44-Elite Owner`s Manual
Contents
1. 17 Chimney 16 Safety babel iita amine eve 18 Clean any Gold Surfaces if Necessary 14 Safety Notice 6 Clean 15 Safety 5 2 amp 3 Clean the Blower Filter 15 Selecting 12 Combustor 15 Starting a FIre eco be eel 8 Combustor 9 Summer Fan Switch Installation 21 Combustor Replacement Information 17 Summer Fan Switch Operation 10 Curing the Paint 6 Table of Contents 4 Daily Maintenance while fireplace is in use 14 Temperature Meter Installation 20 Don t Burn Treated Wood Wax Logs Etc 12 Temperature Meter 9 Door 16 Testing Wood Moisture 12 Door Lately ct nennen tete 16 Troubleshooting 13 Dry Wood is Key 12 Twice Yearly Maintenance 15 Electrical Specifications 5 Verify t2. Maximum Burning Time Up to 12 Hours BTU Output per Hour Cord Wood Method 10 700 to 76 700 This model was not tested for Efficiency however it is assigned a default efficiency of 7296 by the EPA under previous subpart AAA Efficiency of this wood heater will be affected by the operational burn rate and the moisture content of the wood used as fuel Properly seasoned dry wood is critical to maximize the efficiency of this heater The location of your wood heater in your home will decide how affectively the heat produced will spread throughout your house Attention to the home design with consideration of natural convection and air circulation should be taken into account when choosing the placement of your heater within the home Electrical Specifications The blower on HIGH draws 1 1 Amps on 120 Volts A C approximately 130 watts Packing List Shipped with the Fireplace Shipped with the Faceplate Installation Manual Faceplate two switch plate screws are Grate attached Baffle Switch Plate includes blower rheostat Blower Assembly 12 Faceplate Screws Ember Strip Log Retainer Flex Duct w start collar 3 Length 6 Dia For Blower Shipped with the Door s Two 10 Flex Ducts 7 Diameter For Cooling Vents Two Vent Hoods For Cooling Vents Two Vent Hood Storm Collars For Cooling Vents Catalytic Temperature Reader w installation inst Owner s Manual Installation Hardware Pack Pair of Gloves
3. Travis Industries NI A Filter Screen Filter Intake Grill ES k Remove the four Nor PM Screws that go into i Shake the filter to remove any dirt that may have accumulated qme NN T 1 N art 93508094 4150511 18 Travis Industries 93508094 4150511 Maintenance Check Door Seal Adjust if Necessary The door latch and door gasket work in conjunction to seal the firebox If the doors do not seal air will leak into the firebox and cause the fire to burn too fast This reduces the ability to burn the fireplace overnight or precisely adjust the burn rate Follow the directions below to check the door gasket Use wood stove gasket cement to re adhere Check the door loose gasket gasket It should adhere to the door and be intact check both doors The gasket follows the perimter of the door along the outside edge the inside edge does not have gasket Severely frayed or thread bare gasket should be replaced Follow the directions below to check the door latch When closing the doors the handle should pull the doors in and dreate a snug fit If it doesn t check the following two items Door Latch Adjustment Latch Shaft L Latch If the door latch is Outer loose move one of Washer s the washers from the inner side of the latch shaft to the outer side For finer E adjustments tighten
4. Glass Firebrick Gold Plating Accessories Catalytic Combustor Re Installation Allowance One Way Freight Allowance Labor CONDITIONS amp EXCLUSIONS 1 This new appliance must be installed by a qualified installer It must be installed operated and maintained at all times in accordance with the instructions in the Owner s Manual Any alteration willful abuse accident neglect or misuse of the product shall nullify this warranty 2 This warranty is nontransferable and is made to the ORIGINAL purchaser provided that the purchase was made through an authorized Travis dealer 3 Discoloration and some minor expansion contraction or movement of certain parts and resulting noise is normal and not a defect and therefore not covered under warranty Over firing operation where the steel may glow red of this appliance can cause serious damage and will nullify this warranty 4 The warranty as outlined within this document does not apply to the chimney components or other Non Travis accessories used in conjunction with the installation of this product If in doubt as to the extent of this warranty contact your authorized Travis retailer before installation Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees buildings roof tops wind hills or mountains or negative pressure or other influences from mechanical systems such as furnaces fans clothes dryers etc Thi
5. are recipes for disaster Wood burning stoves are inherently dirty During cleaning have a vacuum ready to catch spilled ash make sure ash is entirely extinguished There are vacuum cleaners specifically made to remove ash even if the ash is warm Contact your dealer for details Selecting Wood Dry Wood is Key Dry wood burns hot emits less smoke and creates AV less creosote Ten t 1 TEM M Heat NIV if Heat AM W Leads E Wy More Smoke and Creostoe Less Smoke and Creostoe Testing Wood Moisture Wood cut split and stored in a dry area will be fully dry within a year This insures dry wood If purchasing wood for immediate use test the wood with a moisture meter Some experienced wood burners can measure wood moisture by knocking pieces together and listening for a clear knock and not a thud Why Dry Wood is Key Wet wood when burned must release water stored within the wood This cools the fire creates creosote and hampers a complete burn Ask any experienced wood burner and he or she will agree dry wood is crucial to good performance Travis Industries 93508094 4150511 Operation Wood Cutting and Storage Cut wood to length and Store the wood off the ground in a chop into quarters covered area Allow for airflow around the wood to dry the wood lt gt 3 Don t Burn Treated Wood Wax Logs Coal Garbage Etc Air Flow This heater is designed to b
