KSID installation manual
Contents
1. Fig 7 Refrigerant pipe Connectors both ends Fig 8 NOTE To distinguish the connectors to be connected to the indoor unit and outdoor unit the connectors of the refrigerant pipe has been labelled A B C and D Ensure the marks on the connectors are the same to the indoor s and outdoor s respectively during connection INSTALLATION INSTRUCTIONS e Do not smoke during the installation work The equipment must never be operated without the refrigerant lines connected otherwise the equipment will be damaged immediately e The screw connections may only be tightened using the appropriate open ended spanner e Remember that if they are tightened with too little torque they will leak but if they are tightened with too much torque the screw connections may suffer damage If you should not be confident about connecting the refrigerant line connectors yourself itis imperative that you contact your customer service team ora refrigeration contractor Important The EQ valves are only designed for one time installation Their seal can not be guaranteed if they are installed on more than one occasion This will also void the warranty 4 3 Connecting the refrigerant pipes to indoor unit 1 Do not remove the plastic seals from the indoor equiopment and the appropriate refrigerant pipe until immediately before you connect them 2 Align the refrigerant pipes correctly make sure the dimensi2. and the air conditioner should be firm stable and reliable e Be sure there is no obstacle which block radiating air 2 Settlement of outdoor unit Anchor the outdoor unit with a bolt and nut 10 or 68 tightly and horizontally on a concrete or rigid mount Outdoor unit dimension Mounting dimensions 760 29 92 x590 23 23 x285 11 22 290 11 42 32 28 x595 23 43 x330 12 99 340 13 39 80 30 71 x540 21 26 x250 9 84 549 21 61 276 10 87 60 25 98 x242 9 52 x540 21 26 458 18 03 276 10 87 840 33 07 x700 27 56 x320 12 6 560 22 05 335 13 19 990 38 98 x965 37 99 x345 13 58 366 14 41 Y air outlet Fig 18 Drain joint installation ESS Air inlet NOTE The drain joint is slightly different according to the different outdoor unit eae For the drain joint with the seal Fig 19 A first fit the d seal onto the drain joint then insert the drain joint into the base pan hole of outdoor unit rotate 90 to securely assemble them To install drain joint as T Base pan hole of outdoor unit shown in Fig 19 B insert the drain joint into the base pan hole of outdoor unit until it remains obs fixed with a clicking sound Connecting the drain A joint with an extension drain hose Locally purchased in case of the water draining off the outdoor unit during the heating mode Fig 19 REFRIGERANT PIPE CONNECTION 4 Connecting the refrigerant pipe to outdoor unit CAUTION For your safet
3. is needed as there is only one drain hose offered by factory If choosing one side drainage connection make sure the drain hole on the other side is well plugged For 9k 12k models if choosing left hand or left back piping please choosing left side drainage connection The connection of the drain hose is supposed to be done by qualified installer in case of water leakage 2 Bundle the tubing connecting cable with tape securely evenly as shown in Fig 14 e Because the condensed water from rear of the indoor unit is gathered in ponding box and is piped out of room Do not put anything else in the box CAUTION e Do not allow the piping to let out from the back of the indoor unit e Be careful not to let the drain hose slack e Heat insulated both of the auxiliary piping Fig 13 e Be sure that the drain hose is located at the lowest side of the bundle Locating at the upper side can cause drain pan to overflow inside the unit e Never intercross nor intertwist the power wire Cover for the left piping Left back piping with any other wiring Indoor unit Ponding box e Run the drain hose sloped downward to drain out the condensed water smoothly Connective ASL pipe room 5 Indoor unit installation cable oa acne 1 Feed the package of pipes hoses through the hole pipe in the wall 2 Hook the indoor unit onto the upper portion of the installation plate Engage the two hooks of the rear top of th
