INSTALLATION and OPERATION MANUAL 10K SCISSOR LIFT
Contents
1. INSTALLATION and OPERATION MANUAL 10K SCISSOR LIFT MODEL EELR3 58 59 60 61 READ THIS INSTRUCTION MANUAL THOROUGHLY BEFORE INSTALLING OPERATING SERVICING OR MAINTAINING THE LIFT SAVE THIS MANUAL Snap Snap On Tools Corporation 1 800 268 7959 MAR 2008 REV 6 3635 Table of Contents 1 0 SAFETY INSTRUCTIONS gt 2aaaaanaaaaaaaaanaaannan nnnnnnnnnnnnnnunununnnunnnunnnnnnnnnnnnnnnnnnuna 3 2 0 SAFETY WARNING DECALS 5 3 0 SPECIFICATIONS k 6 AO CONTENTS Kana K Anana G San lala 7 5 0 TOOLS REQUIRED FOR INSTALL eere eee 7 6 0 INSTALLATION INSTRUCTIONS 1 ceres eee rene enne nnn 8 Bay S 9 6 2 Unpacking the Lif stan sa anus RE aaa 12 6 3 Electrical Connection aaaaaaaaaaaaaaaaaaaaaannnnnnnunnnnnnnununnnnnnnnnnnnnnnnnnnnnnna 13 6 4 Hydraulic Connections 2 2 2 2 14 6 5 Air Safety and Auxiliary Air Connection 15 6 6 Bleeding Procedure 16 6 7 Level and Support 17 6 8 Anchoring ProcedUre aaanannazaaaaaaaanaaanunnnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnnnunnnnnna 18 6 9 Grouting Procedure Optional 20 TU ACCESSORY INSTALLATION2. 21 8 0 FINAL PROCEDURES 24 8 1 Check of Assembled Lift 24 8 2 Operation Test With Vehicle 25 LIFT OPERATION ansi 26 9 1 Raising the Lift aaaaaa2aaaaaaaaaaaaaaannu nunnunnunnnnnunnnnnnnnnnnnnnnnnnnnnunnnnnunnnnnuna 26 EMEN ugue 26 10 0 RECOMMENDED 2 2 27 10 1 Kicker Greasing Procedure 27 10 2 Maintenance Schedule 1 eese 28 TLO TROUBLE SHOOTING E UNE MIR IUD Sn EF YIN 29 LIFT ASSEMBLY asnast evan SE UI EUR RES 30 121 EIS VISUAL c M 31 13 0 HYDRAULIC AIR PARTS ASSEMBLY 33 13 1 Hydraulic Air Parts LIST again 34 14 0 CONSOLE ASSEMBLY 35 14 1 Console Parts LISU nan 36 15 0 POWER PACK ASSEMBLY 38 15 1 Power Pack Parts List a2aaaainaaaaaanaaaanaannnnnnnnnnunnunnunnnnunnunnnnnnnnnnnnnnnunn 39 16 0 AVAILABLE 55 8 2 1111 40 1 0 SAFETY INSTRUCTIO
3. BEARING BLOCK OUTER BEARING BLOCK INNER SCREW 10 X 1 1 2 SELF TAP KICKER PIVOT PIN NYLON THRUST WASHER THRUST WASHER SNAP RING 5100 163 DECK WELDMENT LH DECK WELDMENT RH DECK WELDMENT LH DECK WELDMENT RH THRUST WASHER INNER SLIDER BLOCK ASSEMBLY SAFETY BAR BOTTOM LASER CUT SAFETY BAR TOP LASER CUT SCISSOR SAFETY COVER KICKER CLEVIS PIN CYLINDER ASSEMBLY SLIDER BLOCK WHEELS TOP WELDMENT ADAPTOR PLATE APPROACH RAMP ASSEMBLY SURFACE MOUNT APPROACH RAMP ASSEMBLY FLUSH MOUNT CLEVIS PIN RAMP ROLLER Cotter Pin 1 8 Dia x 1 LG REAR SLIP PLATE ROD END SNAP RING 5100 150 PHILIPS SCREW 6 HINGE PIN CIRCLIP TRU ARC 5100 125 HEX HEAD GR5 BOLT 3 4 16 UNF X1 3 4 LG HEX JAM NUT 3 4 NF 173 173 155 155 IN BFRRVBRBRVS SS Ra te VNR REHAB 5 gt gt lt EN 43 44 45 46 47 48 49 50 51 52 53 54 55 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 OPTIONS 56 1 2793 6 0058 6 0067 6 0291 6 0063 6 0059 6 0035 6 3008 6 2940 1 3033 1 3032 3 0812 1 2789 2 2119 6 0666 6 0034 6 0259 6 2936 6 0426 6 0206 2 0637 6 1670 1 1887 6 0738 6 0978 6 0044 2 2409 6 1134 4 1101 CYLINDER RETAINER LOCK WASHER 3 8 HEX BOLT 3 8 NC X 1 LG Hex Bolt 1 2 13UNC X1 1 2 LG Flat Washer 1 2 Lock Washer 1 2 NUT 1 2 13 UNC HEX 90 HYD ELBOW FORGD 3 8 NP
4. Operate lift to full stroke then lower to ground while checking for proper functionality Ensure Customer Care Kit is complete and given to operator a b e Operation Manual ANSI ALI Lift It Right Manual ANSI ALI Safety Tip Card ANSI ALI ALIS Safety Requirements for Installation and Service of Automotive Lifts ANSI ALI Quick Reference Guide 7 Train end user on operation of lift 24 8 2 Operation Test With Vehicle 1 Lower lift to the ground Make sure Green Light is OFF 2 Drive vehicle on to lift 3 Raise lift to and lower onto 3 4 lock positions during full rise to ensure all locks are working correctly 4 Check lowering speed and smooth decent rate 5 Lower lift to the ground and drive vehicle off lift If any problems occur during the final checkout or operation of the lift please contact customer service at 1 800 225 5786 25 9 0 LIFT OPERATION 9 1 Raising the Lift 1 If the lift is equipped with sliding Jack Beam s be sure that the Beam s posi tioned at the front or mid travel of the lift fully down and with the risers removed and stored Never store Jack Beams at the rear of the lift Ensure that the lift is fully lowered before attempting to load or unload a vehicle Ensure that locking pins are in the front turnplates and rear slip plates before driving a vehicle onto the lift Position the vehicle on the lift ensuring the resulting load on the deck is distribut
