder birds feeder feeding method Broiler breeder males production 16 restricted phase from week 16 18 onwards T
28. assembly instructions Big Dutchman Assembling of Augermatic components Page 148 11 10 2 Mounting of sensor AFS 01 60 for control pan Fluxx and Fluxx Breeder 360 The sensor AFS is integrated into the inner cylinder of the Fluxx aund Fluxx Breeder pan After folding down the feed pan the cable of the AFS sensor has to be inserted from the bottom of the cylinder and guided through the boring atop of the central cylinder The cable has to be pulled through the boring unti it reaches the sensor As can be seen in the below figure the sensor has to be inserted in the relief of the inner cyclinder The control pan has to be assembled in such a way that the boring for the sensor cable lies towards the AM drive when seen from above Figure 11 36 Mounting of sensor AFS 01 60 for control pan Fluxx Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 149 Assembling of Augermatic components 11 10 3 Mounting of the sensor AFS 01 for control pan BigPan 330 MultiPan 330 and MalePan 330 The sensor AFS of these pans has to be placed in the inner cylinder as well The control pan should be the penultumate pan before the drive The sensor cable is guided to the drive along the Augermatic tube and is fixed with cable clamps For BP 330 MP 330 and Male Pan the cable of the AFS sensor is guided through the boring atop the central cylinder after folding down the feed pan The cable has to be pulle
29. assembly instructions O a Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 154 11 10 6 Sensor AFS 01 The sensor AFS 01 is a small capacity sensor for detection of grain feed and granulates It is used for feed hoppers and feed pans The sensor has been especially developed for the use in Augermatic feeding systems The compact sensor AFS 01 is 82 mm long and 18 mm wide All control electronics parts are cast in in the plastic housing thus well protected against outside influences Operating principle As soon as the sensor is no longer in contact with the feed in the feed pan the sensor activates the AM drive after a time delay of 60 seconds The time delay is preset at 60 seconds This prevents that the drive is turned on and off too fast and for a too short time As soon as the feed pan is filled with feed again the sensor AFS deactivates the AM drive An integrated LED on the sensor shows the current status of the sensor Lamp indication Description Lamp OFF Drive switched OFF Lamp flashing Drive switched OFF but the time delay of 60 seconds is activated Lamp ON Drive switched on Assembly The AFS 01 sensor is secured in the control pan No further screwing works are necessary The two wire design of the feeder assures a correct assembly Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 155 Installing the suspension
30. do not belong to feed pan cpl Figure 7 23 Control panFXB360 BB rearing and production with sensor AFS Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 75 Parts lists for feed and control pans 7 5 MalePan 7 5 1 Feed pan cpl MalePan with shut off and BP dish 11 31 3585 11 31 3587 Tube adapter PA for rigid MalePan 11 31 3596 Compression spring D 207 J 01 11 31 3597 Holding pin for tube adapter rigidly mounted 11 03 3723 Tube 45x1 25 3050 3holesMale Pan 11 03 3722 Tube 45x1 25 3050 2holes Male Pan 11 31 3238 Auger HD AM 11 31 3536 Slide shut off BP MP330 83 00 0130 Guide ring for shut off MalePan 11 31 3562 Grille for feed pan MP330 83 00 0131 Oylinder inner for MalePan mit Schieber 11313514 Cylinder outer for BP MP RPM330 MalePan 11 31 3511 dish BP330 do not belong to feed pan cpl Figure 7 24 Feed pan MalePan with shut off and with BP dish Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Parts lists for feed and control pans Page 76 7 5 2 Control pan cpl MalePan w BP dish incl sensor AFS 11 31 3588 11 31 3587 Tube adapter PA for rigid MalePan 2 113193596 Compression spring D 207 J 01 3 11313597 Holding pin for tube adapter rigidly mounted 4 11 03 3723 Tube 45x1 25 3050 3holes Male Pan 11 03 3722 Tube 45x1 25 3050 2holes Male Pan b 11 31
31. feed losses e An integrated volume reducing insert allows for very small feed quantities per pan and therefore a quick and equal filling of each feed pan on one circuit at the same time condition for a high uniformity of the flock e New locking mechanism between pan and grille allows for an easy opening of the feed pan for cleaning purposes less work e The specially shaped dish has 4 cleaning openings Even if it is closed remaining liquid of cleaning and disinfection can drain no more accidental consumption of highly concentrated disinfectants Besides the above mentioned features the Fluxx Breeder 360 rearing and production FXB360 has the following additional features e Special female only mechanism which allows for the adjustment of 11 eating window widths without having to open the feed pan e The levelling ring allows for the automatic adjustment of 4 eating window heights There are 44 possible combinations for the highest flexibility Thus the FXB360 is suited to keep the males away from the females feed for all BB breeds which makes it an ideal investment with a great future An additional function of the levelling ring is the heightening of the pan rim when the eating window height is reduced This helps to minimise feed losses e Good illumination of the pan thanks to openings in the upper part of the inner grille makes it easier for the birds to find the feed Augermatic User and assembly instructions
32. not install control units directly in the house but in the service room in order to prevent damages due to ammonia vapours NH3 lmmediately switch off the installation in the event of malfunctions of the power supply units Use a bipolar voltage probe to make sure that the electrical equipment is not alive Check the electrical wiring and cables for recognisable damage before putting the device into operation Replace damaged wiring and cables before taking the device into operation Only use the fuses indicated in the circuit diagram Immediately replace damaged fuses Warning Never repair or bypass the fuses Damaged fuses have to be replaced with new fuses Never cover the electrical motor This can cause high temperatures so that fire results and the working means can break down The control box as well as the terminal and connector boxes of the installation must always be kept shut Let damaged or broken plugs be replaced by an electrician Let damaged or broken plugs be replaced by an electrician For the respective connections please see the enclosed connecting plan of the system parts delivered Augermatic User and assembly instructions O a Big Dutchman Edition 12 2006 M 0742 GB Basic instructions Page 6 1 6 Dangers resulting from non compliance with the safety instructions Non observance of these instructions can cause severe danger for life and health of people or can lead to material or environmental damages and to th
33. practicability of the drive motors and the winch system 4 8 System layout Keeping to and taking into consideration of the layout parameters ensures optimum adaptation of the feeding system to the respective building This will avoid to the biggest possible extent a short supply of feed to certain areas of the house The maximum length of a feed line depends on the type of installation The distance between two feed lines is max 6 metres The optimum range for the birds is approximately 2 5 m on each side of the feed line Number of birds per feed pan The number of birds per feed pan depends on the management system and on the birds final weight Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB General planning instructions Page 30 5 General planning instructions Calculation of the respective feed pans Number of tubes x number of holes tube less 1 control pan per line Passage height with raised feeding system IANNIS Figure 5 1 passage height All dimensions in mm The dimension 1500 is an approximate value and depens on the hook length X passage height ceiling height 1500mm Y ceiling height 5 1 Planning instructions for AUGERMATIC Big Pan 330 Plus F r broilers pullets and layers 5 1 1 Planning aids for evaluating the total lifting load for suspended lines Basic unit tube 2 holes with feed pans feed 13 2 kg pc Basic unit tube 3 holes with feed pa
34. right AM SA 12 11 05 1082 Tension shaft cpl 19 mm AM w Seeger ring beraring housing 13 83 00 4914 Sleeve 50x2 5 40 for tube dia 45 50 8 14 Tube d45 Tube d50 8 15 Lifting eye bolt M5x15 pre assembled at the lower part 16 99 50 1260 Wire rope 2mm DIN 17223 17 99 50 0014 Cable clamp 3mm 1 8 DIN 741 18 99 50 0003 Ship chain galv 5mm DIN 766 19 99 50 0005 S hook 2 no 60 6x55 20 00 00 3006 Pulley 4 1 8 105mm plastic 00 00 3005 Pulley 3 1 2 89mm cast iron 21 99 50 3003 U bolt galv 8x25 W34 H48 22 99 20 1064 Self locking counter nut M 8 DIN 985 6 23 11 31 3581 Bracket for cable winch 340 kg and hopper suspended AM BP 24 99 50 1077 Thimble galv 6mm f cable 5mm DIN 6899 NG 6 RW7 25 99 50 0120 Cable clamp 5mm 3 16 26 99 50 3700 Wire rope 5mm 27 00 00 1188 Pictograph Hopper 28 00 00 1173 Type plate Big Dutchman 265mm x 50 mm 29 11 00 9073 S hook 4x80 for insulator 30 11 00 9071 Insulator ovate Big Dutchman Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 108 Feed hopper 115L 1line cpl Figure 11 6 Feed hopper 115L 1line Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 109 Assembling of Augermatic components 11 2 3 2 Parts list feed hopper 115L 2 lines central BP AM for tube dia 45 and 47 6
35. sensor AFS tion Do eb Q O Q w 2 0 2 Oo Wes C _ gt 0D 2525 2 eo c O O e tz Q S e x S 9 Co rc 9 e o ea T XxX S gt lt SO co m Oo O i o St 2q c o a o 9 o 8 539g o i L 2 10 ow P LO O a ue co co i e We m c e we yer b a napi 11 31 3810 dia45 BB rearing and produc 11 31 3809 tube dia45 BB rearing and pro Broiler breeders 1 day of life until 64 week of age pan edge mm Height of feed pan mm distance between floor and upper edge 67 5 67 5 85 5 variable Earing window widths mm not changeable variable 34 53 Eating window heights mm not changeable variable 57 75 Y suitable Big Dutchman Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Page 22 Introduction 4 3 1 Single components feed and control pan Fluxx 360 rearing NVd NUL I L0 SJV J0sues JO uiugoc esou eAnoejoud 90Lv LE LL SIOM WWG p x uiugge deus GZLE 0S 66 A0S82 06 99S09 10 SAV 40sues SO6E 00 16 O9EEXAHO INYS Opl s 6SES c0 8 09 8X4 USIp v 9 10 68 09 gx4 uue 9 l LGES 20 E8 09 gX4 104 1e1no 1epuiKo Lv 9 L0 8 S4V 1J0sues JO GYP 09egx4 JO Jeuui JepuiAo cLoc 0 68 09 8X4 SP Eqn 104 jeuur JepuiAo 9768 10 68 pejunouu AjBiBu 1e3depe eqni 104 ui
36. 0 11 31 4613 drive 0 55 kW 200V 3PH 60Hz AM5 wo sensor with switch box 200 11 31 4653 Big Dutchman drive 0 55 kW 200V 3Ph 50 Hz AM5 wo sensor with switch box Edition 200 Augermatic User and assembly instructions 12 2006 M 0742 GB General planning instructions Page 36 5 3 Planning instructions for AUGERMATIC Multi Pan 330 For turkeys broilers and ducks 5 3 1 Planning aids for evaluating the total lifting load for suspended lines Basic unit tube 2 holes with feed pans feed 14 7 kg pc Basic unit tube 3 holes with feed pans feed 18 3 kg pc Basic unit tube 4 holes with feed pans feed 21 6 kg pc Feed hopper feed 90 0 kg pc drive 20 0 kg pc If halving of loads is applied only half of the calculated total weight has to be considered for selecting the cable winch 5 3 2 Planning aid for evaluating the number of lines and pans In general number of feed lines 1 line per 4 6m house width 5 3 3 Recommended numbers of birds 5 3 3 1 Multi Pan330 Plus 11 31 3565 Feed pan cpl MP330 Plus with shut off and RPM dish for ad libitum feeding of broilers turkeys and ducks weight range 0 2 0 kg number of birds per pan 125 desired final weight 20 e g 125 1 25 kg bird 20 120 birds pan weight range 2 0 kg 7 0 kg number of birds per pan 95 5 x desired final weight z B 95 5x5kg bird 70 birds pan weight range 7 0 kg 12 0 kg num
37. 1157 Clamp half f end anchor AM 355 24 99 10 1045 Hexagon nut M 6 DIN 934 25 Tube AM BP Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 125 Assembling of Augermatic components Pos Qty Code no Description 26 End tube BP 330 27 11 31 3248 Auger open core 35 4x45x19 6x4 3 right AM SA 28 Shaft AM drive 29 99 10 3947 Hooked bolt galv M 6x35 Augermatic 30 99 20 1043 Self locking counter nut M 6 galv DIN 985 31 83 00 4914 Sleeve 50x2 5 40 for tube dia 45 50 8 32 11 31 3211 Tube clamp riveted cpl for tube d45 0 33 End anchor Pos 18 to 24 Figure 11 22 Drive unit AM5 Big Dutchman Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 126 11 6 3 1 Description of drive unit AM5 Important for ventilating the geared motor The breather hole of the gear has to be openend before starting the drive unit This can be done by removing the sealing plug Az Plug for gear aeration is open Motor with integrated thermostat relay 1 The motor windings have themostat relays for the overheating protection These relays protect the motor against too high temperatures and thus prevent a jamming and burning out of the motor Warnung This protective device does NOT replace the protective motor switch Augermatic User and assembly instructi
38. 12 Installing the suspension The suspension material is required for raising the chain feeding when moving birds out and when the house is cleaned Suspension material consists of e acable winch with fixing material e pulley with fixing material cable with cable clamp Suspension material for tubes feed hopper and AM drive When selecting the suspension material take the carrying capacity of the support material and the permissible charges of cable winches and fixing material into account During planning or before start of assembly evaluate the weights of the material to be suspended For the weight of the system components please refer to the manual of the system to be installed L i For the description of the assembly of the suspension system please refer to the manual M 101 GB Suspension systems The fixing material for suspension is not comprised in the volume of delivery of the system but has to be provided by the customer or is available as an optional extra For standard caculation of the points of suspension ceiling height is assumed as 3 m and a distance of the suspension points of 3 m Pos Qty Code no Description 1 AM drive 2 Feed hopper 3 End tube BP330 4 Tube AM BP 5 99 50 0003 Ship chain galv 5mm DIN 766 6 99 50 0005 S hook 2 no 60 6x55 7 99 50 1077 Thimble galv 6mm for cable 5mm DIN 6899 NG 6 RW7 8 99 50 0120 Cable clamp 5mm 3 16 galv 9 99 50
39. 2 GB Big Dutchman Page 97 Assembling of Augermatic components Important information There are numbers 1 to 7 on the upper side of the grill 4 They indicate the different feed level positions of the pan The arrowhead of the outer cylinder detail A has to be positioned directly across from the arrowhead on teh grille detail B feed level position 7 The cylinders are arrested by means of turning the grill in the direction of feed level position 1 Please note The feed level positions can only be changed when the pan is floating According to experience feed Augermatic User and assembly instructions O a Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 98 11 1 4 Installing pans Fluxx Breeder 360 and Fluxx Breeder 360AZ 11 1 4 1 Fluxx Breeder 360 rearing and production FXB360 Insert levelling ring Levelling ring correctly inserted Pos Qty Code no Description 1 1 83 01 6340 Grille outer for FXB360 2 1 83 01 6344 Levelling ring FO for FXB360 Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Biq Dutchman Page 99 Assembling of Augermatic components Insert grille inner into grille outer oe ANS ESAS P RR XS ibaga q an y WT LZ 3 3 Pos Qty Code no Description 1 1 83 01 6340 Grille outer for FXB3