4. not fixed perfectly it will cause heat up at connection point of terminal fire or electrical shock 8 When carrying out piping connection take care not to let air substances other than the specified refrigerant go into refrigeration cycle Otherwise it will cause lower capacity abnormal high pressure S in the refrigeration cycle explosion and injury 9 Do not modify the length of the power supply cord or use of extension cord and do not share the S single outlet with other electrical appliances Otherwise it will cause fire or electrical shock Z CAUTION 1 This equipment must be earthed and installed with earth leakage current breaker It may cause electrical shock if grounding is not perfect 2 Do not install the unit at place where leakage of flammable gas may occur In case gas leaks and accumulates at surrounding of the unit it may cause fire D 3 Carry out drainage piping as mentioned in installation instructions If drainage is not perfect water may enter the room and damage the furniture INSTALLATION INSTRUCTIONS Selecting installation place More than 15cm 5 9in to the ceiling Read completely then follow step by step Indoor unit More than More than Do not expose the indoor unit to heat or steam a 3 e Selecta place where there are no obstacles in front or around the unit e Make sure that condensation drainage can T s conveniently routed away More than 2 3m 7 55ft o
5. to the wall e Two of theA B and C directions should be free from obstructions This illustration is for explanation purposes only Copper lines must be insulated independently Quick connecting refrigerant pipe Remote Controller Mounting screw B ST2 9x10 C H afi Remote controller holder INSTALLATION INSTRUCTIONS Indoor unit installation Correct orientation of Installation Plate 1 Fit the Installation Plate 1 Fit the installation plate horizontally on structural parts of the wall with spaces around the installation plate 2 If the wall is made of brick concrete or the like drill five or eight 5mm 0 197in J diameter holes in the wall Insert Clip anchor for appropriate mounting screws Fig 4 3 Fit the installation plate on the wall with eight or five type A screws q 150mm 5 91in or more to ceiling Indoor unit outline 120mm 4 72in or more to wall 120mm 4 72in or more to wall 12 Left rear side f f l Right rear side refrigerant Note Pipe ole ah hol eee l 90 3 54in hole 90 3 54in ee ete 9000Btu h models A 680 26 77 B 255 10 04 C 170 6 69 D 92 3 62 i u n MOdeIS A ff D U4 L OY D moles In the Wall according iG me 12000Btu h models A 770 30 31 B 255 10 04 C 170 6 69 D 95 3 74 wall structure and corresponding Indoor unit outline mounting points on the installation r joo or more to on Pan Y f2omnv4 72i 120mm 4 72in_ aint Dimensions are i
6. Before using your air conditioner please read this manual carefully and keep it for future reference INVERTER SPLIT TYPE ROOM AIR CONDITIONER INSTALLATION MANUAL coer HSID SERIES e Please read this installation manual completely before installing the product e f the power cord is damaged replacement work shall be performed by authorised personnel only e Installation work must be performed in accordance with the national wiring Standards by authorised personnel only e Contact an authorised service technician for repair maintenance or installation of this unit CONTENTS SAFETY PRECAUTIONS IU ANGINAL srs teri recs ees vaste Sem saat lef vata Sects ve gra eid vegan Sec edehoplecssemopararesne ise 2 MN tales eerste erect ce abe E A pared arcu eases E A TE 2 INSTALLATION INSTRUCTIONS Selecting installation Place cc ccccccecceccsecseccecceeceeceeeeeeceeeeeeeeceeeeeeeeeeeeseeseeeseeneeseeseeteeeseeeeses 3 ACCESSOS gansta ca ticraees eta ia pirew duane tess pended ot bua A e a e A E 4 Indoor unit STAN AMG cgssiestoticcea cea choutGcac deactesbiusendedunasdcudesiaend desadnitandiadeleaasehatestisaeiiiedassealeadaiesaases 8 Outdoor unit WIS eet ATC ts is cee acess cg wa cha dens An a dein dad dade stoke daaedutendecnades 9 REFRIGERANT PIPE CONNECTION Refrigerant pipe connection ggccs exnsenaucsenetacvavaonnsdntaaaaceeucetendsud enact oeanculecaaaantueeslsuaeandaereemodainnees 10 ELECTRICAL WORK Electrical WOO
7. Fig 21 IMPORTANT Since the coupling works with tapping rings it may leak if you undo and reconnect the pipes This will also void the warranty REFRIGERANT PIPE CONNECTION Coupling size last 2 part numbers Pound force foot 1bf ft Newton meter N m Kilogram force meter kgf m 06 9 5mm 3 8 dash size 18 20 24 4 27 1 2 4 2 7 08 12 7mm 1 2 dash size 30 35 40 6 47 4 4 1 4 8 12 19 1mm 3 8 dash size 45 50 61 0 67 7 6 2 6 9 16 25 4mm 1 dash size 60 65 81 3 88 1 8 2 8 9 After completing steps 1 4 check that all the connections are sealed correctly using leak detection spray or soap suds If any bubbles form the system has a leak and the screw connectors must be retightened using an open ended spanner 5 Now remove the cover on the top valve using a 19 mm open ended spanner Open the valve by turning it counter clockwise as far as it will go using a5 mm Allen key The valve is now open If the valve is not opened fully the system may malfunction and suffer damage Screw the cover back on to the top valve and tighten it well to ensure that itis properly sealed See Fig 24 6 Now remove the cover on the bottom valve using a 19mm open ended spanner Open the valve by turning it counter clockwise as far as it will go using a 5 mm Allen key The valve is now open If the valve is not opened fully the system may malfunction and suffer damage Screw the cover back on to the bottom valve and tigh
