User Manual - SharePoint
Contents
1. 35 d MACHINE DISPOSA E serora a te ee ee ne ens ee 36 5 ENCLOSED OC UNMET LOIN ce 39 22 ATTENTION This manual contains instructions relevant to various appliances See the dataplate located under the control panel to identify the appliance see fig above 9BREJMPFO 9BREJMPFM 9BREJDPFO 9BREJDPFM 1000mm w o w Electrical power asore w o2 o i Jej owo oo oo somo pases ef MODELS TECHNICAL DATA 1 N 1 3 N Power caie section 1 2s fs Nominathestoutput 7 MODELS TECHNICAL DATA E9BRGHMOFA ZIBRGHMOFA E9BRGHMOFB ZIBRGHMOFB E9BRGHDOFA ZIBRGHDOFA E9BRGHDOFB ZIBRGHDOFB for NATURAL GAS E9BRGJMPFA ZIBRGJMPFA E9BRGJMPFB ZIBRGJMPFB E9BRGJDPFA ZIBRGJDPFA E9BRGJDPFB ZIBRGJDPFB The installation use and maintenance Manual hereinafter Manual provides the user with information necessary for correct and safe use of the machine hereinafter machine or appliance The following must not be considered a long and exacting list of warnings but rather a set of instructions suitable for improving machine performance in every respect and above all preventing injury to persons and animals and damage to property due to improper operating procedures All persons involved2. a THERMOCOUPLES Remove the bottom panel fig 4a 4b to disconnect the two thermocouples from the board e Lift the tank V e Undo the fixing screws of the box S e Remove the box to access the thermocouple 37 POWER REGULATOR AND WORK THERMOSTAT e Remove the control panel and replace the component SAFETY THERMOSTAT e Remove the control panel and the front panel and replace the thermostat NOTE Remove the tank front panel to access the thermostat bulb Take care with the capillary tube and bulb which must be positioned in the special seats 3 8 3 MAINTENANCE INTERVALS The inspection and maintenance intervals depend on the actual machine operation conditions and ambient conditions presence of dust damp etc therefore precise time intervals cannot be given In any case to minimise interruptions of the service careful and periodical machine maintenance is advisable It is advisable to stipulate a preventive and scheduled maintenance contract with the after sales service 3 8 4 MAINTENANCE FREQUENCY In order to guarantee constant machine efficiency it is advisable to carry out the checks with the frequency given in the following table MAINTENANCE INSPECTIONS CHECKS AND CLEANING Routine cleaning FREQUENCY General cleaning of machine and surrounding area Cleaning internal parts Every six Check condition and for any deformation months loosening or removed pa
3. Do not preheat with the lid closed e Place the food to be cooked in the braiser e Turn the knob V to the required temperature setting lighting up of green indicator G signals that the appliance is on lighting up of yellow indicator B signals the heating phase e Turn the knob V to the power regulator position depending on the quantity and quality of food to be cooked e At the end of cooking switch off the power by turning the knob V to the off position 33 CLEANING AND 1 GENERAL SAFETY RULES ATTENTION Machine maintenance operations must only be carried out by specialised Technicians provided with suitable personal protection equipment safety shoes gloves glasses overalls etc tools utensils and ancillary means ATTENTION Never operate the machine removing modifying or tampering with the guards protection or safety devices ATTENTION Before carrying out any operation on the machine always consult the manual which gives the correct procedures and contains important information on safety 1 1 INTRODUCTION The machines are provided with electric and or mechanical safety devices for protecting workers and the machine itself Therefore the user must not remove or tamper with such devices The Manufacturer declines any liability for damage due to tampering or their non use 1 2 PROTECTION DEVICES INSTALLED ON THE MACHINE 1 2 1 Guards The
4. safety measures consisting of the use of specific technical means guards and safety devices for protecting operators against risks Guard an element of a machine used in a specific way to provide protection by means of a physical barrier Safety device a device other than a guard that eliminates or reduces the risk it can be used alone or in combination with a guard Customer the person who purchased the machine and or who manages and uses it e g company entrepreneur firm Electrocution an accidental discharge of electric current on a human body 1 5 TYPOGRAPHICAL CONVENTIONS For best use of the manual and therefore the machine it is advisable to have good knowledge of the terms and typographical conventions used in the documentation The following symbols are used in the manual to indicate and identify the various types of hazards ATTENTION RISK FOR THE HEALTH AND SAFETY OF OPERATORS ATTENTION DANGER OF ELECTROCUTION DANGEROUS VOLTAGE ATTENTION RISK OF DAMAGE TO THE MACHINE Words further explaining the type of hazard are placed next to the symbols in the text The warnings are intended to guarantee the safety of personnel and prevent damage to the machine or the product being worked The drawings and diagrams given in the manual are not in scale They supplement the written information with an outline but are not intended to be a detailed representation of the machine supplied The numerical
5. AUSTRALIA this appliance shall be installed only by authorised persons and in accordance with the manufactu rers installation instructions local gas fitting regulation s municipal building codes electrical wiring regulations local water supply regulations AS5601 gas installation health authorites and any other statutory regulations 1 1 INTRODUCTION Given below is some information regarding the machine s intended use its testing and a description of the symbols used that identify the type of warning the definitions of terms used in the manual and useful information for the appliance user 1 2 INTENDED USE AND RESTRICTIONS Install the appliance in compliance with the current re gulations and laws regarding installation of electric and gas appliances Our appliances are designed and optimised in order to obtain high performance and efficiency This appliance is designed for cooking food Any other use is deemed improper The appliance is not intended for use by people including children with limited physical sensory or mental abilities or without experience and knowledge of it unless they are supervised or instructed in its use by a person responsible for their safety ATTENTION The machine is not suitable for installation outdoors and or in places exposed to atmospheric agents rain direct sunlight etc The manufacturer declines any liability for improper use of the product 1 3 TESTING AND INSPECTION Our