40. 25 99 20 1064 Self locking counter nut M 8 DIN 985 6 galv 26 99 50 3700 Wire rope 5mm galv 27 99 50 0120 Cable clamp 5mm 3 16 galv Big Dutchman Augermatic User and assembly instructions 12 2006 M 0742 GB Edition Assembling of Augermatic components Page 138 Figure 11 29 Explo Anti roost device for AM3 drive 11 8 2 Anti roost device for AMA drive For mounting the anti roost device for AM drive4 see chapter 11 6 2 Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 139 Assembling of Augermatic components 11 8 3 Anti roost device for AM5 drive Figure 11 30 Anti roost device for AM5 drive Biq Dutchman Pos Qty Code no Description 1 Tube AM 2 99 50 1260 Wire rope 2mm galv 3 99 50 0014 Cable clamp 3mm 1 8 galv DIN 741 4 39 00 3096 Tension spring 2 0x14x134 C galv DIN 17223 5 11 31 1155 End anchor cpl anti roost AM Pos 6 12 6 99 20 1033 Self locking counter nut M 5 DIN 985 6 7 99 10 1152 Hexagon head screw M 5x50 galv DIN 558 8 00 00 0032 Insulator porcelain anti roost cable 9 11 31 1158 Bracket for insulator AM355 10 11 31 1157 Clamp half for end anchor AM355 11 99 10 1067 Hexagon head screw M 6x16 galv DIN 558 12 99 10 1045 Hexagon nut M 6 galv DIN 934 13 drive AM 5 14 Anti roost drvice for drive AM5 15 Sleeve from 50 8 mm to 45 mm tubes 16 11 81 3211
41. 30 with shut off 11 31 3568 Volume reducing insert white MP RPM330 11 31 3514 Cylinder outer for BP MP RPM330 MalePan 11 31 3561 dish MP330 do not belong to feed pan available as optional extra Figure 7 9 Feed pan MP330 with shut off and MP dish Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 61 Parts lists for feed and control pans 7 2 3 Control pan cpl MP330 incl Sensor AFS 11 31 3573 11 31 3515 Tube adapter for BP MP330 11 31 3523 Tube 45x1 25 3050 3holes BP330 11 31 3522 Tube 45x1 25 3050 2holes BP330 11 31 3238 Auger HD AM 11 31 3562 Grille for feed pan MP330 11 31 3516 Cylinder inner for BP MP330 without shut off f r Sensor AFS 91 00 3905 Sensor AFS 01 60sec 90 250V 11 31 3514 Cylinder outer for BP MP RPM330 MalePan 11 31 3561 dish MP330 do not belong to feed pan cpl Figure 7 10 Control pan MP330 incl Sensor AFS Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Parts lists for feed and control pans Page 62 7 2 4 Feed pan cpl MP330 with shut off and BP dish 11 31 3555 11 31 3515 Tube adapter for BP MP330 11 31 3523 Tube 45x1 25 3050 3holes BP330 11 31 3522 Tube 45x1 25 3050 2holes BP330 11 31 3238 Auger HD AM 11 31 3536 Slide shut off BP MP330 83 00 0130 Guide ring for shut off MalePan 11 31 3569 Feed saving collar MP330 11 31 3
42. 31 3514 Oylinder outer for BP MP RPM330 MalePan 11 31 3711 dish RPM330 do not belong to feed pan cpl Figure 7 7 Control pan BP330 Plus incl Sensor AFS Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 59 Parts lists for feed and control pans 7 2 Multi Pan 330 7 2 1 Feed pan cpl MP330 without shut off with MP dish 11 31 3570 11 31 3515 Tube adapter for BP MP330 11 31 3523 Tube 45x1 25 3050 3holes BP330 11 31 3522 Tube 45x1 25 3050 2holes BP330 11 31 3238 Auger HD AM 11 31 3562 Grille for feed pan MP330 11 31 3513 Cylinder inner for BP MP330 without shut off 11 31 3568 Volume reducing insert white MP RPM330 11 31 3514 Cylinder outer for BP MP RPM330 MalePan 11 31 3561 dish MP330 do not belong to feed pan cpl available as an optional extra Figure 7 8 Feed pan MP330 without shut off with MP dish Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Parts lists for feed and control pans Page 60 7 2 2 Feed pan cpl MP330 with shut off and MP dish 11 31 3560 11 31 3515 Tube adapter for BP MP330 11 31 3523 Tube 45x1 25 3050 3holes BP330 11 31 3522 Tube 45x1 25 3050 2holes BP330 11 31 3238 Auger HD AM 11 31 3536 Slide shut off BP MP330 11 31 3537 Guide ring for shut off BP MP330 11 31 3562 Grille for feed pan MP330 11 31 3533 Oylinder inner for BP MP3
43. 31 3565 Feed pan cpl Feed pan cpl Feed pan cpl Feed pan cpl MP330 without MP330 with shut off MP330 with shut off MP330 plus with shut off with MP with MP dish with BP dish shut off and RPM dish dish Figure 11 15 Matching feed pans Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 116 11 5 4 Tube 45x1 25x3050 for Male Pan Pos Qty Code no Description 1 11 03 3721 Tube 45x1 25 3050 1hole Male Pan 2 11 03 3722 Tube 45x1 25 3050 2hole Male Pan 3 11 03 3723 Tube 45x1 25 3050 3hole Male Pan Figure 11 16 Tubes 45x1 25x3050 for Male Pan Matching feed pans 11 31 3585 Feed pan cpl Male Pan with shut off and BP dish Figure 11 17 Matching feed pans Augermatic User and assembly instructions Edition 12 2006 M 0742 GB 11 31 3590 Feed pan cpl Male Pan plus with shut off and RPM dish Big Dutchman Page 117 Assembling of Augermatic components 11 5 5 End tubes Control pans are always installed as the last but one pans in the end tube in front of the AM drive see Pos X Do not shorten end tubes Pos Qty Code no Description 1 83 00 3589 End tube 2775mm 2hole dia 45 0 TRU PAN 83 00 4615 End tube 2650mm 2hole dia 50 8 TRU PAN 2 11 03 3729 End tube 2775mm 3hole dia 45 0 Male Pan 3 11 31 3529 End tube 2775mm 4hole dia 45 0 BP 330
44. 3238 Auger HD AM 6 11313536 Slide shut off BP MP330 7 83009502 Guide ring for shut off for sensor AFS 8 113193562 Grille for feed pan MP330 9 8300 9503 Cylinder inner for MalePan with shut off for sensor AFS 10 91 00 3905 Sensor AFS 01 60sec 90 250V 11 1131 3514 Cylinder outer for BP MP RPM330 MalePan 12 1131 3511 Dish BP330 do not belong to feed pan cpl Figure 7 25 Control pan MalePan with BP dish incl sensor AFS Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 77 Parts lists for feed and control pans 7 5 3 Feed pan cpl MalePan plus with shut off and RPM dish 11 31 3590 11 31 3587 Tube adapter PA for rigid MalePan 11 31 3596 Compression springD 207 J 01 11 31 3597 Holding pin for tube adapter rigidly mounted 11 03 3723 Tube 45x1 25 3050 3holes Male Pan 11 03 3722 Tube 45x1 25 3050 2holes Male Pan 11 31 3238 Auger HD AM 11 31 3536 Slide shut off BP MP330 83 00 0130 Guide ring for shut off MalePan 11 31 3562 Grille f r feed pan MP330 83 00 0131 Oylinder inner for MalePan with shut off 1131 3568 Volume reducing insert white MP RPM330 11 31 3514 Cylinder outer for BP MP RPM330 MalePan 11 313711 Dish RPM330 do not belong to fee dpan cpl Figure 7 26 Feed pan MalePan plus with shut off and with RPM dish Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Parts lists for feed
45. 3700 Wire rope 5mm galv 10 00 00 3006 Pulley 4 1 8 105mm plastic 11 11 31 3581 Bracket for cable winch 340kg and and hopper suspended AM BP 12 99 50 3003 U bolt galv 8x25 W34 H48 Augermatic User and assembly instructions t TM Big Dutchman Edition 12 2006 M 0742 GB Installing the suspension Page 156 Pos Qty Code no Description 13 99 20 1064 Self locking counter nut M 8 DIN 985 6 galv 14 Screw hook bent 15 00 00 0313 Pulley 1 7 8 47 6mm 16 11 00 3002 Cable lock AM 17 11 00 0089 Hanger for tube BP AM 18 99 50 0013 Wire rope 3mm or alternatively 99 50 1007 Suspension cord braided perlon 6mm yellow Figure 12 1 Components of suspension Augermatic Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 157 Installing the cable winches 13 Installing the cable winches Warning Before starting to assemble operate or maintain the cable winch read the enclosed leaflet and consider the following instructions Caution After the assembly check all main traction ropes particularly in the area of the roller tube The farm personnel has to repeat this check after each grow out High forces are created when using a winch creating potential safety hazards It should be operated and maintained in accordance with instructions Never allow children or anyone who is not familiar with the operation
46. 41R has no time delay MS 43R has an option for delayed switch off When the activation stops the time delay begins red flash and when this delay has run out the relay switches back Besides the two options above the MS 45R can also be set for delayed switch on green flash The time delay will start immediately when the sensor is activated When the delay period runs out the relay will switch It does not switch back until the activation stops Sensi Off delay On delay tivity Delayed Delayed switch off switch on far oe Figure 3 Sensor Activated Not active No Red time delay WE Green TIN Technical Data Power supply High voltage model 90 250V 50 60 Hz Item no 100654 Low voltage model 10 30 V AC DC Item no 100655 Relay switch max AC 1 1 KVA at cos Qo 1 1 0 kVA at cos Q 0 8 0 7 kVA at cos 9 0 4 Temp range 20 C 70 C 4 F 158 F For USA and Canada Max 40 C Max delay 4 hours Figure 11 39 Description of the sensor MS45R Big Dutchman Press A and B simultaneously MS 43R Adjustment completed 2 Status Red Green E com Yellow Error Flash O Same procedure for 1 Start Ajustment Delayed switch on and off ON delay OFF delay B Reset JA B 15sec Show delay A 2xB Red 1 min Yellowz1 sec Adjust delay A 4xB 10 sec A 5xB 5 sec A
47. 50Hz 257U shaft 19x122 AM3 326U 60Hz 2 Suspension eye 2 hole for AM drive3 3 99 10 1023 Hexagon nut M5 galv DIN 934 4 99 10 3947 Hooked bolt galv M 6x35 Augermatic 5 99 20 1043 Self locking counter nut M 6 DIN 985 galv 6 11 31 3601 Bracket cpl with fastening for switch box AM3 7 99 10 1046 Hexagon head screw M 8x16 DIN 558 galv 8 99 50 1063 Spring washer A 8 DIN 127 A2E 9 11 31 3603 Mounting plate for switch box at bracket AM3 10 99 10 3892 Tapping screw B 4 8x19 DIN 7981 11 11 31 1054 Switch box 230 400 50 60Hz f sensor 12 91 00 3312 Contactor LC1 D0910 230V 50 60Hz P7 13 60 40 0654 Sensor MS 45R 220V 14 11 31 3613 Protective covering of cables for drive Pos 15 17 11 31 3614 Protective covering of cables for drive 240V 1PH AM3 kplt Pos 15 17 15 11 31 3615 Protective hose UW PA6 10 0 4m 16 99 30 1023 Screw union PG 16 17 11 31 3617 Cable Olflex 4x1 5 0 4m for 11 31 3613 11 31 3616 Cable Olflex 3x1 5 0 4m for 11 31 3614 18 11 31 3602 Mounting plate for guard wire mesh at bracket AM3 19 11 31 3604 Guard wire mesh for bracket of AM drive3 20 99 10 1248 Hexagon head screw M 8x35 galv DIN 558 21 99 10 1040 Hexagon nut M8 DIN 934 8 22 99 20 1083 Fan type lock washer A 8 4 DIn 6798 phr external 23 11 31 3529 End tube 2775mm 4hole dia 45 BP330 Big Dutchman Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Assembling of
48. 562 Grille for feed pan MP330 83 00 0131 Oylinder inner f r MalePan with shut off 11 31 3568 Volume reducing insert white MP RPM330 11313514 Cylinder outer for BP MP RPM330 Male Pan 11 11 31 3511dish BP 330 do not belong to feed pan cpl available as an optional extra Figure 7 11 Feed pan MP330 with shut off and BP dish Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 63 Parts lists for feed and control pans 7 2 5 Control pan cpl MP330 w BP dish incl Sensor AFS 11 31 3557 11 31 3515 Tube adapter for BP MP330 11 31 3523 Tube 45x1 25 3050 3holes BP330 11 81 3522 Tube 45x1 25 3050 2holes BP330 11 31 3238 Auger HD AM 11 31 3536 Slide shut off BP MP330 83 00 9502 Guide ring for shut off f sensor AFS 11 31 3569 Feed saving collar MP330 11 31 3562 Grille for feed pan MP330 83 00 9503 Oylinder inner for MalePan with shut off f sensor AFS 91 00 3905 Sensor AFS 01 60sec 90 250V 11313514 Cylinder outer for BP MP RPM330 Male Pan 11 31 3511 Dish BP330 Do not belong to feed pan cpl available as an optional extra Figure 7 12 Control pan MP330 w BP dish incl sensor AFS Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Parts lists for feed and control pans Page 64 7 2 6 Feed pan cpl MP330 plus w shut off a RPM dish 11 31 3565 1
49. 60 2 1 83 01 6344 Levelling ring FO for FXB360 3 1 83 01 6339 Grille inner for FXB360 Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 100 Insert cylinder inner outer Pos Qty Code no Description 1 1 83 01 6339 Grille inner for FXB360 2 1 83 01 6341 Cylinder outer for FXB360 3 1 83 01 8946 Cylinder inner for Rohr dia45 FXB360 Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 101 Insert locking slide Assembling of Augermatic components locking slide open locking slide locked griller inner rotable grille inner no longer rotable p 53 INAN a A5 53 58 iN Pos Qty Code no Description 1 83 01 6339 Grille inner for FXB360 Grille outer for FXB360 1 2 1 83 01 6340 3 2 83 01 6345 Locking slide for FXB360 Big Dutchman Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Assembling of Augermatic components Insert slide shut off Pos Qty Code no Description 1 1 83 01 8946 Cylinder inner for tube dia45 FXB360 2 1 83 02 5359 Slide shut off FXB360 Fix dish to the grille outer Chapter 11 1 3 describes how to install the pan for FXB360 It will be locket at two points A at the grille outer A i a
50. 7223 33 99 50 3700 Wire rope 5mm galv 34 99 50 0120 Cable clamp 5mm 3 16 galv 35 00 00 3006 Pulley 4 1 8 105mm plastic 36 11 31 3581 Bracket for cable winch 340kg and hopper suspended AM BP 37 99 50 3003 U bolt galv 8x25 W34 H48 38 99 20 1064 Self locking counter nut M 8 DIN 985 6 galv 39 11 31 3547 Sleeve 48x1 5 40 for tube dia 45 47 6 40 End tube BP330 41 Tube AM BP 42 11 31 1155 End anchor cpl anti roost AM Pos 7 27 43 47 43 99 10 1152 Hexagon head screw M 5x50 DIN 558 galv 44 00 00 0032 Insulator porcelain anti roost cable 45 11 31 1158 Bracket f insulator AM355 46 11 31 1157 Clamp half f end anchor AM355 47 99 10 1067 Hexagon head screw M 6x16 DIN 558 galv 48 00 00 1186 Pictograph Before maintenance work main switch OFF 49 00 00 1187 Pictograph shielding Augermatic User and assembly instructions 12 2006 M 0742 GB Edition Big Dutchman Page 123 Assembling of Augermatic components Figure 11 21 drive unit AM4 y Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components 11 6 3 Drive unit AM5 Page 124 Pos Qty Code no Description 1 11 31 4502 Drive 0 37 KW 230V 1PH 50Hz AM5 wo sensor with switch box 11 31 4512 Drive 0 37KW 230 400V 60Hz AM5 wo sensor with switch box 11 31 4552
51. 90 250V 11 31 3513 Cy inder inner for BP MP 330 wo shut off 11 31 3533 Oylinder inner for BP MP 330 with shut off 11 31 3537 Guide ring for shut off BP MP 330 83 00 0131 Oylinder inner for MP Male Pan with shut off 83 00 0130 Guide ring for shut off MP Male Pan 11 31 3536 Slide shut off BP MP330 11 31 3514 Cylinder outer for BP MP RPM 330 male Pan 11 31 3512 Grille BP330 11 31 3562 Grille MP330 83 00 9502 Guide ring for shut off f sensor AFS 11 31 3515 Tube adapter for BP MP330 11 31 3511 11 31 3561 11 31 3711 Feedpan cpl BP 330 wo shut off Feedpan cpl BP 330 with shut off Control pan cpl BP330 incl sensor AFS Feedpan cpl BP 330 Plus wo shut off Feedpan cpl BP 330 Plus with shut off Control pan cpl PB 330 Plus incl sensor AFS Feedpan cpl MP 330 11 31 3570 without shut off with MP dish Feedpan cpl MP 330 with shut off and MP dish Control pan cpl MP 330 incl sensor AFS Feedpan cpl MP 330 with shut off and BP dish Control pan cpl MP 330 11 31 3557 with BP dish incl sensor AFS Feedpan cpl MP 330 11 31 3565 Plus with shut off with RPM dish Control pan cpl MP 330 11 31 3567 plus with RPM dish incl sensor AFS 11 31 3501 11 31 3530 11 31 3552 11 31 3701 11 31 3730 11 31 3732 11 31 3560 11 31 3573 11 31 3555 Multi Pan
52. 90 250V 11 31 3514 Cylinder outer for BP MP RPM330 MalePan 11 31 3511 dish BP330 do not belong to feed pan cpl Figure 7 3 Control pan BP330 incl sensor AFS Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 55 Parts lists for feed and control pans 7 1 4 Control pan BP330 incl Sensor MS45R 11 31 3553 11 31 3515 Tube adapter for BP MP330 11 31 3522 Tube 45x1 25 3050 2holes BP330 11 31 3523 Tube 45x1 25 3050 3holes BP330 11 31 3524 Tube 45x1 25 3050 4holes BP330 11 31 3238 Auger HD AM made from 11 31 3512 Grille f feed pan BP330 made from 11 31 3513 Cylinder inner for BP MP330 without shut off 11 31 3514 Cylinder outer for BP MP RPM330 MalePan 11 31 3511 dish BP330 11 31 3572 Support cpl for sensor DOL 33R BP330 60 40 0754 Sensor MS 45R 220V threaded do not belong to feed pan cpl Figure 7 4 Control pan BP330 incl Sensor MS45R Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Parts lists for feed and control pans Page 56 7 1 5 Feed pan cpl BP330 Plus without shut off 11 31 3701 11 31 3515 Tube adapter for BP MP330 11 31 3523 Tube 45x1 25 3050 3holes BP330 11 31 3522 Tube 45x1 25 3050 2holes BP330 11 31 3238 Auger HD AM 11 31 3512 Grille for feed pan BP330 11 31 3513 Oylinder inner for BP MP330 without shut off 11 31 3518 Volume reducing inser