5. The x 4 long wedge anchor bolts supplied must have a maximum of 2 1 4 exposed above the concrete NOTE The wedge anchor must be a minimum of 6 1 8 away from any cracks edges and joints 7 8 9 Lower the lift and measure the distance between the Jackbeam rails at front and rear of the lift Raise the lift to full height and repeat the measurements and ensure there are no differences Using a hammer drill and a gt concrete bit drill through the floor at each of the six 6 anchor bolt locations on each of the base frames Make sure that the 1 2 concrete drill bit is in good condition Refer to baseframe figure to the right Jackbeam Rails Assemble the nuts and washers on the 1 2 x 4 1 2 Ve x4 V Long long wedge anchor bolts supplied ensuring a minimum Wedge Anchor bolts of six threads are visible below the nut and hammer in the anchors leaving space for shimming Use shims provided to support around anchor position and hammer anchors until they make contact with the baseplate Torque all anchor bolts to 40 ft lbs 54 N m Position the console in the final desired location Refer to Figure 3 Using a hammer drill and a 1 4 concrete bit drill and anchor the console to the floor using the Nail in Anchors located in the hardware kit Place and Anchor Console Check that the 3 4 support bolts on the four 4 corners of the baseframes are adjusted to
6. make minor adjustments as required 2 Level the baseframes using the 5 8 leveling bolts provided at each of the four 4 corners Leveling Bolt 5 8 UNC Hex Bolt 6 1670 34 16 UNF Support Bolt 3 Use shims provided to support under glide block area kicker area of baseframe and under front hinges See Figure 7 See section 6 0 Installation Instructions for floor requirements 4 AREA GLIDE BLOCK AREA Figure 7 Shimming 17 4 Verify that the baseframes are level side to side and that the runways are level front to back The front turnplate and rear slip plate are the areas of interest Check that the spacing between the runways is as desired and that this spacing is equal at both the front and rear of the lift Runway Baseframe Check that the diagonal measurements between opposite corners of the baseframes are equal Lower and raise the lift and repeat these measurements 5 Once lift is level back off 5 8 leveling bolts so that the base is firmly sitting on the shims Re check to make sure the lift is still level and shims are holding properly Note These bolts must be removed once the shims are installed under the base correctly 6 8 Anchoring Procedure A B C DRILL CONCRETE HAMMER ANCHOR TORQUE 40 ft lbs 54 BASE PLATE E Tm inus AND GROUT 2 d Figure 8 Anchoring 18 6 NOTE
7. no parts are missing before starting installation Gather all of the tools listed and make sure that the instructions are fully understood before commencing with the installation IMPORTANT It is the user s responsibility to provide a satisfactory installation area for the lift Lifts should only be installed on a level concrete floor with a minimum thickness of four and a quarter inches 41 4 or 108 mm Concrete must have a minimum strength of 3000 psi or 21 MPa and should be aged thirty 30 days prior to installation Please consult the architect contractor or engineer if doubt exists as to the strength and feasibility of the floor to enable proper lift installation and operation IMPORTANT It is the user s responsibility to provide all wiring for electrical hook up prior to installation and to ensure that the electrical installation conforms to local building codes Where required it is the user s responsibility to provide an electrical isolation switch lo cated in close proximity to the lift that will enable emergency stop capability and isolate electrical power from the lift for any servicing requirements WARNING The floor surface must be inspected and the below requirements must be met NO Drains NO Depressions NO Holes or Pits In shaded area around lift If more than 4 depression in the kicker area 10 span this area must be filled and leveled Me 922 2356mm MIN
