User`s Manual - InvertersRus
Contents
1. TO THPS1000 154 00 6 06 EJ HI DC C DPI Ei Cc C DD di DI De DI 3 II 3 S55 S55 23 3 t__ 3 ES SS e THPS1000 182 00 7 17 ME 000 88 00 3 46 oJ 9 S gt ff a T Lp Call Wye r Z MES zm 2 fs O E i o E 8 SESS e lt EX e_G E Cie BL ZA gt eon 696 00 6 9 00 99 29 S1 00 86 0005 SdHL 0z z 00 96 6r v1 00 89 0002 SAHL O z lt 5 z MANUFACTURING 3 Introduction This power inverter series is one of the most advanced line of mobile AC power systems To get the most effective power inverter it must be installed and used properly Please read the instructions of this manual before you install and operate this model 3 1 Front Panel Operations 3 1 1 Front view PURE SINE WAVE INVERTER Ry mm oso 28 i AC OUTPUT2. LAUD AC OUTPUT 3 1 2 ON OFF REMOTE Main switch THPS 1000 THPS 2000 THPS 3000 a Before installing the inverter you need to ensure the main switch must be OFF b Before using the remote unit you need to ensure the main switch must be REMOTE 10 THOR MANUFACTURING 3 1 3 Input Level Display Input Voltages RED Slow Blink 0834105 20 5 21 2 40 8 42 4 RED 10 6 11 0 21 2 21 8 42 4 43 5 ORANGE 11 0 12 1 21 8 24 1 43 5 48 1 GREEN 12 1 14 2 24 1 28 6 48 1 56 3 ORANGE Blink 14 2 15 0 28 6 30 0 56 3 59 6 OVER RED Blink 15 01 30 0t 59 61 3 1 4 Load Level Display AC Loads Watts LED status DARK GREEN ORANGE RED RED BLINK THPS 1000 80W 80 330W 330 750W 750 960W Over 960W THPS 2000 160W 160 660W 660 1500W 1500 1920W Over 1920W THPS 3000 240 1 240 990W 990 2250W 2250 2880W Over 2880W 3 1 5 AC Frequency Selected by 54 Dip Switch Frequency 50 Hz OFF 60 HZ ON MANUFACTURING 3 1 6 Status Display Power amp Fault Status Green LED LED Signal Status Solid X Power OK Slow Blink Power Saving Red LED D Signa Fast Blink OVP Slow Blink adl E E UVP
3. Efficiency full load Max 88 0 91 0 92 0 90 0 93 0 94 0 No Load Current Draw Max 3 0A 1 6A 0 8A 2 8A 1 5A 0 7A Stand By Current Draw Max 0 55A 0 35A 0 19A 0 55A 0 35A 0 19A 10 5 15 21 0 30 42 60 10 5 15 21 0 30 42 60 Input Voltage Regulation VDC VDC VDC VDC VDC VDC Input Level Indicator Red Orange Green LED Load Level Indicator Failure Indicator Red LED Overload Short Circuit Reverse Polarity Fuse Protection Over Under Input Voltage Over Temperature Remote Control Units TH R6 TH R8 Optional Safety Cert Meet UL458 EN60950 1 EN55022 1997 EN55024 1997 e mark PRO GEN EN61000 3 2 1998 613 22845 EN61000 3 3 1995 Operating Temperature Range 0 40 C Storage Temperature Range 30 C to 70 C Cooling Loading controlled cooling fan Dimensions 398 L 209 W 166 H mm 15 67 L 8 23 W 6 53 H Inch Weight 9 8 kg 22Lbs Note The specifications are subject to change without notice This test condition is normal DC input 13 5V and Temperature 25 MANUFACTURING 2 3 Mechanical Drawings ze THPS1000 43 5 1 71 _ Pure Sine Wave Power Inverter THPS1000 340 00 13 39 196 00 7 72
4. 95 0 No Load Current Draw Max 2 8A 1 5A 0 7A 2 64A 1 32A 0 65A Stand By Current Draw Max 0 60A 0 30A 0 15A 0 60A 0 25A 0 15A 10 5 15 21 0 30 42 60 10 5 15 21 0 30 42 60 Input Voltage Regulation VDC VDC VDC VDC VDC VDC Input Level Indicator Red Orange Green LED Load Level Indicator Failure Indicator Red LED Overload Short Circuit Reverse Polarity Fuse Protection Over Under Input Voltage Over Temperature Remote Control Units TH R6 TH R8 Optional Safety Certification Meet UL458 EN60950 1 EN55022 1997 EN55024 1997 e mark KOG GER EN61000 3 2 1998 43 22846 EN61000 3 3 1995 Operating Temperature Range 0 40 C Storage Temperature Range 30 C to 70 C Cooling Loading controlled cooling fan 65 C ON 45 C OFF Dimensions 368 L 209 W 166 H mm 14 49 L 8 23 W 6 53 H Inch Weight 9 kg 19 8 Lbs Note The specifications are subject to change without notice Specification Item THPS 3000 12 THPS 3000 24 Model THPS 3000 48 THPS 3000 212 THPS 3000 224 THPS 3000 248 Continuous Output Power 3000W Maximum Output Power 3300W Surge Rating Max 6000W Input voltage 12V 24V 48V 12V 24V 48V Output Voltage 100 110 120V 5 220 230 240V 3 Frequency 50 60Hz 0 05 Switch Selectable Output Waveform Pure Sine Wave THD lt 3