53. A ESCO DANS eas sender RUDI EPI UE dp DEN nye PEN teen ree Dd 90 11 1 1 Fixing the feed pans to the feed tubes 0 0 eee eee 90 11 1 2 Installing feed pans Big Pan Multi Pan and Male Pan 0000 000 ee 92 11 1 2 1Assembling the feed pans without shut off 0 0 00 eee eee 92 11 1 2 2Assembling the feed pans with shut off llle 93 11 1 2 3Assembling the volume reducing insert into the cyclinder inner 94 11 1 2 4Assembling the feed saving collar llli 94 11 1 2 5Installing the Male Pan to the tube 0 cece eee 95 11 1 3 Installing feed pan Fluxx all types 2 0 eee 96 11 1 4 Installing pans Fluxx Breeder 360 and Fluxx Breeder 360AZ Ls 98 11 1 4 1Fluxx Breeder 360 rearing and production FXB360 0 00 ee 98 11 1 4 2Fluxx Breeder 360 rearing FXB360AZ 0 0 ee 103 T1 2 Feed hopper 2 984 saa ed Pa lata ea Paani aa edi igi aad ead Peed ed 103 11 2 1 Important information for assembling the feed hopper for Fluxx Breeder 360 rearing and Fluxx Breeder rearing and production 2 0c eee ee eee 103 11 2 2 Assembling the feed hopper 0 0 0 cect eee 104 11 2 2 1Assembling the upper part on the lower part of the feed hopper 105 11 2 3 Survey feed hopper 115L1 2lines 0 0 ee 106 11 2 3 1Parts list feed hopper 115L 1line cpl BP AM for tohr dia 45 and 47 6 107 11 2 3 2Parts list feed h
54. Assembly Manual Augermatic BP330 Fluxx330 and Fluxx Breeder 360 360AZ Code No 99 97 0742 GB Edition 12 2006 1 Basic I SIFUCIIORS ei eae ooa wi ca UAR RC S week nd bs wae 1 TAC BASICS 4d aste iere E S CEE T L EE E TEENE A tou Geile iatis dated 1 1 2 Explaining the symbols exa eunet ke ek eo oe ev Linu aod ol ha ERA 2 1 2 1 Safety symbols in this manual 0 00 e cece eee 2 1 2 2 Safety symbols in the manual and on the installation 00000eeaeee 2 1 2 3 Safety symbols and notes on your installation liliis 3 1 3 Designated use eras a a eee teens 4 1 4 General safety instructions 0 000 cect 4 1 5 Safety instructions when operating electrical appliances 00 0c eee eee 5 1 6 Dangers resulting from non compliance with the safety instructions 6 1 7 Clothing for personal safety 0 00 aaaea 6 1 8 Assembly and maintenance 0 eee 7 1 9 Employing external personnel slssseeseeeeee eee 7 T TO Ordering spare parts ss ove ua qe bed duet aba ehe 8 d PANOBIIGAUONS terae Da ears o ur detinere tros Brera Satu atate tc cet EUM e 8 1 12 Warranty and liability 55 acces eee ie ioe peau Rm eden Te EFC RELY HEPRIAQer4ev4s 8 1 13 Disorders due to power failure 0 2 ee eee 9 suci c D 9 1 15 Waste disposal iL eee sh 3L Ri RR Mu ARD Rp 9 WAG Notes for use used esc
55. Installing the end anchor anti roost AM and the tension springs Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 142 11 9 Connecting the anti roost device Carefully unroll the wire rope 2 mm Prevent kinks and knots upon unrolling the wire rope 2 mm All tension springs 2x14x134 C should be extended approx 60 mm upon tensioning At each feeding line at the feed hopper place a dolue connector on each wire rope 2 mm where current is supplied Install the cross rope 2 mm twice per house 1 for current supply to the anti roost device 2 for earthing the feeding line The cross rope 2mm additionally has to be suspended from the ceiling every 4 m Connect each feeding line and the cross rope 2 mm for current supply of the anti roost device by means of a cable NYL 4 7 kW yellow 1 5 1 at the anti roost wire of the feeding line by means of a dolue connector 2 atthe cross rope 2 mm by means of an adjustable collar Connect each feeding line and the cross rope 2mm for current supply of the anti roost device by means of a cable NYL 4 7 kV yellow 1 5 1 at the end anchor cpl anti roost AM by means of a hexagon head screw M 6x16 and a hex nut M 6 2 atthe cross rope 2 mm by means of an adjustable collar Consider the General instructions for mounting and connecting an electric fencer Augermatic User and assembly instructions Edit
56. No 11 31 4106 Pos numbers see table at page 24 line 1 Augermatic User and assembly instructions f z Edition 12 2006 M 0742 GB r Big Dutchman Page 27 Introduction 4 4 Assembling a feed line Figure 4 2 Feed line with feed hopper 2 lines central 1 Feed hopper with extension 2 Tubes with auger 3 Feed pan 4 Feed pan with sensor 5 AM drive 6 Anti roost wire 7 Suspension Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Introduction Page 28 4 5 System description The Big Dutchman Augermatic with its different feed pans is a special pan feeding system meeting the requirements of day old chicks as well as grown up broilers layers ducks or turkeys Since the birds on the one hand have the genetic predisposition to realise enormous weight gains while on the other hand the production of brooder eggs is an important factor as well special demands are made regarding the feeding procedure 4 6 Everyday operation During daily operation the quality of a feeding system becomes obvious Daily work in the house should be restricted to the most important and most necessary work Feeding should only be a marginal occupation to keep control times for the feeding systems as short as possible e Rapid height adjustment of the feeding system must be possible Optimum height adjustment of the feed pans is extremely important for the birds A too low adjustment of the fe
57. Tube clamp riveted cpl for tube d45 0 17 91 00 3905 Sensor AFS 01 60 sec 90 250 V 60 40 0654 Sensor MS 45R 220V Augermatic User and assembly instructions 12 2006 M 0742 GB Edition Assembling of Augermatic components Page 140 11 8 4 Installing the end anchor anti roost AM and the tension springs a After approx 25 AM tubes 75 m install an end anchor cpl anti roost AM Between two end anchos cpl anti roost AM install two tension springs 2 0x14x134 C at a distance of approx 25m Tension the wire rope 2 mm so that the tension springs 2 0x14x134 C are pulled approx 60 mm longer Pos Qty Code no Description 1 Tube AM 2 99 50 1260 Wire rope 2mm galv 3 99 50 0014 Cable clamp 3mm 1 8 galv DIN 741 4 39 00 3096 Tension spring 2 0x14x134 C galv DIN 17223 5 11 31 1155 End anchor cpl anti roost AM Pos 6 12 6 99 20 1033 Self locking counter nut M 5 galv DIN 985 6 7 99 10 1152 Hexagon head screw M 5x50 DIN 558 8 00 00 0032 Insulator porcelain anti roost cable 9 11 31 1158 Bracket for insulator AM 355 10 11 31 1157 Clamp half for end anchor AM355 11 99 10 1067 Hexagon head screw M 6x16 galv DIN 558 12 99 10 1045 Hexagon nut M 6 galv DIN 934 Augermatic User and assembly instructions 12 2006 M 0742 GB Edition Big Dutchman Page 141 Assembling of Augermatic components NC Y q A JJ ay To x Figure 11 31
58. ad screw M 5x12 DIN 558 galv 5 99 10 1088 Hexagon head screw M 6x20 DIN 558 galv 6 99 50 1147 Washer B 6 4 DIN 125 7 99 10 1045 Hexagon nut M 6 galv DIN 934 8 99 10 3947 Hooked bolt galv M 6x35 Augermatic 9 99 20 1043 Self locking counter nut M 6 galv DIN 985 10 Fixing clamp for tube clamp AM4 11 99 10 1248 Hexagon head screw M 8x35 galv DIN 558 12 99 20 1026 Washer A 8 4 DIN 125 13 99 10 1040 Hexagon nut M 8 DIN 934 8 14 Housing CI K 1 95 TS cpl 15 Contactor 4KW DILOOM 16 Cable screw union V M20 17 Fuse holder 18 Fuse 5x20 G2A 19 60 40 0654 Sensor MS 45R 220V 20 Suspension bracket AM4 21 39 00 3279 Insulator EV C500 22 99 10 1152 Hexagon head screw M 5x50 DIN 558 23 99 20 3706 Washer flat 5 5x25x1 5 24 99 10 1023 Hexagon nut M 5 DIN 934 25 11 31 3744 Insulator for corner 90Grd RPM Challenger 26 99 20 1003 Washer flat A 5 3x15x1 5 DIN 9021 27 99 20 1033 Self locking counter nut M5 DIN 985 6 Big Dutchman Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 122 Pos Qty Code no Description 28 99 50 1260 Wire rope 2mm galv 29 99 50 0014 Cable clamp 3mm 1 8 galv DIN 741 30 99 50 0005 S hook 2 no 60 6x55 31 99 50 1077 Thimble 6mm f cable 5mm DIN 6899 NG 6 RW7 32 39 00 3096 Tension spring 2 0x14x134 C galv Din 1
59. and Li operating Adjust the cylinders for adjusting the feed level to the same position in all 0 feed pans The feed level generally has to be kept as low as possible during the entire period of restricted feeding 14 3 Anti roost device Check its operation in general In case of functional disorders check the possibility of an electrical short cut between the anti roost wire and the feed channel and remove it Augermatic User and assembly instructions f z Edition 12 2006 M 0742 GB r Big Dutchman Page 159 Operating instructions 15 Operating instructions 15 1 Putting AUGERMATIC into operation e Check whether the AM tubes are running exactly horizontally and the drive is correctly connected with the power supply e Put the system into operation for a short time to be able to find out possible installation errors Pay attention to the right direction of the transport auger e Letthe transport auger run approx 15 20 minutes without feed so that burrs which possibly stick to the auger or to the outlet of the tubes are removed and the system is able to work smoothly This causes noise but that is absolutely normal e All burrs and dirtyings must be removed out of the tubes If notkeep a check upon heated points on the tubes e Now remove all dirtyings out of the feed pans e The new tubes and the auger are covered with a thin layer of oil This oil film will cause a certain friction when feed is conveyed
60. arried out by technically skilled personnel and under consideration of German Industry Standards VDE regulations safety instructions and electro technical regulations of the power supply industry EVU Only work with appropriate tools in case of possible danger to hands use protective gloves and safety glasses in case of danger to the eyes Repair maintenance and cleaning operations as well as the removal of functional disorders may generally only be carried out when the installation is turned off and the power supply is disconnected Protect the installation by means of a sign fixed to the main switch reading Do not put into operation Refer to maintenance works in case of need Check the proper functioning of the system after any kind of repair or maintenance You may only take the device into operation when all protective systems have been put into place again 1 9 Employing external personnel Mounting maintenance and repair work is frequently carried out by non operating personnel which is not familiar with the special circumstances and the inherent dangers As supervisor you are responsible for the safety of external personnel Augermatic User and assembly instructions O a Big Dutchman Edition 12 2006 M 0742 GB Basic instructions Page 8 You as operator are to survey the personnel and to define responsibilities and powers Inform these people in detail on the dangers of their area of work Check their met
61. assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 106 11 2 3 Survey feed hopper 115L 1 2 lines e Feed hopper 115L 1 line with suspen Feed hopper 115L 1linie with suspen sion sion upper part of feed hopper dis mantled e Feed hopper 115L 2 lines central with suspension Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 107 Assembling of Augermatic components 11 2 3 1 Parts list feed hopper 115L 1line cpl BP AM for tohr dia 45 and 47 6 Pos Qty Code no Description 11 31 3540 Hopper 115L 1line cpl BP AM for tube dia 45 and 47 6 1 11 31 1311 Upper part for hopper 115L AM BP 2 11 31 1304 Traverse f suspension AM BP 3 11 31 3545 Lower part for hopper BP AM for tube dia 45 and 47 6 4 99 10 1067 Hexagon head screw M 6x 16 galv DIN 933 8 8 5 99 50 1147 Washer B 6 4 DIN 125 galv 6 99 20 1043 Self locking counter nut M 6 DIN 985 6 galv 11 31 1315 Guard wire mesh cpl for lower part of hopper BP AM consists of Pos 7 9 7 11 31 1314 Guard wire mesh for lower part of hopper BP AM 8 99 10 1602 Mushroom head square neck bolt M 6x 16 DIN 603 galv 9 99 10 3953 Washer flat 6 4x30x1 5 galv 10 99 50 1420 U bolt cadm cpl 8x25 W52 H69 pipe 2 11 11 31 3248 Auger open core 35 4x45x19 6x4 3
62. ber of birds per pan 250 desired final weight 25 z B 250 10 0 kg bird 25 50 birds pan for rationed feeding number of birds per pan calculate approx 25 30 less birds per pan Augermatic User and assembly instructions 7 Edition 12 2006 M 0742 GB r Big Dutchman Page 37 General planning instructions 5 3 3 2 Multi Pan 330 11 31 3570 Feed pan cpl MP330 without shutt off with MP dish 11 31 3560 Feed pan cpl MP330 without shut off with MP dish for ad libitum feeding of turkeys and ducks weight range 0 2 5 kg number of birds per pan 125 desired final weight 20 e g 125 1 25 kg bird 20 120 birds pan 11 31 3555 feed pan cpl MP330 with shut off and BP dish for ad libitum feeding of broilers turkeys and ducks weight range 0 2 0 kg number of birds per pan 125 desired final weight 20 z B 125 1 25 kg bird 20 120 birds pan weight range 2 0 kg 7 0 kg number of birds per pan 95 5 x desired final weight z B 95 5x5kg bird 70 birds pan weight range 7 0 kg 12 0 kg number of birds per pan 250 desired final weight 25 z B 250 10 0 kg bird 25 50 birds pan A y Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB General planning instructions Page 38 5 3 4 Drives for Augermatic Multi Pan The permissible operating voltage as to be complied with If voltage flu
63. c User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 9 Basic instructions e operating the system with defective safety equipment or not duly fixed or not functioning safety and protective devices e non observance of the instructions in this manual regarding transport stock keeping mounting maintenance operating and upgrading of the system e unauthorised modifications on the system e inappropriate repairs e inthe event of disasters caused by foreign matters or force majeure 1 13 Disorders due to power failure We recommend the installation of warning systems for a better control of your production units or the use of an emergency power generating set for supplying the system with power in case of power failure By this you protect the birds and thus your own economical health Emergency power units with universal transmission for connection to a tractor are also suitable For further information please contact your property insurance 1 14 First aid For the case of an accident unless specified otherwise a first aid kit must always be available at the place of work Material taken out and used is to be replaced immediately If you need help describe the accident as follows e where it happened e what happened e the number of persons injured e what type of injury e who is reporting the accident your data 1 15 Waste disposal After finishing the assembly or repair of this installati
64. cable winch 340 kg and hopper suspended AM BP 24 99 50 1077 Thimble 6mm f cable 5mm DIN 6899 NG 6 RW7 25 99 50 0120 Cable clamp 5mm 3 16 galv 26 99 50 3700 Wire rope 5mm 27 00 00 1188 Pictograph Hopper 28 00 00 1173 Type plate Big Dutchman 265mm x 50mm 29 11 00 9073 S hook 4x80 for insulator 30 11 00 9071 Insulator ovate Big Dutchman Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 110 Feed hopper 115L 2 lines central BP AM for tube Dia 45 and 47 6 Figure 11 7 Feed hopper 115L 2 lines central BP AM for tube Dia 45 and 47 6 Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 111 Assembling of Augermatic components 11 3 Connecting the tubes Check all tubes for dents and deformations Do not install damaged tubes The tubes have one straight and one bulged end sleeve All the bulged ends have to point in the direction of the hopper Push all tubes with feed pans on the previous tube up to the limit stop The last tube of one line may be cut to a suitable size For this cutting must be carried out at least 100 mm in front of the last hole Make sure all tubes with feed pans are in line The grooves of the tube sleeves all have to point upwards Install the tube clamps riveted so that there is still a distance of approximately 1 m to the tube end The tube clamps riveted have to