6. Efficiency and Registration Cards Touch Up Paint EPA Compliance This heater meets the 2015 U S EPA s crib wood emission limits for wood heaters sold after May 15 2015 Tested to Method 28 5G2 this heater has been shown to deliver heat at rates ranging from 11 000 to 45 300 BTU hr and an emission value of 2 5g h Travis Industries 93508094 4150511 Sa Operation fety Notice If this appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area Read and follow all of the wamings on pages 2 and 3 of this manual Before Your First Fire Clean Any Gold Surfaces If you have an optional gold face clean the surface prior to starting the fireplace Any marks left on the Denatured gold may become etched in by the Algohol heat of the fireplace Use Soft Cloth denatured alcohol and a soft cloth to clean Verify the Installation Before starting the fireplace verify that the fireplace is properly installed and all of the requirements in the 44 Elite ZC Installation Manual have been followed Keep all flammables 36 away from the front of the fireplace drapes furniture clothing Do not use a fireplace insert or other products not specified for use in this fireplace Curing the Paint 2 to 4 hours Follow the steps below to cure the pai
7. Eu the outer nut against i a inner the inner nut to X Washer s create a precise fit Outer Nut Inner Nut Door Latch Rod Adjustment T If the door latch rod does not keep Latch the bottom of the doors snug J Door Handle against the firebox bend the rod in slightly to create a tighter fit 9 16 Wrench Glass Inspection amp Removal If the glass is cracked or broken it must be replaced The glass amp gasket should seal against the door See the illustration below for glass removal When re installing the glass gently press the rope gasket in place use a putty knife WARNING The top of the glass comes close to the face of the fireplace The glass must be all the way down to prevent is from striking the fireplace when the door is closed The rope gasket pins the glass in place Cross Section of The glass slides up Remove it to access the glass Door amp Glass and out of the door frame Glass 1 2 Dia Rope Gasket Channel Door Gasket Frame Maintenance 19 Check Chimney for Creosote Build Up Remove the chimney cap and carefully inspect for creosote build up over the entire length of chimney If creosote build up is over 1 4 the chimney must be thoroughly cleaned Failure to clean the chimney may lead to a fire Hint Chimney cleaning is a very dirty complicated and dangerous task We strongly recommend you have a professional chimney sweep conduct this service
8. Warning Chimney fires are created by excessive creosote build up To prevent this dangerous situation have your chimney inspected twice per year minimum Replacement Parts List Title Glass gasket set 7 8 302B glass tape 130 long for 2 doors and packing gasket 1 2 91001630 fiberglass rope 100 long for 2 doors Travis Industries 93508094 4150511 M jmd 0 9LE0 1413 3SNOH Uio2 sjonpoJdsiAeJ MMM SIIULSAGNI SIAWUL 641286 VM T ANOGIEH 1252 SSIMLSNGNI SIAVAL q painjoesnuey nE ll ken EI ovoz BI r dv 5 31va FYNLOVANNVIN ON 1VI33S 73997 SIHL JAON34 LON OG 195 pajuaaun ue jou op Anfu 10 Jo YSU 195 seb pajuanun ue p s uaeq jou seu 5141 SIYJ uy esn 104 payloads jou 5 19430 10 e ejdaJlj e esn jou oq peAouiaJ Jo SI y JI 10 enueui eu ui suonongsui Burejedo zua SISuo2ui JIUUBU ui POOM siu mej jsureDe si 104 jenueu S 49UMO au 104 jueuieoe de1 pue uonoedsul uoiuM an ejeo e SUIBJUOI
9. c paner to suck out as ot posits inside the the squ uare holes of ihe brash attachment is especially effective in removing ash WARNING The combustor becomes DAE DASA RARER SRA REREAD extremely hot during operation Wait at least two hours after the last coal has extinguished before cleaning 17 Testing your Catalyst Combustor A combustor that is not functioning may still show active temperatures during the medium and high burn rates with the primary fire providing enough heat to hold output temperatures above 500 f To check the combustor function burn your fireplace for at least 2 3 hours on the medium to high setting ensuring a full coal bed covers the firebox floor and the unit is at operating temperature Set your burn rate to medium low and monitor the catalyst output temperature The combustor should maintain a temperature above 500 f If your combustor temp falls below 500 f perform this test two or three times to ensure the results If your results are the same your combustor may need cleaning or replacement Note If you reload your fireplace before starting your burn test burn the new fuel load on high for at least 20 min before setting your burn rate to medium low Clean the Blower Filter The remote blower has a removable cover to allow for cleaning of the filter This filter can be removed and washed to clean dust and debris See the directions to the right to remove the filter Blower Housing
10. the DOOM ett eene te eoe aeu alie a s aine 8 Opening the Doors while the Fireplace is Hot emm 8 Location of 9 otartinig a FEE te pb te per Pen bn eH eite ebrii tenia 9 Maintaining Catalytic Burn Off nnne 10 Adjusting the Burn Rate eb LESE idu Eis bue sense ertet pute 11 slo agere cc 11 Optional Summer Fan Switch sssssssssssssssssssesee eene rennen nennen nn nn nenne ens 11 Understanding Your Heaters Combustion System sse mener 12 Burning Your Heater aee RP niat eem db ta ped pe ei eate 12 Re Loading the Fireplace vies iecore oi apa dec iita oed ap etae Ta Eae eg edet ad 13 Overrniglit decidi bote ied 13 Normal Operating 5 nennen nennen enne ener 13 Hints for BUMIN 13 Ash REMOVal ore aeter edi toas ode te ede agat x ota a odo eoe eade aea 14 oelectrng Wood tt TC dT esee emm 14 Dry Wood is KOV vil ld lid 14 TestingAWood Molsture D tee etre GG Dto Pt Aid ue aa 14 Why Dry Wood s Key cerne teint tte ede tc be eoe 14 Wood Cutting and Storage piter teo HR ER ca Re Ee A ERR DE