8. understands all safety warning labels and follows them accordingly SAFETY SAFETY SAFETY INSTRUCTIONS INSTRUCTIONS INSTRUCTIONS Read operating Proper maintenance and safety manuals and inspection before using lift is necessary e for safe operation Do not operate a damaged lift Clear area if vehicle Remain clear of lift Keep clear is in danger of falling when raising or of pinch points z lowering vehicle when lift is moving Keep feet Do not override Chock wheel clear of lift self clasing to prevent while lowering lift controls vehicle movement CAUTION Authorized personnel Lift to be used only in lift area by trained operator ONLY 3 0 SPECIFICATIONS Maximum Capacity 10 000 Ibs 4 536 kg Overall Width min max 92 1 2 94 1 2 Inches 2350 2400 mm 265 3 8 Inches max 6 41mm Overall Lenath 265 3 8 Inches max 255 3 8 Inches min 6486mm Maximum Raised Height 73 3 8 Inches 1861 mm Minimum Lowered Height Hydraulic Oil Capacity Tank size 4 0 gal Lift uses 3 0 gal Oil Type ISO 32 10 weight hydraulic oil R 33 m E V M A VAT 25 6416mm 178 W B L f BNP 1 Maa A ry r z LA 2428 6163mml 155 DECK LENGTH 5220mm 178 W B mm AEREN 4966mm 155 W B LJ J haa a LI oer pi 73 1864mm 128 3251mm Fg 4 ri 2658 6
9. 741 78 2558 L6486mmX155 W B5 502 1291mm Figure 1 Lift Dimensions 4 0 CONTENTS The complete lift is contained in two 2 packages 1 The main structural components are pre assembled and packaged on top of each other 2 The remaining parts are packed in a console accessory box Refer to the packing slip inside for a list of contents Components include 1pc Left Side Main Frame Assembly Runway Scissors and Base Frame 1pc Right Side Main Frame Assembly Runway Scissors and Base Frame 1pc Console and accessory box See accessory box list for contents 1pc Grout container 1pc Customer care kit including manuals 5 0 TOOLS REQUIRED FOR INSTALL Hammer Drill or similar 1 4 1 2 Concrete Drill Bits 4 Level SAE Wrenches and Sockets Hammer Pry Bar 5 Long Chalk Line Tape Measure Side Cutters Screw Drivers Hydraulic Fluid ISO 32 10 weight hydraulic oil 15 liters 4 Gallons Funnel Utility Knife Torque Wrench Hecommended 5 Laser Leveler Plumb Bob Impact Gun Boom and or Engine Hoist 8 Sling Engine Crane Apply LOCTITE 242 on required fasteners where symbol is shown If fasteners are removed reapply LOCTITE before re installing 6 0 INSTALLATION INSTRUCTIONS When the lift arrives on site please read the Installers manual completely Check the contents to make sure
10. H Lm 4 UA 001 41 19 44407 1 ee a ADSZ YI sasnj uij sajod asnj 3 uoqing dos 05 lt alm zu Ea dung p p A gS bcd GZLE G N d pubog praa NOTE fuse does not come with single phase power unit Figure 5 Electrical Connections 13 6 4 Hydraulic Connections 1 Open the rear access covers of the console 2 Unravel all hoses and air lines from each runway and connect the hydraulic lines as shown in Figure 6 A Always make sure that the connections are clean to avoid contaminating the hydraulic system Do not hydraulic hoses air lines Do not remove hydraulic fittings while under pressure 3 Connect the cylinder hoses 2 2177 to the pump manifold FRONT JACKBEAM ACCESSORY CONNECTION WYO LINE F LINE 52 03 2 2177 1 4 POLYTUBE 3 8 POLYTUBE 2 2177 Figure 6 Air Safety Auxiliary Air and Hydraulic Connections 14 6 5 Air Safety and Auxiliary Air Connection WORKING WITH COMPRESSED AIR WARNING WEAR SAFETY GOGGLES AND PRACTICE CAUTION WHILE 1 The 1 4 polytube in the control console is already connected to the manual pushbutton release valve The polytube should be uncoiled cut to size and connected to the T inside the conso