6. CARRIED OUT BY A QUALIFIED ELECTRICIAN WITH THE POWER SUPPLY DISCONNECTED 4 1 WASTE STORAGE At the end of the product s life cycle make sure it is not dispersed in the environment Special waste materials can be stored temporarily while awaiting treatment for disposal and or permanent storage In any case the current environmental protection laws in the country of use must be observed 4 2 PROCEDURE REGARDING APPLIANCE DISMANTLING MACRO OPERATIONS Before disposing of the machine make sure to carefully check its physical condition and in particular any parts of the structure that can give or break during scrapping The machine s parts must be disposed of in a differentiated way according to their different characteristics e g metals oils greases plastic rubber etc Different laws are in force in the various countries therefore comply with the provisions of the laws and competent bodies in the countries where scrapping takes place In general the appliance must be taken to a specialised collection scrapping centre Dismantle the appliance grouping the components according to their chemical characteristics remembering that the compressor contains lubricant oil and refrigerant fluid which can be recycled and that the refrigerator components are special waste assimilable with urban waste The symbol L placed on the product indicates that it should not be considered as domestic waste but must be correctly disposed
7. Clean all steel surfaces dirt is easily removed when it has just formed Remove grime fat and other cooking residuals from steel surfaces when cool using soapy water with or without detergent and a cloth or sponge Dry the surfaces thoroughly after cleaning e In case of encrusted grime fat or food residuals go over with a cloth or sponge wiping in the direction of the satin finish and rinsing often rubbing in a circular motion combined with the particles of dirt on the cloth sponge could spoil the steel s satin finish e Metal objects can spoil or damage the steel damaged surfaces become dirty more easily and are more subject to corrosion Restore the satin finish if necessary SURFACES BLACKENED BY HEAT when necessary Exposure to high temperatures can cause the formation of dark marks These do not constitute damage and can be removed by following the instructions given in the previous section OTHER SURFACES HEATED TANKS CONTAINERS daily Clean the appliance tanks or containers using boiled water adding soda degreasing if necessary Use the accessories optional or supplied specified in the list to eliminate encrustations or food deposits IMPORTANT With electrical equipment make sure no water comes into contact with electrical components water entering can cause short circuiting and dissipation tripping the appliance s protection devices SURFACES IN SOFT IRON OR CAST IRON daily Remove dirt using
8. a damp cloth or in case of encrustations the accessories optional or supplied specified in the list After cleaning switch the appliance on to dry the surface quickly then protect the surface with a light film of cooking oil 3 6 SCALE STEEL SURFACES when necessary Remove any scale stains or marks left by water on steel surfaces using suitable natural detergents e g vinegar or chemical e g STRIPAWAY produced by ECOLAB 3 7 INTERNAL PARTS every 6 months IMPORTANT Operations to be carried out only by specialised technicians e Check the internal parts e Remove any deposits of dirt inside the appliance e Check and clean the discharge system e After the first month of use it is advisable to clean and re grease the lifting system screw and nut to eliminate any work residuals Subsequently at least once a year or when necessary lubricate the lifting system tank hinges and lifting screw using a brush or grease gun NOTE In particular ambient conditions e g intensive use of the appliance salty environment etc the above mentioned cleaning should be more frequent 3 8 EXTRAORDINARY MAINTENANCE A Extraordinary maintenance must be carried out by specialised personnel who can ask the manufacturer to supply a servicing manual ATTENTION USE SUITABLE PERSONAL PROTECTION EQUIPMENT WHEN CARRYING OUT ANY EXTRAORDINARY MAINTENANCE OPERATION There must be free air circulation above the ap
9. it is correctly executed according to the regulations in force in the country of use a differential thermal magnetic switch suitable for the input specified on the dataplate with contact gap enabling complete disconnection in category Ill overvoltage conditions and complying with the regulations in force is installed between the power cable and the electric line For the correct size of the switch refer to the absorbed current specified on the appliance dataplate the mains voltage and frequency match that given on the dataplate e To access terminal block remove the front panel of the appliance by removing the fixing screws e Connect the power cable to the terminal block as shown in the wiring diagram attached to the appliance e Secure the power cable with the cable gland IMPORTANT The manufacturer declines any liability if the safety regulations are not respected e After making the connection with the machine working check that the power supply does not fluctuate by 10 the rated voltage e Installation requires the inclusion of a device lockable in the open position during maintenance 5 2 1 POWER CABLE Unless otherwise specified our appliances are not equip ped with a power cable The installer must use a flexible cable having characteristics at least equivalent to HOSRN F rubber insulated type Protect the cable section outside the appliance with a metal or rigid plastic pipe If the power c
10. values given on the machine installation diagrams refer to measurements expressed in mm 25 1 6 MACHINE AND MANUFACTURER S IDENTIFICATION DATA A reproduction of the marking or dataplate on the machine is given below GAS F Mod J Comm Mod J Ser No 999999999 ELX PNC C9 EL i Hss Cat P mbar 2 Qn G 30 g m h G 25 6 25 1 Ih Tipe Bauart Tipo F Mod C PNC C P C9 SPECIAL No AQQAAA SPECIAL No AQQAAA Ser No 999999999 Ser No 999999999 lade in EU 99 9999 EL CJC kz Ck 1 CAB F Mod C Comm Mod Ser No 999999999 ELX made in EU 99 9999 3 A99AAA A MW freq BU F Mod Co PNC 3 SPECIAL No AQQAAA Ser No 999999999 SPECIAL No Ser No AQQAAA 999999999 The meaning of the various information given on it is listed below PMO aie a eae actory description of product commercial description PING production number code serial number See power supply voltage phase ease cha eee power supply frequency ton tamer max power input Aon current absorption Power unit power EE dust and water protection rating dot CE marking gas safety cert