11. 187294 5141 5102 29S ez POUAN Y B c z 0707 S Ae saye ejes 104 JON spsepueys uoissiuie ajejnonJed goZ uy jduioo oj A9N39V NOILDSLOYd TVLN3IANOSIAN3 S N uo pijos ASN J0 e juo 2114 uedQ pesojo sJoop paej ejeedQ e SNINSVM 1719 3820 ON 14083 01 81931 7 1591 INWO 31119 vy 1300N 30v 1d3ild ANOLIVA 0315 sn ysn uobai9 Ag peisr Q puejuod parsa 4150511 93508094 Travis Industries Limited 7 Year Warrant To register your TRAVIS INDUSTRIES INC 7 Year Warranty complete the enclosed warranty card and mail it within ten 10 days of the appliance purchase date to TRAVIS INDUSTRIES INC 10850 117th Place N E Kirkland Washington 98033 TRAVIS INDUSTRIES INC warrants this appliance appliance is defined as the equipment manufactured by Travis Industries Inc to be defect free in material and workmanship to the original purchaser from the date of purchase as follows Years 1 amp 2 COVERAGE PARTS amp LABOR Air Control Assembly Door Assembly Accessories Slider Plate Linkage Door Latch Assembly Glass Retainers Andiron Summer Fan Switch Blower Assembly Face Assembly Re Installation Allowance Blower Wire Harness Snap Disk Faceplate Fasteners In cases where heater must be removed from home for repairs a partial cost of re installation i
12. FIREPLACE XTRORDINAIR SAFETY NOTICE If this appliance is not properly installed a house fire may result For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area Listed PI TRAVIS INDUSTRIES Copyright 2015 T I Tested to U L 127 and 12521 Harbour Reach Drive portions of ULL dase 9 Mukilteo WA 98275 Introduction 1 Introduction We welcome you as a new owner of a Fireplace Xtrordinair wood fireplace In purchasing a Fireplace Xtrordinair you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics The Fireplace Xtrordinair is one of the finest home heaters the world over This manual will explain the installation operation and maintenance of this fireplace Please familiarize yourself with the Owner s Manual before operating your heater and save the manual for future reference Included are helpful hints and suggestions which will make the operation and maintenance of your new fireplace an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater Important Information No other dias Xtrordinair psum iss the Mail your Warranty Card Today same serial number as yours e serial number IS 1 behind the left
13. RE 15 Don t Burn Treated Wood Wax Logs Coal Garbage 15 Check Chimney for Creosote Build Up eene eene eene ennemis 19 Replacement Parts EIst 55 rore aee eit duce TEA ER AERE RA OR e oca 19 Years 1 amp 2 COVERAGE PARTS amp LABOR sse 21 One way freight allowance on pre authorized repair done at factory is 21 Years Through 5 COVERAGE PARTS amp LABOR sssssseeeee eene eene 21 Years 6 amp 7 COVERAGE PARTS ONLY enne nennen nennen 21 CONDITIONS amp EXCLUSIONS i e pedet a ied me a t a Nate ERR a e a Pe p de 21 IF WARRANTY SERVICE IS NEEDED naccetta nennen 21 Surer Fan M S 22 Travis Industries 93508094 4150511 Specifications 5 Features Maximum Log Length of 32 Large firebox capacity 4 3 cu ft Long burn time from 10 to 12 Hours Large glass doors for maximum visibility Firebrick lining for firebox protection 388 CFM blower for convection heat and outside combustion air Thermostat for automatic control of the blower Heating Specifications Approximate Heating Capacity up to 3 000 Square Feet Will vary with the home s floor plan insulation and outside temperature
14. alifornia to cause cancer birth defects and other reproductive harm California Health amp Safety Code Sec 25249 6 Travis Industries 93508094 4150511 4 Table of Contents oreet IU a a E a 1 Important Informatio N issii ianen iaai be rae e e aidake ed vk 1 Eeatures vei stan tenete tt Rt dep oi de ag tah edt ed nta oe dete up dede use 5 Heating Specifications 42784 nire pg cotidie deir o re t Rene tulere cines 5 Electrical Specifications e ERA FREE RR a Ree HER IRI a Mea an 5 Packing List eld ue e t e de eee ee EEEN aee deed ee ee t ed de 5 EPA Gompllange at ubi Mc ittm ai eit 5 yai 6 Before Your First TS 6 Clean Any Gold Surfaces dit lumeta tuna deed 6 Verity the Installations ram im ue 6 Gunna the Painters fei a eed te Ode d eee d ade ed 6 Carbon Monoxide CO EMISSIONS a E enne ener nenne 6 Over Firing the Fireplace Over Firing may void your warranty 7 Operating the Fireplace During a Power Outage sssssee eene mener 7 Peor a a bse 7 Drafting Performance b P ein 7 Opening
15. and warnings below to ensure proper fire starting Make sure the by pass is open while starting a fire leave it open for the first 15 minutes v Make sure the By Pass ARS is all the way out NEN Make sure the air control is on high If additional air is needed open the doors 1 4 during the first five minutes of start up smoke does not pass up the chimney ball up one sheet of newspaper place it in the center of the grate and light it This should start the chimney drafting this eliminates cold air blockage Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this fireplace Keep all such liquids well away from the fireplace while it is in use e If using a firestarter use only products specifically designed for fireplaces follow the manufacturer s instructions carefully Use plenty of kindling to ensure the fireplace reaches a proper temperature Once the kindling is burning rapidly place a few larger pieces of wood onto the fire Travis Industries 93508094 4150511 10 Operation Maintaining Catalytic Burn Off Warning The catalytic combustor The bypass control becomes hot takes diy smoke ane A into extra heat and cleaner during operation use gloves or a emissions tool to prevent burns NOTE If the combustor is engaged bypass closed when the fireplace This fireplace uses a catalyt