65. cpl MP330 with shut off and MP dish 11 313560 60 7 2 3 Control pan cpl MP330 incl Sensor AFS 11 31 3573 0 0 0 0 02 e eee 61 7 2 4 Feed pan cpl MP330 with shut off and BP dish 11 31 3555 4 62 7 2 5 Control pan cpl MP330 w BP dish incl Sensor AFS 11 31 3557 63 7 2 6 Feed pan cpl MP330 plus w shut off a RPM dish 11 31 3565 64 7 2 7 Control pan cpl MP330 plus w RPM dish incl Sensor AFS 11 31 3567 65 FAFUR desc 66 7 3 1 Feed pan cpl FLUXX 330 14 with BP dish 11 31 4700 0 0002s 66 7 3 2 Feed pan cpl FLUXX 330 14 plus with RPM dish 11 31 4710 lisse 67 7 3 3 Feed pan cpl FLUXX 330 5 with BP dish 11 31 4750 0 20000 eae 68 Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Page III 7 3 4 Feed pan cpl FLUXX 330 5 plus with RPM dish 11 31 4760 69 7 3 5 Control pan FLUXX 330 14 w BP dish incl sensor AFS 11 31 4709 pictured 70 7 3 6 Control pan FLUXX 330 14 w RPM dish incl sensor AFS 11 31 4719 70 7 3 7 Control pan FLUXX 330 5 w BP dish incl sensor AFS 11 31 4759 70 7 3 8 Control pan FLUXX 330 5 w RPM dish incl sensor AFS 11 31 4769 70 4FluxcBreeder 360 22d n e bae gurges eo dra ens epe tesi e eda is Roda 71 7 4 1 Feed pan cpl FXB360 for tube dia 45 BB rearing 11 31
66. creased by 1 minute each time button B is pushed the time delay is increased by 1 second Example A time delay of 10 min and 5 sec means that button A has to be pushed 10 times and button B 5 times Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 153 Assembling of Augermatic components Adjustment of the sensitivity of sensor MS 45R The sensors distinct reactivity ensures that varying moistness of the feed 3 changes the set time For the adjustment the feed should be as dry as possible The drier the feed the more secure the switching function of the sensor MS 45R The sensitivity can be activated by pushing and releasing buttons A and B simultaneously The mode indicator has to be green When pushing button A the sensitivity is decreased when pushing button B it is increased If sensor MS 45 R in the control pan does not interrupt the power supply of the AM drive the sensitivity has to be increased If sensor MS 45R in the control pan does not react and the motor of the AM drive is not started the sensitivity has to be decreased For more detailed information about handling of the sensor MS 45R please take a look at the documentation that comes with the sensor see also Figure 11 39 Reset to factory settings To reset to manufacturer s settings 30 seconds buttons A and B have to be pushed simultaneously for at least 15 seconds Augermatic User and
67. ctuation or particularly low voltage is to be expected choose the next higher power stage Description Drive 0 37 kW 230 400V 50 Hz AM5 wo sensor with switch box Max length of line m Operating voltage V alternatives for drive 11 31 4552 11 31 4502 drive 0 37 kW 230V 1PH 50 Hz AM5 wo sensor with switch box 11 31 4512 drive 0 37 kW 230 400V 60 Hz AM5 wo sensor with switch box drive 0 55 kW 230 400V 50 Hz AM5 wo sensor with switch box 360 400 alternatives for drive 11 31 4652 11 31 4602 drive 0 55 kW 230V 1PH 50Hz AM5 wo sensor with switch box 220 240 11 31 4612 drive 0 55 kW 230 400V 60 Hz AM5 wo sensor with switch box 360 400 11 31 4613 drive 0 55 kW 200V 3PH 60Hz AM5 wo sensor with switch box 200 11 31 4653 drive 0 55 kW 200V 3Ph 50 Hz AM5 wo sensor with switch box Augermatic User and assembly instructions Edition 12 2006 M 0742 GB 200 Big Dutchman Page 39 General planning instructions 5 4 Planning instructions for AUGERMATIC Fluxx Breeder 360 For broiler breeders 5 4 1 Planning aids for evaluating the total lifting load for suspended lines Basic unit tube 2 holes with feed pans feed 14 2 kg pc Basic unit tube 3 holes with feed pans feed 17 8 kg pc Basic unit tube 4 holes with feed pans feed 21 8 kg pc drive all types 20 0 kg pc Feed hopper 1 line feed 90 0 kg pc Feed ho
68. cylinder outer 3 on cylinder inner 4 Insert cylinder inner and outer 3 4 into Fix the pre assembled feed pan dish 2 with grill 1 stecken and lock grill A to the tubes 6 by means of into place in dish arrows the tube adapter 5 Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 93 Assembling of Augermatic components 11 1 2 2 Assembling the feed pans with shut off Put cylinder outer 1 on cylinder e inner 2 Insert a slide shut off 5 into the pre assembled unit B Lock pre assembled unit C Fix the pre assembled feed pan D to the into place arrow in dish 6 tube 8 by means of a tube adapter 7 Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 94 11 1 2 3 Assembling the volume reducing insert into the cyclinder inner Figure 11 1 Insert the volume reducing insert 1 into the cylinder inner 2 Insert the volume reducing insert 1 into the cylinder inner 2 Make sure that the pivots of the volume reducing insert 1 hook into the seats of the cylinder inner 2 see detail 11 1 2 4 Assembling the feed saving collar Figure 11 2 Assmbly of the feed saving collar Place a feed saving collar 1 over the grill 2 of the feed pan Make sure that the openings of the feed saving collar 1 are seated in the hooks of the gril
69. d Buipjou Z6S LE LI LO f Z0g q 46uuds uoisseJduioo 96S L LL Pos numbers of single com 09 EgX4 SPP eqni 104 jejdepe eqni Zv68 10 8 Components feed pan cpl FXB360 for tube d45 BE Aufzucht 11 31 3815 control pan cpl FXB360 for tube d45 BB rearing incl sensor AFS 11 31 3819 Duueeu standard Big Dutchman Augermatic User and assembly instructions 12 2006 M 0742 GB Edition Page 23 Introduction 4 3 1 1 Drawings single parts for feed und control pan Fluxx Breeder 360 rearing Pos 1 Code No 83 01 8947 Pos 5 Pos 2 Code No 11 31 3596 Pos 6 Code No 83 01 6341 Pos 7 Code No 83 02 5351 Pos 8 Code No 83 01 6343 LITE Pos 9 Pos 10 Code No 91 00 3905 Pos numbers see table at page 22 line 1 Big Dutchman Pos 11 Pos 12 Code No 99 50 3775 Code No 11 31 4106 SD Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Page 24 Introduction 4 3 2 Single parts feed and control pan Fluxx 360 rearing and production 9jIUM UlUJG 7 x uiugogg des S8 08 66 NVd NUL Ie L0 SJV 40sues 10 WILDS esou eAnoejoud 90Lv LE LL 09 8X4 10 epiis Duro Sv 9 10 68 09 8X4 10 19 N0 ejub 0v 9 L0 68 09 9X4 10 O4 Buu BupeAel vvE9 10 E8 10 11 12 13 14 15 A0Sc 06 99509 L0 S4V Josues SO6E 00 16 09 8X4 0 N S epis 6S 8 c0 68 09
70. d libitum let emptying at times only with 11 31 3568 volume reducing insert whiteB controlled kind of feeding a a L lt a aja in rations restrictively 0 2 5kg 0 3 5kg 2 7kg only with 11 31 3569 feed saving collar 7 0 12kg only with 11 31 3569 feed saving collar range of weight height feed pan distance between floor a upper edge pan edge mm height feed tube distance betw floor and lower edge tube mm 206 218 206 consider range of weight vV suitable V partially suitable Augermatic User and assembly instructions 7 Edition 12 2006 M 0742 GB ri Big Dutchman Introduction 4 1 1 Group of components Big Pan and Multi Pan Page 15 SEZ gt T LETN LG L 2N NY Edition 12 2006 M 0742 GB y Augermatic User and assembly instructions Big Dutchman Pos A until E see table on foreging page line 2 Introduction Page 16 4 1 2 Single components of Big Pan and Multi Pan NA Single components Dish BP330 Dish MP330 Dish RPM330 11 31 3518 Volume reducing insert orange BP330 Plus 11 31 3568 Volume reducing insert white MP RPM330 11 31 3569 Fedd saving collar MP330 group of components 83 00 9503 Cylinder inner for BP MP 330 with shut off f AFS 11 31 3516 Cylinder inner for BP MP 330 wo shut off f AFS 91 00 3905 Sensor AFS 01 60sec
71. d through the boring until it reaches the sensor The sensor is placed into the central cylinder according to the below figure The control pan has to be assembled in such a way that the boring for the sensor cable lies towards the drive when seen from above Figure 11 37 Cross section mounting of the sensorsAFS 01 for control BigPan 330 MultiPan 330 and MalePan 330 Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 150 11 10 4 Electrical connection of Augermatic and sensor Work on the electric components structural groups may only be carried out according to electro technical reglulations e g EN 60204 DIN VDE 0100 0113 0160 The farmer or owner further has to ensure that the electric systems and 3 equipment are operated and maintained according to the electro technical regulations The electrical connection diagram is appended to the switch box of the AM drive and the sensor MS 45R A safety switch as an external fuse is not included in the AM drive but can be obtained as an option or bought by the customer 11 10 5 Sensor MS 45R Sensor MS 45R is a capacitive sensor for solid matters in the range of grain and feed Sensor MS 45R has an integrated relais switch as well as adjustable time delay and sensitivity An electrical terminal connecting plan is appended to every sensor Sensor MS45R Figure 11 38 Sensor MS45R Au
72. e anti roost wire llleelee III 135 11 8 1 Anti roost device for AM3 drive 0 0 0 ee ne 136 11 8 2 Anti roost device for AM4 drive 0 0 ec nh 138 11 8 3 Anti roost device for AM5 drive 0 teas 139 11 8 4 Installing the end anchor anti roost AM and the tension springs 140 11 9 Connecting the anti roost device 0 tees 142 11 10 Installing the sensor 0 0 cea 146 11 10 1 Installing the sensor MS45 R laterally in the control pan 0005 146 11 10 2 Mounting of sensor AFS 01 60 for control pan Fluxx and Fluxx Breeder 360 148 11 10 3 Mounting of the sensor AFS 01 for control pan BigPan 330 MultiPan 330 and MaleParn 390 2 ns eL edge eee ens bed De ERA een eet 149 11 10 4 Electrical connection of Augermatic and sensor l l ellen 150 14 10 5 Sensor MS 45B oec heu eR be ae Gad b E ERST DHE CE BE 150 11 10 6 Sensor AFS 0T zi imeive Loads chIivbi ARE NELEPte4alrpigdaueeetevfuqx 154 12 Installing the suspension eee 155 13 Installing the cable Winches esee 157 14 Final Inspection 25 4 cieeolu s wn ewe hn Rh hk onem wk kh nn 158 14 1 Conveying system for AUGERMATIC ssssesse e 158 14 2 Feed pans us hiu ceret eme cete ete Seres i ENO ie a 6 eU Ate eie Aer de 158 14 3 Anti roOSt deViCO oi sethevhiivebE titel 4 td dowel eet ae wae ees bade hut dd aew ne 158 15 Operating Instr clions s ek sehe
73. e forfeiture of any claim for damages To be precise the non observance of these instructions can lead to Failure of vital functions of the installation Failure of prescribed maintenance methods e Dangers for people owing to electrical and mechanical influences 1 7 Clothing for personal safety When operating maintaining and cleaning the system avoid wearing wide fluttering clothes rings and watches Make sure that long hair is tied back when approaching moving system parts Hair can get caught in the parts in motion and thus create severe injuries Wear protective clothes and safety footwear upon operating maintaining and cleaning the system if required also use a safety helmet ear protection safety glasses protective gloves and gas mask Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 7 Basic instructions 1 8 Assembly and maintenance Assembly of the system can be carried out by the operator himself or by an authorised person We require that the operator or the authorised person possess the required knowledge and practical experience or technical training and qualification necessary for a proper assembly Repairs may only be carried out by persons who are competent and can guarantee proper handling because of special training or knowledge and practical experience with the unit The operator has the sole power of decision Work on the electric components may only be c
74. ed male feeding line the birds have more place in the scratching area Through this the insemination rate is improved The danger of misplaced eggs under the male pan is minimised e 7 9 males per feed pan 15 2 2 2 Technical details of the Male Pan feed pan daily lowering of the filled Male Pan at feeding time Possible grid positions of the Male Pan and the corresponding feed quantities Grid position at the outer cylin derr Feed volume Spec density Feed quantity for 7 males for 8 males for 9 males The calcluated feed quantities should only be regarded as reference value Since the flowability of the feed in the pan also depends on the surface structure and a lot of other factors apart from the specific density the humidity and fat contents it is absolutely necessary to measure the feed quantities with the respective sort of feed used Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Operating instructions Page 162 15 2 2 3 Feeding process in principle upon volume metering 1 The feed line is suspended inaccessible for the males 2 The feed hopper of the Augermatic is continually kept filled by an auger or a Flex Vey conveying spiral 3 The Augermatic conveying auger is switched on The Male Pan feed pans are filled from the front feed hopper to the back drive unit The quantity of feed de
75. ed on The Male Pan feed pans are filled from the front feed hopper to the back drive unit The minimum sensor at the bottom of the feed hopper of the Augermatic switches the Augermatic conveying auger off when the complete weighed in quantity has been distributed If the maximum sensor of the last but one feed pan switches off before the height adjustment at the outer cylinder of all feed pans has to be modified so that the complete daily ration can be taken up Only a very small from day to day same rest quantity of feed should remain in the feed hopper The Augermatic conveying auger is switched currentless and is lowered automatically or manually to bird level for feeding In this lowered position there is generally no refill of the Male Pans After that the system is raised again and filled for the next day Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Operating instructions Page 164 15 3 Augermatic Fluxx Breeder 360 FXB360 and FXB360AZ 15 3 1 Important instructions regarding function and operation 15 3 1 1 Minimum sensor in the lower part for Augermatic feed hopper The lower part of the Augermatic feed hopper has to be equipped with a minimum sensor After having distributed the daily feed quantity and as soon as the Augermatic hopper will be empty this sensor switches off the Augermatic drive Thus unnecessary noise and excessive wear of the system will be avoided e Fo
76. ed pans leads to increased feed losses and feed soiling If feed pans are adjusted too high birds are impeded during feeding consumption which can lead to deformations of the skeleton For the height of the feed pans the following rule of thumb generally applies Height of the birds backs height of the pan rim 4 7 Cleaning maintenance and care e For cleaning the feeding system has to be brought into an optimum working position For fast and efficient cleaning with a high pressure cleaner the feeding system has to be brought to an optimum working height by means of a winch The feed pans should have a cleaning position When the feed pans are in their cleaning position make sure that the holes in the Augermatic tubes are closed so that water cannot intrude The feed pans and the entire feeding system is so stable that cleaning with a high pressure cleaner is possible without any damages Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 29 Introduction The expenditure for maintenance and care of the feeding has to be as small as possible Drives are equipped with good solid gear motors which hardly need any maintenance A possible oil change has to be carried out according to the producer s instructions see sticker on the gear motor Further measures of maintenance and care except for cleaning have to be restricted to some checks as the adjustment of the control sensors
77. eee bed eget ex Ri ie ete bee 10 AS Copyn Nt C P c 10 2 Special safety instructions lllleeeeeeeeeeesrse 11 2 1 Personal safety instructions illie 11 2 2 Clothing and procedures for personal safety 0 0 00 ccc eee tenes 11 2 2 1 Clothing and footwear iiillssilseeeelse en 11 2 2 2 Jewellery chere too eh RR AER ER EA eI Roe Puck CN IRI REUS 11 2 2 3 Halt e onis punte Sova ch petente od eile egi oca M Jeter ei dr Dc e be t ce e s 12 3 Operational safety and orders for spare parts 13 A4 IntroOdUCllOD iussi ak kDa ee hae 3 ERROR A GREECE oa n 14 4 1 Survey of Big Pan and Multi Pan feed and control pans liliis 14 4 1 1 Group of components Big Pan and Multi Pan liliis selle 15 4 1 2 Single components of Big Pan and Multi Pan liliis lees 16 4 1 2 1Drawings of single components of Big Pan and Multi Pan 17 4 2 Survey of Fluxx feed and control pans 00 c ects 18 4 2 1 Single components of Feed and Control Pan Fluxx 0 000 cece eee eee 19 4 2 1 1Drawings Single componentes for feed and control pans Fluxx330 20 4 3 Survey feed and control pan Fluxx Breeder 360 0 0 00 cece eae 21 4 3 1 Single components feed and control pan Fluxx 360 rearing 00055 22 4 3 1 1Drawings single parts for feed und control pan Fluxx Breeder 360 rearing 23 4 3 2