11. CONTENTS JONING APPLIANCES WA BLES te eee cae eet ete ete eet teeta 2 Il DATAPLATE and TECHNICAL DAT Ascent tecnica aicaihod ain 23 HUT FOREWORD a a 24 Me INSTALLATION 25 1 GENERAL INFORMATION 25 2 TRANSPORT HANDLING AND STORAGE cscccsscssssssssssesssessstesssssuesstesseesessstesseessssseesanessnssuessetsatesaesseesseesanssatsseesacessesseesseene 27 5 INSTALLATION ANDASSEMB ta E E A 28 4 FUME VIS ei a te a a Saal pt ete aa te a dal 29 5 CONNECTION Jnanclestsnshes 29 6 SAFETY THERMOSTAT 31 7 BEFORE COMPLETING INSTALLATION 31 V INSTRUCTIONS FOR OPERATOR FOR NORMAL 32 Tee 32 VI CLEANING AND MAINTENANCE ccsscsssssssssssssssssscssscsssssscssssssssssssssessssssssssssssesssessssssssesssssssssscsssessesstssaesssesstesaessaeessesaessseesss 34 i SSSI eA sta aa ae te eee en at 34 5 IOP INA ENN USE ep 35 3 MACHINE CLEANING AND
12. a for Natural gas 2 65 KPa for Propane gas NOTE These models are designed and certified for use with natural or propane gas For natural gas the pressure regulator on the header is set to 8 w c 2Ombar 30 5 1 5 PRIMARY AIR CHECK The primary air is correctly adjusted when the flame does not float with the burner cold and there is no flareback with the burner hot e Undo screw A and position aerator E at distance H given in Table B retighten screw A and seal with paint fig 3A 5 1 6 CONVERSION TO ANOTHER TYPE OF GAS Table B technical data gas nozzles gives the type of nozzles to be used when replacing those fitted by the manufacturer the number is stamped on the nozzle body At the end of the procedure carry out the following check list Check OK e burner nozzle s replacement E burner s motorze econ minimum tarme soens repaeomen conent aaswment ioscan a adjustment of supply pressure see technical data gas nozzles table e apply sticker supplied with data of new gas type E 5 1 6 1 MAIN BURNER NOZZLE REPLACEMENT e Liftthe tank used e Unscrew the nozzle C and replace it with one suitable for the type of gas according to that given in Table B fig 3A e The nozzle diameter is given in hundredths of mm on the nozzle body Retighten nozzle O 5 1 6 2 REPLACING THE ADJUSTMENT SPRING OF THE PRESSURE REGULATOR e Replace the
13. able is damaged it must be replaced by the after sales service or in any case by qualified personnel in order prevent any risk The manufacturer declines any liability for damage or injury resulting from breach of the above rules or non compliance with the electrical safety regulations in force in the country where the machine is used 5 3 EQUIPOTENTIAL NODE AND EARTH CONNECTION Connect the appliance to an earth it must be included in an equipotential node by means of the screw located at the front right under the frame The screw is marked with the symbol 6 WATER CONNECTION ATTENTION The water connection must be carried out by a specialised technician The appliance must be supplied with drinking water at a pressure of 1 5 3 bar Attention If the water pressure is higher than that specified use a pressure reducer to avoid damaging the appliance For correct installation the water inlet pipe must be connected to the mains by means of a mechanical filter and a shutoff cock Before connecting the filter allow a certain amount of water to flow in order to clear the pipe of any waste matter 7 SAFETY THERMOSTAT Some of our appliance models use a safety thermostat that cuts in automatically when temperatures exceed a set value shutting off the gas supply gas appliances or the electricity electric appliances 7 1 INTERVENTION With braisers intervention of the limiter indicates an incorrect use or an applian
14. appliances are designed and optimised with laboratory testing in order to obtain high performance and efficiency The product is shipped ready for use Passing of the tests visual inspection electrical gas test functional test is guaranteed and certified by the specific enclosures 1 4 DEFINITIONS Listed below are the definitions of the main terms used in the manual Carefully read them before using the manual Operator machine installation adjustment use maintenance cleaning repair and transport personnel Manufacturer Electrolux Professional SPA or any other service centre authorised by Electrolux Professional SPA Operator for normal machine use an operator who has been informed and trained regarding the tasks and hazards involved in normal machine use Technical assistance or specialised technician an operator instructed trained by the Manufacturer and who based on his professional and specific training experience and knowledge of the accident prevention regulations is able to appraise the operations to be carried out on the machine and recognise and prevent any risks His professionalism covers the mechanical electrotechnical and electronics fields Danger source of possible injury or harm to health Hazardous situation any situation where an operator is exposed to one or more hazards Risk a combination of probabilities and risks of injury or harm to health in a hazardous situation Protection devices
15. ce malfunction resetting must be carried out by a specialised technician when the appliance is cold IMPORTANT Tampering with the safety thermostat invali dates the warranty 8 BEFORE COMPLETING INSTALLATION OPERATIONS Use soapy water to check all gas connections for leaks DO NOT use a naked flame to check for gas leaks Light all the burners separately and also together to check correct operation of the gas valves rings and lighting For each burner adjust the flame regulator to the lowest setting individually and together after completing the operations the installer must instruct the user on the correct method of use If the appliance does not work properly after carrying out all the checks contact the local after sales service centre 31 V INSTRUCTIONS FOR OPERATOR FOR NORMAL MACHINE USE 1 BRAISER USE General precautions e The appliance is intended for professional use by trained personnel e This appliance must only be used for its expressly designed purpose i e for cooking or preparing meats with sauce braised and stewed sauces light fries omelettes and stewing or dry cooking in general Any other use is deemed improper Do not use the appliance as 8 frier the temperature of the tank bottom exceeds 230 C with risk of the oil burning e Itis advisable not to use appliances with iron bottom for cooking tomato sauces and foods with acid content Appliances with iron bottom Before first u
16. cts that are over 90 biodegradable in order to reduce the emission of pollutants into the environment then rinse and dry thoroughly Do not use solvent based detergents e g trichloro ethylene or abrasive powders for cleaning It is advisable to go over the stainless steel surfaces with a rag moistened with paraffin oil in order to create a protective film ATTENTION Do not clean the machine with jets of water 3 3 PRECAUTIONS IN CASE OF LONG IDLE PERIODS If the appliance is not going to be used for some time take the following precautions e Close the cocks or main switches ahead of the appliances e Go over all the stainless steel surfaces vigorously with a rag moistened with paraffin oil in order to create a protective film Have the appliance checked before using it again To prevent too rapid evaporation of accumulated moisture with consequent breakage of elements switch electric appliances on at minimum heat for at least 45 minutes before reuse ATTENTION Put the machine in safe conditions before starting any maintenance operation After carrying out maintenance make sure the machine is able to work safely and in particular that the protection and safety devices are efficient ATTENTION Respect the requirements for the various routine and extraordinary maintenance operations Non compliance with the instructions can create risks for personnel 36 3 4 EXTERNAL PARTS SATIN FINISH STEEL SURFACES daily e