5. 3 6 1 1 120V models The neutral conductor of the AC output circuit of the Inverter is automatically connected to the safety ground during inverter operation This conforms to National Electrical Code requirements that separately derived from AC sources such as inverters and generators which have their neutral conductors tied to ground in the same way as the neutral conductors from the utility tied to ground at the AC breaker panel For models configured with a transfer relay while AC utility power is present and the Inverter is in bypass mode this connection the neutral of the Inverter s AC output to input safety ground is not present so that the utility neutral is only connected to ground at your breaker panel as required Ground Fault Circuit Interrupters GFCI Installations in Recreational Vehicles for North American approvals will require GFCI protection of all branch circuit connected to the AC output of the hardwire terminal equipped with Inverter In addition electrical codes require GFCI protection of certain receptacles in residential installations While the pure sine wave output of the Inverter is equivalent to the waveform provided by utilities compliance with UL standards requires us to test and recommend specific GFCI Thor has tested the following GFCI protected 20A receptacles and found that they functioned properly when connected to the output of the Inverter 20 MANUFACTURING 21 3 7
6. THPS 1000 2000 amp 3000 Series Pure Sine Wave Inverter User s Manual MANUFACTURING Table of Contents 1 Important Safety 1 1 General Safety Precautions sees 1 2 Battery PISCAMtioNisi nai Raga 2 FNS de SINE PRONG A OM NE EEE EE EE 2 2 Electrical PerpiTiali b c 4542 2 3 Mechanical aee d REGAT ERU PER d nda iaia Se c 3 1 Front Panel NAMN t qaad waits tapa bad taninines 3 2 Rear Panel operation eese 3 3 Protections FE Pm 3 4 lisce 3 5 Making DC Wiring Connections eee eeeeeneeeneenens 3 6 AG Safety 3 7 Inverter OPS At OM dan 4 Troubleshooting guitdB or 9 Maintenance 6 Wide MANUFACTURING 1 Important Safety Instructions WARNING Before using the Inverter read and save the safety instructions 1 1 General Safety Precautions 1 1 1 1 1 2 1 1 3 Do not expose the Inverter to rain snow spray bilge or dust To reduce risk of hazard do not cover or obstruct the ventilation openings Do not install the Inverter in a zero clearance compartment Overheating may result To a
7. 4 j M8 SCREW AWG 2 6 Do not place anything between battery cable lug and terminal surface Assemble exactly as shown MANUFACTURING THPS 1000 BATTERY THPS 2000 THPS 3000 Battery to inverter cable connection f N INLINE FUSE e gt t i M8 NUT SPRING WASHER i BATTERY WASHER RING TERMINAL Lo ro gt N WIRE LJ PLASTIC COVER wa Ew COVER RED BLACK 19 Do not place anything between battery cable lug and terminal surface Assemble exactly as shown THOR MANUFACTURING 3 6 AC Safety Grounding The AC output ground wire should go to the grounding point for your loads for example a distribution panel ground bus 3 6 1 Neutral Grounding GFCI S