16. ature This is normal The blower will come on when the fireplace is hot usually 15 to 30 minutes Electricity is Cut to the Blower Check the household breaker or fuse to make sure it is operable This is Normal The air leading into the firebox comes from the exterior In some cases this air comes into the firebox and exits up the chimney This will not damage the fireplace nor cool the home much The doors are not sealing See the section Check the Door Seal Adjust if Necessary on page 16 for details 93508094 4150511 Maintenance Twice Yearly Maintenance Check Firebrick Baffle With the fireplace completely cool remove ash from the firebox see the instructions on the previous page and check the firebrick and baffle Clean the Combustor With the fireplace completely cool at least two hours after the last coal has extinguished use a vacuum cleaner to draw all ash from the catalytic combustor see the illustration below The baffle should be intact some warping and flaking is not uncommon It rests on three tabs at the rear of the firebox and should be pushed all the way back NOTE the bend should go upwards Make sure the firebrick is intact Serial Number Label Door Switch turns blower off when doors are opened The catalytic combustor is located above th firebox It can be seen by looking from below with the doors open To clean the combustor use use vacuum
17. e and chimney connector joints An uncontrollable burn or excessive temperature indicates excessive draft Travis Industries 93508094 4150511 Operation Opening the Doors Follow the directions below to open and close the doors Warning Pull the By Pass Control all the way Twist the left out use gloves or handle counter other tool if hot clockwise This helps prevent smoke from spilling into the room Closing the Door Close both doors simutaneously Make sure the door latch fits between the heat shield and door frame of the left door When closing the doors make sure the door latch does not strike the front of the left side door This will damage the finish on the doors Opening the Doors while the Fireplace is Hot Warning Warning Open the by pass prior to opening the doors This will help prevent smoke from entering the room Also open the doors slowly to allow airflow inside the firebox to stabilize The door handles becomes hot during operation use gloves if necessary Travis Industries 93508094 4150511 Operation Location of Controls By Pass When hot use BS Control gloves to adjust Vu the controls Air 2 Control Blower Speed Control Starting a Fire Since the dawn of time man has debated the best way to start a fire Some use the boy scout tee pee some prefer the tic tac toe stack Either way review the hints
18. e when the fireplace is warming up to temperature and cooling down Hints for Burnin Get the appliance hot before adjusting to low burn Use smaller pieces of wood during start up and high burns to increase temperature Use larger pieces of wood for overnight or sustained burns Stack the wood tightly together to establish a longer burn considerate of neighbors amp the environment burn dry wood only Burn small intense fires instead of large slow burning fires when possible Learn your appliance s operating characteristics to obtain optimum performance 13 Travis Industries 93508094 4150511 14 Operation Ash Removal Whenever ashes get 3 to 4 inches deep in your firebox or ash pan and when the fire has cCA burned down and cooled remove excess ashes Leave an ash bed approximately 1 inch deep on the firebox bottom to help maintain a hot charcoal bed Let the stove cool completely before removing ashes wait at least two hours after the last coal has extinguished Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground away from all combustible materials pending final disposal The ashes should be retained in the closed container until all cinders have thoroughly cooled Improperly disposed ashes lead to fires Hot ashes placed in cardboard boxes dumped in back yards or stored in garages
19. establish a draft By pass is Closed Open the by pass by pulling the ring above the door all the way out Close the doors if the flame is not getting enough air first make sure the air control is open all the way left If additional air is needed a small crack in the door is all that is needed Cold Air Blockage burn a piece of newspaper to establish a draft Not enough starter paper use additional newspaper if necessary By pass is Closed Open the by pass by pulling the ring above the door all the way out Not enough air first make sure the air control is open all the way left If additional air is needed a small crack in the door is all that is needed By Pass not Opened Open the by pass the ring above the doors using gloves or a tool before opening the door Insufficient Draft Chimney height and outside conditions can negatively affect draft In these cases a small amount of smoke may enter the home Adding more pipe or a draft inducing cap may help Wood is Wet see the section Selecting Wood on page 12 for details on wood Insufficient Draft Chimney height and outside conditions can negatively affect draft In these cases the fire may burn slowly Adding more pipe or a draft inducing cap may help Air Control is Not Wide Open Make sure the air control is all the way to the left Slide the control back and forth rapidly to insure the control is not stuck Fireplace is Not Up to Temper
20. ferences in vent configuration fuel and draft this appliance can be operated at an excessive temperature If the area behind the faceplate or other area starts to glow red you are over firing the fireplace this may damage the optional gold surface internal components and void the warranty Do not burn excessively large fires for a long time Shut the air control down and allow the fireplace to cool if you detect over firing Operating the Fireplace During a Power Outage This fireplace includes a blower to dissipate heat from the firebox During power outages build small to medium sized fires to prevent the fireplace from over firing especially if you have a gold face Acid Wash Some installations utilize a masonry facing or hearth This masonry is often cleaned with muriatic acid This acid may damage gold finish once the fireplace reaches temperature Verify with your mason that all masonry is fully neutralized using ammonia water or other alkaline Drafting Performance Draft is the force which moves air from the appliance up through the chimney The amount of draft in your chimney depends on the length of the chimney local geography nearby obstructions and other factors Too much draft may cause excessive temperatures in the appliance and may damage the heater Inadequate draft may cause backpuffing into the room and plugging of the chimney Inadequate draft will cause the appliance to leak smoke into the room through applianc