17. e the fitting and use of non original spare parts and accessories can negatively affect machine operation and invalidates the warranty e operations by non specialised technicians e unauthorised modifications or operations e inadequate maintenance e improper machine use e unforeseeable extraordinary events e use of the machine by uninformed and untrained personnel e non application of the current provisions in the country of use concerning safety hygiene and health in the workplace The Manufacturer declines any liability for damage caused by arbitrary modifications and conversions carried out by the user or the Customer The employer workplace manager or service technician are responsible for identifying and choosing adequate and suitable personal protection equipment to be worn by operators in compliance with regulations in force in the country of use Electrolux Professional SPA declines any liability for any inaccuracies contained in the manual if due to printing or translation errors Any supplements to the installation use and maintenance manual the Customer receives from the Manufacturer will form an integral part of the manual and therefore must be kept together with it 1 10 PERSONAL PROTECTION EQUIPMENT Given below is a summary table of the Personal Protection Equipment PPE to be used during the various stages of the machine s service life Safety helmets Assembly Routine cleaning Extraordinary cl
18. eaning waintenence 1 Key es PPE REQUIRED PPE AVAILABLE OR TO BE USED IF NECESSARY PPE NOT REQUIRED During Normal use gloves protect hands from contact with hot food or hot parts of the appliance 1 11 KEEPING THE MANUAL The manual must be carefully kept for the entire life of the machine until scrapping The manual must stay with the machine in case of transfer sale hire granting of use or leasing 1 12 RECIPIENTS OF THE MANUAL This manual is intended for e the carrier and handling personnel e installation and commissioning personnel e the employer of machine users and the workplace manager e operators for normal machine use e specialised technicians After Sales Service 2 TRANSPORT HANDLING AND STORAGE 2 1 INTRODUCTION Transport i e transfer of the machine from one place to another and handling i e transfer inside workplaces must occur with the use of special and adequate means ATTENTION Given their size the machines can be stacked on top of each other during transport handling and storage by complying with that specified on the slip placed on the packing The machine must only be transported handled and stored by qualified personnel who must have specific technical training and experience in the use of lifting systems have knowledge of the safety regulations and applicable laws in the relevant sector have knowledge of the general safety rules ensu
19. follow the instructions given in the section Conversion to another type of gas The supply pressure must be measured with the appliance operating using a pressure gauge min 0 1 mbar e Remove the bottom panel e Loosen the pressure point screw N and connect the pressure gauge O fig 2A Compare the value read on the pressure gauge with that given in Table B See handbook Appendix e lf the pressure gauge gives a pressure outside the range of values in Table A do not switch the appliance on Consult the gas company 5 1 4 GAS PRESSURE REGULATOR e The section of the gas supply line must be sufficient to ensure the gas flow necessary for full operation of all the appliances connected to the system If the gas pressure is higher than that specified or is difficult to regulate not stable install a gas pressure regulator ac cessory code 927225 in an easily accessed position ahead of the appliance The pressure regulator should preferably be fitted horizontally to ensure the right outlet pressure e 1 connection side gas from mains e 2 pressure regulator e 3 connection side gas towards the appliance The arrow on the regulator X 2 indicates the gas flow direction AUSTRALIA the gas pressure regulator supplied with the appliance must be fitted to the appliance inlet Adjust the test point pressure with all hob burners operating at maximum setting as follow 1 0 KP
20. guards on the machine are fixed guards e g casings covers side panels etc fixed to the machine and or frame with screws or quick release connectors that can only be removed or opened with tools machine electrical equipment access doors made from hinged panels openable with tools with the machine disconnected from the power supply ATTENTION Several illustrations in the manual show the machine or parts of it without guards or with guards removed This is purely for explanatory purposes Do not use the machine without the guards or with the protection devices deactivated 34 1 2 2 SAFETY SIGNS TO BE PLACED ONTHE MACHINE OR NEAR ITS AREA BURN HAZARD RISK OF ELECTRIC SHOCK DANGER OF CRUSHING ATTENTION Do not remove tamper with or make illegible the safety danger and instruction signs and labels on the machine 1 2 3 CEASED USE When the appliance is no longer to be used make it unusable by removing the power supply wiring 1 2 4 INSTRUCTIONS FOR USE AND MAINTENANCE Risks mainly of a mechanical thermal and electrical nature are present in the machine Where possible the risks have been neutralised e directly by means of adequate design solutions e indirectly by using guards protection and safety devices During maintenance several risks remain as these could not be eliminated and must be neutralised by adopting specific measures and precautions Do not carry out any checking cleaning re
21. he current safety regulations regarding the equipment used and the operating procedures ATTENTION Before moving the appliance make sure the capacity of the lifting equipment used is suitable for its weight 28 3 1 CUSTOMER S RESPONSIBILITIES The Customer must prearrange a high sensitivity manual reset differential thermal magnetic switch For information regarding the electrical connection refer to par 5 2 Electrical connection check the flatness of the surface on which the machine is placed prearrange a device lockable in the open position for the connection to the power supply prearrange the connection to a suitable earthing system par 5 2 3 install a rapid gas shutoff cock valve ahead of each individual appliance Install the cock valve in an easily accessed place 3 2 MACHINE SPACE LIMITS A suitable space must be left around the machine for operations maintenance etc This space must be increased in case of use and or transfer of other equipment and or means or if exit routes are necessary inside the workplace RISK OF FIRE Keep the area around the ap pliance free and clear of combustibles Do not keep flammable materials in the vicinity of this appliance Install the appliance in a well ventilated place to avoid the creation of dangerous mixtures of unburnt gases in the same room Air recirculation must take into account the air necessary for combustion 2 m h kW of gas powe