11. ID Nut 5 16 18 UNC Hex Washer Flat 5 16 SAE Screw Pan Sq SEFL 8 x 1 2 Zinc Screw 10 x 3 4 Zinc Hold Down Adhesive Mount Base Decal Set ALI WL 200 Decal Elec 208 230 60 Hz 1PH 20A Decal Capacity 10000lb 4550kg Q lt 2 aA A HH HSH HSH HSH S S ASAMNNDNNDAAGUUDRR AH He 2 2 k 36 OPERA TG PROCEDURE DECAL EMERGENCY 8 2233 ELECTRICAL WARNING LABEL LABEL 8 2481 18 3311 CAPACITY EP E TERG 10000 M 4 350 Kg DUTY CYCLE DECAL RELEASE 5 3822 ALI MEMBER DECAL 51335 DECAL SET uu 37 15 0 POWER PACK ASSEMBLY Vago 4 N F TA du NE S au i a 2 38 15 1 Power Pack Parts List Part Description _______ Qty 1 63442 PUMP 6 7G 17 GEAR 1 2 63443 gSUCTIONPIPES 8 1 SUCTION FILTER 3 8 FEMALE 15 L MIN 7 10 6 3447 MOTOR SHAFT COUPLING PUMP 39 16 0 AVAILABLE ACCESSORIES 5K Jackbeam e Air Hydraulic Pump 2 Safety locking Positions e 3 amp 6 Adapter e Adjustable width 5000 Ib max capacity each Contact supplier for availability and part numbers Max capacity is for 10 000 Lb Lifts 40
12. LE ASSEMBLY 1511 sueg Apquessy J9MOg 01 D YO O DOO 35 14 1 Console Parts List 3 SO Part 3 0973 3 0974 2 2511 2 2512 2 2513 6 2125 6 3409 6 0709 6 0014 6 0710 6 3406 6 3266 6 3597 6 3410 6 2126 6 0804 6 0011 6 0797 6 0710 6 0713 6 2314 1 3282 6 3421 Description Front Side Panel Back Electrical Plate Cover Power Pack Step Rear Cover Top Cover Printed Circuit Board Multihole 3 holes x 7 mm 189 637 Elbow 90 deg Tee 1 4 NPT Adapter 3 8 x 1 4 Polytube Contactor Tayco P N 3100 20 Fuse Holder 2 Pole Open Style Fuse 1A 250V Bushing Heyco P N 184 175 Transformer Grounding Bar 1 4 Polytube 2 ft PowerPack Assy 230V 1PH 60Hz Green LED pilot lamp 1 4 Polytube Tee Pushlock Flow Divider c w Solenoids Din Connector High Body Small Conduit Coil S8 24VDC Cartridge Valve N C with manual override Cartridge Valve Equalize DT Filter fitting 1 2 BSP 6 JIC c w Bonded Seal Pressure SW 80 psi Filter fitting 3 8 BSP 6 JIC c w Bonded Seal Hydraulic Hose Emergency Pushbutton Contact Air Release Button Pushbutton Flow Control Hydraulic Hose Ass y Elbow 90 deg Adapter 3 8 M NPT x 3 8 M JIC Adapter 3 8 NPT M x 3 8 Adapter 3 8 x 3 8 Polytube Terminal Bolt 3 4 Short Electrical Knockout Plug Power Pack mounting spacer Screw BHCS 5 16 18 x 1 1 2 Screw BHCS 5 16 18 x 2 1 2 Washer Lock 5 16
13. NS When using this lift basic safety precautions should always be followed including the following 1 8 9 Read all instructions and safety information in this manual and on the lift thoroughly before installing operating servicing or maintaining the lift Inspect the lift DAILY Do not operate if it malfunctions or problems have been encountered Never attempt to overload the lift The manufacturer s rated capacity is shown on the identification label on side of the deck Do not override the operating controls or safety devices Only trained and authorized personnel should operate the lift Do not allow customers or bystanders to operate the lift or be in the lift area CAUTION Never work under the lift unless mechanical safety locks are engaged Always keep the lift area free of obstruction and debris Grease and oil spills should always be cleaned up immediately Never raise a vehicle with passengers inside Always chock vehicle wheels before raising or lowering the lift Before lowering check the area for any obstructions including people 10 To protect against risk of fire do not operate the lift in the vicinity of open containers of flammable liquids 11 Adequate ventilation should be provided when working on internal combustion engines 12 Never open hydraulic lines under pressure READ AND SAVE THESE INSTRUCTIONS Installation shall be performed in accordance with ANSO ALI ALIS Safety Requirements f
14. T 3 8 JIC FUSE BALL BEARINGS SLIDER PLATE SLIDER PLATE INSERT AIR CYLINDER ASSEMBLY CYLINDER PIN WORKSTEP HEX BOLT 3 8 UNC X 1 1 4 LG GR8 HEX NUT 3 8 NC LOCK WASHER 3 4 HHCS 3 4 16 UNF X 1 1 2 LG FLAT WASHER Shoulder Bolt 3 8 DIA X1 LG LOCKING PIN ASSEMBLY HEX BOLT 5 8 NC x 2 LG HEADED PIN FLAT WASHER 3 4 SAE Cotter Pin 1 8 DIA X1 1 2 LG Hex HD Bolt 1 2 x 1 2 WEAR PLATE SELF TAPPING SCREW 12 X 1 2 LG TURNPLATE ASSEMBLY NOTE QUANTITIES LISTED ARE ONLY FOR SINGLE SIDE LEFT ASS Y 4 1192 RIGHT SIDE ASS Y 4 1193 OPPOSITE SIDES ARE SYMMETRICAL 8 32 13 0 HYDRAULIC AIR PARTS ASSEMBLY 13 1 Hydraulic Air Parts List Slo lor loo po as Part 2 2177 6 3009 6 3019 6 3020 6 2956 6 3010 6 0167 6 3011 6 0709 6 0056 6 0170 6 1134 6 0008 6 0032 6 0060 2 2519 2 2520 Description 3 8 Hydraulic Hose 3 8 Polytube 215 LG 3 8 Polytube 480 LG 1 4 Air Hose 350 LG Velocity Fuse 90 DEG Elbow 1 4 NPT M 3 8 Polytube Terminal Bolt 3 4 Tee Fitting 3 8 Polytube 90 DEG Elbow 1 8 1 4 Polytube Lockwasher 1 4 Pipe Clamp 3 8 Self Threading Screw 1 4 Hex HD Bolt 1 4 Nut PL 1 4 SAE Flat Washer Baseframe Line Cover Rear Baseframe Line Cover Front Qty RK BR BR CO ON Nn 34 14 0 CONSO