78. er fixed or swinging freely The standard method of fixing for Big Pan Fluxx und Multi Pan is swinging and for Male Pan und Fluxx Breeder 360 is fixed The Big Pan Fluxx and Multi Pan pans can also be installed fixed A swinging fixing has not been planned for Male Pan and Fluxx Breeder 360 a Thus The type of fixing has to be agreed with the customer if it has not yet been determined upon start of installation Augermatic User and assembly instructions f z Edition 12 2006 M 0742 GB r Big Dutchman Page 91 Fixing of pan Augermatic tube Mee SEAT mm me a 771 c sr fixed Male Pan pan is fixed by means of holding pin and compres sion spring Assembling of Augermatic components fixed Fluxx330 and Fluxx Breeder 360 pan is fixed by means of holding pin and compression spring fixed BigPan and MultiPan pan is fixed by inserting one guide of the tube opening into the opening of the inner cylinder Fluxx 330 for Fluxx330 see above but without holding pin and compres sion spring Augermatic User and assembly instructions f Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 92 11 1 2 Installing feed pans Big Pan Multi Pan and Male Pan 11 1 2 1 Assembling the feed pans without shut off Important According to the type of pan the below described compents may look different The principle of assembly is however identical Put
79. er information please contact your property insurance Augermatic User and assembly instructions O C Big Dutchman Edition 12 2006 M 0742 GB Introduction Page 14 4 Introduction 4 1 Survey of Big Pan and Multi Pan feed and control pans Group of com pents Control pan cpl MP 330 Plus with RPM dish incl sensor AFS Control pan cpl MP 330 with BP dish incl sen 11 31 3569 Fedd saving collar MP330 Feedpan cpl MP 330 without shut off with MP dish Feedpan cpl MP330 Plus with shut off with Feedpan cpl MPF 330 with shut off and MP RPM dish dish 11 31 3573 Control pan cpl MP 330 inc sensor AFS Feed pan cpl BP 330 Plus wo shut off Feepan cpl Bp 330 wo shut off Field of Applica tion 11 31 3530 Feedpan cpl BD 330 with shut off 11 31 3552 Control pan cpl BD330 incl sensor AFS 11 31 3732 Control pan cpl BP330 Plus incl sensor AFS 11 31 3555 Feedpan cpl MP 330 with shut off and BP dish 11 31 3569 Feed saving collar MP 330 11 31 3501 11 31 3701 11 31 3570 11 31 3560 11 31 3565 2 11 31 3730 Feedpan cpl BP330 Plus with shut off lt 11 31 3557 a broiler growing lt turkey rearing lt 2 2 lt f 11 31 3567 pre finishing and final growing period turkeys a duck rearing pre findishing and final growing period ducks pullet rearingt layers other goose pheasant guinea fowi a
80. for the first time e First fill small amounts of feed into the feed hopper until the first feed pans are filled Continue filling in small steps until the entire system has been filled 15 2 AUGERMATIC feeding system Male Pan and Male Pan plus for Broiler breeder males Male Pan Code No 11 31 3585 Male Pan plus Code No 11 31 3590 Figure 15 1 Feeding system Male Pan and Male Pan plus Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Operating instructions Page 160 Description of Male Pan and Male Pan plus Fixed non swinging tube connection by means of a pressure spring and a holding pin e Slide shut off for uniform distribution of the total restricted feed quantity to all males within the flock with decreasing number of birds mortality selection Stable 5 arm grill e Deep feed plate to prevent feed losses and for complete reception of the required daily ration for all males Scale for precise and easy volume adjustment of all feed pans on a feeder line 15 2 1 Introduction In broiler breeder houses separate sex feeding stall has a very high production technical status This is important e to give a relatively small feed quantity to the males in comparison to the hens e to control the males sexual development e and to avoid an uncontrolled increase in weight as well as premature obesity On the other hand a feed recipe devia
81. g Dutchman Augermatic User and assembly instructions 12 2006 M 0742 GB Parts lists for feed and control pans Page 68 7 3 3 Feed pan cpl FLUXX 330 5 with BP dish 11 31 4750 1 83 00 8718 Tube adapter for FLUXX 330 2 1131 3522 Tube 45x1 25 3050 2holes BP330 11 31 3523 Tube 45x1 25 3050 3holes BP330 11 31 3524 Tube 45x1 25 3050 4holes BP330 39 1131 3238 Auger HD AM 4 83 00 8530 Grille 5 arm f feed pan BP FLUXX 330 5 83 00 8717 Oylinder outer for FLUXX 330 6 83 00 8716 Oylinder inner for FLUXX 330 7 11 31 3511 Dish BP330 do not belong to feed pan cpl Figure 7 17 Feed pan FLUXX 330 5 with BP dish Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 69 Parts lists for feed and control pans 7 3 4 Feed pan cpl FLUXX 330 5 plus with RPM dish 11 31 4760 1 83 00 8718 Tube adapter for FLUXX 330 2 11 31 3522 Tube 45x1 25 3050 2holes BP330 11 31 3523 Tube 45x1 25 3050 3holes BP330 11 31 3524 Tube 45x1 25 3050 4holes BP330 3 1131 3238 Auger HD AM 4 83 00 8530 Grille 5 arm f feed pan 5 83 00 8717 Cylinder outer for FLUXX 330 6 83 00 8716 Oylinder inner for FLUXX 330 7 11 31 3711 Dish RPM330 do not belong to feed pan cpl Figure 7 18 Feed pan FLUXX 330 5 plus with RPM dish Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Parts lists for feed and co
82. germatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 151 Assembling of Augermatic components Description of the sensor MS45R Product Description The MS 40R series is generally applicable capacitive sensors for usage in connection with solid and loose materials The sensors have a relay output with a switch function Field of Application Level control in silos and containers Control of filling and emptying Mounting Guide fig 1 The MS 40R series should be installed so at least 10 mm of the sensor contact point is free The MS 40R series in a smooth design is mounted efficiently in a special gland additional accessory item number 140107 The MS 40R G series with M30 thread is mounted in a 930 mm hole and is tightened with a locknut Figure 1 MS 40R No 140107 MS 40R n al az 10mm 04 in TEN MS40R G m Installation Guide fig 2 The power supply 90 V 250 V AC is connected to the blue and brown wire The load is connected in series with the relay contact of the sensor STOP by activating the sensor use the black wires 1 and 3 START by activating the sensor use the black wires 1 and 4 NOTICE The internal relay is pulled when the power supply is connected and the sensor is not activated Figure 2 Activated sensor or sensor without current Black3 NO Relay switch 8 3 A 230 V User s Guide fig 3 MS
83. hod of working and intervene as soon as possible 1 10 Ordering spare parts Operational safety is the prime necessity For your own safety only use original Big Dutchman spare parts For foreign products that have not been released or recommended or for modifications carried out e g software control units we cannot judge whether there is a safety risk in connection with the Big Dutchman systems Indicate the following for ordering spare parts e Code No and description of the spare part or e Invoice No of original invoice e Power supply e g 220 380V 3Ph 50Hz 1 11 Obligations Closely adhere to the instructions in this manual A basic condition for safe operation and trouble free handling of this system is the knowledge of the basic safety instructions and regulations These mounting and operating instructions particularly the safety instructions have to be observed by everyone working with this system Moreover the regulations and instructions for the prevention of accidents valid at the respective place of use have to be observed The manufacturer is not responsible for any damages to the machine resulting from changes done by the user 1 12 Warranty and liability Warranty and liability claims regarding personal and material damage are excluded if they result from one or several of the following causes e non designated use of the installation inappropriate mounting and operating of the system Augermati
84. ht Due to its shallow feed plate the Empa 4 self feeder can also be used for layers up to 2 2 kg live weight and for rearing broiler breeder males up to week 16 18 Recommended number of birds per Empa 4 feeder Layers Broiler Breeder Males Recommended number of birds per feeder birds feeder feeding method Broiler Breeder Males 17 restricted Rearing phase up to week 16 18 Layers up to 1 5 kg LW 104 ad libitum Layers up to 2 2 kg LW 92 ad libitum LW live weight In case of higher bird weights for growing production the number of birds per feeder has to be reduced Technical date Contents approx Pan diameter Height of pan rim Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Parts lists for self feeders Page 84 20 00 3932 Upper part for Empa 2 3 20 00 3933 Shaft for Empa 2 3 20 00 3934 Bracket short for Empa 2 3 99 50 3808 Spring cotter 3 mm 20 00 3935 Bracket long for Empa 2 3 99 20 1032 Hexagon nut M 12 DIN 555 20 00 3936 Cover PVC for Empa 2 99 20 1150 Washer A13 0x37x3 20 00 3951 Dish Empa 4 plastic dia 41cm depth 8cm Figure 8 3 Self feeder 30 l Empa 4 Code No 20 00 3950 Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 85 Parts lists for self feeders 8 4 Self feeder 12 Picorett FRC Code No 11 31 3080 The Picorett FRC self feeder 12 is suitab
85. ices is only allowed when the system is in a standstill People have to be authorised for this RISK OF INJURY due to operating auger chain or cable discs Never reach into or climb into a feed container or trough while the motor is running DANGER OF SKIN CORROSION due to purifying agents LX Always wear protective clothing when repairing maintaining 2 JA and cleaning the _ installation Always observe the manufacturer s instructions when using acids Implicitly observe the instructions attached to the installation such as the arrow on the motor indicating the direction of rotation The signs and safety instructions always have to be visible and must not be damaged If they are soiled by dust manure feed remains oil or grease clean them by means of a water detergent mixture If a safety symbol or instruction is fixed to a part to be replaced ensure that it will be fixed to the new part as well Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Basic instructions Page 4 1 3 Designated use This system has been created to supply birds with feed This aim is the base for the definition of the designated use of the system The Big Dutchman system may only be used according to its designated use Every other use is considered as non designated use The manufacturer does not accept liability for damages resulting from other uses the u
86. ilable as an optional extra Figure 7 1 Feed pan BP330 without shut off Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 53 Parts lists for feed and control pans 7 1 2 Feed pan cpl BP330 with shut off 11 31 3530 11 31 3515 Tube adapter for BP MP330 11 31 3522 Tube 45x1 25 3050 2holes BP330 11 31 3523 Tube 45x1 25 3050 3holes BP330 11 31 3524 Tube 45x1 25 3050 4holes BP330 11 31 3238 Auger HD AM 11 31 3536 Slide shut off BP MP330 11 31 3537 Guide ring for shut off BP MP330 11 31 3512 Grille f feed pan BP330 11 31 3533 Cylinder inner for BP MP330 with shut off 11 31 3568 Volume reducing insert white MP RPM330 11 31 3514 Oylinder outer for BP MP RPM330 MalePan 1131 3511 Dish BP330 do not belong to feed pan cpl available as an optional extra Figure 7 2 Feed pan BP330 with shut off Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Parts lists for feed and control pans Page 54 7 1 3 Control pan cpl BP330 incl sensor AFS 11 31 3552 11 31 3515 Tube adapter for BP MP330 11 31 3522 Tube 45x1 25 3050 2holes BP330 11 31 3523 Tube 45x1 25 3050 3holes BP330 11 31 3524 Tube 45x1 25 3050 4holes BP330 11 31 3238 Auger HD AM 11 31 3512 Grille f feed pan BP330 11 31 3516 Oylinder inner for BP MP330 without shut off for sensor AFS 91 00 3905 Sensor AFS 01 60sec
87. ines 33 5 2 2 Planning aid for evaluating the number of lines and pans e0 eee eae 33 5 2 3 Recommended numbers of birds lille 34 5 2 4 Drives for Augermatic FIUXX sslseeseeeeee e 35 5 3 Planning instructions for AUGERMATIC Multi Pan 330 0 0 0 ee 36 5 3 1 Planning aids for evaluating the total lifting load for suspended lines 36 5 3 2 Planning aid for evaluating the number of lines and pans 2 2055 36 5 3 3 Recommended numbers of birds lille 36 53 3 Muli Pan330 PIUS iis Sem ex pa HERRERA Bep E M RP elt ee eG 36 5 3 9 2M lti Pari 330 7 vi ec ss sala a Gael Deke Pe Gad eons gota dean acts 37 5 3 4 Drives for Augermatic Multi Pan 0 0 eee 38 5 4 Planning instructions for AUGERMATIC Fluxx Breeder 360 0 00 c eee eee 39 5 4 1 Planning aids for evaluating the total lifting load for suspended lines 39 5 4 2 Recommended numbers of birds llle 39 5 4 2 1Fluxx Breeder rearing FXB360AZ 0 eee 39 5 4 2 2Fluxx Breeder rearing and production FXB360 0 cee eee 39 5 4 3 Feed quantities in the pans 0 2 0 ects 40 5 4 3 1Feed quantities in grammes per pan with non flooded pan 000 40 5 4 3 2Feed quantities in grammes per pan with flooded pan leues 40 5 4 4 Dimensions of eating window with Fluxx Breeder 360 rearing production 40 5 4 5
88. ion 12 2006 M 0742 GB Big Dutchman Page 143 Assembling of Augermatic components Warning against dangerous electric tension Connecting the anti roost device C3 EN 3 a E LMS ANS V i 7 o N A CAN 3 PAY lax wa ane 1 f f Figure 11 32 Connecting the anti roost device Pos Qty Code no Description 1 Feed hopper 2 11 81 3710 Feed pan cpl RPM 330 for BB rearing and production 3 Tube AM BP 4 11 00 9071 Insulator ovate 5 99 50 1260 Wire rope 2mm galv 6 99 30 3401 Cable NYL 4 7 KW yellow 1 5 7 91 00 1273 Electric fencer shocker 0 95 8 99 50 0014 Cable clamp 3mm 1 8 galv DIN 741 9 39 00 3096 Tension spring DIN 17223 2x14x134 C galv 10 99 98 3781 Dowel S8 11 11 00 9072 Insulator ST D with thread for woodwork Augermatic User and assembly instructions fn a Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 144 Pos Qty Code no Description 12 99 98 5050 Dolue connector 12 pcs 6qmm 13 99 30 3104 Adjustable collar black AK 2 S 14 99 10 1067 Hexagon head screw M 6x16 galv DIN 558 15 99 10 1045 Hexagon nut M 6 DIN 934 16 11 00 9073 S hook4x80 for insulator 17 Hose band clip Augermatic User and assembly instructions A Edition 12 2006 M 0742 GB ry Big Dutchman Page 145 Assembling of Augermatic componen
89. is adjusted to a low level 15 2 3 1 Technical details of the Male Pan plus feed pan distribution during the eating time without daily lowering of the feed pans Feeding process in principle 1 The complete daily ration for the males of this feeding line is weighed into the feed hopper Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 163 Operating instructions The Augermatic conveying auger is switched on for feeding The Male Pan plus feed pans are all filled simultaneously with the feed quantity located in the conveying tube between two feed pans The maximum sensor of the last but one feed pan controls the Augermatic conveying auger according to the actual eating performance of the birds The minimum sensor at the bottom of the feed hopper of the Augermatic switches off feeding In this way the conveying tube is still filled with feed and is therefore prepared for the next day 15 2 3 2 Advantages of Male Pan plus The feed pans do not need to be raised and lowered every day Every male obtains exactly the same quantity of feed A low feed level in the basin shaped feed dish reduces feed losses 7 8 males per feed pan 15 2 3 3 Feeding process in principle upon weight metering 1 2 The feeding line is raised inaccessible for the males The complete daily ration of the males in this feeding line is weighed into the feed hopper The Augermatic conveying auger is switch