22. hen handling the machine or the packing containing it using unsuitable lifting systems or accessories or with the load unbalanced Tipping of loads 2 NORMAL MACHINE USE 2 1 CHARACTERISTICS OF PERSONNEL TRAINED FOR NORMAL MACHINE USE The Customer must make sure the personnel for normal machine use are adequately trained and skilled in their duties as well as ensuring their own safety and that of other persons The Customer must make sure his personnel have understood the instructions received and in particular those regarding work hygiene and safety in use of the machine 2 2 CHARACTERISTICS OF PERSONNEL ENABLED TO OPERATE ON THE MACHINE The Customer is responsible for ensuring that persons assigned to the various duties read and understand the manual e receive adequate training and instruction for their duties in order to perform them safely e receive specific training for correct machine use 2 3 OPERATOR FOR NORMAL USE He must have at least e knowledge of the technology and specific experience in operating the machine e adequate general basic education and technical knowledge for reading and understanding the contents of the manual e including correct interpretation of the drawings signs and pictograms e sufficient technical knowledge for safely performing his duties as specified in the manual e knowledge of the regulations on work hygiene and safety In case of a significant fault e g short circui
23. hine in the required place e adjust the height and levelling with the adjustment feet also checking correct door closing NOTE 8 PERMANENT CONNECTION the device lockable in the open position must be accessible even after the appliance is installed in its place e wear protective gloves and unpack the machine carrying out the following operations cut the straps and remove the protective film taking care not to scratch the surface if scissors or blades are used remove the polystyrene corners and the vertical protection pieces For appliances with stainless steel cabinet remove the protective film very slowly without tearing it to avoid leaving glue stuck to the surface Should this happen remove the traces of glue with a non corrosive solvent rinsing it off and drying thoroughly it is advisable to go over all the stainless steel surfaces with a rag soaked in paraffin oil in order to create a protective film 3 4 DISPOSAL OF PACKING The packing must be disposed of in compliance with the current regulations in the country where the appliance is used All the packing materials are environmentally friendly They can be safely kept recycled or burnt in an appropriate waste incineration plant Recyclable plastic parts are marked as follows best polyethylene outer wrapping instruction booklet bag PP wg polypropylene straps PP PS 5 polystyrene foam corner protectors The parts in w
24. ificate number IN oases a certification group 005 ton notified body EN ZO EU standard Logo INQ GS Gas Category PADAT eei n Gas pressure Electrolux Professional SPA Viale Treviso 15 33170 Pordenone al Manufacturer When installing the appliance make sure the electrical connection is carried out in compliance with that specified on the dataplate 26 ATTENTION Do remove tamper with or make the machine CE marking illegible ATTENTION Refer to the data given on the machine CE marking for relations with the Manufacturer e g when ordering spare parts etc ATTENTION When scrapping the machine the CE marking must be destroyed 1 7 APPLIANCE IDENTIFICATION This manual contains instructions relevant to various ap pliances See the appliance dataplate located under the control panel to identify the appliance product code 1 8 COPYRIGHT This manual is intended solely for consultation by the operator and can only be given to third parties with the permission of Electrolux Professional SPA 1 9 RESPONSIBILITY The Manufacturer declines any liability for damage and malfunctioning caused by e non compliance with the instructions contained in this manual e repairs not carried out in a workmanlike fashion and replacements with parts different from those specified in the spare parts catalogu
25. iminable by the manufacturer ATTENTION The previously described actions are prohibited 1 2 6 RESIDUAL RISKS The machine has several risks that were not completely eliminated from a design standpoint or with the installation of adequate protection devices Nevertheless through this manual the Manufacturer has taken steps to inform operators of such risks carefully indicating the personal protection equipment to be used by them Sufficient spaces are provided for during the machine installation stages in order to limit these risks To preserve these conditions the areas around the machine must always be e kept free of obstacles e g ladders tools containers boxes etc e clean and dry e well lit For the Customer s complete information the residual risks remaining on the machine are indicated below such actions are to be considered incorrect and therefore strictly forbidden DESCRIPTION OF HAZARDOUS SITUATION The operator can slip due to water or dirt on the floor RESIDUAL RISK Slipping or falling Burns abrasions e g heating elements The operator deliberately or unintentionally touches some components inside the machine without using protective gloves Contact with live parts during maintenance operations carried out with the electrical panel powered Electrocution Sudden closing of the lid The operator for normal machine use could suddenly and deliberately close the lid W
26. in machine transport installation commissioning use and maintenance repair and disassembly must consult and carefully read this manual before carrying out the various operations in order to avoid wrong and improper actions that could compromise the machine s integrity or endanger people Make sure to periodically inform the appliance user regarding the safety regulations It is also important to instruct and update personnel authorised to operate on the machine regarding its use and maintenance The manual must be available to operators and carefully kept in the place where the machine is used so that it is always at hand for consultation in case of doubts or whenever required If after reading this manual there are still doubts regarding machine use do not hesitate to contact the Manufacturer or the authorised after sales service centre to receive prompt and precise assistance for better operation and maximum efficiency of the machine During all stages of machine use always respect the current regulations on safety work hygiene and environmental protection It is the user s responsibility to make sure the machine is started and operated only in optimum conditions of safety for persons animals and property The manufacturer declines any liability for operations carried out on the appliance without respecting the instructions given in this manual No part of this manual may be reproduced 24 IV INSTALLATION 1 GENERAL INFORMATION