21. g 3 5 diameter pieces loaded on the top This should fill the firebox Light the newspaper in several places near the door opening Shut the door but do not latch it creating a small opening to allow air to feed the kindling fire Never leave your heater unattended if your door is not latched shut While the kindling burns the fire will heat and ignite the larger pieces above Once the whole load is burning shut and latch the door leaving the burn rate on high Depending on your heater the chimney and the outside environment you may need to leave your bypass open for up to 20 minutes after lighting the fire If the fire dies when you shut the bypass you will need to leave it open longer The presence of a hot coalbed is critical to good combustion We cannot overstate the importance of a hot coal bed before slowing your burn rate or re loading your heater We recommend that you allow the first ignition load of wood to burn through at the high burn rate This will get your heater up to temperature and establish a coal bed Reloading When reloading a hot heater set the burn rate on high for at least 15 min before slowing it down Low Burn If preparing for an overnight or low burn a longer heat up period may be necessary Reload the heater full of wood making sure there are air gaps between the wood pieces so the pilot air can burn up through the middle load keeping the secondary combustion system hot and active throughout the burn After loading burn t
22. he Installation 6 EPA Compliance 5 Warnings eee 2 amp 3 Eeaturesa ia atem e mem 5 Warranty itle dtes 19 1941451 07 eR 15 Walls ether te deest od 5 Fumes after break in period 13 Why Dry Wood is 12 Fumes first 6 WIRING A RED A 21 Gold Surfaces cleaning 14 eee eene 12 Heating Specifications 5 Wood Cutting and Storage 12 Hints for Burning enri 11 Travis Industries 93508094 4150511
23. he heater on high for at least 15 minutes before setting the air control to low Travis Industries 93508094 4150511 Operation Re Loading the Fireplace Follow the directions below to minimize smoke spillage while re loading the fireplace Pull the by pass out all the way use a glove or tool Move the air control to high Open the door slightly Let the airflow inside the firebox to stabilize before opening the doors fully R N a Load wood onto the fire on top of the grate Overnight Burn This fireplace is large enough to accommodate overnight 10 to 12 hour burns Follow the steps below to achieve an overnight burn Get the fireplace hot by moving the air control to high and letting the fireplace burn for 15 minutes Load as much wood as possible Use large pieces if possible Let the fireplace burn on high for 15 minutes to keep the fireplace hot then turn the air control to low A OND In the morning the fireplace should still be hot with embers in the coal bed Stir the coals and load small pieces of wood to re ignite the fire if desired Note Differences if chimney height and draft may lower overall burn times Normal Operating Sounds Blower Air Dependent upon blower placement you may hear a slight whirring sound coming from the blower Turning the blower down may reduce the sound Firebox Body You may notice some clicks and creaks coming from inside the fireplace This is most noticeabl
24. ic is still cool it will not work leading to dirty smoke no extra heat and a combustor to increase heat transfer dinier combustor to the room and reduce emissions Follow the directions below to utilize the combustor to its fullest potential Keep the by pass open pulled out until the fireplace becomes hot approximately 15 to 30 minutes Close the by pass push in when the fireplace is hot Keep the by pass closed pushed in while the fireplace is operating except when re loading With the by pass open pulled out the smoke passes through With the by pass closed pushed in the the by pass and does not go through the combustor smoke passes through the combustor Chimney Combustor aL By Fasa Plate How to Check if your Combustor is Working Press this ON HOLD button to view the temperature A combustor temperature probe is included with the fireplace to monitor the combustor After the bypass is engaged the combustor temperature should rise showing combustor operation Combustor temperatures over 500 F 260 C indicate the combustor is working and igniting unburnt fuel The combustor can also be viewed through the glass from below You will notice the combustor glowing red when the combustor is working effectively Travis Industries 93508094 4150511 Operation Adjusting the Burn Rate Use the air control slider to control the burn rate of the fireplace See the illus
25. id to TRAVIS INDUSTRIES INC TRAVIS INDUSTRIES INC at its option will repair or replace free of charge your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty TRAVIS INDUSTRIES INC will return your appliance freight charges years 1 to 5 prepaid by TRAVIS INDUSTRIES INC to your regional distributor or dealership 4 Check with your dealer in advance for any costs to you when arranging a warranty call Dealers may require you to pay a service or trip charges for any warranty work This charge can vary from store to store PER EED Travis Industries 93508094 4150511 22 Travis Industries 93508094 4150511 Optional Equipment Summer Fan Switch The summer fan switch allows the blower on the Fireplace Xtrordinair to be turned on when the fireplace is cool This allows the owner to turn the blower on during the summer to push cool fresh air into the home for cooling purposes Turn off the power to the Fireplace Xtrordinair by shutting off the breaker switch that supplies power to the fireplace Remove the old blower switch assembly by unscrewing the two screws that hold it in place use a standard screwdriver Disconnect the two quick connects that attach to the blower switch assembly Behind the fan control plate are the two quick connects that were detached in step 2 and another two that will attach to the switch on the summer fan sw