90. ish for ad libitum feeding of broilers weight range 0 3 5 kg number of birds per pan bis 1 5 kg final weigth 100 birds bis 2 0 kg final weight 85 birds bis 2 5 kg final weight 70 birds bis 3 0 kg final weight 66 birds bis 3 5 kg final weight 55 birds for rationed feeding of pullets and layers weight range 1 3 1 5 kg number of birds per pan 45 60 pullets weight range 1 8 2 2 kg number of birds per pan 30 45 layers Augermatic User and assembly instructions 7 Edition 12 2006 M 0742 GB r Big Dutchman Page 35 5 2 4 Drives for Augermatic Fluxx General planning instructions The permissible operating voltage as to be complied with If voltage fluctuation or particularly low voltage is to be expected choose the next higher power stage 11 31 4552 Description Drive 0 37 kW 230 400V 50 Hz AM5 wo sensor with switch box Max length of line m Operating voltage V alternatives for drive 11 31 4552 11 31 4502 drive 0 37 kW 230V 1PH 50 Hz AM5 wo sensor with switch box 11 81 4512 11 31 4652 drive 0 37 kW 230 400V 60 Hz AM5 wo sensor with switch box drive 0 55 kW 230 400V 50 Hz AM5 wo sensor with switch box 360 400 alternatives for drive 11 31 4652 11 31 4602 drive 0 55 kW 230V 1PH 50Hz AM5 wo sensor with switch box 220 240 11 31 4612 drive 0 55 kW 230 400V 60 Hz AM5 wo sensor with switch box 360 40
91. l 2 and then close the lock Augermatic User and assembly instructions m Edition 12 2006 M 0742 GB Big Dutchman Page 95 Assembling of Augermatic components 11 1 2 5 Installing the Male Pan to the tube Figure 11 3 Installing the Male Pan to the tube e Place a tube 4 on the cylinder inner 5 of the pre assembled feed pan A Make sure that the feed pan A is fixed swinging See chapter 11 1 1 Fixing the feed pans to the conveying tubes e Insert a support bolt for tube adapter 3 and a pressure spring 4 into the tube adapter 5 e Push the tube adapter 1 with support bolt for tube adapter 3 and pressure spring 2 on the tube 4 and insert this on the inner cylinder 5 of the feed pan A Make sure the support bolt for tube adapter 3 locks into place in the drill hole of the tube 4 Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 96 11 1 3 Installing feed pan Fluxx all types The feed pan is pre assembled Connect grill 4 with dish 7 Plug the inner 6 and outer cylinder 5 together Push both cyclinders in the grill 4 from underneath and lock grill and dish See chapter 11 1 2 Assembly of feed pans Big Pan Multi Pan and Male Pan Connect the pre assembled feed pan witht he tube adapter 1 to the tube 2 Augermatic User and assembly instructions Edition 12 2006 M 074
92. le for rearing birds particularly poults in a poult ring After rearing in the poult ring the Picorett FRC self feeder 12 can be connected to the Augermatic system instead of a feed pan and thus filled automatically The Picorett FRC self feeder 12 has the following advantages e Less poult losses The low pan rim even allows day old poults easy access to the feed e Less feed losses The feed level can be adapted to the birds age and the flowability of the feed e Increased feed conversion The poults do not stand nor sleep in the pans The feed does not get soiled A cover protects the feed against dust preventing the birds from entering the feed hopper Technical data Contents approx Pan diameter Height of pan rim Total height without cover Total height with cover Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Parts lists for self feeders Page 86 Coverl Feed bucket Adjusting spindlel Lower part of self feeder Plug Assembly e Insert square dog point of adjusting spin dle 3 into the lower part of the self feeder 4 until it locks into place Screw the feed bucket 2 onto the adjusting spindle 3 Fix the joint of the cover 1 to the hinge of the feed bucket 2 Insert the plug 5 into the square dog point of the adjusting spindle Figure 8 4 Self feeder 12 Picorett FRC Code No 11 31 3080 Augermatic User and as
93. ling off the plug Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 128 11 7 Installing the HD AM auger 11 7 1 Drawing in the HD AM auger Keep the HD AM auger in a dry place to prevent it from rusting Remove all wire parts thread remains and other foreign matter before starting to install the HD AM auger Do not bend nor damage the HD AM auger during installation Remove all kinks and damages from teh HD AM auger If required weld the HD AM auger anew Round off the ends of the HD AM auger cut to size Start inserting the HD AM auger 1 at the lower part of the feed hopper 2 Make sure there is a distance of approx 5 mm between the last winding of the HD AM auger 1 and the wall of the drive bracket Figure 11 23 Drawing in the HD AM auger Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 129 Assembling of Augermatic components 11 7 2 Tensioning the HD AM auger Pull out the HD AM auger 3 from the lower part of the feed hopper 1 until it is under tension Let the HD AM auger 3 go back into slackened state Mark the HD AM auger 3 at the outlet of the lower part of the feed hopper 1 For tensioning pull out the HD AM auger 3 for 10 cm 0 6 of the entire auger length out of the lower part of the fed e g 80m auger length auger length to be pulled out 10 cm
94. man Edition 12 2006 M 0742 GB 1f Spare parts 2 553 x d Eq suo 195 cep waa ie RGus wate was 169 Augermatic User and assembly instructions 7 Edition 12 2006 M 0742 GB r Big Dutchman Page 1 Basic instructions 1 Basic instructions Please take care of this manual and always keep it in the same place close to the installation for quick reference All persons working with the system assembling cleaning and servicing it have to be familiar with the contents of these instructions Please observe the contained safety instructions e If this manual gets damaged or lost request a new copy from Big Dutchman 1 1 Basics The Big Dutchman installation has been constructed according to the current state of the art and all acknowledged regulations regarding technical safety The installation is reliable Upon operation however dangers to life and limb of the user or third persons or impairments of the system or other material property are still possible The system may only be mounted attended repaired und used e for due use e inan excellent state from the safety and technical point of view by persons who are familiar with the safety regulations In the event of special problems which are not described in detail in this manual we recommend to contact us for your own safety Augermatic User and assembly instructions t TM ry Big Dutchman Edition 12 2006 M 0742 GB Basic instructions Page 2 1 2 Explaining
95. n case of higher bird weights for growing production the number of birds per feeder has to be reduced Technical data Contents approx Pan diameter Height of pan rim Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Parts lists for self feeders Page 82 20 00 3932 Upper part for Empa 2 3 20 00 3933 Shaft for Empa 2 3 20 00 3934 Bracket short for Empa 2 3 99 50 3808 Spring cotter 3 mm 20 00 3935 Bracket long for Empa 2 3 99 20 1032 Hexagon nut M 12 DIN 555 20 00 3946 Cover galv for Empa 3 20 00 3947 Washer conic for Empa 3 20 00 3941 Dish Empa 3 dia 37 5 cm depth 7 cm Figure 8 2 Self feeder 30 l Empa 3 Code No 20 00 3940 Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 83 Parts lists for self feeders 8 3 Self feeder 30 I Empa 4 Code No 20 00 3950 The Empa 4 self feeder is designed for manual or restricted feeding of adult males from 2 5 to 4 5 kg live weight in broiler breeder production houses laying Turkeys aged 5 to 6 weeks of 2 to 2 5 kg live weight can be fed up to their maximum weight as well Turkey Broiler Breeder Males Recommended number of birds per feeder birds feeder Feeding method Broiler Breeder Males 16 restrictive Production phase from week 16 18 onwards Turkeys up to 12 kg LW ad libitum Turkeys up to 20 kg LW ad libitum LW live weig
96. n ee ROS a RC 159 15 1 Putting AUGERMATIC into operation l llllslleeel II 159 15 2 AUGERMATIC feeding system Male Pan and Male Pan plus for Broiler breeder males lliiellseeleeele n 159 15 21 Introd ctlOrt use tam ER ee ae I oes Bien AES tot ds 160 15 2 2 Distribution of the daily ration by daily lowering the filled Male Pan at feeding time 161 15 2 2 1Advantages of Male Pan 1 0 ee nh 161 15 2 2 2Technical details of the Male Pan feed pan 0 ce eee eee 161 15 2 2 3Feeding process in principle upon volume metering lelslslessns 162 15 2 3 Distribution of the daily ration during the eating time without daily lowering of the Male Pan Plus feed pans crans aa ra rera a ae r T EN nh 162 15 2 3 1Technical details of the Male Pan plus feed pan isllileellsun 162 15 2 3 2Advantages of Male Pan plus 0 0 eee 163 15 2 3 3 Feeding process in principle upon weight metering 0 ee ee eee 163 15 3 Augermatic Fluxx Breeder 360 FXB360 and FXB360AZ 0 0 0 c eee eee 164 15 3 1 Important instructions regarding function and operation 2 004 164 15 3 1 1Minimum sensor in the lower part for Augermatic feed hopper 164 15 3 2 Features of Fluxx Breeder FXB360 and FXB360AZ 2 00 eee 165 16 Troubles and their remedies 200 cece eee eee eee 166 Augermatic User and assembly instructions Big Dutch
97. ng turkey rearingt pre finishing and final growing period turkeyst duck rearing pre finishing and final growing period ducks pullet rearing layers Other goose pheasant guinea fowi etc ad libitum let emptying at times only with 11 31 3568 vol ume reducing insert white controlled in rations kind of feeding restrictively 0 2 5kg 0 3 5kg height of feed pan distance between floor and upper edge pan edge mm height of feed tube in floodposition 1 distance between floor and lower edge tube mm height of feed tube in floodposition 7 distance between floor and lower edge tube mm Y suitable Augermatic User and assembly instructions f z Edition 12 2006 M 0742 GB r Big Dutchman Page 19 Introduction 4 2 1 Single components of Feed and Control Pan Fluxx Single compo nents e Dish BP330 Dish RPM330 Components 11 31 4106 Protective hose 1500mm for sensor AFS 01 at TRU PAN 83 00 8779 Cylinder inner for FLUXX 330 for sensor AFS 83 00 8545 Grille 14 arm for feedpan BP FLUXX 330 83 00 8530 Grille 5 arm for feedpan BP FLUXX 330 91 00 3905 Sensor AFS 01 60sec 90 250V 83 00 8718 Tube adapter for FLUXX 330 83 00 8716 Cylinder inner for FLUXX 330 83 00 8717 Cylinder outer for FLUXX 330 99 50 3775 Strap 290mm plt3s cs E z to oP ze Ux s 11 31 3711 Feedpan c
98. ng pin for tube adapter rigidly mounted 11 03 3723 Tube 45x1 25 3050 3holes Male Pan 11 03 3722 Tube 45x1 25 3050 2holes Male Pan 11 31 3238 Auger HD AM 83 01 6345 Locking slide FXB360 83 01 6340 Grille outer for FXB360 83 01 6344 Levelling ring FO for FXB360 83 01 6339 Grille inner for FXB360 8301 6341 Cylinder outer for FXB360 8301 8946 Oylinder inner for tube dia 45 FXB360 8302 5359 Slide shut offFXB 360 8301 6343 Dish for FXB360 do not belong to feed pan cpl Figure 7 22 Feed pan FXB360 BB rearing and production Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Parts lists for feed and control pans Page 74 7 4 4 Control pan cpl FXB360 for tube dia 45 BB rearing and production with sensor AFS 11 31 3809 83 01 8947 Tube adapter for tube dia 45 FXB 360 11 31 3596 Compression springD 207 J 01 11 31 3597 Holding pin for tube adapter rigidly mounted 11 03 3723 Tube 45x1 25 3050 3holes Male Pan 11 03 3722 Tube 45x1 25 3050 2holes Male Pan 11 31 3238 Auger HD AM 83 01 6345 Locking slide FXB360 83 01 6340 Grille outer for FXB360 83 01 6344 Levelling ring FO for FXB360 83 01 6339 Grille inner for FXB360 8301 6341 Oylinder outer for FXB360 83 032212 Cylinder inner for FXB360 d45 f sensor AFS 83 02 5359 Slide shut off FXB 360 8801 6343 Dish for FXB360 91 00 3905 Sensor AFS 01 60sec 90 250V
99. ns feed 15 9 kg pc Basic unit tube 4 holes with feed pans feed 18 3 kg pc Feed hopper feed 90 0 kg pc Drive 20 0 kg pc If halving of loads is applied only half of the calculated total weight has to be considered for selecting the cable winch Augermatic User and assembly instructions f z Edition 12 2006 M 0742 GB Big Dutchman Page 31 General planning instructions 5 1 2 Planning aid for evaluating the number of lines and pans In general number of feed lines 1 line per 4 6m house width 5 1 3 Recommended numbers of birds 5 1 3 1 Big Pan 330 11 31 3501 Feed pan cpl BP330 without shut off 11 31 3530 Feed pan cpl BP330 with shut off for ad libitum feeding of broilers weight range 0 3 5 kg number of birds per pan 125 desired final weight 20 e g 125 1 25 kg bird 20 120 birds pan for rationed feeding of pullets and layers weight range 1 3 1 5 kg number of birds per pan 45 60 pullets weight range 1 8 2 2 kg number of birds per pan 30 45 layers 5 1 3 2 Big Pan 330 Plus 11 31 3701 Feed pan cpl BP330 Plus without shut off 11 31 3730 Feed pan cpl BP330 Plus with shut off for ad libitum feeding of broilers or rationed feeding of pullets and layers weight range 0 3 5 kg number of birds per pan 125 desired final weight 20 e g 125 1 25 kg bird 20 120 birds pan for rationed feeding of pullets and la
100. nstructions Big Dutchman Edition 12 2006 M 0742 GB
101. ntrol pans Page 70 7 3 5 Control pan FLUXX 330 14 w BP dish incl sensor AFS 11 31 4709 pictured 7 3 6 Control pan FLUXX 330 14 w RPM dish incl sensor AFS 11 31 4719 7 3 7 Control pan FLUXX 330 5 w BP dish incl sensor AFS 11 31 4759 7 3 8 Control pan FLUXX 330 5 w RPM dish incl sensor AFS 11 31 4769 83 00 8718 Tube adapter for FLUXX 330 11 31 3522 Tube 45x1 25 3050 2holes BP330 11 31 3523 Tube 45x1 25 3050 3holes BP330 11 31 3524 Tube 45x1 25 3050 4holes BP330 11 31 3238 Auger HD AM 83 00 8530 Grille 5 arm f feed pan BP FLUXX 330 Or 83 00 8545 Grille 14 arm f feed pan BP FLUXX 330 pictured 83 00 8717 Cylinder outer for FLUXX 330 83 00 8779 Oylinder inner for FLUXX 330 for sensor AFS 91 00 3905 Sensor AFS 01 60sec 90 250V 11 31 3711 Dish RPM330 or 11 31 3511 Dish BP330 pictured do not belong to feed pan cpl Augermatic User and assembly instructions f z Edition 12 2006 M 0742 GB Big Dutchman Page 71 Parts lists for feed and control pans 7 4 Fluxx Breeder 360 7 4 1 Feed pan cpl FXB360 for tube dia 45 BB rearing 11 31 3815 83 01 8947 Tube adapter for tube dia 45 FXB 360 11 31 3596 Compression spring D 207 J 01 11 31 3597 Holding pin for tube adapter rigidly mounted 11 03 3723 Tube 45x1 25 3050 3holes Male Pan 11 03 3722 Tube 45x1 25 3050 2holes Male Pan 11 31 3238 Auger HD AM 83 02 5351 Grille 16arm for FXB360 83 01 6341 Cylinder oute
102. of the winch to use it Maintain a firm grip on the winch handle at all times and never release the handle when ratchet lever is in unlocked position with a load on the winch Otherwise handle will spin violently which could cause personal injury Check for proper ratchet operation on each use of the winch Do not use if damaged Seek immediate repairs Never pull on the winch handle against a locked ratchet Never exceed rated capacity Excess load may cause premature failure and could result in serious personal injury Never apply load on winch with cable of rope fully extended Keep at least three full turns of cable or rope on the reel Winches should not be operated with a motor of any kind Augermatic User and assembly instructions O a Big Dutchman Edition 12 2006 M 0742 GB Final inspection Page 158 14 Final inspection Please check the entire system by means of this checklist at the 3 beginning and at the end of each rearing or production period Tick each position you checked 14 1 Conveying system for AUGERMATIC Align the entire feed circuit with the cable locks of the individual suspen sion ropes which ensures an absolutely straight chain operation over the entire circuit length Make sure that the AM feed hopper and the AM drive are in line with the tubes L1 Check the slide shut offs and open them if required Check whether the sensor in the control pan is correctly installed