15. TITE 242 before re assembl Check hydraulic lines for leaks and fraying Frayed hoses must be replaced immediately the fluid level in the reservoir with the lift fully lowered Top up reservoir with ISO 32 10 weight hydraulic oil as needed EE S P anchor bolts for tightness Torque to 40 ft lbs if needed isso _ the electrical and mechanical operation of all switches Monthly Clean kicker plate and re grease See Section 10 1 for procedure wey 7 and grease requirements See Figure 7 for kicker area Change fluid every five years Use only ISO 32 5 Year weight hydraulic oil NOTE FAILURE TO FOLLOW RECOMMENDATION MAY AFFECT WARRANTY OF LIFT 10 1 Kicker Greasing Procedure 1 Clean both the kicker and the kicker area on the baseframe 2 Grease kicker using a multipurpose extreme pressure grease such as Dynalife L EP NLGI Grade 2 or equivalent 3 Locations to be cleaned and greased are as shown below gt a Clean surfaces Grease across span of glide block 27 10 2 Maintenance Schedule Records of all lift maintenance and operator training should be recorded in the following table Maintenance and Training med 11 0 TROUBLE SHOOTING Motor does not run Provide proper voltage to motor Replace motor Replace motor _______ doesn tgo up hydraulic electricalleads down Check power to hydraulic lines hydraulic lines disengage disengagement period o
16. and the Down Button to lower the lift to the ground and hold until the LED light goes off This will release air from the hydraulic system e Note If the LED is not illuminated the lift will not lower press the up button and raise the lift until the LED comes on Once the LED is illuminated the lift can be lowered 6 Repeat these steps 5 6 times to completely bleed the system of air Check the lift for hydraulic leaks at all connections When complete turn the potentiometer adjustment fully counter clockwise After bleeding it is recommended that the fitting assemblies located on the flow divider valve where hydraulic hoses from lift attached be cleaned Note Place the fitting on a workbench and use an air gun to blow through the filter in the opposite direction to flow from the lift 8 Reinstall fitting assemblies and connect hydraulic hoses 16 6 7 Level and Support NOTICE CORRECT LEVELING IS IMPORTANT TO ENSURE THE PROPER OPERATION OF THE LIFT TAKE PRECAUTIONS TO ENSURE ACCURATE LEVEL READINGS WHEN PERFORMING THIS PROCEDURE Side to side leveling measurements should be taken off the baseframe and measure ments should be taken on each baseframe as well as between the two baseframes Front to back level measurements should be taken on the runways 1 Press the up button o and raise the lift to the fully extended operating position Check the location of the baseframes X compared to Figure 4 and
17. ed as evenly as possible Under no circumstances should a vehicle be lifted if the weight distribution is unbalanced by more than 10 on either side NOTE THE VEHICLE IS POSITIONED CORRECTLY WHEN THE DISTANCE FROM THE CENTER OF THE TIRES TO THE INSIDE EDGE OF THE RUNWAYS IS EQUAL ON BOTH RUNWAYS FOR BOTH THE FRONT AND REAR TIRES Chock the vehicle using the wheel chocks provided Check that there are no obstructions above the lift that could damage the lift or ve hicles Raise the lift by pressing the up button on the control console Raise the lift until the green light is illuminated The lift can only be lowered if the green light is on Lower the lift onto a mechanical safety lock by pressing the down button Continue to hold the down button until the green light goes off Approx 3 10 sec WARNING NEVER WORK UNDER A VEHICLE OR THE LIFT UNLESS IT IS POSITIONED ON BOTH MECHANICAL SAFETIES 9 2 Lowering the Litt NOTE The lift can only be lowered if the green light is on If the light is not on raise the lift 5 6 until the light turns on If the lift is at its maximum lifting height a change in tone may be noticed while raising the lift This change is the pump working at max relief pressure Only press the up button until the green light comes on Lower the vehicle from the Jack beams and remove lift pads and store If removing the vehicle from the lift slide Jack Beams to their appropriate position at the