27. nly type Axx such appliances are not designed for being directly connected to a flue or fume exhaust pipe run to the outside However the same appliance can be installed under an extractor hood or similar forced extraction system for fumes 4 2 1 CONNECTION FLUE Remove the grille from the fume exhaust e Install the connection flue following the instructions sup plied with the accessory optional 4 2 2 INSTALLATION UNDER AN EXTRACTOR HOOD e Place the appliance under the extractor hood fig opposite e Raise the fume exhaust pipe without altering the section Do not install dampers e The correct height of the exhaust pipe and the relative distance from the ex traction hood must comply with current standards e The end of the exhaust pipe must be at least 1 8 m from the support surface of the appliance Note The system must ensure that a the fume exhaust is not obstructed b the length of the exhaust pipe does not exceed 3 m Use the adapter for connecting fume ducts of different diameters 5 CONNECTIONS Refer to the appliance dataplate for the product code See the installation diagrams for the position of connections on the appliance GAS 91 2 UNI EN 10226 1 ELECTRICITY WATER SUPPLY 5 1 GAS APPLIANCES IMPORTANT This appliance is arranged and tested to ope rate with G20 gas 20mbar for AUSTRALIA Natural gas 1 0 kPa or propane 2 65 kPa to convert it to another type of gas f
28. nt must only be carried out by a specialised electrician or the After Sales Service 3 8 5 DISASSEMBLY If the appliance has to be disassembled and then reassembled make sure the various parts are assembled in the correct order if necessary mark them during disassembly Before disassembling the machine make sure to carefully check its physical condition and in particular any parts of the structure that can give or break Before starting disassembly remove all the pieces if present in the machine disconnect the power supply enclose the work area display a sign indicating that the machine is undergoing maintenance and not to carry out manoeuvres carry out the disassembly operations ATTENTION All scrapping operations must occur with the machine stopped and cold and all the energy sources water gas electricity disconnected ATTENTION To carry out these operations appropriate PPE must be used ATTENTION During disassembly and handling of the various parts the minimum height from the floor must be maintained 3 8 6 DECOMMISSIONING If the machine cannot be repaired carry out the decommissioning operations signalling the failure with a suitable sign and request assistance of the manufacturer s after sales service 4 MACHINE DISPOSAL ATTENTION DISMANTLING OPERATIONS MUST BE CARRIED OUT BY QUALIFIED PERSONNEL ATTENTION WORK ON THE ELECTRICAL EQUIPMENT MUST ONLY BE
29. of in order to prevent any negative consequences for theenvironment and the health of people For further information on the recycling of this product contact the local dealer or agent the after sales assistance service or the local body responsible for waste disposal ATTENTION Make the appliance unusable by removing the power cable ATTENTION When scrapping the machine the CE marking this manual and other documents concerning the appliance must be destroyed 5 ENCLOSED DOCUMENTATION e Set of test and inspection documents e Wiring diagram e Installation diagram AUSTRALIA For service and spare parts please contact Electrolux Tom Stoddart Pty Ltd Zanussi JL Lennard Pty Ltd 39
30. ollow the instructions in par 5 1 6 of this section 5 1 1 BEFORE CONNECTING e Make sure the appliance is arranged for the type of gas to be used Otherwise carefully follow the instructions given in the section Gas appliance conversion adjustment e Fit a rapid gas shutoff cock valve ahead of each appliance Install the cock valve in an easily accessed place A e Clean the pipes to remove any dust dirt or foreign matter which could block the supply 29 e The gas supply line must ensure the gas flow necessary for full operation of all the appliances connected to the system A supply line with insufficient flow will affect correct operation of the appliances connected to it e Attention Incorrect levelling of the appliance can affect combustion and cause malfunctioning 5 1 2 CONNECTION e Before connecting the appliance to the gas supply remove the plastic protection cover from the gas connection on the appliance e The appliance is arranged for connection on the bottom right side countertop models can be connected to the gas supply using the rear connection after unscrewing the metal closing plug and screwing it tightly onto the front connection e After installation use soapy water to check connections for leaks e The gas connection is male 1 2 BSP 5 1 3 SUPPLY PRESSURE CHECK Make sure the appliance is suitable for the type of gas available according to that given on the dataplate otherwise
31. ood and cardboard can be disposed of respecting the current regulations in the country where the machine is used 3 5 FLOOR FIXING To avoid accidental tipping of built in half module appliances installed separately fix them to the floor The instructions are enclosed with the corresponding accessory F206210 3 6 JOINING APPLIANCES e Fig 1D Bring the appliances together and level them by turning the feet until the tops match Fig 1F From the rear of the appliances insert the coupling plate provided in the side slots on the back panels Secure the plate with two flathead M5 screws provided Follow the instructions enclosed with the optional product chosen 3 8 SEALING GAPS BETWEEN APPLIANCES Follow the instructions enclosed with the optional sealing paste pack 4 FUME EXHAUST e For Australia ventilation must be in accordance with AS5601 AG 601 Gas installations The appliance should have adequate ventilation for com plete combustion of gas and kitchen exhaust hoods must comply with AS NZS1668 1 and AS 1668 2 e SUB CLAUSES 4 1 4 2 are not relevant for australian standard 4 1 FUME EXHAUST FOR TYPE A1 APPLIANCES Position type A1 appliances under an extractor hood to ensure removal of fumes and steam produced by cooking 4 2 TYPE B APPLIANCES in conformity with the definition given in the Installation Technical Regulations DIN DVGW G634 1998 Whenever the appliance dataplate specifies o