103. of line m voltage V 11 31 4552 Drive 0 37 kW 230 400V 50 Hz AM5 wo sensor with switch box For central alignment 2x per line 11 31 4552 drive 0 37 kW 230 400V 50 Hz AM5 wo sensor with switch box Alternatives for drive 11 31 4552 11 31 4502 drive 0 37 kW 230V 1PH 50 Hz AM5 wo sensor with switch box 11 31 4512 drive 0 37 kW 230 400V 60 Hz AM5 wo sensor switch box 11 31 4652 Drive 0 55 kW 230 400V 50 Hz AM5 wo 145 360 400 sensor with switch box For central alignment 2x per line 11 31 4652 drive 0 55 kW 230 400V 50 Hz AM5 wo 2x145 360 400 sensor with switch box Alternatives for drive 11 31 4652 11 31 4602 drive 0 55 kW 230V 1PH 50Hz AM5 wo 120 220 240 sensor with switch box 11 31 4612 drive 0 55 kW 230 400V 60 Hz AM5 wo 150 360 400 sensor with switch box Augermatic User and assembly instructions amp 2 f Big Dutchman Edition 12 2006 M 0742 GB General planning instructions Code No Description Max length of line m Page 44 Operating voltage V 11 31 4613 drive 0 55 kW 200V 3PH 60Hz AM5 wo sensor with switch box 145 200 11 31 4653 Male Pan without daily lowering of the filled feed pans drive 0 55 kW 200V 3Ph 50 Hz AM5 wo sensor with switch box with Rapid Rooster drive Code No Description 145 Max length of line m 200 Operating voltage V 11 03 3752 dri
104. on dispose of the packing material and remains which do not need to be further used according to the legal provisions for recycling The same applies to the component parts after putting the installation out of service Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Basic instructions Page 10 1 16 Notes for use We reserve the right to modify the construction and technical data for reasons of further development Therefore no claims can be derived from the information pictures drawings and descriptions Subject to correction In addition to the safety relevant instructions in this manual and the safety precautions valid in the country of use also observe the generally acknowledged technical regulations safe and appropriate working according to UVV VBG VDE etc In addition to these operating instructions please also observe the instructions supplied by the manufacturers e g sensors 1 17 Copyright This manual is subject to copyright The information and drawings included in this manual shall not be copied without the manufacturer s consent nor shall they be used for anything other than the designated use Neither shall they be given to third parties The contents of this manual can be altered without prior notice If you find mistakes or unclear information in this manual please do not hesitate to let us know All trade marks mentioned or shown in the text are trade marks of their respective
105. ons Edition 12 2006 M 0742 GB Biq Dutchman Page 127 Assembling of Augermatic components Anti perch fixture 2 The AM drive5 already comes with an anti perch fixture so that additional installation works are not necessary Direct intervention well 4 The direct intervention well is dimensioned spaciously to allow for easy mounting of the Augermatic spiral It is closed with a plastic grid which can easily be opened by releasing the snap fasteners with a screw driver Terminal box 5 Integrated in the terminal box is a control relais and an On Off switch for the drive The drive it protected by means of a flap agains unintentional operation by the animals Also included in the terminal box are a micro fuse for the sensor and an overheating protection for the motor This protective device does NOT replace the protective motor switch which has to be installed either externally on the gable wall or in a central control box as hitherto Tube adapter for 45 mm and 50 8 mm tubes The AM drive 5 can be used with 50 8 mm or 45 mm tubes When using a 45 mm tube a reducing bush 31 for the tube adaptor has to be installed at the drive Suspension eye By means of the suspension eye that is integrated in the motor housing the AM drive5 can easily be secured at the suspension cords of the feed circuit Gear aeration The vent of the gear directly above the drive shaft has to be opened before initiation of the drive by pul
106. opper 115L 2 lines central BP AM for tube dia 45 and 47 6 109 11 3 Connecting the tubes 2 uu rq e iege a Rakes HER RI ges RT e ed d 111 11 4 Installing the feed and control pans at the end tube 0 0c eee eee ee 112 14 5 Tubes Tor Teod pans iur EE c RR be EE ARE e Ree ERR LR NY 113 11 5 1 Tube 45x1 25 3050 for Big Pan 330 plus lisse 113 11 5 2 Tube 45x1 25 3050 for Fluxx 330 5 330 14 1 2 0 eee 114 Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page IV 11 5 3 Tube 45x1 25 3050 for Multi Pan 330 plus 0 00000 cee eee 115 11 5 4 Tube 45x1 25x3050 for Male Pan 2 0 ce e 116 14 575 End tubes diet icr ex dnte ebrei Ei ei Eaulubte eet eoe f 117 11 6 Assembly AM drive ssi mex rx ER eX EUER E EE YR RIRs RR aud 118 11 621 AMS drive unit verre E UE Ves EE ka dared p4 ds Gas aie eds DA 119 TLOZ AM drive riit ve See eee Bk ase hoa ce ine pec d rd pe Ru de ede gps 121 11 6 3 Drive unit AM5 suse e eene red e ede EUR aod Y RR Y nae di 124 11 6 3 1Description of drive unit AM5 0 eh 126 11 7 Installing the HD AM auger lssseeleeee eR RI 3 128 11 7 1 Drawing in the HD AM auger 0 0 cee Hu 128 11 7 2 Tensioning the HD AM auger sseseeeee rn 129 11 7 3 Welding the auger o reer rpniu nero sasi paeka eee 132 11 7 4 Repairing the auger at the feed hopper or AM drive llli else 134 11 8 Installing th
107. owners and are recognised as patented Copyright 2004 by Big Dutchman For further information please contact Big Dutchman International GmbH P O Box 11 63 D 49360 Vechta Germany Phone 49 0 4447 801 0 Fax 49 0 4447 801 237 Telex 25510 big d e mail big bigdutchman de Internet www bigdutchman de Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 11 Special safety instructions 2 Special safety instructions 2 1 Personal safety instructions These safety instructions are intended to make you familiar with all information regarding the system that are important for your safety and that of the system Maintenance may only be carried out by specially trained and briefed users Keep with the safety instructions in this manual 2 2 Clothing and procedures for personal safety 2 2 1 Clothing and footwear e Wide fluttering clothes increase the risk of an accident Wide pieces of clothing ties scarves etc can get caught in the moving or rotating system parts e High heels are a safety risk e If you stumble you can knock against sharp edged moving or rotating system parts and get severely injured Secure wide fluttering clothes or take them off N When working at or on the system only wear slip free footwear and safety shoes when replacing heavy system parts 2 2 2 Jewellery e Loose or large jewellery increases the risk of an accident e The large or loo
108. pends on the height adjusted at the outer cylinder and the adjusted feed volume 4 The maximum sensor of the last but one feed pan automatically switches off the Augermatic conveying auger 5 The Augermatic conveying auger is switched currentless and is lowered automatically or manually to bird level for feeding In this lowered position there is generally no refill of the Male Pans 6 After that the system is raised again and filled for the next day 15 2 3 Distribution of the daily ration during the eating time without daily lowering of the Male Pan Plus feed pans The complete daily ration for the males is distributed during the feeding and eating time it is not necessary to lift or lower the feed pans in a daily change In order to guarantee an even distribution of the feed quantity to all birds the following techniques of Male Pan plus are described e A minimum sensor in the feed hopper keeps the Augermatic conveying auger between two feed pans filled so that feed will be available in all feed pans immediately after having switched on the drive e The conveying capacity of the Augermatic is increased by means of a special drive unit with 703 RPM to more than 1 t h e The installed volume reducing insert reduces the feed quantity in the pan through this the pans are quickly refilled after beginning of feeding e The basin shaped feed pan realises an extremely low feed level Through this the eating speed of all birds
109. pl 330 without shut off BP330 with shut off BP330 Plus without BP330 Plus with shut off shut off Figure 11 11 Matching feed pans Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 114 11 5 2 Tube 45x1 25 3050 for Fluxx 330 5 330 14 Pos Qty Code no Description 1 11 31 3522 Tube 45x1 25 3050 2hole BP330 2 11 31 3523 Tube 45x1 25 3050 3hole BP330 3 11 31 3524 Tube 45x1 25 3050 4hole BP330 1 2 3 Figure 11 12 Tube 45x1 25 3050 for Fluxx 330 5 330 14 Matching feed pans 11 31 4750 11 31 4760 11 31 4700 11 31 4710 Feed pan cpl Feed pan cpl feed pan cpl Feed pan cpl FLUXX 330 5 with FLUXX 330 5 plus FLUXX 330 14 with FLUXX 330 14plus BP dish with RPM dish BP dish with RPM dish Figure 11 13 Matching feed pans Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 115 Assembling of Augermatic components 11 5 3 Tube 45x1 25 3050 for Multi Pan 330 plus Pos Qty Code no Description 1 11 31 3522 Tube 45x1 25 3050 2hole BP330 2 11 31 3523 Tube 45x1 25 3050 3hole BP330 3 11 31 3524 Tube 45x1 25 3050 4hole BP330 1 4 2 4 3 Figure 11 14 Tube 45x1 25 3050 for Multi Pan 330 plus Matching feed pans 11 31 3570 11 31 3560 11 31 3555 11
110. pl Fluxx 330 5 with BP dish Feedpan cpl FLUXX 330 14 with BP dishr Control pan FLUXX 330 5 with BP dish incl sensor AFS Control pan FLUXX 330 14 with BP dish incl sensor AFS Feedpan cpl FLUXX 330 5 plus with RPM dish Feedpan cpl FLUXX 330 14 plus with RPM dish Control pan FLUXX 330 5 with RPM dish incl sensor AFS Control pan FLUXX 330 14 with RPM dish incl sensor AFS 11 31 4750 11 31 4700 11 31 4759 mit Big Pan Schale 11 31 4709 11 31 4710 11 31 4760 11 31 4769 mit RPM Schale 11 31 4719 standard Augermatic User and assembly instructions a ss Big Dutchman Edition 12 2006 M 0742 GB Introduction Page 20 4 2 1 1 Drawings Single componentes for feed and control pans Fluxx330 Pos 1 Pos 2 Code No 83 00 8718 Code No 83 00 8716 Pos 3 Code No 83 00 8779 Pos 5 Code No 83 00 8717 Code No 83 00 8545 Code No 83 00 8530 Pos 7 Code No 11 31 3511 Pos numbers see table at page 19 line 1 Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Code No 91 00 3905 Big Dutchman Page 21 4 3 Survey feed and control pan Fluxx Breeder 360 Field of application Broiler breeders Components Rearing 1 day of life until 20 week of age max Fluxx Breeder 360 Introduction Rearing and Pro duction control pan cpl FXB360 for duction incl
111. point upwards Pos Qty Code no Description 3 1 11 03 3721 Tube 45x1 25 3050 1 hole MalePan 4 1 11 81 3211 Tube clamp riveted cpl Figure 11 8 Connecting the tubes Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 112 11 4 Installing the feed and control pans at the end tube The control pan with the sensor is always installed as the last one in front of the drive 3S Check all tubes for dents and deformations Do not install any damaged tubes Do not shorten end tubes Fix feed pans and a control pan to the end tube Pos Qty Code no Description 1 End tube 2 Feed pan 3 Control pan Figure 11 9 Installing the feed and control pans at the end tube Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 113 Assembling of Augermatic components 11 5 Tubes for feed pans 11 5 1 Tube 45x1 25 3050 for Big Pan 330 plus Pos Qty Code no Description 1 11 31 3522 Tube 45x1 25 3050 2hole BP330 2 11 31 3523 Tube 45x1 25 3050 3hole BP330 3 11 31 3524 Tube 45x1 25 3050 4hole BP330 1 4 2 4 3 Figure 11 10 Tube 45x1 25 3050 for Big Pan 330 plus Matching feed pans 11 31 3501 11 31 3530 11 31 3701 11 31 3730 Feed pan cpl BP Feed pan cpl Feed pan cpl Feed pan c
112. pper 2 line feed 90 0 kg pc Hopper extension 48 Itr 32 0 kg pc If halving of loads is applied only half of the calculated total weight has to be considered for selecting the cable winch 5 4 2 Recommended numbers of birds 5 4 2 1 Fluxx Breeder rearing FXB360AZ For rearing of broiler breeders 1 day of life up to 20 week of age max Males and females can be fed together or separately as requested Day old chicks 16 5 birds pan 10 week 16 birds pan 20 week 15 birds pan 5 4 2 2 Fluxx Breeder rearing and production FXB360 For rearing of broiler breeders 0 to 18 week of age with following laying phase approx 18 to 64 week of age day old to death Day old chicks 16 5 birds pan 10 week 16 birds pan 20 week 15 birds pan Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB General planning instructions Page 40 5 4 3 Feed quantities in the pans The following feed quantities grammes per pan are applicable to the FXB360 rearing production as well as for FXB360 rearing 5 4 3 1 Feed quantities in grammes per pan with non flooded pan Position of the outer cylinder with non flooded pan 1 2 3 4 5 6 7 750 kg m 502 540 569 601 646 721 756 650 kg m 435 468 493 521 560 625 655 550 kg m 368 396 417 441 474 529 554
113. r for FXB360 83 01 8946 Oylinder inner for tube dia 45 FXB360 83 02 5359 Slide shut off FXB 360 8301 6343 Dish for FXB360 do not belong to feed pan cpl Figure 7 20 Feed pan FXB360 BB rearing Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Parts lists for feed and control pans Page 72 7 4 2 Control pan cpl FXB360 for tube dia 45 BB rearing with sensor AFS 11 31 3819 aim Si ae L s C p DI DI 73 d im 7 83 01 8947 tube adapter for tube dia 45 FXB 360 11 31 3596 Compression spring D 207 J 01 11 31 3597 Holding pin for tube adapter rigidly mounted 11 03 3723 Tube 45x1 25 3050 3holes Male Pan 11 03 3722 Tube 45x1 25 3050 2holes Male Pan 11 31 3238 Auger HD AM 83 02 5359 Slide shut off FXB 360 83 02 5351 Grille 16arm for FXB360 83 03 2212 Cylinder inner for FXB360 d45 f sensor AFS 83 01 6341 Cylinder outer for FXB360 8301 6343 Dish for FXB360 91 00 3905 Sensor AFS 01 60sec 90 250V do not belong to feed pan cpl Figure 7 21 Control pan FXB360 BB rearing with sensor AFS Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 73 Parts lists for feed and control pans 7 4 3 Feed pan cpl FXB360 for tube dia 45 BB rearing and production 11 31 3810 83 01 8947 Tube adapter for tube dia 45 FXB 360 11 31 3596 Compression spring D 207 J 01 11 31 3597 Holdi
114. ran impeccable function of the Augermatic line with FXB 360 FXB 360 AZ the birds have to eat sufficiently from the control pan Prevent cold windy and uncomfortable areas around the control pans Make sure that sufficient feed is replenished At least one FV 75 per Augermatic linie with lateral feeding At least one FV 90 per Augermatic linie with central feeding e Feed pans may be empty before the ration is fully distributed if Ihe conveying tubes of the feed line turn empty due to repeated short starting the birds prefer to stay in the centre of the house The birds thus eat more from those feed pans which are thus emptied quicker than those in the surrounding areas The birds do not eat sufficiently from the control pans or if the feed level in the control pans is too high Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 165 Operating instructions 15 3 2 Features of Fluxx Breeder FXB360 and FXB360AZ e 16eating places per feed pan allow for a higher bird density and consequently less investment cost per bird e Centrally activated 360 C flooding mechanism by lowering the line onto the house bottom ideal start for the chick s first days of life e Feed level which can be adjusted in 8 steps with only one hand and which cannot be adjusted accidentially Spin n lock technology e 8 baffles at the circumference of the outer cylinder prevent
115. ro E Pn a Ae rmt 330 2 13 2 Figure 6 6 11 31 3560 MP330 with shut off and MP dish Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Technical data Page 50 132 8 3302 13 Figure 6 7 11 31 3555 MP330 with shut off and BP dish feed saving collar optional 102 B 330 2 13 Figure 6 8 11 31 3565 MP330 plus with shut off and rpm dish feeding saving collar optional Augermatic User and assembly instructions Edition 12 2006 M 0742 GB ry Big Dutchman Page 51 217 5 217 5 Technical data 313 5 330 2 135 Figure 6 10 11 31 3590 MalePan plus with shut off and RPM dish E Big Augermatic User and assembly instructions Dutchman Edition 12 2006 M 0742 GB Parts lists for feed and control pans Page 52 7 Parts lists for feed and control pans 7 1 Big Pan 330 7 1 1 Feed pan cpl BP330 without shut off 11 31 3501 11 31 3515 Tube adapter for BP MP330 11 31 3522 Tube 45x1 25 3050 2 holes BP330 11 31 3523 Tube 45x1 25 3050 3 holes BP330 11 31 3524 Tube 45x1 25 3050 4 holes BP330 11 31 3238 Auger HD AM 11 31 3512 Grille f feedpan BP330 11 31 3513 Cylinder inner for BP MP330 wo shut off 11 31 3568 Volume reducing insert white MP RPM330 11 31 3514 Cylinder outer for BP MP RPM330 MalePan 11 31 3511 Dish BP330 do not belong to fed pan cpl ava