18. ee Section 6 0 Installation Instructions for the floor surface requirements 11 3 Measure and snap two 2 parallel chalk lines on either side the centerline for the inside edges of the baseframes Refer to Figure 4 for the dimensions necessary to provide the desired width between the two runways A distance of 35 1 4 895mm between the baseframes will provide the standard width of 38 between the inside of the runways 4 Measure and snap a chalk line parallel to the shop door for the front of the baseframes a minimum distance of 249 1 8 6328mm is recommended 5 Before proceeding ensure that once the runways are installed adequate workspace will remain in front of the lift Refer to the minimum requirements listed in the installation and operation manual of any alignment equipment as needed 6 2 Unpacking the Lift 1 Unpack the console and place it in the desired location at the rear of the lift The console can be placed on either the left or right hand side of the lift The console must be located so the operator is always facing the lift 2 Unpack the runways and lay each baseframe along the chalk lines Do not remove the individual strapping on the runways until they A have been positioned on the chalk lines 3 Position the baseframes on chalk lines and ensure that the runways are parallel Before complete positioning of the last scissor be sure to remove the shipping tubes Ensure that both the inside dimensio
19. ensure that the runway is level at fully collapped position 9 inches Clean kicker area and grease kicker using a multipurpose extreme pressure grease such as Dynalife L EP NLGI Grade 2 or equivalent Refer to Maintanence Section 10 1 for procedure 19 6 9 Grouting Procedure Optional 1 Pour grouting under the load area of each base frame as shown in Figure 9 En sure that grout is evenly distributed under the frame and finish the edges with a 45 degree chamfer Refer to specific grouting instructions on the package Leave a drain area to allow any liquids to escape 2 GROUTING MUST FULLY CURE BEFORE PROCEEDING Do not operate the lift while grout is curing Refer to instructions on the package for recommended cure times Non Shrink Grout 3000psi min in 24hrs 7000psi min in 30 days Figure 9 Grouting Locations 20 7 0 ACCESSORY INSTALLATION 1 Install the front Wheelstops located in the accessory box using the 1 2 Hex Bolts Washers Lockwashers and Hex Nuts located in the hardware kit 1 o ab Hex Bolt 72 13UMC x 172 Ig Flat Washer 1 2 Lock Washer 12 Nut 97 13 UNC 6 0291 6 0063 6 0059 65 0035 The runway stops are designed as a secondary means to restrain a vehicle from inadvertently rolling off the runways Property damage and physical injuries may occur if this warning is not adhered to 2 Install the rear approach ramps using the Approach Ramp Pins l
20. f time Air cylinder malfunctioning Replace air cylinder Lift goes up unlevel Flow divider defective Reverse hydraulic connections BENE ME Blockage in hydraulic hose line stay tight size Incorrect concrete floor Concrete should be replaced by specification Thickness and an appropriate concrete pad Strength Consult Product Manufacturer Supplier for further details Squeeking noise during first Clean kicker and area Grease few inches of rise kicker see Section 10 1 for Greasing Procedure 29 12 0 LIFT ASSEMBLY SEE DETAIL DETAIL 30 12 1 Lift Parts List tem Part SO wo k k k O ON O 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 3 0978 2 2301 4 1152 6 2899 6 3087 6 3419 1 2795 1 2791 6 0233 2 2470 6 3419 6 0816 1 3224 1 3223 6 1523 1 3185 1 0757 1 3171 6 3418 4 1181 4 1191 4 1227 4 1228 1 3171 1 3047 2 2111 2 2112 2 2183 1 3186 4 1171 1 2792 2 2117 1 3159 3 0905 3 0698 1 1099 1 3062 6 0267 2 2505 2 1733 6 0233 6 2281 1 2788 6 0340 6 3468 80259000 Description BASEFRAME WELDMENT BASE FRAME COVER L WELDMENT SCISSOR BUSHING PIVOT 1 1 2 ID 24TH24 BUSHING 1 1 4 1 5 8 SELF LUBRICATING BUSHING 26TH24 SCISSOR SPACER SCISSOR PIN SNAP RING 5100 150 KICKER ASSEMBLY 1 5 8 SELF LUBRICATING BUSHING 26TH24 Flat Washer 10