32. ot push or pull the appliance to move it as it may tip over 2 6 PLACING THE LOAD Before placing the load make sure the way is free and that the floor is flat and can take the load Remove the appliance from the wooden pallet move it to one side then slide it onto the floor 2 7 STORAGE The machine and or its parts must be stored and protected against damp in a non aggressive place free of vibrations and with room temperature between 10 C and 50 C The place where the machine is stored must have a flat support surface in order to avoid any twisting of the machine or damage to the support feet ATTENTION Machine positioning installation and disassembly must be carried out by a specialised technician ATTENTION Do not make modifications to the parts supplied with the machine Any missing or faulty parts must be replaced with original parts e Do not store or use gasoline or other flammable vapours liquids or items in the vicinity of this or any other appliance Do not spray aerosols in the vicinity of this appliance while it is in operation e Never check for leaks with an open flame e The appliance is not suitable for a marine environment 3 INSTALLATION AND ASSEMBLY To ensure correct operation of the appliance and maintain safe conditions during use carefully follow the instructions given below in this section ATTENTION The operations described below must be carried out in compliance with t
33. pair or maintenance operations on moving parts Workers must be informed of the prohibition by means of clearly visible signs To guarantee machine efficiency and correct operation periodical maintenance must be carried out according to the instructions given in this manual In particular make sure to periodically check correct operation of all the safety devices and the insulation of electrical cables which must be replaced if damaged 1 2 5 REASONABLY FORESEEABLE IMPROPER USE Improper use is any use different from that specified in this manual During machine operation other types of work or activities deemed improper and that in general can involve risks for the safety of operators and damage to the appliance are not allowed Reasonably foreseeable improper use includes e lack of machine maintenance cleaning and periodical checks e structural changes or modifications to the operating logic e tampering with the guards or safety devices failure to use personal protection equipment by operators specialised technicians and personnel for normal use e failure to use suitable accessories e g use of unsuitable equipment or ladders e keeping combustible or flammable materials or in any case materials not compatible with or pertinent to the work near the machine e wrong machine installation e climbing on the machine e non compliance with the requirements for correct machine use e other actions that give rise to risks not el
34. panel to reactivate the lighting procedure NB To check burner lighting it is possioble to look through the hole F on the control panel e Turn the knob V to set the required temperature e Turn the knob V past the limit of 300 to adjust the liquid boiling level NOTE A safety device prevents lighting of the main burner if the braiser tank is not completely lowered Switching off e Turn the knob V to position 0 1 3 ELECTRIC MODELS 1 5 LIFTING THE TANK The ignition knob V front panel has 3 positions NOTE Lift the lid before lifting the tank 0 off 9P 300 temperature power regulator Switching on Automatic lifting Turn the knob V clockwise to activate heating Use the controls on the right of the control panel for power Turn the knob V to set the required temperature operated lifting of the tank e Turn the knob V past the limit of 300 to adjust the liquid Incase of emergency the tank can be manually lifted or lowered using the special crank handle provided with each appliance boiling level NOTE A safety device prevents the heating element from switching on if the braiser is not completely lowered Manual lifting Tank lifting and lowering is obtained by means of handwheel S Switching off e Turn the knob V to position 0 1 4 COOKING valid for gas and electric models e Switch the appliance on
35. pliance There must be no obstructions caused by trays cardboard boxes jars or other materials otherwise they must be immediately removed 3 8 1 QUICK TROUBLESHOOTING GUIDE In some cases faults can be eliminated easily and quickly by following a brief troubleshooting guide The temperature cannot be adjusted Possible causes Damaged thermostat bulb e Faulty thermostat If the fault persists after carrying out the above checks contact the After Sales Service remembering to specify e the type of fault e the appliance PNC production number code e the Ser No appliance serial number 3 8 2 INSTRUCTIONS FOR REPLACING COMPONENTS to be carried out only by a specialised technician GAS VALVE e Remove the front panel Disconnect the valve from the electrical feed e Unscrew the burner pipe e Unscrew the valve gas inlet and outlet connections Replace the component refitting in reverse order IGNITER CA AND DETECTION CR ASSEMBLY e To replace the igniter remove the control panel loosen the fixing screws and remove the components e To replace the detection electrode remove the left side MAIN BURNER e Remove the front control panel to remove the plate L e Lift the tank and remove the support nut and nozzle e Loosen the fixing screws and remove the combustion chamber and burner SN a DA f Y Dra P A ia A pT 2 a
36. r as well as the well being of persons working in the kitchen Inadequate ventilation causes asphyxia Do not obstruct the ventilation system in the place where this appliance is installed Do not obstruct the vents or ducts of this or other ap pliances Place emergency telephone numbers in a visible position 3 3 POSITIONING The installation diagram provided in this instruction manual gives the appliance overall dimensions and the position of connections gas electricity water The appliance can be installed separately or combined with other appliances of the same range The appliances are not suitable for recess mounting Leave at least 10 cm between the appliance and side or rear walls Suitably insulate surfaces that are at distances less than that indicated Maintain an adequate distance between the appliance and any combustible walls Do not store or use flammable mate rials and liquids near the appliance Install the appliance taking all the safety precautions required for this type of operation also respecting the relevant fire prevention instructions If the machine is installed in places where there are corrosive substances chlorine etc it is advisable to go over all the stainless steel surfaces with a rag soaked in paraffin oil to create a protective film The machine must be taken to the place of installation and the packing base removed only when being installed Arranging the machine e position the mac