8. K critics dcacntaine txatidxenitaerdodnanetacennatdeinnaduatarcind aaa e EE EEE E ENEE E aini 12 TEST RUNNING Test running ere cesses eras ta ee cea testers deco evade esa na alse ec eme enact cogenaenteseeceonemteees 14 A CAUTION Contact an authorised service technician for repair or maintenance of this unit Contact the authinstaller for installation of this unit This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Young children should be supervised to ensure that they do not play with the air conditioner If the power cord is to be replaced replacement work shall be performed by authorised personnel only Installation work must be performed in accordance with the national wiring standards by authorised personnel only SAFETY PRECAUTIONS Read the follow SAFETY PRECAUTIONS carefully before installation Installation must be performed in accordance with the requirement of NEC and CEC by authorized personnel only Incorrect installation due to ignoring of the instruction will cause harm or damage and the seri ousness is classified by the following indications A WARNING This symbol indicates the possibility of death or serious injury A CAUTION This symbol indicates the possibilit
9. at electrical capacity is sufficient 5 See to that the starting voltage is maintained at more than 90 percent of the rated voltage marked on the name plate 6 Confirm that the cable thickness is as specified in the power source specification 7 Always install an earth leakage circuit breaker in a wet or moist area 8 The following would be caused by voltage drop Vibration of a magnetic switch which will damage the contact point fuse breaking disturbance of the normal function of the overload Electrical work Electric safety regulations for the initial Installation 1 If there is serious safety problem about the power supply the technicians should refuse to install the air conditioner and explain to the client until the problem is solved 2 Power voltage should be in the range of 90 110 of rated voltage 3 The surge protector and main power switch with a 1 5 times capacity of Max Current of the unit should be installed in power circuit Ensure the air conditioner is grounded well 4 The appliance shall be installed in accordance with national wiring regulations Do not operate your air conditioner in a wet room such as a bathroom or laundry room 5 An all pole disconnection device which has at least 3mm clearances in all poles and have a leakage current that may exceed 10mA the residual current device RCD having a rated residual operating current not exceeding 30mA and disconnection must be incorporated in the fixed w
10. be taken Manual operation is used only when the remote controller is disable or maintenance necessary Hold the panel sides and lift the panel up to an angle until it remains fixed with a clicking sound Press the Manual control button to select the AUTO or COOL the unit will operate under Forced AUTO or COOL mode see User Manual for details The test operation should last about 30 minutes r E S e Ny Manual control button o AUTO COOL Fig 28 Kimaire The Klimaire logo is a registered Trademark of Klimaire Products inc Copyright 2010 Klimaire Products Inc 2190 NW 89 Place Doral FL 33172 USA Tel 305 593 8358 Fax 305 675 2212 www klimaire com sales klimaire com The design and specifications are subject to change without prior notice for product improvement Consult with the sales agency or manufacturer for details
11. board except the grounding wire Y G only white plug connectors exposed See Fig 27 2 Remove the control cover from the outdoor unit by loosening the screw 3 Hold the indoor male plug and insert it into the female plug of the outdoor unit until it fixed with a clicking sound Secure the cable onto the control board with the cord clamp See Fig 27 4 Connect the grounding wire to the terminal on the control board individually 5 The electrical connection has finished now aaa Z NNNNA A AA AK AA ARK A Q To indoor unit 115V 60Hz Fig 27 13 To outdoor unit Front Panel Electronic box cover Fig 26 To outdoor unit 115V 60Hz 208 230V 60Hz Terminal block of outdoor unit REREH Q Zo NZ NV ZN ZN ZN To indoor unit 208 230V 60Hz TEST RUNNING Test running Perform test operation after completing gas leak check at the flare nut connections and electrical safety check Check that all tubing and wiring have been properly connected 1 2 3 Check that the gas and liquid side service valves are fully open Connect the power press the ON OFF button on the remote controller to turn the unit on Use the MODE button to select COOL HEAT AUTO and FAN to check if all the functions works well When the amient temperature is too low lower than 17 C 62 F the unit cannot be controlled by the remote controller to run at cooling mode manual operation can