116. se parts of jewellery can get caught in components of the installation Take off all jewellery particularly necklaces bracelets and rings Augermatic User and assembly instructions O a Big Dutchman Edition 12 2006 M 0742 GB Special safety instructions Page 12 2 2 3 Hair Long hair increases the risk of an accident Long hair can get caught in moving or rotating system parts AN Secure long hair by tying it back or wearing a bandanna or cap Secure long hair by tying it back or wearing a bandanna or cap Augermatic User and assembly instructions a e ema Edition 12 2006 M 0742 GB Biq Dutchman Page 13 Operational safety and orders for spare parts 3 Operational safety and orders for spare parts Operational safety is the prime necessity For your own safety only use original Big Dutchman spare parts For foreign products that have not been released or recommended or for modifications carried out e g software control units we cannot judge whether there is a safety risk in connection with the Big Dutchman systems We recommend the installation of warning systems for a better control of your production units By this you protect the birds and thus your own economical health In case of power failure an emergency power generating set should automatically supply the system with power Emergency power units with universal transmission for connection to a tractor are also suitable For furth
117. sembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 87 Tooling 9 Tooling For the assembly of the Augermatic feeding system we recommend using the following tools cross head screw driver size 2 and 3 open ended ring socket spanner 8mm 10mm 13 mm open ended ring spanner 17 mm and 19 mm pair of combination pliers pair of side cutters and pair of bolt cutters pair of pincers sledge hammer 500 gr and 250 gr electric drilling machine manually operated electric disc grinder twist drill dia 6 8 and 10 mm spirit level metal cutting saw vise grip wrench 250 350 mm long electric screw driver with fittings for head head screws M5 M6 M8 Important When using the above mentioned tools please pay attention to the respective instructions of the tools manufacturer regarding operation and maintenance Augermatic User and assembly instructions gs e Diq Dutchman Edition 12 2006 M 0742 GB Mounting instructions Page 88 10 Mounting instructions Do not put these instructions aside before reading them Even if you have already installed similar systems there may always be things and alterations you do not yet know Being properly informed will help you to avoid unnecessary work troubles and abnormal expenses The instructions facts and data contained in this manual have been compiled to cover the various existing types of the Augermatic feeding system
118. ser alone has to bear the risk The designated use also includes the exact following of the operation maintenance and repair conditions as prescribed by the manufacturer 1 4 General safety instructions All established safety precautions and other generally accepted safety regulations and medical references have to be observed Please check safety and function control devices to ensure safe and accurate operation e before putting into operation e at adequate time intervals e after modifications and repairs Check the proper functioning of the system after any kind of repair works You may only take the device into operation when all protective systems have been put into place again Follow the directions of the electric and water supply company Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 5 Basic instructions 1 5 Safety instructions when operating electrical appliances You have to make sure that the system with the electrical appliances is operated and maintained according to the electro technical regulations Installations and work on the electric components structural groups may only be carried out by qualified personnel according to electro technical regulations e g EN60204 DIN VDE 0100 0113 0160 Dangerous electric tensions are bare in case of open control equipment Please be aware of the danger and keep workers of other professions away from the dangerous spot Do
119. t device for AM3 drive Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 137 Anti roost for AM3 drive Assembling of Augermatic components Pos Qty Code no Description 1 Gear motor for Augermatic drive 2 11 31 3655 Anti roost for drive AM3 consisting of pos 1 8 3 11 31 3606 Anti roost wire f drive AM3 4 99 20 1033 Self locking counter nut M 5 galv DIN 985 5 99 10 1097 Hexagon head screw M 5x16 galv DIN 558 6 99 50 1146 Washer flat 5 3 DIN 433 ST 7 11 31 3608 Suspension eye for AM drive3 8 11 00 0307 Insulator at AM drive3 9 11 31 3611 Bracket for 2 insulators at AM drive 10 99 10 1420 Hexagon head screw M 5x35 galv DIN 558 11 Suspension eye 2 hole for drive AM3 12 End tube BP330 13 11 31 1155 End anchor cpl anti roost AM Pos 12 18 14 99 10 1152 Hexagon head screw M 5x50 galv DIN 558 15 00 00 0032 Insulator porcelain anti roost cable 16 11 31 1158 Bracket for insulator AM355 17 11 31 1157 Clamp half for end anchor AM 355 18 99 10 1067 Hexagon head screw M 6x16 galv DIN 558 19 99 10 1045 Hexagon nut M 6 galv DIN 934 20 99 50 1260 Wire rope 2mm galv 21 99 50 0014 Cable clamp 3mm 1 8 galv DIN 741 22 11 31 3581 Bracket for cable winch 340 kg and hopper suspended AM BP 23 00 00 3006 Pulley 4 1 8 105mm plastic 24 99 50 3003 U bolt galv 8x25 W34 H48
120. t orange BP330 Plus 11 31 3514 Oylinder outer for BP MP RPM330 MalePan 11 31 3711 dish RPM330 do not belong to feed pan cpl Figure 7 5 Feed pan BP330 Plus without shut off Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 57 Parts lists for feed and control pans 7 1 6 Feed pan cpl BP330 Plus with shut off 11 31 3730 11 31 3515 Tube adapter for BP MP330 11 31 3523 Tube 45x1 25 3050 3holes BP330 11 31 3522 Tube 45x1 25 3050 2holes BP330 11 31 3238 Auger HD AM 11 31 3536 Slide shut off BP MP330 11 31 3537 Guide ring for shut off BP MP330 11 31 3512 Grille f feed pan BP330 11 31 3533 Oylinder inner for BP MP330 with shut off 11 31 3518 Volume reducing insert orange BP330 Plus 11 31 3514 Cylinder outer for BP MP RPM330 MalePan 11313711 dish RPM330 do not belong to feed pan cpl Figure 7 6 Feed pan BP330 Plus with shut off Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Parts lists for feed and control pans Page 58 7 1 7 Control pan cpl BP330 Plus incl Sensor AFS 11 31 3732 11 31 3515 Tube adapter BP MP330 11 31 3523 Tube 45x1 25 3050 3holes BP330 11 31 3522 Tube 45x1 25 3050 2holes BP330 11 31 3238 Auger HD AM 11 31 3512 Grille f feed panBP330 11 31 3516 Oylinder inner for BP MP330 without shut off for Sensor AFS 91 00 3905 Sensor AFS 01 60sec 90 250V 11
121. the symbols 1 2 1 Safety symbols in this manual Upon reading this manual you will come across the following symbols WARNING This symbol indicates risks possibly leading to personal injury resulting in death or to severe injuries CAUTION This symbol indicates risks or insecure procedures possibly leading to injuries or material damage NOTE This symbol indicates notes leading to an effective economic and environmentally conscious handling of the installation 1 2 2 Safety symbols in the manual and on the installation These safety symbols illustrate remaining dangers when handling the system They are supplements to the above mentioned symbols Warning against dangerous electric tension Warning against the cold Warning against slippery surface Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 3 Basic instructions 1 2 3 Safety symbols and notes on your installation Depending on the type of installation you will find the following safety symbols They indicate technically remaining dangers when handling the system and give information on how to avoid these dangers GENERAL DANGER Installation automatically starts working Before starting repair maintenance or cleaning work put main switch to OFF Danger of bruising due to rotating machine parts Close protective devices each time before taking the system into operation Opening protective dev
122. ting from that of the hens shall also be offered in individual cases Separate male female feeding separate sex feeding can be put into practice as follows e The males must be denied access to the feed of the females by means of a relatively narrow eating grille e Atthe same time a feeding place has to be offered to the males which cannot be reached by the smaller hens due to its raised position Since the males are fed extremely restrictively as are the females such a male feeding system has to fulfil special requirements in order to give each male its exact daily ration Here we distinguish different feeding procedures according to the kind of quantity fixing e and even distribution of the feed to the males Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 161 Operating instructions 15 2 2 Distribution of the daily ration by daily lowering the filled Male Pan at feeding time Here we have the possibility to fix the daily ration per male e only by the volume adjusted at the outer cylinder of the Male Pan e Orto weigh the feed into the feed hopper additionally for a more exact fixing of the feed quantity 15 2 2 1 Advantages of Male Pan e The even distribution of the feed ration is possible independently of the conveying lengths and up to 150 m away from the house gable e Every male obtains exactly the same volume quantity of feed e Thanks to the mostly rais
123. ts Connecting the anti roost device Figure 11 33 Details connecting the anti roost device Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 146 11 10 Installing the sensor 11 10 1 Installing the sensor MS45 R laterally in the control pan Place the sensor into the fastening for sensor of the control pan and screw the union down The fastening for sensor depends on the type of system Fix the cable of the sensor to the end tube by means of 185 mm straps The sensor should protrude into the inner cylinder of the feed pan so that itis even with it at the inside The control pan has to be turned to ensure that the sensor does not point into the direction of the AM drive Pos Qty Code no Description 1 Drive 2 End tube 3 Control pan 4 Feed pan 5 60 40 0654 Sensor MS 45R 6 38 90 3809 Strap 185mm plt2s c 7 11 31 3572 Fastening cpl for sensor DOL 33R to feed pan 8 99 30 3001 Screw union PG 36 9 11 31 3002 Fixing 1 x 1 1 2 15 mm Figure 11 34 Installing the sensor MS45 R laterally in the control pan Augermatic User and assembly instructions f z Edition 12 2006 M 0742 GB Big Dutchman Assembling of Augermatic components Page 147 Installing the sensor MS45 Figure 11 35 Survey installing the sensor MS45 Edition 12 2006 M 0742 GB Augermatic User and
124. uard where the sensor should be installed 60 40 0754 Sensor MS 45R 220V threaded Augermatic User and assembly instructions Big Dutchman Edition 12 2006 M 0742 GB Assembling of Augermatic components Page 104 11 2 2 Assembling the feed hopper When erecting the feed hopper make sure it is slightly inclined towards the AM drive This is important so that cleaning water does not stay in the lower part of the feed hopper thus possibly destroying the bearing of the tension shaft Only one feed hopper 5 is required for both tube diameters 45 mm 1 and 50 8 mm 2 A sleeve 3 is used to achieve this The sleeve 3 is installed as a transition at the Augermatic drive 4 for the tube dia 45 mm 1 and at the feed hopper 5 for the tube dia 50 8 mm 2 The sleeve dia 45 50 8 Code No 83 00 4914 and the sleeve 48x1 5 50 for tube dia 45 47 6 Code No 11 31 3547 are comprised in the volume of delivery of the Augermatic drive Figure 11 4 Example of a feed line Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 105 Assembling of Augermatic components 11 2 2 1 Assembling the upper part on the lower part of the feed hopper Re Coden Busch o 1 Upper part for feed hopper 115L AM BP 2 Lower part for feed hopper BP AM f r Rohr Dia 45 und 47 6 Figure 11 5 Assembling the upper part on the lower part of the feed hopper Augermatic User and
125. urkeys up to 12 kg 51 ad libitum Turkeys up to 20 kg 33 ad libitum In case of higher bird weights for growing production the number of birds per feeder has to be reduced Technical data Contents approx Pan diameter Height of pan rim Augermatic User and assembly instructions ry Big Dutchman Edition 12 2006 M 0742 GB Parts lists for self feeders Page 80 20 00 3932 Upper part for Empa 2 3 20 00 3933 Shaft for Empa 2 3 20 00 3934 Bracket short for Empa 2 3 99 50 3808 Spring cotter 3 mm 20 00 3935 Bracket long for Empa 2 3 99 20 1032 Hexagon nut M 12 DIN 555 20 00 3936 Cover PVC for Empa 2 20 00 3938 Washer flat for Empa 2 20 00 3931 Dish Empa 2 dia 51 cm depth 12 cm Figure 8 1 Self feeder 30 l Empa 2 Code No 20 00 3930 Augermatic User and assembly instructions Edition 12 2006 M 0742 GB Big Dutchman Page 81 Parts lists for self feeders 8 2 Self feeder 30 I Empa 3 Code No 20 00 3940 Due to its more shallow feed plate with a smaller diameter this self feeder is particularly suited for layers up 2 2 kg live weight and for rearing broiler breeder males up to week 16 18 Recommended number of birds per Empa 3 self feeder birds feeder feeding method Broiler breeder males rearing phase up 17 restricted to week 16 18 Layers up to 1 5 kg LW 104 ad libitum Layers up to 2 2 kg LW 92 ad libitum LW live weight I
126. ve 0 55 kW 230 400V 50 Hz AM5 Rapid Rooster without sensor 75 230 400 11 03 3702 drive 0 75 kW 230V 1PH 50 Hz AM5 Rapid Rooster without sensor For central alignment 2x per line 19 230 11 03 3752 drive 0 55 kW 230 400V 50 Hz AM5 Rapid Rooster without sensor 230 400 11 03 3702 drive 0 75 kW 230V 1PH 50 Hz AM5 Rapid Rooster without sensor Augermatic User and assembly instructions Edition 12 2006 M 0742 GB 230 Big Dutchman Page 45 6 Technical data Lower part and upper part of feed hopper Technical data content approx 115 liter 75 kg Extension for feed hopper content approx 38 liter 25 kg Drive unit with gear motor 0 37 0 55 kW 230 400V 50 Hz 3 phases 325 rpm Conveying capacity approx 450 kg h Size of pellets BIG PAN 330 and BIG PAN PLUS up to 4 mm Material polypropylene recyclable Rim height BIG PAN 330 76 mm Rim height BIG PAN Plus 61 mm Pan diameter FLUXX 330 mm Material polypropylene recyclable Rim height BIG PAN dish 76 mm Rim height RPM dish 51 mm Pan diameter MULTI PAN and MULTI PAN PLUS 330 mm Material polypropylene recyclable Rim height MULTI PAN with MP dish 46 mm Rim height MULTI PAN with BP dish 76 mm Rim height MULTI PAN and BP dish with collar 132 mm Rim height MULTI PAN and RPM dish
127. yers weight range 1 3 1 5 kg number of birds per pan 45 60 pullets weight range 1 8 2 2 kg number of birds per pan 30 45 layers for rationed feed of broilers number of birds per pan calculate approx 25 30 less birds per pan Augermatic User and assembly instructions ty E Big Dutchman Edition 12 2006 M 0742 GB General planning instructions 5 1 4 Drives for Augermatic BP Page 32 The permissible operating voltage as to be complied with If voltage fluctuation or particularly low voltage is to be expected choose the next higher power stage Description Drive 0 37 kW 230 400V 50 Hz AM5 wo sensor with switch box Max length of line m Operating voltage V alternatives for drive 11 31 4552 11 31 4502 drive 0 37 kW 230V 1PH 50 Hz AM5 wo sensor with switch box 11 31 4512 drive 0 37 kW 230 400V 60 Hz AM5 wo sensor with switch box drive 0 55 kW 230 400V 50 Hz AM5 wo sensor with switch box 360 400 alternatives for drive 11 31 4652 11 31 4602 drive 0 55 kW 230V 1PH 50Hz AM5 wo sensor with switch box 220 240 11 31 4612 drive 0 55 kW 230 400V 60 Hz AM5 wo sensor with switch box 360 400 11 31 4613 drive 0 55 kW 200V 3PH 60Hz AM5 wo sensor with switch box 200 11 31 4653 drive 0 55 kW 200V 3Ph 50 Hz AM5 wo sensor with switch box Augermatic User and assembly instructions Edition 12 2006 M 0742

Augermatic BP330, Fluxx330 and Fluxx Breeder 360 / 360AZ

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