26. itch assembly Attach the two male quick connects from rheostat on the summer fan switch to the two female quick connects detached in step 2 orientation does not matter Attach the two female quick connects that lead from the on off switch on the summer fan switch to the two male quick connects behind the faceplate of the fireplace orientation does not matter Attach the summer fan switch to the fireplace by sliding the assembly in place and replacing the screws removed in step 2 Turn the power back on to the Fireplace Xtrordinair by turning the breaker back on Test the summer fan switch by turning the switch on and off with the fireplace cool The blower should turn on and off Front View of Firebox Fireplace with Faceplate Removed Safety Label The switch late covers his area Blower Conduit Door Switch Exposed Ground Wires CCR TEN 2 Power Conduit Rheostat attached to swtich plate c c c m Female Quick Connect Attach these wires to Attach these wir T the rheostat wires Male Quick Connect Travis Industries Optional Equipment 93508094 4150511 23 Acid WaS gt seda saadeta 6 Important Information 1 Adjusting the Burn Rate 10 ldem 22 Air Control see Burn 10 Introductiom ER Ph ees 1 AMPS 5 Kindling oiei cens 8 A
27. nt first fire a Open doors and windows in the room to ventilate the heater during the curing process b Vacate the room The fumes from the initial heating process are non toxic but may be unpleasant c Slowly bring the heater to a medium burn 400 F 204 C for 45 minutes Then increase the burn temperature to a hot burn 600 F 315 C for an additional 45 minutes This will cure the paint Door Gasket The door gasket can adhere to the paint on the front of the heater To prevent this carefully open and close the door a few times during the paint curing process Carbon Monoxide CO Emissions Smoke from wood heaters contain CO This gas is an indication of incomplete combustion and is detrimental to the environment and to your health The more visible the smoke the higher the CO levels Burning dry wood is the most significant step you can take to reduce CO emissions It is also important to understand the combustion process so you can burn your heater efficiently Read the manual thoroughly so that you can operate your heater in the most efficient and clean manner possible Travis Industries 93508094 4150511 Operation Over Firing the Fireplace Over Firing may void your warranty DO NOT OVERFIRE THIS HEATER Attempts to achieve heat output rates that exceed heater design specifications can result in permanent damage to the heater This fireplace was designed to operate at a high temperature But due to dif
28. oke embers from entering the room Ashes must be disposed of in a metal container with a tight fitting lid Place the container on a non combustible surface until the ashes have fully cooled before final disposal If you smell smoke see the section Smoke Smell in Home on page 13 of this manual for a remedy Precautions e 93508094 Contact your local building officials to obtain a permit and information on installation restrictions or inspection requirements in your area Notify your insurance company of this fireplace Do not store gasoline or other flammables near the fireplace Do not use gasoline or other flammable liquids to start or invigorate a fire Do not touch the hot surfaces of the fireplace Educate all children of the danger of a high temperature fireplace Young children should be supervised when they are in the same room as the fireplace Keep all furniture or other combustible items at least 36 away from the front of the fireplace this includes drapes or doors that may swing within 36 of the front of fireplace Do not place clothing or other flammable items on or near the fireplace Never block free airflow through the vents 4150511 Safety Precautions Do not repair alter or replace any part of the fireplace and chimney unless instructions are give in this manual All other work must be done by a qualified service person The chimney must be inspected
29. or due to mishandling removal cleaning or other handling is not covered Degradation of the combustor due to burning of anything other than natural cord wood is not covered Burning of trash garbage artificial or paper logs gift wrappings coal lighter fluids chemical starters treated or painted wood driftwood or chemical cleaners will void the combustor warranty These items contain chemicals that may cause the combustor to become deactivated 11 TRAVIS INDUSTRIES INC is free of liability for any damages caused by the appliance as well as inconvenience expenses and materials Incidental or consequential damages are not covered by this warranty In some states the exclusion of incidental or consequential damage may not apply 12 This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the express written permission of TRAVIS INDUSTRIES INC and bearing a TRAVIS INDUSTRIES INC label of approval 13 Any statement or representation of Travis products and their performance contained in Travis advertising packaging literature or printed material is not part of this 7 year warranty 14 This warranty is automatically voided if the appliance s serial number has been removed or altered in any way If the appliance is used for commercial purposes it is excluded from this warranty 15 No dealer distributor or similar person has the authority to represent o