12. e indoor unit with the upper edge of the Fig 14 installation plate Ensure that the hooks are properly seated on the installation plate by moving it left and right 3 The female half can easily be made by lifting the indoor unit with a cushioning material between the indoor unit and the wall Get it out after finish piping 4 Press the lower left and right sides of the unit against the installation plate until the hooks engage into their slots Wrapping belt Drain hose INSTALLATION INSTRUCTIONS Outdoor unit installation Outdoor unit 1 Outdoor installation precaution Refrigerant pipe e Select the location for installation follow the previous Indoor unit notes on selecting the installation place e f the outdoor unit is higher thanthe indoor unit make sure that a curve is made in the refrigerant pipe which is lower than the bottom edge of the indoor unit See Fig 16 Curve e in the case that the installation place is exposed to strong wind such as a seaside make sure the fan operating properly by putting the unit lengthwise along the wall or using a dust or shield plates Fig 17 e If need suspending installation the installation bracket should accord with technique requirement in the installation bracket diagram The installation wall should be solid brick concrete or the same intensity construction or actions to reinforce damping supporting should be taken The connection between bracket and wall bracket
13. iring in accordance with the wiring rules 6 For the unit adopts auxiliary electric heater keep at least 1 meter away from the nearest combustible materials 7 According to the attached Electrical Connection Diagram located on the panel of the indoor amp outdoor unit to connect the wire All wiring must comply with local and national electrical codes and be installed by qualified and skilled electricians 8 An individual branch circuit and single receptacle used only for this air conditioner must be available See the following table for suggested wire sizes and fuse specifications Suggest Minimum Wire Size AWG American Wire Gage NOTE Appliance Amps AWG Wire Size The wire size of power supply cord and interconnected wire and the current of the fuse or switch are determined by the maximum current indicated on the nameplate which located on the side panel of the unit Please refer to the nameplate before selecting the wire size fuse or switch The controller of the air conditioner designed with a fuse protection function under abnormal conditions the specifications of the fuse have printed on the circuit board such as T3 15A 250VAC T5A 250VAC etc ELECTRICAL WORK Connect the cable between indoor unit and outdoor unit NOTE Before performing any electrical work turn off the main power to the system 1 The connection cables of indoor and outdoor units have been connected to the terminals on the control
14. n mm in unless or more to wall or more to wall otherwise stated on A S a ih A aN of j Right rear side Lal rear e is reffigerant ppe eroe hole 6 90 3 54 6 90 3 54in 18000Btu h models A 905 35 63 B 275 10 83 C 80 3 15 D 100 3 94 indoorunitoutin t 150mm 5 91in or more to ceiling a 293 11 54 Installation plate 163 6 42 120mm 4 72in cil 420mm 4 72in or more to wall ff or more to wall o gt Left rear side AP pete tant aa Se gt Right rear side ipe hole refrigerant pipe PP 90 3 54in 98 Nao wane amp 22000Btu h models t 150mm 5 91in or more to ceiling 1450 57 09 l 120mm 4 72in or more to wall l 340 13 39 l Left rear side E LO refrigerant 4 A SE SSS ee ee H M ee ee Pipe hole 90 3 54in gt 30000Btu h models Fig 5 2 Drill a hole in the wall 1 Determine hole positions according to the diagram detailed in Fig 5 Drill one 1 hole 90mm 3 54in slanting slightly to outdoor side 2 Always use wall hole conduit when drilling metal grid metal plate or the like 3 Drainage Installation Drainage 1 Run the drain hose sloping downward Do not install the drain hose as illustrated in Fig 7 2 When connecting extension drain hose insulate the connecting part of extension drain hose with a shield pipe do not let the drain hose slack 4 Connecting the refrigerant pipes 4 1 Tools needed You will require the following t