21. front or mid section of the lift Check that there are no other obstructions under the lift or vehicle Raise the lift by pressing the up button until both runways are clear of their mechanical safety locks Press the air safety release button to release the mechanical safeties While holding the air safety release button press the down button and lower the lift to the completely collapsed position Remove wheel chocks and ensure that locking pins are in the front turnplates and rear Slip plates before driving a vehicle off the lift Be certain that the lift is completely lowered before removing the vehicle from the lift ATTENTION THE OPERATOR MUST ALWAYS KEEP THEIR ATTENTION ON THE OP ERATION OF THE LIFT WHILE RAISING OR LOWERING IF ANOBSTRUCTION IS SEEN RELEASE BOTH THE AIR SAFETY RELEASE BUTTON AND THE DOWN BUTTON TO STOP THE LIFT 26 10 0 RECOMMENDED MAINTENANCE The following maintenance schedule is recommended for ensuring the operation of the lift A record of maintenance performed should be maintained and any items that resulted in addi tional service should be noted Schedule Maintenance Required Check that the upper and lower glide tracks are clean and free of This area should checked before raising lowering the operation of the lift by raising and lowering the lift fully Check for the proper engagement and release of mechanical safety locks bolts are removed for maintenance re apply LOC
22. i 47 2406mm a 38 965mm MIN 40 1016mm MAX RUNWAY OPENING Note Leave any additional room for any desired aisle or work area Recommended clearance around the lift is three 3 feet Ensure clearance conforms to local building and fire codes Recommended overhead clearance is a minimum twelve 12 foot ceiling providing 6 feet for the maximum lift height and 6 feet for the supported vehicle For vehicles taller than 6 feet it is recommended that the user provides additional overhead clearance or a shut off mechanism to stop the lift from raising the vehicle too high 164 418mm 48 1219mm MAX WALL WORKBENCH 90 2286mm MIN 92 12337mm MAX E gs 72 1829mm 2658 6741mm EXTENDED 2558 6486mm STANDARD 18 457mm MIN Figure 3 Typical Bay Layout Surface Mount 10 1203 3061mm RECOMMENDED DIAGONALS TO BE EQUAL MINIMUM 2494 6329mm 374 946mm 35 1 4 895mm MIN Base Opening SEE FIG 3 FOR RUNWAY OPENING DOOR ENTRANCE Figure 4 Baseframe Locations IMPORTANT DO NOT CUT THE SHIPPING STRAPS HOLDING EACH SCISSOR ASSEMBLY TOGETHER UNTIL INSTRUCTED TO DO SO 1 With reference to Figure 3 the installer should locate the most suitable location in the shop for the litt 2 Snap a chalk line for the centerline of the lift ensuring that it matches the centerline of the bay door S
23. le 2 The 3 8 polytube for the auxiliary air connections is coiled under the right side runway Route this hose to the console and connect it to the union inside the console where the shop air is connected 3 Connect the compressed air line from the shop to the 1 4 port on the back of the console A regulator supplied by customer set at 90 120 psi should be used to control the supply of air to the lift An air line filter and water separator should be installed on the air supply supplied by customer Failure to ensure a clean air supply can result in the premature wear of air cylinders and valves 4 Press up button to raise lift off mechanical safety locks While holding the air safety release button press the down button and lower the lift completely to the ground 5 Check the air system for any leaks Up Button Down Button Air Safety Release Button 15 6 6 Bleeding Procedure Top Cover 1 Once the main electrical power supply has been connected remove console top cover 2 Using a funnel with a screen filter add 15 litres 4 gallons hydraulic fluid 150 32 to the power pack reservoir 10 Weight Hydraulic Oll 3 Turn the potentiometer adjustment fully clockwise Do not use excessive force to turn screw The potentiometer adjustment is located on the PCB board 4 Press the up control button until the LED illuminates Approximately 12 14 high 5 Press the Safety Release Button