37. re the use of personal protection equipment suitable for the type of operation carried out be able to recognise and avoid any possible hazard 2 2 TRANSPORT INSTRUCTIONS FOR THE CARRIER ATTENTION Do not stand under suspended loads during loading unloading operations Unauthorised personnel must not enter the work area ATTENTION The machine s weight alone is not sufficient to keep it steady The transported load can shift when braking when accelerating in corners on rough roads 2 3 HANDLING Arrange a suitable area with flat floor for machine unloading and storage operations 2 4 PROCEDURES FOR HANDLING OPERATIONS For correct and safe lifting operations e use the type of equipment most suitable for characteristics and capacity e g electric pallet truck or lift truck e cover sharp edges Before lifting send all operators to a safe position and prevent persons from entering the handling area e make sure the load is stable e make sure no material can fall during lifting Manoeuvre vertically in order to avoid impacts e handle the machine keeping it at minimum height from the ground ATTENTION For machine lifting do not use movable or weak parts such as casings electrical raceways pneumatic parts etc 27 2 5 TRANSLATION The operator must e have a general view of the path to be followed e stop the manoeuvre in case of hazardous situations ATTENTION Do n
38. rts Control Check mechanical part for any breakage or deformation tightening of screws Check readability and condition of words stickers and symbols and restore if necessary Machine structure Tightening of main bolts screws fixing systems etc of machine Safety signs Check readability and condition of safety signs Electrical connection cable and plug Check the connection cable replace it if necessary Extraordinary machine maintenance Check all gas components The machine is designed and built for a duration of about 10 years After this period of time from machine commissioning the machine must undergo a general overhaul Some examples of checks to be carried out are given below 38 check for any oxidised electrical components or parts if necessary replace them and restore the initial conditions check the structure and welded joints in particular check and replace bolts and or screws also checking for any loose components check the electrical and electronic system check the functionality of safety devices check the general condition of protection devices and guards ATTENTION Machine maintenance checking and overhaul operations must only be carried out by a specialised Technician or the After Sales Service provided with suitable personal protection equipment Safety shoes and gloves tools and ancillary means ATTENTION Work on the electrical equipme
39. se it is advisable to clean the tank and prepare it for cooking as follows Boil water vegetables and salt setting the braiser to max Boil off the water and clean any still moist vegetables from the bottom of the braiser using a cloth e Spread a layer of oil 2mm in the tank and heat at min until drying it e Clean the braiser thoroughly drying it Duomat steel bottom appliances Before use carefully clean any industrial greases from the tank proceeding as follows e fill the tank with water and normal detergent and bring to boil for a few minutes e empty and rinse thoroughly with clean water Attention Preheating dry with the lid lowered could cause intervention of the limiter 1 1 WATER FILLING Turn on the automatic switch installed ahead of the appliance and open the water tap e Open the braiser lid Keep button A pressed to fill the braiser tank with water The water will come out from distributor E 32 1 2 GAS MODELS The burner ignition knob V on front panel has 3 positions 0 off 90 300 temperature power regulator Switching on e Turn the knob V clockwise to activate the automatic lighting procedure e The lighting system will carry out up to 5 attempts after which if the burner is not lit the machine goes in shutdown status and the red indicator R on the control panel lights up e Press button P on the control
40. spring of the pressure regulator with one suitable for the gas pressure type given in table B see handbook Appendix as follows Remove the seal cap seal cap gasket adjusting screw and the spring Insert the new spring and replace the adjusting screw Connect a pressure gauge to the appliance s test point pressure fig 2A 2B Ignite the appliance s burners so to have the maximum gas consumption Regulate the adjustment screw until the pressure gauge shows the working pressure value section 5 1 4 Gas pressure regulator Replace the seal cap and gasket and screw tightly closed Remove the pressure gauge and close the test point pressure Prior to operation test the gas pressure regulator for leaks g a seal cap gasket spring 6 5 2 ELECTRICAL CONNECTION Fig 4A 4B Connection to the power supply must be carried out in compliance with the regulations and provisions in force in the country of use ATTENTION Work on the electrical systems must only be carried out by a qualified electrician Before carrying out any cleaning or maintenance operation disconnect the appliance from the power supply and carefully unplug it IMPOR TANT Before connecting make sure the mains voltage and frequency match that given on the dataplate and that there is an efficient earth contact the system power supply is arranged and able to take the actual current absorption and that
41. ts wires coming out of the terminal block motor failures worn electrical cable sheathing etc the operator for normal machine use must e immediately deactivate the machine 3 MACHINE CLEANING AND MAINTENANCE ATTENTION Before carrying out any cleaning or maintenance operation disconnect the appliance from the power supply by means of the device lockable in open position ATTENTION During maintenance the cable and plug must be kept in a visible position by the operator carrying out the work Do not touch the appliance with wet hands or feet or when barefoot DO NOT remove the safety guards ATTENTION Use suitable personal protection equipment protective gloves A A A 35 3 1 ROUTINE MAINTENANCE Frequently check the state of the power cable and if necessary request the assistance of the specialised technician to replace it have the appliance checked periodically at least once a year ATTENTION Disconnect the power supply before cleaning the appliance 3 2 PRECAUTIONS FOR MAINTENANCE Routine maintenance operations can be carried out by non specialised personnel carefully following the instructions given below The manufacturer declines any liability for operations carried out on the machine without following these instructions 3 2 CLEANING THE APPLIANCE AND ACCESSORIES Before using the appliance clean all the internal parts and accessories with lukewarm water and neutral soap or produ
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