15. not install near a doorway from the floor e Ensure that the space on the left and right l of the unit is more than 12cm 4 72in Fig 1 e Use a stud finder to locate studs to prevent unnecessary damage to the wall e The indoor unit should be installed on the wall at a height of 2 3m 7 55ft or more from the floor e The indoor unit should be installed allowing a minimum clearance of 15cm 5 9in from the ceiling e Any variations in pipe length will may require adjustment to refrigerant charge e There should not be any direct sunlight Otherwise the sun will fade the plastic cabinet and affect its appearance If unavoidable sunlight prevention should be taken into consideration More than30cm 11 81in Outdoor unit More than P 30cm 11 81in e If an awning is built over the outdoor unit to T prevent direct sunlight or rain exposure make sure that heat radiation from the condenser is not restricted e Ensure thatthe clearance around the back of the unitis more than 30cm 11 81in and left side is more than 30cm 11 81in The front of the unit should have more than 200cm 78 74in of clearance and the connection side right side Fig 2 should have more than 60cm 23 62in of clearance e Do not place animals and plants in the path of the air inlet or outlet e Take the air conditioner weight into account and select a place where noise and vibration will not be an issue e Selecta place so that the warm air and noise from the air conditioner d
16. o not disturb neighbors More than 60cm 23 62in More than 200cm 78 74in Rooftop installation Ifthe outdoor unit is installed on a roof structure be sure to level the unit e Ensure the roof structure and anchoring method are adequate for the unit location e Consult local codes regarding rooftop mounting e If the outdoor unit is installed on roof structures or external walls this may result in excessive noise and vibration and may also be classed as anon serviceable installation Tools needed for installation Level gauge Hexagonal wrench 4mm 0 157in Screwdriver Gas leak detector Electric drill Hole core drill 90mm 3 54in Vacuum pump Flaring tool set Gauge manifold Specified torque wrenches 1 8kgf m Users manual 4 2kgf m 5 5kgf m 6 6kgf m Thermometer different depending on model No Multimeter Spanner half union Pipe cutter Measuring tape INSTALLATION INSTRUCTIONS Accessories Name of Accessories Installation Plate Self tapping S B ST2 9X10 elf tapping Screw Opica Remote controller holder parts Quick connecting refrigerant pipe 10 Air freshening filter used to install on Air filter 1 depending on models Sound deadening pads used to wrap up the 11 quick connectors Note Except the above parts provided the other parts needed during installation you must purchase mR Cm 5 9in CAUTION e Use a stud finder to locate studs to prevent unnecessary damage
17. ons of the connecting refrigerant pipe are the same Place the screw connector on the refrigerant pipes just on to the thread on the indoor equipment and tighten the first few threads by hand See Fig 9 IMPORTANT Before you continue it is essential that you read the following instructions carefully 3 Hold the points marked A using a 22mm 0 87in open ended spanner and turn the nuts only at the points marked B using a 24mm 0 95in open ended spanner See Fig 10a amp 10b 4 Ensure that the screw connectors do not skew as you tighten them and work quickly IMPORTANT Since the coupling works with tapping rings it may leak if you undo and reconnect the pipes This will also void the warranty 5 After finishing the connection first wrap up the quick connectors with the sound deadening pads packed with accessories solidly and tightly as shown in Fig 11 then use the tape to wrap the refrigerant pipe and connecting cable together See Fig 12 NOTE For aesthetic reason the quick connector parts are recommended to be placed outside of room INSTALLATION INSTRUCTIONS Note Route the package of pipes hoses in the direction of rear right or rear left See Fig 13 1 Both sides drainage structure is standard For both sides drainage structure it can be choosen for right left or both sides drainage connection C f over for the If choosing both sides drainage connection right piping another proper drain hose
18. ools to carry out this installation work correctly 1x open ended spanner 19 mm 0 75in 1x open ended spanner 22 mm 0 87in 1x open ended spanner 24 mm 0 95in 1x Allen key 5mm 0 2in 1x Philips screwdriver 1x leak detection spray or alternatively soap suds water detergent mix 4 2 Important information Follow the detailed instructions for connecting the refrigerant pipes to the indoor unit and outdoor unit We can only provide a warranty if the lines are installed correctly as described in the instructions e Donotremove the sealing caps and stoppers until immediately before you install the lines e Topreventleaks ensure that the quick release screw connections are absolutely free of dirt Moisture or foreign bodies will adversely affect the function of the quick release connectors leading to arisk of refrigerant loss not covered by the warranty e Only install refrigerant lines outdoors in dry weather e The refrigerant lines must not be installed and then plastered over e Please make sure that refrigerant is never allowed to enter the environment Improper handling of refrigerant may be harmful to health Always wear work gloves and goggles when handling refrigerant INSTALLATION INSTRUCTIONS Wall Outdoor Indoor 5 7mm 0 2 0 28in Be Fig 6 Do not put the hose Do not form a rise end into water or any container