8. Intermittent Blink E nn Solid OLP 3 1 7 Power Saving Mode Power Saving Mode is adjustable and set by the Dip Switches S1 S2 and S3 on the front panel Example With the watt setting at 15W a 15W 1 load will make the inverter operate normally a 15W load will enter into the Power saving mode THPS 1000 THPS 2000 THPS 3000 i DISABLE DISABLE OFF OFF OFF 20W 40W ON OFF OFF 40W 80W OFF ON OFF 55W 125W ON ON OFF 75W 170W OFF OFF ON 95W 210W ON OFF ON 115W 245W OFF ON ON 135W 280W ON ON ON 12 MANUFACTURING 3 1 8 AC outlets available North America GFCI NEMA 5 20R Australia New Zealand United Kingldom 7 N IEC 2 HARD WIRE THOR MANUFACTURING 3 2 Rear Panel Operations pc input POS NEG THPS 1000 DATI WILL DAMAGE UNIT THPS 2000 THPS 3000 3 2 1 Remote Port The THPS Series Inverter is compatible with any of the remote controllers THR 6 THR 8 Before using the remote unit you need to ensure the main switch is in the REMOTE position and the input voltage of the power inverter is the same as it of the remote unit 3 2 2 Fan Ventilation Be sure to keep it a distance at least 1 inch form surrounding things 14 THOR MANUFACTURING 3 2 3 DC Inp
9. These low input voltage warnings are due to DC voltage drop across the cables from the inverter to the batteries The longer and narrower the cables the greater the voltage drop Increasing DC cable size helps improve the situation Thor Mftg Inc recommends the following cables for optimum inverter performance Apply both 120V and 230V versions Wire AWG Inline Fuse THPS 1000 12 2 150 A THPS 1000 24 4 80A THPS 1000 48 6 40 A THPS 2000 12 2 0 250 A THPS 2000 24 1 0 125 A THPS 2000 48 2 THPS 3000 12 4 0 400A THPS 3000 24 2 200 A THPS 3000 48 1 0 100A MANUFACTURING 3 5 1 Connect the cables to the power input terminals on the rear panel of the inverter The red terminal is represents positive and black terminal represents negative Insert the cables into the terminals and tighten the screw to clamp the wires securely WARNING Ensure all the DC connections are tight torque to 9 10 ft lbs 11 7 13 Nm Loose connections may cause overheat and fire WARNING The installation of a fuse must be on a positive cable Failure to place a fuse on cables running between the inverter and battery may cause damage to the inverter and will void warranty Also use only high quality copper wire and keep cable length short a maximum of 3 6 feet Battery to inverter cable connection PVC WIRE RING
10. Current Draw Max 1 43A 0 75A 0 38A 1 25A 0 65A 0 35A Stand By Current Draw Max 0 25A 0 15A 0 09A 0 25A 0 15A 0 09A 10 5 15 21 0 30 42 60 10 5 15 21 0 30 42 60 Input Voltage Regulation VDC VDC VDC VDC VDC VDC Input Level Indicator Red Orange Green LED Load Level Indicator Failure Indicator Red LED Overload Short Circuit Reverse Polarity Fuse een Over Under Input Voltage Over Temperature Remote Control Units TH R6 TH R8 Optional Safety Certification UL458 EN60950 1 EN55022 1997 emc open OE EN61000 3 3 1995 Operating Temperature Range 0 40 Storage Temperature Range 30 C to 70 C Cooling Loading controlled cooling fan Dimensions 340 L 182 W 88 H mm 13 39 L 7 17 W 3 46 H Inch Weight 4 kg 8 8Lbs Note The specifications are subject to change without notice MANUFACTURING ltem THPS 2000 12 THPS 2000 24 THPS 2000 48 THPS 2000 212 THPS 2000 224 THPS 2000 248 Continuous Output Power 2000W Maximum Output Power 2200W Surge Rating Max 4000W Input voltage 12V 24V 48V 12V 24V 48V Output Voltage 100 110 120V 5 220 230 240V 3 Frequency 50 60Hz 0 05 Switch Selectable Output Waveform Pure Sine Wave THD lt 3 Efficiency full load 89 0 92 0 93 0 91 0 94 0