24. ns front and back of the baseframes as well as the diagonal distances are equal 4 Remove the remaining packing straps and remove the hydraulic hoses and polytubes from under the runway Hoses are located under the rear portion of the runway and are factory pre installed Note do not pull excessively on the hoses as it may Center Line strain the connections to the baseframe Jackbeam Rail Turnplate Chalk Line Ensure that the turnplate pockets are at the front and that Jack Beam rails for each runway face each other Ensure there are no holes depressions or drains inside the installation area See Section 6 0 for requirements 12 6 3 Electrical Connection DANGER ENSURE THAT ELECTRICAL CONNECTIONS ARE COMPLETED BY A LICENSED ELECTRICIAN ELECTRICAL SHOCKS CAN CAUSE SERIOUS INJURY OR EVEN DEATH J M 4 I 21992 23TH F rx c a asjgoj 4432 7 aa 1921 41 I0 4 T PT H Dujppunoag 3 wore tl anneup y E TALES TO KE Ee nml 1j Ern 4043 sajo 2 4o3203u07 z m TH eu Hr 4 440 0 591194 Pouas 03 aNd NI NU 4 UIA aunssaug d Sd 7 8 Id j panog H347 ce g YSnd es fd uo44ng usng IS gt 9 MA a duv 3011d
25. ocated in the ac cessory box and the Flatwashers and Cotter Pins located in the hardware kit 3 Install Jackbeams with reference to the Jackbeam user manual 21 4 Position the moveable workstep in the desired location There are slots along the span of each runway where the workstep can be mounted When not in use the workstep can be stored under the front section of the runway WARNING WARNING WARNING ENSURE WORKSTEP IS FULLY ENGAGED PRIOR TO USE IF MORE THAN ONE WORKSTEP IS IN USE DO NOT TRY TO STEP ACROSS OR JUMP FROM ONE STEP TO ANOTHER NEVER USE THE WORKSTEP WHILE THE LIFT IS IN OPERATION SERIOUS INJURY COULD RESULT FROM IMPROPER USAGE OF THE WORKSTEPS WORKSTEP MAXIMUM CAPACITY IS 250 LBS FOR FLUSHMOUNT INSTALLATIONS ENSURE WORKSTEP IS RE MOVED BEFORE RAISING OR LOWERING THE LIFT Ze 5 Install line covers once console is installed and hydraulic lines are routed Use supplied 1 4 x 1 long nail in anchors 6 0141 to secure line covers See below for arrangement REAR LINE COVER ELBOW 2 k 1 3510 REAR LINE COVER TEE 1 3511 gt REAR LINE COVER QTY 2 1 3509 REAR LINE COVER SPACER QTY 3 1 3508 23 8 0 FINAL PROCEDURES 8 1 Check of Assembled Lift Ta Final dimension check after anchoring Check for air and hydraulic leaks He check level of decks front to rear side to side Check all fasteners tighten if necessary
26. or Installation and Service of Automotive Lifts For additional safety instructions regarding lifting lift types warning labels preparing to lift vehicle spotting vehicle lifting maintaining load stability emergency procedures vehicle lowering lift limitations lift maintenance good shop practices installation operator training and owner employer responsibilities please refer to Lifting It Right ALI SM and Safety Tips ALI ST For additional instruction on general requirements for lift operation please refer to Automotive Lift Safety Requirements For Operation Inspection and Maintenance ANSI ALI ALOIM ATTENTION THIS LIFT IS INTENDED FOR INDOOR INSTALLATION ONLY IT IS PROHIBITED TO INSTALL THIS PRODUCT OUTDOORS FAILURE TO ADHERE WILL RESULT IN LOSS OF WARRANTY AND POSSIBLE DAMAGE TO THE EQUIPMENT If attachments SAFETY fa p INSTRUCTIONS components that are located in the load path affect operation of the lift affect the lift electrical listing or affect intended vehicle accommodation are used on this lift and if they are not certified for use on this lift then the certification of this lift shall become null and void Contact the participant for information pertaining to certified attachments accessories or configuration modifying components www autolift org 2007 by ALI Inc ALI WLSIAO1 070126 Quadra WLSIAO1 2 0 SAFETY WARNING DECALS Be sure the operator is aware and
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