19. ten it well to ensure that itis properly sealed See Fig 25 Important The conical ring on the valve has an important sealing function together with the sealing seatin the caps Ensure that you do not damage the cone and that you keep the cap free of dirt and dust 7 After completing steps 1 6 check that all the connections are sealed correctly using leak detection spray or soap suds If any bubbles form the system has a leak and the screw connectors must be retightened using an open ended spanner 8 Start the equipment so that the operating pressures build up inside it Check all the connectors again for signs of leaks a during cooling mode b in heating mode If any bubbles form the system has a leak and the screw connectors must be retightened using an open ended spanner Fig 25 ELECTRICAL WORK CAUTION After the confirmation of the above conditions prepare the wiring as follows 1 Never fail to have an individual power circuit specifically for the air conditioner As for the method of wiring be guided by the circuit diagram posted on the inside of control cover 2 The screw which fasten the wiring in the casing of electrical fittings are liable to come loose from vibrations to which the unit is subjected during the course of transportation Check them and make sure that they are all tightly fastened If they are loose it could cause burn out of the wires 3 Specification of power source 4 Confirm th
20. y always wear goggles and work gloves when connecting the pipes NOTE To distinguish the connectors to be connected to the indoor unit and outdoor unit the connectors of the refrigerant pipe has been labelled A B C and D Ensure the marks on the connector are the same to the indoor s and outdoor s respectively during connection 1 First remove the water tray on the outdoor unit as shown in Fig 20 2 Do not remove the plastic seals from the outdoor unit and the appropriate refrigerant pipes until immediately before you connect them Fig 21 3 Align the refrigerant pipes correctly so that they line up with the valves and are not stressed Place the screw connector on the refrigerant line just on to the thread on the outdoor unit and tighten the first few threads by hand Fig 22 NOTE The refrigerant pipes must be connected to the valves on the outdoor unit with as little stress as possible IMPORTANT Before you continue it is essential that you read the following instructions carefully 4 Now tighten the bottom screw connector first and then the top screw connector using the open ended spanner Hold the points marked A using a22mm 0 87in open ended spanner and turn the nuts only atthe points marked B usinga 24mm 0 95in open ended spanner see Fig 23 e Ensure that the screw connectors do not skew as you tighten them and work quickly See the next page for the proper torque
21. y of injury or damage to property The items to be followed are classified by the symbols Symbol will background white denotes item that is PROHIBITED from doing Z WARNING 1 Engage dealer or specialist for installation If installation done by the user is defective it will cause water leakage electrical shock or fire 2 Install according to this installation instructions strictly If installation is defective it will cause water leakage electrical shock or fire 3 Use the attached accessories parts and specified parts for installation otherwise it will cause the set to fall water leakage electrical shock or fire 4 Install at a strong and firm location which is able to withstand the set s weight If the strength is not enough or installation is not properly done the set will drop and cause injury 5 For electrical work follow the local national wiring standard regulation and this installation instructions An independent circuit and single outlet must be used If electrical circuit capacity is not enough or defect found in electrical work it will cause electrical shock or fire 6 Use the specified cable and connect tightly and clamp the cable so that no external force will be acted on the terminal If connection or fixing is not perfect it will cause heat up or fire at the connection 7 Wiring routing must be properly arranged so that control board cover is fixed properly If control board cover is
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