11. Inverter Operation To operate the power inverter use the ON OFF switch on the Front panel to turn the power on Then the power inverter is ready to deliver AC power to your loads If there is several loads use turn them on separately after the inverter is ON in order to prevent OVP resulted from the surge power 3 7 1 3 7 2 3 7 3 Set the power switch to ON position and the buzzer will send out Beep sounds at the moment Then the inverter will make self diagnosis and the LED s indicators will also appear various colors Finally the buzzer will Beep again and the Input Level and Status LED indicators will turn to Green color then the inverter starts to work successfully Set the power switch to the OFF position then the inverter stops and all the lights go Off Set the power inverter switch to ON position and turn the test load On The inverter should supply power to the load If you plan to accurately measure the true output r m s voltage of the inverter a meter such as FLUKE 45 BECKMAN 4410 or TRIPLETT 4200 must be used MANUFACTURING 4 Troubleshooting WARNING Do not open or disassemble the Inverter Attempting to service the unit yourself may cause the risk of electrical shock or fire Problems and Symptoms Possible Cause Solutions No AC Power Output STATUS illuminates the red LED a Blinking fast Over input voltage Check input voltage OVP Reduce inp
12. at start moment Tri Color indicators show input voltage amp output load level Loading controlled cooling fan Advanced microprocessor Protection Input low voltage Overload Short circuit Low battery alarm Input over voltage Over temperature 2 1 Application 2 1 1 Power tools circular saws drills grinders sanders buffers weed and hedge trimmers air compressors etc 2 1 2 Office equipment computers printers monitors facsimile machines scanner etc 2 1 3 Household appliances vacuum cleaners fans fluorescent and incandescent lights shavers sewing machines 2 1 4 Kitchen appliances coffee makers blenders ice markers toasters etc 2 1 5 Industrial equipment metal halide lamp high pressure sodium lamp etc 2 1 6 Home entertainment electronics television VCRs video games stereos musical instruments satellite equipment etc MANUFACTURING DE Item THPS 1000 12 THPS 1000 24 THPS 1000 48 THPS 1000 212 THPS 1000 224 THPS 1000 248 Continuous Output Power 1000W Maximum Output Power 1100W Surge Rating Max 2000W Input voltage 12V 24V 48V 12V 24V 48V Output Voltage 100 110 120V 5 220 230 240V 3 Frequency Switch Selectable Output Waveform Pure Sine Wave THD lt 3 Efficiency full load 89 0 92 0 93 0 91 0 94 0 95 0 No Load
13. inch away from 3 4 5 3 4 6 surrounding things Ensure the ventilation shafts on the rear and the bottom of the unit are not obstructed Dust Do not install the Inverter in a dusty environments The dust can be inhaled into the unit when the cooling fan is working Close to batteries Avoid excessive cable lengths Do not install the Inverter in the same compartment as batteries Use the recommended wire lengths and sizes see section 3 5 Do not mount the Inverter where it will be exposed to the gases produced by the battery These gases are very corrosive and prolonged exposure will damage the Inverter WARNING Shock Hazard Before proceeding further carefully check that the Inverter is NOT connected to any batteries and that all wiring is disconnected from any electrical sources Do not connect the output terminals of the Inverter to an incoming AC source 16 MANUFACTURING 3 5 DC Wiring Connections Follow this procedure to connect the battery cables to the DC input terminals of the Inverter The cables should be as short as possible less than 10 feet 3 meters ideally and large enough to handle the required current in accordance with the electrical codes or regulations applicable to the installation Cables that are not an adequate gauge too narrow or too long will deteriorate inverter performance such as poor surge capability and frequent low input voltage warnings and shutdowns