30. r warrant Travis products beyond the terms contained within this warranty TRAVIS INDUSTRIES INC assumes no liability for such warranties or representations 16 Travis Industries will not cover the cost of the removal or re installation of hearths facing mantels venting or other components 17 If for any reason any section of this warranty is declared invalid the balance of the warranty remains in effect and all other clauses shall remain in effect 18 This 7 year warranty is the only warranty supplied by Travis Industries Inc the manufacturer of the appliance All other warranties whether express or implied are hereby expressly disclaimed and purchaser s recourse is expressly limited to the warranties set forth herein IF WARRANTY SERVICE IS NEEDED 1 If you discover a problem that you believe is covered by this warranty you MUST REPORT it to your Travis dealer WITHIN 30 DAYS giving them proof of purchase the purchase date and the model name and serial number 2 Travis Industries has the option of either repairing or replacing the defective component 3 If your dealer is unable to repair your appliance s defect he may process a warranty claim through TRAVIS INDUSTRIES INC including the name of the dealership where you purchased the appliance a copy of your receipt showing the date of the appliance s purchase and the serial number on your appliance At that time you may be asked to ship your appliance freight charges prepa
31. rol the amount of air that reaches the fire and creates primary combustion The air control supplies air to the air wash the air holes above the door opening used to help clean the glass and through the pilot orifice center bottom of the door opening By using the air control and supplying air through these two openings you control primary combustion Catalytic Combustion This is the combustion fire that does not contact the wood Catalytic combustion takes place inside the catalytic combustor and is not viewable you may however see the combustor glow It burns the visible emissions or smoke that is not consumed during primary combustion Catalytic combustion can be monitored by using the included temperature meter Your catalytic combustor is working when the out put temperature is above 500 F 260 C Items to Consider e During medium and high burn rates the stove will manage combustion on its own When the heater is set to a low burn rate more care is needed to ensure the catalytic combustion system works properly Make sure the stove is hot and a good coal bed is established before adjusting your heater to low burn e Understanding the combustion system in this heater will help minimize the visible emissions this heater releases into the environment The primary pilot orifice at the center bottom of the door opening is designed to help the secondary combustion at low burn settings The pilot provides a small amount of air that b
32. s Warranty is void if The unit has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals The unit is subject to submersion in water or prolonged periods of dampness or condensation Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation Exclusions to this 7 Year Warranty include injury loss of use damage failure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing chipped or cracked firebrick etc Also excluded is damage to the unit caused by abuse improper installation modification of the unit or the use of fuel other than that for which the unit is configured use cord wood only 9 Damage to gold surfaces caused by fingerprints scratches melted items or other external sources left on the gold from the use of cleaners other than denatured alcohol is not covered in this warranty Damage to the gold surfaces from over firing operation where the steel may glow red is not covered in this warranty 10 Damage to the catalytic combust
33. s covered Ceramic Glass Firebox Assembly pre authorization required Glass breakage from thermal shock Firebox Combustor Support Baffle Air Channels One Way Freight Allowance Catalytic Combustor Firebrick Catalytic Combustor see Conditions and Exclusions 10 Breakage from thermal shock One way freight allowance on pre authorized repair done at factory is covered Damper Assembly Gold Plating Damper Plate Linkage Face amp Door see Conditions and Exclusions 9 Exclusions Paint Gasketing Years 3 Through 5 COVERAGE PARTS amp LABOR Air Control Assembly Damper Assembly Firebox Assembly Slider Plate Linkage Damper Plate Linkage Firebox Combustor Support Baffle Air Channels Catalytic Combustor Door Assembly One Way Freight Allowance One way freight allowance on pre authorized Coverage for thermal crumbling and disintegration only ird Factory repair done at factory is covered Door Latch Assembly Glass Retainers Face Assembly Faceplate Fasteners Exclusions Paint Gasketing Blower Assembly Glass Firebrick Gold Plating Accessories Re Installation Allowance Years 6 amp 7 COVERAGE PARTS ONLY Air Control Assembly Damper Assembly Face Assembly Slider Plate Linkage Damper Plate Linkage Faceplate Fasteners Door Assembly Firebox Assembly Door Latch Assembly Glass Retainers Firebox Combustor Support Baffle Air Channels Exclusions Paint Gasketing Blower Assembly
34. side door just inside the firebox and Save Your Bill of Sale This serial number will be needed in case you require To receive full warranty coverage D you will need to show evidence of Model the date you purchased your _ OO heater Do not mail your Bill of Sale Serial Number 0 us Purchase Date We suggest that you attach your Bill of Sale to this page so that you will Purchased From have all the information you need in one place should the need for service or information occur NATIONAL We suggest that our woodburning hearth FIREPLACE 8 INSTITUTE products be installed and serviced by NFI professionals who are certified in the U S by the National Fireplace Institute NFI as e NFI Woodburning Specialists or who are certified in Canada by CERTIFIED Wood Energy Technical Wood Energy Technical Training www wettinc cd www nficertified org Training WETT Travis Industries 93508094 4150511 Travis Industries Safet This fireplace must be installed by a qualified installer Installation instructions are shipped inside the fireplace and must be strictly adhered to This fireplace is designed and listed for cord wood only Burning of any other material will void the warranty and listing and may create a fire hazard The door s must be closed and latched during operation Open the door s only when re loading the fireplace or conducting maintenance This prevents sm