14. ut Terminal Connect DC input terminal to 12V 24V 48V battery or the other power sources represents positive and represents negative Reverse polarity connection will blow the internal fuse and may damage the inverter permanently DC Input Voltage Minimum Maximum 12V 10 5 15 0 24 V 21 0 30 0 48V 42 0 60 0 3 2 4 Use wire 8 AWG to connect Chassis ground with vehicle chassis WARNING Operating the inverter without a proper ground Connection may cause an electrical hazard 3 3 Protections Features DC Input VDC Over Temperature Protection Model Over Voltage Under INTERIOR HEAT SINK Voltage Restart Alarm Shut down 12V 15 3V 14 3V 11 0V 10 2V 12 7V 24V 30 6V 28 6V 22 0V 20 3V 252V 45C 905 60C 48V 61 0V 57 2V 44 0V 40 8V 49 7V 15 MANUFACTURING 3 4 Installation The power inverter should be installed in an environment that meets the following requirements 3 4 1 3 4 2 3 4 3 Dry Do not allow water to drip on or enter into the inverter Cool Ambient air temperature should be between 0 C and 40 the cooler the better Safe Do not install the inverter in a battery compartment or other areas where flammable fumes may exist such as fuel storage areas or engine compartments 3 4 4 Ventilated Keep the inverter a distance as least 1
15. ut voltage b Blinking slowly Low input voltage Recharge battery UVP Check connections and the cable c Blinking Intermittently Thermal shutdown Improve ventilation OTP Make sure ventilation shafts in the inverter are not obstructed Lower ambient temperature d Solid ON Short circuit or Wiring Check AC wiring for error short circuit Overload OLP Reduce the load 22 5 MANUFACTURING Maintenance To keep your inverter operating properly there is very little maintenance required You should clean the exterior periodically with a damp cloth to prevent accumulation of dust and dirt At the same time tighten the screws the DC input terminals 6 Warranty 23 We guarantee this product against defects in materials and workmanship for a period of 24 months from the date of purchase and will repair or replace any defective power inverters if you directly returned them to us with postage paid Please note that Thor Mftg Inc is only responsible for ensuring our products are operational before delivering This warranty will be considered void if the unit has been misused altered or accidentally damaged Thor is not liable for anything that occurs as a result of the user s fault MANUFACTURING Thor Manufacturing Inc 7050 W Palmetto Park Rd Suite 15 Boca Raton FL 33433 Toll free phone 1 866 955 THOR 8467 Web http www thorpowerproducts com
16. void a risk of fire and electronic shock make sure that existing wiring is in good electrical condition and not undersized Do not operate the Inverter with damaged or substandard Wiring There are some components in the inverter can cause arcs and sparks To prevent from fire or explosion do not put batteries flammable materials or anything should be ignition protected around the inverter 1 2 Precautions When Working with Batteries 1 2 1 1 2 2 1 2 3 1 2 4 If battery acid contacts skin or clothing you shall wash it out with soap and water immediately If battery acid contacts your eyes you shall wash it out with cold running water for at least 20 minutes and get medical attention immediately Never smoke or make a spark or flame in the vicinity of the battery or the engine Do not drop a metal tool on the battery The resulting spark or short circuit on the battery of other electrical part may cause an explosion Remove personal metal items such as rings bracelets necklaces and watches when operating with a lead acid batteries Doing so may cause short circuit and very high temperature which can melt metal items and even burn you MANUFACTURING 2 Features Pure sine wave output THD lt 3 Output frequency 50 60Hz switch selections Input amp output fully isolated design Power Saving Mode to conserve energy High efficiency 89 94 Driving highly reactive amp capacitive loads
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