35. slr iDisposal ient rente ten 14 Listing Label eere 18 15 Location of 8 Before Your First 6 L g te dnd 5 Blower 15 Maintaining Catalytic 9 Blower Operation 10 Normal Operating Sounds 11 hene 5 Opening the 7 Burt R ale iunxerat 10 Opening the Doors while Fireplace is Hot 7 ase 5 Optional 20 By Pass 8 Optional Summer Fan Switch 10 Catalytic Combustor Cleaning 15 Over Firing the Fireplace 6 Catalytic Combustor Operation 9 Overnight 11 Catalytic Combustor Replacement Info 17 Packing ee 5 Check Ash Remove if Necessary 14 List suh nsi eh 17 Check Chimney for Creosote Build Up 16 Problems adde eed 13 Check Door Seal Adjust if Necessary 16 Re Loading the Fireplace 11 Check Firebrick 15 Replacement Parts List
36. tration below for details Use the air control to change the burn rate qb Low Burn High Burn gt e Warning The air control becomes hot during operation use gloves or a tool to prevent burns Hint The air control may take several minutes to influence the burn rate When making adjustments you may wish to let the fireplace burn for 10 minutes to gauge performance Hint The blower may be used to affect heat output i e to reduce heat output turn the blower down Blower Operation The blower will turn on once the fireplace is up to temperature This is typically 15 to 30 minutes after starting the fire Follow the directions below to alter the blower speed Summer Fan Switch Off Summer Fan witch optional Blower Speed Control Note The blower will shut off when the doors are opened Optional Summer Fan Switch The optional summer fan switch allows the blower to be turned on even if the fireplace is cool This allows the blower to circulate air into the home during summer months 11 Travis Industries 93508094 4150511 12 Operation Understanding Your Heater s Combustion System This heater uses a dual combustion system detailed below Primary Combustion This is the combustion fire that takes place directly on the wood Primary combustion determines how fast the fire burns Air for primary combustion is supplied through the air control When you adjust the air control you cont
37. twice a year for creosote build up or chimney damage Creosote build up must be removed and damage fixed prior to using the fireplace This fireplace was designed to burn solid wood fuel only cord wood Never use treated wood wax logs coal garbage or other materials These materials will void the 3 Allow the fireplace to cool before carrying out any maintenance or cleaning Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual This wood heater has a manufacturer set minimum low burn rate that must not be altered It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual safety listing and may damage the combustor Travis Industries Inc grants no warranty implied or stated for the installation or maintenance of your fireplace and assumes no responsibility of any consequential damage s Smoke and CO Detectors Make sure your home has a working smoke detector especially near any bedrooms We recommend having a smoke and or CO detector in the same room as the wood heater for additional safety Proposition 65 Warning Fuels used in gas woodburning or oil fired appliances and the products of combustion of such fuels contain chemicals known to the State of C
38. urn natural wood only Higher efficiencies and lower emissions generally result when burning air dried seasoned hardwoods as compared to softwoods or to green or freshly cut hardwoods DO NOT BURN 1 Garbage 2 Lawn clippings or yard waste 3 Materials containing rubber including tires 4 Materials containing plastic 5 Waste petroleum products paints or paint thinners or asphalt products 6 Materials containing asbestos 7 Construction or demolition debris 8 Railroad ties or pressure treated wood 9 Manure or animal remains 10 Salt water driftwood or other previously salt water saturated materials 11 Unseasoned wood or 12 Paper products cardboard plywood or particleboard The prohibition against burning these materials does not prohibit the use of fire starters made from paper cardboard saw dust wax and similar substances for the purpose of starting a fire in an affected wood heater Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke 15 Travis Industries 93508094 4150511 Operation Troubleshooting Problem Smoke Enters Room During Start Up Kindling Does Not Start Fire Smolders Smoke Enters Room While Re Loading Fireplace Does Not Burn Hot Enough Blower Does Not Run Faceplate is Cold Fireplace Does Not Burn Overnight Travis Industries Possible Cause Cold Air Blockage burn a piece of newspaper to
39. urns up through the fuel load providing the heat and flame needed for the secondary system to ignite The air tubes under the baffle need to remain ignited for low burns to be effective As you load your heater for a low burn take care in placing the wood This will affect how well your catalytic system works as the wood is consumed Do not block the pilot orifice Stack wood so the pilot air can burn its way up between the pieces helping your heater burn effectively throughout the low fire This will reduce the visible emissions your heater produces and increase the amount of heat you get from the wood If you are unsure how well your heater is burning look at the chimney cap to monitor visible emissions Burning Your Heater Starting a Fire When starting a fire it is imperative to get the heater hot and drafting as quickly as possible This promotes combustion and reduces emissions There are many ways to start a fire and you will become adept as you become familiar with the way your heater burns Before you start make sure your burn rate setting air control is all the way open and the by pass if equipped is open We suggest that you use a layer of crumpled newspaper covered with a three layers of small kindling stacked tic tac toe style with approximately 72 1 gaps between them Continue to layer wood on top of the kindling with the same air gaps using slightly bigger pieces increasing in size as you stack upward with the final layer bein
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